OPERATOR’S MANUAL 66610X-X-C

INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE RELEASED: 8-24-89

REVISED: 12-14-18
(REV: AL)
1” DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS 6661XX-XXX-C

1’’ DIAPHRAGM PUMP
Refer to the Model Description Chart to match the pump material
options.
SINGLE
637118-C for air section repair (see page 8).
MANIFOLD
637119-XXX-C for fluid section repair with seats (see page 5).
637119-XX-C for fluid section repair without seats (see page 5).
637167 Abrasion Resistant Conversion Kit is available for use in heavy
and abrasive material applications (see page 5).

PUMP DATA
Models . . . . . . . . . . . . see “Model Description Chart” for “-XXX”
Pump Type . . . . . . . . . Metallic Air Operated Double Diaphragm
ALUMINUM / CAST
Material . . . . . . . . . . . . see “Model Description Chart” IRON PUMP
Weight . . . . Aluminum . . . . . . . . . . . 19 lbs (8.62 kgs)
Cast Iron . . . . . . . . . . . . 31 lbs (14.06 kgs)
Stainless Steel . . . . . . . . 28.95 lbs (13.13 kgs)
[add 8 lbs (3.63 kgs) for cast iron air motor section]
Maximum Air Inlet Pressure . . . . . . . . . 120 psig (8.3 bar)
Maximum Material Inlet Pressure . . . . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 psig (8.3 bar)
Maximum Flow Rate (flooded inlet) . . 35 gpm (133 lpm)
Displacement / Cycle @ 100 psig
Standard Diaphragm....................0.16 gal. (0.60 lit.)
Composite PTFE Diaphragm......0.14 gal. (0.525 lit.)
Maximum Particle Size . . . . . . . . . . . 1/8” dia. (3.2 mm)
Maximum Temperature Limits (diaphragm / ball / seat material)
Acetal . . . . . . . . . . . . . . . . . -20⁰ to 180⁰ F (-29⁰ to 82⁰ C) STAINLESS STEEL
E.P.R. / EPDM . . . . . . . . . . .-60⁰ to 280⁰ F (-51⁰ to 138⁰ C) PUMP
Hytrel® . . . . . . . . . . . . . . . . -20⁰ to 180⁰ F (-29⁰ to 82⁰ C)
Neoprene . . . . . . . . . . . . . 0⁰ to 200⁰ F (-18⁰ to 93⁰ C)
Nitrile . . . . . . . . . . . . . . . . . 10⁰ to 180⁰ F (-12⁰ to 82⁰ C)
Polypropylene . . . . . . . . 32⁰ to 175⁰ F (0⁰ to 79⁰ C)
Polyurethane . . . . . . . . . . -10⁰ to 150⁰ F (-23⁰ to 66⁰ C)
Kynar® PVDF . . . . . . . . . . . 10⁰ to 200⁰ F (-12⁰ to 93⁰ C)
Santoprene®. . . . . . . . . . . -40⁰ to 225⁰ F (-40⁰ to 107⁰ C)
PTFE . . . . . . . . . . . . . . . . . . 40⁰ to 225⁰ F (4⁰ to 107⁰ C)
Composite PTFE . . . . . . 14⁰ to 194⁰ F (-10⁰ to 90⁰ C)
Viton® . . . . . . . . . . . . . . . . . -40⁰ to 350⁰ F (-40⁰ to 177⁰ C)
Dimensional Data . . . . . . . . . . . . . . . see page 10 and 11
Noise Level @ 70 psig, 60 cpm . . 78.3 dB(A) DUAL
MANIFOLD
 Tested with 93110 muffler installed.
 The pump sound pressure levels published here have been updated to an Equiv-
alent Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CA-
GI-PNEUROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart. However, certain combina-
tions may not be recommended, consult a representative or the factory if you Figure 1
have questions concerning availability.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET - BRYAN, OHIO 43506
 (800) 495-0276  FAX (800) 892-6276 © 2018 CCN 81376642
arozone.com
 MODEL DESCRIPTION CHART

6661 X X X X X C
CENTER BODY MATERIAL
0 - Aluminum, NPTF
1 - Cast Iron, NPTF
2 - Aluminum, BSP
3 - Cast Iron, BSP
FLUID CAP / MANIFOLD MATERIAL
(Steel Hardware)
0 - Aluminum, Single
1 - Stainless Steel, Single
2 - Cast Iron, Single
9 - Stainless Steel, Dual
(Stainless Steel Hardware)
A - Aluminum, Single
B - Stainless Steel, Single
C - Cast Iron, Single
D - Stainless Steel, Dual
SEAT MATERIAL
1 - Aluminum
2 - 316 Stainless Steel
3 - Polypropylene
4 - PVDF
5 - Carbon Steel
8 - Hard 440 Stainless Steel
BALL MATERIAL
1 - Neoprene
2 - Nitrile
3 - Viton
4 - PTFE
6 - Acetal
8 - Polyurethane
A - Stainless Steel
C - Hytrel
E - Santoprene

