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LG MS3042G
LG MS3042G
정 판
MICROWAVE OVEN
SERVICE MANUAL
MODEL: MS3042G
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
August, 2012
P/NO : MFL31039033 Printed in Korea
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Back side
Accessories
Owner's manual
Glass turntable
1-1
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
2-1
3-1
CONTROL PANEL
1. DISPLAY WINDOW: Used to show time of day,
power level of cooking, cooking category.
2. AUTO COOK: Used to cook the foods listed by
one touch.
1
3. AUTO DEFROST: Used to select the desired auto
weight defrost programmed with weight pad.
2 4. EXPRESS DEFROST: Touch this pad to defrost
foods quickly.
5. BREAD DEFROST: Touch this pad to defrost
bread.
4
6. CLOCK: Used to set the time of day.
3 5
7. POWER: Used to select the desired power level for
7
cooking.
6 8
8. TIME: Touch this pad to set a cook time.
9. NUMBER: Used to set for time of day, cooking time,
power level or defrost weight.
9
10. SOFTEN
11. MELT
12. STOP / CLEAR: Used to stop over and clear all
10 11 entries except time of day.
13. START / QUICK START: To quickly set the
cooking time directly.
12 13
4-1
NUMBER START
5. QUICK START
STOP/CLEAR QUICK START
6. AUTO REHEAT
7. AUTO COOK
4-2
4-3
WHEN SELECTING COOKING POWER WHEN THE OVEN IS SET AT ANY LEVEL
LEVEL AND TIME EXCEPT MAXIMUM.
• The micom controller memorizes the function you set. • The micom controller controls the ON-OFF time of
• The time you set appears in the display window. relay 2 by the applied signal to vary the average output
• Each indicator light turns on to indicate that the stage power of microwave oven as POWER LEVEL.
has been set. (refer to page 1-1)
• One complete cycle of relay 2 is 22 seconds.
WHEN TOUCHING THE START PAD WHEN THE DOOR IS OPENED DURING
• The coil of the relay is energized by the micom
controller.
COOKING
• Power input is supplied to the high voltage transformer • Both the primary switch and relay 2 are cut off primary
through the fuse to the primary switch and relay 2. winding voltage of the high voltage transformer.
• Turntable rotates. • ON-OFF of relay 2 is coupled electrically with opening
PRIMARY and closing of the secondary switch.
SWITCH • When the door is opened, the secondary switch is
opened and when the door is closed, the secondary
FUSE switch is closed.
• The cooking time stops counting down.
L • Relay stops functioning.
MONITOR H.V.
SWITCH TRANS- • As the door is opened, if the contact of primary switch
FORMER and relay 2 and/or secondary switch fails to open, the
fuse opens due to the large current surge caused by
N the monitor switch activation, which in turn stops
magnetron oscillation.
SECONDARY
RELAY 2 SWITCH PRIMARY
SWITCH
FUSE
MICOM CONTROLLER
• The fan motor rotates and cools the magnetron by
blowing the air (coming from the intake on the L MONITOR H.V.
SWITCH TRANS-
baseplate). FORMER
• The air is also directed into the oven to exhaust the
vapor in the oven through the upper plate. N
• Cooking time starts counting down.
• 3.2 volts AC is generated from the filament winding of
SECONDARY
the high voltage transformer. This 3.2 volts is applied to RELAY 2 SWITCH
the magnetron to heat the magnetron filament through
two noise-preventing choke coils.
MICOM CONTROLLER
4-4
5-2
NOTE:
1. After replacing the door, be sure to check that the F. FAN MOTOR ASSEMBLY / REMOVAL
primary switch, monitor switch, and secondary switch 1) Discharge the high voltage capacitor.
operate normally. 2) Disconnect the leadwire from fan motor, and high
2. After replacing the door, check for microwave energy voltage capacitor.
leakage with a survey meter. Microwave energy must 3) Remove the two screws holding the the suction guide
be below the limit of 5 mW/cm2. (with a 275 ml water ASS’Y to the oven cavity and remove the high voltage
load) diode earth screw.
