O (DDW-) DDSR: Perating Instructions XX
O (DDW-) DDSR: Perating Instructions XX
O (DDW-) DDSR: Perating Instructions XX
doc m @ 239472 @ @ 1
Pos : 4 /D osi ergeräte/D ec kblatt/(CD) D ec kblatt D okID _453 - DD SR V3 (neu) @ 21\mod_1461832101460_0.doc m @ 235304 @ @ 1
ATEX execution
Supplementary information in the technical
description “The ATEX execution“ has to be
observed!
OPERATING INSTRUCTIONS
(DDW-) DDSR XX
Save this document for future reference
Pos : 7 /Allgemei n/Spezi elleM odule (Forts etzung, Leerz eile us w.)/--------------------- Seitenumbruc h -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Pos : 8.1 /Allgemei n/Impressum/(CD) Impr ess um - T eil 1 (Betriebs anl eitung) @ 17\mod_1455199186473_41.doc m @ 212570 @ @ 1
Imprint
Device assignment
Device names: (DDW-) DDSR xx
Device variant: HYD ATEX
Document
Document status: Original
Type of document: Operating instructions
File designation: e2120453
Document ID: 453
Revision: 2.0.1
Date: 16-06-21
Editor: Brabender Technologie GmbH & Co. KG
Copyright: © 2016, Brabender Technologie GmbH & Co. KG
Pos : 8.2 /Allgemei n/Impressum/(CD) Impr ess um - T eil 2 (Sc hutz ver mer k gemäß DIN EN 16016) @ 17\mod_1455200027460_41.doc m @ 212628 @ @ 1
Table of contents
Imprint ........................................................................................................ 2
1. Safety ................................................................................................... 5
Use of the device.......................................................................................... 6
Safety instructions........................................................................................ 8
Specifications for the operating licence of the device.......................... 8
Qualification of the operating personnel ............................................. 8
Dangerous contact voltages on the device........................................... 8
Disconnection of the device ................................................................. 9
Discharge of residual energy storages .................................................. 9
Earthing of the device ........................................................................... 9
Sound level............................................................................................ 9
Sharp-edged components................................................................... 10
Specifications for the operation of a screw feeder ............................ 10
Specifications for the operation of an agitator................................... 10
Warnings on the device ...................................................................... 11
Residual dangers ........................................................................................ 12
2. The description of the device .............................................................. 14
Description of the construction of the device ........................................... 15
Component groups of the device............................................................... 18
The hopper.......................................................................................... 18
Feeding organ and feed drive ............................................................. 21
The weighing of the device ................................................................. 24
Technical data ............................................................................................ 26
3. Mounting ........................................................................................... 27
Mounting instructions................................................................................ 28
Place of the installation.............................................................................. 29
Mounting work........................................................................................... 30
Installation on site .............................................................................. 30
Connection inlet/outlet ...................................................................... 30
Connection ventilation/deaeration .................................................... 31
Electrical mounting work ........................................................................... 32
4. Commissioning ................................................................................... 40
Notes on commissioning ............................................................................ 41
Pos : 10 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/--------------------- Seitenumbr uc h -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
1. Safety
Pos : 13 /D osierger äte/Sic herheit/(CD) 1. Seite - Inhalt Sic her hei t @ 17\mod_1455200636780_41.doc m @ 212768 @ @ 1
This chapter describes the use of the device and the safety instructions for the
use of the device.
Pos : 18 /D osierger äte/Sic herheit/D okID _453 - (DD W-) DD SR/Ver wendung - Bes ti mmungsgemäß e Verwendung DDSR @ 5\mod_1369213869591_41.doc m @ 93816 @ @ 1
Intended purpose The “DDSR xx“ is a feeder for the feeding of bulk solids that can be fed by
means of a twin screw (feeding device) and a trough agitator. The product is
filled into the hopper, from there it is conveyed into the agitator trough, where
an agitator rotates vertically to provide a better filling ratio of the screw. The
rotating screw transports the product to the outlet of the device from where it
falls freely into the downstream equipment. The screw is driven by a drive
motor (= feed drive) that is controlled by means of a suitable drive controller.
The working point of the device, the feed rate (= product quantity/unit of time)
is adjusted by means of the determination of the speed of the feed drive. The
trough agitator is driven by the 2nd drive motor of the device and during the
feeding operation, the standard system operation is with a constant speed.
Pos : 20 /D osierger äte/Sic herheit/Ver wendung - Geeignete Produkte für Schnec ke+Rühr wer k @ 2\mod_1348033005803_41.doc m @ 62787 @ @ 1
Appropriate products Bulk solids (no liquids) with the following product characteristics are
appropriate for being discharged/fed with the device:
• Suitable size of product particles
• Appropriate flowability
• Free from contamination, foreign bodies etc.
• No ignition capability due to friction or strokes
• No explosive characteristics
• No change of the product characteristics due to
- the feeding operation
- the operation of an agitator
• No inadmissibly high wear of the machine parts in contact with the
product
Pos : 23 /D osierger äte/Sic herheit/(CD) Ver wendung - Vorgaben für den Eins atz bereic h ATEX @ 22\mod_1465969446503_41.doc m @ 241313 @ @ 1
Specifications The standard dimensioning of the device requires the following environmental
for the use and operating data for the field of application:
Pos : 26 /D osierger äte/Sic herheit/Ver wendung - Benötigte Baugruppen für den Betrieb @ 1\mod_1336986445173_41.doc m @ 47422 @ @ 1
Required component Electrical assemblies are required for the following control functions (minimum
groups for the operation requirement):
• Start/stop of the operation of the device
• Determination of the working point of the device (= speed setting)
Pos : 27 /D osierger äte/Sic herheit/(CD) Ver wendung - Benötigte Baugruppen für den Betri eb (Er wei ter ung Ver wi egung @ 17\mod_1455203361213_41.doc m @ 212937 @ @ 1
Pos : 29 /D osierger äte/Sic herheit/(CD) Ver wendung - Anpass ung an den kundensei tigen Ei nsatz ber eich @ 17\mod_1455203480864_41.doc m @ 212965 @ @ 1
Adaptation to the The device is dimensioned according to the application conditions known
application on site when awarding the contract. They result from the customer’s indications
concerning
• the products employed and their characteristics,
• the environmental and operating conditions,
• the desired feed rate range.
