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PARTS CATALOG

FORCE 1989 85 H.P. "A" MODELS


SERIAL NUMBER
85 H.P. (1989) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 856A9A

90-FOB4276 © Mercury Marine 2003 02-01-2002


TABLE OF CONTENTS:
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
ADAPTER AND REED PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CRANKSHAFT AND PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FLARED HUB PROP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
FUEL LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
GEAR HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
MOTOR LEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
POWER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SPECIAL TOOLS - GEAR HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
SPECIAL TOOLS - LUBRICANTS AND SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
SPECIAL TOOLS - POWER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
SPECIAL TOOLS - TEST EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
SPECIAL TOOLS - TUNE-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SUPPORT PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SWIVEL BRACKET AND STERN BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
NOTE: Indented description indicate that these parts are included in preceeding assembly.
AR = As Required NSS = Not Sold Separate
OPT = Optional NS = Not Shown
THESE PARTS BOOKS/FICHE CARD ARE COPYRIGHTED AND MAY NOT BE DISTRIBUTED
OR REPRODUCED IN ANY OTHER FORMAT BY ANYONE OTHER THAN MERCURY MARINE
WITHOUT THE PRIOR WRITTEN CONSENT OF MERCURY MARINE.

PRINTED IN THE U.S.A. FORCE 1989 85 H.P. "A" MODELS 02-01-2002


THIS PAGE INTENTIONALLY LEFT BLANK

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 1


ENGINE COVER

2 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


ENGINE COVER
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 F7060 4 STOP NUT, 1/4 - 20
2 F2012 8 WASHER
3 F2143 4 HEX SOC. HD. SCREW, 1/4 - 20 X 1 S.S.
4 F663269 1 HANDLE, TILT
5 FZ692386 1 DECAL, "85", PORT
6 FZ685397 1 DECAL, PORT
7 FZ685892 1 DECAL, FRONT
8 37-817985--1 2 DECAL, "US MARINE"
9 FS663712 1 ENGINE COVER, (WITHOUT PAINT, DECALS OR HARDWARE)
- F2C692712 1 ENGINE COVER, COMPLETE
10 F663366 3 MEDALLION-FORCE
11 FZ685396 1 DECAL, STARBOARD
12 FZ692386 2 DECAL, "85", STARBOARD & REAR
- F663984-1 1 BLANKET, TOP (NOT SHOWN)
- F663985 2 BLANKET, SIDE (NOT SHOWN)

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 3


SUPPORT PLATE

4 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


SUPPORT PLATE
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 F481434 2 GUIDE, ENGINE COVER
2 F663774-1 1 BRACKET, ENGINE COVER LATCH
3 F2088 2 FASTENER
4 F1493 3 PAN HD. SCREW, 1/4 - 20 X 5/8 S.S.
5 FA481743 1 BRACKET, ROLLER LATCH W/ROLLER
6 F8096 2 SPRING LOCKWASHER
7 F1857 2 HEX CAP SCREW, 5/16 - 18 X 5/8
8 F663756-1 1 PACKING
9 F1854 3 HEX CAP SCREW, 1/4 - 20 X 5/8
10 F663480-1 1 RETAINER
11 F1733 3 PAN HD. SCREW, 10-24 X 9/16
12 F549189-1 1 BUSHING, ELECTRIC CABLE
13 F660189 1 BUSHING, CABLE ENTRY
14 F663038-1 1 SUPPORT PLATE
15 FA663469 1 ENGINE COVER LATCH HANDLE W/SHAFT
16 F286818 2 BEARING, LATCH SHAFT
17 F8096 4 SPRING LOCKWASHER
18 F1857 2 HEX CAP SCREW, 5/16 - 18 X 5/8
19 F1858 2 HEX CAP SCREW, 5/16 - 18 X 1
20 F335654-1 1 DEFLECTION STOP
21 F2047 1 WAVE WASHER
22 F481777 1 CAM, LATCH SHAFT
23 F8094 1 WASHER
24 F8083 1 LOCKWASHER
25 F1203 6 HEX CAP SCREW, 1/4 - 20 X 7/8
26 F1238 7 HEX CAP SCREW, 1/4 - 20 X 3/4

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 5


ELECTRICAL COMPONENTS

6 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


ELECTRICAL COMPONENTS
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 F2016 2 SLOTTED FILL HD. SCREW, 6 - 32 X 7/8
2 F8088 2 PLAIN WASHER
3 F84449 1 NEUTRAL INTERLOCK SWITCH
4 F1704 6 INTERNAL TOOTH LOCKWASHER
5 F1645 8 HD. SCREW, 6 - 32 X 1/4
6 F629449 1 THERMOSWITCH
7 F8056 2 SPRING LOCKWASHER
8 F1647 2 HEX NUT, 8 - 32
9 F650450 1 RECTIFIER W/ILLUS. 4, 5, 70 AND LITERATURE
10 F438493 1 BRACKET, TERMINAL BLOCK
11 F289446-1 1 CLAMP, REMOTE ELEC. CABLE TO BRACKET
12 F1734 2 FILL HD. SCREW, 1/4 - 20 X 1/2
13 FA616497 1 TERMINAL BLOCK W/ILLUS. 17 & 20
14 F653744 1 WIRING HARNESS
15 F1280 6 SLOTTED PAN HD. SCREW, 8 - 32 X 1/4
16 F5H078 1 SWITCH, IGNITION LONG BARREL W/KEYS AND SCREWS
(ACCESSORY ITEM)
17 F307317 2 CLIP, TERMINAL BLOCK GROUND
18 F1975 6 LOCKWASHER
19 817782--1 0 KEY IGNITION - NO LETTER OR STAMPED A
- 817883--1 0 KEY IGNITION - STAMPED B
- 817891--1 0 KEY IGNITION - STAMPED C
- 817928--1 0 KEY IGNITION - STAMPED D
- 817929--1 0 KEY IGNITION - STAMPED E
- FA27232 1 EMERGENCY STARTER ROPE (NOT SHOWN)
20 F1648 2 PAN HD. SCREW, 10 - 24 X 3/4
21 F1934 4 FLAT HD. SCREW, 6 X 1/2
22 F5H038 1 IGNITION SWITCH MOUNTING KIT (ACCESSORY ITEM)
23 FK460917 1 STARTER RELAY
24 F8096 2 SPRING LOCKWASHER
25 F1515 2 HEX NUT, S.S., 5/16 - 18
26 F1513 6 HEX NUT, 10 - 32
28 F8090 3 PLAIN WASHER
29 F1515 3 HEX NUT, S.S., 5/16 - 18
30 FS663358 1 BRACKET (C.D. - COIL)
31 F8124 6 EXTERNAL TOOTH LOCKWASHER
32 F215962 3 MOUNT (SHOCK - C.D. UNIT)
33 F407446 1 CLAMP
34 F381896-4 1 BATTERY CABLE
36 F654924 1 CHOKE SOLENOID
37 F510374-1 1 DECAL, CIRCUIT BREAKER
38 F510460 1 CIRCUIT BREAKER
39 F8011 2 PLAIN WASHER

CONTINUED ON NEXT PAGE ➠


02-01-2002 FORCE 1989 85 H.P. "A" MODELS 7
ELECTRICAL COMPONENTS

8 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


ELECTRICAL COMPONENTS
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
40 F1760 2 SLOTTED PAN HD. SCREW, 10 - 24 X 3/8
41 F91446-2 1 CIRCUIT BREAKER BRACKET
42 F475504 4 GROMMET
43 F8028 4 PLAIN WASHER
44 F2008 4 HEX HD. M. SC., 1/4 - 20 X 7/8
45 F685301 2 MODULE (BLUE)
46 F684475 3 IGNITION COIL (BLUE)
47 F2008 6 HEX HD. MACH. SCREW, 1/4 - 20 X 7/8
48 F5H041 1 BATTERY TERMINAL KIT (ACCESSORY ITEM)
49 F1741 2 PAN HD. SCREW, 8 X 3/4
50 F5H043 1 BUZZER, HEAT INDICATOR (ACCESSORY ITEM)
51 F345683 1 WIRE, GROUND (RECTIFIER TO STARTER BOLT)
52 F404841 1 CABLE, HEAT INDICATOR
53 F1341 6 NUT, 1/4 - 20
54 FK1123 3 SPARKIE KIT
55 F2106 2 LOCKWASHER
56 F319908 1 WIRE, GROUND (C.D. - COIL BRACKET)
57 F1832 4 NUT, LOCK 1/4 - 20
58 F653029 1 TRIGGER ASSY.
59 F663095-2 1 ALTERNATOR STATOR
60 F2200 4 SLOTTED PAN HD. SCREW #12 - 24 X 1
61 200-817865A1 1 FLYWHEEL
62 F1968 1 HEX NUT, 3/4 - 16
63 F8083 1 SPRING LOCKWASHER
66 F438668 1 RETAINER
67 FA609853 1 DECAL, WARNING W/LITERATURE
68 F1705 3 HEX HD. SCREW, 1/4 - 20 X 3/4
70 F1303 1 PAN HD. SCREW, 8 - 32 X 3/4
71 F529398-1 1 DECAL, 3 CYL. WIRING
72 F664497 1 TERMINAL BLOCK (12 POSITION)
74 F428096 1 RETAINER, THERMOSWITCH
75 F664384 2 CLIP, TERMINAL BLOCK COVER
76 F664672 1 COVER, TERMINAL BLOCK COVER
77 F322273 1 STUD
- F1877 1 TY-RAP (NOT SHOWN)

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 9


STARTER

10 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


STARTER
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 F15174 1 DRIVE KIT
2 F15175 1 DRIVE ASSEMBLY PINION
3 F15176 1 CAP STARTER DRIVE
4 F15177 1 ARMATURE
5 F15178 1 THRU BOLT PACKAGE
6 F15179 1 COMMUTATOR CAP
7 F15164 1 BRUSH KIT
8 F1641 2 LOCK NUT
9 F85908-1 1 LEAD WIRE
10 F1922 1 HEX CAP SCREW, 1/4 - 20 X 5/8
11 F616675 1 STARTER BRACKET LOWER
12 F1854 1 HEX HD. CAP SCREW, 1/4 - 20 X 5/8
13 F8083 1 SPRING LOCKWASHER
14 F616955 1 STARTER COMPLETE. INCLUDES ALL ITEMS MARKED WITH
AN ASTERISK (*).
15 F15158 1 SCREW, BRUSH HOLDER
16 F15160 1 INSULATOR WASHER
17 F15161 1 PLAIN WASHER
18 F15152 1 LOCKWASHER
19 F1341 1 NUT
20 F15162 1 NUT

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 11


ADAPTER AND REED PLATE

12 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


ADAPTER AND REED PLATE
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
17 F1755 18 HD. SCREW W/LOCKWASHER, 6 - 32 X 5/16
18 F85161-1 6 REED STOP
19 F523451 6 SPACER, REED STOP
20 F530160 6 REED (5 PETAL)
21 818108A1 3 REED PLATE W/ILLUS. 17, 18, 19 AND 20 ORIGINAL FORCE
P/N 3A523158-1
22 F85168-1 3 GASKET REED PLATE ADAPTER
23 F85162 1 REED PLATE ADAPTER
24 F85159-2 1 GASKET, INTAKE MANIFOLD
25 817959A3 1 INTAKE MANIFOLD W/ILLUS. 36 AND LITERATURE ORIGINAL
FORCE P/N K480167-2
26 F2008 7 HEX HD. SCREW, 1/4 - 20 X 7/8
27 F1699 2 HEX HD. SCREW, 1/4 - 20 X 1-1/8
28 817747--1 1 BALL JOINT W/STUD
29 F8058 2 INTERNAL TOOTH LOCKWASHER
30 F7008 1 STOP NUT, 1/4 - 20
31 F269319 2 BEARING
32 F85192-1 1 THROTTLE CAM
33 F1513 1 HEX NUT, 10 - 32
34 F433209-1 1 STUD
35 22-818103--1 2 ELBOW
36 F2050 6 HEX HD. SCREW, 1/4 - 20 X 1-1/2
37 F85033 1 CHOKE ROD SWIVEL
38 F85925 1 CHOKE ROD
39 F2033 1 GROOVE PIN
40 F391926-1 1 CHOKE SOLENOID PLUNGER
41 F85317-3 1 CLAMP
42 F1236 2 HEX HD. SCREW, 1/4 - 20 X 1/2
43 F97772 6 HOSE CLAMP
44 F438754 1 FUEL LINE
46 F85253-1 2 FUEL LINE
47 F1532 3 HEX HD. SCREW, 1/4 - 20 X 1
48 F480551-1 1 BRACKET INTERLOCK SWITCH
49 F85906 3 CARBURETOR GASKET
50 F40209 6 CARBURETOR STUD
51 F1515 6 HEX NUT, 5/16 - 18
52 F333316 1 THROTTLE ROLLER SHAFT
53 F92759 1 THROTTLE ROLLER
54 F1014 3 COTTER PIN
55 F8088 3 PLAIN WASHER
56 F184579 6 SEAL, CHOKE ARM SWIVEL
57 F184033-1 2 CHOKE ARM SWIVEL
58 F1059 3 FILL HD. SCREWS, S.S., 6 - 32 X 1/4
59 F85509-1 1 CHOKE LINK

