K 12 CCNR
K 12 CCNR
CC
27.09.2011
Valid for:
Foreword ............................................................................................................4
Quick guide for CC-thermostats .............................................................................5
Chapter 3: Connect the machine, fill and prepare for the required application ............ 58
Power connection .............................................................................................. 59
Safety instructions ............................................................................................. 59
Start up ............................................................................................................ 59
Freeze protection (only valid for temperature control units with the option Freeze
Protection) ........................................................................................................ 59
Water-cooling (valid for units with water cooling) .................................................. 60
Operation as bath thermostat (valid for temperature control units with baths)............ 61
Connecting an externally closed application (reactor).............................................. 62
Switching on the temperature control unit ............................................................ 63
Setting the over-temperature (OT) switch ............................................................. 63
Setting the set-point limits .................................................................................. 66
Entering a set-point ............................................................................................ 66
Starting CC Temperature control.......................................................................... 66
Appendix
The Huber team would like to thank you for ordering this product. You have made a
good choice. We thank you for your trust!
Please read and understand the instruction manual thoroughly before operating the unit.
All instructions and safety information must be complied with.
Failure to comply with the instructions within this manual may invalidate any warranty
for this unit.
ESCAPE-Button
To cancel a process (entry), press the ESC button.
START / STOP-Button
Here you can start / stop circulation, air-purge and
thermoregulation.
5
6 1 5 1
1 3 3 1
9 6
4 2
2 3 2
Here you can determine whether Here you can determine whether
the temperature control unit is the unit reports a contact condition
switched OFF/ON via an external in case of a disturbance (alarm).
switch contact!
Danger!
Non-intended use can result in considerable personal injuries and material damage.
No third persons are authorized to make any changes to the machine. The device
declaration becomes void, if any modification is carried out without manufacturers
consent. Only personnel trained by the manufacturer may carry out modifications,
repairs or maintenance work.
The temperature control device is manufactured for commercial use only and may only
be used to maintain the temperature within the internal bath (does not apply for chillers)
and to maintain the temperature of reactors or other professionally expedient objects in
laboratories and industry. Suitable thermal fluids are used throughout the entire system.
The cooling or heating power is provided at the pump connections and in the bath itself
(does not apply for chillers). The technical specifications of the temperature control
device are determined in the data sheet. Operation must be prepared and carried out
according to the operating instructions. Any non-observance of the operating
instructions is considered as non-intended use.
The temperature control device corresponds to the state-of-the-art and the recognized
safety-related regulations. Safety devices are built into your temperature control device.
For temperature control devices with compressor cooling, the low internal volume
combined with high performance refrigeration and heating technology, gives a very
short cooling and heating time compared with conventional bath technology.
With the integrated speed controlled pump fitted in the table models and some floor
standing models, it is possible to control flow and / or pressure of the thermal fluid and
thus can be exactly adapted for the required application.
With help of the self optimising cascade controller, you obtain the optimum control
results under steady state conditions as well as by set point changes and with
exothermic reactions. One can choose between aperiodic or with a small overswing
(faster) control.
Information and temperature development can be easily read via the large graphic
display screen (with touch screen) as well as give command inputs.
A comfortable menu guidance eases the operation of the machine. The software
package Basic, Exclusive and Professional offer high functionality and comfort in usage
for users with simple temperature control tasks up to demanding temperature control
tasks. For a small extra charge the functionality can be extended by E-Grade. Here you
have the possibility to upgrade your package from Basic to Professional via an
activation key (please contact our Customer Support).
The optional Com.G@te with the digital interfaces RS232, RS485, the analogue 0/4-
20mA or 0-10V interface as well as various digital in and output possibilities (all
according to the NAMUR), and fitted as standard, the machine (valid for Basic,
Exclusive and Professional) can be fitted without problem into many laboratory
automation systems.
10
The operating instruction is to be kept easily accessible and in immediate vicinity of the
unit. Only suitably qualified personnel should operate this unit. Personnel should be
properly trained before operating the unit. Make sure that the operators have read and
understood the instruction manual. Supply appropriate Personal Protective Equipment as
required.
Operator requirements
Only authorised personnel should operate this unit. Personnel should be properly trained
before operating the unit. The minimum age for operators is 18 years. Personnel under
18 years should only operate the unit under the direct supervision of qualified
personnel. The operator is responsible for third parties within the working area.
Make sure that the operators have read and understood the instruction manual. Please
observe the safety instructions. Appropriate Personal Protective Equipment (e.g. safety
goggles, safety gloves) should be worn when operating the unit.
Work area
Work area is defined as the area in front of the machines control panel. Work area is
determined by the peripheral equipment connected by the operator.
It is the customer’s responsibility to ensure a clear, safe working area around the
temperature control unit. The arrangement of the work area should be made after
considering access to, and risk assessment of, the area and application.
11
a
I non-flammable overheating protection c NFL
b
Bath liquids shall have a flash point ≥ 65 °C, this means if ethanol is used, only
supervised operation is possible.
c
Overheating protection can be by using for example a suitable liquid level sensor or
a suitable temperature limiting device.
d
Optional at the manufacturer`s discretion.
The type and function of the over-temperature protection and low-level protection is
dependent on the temperature control unit.
Monitoring of the over-temperature is the same for all CC-Thermostats. As, there are
models with two sensors and models with only one sensor.
Two diferent types of low-level protection are available (depending on the model):
12
The most common and known type of level monitoring is the mechanical float. The float
swims on the surface of the thermal fluid in the bath, and leads to a switching system.
Depending on the level of the thermal fluid, the electronics will either signalize an OK
state (with sufficient filling of the thermal fluid) or a non OK state (with insufficient
filling of the thermal fluid). The float system function should be checked from time to
time. In order to do this, whilst in standby mode, push the float in the bath downwards
with a tool (e.g. screw driver). The electronics should then trigger an alarm.
A new feature is the Process Safety function. This function provides further protection
for the operators and application. A classic over-temperature device unit would trip and
cause a shutdown if over-temperature cut-off temperature was reached. This could
occur under circumstances where more heat was being generated by a process
(exothermic) than the unit could remove. Switching the temperature control unit off
would remove the only possible method of cooling the application down. Consequently,
the temperature would be able to further increase, creating a risk of injury to personnel
or damage to the application, for example by over-heating a liquid into pressurised
vapour.
Using the Process Safety function, the controller recognises when the over-temperature
cut-off is reached, and switches the cooling on. The compressor automatic is
automatically set to always on. Even if the temperature continues to rise, the
refrigeration machine will increase its cooling to maximum to minimise the heating.
Please also note chapter on Setting the over-temperature (OT) switch.
13
Danger!
Emergency Procedure: Disconnect Electrical Power!
Turn the Mains isolator (36) to “0”!
Dangerous liquid / vapours from temperature control unit or connected hoses (very hot,
very cold, dangerous chemicals) and / or fire / explosion / implosion:
Evacuate the area, following local regulations and procedures to prevent injury or loss
of life! Refer to the MSDS Safety information for the thermal fluid concerned!
