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User Manual 39276
User Manual 39276
Liebert® GXT3-10000T230™
User Manual–10kVA, 50/60 Hz, 230V
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0 INTRODUCTION AND SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Device Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1 External Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.2 Optional Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.1 Electrical preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Current Table and Suggested Cable Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Neutral Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 External Protection and Isolating Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Installation of Differential Protection Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 External Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.7 Connecting Mains and Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.8 Terminal Blocks for UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.9 Connecting Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.10 External Tower Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.11 Connecting an External Battery Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.12 Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.13 Configuration Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.14 Liebert® GXT3-10000T230™ Configuration Program Features . . . . . . . . . . . . . . . . . . . . . . 15
3.15 What You Will Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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4.2 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.1 Controls and Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.2 Warning Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2.3 Fault Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Startup Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4 UPS Startup Procedure - Single Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5 UPS Shutdown Procedure—All Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.6 Maintenance Bypass Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.7 Return from Maintenance Bypass Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.8 Functional Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.9 Remote Emergency Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.10 Self-Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.10.1 Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.10.2 Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 Testing, Replacing and Disposing of Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Easy Battery Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.0 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1 Communication Interface Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.1 Any Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.2 Battery Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2.3 On Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2.4 Low Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.3 Liebert IntelliSlot® Communication Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.3.1 Liebert® MultiLink®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
6.4 Remote Emergency Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
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FIGURES
Figure 1 Liebert GXT3-10000T230 control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 2 Liebert GXT3-10000T230 front and rear views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 4 Standard configuration - differential breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 5 Side view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 6 Input and output connections with single source, single-phase input supply. . . . . . . . . . . . . . . . 12
Figure 7 Input and output connections with dual source, single-phase input supplies. . . . . . . . . . . . . . . . 12
Figure 8 Input and output connections with single source, three-phase input supply . . . . . . . . . . . . . . . . 12
Figure 9 Input and output connections with dual source, three-phase UPS, single-phase bypass
input supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 10 Hardwire terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 11 Liebert GXT3 10000T230 with External Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 12 Overview of UPS tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 13 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 14 System block, menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 15 REPO connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 16 Removing front panel and unlocking battery trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 17 Disconnecting battery tray and battery packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 18 Terminal block pin layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 19 REPO switch connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
TABLES
Table 1 Overview of UPS devices and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 2 Connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 3 External protection device data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 4 Lighted LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 5 Displayed text—system block and main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 6 Warning indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 7 Display faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 8 Battery test report messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 9 Replacement battery pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 10 Troubleshooting - errors and corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 11 UPS specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 12 Environmental data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 13 Agency/safetycompliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 14 Operating temperature parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 15 Typical battery run times, minutes at 25°C (77°F), 100% resistive load. . . . . . . . . . . . . . . . . . . . 34
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iv
IMPORTANT SAFETY INSTRUCTIONS
! WARNING
Emerson considers the safety of personnel to be of paramount importance. For this reason it is
essential that procedures relating to safety be studied before commencing work and properly
adhered to thereafter.
The user or operator may intervene in the operation of the UPS provided that the instructions
laid out in Notes Regarding the EU Declaration of Conformity on page 3 are strictly
adhered to.
The installation of the UPS, described in Installation on page 9, may only be carried out by
qualified technical personnel.
Even when all switches and interrupters are open, hazardous voltages are present within the
UPS; any operation that requires protective panels to be opened or removed may be carried
out by Emerson-authorized technical personnel only.
1
! CAUTION
Carefully read the following safety notices. Failure to observe the instructions may endanger
your life, your health, the reliability of your device and the security of your data.
• Transport the unit only in suitable packaging (protected against jolts and shocks).
• If the equipment is moved from a cold environment to the operating room, condensation
may occur. Before you switch On the equipment, it must be absolutely dry. An acclimatiza-
tion period of at least two hours is required.
• The equipment must be installed in accordance with the environmental conditions specified
in 2.6 - Environmental Conditions and in Table 12 - Environmental data.
