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Edition

MOVIDRIVE® MDX60B/61B 02/2004

Operating Instructions
1122 2913 / EN
SEW-EURODRIVE
1 Important Notes...................................................................................................... 5

2 Safety Notes ........................................................................................................... 7

3 Unit Design ............................................................................................................. 8


3.1 Unit Designation, Nameplates and Scope of Delivery ................................... 8
3.2 Unit design, size 0........................................................................................ 11
3.3 Unit design, size 1........................................................................................ 12
3.4 Unit design, size 2S ..................................................................................... 13
3.5 Unit design, size 2........................................................................................ 14
3.6 Unit design, size 3........................................................................................ 15
3.7 Unit design, size 4........................................................................................ 16
3.8 Unit design, size 5........................................................................................ 17
3.9 Unit design, size 6........................................................................................ 18

4 Installation ............................................................................................................ 19
4.1 Installation instructions for basic unit ........................................................... 19
4.2 Removing/installing the keypad ................................................................... 24
4.3 Removing/installing the front cover .............................................................. 25
4.4 UL compliant installation .............................................................................. 27
4.5 Shield clamps............................................................................................... 28
4.6 Touch guard ................................................................................................. 30
4.7 Wiring diagram for basic unit........................................................................ 31
4.8 Assignment of braking resistors, chokes and filters ..................................... 34
4.9 Connection of system bus (SBus 1)............................................................. 38
4.10 Connection of RS-485.................................................................................. 39
4.11 Connection of UWS21A option (RS-232)..................................................... 40
4.12 Option combinations for MDX61B sizes 0 to 6............................................. 41
4.13 Installing and removing option cards............................................................ 42
4.14 Connection of encoder and resolver ............................................................ 44
4.15 Connection of DEH11B (HIPERFACE®) option ........................................... 45
4.16 Connection of DER11B option (resolver) ..................................................... 49
4.17 External encoder connection ....................................................................... 51
4.18 Connection of incremental encoder simulation ............................................ 54
4.19 Master/slave connection .............................................................................. 55
4.20 Connection and terminal description of the DIO11B option ......................... 56

I
5 Startup................................................................................................................... 59
5.1 General startup instructions ......................................................................... 59
0
5.2 Preliminary work and resources................................................................... 61
5.3 Startup using the DBG60B keypad .............................................................. 62
5.4 Startup with PC and MOVITOOLS®............................................................. 69
5.5 Starting the motor ........................................................................................ 70
5.6 Complete parameter list ............................................................................... 73

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 3


6 Operation and Service ......................................................................................... 84
6.1 Operating condition indication...................................................................... 84
6.2 Information messages.................................................................................. 85
6.3 Functions of the DBG60B keypad................................................................ 86
6.4 Memory card ................................................................................................ 89
6.5 Fault information .......................................................................................... 90
6.6 Fault messages and list of faults.................................................................. 91
6.7 SEW electronics service .............................................................................. 95

kVA n 7 Technical Data and Dimension Sheets .............................................................. 96


f 7.1 CE-marking, UL approval and C-Tick .......................................................... 96
i
P Hz 7.2 General technical data ................................................................................. 97
7.3 MOVIDRIVE® MDX60/61B...-5_3 (400/500 V units).................................... 99
7.4 MOVIDRIVE® MDX61B...-2_3 (230 V units).............................................. 106
7.5 MOVIDRIVE® MDX60/61B electronics data .............................................. 110
7.6 MOVIDRIVE® MDX60B dimension drawings............................................. 111
7.7 MOVIDRIVE® MDX61B dimension drawings............................................. 113
7.8 Technical data of DEH11B and DER11B options ...................................... 122
7.9 Technical data of the DIO11B option ......................................................... 123

8 Index .................................................................................................................... 124

Address List............................................................................................................ 126

4 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Important Notes
1

1 Important Notes
Safety and Always observe the safety and warning notes in this publication!
warning notes

Electrical hazard
Possible consequences: Severe or fatal injuries.

Hazard
Possible consequences: Severe or fatal injuries.

Hazardous situation
Possible consequences: Slight or minor injuries.

Harmful situation
Possible consequences: Damage to the unit and the
environment.

Tips and useful information.

A requirement of fault-free operation and fulfillment of any rights to claim under


guarantee is that you adhere to the information in the operating instructions.
Consequently, read the operating instructions before you start operating the unit!
The operating instructions contain important information about service; as a result,
they should be kept close to the unit.

Designated use
MOVIDRIVE® MDX60/61B drive inverters are units for industrial and commercial use of
AC asynchronous motors with squirrel-cage rotors or permanent-field AC synchronous
motors. These motors must be suitable for operation with frequency inverters. No other
loads may be connected to the units.
MOVIDRIVE® MDX60/61B drive inverters are units intended for stationary installation in
control cabinets. All instructions on the technical data and the permitted conditions
where the unit is operated must be observed.
Do not operate the unit until you have established that the machine complies with the
EMC Directive 89/336/EEC and that the conformity of the end product has been
determined in accordance with the Machinery Directive 89/392/EEC (with reference to
EN 60204).

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 5


Important Notes
1

Operational The following uses are forbidden unless measures are expressly taken to make
environment them possible:
• Use in explosion-proof areas
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications which are subject to mechanical vibration and
shock loads in excess of the requirements in EN 50178.

Safety functions

MOVIDRIVE® MDX60/61B drive inverters may not perform safety functions without
higher-level safety systems.
Use higher level safety systems to guarantee the protection of machinery and persons.

For safety applications, refer to the following publications:


• Safe disconnection for MOVIDRIVE® MDX60B / 61B – Conditions
• Safe disconnection for MOVIDRIVE® MDX60B / 61B – Applications

Disposal Dispose in accordance with the regulations in force for the following materials:
• Electronics scrap (circuit boards)
• Plastic (housing)
• Sheet metal
• Copper
etc.

6 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Safety Notes
2

2 Safety Notes
Installation and • Never install damaged products or take them into operation. Please submit a
startup complaint to the shipping company immediately in the event of damage.
• Installation, startup and service work may only be performed by trained
personnel observing applicable accident prevention regulations and operating
instructions! The regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/
0160) must also be complied with.
• Follow the specific instructions during installation and startup of the motor and
the brake!
• Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Required preventive measures: Grounding the unit
Required protection device: Overcurrent protection devices
• The unit meets all requirements for reliable isolation of power and electronics
connections in accordance with EN 50178. All connected circuits must also satisfy
the requirements for reliable isolation.
• Take suitable measures (e.g. disconnecting the electronics terminal block) to
ensure that the connected motor does not start up automatically when the inverter
is switched on.

Operation and • Disconnect the unit from the supply system before removing the protective
service cover. Dangerous voltages may still be present for up to 10 minutes after mains
disconnection.

• The unit has IP 00 enclosure with the protective cover removed. Dangerous
voltages are present at all subassemblies except for the control electronics. The unit
must be closed during operation.

• When the unit switch is in the ON position, DANGEROUS VOLTAGES are


present at the output terminals as well as any connected cables and motor
terminals. This also applies even when the unit is inhibited and the motor at a stand-
still.
• The fact that the operation LED and other display elements have gone out does
not mean that the unit has been disconnected from the supply system and is de-
energized.
• Safety functions inside the unit or a mechanical blockage may cause the motor
to stop. The removal of the source of the malfunction or a reset can result in an
automatic restart of the drive. If, for safety reasons, this is not permissible for the
driven machine, the unit must be disconnected from the supply system before
correcting the fault. In such cases, the "Auto reset" function (P841) may not be
activated.
• The inverter output may only be switched when the output stage is inhibited.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 7


Unit Design
3 Unit Designation, Nameplates and Scope of Delivery

3 Unit Design
3.1 Unit Designation, Nameplates and Scope of Delivery
Example: Unit designation

MDX60 B 0011 - 5 A 3 - 4 00
00 = Standard
Version
0T = Application
XX = Special unit

Quadrants 4 = 4Q (with brake chopper)

Connection type 3 = 3-phase

Interference B = Radio interference suppression B


suppression on
A = Radio interference suppression A
the supply side
0 = No radio interference suppression

5 = 380 ... AC 500 V


Supply voltage
2 = 200 ... AC 230 V

Recommended
0011 = 1.1 kW
motor power

Version B

60 = no options can be installed


Series
61 = options can be installed

Example: System The system nameplate for MDX60B/61B.. size 0 is attached to the side of the unit.
nameplate
MDX60B/61B..
Size 0

52246AXX
Figure 1: Example system nameplate MDX60B/61B.. size 0

8 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Unit Design
Unit Designation, Nameplates and Scope of Delivery
3

Example: Name- The braking resistor BW090-P52B is only available for MDX60B/61B size 0.
plate of braking
resistor for
MDX60B/61B..

90

52249AXX
Figure 2: Nameplate of braking resistor for MDX60B/61B.. size 0

Example: Name- For MDX61B.. sizes 1-6, the nameplate of the power section is located at the side of
plate of power the unit.
section MDX61B..
sizes 1 - 6

52340AXX
Figure 3: Nameplate of power section MDX61B.. sizes 1 - 6

Example: Name- For MDX61B.. sizes 1-6, the nameplate of the control unit is located at the side of the
plate of control unit.
unit MDX61B..
sizes 1 - 6

51462AXX
Figure 4: Nameplate of control unit MDX61B.. sizes 1 - 6

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 9


Unit Design
3 Unit Designation, Nameplates and Scope of Delivery

Scope of delivery • Connector housing for all signal terminals (X10 ... X17), connected
• Connector housing for the power terminals (X1 ... X4), connected

Size 0 • 1 set of shield clamps for power terminals and electronics terminals, not installed.
The set of shield clamps comprises
– 2 shield clamps for power terminals (2 contact clips each)
– 1 shield clamp for electronics terminals (1 contact clip) for MDX60B
– 1 shield clamp for electronics terminals (2 contact clips) for MDX61B
– 6 contact clips
– 6 screws for attaching the contact clips
– 3 screws for attaching the contact clips to the unit

Sizes 1-6 • 1 set of shield clamps for power terminals and electronics terminals, not installed.
The set of shield clamps comprises
– 1 shield clamp for electronics terminals (1 contact clip)
– 2 contact clips
– 2 screws for attaching the contact clips
– 1 screw for attaching the shield clamps to the unit

10 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Unit Design
Unit design, size 0
3

3.2 Unit design, size 0


MDX60/61B-5A3 (400/500 V units): 0005 ... 0014

2
3
1
7

8
9
10
11 17

12

18
20
13
6
4
5
14

15
19

*
16
52389AXX
Figure 5: Unit design, MOVIDRIVE® MDX60/61B, size 0
* View of unit underside

[1] X1: Mains connection L1 (1) / L2 (2) / L3 (3) and PE connection, separable
[2] X4: DC link connection -UZ / +UZ and PE connection, separable
[3] Power shield clamp for mains connection and DC link connection
[4] X2: Motor connection U (4) / V (5) / W (6) and PE connection, separable
[5] X3: Braking resistor connection R+ (8) / R- (9) and PE connection, separable
[6] Power shield clamp for motor connection and braking resistor connection
[7] Memory card
[8] 7-segment display
[9] Xterminal: Slot for DBG60B keypad or UWS21A serial interface
[10] DIP switches S11 ... S14
[11] X12: Electronics terminal strip system bus (SBus)
[12] X11: Electronics terminal strip setpoint input AI1 and 10 V reference voltage
[13] X13: Electronics terminal strip binary inputs and RS-485 interface
[14] X16: Electronics terminal strip binary inputs and outputs
[15] X10: Electronics terminal strip binary outputs and TF/TH input
[16] Electronics shield clamp MDX61B size 0
[17] Electronics shield clamp MDX60B size 0
[18] X17: Electronics terminal strip safety contacts for safe stop
[19] Only with MDX61B: Encoder slot for encoder connection
[20] Only with MDX61B: Fieldbus slot for fieldbus interface

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 11


Unit Design
3 Unit design, size 1

3.3 Unit design, size 1


MDX61B-5A3 (400/500 V units): 0015 ... 0040
MDX61B-2A3 (230 V units): 0015 ... 0037
[1] [2]

[3]

[4]
[5]

[6]
X12
[7]
X11
[8] [18]

X13
[9]

[17]
X16
[10] [16]

[11]
X10

[12]
[13] [15]
[14]
52329AXX
Figure 6: Unit design MOVIDRIVE® MDX61B, size 1

[1] X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable


[2] X4: DC link connection -UZ / +UZ, separable
[3] Memory card
[4] 7-segment display
[5] Xterminal: Slot for DBG60B keypad or UWS21A serial interface
[6] DIP switches S11 ... S14
[7] X12: Electronics terminal strip system bus (SBus)
[8] X11: Electronics terminal strip setpoint input AI1 and 10 V reference voltage
[9] X13: Electronics terminal strip binary inputs and RS-485 interface
[10] X16: Electronics terminal strip binary inputs and outputs
[11] X10: Electronics terminal strip binary outputs and TF/TH input
[12] X17: Electronics terminal strip safety contacts for safe stop
[13] X2: Motor connection U (4) / V (5) / W (6) and PE connection, separable
[14] Electronics shield clamp and PE connection
[15] X3: Braking resistor connection R+ (8) / R- (9) and PE connection, separable
[16] Encoder slot for encoder connection
[17] Expansion slot
[18] Fieldbus slot for fieldbus interface

12 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Unit Design
Unit design, size 2S
3

3.4 Unit design, size 2S


MDX61B-5A3 (400/500 V units): 0055 / 0075
[1] [2]

[3]

[4]
[5]
[6]
X12
[7]

X11
[8]
[18]

X13
[9]

[17]
X16
[10] [16]

[11]
X10

[12]
[13] [15]

[14]
52330AXX
Figure 7: Unit design MOVIDRIVE® MDX61B, size 2S

[1] X1: Power system connection L1 (1) / L2 (2) / L3 (3)


[2] X4: DC link connection -UZ / +UZ and PE connection
[3] Memory card
[4] 7-segment display
[5] Xterminal: Slot for DBG60B keypad or UWS21A serial interface
[6] DIP switches S11 ... S14
[7] X12: Electronics terminal strip system bus (SBus)
[8] X11: Electronics terminal strip setpoint input AI1 and 10 V reference voltage
[9] X13: Electronics terminal strip binary inputs and RS-485 interface
[10] X16: Electronics terminal strip binary inputs and outputs
[11] X10: Electronics terminal strip binary outputs and TF/TH input
[12] X17: Electronics terminal strip safety contacts for safe stop
[13] X2: Motor connection U (4) / V (5) / W (6)
[14] Electronics shield clamp and PE connection
[15] X3: Braking resistor connection R+ (8) / R- (9) and PE connection
[16] Encoder slot for encoder connection
[17] Expansion slot
[18] Fieldbus slot for fieldbus interface

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 13


Unit Design
3 Unit design, size 2

3.5 Unit design, size 2


MDX61B-5A3 (400/500 V units): 0110
MDX61B-2A3 (230 V units): 0055 / 0075
[1] [2]

[3]

[4]
[5]
[6]
X12
[7]

X11
[8]
[18]

X13
[9]

[17]
X16
[10] [16]

[11]
X10

[12]
[13] [15]

[14]
52330AXX
Figure 8: Unit design MOVIDRIVE® MDX61B, size 2

[1] X1: Power supply connection L1 (1) / L2 (2) / L3 (3)


[2] X4: DC link connection -UZ / +UZ and PE connection
[3] Memory card
[4] 7-segment display
[5] Xterminal: Slot for DBG60B keypad or UWS21A serial interface
[6] DIP switches S11 ... S14
[7] X12: Electronics terminal strip system bus (SBus)
[8] X11: Electronics terminal strip setpoint input AI1 and 10 V reference voltage
[9] X13: Electronics terminal strip binary inputs and RS-485 interface
[10] X16: Electronics terminal strip binary inputs and outputs
[11] X10: Electronics terminal strip binary outputs and TF/TH input
[12] X17: Electronics terminal strip safety contacts for safe stop
[13] X2: Motor connection U (4) / V (5) / W (6)
[14] Electronics shield clamp and PE connection
[15] X3: Braking resistor connection R+ (8) / R- (9) and PE connection
[16] Encoder slot for encoder connection
[17] Expansion slot
[18] Fieldbus slot for fieldbus interface

14 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Unit Design
Unit design, size 3
3

3.6 Unit design, size 3


MDX61B-503 (400/500 V units): 0150 ... 0300
MDX61B-203 (230 V units): 0110 / 0150

[1] [2] [3]

[4]
[5]
[6]
[7]
[8]
[9]
[19]
[10]

[18]
[11]
[17]
[12]

[13]
[14]

[15] [16]
52331AXX
Figure 9: Unit design MOVIDRIVE® MDX61B, size 3

[1] PE connections
[2] X1: Power supply connection L1 (1) / L2 (2) / L3 (3)
[3] X4: DC link connection -UZ / +UZ
[4] Memory card
[5] 7-segment display
[6] Xterminal: Slot for DBG60B keypad or UWS21A serial interface
[7] DIP switches S11 ... S14
[8] X12: Electronics terminal strip system bus (SBus)
[9] X11: Electronics terminal strip setpoint input AI1 and 10 V reference voltage
[10] X13: Electronics terminal strip binary inputs and RS-485 interface
[11] X16: Electronics terminal strip binary inputs and outputs
[12] X10: Electronics terminal strip binary outputs and TF/TH input
[13] X17: Electronics terminal strip safety contacts for safe stop
[14] Electronics shield clamp and PE connection
[15] X2: Motor connection U (4) / V (5) / W (6)
[16] X3: Braking resistor connection R+ (8) / R- (9)
[17] Encoder slot for encoder connection
[18] Expansion slot
[19] Fieldbus slot for fieldbus interface

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 15


Unit Design
3 Unit design, size 4

3.7 Unit design, size 4


MDX61B-503 (400/500 V units): 0370 / 0450
MDX61B-203 (230 V units): 0220 / 0300
[1] [2] [3]

[4]
[5]
[6]
[7]
[8]
[9]

[20]
[10]

[11] [19]

[12] [18]

[13]
[14]

[15] [16] [17]

52332AXX
Figure 10: Unit design MOVIDRIVE® MDX61B, size 4

[1] PE connection
[2] X1: Power supply connection L1 (1) / L2 (2) / L3 (3)
[3] X4: DC link connection -UZ / +UZ and PE connection
[4] Memory card
[5] 7-segment display
[6] Xterminal: Slot for DBG60B keypad or UWS21A serial interface
[7] DIP switches S11 ... S14
[8] X12: Electronics terminal strip system bus (SBus)
[9] X11: Electronics terminal strip setpoint input AI1 and 10 V reference voltage
[10] X13: Electronics terminal strip binary inputs and RS-485 interface
[11] X16: Electronics terminal strip binary inputs and outputs
[12] X10: Electronics terminal strip binary outputs and TF/TH input
[13] X17: Electronics terminal strip safety contacts for safe stop
[14] Electronics shield clamp
[15] PE connection
[16] X2: Motor connection U (4) / V (5) / W (6)
[17] X3: Braking resistor connection R+ (8) / R- (9) and PE connection
[18] Encoder slot for encoder connection
[19] Expansion slot
[20] Fieldbus slot for fieldbus interface

16 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Unit Design
Unit design, size 5
3

3.8 Unit design, size 5


MDX61B-503 (400/500 V units): 0550 / 0750

[1] [2] [3]

[4]
[5]
[6]
[7]
[8]
[9]
[20]
[10]

[19]
[11]

[18]
[12]
[13]
[14]

[15] [16] [17]


52333AXX
Figure 11: Unit design MOVIDRIVE® MDX61B, size 5

[1] PE connection
[2] X1: Power supply connection L1 (1) / L2 (2) / L3 (3)
[3] X4: DC link connection -UZ / +UZ and PE connection
[4] Memory card
[5] 7-segment display
[6] Xterminal: Slot for DBG60B keypad or UWS21A serial interface
[7] DIP switches S11 ... S14
[8] X12: Electronics terminal strip system bus (SBus)
[9] X11: Electronics terminal strip setpoint input AI1 and 10 V reference voltage
[10] X13: Electronics terminal strip binary inputs and RS-485 interface
[11] X16: Electronics terminal strip binary inputs and outputs
[12] X10: Electronics terminal strip binary outputs and TF/TH input
[13] X17: Electronics terminal strip safety contacts for safe stop
[14] Electronics shield clamp
[15] PE connection
[16] X2: Motor connection U (4) / V (5) / W (6)
[17] X3: Braking resistor connection R+ (8) / R- (9) and PE connection
[18] Encoder slot for encoder connection
[19] Expansion slot
[20] Fieldbus slot for fieldbus interface

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 17


Unit Design
3 Unit design, size 6

3.9 Unit design, size 6


MDX61B-503 (400/500 V units): 0900 ... 1320
[1] [2]

[3]
[4]
[5]
[6]
[7]
[8]
[18]
[9]
[17]
[10]
[11] [16]
[12]
[13]

[14] [15]
52334AXX
Figure 12: Unit design MOVIDRIVE® MDX61B, size 6

[1] X1: Power supply connection L1 (1) / L2 (2) / L3 (3) and PE connection
[2] X4: DC link connection -UZ / +UZ and PE connection
[3] Memory card
[4] 7-segment display
[5] Xterminal: Slot for DBG60B keypad or UWS21A serial interface
[6] DIP switches S11 ... S14
[7] X12: Electronics terminal strip system bus (SBus)
[8] X11: Electronics terminal strip setpoint input AI1 and 10 V reference voltage
[9] X13: Electronics terminal strip binary inputs and RS-485 interface
[10] X16: Electronics terminal strip binary inputs and outputs
[11] X10: Electronics terminal strip binary outputs and TF/TH input
[12] X17: Electronics terminal strip safety contacts for safe stop
[13] Electronics shield clamp
[14] X2: Motor connection U (4) / V (5) / W (6) and PE connection
[15] X3: Braking resistor connection R+ (8) / R- (9) and PE connection
[16] Encoder slot for encoder connection
[17] Expansion slot
[18] Fieldbus slot for fieldbus interface

18 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Installation instructions for basic unit
4

4 Installation
4.1 Installation instructions for basic unit

It is essential to comply with the safety notes during installation!

Installation notes MOVIDRIVE® size 6 units (0900 ... 1320) are equipped with a factory mounted lifting lug
for size 6 [1]. If possible, use crane and lifting lug [1] for installing the unit.
If a crane cannot be used, you can push a carrying rod [2] (included in the delivery of
size 6) through the rear panel to facilitate installation. Secure the carrying rod [2] against
axial displacement using the split pin [3].

[3]
[1]
[2]

51151AXX
Figure 13: Installing MOVIDRIVE® size 6 with factory mounted lifting lug and carrying rod

[1] Factory mounted lifting lug


[2] Carrying rod (included in the delivery of size 6)
[3] Split pin (included in the delivery of size 6)

Tightening • Only use genuine connection elements. Note the permitted tightening torques
torques of MOVIDRIVE® power terminals.
– Sizes 0 and 1 → 0.6 Nm (5.3 lb.in)
– Sizes 2S and 2 → 1.5 Nm (13.3 lb.in)
– Size 2 → 1.5 Nm (13.3 lb.in)
– Size 3 → 3.5 Nm (31 lb.in)
– Sizes 4 and 5 → 14 Nm (124 lb.in)
– Size 6 → 20 Nm (177 lb.in)
• The permitted tightening torque of the signal terminals is 0.6 Nm (5.3 lb.in).

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 19


Installation
4 Installation instructions for basic unit

Min. clearance • Leave 100 mm (4 in) clearance at the top and bottom for optimum cooling. Make
and mounting sure air circulation in the clearance is not impaired by cables or other installation
position material. With sizes 4, 5 and 6, do not install any components which are sensitive to
high temperatures within 300 mm (11.81 in) of the top of the unit.
• Ensure an unobstructed cooling air supply and that air heated by other units cannot
be drawn in or reused.
• No lateral clearance required; the units can be lined up side-by-side.
• Install the units vertically only. Do not install them horizontally, tilted or upside down
(→ following figure, applies to all sizes).

100 mm
(4 in)

100 mm
(4 in)

51463AXX
Figure 14: Minimum clearance and mounting position of the units

Separate cable • Route power cables and electronics cables in separate cable ducts.
ducts
Input fuses and • Install the input fuses at the beginning of the supply system lead after the supply
earth-leakage bus junction (→ Wiring diagram for basic unit, power section and brake).
circuit breakers • Earth leakage circuit breaker as sole protection device: Only use earth leakage
circuit breakers type B according to EN 50178.

Supply system • Only use contactors in utilization category AC-3 (IEC 158-1) as supply system
and brake and brake contactors.
contactors
PE input connec- • With a power supply line < 10 mm2 (AWG 8): Route a second PE conductor with
tion (→ EN 50178) the cross section of the power supply line in parallel to the protective earth via
separate terminals or use a copper protective earth with a cross section of
10 mm2 (AWG 8).
• With a power supply line ≥ 10 mm2 (AWG 8): Route a copper protective earth
conductor with the cross section of the power supply line.

20 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Installation instructions for basic unit
4

IT systems • SEW recommends using earth-leakage monitors with pulse-code measurement


for power supply systems with non-grounded star point (IT systems). The use of
such devices avoids mis-tripping of the earth-leakage monitor due to the earth
capacitance of the inverter.

Cross sections • Power supply line: Cross section according to rated input current Imains at rated
load.
• Motor cable: Cross section according to rated output current Irated.
• Electronics cables of basic unit (terminals X10, X11, X12, X13, X16):
– One core per terminal 0.20 ... 2.5 mm2 (AWG 24 ... 12)
– Two cores per terminal 0.25 ... 1 mm2 (AWG 22 ... 17)
• Electronics cables terminal X17, and DIO11B terminal expansion board (terminals
X20, X21, X22):
– One core per terminal 0.08 ... 1.5 mm2 (AWG 28 ... 16)
– Two cores per terminal 0.25 ... 1 mm2 (AWG 22 ... 17)

Unit output • Only connect ohmic/inductive loads (motors). Never connect capacitive loads!

51412AXX
Figure 15: Only connect ohmic/inductive loads; do not connect capacitive loads

Connecting • Use two closely twisted cables or a 2-core shielded power cable. Cross section
braking resistors according to the rated output current of the inverter.
• Protect the braking resistor (except for BW90-P52B) using a bimetallic relay (→
wiring diagram for basic unit, power section and brake). Set the trip current
according to the technical data of the braking resistor.

Operating • The connection leads to the braking resistors carry a high DC voltage (ca. 900 V)
braking resistors during rated operation.
• The surfaces of the braking resistors get very hot when the braking resistors are
loaded with Prated. Select a suitable installation position. Braking resistors are
usually mounted on the control cabinet roof.
• Install the flat-type braking resistors together with the appropriate touch guard.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 21


Installation
4 Installation instructions for basic unit

Binary inputs / • The binary inputs are electrically isolated by optocouplers.


binary outputs • The binary outputs are short-circuit proof, although they are not interference-
voltage-proof (exception: relay output DOØ1). External voltage can cause
irreparable damage to the binary outputs.

EMC-compliant • All cables except for the power supply line must be shielded. As an alternative to the
installation shield, the HD.. option (output choke) can be used for the motor cable to reach
interference emission limits.
• Connect the shield by the shortest possible route and make sure it is earthed
over a wide area at both ends. You can ground one end of the shield via a suppres-
sion capacitor (220 nF / 50 V) to avoid ground loops. If using double-shielded cables,
ground the outer shield on the inverter end and the inner shield on the other end.

