FSCUT8000 Installation User Manual V1.5 1
FSCUT8000 Installation User Manual V1.5 1
FSCUT8000 Installation User Manual V1.5 1
Table of Contents
Table of Contents ................................................................................................................................ 1
1. Overview .........................................................................................................................................4
1.1 Introduction ...........................................................................................................................4
1.2 System Diagram ....................................................................................................................4
1.3 Product Details ......................................................................................................................5
2. Wiring Instruction ........................................................................................................................... 6
2.1 HypTronic2 Wiring ............................................................................................................6
2.1.1 Interface Layout ......................................................................................................7
2.1.2 J01 Power Terminal ................................................................................................ 7
2.1.3 J02 EtherCAT Communication Terminal ............................................................... 8
2.1.4 J03/04/05 Ethernet Terminal .................................................................................. 8
2.1.5 J06/07 USB Terminal ............................................................................................. 9
2.1.6 J08 DVI Terminal ................................................................................................... 9
2.1.7 J09 BClink Terminal ...............................................................................................9
2.2 HyPanel2150 Wiring ....................................................................................................... 10
2.2.1 Interface Layout ....................................................................................................11
2.2.2 J01 BClink Terminal .............................................................................................11
2.2.3 J02 Power Terminal .............................................................................................. 12
2.2.4 J03/04 USB Terminal ........................................................................................... 12
2.3 HPL2720E Wiring ........................................................................................................... 13
2.3.1 Interface Layout ....................................................................................................13
2.3.2 J01 EtherCAT Input Terminal ...............................................................................14
2.3.3 J02 EtherCAT Output Terminal ............................................................................14
2.3.4 J03 Power Input Terminal .....................................................................................14
2.3.5 J04 PWM Output Terminal ...................................................................................14
2.3.6 J05 DAOutput Terminal ....................................................................................... 16
2.3.7 J06 Common Output Interface ............................................................................. 16
2.3.8 J07 Common Input Interface ................................................................................ 17
2.4 BCS100E Wiring ............................................................................................................. 19
2.4.1 Interface Layout ....................................................................................................19
2.4.2 Power Interface .....................................................................................................20
2.4.3 Sensor Interface .................................................................................................... 20
2.5 BCS210E Wiring ............................................................................................................. 21
2.5.1 Interface Layout ....................................................................................................21
2.5.2 Silk Screen Description ........................................................................................ 22
2.5.3 Wiring Instruction .................................................................................................23
2.6 Cutter Wiring ................................................................................................................... 24
2.6.1 ProCutter Wiring ...................................................................................................24
2.6.2 Highyag Wiring .................................................................................................... 24
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1. Overview
1.1 Introduction
FSCUT8000 is an EtherCAT CNC system for high power. It is based on EtherCAT bus
technology and integrates BClink single network cable display transmission technology. It is a
perfect solution for high-end laser cutting CNC machine tools. This manual is only for installation
guidance. Please refer to the HypCut User Manual for software instructions and other information.
LAN Cables
LAN-0 3X(4)
LAN-1X (2)
LAN-7X (1)
2. Wiring Instruction
HypTronic2
Industrial Computer
Weight 2.90kg
Feature
IP Rating IP20
Cooling Air
Temperature 0~60℃
Certification CE
HyPanel2150
Industrial touch
screen
Size 21.5’’(16:9)
Resolution 1920x1080
Operation Panel Multi-touch screen (glass front panel)
Connection Distance Connect via BClink, up to 100m
Installation Robotic Arm or Vertical Stand
Dimension and Weight
Dimension (L x W x H) 611.4x334.4x57.8mm
Weight 6.0kg
Features
Protection Front panel IP65 (non-button area), rear panel IP20
Cooling Air
Temperature 0~60℃
Certification CE
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HPL2720E
HPL2720E
Input
Temperature: 0~60℃
Working
Humidity: 10%~90% (no condensation)
Environment
Dimension 195×118×45.2mm
Weight 480g
Notice
24V and 0V are respectively connected to the positive and negative poles of the DC 24V
switching power supply; FG needs to be reliably connected to the ground, and the
ground wire should be as short and thick as possible.