CONTINUED ON NEXT PAGE ➠


02-01-2002 FORCE 1989 85 H.P. "A" MODELS 13
ADAPTER AND REED PLATE

14 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


ADAPTER AND REED PLATE
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
60 F631061-4 1 CARBURETOR COMPLETE (TOP) WE 18-1C
61 F632061-4 1 CARBURETOR COMPLETE (MIDDLE) WE 18-2C
61A F632061-4 1 CARBURETOR COMPLETE (BOTTOM) WE 18-2C
62 F481836 3 INTAKE GASKET
63 F1760 6 PAN HD. SCREW, 10 - 24 X 3/8
64 22-817789A1 1 DRAIN FITTING W/METERING CUP
65 F63754 1 HOSE INTAKE DRAIN
66 F1504 3 FILL HD. SCREW, 1/4 - 20 X 1-1/4
67 F53504 3 GROMMET
68 F1072 3 FILL HD. SCREW, 1/4 - 20 X 1-3/4
69 F695861 1 CARBURETOR, INTAKE
70 F481567 1 CARBURETOR INTAKE ADAPTER
71 F90807 3 RETAINING RING
72 FA85193 2 TIE BAR END W/SWIVEL
73 F1693 2 TIE BAR RETAINER
74 F1064 2 FILL HD. SCREWS, S.S., 8 - 32 X 3/8
75 FA85511 1 THROTTLE TIE BAR W/SWIVEL
77 F8026 1 PLAIN WASHER

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 15


FUEL PUMP

16 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


FUEL PUMP
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 F658746-1 1 COVER, FUEL PUMP W/LITERATURE
2 F658803 1 GASKET, SPACER PLATE
3 F438617 1 GASKET, FUEL SEDIMENT BOWL
4 F438653 1 SCREEN, FUEL PUMP
5 F438500 1 BOWL, FUEL SEDIMENT
6 F1648 1 SCREW, FUEL SEDIMENT BOWL
7 F8083 4 LOCKWASHER
8 F1504 4 SLOTTED FILL SCREW, 1/4 - 20 X 1-1/4 S.S.
9 F89758-1 1 FUEL PUMP AIR HOSE, TOP
10 F97772 2 CLAMP, FUEL LINE
11 F438801 1 FITTING, FUEL PUMP OUTLET
12 FA686431 1 BODY, FUEL PUMP
13 F1648 2 SCREW 10 - 24 X 3/4 PAN HD. SCREW
14 F1975 2 LOCKWASHER
15 F438747 1 DIAPHRAGM, FUEL PUMP
16 F438760 1 GASKET, FUEL PUMP
17 F658836 1 SPACER, FUEL PUMP
18 F1473 2 NUT, 10 - 24 S.S.
20 F658758 1 HOSE, IMPULSE
21 F1922 3 HEX HD. SCREW, 1/4 - 20 X 5/8 GR. 5
22 F40223 1 GASKET, TRANSFER PORT COVER
23 F84792 1 GASKET, FUEL PUMP VALVE
24 F177330 3 VALVE, FUEL PUMP
25 F1860 2 SLOTTED BINDING HEAD SCREW, 6 - 32 X 1/4
26 818071A2 1 FUEL PUMP COMPLETE

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 17


CARBURETOR

18 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


CARBURETOR
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 F10218 1 SHAFT RING RETAINER
2 F10127 1 FUEL BOWL
3 F10168 1 THROTTLE SHAFT ASSEMBLY
4 F10169 1 THROTTLE VALVE
5 F10219 1 CHOKE SHAFT ASSEMBLY
6 F10161 1 CHOKE VALVE
7 F10135 1 FLOAT ASSEMBLY
8 F10208 1 PIN, FLOAT ASSEMBLY
9 F10137 1 NOZZLE
10 F10152 2 CUP PLUG
11 F10153 1 WELCH PLUG
12 F10206 1 BOWL RETAINER GASKET
13 FO15623 1 BOWL RING GASKET
14 F10090 1 BOWL RETAINER GASKET
15 FK10209 1 GASKET KIT. INCLUDES ALL ITEMS MARKED WITH A
DOUBLE ASTERISK (**).
16 F10205 1 BOWL RETAINER SCREW
17 F10155 4 CHOKE AND THROTTLE SCREW
18 F10141 1 IDLE NEEDLE SPRING
19 F10142 1 FLOAT SUPPORT SPRING
20 F10143 1 CHOKE VALVE SPRING
21 F10172 1 THROTTLE RETURN SPRING
22 F10204 1 NOZZLE SPRING
23 FO14166 1 NEEDLE, IDLE
24 FO15337 1 JET (.058)
25 F10212 1 MAIN FUEL JET (.074) SEA LEVEL - 2500 FT.
- F10213 0 072) 2500 - 5000 FT.
- F10214 0 070) 5000 - 7500 FT.
- F10215 0 068) 7500 - 10,000 FT.
27 F10234 1 FLOAT KIT, VALVE & SEAT
28 FK10125 1 REPAIR KIT. INCLUDES ALL ITEMS MARKED WITH A SINGLE
ASTERISK (*).
- F631061-4 1 CARBURETOR COMPLETE (TOP) WE 18-1C
- F632061-4 1 CARBURETOR COMPLETE (MIDDLE) WE 18-2C
- F632061-4 1 CARBURETOR COMPLETE (BOTTOM) WE 18-2C

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 19


POWER HEAD

20 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


POWER HEAD
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
2 F7009 1 LOCK NUT, #10 - 24
3 F1009 1 HEX BOLT, 3/8 - 16 X 2-3/4
4 F8038 4 PLAIN WASHER
5 F1873 4 HEX BOLT, 3/8 - 16 X 3
6 F1346 1 HEX NUT, 3/8 - 16
7 F8095 14 PLAIN WASHER
8 F1864 9 HEX HD. SCREW, 1/4 - 20 X 3/4
9 F85210 1 STUD
10 F8563 2 DOWEL PIN
11 F184122-1 1 PARTING LINE SEAL
12 F85859 4 STUD, FORWARD
13 F1504 2 FILL HD. SCREW, 1/4 - 20 X 1-1/4
14 F1872 2 HEX BOLT, 3/8 - 16 X 1-3/4
15 F1199 1 HEX CAP SCREW, 1/4 - 20 X 1
16 F1804 2 STOP NUT
17 F85502 1 THROTTLE LINK
18 817747--1 1 BALL JOINT W/STUD
19 817968A2 1 TOWERSHAFT
20 F1829 2 FILL HD. SCREW, 10 - 24 X 7/8
21 F1504 1 FILL HD. SCREW, 1/4 - 20 X 1-1/4
22 F1341 1 HEX NUT, 1/4 - 20
23 F2217 2 FILL HD. SCREW W/LOCKWASHER 10 - 24 X 3/8
24 FK405020 2 SWIVEL W/PIVOT SCREW AND NUT
25 F1727 1 PLASTIC RIVET
26 F499036 1 TOWERSHAFT CONTROL ROD END
27 F499026 2 SWIVEL
28 F84314-2 1 ELBOW
29 F85445 1 ROD, SPARK CONTROL
30 F2015 1 HEX NUT, 1/4 - 28
31 F2042 2 PLAIN WASHER
32 F499035 1 ROD END, CONTROL ROD TO TRIGGER
33 F7004 10 STOP NUT, 3/18 - 16
34 F85748-2 1 GASKET, CYLINDER DRAIN REED PLATE
35 F93811 3 SCREEN
36 F2A404757 1 CYLINDER DRAIN REED PLATE
37 F18160-3 3 REED
38 F93920 3 REED STOP
39 F8003 3 PLAIN WASHER
40 F1286 3 PAN HD. SCREW, 4 - 40 X 3/16
41 F85472-2 1 GASKET, CYLINDER DRAIN COVER
42 817787A1 1 CYLINDER DRAIN COVER W/PLUG AND LITERATURE
ORIGINAL FORCE P/N A404471-1
43 F1532 6 HEX HD. SCREW, 1/4 - 20 X 1

CONTINUED ON NEXT PAGE ➠


02-01-2002 FORCE 1989 85 H.P. "A" MODELS 21
POWER HEAD

22 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


POWER HEAD
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
44 F404801 1 FITTING
45 F433253 1 HOSE
46 F1922 8 HEX HD. SCREW, 1/4 - 20 X 5/8
47 FA411222 2 TRANSFER PORT COVER W/PLUGS AND LITERATURE
48 F40223 3 GASKET, TRANSFER PORT COVER
50 FS85872-1 1 BRACKET, REMOTE CABLE
51 F98273 2 ROD END CONNECTOR STUD
52 F1864 2 HEX HD. SCREW, 1/4 - 20 X 3/4
53 F85279-2 1 CYLINDER EXHAUST GASKET, UPPER
54 F369887 1 SHOULDER SCREW
55 F369610 1 BEARING
56 F1885 1 HEX BOLT, 5/16 - 18 X 4-1/4
57 F480107-1 1 CAM, STARTER INTERLOCK
58 F2089 2 SLOTTED PAN HD. MACHINE SCREW, 10 - 24 X 5/16
59 F2108 1 STOP NUT, 5/16 - 18
60 F85610 2 BEARING
61 F1832 1 STOP NUT, 1/4 - 20
62 FA480876 1 GEAR SHIFT ARM
63 F369977-1 1 INTERLOCK ARM
64 F1869 6 HEX BOLT, 3/8 - 16 X 1-1/4
65 F1703 6 SPRING LOCKWASHER
66 F40689-1 1 BEARING, TOWERSHAFT
67 817788A3 1 SPACER PLATE
68 F2090 1 PLUG
69 FG1020-1 1 GASKET SET
- F40223 3 TRANSFER PORT COVER GASKET
- F84504 1 THERMOSTAT GROMMET
- F184122-1 1 CRANKCASE SEAL
- F85154-1 2 EXHAUST PORT PLATE GASKET
- F85159-1 1 MANIFOLD GASKET
- F85168-1 3 CARBURETOR ADAPTER FLANGE GASKET
- F85279-2 1 CYLINDER, EXHAUST - UPPER GASKET
- F85472-2 1 CYLINDER DRAIN COVER GASKET
- F85748-2 1 CYLINDER DRAIN REED PLATE GASKET
- F85762 1 BY-PASS VALVE GASKET
- F85906 3 CARBURETOR GASKET
- F369529-1 1 CYLINDER HEAD GASKET
- F476067 1 THERMOSTAT COVER GASKET
- F481836 3 INTAKE GASKET
70 33-818007--1 3 SPARK PLUG (CHAMPION UL-18-V)
71 F1987 14 PLAIN WASHER
72 F1883 14 HEX BOLT, 5/16 - 18 X 2-3/8
73 F499995 1 CYLINDER HEAD COVER

CONTINUED ON NEXT PAGE ➠


02-01-2002 FORCE 1989 85 H.P. "A" MODELS 23
POWER HEAD

24 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


POWER HEAD
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
74 F629449 1 THERMOSWITCH
77 F1110 4 FILL HD. SCREW, 1/4 - 20 X 5/8
78 F476066-1 1 COVER, THERMOSTAT
79 F84504 1 GROMMET
80 F528068 1 THERMOSTAT (110*F)
81 F476067 1 GASKET, THERMOSTAT COVER
82 F630518 1 CYLINDER HEAD
83 F19109 1 PLUG
84 F369529-1 1 CYLINDER HEAD GASKET
85 F85211 6 STUD, REAR
86 F529398-1 1 DECAL, WIRING
87 F1709 5 HEX HD. SCREW, 1/4 - 20 X 1-1/8
88 F1203 14 HEX HD. SCREW, 1/4 - 20 X 7/8
89 F85152-4 1 EXHAUST PORT COVER
90 F85154-1 2 GASKET, EXHAUST PORT PLATE
91 F85151-1 1 EXHAUST PORT PLATE
92 F1950 2 HEX HD. SCREW, 10 - 24 X 5/8
93 F438066 1 BY-PASS VALVE COVER
94 F85762 1 GASKET, BY-PASS VALVE
95 F404268 1 SPRING, BY-PASS VALVE
96 F85916-1 1 BY-PASS VALVE
97 800-817861A7 1 CYLINDER W/COVER
- 800-817912A9 1 SHORT BLOCK (NOT SHOWN)
98 F2008 2 HEX CAP SCREW, 1/4 - 20 X 7/8
100 F2000 1 HEX CAP SCREW, 5/16 - 18 X 3/4
101 F8096 1 SPRING LOCKWASHER
102 FA607689 2 BEARING TOWERSHAFT LOWER
103 F428096 1 RETAINER, THERMOSWITCH

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 25


CRANKSHAFT AND PISTON

26 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


CRANKSHAFT AND PISTON
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 FA335260 3 PISTON RINGS (2 PER SET) STANDARD
- FSA335260 3 PISTON RINGS (2 PER SET) .010 OVERSIZE
- 39-818110A1 3 PISTON RINGS (2 PER SET) .030 OVERSIZE
2 F372015-3 3 PISTON - STANDARD
- 700-817988A2 3 PISTON .010 OVERSIZE
- 700-818111A2 3 PISTON .030 OVERSIZE
3 F335215 6 SPACER, PISTON PIN (2 PER PISTON)
4 F85017 3 PISTON PIN
5 F335217-1 3 BEARING PISTON PIN (26 PER SET)
6 600-818052A4 3 CONNECTING ROD W/CAP
7 FK85228-1 3 BEARING CAGE W/ROLLER
8 F85410 2 SNAP RING
9 FA85655-1 2 CRANKSHAFT MAIN BEARING RACE
10 F85571 2 BEARING CAGE W/ROLLER
11 F316579 2 SEAL, CRANKCASE
12 FA523014 1 CRANKSHAFT LOWER MAIN BEARING
13 F523146-1 1 SEAL, CRANKSHAFT LOWER
14 F85634-2 6 CONNECTING ROD SCREW
15 FA85018-2 1 CRANKSHAFT W/ILLUS. 11 AND 21
16 F85498-1 1 FLYWHEEL KEY
17 F2A615144 1 CRANKSHAFT BEARING CAGE
18 F2081 5 HEX SOC. HD. SCREW, 1/4 - 20 X 3/4
19 F523146-1 1 SEAL, CRANKSHAFT UPPER
20 F1968 1 FLYWHEEL NUT
21 F284659-2 1 CRANKSHAFT THRUST BEARING, UPPER
22 F2067 1 PLASTIC CAP
23 F85909-1 3 BEARING LOCATING PIN (PRESSED INTO BLOCK)

