PT210 Manual
PT210 Manual
PT210 Manual
PT210
Industrial
Weighing Indicator
Instruction Manual
Rev. 202301.1
CONTENTS
Table of Contents
1 NOTICES..............................................................1 7.2.1.5 [005 0] – Checksum...........................38
1.1 SAFETY.................................................................1 7.2.1.6 [006 1] – Carriage Return...................38
1.2 PRECAUTIONS.....................................................1 7.2.1.7 [007 1] – Line Feed............................38
2 DESCRIPTION.....................................................2 7.2.1.8 [008 0] – Response Speed................38
2.1 INTRODUCTION...................................................2 7.2.2 [01_] – RS-485............................................38
2.2 MODELS AND FEATURES...................................2 7.2.2.1 [010 5] – Data Format........................39
2.3 STANDARD SUPPLIED ITEMS............................3 7.2.2.2 [011 3] – Baud Rate...........................39
2.4 ACCESSORIES SOLD SEPARATELY.................3 7.2.2.3 [013 01] – Address.............................39
2.5 DEFINITIONS AND CONVENTIONS....................3 7.2.2.4 [014 0] – Data Length and Parity.......39
3 SPECIFICATIONS................................................5 7.2.2.5 [015 0] – Checksum...........................39
4 GETTING STARTED............................................8 7.2.2.6 [016 1] – Carriage Return...................39
4.1 THE STEPS BEFORE OPERATION.....................8 7.2.2.7 [017 1] – Line Feed............................39
7.2.2.8 [018 0] – Response Speed................39
5 INSTALLATION....................................................9 7.2.3 [03_] – #Ethernet TCP/IP............................39
5.1 GENERAL RULES.................................................9
7.2.3.1 [030 5] – Data Format........................39
5.2 MECHANICAL INSTALLATION.............................9
7.2.3.2 [031 000] – Device Address...............39
5.2.1 CONNECTIONS..........................................10
7.2.3.3 [032 000] – IP Address.......................39
5.3 CONNECTING THE LOAD CELL........................11
7.2.3.4 [033 000] – Subnet Mask...................39
5.4 POWER SUPPLY AND GROUNDING................11
7.2.3.5 [034 000] – Gateway Address............39
5.5 ENERGISING THE INSTRUMENT.....................12
7.2.3.6 [035 00000] – Local Port....................40
5.6 CONFIGURING AND CALIBRATION..................12
7.2.3.7 [036 0] – Response Speed................40
5.6.1 PROGRAMMING........................................12
7.2.4 [04_] – Printer.............................................40
5.6.2 CALIBRATION............................................12
7.2.4.1 [040 2] – Print Format........................40
5.6.3 LOCKING CALIBRATION...........................13
7.2.4.2 [041 1] – CN (Ticket Number)............40
5.7 CHECKING SCALE PERFORMANCE................13
7.2.4.3 [042 ] – Minimum for Printing.............40
5.8 RS-232C PORT CONNECTION..........................13
7.2.4.4 [043 0] – Print Mode...........................40
5.9 RS-485 AND MODBUS CONNECTION..............13
7.2.4.5 [044 XY] – Line Feeds before Print....40
5.10 DIGITAL INPUT CONNECTION........................14
7.2.4.6 [045 XY] – Line Feeds after Printing. .40
5.11 DIGITAL OUTPUT CONNECTION....................15
7.2.4.7 [046 0] – Form Feed...........................40
5.11.1 RELAY OUTPUTS....................................15
7.2.4.8 [047 3] – Print Spacing.......................40
5.11.2 TRANSISTOR OUTPUTS.........................16
7.2.4.9 [048 1] – Print Copies.........................40
6 OPERATION.......................................................17 7.2.5 [05_] – #PROFIBUS....................................40
6.1 KEYPAD AND DISPLAY.....................................17 7.2.5.1 [050 0] – Data Format........................40
6.2 BASIC WEIGHING..............................................18 7.2.5.2 [051 000] – Rack Address..................40
6.2.1 Zeroing........................................................18 7.2.6 [06_] – #PROFINET,Ethernet/IP,EtherCAT 41
6.2.1.1 Zero at Power On...............................18 7.2.6.1 [060 0] – Data Format........................41
6.2.1.2 Automatic Zero Tracking (AZT)..........18 7.2.7 [07_] – #CANopen, CC-Link, Powerlink......41
6.2.2 Taring..........................................................18 7.2.7.1 [070 0] – Data Format........................41
6.2.2.1 Multi-taring..........................................18 7.2.7.2 [071 000] – Rack Address..................41
6.2.2.2 Tare/Clear..........................................18 7.2.7.3 [072 0] – Baudrate*............................41
6.2.3 Gross/Net Function.....................................19 7.3 [1__] – CONFIGURATION PARAMETERS.........41
6.2.4 Printing........................................................19 7.3.1 [11_] – Startup............................................41
6.2.5 Totalising Weights......................................19 7.3.1.1 [112 1] – Save Tare............................41
6.3 ADVANCED USER FUNCTIONS........................19 7.3.1.2 [113 0] – Auto Tare Clear...................41
6.3.1 f Function Key Usage.................................19 7.3.1.3 [115 ABCDE] – Key Lock...................41
6.3.2 Stability filter................................................19 7.3.1.4 [116 1] – Function Key Action............41
6.3.3 Tare Operation............................................20 7.3.1.5 [117 0] – #Zero Range Output...........41
6.3.3.1 Automatic Tare clear..........................20 7.3.2 [12_] – Filter................................................42
6.3.3.2 Restore Tare at Power on..................20 7.3.2.1 [120 0] – Filter Setting........................42
6.3.4 Force Measurement....................................20 7.3.3 [13_] – Isolated I/O Port Settings................42
6.3.5 High Resolution...........................................20 7.3.3.1 [130 1] – Outputs................................42
6.3.6 Total Accumulation.....................................20 7.3.3.2 [131 0] – Input 1.................................42
6.3.7 Setpoints.....................................................20 7.3.3.3 [132 0] – Input 2.................................42
6.3.8 Serial Data Output......................................22 7.3.3.4 [133 0] – Input 3.................................42
6.3.8.1 Serial Port 1 (RS-232C).....................22 7.3.3.5 [134 0] – Input 4.................................42
6.3.8.2 Serial Port 2 (RS-485)........................22 7.3.4 [14_] – Adjustmets......................................42
6.3.8.3 Continuous Data Formats..................22 7.3.4.1 [142 0] – Label Number (CN).............42
6.3.8.4 BSI Communication...........................23 7.3.4.2 [143 1] – #Display Update Rate.........42
6.3.8.5 CHK Checksum..................................28 7.4 [2__] – SCALE SETUP PARAMETERS..............42
6.3.8.6 MODbus.............................................28 7.4.1 [20_] – Setup...............................................43
6.3.9 Printer Settings...........................................35 7.4.1.1 [200 0] – Metrological Use.................43
6.3.10 Test Menu.................................................35 7.4.1.2 [201 0] – Hi-res Reading....................43
7 SYSTEM CONFIGURATION AND SETUP.........36 7.4.1.3 [202 0] – Power On Zero....................43
7.1 ENTERING AND EXITING SETUP.....................37 7.4.1.4 [203 3] – Zero Range.........................43
7.2 [0__] – INTERFACE PARAMETERS...................38 7.4.1.5 [204 0] – Auto Zero Track..................43
7.2.1 [00_] – RS-232C.........................................38 7.4.1.6 [205 2] – Tare.....................................43
7.2.1.1 [000 3] – Data Format........................38 7.4.1.7 [206 2] – Motion Detection.................43
7.2.1.2 [001 3] – Baud Rate...........................38 7.4.1.8 [207 0.3] – Stability Period.................43
7.2.1.3 [003 00] – Address.............................38 7.4.2 [21_] – Weighing, Scale Build.....................43
7.2.1.4 [004 0] – Data Length and Parity.......38
CONTENTS
7.4.2.1 [210 0] – Weighing Mode...................43 7.7.1.6 [705 0] – Output 6..............................48
7.4.2.2 [212] – Capacity/Division...................43 7.8 [8__] – METROLOGICAL DATA..........................48
7.4.2.3 [214] – Unit Displayed........................43 7.8.1 [80_] – Legal Metrology Records................48
7.5 [3__] – CALIBRATION PARAMETERS...............43 7.8.1.1 [800] – Calibration Counter................48
7.5.1 [30_] – Calibration.......................................43 7.9 [9__] – DIAGNOSTIC PARAMETERS.................48
7.5.1.1 [300] – Gravity....................................44 7.9.1 [90_] – Tests...............................................48
7.5.1.2 [301] – Calibration..............................44 7.9.1.1 [900] – Key Pad..................................48
7.5.1.3 [302] – Linearity Correction................44 7.9.1.2 [901] – RS-232C Checking................48
7.5.2 [31_] – Adjustment......................................45 7.9.1.3 [902] – RS-485 Checking...................48
7.5.2.1 [310] – Zero Adjustment.....................45 7.9.1.4 [903] – Parallel Inputs........................49
7.5.2.2 [311] – Span Adjustment....................45 7.9.1.5 [904] – Parallel Outputs......................49
7.5.2.3 [312] – Span Adjustment Loaded.......45 7.9.1.6 [905] – Input mV.................................49
7.5.2.4 [313] – vCal........................................45 7.9.2 [91_] – #Firmware Information.....................49
7.5.3 [32_] – #Adjustment with Coefficients........46 7.9.2.1 [910] - Option Board Version..............49
7.5.3.1 [320] – Zero Coefficient......................46 7.9.3 [92_] – Log Book.........................................49
7.5.3.2 [321] – Test weight Value...................46 7.9.3.1 [920] – Error history............................49
7.5.3.3 [322] – Gain Coefficient......................46 7.9.3.2 [921] – Setup history..........................49
7.6 [4__] – ANALOGUE OUTPUT.............................46 7.9.4 [99_] – Parameter Print...............................49
7.6.1 [40_] – Analogue Signal..............................46 7.9.4.1 [990] – Print all Parameters................49
7.6.1.1 [400] – Output Mode..........................47 7.9.4.2 [991] – Reset to Default Parameters..49
7.6.1.2 [401] – Output Range.........................47 8 TROUBLE SHOOTING.......................................50
7.6.1.3 [402] – #Analogue Source.................47 8.1 ERRORS.............................................................50
7.6.2 [41_] – Analogue Zero................................47 8.2 CALIBRATION TABLE........................................51
7.6.2.1 [410] – Course Zero...........................47 8.3 DEFAULT PARAMETER TABLE.........................52
7.6.2.2 [411] – Fine Zero................................47 8.4 QUESTIONS AND ANSWERS............................54
7.6.3 [42_] – Analogue Span...............................47 8.5 ADDITIONAL RESOURCES...............................54
7.6.3.1 [420] – Course Span..........................47 9 SECURING BY SEALING...................................55
7.6.3.2 [421] – Fine Span...............................47 10 CONFORMITY..................................................56
7.6.4 [44_] – #Analogue Coefficients...................47 11 APPENDIX........................................................57
7.6.4.1 [440] – Zero Coefficient......................47 11.1 PT210AN/DIN - ANALOGUE.............................57
7.6.4.2 [441] – Gain Coefficient......................47 11.2 PT210PB - PROFIBUS......................................58
7.7 [7__] – DIGITAL OUTPUT PARAMETERS.........47 11.3 PT210PN - PROFINET......................................64
7.7.1 [70_] – Relay Outputs.................................47 11.4 PT210EI - ETHERNET/IP..................................70
7.7.1.1 [700 0] – Output 1..............................48 11.5 PT210EC - ETHERCAT.....................................78
7.7.1.2 [701 0] – Output 2..............................48 11.6 PT210EN - ETHERNET.....................................85
7.7.1.3 [702 0] – Output 3..............................48 11.7 PT210CO - CANOPEN......................................86
7.7.1.4 [703 0] – Output 4..............................48 11.7.1 CANopen Pinout.......................................92
7.7.1.5 [704 0] – Output 5..............................48
Printed copies of this manual packed with the instruments may not include the
Appendix due to packing limitations, the full manual is on the included USB drive
and the most up to date revision can be downloaded from
https://www.ptglobal.com/file_assets/870
Always check the PT web site for the most up to date information and revisions
www.ptglobal.com
www.ptglobal.com PT210 Instruction Manual 1
1 NOTICES
1.1 SAFETY
CAUTION! READ THIS MANUAL BEFORE OPERATING OR SERVICING THIS EQUIPMENT.