Environmental Conditions
This unit, and operations, will comply with DIN EN 61010-1:2001, only when it is
located in suitable environmental conditions.
14
Please make sure that the application and system performance is dependent upon the
temperature range, viscosity, and flow rate of the thermal fluid:
- Please ensure that the power supply connections are correctly dimensioned.
- The temperature control device should be located so, that sufficient fresh air
is available even when working with water cooled units.
- Please note that hose connections should be compatible with the thermal
fluid used and the working conditions.
- When choosing the thermal fluid, not only minimal and maximum
temperatures have to be complied with but also have to be suitable regarding
burn point, viscosity and / or freezing. Furthermore the thermal fluid has to be
compatible with all the materials used in the unit.
- Pressure changes with the length of hoses (keep as short as possible).
Choose as large a diameter of hoses as possible (the width of the pump
connections are considered as a point of reference) and may negatively affect
temperature control results. Flow restrictions may occur if a too narrow
connector is selected for corrugated hoses.
- The use of unsuitable hoses or hose connections may cause thermal and
toxic injury to personal and environment. Temperature control hoses and their
connections have to be insulated / secured against contact / mechanical
damage.
- Non-suitable thermal fluids can negatively affect temperature control and be
the cause of negative temperature results and damages. Therefore only use
the thermal fluids recommended by the manufacturer and only in the intended
temperature and pressure range. The application should be located on
approximately the same level or lower than the temperature control device, if
temperature control is to be carried out near to the boiling temperature of the
thermal fluid. The thermal fluid should have room temperature when filling.
Fill in the thermal fluid slowly, carefully and steadily. At the same time make
sure that no thermal fluid overflows (back pressure); it is thereby necessary
to wear personal protective equipment, e.g. safety goggles, thermally and
chemically resistant gloves, etc.
- After filling and setting all necessary parameters the thermoregulation circuit
has to be degassed. This is a requirement for proper operation of the device
and thus its application.
- In the case of pressure-sensitive applications, e.g. glass reactors, observe the
maximum inlet pressure of the temperature control device for cross section
reduction or shut-off (see data sheet). Take suitable precautions (e.g.
pressure limitation for temperature control devices with pressure control,
bypass).
- In order to avoid danger of overpressure in the system, which could damage
the temperature control device or the application, the thermal fluid must
always be adapted at room temperature before turning off and a possibly
available shut-off valve must be left open (pressure compensation).
- Temperature and dynamics within the reactor are determined by the outlet
temperature. A differential temperature is created (delta T) between outlet
temperature and the temperature within the reactor. This difference in
15
With water cooled units please pay special attention to the maximum operating
temperature and differential pressure requirements for the cooling water. Therefore
please refer to the technical data sheet.
Danger!
If the cooling water contains high levels of minerals, e.g. chloride, bromide then suitable
water treatment chemicals should be used. Use only recommended materials to
maintain the unit warranty. Further information on corrosion, (appearance and
avoidance) can be found on our website www.huber-online.com under "Download /
Safety data sheets thermal fluids / Characteristics of water".
Please refer to the sections on Intended use and general safety instructions.
Location
Caution!
- Transport the unit upright
- The unit should be mounted in an upright and secure position, on a solid, stable
surface
- Place on a non flammable surface
- Keep the area around the unit clean, to avoid slip and trip hazards
- Set the brakes on the castors once the unit is in position
- Place suitable absorbent material under the unit to catch any condensate and
thermal fluid spills
- Any spillage of thermal fluid should be immediately cleaned up
- For large units, check the weight / load capacity for the flooring
16
We recommend the thermal fluid shown in our catalogue. The name of a thermal fluid is
derived from the working temperature range and the viscosity at 25 °C.
M40.165.10:
Lower working limit -40 °C
Upper working limit 165 °C
Viscosity at 25 °C: 10 mm2/s
The data sheet for the thermal fluid used is of utmost importance, and must be read
before use. This data sheet should be followed.
17
- CC-Pilot
- Information display
- Real time clock
- Operation
- Operation using the rotary knob
- Operation using the simulated Number Pad
- Main menu points
- Compact menu
- Comfort menu
- Com.G@te menu
- Function numbers and their meaning
- Configure user menus
- Select user menus
18
66
60
68
61
62
63 64 65
Locking
19
Screen display (this display is reached by selecting Main Menu / Display modes /
Graphic)
Field 13 22.04.08
07:35.20 T process 20.00
Field 12 Field 1
T internal 19.50
Field 11 OT
80.00
T set-point 15.00 Field 2
Field 10 delta T
100.0
Field 9 Tmax.
150.0
Field 8
Tmin. Field 3
Field 7 -35.0
? Field 4
Field 6
Field 5
Funct.-no. Tset-point(F0) start
20
21
22
If after turning off and on again, the time and date have been reset, then it must be
assumed that there is a problem with the rechargeable battery. In this case please
contact our service department.
Event Function
The clock has a programmable event function. Using this function an operation can be
set to run every day (until the function is reset in the operator menu). There are two
available operations:
Acoustic signal: The unit will generate an acoustic signal for about 15 seconds.
Program Start: When configuring the calendar to start a program, the user will be asked
for the number of the program to be started. The program will then be started at the set
time and date, even if (manual) temperature control had not been previously started.
23
1. Operation via function keys T1 to T3 (63, 64, 65), together with information
given in the lowest line of the graphic display (60).
2. Operation via the rotary knob / key (61)
By pressing the key / rotary selector (61) one can choose the individual fields. By
turning the key / rotary selector (61) one can enter directly the input mode.
Leave this mode by pressing the ESC key.
3. Operation via menu points
By pressing the key / rotary selector (61) one enters the main menu. Choose the
function required by turning the key / rotary selector (61). Confirm the input by
pressing the key / rotary selector (61).
Please note that the procedure presently being chosen can be broken off by using the
ESC-key (62), and one then returns to the display which was selected under Display
modes from the main menu.
24
Compact menu
Display functions
Comfort menu
Enter program
Program start & stop
Pump settings
Start ramp
Control parameters
Set-point
Set-point limits
Start & stop
Temperature control mode
Over-temperature protection
User menu-select
Once the rotary knob / key (61) has been pressed, the compact menu appears on the
display screen. This menu lists the most commonly used options in alphabetical order.
Turn the rotary knob / key (61) to highlight the required function and then press the
knob to activate that function. An overview of these menu options is given in the Main
menu chapter. Depending on the E-Grade level, an upgrade can be made at any time
with lower and middle levels, and the appropriate menu points will be displayed in the
Graphic display (60). Please contact us at +49(0)781-9603100 or per e-mail under
[email protected] concerning information regarding upgrades.
25
F 0 Set-point
Maximum value 50.00
Minimum value -20.00
^ v
1 2 3
1 2 3 4 5 6
4 5 6 7 8 9
7 8 9 . 0 -
Keyboard:
By activating the KEYB Function you may also enter values. This function will be
offered when entering the set-point / set-point limits. Please note that the required
function number can also be selected by rotating and then pressing the rotary knob /
key (61). The selected field will then be highlighted.