 

 

 


 

 

 


 




 







 







 







 





 






 





 










 

 

 











 




 




 




 



 



 



00755BXX
Figure 16: Correct shield connection using metal clamp (shield clamp) or metal cable gland
• You can also use earthed sheet-metal ducts or metal pipes to shield the cables.
Route the power and control cables separately.
• Provide high frequency compatible grounding for the inverter and all additional
units (wide area metal-on-metal contact between the unit housing and ground, e.g.
unpainted control cabinet mounting panel).
• This is a product with restricted availability in accordance with IEC 61800-3. This
product may cause radio frequency interference in residential environments. In such
cases, the operator may need to implement appropriate measures.
• For detailed information on EMC-compliant installation, refer to the publication
"Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.

22 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Installation instructions for basic unit
4

NF.. input filter • The NF.. line filter option can be used to maintain the class B limit on the supply side.
• Install the line filter close to the inverter but outside the minimum clearance for
cooling.
• Restrict the cable between the line filter and the inverter to the absolute mini-
mum length required, and never more than 400 mm (15.8 in). Unshielded, twisted
cables are sufficient. Also use unshielded cables as the power supply line.
• No EMC limits are specified for interference emission in voltage supply
systems without earthed star point (IT systems). The effectiveness of line filters
in IT systems is severely limited.
• SEW-EURODRIVE recommends one of the following EMC measures on the motor
side to maintain class A and B limits:
• Shielded motor cable
• HD... output choke option

HD... output choke • Install the output choke close to the inverter but outside the minimum clearance
for cooling.
• Route all three phases together through the output choke. Do not route the PE
conductor through the output choke!

4 5 6
®
MOVIDRIVE
HD...
n=5
PE U V W

(1)

05003AXX
Figure 17: Connecting HD... output chokes

(1) = Motor cable

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 23


Installation
4 Removing/installing the keypad

4.2 Removing/installing the keypad


Removing the Proceed in this order:
keypad

1. 2.
3.

STOP
RUN

DEL
OK

STOP
RUN

DEL
OK

52205AXX
Figure 18: Removing the keypad
1. Unplug the connection cable from the Xterminal.
2. Carefully push the keypad downward until it comes off the upper fixture on the front
cover.
3. Remove the keypad forward (not to the side!).

Installing the Proceed in this order:


keypad

3.
2.

STOP
RUN

DEL
OK

1. STOP
RUN

DEL
OK

51479AXX
Figure 19: Installing the keypad
1. Place the keypad with the bottom side onto the lower fixture of the front cover.
2. Push the keypad into the upper fixture of the front cover.
3. Plug the connecting cable into the Xterminal.

24 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Removing/installing the front cover
4

4.3 Removing/installing the front cover


Removing the Proceed as follows to remove the front cover:
front cover

• If a keypad is installed, remove it first (→ page 20).

1.

2.

52948AXX
Figure 20: Removing the front cover

1. Press the grooved clip on top of the front cover.


2. Keep the clip pressed down to remove the front cover.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 25


Installation
4 Removing/installing the front cover

Installing the Proceed as follows to install the front cover:


front cover

2.

BG0

3.

1.

BG1 -6

1.

52989AXX
Figure 21: Installing the front cover

1. Insert the front cover with the bottom side into the support.
2. Keep the grooved clip on top of the front cover pressed down.
3. Push the front cover onto the unit.

26 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
UL compliant installation
4

4.4 UL compliant installation


Note the following points for UL compliant installation:
• Only use copper cables with the following temperature ranges as connection
cables:
– for MOVIDRIVE® MDX60B/61B0005 ... 0300 temperature range 60/75 °C
– for MOVIDRIVE® MDX61B0370 ... 1320 temperature range 75/90 °C
• Permitted tightening torques for MOVIDRIVE® power terminals:
– Sizes 0 and 1 → 0.6 Nm (5.3 lb.in)
– Sizes 2S, 2 → 1.5 Nm (13.3 lb.in)
– Size 3 → 3.5 Nm (31 lb.in)
– Sizes 4 and 5 → 14 Nm (124 lb.in)
– Size 6 → 20 Nm (177 lb.in)
• MOVIDRIVE® drive inverters are suitable for operation in voltage power systems
with an earthed star point (TN and TT systems), which can supply a max. current
in accordance with the following tables and which have a max. voltage of AC 500 V
for MOVIDRIVE® MDX61B...-5_3 (400/500 V units) and AC 240 V for MOVIDRIVE®
MDX61A...2_3 (230 V units). The performance data of the fuses must not exceed the
values listed in the tables.

400/500 V units
MOVIDRIVE® MDX60B/ Max. supply current Max. supply voltage Fuses
61B...5_3
0005/0008/0011/0014 AC 5000 A AC 500 V 15 A / 600 V
0015/0022/0030/0040 AC 10000 A AC 500 V 30 A / 600 V
0055/0075/0110 AC 10000 A AC 500 V 30 A / 600 V
0150/0220 AC 5000 A AC 500 V 175 A / 600 V
0300 AC 5000 A AC 500 V 225 A / 600 V
0370/0450 AC 10000 A AC 500 V 350 A / 600 V
0550/0750 AC 10000 A AC 500 V 500 A / 600 V
0900 AC 10000 A AC 500 V 250 A / 600 V
1100 AC 10000 A AC 500 V 300 A / 600 V
1320 AC 10000 A AC 500 V 400 A / 600 V

230 V units
MOVIDRIVE® Max. supply current Max. supply voltage Fuses
MDX61A...2_3
0015/0022/0037 AC 5000 A AC 240 V 30 A / 250 V
0055/0075 AC 5000 A AC 240 V 30 A / 250 V
0110 AC 5000 A AC 240 V 175 A / 250 V
0150 AC 5000 A AC 240 V 225 A / 250 V
0220/0300 AC 10000 A AC 240 V 350 A / 250 V

• Only use tested units with a limited output voltage (Vmax = DC 30 V) and limited
output current (I ≤ 8 A) as an external DC 24 V voltage source.
• UL certification does not apply to operation in voltage supply systems with a
non-earthed star point (IT systems).

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 27


Installation
4 Shield clamps

4.5 Shield clamps


For size 0 A set of power shield clamps is supplied as standard with MOVIDRIVE® MDX60B/61B
size 0. The shield clamps are not yet installed.

Install the shield clamps as follows:


• Secure the contact clips to the shield plates.
• Secure the power shield clamps to the top and the bottom of the unit.
1

2 3

51465AXX
Figure 22: Securing the power shield clamp
[1] Contact clips [3] Shield plate
[2] Retaining screws for contact clips [4] Retaining screw for shield clamp

• If installed, remove the keypad and the front cover.


• Secure the electronics shield clamp to the bottom of the unit directly under the
electronic terminal strip X14.

MDX 60B 1 MDX 61B 1


2
2
4
4
3
3

51466AXX
Figure 23: Securing the electronics shield clamp
[1] Contact clip [3] Shield plate
[2] Retaining screw for contact clip [4] Retaining screw for shield clamp

28 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Shield clamps
4

For size 1 A power shield clamp is supplied as standard with MOVIDRIVE® MDX61B size 1. Install
this power shield clamp together with the retaining screws of the unit.

1
2

02012BXX
Figure 24: Power shield clamp for MOVIDRIVE® size 1
[1] Shield clamp [2] PE connection (댷)

For sizes 2S A power shield clamp with two (2) retaining screws is supplied as standard with
and 2 MOVIDRIVE® MDX61B sizes 2S and 2. Mount this power shield clamp together with the
two retaining screws to X6.

01469BXX
Figure 25: Power shield clamp for MOVIDRIVE® size 2
[1] Shield clamp [2] PE connection (댷)

Power shield clamps provide you with a very convenient way of installing the shield for
the motor and brake cables. Install the shield and PE conductor as shown in the figures.

For sizes 3 to 6 No power shield clamps are supplied with MOVIDRIVE® MDX61B sizes 3 to 6. Use
commercially available shield clamps for installing the shielding of motor and brake
cables. Apply the shield as closely as possible to the inverter.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 29


Installation
4 Touch guard

4.6 Touch guard


With MOVIDRIVE® size 4 (500 V unit: MDX61B0370/0450; 230 V units: MDX61B0220/
0300), size 5 (MDX61B0550/0750) and size 6 (MDX61B0900/1100/1320), two (2) touch
guards with eight (8) retaining screws are supplied as standard. Install the touch guard
on the two hood covers for the power section terminals.
[2]

[1]

[3]
06624AXX
Figure 26: Touch guard for MOVIDRIVE® sizes 4, 5, and 6
The touch guard consist of the following parts:
[1] Cover
[2] Connection cover
[3] Screen (only sizes 4 and 5)

With installed touch guard, MOVIDRIVE® size 4, 5, and 6 units provide enclosure
protection IP10, without touch guard IP00.

30 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Wiring diagram for basic unit
4

4.7 Wiring diagram for basic unit


Connection of power section and brake
L1
L2
L3
PE
F11/F12/F13

Protective earth conductor (shield) K11


(AC-3)
L1 L2 L3
VAC VAC VAC Option NF... line filter
L1' L2' L3' DC-link
connection **
F14/F15 F14/F15 F14/F15 쵰 1 2 3 7 8 쵰
L1 L2 L3 -VDC link PE
X1: +VDC link
K11 K11 K11 X4:
(AC-3) (AC-3) (AC-3)
Power section

X2: X3:
U V W +R -R PE
쵰 4 5 6 8 9 쵰
DBØØ DBØØ DBØØ

DGND K12 K12


(AC-3) (AC-3)

DGND DGND
F16
white white 쵰 쵰
1 1 affects
1 BG 2 red BG 2 red M BW...*** K11
BMK 2
3 Brake connector** BGE 3 3
BGE 4 3- phase
4 blue blue
4 CM (DY)
5 5
3 (3)
13 4 (2)
14 CT/CV/DT/DV/D: CT/CV/DT/DV/D:
15 5 (1) simultaneous switch-off switch-off in the AC circuit K11 must be opened in case F16 triggers
PE and DIØØ "/Controller Inhibit" must
in the AC and DC circuits
CT/CV, CM71...112: simultaneous switch-off in the AC and DC circuits receive a “0”signal.Do not separate
the resistor circuit!
05149AEN

* With sizes 1 and 2, there is no PE connection next to the input power terminals. In this case, use the PE terminal
next to the DC link connection.
** Important: It is essential to adhere to the sequence of connections. Incorrect connection will lead to irreparable
damage to the brake.
*** The BW090-P52B braking resistor is mounted to the side of the unit. BW090-P52B is equipped with an internal
thermal overload protection. An additional bimetallic relay is not required.

A separate power supply line is required for connecting the brake rectifier.
Powering it from the motor voltage is not permitted!

Always switch off the brake on the DC and AC sides with:


– all hoist applications
– drives which require a rapid brake reaction time and
– CFC and SERVO operating modes.
Brake rectifier in Route the connection cables between the brake rectifier and the brake separately from
switch cabinet other power cables when installing the brake rectifier in the switch cabinet. Joint routing
is only permitted when the power cables are shielded.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 31


Installation
4 Wiring diagram for basic unit

Connection of electronics terminals

CONTROL
Option Option Select: I signal <-> V signal* S 11
UWS21A DBG60B System bus terminating resistor S 12
Ser. Interface Keypad RS-485: 9,6 kBaud <-> 57,6 kBaud* S 13
Frequency input S 14
Xterminal ON OFF*
X12:
System bus ref. potential DGND 1
System bus high SC11 2
System bus low SC12 3
R11
X11: -10 V...+10 V 0(4)...20 mA

X11:AI11/AI12
+10V REF1 1 V I
n1 (0...10 V*; +/-10 V; + AI11 2
0...20 mA; 4...20 mA) - AI12 3
Ref. potential for analog signals AGND 4
-10 V REF2 5 High level
control
RS-232 X13: Binary
input
/Controller inhibit DIØØ 1
9-pin sub D CW/stop* DIØ1 2
connector (female) CCW/stop* DIØ2 3 Binary
outputs
7-segment display

Enable/Rapid stop* DIØ3 4


n11/n21* DIØ4 5
n12/n22* DIØ5 6
7-segment display Reference X13:DIØØ...DIØ5 DCOM** 7 Reference
Operating condition +24 V output VO24 8 Binary outputs
0 Inverter not ready Ref. potential for binary signals DGND 9 DGND
1 Controller inhibit RS-485 + ST11 10
2 No enable RS-485 - ST12 11
3 Current as standstill X16:
4 VFC operation No function* DIØ6 1
5 Speed control No function* DIØ7 2
IPOS output* DOØ3 3
6 Torque control IPOS output* DOØ4 4
7 Hold control IPOS output* DOØ5 5
8 Factory setting Ref. potential for binary signals DGND 6
9 Limit switch approached
A Technology option X10:
TF/TH input TF1 1
b Not used
Ref. potential +24 V input safe stop

Ref. potential for binary signals DGND 2


c Reference travel POS /Brake DBØØ 3 K12
d Flying restart Common relay contact DOØ1-C 4 (AC-3)
Ref. potential for binary signals

Ready for operation*


E Not used Contact normally open DOØ1-NO 5
F Fault indication (flashing) Contact normally closed DOØ1-NC 6
H Manual operation /fault* DOØ2 7
24 V
Only with MDX61B

t +24 V output VO24 8


Timeout active +24 V input VI24 9
U
+24 V output
Option slots

Safe stop active


.
+24 V input

Ref. potential DGND 10


safe stop

IPOS program for binary signals Depending on option,


running (blinking dot) connect external 24 V supply
(MOVIDRIVE® electronic data)
shield terminal
Shield plate or
SOV24
DGND

SVI24
VO24
X17:
1
2
3
4

06176BEN
Figure 27: Wiring diagram of electronics terminals

* Factory setting
** If the binary inputs are connected to the DC 24 V voltage supply X13:8 "VO24", then X13:7 must be jumpered to
X13:9 (DCOM to DGND) on MOVIDRIVE®.

32 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Wiring diagram for basic unit
4

Description of terminal functions on the basic unit (power section and control unit)
Terminal Function
X1:1/2/3 L1/L2/L3/PE Power supply connection
X2:4/5/6 U/V/W/PE Motor connection
X3:8/9 +R/-R/PE Braking resistor connection
X4: +UZ/-UZ/PE DC link connection
S11: Switch mode I signal (0(4) ... 20 mA) ↔ V signal (-10 V ... 0 ... 10 V, 0 ... 10 V), factory setting: V signal.
S12: Switch system bus terminating resistor on or off, factory setting: switched off.
S13: Set baud rate for the RS-485 interface.
Either 9, 6 or 57.6 kBaud, factory setting: 75.6 kBaud.
S14: Switch frequency input on or off, factory setting: switched off.
X12:1 DGND Reference potential system bus
X12:2 SC11 System bus high
X12:3 SC12 System bus low
X11:1 REF1 +10 V (max. 3 mA) for setpoint potentiometer
X11:2/3 AI11/12 Setpoint input n1 (differential input or input with AGND reference potential), signal form → P11_ / S11
X11:4 AGND Reference potential for analog signals (REF1, REF2, AI.., AO..)
X11:5 REF2 -10 V (max. 3 mA) for setpoint potentiometer
X13:1 DIØØ Binary input 1, fixed assignment"/Controller inhibit" • The binary inputs are electrically isolated by
X13:2 DIØ1 Binary input 2, factory setting "CW/stop" optocouplers.
X13:3 DIØ2 Binary input 3, factory setting "CCW/STOP" • Selection options for binary inputs 2 to 6 (DIØ1
X13:4 DIØ3 Binary input 4, factory setting "Enable/rapid stop" ... DIØ5) → Parameter menu P60_
X13:5 DIØ4 Binary input 5, factory setting "n11/n21"
X13:6 DIØ5 Binary input 6, factory setting "n12/n22"
X13:7 DCOM Reference for binary inputs X13:1 to X13:6 (DIØØ ... DIØ5) and X16:1/X16:2 (DIØ6 ... DIØ7)
• Switching of binary inputs with +24 V external voltage: X13:7 (DCOM) must be connected to the refer-
ence potential of the external voltage.
– Without jumper X13:7-X13:9 (DCOM-DGND) → Isolated binary inputs
– With jumper X13:7-X13:9 (DCOM-DGND) → Non-isolated binary inputs
• The binary inputs must be switched with +24 V from X13:8 or X10:8 (VO24) → Jumper required X13:7-
X13:9 (DCOM-DGND).
X13:8 VO24 Auxiliary supply output +24 V (max. 200 mA) for external command switches
X13:9 DGND Reference potential for binary signals
X13:10 ST11: RS-485+
X13:11 ST12 RS-485-
X16:1 DIØ6 Binary input 7, factory setting "no function" • The binary inputs are electrically isolated by
X16:2 DIØ7 Binary input 8, factory setting "no function" optocouplers.
X16:3 DOØ3 Binary output 3, factory setting "IPOS output" • Selection options for binary inputs 7 to 8 (DIØ6/
X16:4 DOØ4 Binary output 4, factory setting "IPOS output" DIØ7) → Parameter menu P60_
X16:5 DOØ5 Binary output 5, factory setting "IPOS output" • Selection options for binary inputs 3 to 5
Do not apply an external voltage to binary outputs (DOØ3...DOØ5) → Parameter menu P62_
X16:3 (DOØ3) to X16:5 (DOØ5)!
X16:6 DGND Reference potential for binary signals
X10:1 TF1 TF/TH connection (connect to X10:2 via TF/TH), factory setting "No response" (→ P835)
X10:2 DGND Reference potential for binary signals
X10:3 DBØØ Binary output 0, with fixed assignment "/Brake", load capacity max. 150 mA (short-circuit proof)
X10:4 DOØ1-C Shared contact binary output 1, factory setting "Ready"
X10:5 DOØ1-NO Normally open contact binary output 1, load capacity of the relay contacts max. DC 30 V and 0.8 A
X10:6 DOØ1-NC NC contact binary output 1
X10:7 DOØ2 Binary output 2, factory setting "/Fault", load capacity max. 50 mA (short-circuit proof)
Selection options for binary outputs 1 and 2 (DOØ1 and DOØ2) → Parameter menu P62_
Do not apply an external voltage to binary outputs X10:3 (DBØØ) and X10:7 (DOØ2)!
X10:8 VO24 Auxiliary supply output +24 V (max. 200 mA) for external command switches
X10:9 VI24 Input +24 V voltage supply (backup voltage depending on options, unit diagnosis when supply system off)
X10:10 DGND Reference potential for binary signals
X17:1 DGND Reference potential for binary signals
X17:2 VO24 Auxiliary supply output +24 V (max. 200 mA) for external command switches
X17:3 SOV24 Reference potential for +24 V input "Safe stop" (safety contact)
X17:4 SVI24 +24 V input "Safe stop" (safety contact)
Xterminal Option slot for DBG60B keypad or serial port UWS21A (RS-232)
3 slots for option cards (size 0: 2 slots for option cards)

X17: For safety applications, it is essential to observe the information in the


publications "Safe disconnection for MOVIDRIVE® MDX60B/61B – Conditions"
and "Safe disconnection for MOVIDRIVE® MDX60B/61B – Applications."

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 33


Installation
4 Assignment of braking resistors, chokes and filters

4.8 Assignment of braking resistors, chokes and filters


400/500 V units, size 0
MOVIDRIVE® MDX60/61B...-5A3 0005 0008 0011 0014
Size 0
Braking resistors Trip current Part number
BW090-P52B1) - 824 563 0
BW072-003 IF = 0.6 ARMS 826 058 3
BW072-005 IF = 1.0 ARMS 826 060 5
BW168 IF = 2.5 ARMS 820 604 X
BW100-006 IF = 1.8 ARMS 821 701 7
Line chokes Part numbers
ND020-013 ΣImains = AC 20 A 826 012 5
Line filter Part number
NF009-503 Vmax = AC 550 V 827 412 6
Output chokes Inside diameter Part number
HD001 d = 50 mm (1.97 in) 813 325 5 For cable cross sections 1.5 ... 16 mm2 (AWG 16 ... 6)
HD002 d = 23 mm (0.91 in) 813 557 6 For cable cross sections ≤ 1.5 mm2 (AWG 16)
Output filters (only in VFC mode) Part number
HF008-503 826 029 X A
HF015-503 826 030 3 B A
HF022-503 826 031 1 B
1) Internal, thermal overload protection, no bimetallic relay required.

A In rated operation (100 %)


B With variable torque load in VFC mode (125 %)

34 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Assignment of braking resistors, chokes and filters
4

400/500 V units, sizes 1, 2S, and 2


MOVIDRIVE® MDX61B...-5A3 0015 0022 0030 0040 0055 0075 0110
Size 1 2S 2
Braking resistors Trip current Part number
BW100-005 IF = 0.8 ARMS 826 269 1
BW100-006 IF = 1.8 ARMS 821 701 7
BW168 IF = 2.5 ARMS 820 604 X
BW268 IF = 3.4 ARMS 820 715 1
BW147 IF = 3.5 ARMS 820 713 5
BW247 IF = 4.9 ARMS 820 714 3
BW347 IF = 7.8 ARMS 820 798 4
BW039-012 IF = 4.2 ARMS 821 689 4
BW039-026 IF = 7.8 ARMS 821 690 8
BW039-050 IF = 11 ARMS 821 691 6
Line chokes Part numbers
ND020-013 ΣImains = AC 20 A 826 012 5
ND045-013 ΣImains = AC 45 A 826 013 3
Line filter Part number
NF009-503 827 412 6 A
NF014-503 827 116 X B A
Vmax = AC 550 V
NF018-503 827 413 4 B
NF035-503 827 128 3
Output chokes Inside diameter Part number
HD001 d = 50 mm (1.97 in) 813 325 5 for cable cross sections 1.5 ... 16 mm2 (AWG 16 ... 6)
HD002 d = 23 mm (0.91 in) 813 557 6 for cable cross sections ≤ 1.5 mm2 (AWG 16)
HD003 d = 88 mm (4.46 in) 813 558 4 for cable cross sections > 16 mm2 (AWG 6)
Output filters (only in VFC mode) Part number
HF015-503 826 030 3 A
HF022-503 826 031 1 B A
HF030-503 826 032 X B A
HF040-503 826 311 6 B A
HF055-503 826 312 4 B A
HF075-503 826 313 2 B A
HF023-403 825 784 1 B A
HF033-403 825 785 X B

A In rated operation (100 %)


B With variable torque load in VFC mode (125 %)

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 35


Installation
4 Assignment of braking resistors, chokes and filters

400/500 V units, sizes 3 to 6


MOVIDRIVE® MDX61B...-503 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320
Size 3 4 5 6
Braking resistors Trip current Part number
BW018-015 IF = 4.0 ARMS 821 684 3 C C
BW018-035 IF = 8.1 ARMS 821 685 1 C C
BW018-075 IF = 14 ARMS 821 686 X C C
BW915 IF = 28 ARMS 821 260 0
BW012-025 IF = 6.1 ARMS 821 680 0
BW012-050 IF = 12 ARMS 821 681 9
BW012-100 IF = 22 ARMS 821 682 7
BW106 IF = 38 ARMS 821 050 0 C C C
BW206 IF = 42 ARMS 821 051 9 C C C
Line chokes Part numbers
ND045-013 ΣImains = AC 45 A 826 013 3 A
ND085-013 ΣImains = AC 85 A 826 014 1 B A
ND1503 ΣImains = AC 150 A 825 548 2 B
ND300-005 ΣImains = AC 300 A 827 721 4
Line filter Part number
NF035-503 827 128 3 A
NF048-503 827 117 8 B A
NF063-503 827 414 2 B A
NF085-503 827 415 0 B A
Vmax = AC 550 V
NF115-503 827 416 9 B A
NF150-503 827 417 7 B
NF210-503 827 418 5 A
NF300-503 827 419 3 B
Output chokes Inside diameter Part number
HD001 d = 50 mm (1.97 in) 813 325 5 for cable cross sections 1.5...16 mm2 (AWG
16...6)
HD003 d = 88 mm (4.46 in) 813 558 4 for cable cross sections > 16 mm2 (AWG 6)
HD004 Connection 816 885 7
with M12 bolt
Output filters (only in VFC mode) Part number
HF033-403 825 785 X A B/D A/D
HF047-403 825 786 8 B A
HF450-503 826 948 3 B E D D

A In rated operation (100 %)


B With variable torque load in VFC mode (125 %)
C Connect two braking resistors in parallel and set twice the trip current on F16 (2 × IF)
D Connect two output filters in parallel
In rated operation (100 %): One output filter
E
With variable torque load (125 %): Connect two output filters in parallel

36 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Assignment of braking resistors, chokes and filters
4

230 V units, sizes 1 to 4


MOVIDRIVE® MDX61B...-2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300
Size 1 2 3 4
Braking resistors Trip current Part number
BW039-003 IF = 2.0 ARMS 821 687 8
BW039-006 IF = 3.2 ARMS 821 688 6
BW039-012 IF = 4.2 ARMS 821 689 4
BW039-026 IF = 7.8 ARMS 821 690 8
BW027-006 IF = 2.5 ARMS 822 422 6
BW027-012 IF = 4.4 ARMS 822 423 4
BW018-015 IF = 4.0 ARMS 821 684 3 C C C C
BW018-035 IF = 8.1 ARMS 821 685 1 C C C C
BW018-075 IF = 14 ARMS 821 686 X C C C C
BW915 IF = 28 ARMS 821 260 0 C C C C
BW012-025 IF = 10 ARMS 821 680 0
BW012-050 IF = 19 ARMS 821 681 9
BW012-100 IF = 27 ARMS 821 682 7
BW106 IF = 38 ARMS 821 050 0 C C
BW206 IF = 42 ARMS 821 051 9 C C
Line chokes Part number
ND020-013 ΣImains = AC 20 A 826 012 5 A
Σ IImains = AC 45 B A
ND045-013 826 013 3
A
Σ IImains = AC 85 B A
ND085-013 826 014 1
A
Σ IImains = AC B
ND1503 825 548 2
150 A
Line filter Part number
NF009-503 827 412 6 A
NF014-503 827 116 X B A
NF018-503 827 413 4 B
NF035-503 827 128 3
UVmax = AC 550 V
NF048-503 827 117 8 A
NF063-503 827 414 2 B
NF085-503 827 415 0 A
NF115-503 827 416 9 B
Output chokes Inside diameter Part number
d = 50 mm for cable cross sections 1.5 ... 16 mm2
HD001 813 325 5
(1.97 in) (AWG 16 ... 6)
d = 23 mm for cable cross sections ≤ 1.5 mm2
HD002 813 557 6
(0.91 in) (AWG 16)
d = 88 mm for cable cross sections > 16 mm2
HD003 813 558 4
(4.46 in) (AWG 6)

A In rated operation (100 %)


B With variable torque load in VFC mode (125 %)
C Connect two braking resistors in parallel and set twice the trip current on F16 (2 × IF)

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 37


Installation
4 Connection of system bus (SBus 1)

4.9 Connection of system bus (SBus 1)


Only when P816 "SBus baud rate" = 1000 kbaud:
MOVIDRIVE® compact MCH4_A units are not allowed to be combined with other
MOVIDRIVE® units in the same system bus combination.
The units are allowed to be combined at baud rates ≠ 1000 kbaud.