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 27


MOTOR LEG

* * * * MISSING ILLUSTRATION * * * *

28 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


MOTOR LEG
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 F85660-1 1 EXHAUST TUBE
2 F8083 4 SPRING LOCKWASHER
3 F1864 4 HEX SLOT HD. SCREW, 1/4 - 20 X 3/4
4 F85258 1 INSERT
5 F85130 1 BOOT, IDLE EXHAUST
6 F85380 1 SPRING
7 F85772 1 CLAMP
8 F1729 2 PLUG
9 F178145-4 1 COVER, MOTOR LEG REAR
10 F1664 2 SPRING PIN
11 F1263 2 HEX SOCKET HD. CAP SCREW, 5/16 - 18 X 9/16
12 F438962 2 MOUNT, LOWER REAR SHOCK
13 F178323 1 SEAL
14 F523133-3 1 MOTOR LEG (20 INCH MODELS)
15 F2093 2 STOP NUT, 3/8 - 24
16 F5H094 1 STEERING LINK KIT
17 F8038 2 WASHER
18 F523300-1 1 SPRING
19 F1280 1 PAN HD. SCREW, 8 - 32 X 1/4
20 F8080 1 SPRING LOCKWASHER
21 F523930 1 RETAINER
22 F523273 1 STUD
23 F1696 8 HEX BOLT, 5/16 - 18 X 1-3/4
24 F439736 1 SEAL, EXHAUST TUBE
25 F686660 2 STAND TUBE
26 F1871 4 HEX HD. SCREW, 3/8 - 16 X 3/4
27 F2014 2 WASHER
28 FA85355-1 2 WASHER SET
29 F2018 2 LOCKNUT
30 F1987 1 WASHER
31 F85965 2 MOUNT, UPPER SHOCK
32 F1703 2 SPRING, LOCKWASHER
33 F1871 4 HEX HD. SCREW, 3/8 - 16 X 3/4
34 F85615-1 1 ROD, GEAR SHIFT UPPER (20 INCH MODELS)
35 F438346 1 MOUNT, LOWER SHOCK
36 F85704 1 COUPLER, GEAR SHIFT ROD
37 F8096 4 SPRING LOCKWASHER
38 F1822 4 HEX BOLT, 5/16 - 18 X 7/8
39 FA85135-4 1 COVER, FRONT LEG
40 F85606 1 CAP, KING PIN (20 INCH MODELS)
43 F1515 4 HEX NUT, 5/16 - 18
44 F2030 6 HEX HD. CAP SCREW, 1/4 - 20 X 1-1/4

CONTINUED ON NEXT PAGE ➠


02-01-2002 FORCE 1989 85 H.P. "A" MODELS 29
MOTOR LEG

* * * * MISSING ILLUSTRATION * * * *

30 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


MOTOR LEG
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
45 F1912 4 HEX HD. SCREW, 10 - 24 X 1/2
46 F85779-1 1 BAFFLE, AIR INTAKE
47 F690893 1 DECAL, STARBOARD
- F690915 1 DECAL, PORT
48 F690374 1 DECAL, REAR

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 31


SWIVEL BRACKET AND STERN BRACKETS

32 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


SWIVEL BRACKET AND STERN BRACKETS
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 817946A2 1 REVERSE LOCK LEVER KIT
2 F197813 2 BEARING
3 F1014 1 COTTER PIN
4 F5H179 1 TRAILERING BRACKET
5 F1836 1 SPRING PIN
6 F84011 1 WASHER
7 F529390-1 1 DECAL, REVERSE LOCK
8 F84286-1 4 FRICTION WASHER
9 F213274 3 GREASE FITTING
10 F85350-1 4 PIVOT, TILT STOP
11 F1666 2 BOWED SPRING WASHER
12 F685532 1 BRACKET, STERN, PORT
13 F7012 1 LOCKNUT, 1/2 - 20
14 F2185 2 HEX HD. SCREW, 3/8 - 16 X 3-1/2
15 FK684201 2 WASHER
16 F1346 2 HEX NUT, 3/8 - 16
17 F685032 1 BRACKET, STERN, STARBOARD
18 F685632 2 HEX BOLT, 1/2 - 20 X 7 S.S.
19 F684201 2 WASHER
20 F7056 2 LOCK NUT, 1/2 - 20
21 F9052 1 PLUG
22 F523274 1 GREASE FITTING
23 F511125-2 1 TUBE, STEERING SUPPORT
24 F316599 1 SEAL, STEERING SUPPORT TUBE
25 F438169 2 BEARING
26 FS85019 1 KING PIN (20 INCH MODELS)
27 817783A5 1 SWIVEL BRACKET W/GREASE FITTINGS
28 F523280 2 NUT, STEERING SUPPORT TUBE
29 F177350 1 PIN, REVERSE LOCK
30 F85300 1 SPRING, REVERSE LOCK
31 F1669 1 LOCKNUT
32 F369349 1 REVERSE LOCK
33 F369510 1 LINK
34 F1744 1 SPRING PIN
35 FA438113 1 LOCKBAR W/HANDLE
36 F286461 1 SPRING, LOCKBAR HANDLE
37 F433114 1 HANDLE, LOCKBAR
38 F1744 1 SPRING PIN
39 F9018 1 CAP
40 F85037-1 1 BOLT, STERN BRACKET PIVOT
41 F483884 1 BEARING

CONTINUED ON NEXT PAGE ➠


02-01-2002 FORCE 1989 85 H.P. "A" MODELS 33
SWIVEL BRACKET AND STERN BRACKETS

34 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


SWIVEL BRACKET AND STERN BRACKETS
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
42 F85426 1 TILT STOP
43 F369364 1 ARM, REVERSE LOCK
44 F8094 1 WASHER
45 F85541-1 1 TILT LOCK
46 F525629 1 COTTER PIN

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 35


GEAR HOUSING

36 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


GEAR HOUSING
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 F1705 2 HEX CAP SCREW, 1/4 - 20 X 3/4 S.S.
2 F85117 1 BRACKET, WATERLINE
3 F84342 1 SEAL, INLET WATERLINE, UPPER
4 F523899 1 GROMMET, WATERLINE
5 F523244 1 INLET WATERLINE (20 INCH MODELS)
6 F1885 4 HEX CAP SCREW, 5/16 - 18 X 4-1/4 S.S.
7 F1907 4 PLAIN WASHER S.S.
8 F50342-1 4 SEAL, BEARING CAGE BOLTS
9 F506118-1 1 SEAL, PROPELLER SHAFT
10 F24278 1 SEAL, O-RING PROPELLER SHAFT SPOOL
11 F2A523239 1 SPOOL, PROPELLER SHAFT BEARING W/SEAL
12 F84305 1 SEAL, PROPELLER SHAFT BEARING SPOOL
20 F1112 2 FILL HD. SCREW, 1/4 - 20 X 7/8
21 FA523485 1 ANTI-CORROSION ANODE W/LITERATURE
22 F2A498662 1 BEVEL GEAR REAR W/BEARING CAGE, SPACER AND
BEARING
23 F523411 2 RETAINING RING
24 44-817962A2 1 PROPELLER SHAFT W/LITERATURE ORIGINAL FORCE P/N
K523098-1
25 F84871-1 1 PIN, GEAR SHIFT
26 F1713 1 SPRING PIN
27 F84521-2 1 CLUTCH
28 F1936 A/R SPACER, BEVEL GEAR FRONT .059
- F1937 A/R SPACER, BEVEL GEAR FRONT .062
- F1938 A/R SPACER, BEVEL GEAR FRONT .065
- F1939 A/R SPACER, BEVEL GEAR FRONT .068
- F1940 A/R SPACER, BEVEL GEAR FRONT .071
- F1941 A/R SPACER, BEVEL GEAR FRONT .074
- F1942 A/R SPACER, BEVEL GEAR FRONT .077
- F2113 A/R SPACER, BEVEL GEAR FRONT .080
- F2114 A/R SPACER, BEVEL GEAR FRONT .083
- F2115 A/R SPACER, BEVEL GEAR FRONT .086
- F2116 A/R SPACER, BEVEL GEAR FRONT .089
- F2121 A/R SPACER, BEVEL GEAR FRONT .057
- F2122 A/R SPACER, BEVEL GEAR FRONT .054
29 43-818062A3 1 BEVEL GEAR FRONT W/BEARING
30 F523813 1 BEARING CUP
32 F498891 1 PIN, GEAR SHIFT ARM
33 F498618 1 SEAL
34 F523188-1 1 NUT, BEVEL PINION RETAINING
35 43-817830A2 1 BEVEL PINION GEAR
36 F438930 1 RETAINER, SNOUT
37 F1994 1 HEX SOCKET HD. CAP SCREW, 5/16 - 18 X 1
38 F523116-1 1 EXHAUST SNOUT

CONTINUED ON NEXT PAGE ➠


02-01-2002 FORCE 1989 85 H.P. "A" MODELS 37
GEAR HOUSING

38 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


GEAR HOUSING
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
39 F1858 1 HEX CAP SCREW, 5/16 - 18 X 1
40 F8096 7 SPRING LOCKWASHER
41 F1491 6 HEX HD. SCREW, 5/16 - 18 X 3-1/4
42 FA523054 1 GEAR HOUSING W/DRIVESHAFT BEARING LOWER
43 F8077 2 WASHER, GEAR HOUSING PLUG
44 FA523109 1 PLUG, GEAR HOUSING
45 FA84621-1 1 COUPLING, GEAR SHIFT ARM W/BUSHING
46 F523705 1 GEAR SHIFT ROD LOWER
47 F1015 1 COTTER PIN
48 F85372 1 PIN, GEARSHIFT ROD LOWER
49 F523555 1 SEAL, O-RING, GEAR HOUSING COVER
50 F523961 1 CRUSH RING
51 F74305 1 SEAL, DRIVESHAFT BEARING CAGE
52 F506118-1 1 SEAL, DRIVESHAFT
53 F2A550706 1 GEAR HOUSING COVER
54 F8083 7 SPRING LOCKWASHER
55 F1999 3 HEX CAP SCREW, 1/4 - 20 X 7/8 S.S.
56 F338618-1 1 SEAL, GEAR SHIFT ROD
57 F523031 1 GASKET, WATER PUMP
58 F523562 1 WATER PUMP BACK PLATE
59 F523065-1 1 WATER PUMP IMPELLER
60 46-817853A1 1 WATER PUMP BODY
61 F1990 2 HEX CAP SCREW, 1/4 - 20 X 1-5/8 S.S.
62 F480388 1 DISC, WATER PUMP LOCATING
63 F1425 2 HEX CAP SCREW, 1/4 - 20 X 2-5/8 S.S.
64 F351307 1 SEAL, WATER PUMP
65 FA523735 1 SEAL, INLET WATERLINE, LOWER W/LITERATURE
66 F523057 1 BEARING, DRIVESHAFT LOWER
67 F9106 A/R SHIM, DRIVESHAFT BEARING, UPPER .003 - BRASS
- F9095 A/R SHIM, DRIVESHAFT BEARING, UPPER .005 - SILVER
- F9097 A/R SHIM, DRIVESHAFT BEARING, UPPER .010 - BLACK
68 F523498 1 DRIVE KEY, WATER PUMP
69 45-817967A6 1 DRIVESHAFT W/BEARING (20 INCH MODELS)
70 F438271 1 RETAINER, CRANKSHAFT SPLINE SEAL
71 F438129 1 SEAL, DRIVESHAFT SPLINE
72 F1856 2 PLAIN WASHER
73 F90619-2 1 YOKE
74 FK1063-2 1 SEAL KIT INCLUDES ITEMS MARKED WITH A *
- F50342-1 4 BEARING CAGE BOLT SEAL
- F506118-1 1 PROPELLER SHAFT SEAL
- F24278 1 PROPELLER SHAFT SPOOL SEAL
- F84305 1 PROPELLER SHAFT SPOOLS SEAL
- F498618 1 GEAR SHIFT ARM PIN

CONTINUED ON NEXT PAGE ➠


02-01-2002 FORCE 1989 85 H.P. "A" MODELS 39
GEAR HOUSING

40 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


GEAR HOUSING
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
- F8077 3 WASHER
- F523555 1 GEAR HOUSING COVER SEAL
- F74305 1 GEAR HOUSING COVER SEAL
- F338618-1 1 GEAR SHIFT ROD SEAL
75 FK1069 1 WATER PUMP KIT INCLUDES ITEMS MARKED WITH A **
- F1425 2 HEX CAP SCREW, 1/4 - 20 X 2-5/8 S.S.
- F1990 2 HEX CAP SCREW, 1/4 - 20 X 1-5/8 S.S.
- F8083 4 SPRING LOCKWASHER
- F523031 1 GASKET, WATER PUMP
- F523065-1 1 IMPELLER
- F523498 1 KEY
- F523562 1 PLATE, WATER PUMP
- 46-817853A1 1 WATER PUMP
76 F8083 2 LOCKWASHER
77 F522056 1 BEARING
78 F50109 2 PLUG
- FC663054 1 GEAR HOUSING COMPLETE (20 INCH MODELS)

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 41


FUEL LINE

42 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


FUEL LINE
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 FA612754 1 FUEL LINE (SUPPORT PLATE)
2 F17816 1 SEAL, FUEL LINE COUPLER (LARGE)
3 F17815 1 SEAL, FUEL LINE COUPLER (SMALL)
4 F197787-3 1 COUPLER, FUEL LINE
5 F298788 1 FERRULE
6 F458754 1 HOSE, SHORT
7 89396A38 1 PRIME BULB
8 32-817738A1 1 HOSE, LONG
9 F97772 1 CLAMP
- FA630752 1 FUEL LINE COMPLETE

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 43


FLARED HUB PROP

44 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


FLARED HUB PROP
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
1 F7048 1 STOP NUT
2 F1866 1 WASHER
3 F523282 1 WASHER, PROP SPLINE
4 F523099-1 1 SPACER, PROPELLER
5 FP692 1 PROPELLER 13 X 15 (856A9A)

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 45


SPECIAL TOOLS - TUNE-UP
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
- FTA2937-1 0 TIMING TOOL TO ADJUST TIMING POINTER.
- FT8978 0 TIMING LIGHT FOR ADJUSTING IGNITION TIMING.
- FT8948-1 0 PULLER TO REMOVE FLYWHEEL.

