Tire Changer 90589
Tire Changer 90589
Tire Changer 90589
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control. Protect others in the work area from
debris such as chips and sparks. Provide barriers or shields as needed.
PERSONAL SAFETY
1. Stay alert. Watch what you are doing, and use common sense when
operating a power tool. Do not use a power tool while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
2. Dress properly. Do not wear loose clothing or jewelry. Contain long
hair. Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
3. Avoid accidental starting. Be sure the Power Switch is off before plugging
in. Plugging in power tools with the Power Switch on, invites accidents.
4. Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
SERVICE
1. Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
2. When servicing a tool, use only identical replacement parts. Follow
instructions in the “Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
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ASSEMBLY INSTRUCTIONS
Note: For additional information regarding the parts mentioned in the following pages,
refer to the Assembly Diagrams near the end of this manual.
1. With assistance and a proper lifting device, carefully move the Tire Changer to
the desired workplace location. Make sure to position the Tire Changer on a
flat, level, dry, floor surface capable of bearing the weight of the Tire Changer,
operator, additional tools, tires, etc.
2. Using the four mounting holes located at the Tire Changer’s base as a template,
mark the spots where four 3/8” diameter mounting holes will be drilled in the floor
surface. Then, temporarily set the Tire Changer aside.
3. Drill the four, pre-marked, 3/8” holes in the floor surface (about 4” deep). Then,
insert a 3/8” expansion plug (not included) in each of the four holes.
4. Move the Tire Changer back to its original position, making sure to align its four
mounting holes with the four pre-drilled holes in the floor surface. Once the holes
are aligned and the Tire Changer is level, insert four 3/8” bolts (not included)
through the mounting holes and into the expansion plugs. Secure the Tire
Changer to the floor surface by tightening the four 3/8” bolts.
5. Prior to assembling and using the Tire Changer, it is recommended that you
familiarize yourself with the main components of the unit. (See Figure A.)
6. NOTE: Prior to beginning the assembly procedures, make sure to remove
all the additional parts and accessories from the shipping boxes that are
included with the Tire Changer.
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Jaw (203)
Turntable (201)
Air Tank (IT1)
Filter & pressure
reducer + lubr. (IT207)
SPRING (117)
SCREW SCREW
(129) (113)
SCREW
(129)
FIGURE B-2
8. Loosen the three Screws (113 & 129). Then, lift up and remove the Plastic Cover
(116). (See Figure B-2.)
9. With assistance, slide the Vertical Arm (120) fully upward and hold. NOTE: You
may wish to place wooden blocks under the Vertical Arm in order to keep the
Vertical Arm in its upward position throughout this assembly procedure.
(See Figure B-2.)
10. Temporarily unscrew and remove the Self-Locking Nut (137) from the Vertical
Locking Plate (118). (See Figure B-2.)
11. Insert the Spring (117) onto the upper portion of the Vertical Arm (120), and allow
the Spring to rest upon the Vertical Locking Plate (118). (See Figure B-2.)
12. Re-tighten the Self Locking Nut (137) into the Vertical Locking Plate (118) in
order to secure the Spring (117) to the Vertical Locking Plate. (See Figure B-2.)
13. Insert the Knob (115) onto the upper portion of the Spring (117). Push the Knob
firmly down, while compressing the Spring, until the Knob contacts the upper
portion of the Vertical Arm (120). Then secure the Knob to the Vertical Arm,
using the Screw (114). (See Figure B-2.)
CAUTION! Use extreme caution when compressing the Spring (117).
Compressing the Spring will cause resistance which could result in
personal injury should the Spring suddenly expand. Maintain a firm grip
on the Knob (115) while compressing the Spring. Firmly tighten the Screw
(114) to secure the Knob to the Vertical Arm. (See Figure B-2.)
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OPERATING INSTRUCTIONS
To Perform Preliminary Operating Tests:
1. Plug the Power Cord into the nearest 220 volt, grounded, electrical outlet.
2. Connect the air compressor’s supply hose (not included) to the Filter & Pressure
Reducer + Lubr. (IT201 thru IT205). Set the air compressor’s regulator to no
more than 110 PSI. Turn on the air compressor, and allow sufficient time for
adequate build-up of compressed air. (See Figure A.)