• Even with all switches in the “OFF” position (see Figure 13 - Control panel) the UPS is
not isolated from the mains. To isolate completely from the mains, the power cables must be
disconnected.
• In case of interruption of the mains voltage, the integrated battery maintains the power
supply to the user equipment.
• Lay all cables so that nobody can stand on them or trip over them. When connecting the
UPS to the power supply, follow the instructions in 2.0 - Unpacking the UPS and Site
Preparation.
• Make sure that no objects (e.g., pins, necklaces, paper clips, etc.) get inside the device.
• In emergencies (e.g., damaged case, controls or power cables, penetration of liquids or for-
eign matter), switch Off the device and contact the appropriate customer service represen-
tative.
• Do not connect equipment that will overload the UPS (e.g., laser printers or vacuum clean-
ers) or demand DC-current (e.g., half-wave rectifiers).
• When cleaning the unit, follow the instructions in 5.0 - Maintenance.
• The sum of the leakage currents (protective conductor current) of the UPS and the con-
nected devices exceeds 3.5 mA for all ratings of the UPS. Earth connection is essential
before connecting supply.
• Data transmission lines should not be connected or disconnected during a thunderstorm.
• Remote Emergency Power Off (REPO) input is located on the rear of the unit (see 3.8 - Ter-
minal Blocks for UPS). When this connection is open, the logic circuit will immediately
shut down the UPS output.
• An Emergency Switching Device (E.S.D.) must be fitted downstream of the UPS for the wir-
ing installation safety to comply with the European Harmonized Document HD384-4-46 S1.
• Maintenance bypass switch is for the use of service personnel only. It is located under the
rear cover. Open the safety cover to operate the maintenance bypass switch.
• The Tower UPS may be connected either to 3-phase mains or single-phase mains. Therefore
the right input terminals have to be connected (see 3.7 - Connecting Mains and Load).
The UPS autosensing mode ensures that it adapts to the connected mains supply.
• This equipment complies with IEC 61000-3-12 provided that the short-circuit ratio Rsce is
greater than or equal to 250 at the interface point between the user’s supply and the public
system. It is the responsibility of the installer or user of the equipment to ensure, by consul-
tation with the distribution network operator if necessary, that the equipment is connected
only to a supply with a short-circuit ratio Rsce greater than or equal to 250.
• For three-phase equipment, the disconnect device shall disconnect simultaneously all line
conductors of the AC mains supply. For equipment requiring a neutral connection to an IT
power distribution system, the disconnect device shall be a four-pole device and shall dis-
connect all line conductors and the neutral conductor.
2
! CAUTION
Do not connect more than two Liebert ®
GXT3-240TBATTCE™ battery extensions to the
Liebert GXT3-10000T230™ .
The vents for air intake and outlet at the front and rear side must not be obstructed.
The sum of the leakage currents (protective conductor current) of the UPS and the connected
devices exceeds 3.5 mA. Earth connection of the unit is essential before connecting supply.
! CAUTION
The supply to the load may be interrupted by opening all the switches or by turning the
Maintenance Switch on the rear of the UPS to the Off position.
DO NOT USE WATER to extinguish any fires that may occur in the area where the UPS is
installed.
! CAUTION
Leakage currents
Connect the protection earth (PE) safety conductor before connecting any other cables.
Radio Interference
The Liebert GXT3-10000T230 is a Radio Interference Class A Product.
The UPS device may cause radio interference. Do not place it near devices that are particularly
susceptible to electromagnetic interference (e.g., transmitters, receivers, radar, metal detectors and
antitheft devices).
NOTICE
This is a product for commercial and industrial application in the second environment.
Installation restrictions or additional measures may be needed to prevent disturbances. The
product can meet the requirement of category C2 and may be used in residential, commercial
and light industrial areas.