FOLLOW THESE INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL FOR FUTURE
REFERENCE. DO NOT ALLOW UNTRAINED PERSONNEL TO OPERATE, CLEAN,
INSPECT, MAINTAIN, SERVICE, OR TAMPER WITH THIS EQUIPMENT. ALWAYS
DISCONNECT THIS EQUIPMENT FROM THE POWER SOURCE BEFORE CLEANING OR
PERFORMING MAINTENANCE. CALL PT LIMITED FOR PARTS, INFORMATION, AND
SERVICE.
WARNING! ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT.
EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE
MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN
BODILY HARM.
WARNING! FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO A
PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PIN.
1.2 PRECAUTIONS
• Before using the instrument, check that the supply voltage is correct. If it is not, do not connect the
scale to the power supply.
• Before energising the instrument, check all connectors are installed properly and all external cables
are installed safely to avoid mechanical damage.
• The scale should only be used under suitable environmental conditions as indicated in this manual.
• Do not use this scale in places where conditions are unstable or there is explosive danger.
• Do not place the scale near heat sources or under direct sunlight where it may heat up.
• Keep the scale as far away from other electromagnetic radiation sources as possible, their influence
could affect the weighing accuracy.
Failure to follow these precautions will void warranty, contact your supplier to clarify any questions.
2 DESCRIPTION
2.1 INTRODUCTION
The PT210 is a smart indicator for industrial weighing process applications offering powerful PLC integration
facilities; standard serial ports such as RS-232C, RS-485, up to 4 digital inputs and 6 relay outputs.
A step up from the PT200, the PT210 is available in a range of versions to connect by various fieldbus
protocols such as Ethernet, Modbus, PROFIBUS, PROFINET, CANopen, Ethernet/IP, EtherCAT, CC-Link,
Powerlink, a version with analogue output and also a DIN rail mounting version with Modbus and analogue
output.
Powerful calibration options including vCal, Electronic calibration without test weights supporting fast easy
setup and service. The PT210 features adaptive filtering for fast settling, high display resolution and a speed
of up to 1600 conversions per second.
It’s small size aluminum body is perfect for panel installations, providing a big display and requiring little
space on control panels. The instrument has a stainless steel front for use in harsh environments.
PT210DIN
PT200MB
PT210MB
PT210CO
PT210CC
PT210AN
PT210PN
PT210EN
PT210EC
PT210PB
PT210PL
PT210EI
Models
1 000 to 999 999 display resolution Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
High internal resolution up to 16 000 000 counts Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Up to 1600 conversion per second Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Serial interface RS-232C Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Serial interface RS-485 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Modbus RTU Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Analogue output (4–20, 0–20mA,0–5, 0–10VDC) - - Yes - - - - - - - - Yes
PROFIBUS DPV1 interface - - - Yes - - - - - - - -
PROFINET interface - - - - Yes - - - - - - -
Ethernet/IP interface - - - - - Yes - - - - - -
Ethernet (TCP/IP) interface - - - - - - Yes - - - - -
Modbus TCP - - - - - - Yes - - - - -
CANopen interface - - - - - - - Yes - - - -
EtherCAT interface - - - - - - - - Yes - - -
CC-Link interface - - - - - - - - - Yes - -
Powerlink interface - - - - - - - - - - Yes -
Continuous data output Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Fast Continuous data output Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
BSI data interface Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
4 Digital Inputs - Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Relay outputs 5 5 5 5 5 5 5 5 5 5 5 6
Non-isolated programmable digital input/output 2 - - - - - - - - - - -
Error and at zero outputs (non-isolated) - Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes -
Bidirectional signal input for force measurement Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Unit selection (g, kg, t, lb, klb, N, kN ) Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Peak hold function - Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes -
Hold function - Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes -
Auto-zero tracking and auto-zero at power-up Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Motion detection Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Adaptive digital filter for faster measuring Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Electronic calibration (vCal) without test weights Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Electronic calibration (vCal) over field bus Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Zeroing and Taring via fieldbus Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Zero and Span calibrations over field bus Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Zero adjustment without span change Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Span adjustment with test weights Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Span adjustment without unloading the scale Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
3 point calibration (linearity correction) Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Programming by PT AzCom PC software Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
8 load cells 350 Ω or 16 load cells 700 Ω Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
12 to 28 VDC power supply range Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Trade Approvals Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes -
www.ptglobal.com PT210 Instruction Manual 3
PT210
Indicator PT210AN PT210DIN
(other)
Load cell is a device that converts force to electronic voltage. A load cell consists of two parts. The first
part is a sensor that can be linearly distorted according to the force applied to it. The second part is the
strain gauge element which changes its resistance according to the distortion of the sensor.
Load cell rated output:
The output voltage from the load cell divided by the excitation voltage at load cell rated capacity. This is
usually expressed in mV/V.
Input range:
The maximum range of input that the device can accept. This is usually stated in mV and for a full load
cell system is calculated from the number of load cells (Lcn), mV/V (LCmv) and capacity (LCcap) and
also the maximum total load (TL) (including dead load) on the load cells and the excitation voltage (EV).
Note: A summing box with corner adjustment will reduce this value slightly.
FSO:
Full scale output. Errors may be presented as a % of the full output range after calibration.
PLU
Product Look Up. A code to look up values stored in product information
CLU
Counting Look Up. A code to look up values stored for counting
APW
Average product weight. Used in parts counting, this is the average weight of one piece of product,
determined by weighing a sample and dividing by the number of parts.
ALU
Amount Look Up. A code to look up values stored in memory in relation to the amounts (quantity) of
parts in check weighing.
Span Adjustment
Adjust the indicator so that when the load on the scale is changed the scale correctly shows the same
change.
[001]
Numbers shown in square brackets in bold refer to parameters set during configuration.
[ZEro.CA]
Words shown in square brackets in bold refer to prompts shown on the display.
<TARE>
Words shown in angled brackets in bold refer to keys of the keypad. <f>, <G/N>, <TARE>, <ZERO>,
<PRINT>.
EtherX
EtherX is third party software available from the internet to enable setting of IP address parameters in
the indicators with Ethernet.
AzCom
AzCom is software currently in development for communication and configuration of the PT Azure
Series indicators and controllers.
There is internal clickable linking to parameters where mentioned, links toexternal references and ready
access from the side index. Parameters and topics can also be readily searched.
www.ptglobal.com PT210 Instruction Manual 5
3 SPECIFICATIONS
General common specifications
A/D Converter
A/D converter type 24 bit Delta-Sigma ratiometric with integral analog and digital filters
Conversion Rate Up to 1600 conversions per second.
Input sensitivity 0.4 μV/d (approved); 0.1μV/d (non approved)
Analog input range 0 mV to +18 mV (unipolar weighing); -18mV to +18mV (bidirectional force)
Zero offset adjustment range -18mV to +18mV
Resolution
Display resolution up to 10 000 increments (approved); up to 999 999 increments (industrial)
Internal resolution up to 16 000 000
Non-linearity, temp. coefficient Within 0.0015% FS, < 2 ppm/ºC
Scale Calibration and Functions
Span calibration with weights, even without without zero calibration.
Calibration vCal for calibration by direct entry of load cell characteristics.
Calibration of span and zero by fieldbus commands.
Digital filter 10 step programmable adaptive digital filter.
Tare, zeroing, auto zero track, motion detection, auto-zero at power up, peak
Weighing functions
hold, hold.
Other Functions Pre-settable label (print ticket) count number, gross or tare indication.
Load cells
Excitation 5 VDC, 120 mA max.
Number of load cells Up to 8 load cells 350Ω, 16 load cells 700Ω, in parallel.
4 or 6 wire technique.
Load cell connection
Cable length: maximum 1000 m/mm² for 6-wire connection
Communication
RS-232 and modes 1200 to 115200 baud, programmable. Command, continuous, Printer, BSI.
1200 to 115200 baud, programmable. Command continuous, Printer, BSI
RS-485 and modes
output, Modbus RTU. Up to 31 units on the bus.
Response Speed < 4mS response delay from read/write commands.
Printing
Format Programmable 1 line or multi-line, print ticket count number can be preset.
Digital Inputs and Outputs
Error and Zero non-isolated Current source, +supply-1.5V, max. 100mA (not present on PT210DIN)
Digital Inputs 4 opto-isolated digital inputs 12 to 28 VDC, 10mA.
Digital Outputs 5 outputs (6 for PT210DIN), free relay contact 250 VAC or 30 VDC, 1A.