3. Depress the Reverse Pedal (401) down. The Turntable (201) should turn in a
clockwise direction. Pull the Reverse Pedal up, and the Turntable should turn
counterclockwise. (See Figure A.)
4. Open the Bead Breaker Arm (321) manually, and depress the Bead Breaker
Pedal (402). The Bead Breaker Arm will close. When the Bead Breaker Pedal is
released, the Pedal should return to its original position. (See Figure A.)
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SHOVEL (315)
FIGURE C
3. Place the wheel up against the Rubber Wheel Support (3 & 11). Bring the Shovel
(315) against the bead about four inches from the edge of the wheel rim.
(See Figures A and C.)
4. Depress the Bead Breaker Pedal (402) to fully activate the Shovel (315).
Release pressure on the Bead Breaker Pedal when the Shovel has reached the
end of its travel and/or when the tire bead is broken. (See Figures A and C.)
5. Rotate the tire slightly, and repeat the procedure around the entire circumference
of the wheel rim until the bead is completely detached from the wheel rim.
(See Figures A and C.)
1. Deflate the tire fully !!! 2. Depress the bead breaker pedal 3. Depress the column tilting pedal;
Open the bead breaker arm by hand fully to activate the paddle. Release the column is tilted back to non-
by pushing it towards the outside. pressure on the bead breaker pedal, working position. Lock the wheel on
Place the wheel up against the when the blade has reached the end the turntable by depressing the jaw
Rubber Buffer. Bring the Paddle of its travel and/or when the tire bead clamp pedal.
against the bead about 3/8” from the is broken. Rotate the tire slightly,
edge of the rim. and repeat the procedure around the
entire circumference of the wheel rim
until the bead is completely detached
from the rim.
4. Depress the column tilting pedal 5. Position the mounting head by 6. Insert the lever between the tire
again and the vertical Arm will return hand against the edge of the rim. bead and the front section of the
to original position. Press the button on the handle. The mounting head.
vertical Arm and Horizontal Arm will
be automatically locked in position;
meanwhile, the mounting head will be
lifted 1/16”-1/8” above the rim edge.
7. Then work the lever around the tire. 8. Move the tire bead over the mounting 9. With the lever (or hands) held in
head. position, rotate the turntable in a
clockwise direction by fully depressing
the reverse pedal.
10. Continue until the tire is completely 11. Insert the lever between the other 12. Repeat the above steps for the
separated from the wheel rim. And side of the tire bead and the front section other side of the tire.
remove the inner tube (if the tire has an of the mounting head. Move the tire
inner tube). bead over the mounting head.
1. Depress the column tilting pedal; the 2. Put the tire on the rim. 3. Position the mounting head by hand
column is tilted back to non-working against the edge of the rim. Press the
position. Lock the wheel rim on the button on the handle. The vertical Arm
turntable by depressing the jaw clamp and Horizontal Arm will be automatically
pedal. locked in position; meanwhile, the
mounting head will be lifted 1/16”-1/8”
above the rim edge.
4. Move the tire so that the bead farthest 5. Here is how it looks from the other 6. Rotate the turntable in a clockwise
away passes below the front section of side. direction by fully depressing the reverse
the mounting head and is brought up pedal.
against the edge of the rear section of the
mounting head.
7. Continue until the bead farthest away is 8. Insert the inner tube (if there is one). And 9. Move the tire so that the bead passes
completely onto the wheel rim. spread tire grease (or a similar lubricant) below the front section of the mounting head
liberally on the complete circumference of and is brought up against the edge of the
the tire bead. rear section of the mounting head.
10. Keep the tire bead pressed down into 11. Continue this process throughout the entire 12. If the tire locks up in above step,
the wheel rim channel with your hands circumference of the wheel and tire. pull the reverse pedal up to rotate the
(or the lever). Then, depress the reverse turntable counterclockwise to unlock it.
pedal to rotate the turntable clockwise. Check the wheel rim and the tire are of
the same size. And try again.