DIAPHRAGM MATERIAL
1 - Neoprene
2 - Nitrile
3 - Viton
4 - PTFE / Santoprene
6 - Composite PTFE
9 - Hytrel
B - Santoprene

FLUID SECTION SERVICE KIT SELECTION 6661XX X X X C

EXAMPLE: MODEL # 666100-361-C 637119 X X C
Fluid Section Service Kit # 637119-61-C BALL DIAPHRAGM

Page 2 of 12 66610X-X-C (en)

 OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
WARNING HAZARDOUS MATERIALS. Can cause
EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS serious injury or property damage. Do not attempt
STATIC SPARK HAZARDOUS PRESSURE
to return a pump to the factory or service center that
contains hazardous material. Safe handling practices
must comply with local and national laws and safety
WARNING EXCESSIVE AIR PRESSURE. Can cause
code requirements.
personal injury, pump damage or property damage.
y
y Obtain Material Safety Data Sheets on all materials
yy Do not exceed the maximum inlet air pressure as stated from the supplier for proper handling instructions.
on the pump model plate.
yy Be sure material hoses and other components are able yy WARNING EXPLOSION HAZARD. Models con-
taining aluminum wetted parts cannot be used with
to withstand fluid pressures developed by this pump.
1,1,1-trichloroethane, methylene chloride or other
Check all hoses for damage or wear. Be certain dispens-
halogenated hydrocarbon solvents which may react
ing device is clean and in proper working condition.
and explode.
WARNING STATIC SPARK. Can cause explosion
resulting in severe injury or death. Ground pump and
y
y Check pump motor section, fluid caps, manifolds and
pumping system. all wetted parts to assure compatibility before using
with solvents of this type.
yy Sparks can ignite flammable material and vapors.
CAUTION Verify the chemical compatibility of the
yy The pumping system and object being sprayed must
be grounded when it is pumping, flushing, recirculat- pump wetted parts and the substance being pumped,
ing or spraying flammable materials such as paints, flushed or recirculated. Chemical compatibility may
solvents, lacquers, etc. or used in a location where change with temperature and concentration of the
surrounding atmosphere is conducive to spontaneous chemical(s) within the substances being pumped,
combustion. Ground the dispensing valve or device, flushed or circulated. For specific fluid compatibility,
containers, hoses and any object to which material is consult the chemical manufacturer.
being pumped. CAUTION Maximum temperatures are based
on mechanical stress only. Certain chemicals will
yy Use the pump grounding screw terminal provided.
Use ARO part no. 66885-1 ground kit or connect a significantly reduce maximum safe operating
suitable ground wire (12 ga. minimum) to a good temperature. Consult the chemical manufacturer for
earth ground source. chemical compatibility and temperature limits. Refer
to PUMP DATA on page 1 of this manual.
yy Secure pump, connections and all contact points to
avoid vibration and generation of contact or static spark. CAUTION Be certain all operators of this equipment
have been trained for safe working practices,
yy Consult local building codes and electrical codes for
specific grounding requirements. understand it’s limitations, and wear safety goggles /
equipment when required.
yy After grounding, periodically verify continuity of elec-
trical path to ground. Test with an ohmmeter from CAUTION Do not use the pump for the structural
each component (e.g., hoses, pump, clamps, contain- support of the piping system. Be certain the system
er, spray gun, etc.) to ground to ensure continuity. components are properly supported to prevent stress
Ohmmeter should show 0.1 ohms or less. on the pump parts.
yy Submerse the outlet hose end, dispensing valve or yy Suction and discharge connections should be flexible
device in the material being dispensed if possible. connections (such as hose), not rigid piped, and should
(Avoid free streaming of material being dispensed.) be compatible with the substance being pumped.
yy Use hoses incorporating a static wire. CAUTION Prevent unnecessary damage to the
pump. Do not allow pump to operate when out of
yy Use proper ventilation.
material for long periods of time.
yy Keep inflammables away from heat, open flames and
sparks. yy Disconnect air line from pump when system sits idle
for long periods of time.
yy Keep containers closed when not in use
CAUTION Use only genuine ARO replacement parts to
yy WARNING Pump exhaust may contain contam-
assure compatible pressure rating and longest service life.
inants. Can cause severe injury. Pipe exhaust away
from work are and personnel. NOTICE Replacement warning labels are
available upon request: “Static Spark” (93616-1) and
yy In the event of a diaphragm rupture, material can be
forced out of the air exhaust muffler. “Diaphragm Rupture” (93122).
yy Pipe the exhaust to a safe remote location when
pumping hazardous or inflammable materials. WARNING = Hazards or unsafe practices which
could result in severe personal injury,
yy Use a grounded 3/8” minimum ID hose between the death or substantial property damage.
pump and the muffler.
WARNING HAZARDOUS PRESSURE. Can result in CAUTION = Hazards or unsafe practices which
serious injury or property damage. Do not service could result in minor personal inju-
or clean pump, hoses or dispensing valve while the ry, product or property damage.
system is pressurized. NOTICE = Important installation, operation or
yy Disconnect air supply line and relieve pressure from maintenance information.
