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OPTIFLEX 2200 C/F Handbook

Guided Radar (TDR) Level Transmitter for storage and


process applications

© KROHNE 12/2016 - 4000668004 - HB OPTIFLEX 2200 R04 en


: IMPRINT :::::::::::::::::::::::::::::::::::::::

All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.

Subject to change without notice.

Copyright 2016 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)

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OPTIFLEX 2200 C/F CONTENTS

1 Safety instructions 7

1.1 Software history ............................................................................................................... 7


1.2 Intended use ..................................................................................................................... 7
1.3 Certification ...................................................................................................................... 8
1.4 Electromagnetic compatibility ......................................................................................... 8
1.5 Safety instructions from the manufacturer ..................................................................... 9
1.5.1 Copyright and data protection ................................................................................................ 9
1.5.2 Disclaimer ............................................................................................................................... 9
1.5.3 Product liability and warranty .............................................................................................. 10
1.5.4 Information concerning the documentation......................................................................... 10
1.5.5 Warnings and symbols used................................................................................................. 11
1.6 Safety instructions for the operator............................................................................... 11

2 Device description 12

2.1 Scope of delivery............................................................................................................. 12


2.2 Device description .......................................................................................................... 13
2.3 Visual Check ................................................................................................................... 14
2.4 Nameplates .................................................................................................................... 15
2.4.1 Non-Ex nameplate ................................................................................................................ 15

3 Installation 17

3.1 General notes on installation ......................................................................................... 17


3.2 Storage ........................................................................................................................... 17
3.3 Transport ........................................................................................................................ 18
3.4 Pre-installation requirements ....................................................................................... 18
3.5 How to prepare the tank before you install the device .................................................. 19
3.5.1 Pressure and temperature ranges....................................................................................... 19
3.5.2 General information for nozzles ........................................................................................... 22
3.5.3 Installation requirements for concrete roofs....................................................................... 24
3.6 Installation recommendations for liquids...................................................................... 25
3.6.1 General requirements .......................................................................................................... 25
3.6.2 How to attach probes to the bottom of the tank................................................................... 26
3.6.3 Installation in standpipes (stilling wells and bypass chambers) ......................................... 29
3.7 Installation recommendations for solids....................................................................... 31
3.7.1 Nozzles on conical silos........................................................................................................ 31
3.7.2 Traction loads on the probe .................................................................................................. 32
3.8 How to install the device on the tank ............................................................................. 33
3.8.1 How to assemble the single rod probe (single-piece probe) ............................................... 33
3.8.2 How to assemble the single rod probe (segmented probe)................................................. 37
3.8.3 How to assemble the segmented coaxial probe .................................................................. 40
3.8.4 How to install a device with a flange connection ................................................................. 43
3.8.5 How to install a device with a threaded connection ............................................................. 44
3.8.6 How to install a device with a hygienic connection .............................................................. 45
3.8.7 How to install a cable probe in the tank ............................................................................... 47
3.8.8 Recommendations for pits and tanks made of non-conductive materials.......................... 47
3.8.9 Wall support for the remote version .................................................................................... 48

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CONTENTS OPTIFLEX 2200 C/F

3.8.10 How to turn or remove the signal converter ...................................................................... 49


3.8.11 How to attach the weather protection to the device........................................................... 50
3.8.12 How to open the weather protection .................................................................................. 53

4 Electrical connections 54

4.1 Safety instructions.......................................................................................................... 54


4.2 General notes ................................................................................................................. 54
4.3 Electrical installation: 2-wire, loop-powered ................................................................ 55
4.3.1 Compact version ................................................................................................................... 55
4.3.2 Remote version ..................................................................................................................... 57
4.4 Remote device data ........................................................................................................ 58
4.4.1 Requirements for signal cables supplied by the customer ................................................. 58
4.4.2 How to prepare a signal cable supplied by the customer.................................................... 59
4.4.3 How to connect the signal cable to the device ..................................................................... 60
4.5 Electrical connection for current output ....................................................................... 64
4.5.1 Non-Ex devices ..................................................................................................................... 64
4.5.2 Devices for hazardous locations........................................................................................... 64
4.6 Protection category ........................................................................................................ 65
4.7 Networks ........................................................................................................................ 66
4.7.1 General information.............................................................................................................. 66
4.7.2 Point-to-point networks ....................................................................................................... 66
4.7.3 Multi-drop networks ............................................................................................................. 67
4.7.4 Fieldbus networks................................................................................................................. 68

5 Start-up 70

5.1 How to start the device................................................................................................... 70


5.1.1 Start-up checklist ................................................................................................................. 70
5.1.2 How to start the device ......................................................................................................... 70
5.2 Operating concept .......................................................................................................... 70
5.3 Digital display screen ..................................................................................................... 71
5.3.1 Local display screen layout .................................................................................................. 71
5.3.2 Functions of keypad buttons................................................................................................. 72
5.4 Remote communication with PACTware™ .................................................................... 73
5.5 Remote communication with the AMS™ Device Manager............................................. 74

6 Operation 75

6.1 User modes .................................................................................................................... 75


6.2 Normal mode.................................................................................................................. 75
6.3 Configuration mode ........................................................................................................ 77
6.3.1 General notes........................................................................................................................ 77
6.3.2 How to get access to the commissioning menu................................................................... 77
6.3.3 Menu overview ...................................................................................................................... 78
6.3.4 Keypad functions................................................................................................................... 79
6.3.5 Function description ............................................................................................................. 82

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OPTIFLEX 2200 C/F CONTENTS

6.4 Further information on device configuration................................................................. 90


6.4.1 Commissioning ..................................................................................................................... 90
6.4.2 Probe length calculation....................................................................................................... 92
6.4.3 Snapshot................................................................................................................................ 93
6.4.4 Test........................................................................................................................................ 95
6.4.5 Protection of the device settings .......................................................................................... 96
6.4.6 HART® network configuration ............................................................................................. 97
6.4.7 Distance measurement ........................................................................................................ 98
6.4.8 Level measurement .............................................................................................................. 99
6.4.9 How to configure the device to measure volume or mass................................................... 99
6.4.10 Thresholds and parasitic signals...................................................................................... 101
6.4.11 How to decrease the length of probes.............................................................................. 103
6.5 Status and error messages.......................................................................................... 105
6.5.1 Device status (markers)...................................................................................................... 105
6.5.2 Error handling..................................................................................................................... 107

7 Service 112

7.1 Periodic maintenance................................................................................................... 112


7.2 Keep the device clean................................................................................................... 112
7.3 How to replace device components ............................................................................. 112
7.3.1 Service warranty ................................................................................................................. 112
7.3.2 Replacement of the BM 100 signal converter .................................................................... 113
7.3.3 Replacement of the BM 102 signal converter .................................................................... 119
7.3.4 Replacement of the OPTIFLEX 1300 signal converter ....................................................... 123
7.4 Availability of services .................................................................................................. 126
7.5 Returning the device to the manufacturer................................................................... 126
7.5.1 General information............................................................................................................ 126
7.5.2 Form (for copying) to accompany a returned device.......................................................... 127
7.6 Disposal ........................................................................................................................ 128

8 Technical data 129

8.1 Measuring principle...................................................................................................... 129


8.2 Technical data............................................................................................................... 130
8.3 Minimum power supply voltage ................................................................................... 139
8.4 Pressure / flange temperature graph for probe selection.......................................... 140
8.5 Measurement limits ..................................................................................................... 142
8.6 Dimensions and weights .............................................................................................. 148

9 Description of HART interface 162

9.1 General description ...................................................................................................... 162


9.2 Software description .................................................................................................... 162
9.3 Connection variants...................................................................................................... 163
9.3.1 Point-to-Point connection – analogue / digital mode ........................................................ 163
9.3.2 Multi-Drop connection (2-wire connection) ....................................................................... 163
9.4 HART® device variables............................................................................................... 163

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CONTENTS OPTIFLEX 2200 C/F

9.5 Field Communicator 375/475 (FC 375/475) ................................................................. 164


9.5.1 Installation .......................................................................................................................... 164
9.5.2 Operation............................................................................................................................. 164
9.6 Asset Management Solutions (AMS®) ......................................................................... 165
9.6.1 Installation .......................................................................................................................... 165
9.6.2 Operation............................................................................................................................. 165
9.6.3 Parameter for the basic configuration ............................................................................... 165
9.7 Field Device Tool / Device Type Manager (FDT / DTM) ................................................ 165
9.7.1 Installation .......................................................................................................................... 165
9.7.2 Operation............................................................................................................................. 165
9.8 Process Device Manager (PDM)................................................................................... 166
9.8.1 Installation .......................................................................................................................... 166
9.8.2 Operation............................................................................................................................. 166
9.9 HART® menu tree for Basic-DD .................................................................................. 167
9.9.1 Overview Basic-DD menu tree (positions in menu tree).................................................... 167
9.9.2 Basic-DD menu tree (details for settings).......................................................................... 167
9.10 HART® menu tree for AMS......................................................................................... 169
9.10.1 Overview AMS menu tree (positions in menu tree) .......................................................... 169
9.10.2 AMS menu tree (details for settings)................................................................................ 169
9.11 HART® menu tree for PDM........................................................................................ 171
9.11.1 Overview PDM menu tree (positions in menu tree).......................................................... 171
9.11.2 PDM menu tree (details for settings) ............................................................................... 172

10 Appendix 174

10.1 Order code .................................................................................................................. 174


10.2 Spare parts ................................................................................................................. 185
10.3 Accessories................................................................................................................. 192
10.4 Glossary ...................................................................................................................... 193

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OPTIFLEX 2200 C/F SAFETY INSTRUCTIONS 1

1.1 Software history


"Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the
revision status of embedded software (firmware) in electronic equipment assemblies. It gives
data on the type of changes made and the effect that changes have on compatibility.

Data about software revisions is shown in menu 1.1.0 IDENT. For more data, refer to Function
description on page 82. If it is not possible to refer to the device menu, record the serial number
of the device (given on the device nameplate) and speak or write to the supplier for more data.

INFORMATION!
Push the [^
^] button for 2 seconds to go to menu 1.1.0 IDENT from normal mode.

INFORMATION!
The table that follows gives data about devices with the 4...20 mA + HART output options. For
software history data about the fieldbus communication options, refer to the related
supplementary instructions.

Release date Printed circuit assembly Firmware Hardware Changes and Documentation
revision revision compatibility
2012-06-18 Converter 1.06.02 4000342401k — HB OPTIFLEX
2200 R01
Sensor 1.21.02 4000357001o HB OPTIFLEX
HMI (LCD display option) 1.00.02 4000487601m 2200 R02

2014-09-05 Converter 1.08.03 4000342401n — HB OPTIFLEX


2200 R03
Sensor 1.22.02 4000357001v HB OPTIFLEX
HMI (LCD display option) 1.10.02A 4000487601p 2200 R04

1.2 Intended use


CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.

INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.

This TDR level transmitter measures distance, level, mass and volume of liquids, pastes,
slurries, granulates and powders.

It can be installed on tanks, silos and open pits.

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1 SAFETY INSTRUCTIONS OPTIFLEX 2200 C/F

1.3 Certification
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

CE marking

The device meets the essential requirements of the EU Directives:


• Electromagnetic Compatibility (EMC) directive
• For devices used in hazardous locations: ATEX directive

The manufacturer certifies successful testing of the product by applying the CE marking. For
more data about the EU Directives and European Standards related to this device, refer to the EU
Declaration of Conformity. You can find this documentation on the DVD-ROM supplied with the
device or it can be downloaded free of charge from the website (Download Center).

All devices are based on the CE marking and meet the requirements of NAMUR
Recommendations NE 21, NE 43, NE 53 and NE 107.

SIL-approved devices agree with EN 61508.

1.4 Electromagnetic compatibility


The device design agrees with the Electromagnetic Compatibility (EMC) Directive and the related
European Standard when installed in metallic tanks.

You can install the device on open-air tanks and tanks that are not made of metal. Refer also to
the note that follows.

CAUTION!
If you install a device with a rod or cable probe in a non-metallic tank or open-air pit, a strong
electromagnetic field near to the device can have an unwanted effect on the accuracy. Use a
device with a coaxial probe for this type of installation.

This device meets the essential requirements of the related European Standard:

• Emissions: class A and class B


• Immunity: basic, industrial and controlled environments

INFORMATION!
The device agrees with these conditions if:
• the device has a single or double probe (rod or cable probe) and is used in a closed tank made
of metal or
• the device has a coaxial probe.

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OPTIFLEX 2200 C/F SAFETY INSTRUCTIONS 1

1.5 Safety instructions from the manufacturer


1.5.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.

We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.

1.5.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.

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1 SAFETY INSTRUCTIONS OPTIFLEX 2200 C/F

1.5.3 Product liability and warranty


The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation or operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.

1.5.4 Information concerning the documentation


To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.

This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.

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OPTIFLEX 2200 C/F SAFETY INSTRUCTIONS 1

1.5.5 Warnings and symbols used


Safety warnings are indicated by the following symbols.

DANGER!
This warning refers to the immediate danger when working with electricity.

DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.

WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.

INFORMATION!
These instructions contain important information for the handling of the device.

LEGAL NOTICE!
This note contains information on statutory directives and standards.

• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
This symbol refers to all important consequences of the previous actions.

1.6 Safety instructions for the operator


WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.

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2 DEVICE DESCRIPTION OPTIFLEX 2200 C/F

2.1 Scope of delivery


INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.

Figure 2-1: Scope of delivery


1 Signal converter and probe.
2 Probe segments. For the assembly procedure of the single rod probe, refer to How to assemble the single rod probe
(single-piece probe) on page 33. If a single rod or coaxial probe is attached and you ordered the "segmented probe"
option, only part of the probe is attached to the device. For the assembly procedure of the segmented single rod probe,
refer to How to assemble the single rod probe (segmented probe) on page 37. For the assembly procedure of the seg-
mented coaxial probe, refer to How to assemble the segmented coaxial probe on page 40.
3 Quick Start
4 DVD-ROM. This contains the Handbook, the Quick Start and the Technical Data Sheet.
5 Strap wrench

INFORMATION!
No training required!

CAUTION!
Make sure that the length of the probe is correct.

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OPTIFLEX 2200 C/F DEVICE DESCRIPTION 2

2.2 Device description


The TDR level transmitter is designed to measure the distance, level, mass and volume of
liquids, pastes, slurries, granulates and powders.

TDR level transmitters use a probe to guide a signal to the surface of the measured product. The
device has a large choice of probes. Thus, it can measure most products in difficult conditions.
For more data, refer to Technical data on page 129.

You can order these accessories:


• RS232 / HART® converter (VIATOR).
• USB / HART® converter (VIATOR).

INFORMATION!
For more data on accessories, refer to Accessories on page 192.

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2 DEVICE DESCRIPTION OPTIFLEX 2200 C/F

2.3 Visual Check


INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.

Figure 2-2: Visual check


1 Device nameplate (for more data, refer to Non-Ex nameplate on page 15)
2 Process connection data (size and pressure rating, material reference and heat number)
3 Gasket material data – refer to the illustration that follows

Figure 2-3: Symbols for the supplied gasket material (on the side of the process connection)
1 EPDM
2 Kalrez® 6375

If the device is supplied with an FKM/FPM gasket, there is no symbol on the side of the process
connection.

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OPTIFLEX 2200 C/F DEVICE DESCRIPTION 2

2.4 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

2.4.1 Non-Ex nameplate

Figure 2-4: Compact (C) and remote (F) versions: Non-Ex nameplate attached to the housing
1 Cable entry size
2 PROFIBUS Device ID (Profile ID) – only available with the PROFIBUS PA output option
3 Hardware revision / Software revision (according to NAMUR NE 53)
4 Signal output (analog, HART®, fieldbus, etc.), input voltage and maximum current (fieldbus options: basic current)
5 Degree of ingress protection (according to EN 60529 / IEC 60529)
6 Customer tag number
7 Date of manufacture
8 Serial number
9 Type code (defined in order)
10 Model name and number. The last letter "X" is either:
C = compact version or
F = remote (field) version
11 Company logo, name and postal address
Country of manufacture / Company web address
12 Symbol to show that the device agrees with China RoHS (Chinese Government regulation to prevent contamination
of the environment from materials used in the manufacture of electronic devices). The value given on the symbol is
the time in years that the device is guaranteed to be environmentally safe.
13 Food safe symbol. This symbol is shown if you ordered the device with the single rod probe option for hygienic ap-
plications. This symbol agrees with the requirements of Regulation (EC) No 1935/2004.

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2 DEVICE DESCRIPTION OPTIFLEX 2200 C/F

Figure 2-5: Remote (F) version: Non-Ex nameplate attached to the probe assembly
1 Company web address
2 Country of manufacture
3 Degree of ingress protection (according to EN 60529 / IEC 60529)
4 Date of manufacture
5 Order number
6 Type code (defined in order)
7 Model name and number. The last letter = "F" remote (field) version
8 Company logo, name and postal address
9 Symbol to show that the device agrees with China RoHS (Chinese Government regulation to prevent contamination of
the environment from materials used in the manufacture of electronic devices). The value given on the symbol is the
time in years that the device is guaranteed to be environmentally safe.
10 Food safe symbol. This symbol is shown if you ordered the device with the single rod probe option for hygienic ap-
plications. This symbol agrees with the requirements of Regulation (EC) No 1935/2004.

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OPTIFLEX 2200 C/F INSTALLATION 3

3.1 General notes on installation


INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.

INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

3.2 Storage
WARNING!
Do not keep the device in a vertical position. This will damage the probe and the device will not
measure correctly.

Figure 3-1: Storage conditions


1 Do not bend rod and coaxial probes – support here
2 Storage temperature range: -50…+85°C / -60…+185°F (min. -40°C / -40°F for devices with the integrated LCD display
option)

• Store the device in a dry and dust-free location.


• Store the device in its original packing.

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3 INSTALLATION OPTIFLEX 2200 C/F

3.3 Transport

Figure 3-2: How to hold the device


1 Wind cable probes greater than 400 mm / 16¨ in diameter.
2 Do not hold the probe when you lift the device.
3 Do not wind the electrical cable less than 330 mm / 13¨ in diameter.

WARNING!
If you do not lift the device carefully, you can cause damage to the probe.

3.4 Pre-installation requirements


INFORMATION!
Obey the precautions that follow to make sure that the device is correctly installed.

• Make sure that there is sufficient space on all sides.


• Protect the signal converter from direct sunlight. If necessary, install the weather protection
accessory.
• Do not subject the signal converter to heavy vibrations.

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OPTIFLEX 2200 C/F INSTALLATION 3

3.5 How to prepare the tank before you install the device
CAUTION!
To avoid measuring errors and device malfunction, obey these precautions.

3.5.1 Pressure and temperature ranges

Figure 3-3: Pressure and temperature ranges


1 Temperature at the process connection
The temperature at the process connection must stay in the temperature range of the gasket material unless the de-
vice is a High-Temperature version. Refer to the table "Permitted temperature ranges for gaskets" that follows and
to "Technical data" on page 130.
Devices with Hazardous Location approvals: see supplementary instructions
2 Ambient temperature for operation of the display
-20...+60°C / -4...+140°F
If the ambient temperature is not between these limits, the display screen switches off automatically
3 Ambient temperature
Non-Ex devices: min. (Compact) -36°C / -33°F, min. (Remote) -37°C / -34.6°F max. +80°C / +176°F
Devices with Hazardous Location approvals: see supplementary instructions
4 Process pressure
-1...40 barg / -14.5...580 psig

WARNING!
The process connection temperature range must agree with the temperature limits of the
gasket material.

Permitted temperature ranges for gaskets


Gasket material Permitted temperature ranges for gaskets

Standard version High-Temperature version

[°C] [°F] [°C] [°F]


FKM/FPM -40…+150 -40…+302 -40…+300 -40…+572
Kalrez® 6375 -20…+150 -4…+302 -20…+300 -4…+572
EPDM -50…+150 -58…+302 -50…+250 -58…+482

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3 INSTALLATION OPTIFLEX 2200 C/F

Compact version:
Ambient temperature / flange temperature, flange and threaded connection, in °C

Figure 3-4: Compact version: Ambient temperature / flange temperature, flange and threaded connection, in °C

Ambient temperature / flange temperature, flange and threaded connection, in °F

Figure 3-5: Compact version: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 All probes
6 All versions of the 2 mm / 0.08¨ single cable probe
7 High-Temperature (HT) version of the Ø2 mm / 0.08¨ single cable probe

INFORMATION!
When the process temperature is -50°C / -58°F and the device has an EPDM gasket, there is a
de-rating for the ambient temperature:

Compact version
Ta = -36°C / -32.8°F for the Ø2 mm / 0.08¨ single cable probe
Ta = -39°C / -38.2°F for the high-temperature (HT) version of the Ø2 mm / 0.08¨ single cable
probe
Ta = -37°C / -34.6°F for all other probes

Hygienic applications only: When the process temperature is -45°C / -49°F and the device has an
EPDM gasket, there is a de-rating for the ambient temperature. Ta = -39°C / -38.2°F

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OPTIFLEX 2200 C/F INSTALLATION 3

Remote version (probe housing):


Ambient temperature / flange temperature, flange and threaded connection, in °C

Figure 3-6: Remote version (probe housing): Ambient temperature / flange temperature, flange and threaded
connection, in °C

Ambient temperature / flange temperature, flange and threaded connection, in °F

Figure 3-7: Remote version (probe housing): Ambient temperature / flange temperature, flange and threaded
connection, in °F
1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 All probes
6 All versions of the 2 mm / 0.08¨ single cable probe
7 High-Temperature (HT) version of the Ø2 mm / 0.08¨ single cable probe

INFORMATION!
When the process temperature is -50°C / -58°F and the device has an EPDM gasket, there is a
de-rating for the ambient temperature:

Remote version (probe housing)


Ta = -35°C / -31°F for the Ø2 mm / 0.08¨ single cable probe
Ta = -39°C / -38.2°F for the high-temperature (HT) version of the Ø2 mm / 0.08¨ single cable
probe
Ta = -36°C / -32.8°F for all other probes

Hygienic applications only: When the process temperature is -45°C / -49°F and the device has an
EPDM gasket, there is a de-rating for the ambient temperature. Ta = -39°C / -38.2°F

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3 INSTALLATION OPTIFLEX 2200 C/F

3.5.2 General information for nozzles


CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.

CAUTION!
Do not put the process connection near to the product inlet. If the product that enters the tank
touches the probe, the device will measure incorrectly.

Figure 3-8: Do not put the device near to a product inlet


1 The device is in the correct position.
2 The device is too near to the product inlet.
3 If it is not possible to put the device in the recommended position, install a deflector pipe.

Figure 3-9: How to prevent build-up of product around the process connection
1 If product particles are likely to collect in holes, a nozzle is not recommended.
2 Attach the flange directly to the tank.
3 Use a threaded connection to attach the device directly to the tank.

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For single cable and single rod probes:

Figure 3-10: Recommended nozzle dimensions for single rod and single cable probes
1 Recommended conditions: h ≤ d, where h is the height of the tank nozzle and d is the diameter of the tank nozzle.
2 The end of the nozzle must not have an extension into the tank. Do not install the device on a high nozzle.

CAUTION!
If the device is installed on a high nozzle, make sure that the probe does not touch the side of the
nozzle (attach the probe end etc.).

Figure 3-11: Sockets for threaded process connections


1 Recommended installation
2 The end of the socket must not have an extension into the tank

For double cable and double rod probes:

Figure 3-12: Recommended nozzle dimensions for double rod and double cable probes
d ≥ 50 mm / 2¨, where d is the diameter of the tank nozzle

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3 INSTALLATION OPTIFLEX 2200 C/F

For coaxial probes:


If your device has a coaxial probe, you can ignore these installation recommendations.

CAUTION!
Install coaxial probes in clean liquids that are not too viscous.

3.5.3 Installation requirements for concrete roofs

Figure 3-13: Installation on a concrete roof


1 The diameter, d, of the hole must be greater than the thickness, t, of the concrete.
2 If the thickness, t, of the concrete is greater than the diameter, d, of the hole, install the device in a recess.

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OPTIFLEX 2200 C/F INSTALLATION 3

3.6 Installation recommendations for liquids


3.6.1 General requirements

Figure 3-14: Installation recommendations for liquids


1 The electromagnetic (EM) field generated by the device. It has a radius of Rmin. Make sure that the EM field is clear of
objects and product flow. Refer to the table that follows.
2 If there are too many objects in the tank, install a bypass chamber or stilling well.
3 Keep the probe straight. If the probe is too long, shorten the probe length. Make sure that the device is configured with
the new probe length. For more data on the procedure, refer to How to decrease the length of probes on page 103.
4 Empty space. Refer to the table that follows.

Clearance between the probe and other objects in the tank


Probe type Empty space (radius, Rmin), around the probe

[mm] [inches]
Coaxial 0 0
Double rod / cable 100 4
Single rod / cable 300 12

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3 INSTALLATION OPTIFLEX 2200 C/F

3.6.2 How to attach probes to the bottom of the tank


If the liquid is agitated or turbulent, you can attach the probe to the bottom of the tank. The
procedure to attach the probe depends on the type of probe used.

CAUTION!
Keep the probe straight.

Double rod Ø8 mm / 0.32¨

Figure 3-15: How to attach a double rod probe to keep it straight

• Weld a tube with an internal diameter of 28...30 mm / 1.1...1.2¨ to the bottom of the tank.
i Make sure the tube aligns with the process connection at the top of the tank.
• Lower the probe into the tank.
• Put the end of the probe into the tube.

Double cable Ø4 mm / 0.16¨

Figure 3-16: How to attach a double cable probe to keep it straight

The probe counterweight has a hole with an M8 internal thread. You can also select the
appropriate options and attach:
1 An anchoring rod
2 A turnbuckle

For more data, speak or write to your supplier.

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Single rod Ø8 mm / 0.32¨

Figure 3-17: How to attach a single rod probe to keep it straight

• Weld a tube with an internal diameter of 12 mm / 0.5¨ to the bottom of the tank.
i Make sure the tube aligns with the process connection at the top of the tank.
• Lower the probe into the tank.
• Put the end of the probe into the tube.

Single cable Ø4 mm / 0.16¨

Figure 3-18: How to attach a Ø4 mm / 0.16¨ single cable probe to keep it straight
1 Probe with threaded end
2 Probe with turnbuckle
3 Probe with chuck
4 If you chose a chuck to anchor the probe, we recommend that you fit a ferrule (metal sheath – not supplied) at the
bottom of the loop to prevent cable wear

The probe counterweight has a hole with an M8 internal thread. The other probe end options are
given in the illustration.

CAUTION!
If your device has a chuck, you must recalculate the probe length. For the procedure, refer to
How to decrease the length of probes on page 103. If the device is not set to the correct probe
length, it is possible that the device will not measure correctly.

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3 INSTALLATION OPTIFLEX 2200 C/F

Single cable Ø2 mm / 0.08¨

Figure 3-19: How to attach a Ø2 mm / 0.08¨ single cable probe to keep it straight

The probe counterweight has a hole with an M8 internal thread. You can attach the probe
counterweight to a threaded end.

Coaxial Ø22 mm / 0.87¨

Figure 3-20: How to attach a coaxial probe to keep it straight

• Weld a tube with an internal diameter of 23...25 mm / 0.91...1¨ to the bottom of the tank.
i Make sure the tube aligns with the process connection at the top of the tank.
• Lower the probe into the tank.
• Put the end of the probe into the tube.

If this is not possible, you can attach braces to the probe.

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OPTIFLEX 2200 C/F INSTALLATION 3

3.6.3 Installation in standpipes (stilling wells and bypass chambers)


Use a standpipe if:
• The liquid is very turbulent or agitated.
• There are too many other objects in the tank.
• The device is measuring a liquid in a tank with a floating roof.

Figure 3-21: Installation recommendations for standpipes (stilling wells and bypass chambers)
1 Stilling well
2 Bypass chamber
3 Vent
4 Level of the liquid

INFORMATION!
Stilling wells are not necessary for devices with coaxial probes. But if there is a sudden change
in diameter in the stilling well, we recommend that you install a device with a coaxial probe.

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3 INSTALLATION OPTIFLEX 2200 C/F

CAUTION!
• The standpipe must be electrically conductive. If the standpipe is not made of metal, obey the
instructions for empty space around the probe. For more data, refer to General requirements
on page 25.
• The standpipe must be straight. There must be no changes in diameter from the device
process connection to the bottom of the standpipe.
• The standpipe must be vertical.
• Recommended surface roughness: < ±0.1 mm / 0.004¨.
• The bottom of the stilling well must be open.
• Adjust the probe to the center of the standpipe.
• Make sure that there are no deposits at the bottom of the standpipe which can cause
blockage of the process connections.
• Make sure that there is liquid in the standpipe.

Floating roofs
If the device is for a tank with a floating roof, install it in a stilling well.

Figure 3-22: Floating roofs


1 Sediment
2 Support fixtures
3 Stilling well
4 Floating roof
5 Product
6 Tank

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3.7 Installation recommendations for solids


3.7.1 Nozzles on conical silos
We recommend that you prepare the installation when the silo is empty.

DANGER!
Risk of electrostatic discharge (ESD): The device is resistant to electrostatic discharges of up to
30 kV, but it is the responsibility of the fitter and the user to prevent ESD.

CAUTION!
Install the device at the correct location to measure level correctly and prevent too much
bending and traction. If necessary, attach the probe to the bottom of the tank.

Figure 3-23: Installation recommendations for solids


a ≥ 300 mm / 12¨
d ≥ 300 mm / 12¨

Figure 3-24: Do not install the probe near to a product inlet

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3 INSTALLATION OPTIFLEX 2200 C/F

3.7.2 Traction loads on the probe


Traction load depends on:
• The height and shape of the tank.
• The particle size and density.
• The rate at which the tank is emptied.

CAUTION!
Risk of damage to the cable probe. High loads can break the cable.
If the load on the Ø8 mm / 0.32¨ single cable probe is more than 3500 kg / 7700 lb, contact your
supplier. If the load on the Ø4 mm / 0.16¨ single cable probe is more than 875 kg / 1930 lb,
contact your supplier.

CAUTION!
Make sure that the tank roof is resistant to deformation at high loads.

Estimated traction load on the probe in kg


Material Probe length, 10 m Probe length, 20 m Probe length, 30 m

[kg]
Cement 1000 2000 3000
Fly ash 500 1000 1500
Wheat 300 500 1200

Estimated traction load on the probe in lb


Material Probe length, 33 ft Probe length, 65 ft Probe length, 98 ft

[lb]
Cement 2200 4410 6520
Fly ash 1100 2200 3300
Wheat 660 1100 2650

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3.8 How to install the device on the tank


3.8.1 How to assemble the single rod probe (single-piece probe)
INFORMATION!
This procedure is for devices with single rod probes that are not segmented (single-piece
probes).

Figure 3-25: Equipment needed to assemble the device


1 Union nut
2 2 locking nuts
3 Housing assembly
4 Single rod probe
5 Tools: two 8 mm open-ended wrenches (not supplied)
6 Tools: one 7 mm open-ended wrench (not supplied)

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3 INSTALLATION OPTIFLEX 2200 C/F

Part 1: Check the order number on each component

Figure 3-26: Part 1: Check the order number on each component

• Make sure that the housing and the single rod have the same ID numbers.
• Remove the sticker from the probe.

