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  • Template - Condition Audit PHE Checklist Rev.3

    Uploaded by

    Karen Goolcharan
    23 views5 pages
    This audit checklist documents the condition assessment of a gasketed plate heat exchanger. It includes sections to record information about the customer, equipment specifications, operational data, inspections of leakage, plate alignment, wear and deformation, and assessments of spare parts availability. The multi-page form is used to methodically examine the physical condition and performance of the plate heat exchanger.

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    Template - Condition Audit PHE checklist rev.3

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    This audit checklist documents the condition assessment of a gasketed plate heat exchanger. It includes sections to record information about the customer, equipment specifications, operational data, inspections of leakage, plate alignment, wear and deformation, and assessments of spare parts availability. The multi-page form is used to methodically examine the physical condition and performance of the plate heat exchanger.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    23 views5 pages

    Template - Condition Audit PHE Checklist Rev.3

    Uploaded by

    Karen Goolcharan
    This audit checklist documents the condition assessment of a gasketed plate heat exchanger. It includes sections to record information about the customer, equipment specifications, operational data, inspections of leakage, plate alignment, wear and deformation, and assessments of spare parts availability. The multi-page form is used to methodically examine the physical condition and performance of the plate heat exchanger.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 5

    Audit Checklist - Condition Audit Gasketed Plate Heat Exchanger (Three tool kit 3350 100 005)

    Customer
    Plant Location 1 Location 2

    Serial no. Customer item no.

    PHE type Manufactured year

    Plate material & thickness Start-up year

    No. of plates acc. to drawing Gasket mtrl & manuf. year

    A-dimension

    Measurement
    number: 1 mm
    2 mm
    3 mm
    4 mm

    Condition check
    Check for leakage comment, identify leakage location

    Plate Alignment Gaskets


    comment comment

    Plate hanger Actual no. of plates


    comment comment

    Tightening bolts Length ______ mm / _____ mm Thread size = M___ / M___ Socket Width = NW_____ / NW_____

    Tightening bolts comment


    Bolt protection tube comment

    Bearing box, washers comment Roller/Roller holder comment

    Frame comment Carrying/Guiding bar comment

    Connection lining Insulation


    comment comment

    Fouling comment

    Service accesibility
    comment

    Utillities on site □ Air >3 Barg / □ 220V / □ Water / □ Steam

    Availability of tightening tools □ pneumatic / □ electrical / □ manual ratchet spanner

    Availability service tools □ nut runner & thread cleaner / □ lifting device for big plates

    Special requirements □ EX Zone / □ personal protection needeed / □ other (specify)

    Transport on site □ Elevator / □ Crane / □ Forklift / □ Pallet transporter

    Audit Checklist - Condition Audit Gasketed Plate Heat Exchanger


    Page 1 of 5
    rev: 2014-05-14
    Audit Checklist - Condition Audit Gasketed Plate Heat Exchanger
    Customer
    Plant Location 1 Location 2

    Serial no. Customer item no.

    Condition check - Other comments

    CIP
    Connection point hot side, size DN = Isolation valves □ yes / □ no

    Connection point cold side, size DN = Isolation valves □ yes / □ no

    Comments:

    Operational data side 1 side 2

    Media

    Media concentraion (if applicable)

    Operational pressure inlet outlet inlet outlet

    Operational temperature inlet outllet inlet outlet

    Operational flowrate

    Comments:

    Audit Checklist - Condition Audit Gasketed Plate Heat Exchanger


    Page 2 of 5
    rev: 2014-05-14
    Audit Checklist - Condition Audit Gasketed Plate Heat Exchanger
    Customer
    Plant Location 1 Location 2

    Serial no. Customer item no.

    Gasket Life Gasket height Measure 5 plates at hot inlet


    Measurement number Gasket hardness
    Prediction (mm) acc. to picture below

    1 Hot media field gasket

    Months in operation 2 Hot media field gasket

    Operating temperature °C 3 Hot media field gasket

    Ambient temperature °C 4 Hot media field gasket

    5 Hot media field gasket

    Comments:

    Plate deformation check measurement


    Gasket groove deformation point (mm)
    Measure 5 plates at the number
    1 2 3 4 5
    5 points marked here
    (on the backside of the 1
    plate). Choose the part
    of the plate where 2
    deformation is worst
    (usually hot inlet). 3

    Comments:

    Plate visual check


    Visual inspection:
    OK Not OK
    Check 5 plates in
    selected areas for A - Hanger section
    deformations, fatigue,
    erosion/corrosion B - Dist. area + contact points close to diagonal

    C - hot in/out - erosion/corrosion

    D - dist. area/heat transfer area - stress/fatigue

    Comments:

    Audit Checklist - Condition Audit Gasketed Plate Heat Exchanger


    Page 3 of 5
    rev: 2014-05-14
    Audit Checklist - Condition Audit Gasketed Plate Heat Exchanger
    Customer
    Plant Location 1 Location 2

    Serial no. Customer item no.

    Spare Parts Comments:


    Field gasket Part number

    Quantity

    Stock condition

    Ring gasket Part number

    Quantity

    Stock condition

    End plate gasket Part number

    Quantity

    Stock condition

    End plate 1 Part number

    Quantity

    Stock condition

    End plate 2 Part number

    Quantity

    Stock condition

    Channel plate Part number

    Quantity

    Stock condition

    Part number
    Other
    Quantity

    Stock condition

    Date: Location:

    Alfa Laval Name Signature

    Customer Name Signature


    Audit Checklist - Condition Audit Gasketed Plate Heat Exchanger
    Page 4 of 5
    rev: 2014-05-14
    Audit Checklist - Condition Audit Gasketed Plate Heat Exchanger
    Customer
    Plant Location 1 Location 2

    Serial no. Customer item no.

    Other comments

    Audit Checklist - Condition Audit Gasketed Plate Heat Exchanger


    Page 5 of 5
    Email Print Form Clear Form rev: 2014-05-14

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