IJSDR2005013
IJSDR2005013
Abstract: The concrete is heavily used as construction materials in modern society. With the growth in urbanization and
industrialization and its demand is increased day by days In order to minimize the negative impact of concrete, the use of
waste materials. Our project deals with the partial replacement of fine aggregate by crumb rubber. The substituent to fine
aggregate by crumb rubber at level of 10%, 20%, 30% is to be studied for materials and strength properties 100% cement
concrete mix is of M20 and water cement ratio is 0.50 the strength will be tested during the period of 7 days 14 days 28 days
respective. We will compare the replace concrete with the conventional concrete about the strength and durability of the
concrete.
1. INTRODUCTION
1.1 GENERAL
Tens of millions of tires are discarded across the world every year. Disposal of waste tires is a challenging task because tires have
a long life and non-biodegradable. The traditional method of waste tires management have been stockpiling or illegally dumping or
land filling, all of which are short-term solution. The environmental problem from growing, recycling tire is an innovative idea or
way in this case. Recycling tire is the process of recycling vehicles. Tires that are no longer suitable for use on vehicles due to wear
or irreparable damage such as punctures. The cracker mill process tears apart or reduces the size of tire rubber by passing the
material between rotating corrugated steel drums. By this process an irregularly shaped torn particles are commonly known as
crumb rubber.
However, most of the developing third world countries have yet to raise their awareness regarding recycling of waste
materials and have not developed effective legislation with respect to the local reuse of waste materials the proposed work presents
an experimental study of effect of use of solid waste material (crumb rubber) in concrete by volume variation of crumb rubber. One
of the objectives of this paper is to make these data regarding the basic properties of modified concrete using crumb rubber in the
concrete mix available to aid in the development of preliminary guidelines for the use of crumb rubber in concrete.
In the recent years, solid waste management of used and waste materials is the thrust area. Out of this various waste materials,
plastic waste, tire waste and municipal solid waste are of great concern. Hazardous waste materials are being generated and
accumulated in huge quantities causing an increasing hazard to the environment. Hazardous materials can be classified as chemical,
toxic or non-decaying materials with time. The growth of rubber and plastics can be considered non-decaying materials that disturb
the surrounding environment. The tires are among the largest and most tricky sources of waste, due to the large amount produced,
their durability, and fact they contain a number of components that are ecologically problematic. It is estimated that 259 million
tires are discarded annually. Crumb rubber is a material produced by shredding and commutating used tires. There is no doubt that
the increasing piles of tires create environmental concerns. The long term objectives is to find a means to dispose of crumb rubber
in ordinary Portland cement concrete and still supply a final product with good engineering properties.
CHAPTER 2
2. METHODOLOGY
MATERIALS COLLECTION
TESTING OF MATERIALS
CASTING
CURING PROCESS
TESTING OF SPECIMEN
\
RESULT AND CONCLUSION
CHAPTER 3
3. MATERIAL PROPERTIES
3.1 GENERAL
The properties of materials used for making concrete mix are determined in laboratory as per relevant codes of practice.
Different materials used in present study were cement, coarse aggregate and fine aggregate, in addition of the aim of studying of
various properties of materials is used to check the appearance with codal requirements and to enable an engineer to design a
concrete mix for a particular strength. The description of various materials which were used in this study is given below
3.2 CEMENT
Although all materials that go into concrete mix are essential, cement is very often the most important because it is usually
the delicate link in the chain. The function of cement is first of all to bind the sand and stone together and second to fill up voids
between sand and stone particle to form a compact mass. It constituents only about 20% of the total volume of concrete mix; it is
active portion of building medium and is the only scientifically controlled ingredient of concrete. Any various in its quality affects
the compressive strength of concrete mix. Ordinary Portland cement is most important type of cement and fine powder produced
by grinding Portland cement clinker. The OPC classified into three grades, namely 33 grade, 43 grade, 53 grade depending upon
the strength of 28 days
It has been possible to upgrade the qualities of cement by using high qualities limestone, modern requirements, maintaining better
particle size distribution, fine grinding and better parking, generally use of high grade cement offer many advantage for making
stronger concrete.