26
27
CONTROL PARAMETERS:
CONFIGURATION MANUAL AUTOMATIC / MANUAL
CONTROL PARAMETERS: Select auto./ manual SELECTION:
Config. automatic
Change control parameters Config. manual param. Manual control parameters
Display control parameters Reset control parameters Automatic control parameters
Go back Display Parameter Go back
Return to main menu
AUTOMATIC CONFIGURATION:
THERMAL FLUID:
SELECT THERMAL FLUID:
Thermal fluid
No specification Circulation volume
M120.08.02 Bypass usage
M90.200.02 (DW-Therm) Show fluid
M90.055.03 (Sil. oil) Go back
M40.165.10 (Sil.oil)
Please enter the approx. thermal If there is a partial short cut Thermal fluid: M90
fluid filling capacity through a bypass, please choose Min. working temperature: [°C]:
Temperature control in a bath… “yes”. -90
… Characteristics: (zero)
28
Select autom./manual
Config. automatic
Config. manual parameters
Reset control parameters
Display parameters
Go back
1. Fast identification:
Delivers a relatively fast and reliable control parameter with which a rapid regulation
with a relatively high constancy can be reached.
First, start temperature control and run for some minutes to achieve a suitable stable
set-point. During the following do not carry out any changes on the system (e.g. filling /
emptying the reactor core, change of agitator speed, change of the process sensor
position etc.).
After activating this function, a table with thermal fluids is displayed. Select the
appropriate thermal fluid here. If your thermal fluid is not listed in the table, please
select no specification. If your thermal fluid is not listed, the controller assumes a
thermal fluid with characteristics, which normally results in an overshoot-free (slower)
control. After selecting the thermal fluid, you are asked, whether you want to identify
and control Internal or Process (cascade or set-point tracking). You are then requested
to enter a set-point. Please note, that the identification is only successful, if the new
set-point differs from the current set-point by at least 10 K. In the status field of the
chart display (60), the information Temp. + Ident. active is displayed.
29
Control dynamics
After the control parameters are detected, control dynamics may be changed (see
example below) without making new identification.
You can select between faster regulation behaviour with a small overshoot (submenu
point Fast, small OS) and a slower regulation behaviour without overshoot (submenu
point Without overshoot). The default setting is “Fast, small OS”. The statement
without overshoot only applies where any interfering action is small.
100
100
80
80
60 60
40
actual value 40
actual value
20 20
0 0
0 5 10 15 20 25 30 35 40 45 50 0 5 10 15 20 25 30 35 40 45 50
The illustration above shows the transient response for change of set-point.
Note, that you can change the regulation behaviour at any time without having to make
a new controller parameter detection.
30
Display modes
Following functions are available:
1. Standard: Values are displayed numerically (valid for all temperature control
devices with Unistat Pilot and CC-Pilot).
2. Graphic: Internal temperature, process temperature and set-point are displayed
graphically – valid for Unistat Pilot. (with CC-Pilot only possible with Exclusive or
Professional upgrade package).
3. Device message: please see following example (valid for all temperature control
devices with Unistat Pilot and CC-Pilot).
4. Status Interfaces: Information on switch condition of e.g. ECS and POCO /
ALARM (valid for all temperature control devices with Unistat Pilot and CC-Pilot).
5. Large display: Values are displayed in large numerical format (valid for all
temperature control devices with Unistat Pilot and CC-Pilot).
6. Summary 1: Service information (valid for all temperature control devices with
Unistat Pilot and CC-Pilot).
7. Return to main menu
Display modes is used to select the required display or information window (e.g. Status
Interfaces or Device message). The standard setting is Graphic.
Example: Display on choosing Device message.
Message-ID: -16427
By turning the rotary knob / key (61) one can display the individual messages. Take
note of the message counter for reference.
31
TInternal °C
L -20.5
L
e TProcess °C
-20.1
v
e
l Tset-point °C
-20.0
OT 35 °C
Temperature control is
active
Enter program
This corresponds to Function F20 in the Funct.-no. menu.
Here it is possible to write new programs, or programs already written can be edited
and changed or erased. (add segments, insert segments, delete segments or edit
segments) or erase whole programs.
Also one can set a particular behaviour at the end of the program through Stop temp.
control, Continue temperature control (temperature is continued at the last set-point) or
Repeat (the temperature program is restarted). One can also display the program
elements as text or graphic. Working with the program creator will be described below.
32
Segment 1
Segment 1
SELECT ITEM:
Segments
Segments (List)
End condition
Input program name
Delete program
Return Seg.: 1 2 3 4 5
Save
33
1. Select the menu point Enter program from the Compact / Comfort menu.
2. Select the program number to be used. Information on the number of segments
from the program currently used etc is shown in the lower part of the graphic
display screen (60).
3. After having selected the program to be edited you are being offered several
functions. Normally you would start with the sub menu
a. Segments.
Confirm by pressing the key / rotary knob (61). The cursor (frame) first indicates
the set-point (SP). By turning the key / rotary knob (61) the individual functions
such as (segment time, temperature control mode…) can be chosen. The
activated function (frame) can be modified and saved by turning to the desired
value and pressing the key / rotary knob (61). Please note, that when selecting
an exponential ramp function (E-Grade Professional) the end value (more
precisely 99% of the end value) will be reached after 5 times the time constant
has elapsed. After having made all inputs select “SAVE” and confirm by pressing
the key / rotary knob (61) to save the segment.
By means of the function (soft-key) “DEL”, “INS” and “BACK” segments may be
inserted easily and deleted. Choose the segment to be deleted by turning the key
/ rotary knob (61) or to insert a new segment.
or
b. Segments (List).
The main functions set-point (SP), time, mode and stability are listed for entry
and modification. Lines are being chosen by turning the key / rotary knob (61)
and columns by simultaneously turning and pressing of the key / rotary knob
(61).
The activated function (frame) can be modified and saved by pressing further
turning to the desired value and pressing again the key / rotary knob (61).
By means of the function (soft-key) “DEL”, “INS” and “BACK” segments may be
easily inserted and deleted. Choose the segment to be deleted by turning the key
/ rotary knob (61) or to insert a new segment.
4. Via the sub menu point End condition, available options for the end of the
program (e.g. Stop temperature control, or Continue temperature control) can be
chosen.
5. A new program name can be entered from the menu point Input program name
by means of the keys from the touch screen (60).
6. To delete a program, use the Delete program option from the sub menu.
7. After entering a program, the Program start & stop option from the main menu
can be used to call up, run and stop it. An early stop to the program can also be
achieved by selecting the main menu point Program start & stop.
34
Pump settings
Settings and status information on pump.
Set-point
This corresponds to Function F0 in the Funct. no. menu.
The set-point is limited to the band between the upper and lower set-point limits.
The following is true:
minimum set-point <= set-point <= maximum set-point
Set-point limits
This corresponds to Function F1 and F2 in the Funct. no. menu. It allows the operating
set-point range to be set between user-determined minimum and maximum
temperatures.
Start ramp
Corresponds to Function F19 in the Funct. No. menu.
