CAT Forklift GC25K Schematic, Service, Operation & Maintenance Manual

CAT Forklift GC25K Schematic,

Service, Operation & Maintenance
Manual
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**CAT Forklift GC25K Schematic, Service, Operation & Maintenance Manual**

Size: 27.0 MB Format: PDF Language: English Brand: CAT Caterpillar Type of
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Maintenance Manual Model: CAT GC25K Forklift Date: 2010 Content: Main
Harness S15G Fuel System 4G63 Tier II SCH Chassis and Mast: Tier II Wiring
Schematic 99719-80150-00 Chassis and Mast: Foreword 99719-80150-01
Chassis and Mast: General Information 99719-80150-02 Chassis and Mast:
Cooling System 99719-80150-03 Chassis and Mast: Electrical System
99719-80150-04 Chassis and Mast: Power Train 99719-80150-05 Chassis and
Mast: Powershift Transmission 99719-80150-06 Chassis and Mast: Front Axle and
Reduction Differential 99719-80150-07 Chassis and Mast: Rear Axle
99719-80150-08 Chassis and Mast: Brake System 99719-80150-09 Chassis and
Mast: Steering System 99719-80150-10 Chassis and Mast: Fuel System
99719-80150-11 Chassis and Mast: Hydraulic System 99719-80150-12 Chassis
and Mast: Mast and Forks 99719-80150-13 Chassis and Mast: Service Data
99739-92100-00 Options Supplement: Foreword 99739-92100-01 Options
Supplement: Rear Combination Lamp Kit 99739-92100-02 Options Supplement:
Working Lamp Kit 99739-92100-03 Options Supplement: Warning Lamp Kit
99739-92100-04 Options Supplement: Back Buzzer Piezo Kit 99739-92100-05
Options Supplement: Back Mirror Kit 99739-92100-06 Options Supplement: Oil
Filter Kit (1-Ton Model) 99739-92100-07 Options Supplement: Oil Filter Kit (2-,
3-Ton Models) 99739-92100-08 Options Supplement: Enclosed Alternator Kit
99739-92100-09 Options Supplement: Spark Plug Kit 99739-92100-10 Options
Supplement: Fastener Kit 99739-92100-11 Options Supplement: Front Axle
Breather Kit 99739-92100-12 Options Supplement: Wide Axle Kit (2-. 3-Ton
Models) 99739-92100-13 Options Supplement: Semi Wide Axle Kit (1-Ton Model)
99739-92100-14 Options Supplement: Semi Wide Axle Kit (2-, 3-Ton Models)
99739-92100-15 Options Supplement: Dual Element Kit 99739-92100-16 Options
Supplement: Dust Indicator Kit 99710-80140-00 00_FOREWARD 99710-80140-01
01_SAFETY RULES FOR LIFT TRUCK OPERATORS 99710-80140-02
02_KNOW YOUR LIFT TRUCK 99710-80140-03 03_HOW TO AVOID A
TIPOVER; HOW TO SURVIVE ONE 99710-80140-04 04_REFUELING
99710-80140-05 05_OPERATION 99710-80140-06 06_OPERATING
TECHNIQUES 99710-80140-07 07_STORING THE LIFT TRUCK 99710-80140-08
08_TRANSPORTATION HINTS 99710-80140-09 09_SPECIAL SITUATIONS
99710-80140-10 10_IF ANY TROUBLE SHOULD OCCUR 99710-80140-11
11_MAINTENANCE 99710-80140-12 12_SERVICE DATA 99710-80140-13
13_TO THE CAT LIFT TRUCK OWNER Cat Pub List Publication List (Service,