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Part2: How to attach the locking nut and union nut

Figure 3-27: Part2: How to attach the locking nut and union nut

1 Attach a locking nut to the housing assembly.


2 Make sure that the nut is fully engaged on the thread.
3 Attach the union nut to the housing assembly.
4 Tighten these nuts with the two 8 mm open-ended wrenches.
5 Continue the assembly procedure on the page that follows.

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3 INSTALLATION OPTIFLEX 2200 C/F

Part 3: How to attach the locking nut and union nut

Figure 3-28: Part 3: How to attach the locking nut and union nut

CAUTION!
Support the probe.

1 Attach a locking nut to the single rod.


2 Make sure that the locking nut is engaged ¾ along the length of the thread.
3 Attach the single rod to the union nut. Make sure the probe touches the housing assembly.
4 Tighten the single probe with a 7 mm open-ended wrench.
5 Tighten the locking nut against the union nut with two 8 mm open-ended wrenches.

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OPTIFLEX 2200 C/F INSTALLATION 3

3.8.2 How to assemble the single rod probe (segmented probe)


INFORMATION!
This procedure is for devices with single rod probes that are segmented.

Figure 3-29: Equipment needed to assemble the single rod probe (segmented)
1 Converter and process connection
2 Bottom (quantity: 1) segment of the rod probe
3 Top and middle (if more than one) segments of the rod probe
4 Tools: two 8 mm open-end wrenches (not supplied)
5 Lock nuts (2 lock nuts per segment)
6 Union nut (1 union nut per segment)

CAUTION!
Make sure that the housing and the single rod have the same ID numbers.

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3 INSTALLATION OPTIFLEX 2200 C/F

Part 1: How to assemble the segmented single rod probe

Figure 3-30: Part 1: How to assemble the segmented single rod probe

CAUTION!
Make sure that the nuts are tight and the rod probe cannot loosen.

1 Attach a lock nut to the threaded rod below the process connection. Turn the nut until it is ¾
along the length of the rod.
2 Attach a union nut to the threaded rod below the process connection.
3 Use two 8 mm open-end wrenches to tighten the union nut against the lock nut.

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OPTIFLEX 2200 C/F INSTALLATION 3

Part 2: How to assemble the segmented single rod probe

Figure 3-31: Part 2: How to assemble the segmented single rod probe

WARNING!
Put a support below the probe to prevent deformation.

CAUTION!
Make sure that the nuts are tight and the rod probe cannot loosen.

1 Attach a lock nut to each end of the rod probe segments.


2 Attach a union nut to the bottom end of each rod probe segment, but not to the bottom seg-
ment. Use two 8 mm open-end wrenches to tighten the union nut against the lock nut.
3 Attach the top segment of the rod probe to the union nut below the process connection. Use
two 8 mm open-end wrenches to tighten the union nut against the lock nut on the rod probe.
4 Attach the middle segment of the rod probe to the union nut on the top segment (if there are
middle segments). Use two 8 mm open-end wrenches to tighten the union nut against the lock
nut. Repeat this step for the other segments.
5 Attach the bottom segment of the rod probe to the union nut on the top segment. Use two
8 mm open-end wrenches to tighten the union nut against the lock nut.

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3 INSTALLATION OPTIFLEX 2200 C/F

3.8.3 How to assemble the segmented coaxial probe

Figure 3-32: Equipment needed to assemble the coaxial probe


1 Converter and process connection
2 HC M4×20 screws (1 screw per probe segment)
3 Lock washers (1 pair of washers per probe segment)
4 Top (quantity: 1), middle (quantity: 1 or more) and bottom (quantity: 1 – with 1 socket set screw M5×5) segments of the
signal rod
5 PTFE spacer (1 spacer per probe segment)
6 Middle (quantity: 1 or more) and bottom (quantity: 1) segments of the coaxial tube
7 Union nut with 2 socket set screws M5×5 (1 union nut per segment of the coaxial tube)
8 Tools: two 7 mm open-end wrenches (not supplied)
9 Tools: two pipe (Stillson) wrenches (not supplied)
10 Tools: one 2.5 mm Allen wrench and one 2 mm Allen wrench (not supplied)

CAUTION!
Make sure that the housing and the single rod have the same ID numbers.

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OPTIFLEX 2200 C/F INSTALLATION 3

Part 1: How to assemble the segmented coaxial probe

Figure 3-33: Part 1: How to assemble the segmented coaxial probe

CAUTION!
Do not attach the screw to the end of the rod segment that has a groove for the attachment of a
PTFE spacer.

1 Use a 2 mm Allen wrench to attach and tighten a HC M4×20 screw at the top of each rod seg-
ment (intermediary and end rod segments)
2 Attach a PTFE spacer to the end of each rod segment that has a groove.
3 Attach a pair of lock washers at the top of each rod segment (intermediary and end rod seg-
ments)
4 Assemble one of the middle rod segments (with a pair of lock washers on the attached screw)
and the signal rod below. Use two 7 mm open-ended wrenches to tighten the assembled parts
to a torque of 2…3 N·m.

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3 INSTALLATION OPTIFLEX 2200 C/F

Part 2: How to assemble the segmented coaxial probe

Figure 3-34: How to assemble the segmented coaxial probe: part 2

WARNING!
Be careful when you use the pipe wrenches. Make sure that the measuring tubes have no
deformation.

CAUTION!
• Make sure that the screws are tight and the measuring tube cannot loosen.
• Make sure that the fitting for the lock screw is not aligned with a hole in the coaxial tube.

1 Attach a union nut to each coaxial tube (middle and end tubes)
2 Attach a middle tube segment to the coaxial probe stem. Do not use tools to tighten the as-
sembled parts.
3 Assemble the next middle rod segment (with a pair of lock washers on the attached screw)
and the top rod segment. Use two 7 mm open-ended wrenches to tighten the assembled parts
to a torque of 2…3 N·m.
4 Assemble the next coaxial tube segment and the top coaxial tube segment. Do not use tools
to tighten the assembled parts. Do steps (9) thru (10) again until the end rod segment and end
coaxial tube are attached.
5 Use the 2 pipe wrenches to tighten the coaxial tubes in the lock nuts.
6 Use a 2.5 mm Allen wrench to attach and tighten the two HC M5×5 screws (lock screws) to the
union nut.

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Part 3: How to assemble the segmented coaxial probe

Figure 3-35: Part 3: How to assemble the segmented coaxial probe

CAUTION!
If the lock screw is not tight, the device will not measure correctly.

1 Use a 2.5 mm Allen wrench to attach and tighten a HC M5×5 screw (lock screw) to the bottom
segment of tube.

3.8.4 How to install a device with a flange connection


Equipment needed:
• Device
• Gasket (not supplied)
• Wrench (not supplied)

Figure 3-36: Flange connection

•Make sure that the flange on the nozzle is level.


•Make sure that you use the applicable gasket for the flange and the process.
•Align the gasket correctly on the flange facing of the nozzle.
•Lower the probe carefully into the tank.
i For more data on cable probes, refer to How to install a cable probe in the tank on page 47.
• Tighten the flange bolts.
i Refer to local rules and regulations for the correct torque to apply to the bolts.

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3 INSTALLATION OPTIFLEX 2200 C/F

3.8.5 How to install a device with a threaded connection


Equipment needed:
• Device
• Gasket (not supplied)
• 50 mm / 2¨ wrench (not supplied)

Figure 3-37: Threaded connection

• Make sure the tank connection is level.


• Make sure that you use the applicable gasket for the connection and the process.
• Align the gasket correctly.
• If the device is installed on a tank made of plastic or other non-conductive material, refer to
Recommendations for pits and tanks made of non-conductive materials on page 47.
• Lower the probe carefully into the tank.
i For more data on cable probes, refer to How to install a cable probe in the tank on page 47.
• Use 50 mm / 2¨ wrench to attach the process connection to the tank.
• Tighten the nut.
i Refer to local rules and regulations for the correct torque to apply to the connection.

INFORMATION!
If there is not sufficient clearance to install the device, remove the housing. Install the probe and
then put the housing back on the process connection. For more data, refer to How to turn or
remove the signal converter on page 49.

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3.8.6 How to install a device with a hygienic connection


CAUTION!
Make sure that you do not damage the polished parts.

INFORMATION!
To make the cleaning of the antenna easier, attach the device to a short socket.

Tri-Clamp®
Equipment needed:
• Device with Tri-Clamp® adaptor
• Gasket (not supplied)
• Band clamp (not supplied)

Figure 3-38: Tri-Clamp® connection


1 Tank socket
2 Clamp

How to attach a device with a Tri-Clamp® connection


• Make sure that the tank connection is level.
• Make sure that you use the applicable gasket for the connection dimensions and the process.
• Align the gasket correctly.
• Lower the device with the Tri-Clamp® adaptor carefully on the tank process connection.
• Attach the band clamp to the process connection.
• Tighten the band clamp.

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3 INSTALLATION OPTIFLEX 2200 C/F

DIN 11851
Equipment needed:
• Device with a DIN 11851 adaptor
• Gasket (not supplied)
• DIN 11851 nut

Figure 3-39: DIN 11851 connection


1 Tank socket
2 Union nut for DIN 11851 connection

How to attach a device with a DIN 11851 connection


•Make sure that the tank connection is level.
•Make sure that you use the applicable gasket for the connection dimensions and the process.
•Align the gasket correctly.
•Lower the device with a DIN 11851 adaptor carefully on the tank process connection.
•Turn the nut on the device process connection to attach the device to the tank.
•Tighten the connection.
i Refer to local rules and regulations for the correct torque to apply to the connection.

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3.8.7 How to install a cable probe in the tank

Figure 3-40: Wind cable probes and electrical cables carefully


1 Do not wind cable probes less than 400 mm / 16¨ in diameter.
2 Do not wind the flexible conduit less than 330 mm / 13¨ in diameter.

WARNING!
If you bend the probe too much, you will damage the device and it will not measure accurately.

Figure 3-41: Installation of devices with cable probes


1 >1 m / 3½ ft

• Use two persons to lift the housing and the probe above the process connection.
• Hold the device 1 m / 3½ ft above the tank.
• Unwind the probe carefully into the tank.

3.8.8 Recommendations for pits and tanks made of non-conductive materials


If you have a device with a single rod or a single cable probe and a thread connection,
obey these instructions:
• Put a metal sheet between the device and the process connection.
i It must have a diameter greater than 200 mm / 8¨.

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3 INSTALLATION OPTIFLEX 2200 C/F

• Make sure that the metal sheet is in contact with the thread stop on the device.

We recommend that you use DN≥200 / ≥8¨ for flange connections.

If you have a device with a double rod, double cable or coaxial probe, you can ignore these
instructions.

Figure 3-42: Installation in a non-metallic tank or pit with a thread connection


1 Non-metallic (plastic etc.) tank or pit
2 Metal sheet, Ø ≥200 mm / 8¨

CAUTION!
When the device is installed, make sure that the tank roof has no deformation.

3.8.9 Wall support for the remote version

Figure 3-43: Wall support for the remote version (attached to the remote converter)

1 Use marks on the wall to help you put the wall support in the correct position. For more data,
refer to Dimensions and weights on page 148.
2 Use equipment and tools that agree with health and safety regulations and good engineering
practice.
3 Make sure the wall support is correctly attached to the wall.

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3.8.10 How to turn or remove the signal converter


The converter turns 360°. The converter can be removed from the process connection assembly
under process conditions.

Figure 3-44: How to turn or remove the signal converter


1 Tool: 5 mm Allen wrench (not supplied) for the lock screw on the signal converter
2 Cover for the coaxial hole on top of the process connection assembly (not supplied)

CAUTION!
If you remove the housing, put a cover on the coaxial hole on top of the process connection
assembly.
When the housing is attached to the process connection assembly, tighten the lock screw with
the 5 mm Allen wrench 1.

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3 INSTALLATION OPTIFLEX 2200 C/F

3.8.11 How to attach the weather protection to the device


The device and the weather protection option are supplied disassembled in the same box. The
weather protection can also be supplied as an accessory. You must attach the weather
protection when you install the device.

Figure 3-45: Equipment needed


1 Weather protection cover (with an R-clip to hold the cover on the clamp)
2 Device (with or without the optional display screen)
3 Weather protection clamp (2 parts)
4 10 mm socket wrench (not supplied)
5 2 locking nuts

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Figure 3-46: Installation of the weather protection on a vertical signal converter

INFORMATION!
Install the weather protection after you connect the device to the power supply.

1 Put the weather protection clamp around the top of the device. Make sure that the locking nuts
on the clamp are aligned with the cable entries.
2 Attach the two locking nuts to the threads on the weather protection clamp. Tighten the lock-
ing nuts with a 10 mm socket wrench.
3 Lower the weather protection cover onto weather protection clamp until the hole for the lock
is in the slot at the front of the cover.
4 Put the R-clip into the hole at the front of the weather protection cover.
i End of the procedure.

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3 INSTALLATION OPTIFLEX 2200 C/F

Figure 3-47: Installation of the weather protection on a horizontal signal converter

INFORMATION!
Install the weather protection after you connect the device to the power supply.

1 Put the weather protection clamp around the front of the device (the end of the device that is
nearest to the cable entry). Make sure that the locking nuts on the clamp are aligned with the
cable entries.
2 Attach the two locking nuts to the threads on the weather protection clamp. Tighten the lock-
ing nuts with a 10 mm socket wrench.
3 Lower the weather protection cover onto weather protection clamp until the hole for the lock
is in the slot at the front of the cover.
4 Put the R-clip into the hole at the front of the weather protection cover.
i End of the procedure.

The overall dimensions of the weather protection are on page 148.

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3.8.12 How to open the weather protection

Figure 3-48: How to open the weather protection

INFORMATION!
Electrical installation: Remove the weather protection before you open the terminal
compartment cover.

1 Remove the R-clip from the hole at the front of the weather protection cover.
2 Remove the weather protection cover.
i End of the procedure.

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4 ELECTRICAL CONNECTIONS OPTIFLEX 2200 C/F

4.1 Safety instructions


DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!

DANGER!
Observe the national regulations for electrical installations!

DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.

INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

4.2 General notes


This chapter includes electrical connection data about devices with the 4...20mA output and
HART® communication options.

INFORMATION!
Devices with the FOUNDATION™ fieldbus output option:
For electrical connection data, refer to the "Description of FOUNDATION™ fieldbus interface"
supplementary instructions.

INFORMATION!
Devices with the PROFIBUS PA output option:
For electrical connection data, refer to the "Description of PROFIBUS PA interface"
supplementary instructions.

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4.3 Electrical installation: 2-wire, loop-powered


4.3.1 Compact version

Terminals for electrical installation

Figure 4-1: Terminals for electrical installation


1 Grounding terminal in the housing (if the electrical cable is shielded)
2 Current output -
3 Current output +
4 Location of the external grounding terminal (at the bottom of the converter)

INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
HART® communication.

CAUTION!
• Use the applicable electrical cables with the cable glands.
• Make sure that the current is not more than 5 A or that there is 5 A-rated fuse in the
electrical circuit that energizes the device.
• Make sure that the polarity of the power supply is correct. If the polarity is incorrect, you will
not cause damage to the device but the device will not operate.

Figure 4-2: How to open the terminal compartment cover

1 Loosen the lock screw with a 2.5 mm Allen wrench.


2 Turn the cover counterclockwise with a strap wrench.

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4 ELECTRICAL CONNECTIONS OPTIFLEX 2200 C/F

3 Remove the cover.

Figure 4-3: Procedure for electrical installation

Equipment needed:
• Small slotted tip screwdriver (not supplied)

Procedure:
1 Do not disconnect the safety cord from the terminal compartment cover. Put the terminal
compartment cover adjacent to the housing.
2 Remove the connector from the circuit board.
3 Connect the electrical wires to the connector. Attach the connector to the circuit board. Tight-
en the cable entry glands.

Figure 4-4: How to close the terminal compartment cover

1 Put the cover on the housing and push it down.


2 Turn the cover clockwise until it is fully engaged.
3 Tighten the lock screw.

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4.3.2 Remote version

Terminals for electrical installation

Figure 4-5: Terminals for electrical installation


1 Grounding terminal in the housing (if the electrical cable is shielded)
2 Current output -
3 Current output +
4 Location of the external grounding terminal (on the wall support)

INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
HART® communication.

CAUTION!
• Use the applicable electrical cables with the cable glands.
• Make sure that the current is not more than 5 A or that there is 5 A-rated fuse in the
electrical circuit that energizes the device.
• Make sure that the polarity of the power supply is correct. If the polarity is incorrect, you will
not cause damage to the device but the device will not operate.

For more electrical installation data, refer to Compact version on page 55.

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4 ELECTRICAL CONNECTIONS OPTIFLEX 2200 C/F

4.4 Remote device data


4.4.1 Requirements for signal cables supplied by the customer
DANGER!
An Ex-approved signal cable is supplied by the manufacturer with devices for hazardous
locations. Use of this signal cable is mandatory.

Non-Ex devices only: The signal cable is an option for non-Ex devices. If the signal cable is not
supplied by the device manufacturer, the cable must have properties that follow:

Basic properties
• Twisted cable 2 by 2, shielded or screened.

Maximum length of the signal cable


• 100 m / 328 ft

Temperature
• Use electrical cable with the applicable temperature rating for the operating conditions.
• Ambient temperature range: -40...+80°C / -40...+176°F
• We recommend that the cable agrees with UL 94V-0.

Dimensions of the insulated conductors


• Min.-max. cross-sectional area of the conductors: 4×0.326...4×2.5 mm² (22....14 AWG),
shielded cable
• Use the applicable cable for the cable glands (Ø6....10 mm / 0.24...0.39¨).
• Use the applicable cable glands for the cable entry openings in the housing.

Electrical characteristics
• Test voltage: Insulated conductor / shield (screen) ≥ 500 VAC
• Line resistance: < 55 Ω/km
• The cable must agree with EN 60811 (Low Voltage Directive) or equivalent national
regulations.

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4.4.2 How to prepare a signal cable supplied by the customer

Figure 4-6: Equipment needed to prepare the signal cable


1 Signal cable (supplied on request)
2 2 heat-shrinkable sleeves for the jacket (not supplied)
3 8 ferrules for the end of the conductors (not supplied)
4 2 Faston connectors for the shield wires
5 Shield wire insulation, 2 sleeves
6 Wire stripper (not supplied)
7 Crimping pliers (not supplied)

INFORMATION!
• The Faston connector for the stranded drain wire must agree with DIN 46 228: E 1.5-8
• The wire end ferrules for the twisted pair of conductors must agree with DIN 46 228: E 0.5-8

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4 ELECTRICAL CONNECTIONS OPTIFLEX 2200 C/F

Figure 4-7: How to prepare the signal cable

1 Remove the jacket from the wire to dimension "a". a = 50 mm / 2¨.


2 Remove the insulation from the wire. Obey national regulations for electrical wiring.
3 Crimp the wire end ferrules on the conductors.
4 Install shield wire insulation on the 2 ends of the shield wire.
5 Crimp the Faston connectors on the 2 ends of the shield wire.
6 Install a heat-shrinkable sleeve on the jacket.

4.4.3 How to connect the signal cable to the device


DANGER!
Cables may only be connected when the power is switched off.

DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.

CAUTION!
Do not wind the signal cable. This configuration will prevent interference from electromagnetic
fields.

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Equipment needed

Figure 4-8: Equipment needed to prepare the signal cable


1 Remote converter
2 Probe housing
3 Signal cable (supplied on request for non-Ex devices) – for more data, refer to How to prepare a signal cable supplied
by the customer on page 59
4 Small slotted-tip screwdriver (not supplied)

Connections between the remote converter and the probe housing

Figure 4-9: Connections between the remote converter and the probe housing
1 Remote converter
2 Probe housing
3 Power supply: voltage in -
4 Power supply: voltage in +
5 Signal cable B
6 Signal cable A
7 Shielding wire (attached to Faston connectors in the housings of the remote converter and the probe housing)

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4 ELECTRICAL CONNECTIONS OPTIFLEX 2200 C/F

How to connect the signal cable to the remote converter

Figure 4-10: How to connect the signal cable to the remote converter

CAUTION!
Bending radius of the signal cable: ≥ 50 mm / 2¨

1 Remove the terminal compartment cover.


2 Remove the 4-pin connector.
3 Put the signal cable into the opening of the cable gland.
4 Put the electrical wires in the connector terminals. Tighten the terminal screws with a small
slotted-tip screwdriver. Make sure that the electrical wires agree with the terminals. For
more data, refer to the electrical schema in this section.
5 Put the connector into the 4-pin socket.
6 Attach the Faston connector (drain wire).
7 Attach the terminal compartment cover.
8 Tighten the cable gland. Make sure that the remote converter is correctly sealed.

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How to connect the signal cable to the probe housing

Figure 4-11: How to connect the signal cable to the probe housing

CAUTION!
Bending radius of the signal cable: ≥ 50 mm / 2¨

1 Remove the terminal compartment cover.


2 Remove the 4-pin connector.
3 Put the signal cable into the opening of the cable gland.
4 Put the electrical wires in the connector terminals. Tighten the terminal screws with a small
slotted-tip screwdriver. Make sure that the electrical wires agree with the terminals. For
more data, refer to the electrical schema in this section.
5 Put the connector into the 4-pin socket. Attach the Faston connector (drain wire).
6 Attach the terminal compartment cover.
7 Tighten the cable gland. Make sure that the probe housing is correctly sealed.

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4 ELECTRICAL CONNECTIONS OPTIFLEX 2200 C/F

4.5 Electrical connection for current output


4.5.1 Non-Ex devices

Figure 4-12: Electrical connections for non-Ex devices


1 Power supply
2 Resistor for HART® communication
3 Optional connection to the grounding terminal
4 Output: 11.5...30 VDC for an output of 22 mA at the terminal
5 Device

4.5.2 Devices for hazardous locations


DANGER!
For electrical data for device operation in hazardous locations, refer to the related certificates of
compliance and supplementary instructions (ATEX, IECEx, etc.). You can find this documentation
on the DVD-ROM delivered with the device or it can be downloaded free of charge from the
website (Download Center).

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4.6 Protection category


INFORMATION!
The device fulfils all requirements per protection category IP66 / IP67. It also fulfils all
requirements per NEMA type 4X (housing) and type 6P (probe).

DANGER!
Make sure that the cable gland is watertight.

Figure 4-13: How to make the installation agree with protection category IP67

• Make sure that the gaskets are not damaged.


• Make sure that the electrical cables are not damaged.
• Make sure that the electrical cables agree with the national electrical code.
• The cables are in a loop in front of the device 1 so water does not go into the housing.
• Tighten the cable feedthroughs 2.
• Close unused cable feedthroughs with dummy plugs 3.

Refer to the table that follows for the diameter of the outer sheath of the electrical cable:

Min. / Max. diameter of the electrical cable


Type of electrical cable Approval Min. / Max. diameter of the electrical cable

[mm] [inches]
Power supply / output non-Ex / Ex i 6...7.5 0.24...0.3
Power supply / output Exd 6...10 0.24...0.39
Signal cable non-Ex / Ex i / Ex d 6...10 0.24...0.39
(for the remote version) 1
1 This electrical cable is connected between the remote converter and the probe housing

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4.7 Networks
4.7.1 General information
The device uses the HART® communication protocol. This protocol agrees with the HART®
Communication Foundation standard. The device can be connected point-to-point. It can also
have a polling address of 1 to 63 in a multi-drop network.

The device output is factory-set to communicate point-to-point. To change the communication


multi-drop refer to HART® network configuration on page 97.
mode from point-to-point to multi-drop,

4.7.2 Point-to-point networks

Figure 4-14: Point-to-point connection (non-Ex)


1 Address of the device (0 for a point-to-point connection)
2 4...20 mA + HART®
3 Resistor for HART® communication
4 Power supply
5 HART® modem
6 HART® communication device

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4.7.3 Multi-drop networks

Figure 4-15: Multi-drop network (non-Ex)


1 Address of the device (n+1 for multidrop networks)
2 Address of the device (1 for multidrop networks)
3 4 mA + HART®
4 Resistor for HART® communication
5 Power supply
6 HART® modem
7 HART® communication device

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4 ELECTRICAL CONNECTIONS OPTIFLEX 2200 C/F

4.7.4 Fieldbus networks


For more data, refer to the supplementary instructions for FOUNDATION™ fieldbus and
PROFIBUS PA.

FOUNDATION™ fieldbus network (non-Ex)

Figure 4-16: FOUNDATION™ fieldbus network (non-Ex)


1 Field device
2 Junction box
3 H1 network
4 H1/HSE converter
5 High Speed Ethernet (HSE)
6 Workstation

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PROFIBUS PA/DP network (non-Ex)

Figure 4-17: PROFIBUS PA/DP network (non-Ex)


1 Field device
2 Bus termination
3 PROFIBUS PA bus segment
4 Segment coupler (PA/DP link)
5 PROFIBUS DP bus line
6 Control system (PLC / Class 1 master device)
7 Engineering or operator workstation (Control tool / Class 2 master device)

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5 START-UP OPTIFLEX 2200 C/F

5.1 How to start the device


5.1.1 Start-up checklist
Check these points before you energize the device:
• Are all the wetted components (probe, process connection and gaskets) chemically resistant
to the product in the tank?
• Does the information on the signal converter nameplate agree with the operating data?
• Did you correctly install the device on the tank?
• Do the electrical connections agree with the national electrical codes?

DANGER!
If the device has a Hazardous Locations approval, make sure that the device and the installation
agrees with the requirements of the certificate of compliance.

5.1.2 How to start the device


• Connect the converter to the power supply.
• Energize the converter.
i Devices with the LCD display option only: After 10 seconds the screen will display "Starting
up". After 20 seconds the screen will display the software version numbers. After 30
seconds the default screen will appear.
• The device will display readings.

INFORMATION!
This chapter and the start of the chapter that follows tell you what data is given on the device
display in normal mode and how to change device settings in configuration mode. If you know
about how this device operates, you can ignore this data. Continue with the quick setup
procedure. For more data about this procedure, refer to Commissioning on page 90.

5.2 Operating concept


You can read measurements and configure the device with:
• A digital display screen (optional).
• A connection to a system or PC with PACTware™. You can download the Device Type
Manager (DTM) file from the website. It is also supplied on the DVD-ROM delivered with the
device.
• A connection to a system or PC with AMS™. You can download the Device Description (DD)
file from the website. It is also supplied on the DVD-ROM delivered with the device.
• A connection to a HART® Field Communicator. You can download the Device Description (DD)
file from the website. It is also supplied on the DVD-ROM delivered with the device.

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5.3 Digital display screen


5.3.1 Local display screen layout

Figure 5-1: Local display screen layout in Normal mode


1 Current output percentage (bar graph and text — only shown if the current output function is the same as the mea-
surement on the screen in normal mode)
2 Measurement type (in this example, distance)
3 Device status (NE 107 symbols)
4 Device tag name
5 Updated measurement data symbol (the symbol flashes each time the measurement data is updated)
6 Measurement value and units
7 Device status (markers)
8 Keypad buttons (refer to the table in the section that follows)

The current output percentage is only shown if the measurement type (refer to item 2 in the
illustration) is the same as the output function. The parameter is set in menu item 2.4.1 (OUTPUT
FUNC.). For example, if the output function is set to "Level" and the device shows "Level"
measurements in normal mode, the bar graph and value is shown (refer to item 1 in the
illustration).

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5 START-UP OPTIFLEX 2200 C/F

Figure 5-2: Local display screen layout in configuration mode


1 Function name
2 Configuration mode symbol
3 Menu number

5.3.2 Functions of keypad buttons

Keypad button Function


Normal mode: Enter Information menu (Enter Configuration mode)
[Right]
Configuration mode: Move cursor to the right
Normal mode: Change units (m, cm, mm, in, ft)
[Return / Escape]
Configuration mode: Exit
Normal mode: Change measurement type (distance, level, output (%),
[Down] output (mA), conversion, ullage conversion) 1
Configuration mode: Decrease value or change parameter
Normal mode: Change measurement type (distance, level, output (%),
[Up] output (mA), conversion, ullage conversion) 1
Configuration mode: Increase value or change parameter
1 If you have made a strapping table in menu item 2.8.1 INPUT TABLE for volume or mass measurement, "Conversion"
and "Ullage Conv." will be shown in the list of measurement types

For data on keypad functions, refer to Normal mode on page 75.

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5.4 Remote communication with PACTware™


PACTware™ displays measurement information clearly and lets you configure the device from a
remote location. It is an Open Source, open configuration software for all field devices. It uses
Field Device Tool (FDT) technology. FDT is a communication standard for sending information
between the system and the field device. This standard agrees with IEC 62453. Field devices are
easily integrated. Installation is supported by a user-friendly Wizard.

Install these software programs and equipment:


• Microsoft® .NET Framework version 1.1 or later.
• PACTware.
• HART® converter (USB, RS232...).
• The Device Type Manager (DTM) for the device.

INFORMATION!
The DTM for this device agrees with the FDT1.2 specification. For more data, refer to the related
certificate in the Product Catalog on the FDT Group website (http://www.fdtgroup.org/product-
catalog/certified-dtms).

The software and installation instructions are given on the DVD-ROM supplied with the device.

You can also download the latest version of PACTware™ and the DTM from our website.

Refer also to the PACTware™ consortium site at http://www.pactware.com.

Figure 5-3: Screen from the PACTware™ user interface


1 DTM menu
2 Information for device identification
3 Configuration summary

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5 START-UP OPTIFLEX 2200 C/F

5.5 Remote communication with the AMS™ Device Manager


The AMS™ Device Manager is an industrial Plant Asset Management (PAM) software tool. Its
role is to:

• Store configuration information for each device.


• Support HART® and FOUNDATION™ fieldbus devices.
• Store and read process data.
• Store and read diagnostic status information.
• Help plan preventive maintenance to reduce a plant's downtime to a minimum.

The DD file is given on the DVD-ROM supplied with the device. You can also download it from our
website.

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6.1 User modes


Normal mode This mode displays measurement data. For more data, refer to Normal
mode on page 75.

Configuration mode Use this mode to view parameters, commission the device, create tables
for volume or mass measurement, change critical values to measure in
difficult process conditions. To get access to supervisor menu, refer to
Protection of the device settings on page 96. For more data on menu items,
refer to Function description on page 82.

6.2 Normal mode


This mode shows measurement data. Use the table that follows:

• for the selection of the measurement type (level, distance, percentage and conversion) and
• for the selection of the measurement units

Some measurement types will only be available if the device has the correct parameters entered
in the configuration mode.

Keypad functions
Button Description Function "Hot key" function
Right Enter configuration mode. —

Return / Change the measurement units. The device will show the
Escape firmware version numbers in
menu item 1.1.0 IDENT..
Down Change the measurement type. —

Up Change the measurement type. The display language will change


when you push this button for 2
seconds. Push the button again
and it will go back to the original
language.