Max. 64 CAN bus stations can be interconnected using the system bus (SBus). The
SBus supports transmission systems compliant with ISO 11898.
The "Serial Communication" manual contains detailed information about the system
bus. This manual can be obtained from SEW-EURODRIVE.
Wiring diagram SBus

06182AEN
Figure 28: System bus connection
Cable specification • Use a 2-core twisted and shielded copper cable (data transmission cable with
braided copper shield). The cable must meet the following specifications:
– Conductor cross section 0.75 mm2 (AWG 18)
– Cable resistance 120 Ω at 1 MHz
– Capacitance per unit length ≤ 40 pF/m (12 pF/ft) at 1 kHz
Suitable cables include CAN bus or DeviceNet cables.
Shield contact • Connect the shield at either end to the electronics shield clamp of the inverter or the
master control and ensure the shield is connected over a large area. Also connect
the ends of the shield to DGND. As a result, the separation of PE and DGND is
canceled.
Cable length • The permitted total cable length depends on the baud rate setting of the SBus
(P816):
– 125 kBaud → 320 m (1,056 ft)
– 250 kBaud → 160 m (528 ft)
– 500 kbaud → 80 m (264 ft)
– 1000 kBaud → 40 m (132 ft)
Terminating • Switch on the system bus terminating resistor (S12 = ON) at the start and end of the
resistor system bus connection. Switch off the terminating resistor on the other units (S12 =
OFF).

• There must not be any difference of potential between the units connected with the
SBus. Take suitable measures to avoid a difference of potential, such as connecting
the unit ground connectors using a separate lead.

38 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Connection of RS-485
4

4.10 Connection of RS-485


The RS-485 interface can be used for connecting max. 32 MOVIDRIVE® units, e.g. for
master/slave operation, or 31 MOVIDRIVE® units and a master control system (PLC).

Wiring diagram RS-485 interface

X13: X13: X13:


DIØØ 1 DIØØ 1 DIØØ 1
DIØ1 2 DIØ1 2 DIØ1 2
DIØ2 3 DIØ2 3 DIØ2 3
DIØ3 4 DIØ3 4 DIØ3 4
DIØ4 5 DIØ4 5 DIØ4 5
DIØ5 6 DIØ5 6 DIØ5 6
DCOM 7 DCOM 7 DCOM 7
VO24 8 VO24 8 VO24 8
DGND 9 DGND 9 DGND 9
RS-485 + ST11 10 RS-485 + ST11 10 RS-485 + ST11 10
RS-485 - ST12 11 RS-485 - ST12 11 RS-485 - ST12 11

쵰 쵰 쵰 쵰
06183AXX
Figure 29: RS-485 connection

Cable specification • Use a 2-core twisted and shielded copper cable (data transmission cable with
braided copper shield). The cable must meet the following specifications:
– Conductor cross section 0.5 ... 0.75 mm2 (AWG 20 ... 18)
– Cable resistance 100 ... 150 Ω at 1 MHz
– Capacitance per unit length ≤ 40 pF/m (12 pF/ft) at 1 kHz
The following cable is suitable, for example:
– BELDEN (www.belden.com), data cable type 3105A
Shield contact • Connect the shield at either end to the electronics shield clamp of the inverter or the
higher-level control and ensure the shield is connected over a large area. Also
connect the ends of the shield to DGND. As a result, the separation of PE and DGND
is canceled.
Cable length • The permitted total cable length is 200 m (660 ft).
Terminating • Dynamic terminating resistors are installed. Do not connect any external
resistor terminating resistors!

• There must not be any difference of potential between the units which are connected
together using the RS-485. Take suitable measures to avoid a difference of potential,
such as connecting the unit ground connectors using a separate lead.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 39


Installation
4 Connection of UWS21A option (RS-232)

4.11 Connection of UWS21A option (RS-232)


Part number UWS21A: 823 077 3

Connection of • Use the supplied connection cable for connecting the UWS21A option to the
MOVIDRIVE® and MOVIDRIVE® unit.
UWS21A • Plug the connection cable into the Xterminal socket of the MOVIDRIVE® unit.
• Note that the DBG60B keypad and the UWS21A serial interface cannot be
connected to the MOVIDRIVE®at the same time.

MOVIDRIVE® MDX60/61B

UWS21A

51460AXX
Figure 30: Connection cable between MOVIDRIVE® and UWS21A

Connection of • Use the supplied connection cable (shielded RS-232 standard interface cable) for
UWS21A and PC connecting the UWS21A option to the PC.
PC COM 1-4

5
5 GND 5
5
UWS21A
3
3 TxD 3
3
2
2 2
2
RxD

max. 5 m (16.5 ft)


RS-232 [1] [2]

06186AXX
Figure 31: UWS21A-PC connection cable (1:1 connection assignment)

[1] 9-pin sub D plug


[2] 9-pin sub D socket

40 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Option combinations for MDX61B sizes 0 to 6
4

4.12 Option combinations for MDX61B sizes 0 to 6


Location of
option slots
MOVIDRIVE® MDX61B

Fieldbus slot

Expansion slot (only


sizes 1 to 6)

Encoder slot

52421AXX

Combination The option cards are different in size and can only be installed in the matching option
possibilities of slots. The following list shows the combination possibilities of option cards for
option cards for MOVIDRIVE® MDX61B sizes 0 to 6.
MDX61B sizes 0
Option MOVIDRIVE® MDX61B
to 6 Designation
card Encoder slot Fieldbus slot Expansion slot
DEH11B Encoder input incr. / Hiperface X
DER11B Encoder input resolver / Hiperface X
DFP21B Fieldbus interface Profibus X
DFI11B Fieldbus interface Interbus X
DFI21B1) Fieldbus interface Interbus LWL X
DFD11B1) DeviceNet fieldbus interface X
1)
DFC11B Fieldbus interface CAN/CANopen X
DIO11B I/O expansion (only sizes 1 to 6) X X
DRS11B1) Phase-synchronous operation X
DIP11B1) SSI encoder interface X
1) In preparation

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 41


Installation
4 Installing and removing option cards

4.13 Installing and removing option cards


MOVIDRIVE® MDX61B sizes 1 to 6 allow for installing or removing three option cards.

Before you begin Observe the following notes before installing or removing an option card:
• De-energize the inverter. Switch off the DC 24 V and the supply voltage.
• Take appropriate measures to protect the option card from electrostatic charge (use
discharge strap, conductive shoes, etc.) before touching it.
• Before installing the option card, remove the keypad (→ Sec. " Removing /
replacing the keypad") and the front cover (→ Sec. "Removing / replacing the front
cover").
• After having installed the option card, replace the keypad (→ Sec. " Removing /
replacing the keypad") and the front cover (→ Sec. "Removing / replacing the front
cover").
• Keep the option card in its original packaging. Do not remove the option card from
the packaging until immediately before you are ready to install it.
• Hold the option card by its edges only. Do not touch any components.

42 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Installing and removing option cards
4

Installing and
removing an
option card

2.
1.

3.

4.

53001AXX
Figure 32: Installing an option card in MOVIDRIVE® MDX61B sizes 1 to 6
1. Remove the two retaining screws holding the card retaining bracket. Evenly pull the
card retaining bracket out from the slot (do not twist!).
2. Remove the two retaining screws of the black cover plate on the card retaining
bracket. Remove the black cover plate.
3. Position the option card onto the retaining bracket so that the three retaining screws
fit into the corresponding holes on the card retaining bracket.
4. Insert the retaining bracket with installed option card into the slot, pressing slightly so
it is seated properly. Secure the card retaining bracket with the two retaining screws.
5. To remove the option card, follow the instructions in reverse order.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 43


Installation
4 Connection of encoder and resolver

4.14 Connection of encoder and resolver


The wiring diagrams do not show the view onto the cable end but
• with plugs / sockets: View on motor plugs / sockets
• With unit sockets: View on unit socket
The conductor colors specified in the wiring diagrams are in accordance with IEC 757
and correspond to the conductor colors used in the pre-fabricated cables from SEW.
For more details, refer to the "SEW Encoder Systems" manual, which can be obtained
from SEW.

General • Max. line length of inverter encoder/resolver: 100 m (330 ft) with a capacitance per
installation notes unit length ≤ 120 nF/km (193 nF/mile).
• Core cross section: 0.20 ... 0.5 mm2 (AWG 24 ... 20)
• If you cut off a core of the encoder/resolver cable: Isolate the cut-off end of the core.
• Use shielded cables with twisted pairs of insulated conductors and connect the shield
at both ends
– to the encoder in the cable gland or in the encoder plug
– to the inverter in the housing of the sub D plug
• Route the encoder/resolver cable separately from the power cables.

Shielding Connect the shield of the encoder/resolver cable over a large area.
On the inverter Connect the shield on the inverter end in the housing of the sub D plug.

01939BXX
Figure 33: Connect the shield in the sub D connector
On the encoder/ Connect the shield on the encoder / resolver end only to the specific earth clips and not
resolver in the cable gland. For drives with plug connector, apply the shield in the encoder plug.
1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

52392AXX
Figure 34: Connect the shield in the earth clip of the encoder

Pre-fabricated • SEW-EURODRIVE offers pre-fabricated cables for connecting encoders/resolvers.


cables We recommend using these pre-fabricated cables.

44 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Connection of DEH11B (HIPERFACE®) option
4

4.15 Connection of DEH11B (HIPERFACE®) option


Part number HIPERFACE® encoder card type DEH11B option 824 310 7

The "HIPERFACE® encoder card type DEH11B" option is only possible in conjunction
with MOVIDRIVE® MDX61B, not with MDX60B.
The DEH11B option must be plugged into the encoder slot.

Front view of DEH11B Description Terminal Function


X14: Input of external encoder X14:1 (COS+) Signal track A (K1)
DEH11B or output of incremental X14:2 (SIN+) Signal track B (K2)
encoder simulation X14:3 Signal track C (K0)
X14:4 DATA+
9 1 Connection → page 47 and X14:5/6 Reserved
page 50 X14:7 Switchover
X14

X14:8 Reference potential DGND


Pulse count of the incremental X14:9 (COS–) Signal track A (K1)
15 8 encoder simulation: X14:10 (SIN–) Signal track B (K2)
• 1024 pulses/revolution X14:11 Signal track C (K0)
with HIPERFACE® encoder X14:12 DATA-
on X15 X14:13/14 Reserved
15 8 • as on X15: Motor encoder X14:15 +12 V (max. 180 mA)
input with sin/cos encoder
X15

or TTL sensor on X15


9 1 X15: Motor encoder input X15:1 (COS+) Signal track A (K1)
X15:2 (SIN+) Signal track B (K2)
X15:3 Signal track C (K0)
X15:4 DATA+
X15:5 Reserved
06198AXX X15:6 Reference potential TF/TH
X15:7 Reserved
X15:8 Reference potential DGND
X15:9 (COS–) Signal track A (K1)
X15:10 (SIN–) Signal track B (K2)
X15:11 Signal track C (K0)
X15:12 DATA-
X15:13 Reserved
X15:14 TF/TH connection (connect to X15:6 via TF/TH)
X15:15 +12 V (max. 180 mA)

Important notes
• The connections on X14 and X15 must not be plugged or removed during operation.
De-energize the inverter before plugging or removing the encoder connections.
Switch off the supply voltage and the DC 24 V (X10:9) for this purpose.
• If X14 is used as incremental encoder simulation output, the switchover (X14:7) must
be jumpered with DGND (X14:8).
• The DC 12 V supply from X14 and X15 is sufficient to operate SEW encoders with a
DC 24 V supply.
• Do not connect HTL encoders.

Permitted The following encoders may be connected to the "HIPERFACE® encoder card type
encoders DEH11B" option:
• HIPERFACE® encoder type AS1H, ES1H or AV1H
• sin/cos encoder type ES1S, ES2S or EV1S
• 5 V TTL sensor with DC 24 V voltage supply type ES1R, ES2R or EV1R
• 5 V TTL sensor with DC 5 V voltage supply type ES1T, ES2T or EV1T via DWI11A
option.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 45


Installation
4 Connection of DEH11B (HIPERFACE®) option

HIPERFACE® HIPERFACE® encoders AS1H, ES1H and AV1H are recommended for operation with
encoder DEH11B. Depending on the motor type and motor configuration, the encoder is
connection connected via plug connector or terminal box.

DT../DV.., DS56, Connect the HIPERFACE® encoder as follows:


CT../CV..,
CM71...112 with AS1H/ES1H/AV1H max. 100 m (330 ft)
X15:
3 RD
plug connector 1
9 8 4 BU
1 9
5 YE
2 15 8
2 10 12 7 6 GN
10
11 7 VT
3 6 12
8 BK
4 5 4
9 BN
14
10 WH
6 9
11 GY-PK 1
8
12 RD-BU
15
PK
GY

쵰 쵰
06558AXX
Figure 35: Connecting HIPERFACE® encoder to DEH11B as a motor encoder

Important for DT/DV or CT/CV motors: The TF or TH is not connected with the encoder
cable but must be connected using an additional 2-core shielded cable.

Part numbers of the pre-fabricated cables:


• For fixed routing: 1332 453 5
• For cat track routing: 1332 455 1

Part numbers of the pre-fabricated extension cables:


• For fixed routing: 199 539 1
• For cat track routing: 199 540 5

46 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Connection of DEH11B (HIPERFACE®) option
4

CM71...112 with Connect the HIPERFACE® encoder as follows:


terminal box
AS1H/ES1H max. 100 m (330 ft)
X15:
RD
1 1
BU
2 9
YE
3 2 15 8
GN
4 10
VT
5 12
BK
6 4
BN
9 14
WH
10 6 9
GY-PK
7 8 1
RD-BU
8 15
PK
GY

쵰 쵰

52426AXX
Figure 36: Connecting HIPERFACE® encoder to DEH11B as a motor encoder

Part numbers of the pre-fabricated cables:


• For fixed routing: 1332 457 8
• For cat track routing: 1332 454 3

Connecting sin/ The high resolution sin/cos encoders ES1S, ES2S or EV1S can also be connected to
cos encoder to DEH11B. Connect the sin/cos encoder as follows:
DT../DV.., CT../CV
motors max. 100 m (330 ft)
ES1S / ES2S / EV1S X15:
ES1R / ES2R / EV1R 1
9
2 15 8
10
3
11
15
8 9
1
쵰 쵰

06202AXX
Figure 37: Connecting the sin/cos encoder to DEH11B as a motor encoder

Part numbers of the pre-fabricated cables:


• For fixed routing: 1332 459 4
• For cat track routing: 1332 458 6

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 47


Installation
4 Connection of DEH11B (HIPERFACE®) option

Connecting TTL TTL sensors from SEW-EURODRIVE are available with DC 24 V and DC 5 V voltage
encoders to DT../ supply.
DV.. motors

DC 12...24 V Connect the TTL encoders with DC 12 ... 24 V voltage supply type ES1R, ES2R or EV1S
voltage supply in the same way as the high-resolution sin/cos encoders (→ Figure 37).

DC 5 V voltage TTL sensors with DC 5 V voltage supply type ES1T, ES2T or EV1T must be connected
supply via the "5 V encoder power supply type DWI11A" option (part number 822 759 4). The
sensor cable must be connected as well to correct the supply voltage of the encoder.
Connect these encoders as follows:
DEH11B, X15: max. 5 m (16.5 ft)
YE DWI11A
1 1
9 GN
15 8 6
2 RD
2
10 BU
7 1
PK 6

X1: MOVIDRIVE
3 3
11 GY
8
15 WH-BK 9
9 9 5
1 BN-VT
8 5

쵰 쵰
max. 100 m (330 ft)
ES1T / ES2T / EV1T
YE 1
GN 6 5
RD 9
2
BU 7

X2: Encoder
PK 3 6
1
GY 8
WH 9
BN 5
VT* 4*
쵰 쵰
06569AXX
Figure 38: Connecting the TTL sensor via DWI11A to DEH11B as a motor encoder

* Connect the sensor cable (VT) on the encoder to UB, do not jumper on the DWI11A!

Part numbers of the pre-fabricated cables:


• HIPERFACE® encoder card type DEH11B X15 option: → DWI11A X1:MOVIDRIVE®
– For fixed routing: 817 957 3
• Encoder ES1T / ES2T / EV1T → DWI11A X2:Encoder
– For fixed routing: 198 829 8
– For cat track routing 198 828 X

48 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Connection of DER11B option (resolver)
4

4.16 Connection of DER11B option (resolver)


Part number Resolver card type DER11B option: 824 307 7

The "resolver card type DER11B" option is only possible in conjunction with
MOVIDRIVE® MDX61B, not with MDX60B.
The DER11B option must be plugged into the encoder slot.

Front view of DER11B Description Terminal Function


X14: Input of external encoder X14:1 (cos) Signal track A (K1)
DER11B or output of incremental X14:2 (sin) Signal track B (K2)
encoder simulation X14:3 Signal track C (K0)
X14:4 DATA+
9 1 Connection → page 47 and X14:5/6 Reserved
page 50 X14:7 Switchover
X14

X14:8 Reference potential DGND


X14:9 (cos–) Signal track A (K1)
15 8 The pulse count of the X14:10 (sin–) Signal track B (K2)
incremental encoder simula- X14:11 Signal track C (K0)
tion is always 1024 pulses per X14:12 DATA-
revolution X14:13/14 Reserved
X14:15 +12 V (max. 180 mA)
9 5
X15: Resolver input X15:1 sin+ (S2)
X15

6
X15:2 cos+ (S1)
1 X15:3 Ref.+ (R1)
X15:4 N.C.
X15:5 Reference potential TF/TH
X15:6 sin– (S4)
X15:7 cos– (S3)
06199AXX X15:8 Ref.– (R2)
X15:9 TF/TH connection (connect to X15:5 via TF/TH)

Important notes
• The connections on X14 and X15 must not be plugged or removed during operation.
De-energize the inverter before plugging or removing the encoder connections.
Switch off the supply voltage and the DC 24 V (X10:9).
• If X14 is used as an incremental encoder simulation output, the switchover (X14:7)
must be jumpered with DGND (X14:8).
• The DC 12 V supply from X50 is sufficient to operate SEW encoders with a DC 24 V
supply.
• Do not connect HTL encoders.

Permitted The following encoders can be connected to the "resolver card type DER11B" option:
encoders On X14: External encoder input:
• HIPERFACE® encoder type AS1H, ES1H or AV1H
• sin/cos encoder type ES1S, ES2S or EV1S
• 5 V TTL sensor with DC 24 V voltage supply type ES1R, ES2R or EV1R
• 5 V TTL sensor with DC 5 V voltage supply type ES1T, ES2T or EV1T via DWI11A
option

On X15: Resolver input:


• 2-pole resolver, 7 VAC_r.m.s., 7 kHz

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 49


Installation
4 Connection of DER11B option (resolver)

Resolver SEW-EURODRIVE offers the following pre-fabricated cables for connecting resolvers to
DER11B:
Part number
For motor type
Fixed routing Cat track routing
with plug connector 199 487 5 199 319 4
DS56
extension cable 199 542 1 199 541 3
CM71 ... 112
with terminal box 199 589 8 199 590 1
DY71 ... 112 with plug connector 198 827 1 198 812 3

Terminal/pin CM motors: The resolver connections are accommodated in a plug connector or on the
assignment 10-pin Wago terminal strip.
DS/DY motors: The resolver connections in the terminal box are either accommodated
on a 10-pin Phoenix terminal strip or in the plug connector.
Plug connectors CM, DS56: Intercontec, type ASTA021NN00 10 000 5 000
Plug connectors DY71 ... 112:Framatome Souriou, type GN-DMS2-12 (compatible to
Intercontec)
Terminal / pin Description Conductor color in pre-fabricated cable
1 Ref.+ Pink (PK)
Reference
2 Ref.- Gray (GY)
3 cos+ Red (RD)
Cosine signal
4 cos- Blue (BU)
5 sin+ Yellow (YE)
Sine signal
6 sin- Green (GN)
9 TF/TH White (WH)
Motor protection
10 TF/TH Brown (BN)

The resolver signals have the same numbering on the 10-pin Phoenix terminal strip and
in the plug connectors.

Connection Connect the resolver as follows:


CM, DS56,
DY71...112 max. 100 m (330 ft) X15:

1 Ref.+ PK 3
2 Ref.- GY
8
RD
3 cos+ 2 5
1 9 8 BU 9
4 cos- 7
2 10 12 7 YE
5 sin+ 1
11 GN
3 6 6 sin- 6 6
1
4 5 7 N.C. 9
8 N.C. 5
WH
1) 9 TF/TH 4
BN
10 TF/TH
VT
2)
쵰 쵰
06557AXX
Figure 39: Connecting the resolver
1) Plug connector
2) Terminal strip
If using the pre-fabricated cable with conductor end sleeves, cut off the violet conductor
(VT) of the cable in the motor terminal box.

50 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
External encoder connection
4

4.17 External encoder connection


External The following external encoders can be connected to connector X14 of the DEH11B
encoders option and the DER11B option.
• HIPERFACE® encoder AV1H
• High-resolution sin/cos encoders with signal voltage 1 VSS
• 5 V TTL sensors with signal level to RS-422

Voltage supply SEW encoders with DC 12 ... 24 V voltage supply (max. 180 mA) are connected directly
to X14:. These SEW encoders are then powered by the inverter.
SEW encoders with DC 5 V supply must be connected via the "5 V encoder power
supply type DWI11A" option (part number 822 759 4).

Connecting Connect the HIPERFACE® encoder AV1H as follows:


HIPERFACE®
AV1H max. 100 m (330 ft)
encoder AV1H X14:
COS 3 RD
1
REFCOS 4 BU
1 9 8 9
SIN 5 YE
2 1
2 10 12 7 REFSIN 6 GN 9
10
11 DATA+ 8 BK
3 6 4
DATA- 7 VT
4 5 12
US 12 RDBU-GY
15
11 GYPK-PK
8
15 8
쵰 쵰

06570BXX
Figure 40: Connecting HIPERFACE® encoder AV1H to DEH11B/DER11B as external encoder

Part numbers of the pre-fabricated cables:


• For fixed routing: 818 015 6
• For cat track routing: 818 165 9

Part numbers of the pre-fabricated extension cables:


• For fixed routing: 199 539 1
• For cat track routing: 199 540 5

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 51


Installation
4 External encoder connection

Sin/cos encoder Connect the sin/cos encoder as follows:


connection
max. 100 m (330 ft)
X14:
EV1S / EV1R 1
9
2 1
9
10
3
11
15
8
15 8
쵰 쵰

06230BXX
Figure 41: Connecting the sin/cos encoder to DEH11B/DER11B as an external encoder

Part numbers of the pre-fabricated cables:


• For fixed routing: 817 960 3
• For cat track routing: 818 168 3

TTL sensor TTL sensors from SEW-EURODRIVE are available with DC 24 V and DC 5 V voltage
connection supply.

DC 12...24 V Connect the TTL encoders with DC 12 ... 24 V voltage supply type EV1R in the same
voltage supply way as the high-resolution sin/cos encoders (→ Figure 37).

52 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
External encoder connection
4

DC 5 V voltage 5 V TTL sensors with DC 5 V supply EV1T must be connected via the "5 V encoder
supply power supply type DWI11A" option (part number 822 759 4). The sensor cable must be
connected as well to correct the supply voltage of the encoder. Connect these encoders
as follows:
DEH11B/DER11B, X14: max. 5 m (16.5 ft)
DWI11A
1 1
1 9 6
9
2 2
10 7 1
6

X1: MOVIDRIVE
3 3
11 8
15 9 9
5
15 8
8 5

쵰 쵰
max. 100 m (330 ft)
ES1T / ES2T / EV1T
YE 1
GN
6 5
RD 9
2
BU
7

X2: Encoder
PK 6
3 1
GY
8
WH
9
BN
5
VT*
4*
쵰 쵰
06231BXX
Figure 42: Connecting the TTL sensor EV1T to MDX via DWI11A as an external encoder
* Connect the sensor cable (VT) on the encoder to UB, do not jumper on the DWI11A!

Part numbers of the pre-fabricated cables:


• Option HIPERFACE® encoder card DEH11B X14: → DWI11A X1:MOVIDRIVE®
– For fixed routing: 818 164 0
• Encoder EV1T → DWI11A X2:Encoder
– For fixed routing: 198 829 8
– For cat track routing 198 828 X

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 53


Installation
4 Connection of incremental encoder simulation

4.18 Connection of incremental encoder simulation


Incremental Connector X14 of the DEH11B or DER11B option can also be used as incremental
encoder encoder simulation output. For this purpose, you must jumper "switchover" (X14:7) with
simulation DGND (X14:8) and cut the connection between X14:15 and UB. X14: then supplies
incremental encoder signals with a signal level according to RS-422 (5 V TTL). The
number of pulses is as follows:
• With DEH11B as on X15 motor encoder input
• With DER11B 1024 pulses/revolution

DEH11B / DER11B
max. 100 m (330 ft) X14:
1
9
2 1
9
10
3
11
15
8 15 8
Umschaltung 7

쵰 쵰

06661AXX
Figure 43: Incremental encoder simulation connection to DEH11B or DER11B

Part number of the pre-fabricated cable:


• Option type DEH/DER11B X14: →incremental encoder simulation
– For fixed routing: 817 960 3

54 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Master/slave connection
4

4.19 Master/slave connection


Master/slave Connector X14 of the DEH11B or DER11B option can also be used for the "internal
connection synchronous operation" application (master/slave connection of two MOVIDRIVE®
units). For this purpose, you have to jumper "switchover" (X14:7) with DGND (X14:8) on
the master side.
X14-X14 connection (= master/slave connection) of two MOVIDRIVE® units.

max. 10 m (33 ft)

1 1
9 9
1 2 2 1
9 9
10 10
3 3
11 11
15 15
8 8
15 8 15 8
7 7

쵰 쵰

06660AXX
Figure 44: X14-X14 connection

Part number of the pre-fabricated cable:


• For fixed routing: 817 958 1

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 55


Installation
4 Connection and terminal description of the DIO11B option

4.20 Connection and terminal description of the DIO11B option


Part number Input/output card type DIO11B: 824 308 5
The "input/output card type DIO11B" option is only possible in conjunction with
MOVIDRIVE® MDX61B, not with MDX60B.
The DIO11B option must be plugged into the fieldbus slot. If the fieldbus slot is not
available, you can plug the DIO11B input/output card in the expansion slot.
The extended handle end of the plug connectors (terminals X20, X21, X22, X23) must
be used for removing the plug connectors only (not for plugging them!).
Front view of DIO11B Terminal Function
X20:1/2 AI21/22 Setpoint input n2, -10 V...0...10 V or 0...10 V
DIO11B (Differential input or input with AGND reference potential)
X20:3 AGND Reference potential for analog signals (REF1, REF2, AI.., AO..)
AI21 1 X21:1 AOV1 Analog voltage output V1, with factory setting "actual speed"!
X20

AI22 2 X21:4 AOV2 Analog voltage output V2, with factory setting "output current"
AGND 3 Load capacity of the analog voltage outputs: Imax = 10 mA
X21:2 AOC1 Analog current output C1, with factory setting "actual speed"
AOV1 1 X21:5 AOC2 Analog current output C2, with factory setting "output current"
AOC1 2 P642/645 "Operating mode AO1/2" sets whether the voltage outputs V1/2 (-10
AGND 3 V...0...10 V) or the current outputs C1/2 (0(4)...20 mA) are in effect.
X21

AOV2 4 Selection options for the analog outputs → Parameter menu P640/643
Max. permitted cable length: 10 m (33 ft)
AOC2 5
Reference potential for analog signals (REF1, REF2, AI.., AO..)
AGND 6 X21:3/6 AGND
DI1Ø 1 X22:1...8 DI1Ø...17 Binary inputs 1...8, with factory setting "no function"
DI11 2 The binary inputs are electrically isolated by optocouplers.
DI12 3 Selection options for the binary inputs → Parameter menu P61_
DI13 4 X22:9 DCOM Reference potential for the binary inputs DI1Ø...17
X22:10 DGND Reference potential for binary signals
DI14 5
X22

– Without jumper X22:9-X22:10 (DCOM-DGND) → Isolated binary inputs


DI15 6 – With jumper X22:9-X22:10 (DCOM-DGND) → Non-isolated binary inputs
DI16 7
DI17 8 X23:1...8 DO1Ø...18 Binary outputs 1...8, with factory setting "no function"
DCOM 9 Load capacity of the binary outputs: Imax = 50 mA (short-circuit proof)
Do not apply external voltage to the binary outputs!
DGND 10
X23:9 24VIN Supply voltage +24 V for binary outputs D01Ø ... D017, non-isolated (reference
potential DGND)
DO1Ø 1
DO11 2
DO12 3
DO13 4
X23

DO14 5
DO15 6
DO16 7
DO17 8
24VIN 9

06193AXX

56 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Installation
Connection and terminal description of the DIO11B option
4

Voltage input 24 The 24VIN (X23:9) voltage input serves as +24 V supply voltage for the binary outputs
VIN DO1Ø ... DO17. Reference potential is DGND (X22:10). If the +24 V supply voltage is
not connected, the binary outputs do not provide a level. The +24 V supply voltage may
also be jumpered from the X10:8 connection of the basic unit if a load of 200 mA is not
exceeded (current limitation in X10:8).