This ramps the temperature set-point up or down as required, instead of a sudden
temperature jump. It can be used in both internal and process control modes, to ramp
the temperature at the internal or external temperature sensor (see function F3).
Note: A ramp can be started only if temperature control and degassing function has
previously been activated.
35
OFF / Standby
After power loss Temperature control will not be restarted when power restored
(Default setting)
Caution!
The end-user should assess the risk and consequences for their application and select
one of these three functions. The default setting is OFF.
Clock
Sets the unit Time and date. A number of functions can be chosen, e.g. a calendar /
reminder function and timed start can also be configured.
Date : 13.05.08
Time: 09:39:30
Alarm clock date: 18.05.00
Alarm clock time: 04:30:00
Action: Program 1 Start
36
Compressor Automatic
Corresponds to Function F35 in the Funct.-no. menu. This is used to select the
operating mode of the compressor. The default setting is always on.
Automatic:
The compressor control is set to switch on and off as required by the unit.
Benefit: Energy saving
Disadvantage: Longer response times to sudden increase in cooling demand.
Always on:
The compressor is always running, so the refrigeration machine is always immediately
available.
Always off:
The compressor is always off.
Control parameters
A description on this point can be found in the chapter on Compact menu.
Display functions
Following functions are available:
Display modes
A description on this menu point can be find in the chapter Compact menu.
E-Grade packages
Here you can enter your activation key in order to extend the functionality of the
controller.
37
Factory default
This section allows the different areas of the temperature control unit to be reset to the
factory default. This can be a relatively quick way of changing the unit settings.
User menus:
Resets the complete user menus to their default settings. Settings in the unit data and
programs created using the programmer remain unchanged.
Programmer:
Resets complete programs to default settings. Settings in the unit data and user menus
remain unchanged.
All together:
Resets the unit data, user menu, program, and controller parameters to default values.
Language
This corresponds to Function F90 in the Funct. No. menu, and allows the unit’s
operating language to be selected. The language options displayed are available.
Limits
The following functions are available:
You can here set the maximum allowable difference (Delta T limits) between the
internal temperature (jacket temperature) and the process temperature when using
process control. If the chosen temperature difference is reached, then the temperature
control device power is reduced so that this temperature difference is held. This
function can protect the application (e.g. glass reactor) against thermal stress caused
by too high a Delta T.
38
39
Pump settings
A description on this menu point can be found in chapter Compact menu.
Sensor adjustment
There exists a possibility to carry out an adjustment of the internal sensor, the process
sensor and the return sensor. We recommend to consult our service department before
carrying out any adjustments of the internal sensor and return sensor (not valid for all
units). An adjustment is only necessary, if due to ageing of sensors measuring is
inaccurate or insufficient. There are different reasons for inaccuracy of the process
sensor, e.g. non-linearity, contact resistance. The new generation thermoregulation
units give you the opportunity to carry out different adjustments. If the inaccuracy
applies over the whole temperature range, adjustment should be carried out only at one
point (offset adjustment). If accuracy is not constant over whole temperature range we
recommend an adjustment of up to 5 spots. The more spots are included the better are
the measuring results afterwards.
For adjustments you will need a reference thermometer with corresponding accuracy.
The sensor of the thermometer has to be positioned as close as possible to the process
sensor.
Start thermo control and enter a set-point, which serves as first adjustment point.
After set-point is reached, wait until the temperature is constant. Choose the menu
point Sensor adjustment / Adjust process sensor / New adjustment point from the
comfort menu. Two sub-menus are available.
Current temperature: Adjustment of the current measured temperature by input of the
reference value.
Other temperature: Input of a previously measured temperature pair.
Service
This menu is only available in service mode, and may only be accessed after contacting
Huber. It allows the unit’s internal sensors and other data to be directly read, for service
purposes.
40
Set-point limits
A description on this menu point can be found in the chapter on Compact menu.
Settings (others)
Here, information concerning your application may be entered or read out. The values
input here will be considered when controller parameterisation is taking place (please
see chapter on Control parameters)
The following functions are available under the menu point Change thermal fluid:
Under the menu point Bath selection different bath volumes can be chosen. Please
select accordingly.
Software version
Corresponds to Function F98 in the Function-no. menu.
The installed software version of the electronics are displayed.
petite fleur
CC-Pilot: V06.10.001
Jan 12 2010 16:38:15
Serial Number : 36
Start ramp
A description on this point can be found in the chapter on Compact menu.
Temperature scale
It is possible to choose between °C, °F and K
41
2nd set-point
Corresponds to the Function F4 in the Function-no. menu.
The input of a 2nd or alternative set-point is done in the same way as the normal
set-point under the menu point set-point. This second set-point is activated with an
external control signal (Function F28) or through a watchdog event
42
COM.G@TE:
Analogue interface
RS232/RS485
ECS Standby
POCO Alarm
Return to main menu
DIGITAL INTERFACE:
ANALOGUE-INTERFACE:
Select RS232/485
Config. input
Baud rate
Config. output
Slave address (LAI)
Go back
Go back
43
44
Temperature T2
OK
ESC OK KEYB
Using the analogue interface, the unit can be controlled via an analogue (0/4-20 mA or
0-10V) signal. An analogue (0/4-20 mA or 0-10V) output signal is also available. The
schematic above describes the structure of the analogue input and output. Via the filter
constant in the menu point analogue input it is possible to smooth a noisy input signal.
Below is an example using the analogue input to provide a set-point, and the analogue
output gives the process temperature. The current / temperature configuration is also
shown.
E.g. required operating temperature range is 0°C to 100°C. 0°C should correspond to
4mA. 100°C to 20mA. The 4…20mA (I / O) is available on the analogue interface
connector. An alarm should be given when the cable breaks. The unit should be
switched off if there is an analogue error.
45
Please note that the fine signal adjustment functions the same for the analogue output
as it does for the input.
The fine adjustment of the output channel is done in a similar manner. A sensor value
of 0°C and 100°C should give an output current value of 4.000mA and 20.000mA.
46
1. No action
2. Switch to 2nd set-point
3. 2nd set-point selective
4. Internal / Process
5. Temperature control ON / OFF
6. Release
* No action:
A switch of the contacts open / closed or closed / open has no effect.
* Internal / Process
A closed contact causes the unit to immediately switch e.g. between internal and
external control mode. An open contact causes the unit to switch back to its original
control mode.
* Release
Switching from closed to open contact while temperature control is operating causes
the unit to stop temperature control. Switching back from open to closed contact does
not start the unit.
47
OFF:
The POCO displays the OK status when the unit is ready to operate. This condition
is after the internal controller check, approx. 30 sec. after the switch on. The OK status
will be ended by switching off the mains or a fault.
External alarm:
The POCO relay is only activated if the unit is in “fault status” when it is switched on.
This is so that the alarm is not raised when the unit gets switched off.
If you wish the alarm function together with the work flow principle, please use the
POCO function OFF.
Control by RS232:
The relay is controlled via an RS232 command. Therefore please note our Huber-
Software.
48
Programmer:
The relay is controlled by a command from a segment within a temperature profile
running on the programmer. Please also note the menu point on Enter program.