Ordinary Portland cement (OPC) of 53grade was used throughout the coarse of the investigation. It was fresh and without
any lumps. The cement as determined from various tests confirming to Indian standards IS 8112: 1989 as listed in table 3.1. Cement
was carefully stored to prevent deterioration in its properties due to contact with moisture
1. The flask should be free from the liquid that means it should be fully dry weight the empty flask (W1).
2. Fill the cement on the bottle up to half of the flask (about 50gms) and weight with its stopper (W2).
3. Add kerosene to the cement up to the top of the bottle. Mix well to remove the air bubbles in it. Weight the flask with
cement and kerosene (W3).
4. Empty the flask, fill the bottle with kerosene up to the top and weigh the flask (W4).
1. Weight of 400gms of cement on to a non- porous plate form and make it into a depression in to hold the mixing bar.
2. Find out the volume of water to give a percentage of 25 by weigh of dry cements and this amount carefully to the cement
3. Mix the cement and water together thoroughly the process of mixing shall include kneading and threading. The total time
elapsed from the amount of moment adding water to the cement and mixing completely shall not be less 4 minutes.
4. Fill the mould completely with the cement paste so gauged and strike off the top level with the top of the mould, slightly shade
the jar and mould with the cement to drive to entrapped air.
5. Keep the mould under the vicat plunger and supporting the moving ring by the plunger of the dash pot release the rod.
6. Repeat the experiment with trial plate of varying percentage of water fill the plunger comes to rest between 5mm to 7mm from
the bottom used.
7. Amount of water required = (weight of cement x % of water required) / (100
8. The standard consistency to the cement = 33%
1. Place the test block confirmed in the mould and resting on the non- porous plate, under the rod bearing the needle.
2. Lower the needle gently until it comes in contact with the surface of test block and quick release, allowing it to penetrate into
the test block.
3. In the beginning the needle completely pierces the test block. Repeat this procedure i.e., quickly releasing the needle after every
2 minutes till the needle fails to pierce the block for about 5mm measured from the bottom of the mould. Note this time (t 2).
Time at which water is added to Time at which the needle fails to Initial setting time (min)
cement (min) pierce the test block by 5 + 0.5mm
(min)
0 48 28
1. For determining the field setting time, replace the needle of the vicat’s apparatus by the needle with an annular attachment.
2. The cement is considered finally set when upon applying the final setting needle gently to the surface of the test block; the
needle makes an impression thereon, while the attachment fails to do so. Record this time (t 3).
Time at which water is added to Time at which the needle makes an Final setting time (min)
cement (min) impression on surface of the test
block (min)
0 287 540
The aggregate most of which pass through 4.75mm IS sieve are termed as fine aggregates. The fine aggregates may be of following
types:
1. Natural sand, i.e., fine aggregate resting from natural disintegration of rocks.
2. Crushed stone sand, i.e., fine aggregate produced by crushing hard stone.
3. Crushed gravel sand, i.e., fine aggregate produced by crushing natural gravel.
According to size, the fine aggregate may be described as coarse, medium and fine sand. Depending upon the particle size
distribution IS 383:1970 has divided the fine aggregate into the four grading zone (Grade Ⅰ to Ⅳ)
Specific gravity of fine aggregate = (W2 – W1) / (W2 – W1) – (W3 – W4)
The sieve analysis is conducted to determine the particle size distribution in a sample aggregate, which we call gradation.
The consist of the simple operation of dividing aggregate into fractions, each consisting of particle of the same size all sieve are
mounted in frames one above the other in ascending order. The sieve used for coarse aggregate are of size 80mm, 40mm, 20mm,
10mm,4.75mm, 3.35mm, 2.36mm, 1.70mm, 1.18mm, 850µ, 600 µ.
All the sieve are mounted on a sieve shaker and aggregate of known quality is placed over the top sieve and after sieving the residue
in each sieve is weighted.
The aggregate fraction from 40mm to 4.75mm are treated as coarse aggregate and those fraction from 4.75mm to 600 microns are
termed as fine aggregate.