46 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


SPECIAL TOOLS - POWER HEAD
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
- FT2998 0 TORQUE WRENCH (0-100 LBS./FT.) TO TORQUE FLYWHEEL
NUT.
- FT2999 0 TORQUE WRENCH (0-600 LBS./IN.) TO TORQUE ALL
FASTENERS.
- FT2991 0 CARBON BRUSH TO REMOVE CARBON DEPOSITS FROM
POWER HEAD.
- FT8914 0 SEAL REMOVER TO REMOVE UPPER CRANKSHAFT
BEARING CAGE SEAL.
- FT8903 0 SEAL INSTALLER TO INSTALL UPPER CRANKSHAFT
BEARING CAGE SEAL.
- FT8907 0 DRIVER HANDLE USED WITH T 8903.
- FT8925 0 SEAL INSTALLER TO INSTALL LOWER CRANKSHAFT SEAL.
- FT2953 0 SOCKET TO TORQUE CONNECTING ROD SCREWS.
- FT2990 0 PISTON PIN TOOL TO REMOVE AND INSTALL PISTON PINS.
- FT2996 0 RING COMPRESSOR TO INSTALL PISTONS IN CYLINDER.
- FT8926 0 RING EXPANDER TO INSTALL PISTON RINGS.
- FT1082 0 SNAP RING PLIER TO REMOVE AND INSTALL DISTRIBUTOR
RETAINING RING.
- FT8933 0 LIFTING HOOK TO LIFT ENGINE.
- FT8900 0 HOSE CLAMP PLIERS TO REMOVE FUEL LINE CLAMP.

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 47


SPECIAL TOOLS - GEAR HOUSING
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
- FT8948-1 0 PULLER TO REMOVE PROPELLER SHAFT SPOOL FROM
GEAR HOUSING.
- FT11209 0 BEARING GUIDE SET TO REMOVE/INSTALL FORWARD
BEARING CUP.
- FT8918 0 BEARING GUIDE SET TO BE USED WITH T 11209 BEARING
GUIDE SET.
- FT11207 0 BEARING CUP REMOVER TO REMOVE FORWARD BEARING
CUP IN GEAR HOUSING.
- FT11205 0 BEARING INSTALLER/REMOVER TO REMOVE AND INSTALL
LOWER DRIVESHAFT BEARING.
- FT11204 0 BEARING CUP INSTALLER TO INSTALL FORWARD BEARING
CUP IN GEAR HOUSING.
- FT8930-1 0 FEELER GAUGE SET TO USE IN SHIMMING LOWER UNIT.
- FT8957 0 SEAL INSTALLER TO INSTALL SHIFT ROD SEAL.
- FT8985 0 SEAL INSTALLER TO INSTALL PROPELLER SHAFT SEAL IN
SPOOL.
- FT8925 0 SEAL INSTALLER TO INSTALL DRIVESHAFT SEAL IN GEAR
HOUSING COVER.
- FT3012 0 SEAL INSTALLER TO INSTALL DRIVESHAFT SEAL IN WATER
PUMP.
- FTA8997 0 SHIM TOOL TO SHIM LOWER UNIT.
- FT8901 0 INDICATOR HOLDER USED IN CONJUNCTION WITH TA 8997.
- FT8902 0 DIAL INDICATOR USED IN CONJUNCTION WITH TA 8997.
- FT8907 0 DRIVER HANDLE USED WITH T 11204, T 11205, T 11209.
- FT8919 0 SPRING PIN PUNCH TO REMOVE CLUTCH SPRING PIN.
- FT7848 0 TORQUE ADAPTER TO HOLD DRIVESHAFT SPLINE WHILE
TORQUING.

48 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


SPECIAL TOOLS - TEST EQUIPMENT
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
- FT2951 0 CIRCUIT TRACER TO TROUBLESHOOT ELECTRICAL
SYSTEM.
- FTK8999 0 TEST WHEEL TO TEST MOTOR IN TEST TANK.
- FT8950 0 LEAKAGE TESTER TO TEST LOWER UNIT SEALS FOR
LEAKAGE.
- FT11260 0 SPARK TESTER TO TEST OUTPUT OF IGNITION SYSTEM.
- FT2938-1 0 CONTINUITY TESTER TO TEST CIRCUITS FOR CONTINUITY.
- FTA11259 0 MULTIMETER TO TEST ELECTRICAL COMPONENTS.

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 49


SPECIAL TOOLS - LUBRICANTS AND SEALANTS
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
- FT2961 0 LUBRICANT - RYKON GREASE #2EP
- FT2987-1 0 LUBRICANT - ANTI-SEIZE
- FT8969 0 LUBRICANT - 7 OZ. LPS-1 LUBRICANT
- FT8955 0 SEALANT - 5 OZ. EC-750 INDUSTRIAL SEALANT
- FT8983 0 SEALANT - 3 OZ. RTV SEALANT FORM IN PLACE GASKETS
- FT8936-1 0 SEALANT - 2 CC LOCTITE RETAINING COMPOUND #75
- FT2962-2 0 SEALANT - 50 CC LOCTITE H, NON-HARDENING GRADE
- FT2963-2 0 SEALANT - 2 OZ. LOCTITE 271
- FT8935 0 SEALANT PRIMER LOC QUIC T

50 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


ACCESSORIES
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
- F5H173 0 FLUSHING ADAPTER PERMITS FRESH WATER FLUSHING OF
WATER PASSAGES WITH STANDARD GARDEN HOSE.
- F5H198 0 REMOTE CONTROL - SURFACE MOUNT PERMITS REMOTE
CONTROL OF THROTTLE AND GEAR SHIFT FROM
STARBOARD SIDE OF BOAT. INCLUDES HANDLE MOUNTED
TURN SWITCH.
- F5H080 0 TWIN REMOTE CONTROL BOX PERMITS REMOTE CONTROL
OF THROTTLE AND GEAR SHIFT - TWO ENGINES. CONSOLE
MOUNTED.
- F195/__ 0 REMOTE CONTROL CABLES CONNECTS REMOTE CONTROL
BOX TO THROTTLE AND GEAR SHIFT ON ENGINE.
AVAILABLE IN 6 THROUGH 26 FOOT LENGTHS.
- F5H108 0 STEERING CONNECTOR CLEVIS TYPE FOR BOAT MOUNTED
STEERING AND NON-THREADED CABLE END.
- F5H094 0 STEERING LINK KIT CONNECTS STEERING CABLE TO
ENGINE WHEN USING ENGINE MOUNTED STEERING
SYSTEM.
- F5H018 0 DUAL STEERING CONNECTOR PERMITS DUAL ENGINE
INSTALLATIONS.
- F5H025 0 ANTI-CORROSION SACRIFICIAL ANODE KIT USED TO
REDUCE CORROSION.
- F5H043 0 OVERHEAT BUZZER SOUNDS WARNING BUZZER IF ENGINE
OVERHEATS.
- F5H161 0 POWER TRIM INDICATOR INDICATES ENGINE TRIM ANGLE.
- F5H044 0 TILT STOP KIT LIMITS TILTING ANGLE.
- F5H151 0 SHOCK ABSORBER KIT TO PROVIDE SHOCK PROTECTION
WHEN HITTING UNDERWATER OBJECT.
- F5H081 0 BATTERY CABLE LONGER LENGTH - 15 FEET.
- F5H157 0 VOLTMETER - FLUSH MOUNT INDICATED BATTERY
CONDITION.
- F5H021 0 EXTENSION CABLE FOR LENGTHENING BATTERY CABLE 6-
1/2 FEET.
- F5H041 0 BATTERY TERMINAL KIT FOR POSITIVE AND NEGATIVE
BATTERY POSTS.
- F5H037 0 CIGAR LIGHTER FOR USE AS CONVENIENCE OUTLET.
- 5H158 0 FUEL GAUGE FLUSH MOUNT MONITORS FUEL SUPPLY.
- F5H159 0 HOURMETER RECORDS ENGINE RUNNING TIME.
- F5H077 0 IGNITION KEY SWITCH SHORT BARREL WITH KEYS.
- F5H078 0 IGNITION KEY SWITCH LONG BARREL WITH KEYS.
- F5H156 0 TEMPERATURE GAUGE FLUSH MOUNT MONITORS ENGINE
TEMPERATURE. DO NOT USE TEMPERATURE GAUGE AND
HEAT LAMP IN SAME INSTALLATION.
- F5H167-1 0 TACHOMETER FLUSH MOUNT MONITORS ENGINE R.P.M. TO
PROVIDE CHECK OF ENGINE PERFORMANCE.
- F5H196 0 POWER TRIM ADJUSTS ENGINE TRIM AND TILTS ENGINE.
- F5H155 0 SPEEDOMETER FLUSH MOUNT MONITORS BOAT SPEED (10
- 65 M.P.H.)
- F5H154 0 SPEEDOMETER FLUSH MOUNT MONITORS BOAT SPEED (10
- 50 M.P.H.)

CONTINUED ON NEXT PAGE ➠


02-01-2002 FORCE 1989 85 H.P. "A" MODELS 51
ACCESSORIES
REF.
NO. PART NO. SYM. QTY. DESCRIPTION
- F5H179 0 TRAILERING TILT LOCK SECURES ENGINE IN HALF TILT
POSITION FOR TRAILERING.
- F5H030 0 SWITCH KIT - RUNNING LIGHTS DASH MOUNTED TOGGLE
SWITCH.
- F5H031 0 SWITCH KIT - SPOT LIGHT DASH MOUNTED TOGGLE
SWITCH.
- F5H032 0 SWITCH KIT - WIPER DASH MOUNTED TOGGLE SWITCH.
- F5H034 0 SWITCH KIT - BILGE PUMP DASH MOUNTED TOGGLE
SWITCH.
- F5H035 0 SWITCH KIT - HORN DASH MOUNTED TOGGLE SWITCH
(MOMENTARY).
- F5H036 0 SWITCH KIT - TACHOMETER TRANSFER DASH MOUNTED
TOGGLE SWITCH FOR ONE TACHOMETER ON DUAL ENGINE
INSTALLATION.
- F5H039 0 SWITCH KIT - INSTRUMENT LIGHT DASH MOUNTED TOGGLE
SWITCH.
- F563 0 TERMINAL BLOCK KIT DOUBLE ROW 10 SECTION TO
SIMPLIFY ACCESSORY INSTALLATION.
- 0 US MARINE OUTBOARD OIL SEE NOTE 1
- F596- 0 PINT CANS SEE NOTE 1
- F5H187 0 QUART BOTTLES SEE NOTE 1
- F5H223 0 US MARINE OUTBOARD GEAR LUBE SEE NOTE 2
- F5H194 0 CLEAR COAT ENAMEL ENGINE TOUCH-UP PAINT IN 13 OZ.
AVERAGE SPRAY BOMBS (6 CANS PER CASE).
- F5H211 0 MAXUM GRAY ENAMEL ENGINE TOUCH-UP PAINT IN 13 OZ.
AVERAGE SPRAY BOMBS (6 CANS PER CASE).
- F5H212 0 MAXUM GRAY ENAMEL