the system by opening dispensing valve or device and
/ or carefully and slowly loosening and removing out-
let hose or piping from pump.
66610X-X-C (en) Page 3 of 12
 GENERAL DESCRIPTION FLUID SECTION DISASSEMBLY
The ARO diaphragm pump offers high volume delivery even 1. Remove top manifold(s).
at low air pressure and a broad range of material compati- 2. Remove (22) balls, (19) “O” rings and (21) seats.
bility options available. Refer to the model and option chart. 3. Remove (15) fluid caps.
ARO pumps feature stall resistant design, modular air motor / NOTE: Only PTFE diaphragm models use a primary dia-
fluid sections. Air operated double diaphragm pumps utilize phragm (7) and a backup diaphragm (8). Refer to the auxilia-
a pressure differential in the air chambers to alternately cre- ry view in the Fluid Section Illustration.
ate suction and positive fluid pressure in the fluid chambers, For 6661XX-XX6-C:
valve checks ensure a positive flow of fluid. Pump cycling will 4. Remove (7) diaphragm, (5) washers and (30) shims.
begin as air pressure is applied and it will continue to pump
and keep up with the demand. It will build and maintain line For other models:
pressure and will stop cycling once maximum line pressure is 4. Remove the (14) screws, (6) washers, (7) or (7 / 8) dia-
reached (dispensing device closed) and will resume pumping phragms and (5) washers.
as needed. 5. Remove (3) “O” rings.
AIR AND LUBE REQUIREMENTS
FLUID SECTION REASSEMBLY
WARNING EXCESSIVE AIR PRESSURE. Can cause
personal injury, pump damage or property damage. yy Reassemble in reverse order.
yy A filter capable of filtering out particles larger than 50 mi- yy Clean and inspect all parts. Replace worn or damaged
crons should be used on the air supply. There is no lubrication parts with new parts as required.
required other than the “O” ring lubricant which is applied yy Lubricate (1) diaphragm rod and (2) “O” ring with Key-
during assembly or repair. Lube “O” ring lube.
yy If lubricated air is present, make sure that it is compatible yy Install (2) “O” ring on (1) diaphragm rod.
with the “O” rings and seals in the air motor section of the For 6661XX-XX6-C:
pump. yy Attach a regulated airline to the pump inlet; gradually
increasing the air pressure (6-8 psi) to check which side of
OPERATING INSTRUCTIONS the pump with air blowing out, and then shut down the
air supplier.
yy Always flush the pump with a solvent compatible with yy Fasten (7) diaphragm with (5) washer into (1) diaphragm
the material being pumped if the material being pumped rod, and insert them into (101) Center body from the
is subject to “setting up” when not in use for a period of chamber identified with blowing air in the previous step.
time. yy Install (15) fluid cap.
yy Disconnect the air supply from the pump if it is to be in- yy Thread the other side of (7) diaphragm with (5) washer
active for a few hours. into (1) diaphragm rod, but do not tighten it.
yy The outlet material volume is governed not only by the yy Record the angle for the misalignment between (7) dia-
air supply, but also by the material supply available at the phragm hole and (101) center body holes, then unthread
inlet. The material supply tubing should not be too small the (7) diaphragm and place proper Qty. of (30) shims
or restrictive. Be sure not to use hose which might co between (5) washer and (1) diaphragm rod.
lapse. yy Attach a regulated airline to the pump inlet, gradually
yy When the diaphragm pump is used in a forced-feed increasing the air pressure (6-8 psi) until the diaphragm
(flooded inlet) situation, it is recommended that a “Check shift to the other site, shut down the air supply.
Valve” be installed at the air inlet. yy Install the second (15) fluid cap.
yy Secure the diaphragm pump legs to a suitable surface to NOTE: For details, refer to service kits manual 48495949.
ensure against damage by vibration. For other models:
MAINTENANCE yy Be certain (7) or (7 / 8) diaphragm(s) align properly with
(15) fluid caps before making final torque adjustments on
Refer to the part views and descriptions as provided on pages bolt and nuts to avoid twisting the diaphragm.
5 through 9 for parts identification and service kit information. yy For models with PTFE diaphragms: Item (8) Santoprene
diaphragm is installed with the side marked “AIR SIDE” to-
yy Certain ARO “Smart Parts” are indicated which should be wards the pump center body. Install the PTFE diaphragm
available for fast repair and reduction of down time. with the side marked “FLUID SIDE” towards the fluid cap.
yy Service kits are divided to service two separate dia- yy Re-check torque settings after pump has been re-started
phragm pump functions: 1. AIR SECTION, 2. FLUID SEC- and run a while.
TION. The FLUID SECTION is divided further to match
typical part MATERIAL OPTIONS.
yy Provide a clean work surface to protect sensitive internal
moving parts from contamination from dirt and foreign
matter during service disassembly and reassembly.
yy Keep good records of service activity and include pump
in preventive maintenance program.
yy Before disassembling, empty captured material in the
outlet manifold by turning the pump upside down to
drain material from the pump.
Viton® and Hytrel® are registered trademarks of the DuPont® Company. Kynar® is a registered trademark of Penwell Corp
Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Key-Lube® is a registered trademark of Key Industries