The sieve analysis on coarse aggregate was carried out as per IS: 2386 (Part 1)-1963 and results are presented in the table.
i. The sample should be thoroughly washed to remove finer particles and dust, drained and then placed in the wire basket
and immersed in distilled water at a temperature between 22 and 32ºC.
ii. After immersion, the entrapped air should be removed by lifting the basket and allowing it to drop 25 times in 25sec. The
basket and sample should remain immersed for a period of 24+1/2 hrs afterwards.
iii. The basket and aggregates should then be removed from the water. Allowed to rain for a few minutes, after which the
aggregates should be gently emptied from the basket on to one of the dry clothes and gently surface-dried with the cloth. Transferring
it to a second dry cloth when the first would remove no further moisture. The aggregates should be spread on the second cloth and
exposed to the atmosphere away from direct sunlight till appears to be completely surface-dry, the aggregates should be weighted
w1.
iv. The aggregates should then be placed in an oven at a temperature of 100 to 110ºC for 24hrs. It should then be removed
from the oven, cooled and weight w2.
Characteristics Value
Specific gravity 2.62
Fine modulus 3.18
Water absorption 1%
The aggregate which is retained over IS sieve 4.75mm is termed as coarse aggregate. The coarse aggregate may be
following types:
The normal maximum size is gradually 101-20mm; however particle size up to 40mm or more have been used in self compacting
concrete. Regarding the characteristics of difference type of aggregate, crushed aggregates tend to improve the strength because of
interlocking of angular particles, while rounded aggregates improve the flow because of lower internal friction.
Locally available coarse aggregate having the maximum size of 20mm was used in this work. The aggregates were washed
to remove dust and dirt and were dried to surface dry condition.
Characteristics Value
Shape Angular
Maximum size 20 mm
Specific gravity 2.58
Water absorption, % 0.5%
CHAPTER 4
4. MIX DESIGN
Design of concrete mix requires complete knowledge of the various properties of the constituent materials .The implications in case
of change of these conditions at the site, is complicated interrelationship between the variable strength of concrete as an inverse
function of the water/cement ratio.
The air is estimated from the maximum size of aggregate used as in the table.
The water content & the percentage of sand in total aggregate by absolute volume are next selected from table for medium
and high strength concrete respectively for the following standard reference condition.
Crushed coarse aggregate.
Fine aggregate consisting of natural sand conforming to zone II of table.
The water cement ratio of 0.06 and 0.35 for medium and high strength concrete respectively.
Workability factor of 0.90.
For other conditions of workability (w/c) grading of fine aggregate and of rounded aggregate, adjustments of water,
percentage of water content and percentage of sand in total aggregate are calculated.
The cement is calculated from the (w/c) and final water content mixed after adjustments. The cement content so calculated
is against the minimum cement from the requirements of durability and the greater of the two values adopted.
With the quantities of water and cement per unit volume of concrete and the proportion of sand in the total aggregate is
determined. The coarse and fine aggregate content per unit volume of concrete are calculated from the following equations
Fine aggregate:
= 20 + (1.65x4)
= 26.6 Mpa
t = risk factor
S = standard deviation
The water cement ratio required for target mean strength of 26.6 Mpa is 0.4.This is lower than the maximum value of 0.6
prescribed for moderate exposure. Hence adopt water cement ratio 0.50.
From table 4 in IS 10262,for 20 mm max size aggregate, sand conforming to grading zone II, water content per cubic
meter of concrete = 186 kg and sand content as percentage by absolute volume = 35 %
For change in value in w/c ratio, compacting factor, for sand belonging to Zone II, following adjustment is required.
= 35 – 3
= 186 + 5.58
Fine aggregate:
Coarse aggregate:
Ca = (1-P)/P x fa x (Sca/Sfa)
Where,
V = Absolute volume fresh concrete, which is equal to gross Volume (M 3) minus the volume of entrapped air,
Fine aggregate:
Hence fa = 568.07 kg / m3
Coarse aggregate:
Ca = (1-P)/P x fa x (Sca/Sfa)
Ca = 1188.65 kg / m3
CHAPTER 5
5.1 GENERAL
This chapter deals with the presentation of results obtained from various tests conducted on concrete specimens cast.