DIO11B
X22
0V 10 DGND

24V 9 24VIN
X23

06556AXX
Figure 45: Voltage input 24VIN (X23:9) and reference potential DGND (X22:10)

Voltage input n2 The analog setpoint input n2 (AI21/22) can be used as a differential input or as input with
AGND reference potential.
Differential input Input with AGND reference potential

DIO11B DIO11B
X20 X20
1 AI21 1 AI21
-10...0...+10 V

2 AI22 2 AI22
0...+10 V

3 AGND + 3 AGND

06668AXX
Figure 46: Setpoint input n2

Current input n2 You must use an external load if the analog setpoint input n2 (AI21/22) should be used
as a current input.
For example RB = 500 Ω → 0...20 mA = 0...10 V

DIO11B
0...20 mA X20
1 AI21
0...10 V

2 AI22
3 AGND

06669AXX
Figure 47: Current input with external load

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 57


Installation
4 Connection and terminal description of the DIO11B option

Voltage outputs Analog voltage outputs AOV1 and AOV2 must be assigned as shown in the following
AOV1 and AOV2 diagram:

DIO11B DIO11B
X20 X20
1 AI21 1 AI21
2 AI22 2 AI22
3 AGND 3 AGND
X21 X21
-10...0...10 V

1 AOV1 1 AOV1
2 AOC1 2 AOC1
V 3 AGND 3 AGND

-10...0...10 V
4 AOV2 4 AOV2
5 AOC2 5 AOC2
6 AGND V 6 AGND

06196AXX
Figure 48: Voltage outputs AOV1 and AOV2

Current outputs Analog current outputs AOC1 and AOC2 must be assigned as shown in the following
AOC1 and AOC2 diagram:

DIO11B DIO11B
X20 X20
1 AI21 1 AI21
2 AI22 2 AI22
3 AGND 3 AGND
X21 X21
0(4)...20 mA 1 AOV1 1 AOV1
+ 2 AOC1 2 AOC1
3 AGND 3 AGND
A 4 AOV2 4 AOV2
0(4)...20 mA
- 5 AOC2 + 5 AOC2
6 AGND 6 AGND
A
-
061974AXX
Figure 49: Current outputs AOC1 and AOC2

58 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
General startup instructions
5
0

5 Startup
5.1 General startup instructions

It is essential to comply with the safety notes during startup!

Prerequisite Correct project planning of the drive is the prerequisite for successful startup. Refer to
the MOVIDRIVE® MDX60/61B System Manual for detailed project planning notes and
an explanation of the parameters.

VFC operating MOVIDRIVE® MDX60/61B drive inverters are factory set to be taken into operation with
modes without the SEW motor which is adapted to the correct power level. The motor can be connected
speed control and the drive started immediately in accordance with the section "Starting the motor" (→
page 66).

Inverter/motor The following tables indicate which inverter/motor combinations this applies to.
combinations
400/500 V units
MOVIDRIVE® MDX60/61B in VFC mode SEW motor
0005-5A3-4 DT80K4
0008-5A3-4 DT80N4
0011-5A3-4 DT90S4
0014-5A3-4 DT90L4
0015-5A3-4 DT90L4
0022-5A3-4 DV100M4
0030-5A3-4 DV100L4
0040-5A3-4 DV112M4
0055-5A3-4 DV132S4
0075-5A3-4 DV132M4
0110-5A3-4 DV160M4
0150-503-4 DV160L4
0220-503-4 DV180L4
0300-503-4 DV200L4
0370-503-4 DV225S4
0450-503-4 DV225M4
0550-503-4 DV250M4
0750-503-4 DV280S4
0900-503-4 DV280M4
1100-503-4 D315S4
1320-503-4 D315M4

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 59


I Startup
5 General startup instructions
0

230 V units
MOVIDRIVE® MDX60/61B in VFC mode SEW motor
0015-2A3-4 DT90L4
0022-2A3-4 DV100M4
0037-2A3-4 DV112M4
0055-2A3-4 DV132S4
0075-2A3-4 DV132M4
0110-203-4 DV160M4
0150-203-4 DV160L4
0220-203-4 DV180L4
0300-203-4 DV200L4

The startup functions described in this section are used for setting the inverter so it is
optimally adapted to the motor which is actually connected and to the given boundary
conditions. It is essential to perform a startup as described in this section for the VFC
operating modes with speed control, all CFC operating modes and SERVO operating
modes.

Hoist
applications
Do not use MOVIDRIVE® MDX60/61B drive inverters for any safety functions in
conjunction with hoist applications.
Use monitoring systems or mechanical protection devices as safety features to avoid
possible damage to property or injury to people.

60 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Preliminary work and resources
5
0

5.2 Preliminary work and resources


• Check the installation.
• Take suitable measures to prevent the motor starting up inadvertently, for example
by removing the electronics terminal block X13. Furthermore, additional safety
precautions must be taken depending on the application to avoid injury to people and
damage to machinery.
• For startup with the DBG60B keypad:
Plug the DBG60B keypad into the Xterminal slot.
• For startup with PC and MOVITOOLS® (version 4.0 or higher):
SEW-EURODRIVE recommends to switch off MOVIDRIVE® and PC to avoid
undefined states. Now plug the UWS21A option into the Xterminal slot and use an
interface cable (RS-232) to connect it to the PC. Then switch on MOVIDRIVE® and
PC. Install and start MOVITOOLS on your PC.
• Switch on the power system and, if necessary, the 24 V supply.
• Perform the correct preliminary parameter setting (e.g. factory setting).
• Check the set terminal assignment (→ P60_ / P61_).

Startup automatically changes a group of parameter values. The parameter


description P700 "Operating modes" explains which parameters are affected by this
step. Refer to the MOVIDRIVE® MDX60/61B System Manual, section "Parameters" for
the parameter description.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 61


I Startup
5 Startup using the DBG60B keypad
0

5.3 Startup using the DBG60B keypad


General Startup with the DBG60B keypad is possible in VFC operating modes only. Startup
information of CFC and SERVO operating modes is only possible using the MOVITOOLS®
operating software.

Required data The following data are required for successful startup:
• Motor type (SEW motor or non-SEW motor)
• Motor data
– Rated voltage and rated frequency.
– In addition, with a non-SEW motor: Rated current, rated power, power factor cosϕ
and rated speed.
• Rated power supply voltage

The following information is also required for the startup of the speed controller:
• Incremental encoder type
• Encoder type and resolution of the incremental encoder:
Startup parameters
SEW encoder type
Encoder type Encoder resolution
AS1H, ES1H, AV1H HIPERFACE® 1024
ES1S, ES2S, EV1S SINE ENCODER 1024
ES1R, ES2R, EV1R
INCREM. ENCOD. TTL 1024
ES1T1), ES2T1), EV1T1)
1) 5 V TTL sensors ES1T, ES2T and EV1T must be connected via the DWI11A option (→ section Installati-
on).

• Motor data
– SEW motor: Brake yes or no and flywheel fan (Z fan) yes or no
– Non-SEW motor: Mass moment of inertia [10-4kgm2] of the motor, brake and fan
• Stiffness of the closed-loop control system (factory setting = 1; applies to most
applications)
If the drive is tending to oscillate → setting < 1
If the transient recovery time is too long → setting > 1
Recommended setting range: 0.90 ... 1 ... 1.10
• Mass moment of inertia [10-4kgm2] of the load (gear unit + driven machine)
extrapolated for the motor shaft.
• Time for the shortest required ramp.

• Activate encoder monitoring (P504 = "ON") after completing the startup. The function
and voltage supply of the encoder are then monitored.
Caution: Encoder monitoring is not a safety function!

62 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Startup using the DBG60B keypad
5
0

Starting mode DBG60B keypad: Keys for language selection.


and language
selection

2.
3.
1. 4.

06534AXX
Figure 50: Keys for language selection
1. Language selection
2. Up arrow, moves up to the next menu item
3. OK, confirms the entry
4. Down arrow, moves down to the next menu item

The following text appears on the display when the keypad is switched on for the first
time or after activating starting mode:
SEW
EURODRIVE

The language selection symbol then appears with an arrow on the left pointing
downward.

52323AXX

Proceed as follows to select the language:


• Press the "language selection" button to display a list with available languages.
• Use the "up/down arrow" keys to select the desired language.
• Confirm the selected language by pressing the "OK" key. The display text then
appears in the selected language.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 63


I Startup
5 Startup using the DBG60B keypad
0

Functions for DBG60B keypad: Keys for startup.


startup

3.

1. 4.
5.
2. 6.

06551AXX
Figure 51: Keys for startup
1. Cancel or abort startup
2. Change the menu, display mode ↔ edit mode
3. Up arrow, moves up to the next menu item
4. OK, confirms the entry
5. Activates the context menu
6. Down arrow, moves down to the next menu item

Setting Observe the following steps for setting parameters:


parameters • The blinking cursor under the parameter number indicates that the keypad is in
display mode.
• Press the key to change to edit mode; the blinking cursor disappears.
• Press the or key to select or set the correct parameter value.
• Press the OK key to confirm the selection or entry.
• Press the key to return to display mode; the blinking cursor appears again.
• Press the key to select the next parameter.

64 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Startup using the DBG60B keypad
5
0

Startup
procedure 1. "0" signal at terminal X13:1 (DIØØ "/CONTROL.INHIBIT"), e.g. 0.00rpm
by disconnecting the electronics terminal block X13. 0.000Amp
CONTR. INHIBIT

2. Activate the context menu by pressing the key.


PARAMETER MODE
VARIABLE MODE
BASIC VIEW

3. Press the key and scroll down to the "STARTUP MANUAL MODE
PARAMET." menu item. STARTUP PARAMET.
COPY TO DBG
COPY TO MDX

4. Commence startup by pressing the OK key. The first parame-


ter appears. The blinking cursor under the parameter number STARTUP PARAMET.
indicates that the keypad is in display mode. PREPARE FOR STARTUP
• Change to edit mode by pressing the key; the blinking
cursor disappears.
• Press the or key and select "PARAMETERSET 1"
or "PARAMETERSET 2".
• Confirm the selection by pressing the OK key.
• Return to display mode by pressing the key; the
blinking cursor appears again.
C00*STARTUP
• Press the key to select the next parameter.
PARAMETER SET 1
PARAMETER SET 2

5. Select the desired operating mode. Press the key to select C01*OPER. MODE 1
the next parameter.
VFC1
VFC1&GROUP

6. Select the motor type. If a 2 or 4-pole SEW motor is connected, C02*MOTOR TYPE 1
select the correct motor from the list. If a non-SEW motor or an DT71D2
SEW motor with more than four poles is connected, select DT71D4
"NON-SEW MOTOR" from the list. DT80K2
Press the key to select the next parameter.
C02*MOTOR TYPE 1

NON-SEW MOT.
DT63K4/DR63S4

7. Enter the rated motor voltage for the selected connection type C03* V
according to the value specified on the nameplate. MOT. RATED VOLT 1
+400.000
Example: Nameplate 230∆/400댴 50 Hz
댴 connection → enter 400 V.
∆ connection, transition point at 50 Hz → enter 230 V.
∆ connection, transition point at 87 Hz → also enter 230 V,
however after startup first set parameter P302 "MAXIMUM
SPEED 1" to the value for 87 Hz and then start the drive.

Example: Nameplate 400∆/690댴 50 Hz


Only ∆ connection possible → enter 400 V.
댴 connection is not possible.

Press the key to select the next parameter.

8. Enter the rated frequency specified on the motor nameplate. C04* Hz


Example: 230∆/400댴 50 Hz MOT. RATED FREQ. 1
In 댴 and ∆ connection, enter 50 Hz. +50.000

Press the key to select the next parameter.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 65


I Startup
5 Startup using the DBG60B keypad
0

WITH SEW MOTORS


9. The motor values are stored for SEW two and four-pole motors
and need not be entered.

WITH NON-SEW MOTORS


9. Enter the following data from the motor nameplate:
• C10* rated motor current, note the connection type (댴 or
∆).
• C11* rated motor power
• C12* power factor cos ϕ
• C13* rated motor speed

10. Enter the rated power supply voltage (C05* for SEW motor, C05* V
C14* for non-SEW motor). MAINS RAT. VOLT. 1
+400.000

11. If no TF/TH is connected to X10:1 and X10:2 → set "NO 835* RESP. TF-SIG.
RESPONSE". Set the required fault response if a TF/TH is
connected. NO RESPONSE
DISPLAY FAULT

12. Commence the startup data calculation by selecting "YES". C06*CALCULATION


The process lasts a few seconds.
NO
YES

WITH SEW MOTORS


13. The calculation is performed. After complete calculation, the C06*SAVE
next menu item appears automatically.
NO
YES

WITH NON-SEW MOTORS


13. The calculation for non-SEW motors requires a calibration
procedure:
• When prompted, apply a "1" signal to terminal X13:1 (DIØØ
"/CONTROL.INHIBIT").
• Apply a "0" signal to terminal X13:1 again after the calibra-
tion is complete.
• After complete calculation, the next menu item appears
automatically.

14. Set "SAVE" to "YES". The data (motor parameters) are copied
into the non-volatile memory of MOVIDRIVE®. COPYING DATA
...

15. Startup is now complete. Press the DEL key to return to the MANUAL MODE
context menu. STARTUP PARAMET.
COPY TO DBG
COPY TO MDX

16. Press the key to scroll down to the "EXIT" menu EXIT
command.

17. Confirm by pressing the OK key. The basic view appears. 0.00rpm
0.000Amp
CONTR. INHIBIT

66 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Startup using the DBG60B keypad
5
0

Startup of speed Startup is performed without the speed controller first (→ steps 1 through 17).
controller
Important: Select the VFC-n-CONTROL operating mode. C01*OPER. MODE 1
VFC1&FLYSTART
VFC1-n-CONTROL
VFC-n-CTRL.GRP

Startup
procedure 1. Commence speed controller startup by selecting "YES". C09*STARTUPn-CTRL.

NO
YES

2. The selected operating mode is displayed. If set correctly, scroll C00*STARTUP


to the next menu item. PARAMETER SET 2
VFC-n-CONTROL

3. Select the correct encoder type. C15*ENCODER TYPE


INCREM. ENCOD. TTL
SINE ENCODER
INCREM. ENCOD. HTL

4. Set the correct encoder resolution. C16*ENC. RESOLUT.


512 inc
1024 inc
2048 inc

WITH SEW MOTORS


5. Enter whether the motor has a brake. C17*BRAKE

WITHOUT
WITH

6. Set the stiffness of the closed-loop control system. C18*


If the drive is tending to oscillate → setting < 1 STIFFNESS
If the transient recovery time is too long → setting > 1 +1.000
Recommended setting range: 0.90 ... 1 ... 1.10

7. Enter whether the motor has a flywheel fan (Z fan). C19*Z FAN

WITHOUT
WITH

WITH NON-SEW MOTORS


5. Enter the moment of inertia of the motor. D00*
J0 OF THE MOTOR
+4.600

6. Set the stiffness of the closed-loop control system. C18*


If the drive is tending to oscillate → setting < 1 STIFFNESS
If the transient recovery time is too long → setting > 1 +1.000
Recommended setting range: 0.90 ... 1 ... 1.10

7. Enter the moment of inertia of brake and fan. D00*


J BRAKE+FAN
+1.000

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 67


I Startup
5 Startup using the DBG60B keypad
0

8. Enter the mass moment of inertia of the load (gear unit + driven C20*
machine) extrapolated for the motor shaft. LOAD INERTIA
+0.200

9. Enter the time for the shortest ramp you want. C21* s
SHORTEST RAMP
+0.100

10. Commence the calculation of startup data by selecting "YES". C06*CALCULATION


The process lasts a few seconds.
NO
YES

11. The calculation is performed. After complete calculation, the C06*SAVE


next menu item appears automatically.
NO
YES

12. Set "SAVE" to "YES". The data (motor parameters) are copied
into the non-volatile memory of MOVIDRIVE®. COPYING
DATA...

13. Startup is now complete. Press the DEL key to return to the MANUAL MODE
context menu. STARTUP PARAMET.
COPY TO DBG
COPY TO MDX

14. Press the key to scroll down to the "EXIT" menu EXIT
command.

15. Confirm by pressing the OK key. The basic view appears. 0.00rpm
0.000Amp
CONTR. INHIBIT

• After complete startup, copy the parameter set from MOVIDRIVE® to the DBG60B
keypad (P807 "MDX → DBG"). That way, the DBG60B can be used to transfer the
parameter set to other MOVIDRIVE® units (P 806 "DBG → MDX").
• Enter parameter settings that differ from the factory setting in the parameter list (→
page 69).
• In the case of non-SEW motors, set the correct brake application time (P732 / P735).
• For starting the motor, refer to the "Starting the motor" section (" page 66).
• With ∆ connection and transition point at 87 Hz → Set parameter P302/312
"Maximum speed 1/2" to the value for 87 Hz.
• Activate encoder monitoring for TTL sensors, sin/cos and HIPERFACE® encoders
(P504="ON"). Encoder monitoring is not a safety function.

68 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Startup with PC and MOVITOOLS®
5
0

5.4 Startup with PC and MOVITOOLS®


MOVITOOLS® software version 4.0 or higher is required for startup with a PC.
General • Terminal X13:1 (DIØØ "/CONTROL.INHIBIT") must receive a "0" signal!
information • Start MOVITOOLS®.
• Select the language in the "Language" selection field.
• In the "PC-COM" selection field, select the PC port (e.g. COM 1) to which the inverter
is connected.
• In the "Device type" field, select the "Movidrive B" radio button.
• In the "Baud rate" field, select "57.6 kBaud".
• Press the <Update> button to display the connected inverter.

10322AEN
Figure 52: MOVITOOLS startup window®

Commencing • In the "Execute Program" selection field, press the <Shell> button under "Parame-
startup ters/Diagnosis". The Shell program starts.
• In the Shell program, select the [Startup] / [Startup...] menu command.
MOVITOOLS® opens the startup menu. Follow the instructions of the startup wizard.
For questions on startup, refer to the MOVITOOLS® online help.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 69


I Startup
5 Starting the motor
0

5.5 Starting the motor


Analog setpoint The following table shows the signals that must be present on terminals X11:2 (AI1) and
specification X13:1 to X13:4 (DIØØ to DIØ3) when the "UNIPOL/FIX.SETPT" setpoint is selected
(P100) to operate the drive with an analog setpoint entry.
X11:2 (AI11) X13:1 (DIØØ) X13:2 (DIØ1) X13:3 (DIØ2) X13:4 (DIØ3)
Function
Analog input n1 /Controller inhibit CW/STOP CCW/STOP Enable/rapid stop
Controller inhibit X "0" X X X
Rapid stop X "1" X X "0"
Enable and stop X "1" "0" "0" "1"
CW at 50 % nmax 5V "1" "1" "0" "1"
Clockwise at nmax 10 V "1" "1" "0" "1"
CCW at 50 % nmax 5V "1" "0" "1" "1"
CCW at nmax 10 V "1" "0" "1" "1"

The following travel cycle shows by way of example how the motor is started with the wiring of terminals X13:1
to X13:4 and analog setpoints. Binary output X10:3 (DBØØ "/Brake") is used for switching brake contactor
K12.
"1"
Input DIØØ
/Controller inhibit
"0"
"1"
Input DIØ1
CW/stop
"0"
"1"
Input DIØ2
CCW/stop
"0"
Input DIØ3 "1"
Enable/
Rapid stop "0"
"1"
Output DBØØ
/Brake
"0"
10V
Analog
input n1 (AI11) 5V
0V

n [rpm] t11 CW up
nmax
Speed t11 CW down
50% nmax t11 CW up
t11 CW up t11 CW down
nmin
nstart-stop
0
t11 CCW up t13 stop ramp
-50% nmax

-nmax

05033AEN
Figure 53: Travel cycle with analog setpoints

The motor is not energized in the event of controller inhibit (DIØØ = "0"). A motor without
a brake then coasts to a halt.

70 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Starting the motor
5
0

Fixed setpoints The following table shows the signals that must be present on terminals X13:1 to X13:6
(DIØØ to DIØ5) when the "UNIPOL/FIX.SETPT" setpoint is selected (P100) to operate
the drive with the fixed setpoints.
X13:1 (DIØØ)
X13:2 (DIØ1) X13:3 (DIØ2) X13:4 (DIØ3) X13:5 (DIØ4) X13:6 (DIØ5)
Function /Controller
CW/STOP CCW/STOP Enable/rapid stop n11/n21 n12/n22
inhibit
Controller inhibit "0" X X X X X
Rapid stop "1" X X "0" X X
Enable and stop "1" "0" "0" "1" X X
CW at n11 "1" "1" "0" "1" "1" "0"
CW at n12 "1" "1" "0" "1" "0" "1"
CW at n13 "1" "1" "0" "1" "1" "1"
CCW at n11 "1" "0" "1" "1" "1" "0"

Following travel cycle shows an example of how the drive is started with the wiring of terminals X13:1 to X13:6
and internal fixed setpoints. Binary output X10:3 (DBØØ "/Brake") is used for switching brake contactor K12.
"1"
Input DIØØ
/Controller inhibit
"0"
"1"
Input DIØ1
CW/stop
"0"
"1"
Input DIØ2
CCW/stop
"0"
Input DIØ3 "1"
Enable/
Rapid stop "0"
"1"
Input DIØ4
n11/n21
"0"
"1"
Input DIØ5
n12/n22
"0"
"1"
Output DBØØ
/Brake
"0"
n [rpm]
n13 t11 CW up
Speed t11 CW up
n12 t11 CW down
t11 CW up
n11
0
-n11
-n12 t11 CCW up t13 stop ramp

-n13
05034AEN
Figure 54: Travel cycle with internal fixed setpoints

The motor is not energized in the event of controller inhibit (DIØØ = "0"). A motor without
a brake then coasts to a halt.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 71


I Startup
5 Starting the motor
0

Startup in the In "VFC & flying start" operating mode, parameter P320 Automatic adjustment is
"VFC & flying deactivated. It is important that the stator resistance (P322 IxR compensation 1) is set
start" operating correctly to ensure that the flying start function is performed properly.
mode
Startup of an SEW motor via DBG60B and MOVITOOLS®:
• The value of the stator resistance (P322 IxR compensation 1) is set for an SEW
motor at operating temperature (winding temperature 80 °C). For flying start with a
cold motor, you have to reduce the stator resistance (P322 IxR compensation 1) by
0.34 % per Kelvin.

Startup of a non-SEW motor via DBG60B and MOVITOOLS®:


Measure the stator resistance (P322 IxR compensation 1) at startup. Proceed as follows
to do so:
1. Start up the motor in "VFC" operation mode.
2. Enable the motor at rest.
3. Note or remember the value of P322 IxR compensation 1 (stator resistance).
4. Set the "VFC & flying start " operating mode.
5. Set P320 "Automatic adjustment 1 to "Off".
6. Enter the value noted from step 3 in P322 IxR compensation 1 (stator resistance).