Page 4 of 12 66610X-X-C (en)

 PARTS LIST / 66610X-X-C FLUID SECTION
Fluid Section Service Kits (637119-XXX-C OR 637119-XX-C)
For Fluid Kits With Seats:
 637119-XXX-C Fluid Section Service Kits include: Seats (see SEAT Option, refer to -XXX in chart below), Balls (see BALL Option, refer to -XXX in chart
below), Diaphragms (see DIAPHRAGM Option, refer to -XXX in chart below), plus “O” ring items (2), (3), (4), (19) and (33) listed below plus 93706-1 Key Lube
grease packet (see page 6).
For Fluid Kits Without Seats:
 637119-XX-C Fluid Section Service Kits include: Balls (see BALL Option, refer to -XX in chart below), Diaphragms (see DIAPHRAGM Option, refer to -XX in
chart below), plus “O” ring items (2), (3), (4), (19) and (33) listed below plus 93706-1 Key Lube grease packet (see page 6).
SEAT OPTIONS MATERIAL CODE
BALL OPTIONS 6661XX-XXX-C [A] = Aluminum
6661XX-XXX-C
[B] = Nitrile
“21”   “22” (1-” dia.) (Service Kit - XX) [C] = Carbon Steel
-XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl] -XXX Ball Qty [Mtl] [CI] = Cast Iron
[Co] = Copper
-1XX 92008-1 (4) [A] -X1X 90532-1 (4) [N] -XAX 90948 (4) [SS] [CP] = Composite PTFE
-2XX 90428-1 (4) [SS] -X2X 90532-2 (4) [B] -XCX 90532-C (4) [H] [D] = Acetal
-3XX 92926 (4) [P] -X3X 90532-3 (4) [V] -XEX 90532-A (4) [Sp] [E] = E.P.R.
-4XX 92941 (4) [K] -X4X 90532-4 (4) [T] [H] = Hytrel
-5XX 95675-1 (4) [C] -X6X 90532-6 (4) [D] [K] = P.V.D.F. (Kynar)
[N] = Neoprene
-8XX 93367-1 (4) [SH] -X8X 90532-8 (4) [U] [P] = Polypropylene
[SP]= Santoprene
HARDWARE OPTIONS 6661XX-XXX-C [SH] = Hard Stainless Steel
Stainless Steel [SS] = Stainless Steel
 Carbon Steel [T] = PTFE
6661X0-, 1-, 2-, 9- 6661XA-, B-, C-, D-,
[V] = Viton
Item Description (size) Qty Part No. [Mtl] Part No. [Mtl]
637119
24 Washer - (8) Y13-5-C [C] Y13-5-T [SS] ABRASION RESISTANT
(models 6661X9 and 6661XD only (5/16")) CONVERSION KIT INCLUDE
26 Bolt (5/16" -18 x1") (8) Y6-55-C [C] Y6-55-T [SS] "21" Seat 93367-1 (4)
"22" Ball 90532-8 (4)
29 Nut (5/16" -18) (16) Y12-5-C [C] Y12-5-S [SS]

