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    19 views3 pages

    Component Cleanliness Analysis Report

    Uploaded by

    betelguese

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 3

    KLARWIN TESTING LABORATORY

    29 Horei Street, district 2,


    Bucharest, Romania
    Phone: (+4) 021 313 54 73
    Fax: (+4) 021 315 72 64
    [email protected], www.klarwin.com
    Klarwin is a trademark of Process Engineering SRL

    Report No.: PER-190562-A2W-AMD

    1. Sample details:

    CLEANLINESS Customer: COMPA SA


    ANALYSIS Str. Henri Coanda 8, Sibiu 550234
    REPORT Component type: Ref. 100.122.363
    Sampling origin/ After washing
    F-KL-09 Parts no.:

    Version 3.0 Sampling date: 8/01/2019


    Sample description: Sample consists of 8 parts,
    individually packed in foil package
    Reference unit:  Part  Area (1000 cm2)  Volume (100 cm3)
    No. of parts = 8 A= 126.9 cm2 V= N/A

    Note 1: Sampling is the customer's responsibility.


    Note 2: Information about component type, sampling origin/ parts no. and sampling date are provided
    by the customer.

    2. Extraction
    Extraction method: Method of extraction of contaminants by pressure rinsing
    Reference documents: ISO 16232-3:2007/ VDA 19.1:2015
    I 075.51
    PL-KL-03
    Extraction liquid: Renoclean ISO
    Volume of liquid: 3200 ml for rinsing all 8 parts + 100 ml for rinsing the gloves + 200 ml
    for rinsing extraction equipment
    Equipment, materials and Pall PCC60 Cleanliness cabinet, including filtration equipment with
    measurement vacuum pump;
    parameters: Flow rate: 1500 ml/ min;
    Nozzle diameter: 3 mm
    Date of analysis: 8/20/2019
    Blank test: OK, according to blank report no. 64/2019

    3. Gravimetric results:
    Method: Particle mass determination by gravimetric analysis – industrial systems
    Reference documents: ISO 16232-6:2007/ VDA 19.1:2015
    I 075.51
    PL-KL-03
    Equipment, materials Memmert UNB 100 drying oven (30 min, 110°C) + Nalgene Desiccator
    and measurement (30 min)
    parameters: Kern & Sohn ABT 220-5DNM 5-digit analysis balance (0.01 mg)
    Pall Ultipor 66N 5 µm membrane filter, 47 mm diameter;
    Date of analysis: 8/20/2019

    Pag. 1 / 3
    KLARWIN TESTING LABORATORY
    29 Horei Street, district 2,
    Bucharest, Romania
    Phone: (+4) 021 313 54 73
    Fax: (+4) 021 315 72 64
    [email protected], www.klarwin.com
    Klarwin is a trademark of Process Engineering SRL

    Compliance Max. 0.6 mg/ 1000 cm2


    specification:
    Results: Initial weight: 98.53 mg
    CLEANLINESS Final weight: 101.46 mg
    ANALYSIS Residue weight:
    REPORT
    2.93 mg/ membrane
    F-KL-09 0.37 mg/ part
    2.80 mg/ 1000 cm2
    Version 3.0 Compliance of the FAIL
    results: *according to customer
    specification, given above

    4. Microscopic analysis:
    Method: Particle sizing and counting by microscopic analysis
    Reference documents: ISO 16232-7:2007; ISO 16232-10:2007;
    PL-KL-07/ I 075.51
    Equipment, materials Jomesa HDF optical microscope
    and measurement Scale: 6 µm/pixel
    parameters:
    Diameter of effective filtration area: 44 mm
    Fiber criterion: length: width ratio>10
    Date of analysis: 8/20/2019
    Compliance Metallic particles: max. 7 particles between 400 – 600 µm, 0 particles >
    specification: 600 µm
    Nonmetallic particles: max. 7 particles between 400 – 600 µm, 0 particles
    > 600 µm
    Results: Particle count data – particles/ reference unit
    Particles per filter
    Size range, Particles/ part Particles/ 1000 cm2
    membrane
    µm
    Total Metallic Total Metallic Total Metallic
    5 – 15 15593 108 1949.1 13.5 15359.5 106.4
    15 – 25 9347 530 1168.4 66.3 9207.1 522.1
    25 – 50 9312 2256 1164.0 282.0 9172.6 2222.2
    50 – 100 6573 3073 821.6 384.1 6474.6 3027.0
    100 – 150 1806 973 225.8 121.6 1779.0 958.4
    150 – 200 603 379 75.4 47.4 594.0 373.3
    200 – 400 360 299 45.0 37.4 354.6 294.5
    400 – 600 38 37 4.8 4.6 37.4 36.4
    600 – 1000 11 11 1.4 1.4 10.8 10.8
    > 1000 6 5 0.8 0.6 5.9 4.9

    Pag. 2 / 3
    KLARWIN TESTING LABORATORY
    29 Horei Street, district 2,
    Bucharest, Romania
    Phone: (+4) 021 313 54 73
    Fax: (+4) 021 315 72 64
    [email protected], www.klarwin.com
    Klarwin is a trademark of Process Engineering SRL

    Microscopic images of representative contaminants

    CLEANLINESS
    ANALYSIS
    REPORT

    F-KL-09

    Version 3.0

    Image 1. L x l: 1427 µm X 166 µm Image 2. L x l: 1393 µm X 462 µm


    Largest metallic shiny particle Second largest metallic shiny particle

    Image 3. L x l: 1363 µm X 973 µm Image 4. L x l: 520 µm X 104 µm


    Largest nonmetallic particle Second largest nonmetallic particle
    Compliance of the FAIL
    results: *according to customer specification, given above
    Note 3: The results obtained relate only to the analyzed sample.
    Date of report: 8/20/2019
    Issued: Approved:

    Dipl. Eng. Nicoleta Rascol Dipl. Eng. Dorian Negut


    Oil & Parts Cleanliness Lab Specialist Business Line Manager
    Klarwin® Scientific & Laboratory Klarwin® Scientific & Laboratory

    Note 4: This document and the information contained herein are strictly private, confidential and should
    not be copied, distributed or reproduced partially without the express permission of the laboratory.

    Pag. 3 / 3

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