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Measurement definitions
Measurement name Description Available units
LEVEL This is a display and an output function option. m, cm, mm, in (inches),
It is the height from the bottom of the tank to ft (feet)
the surface of the liquid or solid contents (Tank
height - Distance).
DISTANCE This is a display and an output function option. m, cm, mm, in (inches),
It is the distance from the face of the flange to ft (feet)
the surface of the liquid or solid contents of the
tank.
CONVERSION This is a display and an output function option. kg, t, Ston, Lton, m, cm, mm,
It gives the volume or mass of the tank in, ft, m3, L, gal, Imp, ft3, bbl
contents. This data is available if you prepare a
volume or mass table in configuration mode.
For data on how to prepare the conversion
table, refer to How to configure the device to
measure volume or mass on page 99.
ULLAGE CONV. This is a display and an output function option. kg, t, Ston, Lton, m, cm, mm,
It gives the empty volume or remaining mass in, ft, m3, L, gal, Imp, ft3, bbl
that can be put in the tank. This data is
available if you prepare a volume or mass table
in configuration mode. For data on how to
prepare the conversion table, refer to How to
configure the device to measure volume or
mass on page 99.
EPSILON R The dielectric constant of the contents of the No unit
tank. An electrical property of the liquid or
solid contents of the tank. Also known as εr, DK
and relative permittivity. This gives the
strength of the measurement pulse reflection.
This data is shown if the menu item AUTO Er
CALC (2.5.2) is used to calculate the dielectric
constant value.
OUTPUT I (mA) The current output of the device. mA
OUTPUT I (%) The percentage of the current output. %
0% = 4 mA. 100% = 20 mA.

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6.3 Configuration mode


6.3.1 General notes
Change the settings of your device in Configuration mode. Data about the menus is given on page
82. You can:

• Use the 1.0.0 INFORMATION menu to read settings, device software versions and error
records. For more data about the Information menu, refer to Table 1: Info.
• Use the 2.0.0 SUPERVISOR menu to commission the device, to run diagnostic tests, set up a
conversion table for volume or mass measurement, change critical parameters for difficult
process conditions, reset the device and change basic parameters (tank height etc.), output
settings, HART Address etc. For more data about the Supervisor menu, refer to Table 2:
Supervisor.

CAUTION!
The commissioning procedure is mandatory.

CAUTION!
SIL-approved devices: For data about critical device parameters, refer to the Safety Manual.

INFORMATION!
It is not possible to enter the 3.0.0 SERVICE and 4.0.0 MASTER menus. These menus are for
factory calibration and approved personnel only.

6.3.2 How to get access to the commissioning menu


Do the steps that follow:
• Push the [>
>] button.
i This shows the Information menu. The Information menu is read only and does not have
password security.
• Push the [
] button one time to scroll up to the Supervisor menu.
i The screen shows the text "2.0.0 SUPERVISOR".
• Push the [>
>] button one time.
i The screen shows a line. You must enter the password. Push the buttons under the display
screen 6 times (in total and in a given order) to get access to Configuration mode.
• Type in the password. The factory-set password is [>
>], [^
^], [
], [
], [>
>] and [^
^].
i The device shows the text "2.1.0 QUICK SETUP".". Make a selection from the items in the
supervisor menu.

CAUTION!
SIL-approved devices: For data about critical device parameters for SIL approval, refer to the
Safety Manual (SIL approval).

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6 OPERATION OPTIFLEX 2200 C/F

INFORMATION!
HOW TO SET THE SUPERVISOR PASSWORD TO "ON" OR "OFF"
The supervisor password is set to "on" by default. If it is necessary to set this function to "off",
refer to Function description on page 82, Table 2: Supervisor menu, menu item PSWD YES/NO
(2.7.4).

INFORMATION!
HOW TO CHANGE THE SUPERVISOR PASSWORD
You can change the password for the supervisor menu. For more data, refer to Function
description on page 82, Table 2: Supervisor menu, menu item PASSWORD (2.7.5).

6.3.3 Menu overview

1.0.0 Info. (Information)


1.1.0 Ident. (Identification)
1.2.0 Output
1.3.0 History

2.0.0 Supervisor
2.1.0 Quick Setup
2.2.0 Tests
2.3.0 Basic Param. (Basic Parameters)
2.4.0 Output I
2.5.0 Application
2.6.0 Communicat. (Communication)
2.7.0 Display
2.8.0 Conv. Table (Conversion Table)
2.9.0 Config/Reset

3.0.0 Service
n/a Password locked. Menus for factory calibration and qualified
service personnel only.

4.0.0 Master
n/a Password locked. Menus for factory calibration and qualified
service personnel only.

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6.3.4 Keypad functions

Figure 6-1: Local display screen layout in configuration mode


1 Function name
2 Configuration mode symbol
3 Menu number

This is what you see when you are in Configuration mode. The functions of the buttons are given
in the table that follows:

Functions of buttons for menu navigation


Button Description Function
Right • Go down to the sub-menu level (for example, from menu 1.0.0 to
sub-menu 1.1.0).
• Enter the menu item
Enter / • Go up to the menu level (for example, from sub-menu 1.1.0 to
Esc (Escape) menu 1.0.0).
• Go to Normal mode. If you changed settings in Configuration mode,
you must save or cancel your new settings. For more data, refer to
the end of this section.
Down • Scroll down the menu list (for example, from menu 2.0.0 to menu
1.0.0).
• Scroll down the sub-menu list (for example, from sub-menu 2.2.0
to sub-menu 2.1.0).
Up • Scroll up the menu list (for example, from menu 1.0.0 to menu
2.0.0).
• Scroll up the sub-menu list (for example, from sub-menu 2.1.0 to
sub-menu 2.2.0).

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6 OPERATION OPTIFLEX 2200 C/F

Lists of parameters in menu items

Figure 6-2: Lists of parameters in menu items


1 Parameter
2 Menu name

This is what you see when you select a menu item that has a list of parameters. The functions of
the buttons are given in the table that follows:

Function of buttons in menu items that have a list of parameters


Button Description Function
Right n/a

Enter / Select the parameter and go back to the menu


Esc (Escape)
Down Move down the list

Up Move up the list

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OPTIFLEX 2200 C/F OPERATION 6

Values in menu items

Figure 6-3: Values in menu items


1 Menu item with values stored at this time (first screen)
2 Push [>
>] again to change the values. A cursor shows on the first digit.
3 Menu item name
4 Cursor on the selected digit

This is what you see when you select a menu item that has a value. The functions of the buttons
are given in the table that follows:

Function of buttons in menu items that have values


Button Description Function
Right • Enter the menu item and see the value stored at this time.
• Enter the menu item configuration level to change the value.
• Move the cursor to the next digit on the right. If the cursor is on the
last digit, push [>
>] again to go back to the first digit.
Enter / Accept the value and go back to the sub-menu.
Esc (Escape)
Down Decrease the digit value.

Up Increase the digit value.

How to save settings changed in the supervisor menu (menu 2.0.0)


• When you have changed parameters in all the necessary menu items, push [^ ^] to accept the
new parameter.
• Push [^
^] to go back to the "STORE" screen.
• The device will ask you to save or cancel your settings. Push [
] or [
] to select STORE YES or
STORE NO.
NO Push [^ ^] to accept or reject the new settings.
i The display goes back to Normal mode.

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6 OPERATION OPTIFLEX 2200 C/F

6.3.5 Function description


1.0.0 Information (Info.) menu
Menu Function Function description Selection list or range of Default
No. values

1.1.0 IDENT.
1.1.1 SERIAL NUM. The device serial number. Read only.
1.1.2 CONV.FIRM.VER The converter firmware version. Read only.
1.1.3 SEN.FIRM.VER The sensor firmware version. Read only.
1.1.4 HMI.FIRM.VER The HMI (device display screen) Read only.
firmware version.

1.2.0 OUTPUT I
1.2.1 SUMMARY I Push [>>] to read the setting at this time Read only.
for the output function (OUTPUT
FUNC.). Push [> >] again to read the
settings for the output range (RANGE
I), 4 mA setting (SCALE 4mA), 20 mA
setting (SCALE 20mA), and error delay
(ERROR DELAY).

1.3.0 HISTORY
1.3.1 ERROR RECORD A log of device errors. Push [>>] to read Read only.
the errors. Push [] or [
] to scroll up
or down the list. Each error is identified
by a code. Push [>>] again to show the
number of incidents and the time since
the last incident in days, hours,
minutes and seconds. For more data
about errors, refer to Status and error
messages on page 105.

2.0.0 Supervisor menu


Menu Function Function description Selection list or range Default
No. of values

2.1.0 QUICK SETUP


2.1.1 COMMISSION. This starts a quick set-up procedure
applicable to most applications. The
supervisor can give the tank height
(TANK HEIGHT), output function
(OUTPUT FUNC.), current output range
(RANGE I), 4 mA setting (SCALE 4mA),
20 mA setting (SCALE 20mA), error
delay (ERROR DELAY) and tag name
(TAG NAME).

CAUTION!
Make sure that you do this procedure
before you use the device. The settings
in this procedure have an effect on the
performance of the device.

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Menu Function Function description Selection list or range Default


No. of values
2.1.2 SNAPSHOT This starts a quick set-up procedure to
find and filter out parasite signals that
do not move along the probe. We
recommend that you completely empty
the tank before you do this procedure.
Push "Accept" at the end the
procedure and set the STORE screen to
"STORE YES" to use the data. For more
data, refer to Snapshot on page 93.
If you decreased the length of the cable
on site, do the procedure in menu item
2.1.3 (CALC.PROBE.L) first.
2.1.3 CALC.PROBE.L This starts a quick set-up procedure to
correct the length of the probe if it was
shortened on site. Do this procedure
before you do a snapshot recording.
We recommend that you completely
empty the tank before you do this
procedure. For more data, refer to
Probe length calculation on page 92.

2.2.0 TESTS
2.2.1 SET OUTPUT This sets the analog output to a test 3.5, 4, 6, 8, 10, 12, 14, 16, 3.5 mA
value [mA] selected from a list. The 18, 20 or 22 mA
output will change to the selected
value after 5 seconds, independent of
the measured value.
2.2.2 DIAGNOSTIC This starts the hardware test. Push [> >]
many times to show: the time of
operation (D1), temperature of the
electronic converter board (T1), loop
current (I1), load current (I2), voltage
5.6 V (V1), voltage on capacitors (V2),
voltage 3.3 V (V3), amplitude reference
pulse (P1), amplitude level pulse (P2),
amplitude probe end pulse (P3), reset
counter (C1). If you push [>
>] again, the
display goes back to the menu level.

2.3.0 BASIC PARAM.


2.3.1 TANK HEIGHT The distance from the tank connecting min-max: If tank height is not
flange face / thread stop down to the 0…80 m / 0…262.48 ft specified in
tank bottom. customer order,
the probe length
value is used
2.3.2 BLOC. DIST. Blocking distance. The non-measuring min.: This depends on
range at the top of the probe. It 0 m / 0 ft the probe type
depends on the probe type and the max:
installation. 2.3.4 PROBE LENGTH
Refer to the "Default values for menu
item 2.3.2 BLOC. DIST." table at the
end of this section.
2.3.3 TIME CONST. Increasing the time constant will min-max: 5 seconds
smoothen the integrated readings, 1 to 100 seconds
decreasing will roughen the readings.

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6 OPERATION OPTIFLEX 2200 C/F

Menu Function Function description Selection list or range Default


No. of values
2.3.4 PROBE LENGTH Probe length is the distance from the min-max: This value is given
flange face / thread stop of the device Probe length depends on in the customer
down to the bottom end of the probe the measuring range for order
(including counterweight for cable each type of probe. For
versions). If probe length has been more data about probe
modified, enter the new value here. For length, refer to the
more data, refer to How to decrease "Technical data" section
the length of probes on page 103. (Probe options /
Measuring range).
2.3.5 TAG NAME The device has a code (tag name) to TANK 01
identify it. If the tag name is given in
the customer order data, it will be set
at the factory. A maximum of 8
characters can be used.
2.3.6 DETECT.DELAY This parameter makes the device min.: 0 mm / 0¨
ignore reflections in a specified area 0 mm / 0¨
immediately below the process max.:
connection. We recommend that this 2.3.4 PROBE LENGTH
value is 50 mm / 2¨ less than the value
in menu item 2.3.2 BLOC.DIST.

2.4.0 OUTPUT I
2.4.1 OUTPUT FUNC. The output function. Select an output Distance, Level, Level
function to scale the current values in Distance conversion,
relation to a given point (usually the Level conversion
device process connection or the tank
bottom). The output current value is
shown on a bar graph in normal mode
if the measurement name (displayed
measurement) is the same as the
output function. Conversion
parameters (Distance Conversion,
Level Conversion) are shown if there is
volume or mass data in 2.8.1 INPUT
TABLE.
2.4.2 RANGE I This menu item sets the limits of the 4-20, 4-20/22E, 4-20/3.6E (If the
output current range to 1 of the 2 4-20/3.6E, 3.8-20.5/22E, device is used in
available options: standard limits 3.8-20.5/3.6E safety-related
(4...20 mA) or NAMUR NE 43-compliant systems (SIL2), do
limits (3.8...20.5 mA). It also tells the not use the "4-20"
device what to do if an error occurs. If setting)
you set RANGE I to 4-20/22E and an
error occurs (e.g. the tank is too full
etc.), the device output current will
change to an error value of 22 mA. If
you set RANGE I to 4-20 and the device
senses a measurement error, the
value will stop at the last correct
measurement.
2.4.3 SCALE 4mA This gives a measurement value to min-max: 1 2
4 mA.
2.4.4 SCALE 20mA This gives a measurement value to min-max: 1 2
20 mA.
2.4.5 ERROR DELAY The time after which the current output 0 S, 10 S, 20 S, 30 S, 10 S
changes to an error value. The error 1 MN, 2 MN, 5 MN,15 MN
value shows that there is a
measurement error. MN=minutes and
S=seconds.

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OPTIFLEX 2200 C/F OPERATION 6

Menu Function Function description Selection list or range Default


No. of values

2.5.0 APPLICATION
2.5.1 TRACING VEL. Tracing velocity. This value must agree min-max: 10.0 m/min
with the maximum rate of change of 0.1…1000 m/min
the level of the liquid or solid contents
in the tank.
2.5.2 AUTO Er CALC Automatic dielectric constant (εr) YES, NO YES. If the probe
calculation. When this menu item is set length is unknown,
to "Yes", the device automatically then it is set to
calculates the εr value of the liquid or "NO". 3
solid contents in the tank.
2.5.3 GAS EPS. R Dielectric constant (εr) of the gas in the min-max: 1
tank. A major parameter for TDR level 0.8...115.00
measurement devices. If the dielectric
constant of the gas is very different
from the default value (air), set 2.5.3
GAS EPS. R to the εr value of the gas.
2.5.4 EPS.R CALCUL. The calculated εr value for the liquid or Read only.
solid contents in the tank. The result of
the calculation in 2.5.2 AUTO EPSI. R.
This menu item will not be available if
2.5.2 AUTO EPSI. R is not used.
2.5.5 PROD. EPS. R Dielectric constant (εr) of the liquid or min-max: 2.3
solid contents in the tank. If possible, 1.0 to 115.00
type in the exact value of the product's
dielectric constant. If you do not know
the exact value, use 2.5.2 AUTO Er
CALC. A new product εr that is too low
will mean that level will read higher
than its true value. This menu item is
only used in TBF mode.
2.5.6 LEVEL AMP. Level amplitude. This is the amplitude Read only.
of the signal (after reflection on the
surface of the tank contents) compared
with the amplitude of the reference
pulse. This value helps you to set the
measurement threshold in menu item
2.5.7 LEVEL THRESH.. For more data,
refer to Thresholds and parasitic
signals on page 101.
2.5.7 LEVEL THRESH. Level threshold. If it is difficult to min-max: This depends on
identify the level signal (for example: 0 to 1000 the probe type
too many parasite signals), you can
increase the threshold. This value is
measured in thousandths (1...1000). A
threshold of 100 is equivalent to 10% of
the amplitude of the reference pulse at
a distance of 1 m / 3.3 ft from the
flange facing or thread stop. For more
data, refer to Thresholds and parasitic
signals on page 101.
Refer to the "Default values for menu
item 2.5.7 LEVEL THRESH." table at the
end of this section.

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6 OPERATION OPTIFLEX 2200 C/F

Menu Function Function description Selection list or range Default


No. of values
2.5.8 PROB.END AMP Probe end pulse amplitude. This is the Read only.
amplitude of the signal (after reflection
at the bottom of the probe) compared
with the amplitude of the reference
pulse. This value helps you to set the
measurement threshold in menu item
2.5.9 PROBE END TH.. For more data,
refer to Thresholds and parasitic
signals on page 101.
2.5.9 PROBE END TH. Probe end threshold. For min-max: This depends on
measurement in TBF mode. If it is 0 to 1000 the probe type
difficult to identify the probe end signal
(for example: too many parasite
signals), you can increase the
threshold of the signal. A threshold of
100 is equivalent to 10% of the
amplitude of the reference pulse at a
distance of 1 m / 3.3 ft from the flange
facing or thread stop. For more data,
refer to Thresholds and parasitic
signals on page 101.
Refer to the "Default values for menu
item 2.5.9 PROBE END TH." table at the
end of this section.
2.5.10 MEASUR.MODE In Direct mode, the device measures Direct, Automatic Direct mode:
mode
the time it takes to receive a reflection devices with a
of the signal from the surface of the segmented probe
tank contents. Direct mode is used for or a cable probe
products with an εr ≥1.6 (this depends (without
on the probe type). counterweight) or
Automatic mode automatically devices without a
switches the measuring mode between probe
Direct and TBF mode. TBF mode is Automatic:
Automatic
used to measure one product with a devices with other
low εr. In TBF mode, the device probe types
measures the time it takes to receive a
reflection of the signal from the end of
the probe.
2.5.11 SNAPSHOT MOD. The snapshot function operates in one Static & Dynamic, Static, Static & Dynamic:
of three modes. "Dynamic" mode Dynamic, Disable coaxial probe
examines signals from objects that Dynamic:
move in the tank and filters those other probe types
signals that are identified by the signal
converter as parasitic signals.
Snapshot function data is not saved if
you de-energize the device.
"Static" mode uses data from the quick
setup procedure in menu item 2.1.2
SNAPSHOT. This mode identifies and
filters parasitic signals from objects
that do not move in the tank. Snapshot
function data is saved if you de-
energize the device.

CAUTION!
Do not set this menu item to "Static" or
"Static & Dynamic" modes before you
do the quick setup procedure.

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OPTIFLEX 2200 C/F OPERATION 6

Menu Function Function description Selection list or range Default


No. of values
2.5.12 DIST.SNAPSH. Snapshot distance. This gives the min.: If the probe length
distance along the probe where all 0 m / 0 ft < 20 m / 65.6 ft,
signals are examined and parasitic max.: DIST.SNAPSH.=
signals are filtered. This value is used 2.3.3 PROBE LENGTH - 2.3.3 PROBE
for the "Static" and "Dynamic" 3.1.1 COUNTERWEIGHT LENGTH - 3.1.1
Snapshot modes. If the device is in or 20000 mm / 787.4¨ - COUNTERWEIGHT
"Static" Snapshot mode, this value is 3.1.1 COUNTERWEIGHT If the probe length
given in the commissioning procedure or the level of the ≥ 20 m / 65.6 ft,
(max: the level of the product or (2.3.3 product DIST.SNAPSH.=
PROBE LENGTH - 3.1.1 20 m - 3.1.1
COUNTERWEIGHT)). If the device is in COUNTERWEIGHT
"Dynamic" Snapshot mode, this value
gives the maximum limit for the
parasitic signal filter.

2.6.0 COMMUNICATION
2.6.1 HART ADDRESS Any HART® address greater than 0 will min-max: 0
activate HART® multidrop mode. The 0…63
current output stays constant at 4 mA.
If 2.6.1 HART ADDRESS is set to 0, the
device will operate in point-to-point
mode.

2.7.0 DISPLAY
2.7.1 LANGUAGE Data can be shown in any of the 9 languages are 4
languages stored in the device. available in 3 packs: (1)
English, French, German
and Italian; (2) English,
French, Spanish and
Portuguese; (3) English,
Chinese (Simplified),
Japanese and Russian
2.7.2 LENGTH UNIT The length unit of measurement shown m, cm, mm, in (inches), m
in normal mode. ft (feet)
2.7.3 CONV UNIT Conversion unit. The length, volume or kg, t, Ston, Lton, m, cm, kg
mass conversion unit for the mm, in, ft, m3, L, gal,
conversion table and shown in normal Imp, ft3, bbl
mode.
2.7.4 PSWD YES/NO If it is necessary to protect your YES, NO YES
settings in the supervisor menu with a
password, set this menu item to YES.
YES
2.7.5 PASSWORD This changes the password for the [>
>], [^
^], [
], [
],
supervisor menu. Push the buttons up [>
>] and [^^]
to 6 times in any order. This will be the
new password. To confirm the change,
enter the new password a second time.
For more data, refer to Protection of
the device settings on page 96.
2.7.6 CONTRAST The contrast control for the display min-max: 36
screen. You can select a shade of grey 20…54
between light grey (level 20) and black
(level 54).

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6 OPERATION OPTIFLEX 2200 C/F

Menu Function Function description Selection list or range Default


No. of values

2.8.0 CONV. TABLE


2.8.1 INPUT TABLE The device uses a conversion table min. 2 entries 0 entries
(strapping table) to convert max. 30 entries
measurements to volume and mass (level / volume or mass)
readings. The readings are shown in
normal mode. Go to this menu item
and enter the entry number (01...30).
Then enter the level and the related
volume / mass value for that entry.
Push [^^] to confirm the entry values.
Continue the procedure until the device
has data for all the entries. For more
data, refer to How to configure the
device to measure volume or mass on
page 99.
2.8.2 DELETE TABLE This menu item erases the data in the YES, NO NO
conversion table.

2.9.0 CONFIG/RESET
2.9.3 RESTART This menu item starts the device again. YES, NO NO
2.9.4 RESET FACT. If you set this menu item to "YES", the YES, NO NO
device goes back to its initial settings
(set by the manufacturer in the
factory).
1 Units and range depend on the output function, length unit and volume unit selected
2 This depends on the data given in the customer order
3 The probe length is unknown if a cable probe does not have a counterweight or the device has a probe connection but no probe attached
4 If the device has the LCD display option, this depends on the data given in the customer order

Default values for menu item 2.3.2 BLOC. DIST.


Probe type Blocking distance

[mm] [inches]
Ø2 mm / 0.08¨ single cable 350 13.78
Ø4 mm / 0.16¨ single cable 350 13.78
Ø8 mm / 0.32¨ single cable 350 13.78
Single rod 250 9.84
Coaxial 100 3.94
Ø4 mm / 0.16¨ double cable 200 7.87
Ø8 mm / 0.32¨ double rod 200 7.87
Device without a probe (spare part) 350 13.78

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OPTIFLEX 2200 C/F OPERATION 6

Default values for menu items 2.4.3 SCALE 4mA and 2.4.4 SCALE 20mA
Probe type SCALE 4mA SCALE 20mA

[mm] [inches] [mm] [inches]


Device with a probe Value given in the customer order or Value given in the Value given in the
(2.3.1 TANK HEIGHT - 2.3.4 PROBE customer order customer order
LENGTH) 1 or (2.3.1 TANK or (2.3.1 TANK
HEIGHT - 2.3.2 HEIGHT - 2.3.2
BLOC. DIST. - 50) BLOC. DIST. -
2 1.97) 2
Device without a probe 0 0 9600 377.95
1 This value is the first entry in the strapping table (2.8.0 CONV. TAB)
2 This value is the last entry in the strapping table (2.8.0 CONV. TAB)

Default values for menu item 2.5.7 LEVEL THRESH.


Probe type Level Threshold
Ø2 mm / 0.08¨ single cable 60
Ø4 mm / 0.16¨ single cable 60
Ø8 mm / 0.32¨ single cable 60
Single rod 60
Coaxial 80
Ø4 mm / 0.16¨ double cable 70
Ø8 mm / 0.32¨ double rod 70
Device without a probe (spare part) 60

Default values for menu item 2.5.9 PROBE END TH.


Probe type Probe End Threshold
Ø2 mm / 0.08¨ single cable 160
Ø4 mm / 0.16¨ single cable 160
Ø8 mm / 0.32¨ single cable 160
Single rod 160
Coaxial 300
Ø4 mm / 0.16¨ double cable 160
Ø8 mm / 0.32¨ double rod 180
Device without a probe (spare part) 160

3. Service menu
Menu Function Function description Selection list Default
No.
3.0.0 SERVICE Advanced settings. The settings in this
menu are protected with a password.
Only approved personnel can change
the parameters in this menu. For more
data, speak or write to your local sales
office.

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6 OPERATION OPTIFLEX 2200 C/F

4. Master menu
Menu Function Function description Selection list Default
No.
4.0.0 MASTER Factory settings. The settings in this
menu are protected with a password.
Only approved personnel can change
the parameters in this menu. For more
data, speak or write to your local sales
office.

6.4 Further information on device configuration


6.4.1 Commissioning
Use this procedure to change the probe length and give the top and bottom measuring limits.
Values and parameters that can be changed are shown between « ... » in the illustrations that
follow. Push the keypad buttons in the correct sequence:

CAUTION!
Make sure that you do this procedure before you use the device. The settings in this procedure
have an effect on the performance of the device.

Procedure
Screen Steps Description
• [>>], [
] and [>
>]. Default screen.
Enter configuration mode (2.0.0
SUPERVISOR).

• [>>], [^
^], [
], [
], [>
>] and [^
^]. Enter the password (the default password
is shown). If it is necessary to change the
password, refer to Function description on
page 82, menu item 2.7.5 PASSWORD.

• [>>] and [>>] Push this button 2 times to start the


commissioning procedure.

• [>>] to change the tank height (H).


• [>>] to change the position of the cursor.
• [
] to decrease the value or [ ] to
increase the value.
• [^
^] to confirm.

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OPTIFLEX 2200 C/F OPERATION 6

Screen Steps Description


• [
] or [
] for the selection of the The manufacturer sets the output function
measurement name (Distance, Level, to “Level” before delivery.
Conversion or Ullage Conv.). If it is necessary to measure volume, ullage
volume, mass or ullage mass (Conversion
• [^
^] to confirm. or Ullage Conv.), refer to How to configure
the device to measure volume or mass on
page 99.
• [
] or [
] for the selection of the current
output range (4-20 mA/3.6E, 4-20, 3.8-
20.5/3.6E, etc.).
• [^
^] to confirm.

• [>>] to change Scale 4 mA. Use this step to give the 4 mA output
• [>>] to change the position of the cursor. setting (0% limit) in the tank. Refer to the
• [
] to decrease the value or [ ] to illustrations that follow. Illustration 1
shows the settings for level. Illustration 2
increase the value. shows the settings for distance.
• [^
^] to confirm.

• [>>] to change Scale 20 mA. Use this step to give the 20 mA output
• [>>] to change the position of the cursor. setting (100% limit) in the tank. Refer to the
• [
] to decrease the value or [ ] to illustrations that follow. Illustration 1
shows the settings for level. Illustration 2
increase the value. shows the settings for distance.
• [^
^] to confirm.

• [
] or [
] for the selection of the error The time after which the current output
delay (0 s, 10 s, 20 s, 30 s, 1 mn, 2 mn, changes to an error value. The error value
5 mn or 15 mn). shows that there is a measurement error.
• [^
^] to confirm.

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6 OPERATION OPTIFLEX 2200 C/F

Screen Steps Description


• [>>] to change the tag name.
• [>>] to change the position of the cursor.
• [
] to decrease the alphanumeric value
(A, B, etc. / 1, 2, etc.) or [
] to increase the
alphanumeric value.
• [^
^] to confirm.
• 3 × [^
^] to confirm. Set to STORE YES to save and use the data.
• [
] or [
] for the selection of the save Set to STORE NO to cancel the changes to
option (STORE NO or STORE YES). the device settings.
• [^
^] to confirm.

6.4.2 Probe length calculation


CAUTION!
• Make sure that you do this procedure before you use the device.
• If you decrease the probe length, do the probe length calculation procedure before the
snapshot procedure.
• The probe length cannot be less than 600 mm / 23.6¨ for coaxial probes and 1000 mm / 39.4¨
for other probe types.
• Make sure that the tank is empty or only filled to the minimum level.
• Make sure that there are no objects adjacent to the probe. For more data about empty space,
refer to General requirements on page 25.

Do this quick set-up procedure (menu item 2.1.3) if:

• it is the first time that the device is used,


• the probe length was changed or
• the signal converter was replaced.

When you do this procedure, the device automatically calculates and records the probe length.

Values and parameters that can be changed are shown between the « ... » marks in the
illustrations that follow. Push the keypad buttons in the correct sequence:

Procedure
Screen Steps Description
• [>>], [
] and [>
>]. Default screen.
Enter configuration mode (2.0.0
SUPERVISOR).

• [>>], [^
^], [
], [
], [>
>] and [^
^]. Enter the password (the default password
is shown). If it is necessary to change the
password, refer to Function description on
page 82, menu item 2.7.5 PASSWORD.

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OPTIFLEX 2200 C/F OPERATION 6

Screen Steps Description


• [>>], [
], [
] and [>
>]

• [>>] for the selection of "Partially filled" or Is your tank partially filled or empty?
[
] for the selection of "Empty". If the tank is partially filled, the procedure
will not start.

The device measures the new probe length.


If the display screen shows the error
message "Failure! Pulse Lost" then speak
to the supplier.

• [>>] for the selection of YES or [


] for the The device shows the new probe length. Set
selection of NO. to YES to save the data. Set to NO to erase
the data.

• 3 × [^
^] to confirm. Set to STORE YES to use the data. Set to
• [
] or [
] for the selection of the save STORE NO to cancel the changes to the
option (STORE NO or STORE YES). device settings.
• [^
^] to confirm.

If the probe length calculated in this procedure is much shorter than the real probe length, then
do the procedure that follows:

• Go to menu item 2.3.6 DETECT.DELAY in the supervisor menu.


• Record the initial value.
i Is the initial value the same as 2.3.2 BLOC. DIST.?
• If the initial value is different, change the value to the blocking distance in menu item 2.3.2
BLOC. DIST..
• Do the probe length calculation procedure again.
• After you complete the procedure, change the value back to its initial setting.

For more data about menu items, refer to Function description on page 82.

6.4.3 Snapshot
The snapshot procedure is very important for the performance of the device. Make sure that the
tank is empty or only filled to the minimum level before you do the procedure.

Use this procedure (menu item 2.1.2) if there are objects adjacent to the probe that can cause
parasitic signals. The device does a scan for objects that do not change their vertical positions in
the tank (heating tubes, agitators, fuel assemblies etc.) and records the data. The device can
then use this data to put the measurement signal through a filter (Dynamic Parasite Rejection).

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6 OPERATION OPTIFLEX 2200 C/F

INFORMATION!
Dynamic Parasite Rejection (DPR) is a function that automatically puts parasitic signals through
a signal filter. Parasitic signals are caused by internal vessel installations or build-up on the
probe during normal operation. Use the DPR function to get the best possible performance
during level measurement. To use the device with the DPR function, do the snapshot procedure
(refer to menu item 2.1.2). During this procedure, the software finds, marks, and saves all
parasitic signals.

When the device is in DPR mode (when menu item 2.5.11 SNAPSHOT MOD. is set to "static" or
"static and dynamic"), it will automatically update this data to ignore old and new parasitic
signals. Thus, it is not necessary to do the snapshot procedure again. Because the device
records the data from the SNAPSHOT procedure (for "static" or "static and dynamic" modes), it
is also not necessary to do the procedure again if you de-energize the device.

