Ugr007 1202
Ugr007 1202
Installation
Operation
Maintenance
Troubleshooting
Keep this User Guide and all manuals, engineering prints and
parts lists together for documentation of your equipment.
Date:
Serial number(s):
Model number(s):
Power Specifications:
Amps
Volts
Phase
Cycle
DISCLAIMER: The Conair Group, Inc., shall not be liable for errors
contained in this User Guide or for incidental, consequential dam-
ages in connection with the furnishing, performance or use of this
information. Conair makes no warranty of any kind with regard to
this information, including, but not limited to the implied warranties
of merchantability and fitness for a particular purpose.
DESCRIPTION . . . . . . . . . . . . . . . . . . . .2-1
What is the Sprue Picker? . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
How the Sprue Picker Works . . . . . . . . . . . . . . . . . . . . . . .2-4
MX Sprue Picker Features . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
INSTALLATION . . . . . . . . . . . . . . . . . . . .3-1
Unpacking the Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Preparing the Platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Positioning the Sprue Picker . . . . . . . . . . . . . . . . . . . . . . .3-5
Setting Gripper Height . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Connecting the Main Power Source . . . . . . . . . . . . . . . . . .3-7
Setting Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Releasing the Cylinder Lock . . . . . . . . . . . . . . . . . . . . . . .3-8
Adjusting the Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Adjusting Swing Angle and Discharge Side . . . . . . . . . . .3-10
Connecting the Hand Control . . . . . . . . . . . . . . . . . . . . . .3-11
Turning on the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Changing the Wrist Flip . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Adjusting the Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Adjusting the Sprue Verification Switch . . . . . . . . . . . . . .3-15
Verifying the Electrical Interface . . . . . . . . . . . . . . . . . . .3-16
OPERATION . . . . . . . . . . . . . . . . . . . . . .4-1
Hand Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Starting the Sprue Picker . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Stopping the Sprue Picker . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Emergency Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Viewing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Selecting Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Operating Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Starting Automatic Operation . . . . . . . . . . . . . . . . . . . . . . .4-7
Restarting Automatic Operation . . . . . . . . . . . . . . . . . . . . .4-7
Monitoring Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
MAINTENANCE . . . . . . . . . . . . . . . . . . . .5-1
Maintenance Features . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Preventative Maintenance Schedule . . . . . . . . . . . . . . . . . .5-4
Checking Electrical Connections . . . . . . . . . . . . . . . . . . . .5-6
TROUBLESHOOTING . . . . . . . . . . . . . . . .6-1
Before Beginning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
A Few Words of Caution . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Identifying the Cause of a Problem . . . . . . . . . . . . . . . . . .6-2
Answering an Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
The Sprue Picker Does Not Cycle . . . . . . . . . . . . . . . . . . .6-8
The Mold is Not Working Properly . . . . . . . . . . . . . . . . . .6-9
The Arm is Not Working Properly . . . . . . . . . . . . . . . . . .6-10
Strip Motion is Not Working . . . . . . . . . . . . . . . . . . . . . .6-11
There is No Swing Motion . . . . . . . . . . . . . . . . . . . . . . . .6-12
The Gripper Does Not Work . . . . . . . . . . . . . . . . . . . . . .6-13
There is No Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
APPENDIX . . . . . . . . . . . . . . . . . . . . . .A-1
Customer Service Information . . . . . . . . . . . . . . . . . . . . . .A-1
Adding a Second Descent . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Motion Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
PARTS/DIAGRAMS . . . . . . . . . . . . . . .P/D-1
Your User Guide will include one of these three parts
packages, depending on the sprue picker model ordered.
Symbols have been used to help organize the User Guide and
HOW THE USER call your attention to important information regarding safe
installation and operation.
GUIDE IS
Symbols within triangles warn of conditions that could
ORGANIZED be hazardous to users or could damage equipment.
Read and take precautions before proceeding.
Numbers within shaded squares indicate tasks or steps
1 to be performed by the user.
RESPONSIBILITY
Responsible safety procedures include:
● Thorough review of this User Guide, paying particular
AS A USER attention to hazard warnings, appendices and related dia-
grams.
● Thorough review of the equipment itself, with careful
attention to voltage sources, intended use and warning
labels.
● Thorough review of instruction manuals for associated
equipment.
● Step-by-step adherence to instructions outlined in this
User Guide.
MX450
MX150
MX60 20 to 60
MX150 60 to 150
MX250 150 to 250
MX350 150 to 350
MX450 150 to 450
MX550* 150 to 550
MX350T 150 to 350
MX550T* 150 to 550
● store programs
Swing arm
Arm stroke
adjustment
Oil-free swing
Arm height cylinder
adjustments
Ratchet lever
Arm height
adjustments
Filter Assembly
Gripper with runner
verification
Base
*Optional
● End-of-arm tooling
Used for light duty part removal.