Operator, & Parts Manuals) Mast Tilting Angles Mast Tilting Angles REF-18-0001C
How To Determine Correct Mast Rails Lift Cylinders And Mast Hosing
REF-18-0001C How To Determine Correct Mast Rails Lift Cylinders And Mast
Hosing (Spanish) REF-18-0002C How To Locate Fluid Capacities REF-18-0002C
How To Locate Fluid Capacities (Spanish) REF-18-0003C How To Use A Pick List
REF-18-0003C How To Use A Pick List (Spanish) REF-18-0007C Abbreviations
And Acronyms List REF-18-0008C Diagnostic Trouble (Error) Codes This part
manual inlcude all spare parts number you need inside this model, for you easier in
fixing your forklift replace new spare part hight performance. This service manual is
a guide for servicing Cat Lift Trucks. For your convenience the instructions are
grouped by systems as an easy reference. This Original Instructions (Operator's)
Manual describes operating procedures, daily checks and simple maintenance for
safe usage of your Cat lift truck. SERVICE MANUAL CHAPTER 1 GENERAL
INFORMATION 1.1 Model View 1.2 Models Covered 1.2.1 Lift Truck
Nomenclatures and Definitions 1.3 Serial Number Locations 1.4 Dimensions 1.5
Technical Data 1.6 Performance CHAPTER 2 COOLING SYSTEM 2.1
Specifications 2.2 Structure 2.3 Removal and Installation 2.3.1 Fan Belt Removal
2.3.2 Suggestions for Removal 2.3.3 Installation 2.4 Inspection and Adjustment
2.4.1 Fan Belt Inspection 2.4.2 Fan Belt Tension 2.4.3 Connecting Hoses 2.4.4
Coolant 2.4.5 Radiator Cap CHAPTER 3 ELECTRIC SYSTEM 3.1 Chassis
Electrical Devices Wiring Outline 3.1.1 Harnesses Layout 3.1.2 Components
Layout 3.2 Structure 3.2.1 Console Box 3.2.2 Major Electrical Components 3.2.3
Table of Lamps 3.3 Console Box 3.3.1 Disassembly 3.4 Battery Maintenance 3.4.1
State of Charge and Electrolyte Specific Gravity (S.G.) Adjustment 3.4.2 Specific
Gravity Reading and State of Charge 3.4.3 Charging Precautions 3.5 Instrument
Panel 3.5.1 Instrument Panel Screen Element 3.5.2 Basic Screen Display 3.5.3
Basic Operation 3.5.4 When An Error Occurs 3.5.5 Warning Lamps 3.5.6 Optional
Functions 3.5.7 Hour Meters 3.5.8 Troubleshooting 3.6 Wire Color 3.6.2 List of
Wire Colors 3.7 Troubleshooting 3.7.1 Starter System 3.7.2 Gauges 3.7.3 Lighting
System 3.8 Electrical Schematic CHAPTER 4 CONTROLLERS 4.1 Outline 4.2
Main Functions 4.2.2 Instrument Panel 4.2.3 VCM (Vehicle Control Module)1-M
4.2.4 ECM (Gasoline Engine Control Module) 4.2.5 Remote Input/Output Units
4.2.6 GSE Connector 4.3 Service Tool Functions 4.3.1 Service Tool Menus 4.3.2
Service Tool Box 4.4 Mast Interlock System 4.4.1 Function 4.4.2 VCM1-M
Controller, Mast Interlock System Checking Procedure 4.4.3 Active Test Inspection
Procedure 4.5 Driving Interlock System 4.5.1 Function 4.5.2 Driving Interlock