All terminals are pluggable only, and disassembly is shown in the right figure above.
There is no need to unplug the terminals for wiring.
Note: The P+ and P- signals have enabled solid-state relays inside, and no external
relays are needed for isolation!
If you need 5V PWM signal, use BCL4516E which supports 24V/5V PWM
switching.
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Note: Only DC loads can be connected, the output current of each channel must be ≤
125mA.
If you need to connect to an AC load, please connect an external relay;
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The typical connection of the photoelectric switch is shown in the figure below, and an NPN
type 24V photoelectric switch must be used;
The typical connection of mechanical contact switch is shown in the figure below;
The typical connection of the magnetic induction switch is shown in the figure below, and the
NPN type 24V magnetic induction switch must be used;
Among them, IN1~IN3 can adjust the polarity of the effective level through hardware
jumpers:
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Item Description
Power Supply 24V DC/1A
Capacitance BCS100E Four-core cable, like BCS100
Sampling BCS100E_PRO Single-core BNC cable
Operating 0~60℃
Environment
Humidity 10% ~ 90% (non-condensation)
Dimension 110.5×127.8×52.45mm
The machine case is the negative pole of the measured capacitance. In order to
ensure the stable operation of the measurement circuit, the "FG pin" of the power
interface must be reliably connected to the machine case (that is, it is in good
conduction with the machine case). The case of the preamplifier must also be
connected with the machine case well. The specific index is that the DC impedance
should be less than 4 ohms, otherwise the follow may not be good.
Figure 5 Power Supply Wiring
Project Description
Power Supply 100-240Vac/2.5A
Operating 0~60℃
Environment
Humidity 10% ~ 90% (non-condensation)
Dimension 87×225×120.6mm
2.5.1 Interface Layout
The interface layout of BCS210E is shown in the figure below.
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BCS210E
Power 220V AC
Hypcut Slave
Industr
ial
Com
put
er
Notice
The above wiring can only be done by personnel appropriately trained. BCS210E must
be powered off when the cutting head is connected to BCS210E.
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The connection of BLT cutting head for BCS100E is shown in the figure below.
IN OUT SENSOR
Power 24V AC
BCS100E/PRO
Hypcut Slave
Industr
ial
Com
put
er
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Note: HypTronic2 has canceled RS232, so you need to purchase a USB-to-RS232 module to
control Raycus laser via serial port.
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3. Quick Start
If the system is infected with a virus or is running slowly due to the installation of too many
software programs, please follow the steps below to perform a system restore to the factory
settings.
1. Restart HypTronic2
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4. HypConfig.
1. Double click“ ” to start HypCut laser cutting control system. Once in the system,
click Settings - Machine Information - Permission Management. Select Expert from the
Note:
1. Please set the parameters according to the actual configuration of
the cutting machine. Incorrect settings can lead to unpredictable
serious consequences!
2. In the ConfigTool, the orange background represents the
configuration of the input port and the green background represents
the configuration of the output port.
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1. Before a bus scan, verify that each slave station communicates in series with the host via
3. After clicking on the scan results, verify that the number of slaves displayed matches the
actual number of the connected. If the number of scan results is less than the actual
connected, check that the slave connections and status of the missing ones;
4. Scan OK: After correctly identifying all slave stations, you can proceed to the next
5. Scan Failed: Check its corresponding resolution in the appendix according to the error
code.
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1. Select the X, Y axis drive mode according to the actual mechanical structure (single
2. According to the motor selection manual, fill in the four basic parameters of the drive
motor corresponding to the model of each axis: Motor inertia, encoder type, rated torque,
Yaskawa ∑7 1048576
Rexroth 3600000
Servotronix 360000
Panasonic A5 1048576
Panasonic A6 8388608
3. Select the correct drive structure (pinion and rack, leadscrew or other). The drive
structure of XY axes is the pinion and rack and that of the Z axis is the leadscrew.