13. Depress the column tilting pedal; 14. Press the inflating pedal down to the 15. For a tubeless tire, if the bead of the
the column is tilted back to non-working middle position to start tire inflation. Inflate tire is not well seated, due to a strong
position. the tire with brief jets of air! Checking bead, lift tire manually until the upper
the air pressure frequently. Once the bead seals against the rim, then press the
proper air pressure has been reached, pedal all the way down. A strong jet of air
disconnect the nozzle from the valve stem will be released through the nozzles in the
and screw a valve cap onto the stem. slides and this will help the bead seal.
NOZZLE
VALVE STEM LOCKING LEVER
FIGURE F
2. There is an Inflation Pedal (IT106) on the left side of the Tire Changer. When the
Inflation Pedal is depressed down to its middle position, air is released from the
air hose. When the Inflation Pedal is depressed down completely, air is released
from the inflation jet nozzles on the Turntable (201). (See Figures A and F.)
LOCKING RING
4. At least once per month: Check the oil level in the Lubricator (IT204). If
necessary, remove the Oil Cap. Fill the Tank with SAE 30-weight oil, and replace
the Oil Cap. Also, make sure that one drop of oil is injected into the Tank every
3-4 times the Bead Breaker Pedal (402) is depressed. If necessary, regulate the
rate of oil injection with the Oil Regulator Screw. (See Figure G.)
5. After the first twenty days of use: Re-tighten the Jaws Tightener (218) and the
Screws (214) located on the Turntable Slides (201). (See Assy. Diagram.)
6. In the event of a loss of power: Check to see if the Belt (605) is tight. To do
so, remove the Left Cover (8) which is located on the left side of the Body (1).
Regulate the Belt tension by adjusting the Screw located on the Motor Support
(622). (See Figure H.)
7. Daily: Check the level of water in the Filter & Pressure Reducer (IT205). The
level must never reach above the Red Notch in the Jar’s Sight Glass. When
necessary, drain the water by turning the Locking Ring clockwise. (See Figure
G.)
8. Every 30-40 days: Dismantle the Jar to remove any solids collected inside it.
(See Figure G.)
SKU 90589 For technical questions, please call 1-800-444-3353. Page 18
SILENCER
FIGURE I
9. To clean or replace a 5-Way Valve (432): Remove the Left Cover (8) which is
located on the left side of the Body (1). Remove the Air Hoses (428, 429, 430)
from the 5-Way Valve - note the locations they are removed from. Clean the 5-
Way Valve, using a jet of compressed air. Or if necessary, replace the unit and
reattach air hoses to 5-Way Valve. (See Figure I.)
TROUBLESHOOTING GUIDE
1. Situation:
Turntable does not rotate.
Possible Reasons:
A. The Power Plug is not inserted in its electrical outlet or no power from the
main electrical supply source.
B. The Motor is malfunctioning
C. The Reverse Pedal is broken.
D. The Belt is loose or broken.
Solutions:
A. Insert the Power Plug, and reset the main electric supply source.
B. Check for loose wires in the Motor.
C. Check and repair entire Reverse Pedal assembly.
D. Adjust or replace the Belt.
2. Situation:
Turntable locks while mounting/removing tire.
Possible Reason:
The belt is loose.
Solution:
Adjust belt tension.
3. Situation:
Jaws slow to open/close
Possible Reason:
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SKU 90589 For technical questions, please call 1-800-444-3353. Page 23
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103,104,105,106,178.
REV 08l
SKU 90589 For technical questions, please call 1-800-444-3353. Page 27
Note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
NOTE: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
Note: Some parts are listed and shown for illustration purposes only and are not
available
NOTE: Someindividually asand
parts are listed replacement parts. purposes only, and are not available
shown for illustration REV 07g
individually as replacement parts.
SKU 90589 For technical questions, please call 1-800-444-3353. Page 30
SKU 90589 PAGE 31
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SKU 90589
SKU 90589
Fuse: 16A/220V
L2
Electrical
PAGE 32
Schematic
Page 31
REV 07k
PNEUMATIC SCHEMATIC
Pneumatic Schematic