The main obtained of the research is to understand the strength and durability aspects of concrete obtained using crumb rubber as
partial replacement of fine aggregate. In order to achieve the obtained of present study, an experimental program was planned to
investigation the effect on compressive strength and split tension test. The experimental programs consist of casting, curing, and
testing test. The experimental program consist of casting, curing and testing of concrete specimen at different percentage.
Test specimen of size 150mm x 150mm was prepared and tested using the compressive testing machine. The concrete mixes with
varying percentages (10%, 20%, and 30%) after 24 hours the specimens was removed was from the moulds and placed in
fresh water. The specimen so cast was after 7 and 14 and 28 days of curing were tested to determine the compressive strength of
concrete.
For split tensile strength test, cylinder specimens of dimensions 150mm diameter and 300mm length were cast. The split tensile
strength of concrete is determined by casting cylinder of size 150mm x 300mm. The cylinders were tested by placing them
uniformly. Specimens were taken out from curing taken at age of 28 days of moist curing and tested after surface water dipped
down from specimens.
The magnitude of tensile stress (T) acting uniformly to the line action of applied loading is given by formula.
Tsp = 2p/πdl
CHAPTER 6
6.1 GENERAL
The strength and durability characteristic of concrete mixture have been computed in the present work by replacing
10%, 20%, and 30% crumb rubber material with the fine aggregate and cement. On the basis of present study, following conclusion
are drawn.
The compressive strength for the concrete samples is done during the duration of 7 days, 14 days, and 28 days. After
the replacement of materialist is found that he compressive strength of concrete has been a considerable rate. The above chart shows
that compressive strength of concrete at 7days, 14 days, and 28 days ss gradually increase as the percentage of replacement
increases. We conclude that the fine aggregate replaced with crumb rubber at 20% in concrete is suitable for construction.
For split tensile strength test, cylinder specimens of dimensions 150mm diameter and 300mm length were cast.
The above chart shows that tensile strength of concrete at 7 days and 28 days increases gradually as the percentage of replacement
increases. However, replacement by 10% and 20% and 30% is equal to the conventional concrete. We conclude that the fine
aggregate replaced with crumb rubber at 20% in concrete is suitable for construction.
CHAPTER 7
CONCLUSIONS
In this project we tried to replace the fine aggregate partially crumb rubber (10%, 20%, 30%) respectively to increase the
strength of concrete. But the strength is same with the conventional concrete only at 10% and 20% replacement of aggregate by
crumb rubber. The strength is gradually decreasing at 30% replacement of crumb rubber. So we conclude that the fine aggregate
replaced with crumb rubber at 20% in concrete is suitable for construction. Moreover it reduces the construction cost by reducing
the cost of fine aggregate and it also reduce the environmental pollution due to crumb rubber.
CHAPTER 8
LITERATURE REVIEW:
It this research paper the mix design was done as per IS:10262-2009 to achieve the target strength. The concrete mixes were
made by replacing fine aggregate with 5%, 10%, 15% and 205 for M20 Grade concrete. So the founded that compressive strength
decreases with the replacement of crumb rubber increased and 5% replacement of crumb rubber proves exceptionally well in the
compressive and tensile strength. It is also gives more strength at 28th days for 5% replacement for M20 Grade of cement and split
tensile strength decreases at the maximum at the maximum of 25% when the crumb rubber is replaced up to 10% of fine aggregate.
Thus by replacing fine aggregate by crumb rubber safeguard the environment.
The broad aim of this work was investigate the effects of partially substituted fine aggregate by rubber on the properties of
fresh and hard concrete. Different tests were performed to determine slump, compressive strength, flexural strength, tensile splitting
strength and initial surface absorption of the concrete mixes. The compressive, tensile splitting strength, flexural decreases with
increasing rubber content. Rubber fails the initial surface absorption test that is the surfaces of their concrete mixes are almost
impermeable. However, partial replacement of fine aggregate with 5% of rubber can potentially be used in low strength concrete
applications.
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