49
A detailed description of the functions, as well as an alternate operation for the menu
guide can be found in the chapter Compact-/ Comfort-/ Com.G@te menu
F0 Set-point
minimum set-point <= set-point <= maximum set-point
If an attempt is made to enter a set-point outside these limits, then a warning message
will be shown on the display (60) and the set-point will not be accepted.
F4 2nd set-point
Alternate set-point which is being entered after activation.
Please also note the setting of function F28 (External control signal).
F5 Auto-Start
Auto-Start function= ON / Temp. control active.
After power loss – Temperature control will be restarted on return of power.
Caution!
The end-user should assess the risk and consequences of this setting for their
application. Default setting is OFF.
50
F9 Control parameters
Please see chapter Control parameters in the Compact menu for detailed description.
51
Automatic:
The compressor automatic is set to switch on and off as required by the unit.
Benefit: Energy saving
Disadvantage: Longer response times to sudden increase in cooling demand.
Always ON:
The compressor is always running, so the refrigeration system is always immediately
available.
Always OFF:
The compressor is always off.
The compressor automatic (valid for units with compressors only) must be set to
always on when selecting process security in the main menu
Over-temperature protection / OT Mode
F39 Signal
Activating the signal.
52
F85 Baudrate
Setting the Baudrate.
53
F106 Proc. high limit alarm (Upper alarm limit process temperature)
A description of this function is given in the Safety Functions section of the Comfort
menu.
F107 Proc. low limit alarm. (Lower alarm limit process temperature)
A description of this function is given in the Safety Functions section of the Comfort
menu.
F108 Int. high limit alarm (Upper alarm limit internal temperature)
A description of this function is given in the Safety Functions section of the Comfort
menu.
F109 Int. low limit alarm (Lower alarm limit internal temperature)
A description of this function is given in the Safety Functions section of the Comfort
menu.
F110 Circulation
Starting circulation.
F111 Air-purge
Starting air purge.
54
55
Please note that the User menu – configuration is password (code input) protected.
The path to select the main menu point User menu – config. is as follows:
After entering the password (code input), select one of the available user menus to
enter the configuration program. After that you will enter the actual configuration
program. A list of the comfort menu will be displayed. At the end of each line there will
be a “+” if that function is active. This can be changed to a “-“ using the control
button / knob (61) to deactivate it.
56
Please note that the User menu - configuration is password (code input) protected.
COMF MENU:
.
.
User menu - select
.
ESC OK KEYB
OK
USER MENU - SELECT:
Administrator
User menu 1
User menu 2
User menu 3
User menu 4
User menu 5
User menu 6
User menu 7
Password
57
58
. Danger!
Check to make sure that the line voltage matches the supply voltage specified on the
identification plate or data sheet.
Safety instructions
Only connect the unit to a power socket
Danger!
with earthing contact (PE – protective earth)!
Do not move the unit from its location while
Caution!
it is running.
Never operate equipment with damaged
Danger!
mains power cables.
Start up
General
All models must be moved and installed in an upright position. Provide for a stable
installation and make sure that the thermostat cannot tilt. Ensure that sufficient fresh
air is available for the circulation pump and compressors (valid for temperature control
units with cooling) at the installation site. The warm exhaust air must be able to escape
unhindered upwards.
Freeze protection (only valid for temperature control units with the option
Freeze Protection)
Temperature control devices (especially Unichillers) with the option Freeze Protection
are capable of using water as thermal fluid. An additional Freeze Protection may be
activated for temperature control devices with the option Freeze Protection under the
main menu point Protection functions / Freeze protection to avoid critical situations
such as temperatures < 5°C at the internal heat exchanger and the risk of freezing of
the heat exchanger. A green flashing ice crystal indicates the activated Freeze
Protection under the main menu Display modes / Large display.
59
A cooling water controller is used in Huber tempering devices with water cooling, in
order to reduce the cooling water consumption. This only allows as much cooling water
to flow as is required by the current load situation of the tempering device. Only little
cooling water is consumed, if the required refrigerating capacity is low. No cooling
water flows in the OFF state. Only use pressure-resistant hoses in the cooling water
circuit.
Connection diagram:
Caution!
Depending upon mode of operation and available cooling water pressure, a cooling
water pressure of > 2 bar can build up in the cooling water supply line. In order to
avoid flooding of the premises, check the leak tightness and quality of the hoses, hose
connections in regular intervals, and if necessary take appropriate measures
(Replacement). Close down the cooling water supply to the tempering device even
during shorter shutdowns (e.g. over night).
Reinforced hoses must be used for increased safety requirements.
60
Please take into account the change of volume that may occur when placing samples
(e.g. an Erlenmeyer flask) into the bath. Place the sample into the empty bath. Only
then start filling the bath with sufficient thermal fluid. Note that the fluid level will sink
when taking the sample out of the bath. This may lead to a later safety switch off (low
level protection) during temperature control. Always switch off temperature control
before taking the sample out of the bath.
Please note, that combinations using the Variostat with Variostat baths do not have the
whole space (and volume) of the Variostat bath available (see picture above). For bath
thermostats note the bath opening which is given in the catalogue and data sheet.
61
1 1 2
2
Other CCs:
Please note the markings for the hose connections on the housing.
Markings on the
2 1
temperature control
device
62
General Information
The over-temperature switch is an independent function of the CC-Pilot. The software
and hardware is configured so that essential functions and operations are tested during
the self-test when the unit is first powered on. If a problem arises then the unit is
automatically prevented from operating until the problem is rectified. During these tests
the sensors are tested for short- and open- circuits.
The constant monitoring of the internal temperature provides safety for the connected
application. It should be set immediately after being filled with thermal fluid.
Fire danger! The over-temperature switch should be set at least 25K below
the burning point of the thermal fluid.
Temperature control units with the CC-Pilot controller not only offers the possibility to
adjust the safety (cut-off) value of the over-temperature protection but to define the
cut-off behaviour of the temperature control unit. Normally a temperature control unit
would trip and switch-off temperature control and circulation after having reached the
safety cut-off value. This is to prevent possible danger of overheating. A shutdown of
the unit could also be caused through a large exothermic reaction. A shutdown of the
unit in this situation would be fatal. The Peter Huber Kältemaschinenbau GmbH offers
the possibility to use the cut-off mode Process Safety. Temperature control (cooling)
and circulation remain on. The unit could therefore react to the exothermical reaction.
63
CHARACTERISTICS:
OT limit: heating
OT Mode
Display all OT values
Return to main menu
Tripping points
Setting OT ht.1 35.0°C
ESC OK KEYB
ESC OK KEYB
64
Select the Over-temperature protection from the main menu. Choose the menu point
OT limits: heating. A code generator (random generator) will give out a code via the
graphics display. This code has to be entered when requested (a deliberate and knowing
action). This procedure replaces the usual setting by means of a tool (screw driver).
Afterwards the new safety value can be entered.
Select the Over-temperature protection from the main menu. Choose the menu point
OT mode. A code generator (random generator) will give out a code via the graphics
display. This code has to be entered when requested (a deliberate and knowing action).