Pos : 31 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/--------------------- Seitenumbr uc h -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Safety instructions
Pos : 34 /D osierger äte/Sic herheit/(CD) Sicherheit - Vorgaben für die Betriebs erlaubnis des Ger ätes @ 17\mod_1455203696103_41.doc m @ 213021 @ 3 @ 1
Pos : 36 /D osierger äte/Sic herheit/(CD) Sicherheit - Qualifi kati on Bedienpers onal @ 17\mod_1455203777210_41.doc m @ 213049 @ 3 @ 1
Pos : 38 /D osierger äte/Sic herheit/(CD) Sicherheit - Berührungsgefährliche Spannungen am Ger ät @ 17\mod_1455203864743_41.doc m @ 213077 @ 3 @ 1
Pos : 41 /D osierger äte/Sic herheit/(CD) Sicherheit - Definiti on Freisc halten @ 17\mod_1455203984960_41.docm @ 213105 @ 3 @ 1
Pos : 43 /D osierger äte/Sic herheit/(CD) Sicherheit - Entl eer ung von R estenergies peic her @ 17\mod_1455204057736_41.doc m @ 213133 @ 3 @ 1
Pos : 45 /D osierger äte/Sic herheit/(CD) Sicherheit - Er dung des Gerätes @ 17\mod_1455204453440_41.doc m @ 213161 @ 3 @ 1
Sound level
The sound level of the device is < 70dB (acc. to DIN45635)
Pos : 48 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/(CD) -----> Abs chnittforts etzung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 50 /D osierger äte/Sic herheit/(CD) Sicherheit - Sc harfkantige Bauteile ( Sc hnec ke+Rühr wer k) @ 17\mod_1455204685074_41.doc m @ 213217 @ 3 @ 1
Sharp-edged components
The device has sharp-edged components that present a danger of injury (cuts)
even if the drive is not on:
• the vertically rotating agitator
• the screw
Pos : 52 /D osierger äte/Sic herheit/(CD) Sicherheit - Vorgaben für den Betrieb einer Schnec kendosier ung @ 17\mod_1455204747367_41.doc m @ 213245 @ 3 @ 1
Pos : 53 /D osierger äte/Sic herheit/(CD) Sicherheit - Vorgaben für den Betrieb eines R ührwer ks @ 21\mod_1461832537928_41.doc m @ 235331 @ 3 @ 1
Pos : 56 /D osierger äte/Sic herheit/(CD) Sicherheit - War nhi nweis e am Ger ät @ 17\mod_1455204870282_41.doc m @ 213273 @ 3 @ 1
Before the start of any work the device has to be disconnected from the mains
and protected against unauthorised reconnection.
In case of non-respect there is a considerable danger of injuries caused by
Disconnect the device
dangerous voltages.
from the mains
Pos : 58 /D osierger äte/Sic herheit/D okID _445 - (DD W-) MT/(CD) Sicherheit - War nhi nweis e am Ger ät R ührwer k @ 17\mod_1455204944883_41.doc m @ 213301 @ @ 1
Do not put arms/fingers into the rotating agitator and use long-shafted gloves
during work on the agitator at standstill.
In case of non-respect there is a considerable danger of injuries caused by the
Disconnect the device
sharp-edged agitator.
from the mains
Pos : 60 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/--------------------- Seitenumbr uc h -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Residual dangers
Pos : 63 /D osierger äte/Sic herheit/(CD) R estg efahr - Einl eitung @ 1\mod_1336654135295_41.doc m @ 46625 @ @ 1
Pos : 67 /D osierger äte/Sic herheit/(CD) R estg efahr - Fr emdkör per @ 17\mod_1455205235164_41.docm @ 213357 @ @ 1
Foreign bodies Danger: Foreign bodies in the product area of the device
Effects: • Operational failures
• Damage of the device
Measures: • Employ clean product
• Circumspection/special care must be taken when
working on the device
Pos : 68 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/- -----> Leerz eile (F or mat: T ext) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 70 /D osierger äte/Sic herheit/(CD) R estg efahr - Produkts tau @ 18\mod_1455205397540_41.doc m @ 213385 @ @ 1
Pos : 73 /D osierger äte/Sic herheit/(CD) R estg efahr - Produktwec hsel @ 18\mod_1455205503188_41.doc m @ 213413 @ @ 1
Pos : 76 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/(CD) -----> Abs chnittforts etzung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 77 /D osierger äte/Sic herheit/(CD) R estg efahr - Nic ht ausr eichende Be-/Entlüftung @ 18\mod_1455205628712_41.doc m @ 213441 @ @ 1
Pos : 79 /D osierger äte/Sic herheit/(CD) R estg efahr - Sc hnelllös bare Verbindung en mit Sicherheitss chalter @ 21\mod_1463474929149_41.doc m @ 237242 @ @ 1
Optional quick release When using quick release fastenings for the fastening of a component the
fastenings position of this component has to be monitored by a safety switch, if the
disassembly/the opening of the component causes a hazard for the operating
personnel by opening of the component (e.g. by freely rotating components).
During the disassembly/opening of the component the operating release of
the device is locked by means of the safety switch (electric interlocking chain)
and thus prevents the hazard. The safety switch detects/monitors
• the allowed mounting position of the component,
• but not the correct mounting of the connection.
Pos : 81 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/--------------------- Seitenumbr uc h -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Pos : 84 /D osierger äte/Gerätebesc hrei bung/(CD) 1. Seite - Inhalt Ger ätebesc hrei bung @ 18\mod_1455205992968_41.doc m @ 213497 @ @ 1
This chapter describes the construction and the function of the device and of
individual component groups.
Pos : 90 /D osierger äte/Gerätebesc hrei bung/DokID _453 - (DD W-) DDSR xx (20 < xx < 80)/(CD) Aufbau - Abbil dung DDSR 40B HYD ( neu) @ 21\mod_1461833276338_0.doc m @ 235359 @ @ 1
Pos : 94 /D osierger äte/Gerätebesc hrei bung/DokID _453 - (DD W-) DDSR xx (20 < xx < 80)/(CD) Aufbau - Legende DD SR40 V3 (neu) @ 21\mod_1461833992403_41.doc m @ 235440 @ @ 1
Legend The illustration shows the design of a DDSR40B. The markings in the
illustration have the following meaning:
No Meaning
1 Product supply on site
2 Flexible connection
3 Connecting branch, refilling
4 Hopper cover
5 Drive motor agitator
Pos : 98 /D osierger äte/Gerätebesc hrei bung/DokID _453 - (DD W-) DDSR xx (20 < xx < 80)/(CD) Aufbau - Erläuterung z ur Baugröße @ 21\mod_1463552405853_41.doc m @ 237362 @ @ 1
Explanation on the The agitator trough has two zones, the actual
construction size and agitator zone (a) and the screw zone (b). The
the execution indication of the construction size “xx“ in the
identification “DDSR xx“ means that the agitators
and screws of the series “xx“ may be employed
for this device.
The identification “xxB“ marks an execution with
a screw of the series “xx“ and an agitator trough
of the next larger series.
Example:
Device Agitator/trough Screw
DDSR40 Series 40 Series 40
DDSR40B Series 60 Series 40
Pos : 100 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Pos : 103 /Allgemein/Ü berschriften Ger ätebesc hrei bung/Ü bers chrift 3 - Der Behälter @ 1\mod_1336740811312_41.doc m @ 47027 @ 3 @ 1
The hopper
Pos : 105 /Dosi ergeräte/Gerätebes chr eibung/Behälter - Ei nlei tung @ 1\mod_1336740864120_41.doc m @ 47053 @ @ 1
The hopper stores the product to be fed, in a next step the product is
conveyed to the feeding unit.
Pos : 106 /Dosi ergeräte/Gerätebes chr eibung/Behälter - Sic herheits einric htung @ 1\mod_1336741028034_41.doc m @ 47079 @ @ 1
Safety equipment The hopper is a protective device. It prevents the operator from putting
hands/fingers into the rotating component groups of the device. The protective
function is obtained by different measures (combinations are possible):
• the size of the hopper
• a mounted safety grid
• a safe screwing of the hopper or the hopper cover.
Pos : 108 /Dosi erg eräte/Gerätebes chr eibung/(CD) Behälter - Vorsic ht fr eiz ugänglic her Produktber eich @ 18\mod_1455260070212_41.doc m @ 213644 @ @ 1
Fastening Executions for the fastening of the hopper or of the hopper cover:
Type of construction Type of fastening
Standard Screwing
Optional Clamping lock for quick/easy opening
Sealing
Sealing material is employed between the components. The sealing is adjusted
via the tensioning force of the screwing or of the clamping lock.