System Checking Procedure for Powershift T/M Lift Trucks 4.5.3 Active Test
Inspection Procedure 4.6 Seat Belt Warning Lamp 4.6.1 Function 4.6.2 Seat Belt
Warning Lamp Checking Procedure 4.7 Parking Brake Warning Buzzer and Lamp
4.7.1 Function 4.7.2 Parking Brake Warning Buzzer/Lamp Checking Procedure
4.7.3 Parking Brake Warning Buzzer/Lamp Checking Procedure with Key in OFF
Position 4.8 Harness Codes 4.9 Controller Details 4.9.1 VCM1-M Controller 4.9.2
Seat Switch/Seat Belt Switch 4.9.3 Parking Brake Switch 4.9.4 Direction Lever
4.9.5 Speed Sensor 4.9.6 T/M Solenoid 4.9.7 Unload Solenoid 4.9.8 Lift Lock
Solenoid 4.9.9 Warning Buzzer 4.9.10 Warning Buzzer Relay 4.9.11 Warning
Buzzer Circuit 4.9.12 Instrument Panel 4.10 Error Codes and Troubleshootings
4.10.1 Error Code Display 4.10.2 Diagnosis Table (F Code) 4.10.3 Error Codes
and Troubleshooting 4.11 Locations of Sensors and Switches CHAPTER 5
POWER TRAIN 5.1 Removal and Installation (MC Models) 5.1.1 Removal of
Engine and Transmission Assembly 5.1.2 Removal of Engine and Transmission
Assembly (for Gasoline-Engine Lift Trucks) 5.2 Removal and Installation (FC
Models) 5.2.1 Removal of Engine and Transmission Assembly CHAPTER 6
POWERSHIFT TRANSMISSION 6.1 Structure and Functions 6.1.1 Transmission
6.1.2 Torque Converter 6.1.3 Control Valve 6.1.4 Hydraulic System Schematic of
Powershift Transmission 6.2 Removal and Installation 6.2.1 Removal 6.2.2
Installation 6.3 Control Valve 6.3.1 Disassembly 6.3.2 Reassembly 6.4 Input Shaft
Assembly 6.4.1 Disassembly 6.5 Oil Pump Assembly 6.5.1 Disassembly 6.5.2
Reassembly 6.6 Inspection and Adjustment 6.6.1 Oil Pressure Measurement 6.6.2
Clutch (Inching) Pedal Adjustment 6.6.3 Inching Cable, Adjustment 6.7
Troubleshooting 6.8 Tightening Torque 6.9 Service Data CHAPTER 7 FRONT
AXLE AND REDUCTION DIFFERENTIAL 7.1 Structure 7.1.1 Front Axle 7.1.2
Reduction Differential 7.2 Removal and Installation 7.2.1 Front Wheels 7.3 Front
Axle 7.3.2 Reduction Differential 7.4 Disassembly and Reassembly 7.4.1 Front
Axle 7.4.2 Reduction Differential 7.5 Troubleshooting 7.6 Service Data CHAPTER
8 REAR AXLE 8.1 Structure and Functions 8.1.1 Rear Axle in General 8.1.2
Structure of Each Component 8.1.3 Steering Cylinder 8.2 Removal and Installation
8.2.1 Rear Wheel and Rear Axle Assembly 8.3 Disassembly and Reassembly
8.3.1 Wheel Hub, Disassembly and Reassembly 8.3.2 Knuckle (King Pin),
Disassembly and Reassembly 8.3.3 Steering Cylinder, Disassembly and
Reassembly 8.3.4 Tie Rod, Disassembly and Reassembly CHAPTER 9 BRAKE
SYSTEM 9.1 Structure 9.1.1 Brake System 9.2 Disassembly and Reassembly
9.2.1 Master Cylinder 9.2.2 Wheel Brakes 9.2.3 Wheel Cylinder 9.3 Inspection and
Adjustment 9.3.1 Automatic Adjuster Test 9.3.2 Manual Adjustment 9.3.3 Parking