This procedure replaces the usual setting by means of a tool (screw driver). Afterwards
the new safety value can be entered.
65
The maximum set-point limits the set-point input of the outlet temperature. The
minimum set-point protects against viscosity or freezing of the thermal fluid with low
temperatures. The set-point input is only possible in the band between maximum and
minimum set-point limit.
Select the Set-point limits option from the Main menu. Enter the required minimum /
maximum set-point using the rotary knob /key (61), and then confirm it by pressing the
rotary knob / key (61).
Check the value of the minimum and maximum set-point for every system change, in
particular if the thermal fluid is changed.
Entering a set-point
Select the Set-point option from the Main menu. The new set-point can be chosen, and
confirmed using the rotary knob (61). The value of the set-point is limited by the current
minimum and maximum set-point limits.
The following is true:
minimum set-point <= set-point <= maximum set-point
If an attempt is made to enter a set-point outside these limits, then a warning message
will be shown on the display (60) and the set-point will not be accepted.
66
67
Caution!
- Fill to the unit to the minimum level necessary.
- Please refer to local regulations and internal procedures.
- When filling the unit, extra precautions such as earthing the expansion tank, fluid
container funnel and application may be necessary.
- Personal Protection Equipment (PPE) should be worn as required by the fluid
MSDS sheets, and local regulation.
- Please note the temperature of the thermal fluid. The fluid should be left at room
temperature for a few minutes before draining.
Warning!
Overflowing thermal fluid will create a film on surfaces, which should be cleaned up and
properly disposed of as soon as possible in accordance with the MSDS information. If
thermal fluid is spilled over the unit, the unit should be immediately turned off, and
Huber-trained personnel consulted.
Failure to observe the above precautions may mean that the unit will not comply with
all of the requirements of DIN EN 61010-2-010.
Filling
- Lift the bath lid / cover from the bath / inlet nozzles
- Carefully pour a suitable thermal fluid into the expansion tank, filling hole with
help of appropriate accessories such as a funnel and / or beaker. The thermal
fluid flows via the expansion tank into the machine, then through the hoses into
the external application.
- Start the filling process by selecting the Main menu point start&stop. Continue
by pressing the sub menu point start air purge.
The filling process is finished when the bath is filled sufficiently (for devices with
heating, heating coils have to be beneath the thermal fluid level, corresponds to
minimum bath level / minimum filling) and no air bubbles should remain in the
application (e.g. double jacketed reactor) The controller monitors the filling level
and a corresponding message will be displayed in the graphic display.
- Let the Air purging program run for a couple of minutes. This will prevent
captured air bubbles from remaining in the system which might have been the
cause for a later safety switch off of the temperature control.
- Note the volume change of the thermal fluid (especially with oils) in connection
with the operating temperature. At the lowest temperature required, the fluid
must be above the minimum mark in the sight glass, and it must not overflow at
the highest temperature required. In case of over filling, drain off the excess fluid
into a suitable container via the expansion vessel drain (9) or drain (8).
68
General
- Before draining the unit, the thermal fluid should be at ambient temperature
(approx. 20 °C). If not, let the machine run with a set-point of approx. 20 °C for
a few minutes until the thermal fluid is at a safe temperature.
- Connect one end of a suitable drain hose to the drain of the unit (8), and place
the other end into a suitable container (make sure the hose and container
materials are compatible with the thermal fluid being used.
Draining
69
- Interface modules
- RS232/Serial
- Mutual functions Com.G@te/Web.G@te
- Specific functions Com.G@te
- Specific functions Web.G@te
70
PP-Command Set
71
Command structure:
[ Start signal (5Bh) 1 Byte
M transmitter identification M (4Dh) for master or
S (53h) for slave 1 Byte
01 Slave address 01…99 2 Byte
V Identifier data group 1 Byte
07 Length of the data field 2 Byte
C6 Check sum 2 Byte
\r End-character CR (0Dh) 1 Byte
In order to increase the security of the data, a check sum is transmitted. The check sum
is the 1 byte sum of all hex values from the start character to the last character in front
of the check sum.
Slave 01 is connected to the bus, and the device is a MINI CC. The slave command has
the „MINI CC“ data group, which is 7 bytes long. These 7 bytes plus the 7 bytes in
front of the data group produce a data field length of 14 bytes = 0Eh byte.
Namur-Commands
Data flow control: The commands are not buffered. A new command may be sent as
soon as the reply to the previous command has been received. If no reply is expected,
then there should be a pause of 500 ms.
72
Caution!
With plug-in connections subject to a higher voltage than 60 V (AC) and 40 V (DC)
there is the risk of receiving an electric shock or of damaging the interface module. Only
components requiring voltages of less than 60 V (AC) and 40 V (DC) should be
connected, in order to ensure the safety of the interface module.
RS232/SERIAL
5 1
9 6
Wiring RS232:
Pin2 RxD Receive Data
Pin3 TxD Transmit Data
Pin5 GND Signal GND
The Baudrate is set to 9600. It cannot be changed! An operation via the interface
RS232/SERIAL is not possible if the temperature control unit is controlled via remote
control by the CC-Pilot.
73
3 1
2
Pin Signal
1,3 E2
2 E1
74
Wiring RS232:
Pin2 RxD Receive Data
Pin3 TxD Transmit Data
Pin5 GND Signal GND
Wiring RS485:
Pin6 A with120 Ohm load resistance.
Pin7 A
Pin8 B
75
5
6 1 5 1
1 3 3 1
9 6
4 2
2 3 2
(external version)
5 1
3 1 1 3 6 3 1 5 1
2 2 4 2 2 9 6
3
The signal connectors have been designed according to the NAMUR standard
Pin Signal
1. Current output, T external 0/4-20mA oder 0-10V
2. Current output, set-point 0/4-20mA oder 0-10V
3. GND for analogue outputs GND
4. Analogue input (programmable) 0/4-20mA oder 0-10V
5. Current output, free programmable 0/4-20mA oder 0-10V
6. GND for analogue input GND
Further to the connections described under Com.G@te (internal version) the Com.G@te
(external version) offers an external level monitoring (LEVEL) connection.
Level Socket
For level monitoring in the sight glass.
This connection offers the option of connecting an external float switch (Order No.
#6152), which is fitted in the sight glass in order to monitor the level of your external
closed application.
76
1 3 3 1 5 1
2 2 9 6
(external version)
1 3 3 1 5 1
2 2 9 6
This device is designated for the operation behind a firewall, provided that the local
subnetwork is connected to the internet or with another highly random field network.
To provide safety for the LAN the standard rules of the IT apply.
A VPN access can be created using the Web.G@te via the internet.
This procedure has to be carried out from the machine. The initiation of the procedure
has to be carried out by the machine. An external connection is not possible.
The fingerprint of the server is showed when connection is established, this fingerprint
has to be controlled. If this is not done it could be possible to fall victim to a “Man-in-
the-middle attack”.