3
The “crossed-out wheelie bin” symbol at right is placed on this product to
encourage recycling wherever possible. Please be environmentally responsible
and recycle this product through your recycling facility at its end of life. Do
not dispose of this product as unsorted municipal waste. Follow local
municipal waste ordinances for proper disposal provisions to reduce the
environmental impact of waste electrical and electronic equipment (WEEE).
For information regarding the scrapping of this equipment, go to
http://www.eu.emersonnetworkpower.com
Click on Products or Contacts and follow the links to obtain assistance.
Information is also available by telephoning our worldwide technical support:
• Toll free: 00 80011554499
• Toll number (in Italy): +39 0298250222
4
Introduction and System Description
! CAUTION
This UPS may only be operated by qualified personnel.
5
Introduction and System Description
Liebert IntelliSlot
port (covered) Parallel Port
Control
Panel Maintenance
Bypass Switch Cooling Fans
Liquid
Crystal
Display Bypass Output Breaker
Source Input
Circuit External
Breaker Battery
Connector
Control Block
Keys Input Breaker
Hardwire Input
and Output
Connector
Ventilation Terminal Block
Louvers
1.2 Options
1.2.1 External Battery Cabinets
Optional external battery cabinets are available to extend UPS autonomy in the event of mains
interruption. The cabinets have the same dimensions, color scheme and design as the Liebert
GXT3-10000T230.
For technical data about external battery cabinets see Table 11 - UPS specifications.
For connection notices see Table 2 - Connection data.
6
Unpacking the UPS and Site Preparation
2.1 Inspection
Upon receiving your Liebert® GXT3-10000T230™, examine the packaging for any signs of
mishandling or damage. While removing the packaging materials, inspect the UPS for damage. If any
damage is noted, notify your local Emerson® representative and carrier. Any damage or missing parts
must be reported to the supplier within eight days of delivery.
2.3 Unpacking
Take care when removing the packaging to avoid damaging the UPS. Do not dispose of the packing
material. The original packaging material should be used if the UPS needs to be repackaged, such as
for shipping. Check all packaging to ensure that no items are accidentally discarded. Remove the
packaging in the sequence shown below.
Figure 3 Unpacking
Plywood Case
Unlock
Cushion
Cushions
Pallet Jack
Ramp
Ramp in Slot
on Shipping
Pallet
Cushion
2.4 Storage
If the UPS will not be installed immediately, store the unit indoors in a clean and dry area. Protect all
the equipment, including its batteries, from extreme temperature, high humidity, spills and other
damaging conditions. Refer to Table 12 for permissible environmental conditions for storage.
2.5 Handling
The equipment must be kept upright at all times and handled with care. It may be damaged if
dropped or subjected to severe impact.
7
Unpacking the UPS and Site Preparation
2.10 Clearance
The UPS is fitted with wheels for ease of movement over short distances. Leave 300mm (12in.)
around the sides and rear of the unit to allow a flow of air and to provide access for any routine
maintenance that may involve removal of the panels.
8
Installation
3.0 INSTALLATION
! WARNING
Installation may be carried out only by qualified technicians, conforming to applicable safety
standards.
Electric shock hazard: Even when the unit is disconnected from the mains, hazardous voltage
may still be supplied by the battery. Both poles should be disconnected before carrying out
maintenance work inside the UPS.
For electrical installation, the nominal current rating of the source must be observed. The UPS is not
suitable for connection to 16A subdistribution systems.
NOTE
Should there be any variation in the conditions, it will be necessary to verify whether the cable
dimensions satisfy the requirements of IEC-287 and DIN VDE 0298. In cases where the cables
are so long that they cause a drop in voltage of >3%, a larger size must be used.
! WARNING
Particularly sensitive equipment may be susceptible to interference. To prevent this,
Emerson® suggests:
Mains input, output and external battery cables to the UPS in earthed, metal conduits, or use
shielded cables
Routing of cables (e.g. power supplies, communication or data lines) to other equipment,
should be kept separate from that of UPS cables.