Brake Cable Adjustment 9.3.4 Brake Pedal Adjustment 9.3.5 Brake Lines Bleeding
9.3.6 Braking Performance Test 9.3.7 Parking Brake Lever 9.4 Troubleshooting 9.5
Service Data CHAPTER 10 STEERING SYSTEM 10.1 Structure and Functions
10.1.1 Steering System 10.1.2 Steering Valve 10.1.3 Steering Column 10.2
Disassembly and Reassembly 10.2.2 Steering Wheel and Steering Valve,
Removal and Installation 10.2.3 Steering Wheel 10.2.4 Steering Valve 10.2.5 Tilt
Lock Lever 10.3 Steering Valve 10.3.1 Disassembly 10.3.2 Reassembly 10.4
Troubleshooting 10.5 Service Data CHAPTER 11 HYDRAULIC SYSTEM 11.1
Structure and Functions 11.1.1 Outline 11.2 Hydraulic Circuit Diagram (For Models
With MC Control Valve) 11.3 Hydraulic Circuit Diagram (For Models With FC
Control Valve) 11.4 Hydraulic Tank 11.5 Hydraulic Pump (Gear Pump) 11.6
Control Valve 11.7 Flow Regulator Valve (for Models with FC Control Valve Only)
11.8 Down Safety Valve 11.9 Lift Cylinder 11.10 Tilt Cylinder 11.11 Disassembly
and Reassembly 11.11.1 Hydraulic Pump 11.11.2 Lift Cylinder 11.11.3 Tilt Cylinder
11.11.4 Flow Regulator Valve 11.11.5 Piping 11.11.6 Suction Strainer and Return
Filter 11.12 Inspection and Adjustment 11.12.1 Hydraulic Tank 11.12.2 Control
Valve 11.12.3 Descent Test 11.12.4 Forward Tilt Test 11.13 Troubleshooting
11.13.2 Hydraulic System Cleaning After a Component Failure 11.14 Service Data
11.15 MC Control Valve 11.15.1 Structure and Operation 11.15.2 Control Valve,
Removal and Installation 11.15.3 Disassembly and Assembly 11.16 FC Control
Valve 11.16.1 Structure and Operation 11.16.2 Disassembly and Assembly
CHAPTER 12 MAST AND FORKS 12.1 Simplex Mast 12.1.1 Mast System 12.2
Structure and Functions 12.2.1 Simplex Mast (5A15C to 5A33C) 12.2.2 Mast
Operation 12.3 Removal and Installation 12.3.1 Mast and Lift Bracket Assembly
12.4 Disassembly and Reassembly 12.4.1 Simplex Mast Disassembly 12.4.2
Simplex Mast Reassembly 12.5 Removal and Installation of Mast Rollers and
Strips without Removing 12.5.1 Simplex Mast 12.6 Inspection and Adjustment
(Simplex Mast) 12.6.2 Forks 12.6.3 Chain Tension Inspection and Adjustment
12.6.4 Checking Chain Elongation 12.6.5 Adjusting Clearance Between Lift
Bracket Roller and Inner Mast 12.6.6 Mast Roller Clearance Adjustment 12.6.7
Mast Strip Clearance Inspection and Adjustment 12.6.8 Tilt Angle Adjustment
12.6.9 Right and Left Lift Cylinder Stroke Inspection and Adjustment 12.7
Troubleshooting (Simplex Mast) 12.8 Service Data (Simplex Mast) 12.9 Duplex
Mast 12.9.1 Mast System 12.10 Structure and Functions 12.10.1 Duplex (Dual
Full-Free Panoramic) Mast (5B15C to 5B33C) 12.10.2 Mast Operation 12.11
Removal and Installation 12.11.1 Mast and Lift Bracket Assembly 12.12
Disassembly and Reassembly 12.12.1 Duplex Mast Disassembly 12.12.2 Duplex