77
This interface enables communication via the TCP/IP protocol to communicate with the
thermostat via the above mentioned protocols (PP, LAI, Namur). Temperature profiles
can be recorded by using the Huber Spysoftware. The port for this communication is
8101. Access can be granted to the internal webserver.
Application:
The IP address of the Web.G@te has to be set correctly before using this interface.
Please contact you network administrator.
Furthermore, the release has to be granted to be able to communicate with the
thermostat. The additional safety feature is to prevent the accidental connection or
execution of wrong temperature control settings with the thermostat.
The following limitations are possible (Web.G@te -> Ethernet/USB act.):
- deactivated
- always active (PLC)
- 12h active
- 10min active
If e.g „10min active“ is selected then the connection has to be established with the
controller within 10min of this confirmation. If this is not done then the connection
establishment will be rejected.
78
USB Host
This is a standard interface for USB sticks and HDDs to e.g save temperature control
programs. Ext2 and Fat32 are supported as file systems.
How to save temperature control programs:
Save program:
Enter program → e.g. program 1 → Web.G@te → Save program. Program is saved
under the name that appears in the controller.
Load program:
Enter program → e.g. program 1 → Web.G@te → Load program. A list is shown with
all programs saved on the stick. Choose program. Program is loaded.
Temperature programs saved on the stick can also be edited on the PC via TPXplorer.
Bluetooth Stick
Support for Blue!Fritz Bluetooth Stick: Communication and control of the machine via
mobile phone.
Operation with mobile phones that support: CLDC1.1 MIDP2.0/CDC PBP/SE
The software for the operation via mobile phone can be downloaded form the
Web.G@te if the mobile phone supports the above standard. Please note, that the
following procedure is different for any mobile phone:
Pairing with Web.G@te: search for Bluetooth devices. A name appears like
Web.G@teXXX. Avtivate Pairing. Enter code: „1234“. Confirm the contact on the
controller. The machine can be controlled via Bloetooth.
79
Access to the web surface can be obtained via USB or via Ethernet.
Before use of the webserver the status of the webserver has to be „activated“. This has
to be done in the Main menu Web.G@te start/stop webserver of the controller.
A USB driver has to be installed to access via USB (see corresponding description).
The IP address of the Web.G@te has to be set in the controller under Web.G@te →
enter IP address to access via Ethernet (network or patch cable/crossover cable).
Afterwards the subnet mask has to be entered. Please contact your administrator.
SpyWeb:
SpyWeb is a rudimentary Spy surface (data recording software for Huber). TI/TE/SP can
be visualized on the right as well as on the left Y axes. The first 5/30 min or 24 hours
are visible. The last 12 hours can be saved on the stick in Spy format (stick has to be
plugged in).
Data Tracing:
TI/TE/SP are recorded. A storage medium (stick) has to be plugged in. Data is stored in
Spy format. Data is recorded until the stick is full or recording is stopped.
Machine Data:
It is possible to have access on different machine data for service purposes. At the
moment G-Info and X-Info only.
Settings:
An user name and password has to be entered to get access to these settings. Default
setting is “admin” and “1234”.
Mail:
SMTP is supported only (no ESMTP).
A mail can be sent to a mail server in case of a fault condition.
Putting a check mark at „Activate Mail Notification“ the mail service is activated.
Machine name: the name for the machine can be given as desired for further
identification.
Transmitter: one mail account for the Web.G@te. It can be freely chosen in most cases
(dependent on the mail server e.g [email protected]
Recipient: the recipient account has to exist.
Smtp Server: the server IP or the server name. The name server has to be entered
accordingly under gateway/name server if the name is indicated.
Gateway/Name server:
Name server and Gateway can be defined here for internet access.
80
There exists the possibility to connect to e.g the Huber Service Center via a VPN
connection (highly coded connection via the internet). This connection can only be
carried out via the Web.G@te!
81
- Messages
- Display Error Messages
- Alarm and Warning codes
- Exchange of the electronics / Remote Control
- Maintenance
- Decontamination / Repair
- Cleaning the surfaces
- Plug contacts
82
Messages which occur can be split into Warnings and Alarm messages.
Please note that alarms generally cause the machine to stop temperature control. An
alarm message is immediately displayed as text on the graphic display (60).
After the reason for the alarm has been repaired, the machine must be switched off
using the main switch (36), and then switched on again in order to reset the alarm.
Warnings do not normally cause the machine to stop temperature control, however they
give information concerning critical conditions within the machine or environment. If the
conditions leading to the warning message are not improved, then there is a danger that
the machine will stop with an alarm, as generally alarm limits are then exceeded.
After the alarm or warning message has been acknowledged, then the graphic display
(60) shows in the left upper corner a symbol (a stop sign for alarm messages, a triangle
with an exclamation mark for warnings). By turning the rotary knob / key (61),
alternatively by lightly touching the screen (with Unistat Pilot) the symbol can be
selected. By pressing the rotary knob / key (61) a further information window opens up,
in which the alarm or warning messages are chronologically shown. Turning the rotary
knob / key (61) allows specific messages to be chosen.
83
If an error occurs, the unit will display an alarm or warning message in clear text on the
graphic display (60). Each error is allocated an error code.
Once an alarm or warning is acknowledged a symbol will be shown in the upper left
corner of the graphic display. A STOP sign indicates the presence of an alarm message,
a warning triangle (black exclamation mark on a yellow triangle) indicates the presence
of a warning message. By lightly touching the symbol on the touch-screen, a list of the
stored messages will appear in place of the graphic display. The messages are stored
and displayed in time / date order. The rotary knob / key (61) and buttons can be used
to step through the messages in order, and display their corresponding text messages.
System Messages
These messages give the user more general information, such as the attempted entry of
an invalid input, or set-point. These messages do not generate an alarm. Each message
should be acknowledged when it occurs, so as not to cover up the normal display
screen. A message does not lead to an interruption of the operating mode which is
being performed at the time message is given out.
84
-10 PT100 Process not connected or Connect a properly functioning external PT100.
faulty
-15 Pump speed not correct. Is Please contact us or our service partners.
pump running?
-42 PT100 return sensor not Please contact us or our service partners.
connected or faulty
-43 PT100 Evaporator end not Please contact us or our service partners.
connected or faulty
-48 Evaporation pressure has fallen Please contact us or our service partners.
below allowed minimum value.
-49 Evaporation pressure is too high Please contact us or our service partners.
despite controlling
-50 Superheat is too low for a period Please contact us or our service partners.
-58 Standby current is too high Please contact us or our service partners.
-59 Current too high when pump is Please contact us or our service partners
running 85
-67 No pump pressure seen over a Activate air purging, degassing program. Please see
longer time period corresponding chapters in the instruction manual.
-68 No valid measured values of the Please contact us or our service partners
internal sensor
-69 No valid measured values of the Please contact us or our service partners
process sensor
-75 Level has dropped: Com.G@te Check level which is monitored by the external float
switch
-76 HT Pressostat switch has Please see that there is sufficient air and water supply
tripped
-77 Expansion tank temperature too Please see chapter on setting the over-temperature
high switch.
-87 Current flow when heating is off Please contact us or our service partners
Opto SSR defect?