Plan the location. Make sure the area where the sprue picker is
installed has:
4.921 (125)
2.461 (63)
1.969 (50)
0.591 (15)
2.165 (55)
3.740 (95) 7.677 (195)
6.693 (170)
3.346 (85)
2.756 (70) 0.984 (25) 3.937 (100)
1 Disconnect and lock out main power supply IMPORTANT: Always refer to
to which the sprue picker will be connected. the wiring diagrams that
came with your sprue picker
2 Inspect the wiring of the sprue picker and the before making electrical con-
IMM SPI interface connections. nections. The diagrams show
the minimum size main power
3 Connect the sprue picker SPI plug cable required for your sprue
to the IMM SPI receptacle. picker, and the most accurate
electrical component informa-
4 Apply main power to the IMM interface. tion.
Knob
Connect incoming
air line here
Pressure gauge
Filter regulator
Pull ring
Safety bleed
tighten
loosen
Swing flow
controls
Swing
Adjustment
nut
Only after connecting and setting the air pressure and then
connecting the hand control should the sprue picker be turned TURNING ON
THE ROBOT
on. Flip the red On/Off switch next to the hand control socket
on the front of the sprue picker:
On/Off switch
The On/Off switch lights and the hand control is now on. The
hand control boots up when the sprue picker is on. After boot
up, the LCD on the control displays the current software ver-
sion number, the Conair 800 phone number, and the current
module in use:
Adjust Wrist
Flip speed
Clamp block
Gripper
Loosen lock nut and turn the flow control knobs clockwise to
slow the picker. Turning the controls counter-clockwise causes
the picker to speed up. Tighten the lock nut after making
adjustments.
Swing flow
controls
Strip Stroke
flow controls
Arm
Down
flow
control
Swing flow
controls
Strip Stroke
flow controls
MX250-MX550
Arm Down
flow control
MX60-MX150
● Robot Non-operational
The switch contact is open when the IMM is operat-
ed with the robot. The switch is closed when the
IMM is operated without the robot; the Permit
Clamp Close, Permit Clamp Motion, and
Emergency Stop are still monitored. All other sig-
nals can be in an undetermined state.
● Emergency Stop
When the robot emergency stop is activated the cir-
cuit opens and activates the IMM emergency stop
circuit.
● Fully Automatic
When signal indicates the the IMM is in full auto-
matic operation mode.
● Reject Part
The IMM signals the sprue picker there is a rejected
part. The sprue picker grabs the part, strips it and
immediately releases it without moving it outside.
● Emergency Stop
When the IMM emergency stop is activated the cir-
cuit opens and activates the emergency stop circuit
of the sprue picker.
Emergency
Stop
LED display
Navigational
buttons
Numerical
buttons
Auto button
NOTE: When in the Off mode, the sprue picker does not
remove parts/sprues from the press. The operator must do
it.
On Mode
In the On position the picker runs with the press. The
operator can cycle the picker in either manual mode or
automatic mode.
EMERGENCY If, at any time, you need to immediately stop the sprue picker,
press the Emergency Stop button.
STOPPING The sprue picker retracts the arm up and
stops.
VIEWING The LED on the control displays the data you input, the status
of the sprue picker, and any error messages.
INFORMATION
● functions
● modes (manual. auto)
● motion sequencing (mold memory)
● teach modes
● timer settings
02 Part Verification Select the method for part (grip) NORMAL - switch is on when part is
verification on the main arm gripped
INVERT - switch is on when grip is
closed
OFF - verification is not being used
04 Vacuum verification Select to use or not use vacuum ON - use vacuum verification switch
OFF - do not use vacuum verification
05 Home position Choose the home position IN - home position is above the mold
(standard position
OUT - home position is in the swing
out position
Arm motion Press to move main arm down - moves main arm up
(arm descent motion). Press - moves main arm down
again to move main arm up.
Strip motion Press to move the arm forward; - moves the main arm forward
press again to move the arm - moves the main arm backward
backward.
Swing motion Press once to swing arm out; OUT - swing arm out
press again to swing arm IN - swing arm in
inward.
CAUTION
Press the Auto button only when the sprue pick-
er is stopped and in the home position. If the
button is pressed at any other time in the cycle
of the sprue picker:
LS1 Swing outward end proximity switch SOL1 Swing outward solenoid valve
LS2 Swing inward end proximity switch SOL2 Swing inward solenoid valve
LS3 Main arm retract end proximity switch SOL3 Main arm extend/retract solenoid valve
(arm up) SOL4 Strip forward-backward solenoid valve
LS4 Part (grip) verification switch SOL5 Main arm grip solenoid valve
LS6 Vacuum differential switch SOL6 Vacuum solenoid valve
LSO Mold fully open signal SOL7 Not available
LSN Not available SOLZ Alarm output
LSG Safety gate signal SOLM Mold area free; permit clamp motion output
LSA Press in auto signal SOLE Permit ejector forward output
LSB Rejected part signal SOLC Mold close start output (cycle start output)
LSI Mold fully closed signal SOLS Emergency stop from sprue picker output
LSU Sprue picker ON/OFF signal
LSD Main arm descent end proximity switch
(optional)
LSS Emergency Stop signal
The LCD show the module number you just loaded. The
cursor moves to the SAVE line
current choice
module number
timer value, seconds
order number
sequence description
Arm motion Press to move main arm down - moves main arm up
(arm descent motion). Press - moves main arm down
again to move main arm up.