Pos : 114 /Dosi ergeräte/Gerätebes chr eibung/D okID_453 - (DD W-) DD SR xx (20 < xx < 80)/(CD) Behälter - Befestigung V3 (neu) @ 21\mod_1461837911559_41.doc m @ 235467 @ @ 1
Fastening Hopper
As a rule, the hopper is fixed by a clamp connection to the screw/agitator
trough. A sealing material is employed between both components, if the
tightening force of the screw connection is sufficient the connection is tight.
Hopper cover
A clamp connection permits to fasten the hopper cover to the hopper. A
sealing material is employed between both components, if the tightening force
of the screw connection is sufficient the connection is tight.
Exception :
Hopper cover fits loosely
Pos : 115 /Dosi ergeräte/Gerätebes chr eibung/D okID_458 - (DD W-) F W40/Behälter - Sicherheit: Positi onsüber wac hung @ 10\mod_1406204758518_41.doc m @ 144882 @ @ 1
Pos : 116 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 3 (Ü2, Ü 3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1
Pos : 119 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 120 /Allgemein/Ü berschriften Ger ätebesc hrei bung/Ü bers chrift 3 - Dosier organ und Dosierantri eb @ 1\mod_1336973989337_41.doc m @ 47211 @ 3 @ 1
Pos : 125 /Dosi ergeräte/Gerätebes chr eibung/D osi erorgan, D osi erantrieb - D osi erantrieb AC-Motor @ 2\mod_1339147829964_41.doc m @ 53058 @ @ 1
Feed drive A threephase motor (1) is employed as feed drive. The threephase motor is
operated by means of a suitable drive controller (frequency converter). The
adjustment of the motor to the drive controller and the field of application is
made by means of the parameterisation of the drive controller. Thus, the
parameterisation is part of the dimensioning of the device.
The working point of the device is adjusted by means of the determination of
the operating speed (=speed specification) of the feed drive. The speed
specification is a function of the execution of the drive controller and is made
by means of an analogue or serial control signal.
Pos : 126 /Dosi ergeräte/Gerätebes chr eibung/D osi erorgan, D osi erantrieb - Dr ehzahlüberwac hung (indukt. NS) @ 2\mod_1339150639196_41.doc m @ 53085 @ @ 1
Speed monitoring The speed monitoring is provided by an inductive proximity switch (2) the
pulses of which are evaluated by a suitable electrical unit. The speed
monitoring has the function to monitor the specified limit values, minimum
and maximum speed.
Pos : 129 /Dosi ergeräte/Gerätebes chr eibung/D osi erorgan, D osi erantrieb - Sc hnec ke (+ R ührwer k) @ 4\mod_1363865159889_41.doc m @ 87132 @ @ 1
Screw The product is conveyed by means of a screw (3) that is driven by the feed
(feeding device) drive. The rotating movement of the screw generates a product feed that
conveys the product out of the agitator trough (6) to the end of the screw pipe
(4). The dimensioning of the screw (type, pitch, diameter etc.) in combination
with the dimensioning of the screw pipe determines the field of application
and work of the feeding device.
Pos : 130 /Dosi ergeräte/Gerätebes chr eibung/D osi erorgan, D osi erantrieb - Tr ogrührwer k (s epar ater Antrieb) @ 4\mod_1361877943464_41.docm @ 83107 @ @ 1
Trough agitator A vertically rotating agitator (7) that permits to improve the filling ratio of the
feeding device rotates in the agitator trough. The agitator is driven by a
separate drive motor (8) and rotates with a constant speed.
Pos : 131 /Dosi ergeräte/Gerätebes chr eibung/D osi erorgan, D osi erantrieb - Tr ogrührwer k ( Sonder aus führung: Dr ehz ahlgereg elt) @ 5\mod_1371105896758_41.doc m @ 96465 @ @ 1
Special design
As a special design the drive motor is speed controlled via a drive controller.
The adjustment of the motor to the drive controller and the field of application
is made by means of the parameterisation of the drive controller. Thus, the
parameterisation is part of the dimensioning of the device.
Pos : 132 /Dosi ergeräte/Gerätebes chr eibung/D osi erorgan, D osi erantrieb - Verti kal er Ausl auf Schutz ei nrichtung @ 4\mod_1358870828387_41.doc m @ 79898 @ @ 1
Vertical outlet The vertical outlet (5) as end piece of the screw pipe is to be considered as
protective equipment and prevents from reaching into the rotating screw.
With an execution that is not equipped with a vertical outlet the protection has
to be achieved by the connection/installation on site (e.g. safety distance).
Pos : 133 /Dosi ergeräte/Gerätebes chr eibung/D okID_453 - (DD W-) DD SR xx (20 < xx < 80)/D osi erorgan, D osi erantrieb - das Getriebe @ 9\mod_1401102212997_41.doc m @ 132629 @ @ 1
The gear The drive shafts of the twin screw (3) are driven by the drive motor (1) via a
twin-shaft gearing. The transmission of the gear determines the working range
of the device and is part of the dimensioning of the device. The gear features
lifetime lubrication and a mounting flange connects the gear to the screw
trough where the twin screw operates.
Pos : 134 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 3 (Ü2, Ü 3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1
Radial packing rings on Up to size “40“ the devices are equipped with a twin-shaft gearing (1), that is
the twin-shaft gearing connected to the trough via the sealing plate (2).
Bearing and sealing of The drive shafts are supported in a bearing block
the drive shafts (2). The sealing in the bearing block is executed as
follows
• a radial packing ring (1) for the sealing of the
drive shaft for the agitator.
• Two radial packing rings (3) for the sealing of
the drive shafts of the twin screw.
Temperature monitoring In case of a demand for a temperature monitoring of the drive shafts a PTC
resistor (K) is mounted and connected to an external evaluation unit.
Pos : 139 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 140 /Allgemein/Ü berschriften Ger ätebesc hrei bung/Ü bers chrift 3 - Die Ver wiegung des Gerätes @ 1\mod_1337003622751_41.doc m @ 47528 @ 3 @ 1
Pos : 145 /Dosi ergeräte/Gerätebes chr eibung/D okID_453 - (DD W-) DD SR xx (20 < xx < 80)/Verwi egung - Aufbau und Funktion @ 5\mod_1370941674392_41.doc m @ 95856 @ @ 1
Design and function For weighing, the feeding device is mounted on a weighing system. The
weighing system permits to sense the product weight, it is then available as
electrical weighing signal for further evaluation. The product weight is
computed from the difference (actual weight – empty weight of the device).
The most important fields of application for weighing are
• the execution as loss-in-weight feeder (DDW-….)
• the monitoring of hopper filling level (MS-…)
Pos : 150 /Dosi ergeräte/Gerätebes chr eibung/(CD) Ver wi egung - Sc hutz einric htung: Trans portsic herung V1 @ 18\mod_1455261353626_41.doc m @ 213840 @ @ 1
Protective equipment: The transport catch (6) connects the base plate (8) with the mounting plate (9)
Transport catch and thus und relieves the weighing system (7). It protects the weighing system
against inadmissible loads and torsions during a transport and/or during
mounting/maintenance work.
Transport catches
Execution - are red metal elements the number and shape of which
are a function of the design of the device.
Use - are always completely fastened and loosened.
- are kept within reach of the place of use of the device.
Fastening - are fastened before the start of any work on the device
or a transport of the device.
Loosening - are loosened before the start of the operation.
Pos : 152 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 3 (Ü2, Ü 3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1
Protective equipment: Vibration isolation mounting pads (5) are mounted below the base plate (8),
Vibration isolation they permit to absorb disturbing influences at the place of the installation.
mounting pads If this measure is not sufficient, the device has to be mounted on a mass plate.
