Chapter 3-Job Order Costing
Chapter 3-Job Order Costing
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These product costing systems are:
1) Job-order costing system
2) Process costing system
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The process costing method is applicable to industries such as flour mills, breweries,
chemical Industries, oil refining, and many others.
For example, Moha millennium plant at Hawassa produced 400,000 bottles of soft drink
specifically Pepsi cola during September, 2013. The following manufacturing costs were
incurred in September.
Direct Materials Birr 150,000
The planning and control purpose focuses on cost data provided through cost accounting
system for planning, decision making, and performance evaluation. Managers need to
know future cost data in setting their goals and objectives. They want to know how much
cost is incurred to produce an item and also they need to know how work is performed by
comparing the actual costs with the budgeted ones and then identify, analyze and take
actions on the deviations.
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Cost pool – a grouping of individual cost items. Cost pools can range from the very broad
(such as a company-wide total-cost pool for telephones and fax machines) to the very
narrow (such as the costs of operating a car used by a travelling salesperson).
Cost-allocation base – a factor that is the common denominator for systematically linking
an indirect cost or group of indirect costs to a cost object. A cost-allocation base can be
financial (such as direct labor costs) or non-financial (such as the number of car kilometers
travelled). Companies often seek to use the cost driver of the indirect costs as the cost-
allocation base. For example, the number of kilometers travelled may be used as the base
for allocating motor vehicle operating costs among different sales districts.
After the cost unit has been selected questions as to the cost accumulation process might be
arise. For that matter decision must be made whether to compile & allocate actual costs to the
units of production or to assign costs on a standard cost basis. These allocation bases are:
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A general seven-step approach to normal costing requires identifying (1) the job, (2) the actual
direct costs, (3) the budgeted cost-allocation bases, (4) the budgeted indirect cost pools, (5)
the budgeted cost-allocation rates, (6) the allocated indirect costs (budgeted rate times actual
quantity), and (7) the total direct and indirect costs of a job.
In a standard cost system unit costs are predetermined in advance of production. Products,
operations and processes are costed using standards for both quantity costs applied are called
variances.
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Job-order costing is the cost accumulation system under which costs are accumulated by jobs,
contracts, or orders. This costing method is appropriate when the products are manufactured
in identifiable lots or batches or when the products are manufactured to customer
specifications. Job-order costing is widely used by custom manufacturers such as printing,
aircraft, and construction companies. It may also be used by service businesses such as auto
repair shops and professional services. Job-order costing keeps track of costs as follows:
Direct material and direct labor are traced to a particular job. Costs that are not directly
traceable-factory overhead-are applied to individual jobs using a predetermined overhead
(application) rate.
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The lower section summaries the production costs, commercial expenses, & profit.
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1. Purchase of Materials and
2. The issuance of Materials for factory use.
If Materials originally required for job (production) are not used, a returned materials report is
prepared and the materials will be returned back to the store room. The return requires journal
entry and could be recorded as follows:
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Materials ---------------------------------------- xx
Work in process ------------------------------------- xx
Supplies that will not be used by the factory may be charged to marketing or Administrative
expense accounts. When supplies are issued for factory use, they are charged to the factory
overhead control account
Factory overhead control ----------------- xx
Materials ------------------------------------------ xx
For control purposes, the requisitions for factory supplies must also be recorded in a
subsidiary ledger for factory supplies and must also be recorded in a subsidiary ledger for
factory overhead, which may be a factory over head analysis sheet.
The effect of these transactions on the materials accounting is shown below:
Materials
March
1. Inventory $100,000 Mar, 31.Return 2,000
31. Purchases 25,000 31. Direct Materials
$ 125,000 requisition 31,000
31. Indirect materials
$86, 000 requisition 6,000
$39,000
Accounting for labor
The accounting procedure for labor may be divided into two distinct phases:
1. Collection of payroll data, computation of earnings, calculation of payroll taxes &
payment of wages
2. Distribution & allocation of labor costs to jobs, departments and other cost
classifications.