Mast Reassembly 12.13 Removal and Installation of Mast Rollers and Strips
without Removing 12.13.1 Duplex Mast 12.14 Inspection and Adjustment (Duplex
Mast) 12.14.1 Inspection and Adjustment (Duplex Mast) 12.14.2 Forks 12.14.3
Chain Tension Inspection and Adjustment 12.14.4 Checking Chain Elongation
12.14.5 Adjusting Clearance Between Lift Bracket Roller and Inner Mast 12.14.6
Mast Roller Clearance Adjustment 12.14.7 Mast Strip Clearance Inspection and
Adjustment 12.14.8 Tilt Angle Adjustment 12.14.9 Right and Left Lift Cylinder
Stroke Inspection and Adjustment 12.15 Troubleshooting (Duplex Mast) 12.16
Service Data (Duplex Mast) 12.17 Triplex Mast 12.17.1 Mast System 12.18
Structure and Functions 12.18.1 Triplex (Triple Full-Free Panoramic) Mast (5C15C
to 5C33C) 12.18.2 Mast Operation 12.19 Removal and Installation 12.19.1 Mast
and Lift Bracket Assembly 12.20 Disassembly and Reassembly 12.20.1 Triplex
Mast Disassembly 12.20.2 Triplex Mast Reassembly 12.21 Removal and
Installation of Mast Rollers and Strips without Removing 12.21.1 Triplex Mast
12.22 Inspection and Adjustment (Triplex Mast) 12.22.2 Forks 12.22.3 Chain
Tension Inspection and Adjustment 12.22.4 Checking Chain Elongation 12.22.5
Adjusting Clearance between Lift Bracket Roller and Inner Mast 12.22.6 Mast
Roller Clearance Adjustment 12.22.7 Mast Strip Clearance Inspection and
Adjustment 12.22.8 Tilt Angle Adjustment 12.22.9 Right and Left Lift Cylinder
Stroke Inspection and Adjustment 12.23 Troubleshooting (Triplex Mast) 12.23.1
Troubleshooting (Triplex Mast) 12.24 Service Data (Triplex Mast) 12.24.1 Triplex
Mast CHAPTER 13 SERVICE DATA 13.1 Maintenance Schedule 13.2
Maintenance Note 13.2.1 Brake System 13.2.2 Cooling System 13.2.3 Electric
System 13.2.4 Engine System 13.2.5 Frame and Chassis 13.2.6 Fuel System
13.2.7 Hydraulic System 13.2.8 Ignition System 13.2.9 Intake System 13.2.10
Front End Section 13.2.11 Steering and Axle System 13.2.12 T/M and Drive
System 13.2.13 Wheels and Tires 13.2.14 General 13.3 Tightening Torque for
Standard Bolts and Nuts 13.4 Periodic Replacement Parts 13.4.2 Location of
Periodic Replacement Parts 13.5 Lubrication Instructions 13.5.1 Lubrication Chart
13.5.2 Fuel and Lubricant Specifications 13.5.3 Adjustment Value and Oil
Quantities 13.6 Special Service Tools 13.6.1 Special Service Tools (Standard
Tools for Both MC and FC LiftTrucks) 13.6.2 Special Service Tools (for FC Lift
Truck Only) 13.6.3 Special Service Tools (for Powershift Transmission)
OPERRATION MANUAL CHAPTER 1 SAFETY RULES AND PRACTICES 1.1
SAFETY SIGNS AND SAFETY MESSAGES 1.2 WARNING SYMBOLS AND
LEVELS 1.3 OPERATOR QUALIFICATIONS 1.4 SAFETY GUARDS 1.5
PERSONAL PROTECTIVE EQUIPMENT FOR OPERATING LIFT TRUCK 1.6
DAILY INSPECTION 1.7 OPERATOR RESPONSIBILITY 1.8 GENERAL 1.9 NO
RIDERS 1.10 TRAVELING 1.11 LOADING 1.12 DOCKBOARDS (BRIDGE