9
Installation
! WARNING
The following label must be displayed on all switching devices installed in the same electrical
system as the UPS, even when they are located at a distance from the area.
ENSURE THAT THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLATED BEFORE
WORKING ON THIS CIRCUIT.
This table indicates the protection devices (circuit breakers and fuses) that must be installed for the
protection of both the cables and the equipment.
NOTE
If an external battery cabinet is present it should be located next to the UPS unit.
When such an option is supplied by Emerson it comes complete with protection devices and
correctly-sized cables.
When batteries are sourced from other suppliers, you should contact Customer Support
Technical Service for correct sizing of protection devices and interconnection cables.
10
Installation
D1
! WARNING
Ensure that the UPS is isolated before removing panels.
NOTE
Once installation has been completed, fix the UPS in position by screwing the stabilizing plates
underneath the unit firmly to the floor.
11
Installation
Figure 6 Input and output connections with single source, single-phase input supply
Factory-Supplied Jumper
230V
(W36)
230V Input
Figure 7 Input and output connections with dual source, single-phase input supplies
Figure 8 Input and output connections with single source, three-phase input supply
12
Installation
Figure 9 Input and output connections with dual source, three-phase UPS, single-phase bypass input
supplies
NOTE
During connection of a 3-phase input system, care must be taken to ensure each phase is
connected to the corresponding phase on the input terminal block. Failure to make connections
correctly could damage the unit.
Output cable cannot exceed 10m (39ft).
13
Installation
NOTE
External battery extensions can be replaced during normal operation of the UPS (hot
swappable). However, the batteries must NOT be changed when the UPS is in the status
“Battery Mode operation”.
The unit checks the battery voltage (a beep is heard) once more and stays in bypass till a constant
battery voltage is present.
! CAUTION
Battery maintenance must be carried out by authorized personnel observing the necessary
precautions.
14
Installation
15
Operation
4.0 OPERATION
Maintenance
Bypass Switch Maintenance Bypass
Mains2 (Reserve)
N Electronic Bypass
L N
By
Rectifier/
S2
Booster S1
N
Mains1
L1
L
Load
L2
L3
L2,L3 at 10kVA N
device only Inverter
16
Operation
Bypass
Indicator
LCD
Enter key
Escape
Menu Up key
key
Menu Down key
Flashing LED—When the BYPASS LED is flashing, the mains is out of tolerance
! CAUTION
Do not switch Off the UPS or switch from online to bypass while in this status, otherwise load
will no longer be supported.
The following displays the menu structure that can be accessed through the control panel. Press the
Menu Up or Menu Down buttons to scroll through each menu. Press Enter to choose an entry.
17
Operation
UPS
ON/OFF
Alarm Ctrl
Control Batt Test
Menu
Batt Test Abort Test
Test
Report
Status Contrast
Menu
Audible
Start Alarm
Window Output
Parallel Volt
Menu Batt
Pack
UPS ID
No.
No. of Unit
Tag
Number
Language
Event Log
Log
Menu
Clear
Log
Types
About
IP
Menu
Version
18
Operation
Contrast Darker
Lighter
Measure Value Unit
Output Volt V
Output Freq 0.1Hz
Output Curr A
Output Watt W
Output VA VA
Load Level %
Input Volt V
STATUS MENU
L2 Input Volt V
L3 Input Volt V
Input Freq 0.1Hz
Batt Volt V
Batt Cap %
Backup Time Min,sec
Elapsed Time day:hr:min;sec
Tag Number
SysOutI A
SysOutV V
PARALLEL SysOutF Hz
MENU SysOutW W
SysOutVA VA
SysLoadPer %
19
Operation
20
Operation
! WARNING
As soon as the UPS is connected to input power, the output sockets are live, even if the UPS is
not yet switched On.
Once recharging has been completed, the UPS is ready for use.