To compute the labor cost of a given order, the time spent on each job during the day must be
recorded in each worker’s time ticket. The time tickets are in turn, priced in the payroll
department to permit computation of employee’s gross earnings
At regular intervals, usually daily, or weekly, the labor time & the labor cost for each job are
entered on the job order cost sheets.
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Example: Payroll during the month of Dec, 2011
Dec, 15th Dec 31st
Direct labor $12,000 Direct labor $15,000
Indirect Labor 1,800 Indirect Labor 2,200
Assume further that the Co. withholds 15% for Income tax and 6% of Pension tax. The
journal entry would be
Dec, 15th Dec, 31st
Payroll -----------------------------13,800 Payrolls ----------------------- 17,200
Employer inc. tax payable ----- 2,070 Employer Inc. tax payable ------2,580
Pension tax payable --------------- 828 Pension tax payable ------------- 1,032
Accrued payroll ------------------ 10,902 Accrued payroll ------------------- 13,588
The payroll account is the labor cost clearing account kept in the record as convenience,
pending analysis of the labor time tickets & distribution of the labor costs to the proper
accounts.
The distribution is usually recorded on a daily or weekly basis, so that labor cost remain
current on the job order cost sheets and are available to operating management. The payroll
account and employer taxes account may also include amounts applicable to marketing and
administrative personal. Such costs would be charged to marketing and administrative
expense account.
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To distribute the total cost incurred, the following month –end summary entry would be
recorded (indirect labor, 4,000)
Many of the overhead costs may not be known until the end of a fiscal period, long after the
job has been completed. Therefore, actual overhead cannot be charged to jobs on timely basis.
To enhance cost control in such costs, it is common to use a predetermined overhead rate
which is based on estimated factory overhead balance.
Estimated Factory Overhead: - is FOH entered on the job order cost sheets on the basis of a
predetermined factory overhead based on direct labor hours, direct labor cost, Machine hours
or other appropriate base. In principle the accountants determine casual relationship between
two factors, such as the direct labor hours and FOH, and use this relationship as a means of
charging factory overhead to jobs.
For example assume that the direct labor hours of company “X” for the month of Jan, 2011
were estimated to be 9,000 hours and factory overhead is as estimated to be $22,500. These
estimates lead to the assumption that for each hours of direct labor there should be $2.5
($22,500)/ (9000) of factory overhead to be applied for production. The job order cost sheet
for any job done during the period would disclose the factory overhead applied to the job
(Direct labor hours x predetermined rate).
Applied FOH account: - The applied factory overhead entered on the job order cost sheet for
each job is the basis for the following entry (Assume that the job consumes 5,280 direct labor
hours)
Work in process …………………………………………. 13,200
Applied Factory overhead, (5,280 hrs x $2.5) …………. 13,200
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The applied factory overhead account is closed to the actual factory overhead control account
at the end of the accounting period by the following entry.
An Applied FOH account is used because it keeps applied overhead and actual overhead costs
in separate accounts. Some companies do not use the applied FOH account, but credit FOH
control when work in process is debited. This procedure eliminates the need to transfer the
balance of Applied FOH to FOH control account.
Actual FOH: - Some actual overhead costs such as indirect materials and labor and payroll
taxes are charged to factory overhead control as they are incurred. Other overhead costs, such
as depreciation and expired insurance, are charged to FOH control account when adjusting
entries are recoded.
For example, factory depreciation and expired insurance with a value of $682 & $516
respectively are recorded at the end of the accounting period by the following entry.
FOH Control……………………… 1, 198
Accumulated Depreciation ………………….. 682
Prepaid insurance……………………………. 516
The balance of FOH control account for Co. “X” can be summarized as follows
FOH
Mar. 31 indirect materials $ 6,000 Mar. 31. Over head
31, indirect labor 4,000 Applied to WIP 13,200
31,indirect taxes 3,379
31, Depreciation 682
31, insurance expense 516
$14,577 $1,377
The balance of $ 1,377 in the factory overhead control account indicates that the actual
expense exceeded the overhead applied to the job orders.