The absorption effect of the combination of vibration isolation and heavy load
is considerably higher.
Pos : 155 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/-----> Leerzeil e (For mat: vers tec kter Text) <----- @ 4\mod_1358837888992_0.doc m @ 79738 @ @ 1
Pos : 157 /Allg emein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Technical data
Pos : 161 /Dosi ergeräte/Sic her hei t/(CD) Ver wendung - Vorgaben für den Ei ns atz ber eich AT EX @ 22\mod_1465969446503_41.doc m @ 241313 @ @ 1
Specifications The standard dimensioning of the device requires the following environmental
for the use and operating data for the field of application:
Pos : 164 /Dosi ergeräte/Gerätebes chr eibung/(CD) T ec hnis che D aten - D osierger ät D oppel-Sc hnec ke ( d=1mm) @ 20\mod_1460473321703_41.doc m @ 223061 @ @ 1
Pos : 166 /Dosi ergeräte/Gerätebes chr eibung/T ec hnische D aten - T ypensc hild @ 9\mod_1396429355087_41.doc m @ 129458 @ @ 1
Nameplate The nameplate indicates the type of device, the machine number and the year
of construction of the device.
Clear marking of the device:
Pos : 168 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Machine number
3. Mounting
Pos : 171 /Dosi ergeräte/Montage/(CD) 1. Seite - Inhalt Montage des Ger ätes @ 18\mod_1455262217853_41.doc m @ 213952 @ @ 1
This chapter describes the mounting work required to make the system ready
for operation.
The descriptions were formulated in a very general manner and only take into
account the standard assemblies of the manufacturer.
Mounting instructions
Pos : 176 /Dosi ergeräte/Montage/M ontag ehi nweise - Ac htung akti ve Versorgungs medi en @ 1\mod_1337088095962_41.doc m @ 48067 @ @ 1
Pos : 178 /Dosi ergeräte/Montage/M ontag ehi nweise - Montageaus führung @ 9\mod_1396440111803_41.docm @ 129493 @ @ 1
Assembly execution Make sure to observe the following points for mounting:
• Horizontal alignment
• Max. 2mm offset for the connection of the device to equipment on site
• Connection of the device to an equipment on site via a flexible connection
The following connections are allowed (direction of view is the direction of the
product flow):
• From a smaller cross-section to a larger cross-section
• Both product lines have the same cross-section.
Pos : 180 /Dosi ergeräte/Montage/M ontag ehi nweise - Montageunter brec hung @ 1\mod_1337149955238_41.docm @ 48410 @ @ 1
Pos : 182 /Dosi ergeräte/Montage/(CD) M ontag ehi nweis e - M ontagehilfs mittel @ 18\mod_1455262813551_41.doc m @ 213980 @ @ 1
Pos : 184 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Pos : 191 /Dosi ergeräte/Montage/Aufstellungsort - Trans por t z um Aufstellungs ort @ 1\mod_1337091181947_41.doc m @ 48197 @ @ 1
Transport to the place of Suitable lifting equipment (fork lift truck, crane, etc.) permits to transport the
the installation following items to the place of the installation.
Pos : 193 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Mounting work
Pos : 197 /Dosi ergeräte /Montage/M ontag ear bei ten - Hi nweis fl exibl e Anbindung @ 1\mod_1337146873564_41.doc m @ 48384 @ @ 1
Flexible connection
The connection of solid/rigid product/media lines must not cause any
disturbances of operation. Therefore the connection to equipment on site has
to be carried out in a flexible manner between a downstream connection point
on the device and a fixed point on site. The description of the connection of
the inlet/outlet shows the principle of the flexible connection.
Pos : 199 /Dosi ergeräte/Montage/M ontag ear bei ten - Aufstellung (Ü3) @ 4\mod_1361356030395_41.doc m @ 82332 @ 3 @ 1
Installation on site
Assembly of the device at the place of the installation:
1. Transport the device to the place of the installation.
2. Align the device at the place of the installation.
3. Align the device in horizontal position.
4. Screw the device to the floor construction.
Pos : 201 /Dosi ergeräte/Montage/(CD) M ontag ear beiten - Anschl uss Ei n-/Auslauf - T eil1 (Ü 3) @ 18\mod_1455263963688_41.doc m @ 214064 @ 3 @ 1
Connection inlet/outlet
The connection of the inlet/outlet of the device to equipment on site has to be
executed in a flexible manner. The materials for a flexible connection are
delivered with the device.
The illustration shows the construction principle of a flexible connection of two
product line ends to a step bellow:
No Meaning
1 Line 1
2 Clamping ring 1
3 Step bellow
4 Clamping ring 2
5 Line 2
Pos : 202 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 3 (Ü2, Ü 3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1
Pos : 205 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/- -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 207 /Dosi ergeräte/Montage/M ontag ear bei ten - Anschl uss Be-/Entl üftung @ 8\mod_1391604429472_41.doc m @ 125534 @ 3 @ 1
Connection ventilation/deaeration
As standard, a filter bag is supplied for the
ventilation/deaeration of the device. The filter bag is
pulled over the vent pipe and fixed by means of a
clamping fastener. Due to its design the filter bag can
stand upright without further auxiliaries. The
venting/deaeration is made via the fabric surface of
the filter bag.
Pos : 208 /Dosi ergeräte/Montage/M ontag ear bei ten - Be- /Entl üftung Alternati ve Abs augung @ 4\mod_1358926610417_41.doc m @ 80037 @ @ 1
Pos : 210 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Junction boxes The connection of the electrical assemblies in junction boxes is provided in our
works in order to facilitate the connection on site. The junction boxes are
marked “-JB n” (n= 1, 2, 3,…). The following assignments apply to the junction
boxes
• The marking ”-JB 1“is reserved for the junction box of the weighing system
and is only employed, if the device is mounted on a weighing system.
• The electrical assemblies of the device are connected in the junction boxes
“-JB 2,3,4,…“. The number is adapted to demand.
• In case of a standard execution the terminals are connected according to
the determined terminal assignment of the junction boxes.
• Executions that deviate from the standard are described in the specific
wiring plans related to the order. Due to the specific execution a deviation
from the standard terminal assignments is possible. The wiring plans are a
separate document and complement the operating instructions.
Pos : 218 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 219 /Steuer ung en/ISC pl us - Sys tem/Montage/M ontag e Arbeiten - Metallisc he Kabel verschr aubung en @ 0\mod_1317894743356_41.doc m @ 12256 @ @ 1
Cable screwings The following illustration shows the correct use of the metallic cable screwings.
The cable is isolated according to the illustration and inserted into the cable
screwing. The screening (A) is pushed over the metal cap (M), then the
screwing is tightened.
Pos : 221 /Dosi ergeräte/Montage/E-Montagearbeiten - Aufbau einer Verrieg elungs kette @ 4\mod_1361429762268_41.doc m @ 82558 @ @ 1
Pos : 223 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 225 /Dosi ergeräte/Montage/(CD) E-Montagearbeiten - Ansc hluss pl an und Geräteausführ ung ( ohne ISC) @ 21\mod_1461916860964_41.doc m @ 235743 @ @ 1
Wiring plan and Please find below the different wiring plans for the electrical connection of the
execution of the device device. Each wiring plan is designed for a specific execution of the device.