4. PCD / leadscrew pitch / transmission lead: Fill in the correct pitch circle diameter or
lead of the gear rack according to the selected transmission mechanism design
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Type Formula
The common helix angle coefficient of the helical teeth in the laser processing industry:
cos(β) = 0.9437
5. Reduction ratio:Set the correct reduction ratio which can be confirmed in the catalog
6. Travel range:Sets the approximate size of the machine to confirm the size of the soft
limit range. The correct size of the machine's effective motion can then be measured
using the stroke measurement function. It is not recommended to exceed hard limits.
8. Motor CW/CCW:Modifies the actual direction of the axis motion when the machine
tool moves along the positive and negative directions of the XY axis. Modify this
9. Synchronous axis alarm setting: Set the allowable deviation range and maximum
deviation range between the dual-drive axis when the dual-drive axis are in the enabled
state, to prevent excessive deviation between the dual-drive axis from causing damage to
the shaft."
10. Y-axis detection:Automatic measure the direction and status of the dual-drive axis to
eliminate the torsion. Follow the recommended steps in the box to detect.
The dual-drive axis must always verify that the motor is moving in the "same" or
"opposite" direction to prevent twisted shaft. The default movement direction of the
11. Brake signal:A unique Z-axis function that controls the brake signal of the Z-axis motor
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with a brake to prevent the Z-axis from sliding down and hitting the endstop if loss of
1. Limit switch:Configures hard limit switch and origin signal for X, Y and Z axes. NPN
type (low-effective) normally-closed signal sensors are recommended for limit switches;
2. Return origin parameters: Set the correct return origin direction, speed, stepback
distance and other parameters, according to the actual configured origin position of the
machine.
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4.5 Laser
1. Laser: IPG, Raycus, Rofin, TRUMPF, Nlight and other types of lasers. Select the
correct laser type depending on the laser that the device is paired with.
2. Laser power:Always set the correct laser power value. The laser energy control ratio
3. PWM enable +\ -:The default PWM signal of the system comes with an isolated relay
to prevent light leakage, in most cases there is no need for an external PWM enable
signal. If additional PWM enable signal is required, the corresponding output control
4. DA Port:The laser peak power can be controlled by adjusting the DA port voltage.
5. Laser control: Serial control, network control and hard wire control.
6. Remote start button:Configure it to remotely start the laser directly in the cutting
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Cutting head :Supports BLT series, ProCutter series, ProCutter Zoom, HighYAG and
1. Cutting head parameters:The system preset range of focal point change and the
2. Spot List:The system preset the spot to the corresponding focus range, without manual
setup.
3. Protective len temperature alarm: The system presets protection len temperature
4. Air Pressure Sensor: The system preset the deviation allowed in opening air pressure
5. Lower protection len contamination detection:The system preset threshold alarm for
6. Smart monitoring:When enabled, the system will provide intelligent monitoring such
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Proportional valve: Supports conventional analog + I/O mode of air valve control and
to configure the air circuit structure, the system automatically recognizes the air, oxygen,
Default proportional valve:The system preset the corresponding air circuit structure,
according to the electrical diagram and the actual interface to select the corresponding
port.
1. Main valve:Set the total outlet for switching the auxiliary gas.
2. High and low pressure main valves:Set the switch to the outlet for the high and low
pressure gas.
6. Side Blow switch:Set the outlet to be used for side blown cooling air.
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9. Alarm delay check:Switch on the gas delay for a period of time before detecting an
alarm input.
4.8 Alarm
External emergency stop input:Separate emergency stop control button signals from
external devices are routed to the system configuration, e.g., separate emergency stop
software.
Maintenance switch:CE certification of the European Union requires the control switch
configuration port for maintenance. After the port is activated, the device will be
Custom Alarm:Configure the custom alarm display information, level detection, signal
anti-touch filter time, and limits for alarms triggered by the corresponding input.
and signal anti-touch filter time triggered by the corresponding output. If this signal is
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triggered, only a yellow warning will be shown and the machine's operation will not be
limited.