CAUTION!
• If you decrease the probe length, do the probe length calculation procedure before the
snapshot procedure.
• Make sure that the tank is empty or only filled to the minimum level.
• Make sure that there are no objects adjacent to the probe. For more data about empty space,
refer to General requirements on page 25.

Before you do the snapshot procedure, install the device on the tank. For more data about how to
install the device, refer to Installation on page 17.

Values and parameters that can be changed are shown between the « ... » marks in the
illustrations that follow. Push the keypad buttons in the correct sequence:

Procedure
Screen Steps Description
• [>>], [
] and [>
>]. Default screen.
Enter configuration mode (2.0.0
SUPERVISOR).

• [>>], [^
^], [
], [
], [>
>] and [^
^]. Enter the password (the default password
is shown). If it is necessary to change the
password, refer to Function description on
page 82, menu item 2.7.5 PASSWORD.

• [>>], [
] and [>
>] Push these buttons to start the snapshot
procedure.

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Screen Steps Description


• [>>] for the selection of "Partially filled" or Is your tank partially filled or empty?
[
] for the selection of "Empty". If the tank is partially filled, the device will
scan for the first reflection in the tank.
Continue to the subsequent step. NOTE: If
you set this step to "Partially filled", but the
tank is empty, the device will show the
error message "Failure! Pulse Lost". Push
one of the keypad buttons to go back to the
start of the Snapshot procedure.
If the tank is empty, the scan will start
immediately. Ignore the 2 subsequent
steps.
• [>>] for the selection of YES or [
] for the The device shows the distance to the
selection of NO. surface of the tank contents.
Set to YES if the distance is correct. The
scan will start immediately.
Set to NO if the distance is incorrect. The
scan will start immediately, but the device
will ignore the reflection found at this
distance from the device.
The device does a scan for objects that do
not change their vertical positions in the
tank (heating tubes, agitators, fuel
assemblies etc.) and records the data.

• [>>] for the selection of YES or [


] for the The device completes the scan. Set to YES
selection of NO. to save the data. Set to NO to erase the
data.

• 3 × [^
^] to confirm. Set to STORE YES to use the data. Set to
• [
] or [
] for the selection of the save STORE NO to cancel the changes to the
option (STORE NO or STORE YES). device settings.
• [^
^] to confirm.

6.4.4 Test
Use this procedure to test the loop current. Values and parameters that can be changed are
shown between the « ... » marks in the illustrations that follow. Push the keypad buttons in the
correct sequence:

Procedure
Screen Step Description
Default screen.

• [>>], [
] and [>
>].

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6 OPERATION OPTIFLEX 2200 C/F

Screen Step Description


• Enter the password: [>
>], [^
^], [
], [
], [>
>]
and [^
^].
• [^
^]

• [
].

• [>>].

• [>>]. This step sets the loop current value. Make


• [
] to decrease the value or [
] to a selection from 3.5, 4, 6, 8, 10, 12, 14, 16,
increase the value. 18, 20 or 22 mA.
• [^
^] to confirm.

• [^
^] 3 times to go back to the default The loop current goes back to initial value.
screen. Default screen.

6.4.5 Protection of the device settings


The menu item PASSWORD (2.7.5) lets you change the supervisor menu password.

How to change the supervisor menu password


• After you enter the supervisor menu, push 6 × [ ], [>
>] and 4 × [
] to go to the menu item
PASSWORD (2.7.5).
• Enter the new 6-character password (push the 4 buttons in any sequence).
• Enter the new 6-character password again.
i If the second entry is the same as the first, the device will go back to the sub-menu list
(2.7).If the second entry is not the same as the first, the device will not go back to the sub-
menu list. Push [^^] to start the password sequence again and enter the new 6-character
password 2 times.
• Push [^
^] to go back to the "STORE" screen.
• Push [
] or [
] to set the screen to STORE YES and push [^
^].
i The device will save the new password and go back to normal mode.

INFORMATION!
Make a note of the password and keep it in a safe place. If you lose the password, please speak
or write to your supplier.

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How to set the supervisor password to "on" or "off"


The supervisor password is set to "on" by default. If it is necessary to set this function to "off",
refer to Function description on page 82, Table 2: Supervisor menu, menu item PSWD YES/NO
(2.7.4).

6.4.6 HART® network configuration


INFORMATION!
For more data, refer to Networks on page 66.

The device uses HART® communication to send information to HART®-compatible equipment. It


can operate in either point-to-point or multidrop mode. The device will communicate in
multidrop mode if you change the address.

CAUTION!
Make sure that the address for this device is different from others in the multidrop network.

How to change from point-to-point to multidrop mode


• Enter the supervisor menu.
• Push [>
>], 5 × [
] and [>>] to go to menu item ADDRESS (2.6.1).
• Push [>
>] to change the value. Enter a value between 1 and 63 and push [^
^] to confirm (refer to
the caution before this procedure).
• Push [^
^] to go back to the "STORE" screen.
• Push [
] or [ ] to set the screen to STORE YES and push [^
^].
i The output is set to multidrop mode. The current output is set to 4 mA. This value does not
change in multidrop mode.

How to change from multidrop to point-to-point mode


•Enter the supervisor menu.
•Push [>
>], 5 × [
] and [>>] to go to menu item ADDRESS (2.6.1).
•Push [>
>] to change the value. Enter the value 0 and push [^
^] to confirm.
•Push [^
^] to go back to the "STORE" screen.
•Push [
] or [ ] to set the screen to STORE YES and push [^
^].
i The output is set to point-to-point mode. The current output changes to a range of 4...20 mA
or 3.8...20.5 mA (this range is set in menu item RANGE I (2.4.2)).

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6 OPERATION OPTIFLEX 2200 C/F

6.4.7 Distance measurement


The device current output agrees with the distance measurement when the output is
set to "Distance". Menu items used for distance measurement are:
• Output Function (2.4.1 OUTPUT)
• Tank Height (2.3.1 TANK HEIGHT)
• Blocking Distance (2.3.2 BLOC. DIST.)

Use the flange facing or thread stop as the reference point for the 4 and 20 mA current output
settings. The 4 and 20 mA current output settings are the minimum and maximum points of the
measurement scale.

Figure 6-4: Distance measurement


1 Tank Height (2.3.1 TANK HEIGHT)
2 Blocking Distance (2.3.2 BLOC. DIST.)
3 4 mA Setting (2.4.3 SCALE 4mA)
4 20 mA Setting (2.4.4 SCALE 20mA)
5 Maximum effective measuring range
6 Non-measurement zone

For more data about the menu items, refer to Function description on page 82.

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6.4.8 Level measurement


The device current output agrees with the level measurement when the output is set to
"Level". Menu items related to level measurement are:
• Output Function (2.4.1 OUTPUT)
• Tank Height (2.3.1 TANK HEIGHT)
• Blocking Distance (2.3.2 BLOC. DIST.)

Use the tank bottom as the reference point for the 4 and 20 mA current output settings. The 4
and 20 mA current output settings are the minimum and maximum points of the measurement
scale.

Figure 6-5: Level measurement


1 Tank Height (2.3.1 TANK HEIGHT)
2 Blocking Distance (2.3.2 BLOC. DIST.)
3 Maximum effective measuring range
4 20 mA Setting (2.4.4 SCALE 20mA)
5 4 mA Setting (2.4.3 SCALE 4mA)
6 Non-measurement zone

For more data about the menu items, refer to Function description on page 82.

6.4.9 How to configure the device to measure volume or mass


The device can be configured to measure volume or mass. You can set up a strapping table in the
conversion table (2.8.0 CONV. TAB) sub-menu. Each entry is a pair of data (level – volume or
level – mass). The strapping table must have a minimum of 2 entries and a maximum of 30. The
reference point for the table is the bottom of the tank (as given in menu item 2.3.1 TANK
HEIGHT).

CAUTION!
Enter the data in numerical sequence (strapping table entry number 01, 02 etc.).

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6 OPERATION OPTIFLEX 2200 C/F

How to prepare a strapping table (conversion table)


• Enter the supervisor menu.
• Push [>
>], 6 × [
], [>
>] and [
] to go to 2.7.2 LENGTH UNIT.
• Push [
] and [ ] to find the length unit that you will use in the table.
• Push [^
^] to go to the sub-menu level.
• Push [
] to go to 2.7.3 CONV UNIT (conversion unit)
• Push [
] and [ ] to find the conversion unit that you will use in the table.
• Push [^
^] to go to the sub-menu level and then [ ] and [>>] to go to the menu item 2.8.1 INPUT
TAB
• Push [>
>] to make the strapping table. Enter the table entry number (01).
• Enter the length value and push [^ ^].
• Enter the conversion value and push [^ ^].
>] to enter the subsequent table entry number (02, 03, ..., 30).
• Push [>
• Repeat the last 3 steps to complete the table.
• Push [^
^] to go back to the "STORE" screen.
• Push [
] or [ ] to set the screen to STORE YES and push [^ ^].
i The device will store the data for the strapping table and go back to normal mode.

The device will give more accurate volume readings if you give more conversion data in these
areas:

• Surfaces with curves.


• Sudden changes in the cross section.

Refer also to the illustration that follows:

Figure 6-6: A plot of points for a volume or mass table


1 Tank with reference points
2 Tank model with plotted points

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How to delete a volume or mass table


•Enter the supervisor menu.
•Push 7 × [
], [>
>], and [
] to go to 2.8.2 DELETE TABLE.
•Push [>
>] and [
] to set the parameter to YES.
YES
•Push [^
^] to go back to the "STORE" screen.
•Push [
] or [
] to set the screen to STORE YES and push [^ ^].
i The device will delete the data for the strapping table and go back to normal mode. The
"CONVERSION" and "ULLAGE CONV." data are not available in normal mode.

6.4.10 Thresholds and parasitic signals


General notes
The low-power electromagnetic signal from the device goes down the probe. The surface of the
liquid or solids, and objects in the tank, make reflections. These reflections go back up the probe
to the signal converter. The signal converter changes the reflections into voltage amplitudes.
Reflections from objects in the tanks are interference signals (parasitic signals).

How thresholds work


Thresholds let the device ignore reflections with small amplitudes and monitor changes in level.

The device uses the menu items that follow:


• 2.5.7 LEVEL THRESH. (level threshold) to set the threshold for the reflection on the surface of
the liquid or solids.
• 2.5.9 PROBE END TH. (probe end threshold) to set the threshold for the reflection on the end
of the probe. If you must calculate the εr of the product or operate the device in automatic or
TBF mode, there must be a good probe end signal.

The user can do a check of the signal amplitude after reflection on the surface of the
liquid or solids:
• 2.5.6 LEVEL AMP. (level pulse amplitude). This is the amplitude of the signal after it makes a
reflection on the surface of the liquid or solid in the tank and is compared with the reference
pulse amplitude. It is measured in thousandths (1...1000) of the reference pulse amplitude
(value= 1000). The device measures the distance from the process connection to the level
signal, and the signal amplitude. The signal converter then does a mathematical conversion
(that agrees with a law of signal attenuation) to show the signal amplitude at a standard
distance of 1 m / 3.3 ft from the process connection. This value helps you to set the
measurement threshold in menu item 2.5.7 LEVEL THRESH..
• 2.5.8 PROB.END AMP (probe end amplitude). This is the amplitude of the signal after it makes
a reflection on the probe end and is compared with the reference pulse amplitude. This value
is measured in thousandths (1...1000) of the reference pulse amplitude (value= 1000). The
device measures the distance from the process connection to the probe end signal, and the
signal amplitude. The signal converter then does a mathematical conversion (that agrees
with a law of signal attenuation) to show the signal amplitude at a standard distance of 1 m /
3.3 ft from the process connection. This value helps you to set the measurement threshold in
menu item 2.5.9 PROBE END TH..

INFORMATION!
For more data on menu items, refer to Function description on page 82.

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6 OPERATION OPTIFLEX 2200 C/F

How to use thresholds


INFORMATION!
• Although the data that follows refers to the level threshold, it is applicable for the probe end
threshold.
• If there is a parasitic signal above the level and the threshold is too low, the device can
incorrectly use it as the level signal.

Figure 6-7: Signal intensity/distance graph: thresholds


1 Signal intensity given as a fraction of the reference pulse (measured in thousandths)
2 Distance from the process connection
3 Parasitic signal. A signal from a level switch that is in the limits of the electromagnetic field around the probe.
4 Level signal of the liquid or solids
5 The level threshold is correct. The device ignores the parasitic signal and measures level correctly.
6 The level threshold is too low. The device can use the parasitic signal as the level signal. Do the snapshot procedure
(menu item 2.1.2) to make sure that the device ignores the parasite signal.

If the parasitic signal is smaller than the correct level, you can manually change the
threshold to find the signal. This procedure tells you how to change the level threshold
to find the correct signal:
• Look at the menu item 2.5.6 LEVEL AMP..
i Make a note of the amplitude of the correct level signal. Use this value to calculate the new
value for 2.5.7 LEVEL THRESH..
• Go to 2.5.7 LEVEL THRESH..
• Increase the amplitude of the level threshold.
i This value must be more than the incorrect signal. We recommend that you set the level
threshold at half the amplitude of the correct signal.
• Save the settings.
i The threshold increases. It ignores the parasite signal and uses the first signal it finds.

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Probe end threshold


The device uses TBF mode to measure the level of products with low dielectric constants. It uses
the probe end as a reference. If the reflection is very weak, change the probe end threshold to
ignore parasitic signals. Refer to the procedure in How to use thresholds to change the probe
end threshold.

For more data about the probe end threshold, refer to Function description on page 82 (menu
item 2.5.9).

6.4.11 How to decrease the length of probes


INFORMATION!
This data is for the probe types that follow:
• Ø4 mm / 0.16¨ double cable
• Ø8 mm / 0.32¨ single rod
• Ø2 mm / 0.08¨ single cable
• Ø4 mm / 0.16¨ single cable

How to decrease the length of single rod probes


• Measure the length of the rod from the flange facing or thread stop. Use a scriber to put a
mark on the rod.
• Cut the rod to the correct length.
• Enter the supervisor menu.
• Push [>
>], 2 × [
], [>
>] and 2 × [
] to go to menu item 2.3.4 PROBE LENGTH.
• Enter the new value. Push [^ ^] to go back to the sub-menu level.
• Push 4 × [^
^] to save settings.
• Set the parameter to STORE YES and push [^ ^].

How to decrease the length of cable probes


• Loosen the socket set screws that hold the counterweight with a 3 mm Allen wrench.
• Remove the counterweight.
• Measure the length of the cable from the flange facing or thread stop. Use a scriber to put a
mark on the cable.
i Add the length of the counterweight and subtract the length of the cable engaged in the
counterweight. This gives the total probe length. Refer to the illustration and table that
follows.
• Cut the cable to the correct length.
• Attach the cable to the counterweight. Tighten the socket set screws with a 3 mm Allen
wrench.
• Enter the supervisor menu.
• Push [>
>], 2 × [
], [>
>] and 2 × [
] to go to menu item 2.3.4 PROBE LENGTH.
• Enter the new value. Push [^ ^] to go back to the sub-menu level.
• Push 4 × [^
^] to save settings.
• Set the parameter to STORE YES and push [^ ^].

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6 OPERATION OPTIFLEX 2200 C/F

a
a a
b

b b

c c

Figure 6-8: Dimensions of the counterweights


1 Ø2 mm / 0.08¨ single cable probe
2 Ø4 mm / 0.16¨ single cable probe
3 Ø4 mm / 0.16¨ double cable probe

Dimensions in mm
Probe type Dimensions [mm]

a b Øc
Single cable Ø2 mm 15 100 14
Single cable Ø4 mm 36 100 20
Double cable Ø4 mm 36 60 38

Dimensions in inches
Probe type Dimensions [inches]

a b Øc
Single cable Ø0.08¨ 0.6 3.9 0.5
Single cable Ø0.16¨ 1.4 3.9 0.8
Double cable Ø0.16¨ 1.4 2.4 1.5

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6.5 Status and error messages


6.5.1 Device status (markers)
If the device senses a change in device status, the display screen will show 1 or more status
markers at the bottom right side of the display screen. The display screen will also show a
symbol that agrees with NAMUR Recommendation NE 107 (Self-Monitoring and Diagnosis of
Field Devices) and VDI/VDE 2650. This is shown at the top left side of the display screen. More
data is given if you use PACTware™ software with the appropriate DTM on a PC. Error codes and
data are shown on the device display screen and in the DTM.

Menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu) supplies more data. This
includes internal voltages, the loop current and the reset counter (watchdog timer). You can see
this data on the device display screen and in the DTM.

Figure 6-9: Status markers


1 Device status (NAMUR NE 107 symbols)
2 Symbol: Failure
3 Symbol: Function check
4 Symbol: Out of specification
5 Symbol: Maintenance
6 Status marker line (marker 3 is shown)
7 When the status marker is on, a number is shown

Types of error message


NE 107 status Type of Description
error
Failure Error If an error message is shown in ERROR RECORD (menu item 1.3.1), the current
output goes to the error signal value set in menu item RANGE I (menu item 2.4.2)
after the time set in ERROR DELAY (menu item 2.4.5). For more data about menu
items, refer to Function description on page 82.
Out of specification Warning If a warning message is shown, there is no effect on the current output value.
Maintenance

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6 OPERATION OPTIFLEX 2200 C/F

NE 107 NE 107 Description Status Error code Possible errors


symbol Status marker (Type)
shown shown
Failure The device does not operate 1 ERR 101 (Error) Current Output Drift
correctly. The fault message stays
on. The user cannot remove the 3 ERR 102 (Error) Temperature Out of Range
"Failure" message from the 1 ERR 103 (Error) Converter EEPROM
Normal mode screen.
1 ERR 103 (Error) Converter RAM
1 ERR 103 (Error) Converter ROM
1 ERR 104 (Error) Converter Voltage
2 ERR 200 (Error) Reference Lost
2 ERR 202 (Error) Peak Lost (Level Lost)
3 ERR 203 (Error) Sensor Processing Failure
2 ERR 204 (Error) Overfill
3 ERR 205 (Error) Internal Communication
1 ERR 206 (Error) No Probe detected
1 ERR 207 (Error) Sensor EEPROM
1 ERR 207 (Error) Sensor RAM
1 ERR 207 (Error) Sensor ROM
1 ERR 208 (Error) Oscillator Frequency
3 ERR 209 (Error) Sensor Not compatible
2, 4 ERR 210 (Error) Empty
Function The device operates correctly, but — — —
check the measured value is incorrect.
This fault message is only
temporary. This symbol is shown
when the user configures the
device with the DTM or a HART®
Communicator.
Out of It is possible that the measured 4 (Warning) Peak Lost
specification value is unstable if the operating
conditions do not agree with the 4 (Warning) Overfill
device specification. 4 (Warning) Empty
4 (Warning) Temperature out of range
Maintenance The device does not operate 5 (Warning) Snapshot Invalid
correctly because of bad
environmental conditions. The 4 (Warning) Flange Lost
measured value is correct, but 4 (Warning) Reference Position Outside
maintenance is necessary a short Range
time after this symbol is shown.
4 (Warning) Audio Signal Offset Outside
Range
3 (Warning) Temperature <-35°C /
-31°F 1
3 (Warning) Temperature >+75°C /
+167°F 1
— — — 6 (Warning) Calc.Probe L. Not Valid
1 CAUTION! The device display screen does not operate at this temperature

If an "Out of specification" status symbol is shown, refer to menu item 2.2.2 DIAGNOSTIC
(Configuration mode / Supervisor menu) for more data.

For data on errors, error records and error codes, refer to Error handling on page 107.

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6.5.2 Error handling

Figure 6-10: Error record data


1 Error code for the error
2 Number of times the error occurred
3 Time since the last error record (2 days, 18 hours, 16 minutes and 43 seconds shown in this example)

How to find an error record


• Push [>
>] to enter configuration mode from normal mode.
• Push [>
>], 2 × [
] and [>>] to go to menu item 1.3.1 ERROR RECORD.
• Push 2 × [>
>] to look at the error list. Push [
] or [
] for the selection of an error.
i The error record gives the number of times the error occurred and the time since the last
error message.

INFORMATION!
The time since the error occurred is measured in Days (D), Hours (H), Minutes(') and Seconds (").
It only includes the time when the device is energized. The error is saved in the memory of the
device when it is de-energized. The counter continues when the device is energized again.

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6 OPERATION OPTIFLEX 2200 C/F

Description of errors and corrective actions


Error Error Message Status marker Cause Corrective action
code shown

Back end errors


ERR 100 Device reset 1 The device detected an internal Record the data that is in menu
error. (watchdog timer issue) item 2.2.2 DIAGNOSTIC
(Configuration mode /
Supervisor menu). Speak or
write to the supplier.
ERR 101 Current output drift 1 The current output is not Speak or write to the supplier to
calibrated. get the calibration procedure.
1 Hardware error. Replace the device.
ERR 102 Temperature out of 3 The ambient temperature is Measure the ambient
range outside the given range. This temperature. De-energize the
can cause loss or corruption of device until the ambient
data. temperature is back in the given
range. If the temperature does
not stay in the correct range,
make sure that there is
insulation around the signal
converter.
ERR 103 Converter memory 1 The device's hardware is Replace the signal converter.
failure defective. For more data, refer to How to
turn or remove the signal
converter on page 49.
ERR 104 Converter voltage 1 The device's hardware is Replace the signal converter.
failure defective. For more data, refer to How to
turn or remove the signal
converter on page 49.

Sensor errors
ERR 200 Reference pulse lost 2 Reference amplitude is less Speak or write to your supplier
than reference threshold. This to make sure that the
fault could occur because the electronics are still functioning
device hardware is defective. correctly.
Make sure that your installation
has ESD protection. For more
data, refer to Nozzles on conical
silos on page 31.
ERR 201 Sensor voltage 1 The device's hardware is Do a check of the power supply
failure defective. at the device terminals. Make
sure that voltage values are in
the specified limits in menu
item 2.2.2 DIAGNOSTIC
(Configuration mode /
Supervisor menu). If the voltage
is correct, replace the signal
converter. For more data on
how to replace the signal
converter, refer to How to turn
or remove the signal converter
on page 49.

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Error Error Message Status marker Cause Corrective action


code shown
ERR 202 Level lost error 2, 4 The device cannot find the Measure the level of the
product surface. The contents in the tank using
measurement stops at the last another method of
measured value. measurement. If the tank is
empty (the level is below the
2, 4 The device cannot find the level end of the probe), then fill the
return signal and the probe end tank until product level is in the
return signal. measurement range. If the tank
is full (the level is in the
blocking distance), then remove
the contents from the tank until
the level is back in the
measuring range. If the product
was lost and the tank is neither
full nor empty, wait for the
device to find the level again.
If the device has to measure a
product with εr≥1.6, refer to
LEVEL AMP. (Level Pulse
Amplitude, menu item 2.5.6)
and then adjust LEVEL THRESH.
(level threshold, menu item
2.5.7). If the product has a low
dielectric constant (εr<1.6) and
the device is in TBF mode, refer
to PROB.END AMP (probe end
pulse amplitude, menu item
2.5.8) and then adjust PROBE
END TH. (probe end threshold,
menu item 2.5.9). For more
data, refer to Thresholds and
parasitic signals on page 101.
Make sure that the signal
converter is correctly attached
the probe. For more data, refer
to How to turn or remove the
signal converter on page 49.
ERR 204 Overfill error 2, 4 The level is in the blocking Remove some of the product
distance. There is a risk that the until the level is below the
product will overflow and/or blocking distance.
cover the device.
ERR 205 Internal 3 The device's hardware or De-energize the device. Make
Communication software is defective. The sure that the signal cable
converter cannot transmit engages in the terminal and the
signals to or receive signals screw connection is tight.
from the probe electronics. Energize the device. If the
problem continues, replace the
signal converter. For more data,
refer to How to turn or remove
the signal converter on page 49.
ERR 206 No sensor detected 2 The device's hardware is Replace the signal converter.
defective. For more data, refer to How to
turn or remove the signal
converter on page 49.

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6 OPERATION OPTIFLEX 2200 C/F

Error Error Message Status marker Cause Corrective action


code shown
ERR 207 Sensor memory 1 The device's hardware is Replace the signal converter.
failure defective. For more data, refer to How to
turn or remove the signal
converter on page 49.
ERR 208 Oscillator Frequency 1 The device's hardware is Replace the signal converter.
defective. For more data, refer to How to
turn or remove the signal
converter on page 49.
ERR 209 Sensor not 1 The software version of the Go to menu 1.1.0 IDENT. in
compatible sensor is not compatible with Configuration mode. Record the
the software version of the version numbers of the device
signal converter. software given in menu items
1.1.2, 1.1.3 and 1.1.4. Give this
1 Defective wiring. data to the supplier.
ERR 210 Empty 2, 4 The level is in the bottom dead Add some of the product until
zone. There is a risk that the the level is above the bottom
tank is empty. dead zone.

Maintenance (NE 107 status signal)


— Snapshot Invalid 5 The "static" snapshot data Do the quick setup procedure in
stored in the device does not menu item 2.1.2 SNAPSHOT
agree with the installation. If again.
you change the device
configuration (probe length
etc.), this message will be
shown. The recorded "static"
snapshot data will not be used
by the device while this error
message is shown. 1
— Flange Lost 4 The signal converter cannot find Make sure that the probe is
the probe below the flange. It is attached to the device. If this
possible that the probe is not status does not change, speak
correctly attached to the device. or write to the supplier.
— Reference Position 4 The device's hardware is Replace the signal converter.
Outside Range defective. 1 For more data, refer to How to
turn or remove the signal
converter on page 49.
— Audio Signal Offset 4 The device's hardware is Replace the signal converter.
Outside Range defective. 1 For more data, refer to How to
turn or remove the signal
converter on page 49.
— Temperature 3 The ambient temperature is Measure the ambient
<-35°C / -31°F 2 less than -35°C / -31°F. This temperature. If the temperature
temperature is near to the does not stay in the correct
minimum limit for device range, make sure that there is
operation. 1 insulation around the signal
converter.
— Temperature 3 The ambient temperature is Measure the ambient
>+75°C / +167°F 2 more than +75°C / +167°F. This temperature. If the temperature
temperature is near to the does not stay in the correct
maximum limit for device range, make sure that there is
operation. 1 insulation around the signal
converter.

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Error Error Message Status marker Cause Corrective action


code shown

Other warnings
— Calc.Probe L. Not 6 This warning is shown if you Do the procedure in menu item
Valid decrease the probe length and 2.1.3 CALC.PROBE.L again. If
it is not the same as the value you decreased the probe length,
used in the device settings you must do the procedure in
(menu item 2.3.4 PROBE menu item 2.1.2 SNAPSHOT
LENGTH). The recorded probe again.
length calculation will not be
used by the device while this
error message is shown.
This warning is shown if the
value set at this time in menu
item 2.5.3 GAS EPS. R is
different from the dielectric
constant of the gas in the tank.
The recorded probe length
calculation will not be used by
the device while this error
message is shown.
1 This error message does not have an effect on the current output signal
2 CAUTION! The device display screen does not operate at this temperature

INFORMATION!
In 4.0.0 MASTER menu, the type of error shown for error codes 102, 201 and 203 can be changed
from "Error" to "Warning" (the NE 107 status signal changes from "Failure" to "Out of
specification"). The 4.0.0 MASTER menu is password locked. For more data, speak or write to the
supplier.

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7 SERVICE OPTIFLEX 2200 C/F

7.1 Periodic maintenance


No maintenance is necessary.

INFORMATION!
For more data about regular inspections and maintenance procedures for devices with Ex and
other approvals, refer to the related supplementary instructions.

WARNING!
Do not use bleach to clean the signal converter.

7.2 Keep the device clean


Obey these instructions:
• Keep the thread of the terminal compartment cover clean.
• If dirt collects on the device, clean it with a damp cloth.

7.3 How to replace device components


7.3.1 Service warranty
WARNING!
Only approved personnel can do an inspection of the device and repairs. If you find a problem,
send the device back to the supplier for inspection and/or repairs.

INFORMATION!
The converter housing (compact or remote version) can be detached from the process
connection assembly under process conditions. For more data, refer to How to turn or remove
the signal converter on page 49.

Servicing by the customer is limited by warranty to:


• The removal and installation of the device.
• Compact version: The removal and installation of the signal converter (with the weather
protection, if this option is attached). For more data, refer to How to turn or remove the signal
converter on page 49.
• Remote (field) version: The removal and installation of the remote converter and/or the probe
housing. For more data, refer to How to turn or remove the signal converter on page 49.
• Replacement of signal converters of other TDR devices: The removal of a BM 100 A, BM 102
or OPTIFLEX 1300 signal converter and installation of the OPTIFLEX 2200 signal converter.
For the BM 100 A replacement procedure, refer to Replacement of the BM 100 signal
converter on page 113. For the BM 102 replacement procedure, refer to Replacement of the
BM 102 signal converter on page 119. For the OPTIFLEX 1300 replacement procedure, refer
to Replacement of the OPTIFLEX 1300 signal converter on page 123.

For more data on how to prepare the device before you send it back, refer to Returning the
device to the manufacturer on page 126.

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7.3.2 Replacement of the BM 100 signal converter


INFORMATION!
Complete the 5 procedures that follow in numerical sequence.
To get the passwords for the BM 100 and OPTIFLEX 2200 Service menus, speak or write to the
supplier.

Equipment needed:
• 5 mm Allen wrench (not supplied)
• 8 mm open-end wrench (not supplied)
• Wrench for housing cover
• Option: Bar magnet
• BM 100 TDR level meter
• OPTIFLEX 2200 signal converter (without process connection and probe)
• The applicable adaptor for the process connection. You can send an order for this part only or
for the OPTIFLEX 2200 signal converter with the adaptor attached. For the order code, refer
to Order code on page 174.
• Handbooks for all devices
• Option: Workstation (not supplied) with PACTware and DTM installed
• Option: PACTware supplement (if a workstation is used to set up and monitor the device)
• Option: HART® handheld terminal (not supplied)

CAUTION!
Make sure that you also record device configuration data. This data includes basic configuration
(tank height, blocking distance etc.), output, application, display, strapping table, mechanical
calibration ratio and converter offset data. You can find this data in Configuration mode. The
mechanical calibration speed and offset values are in the SERVICE menu. If you do not have the
password for the SERVICE menu, speak or write to the supplier.

INFORMATION!
You can see the device settings on the display screen (if your device has this option), at a
workstation with PC STAR software or with a HART® handheld terminal. For more data about
the software, refer to the BM 100 handbook.

Procedure 1: Record the parameters


1 Record the probe type and probe length.
2 If you use the Hall effect sensors, it is unnecessary to remove the front cover of the signal
converter. Use the supplied magnet to "push" the buttons. If you do not have the magnet, re-
move the cover with the supplied wrench.
i For more data about the display screen, keypad buttons and Hall effect sensors, refer to the
applicable handbook.
3 Energize the device.
i The device is in operation and in Operating Mode.
4 Push the [>
>] button to enter Configuration Mode.
i If the device has password protection, the display screen shows the text "CodE1".
5 If the device has password protection, enter the password (default setting: [
], [
], [
], [^
^],
[^
^], [^^], [>
>], [>
>] and [>
>]).
6 Record parameters in these menu items: 1.1.1 TANK HEIGHT, 1.1.2 HOLD DIST., 1.4.9 PROBE
TYPE, 1.5.3 DETE. DELAY, 1.3.1 FUNCTION.I.1, 1.3.3 SCAL.I.1 MIN, 1.3.4 SCAL.I.1 MAX and

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7 SERVICE OPTIFLEX 2200 C/F

1.7.2 INPUT.TAB. (strapping table values).


7 Push 4 × [^
^] to go back to the Operating Mode.
8 Push the [^
^] button to enter the Configuration Mode (Service).
i If the device has password protection, the display screen shows the text "CodE2".
9 Give the password for the SERVICE menu. If you do not have the password, speak or write to
the supplier.
10 Record parameters in these menu items: 2.5 M.CAL. SPEED. and 2.7 OFFSET.
11 Push 2 × [^^] to go back to the Operating Mode.
12 De-energize the device.
13 Remove the electrical cables.
14 Attach the signal converter cover.