Pos : 230 /Steuer ung en/Standard- Anschl uss pläne/Ansc hl usspl äne - CBplus mit 1 D osi ergerät + 1 Motor @ 12\mod_1420700522120_41.doc m @ 175643 @ @ 1
Pos : 232 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 234 /Steuer ung en/Standard- Anschl uss pläne/(CD) Ansc hlusspl äne - Ansc hlus spl an Legende (C Bpl us) 1. Sc hal tschr ank @ 18\mod_1455271484666_41.doc m @ 214204 @ @ 1
Wiring plan CBplus Identifications (“ident.”) used in the connection plan “CBplus“ :
legend
Components in the control cabinet/box:
Ident. Meaning
F Protection
FC Frequency converter
CB plus Feeding controller CB plus
DI Digital inputs (DI1-4)
DO Digital outputs (DO1-4)
K2,3,4 External relay in the control cabinet
GND Ground potential
Pos : 235 /Steuer ung en/Standard- Anschl uss pläne/(CD) Ansc hlusspl äne - Ansc hlus spl an Legende (C Bpl us) 2. D osi ergerät @ 18\mod_1455271639568_41.doc m @ 214232 @ @ 1
Cable colours Abbreviations (Abbr.) used for the cable colours in the wiring plans:
Abbr. Colour Abbr. Colour Abbr. Colour
BN Brown GN Green BU/WH Blue/White
BK Black GY Grey WH/BU White/Blue
BU Blue PK Rose GNYE Green/yellow
WH White RD Red
VT Violet YE Yellow
Pos : 240 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 244 /Dosi ergeräte/Montage/E-Montagearbeiten - Ansc hlus spl an Rühr wer ks motor @ 4\mod_1361371625432_41.doc m @ 82523 @ @ 1
Pos : 246 /Dosi ergeräte/Montage/E-Montagearbeiten - Ansc hlus spl an vol umetrisch @ 4\mod_1363872163112_41.doc m @ 87240 @ @ 1
Pos : 247 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 248 /Dosi ergerä te/Montage/(CD) E-Montagearbeiten - Ansc hluss pl an vol umetrisch Legende @ 18\mod_1455272263360_41.docm @ 214288 @ @ 1
4. Commissioning
Pos : 253 /Dosi ergeräte/Inbetriebnahme/(CD) 1. Seite - Inhalt Inbetriebnahme des Ger ätes @ 18\mod_1455272509876_41.doc m @ 214344 @ @ 1
This chapter describes the activities required for the commissioning of the device.
The descriptions were formulated in a very general manner and only take into
account the standard assemblies of the manufacturer.
Subject Page
Notes on commissioning 41
Commissioning sequence 42
Product feeding 47
Pos : 255 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Notes on commissioning
Pos : 258 /Dosi ergeräte/Inbetriebnahme/(CD) InbetriebnahmeHinweise - War nhi nweis gefährliche Pr odukteigensc haften @ 19\mod_1457452574735_41.doc m @ 219391 @ @ 1
Product feeding During commissioning the product feeding is started for the computation of
the feed rate of the device. An active product feeding requires
• a sufficient product quantity,
• free product flow into/out of the device,
• a receptacle for collecting the product quantity that has been fed. For this
purpose two possibilities are available
1. Feeding into downstream parts of the installation
2. Feeding into a collecting receptacle (possibly requires an additional
bypass line)
Pos : 262 /Dosi ergeräte/Inbetriebnahme/Inbetri ebnahmeHinweis e - U nterbrechnung der Inbetriebnahme @ 1\mod_1337593978614_41.doc m @ 48786 @ @ 1
Process of commissioning
Pos : 267 /Allgemein/Ü berschriften Inbetriebnahme/Übersc hrift 3 - Prüfungen am Gerät @ 1\mod_1337599806399_41.docm @ 48891 @ 3 @ 1
Commissioning must only be carried out, if the following specifications are duly
fulfilled.
1. Has all mounting work been finished?
2. Have all supply media been connected?
3. Are all supply media available as required?
4. Sufficient product quantities are available.
5. All foreign bodies and contaminations have been removed.
6. All necessary measures to ensure the safety of operations have been
taken.
7. The device and the other equipment required are ready for operation.
8. Sample measurements can be carried out.
Pos : 271 /Allgemein/Ü berschriften Inbetriebnahme/Übersc hrift 3 - Vers orgungsmedien z usc hal ten @ 1\mod_1337613686310_41.doc m @ 49050 @ 3 @ 1
Pos : 275 /Allgemein/Ü berschriften Inbetriebnahme/Übersc hrift 3 - Prüfungen der Dr ehric htung @ 1\mod_1337607373039_41.doc m @ 48943 @ 3 @ 1
Fehler!Fehler! A direction arrow marks the prescribed sense of rotation on each drive motor.
Unbekanntes During this step the sense of rotation is checked by means of a visual check.
Schalterargument. 1. Enter a small speed (~10%).
2. Start the device and check the sense of rotation.
3. Stop the device.
Pos : 279 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 280 /Allgemein/Ü berschriften Inbetriebnahme/(CD) Überschrift 3 - Prüfungen und Abgleic h der Ver wiegung @ 1\mod_1337613324289_41.docm @ 49023 @ 3 @ 1
Evaluation unit
A suitable evaluation unit is required for weighing. The evaluation unit is
connected to the weighing system and processes the weight signal e.g. for a
weight display.
Pos : 284 /Dosi ergeräte/Inbetriebnahme/(CD) AblaufInbetriebnahme - Pr üfung und Abgleich Ver wiegung 2 Trans portsicherung l ösen V1 @ 21\mod_1464159559980_41.doc m @ 239360 @ @ 1
Loosen the transport Loosen the transport catch completely according to the description (see page
catch 24).
Pos : 286 /Dosi ergeräte/Inbetriebnahme/AblaufInbetriebnahme - Pr üfung und Abgleich Ver wiegung 3 Fr eigängig keit @ 1\mod_1337690451657_41.doc m @ 49134 @ @ 1
The test is completed, if the weight values (1) and (4) are identical. If the two
values differ from each other make sure to find and eliminate the cause for the
missing motion. Possible causes:
• The transport catch has not been loosened completely.
• The flexible connection of the inlet/outlet is not sufficient.
• The weighing system is impeded by foreign bodies/contamination.
• The cabling of the assemblies of the device, the adjustment of the overload
protection screw or other executions of the device are inaccurate.
Pos : 288 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 3 (Ü2, Ü 3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1
Lever factor The lever factor (LF) permits to adjust the weight display of the evaluation unit
to the actual weight loading. The adjustment runs down as follows:
1. Read the actual weight value (W).
2. Place on a known test weight (WT).
The force shall be applied centrically on the weighing system.
3. Read the new weight value (W1).
4. Compute the difference (W1 - W0).
Check the new lever factor by a new test measurement and adjust it once
again, if required.
Pos : 291 /Dosi ergeräte/Inbetrie bnahme/AblaufInbetriebnahme - Pr üfung und Abgleich Ver wiegung 5 F unktions prüfung @ 1\mod_1337696719320_41.doc m @ 49212 @ @ 1
Functional testing The function of the weighing system is tested by means of three load
measurements over the complete weighing range. The free motion and the
lever factor are checked with each test measurement. The following test
weights are recommended:
1. Test weight ~10% of weighing range
2. Test weight ~50% of weighing range
3. Test weight ~90% of weighing range
Pos : 293 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 294 /Allgemein/Ü berschriften Inbetriebnahme/Übersc hrift 3 - Besti mmung Dosierleis tung @ 14\mod_1433769804466_41.doc m @ 192501 @ 3 @ 1
Manual filling
The device is refilled manually by the operating personnel. The operator will fill
in the product into the hopper using a suitable aid. Please observe the
following points:
• Take care when filling in the product. A possibly available protective grid
impedes the product flow into the hopper.