Four-digit code alarm:A total of 16 alarms ranging from 0000 to 1111 can be set
through a level signal group composed of four input ports, which provides some special
external device alarm signal with access and saves input port resources.
The height controller alarm must be acknowledged before the axis motion is
allowed:If any height controller alarm, the X and Y axis motion is inhibited. You need
to click to confirm the axis motion is allowed., then the X, Y axis is can move.
Grating alarm input:Configure the grating alarm input. When the input is valid, the
Check the front grating only if laser off and machine in motion: If enabled, check
the front grating alarm only when the laser is off and the machine is in moving.
Type: Lift pallet, Hydraulic table, external I/O controlled table, etc.
PalletA in-place signal: An induction signal of the top table(PalletA) that is pushed in
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PalletA DriveIn signal:Control the rotation direction of of the changer motor to push in
PalletB DriveIn signal:Control the rotation direction of the changer motor to push in
E-STOP button:HypCut will alerts "Pallet Emergency Stop" when this signal is active,
Horizontal DroveIn signal:An inductive signal of the table that is pushed in place. If
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Horizontal converter DriveOut output: Control motor rotation to push out tables.
Front bed unclamp signal: Check whether the front bed is released.
Front bed clamp signal: Clamp output of the front bed. If it is active/valid, it is
clamped.
Upper container check: Detect whether there is a worktable in the upper container of
Lower container check: Detect whether there is a worktable in the lower container of
PallletA DriveIn/Out in-place signal: An induction signal of the top table driven in/out
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PallletB DriveIn/Out in-place signal: An induction signal of the bottom table driven
DriveIn/Out PalletA motor signal: Control the rotation direction of the top table motor
DriveIn/Out PalletB motor signal: Control the rotation direction of the bottom table
Use the delay time to determine clamp state: If selected, from closingthe Lift Pallet
brake clamp, waitingfor the unclamping delaymeans the brake is released, operations
can be continued; if not selected, usethe Lift Pallet unclamping inputas the signal for
released.
Lift Pallet unclamp input: PalletAB cylinder released detection signal. If it is active, it
In HypConfig, you can add the buttons for the changer interface or input buttons.
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Function: By clicking the Function button, the user can select the function name of the
input from the drop-down list and then configure the corresponding input and level
detection.
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Common output: Port for machine 3-color control and alarm ring configuration. The
recommended processing indicator is yellow, the standby indicator is green and the
alarm is red.
Self-Lubricate: When this port is configured, the corresponding output port will be
opened and kept for the set output time within each interval cycle, starting from the
moment when the HypCut software is opened or when the motion mileage is started, and
then closed. It can be connected to input signals for pump overpressure and oil level too
low.
Custom Output: Configure a custom output to display the control buttons for that
custom port in Production - Custom tab in HypCut. The custom port can be controlled
Partition output: Configure the corresponding control port and functional attributes for
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An overview of all the I/O configurations of the machine, in which I/O custom
Water chiller parameters: Configure the IP address to communicate with the water
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chiller. After successful test connection, the water chiller monitoring and temperature
4.14 WKB
WKB Custom Button: Configures the function of the six custom buttons on the
handheld box.
Axis Jog: Configure the axis motion button of WKB and HyPanel2150.
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4.15 Maintenance
The system preset items for maintenance. The reminder cycle and mode of the
Auto clean nozzle:Start-stop cleaning nozzle, which requires the device to install the
Unloading area:Start and stop unloading position to meet the special unloading position
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the device, so that the device can quickly return to the specified position during use with
one click.
Enable gas calibration position:Start-Stop gas calibration position, which allows quick
piercing.
Enable bevel cutting:If enabled, settings such as the swing axis parameters are
Cutter lifts if hit-board alarm:I enabled, the cutting head will automatically raise
Safety alert for booting the plate and tube integrated machine:If enabled and the
control card is used by other software, a safety prompt will be displayed and Y-axis
motion will be limited. It will be cleared after the cutting head position is secure.