Procedure 2A: How to remove the BM 100 signal converter (non-Ex devices)

Figure 7-1: Procedure 2A: How to remove the BM 100 signal converter (non-Ex devices)

WARNING!
De-energize the device and disconnect the electrical cables before you remove the signal
converter.

1 Remove the 4 socket head screws at the bottom of the signal converter with a 5 mm Allen
wrench.
2 Remove the signal converter from the process connection. Make sure that you do not damage
the 50-ohm wire.
3 Disconnect the 50-ohm wire connector from the process connection.

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Procedure 2B: How to remove the BM 100 signal converter (Ex-approved devices)

Figure 7-2: Procedure 2B: How to remove the BM 100 signal converter (Ex-approved devices)

WARNING!
De-energize the device and disconnect the electrical cables before you remove the signal
converter.

WARNING!
Make sure that you do not damage the isolating chamber seal or the 50-ohm wire.

1 Remove the 4 socket head screws at the bottom of the signal converter with a 5 mm Allen
wrench.
2 Remove the signal converter from the isolating chamber. Make sure that you do not damage
the 50-ohm wire.
3 Remove the 4 socket head screws at the bottom of the isolating chamber with a 5 mm Allen
wrench.
4 Remove the isolating chamber from the process connection. Make sure that you do not dam-
age the isolating chamber seal or the 50-ohm wire.
5 Disconnect the 50-ohm wire connector from the process connection with an 8 mm open-end
wrench.

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7 SERVICE OPTIFLEX 2200 C/F

Procedure 3A: How to attach the OPTIFLEX 2200 signal converter (non-Ex devices)

Figure 7-3: Procedure 3A: How to attach the OPTIFLEX 2200 signal converter (non-Ex devices)

1 Connect the 50-ohm wire connector to the process connection with an 8 mm open-end
wrench.
2 Before you attach the adaptor, turn the adaptor 360° to prevent damage to the 50-ohm wire.
3 Attach the adaptor to the process connection. Tighten the 4 socket head screws with a 5 mm
Allen wrench.
4 Put the OPTIFLEX 2200 signal converter on the adaptor. Make sure that the adaptor fully en-
gages in the mating part (signal converter).
5 Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench.

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Procedure 3B: How to attach the OPTIFLEX 2200 signal converter (Ex-approved
devices)

Figure 7-4: Procedure 3B: How to attach the OPTIFLEX 2200 signal converter (Ex-approved devices)

WARNING!
Make sure that mating surfaces are clean. The isolating chamber must be air-tight.

1 Attach the adaptor to the top of the isolating chamber.


2 Tighten the 4 socket head screws with a 5 mm Allen wrench.
3 Connect the 50-ohm wire connector to the process connection with an 8 mm open-end
wrench.
4 Attach the isolating chamber to the process connection. The holes in the isolating chamber
must align with the holes in the process connection. Make sure that you do not damage the
50-ohm wire. Attach the 4 socket head screws at the bottom of the isolating chamber with a
5 mm Allen wrench.
5 Put the OPTIFLEX 2200 signal converter on the adaptor. Make sure that the adaptor fully en-
gages in the mating part (signal converter).
6 Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench.

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7 SERVICE OPTIFLEX 2200 C/F

INFORMATION!
The procedure that follows calibrates the new device. You must have 2 reference points (levels)
in the tank given by a different measurement solution (an approved level meter or indicator).
These points are identified as reference point 1 (R1) and reference point 2 (R2). R1 is the point
where the tank is approximately 20% full. R2 is the point where the tank is approximately 80%
full.

Procedure 4: How to calculate the mechanical calibration speed and the measurement
offset (OPTIFLEX 2200)
1 Install the device on the tank.
2 Energize the device. Make sure that the display screen shows "Distance" measurements.
i The device is in operation and in normal mode. It will not measure correctly until it is
correctly calibrated.
3 Change the level to R1.
4 Record D1, the distance shown on the display screen of the device.
5 Change the level to R2.
6 Record D2, the distance shown on the display screen of the device.
7 Calculate the ratio, A. A = (D2 - D1) / (R2 - R1).
8 Calculate the new mechanical calibration speed. New mechanical calibration speed
(OPTIFLEX 2200) = Old calibration factor (BM 100) × A
9 Calculate the offset, B. B = D1 - (A × R1).
10 Calculate the new measurement offset. New measurement offset (OPTIFLEX 2200) = Old
converter offset (BM 100) × A

Procedure 5: How to set the mechanical calibration speed and the measurement offset
(OPTIFLEX 2200)
1 Energize the device.
i The device is in operation and in normal mode. It will not measure correctly until new
values are set in menu items 3.1.4 OFFSET MEAS. (Measurement Offset) and 3.1.6 M.CAL.
SPEED (Mechanical Calibration Speed).
2 Push [>>], 2 × [
] and [>
>] to go to the SERVICE menu (3.0.0).
3 Give the password for the SERVICE menu. If you do not have the password, speak or write to
the supplier.
4 Push [>>] and 3 × [
] to go to menu item 3.1.4 OFFSET MEAS.
5 Push [>>] to change the value. Enter the new measurement offset value that you calculated in
procedure 4.
6 Push [^^], 2 × [
] to go to menu item 3.1.6 M.CAL. SPEED.
7 Push [>>] to change the value. Enter the new mechanical calibration speed value that you cal-
culated in procedure 4.
8 Push 4 × [^^]. Push [
] or [] for the selection of the save option (STORE NO or STORE YES).
Set to "STORE YES" to save and use the data.
9 Push [^^] to confirm.
i The device is in normal mode. The device uses the new values.

CAUTION!
You recorded device configuration data of the BM 100 level meter before you attached the new
signal converter. Make sure that you enter this data in the supervisor menu of the OPTIFLEX
2200.

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OPTIFLEX 2200 C/F SERVICE 7

Procedure 6: Device configuration (OPTIFLEX 2200)


• For the Quick Setup procedure, refer to Commissioning on page 90. For more data about
device configuration, refer to Operation on page 75.

7.3.3 Replacement of the BM 102 signal converter


INFORMATION!
Complete the 5 procedures that follow in numerical sequence.
To get the passwords for the BM 102 and OPTIFLEX 2200 Service menus, speak or write to the
supplier.

Equipment needed:
• 4 mm Allen wrench (not supplied)
• BM 102 TDR level meter
• OPTIFLEX 2200 signal converter (without process connection and probe)
• The applicable adaptor for the process connection. You can send an order for this part only or
for the OPTIFLEX 2200 signal converter with the adaptor attached. For the order code, refer
to Order code on page 174.
• Handbooks for all devices
• Option: Workstation (not supplied) with PACTware and DTM installed
• Option: PACTware supplement (if a workstation is used to set up and monitor the device
• Option: HART® handheld terminal (not supplied)

CAUTION!
Make sure that you also record device configuration data. This data includes basic configuration
(tank height, blocking distance etc.), output, application, display, strapping table, mechanical
calibration speed and offset data. You can find this data in Configuration mode. The mechanical
calibration speed and offset values are in the SERVICE menu. If you do not have the password for
the SERVICE menu, speak or write to the supplier.

INFORMATION!
You can see the device settings on a workstation with PCSTAR 2 software or with a HART®
handheld terminal. For more data about the software, refer to the BM 102 handbook.

Procedure 1: Record the parameters (BM 102 TDR level meters)


1 Record the probe type and probe length.
2 Energize the device.
i The device is in operation and in Operating Mode.
3 Use PCSTAR 2 software or a HART® Handheld Terminal to record parameters in these menu
items: TANK HEIGHT, DEAD ZONE, PROBE TYPE, DETECTION DELAY, FUNCTION.I.1, SCALE I
(MIN/4 mA), SCALE I (MAX/20 mA), INPUT TABLE (strapping table values), M.CAL. SPEED. and
OFFSET.
4 De-energize the device.
5 Remove the electrical cables.

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7 SERVICE OPTIFLEX 2200 C/F

Procedure 2: How to remove the BM 102 signal converter

Figure 7-5: Procedure 2: How to remove the BM 102 signal converter

WARNING!
De-energize the device and disconnect the electrical cables before you remove the signal
converter.

1 Remove the 4 socket head screws at the bottom of the signal converter with a 4 mm Allen
wrench.
2 Remove the signal converter from the process connection

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Procedure 3: How to attach the OPTIFLEX 2200 signal converter

Figure 7-6: Procedure 3: How to attach the OPTIFLEX 2200 signal converter

WARNING!
Be careful with the pin connector below the adaptor. If the pin connector is damaged, the device
will not measure level correctly.

1 Attach the adaptor to the top of process connection.


2 Tighten the 4 socket head screws with a 4 mm Allen wrench.
3 Put the OPTIFLEX 2200 signal converter on the adaptor. Make sure that the adaptor fully en-
gages in the mating part (signal converter).
4 Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench.

INFORMATION!
The procedure that follows calibrates the new device. You must have 2 reference points (levels)
in the tank given by a different measurement solution (an approved level meter or indicator).
These points are identified as reference point 1 (R1) and reference point 2 (R2). R1 is the point
where the tank is approximately 20% full. R2 is the point where the tank is approximately 80%
full.

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7 SERVICE OPTIFLEX 2200 C/F

Procedure 4: How to calculate the mechanical calibration speed and the measurement
offset (OPTIFLEX 2200)
1 Install the device on the tank.
2 Energize the device. Make sure that the display screen shows "Distance" measurements.
i The device is in operation and in normal mode. It will not measure correctly until it is
correctly calibrated.
3 Change the level to R1.
4 Record D1, the distance shown on the display screen of the device.
5 Change the level to R2.
6 Record D2, the distance shown on the display screen of the device.
7 Calculate the ratio, A. A = (D2 - D1) / (R2 - R1).
8 Calculate the new mechanical calibration speed. New mechanical calibration speed
(OPTIFLEX 2200) = Old calibration factor (BM 102) × A
9 Calculate the offset, B. B = D1 - (A × R1).
10 Calculate the new measurement offset. New measurement offset (OPTIFLEX 2200) = Old
converter offset (BM 102) × A

Procedure 5: How to set the mechanical calibration speed and the measurement offset
(OPTIFLEX 2200)
1 Energize the device.
i The device is in operation and in normal mode. It will not measure correctly until new
values are set in menu items 3.1.4 OFFSET MEAS. (Measurement Offset) and 3.1.6 M.CAL.
SPEED (Mechanical Calibration Speed).
2 Push [>>], 2 × [
] and [>
>] to go to the SERVICE menu (3.0.0).
3 Give the password for the SERVICE menu. If you do not have the password, speak or write to
the supplier.
4 Push [>>] and 3 × [
] to go to menu item 3.1.4 OFFSET MEAS.
5 Push [>>] to change the value. Enter the new measurement offset value that you calculated in
procedure 4.
6 Push [^^], 2 × [
] to go to menu item 3.1.6 M.CAL. SPEED.
7 Push [>>] to change the value. Enter the new mechanical calibration speed value that you cal-
culated in procedure 4.
8 Push 4 × [^^]. Push [
] or [] for the selection of the save option (STORE NO or STORE YES).
Set to "STORE YES" to save and use the data.
9 Push [^^] to confirm.
i The device is in normal mode. The device uses the new values.

CAUTION!
You recorded device configuration data of the BM 102 level meter before you attached the new
signal converter. Make sure that you enter this data in the supervisor menu of the OPTIFLEX
2200.

Procedure 6: Device configuration (OPTIFLEX 2200)


• For the Quick Setup procedure, refer to Commissioning on page 90. For more data about
device configuration, refer to Operation on page 75.

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7.3.4 Replacement of the OPTIFLEX 1300 signal converter


INFORMATION!
Complete the 5 procedures that follow in numerical sequence. These procedures are applicable
only to devices that were made before August 2009.
To get the passwords for the OPTIFLEX 1300 and OPTIFLEX 2200 Service menus, speak or write
to the supplier.

Equipment needed:
• 5 mm Allen wrench (not supplied)
• OPTIFLEX 1300 C TDR level meter
• OPTIFLEX 2200 signal converter (without process connection and probe)
• The applicable adaptor for the process connection. You can send an order for this part only or
for the OPTIFLEX 2200 signal converter with the adaptor attached. For the order code, refer
to Order code on page 174.
• Handbooks for all devices
• Option: Workstation (not supplied) with PACTware and DTM installed
• Option: PACTware supplement (if a workstation is used to set up and monitor the device)
• Option: HART® handheld terminal (not supplied)

CAUTION!
Make sure that you also record device configuration data. This data includes basic configuration
(tank height, blocking distance etc.), output, application, display and strapping table, converter
offset and mechanical calibration ratio data. You can find this data in the Supervisor and Service
menus. If you do not have the password for the SERVICE menu, speak or write to the supplier.

INFORMATION!
You can see the device settings on the display screen (if your device has this option), at a
workstation with PACTware software or with a HART® Handheld Terminal. For more data about
the software, refer to the PACTware supplement or PACTware embedded Help for each device.

Procedure 1: Record the parameters (OPTIFLEX 1300 TDR level meters)


1 Record the probe type and probe length.
2 Energize the device.
i The device is in operation and in Normal Mode.
3 Push [>>], [
] and [>>] to enter Configuration Mode (2.0.0 SUPERVISOR).
4 Enter the password. Push [> >], ^], ], [
], [>
>] and [^
^].
5 Record parameters in these menu items: A.1.4 Conversion (strapping table values), B.2.7
Probe Type, C.1.9 Blocking Distance, C.1.1.0 Tank Height, Detection Delay, C.3.1 Output Func-
tion (Output 1), C.3.2 4 mA Setting (Output1) and C.3.3 20 mA Setting (Output 1).
6 Push 4 × [^ ^] to go back to the Operating Mode.
7 Push [>>], 3 × [
] and [>>] to enter the Service menu.
8 Give the password for the SERVICE menu. If you do not have the password, speak or write to
the supplier.
9 Record parameters in these menu items: D2.1.0 Converter Offset and D.2.3.0 Mechanical Cal-
ibration Ratio.
10 Push 2 × [^ ^] to go back to the Operating Mode.
11 De-energize the device.
12 Remove the electrical cables.
13 Attach the signal converter cover.

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7 SERVICE OPTIFLEX 2200 C/F

Procedure 2: How to remove the OPTIFLEX 1300 signal converter

Figure 7-7: Procedure 2: How to remove the OPTIFLEX 1300 signal converter

WARNING!
De-energize the device and disconnect the electrical cables before you remove the signal
converter.

1 Remove the 4 socket head screws at the bottom of the signal converter with a 5 mm Allen
wrench. Keep the screws for the subsequent procedure.
2 Remove the signal converter from the process connection. Make sure that the gasket stays on
the flange connection.

Procedure 3: How to attach the OPTIFLEX 2200 signal converter

Figure 7-8: Procedure 3: How to attach the OPTIFLEX 2200 signal converter

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INFORMATION!
If the OPTIFLEX 1300 was made after 2009, do not do steps 1 thru 2.

1 Put the adaptor on the process connection. Make sure that the adaptor fully engages in the
mating part.
2 Attach and tighten the socket head screw with a 5 mm Allen wrench.
3 Put the OPTIFLEX 2200 signal converter on the adaptor. Make sure that the signal converter
fully engages in the mating part (adaptor).
4 Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench.

INFORMATION!
The adaptor is available as a spare part. Send an order for this part only or for the
OPTIFLEX 2200 signal converter with the adaptor attached. For the order code, refer to Order
code on page 174 (Adaptor).

INFORMATION!
The procedure that follows calibrates the new device. You must have 2 reference points (levels)
in the tank given by a different measurement solution (an approved level meter or indicator).
These points are identified as reference point 1 (R1) and reference point 2 (R2). R1 is the point
where the tank is approximately 20% full. R2 is the point where the tank is approximately 80%
full.

Procedure 4: How to calculate the mechanical calibration speed and the measurement
offset (OPTIFLEX 2200)
• Install the device on the tank.
• Energize the device. Make sure that the display screen shows "Distance" measurements.
i The device is in operation and in normal mode. It will not measure correctly until it is
correctly calibrated.
• Change the level to R1.
• Record D1, the distance shown on the display screen of the device.
• Change the level to R2.
• Record D2, the distance shown on the display screen of the device.
• Calculate the ratio, A. A = (D2 - D1) / (R2 - R1).
• Calculate the new mechanical calibration speed. New mechanical calibration speed
(OPTIFLEX 2200) = Old calibration factor (OPTIFLEX 1300) × A
• Calculate the offset, B. B = D1 - (A × R1).
• Calculate the new measurement offset. New measurement offset (OPTIFLEX 2200) = Old
converter offset (OPTIFLEX 1300) × A

Procedure 5: How to set the mechanical calibration speed and the measurement offset
(OPTIFLEX 2200)
1 Energize the device.
i The device is in operation and in normal mode. It will not measure correctly until new
values are set in menu items 3.1.4 OFFSET MEAS. (Measurement Offset) and 3.1.6 M.CAL.
SPEED (Mechanical Calibration Speed).
2 Push [>>], 2 × [
] and [>
>] to go to the SERVICE menu (3.0.0).
3 Give the password for the SERVICE menu. If you do not have the password, speak or write to
the supplier.
4 Push [>>] and 3 × [
] to go to menu item 3.1.4 OFFSET MEAS.
5 Push [>>] to change the value. Enter the new measurement offset value that you calculated in
procedure 4.

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7 SERVICE OPTIFLEX 2200 C/F

6 Push [^^], 2 × [
] to go to menu item 3.1.6 M.CAL. SPEED.
7 Push [>>] to change the value. Enter the new mechanical calibration speed value that you cal-
culated in procedure 4.
8 Push 4 × [^^]. Push [
] or [
] for the selection of the save option (STORE NO or STORE YES).
Set to "STORE YES" to save and use the data.
9 Push [^^] to confirm.
i The device is in normal mode. The device uses the new values.

CAUTION!
You recorded device configuration data of the OPTIFLEX 1300 level meter before you attached
the new signal converter. Make sure that you enter this data in the supervisor menu of the
OPTIFLEX 2200.

Procedure 6: Device configuration (OPTIFLEX 2200)


• For the Quick Setup procedure, refer to Commissioning on page 90. For more data about
device configuration, refer to Operation on page 75.

7.4 Availability of services


The manufacturer offers a range of services to support the customer after expiration of the
warranty. These include repair, maintenance, technical support and training.

INFORMATION!
For more precise information, please contact your local sales office.

7.5 Returning the device to the manufacturer


7.5.1 General information
This device has been carefully manufactured and tested. If installed and operated in accordance
with these operating instructions, it will rarely present any problems.

CAUTION!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
• Due to statutory regulations on environmental protection and safeguarding the health and
safety of the personnel, the manufacturer may only handle, test and repair returned devices
that have been in contact with products without risk to personnel and environment.
• This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.

CAUTION!
If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering
products, you are kindly requested:
• to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
• to enclose a certificate with the device confirming that is safe to handle and stating the
product used.

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OPTIFLEX 2200 C/F SERVICE 7

7.5.2 Form (for copying) to accompany a returned device


CAUTION!
To avoid any risk for our service personnel, this form has to be accessible from outside of the
packaging with the returned device.

Company: Address:

Department: Name:

Tel. no.: Fax no. and/or Email address:

Manufacturer's order no. or serial no.:

The device has been operated with the following medium:

This medium is: radioactive


water-hazardous
toxic
caustic
flammable
We checked that all cavities in the device are free from such substances.
We have flushed out and neutralized all cavities in the device.

We hereby confirm that there is no risk to persons or the environment through any residual media contained in the
device when it is returned.

Date: Signature:

Stamp:

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7 SERVICE OPTIFLEX 2200 C/F

7.6 Disposal
CAUTION!
Disposal must be carried out in accordance with legislation applicable in your country.

Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
According to the directive 2012/19/EU, the monitoring and control instruments marked with the
WEEE symbol and reaching their end-of-life must not be disposed of with other waste.
waste
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or
send them back to our local organisation or authorised representative.

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OPTIFLEX 2200 C/F TECHNICAL DATA 8

8.1 Measuring principle


This Guided Radar (TDR) level transmitter has been developed from a proven technology called
Time Domain Reflectometry (TDR).

The device transmits low-intensity electromagnetic pulses of approximately one nanosecond


width along a rigid or flexible conductor. These pulses move at the speed of light. When the
pulses reach the surface of the product to be measured, the pulses are reflected back to the
signal converter.

The device measures the time from when the pulse is emitted to when it is received: half of this
time is equivalent to the distance from the reference point of the device to the surface of the
product. The time value is converted into an output current of 4...20 mA.

Dust, foam, vapour, agitated surfaces, boiling surfaces, changes in pressure, changes in
temperature, changes in dielectric constant and changes in density do not have an effect on
device performance.

The illustration that follows shows a snapshot of what a user would see on an oscilloscope, if the
level of one product is measured.

TDR measurement of level

Figure 8-1: TDR measurement of level


1 Transmitted pulses
2 Reflected pulse
3 Pulse amplitude
4 Time of flight
5 Air, εr= 1
6 εr≥ 1.4 in direct mode or εr≥ 1.1 in TBF mode

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

8.2 Technical data


INFORMATION!
• The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
• Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).

Converter

Measuring system
Application Level and volume measurement of liquids, pastes, powders and granulates
Measuring principle TDR (time domain reflectometry)
Construction Compact (C) version: Measuring probe attached directly to a signal converter
Remote (F) version: Measuring probe installed on a tank and connected by a signal
cable (max. length 100 m / 328 ft) to a signal converter

Operating conditions
Ambient temperature -40…+80°C / -40…+176°F
Integrated LCD display: -20...+60°C / -5...+140°F; if the ambient temperature is not
in these limits, the display switches off. The device continues to operate correctly.
Storage temperature -50…+85°C / -60…+185°F (min. -40°C / -40°F for devices with the integrated LCD
display option)
Ingress protection IEC 60529: IP66 / IP67
NEMA 250: NEMA type 4X (housing) and type 6P (probe)

Materials
Housing Polyester-coated aluminium or stainless steel (1.4404 / 316L)
Cable entry Plastic; nickel-plated brass, stainless steel

Electrical connections
Power supply (terminals) Terminals output – Non-Ex / Ex i:
11.5…30 VDC; min./max. value for an output of 22 mA at the terminal
Terminals output – Ex d:
13.5…36 VDC; min./max. value for an output of 22 mA at the terminal
Current output load Non-Ex / Ex i: RL [Ω] ≤ ((Uext -11.5 V)/22 mA). For more data, refer to Minimum
power supply voltage on page 139.
Ex d: RL [Ω] ≤ ((Uext -13.5 V)/22 mA). For more data, refer to Minimum power supply
voltage on page 139.
Cable entry M20×1.5; ½ NPT
Cable gland Standard: none
Options: M20×1.5 (cable diameter (non-Ex / Ex i: 6...7.5 mm / 0.24...0.30¨;
Ex d: 6...10 mm / 0.24...0.39¨); others are available on request
Signal cable – remote version None for non-Ex devices (4-wire shielded cable of max. length 100 m / 328 ft to be
supplied by the customer). Supplied with all Ex-approved devices. For more data,
refer to Remote device data on page 58
Cable entry capacity (terminal) 0.5…2.5 mm²

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OPTIFLEX 2200 C/F TECHNICAL DATA 8

Input and output


Measured variable Time between the emitted and received signal
Current output / HART®
HART
Output signal 4…20 mA HART® or 3.8…20.5 mA acc. to NAMUR NE 43 1
Resolution ±3 µA
Temperature drift (analog) Typically 50 ppm/K
Temperature drift (digital) Max. ±15 mm for the full temperature range
Error signal options High: 22 mA; Low: 3.6 mA acc. to NAMUR NE 43; Hold (frozen value – not available if
the output agrees with NAMUR NE 43 or the device is approved for safety-related
systems (SIL))
PROFIBUS PA
Type PROFIBUS MBP interface that agrees with IEC 61158-2 with 31.25 kbit/s; voltage
mode (MBP = Manchester-Coded, Bus-Powered)
Function blocks 1 × Physical Block, 1 × Level Transducer Block, 4 × Analog Input Function Blocks
Device power supply 9...32 VDC – bus powered; no additional power supply required
Polarity sensitivity No
Basic current 15 mA
FOUNDATION™
FOUNDATION fieldbus
Physical layer FOUNDATION™ fieldbus protocol that agrees with IEC 61158-2 and FISCO model
Communication standard H1
ITK version 6.1
Function blocks 1 × Resource Block (RB), 3 × Transducer Blocks (TB), 3 × Analog Input Blocks (AI),
1 x Proportional Integral Derivative Block (PID)
Analog Input Block: 30 ms
Proportional Integral Derivative Block: 40 ms
Device power supply Not intrinsically safe: 9...32 VDC
Intrinsically safe: 9...24 VDC
Basic current 14 mA
Maximum error current FDE 20.5 mA (= basic current + error current = 14 mA + 6.5 mA)
Polarity sensitivity No
Minimum cycle time 250 ms
Output data Level, distance, ullage conversion, level conversion
Input data None
Link Active Scheduler Supported

Display and user interface


User interface options LCD display (128 × 64 pixels in 8-step greyscale with 4-button keypad)
Languages 9 languages are available: English, German, French, Italian, Spanish, Portuguese,
Japanese, Chinese (simplified) and Russian

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

Approvals and certification


CE The device meets the essential requirements of the EU Directives. The
manufacturer certifies successful testing of the product by applying the CE
marking.
For more data about the EU Directives and European Standards related to this
device, refer to the EU Declaration of Conformity. You can find this documentation
on the DVD-ROM supplied with the device or it can be downloaded free of charge
from the website (Download Center).
Vibration resistance EN 60721-3-4 (1...9 Hz: 3 mm / 10...200 Hz:1g; 10g shock ½sinus: 11 ms)
For coaxial probes:
<2 m / 6.56 ft, 0.5g or category 4M3 according to EN 60721-3-4
<6 m / 19.68 ft, 0.5g or category 4M1 according to EN 60721-3-4
Conformity to sanitary FDA 21 CFR 177.2600
regulations
(for hygienic probe options only) Regulation (EC) No 1935/2004, Commission Regulation (EC) No 2023/2006,
Commission Regulation (EU) No 10/2011
Explosion protection
ATEX (Ex ia, Ex d or Ex tb) Compact version
DEKRA 11ATEX0166 X
II 1/2 G, 2 G Ex ia IIC T6...T2 Ga/Gb or Ex ia IIC T6...T2 Gb;
II 1/2 D, 2 D Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db;
II 1/2 G, 2 G Ex d ia IIC T6...T2 Ga/Gb or Ex d ia IIC T6...T2 Gb;
II 1/2 D, 2 D Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db
Remote version, transmitter
II 2 G Ex ia [ia Ga] IIC T6...T4 Gb;
II 2 D Ex ia [ia Da] IIIC T90°C Db;
II 2 G Ex d ia [ia Ga] IIC T6...T4 Gb;
II 2 D Ex ia tb [ia Da] IIIC T90°C Db
Remote version, sensor
II 1/2 G, 2 G Ex ia IIC T6...T2 Ga/Gb or Ex ia IIC T6...T2 Gb;
II 1/2 D, 2 D Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db
ATEX (Ex ic) Compact version
DEKRA 13ATEX0051 X
II 3 G Ex ic IIC T6...T2 Gc;
II 3 D Ex ic IIIC T90°C Dc
Remote version, transmitter
II 3 G Ex ic [ic] IIC T6...T4 Gc;
II 3 D Ex ic [ic] IIIC T90°C Dc
Remote version, sensor
II 3 G Ex ic IIC T6...T2 Gc;
II 3 D Ex ic IIIC T90°C Dc

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OPTIFLEX 2200 C/F TECHNICAL DATA 8

IECEx Compact version


IECEx DEK 11.0060 X
Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;
Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc;
Ex d ia IIC T6...T2 Ga/Gb or Ex d ia IIIC T6...T2 Gb;
Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db
Remote version, transmitter
Ex ia [ia Ga] IIC T6…T4 Gb or Ex ic [ic] IIC T6…T4 Gc;
Ex ia [ia Da] IIIC T90°C Db or Ex ic [ic] IIIC T90°C Dc;
Ex d ia [ia Ga] IIC T6...T4 Gb;
Ex ia tb [ia Da] IIIC T90°C Db
Remote version, sensor
Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;
Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc
cFMus – Dual Seal-approved NEC 500 (Division ratings)
(pending for hygienic probe
options) XP-AIS / Cl. I / Div. 1 / Gr. ABCD / T6–T1;
DIP / Cl. II, III / Div. 1 / Gr. EFG / T90°C;
IS / Cl. I, II, III / Div. 1 / Gr. ABCDEFG / T6–T1;
NI / Cl. I / Div. 2 / Gr. ABCD / T6–T1
NEC 505 and NEC 506 (Zone ratings)
Cl. I / Zone 0 / AEx d [ia] / IIC / T6–T1;
Cl. I / Zone 0 / AEx ia / IIC / T6–T1;
Cl. I / Zone 2 / AEx nA / IIC / T6–T1;
Cl. I / Zone 2 / AEx ic / IIC / T6–T1 FISCO;
Zone 20 / AEx ia / IIIC / T90°C;
Zone 20 / AEx tb [ia] / IIIC / T90°C
Hazardous (Classified) Locations, indoor/outdoor Type 4X and 6P, IP66, Dual Seal
CEC Section 18 (Zone ratings)
Cl. I, Zone 0, Ex d [ia], IIC, T6–T1;
Cl. I, Zone 0, Ex ia, IIC, T6–T1;
Cl. I, Zone 2, Ex nA, IIC, T6–T1;
Cl. I, Zone 2, Ex ic, IIC, T6–T1 FISCO
CEC Section 18 and Annex J (Division ratings)
XP-AIS / Cl. I / Div. 1 / Gr. BCD / T6–T1;
DIP / Cl. II, III / Div. 1 / Gr. EFG / T90°C;
IS / Cl. I, II, III / Div. 1 / Gr. ABCDEFG / T6–T1;
NI / Cl. I / Div. 2 / Gr. ABCD / T6–T1
NEPSI Ex ia IIC T2~T6 Gb or Ex ia IIC T2~T6 Ga/Gb DIP A20/A21 TA T90°C IP6X;
(not available for hygienic probe
options) Ex d ia IIC T2~T6 Gb or Ex d ia IIC T2~T6 Ga/Gb DIP A20/A21 TA T90°C IP6X

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

DNV / INMETRO Compact version


DNV 13.0142 X
(not available for hygienic probe Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;
options) Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc;
Ex d ia IIC T6...T2 Ga/Gb or Ex d ia IIIC T6...T2 Gb;
Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db
Remote version, transmitter
Ex ia [ia Ga] IIC T6…T4 Gb or Ex ic [ic] IIC T6…T4 Gc;
Ex ia [ia Da] IIIC T90°C Db or Ex ic [ic] IIIC T90°C Dc;
Ex d ia [ia Ga] IIC T6...T4 Gb;
Ex ia tb [ia Da] IIIC T90°C Db
Remote version, sensor
Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;
Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc
Other standards and approvals
SIL Compact version only: SIL 2 – certified according to all the requirements in
– only for 4...20 mA output EN 61508 (Full Assessment) and for high/low demand mode operation. HFT=0,
SFF=94.3% (for non-Ex / Ex i devices) or 92.1% (for Ex d devices), type B device
EMC Electromagnetic Compatibility (EMC) directive. The device agrees with this directive
and its related standard if:
– the device has a coaxial probe or
– the device has a single / double probe that is installed in a metallic tank.
For more data, refer to Electromagnetic compatibility on page 8.
SIL 2-approved devices agree with EN 61326-3-1 and EN 61326-3-2.
NAMUR NAMUR NE 21 Electromagnetic Compatibility (EMC) of Industrial Process and
Laboratory Control Equipment
NAMUR NE 43 Standardization of the Signal Level for the Failure Information of
Digital Transmitters
NAMUR NE 53 Software and Hardware of Field Devices and Signal Processing
Devices with Digital Electronics
NAMUR NE 107 Self-Monitoring and Diagnosis of Field Devices
CRN This certification is applicable for all Canadian provinces and territories. For more
data, refer to the website.
Construction code On request: NACE MR0175 / ISO 15156; NACE MR0103
1 HART® is a registered trademark of the HART Communication Foundation

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OPTIFLEX 2200 C/F TECHNICAL DATA 8

Probe options
Single cable Single rod Single cable Single cable
Ø2 mm / 0.08¨ Ø8 mm / 0.32¨ Ø4 mm / 0.16¨ Ø8 mm / 0.32¨

Measuring system
Application Liquids Liquids and solids Solids
Measuring range 1...40 m / Single-piece probe Liquids: 1...40 m /
3.28...131.23 ft (liquid, solids and 1...40 m / 3.28...131.23 ft
hygienic 3.28...131.23 ft
applications): Solids:
1...4 m / 1...20 m /
3.28...13.12 ft 3.28...65.62 ft
Segmented probe
(liquids): 1...6 m /
3.28...19.69 ft
Dead zone This depends on the type of probe. For more data, refer to "Measurement limits" in
this chapter.