-88 No sufficient current flow seen Please contact us or our service partners
for main heating
-89 No sufficient current flow seen Please contact us or our service partners
for fine heating
-90 Main heating current too high Please contact us or our service partners
despite switch off
-91 Machine type not recognised Please contact us or our service partners
-99 Mains isolation relay (NTR) is Please contact us or our service partners
sticking.
-131
-133 Over-temperature sensor 2
Over-temperature sensor 3 wire
short Please contact us or our service partners
circuit
break
86
-144 The MT Pressostat has operated Please contact us or our service partners
-148 Reporting contact of the pump Please contact us or our service partners
has triggered
-149 Phase Relay for the pump motor Right-hand (3 phase, 400V) rotation of the power supply
has triggered is not available. Please connect to right-hand rotation.
-150 HT Compressor gas outlet temp. Please contact us or our service partners
sensor faulty
-151 LT Compressor gas outlet temp. Please contact us or our service partners
faulty
-152 Thermal contact of the pump Possible viscosity problem of the thermal fluid (viscosity is
has triggered too high)
-204 Motor protection switch has Please contact us or our service partners
triggered by Over-temperature
-215 Motor protection switch has Please contact us or our service partners
triggered by OT in Main-heating.
-216 Motor protection switch has Please contact us or our service partners
triggered by OT in Fine-heating
-1027 No pressure increase since pump Possibly insufficient thermal fluid in the circuit. Fill in
start. Is pump dry? thermal fluid and air-purge.
-1029 Level error: Liquid level too low Possibly insufficient thermal fluid in the circuit. Fill in
thermal fluid and air-purge.
-2048 Internal actual value has Please contact us or our service partners
exceeded alarm temperature
87
-2052 Analogue input is selected. Please note chapter on: analogue interface
Signal is faulty. Under/over scale
-2053 Analogue input is selected. Please note chapter on: analogue interface
Signal is faulty. Near limit
-2064 Pump pressure is too high Flow resistor is too high. Improve thermo regulation by
e.g. better cross-section enlargement of the hoses
-2068 Temperature difference control Improve thermo regulation by e.g. higher pump speed,
sensor, and OT sensor too high enlarge the cross-section of the hoses
-2095 Caution: Level too low. Switch Possibly insufficient thermal fluid in the circuit. Fill in
off will take place shortly. thermal fluid.
Disconnect the thermostat from mains power by turning the main switch (36) to OFF.
Pull out the power plug. In the case of a problem with the electronics, you can
exchange these parts yourself or prepare it for use as a remote control. For questions or
difficulties please contact our representatives or ourselves.
- Remove the lock (anti-clockwise) for securing the CC-Pilot on the front side of
the CC-Pilot, and pull the Pilot carefully up and away.
- Place the replacement CC-Pilot carefully in place and fasten it with the locking
(clockwise)
Remote Control:
An unrigged CC-Pilot Controller can also be used as a remote control. Therefore, mount
the connection wire (order no. #16160) between the machine and the CC-Pilot.
88
Danger!
Prior to carring out cleaning on the machine switch off the machine via the mains
isolator (36) and disconnect it from the mains.
There are few user-serviceable parts inside the unit. Other than the items listed below,
maintenance should be carried out by Huber-trained and authorised personnel.
Cleaning cooling fins (for air cooled machines with compressors only)
To ensure that the temperature control unit will give the maximum cooling power the
unit has to be freed from dirt (dust) from time to time. Please provide for an
unrestricted air supply (discharge from heat loss, fresh air supply). Keep a distance of
20cm to walls for air cooled units. Identify the position of the air outlet, normally it is to
be found at the front, with some other units it can also be found on the side, the rear or
under the temperature control unit. Remove the air outlet grill to gain access to the
cooling fins. With the help of a brush or vacuum cleaner, you can clean the fins of the
black condenser at the back of the cabinet. However, never use pointed objects.
Please see that the condenser fins are not damaged or deformed, as this may impair the
air current.
Cleaning the water filter (for water cooled machines with compressors only)
Depending on water quality, the filter at the cooling water inlet has to be cleaned
regularly. Immediately after the cooling water connection there is the cooling water
filter. Close the water supply lines and place a container below the cooling water outlet.
Use a 17mm spanner (wrench) to remove the filter cover. The metal cooling water filter
is underneath the cover, and can be removed and rinsed.
We are pleased to offer service training for users. Please contact Customer Support
Team for further details.
89
The user is responsible for making sure that there are no hazardous materials either in
or on the unit. The level of decontamination should be appropriate to the amount and
type of contaminants on the unit. The user should refer to the appropriate MSDS
information for advice.
The decontamination should be done BEFORE outside personnel come into contact with
the machine, and BEFORE the unit is sent out for repair or testing. The unit should be
clearly labelled that it has been decontaminated before it is sent.
We have prepared a document to simplify this process. This is available in the appendix,
and at our website www.huber-online.com.
Plug contacts
Each socket has a protective cap belonging to it. If a connector is not required, then it
should be covered with this cap.
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- Decommissioning
- Transport
- Disposal
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Caution!
- Injury to persons or property possible:
- Danger of slippage due to contaminated floor and working area.
- Danger of tipping due to insufficient stability.
- Danger of electric shock due to faulty power connection.
- Danger of burns at extreme temperatures if touched.
- Danger of chemical burns of the eyes, skin or airway due to emission of
dangerous vapours (with the appropriate thermal fluid).
- Leakage of fluid remnants to be caught in a collecting vessel. Machine and floor
contamination to be removed at once!
All safety notices are essential and must be considered when working according to the
operating manual!
Switching off
Set main switch (36) to “O”.
Disconnect the thermostat from the power supply.
Draining procedure:
Customers isolation valves to be closed in cooling water outlet and return lines. Put a
collecting vessel under the cooling water connections of the machine. Remove the
closing cap on the cooling water drain. The water will begin to drain from the water
connections. It is essential that the water is allowed to fully drain out to prevent danger
of freezing during storage or transport!
The drained off cooling water can be tipped down the normal drains. The draining of the
machine can be accelerated by blowing a compressed air pistol against the cooling
water connections.
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Disposal
Thermal fluid which has spilled or leaked must be correctly disposed of.
To minimise environmental pollution, please dispose of old temperature control
machines only via suitably licensed and experienced disposal or recycling companies.
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An / To:
Von / from:
Typ / Type:
Serien-Nr. / Serial no: S
Please note that if you’re using none Huber heat transfer fluids we have to flush the system
before we start with your repair. The resulting costs have to be added onto your bill. You can
reduce your repair costs by flushing your system with ethanol before return. We appreciate your
help!
Darüber hinaus bestätigen wir, dass das oben aufgeführte Gerät sorgfältig gereinigt wurde,
die Anschlüsse verschlossen sind und sich weder giftige, aggressive, radioaktive noch andere
gefährliche Medien in oder am Gerät befinden.
Additionally we confirm that the above mentioned equipment has been cleaned, that all
connectors are closed and that there are no poisonous, aggressive, radioactive or other
dangerous substances on or inside the equipment.
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