FindEdge config:Configure input and output for optical and photoelectric FindEdge.
Replace nozzle:If enabled, the relevant IO and motor axis can be configured.
NC Panel:The CNC panel can be configured for standalone environment or local area
cuts.
Coiling config:Motor, mechanical, motion parameters and IO signals for feeding axis,
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register address.
Extend Axis:Enable the extension axis and configure the axis-related parameters.
4.17 Save
Open config file path:Navigate to the folder where the system background
Read Param:Read and import config files from backup files for quick recovery and
batch installation.
Save Param:Save the parameters that are modified this time in HypConfig.
Save and Exit:Save the parameters that were modified in HypConfig and exit
Discard Changes and Exit:Discard the parameters that were modified in HypConfig
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5. Precautions
Correct Incorrect
2. Cables are not allowed to be twisted when installed in a closed space, and twisting
during installation may cause damage to the core wire stranding. This effect is gradually
strengthened during the operation of the cable, resulting in back-twisting, which
eventually leads to the breakage of the core wire and failure.
3. The cables must be laid loosely next to each other in the drag chain support. Spacers
should be used to separate the cables as much as possible. The space between the cable
and the spacer, separator and the cable adjacent to it, shall be at least 10% of the
diameter.
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Correct Wrong
4. The cables should be installed according to the weight and size of the cables. The larger
diameter and heavier cables should be placed outside; the smaller diameter and lighter
cables should be placed inside. The cables can also be placed from the inside out in
descending order of size. Do not place one cable on top of another without using a
spacer.
5. For vertically suspended drag chains, keep more free space for the vertical support,
because the cables will be stretched during operation. After a short run, it is necessary to
check that the cables run along the center area and adjust them if necessary.
6. For self-supporting drag chain, cables are fastened to moving and fixed points. Suitable
cable supports from the supplier are required. Cable ties have very limited applicability
when operating at high accelerations. So you should not bundle multiple cables together.
Cables should not be fixed or tied to any moving parts of the drag chain. The gap
between the fixed point and the bending area should be wide enough.
7. It is recommended to fix the cable on the moving point for sliding drag chains. A small
cable protection zone is required at the fixing point. (Refer to the instructions from the
drag chain supplier)
8. Please ensure that the cable runs along the center area with the desired bending radius.
Do not apply tension to the cable (do not pull it too tightly), otherwise the friction inside
the drag chain will cause the cable sheath to wear; do not let the cable be too loose in the
drag chain, otherwise it will easily cause abrasion of the cable and the inner wall of the
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Correct Wrong
9. If the cable does not run smoothly, check whether it is twisted along the longitudinal
axis during operation. The cable should slowly rotate at a certain fixed point until it runs
freely.
10. Given the size of cables and drag chains, their length characteristics vary considerably.
During the first few hours, the cable naturally elongated. For drag chains, it takes more
hours for this to happen. Such a large discrepancy can be remedied by regularly
checking the cable installation locations. It is recommended to do regular inspections,
every three months for the first year and at every maintenance thereafter. This includes
checking that the cables are completely free to move within the intended bending radius
and making adjustments if necessary.
Add auxiliary devices such as short-circuit protectors and filters for strong electricity.
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2. Grounding
The ground wiring adopts the standard two-color, yellow and green, wires.
It is recommended to use multi-point grounding, for some high-frequency signals (PWM,
pulse, encoder, capacitance, etc.) in the laser cutting machines.
The machine tool uses galvanized grounding screws and a special grounding wire for
grounding. The resistance between the grounded metal body and the main grounding
point should be ≤ 0.1Ω。
3. Signal (Control)
Signal wire color, e.g. black.
Choose the signal wire according to the power.