PLATES), TRUCKS AND RAILROAD CARS 1.13 SURFACE AND CAPACITY
1.14 FUEL HANDLING 1.15 INSTALLATION OF ATTACHMENTS 1.16 IN CASE
OF TIP-OVER 1.17 TRANSPORTING LIFT TRUCK 1.17.2 APPROACH ANGLE,
DEPARTURE ANGLE AND GANGWAY 1.17.3 HOISTING (LIFTING) UP THE
TRUCK 1.18 FUNCTION TESTS 1.19 TRACTION BAR 1.20 POSITION OF DATA
AND CAPACITY PLATES AND DECALS 1.21 DATA AND CAPACITY PLATES
AND DECALS 1.21.2 DATA PLATE 1.21.3 IDENTIFICATION NUMBERS 1.21.4
CAUTION DRIVE DECAL (IN CASE OF TIP-OVER DECAL) 1.21.5 WARNING
DRIVE DECAL (TRAINED AND AUTHORIZED) 1.21.6 PINCH POINT DECAL
1.21.7 CAUTION FORK DECAL 1.21.8 MAST WARNING DECAL 1.21.9
CAUTION DRIVE DECAL (OPERATION) 1.21.10 RADIATOR WARNING DECAL
1.21.11 COOLING FAN WARNING DECAL 1.21.12 ADJ LPG WARNING DECAL
1.21.13 LPG LATCH WARNING DECAL 1.21.14 LPG FUEL WARNING DECAL
CHAPTER 2 OPERATING CONTROLS AND FUNCTIONS 2.1 APPLICATIONS
2.2 APPLICATION FOR CAT LIFT TRUCKS 2.3 PROHIBITED APPLICATIONS
FOR CAT LIFT TRUCKS 2.4 MAIN COMPONENTS 2.5 METERS, INDICATORS
AND WARNING LIGHTS 2.5.2 LCD 2.5.3 OPERATION BUTTONS 2.5.4 !
MULTIPURPOSE WARNING LIGHT 2.5.5 MALFUNCTION INDICATOR
LIGHT-ENGINE CHECK WARNING 2.5.6 OIL PRESSURE WARNING LIGHT
2.5.7 CHARGE WARNING LIGHT 2.5.8 PARKING BRAKE WARNING LIGHT
2.5.9 SEAT BELT WARNING LIGHT 2.5.10 METER DISPLAY 2.5.11 WATER
TEMPERATURE GAUGE 2.5.12 FUEL GAUGE 2.5.13 TRANSMISSION
POSITION 2.6 MALFUNCTION AND WARNING INDICATIONS 2.6.2 MAST
INTERLOCK WARNING 2.6.3 LPG LEVEL WARNING/LPG RACK LOCK
WARNING 2.6.4 TORQUE CONVERTER FLUID TEMP WARNING 2.6.5
RADIATOR LEVEL WARNING 2.6.6 AIR CLEANER WARNING 2.6.7 SERVICE
REMINDER DISPLAY 2.6.8 DISPLAYS WHEN MALFUNCTION OCCURS 2.7
DRIVER RECOGNITION MODE 2.8 LPG REMAINING TIME MANAGEMENT 2.9
SWITCHES 2.9.2 HORN BUTTON 2.9.3 REAR RIGHT GRIP WITH HORN
BUTTON 2.9.4 IGNITION SWITCH 2.9.5 LIGHTING AND TURN SIGNAL
SWITCHES 2.9.6 MAXIMUM SPEED CHANGE SWITCH (OPTION) 2.9.7
THROTTLE SENSITIVITY ADJUST SWITCH (OPTION) 2.9.8 BACK-UP
OPERATION LIGHT SWITCH (OPTION) 2.10 OPERATING CONTROLS 2.10.2
SELECTOR LEVER 2.10.3 PARKING BRAKE LEVER 2.10.4 INCHING BRAKE
PEDAL 2.10.5 BRAKE PEDAL 2.10.6 ACCELERATOR PEDAL 2.10.7
CARGO-HANDLING CONTROL LEVERS 2.10.8 ANSI/ITSDF STANDARDS FOR
LIFT TRUCK CLAMP ATTACHMENTS 2.10.9 STEERING CHARACTERISTICS
CHAPTER 3 OPERATING THE LIFT TRUCK 3.1 OPERATION 3.2 INSPECTION
BEFORE OPERATING 3.3 LIFT TRUCK OPERATING PRECAUTIONS 3.4
PRECAUTIONS FOR COLD AND HOT WEATHER 3.5 OPERATIONAL
PROCEDURES 3.6 LPG LIFT TRUCK STARTING 3.7 PROCEDURE FOR JUMP
STARTING EFI ENGINES 3.8 AUTOMATIC TRANSMISSION 3.9 LOADING 3.10
TRANSPORTING LOADS 3.11 UNLOADING 3.12 CLIMBING 3.13 STOPPING
AND PARKING THE LIFT TRUCK 3.14 FORKS 3.15 SEAT ADJUSTMENT 3.15.1
CAT Forklift GC25K Schematic, Service, Operation & Maintenance Manual