Power Connection
All Models 12 to 28VDC 300mA.
Environment and Enclosure
-15 °C to +55 °C; 85% RH max, non-condensing, Front panel IP65 (P67
Operating Environment
with front panel sealing).
Stainless steel front panel, aluminium casing, stainless rear. 100mm x 55mm
Enclosure
panel, 100mm deep. PT210DIN polycarbonate 108 x 90 x 62
www.ptglobal.com PT210 Instruction Manual 6
PT210EC
Data Rate 100Mbits/s, full duplex.
ESI file Generic ESI file provided.
Topology Line, Tree, Star or Daisy-chain topology depending on physical media
Switched Ethernet transmission with shielded twisted pair cables and RJ-45
Installation
connectors.
Isolation Galvanically isolated bus electronics.
Response Speed < 4mS response delay from read/write commands.
PT210CC
Data rate 156kbits/s – 10Mbits/s (selectable).
Topology Line with Trunk line, Branch structure and Termination at both Ends.
Installation 3 wires shielded twisted pair cable.
Maximum stations Up to 64 stations per network.
Isolation Galvanically isolated bus electronics.
Response Speed < 4mS response delay from read/write commands.
PT210PL
Data Rate 100Mbits/s, half duplex.
Supports POWERLINK V2.0 Communication Profile Specification version
Compatability
1.2.0
XDD file Generic XDD file provided.
Rin redundancy Available.
Topology 100% free choice of star, tree, ring or daisy chain.
Switched Ethernet transmission with shielded twisted pair cables and RJ-45
Installation
connectors.
Isolation Galvanically isolated bus electronics.
Response Speed < 4mS response delay from read/write commands.
www.ptglobal.com PT210 Instruction Manual 8
4 GETTING STARTED
4.1 THE STEPS BEFORE OPERATION
Warning: Please take note of the steps below required to get your scale operating. Each step refers to
the appropriate location in the manual.
1. Install load cells into weighing system and connect to a junction box for multiple
load cells.
2. Connect load cells from the junction box to the indicator. 5.3 , p11
Take note of the number of wires and follow the wiring instruction for 4 or 6 wire
connections.
5. Configure required settings for communications and I/O ports. 5.8 , p13, 6.3.8 ,
p22.
6. Configure the indicator for the desired weighing range and increment of weight.
7.4.2 , p43
Note, this is not necessarily the capacity of the load cells, it is good practise to have
some reserve capacity. For example 4 x 10t load cells may be used for a weighing
range of 30t.
7. Calibrate the instrument to show zero with an empty scale and the correct weight
when loaded (zero and span). There are various methods of calibration, the most
accurate is generally calibration with a known weight. 7.5 , p43
8. Adjust filter ( 7.3.2.1 , p42)and other settings to suit the operating environment.
Make sure high resolution display is not activated in normal weighing. 7.4.1.2 ,
p43.
9. Check the configuration to confirm calibration and settings are correct and correct
operation of the scale by placing a known load on the scale.
www.ptglobal.com PT210 Instruction Manual 9
5 INSTALLATION
5.1 GENERAL RULES
Warning: Please read this manual carefully before installing the instrument. Applying the
recommendations in this section will increase your system reliability and long term performance.
Control Cabinet
The control cabinet should be designed so that PT210 can operate safely and with highest
performance. The panel should be placed in a clean area, out of direct sun light if possible, with a
temperature between -15 ºC and +55 ºC and humidity not exceeding 85%RH, non-condensing. All
external cables should be installed securely to avoid mechanical damage.
PT210 instruments are very low level signal measuring instruments. To avoid electrical noise they
should be separated from any equipment that produces electrical noise.
• It is preferable to use metal cabinets to protect against radio frequency interference and ensure
the cabinet is connected to ground.
• Load cell cable trays must be separated from others, if possible, as power or motor control
cables can cause interference.
• If there is noise-generating equipment, such as heavy load switches, motor control equipment,
inductive loads etc., please take care to protect against EMC interference in the cabinet and if
necessary protect PT210 instruments with a Faraday cage or install them well separated or in a
separate section well away from this kind of equipment.
• Connect parallel reverse diodes to the DC inductive loads like relays, solenoids etc. to minimize
voltage peaks on the DC power supply.
• If the condition of your plant electrical supply fluctuates or is subject to noise and interference,
prepare a special power line and grounding.
• Good quality grounding of the instruments will improve weighing accuracy and the safety of
your indicator.
Cabling
All cables coming to the control cabinet should be shielded. Please use separate cable trays for these
low signal level cables. The distance from load cell cables, interface cables and DC power supply
cables to mains power line cables must be minimum 50 cm unless they are installed in a properly
grounded steel conduit or you could experience a reduction in performance.
Warning: Please always remember that PT210 instruments are very low voltage measuring
instruments. Your control cabinet design and proper installation increases reliability and performance of
the instrument. Please do not forget that the instrument must be powered off before inserting or
removing any peripheral connector.
55 mm 46 mm
(2.16") (1.81")
92 mm (3.62")
Panel mount
47 mm
(1.85")
Cut-out
www.ptglobal.com PT210 Instruction Manual 10
5.2.1 CONNECTIONS
Connections are made with connectors to the rear panel, as shown below. Allow adequate clearance
for connectors and cable.
Install the indicator into the panel from the front with the panel fixing accessories supplied. Be sure to
complete the mechanical installation of your weighing system and the panel installation is finished to
ensure optimum life before starting the electrical installation as described below.
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The load cell wiring should be installed carefully before energising to avoid damage to the instrument
and load cells. The combined input resistance of the load cells that you want to connect should be more
than 42Ω. Do not bind the load cell cables together with other cables as it could result in cross-talk
interference. Please also keep them well away from the AC power cables.
Load cell connection details are shown above. In 4-wire installations the sense and excitation pins with
the same polarity should be connected together in the connector (connect Sense+ to Excitation+,
Sense- to Excitation-). If you have a junction box in your system, use 6 wire cable between the
instrument and the junction box, and for 4 wire load cells connect Sense and Excitation in the junction
box for better performance.
Warning: Always connect Sense pins to Excitation pins for 4 wire connection. Non-connected sense
pins may cause the wrong Excitation voltage measurement and create an accuracy problem.
Warning: Connect the load cell cable shield to the reference ground or shield pin of the load cell
connector (centre pin).
The power supply voltage of the instrument shall be between 12 VDC and 28 VDC. The connection of
power supply to the 24 VDC power supply connector located right - bottom of the instrument is shown
below. Be sure, the power supply is switched of before connection.
Warning: Before modifying the instrument, turn the power off and wait at least for 30 seconds.
Warning: Connect the power supply grounding pin to the reference ground.
NOTE: The power connector ground , case, Excitation -ve, RS232 GND, RS485 are all
connected at the same grounding potential. Electrical noise on any of these connections could degrade
weighing performance.
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To access configuration and calibration settings there is a DIP switch, front of the PT210DIN, rear on
the other PT210, between the load cell connector and the non-isolated output connector. On the
PT210DIN set it to 1, on the other PT210 it is set deep inside the casing and should be set to position 2
(ON is downward) to change the metrological related parameters including calibration. THE HOUSING
DOES NOT NEED TO BE OPENED.
Note: Configuration and Calibration can be performed from a PC as described in API 17.596 AzComI
Software for Azure Indicators. This API is supplied on the USB with the instrument.
5.6.1 PROGRAMMING
Program the instrument according to the needs of your application in this step.
• Set interface parameters in block [00-] ( 7.2.1 ), RS232 and RS485 serial ports in [01-] ( 7.2.2 ).
• Set configuration parameters in block [1--] ( 7.3 ) for scale functions related with the application
like saving tare before power off and restart in Net mode and digital I/O related entries.
• Parameters to set up the scale such as zeroing range are in block [2--] ( 7.4 ). Please
remember these parameter values are restricted for scale usage in trade. The scale capacity
and division values are also entered in this block.
• If you will be connecting any peripheral devices to the instrument, you have to set the related
parameters in the PT210. Refer to ( 7.3.3 ) for digital input/output, ( 7.6 ) for analogue output
programming and ( 7.2 ) for fieldbus interfacing.
Warning: The programming and parameter descriptions are referred later. We recommend you save
these parameters before the next step in case the settings are lost if calibration fails due to an error.
5.6.2 CALIBRATION
You will need to calibrate the scale after programming the parameters. You may follow one the
calibration methods below.
• vCal Electronic calibration without calibration weights. This can be from the key pad or via
AzCom or fieldbus (including RS-232C ()).
• Full calibration via keys on the instrument by using calibration weights. ( 7.5.1 ).
• Zero adjustment and span adjustment in sequence via keys or fieldbus. Span calibration
requires a calibration weight unless performed with vCal. You may save just the zero calibration
if required without continuing to span adjustment.( 7.5.2.1 ).
• Zero adjustment and span adjustment under load, performed in sequence via keys, if the scale
cannot be emptied when span adjustment is required. Calibration weights are required for span
calibration. ( 7.5.2.3 ).
You can access the calibration menu from the operation menu by following the description in the “Fast
access to calibration” section ( 7.1 ). After calibration and after saving the adjustment return to the
operating menu ( 7.1 )
Remember: You may use parameter [905] 7.9.1.6 to monitor the load cell output voltage during
loading for diagnostic purposes if you can not perform the calibration due to errors.
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Note: Connecting the shield to the reference ground will protect your weighing system against EMC
disturbances.
The RS-485 serial connection is made with three wires as indicated below. Line termination resistors 0f
110 ohms are needed both ends of the RS 485 line.
Note: Connecting the shield to the reference ground will protect your weighing system against EMC
disturbances.
Note: Disconnect AzCom PC software before starting Modbus-RTU interfacing.
Note: For longer transmission distances or noisy environments connection to remote displays and
process controllers with shielded twisted pairs as below is recommended.
The diagrams below show the functional operation of the different modes.
Digital Relay output are rated at 250 VAC or 30 VDC, 1A. Connection is shown below.
The connector is marked with number 1 at the most left position (Output-5), ignore the connector
number and follow the indicator markings.
To connect a wire, depress the orange tab inwards and put the wire with end stripped 8mm to the
bottom of the hole and release the tab. The spring loaded clip will grip the wire.
The diagrams in the table below show the functional operation of the different modes.
Standard Output:
Only one set point value is entered.
The output state is forced active high
(ON) when the weight is higher than
SP1, otherwise the output is passive
(OFF).