DC 24V solenoid valve is recommended. Add absorption circuits at both ends of the
solenoid valve, that is, connect a freewheeling diode in parallel at both ends of the
solenoid valve (pay attention to the direction, withstand current, and withstand voltage),
as shown in the figure below。
It is recommended that the digital signal (PWM) shielding layer be grounded at both
ends, and the analog signal (DA) shielding layer be grounded at one end. Single-ended
grounding can avoid low-frequency current noise on the shielding layer; double-ended
grounding can effectively eliminate high-frequency interference. If the transmission
cable is very long, it is recommended to ground at multiple points to ensure that the
shielding layer is at the same potential.
The resistance from the cutting head connected to the amplifier to the shell of the
machine tool is ≤ 1Ω, and the resistance to the grounding point of the electrical cabinet
is ≤ 6Ω.
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4. Notes
Each cable is marked clearly and accurately.
Cables are in parallel and not crossed, and the harnesses should be straight and leveled.
If using the cables from Bochu, choose the appropriate cable according to the layout
space, and do not pile up and circle it.
All wiring must be firm to prevent sparking.
Wiring should avoid loops and antenna effects. The current loop composed of signal
source---transmission line---load is equivalent to a magnetic field antenna. As shown in
the figure below, the wrong connection is on the left, and the correct connection is on
the right.
It is recommended to use a star connection for wiring, not to use a serial connection, as
shown in the following figure:
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Handle with care. Please wear anti-static gloves or touch a grounded metal
object to prevent static electricity from damaging the motion control card
before touching the control card circuit or inserting/pulling the control card.
Except for the USB interface, plugging and unplugging with power is prohibited
for other interfaces, which may cause internal components damaged.
Handle with care. Do not press the card. Pressing might cause the card to bend
and its function damaged.
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6. FAQ
1. Check the power connectors of the host and the monitor and see if it is loose and if the
24V voltage is OK.
2. If the host can be powered on, check if the monitor power is loose and if the voltage is
OK.
3. If the monitor is OK, the system cannot be accessed, then the system may be infected
with a virus. Try the following steps:
Press Win+R and manually boot explorer.exe to load.
Reboot the host to see if it enters the interface.
If it enters the host interface, use the antivirus software to remove the virus. If it
still cannot enter it, do system restore.
1. Check if the monitor power connector is loose, and if the 24V voltage is OK.
2. Check if the BCLink interface is plugged in.
1. Check for any abnormal USB devices and unplug them if found.
When the computer getting stuck on the F3 screen during startup and cannot enter the operating
system, try:
1) System Restore can be accessed via F3 (Restart the computer if it cannot be continued).
2) You can also enter the PE system and restart the computer to enter the operating system.
3) If there is a problem with the system, it can also be repaired using F3 system repair.
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NOTE: If any startup exception, unplug all USB peripherals first before troubleshooting.
1.If it can quick self-recover after an emergency stop, the issue is USB HUB, wireless network
cards, or other USB devices are
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used on the HyPanel. The USB port at the back of the HyPanel is theoretically used for the
wireless keyboard and mouse receiver,
and the front USB port is used for the USB flash drive. Plugging other devices may cause USB
usage issues.
2. If the recovery is slow after the emergency stop or it cannot even be resumed: after ruling out
the peripheral device issue, it may be caused by the equipment flow where the emergency stop
cable
was not welded properly initially. In this case, contact Friendess(Bochu) customer service to repair
the screen.
1. If this alarm occurs when the network cable at the host or screen is shaky, insert the gold
finger or network cable again, or replace the network cable.
2. While the alarm remains, the touch screen and USB peripherals do not work, insert the gold
finger again.
3. If the software prints an alarm message accompanied by a [HKB USB Device Removed]
message, try replacing the powered USB HUB with a powered one or using a USB to network
port converter.
4. When the software prints an alarm message and indicates that the thread wait time is not 0,
upgrade the HypCut to 2022B, August 31 and later version.
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7. Product Dimensions
Figure 1 Hyptronic2 Dimension
Size (mm)
Size (mm)
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Size (mm)
Size (mm)
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Size (mm)
Size (mm)
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