3. When mounting the door assembly to the oven 4) Remove the two screws holding the fan motor ASS’Y
assembly, be sure to adjust the door assembly parallel to the suction guide ASS’Y.
to the chassis. Also adjust so the door has no play
between the inner door surface and oven frame G. HIGH VOLTAGE CAPACITOR AND
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
DIODE REMOVAL
between the door and the oven. 1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, and high
Remove door assembly voltage capacitor.
3) Remove the screw holding the suction guide ASS’Y to
the oven cavity and remove the high voltage diode
earth screw.
4) Remove the screw holding the high voltage capacitor
bracket.
5-4
Magnetron
Waveguide
Dome
Waveguide Taptite Screw
Bracket
Magnetron
Gasket
Magnetron Wire Leads
Turntable Motor
5-5
ADJUSTMENT
DIRECTION
PRIMARY
SWITCH
MONITOR
SWITCH
SECONDARY
SWITCH
5-6
Primary
NO
Switch COM
Monitor NC
Switch COM
Secondary
Switch COM
NO
NOTE : After checking for the continuity of switches, make sure that are
connected correctly.
5-7
SECONDARY
TERMINAL
PRIMARY
TERMINAL
5-8
Chassis
Filament
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Measure the continuity (Reverse). Normal: Infinite.
(Ohm-meter scale: Rx10000) Abnormal: Continuity.
5-9
Relay 1
Relay 2
NOTE : • A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
• MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
• WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-10
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
5. Do not touch any part of the circuit on the PCB since static electric discharge may damage this control
panel.
Always touch yourself to ground while working on this panel to discharge any static charge built up in your
body. (Micom model only)
Microwave oven Inserting many plugs into one Avoid using other electrical
does not work. outlet and using appliances when you use the
them at the same time microwave oven.
(blown fuse or breaker)
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occurring. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except where noted
wall. in the cooking guide.
5-11
1. Incomplete segments.
• Segment missing.
• Partial segment missing.
• Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink.
3. A distinct change in the brightness of one or more numbers in display.
4. One or more digits in the display are not lighting.
5. Display does not count down with time blinking or up with clock operation.
6.Display obviously jumps in time while counting down.
7.Display counts down too fast while cooking.
8.Each indicator light does not turn on after setting cooking cycle.
9.Display time of day does not reappear when cooking is finished.
10.Beep sound is not heard when correct key is touched.
2. Some inputs Replace key Everything works Defective key Replace key
cannot be membrane as specified. membrane membrane
programmed. assembly and assembly. assembly.
check operation.
4. Random
programming
when touching
other pads.
5. Display is fixed
at some figure
and can not
accept any
input.
5-12
NOTE : All these switches must be replaced at the same time. Refer to page 5-7, 5-8
Continuity.
5-13
2. Fan motor or Check fan motor. Abnormal Defective fan motor. Replace fan motor.
oven lamp do
not turn on. Check oven lamp. Abnormal Defective oven lamp. Defective oven lamp.
Normal
(TROUBLE 4) Oven seems to be operation but little heat is produced in oven load.
NOTE: Simple test of power output-conducted by heating one liter water for one min. if available.
Minimum 8.5oC temperature rise is normal condition.
5-14
normal
normal
NOTE: • Make sure the wire leads are in the correct position.
• When Removing the wire leads from the parts, be sure to grasp the connector, not the wires.
• When removing the magnetron, be sure to install the magnetron gasket in the correct position
and in good condition.
5-15
EXPLODED VIEW
INTRODUCTION
MODEL: Customer Model Product Code SVC Model
INTERIOR PARTS
DOOR PARTS
LATCH BOARD PARTS
-6-1-
DOOR PARTS
13581A
13536A
13552A
13213A
13720D
14890A
14026A
14970A
-6-2-
CONTROLLER PARTS
24781M
268711
23572A
23506A
24510L
250201
24970A
-6-3-
33112U
33052A
33390G
35889A
36549S
-6-4-
43500A
466001
43501A
466003
466001
WSZ085
-6-5-
INTERIOR PARTS
568771 WSZ002
56411A
56930M
50FZZA
56201A
56549F
WSZ062
55900A
54974S
56912B
56851D
50CZZH WSZ062
55262A
WSZ002
54810C
34930W 56901A
56324A
WSZ002
-6-6-
56170D
63303A
WSZ002
-6-7-