DIAPHRAGM OPTIONS 66610X-XXX-C

 For Service Kits   For Service  “7”  “8”  “3”  “19”
With Seats Kits Without
"O” Ring
-XXX = (Seat), Seats 3/32" x 1-9/16"
-XXX -XXX = (Ball) -XX = (Ball), "O” Ring
-XX = (Diaphragm) Diaphragm [Qty] [Mtl] Diaphragm [Qty] [Mtl] [Qty] [Mtl] [Qty] [Mtl]
1/16" x 5/8" OD OD
-XXX = (Diaphragm)
-XX1 637119-XX1-C 637119-X1-C 90533-1 (2) [N] ----- --- --- Y325-14 (4) [B] Y325-126 (4) [B]
-XX2 637119-XX2-C 637119-X2-C 90533-2 (2) [B] ----- --- --- Y325-14 (4) [B] Y325-126 (4) [B]
-XX3 637119-XX3-C 637119-X3-C 90533-3 (2) [V] ----- --- --- Y328-14 (4) [T] Y327-126 (4) [V]
-XX4 637119-XX4-C 637119-X4-C 93459-4 (2) [T] 92973-B (2) [SP] Y328-14 (4) [T] Y328-126 (4) [T]
-XX6 ----- 48495964 48490056 (2) [CP] ----- --- --- ------ ---- --- Y328-126 (4) [T]
-XX9 637119-XX9-C 637119-X9-C 90533-9 (2) [H] ----- --- --- Y328-14 (4) [T] Y327-126 (4) [V]
-XXB 637119-XXB-C 637119-XB-C 90533-B (2) [SP] ----- --- --- Y328-14 (4) [T] 90534 (4) [E]

MANIFOLD / FLUID CAP MATERIAL OPTIONS 6661XX-XXX-C

Aluminum Stainless Steel Cast Iron
6661X0-X, 6661XA-X 6661X1-, 1X9-, 1XB-, 1XD- 6661X2-X, 6661XC-X
NPTF BSP NPTF BSP NPTF. BSP
Item Description (Size) Qty Part No. Part No. [Mtl] Part No. Part No. [Mtl] Part No. Part No. [Mtl]
15 Fluid Cap (2) 94945 94945 [A] 97615 97615 [SS] 94277 94277 [CI]
16 Manifold (6661X0, 1X2, 1XA, 1XC) (2) 92001 92001-1 [A] ----- ----- --- 94278 94278-1 [CI]
17 Outlet Manifold (6661X9-, 6661XD- only) (2) ----- ----- --- 92846 92846-1 [SS] ----- ----- ---
18 Inlet Manifold (6661X9-, 6661XD- only) (2) ----- ----- --- 92847 92847-1 [SS] ----- ----- ---
23 Spring (6661X9-, 6661XD- only) (2) ----- ----- --- 22155 22155 [SS] ----- ----- ---
60 Inlet Manifold (6661X1, 6661XB Only) (1) ----- ----- --- 97617 97617-1 [SS] ----- ----- ---
61 Outlet Manifold (6661X1, 6661XB Only) (1) ----- ----- --- 97616 97616-1 [SS] ----- ----- ---

COMMON PARTS
Item Description (size in inches) Qty Part No. [Mtl] Item Description (size in inches) Qty Part No. [Mtl]
 1 Rod (6661XX-XX6-C) (1) 48489660 [C] 9 Washer (0.505” ID) * (2) 93189-1 [SS]
(other models) (1) 98724-1 [C]
14 Screw (1/2 " 20 x 1") * (2) Y5-85-T [SS]
 2 ‘‘O” Ring (3/32” x 3/4” OD)  (1) Y330-113 [B]
 5 Washer - Air Side (3-5/8" OD) (2) 93441-2 [C] 30 Shim (6661XX-XX6-C) () 48499362 # [C]
 6 Washer - Fluid Side * (2) 93441-1 [SS] 43 Ground Lug (see page 7) (1) 93004 [Co]
models 661X0 and 6661X2 only (2) 93441-2 [C]
 Service Note: Fluid Section Service Kits also include part no. 93131 (5) “O” rings for repair of “-B” (pre - 8/89) models.
 “Smart Parts”, keep these items on hand in addition to the service kits for fast repair and reduction of down time. * For 6661XX-XX6-C, on the fluid side, washer (6), (9) and screw (14) are not needed.
 The quantity is between 0 to 5, shims are not shown in the exploded view. # For service, shim pack 48499222 can be purchased. Refer to service kits manual 48495949 for details.