• It is not allowed to remove the protective grid to simplify refilling (safety
equipment!).
• Terminate refilling if the hopper is approx. 80 % filled. The monitoring of
the filling level is made optically or via the evaluation unit if the system is
weighed.
Determination mode "Gauging" means that the feeding is started for a fixed duration of
“gauging” measurement and the product quantity fed during this time will be weighed.
The feed rate [kg/h] is computed from both values – measuring time and
product quantity. “Gauging” runs down as follows:
1. Choose a suitable collecting receptacle with a known empty weight.
2. Place the collecting receptacle under the outlet.
3. Adjust the speed (setpoint).
4. Start the feeding operation for the duration of measuring (e.g. 2 min.).5.
Stop the feeding operation after expiry of the measuring time.
6. Weigh the collecting receptacle and compute the product weight (weight-
empty weight).
7. Calculate the feed rate [kg/h] (here: product weight x 60/2)
Pos : 300 /Dosi ergeräte/Inbetriebnahme/AblaufInbetriebnahme - Besti mmungs art Ausliter n Kennli nie @ 14\mod_1433770018143_41.doc m @ 192613 @ @ 1
Pos : 301 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/- -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 303 /Dosi ergeräte/Inbetriebnahme/AblaufInbetriebnahme - Besti mmungs art " Ermi ttlung der För derleis tung" @ 14\mod_1433770126242_41.doc m @ 192641 @ @ 1
Determination type The feed rate can also be determined in some other way, if the device is
“Checking of max. operated with a feeding controller type Congrav®. A feeding controller type
output” Congrav® offers the function “checking of max. output". This function
computes and automatically memorises the feed rate (= “output”) for different
speed values. The characteristic curve that has thus been computed is
employed by the feeding controller for the control of the feeding operation.
Pos : 305 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Product feeding
Preparations The commissioning is terminated by making the system ready for operation. In
order to make the system ready for operation the following preparations are
required:
• Remove auxiliary equipment (collecting receptacle etc.).
• Possibly reconnect separated connections (e.g. outlet).
• Possibly undo conversions (e.g. bypass).
• Discharge the device completely, if a replacement product has been
employed.
• If required, clean the device and the environment.
• Refill the device.
Pos : 310 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - vol umetrische Produktdosi erung @ 14\mod_1433770232347_41.doc m @ 192725 @ @ 1
Volumetric product In case of volumetric product feeding the feeding operation functions with a
feeding constant control of the feed drive (fixed working point). The feed rate is not
sensed and not controlled. I.e. feed rate variations e.g. caused by a variating
filling degree of the feeding organ will not be detected and corrected.
Volumetric product feeding is mostly used, if the downstream processing
equipment does not require an even discharge rate or if it is not affected by
discharge rate fluctuations.
Pos : 312 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - Ablauf ei ner vol umetrisc hen Pr oduktdosier ung @ 14\mod_1433770506774_41.doc m @ 192753 @ @ 1
Pos : 317 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - Vorauss etz ung für di e gravi metrische Produktdosierung @ 1\mod_1337852063360_41.docm @ 49584 @ @ 1
Required conditions for For gravimetric product feeding the equipment and the control of the device
gravimetric product have to comply with the following required conditions:
feeding
• The device is a loss-in-weight feeder (“DDW - …”) and is thus equipped
with a weighing system.
• A feeding controller type Congrav® or with comparable functions has to be
employed.
Pos : 319 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - gravi metrisc he Produktdosi erung @ 14\mod_1433770749690_41.doc m @ 192809 @ @ 1
Gravimetric product During gravimetric product feeding the feeding operation is started with a
feeding determined discharge rate (product quantity /time unit). During feeding the
feed rate will be measured and controlled via a control circuit. The control
circuit modifies the control of the feed drive and thus tries to correct
variations, e.g. due to a fluctuating filling degree of the feeding organ.
Pos : 321 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - Ablauf ei ner gravi metrisc hen Produktdosier ung @ 14\mod_1433770828134_41.doc m @ 192837 @ @ 1
Gravimetric feeding As a rule, the feeding controller is used to operate the gravimetric product
sequence feeding and it runs down as follows:
1. Set the desired feed rate as setpoint.
2. Start the feeding operation.
The start command starts the automatical control of the feeding operation by
the feeding controller. The further sequence of control and monitoring of the
feeding operation depends on the functions of the feeding controller and is
described in its documentation.
Pos : 323 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 324 /Allgemein/Ü berschriften Inbetriebnahme/Übersc hrift 3 - Anpass ung der Dosi erleistung @ 14\mod_1433836897271_41.doc m @ 192874 @ 3 @ 1
The feed rate is changed by a modification of the operating speed of the drive
motor in the allowed working range. If this measure does not permit to
achieve the desired feed rate, it is required to modify the device. Please find
below the measures for an admissible modification of the device.
Pos : 328 /Dosi ergeräte/Inbetriebnahme/Anpas sung Austr agsleis tung - Anpas sung Dosier organ (Sc hnec ke/Sc hnec kenr ohr) @ 6\mod_1375172279463_41.doc m @ 106508 @ @ 1
Adjustment of feeding The device can be equipped with another combination screw/screw pipe. For
organ this purpose the manufacturer offers different executions/combinations.
Pos : 330 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
5. Decommissioning
Pos : 333 /Dosi ergeräte/Außer betriebnahme, Stör ung/Aussc halten - Hi nweis @ 2\mod_1338453081214_41.doc m @ 51314 @ @ 1
The following process descriptions do not take into account influences that
occur due to product characteristics or the operation in a production plant. If
additional activities result from these influences they have to be integrated
into the corresponding processes.
Example: Product characteristics
In cases of a product that is not allowed to stay in the device, the device has to be
• discharged completely before shutdown and cleaned thoroughly after
shutdown.
• discharged by means of suitable measures after a fault shutdown, if the
elimination of the cause of the malfunction takes too long.
Pos : 335 /Dosi ergeräte/Außer betriebnahme, Stör ung/(CD) Aussc halten - kurzz eitig Absc hal tung @ 18\mod_1455274011771_41.doc m @ 214456 @ @ 1
6. Alarm cut-outs
Immediate stop
The fault shutdown of the device may have an effect on
upstream/downstream production processes. Further measures are possibly
required.
Pos : 346 /Dosi ergeräte/Störabsc haltung/Störabsc haltung - Aufhebung Störabsc haltung @ 2\mod_1338458129434_41.doc m @ 51499 @ @ 1
How to continue the Steps to be taken in order to continue the operation after a fault shutdown:
operation after a fault
1. Find the cause for the malfunction.
shutdown
2. Eliminate the cause for the malfunction.
3. Make sure that the device is ready for operation.
Pos : 348 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Causes of malfunction
Pos : 351 /Dosi ergeräte/Störabsc haltung/(CD) Störung - Austr agung startet nicht @ 20\mod_1460530227604_41.doc m @ 223235 @ @ 1
Pos : 353 /Dosi ergeräte/Störabsc haltung/D okID _451 - (DD W-) RSR xx/Störung - Schl eifger äus che @ 4\mod_1363873221599_41.doc m @ 87295 @ @ 1
Pos : 355 /Dosi ergeräte/Störabsc haltung/Störung - Ungleic hnäßig er Füllgrad ( mit R ührwer k) @ 2\mod_1338463971479_41.docm @ 51581 @ @ 1
Pos : 357 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 358 /Dosi ergeräte/Störabsc haltung/Störung - Sc hnec ke ver kl emmt @ 2\mod_1338466821830_41.doc m @ 51608 @ @ 1
Pos : 360 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/- -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 362 /Dosi ergeräte/Störabsc haltung/D okID _451 - (DD W-) RSR xx/Störung - Aus tragsleis tung z u gering @ 5\mod_1363873263357_41.doc m @ 87322 @ @ 1
Pos : 364 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/-----> Leerzeil e (For mat: vers tec kter Text) <----- @ 4\mod_1358837888992_0.doc m @ 79738 @ @ 1
Pos : 366 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
7. Maintenance
Pos : 369 /Dosi ergeräte/Wartung/(CD) 1. Seite - Inhalt Wartung des Ger ätes @ 18\mod_1455275989273_41.doc m @ 214624 @ @ 1
This chapter describes the activities required for the maintenance of the
device. These activities include the general maintenance and the
disassembly/assembly of components that are subject to wear or require an
increased cleaning effort.