SUSPENSION SEAT OPERATOR'S WEIGHT ADJUSTMENT 3.15.2 FORWARD

AND BACKWARD CONTROL LEVER 3.15.3 BACKREST INCLINATION
ADJUSTMENT 3.15.4 LUMBAR ADJUSTMENT 3.15.5 SWIVEL SEAT 3.16 SEAT
BELT 3.17 TOP PANEL 3.18 TILT STEERING WHEEL 3.19 SERVICE RELEASE
LATCH 3.20 RADIATOR COVER 3.21 REARVIEW MIRROR (OPTION) 3.22 LPG
CYLINDER (TANK) HOLDER CHAPTER 4 GENERAL CARE AND
MAINTENANCE 4.1 WET CELL BATTERY CARE AND MAINTENANCE 4.2
BATTERY SPECIFIC GRAVITY 4.3 DAILY INSPECTION 4.4 OPERATOR'S
DAILY CHECKLIST (SAMPLE) 4.5 MAINTENANCE AND INSPECTION 4.5.1
ENGINE OIL LEVEL 4.5.2 REFILLING ENGINE OIL 4.5.3 ENGINE COOLANT
LEVEL 4.5.4 REFILLING ENGINE COOLANT 4.5.5 COOLING SYSTEM
BLEEDING INSTRUCTIONS 4.5.6 BRAKE FLUID LEVEL 4.5.7 REFILLING
BRAKE FLUID 4.5.8 AUTOMATIC TRANSMISSION FLUID LEVEL 4.5.9
REFILLING AUTOMATIC TRANSMISSION FLUID 4.5.10 HYDRAULIC OIL
LEVEL 4.5.11 REFILLING HYDRAULIC OIL 4.5.12 STEERING WHEEL PLAY
4.5.13 WHEEL AND TIRE 4.5.14 TIRE REPLACEMENT 4.5.15 CHECKING MAST
4.5.16 CHECKING LIFT CHAIN 4.5.17 FORK INSPECTION 4.5.18 FORK REPAIR
4.5.19 CHECKING HORN 4.5.20 CHECKING LIGHTS 4.5.21 CHECKING
CARGO-HANDLING CONTROL LEVER(S) 4.5.22 CHECKING BRAKE PEDAL
4.5.23 PEDAL FREE PLAY 4.5.24 CHECKING PARKING BRAKE LEVER 4.5.25
CHECKING TOP PANEL LOCK 4.5.26 FUSES 4.5.27 CHECKING AIR CLEANER
4.5.28 CHECKING FAN BELT 4.5.29 DRAINING OF TAR FROM THE
VAPORIZER 4.5.30 PRECAUTIONS FOR USING LPG 4.5.31 RECOMMENDED
LPG FUEL TYPE 4.5.32 CYLINDER (TANK) SIZE 4.5.33 LPG CYLINDER (TANK)
REPLACEMENT 4.5.34 REFILLING LPG CYLINDERS (TANKS) 4.5.35
PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE 4.5.36 PERIODIC
MAINTENANCE AND LUBRICATION SCHEDULE FOR EMISSION CONTROL
SYSTEM 4.5.37 LUBRICATION CHART 4.5.38 RECOMMENDED LUBRICANTS
4.5.39 RECOMMENDED SAE VISCOSITY CHART 4.5.40 PUTTING LIFT TRUCK
IN STORAGE 4.6 SIDE SHIFT 4.6.1 OVERVIEW OF SIDE SHIFT 4.6.2 MAIN
TERMS USED IN THIS SECTION 4.6.3 SAFETY RULES AND PRACTICES 4.6.4
SIDE SHIFT CONTROL LEVER OPERATION 4.6.5 SIDE SHIFT OPERATION
4.6.6 DAILY CHECKS AND SIMPLE MAINTENANCE CHAPTER 5
SPECIFICATIONS 5.1 MODEL IDENTIFICATION 5.1.1 MODEL VARIATION
(LONG MODEL CODE) BREAKDOWN 5.2 MAIN TRUCK 5.2.1 MAIN TRUCK -
2C7000 AND 2C8000/2C8000-SWB 5.3 MAST 5.3.1 2C7000 AND
2C8000/2C8000-SWB 5.4 FUEL AND OIL CAPACITY 5.5 ENGINE 5.6 ENGINE
OIL CAPACITY 5.7 NOISE LEVEL
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Katawampus: Its Treatment and Cure. Judge Parry. 8o. (Nutt,

1895.) 31 illust. and decorations. (7 f. p.)

Butterscotia, or A Cheap Trip to Fairyland. Judge Parry. 8o.

(Nutt, 1896.) 35 illust. (5 f. p.)

The First Book of Krab. Judge Parry. 8o. (Nutt, 1897.) 25 illust.
and decorations. (3 f. p.)

The World Wonderful. Charles Squire. 8o. (Nutt, 1898.) 35 illust.

and decorations. (10 f. p.)

H. R. Millar.

The Humour of Spain. Selected with an introduction and notes

by Susan M. Taylor. 8o. (Scott, 1894.) 52 illust. (39 f. p.)
The Golden Fairy Book. George Sand, etc. (Hutchinson, 1894.)
110 illust. (11 f. p.)

Fairy Tales Far and Near. 8o. (Cassell, 1895.) 28 illust. (7 f. p.)
The Adventures of Hajji Baba of Ispahan. James Morier. 8o.
(Macmillan, 1895.) 40 illust. (25 f. p.)