72 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Complete parameter list
5
0

5.6 Complete parameter list


The parameters of the short menu are marked by a "/" (= display on the DBG60B keypad).
Par. Name Value range Par. Name Value range
DISPLAY VALUES 05_ Binary outputs basic unit
00_ Process values 050 Binary output DBØØ /BRAKE
000 Speed -6100...0...6100 1/min 051 Binary output DOØ1
001/ User display [Text] 052 Binary output DOØ2
002 Frequency 0... 500 Hz 053 Binary output DOØ3 not in the DBG60B
003 Actual position 0...231-1 inc 054 Binary output DOØ4
004 Output current 0...250 % IN 055 Binary output DOØ5
005 Active current -250...0...250 % IN 059/ Status binary outputs DBØØ, DOØ1...DOØ5
006/ Motor utilization 1 0...200 % 06_ Binary outputs option
007 Motor utilization 2 0...200 % 060 Binary output DO1Ø
008 DC link voltage 0...1000 V 061 Binary output DO11
009 Output current A 062 Binary output DO12
01_ Status displays 063 Binary output DO13
not in the DBG60B
010 Inverter status 064 Binary output DO14
011 Operational status 065 Binary output DO15
012 Fault status 066 Binary output DO16
013 Active parameter set 1/2 067 Binary output DO17
014 Heat sink temperature -20...0...100 °C 068/ Status binary outputs DO1Ø...DO17
015 Mains ON operating time 0...25000 h 07_ Unit data
016 Operating time (enabled) 0...25000 h 070 Unit type
017 Electrical energy kWh 071 Rated output current
02_ Analog setpoints 072 Option 1 encoder slot
020 Analog input AI1 -10...0...10 V 073 Option 2 fieldbus slot
021 Analog input AI2 -10...0...10 V 074 Option 3 expansion slot
022 External current limit 0...100 % 076 Firmware basic unit
03_ Binary inputs basic unit 077 DBG firmware only in the DBG60B
030 Binary input DIØØ /CONTROL.INHIBIT 078 Technology function
0 = Standard
031 Binary input DIØ1 079 Unit design
1 = Application
032 Binary input DIØ2 08_ Fault memory
033 Binary input DIØ3 080/ Fault t-0
not in the DBG60B
034 Binary input DIØ4 081 Fault t-1
035 Binary input DIØ5 082 Fault t-2
036 Binary input DIØ6 083 Fault t-3
037 Binary input DIØ7 084 Fault t-4
039/ Status binary inputs DIØØ...DIØ7 09_ Bus diagnosis
04_ Binary inputs option 090 PD configuration
040 Binary input DI1Ø 091 Fieldbus type
041 Binary input DI11 092 Fieldbus baud rate
042 Binary input DI12 093 Fieldbus address
043 Binary input DI13 094 PO1 setpoint
not in the DBG60B
044 Binary input DI14 095 PO2 setpoint
045 Binary input DI15 096 PO3 setpoint
046 Binary input DI16 097 PI1 actual value
047 Binary input DI17 098 PI2 actual value
048/ Status binary inputs DI1Ø...DI17 099 PI3 actual value

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 73


I Startup
5 Complete parameter list
0

Name Name
Setting range After Setting range After
Par. Variable par. Par.
Factory setting startup Parameter set 2 Factory setting startup
Parameter set 1
1__ SETPOINTS / RAMP GENERATORS
10_ Setpoint selection
100/ Setpoint source UNIPOL/FIX.SETPT
101 Control signal source TERMINALS
102 Frequency scaling 10...10000...65000 kHz
11_ Analog input AI1
110 AI1 scaling -10...-0.1 / 0.1...1...10
111 AI1 offset -500...0...500 mV
112 AI1 operation mode Ref. N-MAX
113 AI1 voltage offset -10...0...10 V
114 AI1 speed offset -6000...0...6000 1/min
0...5...100 ms
115 Filter setpoint
0 = Filter off
12_ Analog inputs (optional)
120 AI2 operating mode NO FUNCTION
13_ Speed ramps 1 14_ Speed ramps 2
130/ Ramp t11 UP CW 0...2...2000 s 140 Ramp t21 UP CW 0...2...2000 s
131/ Ramp t11 DOWN CW 0...2...2000 s 141 Ramp t21 DOWN CW 0...2...2000 s
132/ Ramp t11 UP CCW 0...2...2000 s 142 Ramp t21 UP CCW 0...2...2000 s
Ramp t21 DOWN
133/ Ramp t11 DOWN CCW 0...2...2000 s 143 0...2...2000 s
CCW
134/ Ramp t12 UP=DOWN 0...2...2000 s 144 Ramp t22 UP=DOWN 0...2...2000 s
135 S pattern t12 0...3 145 S pattern t22 0...3
136/ Stop ramp t13 0...2...20 s 146 Stop ramp t23 0...2...20 s
137/ Emergency ramp t14 0...2...20 s 147 Emergency ramp t24 0...2...20 s
No
138 Ramp limit VFC
Yes
No No
139 Ramp monitoring 1 149 Ramp monitoring 2
Yes Yes
15_ Motor potentiometer (parameter sets 1 and 2)
150 Ramp t3 UP 0.2...20...50 s
151 Ramp t3 DOWN 0.2...20...50 s
Save last OFF
152
setpoint ON
16_ Fixed setpoints 1 17_ Fixed setpoints 2
-6000...0...150...6000 1/ -6000...0...150...6000
160/ Internal setpoint n11 170 Internal setpoint n21
min 1/min
-6000...0...750...6000 1/ -6000...0...750...6000
161/ Internal setpoint n12 171 Internal setpoint n22
min 1/min
-6000...0...1500...6000 -6000...0...1500...6000
162/ Internal setpoint n13 172 Internal setpoint n23
1/min 1/min

74 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Complete parameter list
5
0

Name Name
Setting range After Setting range After
Par. Variable par. Par.
Factory setting startup Parameter set 2 Factory setting startup
Parameter set 1
2__ CONTROLLER PARAMETERS
20_ Speed control (only parameter set 1)
P-gain
200 0.1...2...32
speed controller
201 Time constant n-control. 0...10...300 ms
Gain
202 0...32
accel. feedforward
203 Filter accel. feedforward 0...100 ms
204 Filter speed actual value 0...32 ms
205 Load feedforward CFC 0...150 %
1 ms
206 Sample time n-control.
0.5 ms
207 Load feedforward VFC 0...150 %
21_ Hold control
210 P gain hold control 0.1...2...32
22_ Synchr. oper. control (only parameter set 1)
220 P-gain (DRS) 1...10...200
Master gear ratio
221 1...3 999 999 999
factor
222 Slave gear ratio factor 1...3 999 999 999
Mode 1
Mode 2
Mode 3
Mode 4
223 Mode selection
Mode 5
Mode 6
Mode 7
Mode 8
-99 999 999...-10 /
224 Slave counter
10...99 999 999 inc
-32 767...-10 /
225 Offset 1
10...32 767 inc
-32 767...-10 /
226 Offset 2
10...32 767 inc
-32 767...-10 /
227 Offset 3
10...32 767 inc
228 Feedforward filter (DRS) 0...100 ms Only with MOVITOOLS®. Not visible on the DBG60B keypad.
23_ Synchr. oper. w. sync. encoder
OFF
230 Synchronous encoder EQUAL-RANKING
CHAIN
231 Factor slave encoder 1...1000
Factor slave sync.
232 1...1000
encoder
233 Synchronous encoder 128 / 256 / 512 / 1024 /
resolution 2048
24_ Synchr. oper. w. catch up
-6000...0...1500...
240 Synchronization speed
6000 1/min
241 Synchronization ramp 0...2...50 s

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 75


I Startup
5 Complete parameter list
0

Name Name
Setting range After Setting range After
Par. Variable par. Par.
Factory setting startup Parameter set 2 Factory setting startup
Parameter set 1
3__ MOTOR PARAMETERS
30_ Limits 1 31_ Limits 2
300/ Start/stop speed 1 0...60...150 1/min 310 Start/stop speed 2 0...60...150 1/min
301/ Minimum speed 1 0...60...6100 1/min 311 Minimum speed 2 0...60...6100 1/min
302/ Maximum speed 1 0...1500...6100 1/min 312 Maximum speed 2 0...1500...6100 1/min
303/ Current limit 1 0...150...200 % IN 313 Current limit 2 0...150...200 % IN
304 Torque limit 0...200 %
32_ Motor compensat. 1 (asynchr.) 33_ Motor compensat. 2 (asynchr.)
Off Automatic adjustment Off
320/ Automatic adjustment 1 330
On 2 On
321 Boost 1 0...100 % 331 Boost 2 0...100 %
322 IxR compensation 1 0...100 % 332 IxR compensation 2 0...100 %
323 Premagnetizing time 1 0...0.1...2 s 333 Premagnetizing time 2 0...0.1...2 s
324 Slip compensation 1 0...500 1/min 334 Slip compensation 2 0...500 1/min
34_ Motor protection
Off
Off
340 Motor protection 1 ON (asynchronous) 342 Motor protection 2
ON (asynchronous)
ON (synchronous)
Fan cooled Fan cooled
341 Cooling type 1 343 Cooling type 2
Forced cooling Forced cooling
344 Motor protection interval 0.1...4...20 s
35_ Direction of rotation of the motor
Change direction Off Change direction Off
350 351
of rotation 1 On of rotation 2 On
360 Startup YES / NO Only available in DBG60B, not in MOVITOOLS®/SHELL!
4__ REFERENCE SIGNALS
40_ Speed reference signal
400 Speed reference value 0...1500...6000 1/min
401 Hysteresis 0...100...500 1/min
402 Delay time 0...1...9 s
n < nref
403 Signal = '1' if:
n > nref
41_ Speed window signal
410 Window center 0...1500...6000 1/min
411 Range width 0...6000 1/min
412 Delay time 0...1...9 s
INSIDE
413 Signal = '1' if:
OUTSIDE
42_ Speed setp./act. val. comp.
420 Hysteresis 1...100...300 1/min
421 Delay time 0...1...9 s
n <> nset
422 Signal = '1' if:
n = nset
43_ Current reference signal
430 Current reference value 0...100...200 % IN
431 Hysteresis 0...5...30 % IN
432 Delay time 0...1...9 s
I < Iref
433 Signal = '1' if:
I > Iref
44_ Imax signal
440 Hysteresis 0...5...50 % IN
441 Delay time 0...1...9 s
I = Imax /
442 Signal = '1' if:
I < Imax

76 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Complete parameter list
5
0

Name Name
Setting range After Setting range After
Par. Variable par. Par.
Factory setting startup Parameter set 2 Factory setting startup
Parameter set 1
5__ MONITORING FUNCTIONS
50_ Speed monitoring
OFF OFF
Speed MOTOR MODE Speed MOTOR MODE
500 502
monitoring 1 REGENERAT. MODE monitoring 2 REGENERAT. MODE
MOT. & REGEN.MODE MOT. & REGEN.MODE
501 Delay time 1 0...1...10 s 503 Delay time 2 0...1...10 s
Encoder monitoring No
504
motor Yes
External encoder moni- No
505
toring Yes
51_ Synchr. operation monitoring
510 Positioning tol. slave 10...25...32 768 inc
511 Prewarning lag error 50...99 999 999 inc
100...4000... 99 999 999
512 Setpoint deviation limit
inc
513 Delay lag error signal 0...1...99 s
Counter
514 10...100...32 768 inc
LED display
515 Delay in-position signal 5...10...2000 ms
52_ Mains OFF monitoring
Mains OFF response
520 0...5 s
time
CONTR. INHIBIT
521 Mains OFF response
EMERGENCY STOP
Yes
522 Phase failure monitoring
No
53_ Thermal protection motor
Sensor type 1 (in prepa- No sensor Sensor type 2 (in No sensor
530 531
ration) TF/TH preparation) TF/TH

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 77


I Startup
5 Complete parameter list
0

Name Name
Setting range After Setting range After
Par. Variable par. Par.
Factory setting startup Parameter set 2 Factory setting startup
Parameter set 1
6__ TERMINAL ASSIGNMENT
60_ Binary inputs basic unit
With fixed assignment: /CON-
- Binary input DIØØ
TROL.INHIBIT
600 Binary input DIØ1 CW/STOP
601 Binary input DIØ2 CCW/STOP
602 Binary input DIØ3 ENABLE/RAP.STOP
603 Binary input DIØ4 n11/n21 The following functions can be programmed:
604 Binary input DIØ5 n12/n22 NO FUNCTION • ENABLE/RAP. STOP • CW/STOP •
CCW/STOP•n11/n21 •n12/n22 • FIX SETPT SW.OV. •
605 Binary input DIØ6 NO FUNCTION PAR. SWITCHOVER • RAMP SWITCHOVER • MOTOR POT
606 Binary input DIØ7 NO FUNCTION UP •
61_ Binary inputs option MOTOR POT DOWN • /EXT. FAULT • FAULT RESET •
/HOLD CONTROL • /LIM. SWITCH CW • /LIM. SWITCH CCW •
610 Binary input DI1Ø NO FUNCTION IPOS INPUT • REFERENCE CAM • REF.TRAVEL START •
611 Binary input DI11 NO FUNCTION SLAVE FREE RUNN. • SETPOINT HOLD • MAINS ON •
612 Binary input DI12 NO FUNCTION DRS SET ZERO • DRS SLAVE START • DRS TEACH IN •
DRS MAST. STOPPED • RESERVIERT • RESERVED. •
613 Binary input DI13 NO FUNCTION RESERVED • RESERVED. • /CONTROL.INHIBIT •
614 Binary input DI14 NO FUNCTION RESERVED • MQX ENCODER IN
615 Binary input DI15 NO FUNCTION
616 Binary input DI16 NO FUNCTION
617 Binary input DI17 NO FUNCTION
62_ Binary outputs basic unit
- Binary output DBØØ With fixed assignment: /BRAKE
620 Binary output DOØ1 READY
621 Binary output DOØ2 /FAULT
622 Binary output DOØ3 IPOS OUTPUT
The following signals can be programmed:
623 Binary output DOØ4 IPOS OUTPUT NO FUNCTION • /FAULT • READY •
624 Binary output DOØ5 IPOS OUTPUT OUTP. STAGE ON • ROT. FIELD ON • BRAKE RELEASED •
BRAKE APPLIED • MOTOR STANDSTILL • PARAMETER SET
63_ Binary outputs option

630 Binary output DO1Ø NO FUNCTION SPEED REFERENCE • SPEED WINDOW • SP/
631 Binary output DO11 NO FUNCTION ACT.VAL.COMP. •
CURR. REFERENCE • Imax SIGNAL • /MOTOR UTILIZ. 1 •
632 Binary output DO12 NO FUNCTION
/MOTOR UTILIZ. 2 • /DRS PREWARN. • /DRS LAG ERROR •
633 Binary output DO13 NO FUNCTION DRS SLAVE IN POS • IPOS IN POSITION • IPOS REFERENCE
634 Binary output DO14 NO FUNCTION •
IPOS OUTPUT • /IPOS FAULT
635 Binary output DO15 NO FUNCTION
636 Binary output DO16 NO FUNCTION
637 Binary output DO17 NO FUNCTION
64_ Analog outputs optional
640 Analog output AO1 ACTUAL SPEED
641 Scaling AO1 -10...0...1...10
The following functions can be programmed:
642 Operating mode AO1
OFF / -10...+10 V / NO FUNCTION • RAMP INPUT • SPEED SETPOINT •
0...20 mA / 4...20 mA ACTUAL SPEED • ACTUAL FREQUENCY • OUTPUT CUR-
643 Analog output AO2 OUTP.CURRENT RENT •
ACTIVE CURRENT • UNIT UTILIZATION • IPOS OUTPUT •
644 Scaling AO2 -10...0...1...10
RELATIVE TORQUE • IPOS OUTPUT 2
OFF / -10...+10 V /
645 Operating mode AO2
0...20 mA / 4...20 mA

78 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Complete parameter list
5
0

Name Name
Setting range After Setting range After
Par. Variable par. Par.
Factory setting startup Parameter set 2 Factory setting startup
Parameter set 1
7__ CONTROL FUNCTIONS
70_ Operating modes
VFC 1
VFC 1 & GROUP
VFC 1 & HOIST
VFC 1 & DC BRAK.
VFC 1 & FLYSTART
VFC-n-CONTROL
VFC-n-CTRL&GRP.
VFC-n-CTRL.&HOIST
VFC-n-CTRL.&SYNC VFC 2
VFC-n-CTRL& IPOS VFC 2 & GROUP
700 Operating mode 1 RESERVED 701 Operating mode 2 VFC 2 & HOIST
CFC VFC 2 & DC BRAK.
CFC & M-CONTROL VFC 2 & FLYSTART
CFC & IPOS
CFC&SYNC.
RESERVED
SERVO
SERVO & M-CTRL.
SERVO&IPOS
SERVO&SYNC.
RESERVED
71_ Current at standstill
710 Standstill current 1 0...50 % IMot 711 Standstill current 2 0...50 % IMot
72_ Setpoint stop function
Off Setpoint stop function Off
720 Setpoint stop function 1 723
On 2 On
721 Stop setpoint 1 0...30...500 1/min 724 Stop setpoint 2 0...30...500 1/min
722 Start offset 1 0...30...500 1/min 725 Start offset 2 0...30...500 1/min
73_ Brake function
Off Off
730 Brake function 1 733 Brake function 2
On On
731 Brake release time 1 0...2 s 734 Brake release time 2 0...2 s
Brake application time
732 Brake application time 1 0...0.2...2 s 735 0...0.2...2 s
2
74_ Speed skip
740 Skip window center 1 0...1500...6000 1/min 742 Skip window center 2 0...1500...6000 1/min
741 Skip width 1 0...300 1/min 743 Skip width 2 0...300 1/min
75_ Master-Slave function
MASTER-SLAVE OFF
SPEED (RS-485)
SPEED (SBus) SPEED
485+SBus) TORQUE
(RS-485) TORQUE
750 Slave setpoint
(SBus)
TORQUE(485+SBus)
LOAD SHARE (RS-485)
LOAD SHARE (SBus)
LOAD S.(485+SBus)
Scaling
751 -10...0...1...10
Slave setpoint
76_ Manual operation
Locking No
760
run/stop keys Yes

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 79


I Startup
5 Complete parameter list
0

Name Name
Setting range After Setting range After
Par. Variable par. Par.
Factory setting startup Parameter set 2 Factory setting startup
Parameter set 1
8__ UNIT FUNCTIONS
80_ Setup
800 User menu Only in the DBG60B
801 Language Only in DBG60B
No
802/ Factory setting Yes
Delivery condition
Off
803/ Parameter lock
On
NO
FAULT MEMORY
804 Reset statistic data
KWH METER
OPERATING HOURS
806 Copy DBG60B → MDX Only in DBG60B
807 Copy MDX → DBG60B Only in DBG60B
81_ Serial communication
810 RS485 address 0...99
811 RS485 group address 100...199
812 RS485 timeout delay 0...650 s
819 Fieldbus timeout delay 0...0.5...650 s
82_ Brake operation
4-quadrant Off 4-quadrant Off
820/ 821
operation 1 On operation 2 On
83_ Fault responses
Response
830 EMERG.STOP/FAULT
EXT. FAULT
Response
831 RAPID STOP/WARNG
FIELDBUS TIMEOUT
Response
832 EMERG.STOP/FAULT
MOTOR OVERLOAD The following fault responses can be programmed:
Response NO RESPONSE • DISPLAY FAULT • IMM. STOP/FAULT •
833 RAPID STOP/WARNG EMERG.STOP/FAULT • RAPID STOP/FAULT •
RS485 TIMEOUT
IMM. STOP/WARN. •EMERG.STOP/WARNG •RAPID STOP/
Response DRS LAG
834 EMERG.STOP/FAULT WARNG
ERROR
Response For P831 "FIELDBUS TIMEOUT response", the fault response
835/ NO RESPONSE
TF sensor SIGNAL "PODATA = 0/WARN." is available in addition.
Response
836 EMERG.STOP/FAULT
SBus TIMEOUT 1
Response
837 EMERG.STOP/FAULT
SBus TIMEOUT 2
838 SW limit switch EMERG.STOP/FAULT
84_ Reset response
No
840/ Manual reset
Yes
Off
841 Auto reset
On
842 Restart time 1...3...30 s
85_ Scaling speed actual value
850 Scaling factor numerator 1...65535
Scaling factor denomina-
851 1...65535 Can only be set using MOVITOOLS®
tor
852 User dimension 1/min

80 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Complete parameter list
5
0

Name Name
Setting range After Setting range After
Par. Variable par. Par.
Factory setting startup Parameter set 2 Factory setting startup
Parameter set 1

86_ Modulation
4 kHz 4 kHz
8 kHz PWM frequency 2 8 kHz
860 PWM frequency 1 VFC 861
12 kHz VFC 12 kHz
16 kHz 16 kHz
Off Off
862 PWM fix 1 863 PWM fix 2
On On
4 kHz
864 PWM frequency CFC 8 kHz
16 kHz
87_ Process data description
870 Setpoint description PO1 CTRL. WORD 1 The following PO assignment can be set:
871 Setpoint description PO2 SPEED NO FUNCTION • SPEED • CURRENT • POSITION LO •
POSITION HI • MAX: SPEED • MAX: CURRENT • SLIP •
872 Setpoint description PO3 NO FUNCTION RAMP • CTRL. WORD 1 • CTRL. WORD 2 •
SPEED [%] • IPOS PO-DATA
Actual value description
873 STATUS WORD 1 The following PI assignment can be set:
PI1
NO FUNCTION • SPEED • OUTPUT CURRENT •
Actual value description
874 SPEED ACTIVE CURR. • POSITION LO • POSITION HI •
PI2
STATUS WORD 1 • STATUS WORD 2 • SPEED [%] •
875
Actual value description
OUTP.CURRENT IPOS PI-DATA • RESERVED • STATUS WORD 3
PI3
Off
876 PO data enable
On
DeviceNet PD configura- 1...24 PD / Param. +
877
tion 1...24 PD
88_ Serial communication CAN 1
SBus MOVILINK
880 CAN protocol 1
CANopen
881 SBus address 1 0...63
882 SBus group address 1 0...63
883 SBus timeout delay 1 0...650 s
125 kBaud
250 kBaud
884 SBus baud rate 1
500 kBaud
1000 kBaud
SBus synchronization ID
885 0...2047
1
886 CANopen address 1
887 SBus 1/2
Off
Synchronization ext.
On
Control
888 SBus 1/2
5...10 ms
Synchronization time
89_ Serial communication CAN 2
SBus MOVILINK
890 CAN protocol 2
CANopen
891 SBus address 2 0...63
892 SBus group address 2 0...63
893 SBus timeout delay 2 0...650 s
125 kBaud
250 kBaud
894 SBus baud rate 2
500 kBaud
1000 kBaud
SBus synchronization ID
895 0...2047
2
896 CANopen address 2

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 81


I Startup
5 Complete parameter list
0

Name Name
Setting range After Setting range After
Par. Variable par. Par.
Factory setting startup Parameter set 2 Factory setting startup
Parameter set 1
9__ IPOS PARAMETERS
90_ IPOS Reference travel
900 Reference offset -231...0...231-1 Inc
901 Reference speed 1 0...200...6000 1/min
902 Reference speed 2 0...50...6000 1/min
903 Reference travel type 0...7
Reference travel to zero Yes
904
pulse No
905 HIPERFACE® Offset X15 -7FFFFFFFh...0...
7FFFFFFFh inc
910 Gain X controller 0...500...32000
911 Positioning ramp 1 10...1000...20000 s
912 Positioning ramp 2 10...1000...20000 s
917 Ramp mode 0 = MODE 1
1 = MODE 2
913 Travel speed CW 0...1500...6000 1/min
914 Travel speed CCW 0...1500...6000 1/min
-199.99...0...100
915 Speed feedforward
...199.99 %
LINEAR
SINE
SQUARED
916 Ramp type BUSRAMP
JERK LIMITED
CAM CONTROL
I-SYNCHR.OPERAT.
92_ IPOS Monitoring
SW limit switch
920 -231...0...231-1 inc
CW
SW limit switch
921 -231...0...231-1 inc
CCW
922 Position window 0...50...32767 inc
923 Lag error window 0...5000...231-1 inc
93_ IPOS Special functions
930 Override ON / OFF
931 CTRL word Task 1 START / STOP / HALT Only available in DBG60B, not in MOVITOOLS®/SHELL!
IPOS CTRL WORD Task Only available in DBG60B, not in MOVITOOLS®/SHELL!
932 START / STOP
2 Display parameter, cannot be edited using DBG60B.
933 Jerk time 5...2000 s
938 IPOS speed task 1 0...9
939 IPOS speed task 2 0...9
94_ IPOS Variables/encoder
This parameter is only available on the DBG60B keypad, not in
940 IPOS variables edit ON / OFF
MOVITOOLS®!
Motor encoder
941 Source actual position Ext. Encoder
Absolute encoder
942 Encoder factor numerator 1...32767
Encoder factor denomi-
943 1...32767
nator
Encoder scaling ext.
944 x1/x2/x4/x8/x16/x32/x64 Only with MOVITOOLS®. Not visible on the DBG60B keypad.
Encoder
TTL
SIN/COS
945 Encoder type
HTL
HIPERFACE
Counting direction of syn- NORMAL
946
chronous encoder INVERTED
947 HIPERFACE® Offset -7FFFFFFFhex...0...
(X14) 7FFFFFFFhex inc

82 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Startup I
Complete parameter list
5
0

Name Name
Setting range After Setting range After
Par. Variable par. Par.
Factory setting startup Parameter set 2 Factory setting startup
Parameter set 1
95_ DIP
950 Encoder type NO ENCODER
NORMAL
951 Counting direction
INVERTED
952 Switching frequency 1...200 %
953 Position offset -(231-1)...0...231-1
954 Zero offset -(231-1)...0...231-1
955 Encoder scaling x1/x2/x4/x8/x16/x32/x64
96_ IPOS Modulo function
OFF
SHORT
960 Modulo function
CW
CCW
961 Modulo numerator 0...231
962 Modulo denominator 0...231
Modulo encoder resolu-
963 0...4096...20000
tion

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 83


Operation and Service
6 Operating condition indication

6 Operation and Service


6.1 Operating condition indication
7-segment The 7-segment display shows the operating condition of MOVIDRIVE® in hexadecimal
display notation and, in the event of a fault, a fault or warning code.
Display Meaning
0 Inverter not ready
1 Controller inhibit active
2 No enable
3 Current at standstill
4 VFC mode
5 n-control
6 M-control
7 Hold control
8 Factory setting
9 Limit switch reached
A Technology option
b unassigned
C IPOSplus® reference travel
d Flying start
E unassigned
F Fault display (flashing) → page 87
H Manual operation
t Timeout active → page 86
amb "Safe Stop" active
• (flashing dot) IPOSplus® program is running
flashing digit STOP via DBG 60B

The display U = "Safe stop" active is not safety-related and may not be used as a
safety function!

DBG60B keypad Basic displays:


0.00rpm
0.000Amp Display when X13:1 (DIØØ "/CONTROLLER INHIBIT") = "0".
CONTR. INHIBIT

0.00rpm
Display when X13:1(DIØØ "/CONTROLLER INHIBIT") = "1" and
0.000Amp
NO ENABLE inverter is disabled ("ENABLE/RAPID STOP" = "0").

950.00rpm
0.990Amp Display when inverter enabled.
ENABLE (VFC)

NOTE 6: Information message


VALUE TOO LARGE

(X)=Quit
FAULT 9 Fault indication
STARTUP PARAMET.

84 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Operation and Service
Information messages
6

6.2 Information messages


Information messages on the DBG60B (ca. 2 s in duration) or in MOVITOOLS®/SHELL
(message that can be acknowledged):
No. Text DBG60B/SHELL Description
1 ILLEGAL INDEX Index addressed via interface is not available.
• Attempt to execute a non-implemented function.
2 NOT IMPLEMENTED • An incorrect communication service has been selected.
• Manual mode selected via impermissible interface (e.g. fieldbus).
3 READ ONLY VALUE Attempt to modify a read only value.
4 PARAM. INHIBITED Parameter lock P803 = "ON", Parameter cannot be altered.
5 SETUP ACTIVE Attempt to alter parameters during active factory setting.
6 VALUE TOO LARGE Attempt to enter a value which is too large.
7 VALUE TOO SMALL Attempt to enter a value which is too small.
8 REQ. PCB MISSING The option card required for the selected function is missing.
-
10 ONLY VIA ST1 Manual mode must be completed using X13:ST11/ST12 (RS-485).
Manual mode must be completed using TERMINAL (DBG11A or
11 TERMINAL ONLY
USS21A).
12 NO ACCESS Access to selected parameter refused.
13 NO CTRLR. INHIBIT Set terminal DIØØ "/Controller inhibit" = "0" for the selected function.
14 INVALID VALUE Attempt to enter an invalid value.
--
EEPROM buffer overrun, e.g. due to cyclical write accesses. Parameter is
16 PARAM. NOT SAVED saved in EEPROM and is not protected against loss following POWER
OFF.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 85


Operation and Service
6 Functions of the DBG60B keypad

6.3 Functions of the DBG60B keypad


Key assignment DBG60B keypad: Functions of the keys.

7.
1. 8.
2. 9.
3. 10.
4. 11.

5.

6. 12.

06552AXX
Figure 55: Functions of the keys
1. Stop
2. Delete previous entry
3. Language selection
4. Change menu
5. Numbers 0 to 9
6. Sign reversal
7. Up arrow, moves up to the next menu item
8. Start
9. OK, confirms the entry
10.Activates the context menu
11.Down arrow, moves down to the next menu item
12.Decimal point

Copy function of The DBG60B keypad can be used for copying complete parameter sets from one
DBG60B MOVIDRIVE® unit to other MOVIDRIVE® units. Proceed as follows to do so:
• Select "COPY TO DBG" from the context menu and confirm by pressing the OK key.
• After the copying process has completed, install the keypad on the other inverter.
• Select "COPY TO MDX" from the context menu and confirm by pressing the OK key.