Refer to parameter [130] 7.3.3.1 .
Refer to use of the SP (G/N) key to set the values of the set-points in 6.1 KEYPAD AND DISPLAY.
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To configure the “at Zero” transistor output, refer to parameter [117] 7.3.1.5
For connection to the other interfaces refer to the relevant sections of the manual (Analogue, Ethernet,
PROFIBUS, PROFINET, CANopen).
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6 OPERATION
Once you have familiarised yourself with the keypad and display you will find operation and set up quite
straight forward.
Keys and their functions for the PT210 weighing indicators are below. These also apply to the
PT210DIN.
Function key: Press to activate the assigned function. The key function is programmable for
Increased resolution indication, Total, Tare value indication, CN value indication, Peak function
and Hold function with parameter [116] 7.3.1.4 .
During configuration this key exits the current block and confirms exit without saving.
G/N, Setpoint key: Pressing this key temporarily shows the Gross weight. A long press of this
key enters the set point menu.
During configuration this key moves to the next parameter menu item.
Tare / Clear key: Press this key to tare the scale and deduct the weight of the container placed
on the platform so as to see the net weight value of the material subsequently added into or
taken out of the container. A long press of this key clears the tare setting.
During configuration this key moves to the next digit to change, shown blinking.
Zero key: This key adjusts the scale zero when in Gross mode. If there is any residual weight or
drift. Zeroing should be done without any load on the platform.
During configuration this key changes the parameter selection or flashing digit to be changed.
Print key: By pressing this key weight data and other information (depending on the setup
parameters) can be sent to a printer or a PC via serial port.
During configuration this key acts as an enter key to accept a selection and advance.
The PT210 has the ability to lock the keys to avoid access by unauthorised persons. The key(s) which
would be locked are programmed with parameter [115] 7.3.1.3 .
You can activate or deactivate this function by a long press of the <F> key, press the <TARE> key and
<PRINT> keys sequentially. The prompt [Lock] appears for a short while to indicate the pressed key is
locked.
Motion: This sign appears if the load on the scale is not stable. The weight value of the object
should be read if the scale is stable. Taring, zeroing, printing and accumulation are not available
when the scale is unstable.
Center of zero: This sign appears if the weight is within the center of the zero band.
Weight unit: The weighing unit is located on the right of the weighing display as kg, g, lb, klb, N,
kN.
kg
Net weight: This sign indicates that the weight value is the net weight.
Net
Gross weight: This sign indicates the displayed weight value is the gross weight.
Gross
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Place the object you want to weigh on the scale. The correct weight of the object is shown on the
display after the ~ symbol has gone out.
If the load on the scale is out of the calibrated range (too low or too high) the display will show as below.
Too low. Too high.
6.2.1 Zeroing
Zeroing is performed to compensate for deviations from zero of the unloaded scale. Sometimes there
can be some small build up of material or drifting out of the automatic zero band.
• Clean the unloaded platform and check if there is anything touching the platform.
• Press the [ZERO] key to compensate for the zero deviation. Zeroing can be performed if the
scale is stable and within the zero setting range.
• The >0< sign appears to indicate that zeroing is complete and the scale is at center of zero.
• If zeroing is has not succeeded, wait for the ~ sign disappear and press the [ZERO] key again.
6.2.1.1 Zero at Power On
The zero point can be corrected automatically at power on to compensate for zero drifts of the scale if
the scale is always powered on when unloaded. This feature should be disabled for tank, silo, hopper
scales etc.
Power on zero has a limited range and the instrument shows the [ E E E ] error prompt in the case of
out of range. Press the <F> key to read the residual drift and to start weight indication without zeroing
and call service.
Warning: Automatic zeroing at power on can be enabled only if the scale is always unloaded before
power on. This function should be disabled for tank / silo weighing applications or you will no longer
know the content weight.
6.2.1.2 Automatic Zero Tracking (AZT)
The zero point is corrected automatically for minor deviations if the change is within the range limited by
the zeroing range value. Disable this correction for applications like tank weighing, batching, filling etc.
to prevent incorrect zeroing during feeding. Refer to Automatic Zero Tracking parameter [204]. 7.4.1.5
The Automatic zero point correction range is limited together with zeroing range above in the parameter
[203] 7.4.1.4 .
6.2.2 Taring
Taring is performed to deduct the initial weight of a container and its contents and to just display the net
weight added into the container or unloaded from the container. The PT210 is programmable for 3
types of tare function: Single tare, Multi-tare, Tare/Clear, see ( 7.3.1.2 , 7.4.1.6 ).
Warning: The tare value cannot exceed the maximum scale capacity. The maximum amount that can
be weighed in NET mode is the difference between the tare weight and the maximum scale capacity.
Capacity in Net = Maximum scale capacity – Tare weight.
6.2.2.1 Multi-taring
• Place the container on the platform and press the [TARE] key.
• The display value is zeroed and the NET (net weight) symbol appears.
• Place the material in to the container and read the net weight of the material you added.
◦ Alternatively you can press [TARE] above after placing a container of material on to the
scale. You can remove material from the container and the scale shows how much material
has been taken out.
• The tare value is used until either a new tare is set by pressing the [TARE] key or it is cleared
after unloading the scale or zeroing the scale.
6.2.2.2 Tare/Clear
• Place the container on the platform and press the [TARE] key.
• The display is zeroed and the NET (net weight) symbol appears.
• Place the material into the container (or remove it as explained above) and read the net weight.
• A long press of the [TARE] key will clear the tare. Or press the [ZERO] key after unloading the
scale.
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6.2.4 Printing
You can connect your indicator to a printer as indicated in Illustration 1:2 wire Connection with a printer
and then set serial data output related parameters and printer parameters ([040] 7.2.4.1 to select the
printout ticket format from the table below. Press the [PRINT] key to print the ticket after loading when
the indication is stable. As you see in this table, the printouts contain different data depending on the
operating mode as configured in 7.2.4.1 .
Multi-line printouts
In a similar way you can print to a PC with a connection as shown in Illustration 1: 2 wire Connection
with a printer p13.
The filter value can be selected from a number n = 0 to 9 (7 is a good starting point in normal weighing
applications). As you enter this parameter and press the <PRINT> key while [120 n] is seen on the
display, the weight and filtering action can be seen on the display. The value of the filter can be
changed by using <G/N> key and the weight variation for each filter value can be seen on the display.
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After finishing the filter selection you can go to next step by pressing the <f> key.
6.3.7 Setpoints
The PT210 can be set to various basic setpoint functions like absolute, numerical or control outputs.
Refer to 5.11 , 6.2.2.1 and 7.3.3.1 for details. Besides these basic functions you may set digital
outputs so they can easily be used for various applications. This feature of the instrument eliminates the
need for a PLC in control cabinets. Below you will find some examples of the PT210 advanced setpoint
functions. Setpoints are set with a long press of the SP(G/N) key. See 6.1 KEYPAD AND DISPLAY.
Basic setpoints. Below are examples of what could be considered basic setpoint functionality.
Setpoint of absolute indicated weight.
The output state is activated when the gross loading exceeds the
setpoint value. This feature can be used to produce alarm signal
for empty or for overloaded or full scales, tanks etc. As an
example, setpoint 1 is 100 kg in the drawing on the right.
Functional setpoint mode enables the PT210 to simulate various control modes such as filling or
checkweighing.
Control Mode-2:
Control Mode-1:
Setpoints are entered such that;
Setpoints are entered such that;
SP1<SP2<SP3<SP4<SP5
SP1<SP2<SP3<SP4<SP5
and outputs are activated as indicated above.
and outputs are activated as indicated above.
This mode can be used for filling, grading, check-
This mode can be used for check-weighing,
weighing, sorting, filling, multi-component
sorting, filling, multi-component batching etc.
batching etc.
Refer to parameter [ 130 ] 7.3.3.1
Refer to parameter [ 130 ] 7.3.3.1
Example 2: Sorting, grading or Check-weighing. If
Example 1: Basic Filling. 3 speed. If you want to
you require basic check-weighing or sorting you
use the weight of the hopper for filling a container
can set the setpoints to Control mode-1. After
or bag, you can set the setpoints to Control mode-
entering the sorting weights to SP1, SP2 and SP3
2. After entering the coarse, medium and fine
in sequence, outputs will change as shown on the
speed cutoff points to SP1, SP2 and SP3 in
right.
sequence, outputs will change as shown above to
fill 20 kg bags.
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Following is the definition table for status bytes STA, STB and STC;
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Definition Table for Status A (STA) Definition Table for Status B (STB)
Bits Bits
Bits 0, 1 and 2 Bits 3 and 4 Bit 7 Bit 0 Bit 1 Bit 2 Bit 3 Bit 6 Bit 7
5,6 4,5
1= Net
1= Weight
1= Error
1= Unstable
1=Zeroed
Decimal Inc.
on
with power
0 1 2 3 4
negative
point size
0 0 0 XXXX00 1 0 X1
1 0 0 XXXXX0 0 1 X2
Always = 1
Always 1
0 1 0 XXXXXX 1 1 X5
X
1 1 0 XXXXX.X
0 = Gross
0 = Weight
0 = No Error
0 = Stable
on zeroed
0 = Not
power on
zeroed with
positive
0 0 1 XXXX.XX
1 0 1 XXX.XXX
0 1 1 XX.XXXX
1 1 1 X.XXXXX
Note: The weight data is represented right aligned and the following error messages (UNDER, OVER,
L-VOLT, H-VOLT and A.OUT) are represented left aligned in the Displayed Weight field.
Examples :
S+000123.4 (weight is stable and 123.4)
D+000123.4 (weight is dynamic and 123.4)
+ (Over load)
- (Under load)
O (ADC out error)
.
6.3.8.4 BSI Communication
BSI Communication provides conversational access over a Bidirectional Serial Interface. All PT Azure
series products support this convenient communications protocol. It is supported on RS-232C, RS-485
and Ethernet (PT210EN) interfaces.
The BSI data format gives reliable and fast interface advantages for communicating with PLCs or PCs
for process control or transactional applications. This interfacing is recommended especially for PC
interfacing as you can expand your system with additional scales from PT without having to change
your application program base.
The protocol is very simple to use, a command is sent to the PT210 and a response is transmitted
back.
Warning: Only one interface can have BSI enabled at one time. No check sum [CHK] is used over
Ethernet.