66610X-X-C (en) Page 5 of 12

 PARTS LIST / 6661X0, 1XA, 1X2, 1X9, 1XC and 1XD - FLUID SECTION
COLOR CODE TORQUE REQUIREMENTS
DIAPHRAGM BALL
MATERIAL COLOR COLOR NOTE: DO NOT OVERTIGHTEN FASTENERS
Acetal N/A Orange (14) Bolt, 25 - 30 ft lbs (33.9 - 40.7 Nm). OPTIONAL
Nitrile Red (--) Red ( • ) (26) Bolts and (29) nuts, 120 - 140 in. lbs (13.6 - 15.8 Nm). 1/2 - 14 N.P.T.
Hytrel
Neoprene
Cream
Green (--)
Cream
Green (• )
(105) 40 - 50 in. lbs (4.5 - 5.6 Nm). 91046 26
Santoprene Cream Cream
PTFE White White LUBRICATION / SEALANTS 24
Urethane N/A Red Apply Loctite 271 to threads.
Viton Yellow (--) Yellow ( • )
(--) Stripe ( • ) Dot
Apply Key-Lube to all “O” rings, “U” Cups & mating parts.
Apply anti-seize compound to threads and bolt and nut flange 17
* See item 8 in inset below. heads which contact pump case when using stainless steel 3/4 - 14 N.P.T.
fasteners.

NOTE: Radius edge of parts (5 and 6) is against diaphragm.

6661X9 - XXX - C
6661XD - XXX - C

FOR THE
AIR MOTOR SECTION
SEE PAGES 8 AND 9
26
Air Inlet 2
16

1’’ OUTLET 22
19
105 21
106
29

15

1 3 5 7 6 3 9 14
22

107 21

19

16
Fluid
Side
1’’ INLET 26
AIR SIDE
SANTOPRENE FLUID SIDE Air Air Fluid
(GREEN when PTFE Side Side Side
used as backer) (WHITE)

8 7 23

Cross Section View of Diaphragms 22

21
3 1
19

5 8 18
6661X9 - XXX - C 3/4 - 14 N.P.T.
6661XD - XXX - C 24
7 6
26

2 4
View for -X44 (PTFE diaphragm) configuration only. Torque Sequence Figure 2

Page 6 of 12 66610X-X-C (en)

 PARTS LIST / 6661X1, 6661XB - FLUID SECTION

COLOR CODE TORQUE REQUIREMENTS

DIAPHRAGM BALL
MATERIAL COLOR COLOR
NOTE: DO NOT OVERTIGHTEN FASTENERS
Acetal N/A Orange (14) Bolt, 25 - 30 ft lbs (33.9 - 40.7 Nm).
Nitrile Red (--) Red ( • ) (26) Bolts and (29) nuts, 120 - 140 in. lbs (13.6 - 15.8 Nm).
Hytrel Cream Cream (105) 40 - 50 in. lbs (4.5- 5.6 Nm).
Neoprene Green (--) Green (• )
Santoprene Cream Cream
PTFE White White LUBRICATION / SEALANTS
Urethane N/A Red Apply Loctite 271 to threads.
Viton Yellow (--) Yellow ( • )
(--) Stripe ( • ) Dot
Apply Key-Lube to all “O” rings, “U” Cups & mating parts.
Apply anti-seize compound to threads and bolt and nut flange
* See item 8 in inset below. heads which contact pump case when using stainless steel
fasteners.

NOTE: Radius edge of parts (5 and 6) is against diaphragm.

FOR THE
AIR MOTOR SECTION 26
SEE PAGES 8 AND 9

61
2
Air Inlet
1’’ OUTLET 22
1 5
19
107
21
106
3
14
29

105
7
15
6 9

22
Fluid
Side
AIR SIDE FLUID SIDE
21
Air Air Fluid
SANTOPRENE
(GREEN when
PTFE
(WHITE)
Side Side Side 19
used as backer)
7
8 60