86 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Operation and Service
Functions of the DBG60B keypad
6

Parameter mode Proceed as follows to set the parameters in parameter mode:


1. Activate the context menu by pressing the key. The first
menu item is "PARAMETER MODE". PARAMETER MODE
VARIABLE MODE
BASIC VIEW

2. Start PARAMETER MODE by pressing the OK key. The first P 000 rpm
display parameter P000 "SPEED" appears. Press the or SPEED
key to select the main parameter groups 0 to 9. +0.0
CONTR. INHIBIT

3. Press the or key to select the desired parameter main P 1.. SETPOINTS/
group. The blinking cursor is positioned under the number of RAMP GENERATORS
the main parameter group.
CONTR. INHIBIT

4. In the desired parameter main group, press the OK key to P 1.. SETPOINTS/
select the parameter subgroup. The blinking cursor moves one RAMP GENERATORS
position to the right.
CONTR. INHIBIT

5. Press the or key to select the desired parameter \ 13. SPEED


subgroup. The blinking cursor is positioned under the number RAMPS 1
of the parameter subgroup.
CONTR. INHIBIT

6. In the desired parameter subgroup, press the OK key to select \ 13. SPEED
the parameter. The blinking cursor moves one position to the RAMPS 1
right.
CONTR. INHIBIT

7. Press the or key to select the desired parameter. The \ 132 s


blinking cursor is positioned under the third digit of the parame- T11 UP CCW
ter number. +0.13
CONTR. INHIBIT

8. Activate the setting mode for the selected parameter by press- \ 132 s
ing the OK key. The cursor is positioned under the parameter T11 UP CCW
value. +0.13_
CONTR. INHIBIT

9. Press the or key to select the desired parameter. \ 132 s


T11 UP CCW
+0.20_
CONTR. INHIBIT

10. Confirm the setting by pressing the OK key. Exit the setting \ 132 s
mode by pressing the key. The blinking cursor is posi- T11 UP CCW
tioned under the third digit of the parameter number again. +0.20
CONTR. INHIBIT

11. To select another parameter, press the or key, or \ 13. SPEED


return to the parameter subgroup menu by pressing the DEL RAMPS 1
key.
CONTR. INHIBIT

12. To select another parameter subgroup, press the or P 1.. SETPOINTS/


key, or return to the menu with the main parameter groups by RAMP GENERATORS
pressing the DEL key.
CONTR. INHIBIT

13. Return to the context menu by pressing the key.


PARAMETER MODE
VARIABLE MODE
BASIC VIEW

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 87


Operation and Service
6 Functions of the DBG60B keypad

User menu or The DBG60B keypad features a detailed parameter menu with all parameters, and a
detailed user menu with the most frequently used parameters. You can choose from the context
parameter menu menu whether you want to use the detailed parameter menu or the user menu. The
parameters of the user menu are indicated on the display by a '/' preceding the param-
eter number.
• Select "PARAMETER MODE" from the context menu and confirm by pressing OK.
• The detailed parameter menu appears.
• Select "USER MENU" from the context menu and confirm by pressing OK.
• The user menu with the most frequently used parameters appears.

IPOSplus® MOVITOOLS® version 4.0 or higher is required for programming IPOSplus®. The
DBG60B keypad can be used to display or modify IPOSplus® Parameters (P9__).
The IPOSplus® program is also stored in the DBG60B keypad when it is saved and is
consequently also transferred when the parameter set is copied to another
MOVIDRIVE® unit.
Parameter P931 can be used for starting and stopping the IPOSplus® program from the
DBG60B keypad.

88 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Operation and Service
Memory card
6

6.4 Memory card


The pluggable memory card is installed in the basic unit. The data stored on the memory
card are always current and do not have to be copied with typing errors. If a unit has to
be replaced, the system/machine can be operated again quickly without the need of a
PC and data backup simply by replugging the memory card. Any number of option cards
can be installed or power sections replaced without parameters being lost.

52335AXX
Figure 56: MDX60B/61B memory card

• The memory card may only be installed in another inverter if that inverter is identical
with the inverter where the card was originally installed.
• If this is not the case, the error message "79 HW configuration" (hardware configu-
ration) appears. The error can be reset by selecting "Starting mode" (P802, new
formatting) from the context menu.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 89


Operation and Service
6 Fault information

6.5 Fault information


Fault memory The fault memory (P080) stores the last five fault messages (faults t-0 to t-4). The fault
message of longest standing is deleted whenever more than five fault messages have
occurred. The following information is stored when a malfunction occurs:
Fault which occurred • Status of the binary inputs/outputs • Operational status of the
inverter • Inverter status • Heat sink temperature • Speed • Output current • Active
current • Unit utilization • DC link circuit voltage • ON hours • Enable hours • Parameter
set • Motor utilization.

Switch-off There are three switch-off responses depending on the fault; the inverter is inhibited
responses when in fault status:

Immediate switch- The unit can no longer brake the drive; the output stage goes to high resistance in the
off event of a fault and the brake is applied immediately (DBØØ "/Brake" = "0").
Rapid stop The drive is braked with the stop ramp t13/t23. Once the stop speed is reached, the
brake is applied (DBØØ "/Brake" = "0"). The output stage goes to high-resistance after
the brake reaction time has elapsed (P732 / P735).
Emergency stop The drive is braked with the emergency ramp t14/t24. Once the stop speed is reached,
the brake is applied (DBØØ "/Brake" = "0"). The output stage goes to high-resistance
after the brake reaction time has elapsed (P732 / P735).

Reset A fault message can be acknowledged by:


• Switching the supply system off and on again
Recommendation: Observe a minimum switch-off time of 10 s for the supply system
contactor K11.
• Reset via input terminals, that means via an appropriately assigned binary input
(DIØ1 to DIØ7 with the basic unit, DI1Ø to DI17 with the DIO11B option).
• Manual reset in SHELL (P840 = "YES" or [Parameter] / [Manual reset]).
• Manual reset using the DBG60B
• Auto reset performs up to five unit resets with an adjustable restart time. Not to be
used with drives where an automatic restart represents a risk of injury to people or
damage to equipment.

Timeout active If the inverter is controlled via a communication interface (fieldbus, RS-485 or SBus) and
the power was switched off and back on again or a fault reset was performed, then the
enable remains ineffective until the inverter once again receives valid data via the inter-
face which is monitored with a timeout.

90 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Operation and Service
Fault messages and list of faults
6

6.6 Fault messages and list of faults


Fault message on The fault or warning code is displayed in BCD format. The following display sequence
7-segment is adhered to (e.g. fault code 84):
display

Flashes, ca. 1 s

Display off, ca. 0.2 s

Tens, ca. 1 s

Display off, ca. 0.2 s

Ones, ca. 1 s

Display off, ca. 0.2 s

01038AXX

The display switches over to the operating display following a reset or if the fault or
warning code resumes the value '0.'

List of faults A dot in the "P" column indicates that the response is programmable (P83_ Fault
response). The factory set fault response is listed in the "Response" column.
Fault
Designation Response P Possible cause Action
code
00 No fault -
• Short circuit on output • Rectify the short circuit
Immediate • Motor too large • Connect a smaller motor
01 Overcurrent
switch-off • Defective output stage • Contact SEW Service for advice if the output
stage is defective
Ground fault
Ground fault
Immediate • in the motor cable • Eliminate ground fault
03 in the motor
switch-off • in the inverter • Consult SEW Service
cable
• in the motor
• Regenerative power excessive • Extend deceleration ramps
• Braking resistor circuit interrupted • Check feeder cable to braking resistor
Brake chop- Immediate
04 • Short circuit in braking resistor circuit • Check technical data of braking resistor
per switch-off
• Excessively high braking resistance • Replace MOVIDRIVE® if the brake chopper is
• Brake chopper defective defective
06 Mains phase Immediate Phase failure Check supply system lead
failure switch-off
• Extend deceleration ramps
DC link over- Immediate
07 DC link voltage too high • Check connecting harness for braking resistor
voltage switch-off
• Check technical data of braking resistor

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 91


Operation and Service
6 Fault messages and list of faults

Fault
Designation Response P Possible cause Action
code
• Reduce load
• Speed controller or current controller • Increase deceleration time setting (P501 or
(in VFC operating mode without P503).
encoder) operating at setting limit due • Check encoder connection, swap over A/A and B/
Immediate to mechanical overload or phase failure B pairs if necessary
08 n-monitoring
switch-off in the power system or motor. • Check encoder voltage supply
• Encoder not connected correctly or • Check current limitation
incorrect direction of rotation. • Extend ramps if appropriate
• nmax is exceeded during torque control. • Check motor cable and motor
• Check supply system phases
Immediate Inverter startup not yet performed for
09 Startup Perform startup for appropriate operating mode.
switch-off selected operating mode.
• Incorrect command detected during • Check program memory content and correct if
Emergency running of IPOSplus® program. necessary.
10 IPOS-ILLOP
stop • Incorrect conditions during command • Load correct program into program memory.
execution. • Check program sequence (→ IPOSplus® manual)
Overtempera- Emergency
11 Thermal overload of inverter. Reduce load and/or ensure adequate cooling.
ture stop
Only with DER11B option:
Resolver Emergency Set P302 "Maximum speed 1" to max.
12 14-bit resolver evaluation is active and the
14 bits stop 6000 1/min.
actual speed is ≥ 6000 1/min.
Control sig- Immediate Control signal source not defined or
13 Set correct control signal source (P101).
nal source switch-off defined incorrectly.
• Encoder cable or shield not connected
correctly
Immediate Check encoder cable and shield for correct connec-
14 Encoder • Short circuit/open circuit in encoder
switch-off tion, short circuit and open circuit.
cable
• Encoder defective
Immediate Check the mains connection. Contact SEW Service if
15 24 V internal No internal 24 V supply voltage.
switch-off this fault reoccurs.
Check ground connections and shieldings and cor-
17- Immediate Inverter electronics disrupted, possibly due
System fault rect, if necessary. If this error occurs again, contact
24 switch-off to effect of EMC.
SEW service for support.
• Call up default setting, perform reset and set
Fault when accessing EEPROM of the parameters again.
25 EEPROM Rapid stop
memory card • Contact SEW service if this fault reoccurs.
• Replace memory card.
External ter- Emergency Read in external fault signal via program- Eliminate specific cause of fault; reprogram terminal if
26 •
minal stop mable input. necessary.
• Open circuit/both limit switches miss-
• Check wiring of limit switches.
Limit switches Emergency ing.
27 • Swap over limit switch connections.
missing stop • Limit switches are swapped over in
• Reprogram terminals
relation to direction of rotation of motor
No master/slave communication took place • Check master communication routine
Fieldbus
28 Rapid stop • within the configured response monitoring • Extend fieldbus timeout time (P819) or switch off
timeout
time. monitoring
Limit switch Emergency A limit switch was reached in IPOSplus® • Check travel range.
29
reached stop operating mode. • Correct user program.
Emergency
Immediate • Drive overloaded • Check project planning
30 stop
switch-off • Emergency stop ramp too short • Extend emergency stop ramp
timeout
• Motor too hot, TF sensor has tripped
• Let motor cool off and reset fault
• TF sensor of motor not connected or
• Check connections/link between MOVIDRIVE®
No not connected properly
31 TF sensor • and TF.
response • Connection of MOVIDRIVE® and TF on
• If no TF is connected: Jumper X10:1 to X10:2.
motor interrupted
• Set P835 to "NO RESPONSE"
• No jumper between X10:1 and X10:2.
IPOS index Emergency Basic programming rules violated causing Check IPOSplus® user program and correct if neces-
32
overrun stop stack overflow in system. sary (→ IPOSplus® manual).
Setpoint Immediate Setpoint source not defined or defined
33 Set correct setpoint source (P100).
source switch-off incorrectly
Ramps Immediate Time of downward ramps exceeded, e.g. • Extend the downwards ramps
34
timeout switch-off due to overload. • Eliminate overload
Operating Immediate Operating mode not defined or defined
35 Use P700 or P701 to set correct operating mode
mode switch-off incorrectly

92 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Operation and Service
Fault messages and list of faults
6

Fault
Designation Response P Possible cause Action
code
• Type of option card not allowed. • Use correct option card.
• Setpoint source, control signal source • Set correct setpoint source (P100).
Immediate
36 No option or operating mode not permitted for this • Set correct control signal source (P101).
switch-off
option card. • Set correct operating mode (P700 or P701).
• Incorrect encoder type set for DIP11A. • Set the correct encoder type.
System Immediate
37 Error during execution of system software Contact SEW Service.
watchdog switch-off
System soft- Immediate
38 System error Contact SEW Service.
ware switch-off
• Reference cam missing or does not
• Check reference cam
switch
Reference Immediate • Check connection of limit switches
39 • Limit switches not connected correctly
travel switch-off • Check reference travel type setting and the
• Reference travel type changed during
parameters required for it
reference travel
Only with DIP11B or DRS11B:
Boot synchro- Immediate
40 Fault during boot synchronization between Install a new option card if this fault reoccurs.
nization switch-off
inverter and option.
Watchdog Immediate Fault during communication between sys-
41 Contact SEW Service.
option switch-off tem software and option software.
• Incremental encoder connected incor- • Check rotary encoder connection
rectly • Extend ramps
• Accelerating ramps too short • Set P-component to higher value
Immediate • P-component of positioning controller • Set speed controller parameters again
42 Lag error •
switch-off too small • Increase lag fault tolerance
• Speed controller parameters set incor- • Check encoder, motor and mains phase wiring
rectly • Check mechanical components can move freely,
• Value of lag fault tolerance too small possibly blocked up
RS485 Communication between inverter and PC Check connection between inverter and PC. Contact
43 Rapid stop •
timeout interrupted SEW Service if necessary.
• Reduce power output
Immediate • Extend ramps
44 Unit utilization Unit utilization (IxT value) exceeds 125 %
switch-off • Use a larger inverter if the specified points are not
possible.
• No parameters set for EEPROM in
power section, or parameters set incor- • Restore factory settings. Consult SEW Service if
Immediate
45 Initialization rectly. the fault still cannot be reset.
switch-off
• Option card not in contact with back- • Insert the option card correctly.
plane bus.
System bus 2 Fault during communication via system bus
46 Rapid stop • Check system bus connection.
timeout 2.
System bus 1 Fault during communication via system bus
47 Rapid stop • Check system bus connection.
timeout 1.
Only with DRS11B:
Hardware Immediate • Encoder signal for master faulty. • Check encoder wiring.
48
DRS switch-off • Hardware required for synchronous • Install a new synchronous operation board.
operation is missing.
Only in IPOSplus® operating mode:
• Check serial connection to external control.
IPOSplus® No • Attempt was made to set an invalid
77 • Check write values of external control.
control word response automatic mode (via external control).
• Set P916 correctly.
• P916 = BUSRAMP set.
Only in IPOSplus® operating mode:
IPOSplus® SW No Programmed target position is outside • Check user program
78
limit switches response travel range delimited by software limit • Check position of software limit switches
switches.
79 HW configu- Immediate The following items do not match anymore Ensure identical hardware or perform factory setting
ration switch-off after having replaced the memory card: (parameter = factory setting).
(hardware • Power
configuration) • Rated voltage
• Variant identification
• Range of units
• Application or standard version
• Option cards
Immediate
80 n registration Internal unit fault, RAM defective. Contact SEW Service.
switch-off

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 93


Operation and Service
6 Fault messages and list of faults

Fault
Designation Response P Possible cause Action
code
Only in "VFC hoist" operating mode:
Current during premagnetization phase • Check startup data and repeat startup procedure
could not be injected into motor at a high if necessary.
Immediate
81 Start condition enough level: • Check connection between inverter and motor.
switch-off
• Rated motor power too small in relation • Check cross section of motor cable and increase
to rated inverter power. if necessary.
• Motor cable cross section too small.
Only in "VFC hoist" operating mode:
• Check connection between inverter and motor.
Immediate • Two or all output phases interrupted.
82 Output open • Check startup data and repeat startup procedure
switch-off • Rated motor power too small in relation
if necessary.
to rated inverter power.
• Reduce load.
Motor protec- Emergency
84 • Motor utilization too high. • Extend ramps.
tion stop
• Observe longer pause times.
Immediate
85 Copy Fault when copying parameters. Check connection between inverter and PC.
switch-off
• Tighten knurled screw
Memory Immediate • No memory card
86 • Insert and secure memory card
module switch-off • Encoder defective
• Replace memory card
Technology Immediate A technology function was activated in a
87 Disable technology function
function switch-off standard version.
Only in VFC n-CTRL operating mode:
Immediate Enable only at actual speed
88 Flying start Actual speed > 5000 1/min when inverter
switch-off ≤ 5000 1/min.
enabled.
Only with DIP11B option:
Drive has exceeded the permitted operat-
DIP operat- Emergency
92 ing range of the absolute encoder. Setting Check position offset and zero offset parameters.
ing range stop
of DIP parameter encoder type/operating
range possibly incorrect.
Only with DIP11B option:
The encoder signals a fault, e.g. power fail-
ure.
• Connection cable between encoder • Check absolute encoder connection.
and DIP does not meet the require- • Check connection cables.
DIP encoder Emergency
93 ments (twisted pair, shielded). • Set correct cycle frequency.
fault stop
• Cycle frequency too high for cable • Reduce max. traveling velocity or ramp.
length. • Install new absolute encoder.
• Permitted max. speed/acceleration of
encoder exceeded.
• Encoder defective.
EEPROM Immediate Inverter electronics disrupted, possibly due
94 Send the unit in for repair.
checksum switch-off to effect of EMC or a defect.
Only with DIP11B option:
Unable to determine a plausible position.
• Set the correct encoder type.
• Incorrect encoder type set.
• Check IPOSplus® travel parameters.
• IPOSplus® travel parameter set incor-
DIP plausibil- Emergency • Check traveling velocity.
95 rectly.
ity error stop • Correct numerator/denominator factor.
• Numerator/denominator factor set
• Reset after zero adjustment.
incorrectly.
• Install new absolute encoder.
• Zero adjustment performed.
• Encoder defective.
• Repeat copying process
Immediate • Memory card cannot be written or read.
97 Copy data • Restore default setting (P802) and repeat copying
switch-off • Error during data transmission
process
CRC error Immediate Internal unit fault
98 Send the unit in for repair.
flash switch-off Flash memory defective
Only in IPOSplus® operating mode:
IPOS ramp Attempt made to alter ramp times and trav- Rewrite the IPOSplus® program so that ramp times
Immediate
99 calculation eling velocities when the inverter is and traveling velocities can only be altered when the
switch-off
error enabled, with a sine or squared positioning inverter is inhibited.
ramp.

94 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Operation and Service
SEW electronics service
6

6.7 SEW electronics service


Send in for repair Please contact the SEW-EURODRIVE electronics service if a fault cannot be
rectified (→ "Customer and spare parts service").
When contacting the SEW electronics service, please always quote the digits of your
service code to enable our service personnel to assist you more effectively.

Please provide the following information if you are sending the unit in for repair:
• Serial number (→ nameplate)
• Unit designation
• Standard version or application version
• Digits of the service code
• Brief description of the application (application, control via terminals or serial)
• Connected motor (motor type, motor voltage, 댴 or ∆ circuit)
• Nature of the malfunction
• Accompanying circumstances
• Your own presumptions as to what has happened
• Any unusual events preceding the problem, etc.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 95


kVA n Technical Data and Dimension Sheets
7 f
CE-marking, UL approval and C-Tick
i
P Hz

7 Technical Data and Dimension Sheets


7.1 CE-marking, UL approval and C-Tick
CE-marking • Low voltage directive
MOVIDRIVE® MDX60B/61B drive inverters comply with the regulations of the Low
Voltage Directive 73/23/EEC.
• Electromagnetic compatibility (EMC)
The designated use of MOVIDRIVE® drive inverters and regenerative power supply
units is as components for installation in machinery and systems. They comply with
the EMC product standard EN 61800-3 "Variable-speed electrical drives". Provided
the installation instructions are complied with, they satisfy the appropriate require-
ments for CE-marking of the entire machine/system in which they are installed, on
the basis of the EMC Directive 89/336/EEC. For detailed information on EMC
compliant installation, refer to the publication "Electromagnetic Compatibility in Drive
Engineering" from SEW-EURODRIVE.
• Compliance with class A or B limit was verified by a specified test setup. SEW-
EURODRIVE can provide additional information to this effect on request.

The CE-mark on the nameplate indicates conformity with the Low Voltage Directive 73/
23/EEC and the EMC Directive 89/336/EEC. We can issue a declaration of conformity
to this effect on request.

UL approval UL and cUL approval has been granted for the entire MOVIDRIVE® range of units. cUl
is equivalent to CSA approval.
C UL UL
® ®

C-Tick C-Tick approval has been granted for the entire MOVIDRIVE® range of units. C-Tick
certifies conformity with the requirements of the ACA (Australian Communications
Authority).

96 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
General technical data
f 7
i
P Hz

7.2 General technical data


The following table lists the technical data applicable to all MOVIDRIVE® MDX60B/61B
drive inverters, regardless of their type, version, size and performance.
MOVIDRIVE® MDX60B/61B All sizes
Interference immunity Meets EN 61800-3
Interference emission with EMC According to class B limit to EN 55011 and EN 55014
compliant installation Meets EN 61800-3
Sizes 0, 1, and 2 according to class A limit to EN 55011 and EN
55014 without additional measures
Ambient temperature ϑamb 0 °C...+50 °C at ID = 100 % IN and fPWM = 4 kHz (VFC mode)
0 °C...+40 °C at ID = 125 % IN and fPWM = 4 kHz (VFC mode)
0 °C...+40 °C at ID = 100 % IN and fPWM = 8 kHz (CFC mode)
Derating ambient temperature Derating:
• 2.5 % IN per K at 40 °C - 50 °C
• 3.0 % IN per K at 50 °C - 60 °C
Climate class EN 60721-3-3, class 3K3
Storage temperature1) ϑL –25 °C...+70 °C (EN 60721-3-3, class 3K3)
DBG keypad: –20 °C...+60 °C
Cooling type (DIN 51751) Forced cooling
Enclosure Sizes 0 to 3 IP20
EN 60529 Sizes 4 to 6 IP00 (power connections); IP10 with mounted Plexiglas cover
(NEMA1) supplied as standard
Operating mode DB (EN 60149-1-1 and 1-3)
Overvoltage protection III according to IEC 60664-1 (VDE 0110-1)
Pollution degree 2 according to IEC 60664-1 (VDE 0110-1)
Altitude h Up to h ≤ 1000 m without restrictions.
At h ≥ 1000 m (3300 ft), the following restrictions apply:
• From 1000 m to max. 4000 m (3300 ft to max. 13 200 ft):
– IN reduction by 1 % per 100 m (330 ft)
• From 1000 m to max. 4000 m (3300 ft to max. 13 200 ft):
– IN reduction by 3 V per 100 m (330 ft)
Over 200 m (6600 ft) only overvoltage class 2, external measures
are required for overvoltage class 3. Overvoltage classes to DIN
VDE 0110-1.
1) For long-term storage, connect to power supply every two (2) years for at least 5 minutes, otherwise the
unit’s service life may be reduced.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 97


kVA n Technical Data and Dimension Sheets
7 f
General technical data
i
P Hz

MOVIDRIVE®
MDX60B/61B
series, size 0

DEL
OK

DEL
OK

DEL
OK

DEL
OK

51485AXX
Figure 57: MOVIDRIVE® MDX60/61B series, size 0

MOVIDRIVE®
MDX61B series,
sizes 1 to 6

52159AXX
Figure 58: MOVIDRIVE® MDX61B series, sizes 1 to 6

98 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX60/61B...-5_3 (400/500 V units)
f 7
i
P Hz

7.3 MOVIDRIVE® MDX60/61B...-5_3 (400/500 V units)


Size 0
MOVIDRIVE® MDX60/61B 0005-5A3-4-0_ 0008-5A3-4-0_ 0011-5A3-4-0_ 0014-5A3-4-0_
Size 0S 0M
INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
Rated mains current1) 100 % Imains AC 1.8 A AC 2.2 A AC 2.8 A AC 3.6 A
(at Vmains = 3 × AC 400 V) 125 % AC 2.3 A AC 2.7 A AC 3.5 A AC 4.5 A
OUTPUT
Rated output power2) PN 1.4 kVA 1.6 kVA 2.1 kVA 2.8 kVA
(at Vmains = 3 × AC 380 V AC 500 V)
Rated output current1) IN AC 2.0 A AC 2.4 A AC 3.1 A AC 4.0 A
(at Vmains = 3 × AC 400 V)
Current limitation Imax Motor and regenerative 200 % IN, duration depending on capacity utilization
Internal current limitation Imax = 0...200 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 68 Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable: 4/8/16 kHz (P860 / P861 / P864)
Speed range / resolution nA / ∆nA -6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 42 W 48 W 58 W 74 W
Cooling air consumption 3 m3/h (1.8 ft3/min) 9 m3/h (5.4 ft3/min)
1) The rated mains currents and output currents must be 20 % below the rated data at Vmains = 3 × AC 500 V.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

MDX60B Standard version (VFC) 0005-5A3-4-00 0008-5A3-4-00 0011-5A3-4-00 0014-5A3-4-00


Part number 827 722 2 827 723 0 827 724 9 827 725 7
MDX60B Application version (VFC) 0005-5A3-4-0T 0008-5A3-4-0T 0011-5A3-4-0T 0014-5A3-4-0T
Part number 827 726 5 827 727 3 827 728 1 827 729 X
Constant load
Recommended motor power 0.55 kW (0.75 HP) 0.75 kW (1.0 HP) 1.1 kW (1.5 HP) 1.5 kW (2.0 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 0.75 kW (1.0 HP) 1.1 kW (1.5 HP) 1.5 kW (2.0 HP) 2.2 kW (3.0 HP)
Pmot
Continuous output current = 125 % INID AC 2.5 A AC 3.0 A AC 3.8 A AC 5.0 A
(at Vmains = 3 × AC 400 V and fPWM = 4 kHz)
Dimensions W×H×D 45 × 317 × 260 mm 67.5 × 317 × 260 mm
(1.78 × 12.48 × 10.24 in) (2.66 × 12.48 × 10.24 in)
Weight 2.0 kg (4.4 lb) 2.5 kg (5.5 lb)

MDX61B Standard version (VFC/CFC/ 0005-5A3-4-00 0008-5A3-4-00 0011-5A3-4-00 0014-5A3-4-00


SERVO)
Part number 827 730 3 827 731 1 827 732 X 827 733 8
MDX61B Application version (VFC/CFC/ 0005-5A3-4-0T 0008-5A3-4-0T 0011-5A3-4-0T 0014-5A3-4-0T
SERVO)
Part number 827 734 6 827 735 4 827 736 2 827 737 0
VFC operating mode Recommended motor power → MDX60B
CFC operating mode
Continuous output current = 100% IN ID AC 2.0 A AC 2.4 A AC 3.1 A AC 4.0 A
Dimensions W×H×D 72.5 × 317 × 260 mm 95 × 317 × 260 mm
(1.78 × 12.48 × 10.24 in) (3.74 × 12.48 × 10.24 in)
Weight 2.3 kg (5.1 lb) 2.8 kg (6.2 lb)