! WARNING
Do not connect any devices that may overload the UPS or draw DC current.
NOTE
You may experience problems with the electrical supply if you do not follow these instructions.
21
Operation
! WARNING
If the load indication is greater than 100%, then the energy demand from the connected load
exceeds the power rating of the UPS. In addition to a warning being displayed on the front
panel, a beep (once a second) will sound.
NOTE
At this point, the load is no longer protected against interruptions and disturbances of the
mains.
22
Operation
The Liebert® GXT3-10000T230’s controls permit testing the UPS to ensure that the load will be
supplied in the event of a mains failure.
Before beginning, ensure that the batteries are fully charged.
Simulate a mains failure by interrupting the mains supply to the UPS. You can do this by switching
Off the input power circuit breaker on the rear panel of the UPS. If the mains supply to the Liebert
GXT3-10000T230™ is protected by an external circuit breaker, opening that circuit breaker will
interrupt the mains supply and simulate a power failure.
The Liebert GXT3-10000T230 is operating properly and the batteries are charged if:
• An audible signal is heard at four-second intervals
• The UPS On LED indicator turns Off
When the interval between the audible signals decreases to 10 seconds, the UPS has battery reserve
energy to supply the load for a maximum of two more minutes. After two minutes, the Liebert
GXT3-10000T230 will automatically shut down.
If the batteries do not supply the load during the simulation, refer to 7.0 - Troubleshooting. To end
the simulated mains failure, restore the input power supply to the UPS. The UPS is now ready for
operation.
NOTE
The batteries must be recharged before the complete emergency supply period is again
available.
23
Operation
4.10 Self-Tests
4.10.1 Lamp Test
NOTE
This test involves putting the Liebert® GXT3-10000T230™ into bypass mode. The load is not
protected against any mains disturbance or interruptions while the UPS is in bypass mode.
1. With the Liebert GXT3-10000T230 connected to the mains, press the Menu button, select
Control and press OK.
Select UPS ON/OFF and press OK.
The LCD will show To BYPASS.
2. Press OK to switch the inverter to Bypass mode.
A system confirmation beep will sound.
24
Maintenance
5.0 MAINTENANCE
Read all safety cautions before proceeding. Contact your local dealer or Emerson representative to
obtain the part number and pricing of the appropriate replacement battery pack.
Disposal of the UPS and batteries should be carried out by a certified disposal company. Observe all
local regulations and laws. Exhausted accumulator batteries are classified as harmful toxic waste
and, as such, the law demands that they be disposed of by an authorized recycling centre.
The typical battery life cycle is three to five years, at an ambient temperature of 77°F (25°C), but is
also dependent on the frequency and duration of mains failures.
The battery test (see 4.10.2 - Battery Test) should be run periodically (every 6 to 12 months) to
ascertain the general condition of the batteries and to ensure maximum run time.
25
Maintenance
DC connectors
26
Maintenance
5.3 Storage
For extended storage at ambient temperatures cooler that 25°C (77°F), the batteries should be
charged for five hours once every four months. At higher storage temperatures. Emerson®
recommends charging batteries for five hours every two months.
After five hours, disconnect from the mains supply or switch Off the input miniature circuit breaker of
the UPS. Then remove the UPS connections in the opposite sequence to that described in 3.0 -
Installation.
Record the battery charging date in the vicinity of the UPS, for example, on its packaging.
5.4 Cleaning
1. Do not clean the UPS with scouring powder or solutions that may dissolve plastic.
2. Do not allow liquid to get inside the UPS.
3. Make sure that the air vents on the UPS are not obstructed. Remove dust from the air vents with
a vacuum cleaner.
4. Clean the outside of the UPS by wiping the housing with a dry or slightly damp cloth.
27
Communication
6.0 COMMUNICATION
1 2 3 4
Low Battery On-Battery Any Mode Battery Mode
Warning Warning Shutdown Shutdown
6.2.1 Any Mode Shutdown
The purpose of Any Mode Shutdown is to shut down the UPS output by turning Off the rectifier,
inverter and static switch so that there is no power to the loads.