Cross Section View of Diaphragms

26
1’’ INLET

3 1

5 8

7 6 Figure 3

2 4
View for -X44 (PTFE diaphragm) configuration only. Torque Sequence

66610X-X-C (en) Page 7 of 12

 PARTS LIST / 66610X-X-C AIR MOTOR SECTION
 Indicates parts included in 637118-C Air Section Service Kit.
SERVICE KIT NOTE: Service Kit 637118-C is a general repair kit for all 1” and larger ARO diaphragm pump air motors. It contains extra “O” Rings and other
parts that may not be needed to service this model.
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
101 Motor Body (models 66610X, 66612X) (1) 94743 [A]  117 Gasket (1) 92004 [B/Ny]
(models 66611X, 66613X) (1) 94741 [CI] 118 Pilot Rod (1) 93309-1 [C]
 102 “O” Ring (1/16” x 1” OD) (2) Y325-20 [B]  119 “O” Ring (1/8” x 3/4” OD) (4) 93075 [U]
 103 Sleeve (1) 94527 [D] 120 Spacer (3) 115959 [Z]
 104 Retaining Ring, TruArc (.925” ID) (2) Y145-25 [C] 121 Sleeve Bushing (2) 98723-1 [Bz]
Screw/Wshr(1/4”-20 x 5/8”) (-XX0, 1, 2, 9) (8) 93860 [C]  122 “O” Ring (3/32” x 9/16” OD) (2) 94820 [U]
105
Cap Screw (1/4”-20 x 5/8”) (-XXA, B, C, D) (8) Y6-42-T [SS]  123 Screw (#8 - 32 x 3/8”) (4) Y154-41 [C]
106 Lockwasher (1/4”) (6661XA, 1XB,1XC, 1XD) (8) Y14-416-T [SS] Stud (5/16” - 18 x 1-3/4”) (6661X0, 1X1, 1X2, 1X9) (16) 92866 [C]
124
Leg (models 6661X0, 1X2, 1X9) (2) 92003 [C] (5/16” - 18 x 1-3/4”) (6661XA, 1XB, 1XC, 1XD) (16) 92866-1 [SS]
107
(models 6661XA, 1XC, 1XD) (2) 92003-1 [SS] 128 Pipe Plug (1/8 - 27 N.P.T x 1/4”) (1) Y227-2-L [C]
107 Plate (models 6661X1, 1XB) (2) 93707-1 [SS] 195A Button Head Screw (1/4” - 20 x 1/4”) (2) 94987 [SS]
 108 Gasket (with notch) (1) 92878 [B/Ny] 195B Button Head Screw (1/4” - 20 x 3/8”) (1) 94987-1 [SS]
 109 Piston (1) 92011 [D] 201 Muffler (1) 93110 [C]
 110 “U” Cup (3/16” x 1-3/8” OD) (1) Y186-51 [B]  Key-Lube “O” Ring Lubricant (1) 93706-1
 111 Spool (models 66610X, 66612X) (1) 92005 [A] Pak of 10 Key-Lube 637175
(models 66611X, 66613X) (1) 93047 [C]
 112 Washer (1.557” OD) (5) 92877 [Z] Service Kits include: Y212-101 (2) Screws (#10 - 32 x 1/4”)
 used on units manufactured between 8/90 and 4/92 to retain
 113 “O” Ring (1/8” x 1-1/4” OD) (5) Y325-214 [B] the pilot bushing.
 114 “O” Ring (3/32” x 1-9/16” OD) (6) Y325-126 [B]
 115 Spacer (4) 92876 [Z]
 Parts Y 145-26 (1.156" ID) (qty 2) retaining rings and Y325-24 "O" rings (qty 2)
 116 Spacer (1) 92006 [Z] are included in the service Kit for the repair of larger pumps.
 “Smart Parts” Keep these items on hand in addition to the Service Kits for fast repair
AIR MOTOR SECTION SERVICE and reduction of down time.

MATERIAL CODE
Service is divided into two parts − 1. Pilot Valve, 2. Major [A] = Aluminum [CI] = Cast Iron [U] = Polyurethane
Valve. GENERAL REASSEMBLY NOTES: [B] = Nitrile [D] = Acetal [Z] = Zinc
yy Air Motor Section Service is continued from Fluid Section [Bz] = Bronze
[C] = Carbon Steel
[NY] = Nylon
[SS] = Stainless Steel
repair.
y
y Inspect and replace old parts with new parts as neces- MAJOR VALVE DISASSEMBLY
sary. Look for deep scratches on metallic surfaces, and
nicks or cuts in “O” rings. 1. Remove (107) plate (or leg depending on model), (108
y
y Take precautions to prevent cutting “O” rings upon instal- and 117) gaskets.
lation. 2. On the side opposite the air inlet, push on the inner di-
y
y Lubricate “O” rings with Key-Lube grease. ameter (111) spool. This will force the (109) piston out.
yy Do not over tighten fasteners, refer to torque specifica- Continue pushing the (111) spool and remove. Check for
tion block on view. scratches and gouges.
y
y Re-torque fasteners following restart. 3. Reach into the air section (exhaust side) and remove (116)
spacer, (115) spacers, (113) “O” rings, (114) “O” rings, (112)
PILOT VALVE DISASSEMBLY washers, etc. Check for damaged “O” rings.

1. Remove (104) retaining ring. MAJOR VALVE REASSEMBLY

2. Remove (123) screws and (122) “O” rings.
3. Remove (118) piston rod, (121) sleeve bushing, (119) “O” 1. Replace (112) washer, (114) “O” ring and (113) “O” ring
rings and (120) spacers from the (101) motor body. onto (115) spacer and insert etc.
4. Remove (103) sleeve and (102) “O” rings. NOTE: Be careful to orient spacer legs away from
blocking internal ports.
PILOT VALVE REASSEMBLY 2. Lubricate and carefully insert (111) spool.
3. Install (117) gasket and (107).
1. Replace two (102) “O” rings if worn or damaged and rein- 4. Lubricate and install (110) packing cup and insert (109)
stall (103) sleeve. piston into (air inlet side) cavity, the (110) packing cup
2. Install one of the (121) sleeve bushings, (119) “O” rings, lips should point outward.
(120) spacers and the remaining (121) bushing. 5. Install (108) gasket and (107).
3. Carefully push (118) pilot rod into bushings etc. and re-
tain on each end with the two (122) “O” rings, retain with
(123) screws.
4. Replace (104) retaining rings.