Strip motion Press to move the arm forward; - moves the main arm forward
press again to move the arm - moves the main arm backward
backward.
Swing motion Press once to swing arm out; OUT - swing arm out
press again to swing arm IN - swing arm in
inward.
After all changes are made, press the Auto button to exit
Timer mode.
❐ Mechanical parts
❐ Electrical parts
WARNINGS AND
To maintain the best performance of the sprue picker, it must
be inspected regularly. Maintenance includes a daily, weekly,
CAUTIONS quarterly, and semi-annual (every 6 months) schedule.
❒ Verifying sequence
Check that sprue picker is performing the correct
sequences. Correct as needed.
● Monthly
❒ Inspecting the filter regulator
Check that the filter regulator is set at the correct pres-
sure. Check the filter and clean or replace it as needed.
47 ERROR MESSAGE 47 LS3 switch is off and robot is trying to swing in/
ARM NOT UP out. Check error on LS3 main arm up end limit
LS3 OFF NO SWING switch, program input, air pressure, main arm
CHECK LS3 SWITCH down solenoid.
Error
Number Display Description
57 ERROR MESSAGE 57 Safety gate signal lost during main arm down
INTERFACE ERROR motion. Check safety gate closed, safety gate
SAFETY GATE OFF switch on press, interface cable/connector (wire
CHECK GATE SIG # between 3 and 11), and cable /connector
between robot and hand control (wire #28
LSG).
59 ERROR MESSAGE 59 Timer error waiting for mold open signal; whole
NO MOLD OPEN cycle time counted. Check cycle time settings.
SIGNAL
CHECK IMM
NOT CYCLE
◆ Automatic oper- The press is not in auto. Check that the interface wiring
ation is not avail- is properly connected.
able.
PROPERLY
Symptom Possible cause Solution
◆ The mold does The arm is not in the full Check the Arm Up (LS-3) and
not close. up position, or at the Swing Outward End (LS-1)
swing outward end. switches and adjust as needed.
◆ The mold does The arm is not in the full Check the Arm Up (LS-3) and
not open. up position, or at the Swing Outward End (LS-1)
swing outward end. switches and adjust as needed.
PROPERLY
Symptom Possible cause Solution
◆ There is no arm There is no air pressure. Check air supply to the sprue
extension (no arm picker. Check for leaks.
down).
The arm down flow con- Adjust the down speed con-
trol is shut off. trol; replace as needed.
◆ There is no arm There is no air pressure. Check air supply to the sprue
retraction (no arm picker.
up).
The air lines/seals are Check air lines and seals and
damaged or leaking. replace as needed.
◆ There is not strip There is no air pressure. Check air supply to the sprue
backward motion. picker. Check for leaks.
The air lines/seals are Check air lines and seals and
damaged or leaking. replace as needed.
The arm is not in the full Check the arm up switch and
up position. adjust as needed.
The air lines/seals are Check air lines and seals and
damaged or leaking. replace as needed.
The air lines/seals are Check air lines and seals and
damaged or leaking. replace as needed.
The air lines/seals are Check the air lines and seals
damaged or leaking. and replace as needed.
WARRANTY
Except for the Equipment Guarantee and Performance
Warranty stated above, Conair disclaims all other war-
ranties with respect to the equipment, express or
LIMITATIONS implied, arising by operation of law, course of dealing,
usage of trade or otherwise, including but not limited to
the implied warranties of merchantability and fitness for
a particular purpose.
Warning
The air supply to the sprue picker must be dis-
connected and drained from the machine before
doing any installation or maintenance. Failure to
heed this warning may result in personal injury.
Cut
Tubing Length, in. Location
MX60 to MX150
8mm 5 Slowdown valve to Flow Control valve
8mm 5 Flow Control valve to Quick Exhaust valve
8mm 11.25 Slowdown valve to Quick Exhaust valve
4mm 11.5 Slowdown valve to Swing Arm
6mm --- Slowdown valve to Main cylinder
MX250 to MX550
8mm 5 Slowdown valve to Flow Control valve
8mm 5 Flow Control valve to Quick Exhaust valve
8mm 11.25 Slowdown valve to Quick Exhaust valve
6mm 11.5 Slowdown valve to Swing Arm
8mm --- Slowdown valve to Main cylinder
MX350T to MX550T
8mm 5 Slowdown valve to Flow Control valve
8mm 5 Flow Control valve to Quick Exhaust valve
8mm 11.25 Slowdown valve to Quick Exhaust valve
6mm 11.5 Slowdown valve to Swing Arm
8mm --- Slowdown valve to Main cylinder
Quick Exhaust
valve
To Main
Cylinder
0.136 in (3.5mm)
drill through, 2 places 1.250 in (32mm)
1.181 in (33mm)
Main cylinder
port B
Knob A
Knob B