General Rules:
Command format:
A general description of the command is as follows:
[ADR][COMMAND][CHK][CR][LF]
Response format:
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Command Table:
Status Table:
Note: CHK, CR and LF will not be shown in the below data format descriptions in this section.
S | Read Status
Command : [ADR][S]
Response : [ADR][S][STATUS-1][STATUS-2][STATUS-3]
Example :
Command : 01S
Response : 01SSGI (Stable, Gross, In Range)
01SDGL (Dynamic, Gross, Low voltage error)
Comments:
The response includes 3 bytes of status information.
STATUS-1 can be S(table) or D(ynamic).
STATUS-2 can be G(ross) or N(et).
STATUS-3 can be I(n range), O(ut of range), + Over, - Under, L(ow voltage), H(igh voltage or E(rrors).
T | Tare
Command : [ADR][T]
Response : [ADR][T][A] (Taring is done successfully and scale is in net)
Example :
Command: 01T
Response: 01TN (Taring could not executed)
01TX (Taring is disabled)
Comments:
The tare value will be overwritten by the new tare weight value.
The command will wait up to 2 seconds for scale status to be stable. If stable within this time taring will
be performed and Ack. is sent.
If the scale does not become stable within the time out delay, the scale is not tared and Nack. is sent.
[INPUTS]
value
F E D C B A 9 8 7 6 5 4 3 2 1 0
Input 1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF
Input 2 ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF
Input 3 ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF
Input 4 ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF
Output states are transmitted as 2 ASCII characters which are the hex. value of the binary state of the
outputs. 1 is on and 0 is off. 4-bit. ‘1111’ (outputs on) are represented as char ‘F’. To check the state of
an output in your software use bitwise AND (&)
[OUTPUTS]
value
0F 0E 0D 0C 0B 0A 09 08 07 06 05 04 03 02 01 00
Output 1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF
Output 2 ON ON OFFOFF ON ON OFFOFF ON ON OFFOFF ON ON OFFOFF
Output 3 ON ON ON ON OFFOFFOFFOFF ON ON ON ON OFFOFFOFFOFF
Output 4 ON ON ON ON ON ON ON ON OFFOFFOFFOFFOFFOFFOFFOFF
Output 5 OFF OFFOFFOFFOFFOFFOFFOFFOFFOFFOFFOFFOFFOFFOFFOFF
[OUTPUTS]
value
1F 1E 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10
Output 1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF
Output 2 ON ON OFFOFF ON ON OFFOFF ON ON OFFOFF ON ON OFFOFF
Output 3 ON ON ON ON OFFOFFOFFOFF ON ON ON ON OFFOFFOFFOFF
Output 4 ON ON ON ON ON ON ON ON OFFOFFOFFOFFOFFOFFOFFOFF
Output 5 ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
[OUTPUTS]
value
0F 0E 0D 0C 0B 0A 09 08 07 06 05 04 03 02 01 00
Output 1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF
Output 2 ON ON OFFOFF ON ON OFFOFF ON ON OFFOFF ON ON OFFOFF
Output 3 ON ON ON ON OFFOFFOFFOFF ON ON ON ON OFFOFFOFFOFF
Output 4 ON ON ON ON ON ON ON ON OFFOFFOFFOFFOFFOFFOFFOFF
Output 5 OFF OFFOFFOFFOFFOFFOFFOFFOFFOFFOFFOFFOFFOFFOFFOFF
[OUTPUTS]
value
1F 1E 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10
Output 1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF
Output 2 ON ON OFFOFF ON ON OFFOFF ON ON OFFOFF ON ON OFFOFF
Output 3 ON ON ON ON OFFOFFOFFOFF ON ON ON ON OFFOFFOFFOFF
Output 4 ON ON ON ON ON ON ON ON OFFOFFOFFOFFOFFOFFOFFOFF
Output 5 ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Z | Zero
Command : [ADR][Z]
Response : [ADR][Z][A]
Example :
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Command : 01Z
Response : 01ZA (Indicator Zeroed)
01ZN (Zeroing could not be performed)
01ZX (Zeroing is disabled)
Comments:
The Zero command does not work in net weighing.
Weight must be within the zeroing range for all operating modes.
The command will wait up to 2 seconds for scale status to be stable. If stable within this time zeroing
will be performed and Ack. is sent.
If the scale does not become stable within the time out delay, the scale is not tared and Nack. is sent.
Checksum Calculation:
CHK is transmitted as two ASCII characters calculated as below.
Checksum = 0 – (SUM of all response data before CHK)
Command: 01P[CHK][CR][LF]
CHK = 0 − (0x30+ 0x31+ 0x50)
= 0 − 0XB1
= 0x4F
= Char ‘4’ and ‘F’
Response: 01PS+000123.4[CHK][CR][LF]
CHK = 0 − (0x30 + 0x31 + 0x50 + 0x53 + 0x2B + 0x30 + 0x30 + 0x30 + 0x31+ 0x32 + 0x33 +
0x2E + 0x34)
= 0 − 0x02B7
= 0x49
= Char ‘4’ and Char ‘9’
6.3.8.6 MODbus
Modbus RTU is available as standard on all of the PT210 range. Modbus TCP is available on the
PT210EN.
• After programming the RS-485 or RS-232C serial port for Modbus RTU, the PT210 can be
used as a Modbus RTU slave on Modbus RTU networks. The Modbus slave address is defined
in the RS-485 address [013] ( 7.2.2.3 ). Simarly [003] ( 7.2.1.3 ) for the RS-232C
• Functions code ‘0x03’ (Read Holding Registers) and ‘0x10’ (Preset Multiple Registers) are
supported.
• Modbus RTU High-Low: In two word registers, the data is stored in the registers in big-endian
format. Least significant word is stored in the highest register address; and most significant
word is stored in the lowest register address.
• Modbus RTU Low-High: In two word registers, the data is stored in the registers in little-endian
format. Least significant word is stored in the lowest register address; and most significant word
is stored in the highest register address.
Parameter’s set-up:
• Set the Format : Modbus RTU High-Low or Modbus RTU Low-High
• RS-485/RS-232C Data bits & Parity : 8 none 1, 8 odd 1 or 8 even 1
• Set the Address : 01 to 31 (01 to 255 for PT210EN)
Configure the RS-485/RS-232C parameter settings as defined in [00_] 7.2.1 and [01_] 7.2.2 .
For the PT210EN configure the parameters in [03_] 7.2.3 .
Please find Modbus information on the web site at http://www.modbus.org
Wor
Address R/W Command Definition
d
40001 R 2 Indicated weight (Net if the indication is in Net, Peak value or Hold value)
40003 R 1 Status D0 0 – System Ready 1 – System Busy
D1 0 – Error (D13-D15) 1 – Data ok
D2 0 – Weight Stable 1 – Weight unstable
D3 0 – Gross Mode 1 – Net mode
D4 – D11 Not used
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Dec. Description
0 None
1 Zero
2 Tare
40009 R/W 1 Control 3 Clear
4 Print
5 Not used
*6 Print the total value
*7 Clear the total value
40010 -
R/W 20 Not used
40029
Dec. Description
0 None
188 Adjust Zero Calibration
220 Adjust Span Calibration ( 1 )
40030 R/W 1 Calibration
236 Total Load Cell Capacity ( 1 )
250 Average mV/V ( 1 ) vCal
171 Dead Load ( 1 ) Coefficients
23205 Save the coefficients of vCal
40031 R/W 2 Span Calibration Value / LC capacity / mV value / Dead load value
Calibration D0 .. D7 Dec Description
Status Calibration 1 Ready for calibration
Process
Status 3 Zero calibration in process …
4 Span calibration in process …
9 Error (Refer to D8 ... D15 )
Calibration Timeout
1
- Restart calibration
ADC Error
2 - Re-energise the instrument
- If seen again, change the board.
Instrument can not be calibrated
3 - Check load cell cable
- Re-energize the instrument
40033 R 1
Instrument can not be calibrated
34
- Load cell signal is too low or too high
D8 .. D15 Calibration Error
Calibration - Calibration loading is not enough
35
Errors - Check calibration weight loading
- Check load cell connections
Calibration load value entry Error
36 - Calibration weight is too small. Increase the
calibration weight
Scale unstable
37 - Wait until scale becomes stable
- Check grounding wiring
The Calibration DIP switch is not in ON position.
38
- Check the calibration DIP switch.
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D0 Input-1
D1 Input-2
40200 R 1 Status of Inputs 0 - Passive 1 - Active
D2 Input-3
D3 Input-4
D0 Output-1
D1 Output-2
D2 Output-3
D3 Output-4
40201 R/W 1 Status of Outputs D4 Output-5 0 - Passive 1 - Active
Output-6/
D5
Unused ( 3 )
*D6 Error
*D7 Zero range
40202 R/W 2 Setpoint 1 Low (2)
Note: For hardware connection details, please refer to the related hardware descriptions in this manual.
Exception codes:
1: Function code is not supported.
2: Out of beginning and ending address range.
3: Invalid value entry or wrong byte number.
4: Operation error.
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Command Examples:
Below you will find some command samples; Performing Read and Write operations according
(Modbus RTU High-Low) in the hexadecimal system with the instrument set to address “0x01”.
Note: For Modbus TCP on the PT210EN a checksum is not used, omit the checksum in the table
below.
Description Hex
Request weight data 01,03,00,00,00,02,C4,0B
Answer of request weight
01,03,04,00,01,86,A0,38,4A
(weight value is 100000)
Request status data 01,03,00,02,00,01,25,CA
Taring 01,10,00,08,00,01,02,00,02,26,D9
Request tare data 01,03,00,03,00,02,34,0B
Answer of request tare
01,03,04,00,00,27,10,E0,0F
(tare value is 10000 )
Zero Command 01,10,00,08,00,01,02,00,01,66,D8
Request Calibration Status 01,03,00,20,00,01,85,C0
Answer of request Calibration Status (Instrument is
01,03,02,00,01,79,84
ready for calibration)
Zero Calibration 01,10,00,1D,00,01,02,00,BC,A4,6C
Span Calibration Command with Span value 50000 01,10,00,1D,00,03,06,00,DC,00,00,C3,50,F7,F0
Total LC capacity Command with Total LC capacity
01,10,00,1D,00,03,06,00,EC,00,01,86,A0,D4,E0
value 100000
Average mV/V Command with Average mV/V value
01,10,00,1D,00,03,06,00,FA,00,00,4E,1F,DA,93
1.9999
Dead load Command with Dead load value 12345 01,10,00,1D,00,03,06,00,AB,00,00,30,39,87,25
Save the coefficients of the vCal Command 01,10,00,1D,00,01,02,5A,A5,5F,06
Read Voltage of Power Supply value 01,03,00,63,00,01,74,14
Answer of Voltage of Power Supply
01,03,02,00,EB,F8,0B
(Voltage of Power Supply is 23.5 V)
Read digital inputs 01,03,00,C7,00,01,35,F7
Answer of digital inputs
01,03,02,00,02,39,85
(Input-2 is active)
Read digital outputs 01,03,00,C8,00,01,05,F4
Answer of digital outputs
01,03,02,00,04,B9,87
(Output-3 is Active)
Read Setpoint-1 Low 01,03,00,C9,00,02,14,35
Answer of Setpoint-1 Low 01,03,04,00,00,03,E8,FA,8D
Load Set point 1 Low = 5000 01,10,00,C9,00,02,04,00,00,13,88,32,C3
The above commands are suitable for Modbus over RS232C and RS485 but for Ethernet are not the
complete Modbus transmissions, they do not include the header. Also as noted above Modbus TCP
over Ethernet has no checksum.