Measuring accuracy
Accuracy (in direct mode) Standard (liquids and solids):
±10 mm / ±0.4¨, when distance ≤ 10 m / 33 ft;
±0.1% of measured distance, when distance > 10 m / 33 ft
Optional (liquids and solids):
±3 mm / ±0.1¨, when distance ≤ 10 m / 33 ft;
±0.03% of measured distance, when distance > 10 m / 33 ft
Accuracy (in TBF mode) ±20 mm / ±0.8¨
Resolution 1 mm / 0.04¨
Repeatability ±1 mm / ±0.04¨
Maximum rate of change at 4 mA 10 m/min / 32.8 ft/min

Operating conditions
Min./Max. temperature at the -50…+300°C / -50…+150°C / -50…+150°C / -58…+302°F
process connection (also -58…+572°F -58…+302°F
depends on the temperature (Hygienic
limits of the gasket material. applications:
Refer to "Materials" in this table.) -45…+150°C /
-49…+302°F)
Pressure -1…40 barg / -14.5…580 psig
Viscosity (liquids only) 10000 mPa·s / 10000 cP
Dielectric constant ≥ 1.8 in direct mode; ≥ 1.1 in TBF mode

Materials
Probe Stainless steel Stainless steel Stainless steel (1.4401 / 316)
(1.4404 / 316L); (1.4404 / 316L);
HASTELLOY® PVDF (Ø16 mm /
C-22® (2.4602) 0.64¨ PVDF sheath)

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

Single cable Single rod Single cable Single cable


Ø2 mm / 0.08¨ Ø8 mm / 0.32¨ Ø4 mm / 0.16¨ Ø8 mm / 0.32¨
Gasket (process seal) FKM/FPM FKM/FPM FKM/FPM (-40…+150°C / -40…+302°F);
(-40…+300°C / (-40…+150°C / Kalrez® 6375 (-20…+150°C /
-40…+572°F); -40…+302°F); -4…+302°F); EPDM (-50...+150°C /
Kalrez® 6375 Kalrez® 6375( -58...+302°F) 1
(-20…+300°C / -20…+150°C /
-4…+572°F); -4…+302°F);
EPDM EPDM
(-50...+250°C / (-50...+150°C /
-58...+482°F) 1 -58...+302°F)

For hygienic
applications only:
FKM/FPM
(-20…+150°C /
-4…+302°F);
EPDM
(-45...+150°C /
-49...+302°F)
Also applicable to
CIP and SIP cycles
1
Process connection Stainless steel Stainless steel (1.4404 / 316L)
(1.4404 / 316L);
HASTELLOY®
C-22® (2.4602)
Other wetted parts PTFE, PEEK PTFE PTFE
Surface roughness of metallic — For hygienic —
wetted parts applications only:
Ra <0.76 µm

Process connections
Thread For more data on options, refer to Order code on page 174
Flange For more data on options, refer to Order code on page 174
Hygienic — For more data on —
options, refer to
Order code on
page 174,
"Hygienic" table
1 Kalrez® is a registered trademark of DuPont Performance Elastomers L.L.C.

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OPTIFLEX 2200 C/F TECHNICAL DATA 8

Double cable Double rod Coaxial


2 × Ø4 mm / 0.16¨ 2 × Ø8 mm / 0.32¨ Ø22 mm / 0.87¨

Measuring system
Application Liquids
Measuring range 1...28 m / 3.28...91.86 ft 1...4 m / 3.3...13.12 ft 0.6...6 m / 1.97...19.69 ft
Dead zone This depends on the type of probe. For more data, refer to "Measurement limits" in
this chapter.

Measuring accuracy
Accuracy (in direct mode) Standard (liquids and solids):
±10 mm / ±0.4¨, when distance ≤ 10 m / 33 ft;
±0.1% of measured distance, when distance > 10 m / 33 ft
Optional (liquids and solids):
±3 mm / ±0.1¨, when distance ≤ 10 m / 33 ft;
±0.03% of measured distance, when distance > 10 m / 33 ft
Accuracy (in TBF mode) ±20 mm / ±0.8¨
Resolution 1 mm / 0.04¨
Repeatability ±1 mm / ±0.04¨
Maximum rate of change at 4 mA 10 m/min / 32.8 ft/min

Operating conditions
Min./Max. temperature at the -50…+150°C / -58…+302°F
process connection (also
depends on the temperature
limits of the gasket material.
Refer to "Materials" in this table.)
Pressure -1…40 barg / -14.5…580 psig
Viscosity (liquids only) 10000 mPa·s / 10000 cP 1500 mPa·s / 1500 cP 500 mPa·s / 500 cP
Dielectric constant ≥ 1.6 in direct mode ≥ 1.4 in direct mode
≥ 1.1 in TBF mode

Materials
Probe Stainless steel Stainless steel
(1.4404 / 316L) (1.4401 / 316);
HASTELLOY®
C-22® (2.4602)
Gasket (process seal) FKM/FPM (-40…+150°C / -40…+302°F); Kalrez® 6375 (-20…+150°C / -4…+302°F);
EPDM (-50...+150°C / -58...+302°F) 1
Process connection Stainless steel (1.4404 / 316L) Stainless steel
(1.4404 / 316L);
HASTELLOY® C-22®
(2.4602)
Other wetted parts PTFE, FEP PTFE PTFE

Process connections
Thread For more data on options, refer to Order code on page 174
Flange For more data on options, refer to Order code on page 174
1 Kalrez® is a registered trademark of DuPont Performance Elastomers L.L.C.

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

Process connection options: flange facing finish


Type (flange facing) Flange facing finish, Ra (min...max)

[µm] [µin – AARH]

EN 1092-1
B1, E or F 3.2…12.5 125…500
B2, C or D 0.8…3.2 32…125

ASME B16.5
RF, FF, LF or LM 3.2...6.3 125...250
LG, LT, SF, ST or SM ≤ 3.2 ≤ 125
RJ ≤ 1.6 ≤ 63

JIS B2220
RF 3.2...6.3 125...250

ISO 2852 / DIN 32676 (Tri-Clamp®)


— ≤ 0.76 30

DIN 11851
— ≤ 0.76 30

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OPTIFLEX 2200 C/F TECHNICAL DATA 8

8.3 Minimum power supply voltage


Use these graphs to find the minimum power supply voltage for a given current output load.

Non-Ex and Hazardous Location approved (Ex i / IS) devices

Figure 8-2: Minimum power supply voltage for an output of 22 mA at the terminal (Non-Ex and Hazardous Location
approval (Ex i / IS))
X: Power supply U [VDC]
Y: Current output load RL [Ω]

Hazardous Location (Ex d / XP/NI) approved devices

Figure 8-3: Minimum power supply voltage for an output of 22 mA at the terminal (Hazardous Location approval (Ex d /
XP/NI))
X: Power supply U [VDC]
Y: Current output load RL [Ω]

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

8.4 Pressure / flange temperature graph for probe selection


Make sure that the transmitters are used within their operating limits. Obey the temperature
limits of the process seal and the flange.

Figure 8-4: Pressure/temperature graph for probe selection in °C and barg

Figure 8-5: Pressure/temperature graph for probe selection in °F and psig


1 Process pressure, Ps [barg]
2 Process connection temperature, T [°C]
3 Process pressure, Ps [psig]
4 Process connection temperature, T [°F]
5 All probes
6 High-Temperature (HT) version of the Ø2 mm / 0.08¨ single cable probe

WARNING!
The minimum and maximum process connection temperature and the minimum and maximum
process pressure also depends on the gasket material selected. Refer to "Pressure and
temperature ranges" on page 19.

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INFORMATION!
CRN CERTIFICATION
There is a CRN certification option for devices with process connections that agree with ASME
standards. This certification is necessary for all devices that are installed on a pressure vessel
and used in Canada. 1¨ and 1½¨ ASME flanges are not available for CRN-approved devices.

ASME flanges for CRN-approved devices

Figure 8-6: Pressure / temperature rating (ASME B16.5), flange and threaded connections, in °C and barg

Figure 8-7: Pressure / temperature rating (ASME B16.5), flange and threaded connections, in °F and psig
1 p [barg]
2 T [°C]
3 p [psig]
4 T [°F]
5 Flange connection, Class 150 / Threaded connections, NPT: All probes
6 Flange connection, Class 300 / Threaded connections, NPT: All probes
7 Flange connection, Class 300 / Threaded connections, NPT: High-Temperature (HT) version of the Ø2 mm / 0.08¨ single
cable probe
8 Flange connection, Class 150 / Threaded connections, NPT: High-Temperature (HT) version of the Ø2 mm / 0.08¨ single
cable probe

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

8.5 Measurement limits


Double cable and double rod probes

Figure 8-8: Measurement limits


1 Device with a double cable probe
2 Device with a double rod probe
3 Top dead zone: Top part of the probe where measurement is not possible
4 Top non-linearity zone: Top part of the probe with a lower accuracy of ±30 mm / ±1.18¨
5 Bottom non-linearity zone: Bottom part of the probe with a lower accuracy of ±30 mm / ±1.18¨
6 Bottom dead zone: Bottom part of the probe where measurement is not possible
7 Gas (Air)
8 Product
9 L, Probe length
10 Tank Height
11 Minimum distance from the probe to a metallic tank wall: Double cable or double rod probes = 100 mm / 4¨

Measurement limits (dead zone) in mm and inches


Probes εr = 80 εr = 2.5

Top 3 Bottom 6 Top 3 Bottom 6

[mm] [inches] [mm] [inches] [mm] [inches] [mm] [inches]


Double cable 1 120 4.72 20 0.78 120 4.72 150 5.91
Double rod 120 4.72 20 0.78 120 4.72 150 5.91
1 If the cable probe does not have a counterweight, speak or write to your local supplier for more data

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Measurement limits (non-linearity zone) in mm and inches


Probes εr = 80 εr = 2.3

Top 4 Bottom 5 Top 4 Bottom 5

[mm] [inches] [mm] [inches] [mm] [inches] [mm] [inches]


Double cable 1 0 0 0 0 0 0 10 0.39
Double rod 0 0 0 0 0 0 10 0.39
1 If the cable probe does not have a counterweight, speak or write to your local supplier for more data

80 is εr of water; 2.5 is εr of oil

Menu item 2.3.2 BLOC. DIST. is set at the factory to 200 mm / 7.87¨, which is higher than or equal
to the largest dead zone. This value agrees with the minimum dielectric constant at which the
device can measure the level of a product. You can adjust 2.3.2 BLOC. DIST. to agree with the
dead zone (for this data, refer to the measurement limits table). For more data about the menu
item, refer to Function description on page 82.

INFORMATION!
The values in the tables are correct when the Snapshot function is on. If the snapshot function is
not on, then the values for the dead zones and the non-linearity zones increase.

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

Single cable and single rod probes

Figure 8-9: Measurement limits


1 Device with a single cable probe
2 Device with a single rod probe
3 Top dead zone: Top part of the probe where measurement is not possible
4 Top non-linearity zone: Top part of the probe with a lower accuracy of ±30 mm / ±1.18¨
5 Bottom non-linearity zone: Bottom part of the probe with a lower accuracy of ±30 mm / ±1.18¨
6 Bottom dead zone: Bottom part of the probe where measurement is not possible
7 Gas (Air)
8 Product
9 L, Probe length
10 Tank Height
11 Minimum distance from the probe to a metallic tank wall: Single cable or single rod probes = 300 mm / 12¨

Measurement limits (dead zone) in mm and inches


Probes εr = 80 εr = 2.5

Top 3 Bottom 6 Top 3 Bottom 6

[mm] [inches] [mm] [inches] [mm] [inches] [mm] [inches]


Ø2 mm / 0.08¨ single 120 4.72 200 7.87 120 4.72 240 9.45
cable 1
4 mm / 0.16¨ single 120 4.72 200 7.87 120 4.72 240 9.45
cable 1
Ø8 mm / 0.32¨ single 120 4.72 20 0.79 120 4.72 120 4.72
cable, type 1 2
Ø8 mm / 0.32¨ single 120 4.72 270 10.63 120 4.72 340 13.39
cable, type 2 3
Single rod 120 4.72 20 0.79 120 4.72 120 4.72
1 If the cable probe does not have a counterweight, speak or write to your local supplier for more data
2 When the probe has the Ø12×100 mm (Ø0.5¨×3.9¨) counterweight option. If the cable probe does not have a counter-
weight, speak or write to your local supplier for more data.
3 When the probe has the Ø38×245 mm (Ø1.5¨×9.6¨) counterweight option. If the cable probe does not have a counter-
weight, speak or write to your local supplier for more data.

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Measurement limits (non-linearity zone) in mm and inches


Probes εr = 80 εr = 2.5

Top 4 Bottom 5 Top 4 Bottom 5

[mm] [inches] [mm] [inches] [mm] [inches] [mm] [inches]


Ø2 mm / 0.08¨ single 0 0 0 0 0 0 0 0
cable 1
Ø4 mm / 0.16¨ single 0 0 0 0 0 0 0 0
cable 1
Ø8 mm / 0.32¨ single 50 1.97 0 0 0 0 0 0
cable, type 1 2
Ø8 mm / 0.32¨ single 50 1.97 0 0 0 0 0 0
cable, type 2 3
Single rod 50 1.97 0 0 0 0 0 0
1 If the cable probe does not have a counterweight, speak or write to your local supplier for more data
2 When the probe has the Ø12×100 mm (Ø0.5¨×3.9¨) counterweight option. If the cable probe does not have a counter-
weight, speak or write to your local supplier for more data.
3 When the probe has the Ø38×245 mm (Ø1.5¨×9.6¨) counterweight option. If the cable probe does not have a counter-
weight, speak or write to your local supplier for more data.

80 is εr of water; 2.5 is εr of oil

Menu item 2.3.2 BLOC. DIST. is set at the factory to to 250 mm / 9.84¨ (single rod probe option) or
350 mm / 13.78¨ (single cable probe options), which is higher than or equal to the largest dead
zone. This value agrees with the minimum dielectric constant at which the device can measure
the level of a product. You can adjust 2.3.2 BLOC. DIST. to agree with the dead zone (for this data,
refer to the measurement limits table). For more data about the menu item, refer to Function
description on page 82.

INFORMATION!
The values in the tables are correct when the Snapshot function is on. If the snapshot function is
not on, then the values for the dead zones and the non-linearity zones increase.

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

Coaxial probe

Figure 8-10: Measurement limits


1 Device with a coaxial probe
2 Top dead zone: Top part of the probe where measurement is not possible
3 Top non-linearity zone: Top part of the probe with a lower accuracy of ±30 mm / ±1.18¨
4 Bottom non-linearity zone: Bottom part of the probe with a lower accuracy of ±30 mm / ±1.18¨
5 Bottom dead zone: Bottom part of the probe where measurement is not possible
6 Gas (Air)
7 Product
8 L, Probe length
9 Tank Height
10 Minimum distance from the probe to a metallic tank wall: Coaxial probe = 0 mm / 0¨

Measurement limits (dead zone) in mm and inches


Probe εr = 80 εr = 2.5

Top 2 Bottom 5 Top 2 Bottom 5

[mm] [inches] [mm] [inches] [mm] [inches] [mm] [inches]


Coaxial 65 2.56 20 0.79 65 2.56 20 0.79

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Measurement limits (non-linearity zone) in mm and inches


Probe εr = 80 εr = 2.5

Top 3 Bottom 4 Top 3 Bottom 4

[mm] [inches] [mm] [inches] [mm] [inches] [mm] [inches]


Coaxial 0 0 0 0 0 0 0 0

80 is εr of water; 2.5 is εr of oil

Menu item 2.3.2 BLOC. DIST. is set at the factory to 100 mm / 3.94¨ which is higher than or equal
to the largest dead zone. This value agrees with the minimum dielectric constant at which the
device can measure the level of a product. You can adjust 2.3.2 BLOC. DIST. to agree with the
dead zone (for this data, refer to the measurement limits table). For more data about the menu
item, refer to Function description on page 82.

INFORMATION!
The values in the tables are correct when the Snapshot function is on. If the snapshot function is
not on, then the values for the dead zones and the non-linearity zones increase.

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

8.6 Dimensions and weights


Housing dimensions

Figure 8-11: Housing dimensions


1 Housing options. From left to right: compact converter with horizontal housing, compact converter with vertical hous-
ing, and remote converter (top) and probe housing (bottom)
2 Process connection options. From left to right: threaded connection for Ø2 mm / 0.08¨ single cable probe, flange con-
nection for Ø2 mm / 0.08¨ single cable probe, high-temperature (HT) threaded connection for Ø2 mm / 0.08¨ single ca-
ble probe, HT flange connection for Ø2 mm / 0.08¨ single cable probe, threaded connection for Ø8 mm / 0.32¨ single
cable probe, flange connection for Ø8 mm / 0.32¨ single cable probe, flange connection for other probes, threaded con-
nection for other probes, hygienic connection for single rod probe (single-piece)
3 Probe options. From left to right: Ø2 mm / 0.08¨ single cable probe, Ø8 mm / 0.32¨ single cable probe, Ø4 mm / 0.16¨
single cable probe, double rod probe, Ø4 mm / 0.16¨ double cable probe and coaxial (single-piece or segmented)
probe, single rod (single-piece or segmented) probe

INFORMATION!
All housing covers have bayonet connectors unless it is an explosion-proof (XP / Ex d-approved)
device. The terminal compartment cover for explosion-proof devices has a thread with a flame
path.

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Housing options: Dimensions in mm


Dimensions Compact – horizontal Compact – vertical Remote
[mm]
Non-Ex / Ex d / XP Non-Ex / Ex d / XP Non-Ex / Ex d / XP
Ex i / IS Ex i / IS Ex i / IS
a 191 258 147 210 104 104
b 175 175 218 218 142 142
c 127 127 127 127 129 129
d — — — — 195 195
e — — — — 146 209
f — — — — 100 100
g — — — — 130 130

Housing options: Dimensions in inches


Dimensions Compact – horizontal Compact – vertical Remote
[inches]
Non-Ex / Ex d / XP Non-Ex / Ex d / XP Non-Ex / Ex d / XP
Ex i / IS Ex i / IS Ex i / IS
a 7.5 10.2 5.79 8.27 4.09 4.09
b 6.89 6.89 8.23 8.23 5.59 5.59
c 5.00 5.00 5.00 5.00 5.08 5.08
d — — — — 7.68 7.68
e — — — — 5.75 8.23
f — — — — 3.94 3.94
g — — — — 5.12 5.12

Process connection and probe options: Dimensions in mm


Dimensions Probes with threaded connections Probes with flange connections
[mm]
Ø2 mm HT Ø8 mm Other Ø2 mm HT Ø8 mm Other
single Ø2 mm single probes single Ø2 mm single probes
cable single cable cable single cable
probe cable probe probe cable probe
probe probe
h 43 204 95 45 61 221 127 73
L For more data, refer to "Single probes" and "Double and coaxial probes" in this section.

Process connection and probe options: Dimensions in inches


Dimensions Probes with threaded connections Probes with flange connections
[inches]
Ø0.08¨ HT Ø0.08¨ Ø0.32¨ Other Ø0.08¨ HT Ø0.08¨ Ø0.32¨ Other
single single single probes single single single probes
cable cable cable cable cable cable
probe probe probe probe probe probe
h 1.69 8.03 3.74 1.77 2.40 8.70 5.00 2.87
L For more data, refer to "Single probes" and "Double and coaxial probes" in this section.

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

METAGLAS® option

Figure 8-12: Secondary METAGLAS® seal option


1 Optional METAGLAS® (dual process sealing system for dangerous products)

Special option: Dimensions and weights in mm and kg


Options Dimensions [mm] Weights [kg]

a b
METAGLAS® 43 Ø58 0.83

Special option: Dimensions and weights in inches and lb


Options Dimensions [inches] Weights [lb]

a b
METAGLAS® 1.7 Ø2.3 1.82

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Weather protection option (vertical signal converters – for the compact version only)

Figure 8-13: Weather protection option for vertical signal converter versions (compact version only)
1 Non-Ex / Ex i / IS: Rear view (with weather protection closed)
2 Non-Ex / Ex i / IS: Right side (with weather protection closed)
3 Non-Ex / Ex i / IS: Front view (with weather protection closed)
4 Ex d / XP: Rear view (with weather protection closed)
5 Ex d / XP: Right side (with weather protection closed)
6 Ex d / XP: Front view (with weather protection closed)

Dimensions and weights in mm and kg


Weather protection Version Dimensions [mm] Weights [kg]

a b c d
Vertical signal converter Non-Ex / Ex i / IS 241 118 96 77 1.3
Ex d / XP 241 118 166 77 1.5

Dimensions and weights in inches and lb


Weather protection Version Dimensions [mm] Weights [kg]

a b c d
Vertical signal converter Non-Ex / Ex i / IS 9.5 4.6 3.8 3.0 2.9
Ex d / XP 9.5 4.6 6.5 3.0 3.3

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

Weather protection option (horizontal signal converters – for the compact version only)

Figure 8-14: Weather protection option for horizontal signal converter versions (compact version only)
1 Non-Ex / Ex i / IS: Front view (with weather protection closed)
2 Non-Ex / Ex i / IS: Left side (with weather protection closed)
3 Non-Ex / Ex i / IS: Rear view (with weather protection closed)
4 Ex d / XP: Front view (with weather protection closed)
5 Ex d / XP: Left side (with weather protection closed)
6 Ex d / XP: Rear view (with weather protection closed)

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Dimensions and weights in mm and kg


Weather protection Version Dimensions [mm] Weights [kg]

a b c d
Horizontal signal converter Non-Ex / Ex i / IS 243 118 96 77 1.3
Ex d / XP 243 118 166 77 1.5

Dimensions and weights in inches and lb


Weather protection Version Dimensions [inches] Weights [lb]

a b c d
Horizontal signal converter Non-Ex / Ex i / IS 9.6 4.6 3.8 3.0 2.9
Ex d / XP 9.6 4.6 6.5 3.0 3.3

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

Single probes

Figure 8-15: Single probe options


1 Single rod Ø8 mm / Ø0.32¨ (thread, flange and hygienic versions – the segmented probe option is shown on the right
side)
2 Single cable Ø2 mm / Ø0.08¨ (thread and flange versions)
3 Single cable Ø4 mm / Ø0.16¨ (thread and flange versions)
4 Single cable Ø8 mm / Ø0.32¨ (thread and flange versions – an alternative counterweight is shown on the right side)

INFORMATION!
Probe length, L, includes the length of the counterweight.

A wide range of counterweights and anchoring solutions are available. For dimensional data,
refer to the pages that follow. For installation data, refer to How to attach probes to the bottom
of the tank on page 26.

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Single probes: Dimensions in mm


Probes Dimensions [mm]

L min. L max. m t
Single rod Ø8 mm 1 1000 2 4000 — —
Single rod Ø8 mm (segmented) 3 1000 2 6000 — —
Single cable Ø2 mm 1000 2 40000 100 Ø14
Single cable Ø4 mm 1000 2 40000 100 Ø20
Single cable Ø8 mm, type 1 1000 2 40000 100 Ø12
Single cable Ø8 mm, type 2 1000 2 40000 245 Ø38
1 A device with this probe option must be assembled on site. For the assembly procedure, refer to "How to assemble the single rod probe
(single-piece probe)" in the Installation chapter.
2 A shorter probe length is available on request
3 The length of each segment is 700 mm. The length of each union nut between segments is 30 mm. A device with this probe option must
be assembled on site. For the assembly procedure, refer to "How to assemble the single rod probe (segmented probe)" in the Instal-
lation chapter.

Single probes: Dimensions in inches


Probes Dimensions [inches]

L min. L max. m t
Single rod Ø0.32¨ 1 39 2 158 — —
Single rod Ø0.32¨ (segmented) 3 39 2 236 — —
Single cable Ø0.08 39 2 1575 3.9 Ø0.6
Single cable Ø0.16¨ 39 2 1575 3.9 Ø0.8
Single cable Ø0.32¨, type 1 39 2 1575 3.9 Ø0.5
Single cable Ø0.32¨, type 2 39 2 1575 9.6 Ø1.5
1 A device with this probe option must be assembled on site. For the assembly procedure, refer to "How to assemble the single rod probe
(single-piece probe)" in the Installation chapter.
2 A shorter probe length is available on request
3 The length of each segment is 27.6¨. The length of each union nut between segments is 1.2¨. A device with this probe option must be
assembled on site. For the assembly procedure, refer to "How to assemble the single rod probe (segmented probe)" in the Installation
chapter.

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

Double and coaxial probes

q q

Figure 8-16: Double and coaxial probe options


1 Double rod Ø8 mm / Ø0.32¨ (thread and flange versions)
2 Double cable Ø4 mm / Ø0.16¨ (thread and flange versions)
3 Coaxial Ø22 mm / Ø0.87¨ (thread and flange versions)
4 Coaxial Ø22 mm / Ø0.87¨ (segmented version)

INFORMATION!
Probe length, L, includes the length of the counterweight.

A wide range of counterweights and anchoring solutions are available. For dimensional data,
refer to the pages that follow. For installation data, refer to How to attach probes to the bottom
of the tank on page 26.

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Double probes: Dimensions in mm


Probes Dimensions [mm]

L min. L max. q t
Double rod Ø8 mm 1000 1 4000 — 25
Double cable Ø4 mm 1000 1 28000 60 Ø38
Coaxial Ø22 mm 600 1 6000 — —
Coaxial Ø22 mm (segmented) 2 600 1 6000 — Ø28
1 A shorter probe length is available on request
2 The length of each segment is 700 mm. A device with this probe option must be assembled on site. For the assembly procedure, refer
to "How to assemble the segmented coaxial probe" in the Installation chapter.

Double probes: Dimensions in inches


Probes Dimensions [inches]

L min. L max. q t
Double rod Ø0.32¨ 39 1 158 — 1.0
Double cable Ø0.16¨ 39 1 1102 2.4 Ø1.5
Coaxial Ø0.87¨ 24 1 236 — —
Coaxial Ø0.87¨ (segmented) 2 24 1 236 — Ø1.1
1 A shorter probe length is available on request
2 The length of each segment is 27.6¨. A device with this probe option must be assembled on site. For the assembly procedure, refer to
"How to assemble the segmented coaxial probe" in the Installation chapter.

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

Probe end options for cable probes: single cable Ø4 mm / 0.16¨

1 2 3 4 5 6
n n
n
n v
t t n
t

t
Figure 8-17: Probe end options for cable probes: single cable Ø4 mm / 0.16¨
1 Standard counterweight
2 Threaded end
3 Crimped end
4 Open end
5 Turnbuckle
6 Chuck

Dimensions in mm
Probe end type Dimensions [mm]

n t v
Counterweight 100 Ø20 —
Threaded end 70 M8 —
Crimped end 55 Ø8 —
Open end — — —
Turnbuckle 172 1 11 Ø6
Chuck 300 — —
1 Minimum length

Dimensions in inches
Probe end type Dimensions [inches]

n t v
Counterweight 3.9 Ø0.8 —
Threaded end 2.8 M8 —
Crimped end 2.2 Ø0.3 —
Open end — — —
Turnbuckle 6.8 1 0.4 Ø0.2
Chuck 11.8 — —
1 Minimum length

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Probe end options for cable probes: single cable Ø8 mm / 0.32¨

1 2 3 4 5 6 7
p
p p
p w p
t t p t
v t

Figure 8-18: Probe end options for cable probes: single cable Ø8 mm / 0.32¨
1 Standard counterweight 1
2 Standard counterweight 2
3 Turnbuckle
4 Chuck
5 Threaded end
6 Crimped end
7 Open end

Dimensions in mm
Probe end type Dimensions [mm]

p t v w
Counterweight 1 100 Ø12 — —
Counterweight 2 245 Ø38 — —
Turnbuckle 293 1 14 Ø12 —
Chuck 300 — — —
Threaded end 132 M12 — 30
Crimped end 100 Ø12 — —
Open end — — — —
1 Minimum length

Dimensions in inches
Probe end type Dimensions [inches]

p t v w
Counterweight 1 3.9 Ø0.5 — —
Counterweight 2 9.6 Ø1.5 — —
Turnbuckle 11.5 1 0.6 Ø0.5 —
Chuck 11.8 — — —
Threaded end 5.2 M12 — 1.2
Crimped end 3.9 Ø0.5 — —
Open end — — — —
1 Minimum length

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8 TECHNICAL DATA OPTIFLEX 2200 C/F

Probe end options for cable probes: double cable Ø4 mm / 0.16¨

q
t
q
t
r r
s
q s v

t w w

Figure 8-19: Probe end options for cable probes: double cable Ø4 mm / 0.16¨
1 Standard counterweight
2 Threaded end
3 Turnbuckle

Dimensions in mm
Probe end type Dimensions [mm]

q r s t v w
Counterweight 60 — — Ø38 — —
Threaded end 60 157 70 Ø38 — M8
Turnbuckle 60 289 ±46 172 1 Ø38 Ø6 11
1 Minimum length

Dimensions in inches
Probe end type Dimensions [inches]

q r s t v w
Counterweight 2.4 — — Ø1.5 — —
Threaded end 2.4 6.2 2.8 Ø1.5 — M8
Turnbuckle 2.4 11.4 ±1.8 6.8 1 Ø1.5 Ø0.2 0.4
1 Minimum length

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Converter and probe housing weights


Type of housing Weights

Aluminium housing Stainless steel housing

[kg] [lb] [kg] [lb]

Non-Ex / intrinsically-safe (Ex i / IS)


Compact converter 2.8 6.2 6.4 14.1
Remote converter 1 2.5 5.5 5.9 13.0
Probe housing 1 1.8 4.0 3.9 8.6

Explosion proof (Ex d / XP)


Compact converter 3.2 7.1 7.5 16.5
Remote converter 1 2.9 6.40 7.1 15.65
Probe housing 1 1.8 4.0 3.9 8.6
1 The remote version of the device has a "remote converter" and a "probe housing". For more data, refer to "Housing dimensions" at the
start of this section.