52 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


PARTS INDEX
Ref. Ref.
Part Number Description Pg. No. Part Number Description Pg. No.
5H158 FUEL GAUGE FLUSH F1112 FILL HD. SCREW, 1/4 - 20 X
MOUNT . . . . . . . . . . . . . . 51 - 7/8 . . . . . . . . . . . . . . . . . . 37 20
817747--1 BALL JOINT W/STUD . . . . . . 13 28 F1199 HEX CAP SCREW, 1/4 - 20 X
817747--1 BALL JOINT W/STUD . . . . . . 21 18 1 ................... 21 15
817782--1 KEY IGNITION - NO LETTER F1203 HEX CAP SCREW, 1/4 - 20 X
OR STAMPED A . . . . . . . . 7 19 7/8 . . . . . . . . . . . . . . . . . . 5 25
817783A5 SWIVEL BRACKET F1203 HEX HD. SCREW, 1/4 - 20 X
W/GREASE FITTINGS . . . 33 27 7/8 . . . . . . . . . . . . . . . . . . 25 88
817787A1 CYLINDER DRAIN COVER . 21 42 F1236 HEX HD. SCREW, 1/4 - 20 X
817788A3 SPACER PLATE . . . . . . . . . 23 67 1/2 . . . . . . . . . . . . . . . . . . 13 42
817883--1 KEY IGNITION - STAMPED B 7 - F1238 HEX CAP SCREW, 1/4 - 20 X
817891--1 KEY IGNITION - STAMPED C 7 - 3/4 . . . . . . . . . . . . . . . . . . 5 26
817928--1 KEY IGNITION - STAMPED D 7 - F1263 HEX SOCKET HD. CAP
817929--1 KEY IGNITION - STAMPED E 7 - SCREW, 5/16 - 18 X 9/16 . 29 11
817946A2 REVERSE LOCK LEVER KIT 33 1 F1280 PAN HD. SCREW, 8 - 32 X
817959A3 INTAKE MANIFOLD . . . . . . . 13 25 1/4 . . . . . . . . . . . . . . . . . . 29 19
817968A2 TOWERSHAFT . . . . . . . . . . 21 19 F1280 SLOTTED PAN HD. SCREW,
818071A2 FUEL PUMP COMPLETE . . . 17 26 8 - 32 X 1/4 . . . . . . . . . . . 7 15
818108A1 REED PLATE . . . . . . . . . . . . 13 21 F1286 PAN HD. SCREW, 4 - 40 X
89396A38 PRIME BULB . . . . . . . . . . . . 43 7 3/16 . . . . . . . . . . . . . . . . . 21 40
F1009 HEX BOLT, 3/8 - 16 X 2-3/4 . 21 3 F1303 PAN HD. SCREW, 8 - 32 X
F10090 BOWL RETAINER GASKET . 19 14 3/4 . . . . . . . . . . . . . . . . . . 9 70
F10127 FUEL BOWL . . . . . . . . . . . . 19 2 F1341 HEX NUT, 1/4 - 20 . . . . . . . . 21 22
F1341 NUT . . . . . . . . . . . . . . . . . . . 11 19
F10135 FLOAT ASSEMBLY . . . . . . . 19 7
F1341 NUT, 1/4 - 20 . . . . . . . . . . . . 9 53
F10137 NOZZLE . . . . . . . . . . . . . . . . 19 9
F1346 HEX NUT, 3/8 - 16 . . . . . . . . 21 6
F1014 COTTER PIN . . . . . . . . . . . . 13 54
F1346 HEX NUT, 3/8 - 16 . . . . . . . . 33 16
F1014 COTTER PIN . . . . . . . . . . . . 33 3
F1425 HEX CAP SCREW, 1/4 - 20 X
F10141 IDLE NEEDLE SPRING . . . . 19 18
2-5/8 S.S. . . . . . . . . . . . . . 39 63
F10142 FLOAT SUPPORT SPRING . 19 19
F1425 HEX CAP SCREW, 1/4 - 20 X
F10143 CHOKE VALVE SPRING . . . 19 20
2-5/8 S.S. . . . . . . . . . . . . . 41 -
F1015 COTTER PIN . . . . . . . . . . . . 39 47
F1473 NUT, 10 - 24 S.S. . . . . . . . . . 17 18
F10152 CUP PLUG . . . . . . . . . . . . . . 19 10
F1491 HEX HD. SCREW, 5/16 - 18 X
F10153 WELCH PLUG . . . . . . . . . . . 19 11
3-1/4 . . . . . . . . . . . . . . . . 39 41
F10155 CHOKE AND THROTTLE F1493 PAN HD. SCREW, 1/4 - 20 X
SCREW . . . . . . . . . . . . . . 19 17 5/8 S.S. . . . . . . . . . . . . . . 5 4
F10161 CHOKE VALVE . . . . . . . . . . 19 6 F1504 FILL HD. SCREW, 1/4 - 20 X
F10168 THROTTLE SHAFT 1-1/4 . . . . . . . . . . . . . . . . 15 66
ASSEMBLY . . . . . . . . . . . 19 3 F1504 FILL HD. SCREW, 1/4 - 20 X
F10169 THROTTLE VALVE . . . . . . . 19 4 1-1/4 . . . . . . . . . . . . . . . . 21 13
F10172 THROTTLE RETURN F1504 FILL HD. SCREW, 1/4 - 20 X
SPRING . . . . . . . . . . . . . . 19 21 1-1/4 . . . . . . . . . . . . . . . . 21 21
F10204 NOZZLE SPRING . . . . . . . . . 19 22 F1504 SLOTTED FILL SCREW, 1/4 -
F10205 BOWL RETAINER SCREW . 19 16 20 X 1-1/4 S.S. . . . . . . . . . 17 8
F10206 BOWL RETAINER GASKET . 19 12 F1513 HEX NUT, 10 - 32 . . . . . . . . 7 26
F10208 PIN, FLOAT ASSEMBLY . . . 19 8 F1513 HEX NUT, 10 - 32 . . . . . . . . 13 33
F10212 MAIN FUEL JET (.074) SEA F1515 HEX NUT, 5/16 - 18 . . . . . . . 13 51
LEVEL - 2500 FT. . . . . . . . 19 25 F1515 HEX NUT, 5/16 - 18 . . . . . . . 29 43
F10213 072) 2500 - 5000 FT. . . . . . . 19 - F1515 HEX NUT, S.S., 5/16 - 18 . . . 7 25
F10214 070) 5000 - 7500 FT. . . . . . . 19 - F1515 HEX NUT, S.S., 5/16 - 18 . . . 7 29
F10215 068) 7500 - 10,000 FT. . . . . . 19 - F15152 LOCKWASHER . . . . . . . . . . 11 18
F10218 SHAFT RING RETAINER . . . 19 1 F15158 SCREW, BRUSH HOLDER . . 11 15
F10219 CHOKE SHAFT ASSEMBLY . 19 5 F15160 INSULATOR WASHER . . . . . 11 16
F10234 FLOAT KIT, VALVE & SEAT . 19 27 F15161 PLAIN WASHER . . . . . . . . . 11 17
F1059 FILL HD. SCREWS, S.S., 6 - F15162 NUT . . . . . . . . . . . . . . . . . . . 11 20
32 X 1/4 . . . . . . . . . . . . . . 13 58 F15164 BRUSH KIT . . . . . . . . . . . . . 11 7
F1064 FILL HD. SCREWS, S.S., 8 - F15174 DRIVE KIT . . . . . . . . . . . . . . 11 1
32 X 3/8 . . . . . . . . . . . . . . 15 74 F15175 DRIVE ASSEMBLY PINION . 11 2
F1072 FILL HD. SCREW, 1/4 - 20 X F15176 CAP STARTER DRIVE . . . . . 11 3
1-3/4 . . . . . . . . . . . . . . . . 15 68 F15177 ARMATURE . . . . . . . . . . . . . 11 4

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 53


PARTS INDEX
Ref. Ref.
Part Number Description Pg. No. Part Number Description Pg. No.
F15178 THRU BOLT PACKAGE . . . . 11 5 F1829 FILL HD. SCREW, 10 - 24 X
F15179 COMMUTATOR CAP . . . . . . 11 6 7/8 . . . . . . . . . . . . . . . . . . 21 20
F1532 HEX HD. SCREW, 1/4 - 20 X F1832 NUT, LOCK 1/4 - 20 . . . . . . . 9 57
1 ................... 13 47 F1832 STOP NUT, 1/4 - 20 . . . . . . . 23 61
F1532 HEX HD. SCREW, 1/4 - 20 X F1836 SPRING PIN . . . . . . . . . . . . 33 5
1 ................... 21 43 F184033-1 CHOKE ARM SWIVEL . . . . . 13 57
F1641 LOCK NUT . . . . . . . . . . . . . . 11 8 F184122-1 CRANKCASE SEAL . . . . . . . 23 -
F1645 HD. SCREW, 6 - 32 X 1/4 . . . 7 5 F184122-1 PARTING LINE SEAL . . . . . . 21 11
F1647 HEX NUT, 8 - 32 . . . . . . . . . 7 8 F184579 SEAL, CHOKE ARM SWIVEL 13 56
F1648 PAN HD. SCREW, 10 - 24 X F1854 HEX CAP SCREW, 1/4 - 20 X
3/4 . . . . . . . . . . . . . . . . . . 7 20 5/8 . . . . . . . . . . . . . . . . . . 5 9
F1648 SCREW 10 - 24 X 3/4 PAN F1854 HEX HD. CAP SCREW, 1/4 -
HD. SCREW . . . . . . . . . . . 17 13 20 X 5/8 . . . . . . . . . . . . . . 11 12
F1648 SCREW, FUEL SEDIMENT F1856 PLAIN WASHER . . . . . . . . . 39 72
BOWL . . . . . . . . . . . . . . . 17 6 F1857 HEX CAP SCREW, 5/16 - 18
F1664 SPRING PIN . . . . . . . . . . . . 29 10 X 5/8 . . . . . . . . . . . . . . . . 5 18
F1666 BOWED SPRING WASHER . 33 11 F1857 HEX CAP SCREW, 5/16 - 18
F1669 LOCKNUT . . . . . . . . . . . . . . 33 31 X 5/8 . . . . . . . . . . . . . . . . 5 7
F1693 TIE BAR RETAINER . . . . . . . 15 73 F1858 HEX CAP SCREW, 5/16 - 18
F1696 HEX BOLT, 5/16 - 18 X 1-3/4 29 23 X1 .................. 5 19
F1699 HEX HD. SCREW, 1/4 - 20 X F1858 HEX CAP SCREW, 5/16 - 18
1-1/8 . . . . . . . . . . . . . . . . 13 27 X1 .................. 39 39
F1703 SPRING LOCKWASHER . . . 23 65 F1860 SLOTTED BINDING HEAD
F1703 SPRING, LOCKWASHER . . . 29 32 SCREW, 6 - 32 X 1/4 . . . . 17 25
F1704 INTERNAL TOOTH F1864 HEX HD. SCREW, 1/4 - 20 X
LOCKWASHER . . . . . . . . 7 4 3/4 . . . . . . . . . . . . . . . . . . 21 8
F1705 HEX CAP SCREW, 1/4 - 20 X F1864 HEX HD. SCREW, 1/4 - 20 X
3/4 S.S. . . . . . . . . . . . . . . 37 1 3/4 . . . . . . . . . . . . . . . . . . 23 52
F1705 HEX HD. SCREW, 1/4 - 20 X F1864 HEX SLOT HD. SCREW, 1/4 -
3/4 . . . . . . . . . . . . . . . . . . 9 68 20 X 3/4 . . . . . . . . . . . . . . 29 3
F1709 HEX HD. SCREW, 1/4 - 20 X F1866 WASHER . . . . . . . . . . . . . . . 45 2
1-1/8 . . . . . . . . . . . . . . . . 25 87 F1869 HEX BOLT, 3/8 - 16 X 1-1/4 . 23 64
F1713 SPRING PIN . . . . . . . . . . . . 37 26 F1871 HEX HD. SCREW, 3/8 - 16 X
F1727 PLASTIC RIVET . . . . . . . . . . 21 25 3/4 . . . . . . . . . . . . . . . . . . 29 26
F1729 PLUG . . . . . . . . . . . . . . . . . . 29 8 F1871 HEX HD. SCREW, 3/8 - 16 X
F1733 PAN HD. SCREW, 10-24 X 3/4 . . . . . . . . . . . . . . . . . . 29 33
9/16 . . . . . . . . . . . . . . . . . 5 11 F1872 HEX BOLT, 3/8 - 16 X 1-3/4 . 21 14
F1734 FILL HD. SCREW, 1/4 - 20 X F1873 HEX BOLT, 3/8 - 16 X 3 . . . . 21 5
1/2 . . . . . . . . . . . . . . . . . . 7 12 F1877 TY-RAP (NOT SHOWN) . . . . 9 -
F1741 PAN HD. SCREW, 8 X 3/4 . . 9 49 F1883 HEX BOLT, 5/16 - 18 X 2-3/8 23 72
F1744 SPRING PIN . . . . . . . . . . . . 33 34 F1885 HEX BOLT, 5/16 - 18 X 4-1/4 23 56
F1744 SPRING PIN . . . . . . . . . . . . 33 38 F1885 HEX CAP SCREW, 5/16 - 18
F1755 HD. SCREW X 4-1/4 S.S. . . . . . . . . . . . 37 6
W/LOCKWASHER, 6 - 32 X F1907 PLAIN WASHER S.S. . . . . . . 37 7
5/16 . . . . . . . . . . . . . . . . . 13 17 F19109 PLUG . . . . . . . . . . . . . . . . . . 25 83
F1760 PAN HD. SCREW, 10 - 24 X F1912 HEX HD. SCREW, 10 - 24 X
3/8 . . . . . . . . . . . . . . . . . . 15 63 1/2 . . . . . . . . . . . . . . . . . . 29 45
F1760 SLOTTED PAN HD. SCREW, F1922 HEX CAP SCREW, 1/4 - 20 X
10 - 24 X 3/8 . . . . . . . . . . 9 40 5/8 . . . . . . . . . . . . . . . . . . 11 10
F177330 VALVE, FUEL PUMP . . . . . . 17 24 F1922 HEX HD. SCREW, 1/4 - 20 X
F177350 PIN, REVERSE LOCK . . . . . 33 29 5/8 . . . . . . . . . . . . . . . . . . 23 46
F178145-4 COVER, MOTOR LEG REAR 29 9 F1922 HEX HD. SCREW, 1/4 - 20 X
F17815 SEAL, FUEL LINE COUPLER 5/8 GR. 5 . . . . . . . . . . . . . 17 21
(SMALL) . . . . . . . . . . . . . . 43 3 F1934 FLAT HD. SCREW, 6 X 1/2 . 7 21
F17816 SEAL, FUEL LINE COUPLER F1936 SPACER, BEVEL GEAR
(LARGE) . . . . . . . . . . . . . 43 2 FRONT .059 . . . . . . . . . . . 37 28
F178323 SEAL . . . . . . . . . . . . . . . . . . 29 13 F1937 SPACER, BEVEL GEAR
F1804 STOP NUT . . . . . . . . . . . . . . 21 16 FRONT .062 . . . . . . . . . . . 37 -
F18160-3 REED . . . . . . . . . . . . . . . . . 21 37 F1938 SPACER, BEVEL GEAR
F1822 HEX BOLT, 5/16 - 18 X 7/8 . . 29 38 FRONT .065 . . . . . . . . . . . 37 -