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 99


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX60/61B...-5_3 (400/500 V units)
i
P Hz

Size 1 (400/500 V units)


MOVIDRIVE® MDX61B 0015-5A3-4-0_ 0022-5A3-4-0_ 0030-5A3-4-0_ 0040-5A3-4-0_
INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
1)
Rated mains current 100 % Imains AC 3.6 A AC 5.0 A AC 6.3 A AC 8.6 A
(at Vmains = 3 × AC 400 V) 125 % AC 4.5 A AC 6.2 A AC 7.9 A AC 10.7 A
OUTPUT
Rated output power2) PN 2.8 kVA 3.8 kVA 4.9 kVA 6.6 kVA
(at Vmains = 3 × AC 400 V AC 500 V)
Rated output current1) IN AC 4.0 A AC 5.5 A AC 7.0 A AC 9.5 A
(at Vmains = 3 × AC 400 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 68 Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable: 4/8/16 kHz (P860 / P861 / P864)
Speed range / resolution nA / ∆nA -6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 85 W 105 W 130 W 180 W
Cooling air consumption 40 m3/h (24 ft3/min)
Weight 3.5 kg (7.72 lb)
Dimensions W×H×D 105 × 314 × 234 mm (4.13 × 12.36 × 9.21 in)
1) The rated mains currents and output currents must be 20 % below the rated data at Vmains = 3 × AC 500 V.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

MDX61B Standard version 0015-5A3-4-00 0022-5A3-4-00 0030-5A3-4-00 0040-5A3-4-00


Part number 827 957 8 827 958 6 827 959 4 827 960 8
MDX61B Application version 0015-5A3-4-0T 0022-5A3-4-0T 0030-5A3-4-0T 0040-5A3-4-0T
Part number 827 975 6 827 976 4 827 977 2 827 978 0
Constant load
Recommended motor power 1.5 kW (2.0 HP) 2.2 kW (3.0 HP) 3.0 kW (4.0 HP) 4.0 kW (5.0 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 2.2 kW (3.0 HP) 3.0 kW (4.0 HP) 4.0 kW (5.0 HP) 5.5 kW (7.5 HP)
Pmot
VFC operating mode (fPWM = 4 kHz)
Continuous output current = 125 % IN ID AC 5.0 A AC 6.9 A AC 8.8 A AC 11.9 A
(at Vmains = 3 × AC 400 V)
CFC/SERVO operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 4.0 A AC 5.5 A AC 7.0 A AC 9.5 A

100 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX60/61B...-5_3 (400/500 V units)
f 7
i
P Hz

Size 2S, 2 (400/500 V units)


MOVIDRIVE® MDX61B 0055-5A3-4-0_ 0075-5A3-4-0_ 0110-5A3-4-0_
Size 2S 2
INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
Rated mains current1) 100 % Imains AC 11.3 A AC 14.4 A AC 21.6 A
(at Vmains = 3 × AC 400 V) 125 % AC 14.1 A AC 18.0 A AC 27.0 A
OUTPUT
Rated output power2) PN 8.7 kVA 11.2 kVA 16.8 kVA
(at Vmains = 3 × AC 400 V...AC 500 V)
Rated output current1) IN AC 12.5 A AC 16 A AC 24 A
(at Vmains = 3 × AC 400 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 47 Ω 22 Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable: 4/8/16 kHz (P860 / P861 / P864)
Speed range / resolution nA / ∆nA -6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 220 W 290 W 400 W
Cooling air consumption 80 m3/h (48 ft3/min)
Weight 6.6 kg (14.55 lb)
Dimensions W×H×D 105 × 335 × 294 mm 135 × 315 × 285 mm
(4.13 × 13.19 × 11.57 in) (5.12 × 12.40 × 11.22 in)
1) The rated mains currents and output currents must be 20 % below the rated data at Vmains = 3 × AC 500 V.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

MDX61B Standard version 0055-5A3-4-00 0075-5A3-4-00 0110-5A3-4-00


Part number 827 961 6 827 962 4 827 963 2
MDX61B Application version 0055-5A3-4-0T 0075-5A3-4-0T 0110-5A3-4-0T
Part number 827 979 9 827 980 2 827 981 0
Constant load
Recommended motor power 5.5 kW (7.5 HP) 7.5 kW (10 HP) 11 kW (15 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 7.5 kW (10 HP) 11 kW (15 HP) 15 kW (20 HP)
Pmot
VFC operating mode (fPWM = 4 kHz)
Continuous output current = 125 % IN ID AC 15.6 A AC 20.0 A AC 30.0 A
(at Vmains = 3 × AC 400 V)
CFC/SERVO operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 12.5 A AC 16 A AC 24 A

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 101


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX60/61B...-5_3 (400/500 V units)
i
P Hz

Size 3 (400/500 V units)


MOVIDRIVE® MDX61B 0150-503-4-0_ 0220-503-4-0_ 0300-503-4-0_
INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
1)
Rated mains current 100 % Imains AC 28.8 A AC 41.4 A AC 54.0 A
(at Vmains = 3 × AC 400 V) 125 % AC 36.0 A AC 51.7 A AC 67.5 A
OUTPUT
Rated output power2) PN 22.2 kVA 31.9 kVA 41.6 kVA
(at Vmains = 3 × AC 400 V...AC 500 V)
Rated output current1) IN AC 32 A AC 46 A AC 60 A
(at Vmains = 3 × AC 400 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 15 Ω 12 Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable: 4/8/16 kHz (P860 / P861 / P864)
Speed range / resolution nA / ∆nA -6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 550 W 750 W 950 W
Cooling air consumption 180 m3/h (108 ft3/min)
Weight 15.0 kg (33.07 lb)
Dimensions W×H×D 200 × 465 × 308 mm (7.87 × 18.31× 12.13 in)
1) The rated mains currents and output currents must be 20 % below the rated data at Vmains = 3 × AC 500 V.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

MDX61B Standard version 0150-503-4-00 0220-503-4-00 0300-503-4-00


Part number 827 964 0 827 965 9 827 966 7
MDX61B Application version 0150-503-4-0T 0220-503-4-0T 0300-503-4-0T
Part number 827 982 9 827 983 7 827 984 5
Constant load
Recommended motor power 15 kW (20 HP) 22 kW (30 HP) 30 kW (40 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 22 kW (30 HP) 30 kW (40 HP) 37 kW (50 HP)
Pmot
VFC operating mode (fPWM = 4 kHz)
Continuous output current = 125 % IN ID AC 40.0 A AC 57.5 A AC 75.0 A
(at Vmains = 3 × AC 400 V)
CFC/SERVO operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 32 A AC 46 A AC 60 A

102 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX60/61B...-5_3 (400/500 V units)
f 7
i
P Hz

Size 4 (400/500 V units)


MOVIDRIVE® MDX61B 0370-503-4-0_ 0450-503-4-0_
INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
1)
Rated mains current 100 % Imains AC 65.7 A AC 80.1 A
(at Vmains = 3 × AC 400 V) 125 % AC 81.9 A AC 100.1 A
OUTPUT
Rated output power2) PN 51.1 kVA 62.3 kVA
(at Vmains = 3 × AC 400 V...AC 500 V)
Rated output current1) IN AC 73 A AC 89 A
(at Vmains = 3 × AC 400 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 6Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable: 4/8/16 kHz (P860 / P861 / P864)
Speed range / resolution nA / ∆nA -6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 1200 W 1450 W
Cooling air consumption 180 m3/h (108 ft3/min)
Weight 27 kg (59.53 lb)
Dimensions W×H×D 280 × 522 × 307 mm (11.02 × 20.55 × 12.09 in)
1) The rated mains currents and output currents must be 20 % below the rated data at Vmains = 3 × AC 500 V.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

MDX61B Standard version 0370-503-4-00 0450-503-4-00


Part number 827 967 5 827 968 3
MDX61B Application version 0370-503-4-0T 0450-503-4-0T
Part number 827 985 3 827 986 1
Constant load
Recommended motor power 37 kW (50 HP) 45 kW (60 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 45 kW (60 HP) 55 kW (75 HP)
Pmot
VFC operating mode (fPWM = 4 kHz)
Continuous output current = 125 % IN ID AC 91 A AC 111 A
(at Vmains = 3 × AC 400 V)
CFC/SERVO operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 73 A AC 89 A

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 103


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX60/61B...-5_3 (400/500 V units)
i
P Hz

Size 5 (400/500 V units)


MOVIDRIVE® MDX61B 0550-503-4-0_ 0750-503-4-0_
INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
1)
Rated mains current 100 % Imains AC 94.5 A AC 117.0 A
(at Vmains = 3 × AC 400 V) 125 % AC 118.1 A AC 146.3 A
OUTPUT
Rated output power2) PN 73.5 kVA 91.0 kVA
(at Vmains = 3 × AC 400 V...500 V)
Rated output current1) IN AC 105 A AC 130 A
(at Vmains = 3 × AC 400 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 6Ω 4Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable: 4/8/16 kHz (P860 / P861 / P864)
Speed range / resolution nA / ∆nA -6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 1700 W 2000 W
Cooling air consumption 360 m3/h (216 ft3/min)
Weight 35 kg (77.18 lb)
Dimensions W×H×D 280 × 610 × 330 mm (11.02 × 24.02 × 12.99 in)
1) The rated mains currents and output currents must be 20 % below the rated data at Vmains = 3 × AC 500 V.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

MDX61B Standard version 0550-503-4-00 0750-503-4-00


Part number 827 969 1 827 970 5
MDX61B Application version 0550-503-4-0T 0750-503-4-0T
Part number 827 988 8 827 989 6
Constant load
Recommended motor power 55 kW (75 HP) 75 kW (100 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 75 kW (100 HP) 90 kW (120 HP)
Pmot
VFC operating mode (fPWM = 4 kHz)
Continuous output current = 125 % IN ID AC 131 A AC 162 A
(at Vmains = 3 × AC 400 V)
CFC/SERVO operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 105 A AC 130 A

104 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX60/61B...-5_3 (400/500 V units)
f 7
i
P Hz

Size 6 (400/500 V units)


MOVIDRIVE® MDX61B 0900-503-4-0_ 1100-503-4-0_ 1320-503-4-0_
INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
1)
Rated mains current 100 % Imains AC 153 A AC 180 A AC 225 A
(at Vmains = 3 × AC 400 V) 125 % AC 191 A AC 225 A AC 281 A
OUTPUT
Rated output power2) PN 118 kVA 139 kVA 174 kVA
(at Vmains = 3 × AC 380 V...500 V)
Rated output current1) IN AC 170 A AC 200 A AC 250 A
(at Vmains = 3 × AC 400 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 2.7 Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable with VFC: 4 or 8 kHz (P860 / P861); with CFC/SERVO fixed at 8 kHz
Speed range / resolution nA / ∆nA –6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 2300 W 2500 W 2700 W
Cooling air consumption 600 m3/h (360 ft3/min)
Weight 60 kg (132 lb)
Dimensions W×H×D 280 × 1000 × 382mm (11.02 × 39.37 × 15.04 in)
1) The rated mains currents and output currents must be 20 % below the rated data at Vmains = 3 × AC 500 V.
2) MDF and MDV units in VFC operating modes: The performance data apply to fPWM = 4 kHz (factory setting).

MDX61B Standard version 0900-503-4-00 1100-503-4-00 1320-503-4-00


Part number 827 971 3 827 972 1 827 974 8
MDX61B Application version 0900-503-4-0T 1100-503-4-0T 1320-503-4-0T
Part number 827 991 8 827 992 6 827 993 4
Constant load
Recommended motor power 90 kW (120 HP) 110 kW (147 HP) 132 kW (177 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 110 kW (147 HP) 132 kW (177 HP) 160 kW (215 HP)
Pmot
VFC operating mode (fPWM = 4 kHz)
Continuous output current = 125 % IN ID AC 212 A AC 250 A AC 312 A
(at Vmains = 3 × AC 400 V)
CFC operating mode
Continuous output current = 100% IN ID AC 170 A AC 200 A AC 250 A

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 105


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX61B...-2_3 (230 V units)
i
P Hz

7.4 MOVIDRIVE® MDX61B...-2_3 (230 V units)


Size 1 (230 V units)
MOVIDRIVE® MDX61B 0015-2A3-4-0_ 0022-2A3-4-0_ 0037-2A3-4-0_
INPUT
Supply voltage Vmains 3 × AC 200 V –10 % ... 3 × AC 240 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
Rated mains current 100 % Imains AC 6.7 A AC 7.8 A AC 12.9 A
(at Vmains = 3 × AC 230 V) 125 % AC 8.4 A AC 9.8 A AC 16.1 A
OUTPUT
Rated output power1) PN 2.7 kVA 3.4 kVA 5.8 kVA
(at Vmains = 3 × AC 230...240 V)
Output rated current IN AC 7.3 A AC 8.6 A AC 14.5 A
(at Vmains = 3 × AC 230 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 27 Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable: 4/8/16 kHz (P860 / P861 / P864)
Speed range / resolution nA / ∆nA -6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 110 W 126 W 210 W
3 3
Cooling air consumption 40 m /h (24 ft /min)
Weight 2.8 kg (6.16 lb)
Dimensions W×H×D 105 × 314 × 234 mm (4.13 × 12.36 × 9.21 in)
1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

MDX61B Standard version 0015-2A3-4-00 0022-2A3-4-00 0037-2A3-4-00


Part number 827 994 2 827 995 0 827 996 9
MDX61B Application version 0015-2A3-4-0T 0022-2A3-4-0T 0037-2A3-4-0T
Part number 828 003 7 828 004 5 828 005 3
Constant load
Recommended motor power 1.5 kW (2.0 HP) 2.2 kW (3.0 HP) 3.7 kW (5.0 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 2.2 kW (3.0 HP) 3.7 kW (5.0 HP) 5.0 kW (6.8 HP)
Pmot
VFC operating mode (fPWM = 4 kHz)
Continuous output current = 125 % IN ID AC 9.1 A AC 10.8 A AC 18.1 A
(at Vmains = 3 × AC 230 V)
CFC/SERVO operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 7.3 A AC 8.6 A AC 14.5 A

106 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX61B...-2_3 (230 V units)
f 7
i
P Hz

Size 2 (230 V units)


MOVIDRIVE® MDX61B 0055-2A3-4-0_ 0075-2A3-4-0_
INPUT
Supply voltage Vmains 3 × AC 200 V –10 % ... 3 × AC 240 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
Rated mains current 100 % Imains AC 19.5 A AC 27.4 A
(at Vmains = 3 × AC 230 V) 125 % AC 24.4 A AC 34.3 A
OUTPUT
Rated output power1) PN 8.8 kVA 11.6 kVA
(at Vmains = 3 × AC 230...240 V)
Output rated current IN AC 22 A AC 29 A
(at Vmains = 3 × AC 230 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 12 Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable: 4/8/16 kHz (P860 / P861 / P864)
Speed range / resolution nA / ∆nA -6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 300 W 380 W
Cooling air consumption 80 m3/h (48 ft3/min)
Weight 5.9 kg (12.98 lb)
Dimensions W×H×D 135 × 315 × 285 mm (5.12 × 12.40 × 11.22 in)
1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

MDX61B Standard version 0055-2A3-4-00 0075-2A3-4-00


Part number 827 997 7 827 998 5
MDX61B Application version 0055-2A3-4-0T 0075-2A3-4-0T
Part number 828 006 1 828 008 8
Constant load
Recommended motor power 5.5 kW (7.5 HP) 7.5 kW (10 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 7.5 kW (10 HP) 11 kW (15 HP)
Pmot
VFC operating mode (fPWM = 4 kHz)
Continuous output current = 125 % IN ID AC 27.5 A AC 36.3 A
(at Vmains = 3 × AC 230 V)
CFC/SERVO operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 22 A AC 29 A

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 107


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX61B...-2_3 (230 V units)
i
P Hz

Size 3 (230 V units)


MOVIDRIVE® MDX61B 0110-203-4-0_ 0150-203-4-0_
INPUT
Supply voltage Vmains 3 × AC 200 V –10 % ... 3 × AC 240 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
Rated mains current 100 % Imains AC 40.0 A AC 49.0 A
(at Vmains = 3 × AC 230 V) 125 % AC 50.0 A AC 61.0 A
OUTPUT
Rated output power1) PN 17.1 kVA 21.5 kVA
(at Vmains = 3 × AC 230...240 V)
Output rated current IN AC 42 A AC 54 A
(at Vmains = 3 × AC 230 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 7.5 Ω 5.6 Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable: 4/8/16 kHz (P860 / P861 / P864)
Speed range / resolution nA / ∆nA -6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 580 W 720 W
Cooling air consumption 180 m3/h (108 ft3/min)
Weight 14.3 kg (31.46 lb)
Dimensions W×H×D 200 × 465 × 308 mm (7.87 × 18.31× 12.13 in)
1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

MDX61B Standard version 0110-203-4-00 0150-203-4-00


Part number 827 999 3 828 000 2
MDX61B Application version 0110-203-4-0T 0150-203-4-0T
Part number 828 009 6 828 011 8
Constant load
Recommended motor power 11 kW (15 HP) 15 kW (20 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 15 kW (20 HP) 22 kW (30 HP)
Pmot
VFC operating mode (fPWM = 4 kHz)
Continuous output current = 125 % IN ID AC 52.5 A AC 67.5 A
(at Vmains = 3 × AC 230 V)
CFC/SERVO operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 42 A AC 54 A

108 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX61B...-2_3 (230 V units)
f 7
i
P Hz

Size 4 (230 V units)


MOVIDRIVE® MDX61B 0220-203-4-0_ 0300-203-4-0_
INPUT
Supply voltage Vmains 3 × AC 200 V –10 % ... 3 × AC 240 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
Rated mains current 100 % Imains AC 72 A AC 86 A
(at Vmains = 3 × AC 230 V) 125 % AC 90 A AC 107 A
OUTPUT
Rated output power1) PN 31.8 kVA 37.8 kVA
(at Vmains = 3 × AC 230...240 V)
Output rated current IN AC 80 A AC 95 A
(at Vmains = 3 × AC 230 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted brake RBRmin 3.0 Ω
resistance value (4Q operation)
Output voltage Vout max. Vmains
PWM frequency fPWM Adjustable: 4/8/16 kHz (P860 / P861 / P864)
Speed range / resolution nA / ∆nA -6000 ... 0 ... +6000 min-1 / 0.2 min-1 across the entire range
GENERAL
Power loss at PN PVmax 1100 W 1300 W
Cooling air consumption 180 m3/h (108 ft3/min)
Weight 26.3 kg (57.86 lb)
Dimensions W×H×D 280 × 522 × 307 mm (11.02 × 20.55 × 12.09 in)
1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

MDX61B Standard version 0220-203-4-00 0300-203-4-00


Part number 828 001 0 828 002 9
MDX61B Application version 0220-203-4-0T 0300-203-4-0T
Part number 828 012 6 828 013 4
Constant load
Recommended motor power 22 kW (30 HP) 30 kW (40 HP)
Pmot
Variable torque load or constant
load without overload
Recommended motor power 30 kW (40 HP) 37 kW (50 HP)
Pmot
VFC operating mode (fPWM = 4 kHz)
Continuous output current = 125 % IN ID AC 100 A AC 118 A
(at Vmains = 3 × AC 230 V)
CFC/SERVO operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 80 A AC 95 A

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 109


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX60/61B electronics data
i
P Hz

7.5 MOVIDRIVE® MDX60/61B electronics data


MOVIDRIVE® MDX60/61B General electronics data
Voltage supply X11:1 REF1: +DC 10 V +5 % / –0 %, Imax = 3 mA Reference voltages for setpoint potentiom-
for setpoint input X11:5 REF2: -DC 10 V +0 % / –5 %, Imax = 3 mA eter
Setpoint input n1 X11:2/X11:3 AI11/AI12: Voltage or current input, can be set with S11 and P11_, sampling interval 1 ms
(Differential input) Voltage input: Current input:
Operating mode AI11/AI12 n1 = 0...+10 V or –10 V...0...+10 V n1 = 0...20 mA or 4...20 mA
Resolution 12 bits 11 bits
Internal resistance Ri = 40 kΩ (external voltage supply) Ri = 250 Ω
Ri = 20 kΩ (supply from REF1/REF2)
Parameter set 1: n11/n12/n13 = -6000...0...+6000 min-1
Internal setpoints
Parameter set 2: n21/n22/n23 = -6000...0...+6000 min-1
1. Ramp t11/t21 Up: 0.0...2000 s Down: 0.0...2000 s
2. Ramp t12/t22 Up = down: 0.0...2000 s
Time ranges of speed ramps
Stop ramp t13/t23 Down: 0...20 s
at ∆n = 3000 min-1
Emergency ramp t14/t24 Down: 0...20 s
Motor potentiometer t3 Up: 0.2...50 s Down: 0.2...50 s
Auxiliary voltage output1)
VO24: VOUT = DC 24 V, maximum current carrying capacity Imax = 200 mA per output
X13:8/X10:8
External voltage supply1) X10:9 VI24: VIN = DC 24 V –15 % / +20 % (range: DC 19.2...30 V) to EN 61131-2
Binary inputs Isolated (optocoupler), PLC compatible (EN 61131), sampling interval 1 ms
X13:1...X13:6 and X16:1/X16:2 DIØØ...DIØ5 and DIØ6/DIØ7
Internal resistance Ri ≈ 3.0 kΩ, IE ≈ 10 mA
+13 V...+30 V = "1" = contact closed
Signal level To EN 61131
–3 V...+5 V = "0" = contact open
Function X13:1 DIØØ: fixed assigned with "/Controller inhibit"
X13:2...X13:6, X16:1/X16:2 DIØ1...DIØ5, DIØ6/DIØ7: Selection option → Parameter menu P60_
Binary outputs1) PLC compatible (EN 61131-2), response time 1 ms
X10:3/X10:7 and X16:3...X16:5 DBØØ/DOØ2 and DOØ3...DOØ5
Signal level "0" = 0 V "1" = +24 V Important: Do not apply external voltage!
Function X10:3 DBØØ: With fixed assignment "/Brake", Imax = 150 mA, short-circuit proof
X10:7, X16:3...X16:5 DOØ2, DOØ3...DOØ5: Selection option → Parameter menu P62_,
Imax = 50 mA, short-circuit proof
Relay output X10:4...X10:6 DOØ1: Load capacity of the relay contacts Vmax = DC 30 V, Imax = 800 mA
Function X10:4 DOØ1-C: Shared relay contact
X10:5 DOØ2-NO: NO contact Selection option → Parameter menu P62_
X10:6 DOØ2-NC: NC contact
System bus (SBus) X12:1 DGND: Reference CAN bus to CAN specification 2.0, parts A and B, transmission
X12:2 potential technology to ISO 11898, max. 64 stations, terminating resistor
X12:3 SC11: SBus high (120 Ω) can be activated using DIP switches
SC12: SBus low
EIA standard, 9.6 kBaud, max. 32 stations, max. cable length
RS-485 interface X13:10 ST11: RS-485 +
200 m (660 ft) in total
X13:11 ST12: RS-485-
Dynamic terminating resistor with fixed installation
TF/TH input X10:1 TF1: Response threshold at RTF ≥ 2.9 kΩ ±10 %
Safety contact X17:1 DGND: Reference potential for binary signals
X17:2 VO24: : VOUT = DC 24 V, maximum current carrying capacity Imax = 200 mA
X17:3 SOV24: Reference potential for +24 V input "Safe stop" (safety contact)
X17:4 SVI24: +24 V input "Safe stop" (safety contact)
Permitted line cross section One core per terminal: 0.08...1.5 mm2 (AWG28...16)
Internal resistance Ri ≈ 3.0 kΩ, IE ≈ 10 mA
+13 V...+30 V = "1" = contact closed
Signal level To EN 61131
–3 V...+5 V = "0" = contact open
Reference terminals X11:4 AGND: Reference potential for analog signals and terminals X11:1 and X11:5 (REF1/REF2)
X12:1/X13:9/X16:6/X10:2/X10:10 DGND: Reference potential for binary signals, system bus, RS-485 interface and TF/TH
X13:7 DCOM: Reference potential for binary inputs X13:1...X13:6 and X16:1/X16:2 (DIØØ...DIØ5
and DIØ6/DIØ7)
One core per terminal: 0.20...2.5 mm2 (AWG 24...12)
Permitted line cross section
Two cores per terminal: 0.25...1 mm2 (AWG 22...17)
1) The unit provides a current of Imax = 200 mA for the +24 V outputs (VO24, binary outputs, encoder supply). If this value is insufficient,
a DC 24 V power supply unit must be connected to X10:9 (VI24).

110 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX60B dimension drawings
f 7
i
P Hz

7.6 MOVIDRIVE® MDX60B dimension drawings


Size 0S

10 (0.40)
5 (0.20)
317 (12.48)
292 (11.50)
280 (11.03)
249 (9.81) 6 (0.24)
260 (10.24)
45 (1.78)

53019AXX
Figure 59: Dimension drawing MDX60B, size 0S, dimensions in mm (in)

Size 0S with
mounted braking
10 (0.40)
5 (0.20)

resistor
317 (12.48)
292 (11.50)
280 (11.03)

249 (9.81) 6 (0.24)


260 (10.24)
45 (1.78)

71.5 (2.81)

53020AXX
Figure 60: Dimension drawing MDX60B, size 0S with braking resistor, dimensions in mm (in)

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 111


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX60B dimension drawings
i
P Hz

Size 0M

10 (0.40)
5 (0.20)
317 (12.48)
292 (11.50)
280 (11.03)
249 (9.81) 6 (0.24)
260 (10.24) 67.5 (2.66)

53022AXX
Figure 61: Dimension drawing MDX60B, size 0M, dimensions in mm (in)

Size 0M with
mounted braking
10 (0.40)

resistor
5 (0.20)
317 (12.48)
292 (11.50)
280 (11.03)

249 (9.81) 6 (0.24)


260 (10.24) 67.5 (2.66)

94 (3.70)

53023AXX
Figure 62: Dimension drawing MDX60B, size 0M with braking resistor, dimensions in mm (in)

112 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX61B dimension drawings
f 7
i
P Hz

7.7 MOVIDRIVE® MDX61B dimension drawings

Mounting the braking resistor to MOVIDRIVE® MDX61B, sizes 0 to 6 does not influence
the dimensions. The following dimension drawings are therefore shown without
mounted braking resistor.

Size 0S

10 (0.40)
5 (0.20)
317 (12.48)
292 (11.50)
280 (11.03)

249 (9.81) 6 (0.24)


260 (10.24) 45 (1.78)
72,5 (2.86)

51381AXX
Figure 63: Dimension drawing MDX61B, size 0S, dimensions in mm (in)

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 113


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX61B dimension drawings
i
P Hz

Size 0M

10 (0.40)
5 (0.20)
317 (12.48)
292 (11.50)
280 (11.03)
249 (9.81) 6 (0.24)
260 (10.24) 67,5 (2.66)
95 (3.74)

51378AXX
Figure 64: Dimension drawing MDX61B, size 0M, dimensions in mm (in)

114 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX61B dimension drawings
f 7
i
P Hz

Size 1

234 (9.21) 105 (4.13)


6 (0.24) 85 (3.35)

(0.28)
7

314 (12.36)
300 (11.81)
343 (13.50)
1 2 3
4 5 6
7 8 9
+/- 0 .