Subject Page
Notes on maintenance 55
Component list 56
Care and examination 58
Cleaning 60
Description for the disassembly of individual components 63
Pos : 371 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Sharp-edged components
» Danger of cuts caused by the agitator and the screws.
Caution Therefore
- Use gloves when working on these components.
Pos : 382 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
List of components
Pos : 386 /Dosi ergeräte/Wartung/D okID_453 - (DD W-) DD SR/(CD) Wartung - Bauteilzeic hnung V3 (neu) @ 21\mod_1461919218558_0.doc m @ 235770 @ @ 1
Pos : 387 /Dosi ergeräte/Wartung/D okID_453 - (DD W-) DD SR/(CD) Wartung - Bauteilliste V3 (neu) Teil 1 @ 21\mod_1462267251102_41.doc m @ 236172 @ @ 1
Pos : 391 /Dosi ergeräte/Wartung/D okID_453 - (DD W-) DD SR/(CD) Wartung - Bauteilliste V3 (neu) Teil 2 @ 21\mod_1461919341599_41.doc m @ 235797 @ @ 1
No Description
5 Proximity switch
Speed monitoring
6 Spur gear
7 Cover of twin-shaft gearing
8 Twin-shaft gearing
9 Fastening of shaft sealings
10 Shaft sealing, screw
11 Bearing block
12 Sealing
13 Junction boxes
14 Mounting plate
15 Transport catch
16 Weighing system
17 Vibration isolation mounting pads
18 Downstream connection point (connection on site)
19 Flexible connection of outlet
20 Vertical outlet
21 Cover vertical outlet
22 Clamping ring
23 Twin screw
24 Sealing
25 Cleaning hole (here: complete front plate)
26 Sealing
27 Front agitator blade here: execution in two parts
28 Rear agitator blade (optional: welded)
29 Agitator trough
30 Sealing
31 Hopper
32 Sealing
33 Hopper cover
a Vent pipe b Inlet pipe
34 Flexible connection of inlet (product supply)
35 Filter bag (ventilation)
Pos : 397 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
W weekly 2W fortnightly
M monthly 3M three-monthly
Y yearly H biannually
Removal of defects
Allowed possibilities for the removal of identified defects:
1. Damaged component is professionally repaired.
2. Damaged component is replaced by a new component.
Pos : 404 /Allgemein/Spezi elleM odul e (Fortse tzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 407 /Dosi ergeräte/Wartung/D okID_453 - (DD W-) DD SR/(CD) Wartung, Pfleg e - Kontr olle Abdic htung en Antriebs wellen V3 (neu) @ 21\mod_1462172365724_41.doc m @ 235886 @ @ 1
Pos : 408 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Pos : 409.2 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Übersc hrift 3 - Vorgaben für die R einig ung @ 20\mod_1460974600964_41.doc m @ 232933 @ 3 @ 1
Pos : 409.4 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Rei nigung - Rei nigungsort @ 17\mod_1453732802716_41.docm @ 212360 @ @ 1
Pos : 409.5 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Rei nigung - Spezifi kation R einig ungs mittel @ 17\mod_1453730678386_41.doc m @ 212306 @ @ 1
Specifications for Permitted cleaning agents for the cleaning of components in contact with the
cleaning agents product have to comply with the following specifications:
• Not combustible
• Do not form any explosive or flammable vapours
• No scouring additives
• Temperature of use/working temperature ~ 20°C
• PH value between 4 - 10pH
• Comply with the requirements for the field of application of the device (e.g.
conformity to food processing regulations acc. to “NSF White Book™“)
Pos : 409.6 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Rei nigung - Hinweis R einigungsgüte @ 17\mod_1453734210084_41.docm @ 212414 @ @ 1
Cleaning quality
For a consistent cleaning quality during the cleaning sequence be sure to observe
the “Sinner’s circle“. The cleaning quality is defined as the total sum from the
relation of the parameters temperature, time, chemistry and mechanics.
Pos : 409.7 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Ü berschrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 409.8 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Übersc hrift 3 - Besc hreibung der R einigungs verfahren @ 20\mod_1460972152188_41.doc m @ 232770 @ 3 @ 1
Matrix cleaning The following matrix lists possible cleaning procedures as a function of the
procedures application of the device.
Pos : 409.10 /D osierger äte/Wartung/R einigung (neue Besc hreibung)/(CD) Rei nigung - R einig ungs verfahr en 1 (Tr oc ken rei nigen) @ 20\mod_1461243120153_41.doc m @ 233307 @ @ 1
Dry cleaning During dry cleaning, contaminations will be eliminated without use of a liquid
cleaning agent.
• Remove loose contaminations by means of an appropriate auxiliary (e.g.
industrial vacuum cleaner).
• Remove adhesive contaminations by means of a cloth.
Pos : 409.11 /D osierger äte/Wartung/R einigung (neue Besc hreibung)/(CD) Rei nigung - R einig ungs verfahr en 2 ( kontrolli erte Nas srei nigung) @ 20\mod_1460973011984_41.doc m @ 232825 @ @ 1
Controlled wet cleaning During a “controlled wet cleaning“ only components in product contact are
wet cleaned. The following specifications apply to a “controlled wet cleaning“:
• The following components have to be cleaned by means of a cloth, if required
the cloth can be moistened with water or a suitable cleaning agent.
- Bearings and electrical components
- Components that are not in contact with the product
- Lacquered components
• During wet cleaning of components in product contact, the components
stated above have to be protected from humidity.
• After cleaning
- the device/the component has to be dried thoroughly,
- remove standing moisture,
- possibly grease degreased components.
Pos : 409.12 /Allgemei n/Spezi elleModule (F orts etz ung, Leerzeil e us w.)/(CD) -----> Abschnittfor tsetzung Ü bersc hrift 3 (Ü2, Ü3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1
Wet cleaning (COP) All components to be cleaned are disassembled and cleaned at the provided
cleaning place (COP = clean out of place). The following example shows the
process of cleaning that meets very high standards:
• Precleaning with water
• Cleaning with a lye solution
• Periodic cleaning with water
• Neutralisation (possibly disinfection)/acid cleaning
• Final cleaning with low-germ (distilled) water
• The correct neutralization and disposal of the resulting wastewaters.
Pos : 410 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Pos : 413 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Aus bau D oppel-Sc hnec ke @ 2\mod_1338283637537_41.doc m @ 50245 @ 3 @ 1
Pos : 416 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 417 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Verti kaler Auslauf mi t Schnec kenl agerung @ 5\mod_1371036282896_41.doc m @ 96194 @ 3 @ 1
No Description:
1 Sealing of screw pipe
2 Screw pipe
3 Vertical outlet
4 Labyrinth sealing
5 Groove ball bearing
6 Bearing housing
7 Cover
8 Sealing of vertical outlet:
Before the assembly of the vertical outlet the shaft bearing and the sealings
have to be cleaned and checked for damage. Replace damaged components.