Note: Difference between the actual cost and applied cost is calculated by subtracting
actual cost from the applied cost. Where the applied cost is greater than the actual cost it
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is favorable variance, but where the applied cost is lesser than the actual cost it is
unfavorable variance.
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A departmental overhead application rate is used to apply overhead costs of a single
department. Each department will have its own rate, and might use different application base.
The basic procedures of applying overhead costs remain the same as in single rate method
except that the relevant cost drivers selected in each department governs the amount of
overhead applied. Besides, over applied or under applied overhead cost is completed for
individual department. There are two conditions which may encourage firms to use
departmental overhead application rates. These are:
1. Different departments’ Overhead costs may be associated with different measure of
activity cost driver. Some departments may be capital intensive and the cost driver tends
to be total machine hours operated, others may be, labor intensive and hence the overhead
cost driver tends to be direct labor hour worked or direct labor cost. In such situations
using single rate developed on single measure of activity will not suffice.
2. Some departments may have different rate of usage as compared to other with regard to
overhead items. The single rate method obese cures this important difference.
Example:
Department Budgeted over Budgeted labor Overhead rate
head (a) hours(b) (a/b)
Assembly $ 240,000 50,000 $240,000 50,000hrs=$4.80 /DLH
Finishing 120,000 50,000 $120,00 50,000hrs= $2.40/DLH
Total $360,000 100,000hrs $360,000 /100,000hrs =3.60/ DLH
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As illustrated above, jobs with differing times in different departments but same total
time have the same overhead charge when a single rate is used.
Using departmental rate :
Job101: From Assembly department, $ 4.80x300 hrs =$1.440
From finishing department, $2.40 x 50 hrs = 120
Total cost allocated to job101= $ 1,560
Job 102: From Assembly department t = $4.80x150 hrs = $ 720
From finishing department = $ 2.40 x 200 hrs = 480
Total cost allocated to Job102 = $ 1,200
The central point of the above example is that misleading results might follow the use of
a single plant wide application rate.
The Disposition of under - applied or over - applied Factory overhead (Use of standard
costs & end of period adjustment)
The advantage of using standard (budgeted) indirect cost rates instead of actual costing is that
indirect cost can be assigned to jobs on ongoing and timely basis rather than only at the end of
the accounting period when the actual costs are certainly known. However, standard rates are
likely to be inaccurate, because they are based on estimates made at the beginning of
operation before actual costs are incurred. Therefore the need for adjustments to correct this
inaccuracy is inevitable.
Under applied FOH occurs when the allocated (applied) amount of indirect costs in an
accounting period is less than the actual (incurred) amount in that period. Over applied FOH
occurs when the allocated (applied) amount of indirect costs in an accounting period is more
than the actual (incurred) amount in that period.
Under or Over applied = Actual factory – Applied factory
Factory overhead overhead incurred overhead
Adjustments
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standard cost rate). Just after the closing entries are made the job cost will amend the
variances. The ending WIP control, Finished Goods control, and CGS accounts will
accurately represent actual indirect costs incurred.
2. Proration approach
Proration is the spreading of under/over applied overhead among the ending balances of work
in process, finished goods and cost of goods sold. Materials inventory is not included in this
proration because this account didn’t first of all, take any applied overheads. Proration can be
held based on:
1. Applied indirect cost proportion or
2. End balances of Work in Process, Finished Goods, and Cost of Goods Sold.
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3. Write off to cost of goods sold approach
In this case, the total under/over applied overhead is included in the current year’s cost of
goods sold. Therefore, increasing or decreasing the balance of CGS by under/over applied
balance will help us in keeping the accuracy of our periodic income measurement.
For our case, the journal entry would be as follows
Cost of goods sold ---------------------------------------135,000
Applied Factory overhead ---------------------------- 1,080,000
FOH control ----------------------------------------- 1,215,000
No matter which approach is used the under allocated overhead is not carried in the overhead
accounts beyond the end of the year. That is, the ending balance in manufacturing overhead
allocated (applied) are closed to work in process control, finished goods control, or cost of
goods sold account and consequently its balance become zero at the end of each year.