Probe weights
Probes Min. process connection size Weights

Thread Flange [kg/m] [lb/ft]


Single cable Ø2 mm / 0.08¨ G ½A; ½ NPTF DN25 PN40; 1¨ 150 lb; 1½¨ 300 lb 0.016 1 0.035 1
Single cable Ø4 mm / 0.16¨ G ¾A; ¾ NPT DN25 PN40; 1¨ 150 lb; 1½¨ 300 lb 0.12 1 0.08 1
Single cable Ø8 mm / 0.32¨ G 1½A; 1½ NPT DN40 PN40; 1½¨ 150 lb; 1½¨ 300 lb 0.41 1 0.28 1
Double cable Ø4 mm / 0.16¨ G 1½A; 1½ NPT DN50 PN40; 2¨ 150 lb; 2¨ 300 lb 0.24 1 0.16 1
Single rod Ø8 mm / 0.32¨ G ¾A; ¾ NPT DN25 PN40; 1¨ 150 lb; 1½¨ 300 lb 0.41 2 0.28 2
Double rod Ø8 mm / 0.32¨ G 1½A; 1½ NPT DN50 PN40; 2¨ 150 lb; 2¨ 300 lb 0.82 2 0.56 2
Coaxial Ø22 mm / 0.87¨ G ¾A; ¾ NPT DN25 PN40; 1¨ 150 lb; 1½¨ 300 lb 0.79 2 0.53 2
1 This value does not include the weights of the counterweight or the flange
2 This value does not include the weight of the flange

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9 DESCRIPTION OF HART INTERFACE OPTIFLEX 2200 C/F

9.1 General description


The HART® Protocol is an open digital communication protocol for industry. It is free to use by
anyone. It is included in the software embedded in signal converters of HART-compatible
devices.

There are 2 classes of devices which support the HART® Protocol: operating devices and field
devices. There are 2 classes of operating devices (Master): PC-supported workstations (Primary
Master) and manual control units (Secondary Master). These can be used in control centres and
other locations. HART® field devices include sensors, converters and actuators. Field devices
include 2-wire and 4-wire devices, and also intrinsically-safe versions for use in hazardous
areas.

There are 2 primary operation modes for HART-compatible devices: point-to-point mode and
multi-drop mode.

If the device is used in point-to-point mode, the HART® Protocol uses the Bell 202 Frequency
Shift Keying (FSK) standard to put a digital signal on top of the 4...20 mA signal. The connected
device sends and receives digital signals that agree with the HART® Protocol, and sends analog
signals at the same time. Only 1 device can be connected to the signal cable.

If the device is used in multi-drop mode, the network only uses a digital signal that agrees with
the HART® Protocol. The loop current is set to 4 mA. You can connect a maximum of 63 devices
to the signal cable.

An FSK or HART® modem is included in field devices and manual control units. It is necessary to
have an external modem for PC-supported workstations. The external modem is connected to
the serial interface.

9.2 Software description


HART® identification codes and revision numbers
Manufacturer ID: 0x45
Device: 0xD7
Device Revision: 1
DD Revision 1
HART® Universal Revision: 6
FC 375/475 system SW.Rev.: ≥ 2.0
AMS version: ≥ 7.0
PDM version: ≥ 6.0
FDT version: 1.2

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9.3 Connection variants


The signal converter is a 2-wire device with 4...20 mA current output and HART® interface.

• Multi-Drop Mode is supported


In a Multi-Drop communication system, more than 1 device is connected to a common
transmission cable.
• Burst Mode is not supported

There are two ways of using the HART® communication:


• as Point-to-Point connection and
• as Multi-Drop connection with 2-wire connection.

9.3.1 Point-to-Point connection – analogue / digital mode


Point-to-Point connection between the signal converter and the HART® Master.

The current output of the device is passive.

Also refer to Point-to-point networks on page 66.

9.3.2 Multi-Drop connection (2-wire connection)


Up to 63 devices may be installed in parallel (this signal converter and other HART® devices).

For an illustration of multi-drop networks, refer to Multi-drop networks on page 67.

For data on communication in multi-drop mode, refer to HART® network configuration on page
97.

9.4 HART® device variables

HART® device variable Code Type


level 1 linear
distance 2 linear
conversion 3 linear
ullage conversion 4 linear

The HART® dynamic variables PV (Primary Variable), SV (Secondary Variable), TV (Third Variable)
and QV (Fourth Variable) can be assigned to any of the device variables.

The HART® dynamic variable PV is always connected to the HART® current output which is, for
example, assigned to level measurement.

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9 DESCRIPTION OF HART INTERFACE OPTIFLEX 2200 C/F

9.5 Field Communicator 375/475 (FC 375/475)


The Field Communicator is a hand terminal from Emerson Process Management that is
designed to configure HART® and Foundation Fieldbus devices. Device Descriptions (DDs) are
used to integrate different devices into the Field Communicator.

9.5.1 Installation
CAUTION!
The Field Communicator cannot be used to correctly configure, operate or read data from the
device unless the Device Description (DD) file is installed.

System and software requirements for the Field Communicator


• System card that includes the "Easy Upgrade Option"
• Field Communicator Easy Upgrade Programming Utility
• HART® Device Description file

For more data, refer to the Field Communicator User’s Manual.

9.5.2 Operation
INFORMATION!
The Field Communicator will not give you access to the service menu. A simulation is only
possible for current outputs.

The Field Communicator and the device's local display use almost the same procedures to
operate the signal converter. The online help for each menu item refers to the function number
given to each menu item on the local device display. Protection of settings is the same as on the
device's local display.

The Field Communicator always saves a complete configuration for communication with AMS.

For more data, refer to HART® menu tree for Basic-DD on page 167.

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9.6 Asset Management Solutions (AMS®)


The Asset Management Solutions Device Manager (AMS®) is a PC program from Emerson
Process Management which is designed to configure and manage HART®, PROFIBUS and
Foundation Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices
into the AMS®.

9.6.1 Installation
Please read the README.TXT file in the Installation Kit.

If the Device Description has not been installed at this time, install the Installation Kit HART®
AMS. This .EXE file is given on the DVD-ROM supplied with the device. You can also download the
file from our website.

For installation data, refer to the "AMS Intelligent Device Manager Books Online" section "Basic
AMS Functionality > Device Configurations > Installing Device Types > Procedures > Install
device types from media".

9.6.2 Operation
INFORMATION!
For more data, refer to HART® menu tree for AMS on page 169.

9.6.3 Parameter for the basic configuration


Due to AMS requirements and conventions, there are differences when operating the signal
converter with AMS and operating using the local keyboard. The service menu parameters are
not supported and simulation is only possible for current outputs. The online help for each
parameter contains its function number as a reference to the local device display.

9.7 Field Device Tool / Device Type Manager (FDT / DTM)


A Field Device Tool Container (FDT Container) is a PC program used to configure HART®,
PROFIBUS and Foundation Fieldbus devices. To configure a device, an FDT container uses the
applicable Device Type Manager (DTM).

9.7.1 Installation
Before you operate the device, the Device Type Manager (Device DTM) must be installed in the
Field Device Tool Container. This .msi file is given on the DVD-ROM supplied with the device. You
can also download the file from our website. For installation and configuration data, refer to the
documentation that is supplied with the Device DTM on the DVD-ROM or in the "Downloads"
section of the website.

9.7.2 Operation
The DTM and the device's local display use almost the same procedures to operate the signal
converter. For more data, refer to Operation on page 75.

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9 DESCRIPTION OF HART INTERFACE OPTIFLEX 2200 C/F

9.8 Process Device Manager (PDM)


The Process Device Manager (PDM) is a Siemens PC program designed to configure HART® and
PROFIBUS devices. Device Descriptions (DDs) are used to integrate different devices into the
PDM.

9.8.1 Installation

Install Device Description files supplied in the Device Install HART® PDM folder. This is
necessary for each type of field device that is used with SIMATIC PDM. This folder is available for
download from the website or on the DVD-ROM supplied with the device.

If you use PDM version 5.2, refer to PDM manual, section 11.1 - Install device / Integrate device
into SIMATIC PDM with Device Install.

If you use PDM version 6.0, refer to PDM manual, section 13 - Integrating devices.

For more data, refer to “readme.txt”. You can find this file in the Installation Kit.

9.8.2 Operation
INFORMATION!
For more data, refer to HART® menu tree for PDM on page 171.

There can be differences between the names of menus in the SIMATIC PDM software tool and
menus shown on the device display screen. Refer to the online help in SIMATIC PDM to find the
function number of each menu item. This function number agrees with the function number in
the device menus.

Use the same procedure for the protection of parameters in the supervisor menu.

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9.9 HART® menu tree for Basic-DD


Abbreviations of the following tables:
• Opt Optional, depending on device version and configuration
• Rd Read only

9.9.1 Overview Basic-DD menu tree (positions in menu tree)

1 Measurements 1 Measurements
2 Output
2 Configuration and Test 1 Info. 1 Identification
2 Output
2 Supervisor 1 Test
2 Basic Parameters
3 Signal Out
4 Application
5 Display
6 Conversion Table
7 Reset
3 Diag/Service 1 Status 1 Standard Status
2 Device-specific Status
4 Access Rights 1 Access level
2 Method Login
3 Method entry Code
5 HART variables

9.9.2 Basic-DD menu tree (details for settings)

1 Measurements
1 Measurements 1 Level valueRd / 2 Distance valueRd / 3 Volume valueRd / 4 Ullage value Rd
2 Inputs/Outputs 1 PVRd / 2 PV Loop CurrentRd / 3 PV % rangeRd

2 Configuration and Test


1 Info. 1 Identification 1 Serial NumberRd /
2 Converter Firmware VersionRd /
3 Sensor Firmware VersionRd /
4 HMI Firmware VersionRd
2 Output 1 Function IRd /
2 Output RangeRd /
3 PV URVRd / 4 PV LRVRd /
5 Output Error DelayRd

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9 DESCRIPTION OF HART INTERFACE OPTIFLEX 2200 C/F

2 Supervisor 1 Test 1 Test I


2 Basic Parameters 1 Tank height / 2 Time Constant / 3 Probe Length / 4 Block
distance / 5 Length Unit (HART) / 6 Volume Unit (HART)
3 Signal Out 1 Function I / 2 Output Range / 3 PV LRV / 4 PV URV / 5 Output
Error Delay / 6 Current Ouput CalibrationCust
4 Application 1 Tracing Velocity / 2 Auto product epsilon R / 3 Epsilon R gas /
4 Epsilon R product / 5 Watch Pulses / 6 Measurement
Threshold / 7 Probe End Threshold
5 Display 1 Language / 2 Display Length Unit / 3 Display Volume Unit
6 Conversion Table 1 Input table / 2 Delete table
7 Reset 1 Warm start / 2 Factory reset / 3 Reset Configuration Changed
flag

3 Diag/Service
1 Status 1 Standard status 1 Device statusRd / 2 Write protectRd
2 Device-specific 1 Device failures 1 ErrorRd / 2 ErrorRd / 3 ErrorRd
status
2 Device warning maintenance 1 WarningRd
required
3 Device warning out of 1 WarningRd
specification
4 Info 1 InfoRd

4 Access Rights
1 Access Level (Access Not Granted)
2 Method Login 1 No Access (Log Out) / 2 Supervisor (Normal User) / 3 Service
3 Method Entry Code

5 HART variables
1 Poll addr / 2 Tag / 3 Hardware revRd / 4 Software revRd / 5 Descriptor / 6 Date /
7 Message / 8 ManufacturerRd / 9 ModelRd / Dev idRd / Universal idRd / Fld dev revRd / Num
req preamsRd / Num resp preamsRd / Write protectRd / Production numberRd / Final
asmbly numRd / PV is / SV is / TV is / QV is

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9.10 HART® menu tree for AMS


Abbreviations of the following tables:
• Opt Optional, depending on device version and configuration
• Rd Read only

9.10.1 Overview AMS menu tree (positions in menu tree)

Process variables Measurements


Analog Output
Device Diagnostics Overview
Fatal Errors
Warnings (Maintenance required)
Warnings (Out of specifications)
Warnings (Function check)
Methods Access Right
Tests
Calibrate
Threshold Settings
Conversion Table
Master reset
Configure / Setup Basic Setup Basic Parameters
Local Display
Application
Analog Output Output Functions
Output 1
Units
Device
HART ID
-
Conversion table

9.10.2 AMS menu tree (details for settings)

Process Variables
Measurements Level Rd / Distance Rd / Volume/Mass/Flow Rd / Ullage Volume/Mass/Flow Rd
Analog Output Analog Output Value Rd / PV Percent of Range Rd

Device Diagnostics
Overview Primary variable out of limits / Non-primary variable out of limits / Primary
variable analog output saturated / Primary variable analog output fixed / Cold
Start / Configuration changed / Field device malfunction

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9 DESCRIPTION OF HART INTERFACE OPTIFLEX 2200 C/F

Fatal Errors Converter EEPROM error / Converter RAM error / Converter ROM error /
Sensor EEPROM error / Sensor RAM error / Sensor ROM error / Current
output drift / Oscillator frequency fail. / Converter Voltage error / Sensor
Voltage error / Measurement old/Communicat. Error / Temperature out of
range / Sensor not compatible / Sensor processing failure / Reference pulse
lost / Level pulse lost error / Overfill error / Tank empty error
Warnings (Maintenance Flange lost / Reference position outside range / Audio signal offset outside
required) range / Temperature below -35°C / Temperature above +75°C / Automatic
probe length invalid
Warnings (Out of Temperature out of range (warning) / Level lost (warning) / Overfill
specifications) (warning) / Tank empty (warning)
Warnings (Function check) Local operation on the device
Information Epsilon R calcul frozen / Epsilon R value low / Epsilon R value high /
Temperature out of range for HMI

Methods
Acess right Log In/Log Out / Password Yes/No
Tests Test Output I
Calibrate D/A Trim
Threshold Settings Watch Pulses
Conversion Table Input table / Delete table
Master reset Restart Device / Reset Factory / Rst Conf. Chged flag

Configure / Setup
Basic Setup Basic Parameters Tank Height / Time Constant / Probe Length /
Blocking Distance / Measuring mode Rd / Tag
Local Display Display length unit / Display volume unit / Language
Application Tracing velocity / Auto product epsilon R / Epsilon R
gas / Epsilon R product / Level Threshold / Probe
end Threshold
Analog Output Output Functions Function I / SV / TV / QV
Output 1 Output Range / Output Error Delay / LRV / URV
Units Length unit (HART) / Volume unit (HART) / Time constant
Device Model / Manufacturer / Fld dev rev / Software rev / Write protect /
Descriptor / Message / Date / Serial number / Converter firmware number /
Sensor Firmware number / HMI Firmware version
HART ID Tag / Polling address / Device ID
Universal revision / Fld dev rev Num / Num request
preams
Conversion table Number of points / Length unitRd / Conversion unitRd / Points (1...30 level-
conversion pairs)

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9.11 HART® menu tree for PDM


Abbreviations of the following tables:
• Opt Optional, depending on device version and configuration
• Rd Read only
• Cust Custody lock protection
• Loc Local PDM, affects only PDM views

9.11.1 Overview PDM menu tree (positions in menu tree)


Overview: Menu Device
Communication Path
Download To Device...
Upload To PG/PC...
Update Diagnosis Status
Configuration and Test
Access Rights
watch status

Overview: Menu View


Measurements Level Value
Distance Value
Yt diagram
Diag / Service
Toolbar
Status Bar
Update

Overview: PDM parameters


Configuration and Test Info. Identification
Output
Supervisor Test
Basic Parameters
Signal Output
Application
Display
Conversion Table
Reset
Access rights
HART variables

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9 DESCRIPTION OF HART INTERFACE OPTIFLEX 2200 C/F

9.11.2 PDM menu tree (details for settings)


Device Menu

Communication Path

Download To Device...

Upload To PG/PC...

Update Diagnosis Status

Configuration and Test


Info. Identification Serial NumberRd / Converter Firmware versionRd /
Sensor Firmware versionRd / HMI Firmware
versionRd
Output Function IRd / Output RangeRd / PV URVRd / PV
LRVRd / Output Error DelayRd
Supervisor Test Test I
Basic Parameters Tank Height / Time Constant / Probe Length /
Blocking Distance / Length Unit (HART) / Volume
Unit (HART)
Signal Output Function I / Output Range / PV URV / PV LRV /
Output Error Delay / Current Output Calibration 1
Application Tracing Velocity / Auto product epsilon R / Epsilon
R gas / Epsilon R product / Watch Pulses / Level
Threshold / Probe End Threshold 2
Display Language / Display Length Unit / Display Volume
Unit
Conversion Table Input Table / Delete Table
Reset Warm start (function to restart the device) / Factory
Reset / Reset Configuration Changed Flag

Access rights
Access levelRd
Method Login
Method Entry Code

HART Variables
1 Poll addr / 2 Tag / 3 Hardware revRd / 4 Software revRd / 5 Descriptor / 6 Date / 7 Message /
8 ManufacturerRd / 9 ModelRd / Dev idRd / Universal idRd / Fld dev revRd / Num req preamsRd / Num resp
preamsRd / Write protectRd / Production numberRd / Final asmbly numRd / PV is / SV is / TV is / QV is
1 Current Output Calibration is available only if the service password is used
2 Use "Watch Pulses" to monitor the amplitude of the measured pulses

View Menu

Measurements
Measurements Level Value / Distance Value
Output Level value / Loop current / % Range

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Yt diagram

Diag / Service
Standard Status Device status PV Analog Channel Saturated / Configuration
changed
Device-specific status Device failures Oscillator Frequency Failure / Current Output
Drift / Sensor ROM error / Sensor RAM error /
Sensor EEPROM error / Converter ROM error /
Converter RAM error / Converter EEPROM error
Sensor No Signal / Sensor Not Compatible /
Temperature Out of Range / Measurement Old /
Sensor Voltage Error / Converter Voltage Error
Reference Pulse Lost / Level Pulse Lost Error /
Overfill Error / No Probe Detected
Device Warning (Out of Flange Lost / Level Lost Warning / Overfill Warning
Specification)
Info First Start / EpsilonR Calcul Frozen / EpsilonR
Value Low / EpsilonR Value High / Temperature out
of range for HMI

Toolbar

Status Bar

Update

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10 APPENDIX OPTIFLEX 2200 C/F

10.1 Order code


Make a selection from each column to get the full order code. The characters of the order code
highlighted in light grey describe the standard.

Devices for storage and process applications


VF20 4 OPTIFLEX 2200 C/F Guided Radar (TDR) level transmitter for storage and process applications:
Converter version (housing material / ingress protection)
1 OPTIFLEX 2200 C: Compact version (aluminium – IP66/67)
2 OPTIFLEX 2200 C: Compact version (stainless steel – IP66/67)
3 OPTIFLEX 2200 F: Remote version (converter and probe housing: aluminium – IP66/67)
4 OPTIFLEX 2200 F: Remote version (converter and probe housing: stainless steel – IP66/67)
Approval 1
0 Without
1 ATEX II 1/2 G Ex ia IIC T6 Ga/Gb + II 1/2 D Ex ia IIIC Da/Db
2 ATEX II 1/2 G Ex d ia IIC T6 Ga/Gb + II 1/2 D Ex ia tb IIIC Da/Db
4 ATEX II 3 G Ex ic IIC T6 Gc + II 3 D Ex ic IIIC Dc (Zone 2 and 22)
6 IECEx Ex ia IIC T6 Ga/Gb + Ex ia IIIC Da/Db
7 IECEx Ex d ia IIC T6 Ga/Gb + Ex ia tb IIIC Da/Db
8 IECEx Ex ic IIC T6 Gc + Ex ic IIIC Dc (Zone 2 and 22)
A cFMus IS CL I/II/III DIV 1 GPS A–G + CL I zone 0/20 Ex ia IIC/IIIC T6
B cFMus XP-AIS/DIP CL I/II/III DIV 1 GPS A–G (A not for Canada) + CL I zone 0/20 Ex d[ia]/tb[ia] IIC/IIIC
T6
C cFMus NI CL I/II/III DIV 2 GPS A–G + CL I zone 2 Ex nA IIC T6
L NEPSI Ex ia IIC T6 Ga/Gb + DIP A20/A21 2
M NEPSI Ex d ia IIC T6 Ga/Gb + DIP A20/A21 2
R INMETRO Ex ia IIC T6 Ga/Gb + Ex ia IIIC Da/Db
S INMETRO Ex d ia IIC T6 Ga/Gb + Ex ia tb IIIC Da/Db
T INMETRO Ex ic IIC T6 Gc + Ex ic IIIC Dc (Zone 2 and 22)
Other approval
0 Without
1 SIL2 – only available for the compact (C) version with the 4…20 mA output option
4 CRN (Canadian Registration Number)
5 CRN + SIL2 – only available for the compact (C) version with the 4…20 mA output option
A WHG (overfill protection approval – only with calibration certificate)
B EAC Russia
C EAC Belarus
D EAC Russia + SIL 2
– only available for the compact (C) version with the 4…20 mA output option
E EAC Belarus + SIL 2
– only available for the compact (C) version with the 4…20 mA output option
K EAC Kazakhstan
L EAC Kazakhstan + SIL 2
– only available for the compact (C) version with the 4…20 mA output option
VF20 4 Order code (complete this code on the pages that follow)

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Process seal (temperature / pressure / material / notes)


0 Without
1 -40...+150°C (-40...+302°F) / -1...40 barg (-14.5...580 psig) / FKM/FPM (Viton) – for all probes
2 -20...+150°C (-4...+302°F) / -1...40 barg (-14.5...580 psig) / Kalrez® 6375 – for all probes
3 -50...+150°C (-58...+302°F) / -1...40 barg (-14.5...580 psig) / EPDM – for all probes
6 -40...+300°C (-40...+572°F) / -1...40 barg (-14.5...580 psig) / FKM/FPM (Viton)
– only for the high-temperature (HT) version of the Ø2 mm (0.08¨) single cable probe
7 -20...+300°C (-4...+572°F) / -1...40 barg (-14.5...580 psig) / Kalrez® 6375
– only for the high-temperature (HT) version of the Ø2 mm (0.08¨) single cable probe
8 -50...+250°C (-58...+482°F) / -1...40 barg (-14.5...580 psig) / EPDM
– only for the high-temperature (HT) version of the Ø2 mm (0.08¨) single cable probe
Probe (probe type / material / measuring range)
0 Without
For liquids only
2 Single rod – Ø8 mm (0.32¨) segmented / 316L – 1.4404 / 1...6 m (3.28...19.69 ft)
3 Single cable – Ø2 mm (0.08¨) / 316 – 1.4401 / 1...40 m (3.28...131.23 ft)
6 Double rod – 2×Ø8 mm (0.32¨) / 316L – 1.4404 / 1...4 m (3.28...13.12 ft)
7 Double cable – 2×Ø4 mm (0.16¨) / 316 – 1.4401 / 1...28 m (3.28...91.86 ft)
D Single cable – Ø2 mm (0.08¨) / HASTELLOY® C-22® / 1...40 m (3.28...131.23 ft)
A Coaxial – Ø22 mm (0.87¨) / 316L – 1.4404 / 0.6...6 m (1.97...19.69 ft)
B Coaxial – Ø22 mm (0.87¨) segmented / 316L – 1.4404 / 0.6...6 m (1.97...19.69 ft)
E Coaxial – Ø22 mm (0.87¨) / HASTELLOY® C-22® / 0.6...6 m (1.97...19.69 ft)
P Single rod – Ø8 mm (0.32¨) / PVDF sheath Ø16 mm (0.64¨) – not for cFMus – IIB only /
1...4 m (3.28...13.12 ft)
T Single cable – Ø4 mm (0.16¨) for BM 26 ADVANCED / 316L – 1.4401 /
1...6 m (3.28...19.69 ft)
V Single cable – Ø4 mm (0.16¨) for BM 26 F / 316L – 1.4401 / 1...6 m (3.28...19.69 ft)
For liquids and solids
1 Single rod – Ø8 mm (0.32¨) / 316L – 1.4404 / 1...4 m (3.28...13.12 ft)
4 Single cable – Ø4 mm (0.16¨) / 316 – 1.4401 /
liquids: 1...40 m (3.28...131.23 ft); solids: 1...20 m (3.28...65.62 ft)
For solids only
5 Single cable – Ø8 mm (0.32¨) / 316 – 1.4401 / 1...40 m (3.28...131.23 ft)
Probe connection without probe
K Probe connection (316L – 1.4404) for single rod or single cable probe
– probe not included – not available for single cable Ø2 mm (0.08¨)
L Probe connection (316L – 1.4404) for double rod or double cable probe
– probe not included
VF20 4 Order code (complete this code on the pages that follow)

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10 APPENDIX OPTIFLEX 2200 C/F

Probe end (probe end type / material / probe)


0 Without
1 Counterweight Ø14 × 100 mm (0.55 × 3.94¨) / 316L – 1.4404 /
Single cable – Ø2 mm (0.08¨)
F Counterweight Ø14 × 100 mm (0.55 × 3.94¨) / HASTELLOY® C-22® /
Single cable – Ø2 mm (0.08¨)
2 Counterweight Ø20 × 100 mm (0.79 × 3.94¨) / 316L – 1.4404 /
Single cable – Ø4 mm (0.16¨)
3 Counterweight Ø12 × 100 mm (0.47 × 3.94¨) / 316L – 1.4404 /
Single cable – Ø8 mm (0.32¨)
4 Counterweight Ø38 × 245 mm (1.50 × 9.65¨) / 316L – 1.4404 /
Single cable – Ø8 mm (0.32¨)
5 Counterweight Ø38 × 60 mm (1.50 × 2.36¨) / 316L – 1.4404 /
Double cable – Ø4 mm (0.16¨)
8 Chuck / 316L – 1.4404 / Single cable – Ø4 mm (0.16¨)
B Crimped end / 316L – 1.4404 / Single cable – Ø4 mm (0.16¨)
D Open end / 316L – 1.4404 / Single cable – Ø4 mm (0.16¨) and Ø8 mm (0.32¨)
7 Turnbuckle / 316L – 1.4404 / Single/double cable – Ø4 mm (0.16¨)
A Threaded end / 316L – 1.4404 / Single/double cable – Ø4 mm (0.16¨)
L Centering counterweight / 316L – 1.4404 / Single cable – Ø4 mm (0.16¨)
– for BM 26 F and BM 26 ADVANCED without float
Process connection (size / pressure rating / flange finish)
0 0 0 Without
Threaded – ISO 228
C P 0 G½3
D P 0 G ¾A 4
E P 0 G 1A 4
G P 0 G 1½A
Threaded – ASME B1.20.1
C B 0 ½ NPTF – B1.20.3 (Dryseal) 3
D A 0 ¾ NPT 4
E A 0 1 NPT 4
G A 0 1½ NPT
EN 1092-1 Flanges 5
E D 1 DN25 PN10 – Type B1 6
E E 1 DN25 PN16 – Type B1 6
E F 1 DN25 PN25 – Type B1 6
E G 1 DN25 PN40 – Type B1 6
G D 1 DN40 PN10 – Type B1 7
G E 1 DN40 PN16 – Type B1 7
G F 1 DN40 PN25 – Type B1 7
G G 1 DN40 PN40 – Type B1 / BM 26 ADVANCED
H D 1 DN50 PN10 – Type B1
H E 1 DN50 PN16 – Type B1
H F 1 DN50 PN25 – Type B1
H G 1 DN50 PN40 – Type B1
VF20 4 Order code (complete this code on the pages that follow)

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L D 1 DN80 PN10 – Type B1


L E 1 DN80 PN16 – Type B1
L F 1 DN80 PN25 – Type B1
L G 1 DN80 PN40 – Type B1
M D 1 DN100 PN10 – Type B1
M E 1 DN100 PN16 – Type B1
M F 1 DN100 PN25 – Type B1
M G 1 DN100 PN40 – Type B1
P D 1 DN150 PN10 – Type B1
P E 1 DN150 PN16 – Type B1
P F 1 DN150 PN25 – Type B1
P G 1 DN150 PN40 – Type B1
R E 1 DN200 PN16 – Type B1
R G 1 DN200 PN40 – Type B1 (for non-Ex devices only)
ASME B16.5 / ANSI Flanges 8
E 1 A 1¨ 150 lb RF 6
E 2 A 1¨ 300 lb RF 6
G 1 A 1½¨ 150 lb RF 7
G 2 A 1½¨ 300 lb RF 7
H 1 A 2¨ 150 lb RF
H 2 A 2¨ 300 lb RF / BM 26 F
L 1 A 3¨ 150 lb RF
L 2 A 3¨ 300 lb RF
M 1 A 4¨ 150 lb RF
M 2 A 4¨ 300 lb RF
P 1 A 6¨ 150 lb RF
P 2 A 6¨ 300 lb RF (for non-Ex devices only)
R 1 A 8¨ 150 lb RF
R 2 A 8¨ 300 lb RF (for non-Ex devices only)
JIS B2220 Flanges
G U P 40A JIS 10K RF 7
H U P 50A JIS 10K RF
L U P 80A JIS 10K RF
M U P 100A JIS 10K RF
P U P 150A JIS 10K RF
R U P 200A JIS 10K RF
Alternative flange faces
2 Type B2, EN 1092-1 (surface roughness must be specified in the order)
3 Type C, EN 1092-1 (Tongue)
4 Type D, EN 1092-1 (Groove)
5 Type E, EN 1092-1 (Spigot)
6 Type F, EN 1092-1 (Recess)
VF20 4 Order code (complete this code on the pages that follow)

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10 APPENDIX OPTIFLEX 2200 C/F

B FF, ASME B16.5 (Flat face)


M RJ, ASME B16.5 (Ring joint)
C LG, ASME B16.5 (Large groove)
D LF, ASME B16.5 (Large female)
E LT, ASME B16.5 (Large tongue)
F LM, ASME B16.5 (Large male)
G SG, ASME B16.5 (Small groove)
H SF, ASME B16.5 (Small female)
K ST, ASME B16.5 (Small tongue)
L SM, ASME B16.5 (Small male)
Output
1 2-wire / 4...20 mA passive HART
A 2-wire / FOUNDATION™ fieldbus
B 2-wire / PROFIBUS PA
Cable entry / cable gland
1 M20×1.5 / Without
2 M20×1.5 / Plastic
3 M20×1.5 / Nickel-plated brass
4 M20×1.5 / Stainless steel
A ½ NPT (nickel-plated brass) / Without
B ½ NPT (stainless steel) / Without
Housing (orientation / display / weather protection)
1 Horizontal / No display / Without
(for the compact version only)
2 Horizontal / Display on side / Without
(for the compact version only)
3 Horizontal / No display / With
(for the compact version only)
4 Horizontal / Display on side / With
(for the compact version only)
A Vertical / No display / Without
B Vertical / Display on top / Without
C Vertical / Display on side / Without
(not available for Ex d ia / XP-approved devices)
D Vertical / No display / With
E Vertical / Display on top / With
F Vertical / Display on side / With
(not available for Ex d ia / XP-approved devices)
VF20 4 Order code (complete this code on the pages that follow)

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OPTIFLEX 2200 C/F APPENDIX 10

Display language (English is supplied with all devices)


0 Without (if no display)
1 English
2 German
3 French
4 Italian
5 Spanish
6 Portuguese
7 Japanese
8 Chinese (simplified)
A Russian
Version
0 Standard orders and orders for solid applications in China
6 Orders for the USA
A Orders for liquid applications in China
Module option
0 Without
2 METAGLAS® sealing
Options for remote (F) version
0 Without
6 Signal cable 10 m (32.81 ft)
(non-Ex: grey, Ex: blue)
7 Signal cable 25 m (82.02 ft)
(non-Ex: grey, Ex: blue)
8 Signal cable 50 m (164.04 ft)
(non-Ex: grey, Ex: blue)
A Signal cable 75 m (246.06 ft)
(non-Ex: grey, Ex: blue)
B Signal cable 100 m (328.08 ft)
(non-Ex: grey, Ex: blue)
Adaptor
0 Without
1 BM100A adaptor
2 BM102 adaptor
3 OPTIFLEX 1300 adaptor (for devices made
before 2009)
VF20 4 Order code (complete this code on the pages
that follow)

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10 APPENDIX OPTIFLEX 2200 C/F

Calibration certificate
0 Without – for accuracy ±10 mm (±0.39¨) up
to 10 m (32.81 ft)
1 Calibration certificate 2 points – for
accuracy ±3 mm (±0.12¨) up to 10 m
(32.81 ft)
(for coaxial >600 mm (23.62¨) – other
probes: 1st point >500 mm (19.69¨))
2 Calibration certificate 5 points – for
accuracy ±3 mm (±0.12¨) up to 10 m
(32.81 ft)
(for coaxial >1100 mm (43.31¨) – other
probes: 1st point >500 mm (19.69¨))
3 Calibration certificate 5 points, customer-
specific – for accuracy ±3 mm (±0.12¨) up to
10 m (32.81 ft)
(not for coaxial – calibration points to be
given by the customer: 1st point >500 mm
(19.69¨))
Drawing/TAG Number
0 Without
2 Tag No. on stainless steel plate
(18 characters max.)
Extra option
0 Without
1 NACE design
(MR0175 / MR0103 / ISO 15156)
VF20 4 Order code
1 For more data, refer to the Technical data section (Approvals and certification)
2 DIP= Dust Ignition Proof
3 For Ø2 mm / 0.08¨ single cable probes only
4 Do not use with double rod, double cable and Ø8 mm / 0.32¨ single cable probes
5 Other flange faces are available. Refer to your local supplier for more data.
6 Do not use with double rod, double cable, coaxial and Ø8 mm / 0.32¨ single cable probes
7 Do not use with double rod, double cable and coaxial probes
8 Flanges with RF faces have a slip on-type design with an anti-blowout feature. Other flange faces are available. Refer to your local sup-
plier for more data.