Page 8 of 12 66610X-X-C (en)

 PARTS LIST / 66610X-X-C AIR MOTOR SECTION

IMPORTANT
BE CERTAIN TO ORIENT (115) SPACER LEGS 117
AWAY FROM BLOCKING INTERNAL PORTS
WHEN REASSEMBLING AIR SECTION. 111

115 116
114
113
112

MAJOR VALVE
See cross section detail, figure 5.

201
128
Figure 4
101
195A
104
123 124
121 195A
43

102
195B
103

104

109 119
121

108 123
110
118

120 122

PILOT VALVE
MAJOR VALVE CROSS SECTION DETAIL
109 110 112 114 113 115 111 116

LUBRICATION / SEALANTS
Apply Key-Lube grease to all “O” rings, “U” Cups andmating parts.
Figure 5 Apply Loctite 271 to threads.
Apply Loctite 262 to threads.
Apply Loctite 572 to threads.

66610X-X-C (en) Page 9 of 12

 TROUBLE SHOOTING
Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow.
yy Check for diaphragm rupture. yy Check air supply.
yy Check tightness of diaphragm nut. yy Check for plugged outlet hose.
yy Check for kinked (restrictive) outlet material hose.
Air bubbles in product discharge. yy Check for kinked (restrictive) or collapsed inlet
yy Check connections of suction plumbing. material hose.
yy Check “O” rings between intake manifold and fluid caps. yy Check for pump cavitation − suction pipe should be sized
yy Check tightness of diaphragm nut. at least as large as the inlet thread diameter of the pump
for proper flow if high viscosity fluids are being pumped.
Suction hose must be a non-collapsing type, capable of
pulling a high vacuum.
yy Check all joints on the inlet manifolds and suction con-
nections. These must be air tight.
yy Inspect the pump for solid objects lodged in the dia-
phragm chamber or the seat area.

DIMENSIONAL DATA- 6661X0, 1XA, 1X2 and 1XC

(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm)).

1- 11 1/2 NPTF -1 (66610X, 66611X)

1 - 11 BSP (66612X, 66613X)
8” (203 mm) 8-9/16”
(217.5 mm)

Outlet

12-1/2” 11-9/16”
(318 mm) (294 mm)
Air Inlet
1/4 - 18 NPTF -1

6-1/2”
(165 mm)
Inlet

6-1/4” (159 mm) 1-1/4” (32 mm) 4” (102 mm)

7-5/16” (186 mm) 13/32” Slot (10 mm)
1- 11 1/2 NPTF -1 (66610X, 66611X)
1 - 11 BSP (66612X, 66613X)

Figure 6

Page 10 of 12 66610X-X-C (en)

 DIMENSIONAL DATA - 6661X1, 6661XB
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm)).
1- 11 1/2 NPTF -1 (66610X, 66611X)
1 - 11 BSP (66612X, 66613X)
8” (203 mm) 8-9/16”
(217.5 mm)

Outlet

12-7/16” 11-9/16”
(315 mm) (294 mm)
Air Inlet
1/4 - 18 NPTF -1

6-1/2”
(165 mm)
Inlet

6-1/8” (155 mm) 1-1/4” (32 mm) 4” (102 mm)

7-5/16” (186 mm) 13/32” Slot (10 mm)
1- 11 1/2 NPTF -1 (66610X, 66611X)
1 - 11 BSP (66612X, 66613X) Figure 7

DIMENSIONAL DATA - 6661X9, 6661XD

(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm)).

6 - 3/4”
3/4 - 14 NPTF (172 mm) 3/4 - 14 NPTF
8” 3/4 - 14 BSP 3/4 - 14 BSP
(203 mm)
OUTLET OUTLET

AIR INLET
1/4 - 18 N.P.T.F. - 1

12 -1/2”
(317.5 mm)

6 -1/2”
(165 mm)

7/8”
(22.2 mm)

INLET INLET 3/4 - 14 NPTF

6 - 1/4” 3/4 - 14 NPTF 13/32” 3/4 - 14 BSP
(161 mm) 3/4 - 14 BSP (10 mm) 4”
7 - 5/16” (101.6 mm)
(186 mm)

Figure 8

66610X-X-C (en) Page 11 of 12

 PN 97999-100
Page 12 of 12 66610X-X-C