54 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


PARTS INDEX
Ref. Ref.
Part Number Description Pg. No. Part Number Description Pg. No.
F1939 SPACER, BEVEL GEAR F2108 STOP NUT, 5/16 - 18 . . . . . . 23 59
FRONT .068 . . . . . . . . . . . 37 - F2113 SPACER, BEVEL GEAR
F1940 SPACER, BEVEL GEAR FRONT .080 . . . . . . . . . . . 37 -
FRONT .071 . . . . . . . . . . . 37 - F2114 SPACER, BEVEL GEAR
F1941 SPACER, BEVEL GEAR FRONT .083 . . . . . . . . . . . 37 -
FRONT .074 . . . . . . . . . . . 37 - F2115 SPACER, BEVEL GEAR
F1942 SPACER, BEVEL GEAR FRONT .086 . . . . . . . . . . . 37 -
FRONT .077 . . . . . . . . . . . 37 - F2116 SPACER, BEVEL GEAR
F195/__ REMOTE CONTROL CABLES 51 - FRONT .089 . . . . . . . . . . . 37 -
F1950 HEX HD. SCREW, 10 - 24 X F2121 SPACER, BEVEL GEAR
5/8 . . . . . . . . . . . . . . . . . . 25 92 FRONT .057 . . . . . . . . . . . 37 -
F1968 FLYWHEEL NUT . . . . . . . . . 27 20 F2122 SPACER, BEVEL GEAR
F1968 HEX NUT, 3/4 - 16 . . . . . . . . 9 62 FRONT .054 . . . . . . . . . . . 37 -
F1975 LOCKWASHER . . . . . . . . . . 7 18 F213274 GREASE FITTING . . . . . . . . 33 9
F1975 LOCKWASHER . . . . . . . . . . 17 14 F2143 HEX SOC. HD. SCREW, 1/4 -
F197787-3 COUPLER, FUEL LINE . . . . . 43 4 20 X 1 S.S. . . . . . . . . . . . . 3 3
F197813 BEARING . . . . . . . . . . . . . . . 33 2 F215962 MOUNT (SHOCK - C.D. UNIT) 7 32
F1987 PLAIN WASHER . . . . . . . . . 23 71 F2185 HEX HD. SCREW, 3/8 - 16 X
F1987 WASHER . . . . . . . . . . . . . . . 29 30 3-1/2 . . . . . . . . . . . . . . . . 33 14
F1990 HEX CAP SCREW, 1/4 - 20 X F2200 SLOTTED PAN HD. SCREW
1-5/8 S.S. . . . . . . . . . . . . . 39 61 #12 - 24 X 1 . . . . . . . . . . . 9 60
F1990 HEX CAP SCREW, 1/4 - 20 X F2217 FILL HD. SCREW
1-5/8 S.S. . . . . . . . . . . . . . 41 - W/LOCKWASHER 10 - 24
F1994 HEX SOCKET HD. CAP X 3/8 . . . . . . . . . . . . . . . . 21 23
SCREW, 5/16 - 18 X 1 . . . 37 37 F24278 PROPELLER SHAFT SPOOL
F1999 HEX CAP SCREW, 1/4 - 20 X SEAL . . . . . . . . . . . . . . . . 39 -
7/8 S.S. . . . . . . . . . . . . . . 39 55 F24278 SEAL, O-RING PROPELLER
F2000 HEX CAP SCREW, 5/16 - 18 SHAFT SPOOL . . . . . . . . . 37 10
X 3/4 . . . . . . . . . . . . . . . . 25 100 F269319 BEARING . . . . . . . . . . . . . . . 13 31
F2008 HEX CAP SCREW, 1/4 - 20 X F284659-2 CRANKSHAFT THRUST
7/8 . . . . . . . . . . . . . . . . . . 25 98 BEARING, UPPER . . . . . . 27 21
F2008 HEX HD. M. SC., 1/4 - 20 X F286461 SPRING, LOCKBAR HANDLE 33 36
7/8 . . . . . . . . . . . . . . . . . . 9 44 F286818 BEARING, LATCH SHAFT . . 5 16
F2008 HEX HD. MACH. SCREW, 1/4 F289446-1 CLAMP, REMOTE ELEC.
- 20 X 7/8 . . . . . . . . . . . . . 9 47 CABLE TO BRACKET . . . . 7 11
F2008 HEX HD. SCREW, 1/4 - 20 X F298788 FERRULE . . . . . . . . . . . . . . 43 5
7/8 . . . . . . . . . . . . . . . . . . 13 26 F2A404757 CYLINDER DRAIN REED
F2012 WASHER . . . . . . . . . . . . . . . 3 2 PLATE . . . . . . . . . . . . . . . 21 36
F2014 WASHER . . . . . . . . . . . . . . . 29 27 F2A498662 BEVEL GEAR REAR
F2015 HEX NUT, 1/4 - 28 . . . . . . . . 21 30 W/BEARING CAGE,
F2016 SLOTTED FILL HD. SCREW, SPACER AND BEARING . 37 22
6 - 32 X 7/8 . . . . . . . . . . . 7 1 F2A523239 SPOOL, PROPELLER SHAFT
F2018 LOCKNUT . . . . . . . . . . . . . . 29 29 BEARING W/SEAL . . . . . . 37 11
F2030 HEX HD. CAP SCREW, 1/4 - F2A550706 GEAR HOUSING COVER . . . 39 53
20 X 1-1/4 . . . . . . . . . . . . 29 44 F2A615144 CRANKSHAFT BEARING
F2033 GROOVE PIN . . . . . . . . . . . 13 39 CAGE . . . . . . . . . . . . . . . . 27 17
F2042 PLAIN WASHER . . . . . . . . . 21 31 F2C692712 ENGINE COVER, COMPLETE 3 -
F2047 WAVE WASHER . . . . . . . . . 5 21 F307317 CLIP, TERMINAL BLOCK
F2050 HEX HD. SCREW, 1/4 - 20 X GROUND . . . . . . . . . . . . . 7 17
1-1/2 . . . . . . . . . . . . . . . . 13 36 F316579 SEAL, CRANKCASE . . . . . . 27 11
F2067 PLASTIC CAP . . . . . . . . . . . 27 22 F316599 SEAL, STEERING SUPPORT
F2081 HEX SOC. HD. SCREW, 1/4 - TUBE . . . . . . . . . . . . . . . . 33 24
20 X 3/4 . . . . . . . . . . . . . . 27 18 F319908 WIRE, GROUND (C.D. - COIL
F2088 FASTENER . . . . . . . . . . . . . 5 3 BRACKET) . . . . . . . . . . . . 9 56
F2089 SLOTTED PAN HD. F322273 STUD . . . . . . . . . . . . . . . . . . 9 77
MACHINE SCREW, 10 - 24 F333316 THROTTLE ROLLER SHAFT 13 52
X 5/16 . . . . . . . . . . . . . . . 23 58 F335215 SPACER, PISTON PIN (2
F2090 PLUG . . . . . . . . . . . . . . . . . . 23 68 PER PISTON) . . . . . . . . . . 27 3
F2093 STOP NUT, 3/8 - 24 . . . . . . . 29 15 F335217-1 BEARING PISTON PIN (26
F2106 LOCKWASHER . . . . . . . . . . 9 55 PER SET) . . . . . . . . . . . . 27 5

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 55


PARTS INDEX
Ref. Ref.
Part Number Description Pg. No. Part Number Description Pg. No.
F335654-1 DEFLECTION STOP . . . . . . 5 20 F475504 GROMMET . . . . . . . . . . . . . 9 42
F338618-1 GEAR SHIFT ROD SEAL . . . 41 - F476066-1 COVER, THERMOSTAT . . . . 25 78
F338618-1 SEAL, GEAR SHIFT ROD . . . 39 56 F476067 GASKET, THERMOSTAT
F345683 WIRE, GROUND (RECTIFIER COVER . . . . . . . . . . . . . . 25 81
TO STARTER BOLT) . . . . 9 51 F476067 THERMOSTAT COVER
F351307 SEAL, WATER PUMP . . . . . 39 64 GASKET . . . . . . . . . . . . . 23 -
F369349 REVERSE LOCK . . . . . . . . . 33 32 F480107-1 CAM, STARTER INTERLOCK 23 57
F369364 ARM, REVERSE LOCK . . . . 35 43 F480388 DISC, WATER PUMP
F369510 LINK . . . . . . . . . . . . . . . . . . 33 33 LOCATING . . . . . . . . . . . . 39 62
F369529-1 CYLINDER HEAD GASKET . 23 - F480551-1 BRACKET INTERLOCK
F369529-1 CYLINDER HEAD GASKET . 25 84 SWITCH . . . . . . . . . . . . . . 13 48
F369610 BEARING . . . . . . . . . . . . . . . 23 55 F481434 GUIDE, ENGINE COVER . . . 5 1
F369887 SHOULDER SCREW . . . . . . 23 54 F481567 CARBURETOR INTAKE
F369977-1 INTERLOCK ARM . . . . . . . . 23 63 ADAPTER . . . . . . . . . . . . 15 70
F372015-3 PISTON - STANDARD . . . . . 27 2 F481777 CAM, LATCH SHAFT . . . . . . 5 22
F381896-4 BATTERY CABLE . . . . . . . . 7 34 F481836 INTAKE GASKET . . . . . . . . . 15 62
F391926-1 CHOKE SOLENOID F481836 INTAKE GASKET . . . . . . . . . 23 -
PLUNGER . . . . . . . . . . . . 13 40 F483884 BEARING . . . . . . . . . . . . . . . 33 41
F40209 CARBURETOR STUD . . . . . 13 50 F498618 GEAR SHIFT ARM PIN . . . . 39 -
F40223 GASKET, TRANSFER PORT F498618 SEAL . . . . . . . . . . . . . . . . . . 37 33
COVER . . . . . . . . . . . . . . 17 22 F498891 PIN, GEAR SHIFT ARM . . . . 37 32
F40223 GASKET, TRANSFER PORT F499026 SWIVEL . . . . . . . . . . . . . . . . 21 27
COVER . . . . . . . . . . . . . . 23 48 F499035 ROD END, CONTROL ROD
F40223 TRANSFER PORT COVER TO TRIGGER . . . . . . . . . . 21 32
GASKET . . . . . . . . . . . . . 23 - F499036 TOWERSHAFT CONTROL
F404268 SPRING, BY-PASS VALVE . . 25 95 ROD END . . . . . . . . . . . . 21 26
F404801 FITTING . . . . . . . . . . . . . . . . 23 44 F499995 CYLINDER HEAD COVER . . 23 73
F404841 CABLE, HEAT INDICATOR . 9 52 F50109 PLUG . . . . . . . . . . . . . . . . . . 41 78
F40689-1 BEARING, TOWERSHAFT . . 23 66 F50342-1 BEARING CAGE BOLT SEAL 39 -
F407446 CLAMP . . . . . . . . . . . . . . . . 7 33 F50342-1 SEAL, BEARING CAGE
F428096 RETAINER, BOLTS . . . . . . . . . . . . . . . 37 8
THERMOSWITCH . . . . . . 9 74 F506118-1 PROPELLER SHAFT SEAL . 39 -
F428096 RETAINER, F506118-1 SEAL, DRIVESHAFT . . . . . . 39 52
THERMOSWITCH . . . . . . 25 103 F506118-1 SEAL, PROPELLER SHAFT . 37 9
F433114 HANDLE, LOCKBAR . . . . . . 33 37 F510374-1 DECAL, CIRCUIT BREAKER 7 37
F433209-1 STUD . . . . . . . . . . . . . . . . . . 13 34 F510460 CIRCUIT BREAKER . . . . . . . 7 38
F433253 HOSE . . . . . . . . . . . . . . . . . 23 45 F511125-2 TUBE, STEERING SUPPORT 33 23
F438066 BY-PASS VALVE COVER . . . 25 93 F522056 BEARING . . . . . . . . . . . . . . . 41 77
F438129 SEAL, DRIVESHAFT SPLINE 39 71 F523031 GASKET, WATER PUMP . . . 39 57
F438169 BEARING . . . . . . . . . . . . . . . 33 25 F523031 GASKET, WATER PUMP . . . 41 -
F438271 RETAINER, CRANKSHAFT F523057 BEARING, DRIVESHAFT
SPLINE SEAL . . . . . . . . . . 39 70 LOWER . . . . . . . . . . . . . . 39 66
F438346 MOUNT, LOWER SHOCK . . 29 35 F523065-1 IMPELLER . . . . . . . . . . . . . . 41 -
F438493 BRACKET, TERMINAL F523065-1 WATER PUMP IMPELLER . . 39 59
BLOCK . . . . . . . . . . . . . . . 7 10 F523099-1 SPACER, PROPELLER . . . . 45 4
F438500 BOWL, FUEL SEDIMENT . . . 17 5 F523116-1 EXHAUST SNOUT . . . . . . . . 37 38
F438617 GASKET, FUEL SEDIMENT F523133-3 MOTOR LEG (20 INCH
BOWL . . . . . . . . . . . . . . . 17 3 MODELS) . . . . . . . . . . . . . 29 14
F438653 SCREEN, FUEL PUMP . . . . . 17 4 F523146-1 SEAL, CRANKSHAFT
F438668 RETAINER . . . . . . . . . . . . . . 9 66 LOWER . . . . . . . . . . . . . . 27 13
F438747 DIAPHRAGM, FUEL PUMP . 17 15 F523146-1 SEAL, CRANKSHAFT UPPER 27 19
F438754 FUEL LINE . . . . . . . . . . . . . . 13 44 F523188-1 NUT, BEVEL PINION
F438760 GASKET, FUEL PUMP . . . . . 17 16 RETAINING . . . . . . . . . . . 37 34
F438801 FITTING, FUEL PUMP F523244 INLET WATERLINE (20 INCH
OUTLET . . . . . . . . . . . . . . 17 11 MODELS) . . . . . . . . . . . . . 37 5
F438930 RETAINER, SNOUT . . . . . . . 37 36 F523273 STUD . . . . . . . . . . . . . . . . . . 29 22
F438962 MOUNT, LOWER REAR F523274 GREASE FITTING . . . . . . . . 33 22
SHOCK . . . . . . . . . . . . . . 29 12 F523280 NUT, STEERING SUPPORT
F439736 SEAL, EXHAUST TUBE . . . . 29 24 TUBE . . . . . . . . . . . . . . . . 33 28
F458754 HOSE, SHORT . . . . . . . . . . . 43 6 F523282 WASHER, PROP SPLINE . . . 45 3