Pos : 419 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Ei nbau D oppel-Sc hnec ke @ 2\mod_1338294687364_41.doc m @ 50518 @ 3 @ 1
1. Clean and slightly grease the shaft journal and the location bore.
2. Both screws have to be aligned. Be sure to observe the marking of the
screws (L = left; R = right).
3. Slide both screws at the same time on the shaft journals.
4. Turn both screws briefly in anti-clockwise direction.
5. Clean the connection surfaces and the sealing of the screw pipe.
6. Slide on the sealing.
7. Slide on the screw pipe and the vertical outlet and fasten it.
8. Connect the flexible connection to the outlet.
Pos : 422 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 423 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Aus bau R ührwer k @ 2\mod_1338302019837_41.doc m @ 50705 @ 3 @ 1
Agitator trough without Disassembly in case of an agitator trough without cleaning hole:
cleaning hole Pos : 425 /Dosi ergeräte/Wartung/(CD) Ausba ubesc hrei bung - Aus bau Rühr wer k (1-teilig) @ 22\mod_1466426493463_41.doc m @ 241661 @ @ 1
Pos : 426 /Dosi ergeräte/Wartung/(CD) Ausbaubesc hrei bung - Aus bau Rühr wer k mi t R einigungsöffnung (2teilig) @ 21\mod_1462280925513_41.doc m @ 236280 @ @ 1
Agitator trough with Disassembly in case of an agitator trough with cleaning hole:
cleaning hole
Pos : 427 /Dosi ergeräte/Wartung/(CD) Ausbaubesc hrei bung - Aus bau Rühr wer k (2-teilig) @ 21\mod_1462281118549_41.doc m @ 236307 @ @ 1
Pos : 430 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Ei nbau des Rühr werks @ 2\mod_1338363676619_41.doc m @ 50851 @ 3 @ 1
Agitator trough without Assembly in case of an agitator trough without cleaning hole:
cleaning hole Pos : 432 /Dosi ergeräte/Wartung/Einbaubesc hreibung - Ei nbau R ühr wer k (1- teilig) @ 5\mod_1371039691313_41.doc m @ 96326 @ @ 1
1. The threaded bolt and the thread of the agitator have to be cleaned
thoroughly and greased slightly.
2. Cautiously insert the agitator into the trough.
3. Screw tight the agitator by means of a rotation to the left.
4. Mount the hopper.
Pos : 433 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/- -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 434 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/- -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 435 /Dosi ergeräte/Wartung/(CD) Einbaubeschr eibung - Ei nbau R ühr wer k (2teilig) Kopfzeil e @ 21\mod_1462282453845_41.doc m @ 236361 @ @ 1
Agitator trough with Assembly in case of an agitator trough with cleaning hole:
cleaning hole Pos : 436 /Dosi ergeräte/Wartung/(CD) Einbaubeschr eibung - Ei nbau R ühr wer k (2-teilig) @ 21\mod_1462282608328_41.doc m @ 236388 @ @ 1
Pos : 438 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Austausc h Wellendic htring e @ 4\mod_1360240598086_41.doc m @ 81341 @ 3 @ 1
Pos : 440 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 3 (Ü2, Ü 3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1
Pos : 444 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 3 (Ü2, Ü 3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1
Pos : 448 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1
Pos : 449 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - J usti erung Drehzahl über wac hung @ 5\mod_1363875276066_41.doc m @ 87698 @ 3 @ 1
Depending on how the proximity switch has been mounted, the scanning
distance is visible or not visible. Therefore, the adjustment is carried out with
or without sight.
1. Pull the plug of the proximity switch.
2. Undo the locknut of the proximity switch.
3. Adjustment without sight
a. Slightly rotate the proximity switch against the toothed wheel.
b. 1-2 rotations counterclockwise.
If available: Observe the position of the angular plug.
Adjustment with sight
a. Set the distance to 1 mm.
4. Lock the proximity switch by means of the counternut.
Pos : 452 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Pos : 455 /Dosi ergeräte/Ei nlager ung, Ents orgung/(CD) 1. Seite - Inhal t Ei nlag erung und Entsorgung @ 19\mod_1455279511726_41.doc m @ 214960 @ @ 1
This chapter describes the conditions for the storage and the disposal of the
device or of its individual components.
Subject Page
Storage of the device, of individual assemblies 72
Disposal of the device, of individual assemblies 73
Pos : 457 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Pos : 460 /Dosi ergeräte/Ei nlager ung, Ents orgung/Ei nlager ung - Ausführ ung Gerät @ 2\mod_1338370523194_41.doc m @ 51120 @ @ 1
Pos : 462 /Dosi ergeräte/Ei nlager ung, Ents orgung/(CD) Ei nlager ung - Lagerbedingungen @ 19\mod_1455279770842_41.doc m @ 215016 @ @ 1
Storage conditions Storage conditions for the storage of the device/individual assemblies:
Sharp-edged components
» Danger of cuts caused by the agitator and the screws.
Caution Therefore
- Use gloves when working on these components.
Pos : 471 /Dosi ergeräte/Ei nlager ung, Ents orgung/Ents orgung - Vor der Ents orgung @ 2\mod_1338386778340_41.doc m @ 51173 @ @ 1
Before the disposal Before the disposal the following procedures have to be carried out:
1. Disconnect the device from all supply media.
2. Disassemble all connections from the device.
3. The device has to be disassembled completely.
4. The component groups have to be cleaned from product rests and
lubricant residues.
Pos : 473 /Dosi ergeräte/Ei nlager ung, Ents orgung/(CD) Ents orgung - Ents orgung Bauteil e @ 19\mod_1455279973833_41.doc m @ 215044 @ @ 1
Index Pos : 476 /Allgemein/Index/Index - Index- Eintr äge ( 2s paltig) @ 8\mod_1384844278307_0.doc m @ 118975 @ @ 1
A O
Agitator 6, 10, 11, 15, 16, 17, 19, Operating personnel, protection 8
22, 23, 37, 52, 55, 56, 57, 58, 59, Operating personnel, qualification8
65, 66, 68, 69, 73 Operation, allowed 18
Agitator, trough 6, 16, 17, 19, 22, Operation, no start 52
57, 65, 66, 69 P
Assembly, execution 28 Product outlet opening 23
D Product, appropriate 6
Disconnection, warning symbol 8, Product, characteristics 6, 18, 41,
11 45, 50, 53
Drive 6, 11, 15, 16, 22, 36, 42, 49, R
56, 67 Residual energy storage 9
Drive shaft 22, 23, 59, 67, 69 S
Drive shaft, agitator 66, 68 Safety grid 18
Drive shaft, screw 63 Safety switch 13
E Shaft sealing 23, 56, 57, 58, 59, 67,
Earthing, correct 9 68
Environment, data 6, 26 Speed monitoring 16, 21, 26, 36,
G 57, 70
Gear 22, 57, 59, 73 U
I Use in accordance with the
Intended purpose 8, 48, 49 intended purpose 6
L V
Load cell, free movement 43, 44 Vertical outlet 16, 22, 57, 63, 64
Load cell, lever factor 44 W
M Wiring plan, CBplus 36
Mounting, tools 28
=== Ende der Liste für T extmar ke Inhalt ===