6
(0.24)
52274AXX
Figure 65: Dimension drawing MDX61B, size 1, dimensions in mm (in)

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 115


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX61B dimension drawings
i
P Hz

Size 2S

105 (4.13)

294 (11.57)
70 (2.76)

5 (0.20)
335 (13.19)

325 (12.80)
1 2 3
4 5 6
7 8 9
+/- 0 .

7
(0.28)

52273AXX
Figure 66: Dimension drawing MDX61B, size 2S, dimensions in mm (in)

116 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX61B dimension drawings
f 7
i
P Hz

Size 2
285 (11.22) 130 (5.12)

7 (0.28)
1.5 (0.06) 105 (4.13)

315 (12.40)

300 (11.81)
335.4 (13.20)
1 2 3
4 5 6
7 8 9
+/- 0 .

6,5
(0.26)
124.5 (4.90)

52276AXX
Figure 67: Dimension drawing MDX61B, size 2, dimensions in mm (in)

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 117


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX61B dimension drawings
i
P Hz

Size 3

308 (12.13) 200 (7.87)

9 (0.35)
2 105 (4.13)
(0.08)

465 (18.31)

445 (17.52)

7
(0.28)
52315AXX
Figure 68: Dimension drawing MDX61B, size 3, dimensions in mm (in)

118 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX61B dimension drawings
f 7
i
P Hz

Size 4

307 (12.09) 280 (11.02)

12 (0.47)
2 (0.08) 140 (5.51)

522 (20.55)

499 (19.65)
1 2 3
4 5 6
7 8 9
+/- 0 .

7
(0.28)
52277AXX
Figure 69: Dimension drawing MDX61B, size 4, dimensions in mm (in)

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 119


kVA n Technical Data and Dimension Sheets
7 f
MOVIDRIVE® MDX61B dimension drawings
i
P Hz

Size 5

280 (11.02)

330 (12.99)

9 (0.35)
140 (5.51)
2 (0.08)

590 (23.23)
610 (24.02)
1 2 3
4 5 6
7 8 9
+/- 0 .

7
(0.28)

52278AXX
Figure 70: Dimension drawing MDX61B, size 5, dimensions in mm (in)

120 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
MOVIDRIVE® MDX61B dimension drawings
f 7
i
P Hz

Size 6

382 (15.04) 280 (11.02)

20 (0.79)
2 (0.08) 140 (5.51)

1000 (39.37)

970 (38.19)

11
(0.43)
52283AXX
Figure 71: Dimension drawing MDX61B, size 6, dimensions in mm (in)

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 121


kVA n Technical Data and Dimension Sheets
7 f
Technical data of DEH11B and DER11B options
i
P Hz

7.8 Technical data of DEH11B and DER11B options


Option "HIPERFACE® encoder card type DEH11B"
DEH11B option Electronics data
Output encoder X14: Output encoder simulation: Input external encoder (max. 200 kHz):
simulation or Signal level to RS-422 (5 V TTL) Permitted encoder types:
input external encoder1) The number of pulses is as follows: • HIPERFACE® encoder (AV1H)
• 1024 pulses/revolution (Hiperface encoder • sin/cos encoder 1 VSS
on X15) • TTL sensor
• as on X15: Motor encoder input (sin/cos
Encoder power supply: +12 V, Imax =
encoder or TTL sensor on X15)
180 mA
Motor encoder input1) X15: Permitted encoder types:
• HIPERFACE® encoder (AV1H)
• sin/cos encoder 1 VSS
• TTL sensor
Encoder power supply: +12 V, Imax = 180 mA
1) The unit provides a current of Imax = 400 mA for the +24 V outputs (VO24, binary outputs, encoder supply). If this value is insufficient,
a DC 24 V power supply unit must be connected to X10:9 (VI24).

Option " resolver card type DER11B"


DER11B option Electronics data
Output encoder X14: Output encoder simulation: Input external encoder (max. 200 kHz):
simulation or Signal level to RS-422 (5 V TTL) Permitted encoder types:
input external encoder1) The number of pulses is 1024 pulses/revolu- • HIPERFACE® encoder (AV1H)
tion • sin/cos encoder 1 VSS
• TTL sensor
Encoder power supply: +12 V, Imax =
180 mA
Motor encoder input1) X15: Resolver
2-pole, 3.5 VAC_r.m.s., 4 kHz

122 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


Technical Data and Dimension Sheets kVA n
Technical data of the DIO11B option
f 7
i
P Hz

7.9 Technical data of the DIO11B option


"Terminal expansion board type DIO11B" option
DIO11B option Electronics data
Setpoint input n2 X20:1/X20:2 AI21/AI22: Voltage input, sampling interval 1 ms
Differential input or input with AGND reference potential
AI21/AI22 operating mode n2 = 0...+10 V or -10 V...0...+10 V
Resolution 12 bits
Internal resistance Ri = 40 kΩ
Analog outputs X21:1/X21:4 AOV1/AOV2: Voltage outputs -10 V...0...+10 V, Imax = 10 mA, short-circuit proof and
protected against external voltage, selection option → Parameter menu P64_
X21:2/X21:5 AOC1/AOC2: Voltage outputs 0(4)...20 mA, Imax = 10 mA, short-circuit proof and
protected against external voltage, selection option → Parameter menu P64_
Binary inputs Isolated (optocoupler), PLC compatible (EN 61131), sampling interval 5 ms
X22:1...X22:8 DI1Ø...DI17
Internal resistance Ri ≈ 3.0 kΩ, IE ≈ 10 mA
+13 V...+30 V = "1" = contact closed
Signal level To EN 61131
-3 V...+5 V = "0" = contact open
Function X22:1...X22:8 DI1Ø...DI17: Selection option → Parameter menu P61_
Binary outputs1) X23:1...X23:8 DO1Ø...DO17: PLC compatible (EN 61131-2), response time 5 ms
Signal level "0" = 0 V "1" = +24 V Important: Do not apply external voltage!
Function X23:1...X23:8 DO1Ø...DO17: Selection option → Parameter menu P63_,
Imax = 50 mA, short-circuit proof and protected against external voltage
Reference terminalsX20:3/X21:3/X21:6 AGND: Reference potential for analog signals (AI21/AI22/AO_1/AO_2)
X22:9 DCOM: Reference potential for binary inputs X22:1...X22:8 (DI1Ø...DI17)
X22:10 DGND: Reference potential for binary signals, reference potential for 24 V power supply
Voltage input X23:9 24VIN: Supply voltage +24 V for binary outputs DO1Ø...DO17
One core per terminal: 0.08...1.5 mm2 (AWG 28..0.16)
Permitted line cross section
Two cores per terminal: 0.25...1 mm2 (AWG 22...17)
1) The unit provides a current of Imax = 200 mA for the +24 V outputs (VO24, binary outputs, encoder supply). If this value is insufficient,
a DC 24 V power supply unit must be connected to X23:9 (VI24).

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 123


8

8 Index
A Connection 56
Assignment of braking resistors, chokes and filters Terminal description 56
230 V units 37
E
400/500 V units 34, 35
Earth-leakage monitors for IT systems 21
B External encoders, connecting 51
BW braking resistor
Assignment 34 F
Fault memory 90
C Fault message 91
CE marking 96
Connection I
DEH11B option 45 Incremental encoder simulation
DER11B option 49 Connection 54
DIO11B option 56 Installation
Encoder and resolver, general notes 44 BW braking resistor 21
Resolver 50 Cable cross sections 21
RS-485 interface 39 Cables and fuses 20
System bus (SBus) 38 HD output choke 23
UWS21A option 40 PE connection 20
Connection of basic unit Shielded control cables 22
Control unit 32 Supply system and brake contactors 20
Power section and brake 31 UL compliant 27
Connection of incremental encoder simulation 54 Installation notes for size 6 19
C-Tick approval 96
L
D List of faults 91
DBG60B
Delivery condition 63
M
Language selection 63 Master/slave connection 55
Startup of speed controller 67 Memory card 89
Startup procedure 65 Minimum clearance 20
DBG60B keypad mounting position 20
Copy function 86
Editing IPOS parameters 88 N
Functions for startup 64
Nameplate 8, 9
Functions of the keys 86
Information messages 85 O
Menu structure 87
Operating mode display
User menu/detailed parameter menu 88
7-segment display 84
DEH11B Basic displays on the DBG60B keypad 84
Connection 45
DER11B P
Connection 49 Parameter list 73
Dimension drawings Power shield clamp 28
MDX60B, size 0M 112
MDX60B, size 0S 111 R
MDX61B, size 0M 114 Removing/installing the front cover 25
MDX61B, size 0S 113
MDX61B, size 1 115 Removing/installing the keypad 24
MDX61B, size 2 117 Repair 95
MDX61B, size 2S 116 Reset 90
MDX61B, size 3 118 Resolver, connection 50
MDX61B, size 4 119
RS-485 interface, description and connection 39
MDX61B, size 5 120
MDX61B, size 6 121 S
DIO11B
Safety Notes 7

124 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter


8

Safety notes 5 MDX61B size 6 18


Scope of delivery 10 Unit designation 8
MDX60B/61B size 0 10 UWS21A, connection 40
MDX60B/61B sizes 1 to 6 10
Service 95 W
Starting the motor Warning notes 5
Analog setpoint specification 70
Fixed setpoints 71
Startup
General information 59
Preliminary work and resources 61
with DBG60B keypad 62
with PC and MOVITOOLS 69
Startup with DBG60B
Setting parameters 64
Switch-off responses to faults 90
System bus (SBus)
Connection 38

T
Technical data
230 V units
size 1 106
size 2 107
size 3 108
size 4 109
400/500 V units
Size 0 103
Size 1 100
size 2S, 2 101
size 3 102
size 4 103
size 5 104
size 6 105
DEH11B option 122
DER11B option 122
DIO11B option 123
Electronics data of basic units 110
General technical data 97
size 0 (400/500 V units) 99
Terminal description
Basic unit (power section and control unit) 33
DIO11B option 56
Tightening torques of power terminals 19
Timeout active 90
Touch guard for the power terminals 30
Type label 9

U
UL approval 96
UL compliant installation 27
Unit design
MDX60B/61B size 0 11
MDX61B size 1 12
MDX61B size 2 14
MDX61B size 2S 13
MDX61B size 3 15
MDX61B size 4 16
MDX61B size 5 17

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverter 125


Address List

Address List
Germany
Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970
Sales D-76646 Bruchsal http://www.sew-eurodrive.de
Service P.O. Box [email protected]
Postfach 3023 · D-76642 Bruchsal Service Electronics:
Tel. +49 171 7210791
Service Gear Units and Motors:
Tel. +49 172 7601377
Assembly Garbsen SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-30
Service (near Hannover) Alte Ricklinger Straße 40-42 Fax +49 5137 8798-55
D-30823 Garbsen [email protected]
P.O. Box
Postfach 110453 · D-30804 Garbsen
Kirchheim SEW-EURODRIVE GmbH & Co KG Tel. +49 89 909552-10
(near München) Domagkstraße 5 Fax +49 89 909552-50
D-85551 Kirchheim [email protected]
Langenfeld SEW-EURODRIVE GmbH & Co KG Tel. +49 2173 8507-30
(near Düsseldorf) Siemensstraße 1 Fax +49 2173 8507-55
D-40764 Langenfeld [email protected]
Meerane SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0
(near Zwickau) Dänkritzer Weg 1 Fax +49 3764 7606-30
D-08393 Meerane [email protected]
Additional addresses for service in Germany provided on request!

France
Production Haguenau SEW-USOCOME Tel. +33 3 88 73 67 00
Sales 48-54, route de Soufflenheim Fax +33 3 88 73 66 00
Service B. P. 185 http://www.usocome.com
F-67506 Haguenau Cedex [email protected]
Assembly Bordeaux SEW-USOCOME Tel. +33 5 57 26 39 00
Sales Parc d’activités de Magellan Fax +33 5 57 26 39 09
Service 62, avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Lyon SEW-USOCOME Tel. +33 4 72 15 37 00
Parc d’Affaires Roosevelt Fax +33 4 72 15 37 15
Rue Jacques Tati
F-69120 Vaulx en Velin
Paris SEW-USOCOME Tel. +33 1 64 42 40 80
Zone industrielle Fax +33 1 64 42 40 88
2, rue Denis Papin
F-77390 Verneuil I’Etang
Additional addresses for service in France provided on request!

Algeria
Sales Alger Réducom Tel. +213 21 8222-84
16, rue des Frères Zaghnoun Fax +213 21 8222-84
Bellevue El-Harrach
16200 Alger

Argentina
Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84
Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21
Service Ruta Panamericana Km 37,5 [email protected]
1619 Garin

Australia
Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000
Sales 27 Beverage Drive Fax +61 3 9933-1003
Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au
[email protected]
Sydney SEW-EURODRIVE PTY. LTD. Tel. +61 2 9725-9900
9, Sleigh Place, Wetherill Park Fax +61 2 9725-9905
New South Wales, 2164 [email protected]

126 02/2004
Address List

Austria
Assembly Wien SEW-EURODRIVE Ges.m.b.H. Tel. +43 1 617 55 00-0
Sales Richard-Strauss-Strasse 24 Fax +43 1 617 55 00-30
Service A-1230 Wien http://sew-eurodrive.at
[email protected]

Belgium
Assembly Brüssel CARON-VECTOR S.A. Tel. +32 10 231-311
Sales Avenue Eiffel 5 Fax +32 10 231-336
Service B-1300 Wavre http://www.caron-vector.be
[email protected]

Brazil
Production Sao Paulo SEW-EURODRIVE Brasil Ltda. Tel. +55 11 6489-9133
Sales Avenida Amâncio Gaiolli, 50 Fax +55 11 6480-3328
Service Caixa Postal: 201-07111-970 http://www.sew.com.br
Guarulhos/SP - Cep.: 07251-250 [email protected]
Additional addresses for service in Brazil provided on request!

Bulgaria
Sales Sofia BEVER-DRIVE GMBH Tel. +359 2 9532565
Bogdanovetz Str.1 Fax +359 2 9549345
BG-1606 Sofia [email protected]

Cameroon
Sales Douala Electro-Services Tel. +237 4322-99
Rue Drouot Akwa Fax +237 4277-03
B.P. 2024
Douala

Canada
Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553
Sales 210 Walker Drive Fax +1 905 791-2999
Service Bramalea, Ontario L6T3W1 http://www.sew-eurodrive.ca
[email protected]
Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 604 946-5535
7188 Honeyman Street Fax +1 604 946-2513
Delta. B.C. V4G 1 E2 [email protected]
Montreal SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 514 367-1124
2555 Rue Leger Street Fax +1 514 367-3677
LaSalle, Quebec H8N 2V9 [email protected]
Additional addresses for service in Canada provided on request!

Chile
Assembly Santiago de SEW-EURODRIVE CHILE LTDA. Tel. +56 2 75770-00
Sales Chile Las Encinas 1295 Fax +56 2 75770-01
Service Parque Industrial Valle Grande [email protected]
LAMPA
RCH-Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile

China
Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612
Assembly No. 46, 7th Avenue, TEDA Fax +86 22 25322611
Sales Tianjin 300457 http://www.sew.com.cn
Service
Assembly Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. Tel. +86 512 62581781
Sales 333, Suhong Middle Road Fax +86 512 62581783
Service Suzhou Industrial Park [email protected]
Jiangsu Province, 215021
P. R. China

02/2004 127
Address List

Colombia
Assembly Bogotá SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50
Sales Calle 22 No. 132-60 Fax +57 1 54750-44
Service Bodega 6, Manzana B [email protected]
Santafé de Bogotá

Croatia
Sales Zagreb KOMPEKS d. o. o. Tel. +385 1 4613-158
Service PIT Erdödy 4 II Fax +385 1 4613-158
HR 10 000 Zagreb [email protected]

Czech Republic
Sales Praha SEW-EURODRIVE CZ S.R.O. Tel. +420 220121234 + 220121236
Business Centrum Praha Fax +420 220121237
Luná 591 http://www.sew-eurodrive.cz
CZ-16000 Praha 6 - Vokovice [email protected]

Denmark
Assembly Kopenhagen SEW-EURODRIVEA/S Tel. +45 43 9585-00
Sales Geminivej 28-30, P.O. Box 100 Fax +45 43 9585-09
Service DK-2670 Greve http://www.sew-eurodrive.dk
[email protected]

Estonia
Sales Tallin ALAS-KUUL AS Tel. +372 6593230
Paldiski mnt.125 Fax +372 6593231
EE 0006 Tallin

Finland
Assembly Lahti SEW-EURODRIVE OY Tel. +358 3 589-300
Sales Vesimäentie 4 Fax +358 3 7806-211
Service FIN-15860 Hollola 2 http://www.sew-eurodrive.fi
[email protected]

Gabon
Sales Libreville Electro-Services Tel. +241 7340-11
B.P. 1889 Fax +241 7340-12
Libreville

Great Britain
Assembly Normanton SEW-EURODRIVE Ltd. Tel. +44 1924 893-855
Sales Beckbridge Industrial Estate Fax +44 1924 893-702
Service P.O. Box No.1 http://www.sew-eurodrive.co.uk
GB-Normanton, West- Yorkshire WF6 1QR [email protected]

Greece
Sales Athen Christ. Boznos & Son S.A. Tel. +30 2 1042 251-34
Service 12, Mavromichali Street Fax +30 2 1042 251-59
P.O. Box 80136, GR-18545 Piraeus http://www.boznos.gr
[email protected]

Hong Kong
Assembly Hong Kong SEW-EURODRIVE LTD. Tel. +852 2 7960477 + 79604654
Sales Unit No. 801-806, 8th Floor Fax +852 2 7959129
Service Hong Leong Industrial Complex [email protected]
No. 4, Wang Kwong Road
Kowloon, Hong Kong

Hungary
Sales Budapest SEW-EURODRIVE Kft. Tel. +36 1 437 06-58
Service H-1037 Budapest Fax +36 1 437 06-50
Kunigunda u. 18 [email protected]

128 02/2004
Address List

India
Assembly Baroda SEW-EURODRIVE India Pvt. Ltd. Tel. +91 265 2831021
Sales Plot No. 4, Gidc Fax +91 265 2831087
Service Por Ramangamdi · Baroda - 391 243 [email protected]
Gujarat
Technical Offices Bangalore SEW-EURODRIVE India Private Limited Tel. +91 80 22266565
308, Prestige Centre Point Fax +91 80 22266569
7, Edward Road [email protected]
Bangalore
Mumbai SEW-EURODRIVE India Private Limited Tel. +91 22 28348440
312 A, 3rd Floor, Acme Plaza Fax +91 22 28217858
Andheri Kurla Road, Andheri (E) [email protected]
Mumbai

Ireland
Sales Dublin Alperton Engineering Ltd. Tel. +353 1 830-6277
Service 48 Moyle Road Fax +353 1 830-6458
Dublin Industrial Estate
Glasnevin, Dublin 11

Italy
Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 2 96 9801
Sales Via Bernini,14 Fax +39 2 96 799781
Service I-20020 Solaro (Milano) [email protected]

Ivory Coast
Sales Abidjan SICA Tel. +225 2579-44
Ste industrielle et commerciale pour l’Afrique Fax +225 2584-36
165, Bld de Marseille
B.P. 2323, Abidjan 08

Japan
Assembly Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD Tel. +81 538 373811
Sales 250-1, Shimoman-no, Fax +81 538 373814
Service Toyoda-cho, Iwata gun [email protected]
Shizuoka prefecture, 438-0818

Korea
Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051
Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056
Service Unit 1048-4, Shingil-Dong [email protected]
Ansan 425-120

Lebanon
Sales Beirut Gabriel Acar & Fils sarl Tel. +961 1 4947-86
B. P. 80484 +961 1 4982-72
Bourj Hammoud, Beirut +961 3 2745-39
Fax +961 1 4949-71
[email protected]

Lithuania
Sales Alytus UAB Irseva Tel. +370 315 79204
Merkines g. 2A Fax +370 315 79688
LT-4580 Alytus [email protected]

Luxembourg
Assembly Brüssel CARON-VECTOR S.A. Tel. +32 10 231-311
Sales Avenue Eiffel 5 Fax +32 10 231-336
Service B-1300 Wavre http://www.caron-vector.be
[email protected]

Malaysia
Assembly Johore SEW-EURODRIVE SDN BHD Tel. +60 7 3549409
Sales No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404
Service 81000 Johor Bahru, Johor [email protected]
West Malaysia

02/2004 129
Address List

Morocco
Sales Casablanca S. R. M. Tel. +212 2 6186-69 + 6186-70 + 6186-
Société de Réalisations Mécaniques 71
5, rue Emir Abdelkader Fax +212 2 6215-88
05 Casablanca [email protected]

Netherlands
Assembly Rotterdam VECTOR Aandrijftechniek B.V. Tel. +31 10 4463-700
Sales Industrieweg 175 Fax +31 10 4155-552
Service NL-3044 AS Rotterdam http://www.vector.nu
Postbus 10085 [email protected]
NL-3004 AB Rotterdam

New Zealand
Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627
Sales P.O. Box 58-428 Fax +64 9 2740165
Service 82 Greenmount drive [email protected]
East Tamaki Auckland
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251
10 Settlers Crescent, Ferrymead Fax +64 3 384-6455
Christchurch [email protected]

Norway
Assembly Moss SEW-EURODRIVE A/S Tel. +47 69 241-020
Sales Solgaard skog 71 Fax +47 69 241-040
Service N-1599 Moss [email protected]

Peru
Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280
Sales S.A.C. Fax +51 1 3493002
Service Los Calderos <FmSdata>[Idot ] 120-124 [email protected]
Urbanizacion Industrial Vulcano, ATE, Lima

Poland
Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 67710-90
Sales ul. Techniczna 5 Fax +48 42 67710-99
Service PL-92-518 Lodz http://www.sew-eurodrive.pl
[email protected]

Portugal
Assembly Coimbra SEW-EURODRIVE, LDA. Tel. +351 231 20 9670
Sales Apartado 15 Fax +351 231 20 3685
Service P-3050-901 Mealhada http://www.sew-eurodrive.pt
[email protected]

Romania
Sales Bucuresti Sialco Trading SRL Tel. +40 21 230-1328
Service str. Madrid nr.4 Fax +40 21 230-7170
71222 Bucuresti [email protected]

Russia
Sales St. Petersburg ZAO SEW-EURODRIVE Tel. +7 812 5357142 +812 5350430
P.O. Box 263 Fax +7 812 5352287
RUS-195220 St. Petersburg [email protected]

Senegal
Sales Dakar SENEMECA Tel. +221 849 47-70
Mécanique Générale Fax +221 849 47-71
Km 8, Route de Rufisque [email protected]
B.P. 3251, Dakar

Serbia and Montenegro


Sales Beograd DIPAR d.o.o. Tel. +381 11 3046677
Kajmakcalanska 54 Fax +381 11 3809380
SCG-11000 Beograd [email protected]

130 02/2004
Address List

Singapore
Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 ... 1705
Sales No 9, Tuas Drive 2 Fax +65 68612827
Service Jurong Industrial Estate Telex 38 659
Singapore 638644 [email protected]

Slovakia
Sales Sered SEW-Eurodrive SK s.r.o. Tel. +421 31 7891311
Trnavska 920 Fax +421 31 7891312
SK-926 01 Sered [email protected]

Slovenia
Sales Celje Pakman - Pogonska Tehnika d.o.o. Tel. +386 3 490 83-20
Service UI. XIV. divizije 14 Fax +386 3 490 83-21
SLO – 3000 Celje [email protected]

South Africa
Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000
Sales Eurodrive House Fax +27 11 494-2311
Service Cnr. Adcock Ingram and Aerodrome Roads [email protected]
Aeroton Ext. 2
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 21 552-9820
Rainbow Park Fax +27 21 552-9830
Cnr. Racecourse & Omuramba Road Telex 576 062
Montague Gardens [email protected]
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 31 700-3451
2 Monaceo Place Fax +27 31 700-3847
Pinetown [email protected]
Durban
P.O. Box 10433, Ashwood 3605

Spain
Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 9 4431 84-70
Sales Parque Tecnológico, Edificio, 302 Fax +34 9 4431 84-71
Service E-48170 Zamudio (Vizcaya) [email protected]

Sweden
Assembly Jönköping SEW-EURODRIVE AB Tel. +46 36 3442-00
Sales Gnejsvägen 6-8 Fax +46 36 3442-80
Service S-55303 Jönköping http://www.sew-eurodrive.se
Box 3100 S-55003 Jönköping [email protected]

Switzerland
Assembly Basel Alfred lmhof A.G. Tel. +41 61 41717-17
Sales Jurastrasse 10 Fax +41 61 41717-00
Service CH-4142 Münchenstein bei Basel http://www.imhof-sew.ch
[email protected]

Thailand
Assembly Chon Buri SEW-EURODRIVE (Thailand) Ltd. Tel. +66 38 454281
Sales Bangpakong Industrial Park 2 Fax +66 38 454288
Service 700/456, Moo.7, Tambol Donhuaroh [email protected]
Muang District
Chon Buri 20000

Tunisia
Sales Tunis T. M.S. Technic Marketing Service Tel. +216 1 4340-64 + 1 4320-29
7, rue Ibn EI Heithem Fax +216 1 4329-76
Z.I. SMMT
2014 Mégrine Erriadh

02/2004 131
Address List

Turkey
Assembly Istanbul SEW-EURODRIVE Tel. +90 216 4419163 + 216 4419164 +
Sales Hareket Sistemleri Sirketi 216 3838014
Service Bagdat Cad. Koruma Cikmazi No. 3 Fax +90 216 3055867
TR-81540 Maltepe ISTANBUL [email protected]

USA
Production Greenville SEW-EURODRIVE INC. Tel. +1 864 439-7537
Assembly 1295 Old Spartanburg Highway Fax Sales +1 864 439-7830
Sales P.O. Box 518 Fax Manuf. +1 864 439-9948
Service Lyman, S.C. 29365 Fax Ass. +1 864 439-0566
Telex 805 550
http://www.seweurodrive.com
[email protected]
Assembly San Francisco SEW-EURODRIVE INC. Tel. +1 510 487-3560
Sales 30599 San Antonio St. Fax +1 510 487-6381
Service Hayward, California 94544-7101 [email protected]
Philadelphia/PA SEW-EURODRIVE INC. Tel. +1 856 467-2277
Pureland Ind. Complex Fax +1 856 467-3792
2107 High Hill Road, P.O. Box 481 [email protected]
Bridgeport, New Jersey 08014
Dayton SEW-EURODRIVE INC. Tel. +1 937 335-0036
2001 West Main Street Fax +1 937 440-3799
Troy, Ohio 45373 [email protected]
Dallas SEW-EURODRIVE INC. Tel. +1 214 330-4824
3950 Platinum Way Fax +1 214 330-4724
Dallas, Texas 75237 [email protected]
Additional addresses for service in the USA provided on request!

Venezuela
Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804
Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275
Service Zona Industrial Municipal Norte [email protected]
Valencia, Estado Carabobo [email protected]

132 02/2004
SEW-EURODRIVE GmbH & Co KG · P.O. Box 3023 · D-76642 Bruchsal/Germany
Phone +49 7251 75-0 · Fax +49 7251 75-1970
http://www.sew-eurodrive.com · [email protected]

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