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OPTIFLEX 2200 C/F APPENDIX 10

Devices for hygienic applications


VF20 4 OPTIFLEX 2200 C/F Guided Radar (TDR) level transmitter for hygienic liquid applications:
Converter version (housing material / ingress protection)
1 OPTIFLEX 2200 C: Compact version (aluminium – IP66/67)
2 OPTIFLEX 2200 C: Compact version (stainless steel – IP66/67)
3 OPTIFLEX 2200 F: Remote version (converter and probe housing: aluminium – IP66/67)
4 OPTIFLEX 2200 F: Remote version (converter and probe housing: stainless steel – IP66/67)
Approval 1
0 Without
1 ATEX II 1/2 G Ex ia IIC T6 Ga/Gb + II 1/2 D Ex ia IIIC Da/Db
2 ATEX II 1/2 G Ex d ia IIC T6 Ga/Gb + II 1/2 D Ex ia tb IIIC Da/Db
4 ATEX II 3 G Ex ic IIC T6 Gc + II 3 D Ex ic IIIC Dc (Zone 2 and 22)
6 IECEx Ex ia IIC T6 Ga/Gb + Ex ia IIIC Da/Db
7 IECEx Ex d ia IIC T6 Ga/Gb + Ex ia tb IIIC Da/Db
8 IECEx Ex ic IIC T6 Gc + Ex ic IIIC Dc (Zone 2 and 22)
A cFMus IS CL I/II/III DIV 1 GPS A–G + CL I zone 0/20 Ex ia IIC/IIIC T6 2
B cFMus XP-AIS/DIP CL I/II/III DIV 1 GPS A–G (A not for Canada) + CL I zone 0/20 Ex d[ia]/tb[ia] IIC/IIIC
T6 2
C cFMus NI CL I/II/III DIV 2 GPS A–G + CL I zone 2 Ex nA IIC T6 2
Other approval
0 Without
1 SIL2 – only available for the compact (C) version with the 4…20 mA output option
4 CRN (Canadian Registration Number)
5 CRN + SIL2 – only available for the compact (C) version with the 4…20 mA output option
A WHG (overfill protection approval – only with calibration certificate)
B EAC Russia
C EAC Belarus
D EAC Russia + SIL 2
– only available for the compact (C) version with the 4…20 mA output option
E EAC Belarus + SIL 2
– only available for the compact (C) version with the 4…20 mA output option
K EAC Kazakhstan
L EAC Kazakhstan + SIL 2
– only available for the compact (C) version with the 4…20 mA output option
Process seal (temperature / pressure / material / notes)
0 Without
S -20...+150°C (-4...+302°F) / -1...40 barg (-14.5...580 psig) / FKM/FPM (Viton) 3
U -45...+150°C (-49...+302°F) / -1...40 barg (-14.5...580 psig) / EPDM) 3
Probe (probe type / material / measuring range)
0 Without
For liquids only
X Single rod – Ø8 mm (0.32¨) Ra <0.76 µm / 316L – 1.4404 / 1...4 m (3.28...13.12 ft)
VF20 4 0 Order code (complete this code on the pages that follow)

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10 APPENDIX OPTIFLEX 2200 C/F

Process connection (size / pressure rating / flange finish)


0 0 0 Without
Flanged – Tri-Clamp® – ISO 2852 / DIN 32676
E E S 1¨ / DN25 PN16
G E S 1½¨ / DN38 PN16
H E S 2¨ / DN40…DN51 PN16
Flanged – DIN 11851
E G T DN25 PN40
G G T DN40 PN40
H G T DN50 PN40
Output
1 2-wire / 4...20 mA passive HART
A 2-wire / FOUNDATION™ fieldbus
B 2-wire / PROFIBUS PA
Cable entry / cable gland
1 M20×1.5 / Without
2 M20×1.5 / Plastic
3 M20×1.5 / Nickel-plated brass
4 M20×1.5 / Stainless steel
A ½ NPT (nickel-plated brass) / Without
B ½ NPT (stainless steel) / Without
Housing (orientation / display / weather protection)
1 Horizontal / No display / Without
(for the compact version only)
2 Horizontal / Display on side / Without
(for the compact version only)
3 Horizontal / No display / With
(for the compact version only)
4 Horizontal / Display on side / With
(for the compact version only)
A Vertical / No display / Without
B Vertical / Display on top / Without
C Vertical / Display on side / Without
(not available for Ex d ia / XP-approved devices)
D Vertical / No display / With
E Vertical / Display on top / With
F Vertical / Display on side / With
(not available for Ex d ia / XP-approved devices)
VF20 4 0 Order code (complete this code on the pages that follow)

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Display language (English is supplied with all devices)


0 Without (if no display)
1 English
2 German
3 French
4 Italian
5 Spanish
6 Portuguese
7 Japanese
8 Chinese (simplified)
A Russian
Version
0 Standard orders and orders for solid applications in China
6 Orders for the USA
A Orders for liquid applications in China
Module option
0 Without
2 METAGLAS® sealing
Options for remote (F) version
0 Without
6 Signal cable 10 m (32.81 ft)
(non-Ex: grey, Ex: blue)
7 Signal cable 25 m (82.02 ft)
(non-Ex: grey, Ex: blue)
8 Signal cable 50 m (164.04 ft)
(non-Ex: grey, Ex: blue)
A Signal cable 75 m (246.06 ft)
(non-Ex: grey, Ex: blue)
B Signal cable 100 m (328.08 ft)
(non-Ex: grey, Ex: blue)
0 Calibration certificate
0 Without – for accuracy ±10 mm (±0.39¨) up
to 10 m (32.81 ft)
1 Calibration certificate 2 points – for
accuracy ±3 mm (±0.12¨) up to 10 m
(32.81 ft)
2 Calibration certificate 5 points – for
accuracy ±3 mm (±0.12¨) up to 10 m
(32.81 ft)
(for probe length >1100 mm (43.31¨)
Drawing/TAG Number
0 Without
2 Tag No. on stainless steel plate
(18 characters max.)
VF20 4 0 0

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10 APPENDIX OPTIFLEX 2200 C/F

Extra option
0 Without
1 NACE design
(MR0175 / MR0103 / ISO 15156)
VF20 4 0 0 Order code
1 For more data, refer to the Technical data section (Approvals and certification)
2 Pending
3 All wetted part materials agree with FDA 21 CFR 177.2600, Regulation (EC) No 1935/2004, Commission Regulation (EC) No 2023/2006
and Commission Regulation (EU) No 10/2011

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OPTIFLEX 2200 C/F APPENDIX 10

10.2 Spare parts


We supply spare parts for this device. When you send an order for a mechanical spare part, use
the reference numbers in the table that follows. When you send an order for an electronic spare
part, refer to Order code on page 174 and use the VF20 order code.

Mechanical spare parts for storage and process applications


XF20 4 0 0 0 OPTIFLEX 2200 C/F Guided Radar (TDR) level transmitter for storage and process applications:
Process seal (temperature / pressure / material / notes)
0 Without
1 -40...+150°C (-40...+302°F) / -1...40 barg (-14.5...580 psig) / FKM/FPM (Viton) – for all probes
2 -20...+150°C (-4...+302°F) / -1...40 barg (-14.5...580 psig) / Kalrez® 6375 – for all probes
3 -50...+150°C (-58...+302°F) / -1...40 barg (-14.5...580 psig) / EPDM – for all probes
6 -40...+300°C (-40...+572°F) / -1...40 barg (-14.5...580 psig) / FKM/FPM (Viton)
– only for the high-temperature (HT) version of the Ø2 mm (0.08¨) single cable probe
7 -20...+300°C (-4...+572°F) / -1...40 barg (-14.5...580 psig) / Kalrez® 6375
– only for the high-temperature (HT) version of the Ø2 mm (0.08¨) single cable probe
8 -50...+250°C (-58...+482°F) / -1...40 barg (-14.5...580 psig) / EPDM
– only for the high-temperature (HT) version of the Ø2 mm (0.08¨) single cable probe
Probe (probe type / material / measuring range)
0 Without
For liquids only
2 Single rod – Ø8 mm (0.32¨) segmented / 316L – 1.4404 / 1...6 m (3.28...19.69 ft)
3 Single cable – Ø2 mm (0.08¨) / 316 – 1.4401 / 1...40 m (3.28...131.23 ft)
6 Double rod – 2×Ø8 mm (0.32¨) / 316L – 1.4404 / 1...4 m (3.28...13.12 ft)
7 Double cable – 2×Ø4 mm (0.16¨) / 316 – 1.4401 / 1...28 m (3.28...91.86 ft)
D Single cable – Ø2 mm (0.08¨) / HASTELLOY® C-22® / 1...40 m (3.28...131.23 ft)
A Coaxial – Ø22 mm (0.87¨) / 316L – 1.4404 / 0.6...6 m (1.97...19.69 ft)
B Coaxial – Ø22 mm (0.87¨) segmented / 316L – 1.4404 / 0.6...6 m (1.97...19.69 ft)
E Coaxial – Ø22 mm (0.87¨) / HASTELLOY® C-22® / 0.6...6 m (1.97...19.69 ft)
P Single rod – Ø8 mm (0.32¨) / PVDF sheath ( Ø16 (0.64¨)) – (not for cFMus) IIB only / 1...4 m
(3.28..13.12 ft)
T Single cable – Ø4 mm (0.16¨) for BM 26 ADVANCED / 316 – 1.4401 / 1...6 m (3.28..19.69 ft)
V Single cable – Ø4 mm (0.16¨) for BM 26 F / 316 – 1.4401 / 1...6 m (3.28..19.69 ft)
For liquids and solids
1 Single rod – Ø8 mm (0.32¨) / 316L – 1.4404 / 1...4 m (3.28...13.12 ft)
4 Single cable – Ø4 mm (0.16¨) / 316 – 1.4401 /
liquids: 1...40 m (3.28...131.23 ft); solids: 1...20 m (3.28...65.62 ft)
For solids only
5 Single cable – Ø8 mm (0.32¨) / 316 – 1.4401 / 1...40 m (3.28...131.23 ft)
Probe connection without probe
K Probe connection (316L – 1.4404) for single rod or single cable probe
– probe not included – not available for single cable Ø2 mm (0.08¨)
L Probe connection (316L – 1.4404) for double rod or double cable probe
– probe not included
XF20 4 0 0 0 Order code (complete this code on the pages that follow)

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10 APPENDIX OPTIFLEX 2200 C/F

Probe end (probe end type / material / probe)


0 Without
1 Counterweight Ø14 × 100 mm (0.55 × 3.94¨) / 316L – 1.4404 /
Single cable - Ø2 mm (0.08¨)
F Counterweight Ø14 × 100 mm (0.55 × 3.94¨) / HASTELLOY® C-22® /
Single cable – Ø2 mm (0.08¨)
2 Counterweight Ø20 × 100 mm (0.79 × 3.94¨) / 316L – 1.4404 /
Single cable – Ø4 mm (0.16¨)
3 Counterweight Ø12 × 100 mm (0.47 × 3.94¨) / 316L – 1.4404 /
Single cable – Ø8 mm (0.32¨)
4 Counterweight Ø38 × 245 mm (1.50 × 9.65¨) / 316L – 1.4404 /
Single cable – Ø8 mm (0.32¨)
5 Counterweight Ø38 × 60 mm (1.5 × 2.36¨) / 316L – 1.4404 /
Double cable – Ø4 mm (0.16¨)
8 Chuck / 316L – 1.4404 / Single cable – Ø4 mm (0.16¨)
B Crimped end / 316L – 1.4404 / Single cable – Ø4 mm (0.16¨)
D Open end / 316L – 1.4404 / Single cable – Ø4 mm (0.16¨) and Ø8 mm (0.32¨)
7 Turnbuckle / 316L – 1.4404 / Single/double cable – Ø4 mm (0.16¨)
A Threaded end / 316L – 1.4404 / Single/double cable – Ø4 mm (0.16¨)
L Centering counterweight / 316L – 1.4404 / Single cable – Ø4 mm (0.16¨) for BM 26 F +
BM 26 ADVANCED
Process connection (size / pressure rating / flange finish)
0 0 0 Without
Threaded – ISO 228
C P 0 G½1
D P 0 G ¾A 2
E P 0 G 1A 2
G P 0 G 1½A
Threaded – ASME B1.20.1
C B 0 ½ NPTF – B1.20.3 (Dryseal) 1
D A 0 ¾ NPT 2
E A 0 1 NPT 2
G A 0 1½ NPT
EN / DIN Flanges – EN 1092-1 3
E D 1 DN25 PN10 – Type B1 flange 4
E E 1 DN25 PN16 – Type B1 flange 4
E F 1 DN25 PN25 – Type B1 flange 4
E G 1 DN25 PN40 – Type B1 flange 4
G D 1 DN40 PN10 – Type B1 flange 5
G E 1 DN40 PN16 – Type B1 flange 5
G F 1 DN40 PN25 – Type B1 flange 5
G G 1 DN40 PN40 – Type B1 / BM 26 ADVANCED
H D 1 DN50 PN10 – Type B1 flange
H E 1 DN50 PN16 – Type B1 flange
H F 1 DN50 PN25 – Type B1 flange
H G 1 DN50 PN40 – Type B1 flange
XF20 4 0 0 0 Order code (complete this code on the pages that follow)

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OPTIFLEX 2200 C/F APPENDIX 10

L D 1 DN80 PN10 – Type B1 flange


L E 1 DN80 PN16 – Type B1 flange
L F 1 DN80 PN25 – Type B1 flange
L G 1 DN80 PN40 – Type B1 flange
M D 1 DN100 PN10 – Type B1 flange
M E 1 DN100 PN16 – Type B1 flange
M F 1 DN100 PN25 – Type B1 flange
M G 1 DN100 PN40 – Type B1 flange
P D 1 DN150 PN10 – Type B1 flange
P E 1 DN150 PN16 – Type B1 flange
P F 1 DN150 PN25 – Type B1 flange
P G 1 DN150 PN40 – Type B1 flange (for non-Ex devices only)
R E 1 DN200 PN16 – Type B1 flange
R G 1 DN200 PN40 – Type B1 flange (for non-Ex devices only)
ASME B16.5 / ANSI Flanges 6
E 1 A 1¨ 150 lb RF 4
E 2 A 1¨ 300 lb RF 4
G 1 A 1½¨ 150 lb RF 5
G 2 A 1½¨ 300 lb RF 5
H 1 A 2¨ 150 lb RF
H 2 A 2¨ 300 lb RF
L 1 A 3¨ 150 lb RF
L 2 A 3¨ 300 lb RF
M 1 A 4¨ 150 lb RF
M 2 A 4¨ 300 lb RF
P 1 A 6¨ 150 lb RF
P 2 A 6¨ 300 lb RF (for non-Ex devices only)
R 1 A 8¨ 150 lb RF
R 2 A 8¨ 300 lb RF (for non-Ex devices only)
JIS B2220 Flanges
G U P 40A JIS 10K RF 5
H U P 50A JIS 10K RF
L U P 80A JIS 10K RF
M U P 100A JIS 10K RF
P U P 150A JIS 10K RF
R U P 200A JIS 10K RF
XF20 4 0 0 0 Order code (complete this code on the pages that follow)

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10 APPENDIX OPTIFLEX 2200 C/F

Alternative flange faces


2 Type B2, EN 1092-1 (surface roughness must be specified in the order)
3 Type C, EN 1092-1 (Tongue)
4 Type D, EN 1092-1 (Groove)
5 Type E, EN 1092-1 (Spigot)
6 Type F, EN 1092-1 (Recess)
B FF, ASME B16.5 (Flat face)
M RJ, ASME B16.5 (Ring joint)
C LG, ASME B16.5 (Large groove)
D LF, ASME B16.5 (Large female)
E LT, ASME B16.5 (Large tongue)
F LM, ASME B16.5 (Large male)
G SG, ASME B16.5 (Small groove)
H SF, ASME B16.5 (Small female)
K ST, ASME B16.5 (Small tongue)
L SM, ASME B16.5 (Small male)
0 0 0 0 Version
0 Standard orders and orders for solid applications in China
6 Orders for the USA
A Orders for liquid applications in China
Module option
0 Without
2 METAGLAS® sealing
0 Adaptor
0 Without
1 BM100A adaptor
2 BM102 adaptor
3 OPTIFLEX 1300 adaptor (for devices made
before 2009)
0 TAG Number
0 Without
1 Tag No. stainless steel plate
(18 characters max.)
Extra option
0 Without
1 NACE design
(MR0175 / MR0103 / ISO 15156)
XF20 4 0 0 0 0 0 0 0 0 0 Order code
1 For Ø2 mm / 0.08¨ single cable probes only
2 Do not use with double rod, double cable and Ø8 mm / 0.32¨ single cable probes
3 Other flange faces are available. Refer to your local supplier for more data. Flanges with the PTFE Wave Horn antenna option have a
slip on-type design with an anti-blowout feature.
4 Do not use with double rod, double cable, coaxial and Ø8 mm / 0.32¨ single cable probes
5 Do not use with double rod, double cable and coaxial probes
6 ASME flanges have a slip on-type design with an anti-blowout feature. Different flange faces are available. Refer to your local supplier
for more data.

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OPTIFLEX 2200 C/F APPENDIX 10

Devices for hygienic applications


XF20 4 0 0 0 OPTIFLEX 2200 C/F Guided Radar (TDR) level transmitter for hygienic applications:
Process seal (temperature / pressure / material / notes)
0 Without
S -20...+150°C (-4...+302°F) / -1...40 barg (-14.5...580 psig) / FKM/FPM (Viton) 1
U -45...+150°C (-49...+302°F) / -1...40 barg (-14.5...580 psig) / EPDM) 1
Probe (probe type / material / measuring range)
0 Without
For liquids only
X Single rod – Ø8 mm (0.32¨) Ra <0.76 µm / 316L – 1.4404 / 1...4 m (3.28...13.12 ft)
0 Process connection (size / pressure rating / flange finish)
0 0 0 Without
Flanged – Tri-Clamp® – ISO 2852 / DIN 32676
E E S 1¨ / DN25 PN16
G E S 1½¨ / DN38 PN16
H E S 2¨ / DN40…DN51 PN16
Flanged – DIN 11851
E G T DN25 PN40
G G T DN40 PN40
H G T DN50 PN40
0 0 0 0 Version
0 Standard orders and orders for solid applications in China
6 Orders for the USA
A Orders for liquid applications in China
Module option
0 Without
2 METAGLAS® sealing
0 0 0 TAG Number
0 Without
1 Tag No. stainless steel plate
(18 characters max.)
XF20 4 0 0 0 0 0 0 0 0 0 0 0 Order code
1 All wetted part materials agree with FDA 21 CFR 177.2600, Regulation (EC) No 1935/2004, Commission Regulation (EC) No 2023/2006
and Commission Regulation (EU) No 10/2011

INFORMATION!
The single rod probe for hygienic applications is welded to the process connection. If it is
necessary change the probe then you must also order the process connection.

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10 APPENDIX OPTIFLEX 2200 C/F

Other spare parts

Figure 10-1: Other spare parts


1 Cover without LCD display
2 Cover for Ex d module
3 Cover with LCD display
4 Set of fasteners for housing (lock screw, gaskets)
5 Cable gland / M20×1.5
6 Signal cable (non-Ex: grey, Ex: blue)

DANGER!
Remote version: Make sure that replacement signal cables for Ex-approved devices are supplied
by the manufacturer. Use of this signal cable is mandatory.

Item Description Quantity Part reference


1 Cover without LCD display, aluminium 1 XF20010100
Cover without LCD display, stainless steel 1 XF20011100

2 Cover for Ex d module, aluminium 1 1 XF20010200


Cover for Ex d module, stainless steel 1 1 XF20011200

3 Cover with LCD display (English / German / French / Italian), 1 XF20010300


aluminium
Cover with LCD display (English / German / French / Italian), 1 XF20011300
stainless steel
Cover with LCD display (English / Spanish / French / Portuguese), 1 XF20010400
aluminium
Cover with LCD display (English / Spanish / French / Portuguese), 1 XF20011400
stainless steel
Cover with LCD display (English / Russian / Chinese / Japanese), 1 XF20010500
aluminium
Cover with LCD display (English / Russian / Chinese / Japanese), XF20011500
stainless steel
4 Set of fasteners for housing (lock screw, gaskets) 10 screws, XF20010900
10 gaskets

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OPTIFLEX 2200 C/F APPENDIX 10

Item Description Quantity Part reference


5 Cable gland / M20×1.5; Plastic; Black; non-Ex (GP) 10 XF20030100
Cable gland / M20×1.5; Plastic; Blue; Ex i (IS) 10 XF20030200
Cable gland / M20×1.5; Brass; Ex d (XP) 5 XF20030300
Cable gland / M20×1.5; Stainless Steel; Ex d (XP) 2 XF20030400
Cable gland / M20×1.5; Brass; non-Ex / Ex i (IS) 5 XF20030500
Cable gland / M20×1.5; Stainless Steel; non-Ex / Ex i (IS) 2 XF20030600
Cable entry / ½ NPT; Brass; non-Ex (GP) / Ex i 5 XF20030700
Cable entry / ½ NPT; Brass; Ex d 5 XF20030800
Cable entry / ½ NPT; Brass; cFMus 5 XF20030900
Cable entry / ½ NPT; Stainless Steel; non-Ex (GP) / Ex i 2 XF20031000
Cable entry / ½ NPT; Stainless Steel; Ex d 2 XF20031100
Cable entry / ½ NPT; Stainless Steel; cFMus 2 XF20031200
6 Signal cable 10 m / 32.8 ft (non-Ex: grey) 2 1 XF20040100
Signal cable 25 m / 82 ft (non-Ex: grey) 2 1 XF20040200
Signal cable 50 m / 164 ft (non-Ex: grey) 2 1 XF20040300
Signal cable 75 m / 246 ft (non-Ex: grey) 2 1 XF20040400
Signal cable 100 m / 328 ft (non-Ex: grey) 2 1 XF20040500
Signal cable 10 m / 32.8 ft (Ex: blue) 3 1 XF20040600
Signal cable 25 m / 82 ft (Ex: blue) 3 1 XF20040700
Signal cable 50 m / 164 ft (Ex: blue) 3 1 XF20040800
Signal cable 75 m / 246 ft (Ex: blue) 3 1 XF20040900
Signal cable 100 m / 328 ft (Ex: blue) 3 1 XF20041000
1 Ex d-approved devices only
2 For the remote version
3 For the remote version. Make sure that replacement signal cables for Ex-approved devices are supplied by the manufacturer. Use of
this signal cable is mandatory.

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10 APPENDIX OPTIFLEX 2200 C/F

10.3 Accessories
We supply accessories for this device. When you send orders for accessories, please give the
reference numbers that follow:

Figure 10-2: Accessories


1 HMI service tool
2 Viator RS232 / HART converter
3 Viator USB / HART converter
4 Weather protection, compact converter version – non-Ex or Ex i-approved
Weather protection, remote converter version – probe housing
5 Weather protection, compact converter version – Ex d- or cFMus-approved devices

Item Description Quantity Part reference


1 HMI service tool (English / German / French / Italian), aluminium 1 1 XF20010600
HMI service tool (English / Spanish / French / Portuguese), 1 XF20010700
aluminium 1
HMI service tool (English / Russian / Chinese / Japanese), 1 XF20010800
aluminium 1
2 Viator RS232 / HART converter 1 XF20020600
3 Viator USB / HART converter 1 XF20020700
4 Weather protection, compact converter version – 1 XF20050800
non-Ex or Ex i-approved
Weather protection, remote converter version – probe housing 1 XF20051000
5 Weather protection, compact converter version – 1 XF20050900
Ex d- or cFMus-approved devices
1 If the device does not have the LCD display option, use this accessory to change the device configuration

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OPTIFLEX 2200 C/F APPENDIX 10

10.4 Glossary
C
Cable This is a wire rope. It is used as a measurement pulse guide.

D
Dielectric constant An electrical property of the product to be measured used in TDR
measurement. Also known as εr, DK and relative permittivity. This gives the
strength of the measurement pulse reflected back to the device's signal
converter.
Direct mode The device sends a signal along the probe. It receives the reflection of the
signal from the surface of the tank contents. The device uses an algorithm
to convert the time it takes to receive the signal into a distance. Use of this
measurement mode depends on the minimum dielectric constant limit of
the probe type. For more data, refer to Technical data on page 130. Refer
also to TBF mode.
mode
Discontinuities These are objects or parts of objects (including the tank) that are in the
tank, are possibly in the probe's empty space and can potentially influence
the electromagnetic field around the probe. This can cause a measurement
error. Also refer to General requirements on page 25.
Distance This is a display option. It is the distance from the face of flange to the level
(1 product) or the surface of the top product (2 or more products). Refer to
the diagrams at the end of this section.

E
Electromagnetic compatibility Defines how much a device influences or is influenced by other devices that
generate electromagnetic fields during operation. Refer to European
standard EN 61326-1 and EN 61326-2-3 for further details.
Electromagnetic field This is a physical field that is produced by electrically-charged objects and
which may affect the behaviour of other objects near to the field.
Empty space A minimum diameter around a probe that should have no objects in it for
the device to work correctly. This depends on the probe type. Refer to
Installation for more details.

H
Hazardous area An area with a potentially explosive atmosphere. Trained personnel can
install and use a device in this area. The device must be ordered with the
appropriate options. The device requires approvals (ATEX, IECEx, cFMus,
NEPSI etc.) related to site specifications. You can find more data about
hazardous areas in the Ex Manuals and Ex Certificates of Compliance.

L
Level This is a display option. It is the height from the bottom of the tank (user-
defined) to the surface of the top product (Tank height – distance). Refer to
the diagrams at the end of this section.

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10 APPENDIX OPTIFLEX 2200 C/F

M
Mass This is a display option. It shows the total mass of tank contents. Use a
mass table or a volume table to display measurement data with mass
units.
Measurement pulse The device transmits a short, low-powered electrical pulse or wave
transmitted down a guide to the process. The process (or the probe end if
in TBF measurement mode) reflects the pulse back to the device.

O
Operators Users who can choose how to display measurements. They cannot
configure the device in supervisor mode.

P
Probe This is either a metallic cable or rod used to guide the measurement pulse
to the process.
Probe length Ordered length of probe, L, from the face of the flange to end of the guide. If
you ordered a cable probe, this includes the counterweight. Refer to the
diagrams at the end of this section.

S
Supervisors Users who can configure the device in supervisor mode. They cannot
configure the device in service mode.

T
TBF mode Tank Bottom Following (TBF) mode. If the product has a low dielectric
constant, use this mode. TBF mode uses the end of the probe to indirectly
measure the tank contents.
TDR Time domain reflectometry (TDR). The principle used by the device to
measure level. For more data, refer to Measuring principle on page 129.
Threshold A number of limits set either manually or automatically by the signal
converter to identify the reflected measurement pulses from the level, and
the probe end. For configuration data, refer to Function description on page
82.
Top dead zone The distance from the flange to the top limit of the measuring range. Also
refer to Measurement limits on page 142.

U
Ullage mass This is a display option. It shows empty mass or mass of the product that
can be put into the tank. Refer to the diagrams at the end of this section.
Ullage volume This is a display option. It shows the unfilled volume. Refer to the diagrams
at the end of this section.

V
Volume Total volume of tank contents. Calculated with a volume table.

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OPTIFLEX 2200 C/F APPENDIX 10

Figure 10-3: Measurement definitions 1


1 Distance
2 Flange facing
3 Gas (Air)
4 Interface
5 Probe length, L
6 Tank height
7 Ullage volume or mass

Figure 10-4: Measurement definitions 2


1 Level
2 Volume or mass

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KROHNE – Process instrumentation and measurement solutions
• Flow
• Level
• Temperature

© KROHNE 12/2016 - 4000668004 - HB OPTIFLEX 2200 R04 en - Subject to change without notice.

Pressure
• Process Analysis
• Services

Head Office KROHNE Messtechnik GmbH


Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.: +49 203 301 0
Fax: +49 203 301 10389
[email protected]
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com

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