56 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


PARTS INDEX
Ref. Ref.
Part Number Description Pg. No. Part Number Description Pg. No.
F523300-1 SPRING . . . . . . . . . . . . . . . . 29 18 F5H094 STEERING LINK KIT . . . . . . 51 -
F523411 RETAINING RING . . . . . . . . 37 23 F5H108 STEERING CONNECTOR . . 51 -
F523451 SPACER, REED STOP . . . . . 13 19 F5H151 SHOCK ABSORBER KIT . . . 51 -
F523498 DRIVE KEY, WATER PUMP . 39 68 F5H154 SPEEDOMETER FLUSH
F523498 KEY . . . . . . . . . . . . . . . . . . . 41 - MOUNT . . . . . . . . . . . . . . 51 -
F523555 GEAR HOUSING COVER F5H155 SPEEDOMETER FLUSH
SEAL . . . . . . . . . . . . . . . . 41 - MOUNT . . . . . . . . . . . . . . 51 -
F523555 SEAL, O-RING, GEAR F5H156 TEMPERATURE GAUGE
HOUSING COVER . . . . . . 39 49 FLUSH MOUNT . . . . . . . . 51 -
F523562 PLATE, WATER PUMP . . . . 41 - F5H157 VOLTMETER - FLUSH
F523562 WATER PUMP BACK PLATE 39 58 MOUNT . . . . . . . . . . . . . . 51 -
F523705 GEAR SHIFT ROD LOWER . 39 46 F5H159 HOURMETER . . . . . . . . . . . 51 -
F523813 BEARING CUP . . . . . . . . . . . 37 30 F5H161 POWER TRIM INDICATOR . 51 -
F523899 GROMMET, WATERLINE . . . 37 4 F5H167-1 TACHOMETER FLUSH
F523930 RETAINER . . . . . . . . . . . . . . 29 21 MOUNT . . . . . . . . . . . . . . 51 -
F523961 CRUSH RING . . . . . . . . . . . 39 50 F5H173 FLUSHING ADAPTER . . . . . 51 -
F525629 COTTER PIN . . . . . . . . . . . . 35 46 F5H179 TRAILERING BRACKET . . . . 33 4
F528068 THERMOSTAT (110*F) . . . . . 25 80 F5H179 TRAILERING TILT LOCK . . . 52 -
F529390-1 DECAL, REVERSE LOCK . . . 33 7 F5H187 QUART BOTTLES . . . . . . . . 52 -
F529398-1 DECAL, 3 CYL. WIRING . . . . 9 71 F5H194 CLEAR COAT ENAMEL . . . . 52 -
F529398-1 DECAL, WIRING . . . . . . . . . 25 86 F5H196 POWER TRIM . . . . . . . . . . . 51 -
F530160 REED (5 PETAL) . . . . . . . . . 13 20 F5H198 REMOTE CONTROL -
F53504 GROMMET . . . . . . . . . . . . . 15 67 SURFACE MOUNT . . . . . . 51 -
F549189-1 BUSHING, ELECTRIC CABLE 5 12 F5H211 MAXUM GRAY ENAMEL . . . 52 -
F563 TERMINAL BLOCK KIT . . . . 52 - F5H212 MAXUM GRAY ENAMEL . . . 52 -
F5H018 DUAL STEERING F5H223 US MARINE OUTBOARD
CONNECTOR . . . . . . . . . . 51 - GEAR LUBE . . . . . . . . . . . 52 -
F5H021 EXTENSION CABLE . . . . . . 51 - F616675 STARTER BRACKET LOWER 11 11
F5H025 ANTI-CORROSION F616955 STARTER COMPLETE. . . . . 11 14
SACRIFICIAL ANODE . . . . 51 - F629449 THERMOSWITCH . . . . . . . . 7 6
F5H030 SWITCH KIT - RUNNING F629449 THERMOSWITCH . . . . . . . . 25 74
LIGHTS . . . . . . . . . . . . . . 52 - F630518 CYLINDER HEAD . . . . . . . . . 25 82
F5H031 SWITCH KIT - SPOT LIGHT . 52 - F631061-4 CARBURETOR COMPLETE
F5H032 SWITCH KIT - WIPER . . . . . 52 - (TOP) WE 18-1C . . . . . . . 15 60
F5H034 SWITCH KIT - BILGE PUMP . 52 - F631061-4 CARBURETOR COMPLETE
F5H035 SWITCH KIT - HORN . . . . . . 52 - (TOP) WE 18-1C . . . . . . . 19 -
F5H036 SWITCH KIT - TACHOMETER F632061-4 CARBURETOR COMPLETE
TRANSFER . . . . . . . . . . . 52 - (BOTTOM) WE 18-2C . . . . 15 61A
F5H037 CIGAR LIGHTER . . . . . . . . . 51 - F632061-4 CARBURETOR COMPLETE
F5H038 IGNITION SWITCH (BOTTOM) WE 18-2C . . . . 19 -
MOUNTING KIT F632061-4 CARBURETOR COMPLETE
(ACCESSORY ITEM) . . . . 7 22 (MIDDLE) WE 18-2C . . . . . 15 61
F5H039 SWITCH KIT - INSTRUMENT F632061-4 CARBURETOR COMPLETE
LIGHT . . . . . . . . . . . . . . . 52 - (MIDDLE) WE 18-2C . . . . . 19 -
F5H041 BATTERY TERMINAL KIT . . 51 - F63754 HOSE INTAKE DRAIN . . . . . 15 65
F5H041 BATTERY TERMINAL KIT F650450 RECTIFIER . . . . . . . . . . . . . 7 9
(ACCESSORY ITEM) . . . . 9 48 F653029 TRIGGER ASSY. . . . . . . . . . 9 58
F5H043 BUZZER, HEAT INDICATOR F653744 WIRING HARNESS . . . . . . . 7 14
(ACCESSORY ITEM) . . . . 9 50 F654924 CHOKE SOLENOID . . . . . . . 7 36
F5H043 OVERHEAT BUZZER . . . . . . 51 - F658746-1 COVER, FUEL PUMP . . . . . . 17 1
F5H044 TILT STOP KIT . . . . . . . . . . 51 - F658758 HOSE, IMPULSE . . . . . . . . . 17 20
F5H077 IGNITION KEY SWITCH . . . . 51 - F658803 GASKET, SPACER PLATE . . 17 2
F5H078 IGNITION KEY SWITCH . . . . 51 - F658836 SPACER, FUEL PUMP . . . . . 17 17
F5H078 SWITCH, IGNITION LONG F660189 BUSHING, CABLE ENTRY . . 5 13
BARREL W/KEYS AND F663038-1 SUPPORT PLATE . . . . . . . . 5 14
SCREWS . . . . . . . . . . . . . 7 16 F663095-2 ALTERNATOR STATOR . . . . 9 59
F5H080 TWIN REMOTE CONTROL F663269 HANDLE, TILT . . . . . . . . . . . 3 4
BOX . . . . . . . . . . . . . . . . . 51 - F663366 MEDALLION-FORCE . . . . . . 3 10
F5H081 BATTERY CABLE . . . . . . . . 51 - F663480-1 RETAINER . . . . . . . . . . . . . . 5 10
F5H094 STEERING LINK KIT . . . . . . 29 16 F663756-1 PACKING . . . . . . . . . . . . . . . 5 8

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 57


PARTS INDEX
Ref. Ref.
Part Number Description Pg. No. Part Number Description Pg. No.
F663774-1 BRACKET, ENGINE COVER F8094 WASHER . . . . . . . . . . . . . . . 35 44
LATCH . . . . . . . . . . . . . . . 5 2 F8095 PLAIN WASHER . . . . . . . . . 21 7
F663984-1 BLANKET, TOP (NOT F8096 SPRING LOCKWASHER . . . 5 17
SHOWN) . . . . . . . . . . . . . 3 - F8096 SPRING LOCKWASHER . . . 5 6
F663985 BLANKET, SIDE (NOT F8096 SPRING LOCKWASHER . . . 7 24
SHOWN) . . . . . . . . . . . . . 3 - F8096 SPRING LOCKWASHER . . . 25 101
F664384 CLIP, TERMINAL BLOCK F8096 SPRING LOCKWASHER . . . 29 37
COVER . . . . . . . . . . . . . . 9 75 F8096 SPRING LOCKWASHER . . . 39 40
F664497 TERMINAL BLOCK (12 F8124 EXTERNAL TOOTH
POSITION) . . . . . . . . . . . . 9 72 LOCKWASHER . . . . . . . . 7 31
F664672 COVER, TERMINAL BLOCK F84011 WASHER . . . . . . . . . . . . . . . 33 6
COVER . . . . . . . . . . . . . . 9 76 F84286-1 FRICTION WASHER . . . . . . 33 8
F684201 WASHER . . . . . . . . . . . . . . . 33 19 F84305 PROPELLER SHAFT
F684475 IGNITION COIL (BLUE) . . . . 9 46 SPOOLS SEAL . . . . . . . . . 39 -
F685032 BRACKET, STERN, F84305 SEAL, PROPELLER SHAFT
STARBOARD . . . . . . . . . . 33 17 BEARING SPOOL . . . . . . 37 12
F685301 MODULE (BLUE) . . . . . . . . . 9 45 F84314-2 ELBOW . . . . . . . . . . . . . . . . 21 28
F685532 BRACKET, STERN, PORT . . 33 12 F84342 SEAL, INLET WATERLINE,
F685632 HEX BOLT, 1/2 - 20 X 7 S.S. 33 18 UPPER . . . . . . . . . . . . . . . 37 3
F686660 STAND TUBE . . . . . . . . . . . 29 25 F84449 NEUTRAL INTERLOCK
F690374 DECAL, REAR . . . . . . . . . . . 31 48 SWITCH . . . . . . . . . . . . . . 7 3
F690893 DECAL, STARBOARD . . . . . 31 47 F84504 GROMMET . . . . . . . . . . . . . 25 79
F690915 DECAL, PORT . . . . . . . . . . . 31 - F84504 THERMOSTAT GROMMET . 23 -
F695861 CARBURETOR, INTAKE . . . 15 69
F84521-2 CLUTCH . . . . . . . . . . . . . . . 37 27
F7004 STOP NUT, 3/18 - 16 . . . . . . 21 33
F84792 GASKET, FUEL PUMP
F7008 STOP NUT, 1/4 - 20 . . . . . . . 13 30
VALVE . . . . . . . . . . . . . . . 17 23
F7009 LOCK NUT, #10 - 24 . . . . . . 21 2
F84871-1 PIN, GEAR SHIFT . . . . . . . . 37 25
F7012 LOCKNUT, 1/2 - 20 . . . . . . . 33 13
F85017 PISTON PIN . . . . . . . . . . . . . 27 4
F7048 STOP NUT . . . . . . . . . . . . . . 45 1
F85033 CHOKE ROD SWIVEL . . . . . 13 37
F7056 LOCK NUT, 1/2 - 20 . . . . . . . 33 20
F85037-1 BOLT, STERN BRACKET
F7060 STOP NUT, 1/4 - 20 . . . . . . . 3 1
PIVOT . . . . . . . . . . . . . . . 33 40
F74305 GEAR HOUSING COVER
F85117 BRACKET, WATERLINE . . . . 37 2
SEAL . . . . . . . . . . . . . . . . 41 -
F85130 BOOT, IDLE EXHAUST . . . . 29 5
F74305 SEAL, DRIVESHAFT
BEARING CAGE . . . . . . . 39 51 F85151-1 EXHAUST PORT PLATE . . . 25 91
F8003 PLAIN WASHER . . . . . . . . . 21 39 F85152-4 EXHAUST PORT COVER . . . 25 89
F8011 PLAIN WASHER . . . . . . . . . 7 39 F85154-1 EXHAUST PORT PLATE
F8026 PLAIN WASHER . . . . . . . . . 15 77 GASKET . . . . . . . . . . . . . 23 -
F8028 PLAIN WASHER . . . . . . . . . 9 43 F85154-1 GASKET, EXHAUST PORT
F8038 PLAIN WASHER . . . . . . . . . 21 4 PLATE . . . . . . . . . . . . . . . 25 90
F8038 WASHER . . . . . . . . . . . . . . . 29 17 F85159-1 MANIFOLD GASKET . . . . . . 23 -
F8056 SPRING LOCKWASHER . . . 7 7 F85159-2 GASKET, INTAKE MANIFOLD 13 24
F8058 INTERNAL TOOTH F85161-1 REED STOP . . . . . . . . . . . . 13 18
LOCKWASHER . . . . . . . . 13 29 F85162 REED PLATE ADAPTER . . . 13 23
F8077 WASHER . . . . . . . . . . . . . . . 41 - F85168-1 CARBURETOR ADAPTER
F8077 WASHER, GEAR HOUSING FLANGE GASKET . . . . . . 23 -
PLUG . . . . . . . . . . . . . . . . 39 43 F85168-1 GASKET REED PLATE
F8080 SPRING LOCKWASHER . . . 29 20 ADAPTER . . . . . . . . . . . . 13 22
F8083 LOCKWASHER . . . . . . . . . . 5 24 F85192-1 THROTTLE CAM . . . . . . . . . 13 32
F8083 LOCKWASHER . . . . . . . . . . 17 7 F85210 STUD . . . . . . . . . . . . . . . . . . 21 9
F8083 LOCKWASHER . . . . . . . . . . 41 76 F85211 STUD, REAR . . . . . . . . . . . . 25 85
F8083 SPRING LOCKWASHER . . . 9 63 F85253-1 FUEL LINE . . . . . . . . . . . . . . 13 46
F8083 SPRING LOCKWASHER . . . 11 13 F85258 INSERT . . . . . . . . . . . . . . . . 29 4
F8083 SPRING LOCKWASHER . . . 29 2 F85279-2 CYLINDER EXHAUST
F8083 SPRING LOCKWASHER . . . 39 54 GASKET, UPPER . . . . . . . 23 53
F8083 SPRING LOCKWASHER . . . 41 - F85279-2 CYLINDER, EXHAUST -
F8088 PLAIN WASHER . . . . . . . . . 7 2 UPPER GASKET . . . . . . . 23 -
F8088 PLAIN WASHER . . . . . . . . . 13 55 F85300 SPRING, REVERSE LOCK . . 33 30
F8090 PLAIN WASHER . . . . . . . . . 7 28 F85317-3 CLAMP . . . . . . . . . . . . . . . . 13 41
F8094 WASHER . . . . . . . . . . . . . . . 5 23 F85350-1 PIVOT, TILT STOP . . . . . . . . 33 10