Any Mode Shutdown can be operated locally or remotely:
• Local Any Mode Shutdown can be performed by shorting the pins in Set 3.
• Remote Any Mode Shutdown can be performed using a switch connected to the pins in Set 3 and
mounted at a remote location.
Activation of the Any Mode Shutdown will be logged as an event in the event history log.
NOTE
Remote Power Off will be performed either by NO or NC contact of Any Mode Shutdown.
The current limited source (+12VDC, 50mA) will be available from UPS.
The connection to UPS for remote connection will be via terminal block connector.
Any Mode Shutdown wiring must conform to all national, regional and local wiring codes and
laws.
! WARNING
When the Auto-enable output option is selected and the UPS output is disabled using the pins
in Set 3, the Liebert GXT3’s output can turn On automatically and without warning if the
connection to the pins in Set 3 is changed.
28
Communication
NOTE
Remote Power Off will be performed by NO contact.
The current limited source (+12VDC, 50mA) will be available from UPS.
The connection to the Liebert® GXT3™ for remote connection will be via terminal block
connector.
Battery Mode Shutdown wiring must conform to all national, regional and local wiring codes
and laws.
This signal must last for 1.5 seconds or longer.
A battery shutdown signal will not cause an immediate shutdown. It will start a 2-minute
shutdown timer. This timer cannot be stopped once triggered. If the utility power returns
during this countdown, the Liebert GXT3 will still shut down and must remain shut down for
10 seconds. Whether the UPS turns back On when the power is restored depends on the
auto-restart setting.
6.2.3 On Battery
On Battery signal is a Normally Open (NO) dry contact. When the UPS is supplying output power
from the battery this dry contact will be closed.
NOTE
The rated values for the dry contacts are:
• Rated Voltage: 30V (AC or DC)
• Rated Current: 300mA
29
Communication
! CAUTION
To maintain safety (SELV) barriers and for electromagnetic compatibility, signal cables
should be shielded and run separate from all other power cables, where applicable.
UPS ships with REPO jumper Opening the REPO connection will disable the UPS.
installed allowing the UPS Manual restart using the front panel is required after
to operate the REPO connection is closed again.
1 2 1 2
! CAUTION
To maintain safety (SELV) barriers and electromagnetic compatibility, signal cables should
be shielded and run separately from power cables.
30
Troubleshooting
7.0 TROUBLESHOOTING
If any technical problems should occur, check the following before contacting Emerson® technical
support:
1. Is the mains voltage present at the UPS input?
2. Has the input fuse blown or have the circuit breakers tripped?
3. Has the UPS startup procedure been followed correctly?
When contacting Emerson technical support, have the following information to hand:
• Device model number
• Serial number (from the nameplate)
• Exact description of the problem (what loads are being operated, does the problem occur regularly
or sporadically, etc.)
For descriptions of the indicators mentioned in the following table, see ‘Controls and Messages’.
Table 10 Troubleshooting - errors and corrective action
Problem Possible cause Solution
Mains switched Off Switch On main breaker
No display No mains voltage present Have mains inspected by a qualified technician
No alarm
Replace with fuse of same type or switch On
(UPS switched Off) Input fuse blown or input
circuit breaker. If the problem persists, contact
circuit breaker tripped
technical support.
UPS on LED does not light up,
No mains voltage present UPS operation control panel
alarm beeps sound at intervals
UPS on LED does not
Replace with fuse of same type or switch On
illuminate when mains voltage Input fuse defective or input
circuit breaker. If the problem persists, contact
present, audible alarm active at circuit breaker tripped
technical support
intervals
FAULT LED illuminates, alarm UPS error Contact technical support
sounding constantly Overheating Decrease ambient temperature
The fuse switch of the battery
Contact technical support.
extension(s) is ‘OPEN’.