For RS232C and RS485 serial connections a typical complete transmission in hexadecimal is shown
below for device address 01 and including check sum. Neither <CR> nor <LF> should be transmitted.
The command is 0103006300017414 where each pair of digits is hexadecimal for a character.
01 03 00 63 00 01 74 14
01 is the unit identifier (address). Hex 01 = decimal 01.
03 is the function code (read analogue registers)
00 63 is the address of the first register requested, hex 0063 = dec. 99. Address = 40001+99=40100
(for the PT210 this is power supply voltage)
00 01 is the total number of registers to read.
7414 are the checksum characters. Calculating the checksum for the message 010300630001 the
checksum is 0x1474, with low order byte first that becomes 7414.
CHK Checksum:
For RS-232C and RS-485 calculate the checksum, from the address (unit identifier) onwards. The
checksum is a CRC-16 Modbus checksum comprising 2 bytes with the low order byte inserted first.
Consult the Modbus website or use an online CRC generator such as http://www.tahapaksu.com/crc/.
Don’t transmit with a <CR><LF> termination.
www.ptglobal.com PT210 Instruction Manual 33
For Ethernet a typical complete transmission is shown below for a device with address 17. There is no
checksum, <CR> or <LF>.
A simple example of a PLC program follows on the next page. Refer to Technical Note TN 16.779
Software and Communication with Azure Series Instruments for additional information.
www.ptglobal.com PT210 Instruction Manual 34
Form
The first item of printer settings is the printout format. Printer data output can be set to 1 of 3 different
print formats. The printout format differs also with the operating mode as described in 6.2.4 Printing.
Select the printout format in parameter [040] 7.2.4 . You can also change the spacing from the left for
printed data and the number of copies to print.
1 = single line 2 = multi-line 1 3 = multi-line 2
Line Feed
To configure the length of your printout you can print additional line feeds before or after the print data
to feed the paper or ticket to a specified length. You can feed forwards or backwards to advance the
paper for tear off. Set the number of additional line feeds here [044] 7.2.4.5 , [045] 7.2.4.6 .
Display Operation
[123.456 kg] Press and hold the <f> key until the [PASSWr] prompt is seen.
[PASSWr] Press the <G/N> then <ZERO> then <G/N> keys in order.
Display Operation
[123.456 kg] Press and hold the <f> key until the [PASSWr] prompt is seen
seen.
[PASSWr] Press the <ZERO> then <ZERO> then <ZERO> keys in order.
Exiting Setup
To exit back to normal operation note the following;
• If you press the <f> key while in a parameter, you will get out of the active sub-block and reach
the next sub-block.
• If you press <F> key again, you will get out of the active block and reach the next main block.
• If you press <F> key once again, the [SAvE] message appears on the display.
◦ Here you can press the <PRINT> key to save the changes into memory,
◦ or you can press the <TARE> key to store the changes temporarily until the power goes
off,
◦ or you can press the <F> key to abort changes.
• [Waıt] will be seen on the display for a little while, and then weighing mode is resumed.
• Turn the power off and set the calibration DIP switch to “OFF” (the up position) before normal
operation. This is specially important for legal metrological use.
“192.168.16.253”.
To change the IP address, press the <TARE> key and enter the first 3 “a” digits of the IP address.
Press the <PRINT> key to accept and access the following “b”, “c” and “d” address entries.
Press the <G/N> key to access the next parameter.
7.2.3.6 [035 00000] – Local Port
Enter a value between 00001 and 65535 for the device. The default is “00502”. This is a protected port
on some systems and you may need to change to a value above “01024”
7.2.3.7 [036 0] – Response Speed
0 = Modbus TCP Answer is sent immediately after Request is received.
1 = Modbus TCP Answer is delayed 20 msec after Request is received.
2 = Modbus TCP Answer is delayed 50 msec after Request is received.
Note: This property is very helpful for slow PLC systems
The value is the six decimal digits past the decimal point in the acceleration due to gravity value (enter
798564 for 9.798564). If you enter a value in this parameter before calibration, this value will be
assumed as the reference gravity acceleration where the first stage of the calibration performed. After
first calibration this parameter will be zeroed. If the value of this parameter is zero, that means no
gravity adjustment has been performed after calibration.
In the second stage of verification, the gravity acceleration of the place that the weighing instrument will
be used should be entered (as six decimal digits, enter 800065 for 9.800065) and exit programming by
saving the changes without entering the calibration [301].
7.5.1.2 [301] – Calibration
Calibration involves emptying the scale then placing a known calibration weight on an empty platform
and allowing the PT210 indicator to capture values for zero and span. Here calibration weight could
mean a force or pressure of known value. The scale reading must be stable for zero or span calibration
to succeed. If there is vibration or noise, adjust the filter or motion detection to obtain a stable reading
and adjust back to previous values after calibration.
1. Press <PRINT> at the [312] prompt to start span adjustment under load.
2. The [ P.ZEro] prompt appears on the display to indicate the current scale load will be
determined to be a temporary zero.
3. Press the <PRINT> key and the display will show the [WAıt] message while aquiring temporary
zero. The scale load must be stable.
4. After the [Load] prompt appears, set the value of the weight used for calibration of the scale,
(seen on the display as [XXXXXX]). If the value of the calibration weight that will be used is
different from the value shown on the display, set the new value with the <TARE> and <ZERO>
keys.
A minimum of 20% of scale capacity is necessary for calibration; PT recommends 50% or
more.
A calibration error will result if insufficient weight is used.
5. Place the calibration weight on the scale. The weight needs to be a known weight and can be a
load calibrated from another scale.
6. Press <PRINT> to start span calibration and the [WAıt] message displays indicating the
operation is in progress. The scale load must be stable.
7. At the [SAvE] prompt press the <PRINT> key to continue to the next parameter or press the
<f> key to exit without saving the calibration.
7.5.2.4 [313] – vCal
VCal has some limitations but is a very good way to get a weighing system up and running that can
later be fine tuned with zero and span adjustments above or by adjusting the vCal input parameters.
Warning: The scale capacity and division [212] ( 7.4.2.2 ) must be entered before performing vCal.
Warning: vCal is theoretical calibration by calculation without taking into account external influences.
Corner adjustments, as in a summing box, will make the calibration incorrect. Lengthening or
shortening load cell 4 wire cable connections, variations in gravitational accelleration (g), mechanical
influences and structure geometry variances can all reduce the accuracy of vCal.
This parameter lets you to perform calibration without using any calibration weights. The PT210
www.ptglobal.com PT210 Instruction Manual 46
coefficients are adjusted in production to increase vCal accuracy, but calibration with a known
calibration load is still the most accurate form of calibration. The calibration coefficients are calculated
from scale capacity, total load cell capacity, load cell full scale output, and estimated dead load.
Note: For better accuracy and if the conditions permit, you may perform automatic zero adjustment
instead of entering estimated preload for a more accurate zero.
Warning: vCal of the zero by entering the dead load (8 above) does not take into account the zero
offset of the load cells. It is possible to adjust the value entered at the [PrE-Ld] prompt to account for
this.
Note: If you want to make zero adjustments after entering an estimated preload value, empty the scale
and change the preload value to (previous estimated value + display value with empty scale) or enter
parameter [310] 7.5.2.1 for zero adjustment.
The diagrams in the table below show the functional operation of the different modes.
on the display.
7.9.1.4 [903] – Parallel Inputs
The display will show the [i X Y] message. To perform a parallel input test, set Y to be the number of
the parallel input (1 - 4) with the <ZERO> key. X shows the logical condition of that input.
7.9.1.5 [904] – Parallel Outputs
This applies to the 5 relay outputs.
The display will show the [o X Y] message. To perform a parallel output test, set Y to be the number of
the parallel output (1 - 5) with the <ZERO> key. X shows the logical condition of that output and can
be changed with the <TARE> key.
7.9.1.6 [905] – Input mV
As you press the <PRINT> key the output voltage of the load cell (input to the PT210) will be shown on
the display. This is an uncalibrated value and is only for test / service purposes.
8 TROUBLE SHOOTING
8.1 ERRORS
The PT210 indicator has been designed as very reliable and virtually error free instruments. However if
an error occurs, do not attempt to repair the equipment before you understand what caused the error.
Note the problem you are having and the status of the front panel, and try to find the problem with the
help of the table given below. Don’t let unauthorised people interfere with the instrument.
[AdcOut] The input exceeds the operating range of the ADC (internal electronics).
on the display -Call service to check the load cells, wiring and connections and calibration.
[Over] The load cell signal is higher than the calibrated maximum level but not outside the ADC
range.
-Call service to check the load cells, wiring and connections and calibration.
on the display
[Under] The load cell signal is lower than the calibrated zero level but not outside the ADC range.
-Call service to check the load cells, wiring and connections and calibration.
on the display
[E E E] The input signal is outside the zero range of the instrument at power on.
on the display -Check the wiring and the load cells for over loading or residual material on the scale.
The load exceeds the operating range
- Check the load
LC Err
- Check the calibration
- Load cell or instrument could be broken.
ADC communication error. Power off and on again. If that fails
Err 01
- Change PCB.
ADC communication error. Power off and on again. If that fails
Err 02
- Change PCB.
Err 03 Calibration fails. Check the load cell cable and connections and restart calibration. 5.3
EEPROM error. Reconfigure the instrument. If that fails
Err 10
- Change PCB.