58 FORCE 1989 85 H.P. "A" MODELS 02-01-2002


PARTS INDEX
Ref. Ref.
Part Number Description Pg. No. Part Number Description Pg. No.
F85380 SPRING . . . . . . . . . . . . . . . . 29 6 F97772 CLAMP, FUEL LINE . . . . . . . 17 10
F85410 SNAP RING . . . . . . . . . . . . . 27 8 F97772 HOSE CLAMP . . . . . . . . . . . 13 43
F85426 TILT STOP . . . . . . . . . . . . . . 35 42 F98273 ROD END CONNECTOR
F85445 ROD, SPARK CONTROL . . . 21 29 STUD . . . . . . . . . . . . . . . . 23 51
F85472-2 CYLINDER DRAIN COVER FA27232 EMERGENCY STARTER
GASKET . . . . . . . . . . . . . 23 - ROPE (NOT SHOWN) . . . 7 -
F85472-2 GASKET, CYLINDER DRAIN FA335260 PISTON RINGS (2 PER SET)
COVER . . . . . . . . . . . . . . 21 41 STANDARD . . . . . . . . . . . 27 1
F85498-1 FLYWHEEL KEY . . . . . . . . . 27 16 FA411222 TRANSFER PORT COVER . 23 47
F85502 THROTTLE LINK . . . . . . . . . 21 17 FA438113 LOCKBAR W/HANDLE . . . . . 33 35
F85509-1 CHOKE LINK . . . . . . . . . . . . 13 59 FA480876 GEAR SHIFT ARM . . . . . . . . 23 62
F85541-1 TILT LOCK . . . . . . . . . . . . . . 35 45 FA481743 BRACKET, ROLLER LATCH
F85571 BEARING CAGE W/ROLLER 27 10 W/ROLLER . . . . . . . . . . . . 5 5
F85606 CAP, KING PIN (20 INCH FA523014 CRANKSHAFT LOWER MAIN
MODELS) . . . . . . . . . . . . . 29 40 BEARING . . . . . . . . . . . . . 27 12
F85610 BEARING . . . . . . . . . . . . . . . 23 60 FA523054 GEAR HOUSING
F85615-1 ROD, GEAR SHIFT UPPER W/DRIVESHAFT BEARING
(20 INCH MODELS) . . . . . 29 34 LOWER . . . . . . . . . . . . . . 39 42
F8563 DOWEL PIN . . . . . . . . . . . . . 21 10 FA523109 PLUG, GEAR HOUSING . . . . 39 44
F85634-2 CONNECTING ROD SCREW 27 14 FA523485 ANTI-CORROSION ANODE . 37 21
F85660-1 EXHAUST TUBE . . . . . . . . . 29 1 FA523735 SEAL, INLET WATERLINE,
F85704 COUPLER, GEAR SHIFT LOWER . . . . . . . . . . . . . . 39 65
ROD . . . . . . . . . . . . . . . . . 29 36 FA607689 BEARING TOWERSHAFT
F85748-2 CYLINDER DRAIN REED LOWER . . . . . . . . . . . . . . 25 102
PLATE GASKET . . . . . . . . 23 - FA609853 DECAL, WARNING . . . . . . . 9 67
F85748-2 GASKET, CYLINDER DRAIN FA612754 FUEL LINE (SUPPORT
REED PLATE . . . . . . . . . . 21 34 PLATE) . . . . . . . . . . . . . . 43 1
F85762 BY-PASS VALVE GASKET . . 23 - FA616497 TERMINAL BLOCK . . . . . . . 7 13
F85762 GASKET, BY-PASS VALVE . 25 94 FA630752 FUEL LINE COMPLETE . . . . 43 -
F85772 CLAMP . . . . . . . . . . . . . . . . 29 7 FA663469 ENGINE COVER LATCH
F85779-1 BAFFLE, AIR INTAKE . . . . . 31 46 HANDLE W/SHAFT . . . . . 5 15
F85859 STUD, FORWARD . . . . . . . . 21 12 FA686431 BODY, FUEL PUMP . . . . . . . 17 12
F85906 CARBURETOR GASKET . . . 13 49 FA84621-1 COUPLING, GEAR SHIFT
F85906 CARBURETOR GASKET . . . 23 - ARM W/BUSHING . . . . . . 39 45
F85908-1 LEAD WIRE . . . . . . . . . . . . . 11 9 FA85018-2 CRANKSHAFT . . . . . . . . . . . 27 15
F85909-1 BEARING LOCATING PIN FA85135-4 COVER, FRONT LEG . . . . . . 29 39
(PRESSED INTO BLOCK) 27 23 FA85193 TIE BAR END W/SWIVEL . . . 15 72
F85916-1 BY-PASS VALVE . . . . . . . . . 25 96 FA85355-1 WASHER SET . . . . . . . . . . . 29 28
F85925 CHOKE ROD . . . . . . . . . . . . 13 38 FA85511 THROTTLE TIE BAR
F85965 MOUNT, UPPER SHOCK . . . 29 31 W/SWIVEL . . . . . . . . . . . . 15 75
F89758-1 FUEL PUMP AIR HOSE, TOP 17 9 FA85655-1 CRANKSHAFT MAIN
F9018 CAP . . . . . . . . . . . . . . . . . . . 33 39 BEARING RACE . . . . . . . . 27 9
F9052 PLUG . . . . . . . . . . . . . . . . . . 33 21 FC663054 GEAR HOUSING COMPLETE
F90619-2 YOKE . . . . . . . . . . . . . . . . . 39 73 (20 INCH MODELS) . . . . . 41 -
F90807 RETAINING RING . . . . . . . . 15 71 FG1020-1 GASKET SET . . . . . . . . . . . . 23 69
F9095 SHIM, DRIVESHAFT FK10125 REPAIR KIT. . . . . . . . . . . . . 19 28
BEARING, UPPER .005 - FK10209 GASKET KIT. . . . . . . . . . . . . 19 15
SILVER . . . . . . . . . . . . . . 39 - FK1063-2 SEAL KIT . . . . . . . . . . . . . . . 39 74
F9097 SHIM, DRIVESHAFT FK1069 WATER PUMP KIT . . . . . . . . 41 75
BEARING, UPPER .010 - FK1123 SPARKIE KIT . . . . . . . . . . . . 9 54
BLACK . . . . . . . . . . . . . . . 39 - FK405020 SWIVEL W/PIVOT SCREW
F9106 SHIM, DRIVESHAFT AND NUT . . . . . . . . . . . . . 21 24
BEARING, UPPER .003 - FK460917 STARTER RELAY . . . . . . . . 7 23
BRASS . . . . . . . . . . . . . . . 39 67 FK684201 WASHER . . . . . . . . . . . . . . . 33 15
F91446-2 CIRCUIT BREAKER FK85228-1 BEARING CAGE W/ROLLER 27 7
BRACKET . . . . . . . . . . . . 9 41 FO14166 NEEDLE, IDLE . . . . . . . . . . . 19 23
F92759 THROTTLE ROLLER . . . . . . 13 53 FO15337 JET (.058) . . . . . . . . . . . . . . 19 24
F93811 SCREEN . . . . . . . . . . . . . . . 21 35 FO15623 BOWL RING GASKET . . . . . 19 13
F93920 REED STOP . . . . . . . . . . . . 21 38 FP692 PROPELLER 13 X 15
F97772 CLAMP . . . . . . . . . . . . . . . . 43 9 (856A9A) . . . . . . . . . . . . . 45 5

02-01-2002 FORCE 1989 85 H.P. "A" MODELS 59


PARTS INDEX
Ref. Ref.
Part Number Description Pg. No. Part Number Description Pg. No.
FS663358 BRACKET (C.D. - COIL) . . . . 7 30 FT8969 LUBRICANT - 7 OZ. LPS-1
FS663712 ENGINE COVER, (WITHOUT LUBRICANT . . . . . . . . . . . 50 -
PAINT, DECALS OR FT8978 TIMING LIGHT . . . . . . . . . . . 46 -
HARDWARE) . . . . . . . . . . 3 9 FT8983 SEALANT - 3 OZ. RTV
FS85019 KING PIN (20 INCH MODELS) 33 26 SEALANT FORM IN PLACE
FS85872-1 BRACKET, REMOTE CABLE 23 50 GASKETS . . . . . . . . . . . . 50 -
FSA335260 PISTON RINGS (2 PER SET) FT8985 SEAL INSTALLER . . . . . . . . 48 -
.010 OVERSIZE . . . . . . . . 27 - FTA11259 MULTIMETER . . . . . . . . . . . 49 -
FT1082 SNAP RING PLIER . . . . . . . . 47 - FTA2937-1 TIMING TOOL . . . . . . . . . . . 46 -
FT11204 BEARING CUP INSTALLER . 48 - FTA8997 SHIM TOOL . . . . . . . . . . . . . 48 -
FT11205 BEARING FTK8999 TEST WHEEL . . . . . . . . . . . 49 -
INSTALLER/REMOVER . . 48 - FZ685396 DECAL, STARBOARD . . . . . 3 11
FT11207 BEARING CUP REMOVER . . 48 - FZ685397 DECAL, PORT . . . . . . . . . . . 3 6
FT11209 BEARING GUIDE SET . . . . . 48 - FZ685892 DECAL, FRONT . . . . . . . . . . 3 7
FT11260 SPARK TESTER . . . . . . . . . 49 - FZ692386 DECAL, "85", PORT . . . . . . . 3 5
FT2938-1 CONTINUITY TESTER . . . . . 49 - FZ692386 DECAL, "85", STARBOARD &
FT2951 CIRCUIT TRACER . . . . . . . . 49 - REAR . . . . . . . . . . . . . . . . 3 12
FT2953 SOCKET . . . . . . . . . . . . . . . 47 - 22-817789A1 DRAIN FITTING
FT2961 LUBRICANT - RYKON W/METERING CUP . . . . . 15 64
GREASE #2EP . . . . . . . . . 50 - 22-818103--1 ELBOW . . . . . . . . . . . . . . . . 13 35
FT2962-2 SEALANT - 50 CC LOCTITE 32-817738A1 HOSE, LONG . . . . . . . . . . . . 43 8
H, NON-HARDENING 33-818007--1 SPARK PLUG (CHAMPION
GRADE . . . . . . . . . . . . . . 50 - UL-18-V) . . . . . . . . . . . . . 23 70
FT2963-2 SEALANT - 2 OZ. LOCTITE 37-817985--1 DECAL, "US MARINE" . . . . . 3 8
271 . . . . . . . . . . . . . . . . . 50 - 39-818110A1 PISTON RINGS (2 PER SET)
FT2987-1 LUBRICANT - ANTI-SEIZE . . 50 - .030 OVERSIZE . . . . . . . . 27 -
FT2990 PISTON PIN TOOL . . . . . . . . 47 - 43-817830A2 BEVEL PINION GEAR . . . . . 37 35
FT2991 CARBON BRUSH . . . . . . . . . 47 - 43-818062A3 BEVEL GEAR FRONT
FT2996 RING COMPRESSOR . . . . . 47 - W/BEARING . . . . . . . . . . . 37 29
FT2998 TORQUE WRENCH (0-100 44-817962A2 PROPELLER SHAFT . . . . . . 37 24
LBS./FT.) . . . . . . . . . . . . . 47 - 45-817967A6 DRIVESHAFT W/BEARING
FT2999 TORQUE WRENCH (0-600 (20 INCH MODELS) . . . . . 39 69
LBS./IN.) . . . . . . . . . . . . . 47 - 46-817853A1 WATER PUMP . . . . . . . . . . . 41 -
FT3012 SEAL INSTALLER . . . . . . . . 48 - 46-817853A1 WATER PUMP BODY . . . . . 39 60
FT7848 TORQUE ADAPTER . . . . . . . 48 - 200-817865A1 FLYWHEEL . . . . . . . . . . . . . 9 61
FT8900 HOSE CLAMP PLIERS . . . . . 47 - 600-818052A4 CONNECTING ROD W/CAP . 27 6
FT8901 INDICATOR HOLDER . . . . . 48 - 700-817988A2 PISTON .010 OVERSIZE . . . 27 -
FT8902 DIAL INDICATOR . . . . . . . . . 48 - 700-818111A2 PISTON .030 OVERSIZE . . . 27 -
FT8903 SEAL INSTALLER . . . . . . . . 47 - 800-817861A7 CYLINDER W/COVER . . . . . 25 97
FT8907 DRIVER HANDLE . . . . . . . . . 47 - 800-817912A9 SHORT BLOCK (NOT
FT8907 DRIVER HANDLE . . . . . . . . . 48 - SHOWN) . . . . . . . . . . . . . 25 -
FT8914 SEAL REMOVER . . . . . . . . . 47 - F596- PINT CANS . . . . . . . . . . . . . 52 -
FT8918 BEARING GUIDE SET . . . . . 48 -
FT8919 SPRING PIN PUNCH . . . . . . 48 -
FT8925 SEAL INSTALLER . . . . . . . . 47 -
FT8925 SEAL INSTALLER . . . . . . . . 48 -
FT8926 RING EXPANDER . . . . . . . . 47 -
FT8930-1 FEELER GAUGE SET . . . . . 48 -
FT8933 LIFTING HOOK . . . . . . . . . . 47 -
FT8935 SEALANT PRIMER LOC
QUIC T . . . . . . . . . . . . . . . 50 -
FT8936-1 SEALANT - 2 CC LOCTITE
RETAINING COMPOUND
#75 . . . . . . . . . . . . . . . . . 50 -
FT8948-1 PULLER . . . . . . . . . . . . . . . . 46 -
FT8948-1 PULLER . . . . . . . . . . . . . . . . 48 -
FT8950 LEAKAGE TESTER . . . . . . . 49 -
FT8955 SEALANT - 5 OZ. EC-750
INDUSTRIAL SEALANT . . 50 -
FT8957 SEAL INSTALLER . . . . . . . . 48 -

60 FORCE 1989 85 H.P. "A" MODELS 02-01-2002

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