Charge batteries (see ‘Batteries’) and test
Batteries are not fully
Autonomy less than specified backup time. If the problem persists, contact
charged
technical support.
Batteries are defective Contact technical support
Charging device is defective Contact technical support
‘OVERLOAD’ message
Overload at UPS output Reduce load to the permissible value
displayed
Check whether the correct cable has been
Wrong serial connection
used (standard modem/null modem cables are
cable
not permissible)
No communication between Interface on the PC is being Check whether other software/service is
UPS and PC used by another process or is accessing the interface on the PC; try selecting
defective a different serial interface
Interference on the data
Lay cable differently/Reinstall cabling
cable
31
Specifications
8.0 SPECIFICATIONS
Table 11 UPS specifications
Specification Value
UPS Part Number GXT3-10000T230
230VAC Single Phase (L,N,G)
Nominal input voltage, VAC
230/400 Three Phase (L1,L2,L3,N,G)
Input phases, VAC Single phase or three phase, automatic detection
176-280V for 1x1
Input voltage
304-485V for 3x1
Nominal frequency, Hz 50/60 Auto selection
Output frequency equals input frequency. When the input
Frequency tolerance is nominal 50 or 60Hz ±3.5Hz. Beyond ±3.5Hz range,
inverter free runs at nominal frequency.
Maximum Input Power (Nominal Input Voltage, R Full Load)
Float (kVA) 1 9900VA for 1x1; 10100VA for 3x1
Recharge (kVA) 2 10460 VA for 1x1; 10900 VA for 3x1
Single Phase Input: not less than 0.99
Power factor (at nominal V, with R full load)
Three Phase Input: not less than 0.95
Single Phase Input: < 5%
Input current distortion (with R full load) THDi 3
Three Phase Input: < 31%
Inrush current (A) (typical) 67.5
Battery Charger
Battery nominal voltage, VDC 240
Battery charger input voltage range, VDC 100-276
Output voltage, V Multi-stage charging method
Charging time to 90% capacity in inverter mode, hr. 3
Charger output current (ADCaver) (Amps) 2.8A
Inverter
Nominal power rating, kVA 10
Nominal active power rating, kW 9
Power factor 0.9
Overload - Inverter Mode
for 1 minute 105 - 130%
for 10 seconds 131 - 150%
for 1 second 151 - 200%
At least 5 cycles > 200%
Overload - Bypass Mode
20- seconds 130 - 150%
2 seconds or breaker capacity > 150%
Overload - Battery Mode
for 30-60 seconds 105 - 125%
At least 5 cycles > 125%
Short-circuit current for 5 cycles, typical 160A
Output voltage rating, VAC 220, 230, 240
Output frequency, Hz 50/60, auto selection
Voltage regulation over input voltage and battery
±2%
voltage range with load between 0% and 100% of rating
Output frequency stability with mains synchronism (%) ±3.5 Hz
Stability with internal quartz oscillator 0.1 Hz
Frequency Variation Rate < 1 Hz/sec
Full Resistive load < 3%
Output Voltage Distortion THD-V
Full RCD load < 5%
Load peak factor without derating ≤ 3 lpk/lrms
32
Specifications
33
Specifications
Table 15 Typical battery run times, minutes at 25°C (77°F), 100% resistive load
Load %
Number of Batteries,
Battery Cabinets 10 20 30 40 5 60% 70 80 90 100
Internal Battery 78 38 22 15 11 8 6 5 4 3
Internal Battery
185 125 81 53 46 39 32 26 22 18
+ 1 External Battery Cabinet
Internal Battery
313 161 136 106 82 69 52 48 43 38
+ 2 External Battery Cabinets
Approximate discharge times are at 77°F (25°C) with a 100% resistive load.
34
Specifications
NOTES
35
Specifications
36
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