Illustration Example I
Hogle Company is a manufacturing firm that uses job-order costing. On January 1, the
beginning of its fiscal year, the company’s inventory balances were as follows:
Raw materials . . . . . . . . . . . . . . . . . . . . . . $20,000
Work in process . . . . . . . . . . . . . . . . . . . . 15,000
Finished goods . . . . . . . . . . . . . . . . . . . . . 30,000
The company applies overhead cost to jobs on the basis of machine-hours worked. For the
current year, the company estimated that it would work 75,000 machine-hours and incur
$450,000 in manufacturing overhead cost. The following transactions were recorded for the
year:
A. Raw materials were purchased on account, $410,000.
B. Raw materials were requisitioned for use in production, $380,000 ($360,000 direct
materials and $20,000 indirect materials).
C. The following costs were incurred for employee services: direct labour, $75,000; indirect
labour, $110,000; sales commissions, $90,000; and administrative salaries, $200,000.
D. Sales travel costs were incurred, $17,000.
E. Utility costs were incurred in the factory, $43,000.
F. Advertising costs were incurred, $180,000.
G. Depreciation was recorded for the year, $350,000 (80% relates to factory operations, and
20% relates to selling and administrative activities).
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H. Insurance expired during the year, $10,000 (70% relates to factory operations, and the
remaining 30% relates to selling and administrative activities).
I. Manufacturing overhead was applied to production. Due to greater than expected demand
for its products, the company worked 80,000 machine hours during the year.
J. Goods costing $900,000 to manufacture according to their job cost sheets were
completed during the year.
K. Goods were sold on account to customers during the year at a total selling price of
$1,500,000. The goods cost $870,000 to manufacture according to their job cost sheets.
Required
1. Prepare journal entries to record the preceding transactions.
2. Post the entries in (1) above to T-accounts (do not forget to enter the opening balances in
the inventory accounts).
3. Is Manufacturing Overhead under applied or over applied for the year? Prepare a journal
entry to close any balance in the Manufacturing Overhead account to Cost of Goods Sold.
Do not allocate the balance between ending inventories and Cost of Goods Sold.
4. Prepare an income statement for the year and a statement of cost of goods manufactured.
Illustration Example II
The following information reflects Walczak Company’s job order production activities for
May.
Raw Materials Purchases $16,000
Factory payroll cost 15,400
Overhead costs incurred
Indirect materials 5,000
Indirect labor 3,500
Other factory overhead 9,500
Walczak’s predetermined overhead rate is 150% of direct labor cost. Costs are allocated to the
three jobs worked on during May as follows.
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JOB 401 JOB 402 JOB 403
In-process balances on April 30
Direct materials $3,600
Direct labor 1,700
Applied overhead 2,550
Costs during May
Direct materials 3,550 $3,500 $1,400
Direct labor 5,100 6,000 800
Applied overhead ? ? ?
Status on May 31 Finished (sold) Finished (unsold) In process
Required
1. Determine the total cost of:
a. The April 30 inventory of jobs in process.
b. Materials used during May.
c. Labor used during May.
d. Factory overhead incurred and applied during May and the amount of any over- or
under applied overhead on May 31.
e. Each job as of May 31, the May 31 inventories of both goods in process and finished
goods, and the goods sold during May.
2. Prepare summarized journal entries for the month to record:
a. Materials purchases (on credit), the factory payroll (paid with cash), indirect materials,
indirect labor, and the other factory overhead (paid with cash).
b. Assignment of direct materials, direct labor, and overhead costs to the Goods in
Process Inventory account. (Use separate debit entries for each job.)
c. Transfer of each completed job to the Finished Goods Inventory account.
d. Cost of goods sold.
e. Removal of any under applied or over applied overhead from the Factory Overhead
account. (Assume the amount is not material.)
3. Prepare a manufacturing statement for May.
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