Err 20 Calibration error, recalibrate
Err 21 Configuration error, reconfigure the parameters.
Tare, CN, Total weight and the SP in use error.
Err 22
- Check SP, PT and ID entries. Check Tare, CN and Total weight
Err 25 Fieldbus set up error.
- Reenergize the instrument.
- Press enter, check fieldbus parameters.
- Re-enter fieldbus parameters.
-Call service.
Err 26 Set point error. Reload set points
Err 27 Indicator is not calibrated. Calibrate the indicator.
Err 30 Processor error. - Change PCB.
The signal from the load cells is not increasing after loading the scale. It may be
negative, very low or very high.
-Check the load cell connection, it may be damaged or reversed. -Check the excitation
Err 34 and sense for correct voltage.
-Check the load cell cable connection to the PCB in the instrument.
-Check the installation mechanically to ensure correct loading of the load cells.
-Change PCB.
The load increase is smaller than expected.
- Check the installation mechanically to ensure correct loading of the load cells and no
object interferes with the application of load.
Err 35
- Check the load cell connection.
- Increase the size of the calibration test weight.
- Change the PCB, return to PT.
Calibration load value entry Error.
Err 36 - Calibration loading is not enough.
- Check test weight loading.
The signal is unstable during calibration. Ensure the signal is stable.
Err 37 It may be necessary to temporarily change the stability filter settings ( 6.3.2 ) for
calibration and change them back for weighing.
Main pcb info error
Err 47
- Call PT
EEPROM is not installed or broken
Err 61
- Call PT
Modbus selection error.
Err 70
- Check setup of other ports, only one port can be Modbus.
- Disconnect the power supply.
Err xx (other - reconnect the power.
errors) - Switch the instrument on if it is off.
- If there is any malfunction, the PCB may be faulty, call service.
www.ptglobal.com PT210 Instruction Manual 51
Question : My PC could not interface with the PT210. How can I check the COM port?
Answer : − Connect the instrument to the PC and run Hyper Terminal or alternate terminal program.
− Check COM ports as described in The Diagnostic Test section [90-] 7.9.1 .
− Short circuit your COM port RXD and TXD pins. Check if the sending of data is received
or not by using any terminal software. You can also test the PT210 COM ports as described
in The Diagnostic Tests section [90-] 7.9.1 by short circuiting RXD and TXD terminals.
− Connecting a multimeter on AC volt setting across TXD and GND will show activity if the
device or PC is transmitting.
Question : AzCom installation needs a restart every time. How can I install it?
Answer : − Read and follow the installation notes in the installation directory.
− Update your computer (visit http://update.microsoft.com).
Question : AzCom could not connect to the instrument. What can I do?
Answer : − Check the power, data cabling and LED status of the PT210 instrument.
− Check PC port settings.
− Remove other connections. Re-energize the PT210 instrument and then make
connection.
Question : My PC doesn’t have a COM port. How can I connect instrument to my PC?
Answer : − You can use an RS-232 / USB converter for serial interfacing via USB port, available from
PT, and select the COM port with in the Connection Settings menu.
Question : My PC has a COM port but I couldn’t see the COM port in the Connection Settings menu.
How can I solve that problem?
Answer : − Other software may already be connected to that COM port. Close all applications before
running AzCom.
Question : I need very fast interfacing. What is the response delay time of the PT210?
Answer : − The PT210 response delay is a maximum of 4 milliseconds for weight data. Extremely fast
interfacing.
Question : What is the external data update rate of PT210?
Answer : − Only continuous data output rate might be called external update rate, which depends on
the baud rate and data length but can be up to 65 readings per second.
Question : How can I check the Ethernet connection?
Answer : − The PT210EN can be pinged. Issue the command ping followed by the IP address of the
PT210EN from any computer on the network with the PT210EN. You should see a short
response time.
Question : EtherX is searching but it could not find any instrument over the Local Area Network.
Answer : − Check the Exceptions tab in Windows Firewall settings. EtherX should be marked.
− Check the firewall of any Anti-virus program to make sure it is not being blocked.
Question : I have made a crossover connection with the PT210EN but EtherX could not find it.
Answer : − Check the Internet Protocol (TCP/IP) Properties in Local Area Connection of Windows.
− IP address and gateway address blocks of the PT210EN and PC should be the same in a
cross over connection.
9 SECURING BY SEALING
Label sealing
10 CONFORMITY
We;
PT Limited
Technical Director
www.ptglobal.com PT210 Instruction Manual 57
11 APPENDIX
This section contains information relevant to each specific model of PT210.
The analogue output is in proportion to the gross load on the scale. The analogue output signal
functions as described next.
When the gross indication drops below zero, the PT210AN reduces the
Under Zero
analogue output to 0mA or -4V to indicate the error.
The analogue output will reflect the gross value in the analogue output
Normal Range
as programmed (4 – 20mA, 0 – 20mA, 0 – 5V or 0 – 10V).
When the gross value exceeds the high limit, the analogue signal
increases to approximately 24mA or 11V and remains there until the
Over Range
weight display is no longer blanked or the analogue signal returns to
within range.
The following table indicates the analogue output value when the gross indication is out of the normal
range and when there is any error indication on the display. The error data indicated below can be used
to convey the errors to a connected PLC or computer.
Connection to the PT210AN and PT210DIN for analogue output signals should be made to the I, GND
and V terminals on the back, located as shown in 5.2.1 , and as shown below.
There are two LEDs (1 & 2) near the Profibus connector which function as below;
1 OP Operation mode LED
2 ST Status LED
3 Profibus Connector
ST Status LED
(1) Write this command after writing values to 1st Dword , then apply this command with New CMD
(2) Only set point low addresses are used if the set point is programmed as standard.
www.ptglobal.com PT210 Instruction Manual 63
Bit No Description
Bin Dec Commands
Voltage of Indicated with 0.1 VDC
00000000 0 R
Power Supply increment.
00000001 1
Not in use
00111111 63
01000000 64 RW Filter (1) Refer 7.3.2.1 [120]
01000001 65 RW Power On Zero (1) Refer 7.4.1.3 [202]
01000010 66 RW Zeroing Range (1) Refer 7.4.1.4 [203]
01000011 67 RW Auto Zero Tracking(1) Refer 7.4.1.5 [204]
01000100 68 RW Tare (1) Refer 7.4.1.6 [205]
Expanded 01000101 69 RW Motion Detector (1) Refer 7.4.1.7 [206]
D23…D16 Command 01000110 70 RW Stability Period (1) Refer 7.4.1.8 [207]
List
01000111 71 RW Operating mode (1) Refer 7.4.2.1 [210]
01001000 72 RW Capacity (1) Refer 7.4.2.2 [212]
0 XXXXOO
1 XXXXXO
Decimal point (1) 2 XXXXXX
01001001 73 RW
Refer 7.4.2.2 [212] 3 XXXXX.X
4 XXXX.XX
5 XXX.XXX
1 X1
Increment (1)
01001010 74 RW 2 X2
Refer 7.4.2.2 [212]
3 X5
(1) Write this command after writing values to 1st Dword then apply this command with New CMD
There are 3 announcement LEDs on rear panel (MS, NS, LINK) for showing the instrument status and
Profinet status in operation. The meanings of these LED’s are;
LINK/Activity LED
LED State Description Comment
Off No Link No link, no communication present
Ethernet link established, no
Green Link
communication present
Ethernet link established,
Green, flickering Activity
communication present
Profinet Parameters
There are 7 parameters for Profinet network and Profinet set up, this is performed with EtherX PC
software over the Local Area Network as described in this section.
EtherX PC software is required to set these parameters and is supplied together with the instrument.
Note: Station name is ‘set to pn-io’ as a default.
DHCP
Dynamic Host Configuration Protocol automates network parameters if it is enabled.
Default is ‘Disable’.
IP Address
If DHCP is disabled, set the IP address manually.
Default is ‘192.168.16.250’.
Subnet Mask
If DHCP is disabled, set the subnet mask manually.
Default is ‘255.255.255.0’.
Default Gateway
If DHCP is disabled, set the default gateway manually.
Default is ‘192.168.16.253’.
Primary DNS
If DHCP is disabled, set the primary DNS manually.
Default is ‘208.67.222.222’.
Secondary DNS
If DHCP is disabled, set the secondary DNS manually.
Default is ‘208.67.220.220’.
Host Name
Enter a unique host name to identify the instrument.
Default is ‘ ’.
Note: If you do not know your network settings, ask your network administrator.
GSDML Configuration GSDML Configuration Description
Profinet data structures for the
PT210PN consists of 2 x Input 1st Dword (PT210PN Output to PLC Input)
Input 2 words
Dwords and 2 x Output 2nd Dword (PT210PN Output to PLC Input)
Dwords. A Dword is a double
word, 32 bits in length. A 1st Dword (PLC Output to PT210PN Input)
Output 2 words
typical GSDML configuration 2nd Dword (PLC Output to PT210PN Input)
for PLC programmers is shown
below
www.ptglobal.com PT210 Instruction Manual 66
(1) Write this command after writing values to 1st Dword , then apply this command with New CMD
(2) Only set point low addresses are used if the set point is programmed as standard.
www.ptglobal.com PT210 Instruction Manual 69
Bit No Description
Bin Dec Commands
Voltage of Indicated with 0.1 VDC
00000000 0 R
Power Supply increment.
00000001 1
Not in use
00111111 63
01000000 64 RW Filter (1) Refer 7.3.2.1 [120]
01000001 65 RW Power On Zero (1) Refer 7.4.1.3 [202]
01000010 66 RW Zeroing Range (1) Refer 7.4.1.4 [203]
01000011 67 RW Auto Zero Tracking(1) Refer 7.4.1.5 [204]
01000100 68 RW Tare (1) Refer 7.4.1.6 [205]
Expanded 01000101 69 RW Motion Detector (1) Refer 7.4.1.7 [206]
D23…D16 Command 01000110 70 RW Stability Period (1) Refer 7.4.1.8 [207]
List
01000111 71 RW Operating mode (1) Refer 7.4.2.1 [210]
01001000 72 RW Capacity (1) Refer 7.4.2.2 [212]
0 XXXXOO
1 XXXXXO
Decimal point (1) 2 XXXXXX
01001001 73 RW
Refer 7.4.2.2 [212] 3 XXXXX.X
4 XXXX.XX
5 XXX.XXX
1 X1
Increment (1)
01001010 74 RW 2 X2
Refer 7.4.2.2 [212]
3 X5
(1) Write this command after writing values to 1st Dword then apply this command with New CMD
LINK/Activity LED
LED State Description Comment
Off No Link No link, no communication present
Ethernet link established, no
Green Link
communication present
Ethernet link established,
Green, flickering Activity
communication present
Link/Activity LED
LED State Description Comment
Off No link or activity
Green Link established. 100 Mbit/s data rate.
Green, flickering Link Active Data flow at 100 Mbit/s data rate.
Yellow Link established 10 Mbit/s data rate.
Yellow, flickering Link Active Data flow at 100 Mbit/s data rate.
Ethernet Parameters
There are 7 parameters for Ethernet set up, this is performed with EtherX PC software over the Local
Area Network as described in this section.
EtherX PC software is required to set these parameters and is supplied together with the instrument.
Note: Station name is ‘set to ei-io’ as a default.
DHCP
Dynamic Host Configuration Protocol automates network parameters if it is enabled.
Default is ‘Disable’.
IP Address
If DHCP is disabled, set the IP address manually.
Default is ‘192.168.16.250’.
Subnet Mask
If DHCP is disabled, set the subnet mask manually.
Default is ‘255.255.255.0’.
Default Gateway
If DHCP is disabled, set the default gateway manually.
Default is ‘192.168.16.253’.
Primary DNS
If DHCP is disabled, set the primary DNS manually.
Default is ‘208.67.222.222’.
Secondary DNS
If DHCP is disabled, set the secondary DNS manually.
Default is ‘208.67.220.220’.
Host Name
Enter a unique host name to identify the instrument.
Default is ‘ ’.
Note: If you do not know your network settings, ask your network administrator.
EDS Configuration
Ethernet/IP data structures for the PT210EI consists of 2 x Input Dwords and 2 x Output Dwords. A
Dword is a double word, 32 bits in length.
A typical configuration with an EDS file for PLC programmers is shown below
www.ptglobal.com PT210 Instruction Manual 74
(1) Write this command after writing values to 1st Dword , then apply this command with New CMD
(2) Only set point low addresses are used if the set point is programmed as standard.
www.ptglobal.com PT210 Instruction Manual 77
Bit No Description
Bin Dec Commands
Voltage of Indicated with 0.1 VDC
00000000 0 R
Power Supply increment.
00000001 1
Not in use
00111111 63
01000000 64 RW Filter (1) Refer 7.3.2.1 [120]
01000001 65 RW Power On Zero (1) Refer 7.4.1.3 [202]
01000010 66 RW Zeroing Range (1) Refer 7.4.1.4 [203]
01000011 67 RW Auto Zero Tracking(1) Refer 7.4.1.5 [204]
01000100 68 RW Tare (1) Refer 7.4.1.6 [205]
Expanded 01000101 69 RW Motion Detector (1) Refer 7.4.1.7 [206]
D23…D16 Command 01000110 70 RW Stability Period (1) Refer 7.4.1.8 [207]
List
01000111 71 RW Operating mode (1) Refer 7.4.2.1 [210]
01001000 72 RW Capacity (1) Refer 7.4.2.2 [212]
0 XXXXOO
1 XXXXXO
Decimal point (1) 2 XXXXXX
01001001 73 RW
Refer 7.4.2.2 [212] 3 XXXXX.X
4 XXXX.XX
5 XXX.XXX
1 X1
Increment (1)
01001010 74 RW 2 X2
Refer 7.4.2.2 [212]
3 X5
(1) Write this command after writing values to 1st Dword then apply this command with New CMD
The EtherCAT interface supports 100Mbit, full duplex operation. An ESI file for two port EtherCAT is
available on the USB drive which is supplied together with the instrument or for download from
www.ptglobal.com.
LINK/Activity LED
LED State Description Comment
Off No Link No link, no communication present
Ethernet link established, no
Green Link
communication present
Ethernet link established,
Green, flickering Activity
communication present
NS ERR LED
LED State Description Comment
Off No error or no power Device initialising
State change received from master
Red, blinking Invalid configuration is not possible due to invalid
register or object settings.
Slave device application has
Red, single flash Unsolicited state change changed the EtherCAT state
autonomously.
Red, double flash Application watchdog timeout Check cabling and restart device
Red, steady Application controller failure Check cabling and restart device
www.ptglobal.com PT210 Instruction Manual 79
Link/Activity LED
LED State Description Comment
Off No Link, no activity No link, no communication present
Green Link Link Sensed, no activity
Green, flickering Activity Link Sensed, activity
Ethernet Parameters
There are 7 parameters for Ethernet set up, this is performed with EtherX PC software over the Local
Area Network as described in this section.
EtherX PC software is required to set these parameters and is supplied together with the instrument.
Note: Station name is ‘set to ei-io’ as a default.
DHCP
Dynamic Host Configuration Protocol automates network parameters if it is enabled.
Default is ‘Disable’.
IP Address
If DHCP is disabled, set the IP address manually.
Default is ‘192.168.16.250’.
Subnet Mask
If DHCP is disabled, set the subnet mask manually.
Default is ‘255.255.255.0’.
Default Gateway
If DHCP is disabled, set the default gateway manually.
Default is ‘192.168.16.253’.
Primary DNS
If DHCP is disabled, set the primary DNS manually.
Default is ‘208.67.222.222’.
Secondary DNS
If DHCP is disabled, set the secondary DNS manually.
Default is ‘208.67.220.220’.
Host Name
Enter a unique host name to identify the instrument.
Default is ‘ ’.
Note: If you do not know your network settings, ask your network administrator.
ESI Configuration
EtherCAT data structures for the PT210EC consists of 2 x Input Dwords and 2 x Output Dwords. A
Dword is a double word, 32 bits in length.
Input 2 Dwords SubIndex 001 1st Dword (PT210EC Output to PLC Input)
DI TxPDO-Map SubIndex 002 2nd Dword (PT210EC Output to PLC Input)
Output 2 Dwords SubIndex 001 1st Dword (PLC Output to PT210EC Input)
DO RxPDO-Map SubIndex 002 2nd Dword (PLC Output to PT210EC Input)
www.ptglobal.com PT210 Instruction Manual 80
A typical configuration with an ESI file for PLC programmers is shown below
www.ptglobal.com PT210 Instruction Manual 81
(1) Write this command after writing values to 1st Dword , then apply this command with New CMD
(2) Only set point low addresses are used if the set point is programmed as standard.
www.ptglobal.com PT210 Instruction Manual 84
Bit No Description
Bin Dec Commands
Voltage of Indicated with 0.1 VDC
00000000 0 R
Power Supply increment.
00000001 1
Not in use
00111111 63
01000000 64 RW Filter (1) Refer 7.3.2.1 [120]
01000001 65 RW Power On Zero (1) Refer 7.4.1.3 [202]
01000010 66 RW Zeroing Range (1) Refer 7.4.1.4 [203]
01000011 67 RW Auto Zero Tracking(1) Refer 7.4.1.5 [204]
01000100 68 RW Tare (1) Refer 7.4.1.6 [205]
Expanded 01000101 69 RW Motion Detector (1) Refer 7.4.1.7 [206]
D23…D16 Command 01000110 70 RW Stability Period (1) Refer 7.4.1.8 [207]
List
01000111 71 RW Operating mode (1) Refer 7.4.2.1 [210]
01001000 72 RW Capacity (1) Refer 7.4.2.2 [212]
0 XXXXOO
1 XXXXXO
Decimal point (1) 2 XXXXXX
01001001 73 RW
Refer 7.4.2.2 [212] 3 XXXXX.X
4 XXXX.XX
5 XXX.XXX
1 X1
Increment (1)
01001010 74 RW 2 X2
Refer 7.4.2.2 [212]
3 X5
(1) Write this command after writing values to 1st Dword then apply this command with New CMD
For continuous data output refer 6.3.8.3 , for BSI communication refer 6.3.8.4 . Printer settings are in
6.3.9 and for Modbus settings refer 6.3.8.6 .
1 Run LED
2 Error LED
3 CANopen interface
Run LED
Error LED
EDS Configuration
The CANopen data structures of the PT210CO includes 1 x TxPDO (64 bit) and 1 x RxPDO (64 bit).
EDS configuration for PLC programmers is shown in below.
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D63 D62 D61 D60 D59 D58 D57 D56 D55 D54 D53 D52 D51 D50 D49 D48
Unsigned D47 D46 D45 D44 D43 D42 D41 D40 D39 D38 D37 D36 D35 D34 D33 D32
Long
(Only read) D31 D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 D16
D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0
D63 D62 D61 D60 D59 D58 D57 D56 D55 D54 D53 D52 D51 D50 D49 D48
Unsigned D47 D46 D45 D44 D43 D42 D41 D40 D39 D38 D37 D36 D35 D34 D33 D32
Long
(R/W) D31 D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 D16
D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0
(1) Write this command with writing of values to D0…D31 bits then apply New CMD.
(2) Only set point low addresses are used if the set point is programmed as standard.
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Bit No Description
Bin Dec Commands
The voltage of the power
Voltage of
00000000 0 R supply is indicated with
Power Supply
0.1VDC increments.
00000001 1
Not in use
00111111 63
Refer to par. [120] 7.3.2.1
01000000 64 RW Filter (1)
Refer to par. [202] 7.4.1.3
01000001 65 RW Power On Zero (1)
Refer to par. [203] 7.4.1.4
01000010 66 RW Zeroing Range (1)
Refer to par. [204] 7.4.1.5
01000011 67 RW Auto Zero Tracking(1)
Refer to par. [205] 7.4.1.6
01000100 68 RW Tare (1)
Expanded
D55…D48 Commands Refer to par. [206] 7.4.1.7
01000101 69 RW Motion Detection (1)
List
Refer to par. [207] 7.4.1.8
01000110 70 RW Stability Period (1)
Refer to par. [210] 7.4.2.1
01000111 71 RW Operation mode (1)
Refer to par. [212] 7.4.2.2
01001000 72 RW Capacity (1)
0 XXXXOO
1 XXXXXO
2 XXXXXX
01001001 73 RW Decimal point (1)
3 XXXXX.X
4 XXXX.XX
5 XXX.XXX
1 X1
01001010 74 RW Increment (1) 2 X2
3 X5
Table 12.4 - Expanded Command List
(1) Write this command with writing of values to D0~D31 bits then apply New CMD.
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