The Silver Fairy Book. Sarah Bernhardt, etc. 8o. (Hutchinson,

1895.) 84 illust. (7 f. p.)

The Phantom Ship. Captain Marryat. 8o. (Macmillan, 1896.

Illustrated Standard Novels.) 40 f. p.
 Headlong Hall, and Nightmare Abbey. T. Love Peacock. With
introduction by George Saintsbury. 8o. (Macmillan, 1896.) 40 f.
p.
Frank Mildmay. Captain Marryat. Introduction by David Hannay.
8o. (Macmillan, 1897. Illustrated Standard Novels.) 40 illust. (27
f. p.)

Snarleyyow. Captain Marryat. Introduction by David Hannay. 8o.

(Macmillan, 1897. Illustrated Standard Novels.) 40 illust. (33 f.
p.)

The Diamond Fairy Book. Isabel Bellerby, etc. 8o. (Hutchinson,

1897.) 83 illust. (12 f. p.)

Untold Tales of the Past. Beatrice Harraden. 8o. (Blackwood,

1897.) 39 illust. (31 f. p.)

Eothen. A. W. Kinglake. 8o. (Newnes, 1898.) 40 illust. (17 f. p.)

Phroso. Anthony Hope. 8o. (Methuen, 1897.) 8 f. p.

The Book of Dragons. E. Nesbit. 8o. (Harper, 1900.) 15 f. p.

Decorations by H. Granville Fell.

Nine Unlikely Tales for Children. E. Nesbit. 8o. (Fisher Unwin,

1901.) 27 f. p.

Booklets by Count Tolstoi. 8o. (Walter Scott, 1895-7.) 2 f. p. in

each vol.

Master and Man. Ivan the Fool. What Men Live By. Where
Love is there God is also. The Two Pilgrims.

Carton Moore Park.

An Alphabet of Animals. Carton Moore Park. 4o. (Blackie, 1899.)

52 pictured pages. (26 f. p.)
 A Book of Birds. Carton Moore Park. Fol. (Blackie, 1900.) 27 f. p.

A Child's London. Hamish Hendry. 4o. (Sands, 1900.) 46 illust.

and decorations. (14 f. p.)
The Confessions of Harry Lorrequer. Charles Lever. With
introduction by W. K. Leask. 8o. (Gresham Publishing Co., 1900.)
6 f. p.

A Book of Elfin Rhymes. Norman. 4o. (Gay and Bird, 1900.) 40

illust., in colours.

The Child's Pictorial Natural History. 4o. (S.P.C.K., 1901.) 12

illust. (9 f. p.)

Rosie M. M. Pitman.

Maurice, or the Red Jar. The Countess of Jersey. 8o. (Macmillan,

1894.) 9 f. p.

Undine. Baron de la Motte Fouqué. 8o. (Macmillan, 1897.) 63

illust. and decorations. (32 f. p.)

The Magic Nuts. Mrs. Molesworth. 8o. (Macmillan, 1898.) 8

illust. (7 f. p.)

Arthur Rackham.

The Dolly Dialogues. Anthony Hope. 8o. ('Westminster Gazette,'

1894.) 4 f. p.

Sunrise-Land. Mrs. Alfred Berlyn. 8o. (Jarrold, 1894.) 136 illust.

(2 f. p.)

Tales of a Traveller. Washington Irving. 2 vols. 4o. (Putman,

1895. Buckthorne edition.) 25 illust., with borders and initials. 5
photogravures by Arthur Rackham.
 The Sketch Book. Washington Irving. 2 vols. 4o. (Putman, 1895.
Van Tassel edition.) 32 illust., with others. Borders. 4
photogravures by Arthur Rackham.
The Money Spinner and other Character Notes. Henry Seton
Merriman and S. G. Tallintyre. 8o. (Smith, Elder, 1896.) 12 f. p.

The Zankiwank and the Bletherwitch. S. J. Adair Fitzgerald. 8o.

(Dent, 1896.) 41 illust. (17 f. p.)
Two Old Ladies, Two Foolish Fairies and a Tom Cat. Maggie
Browne. 8o. (Cassell, 1897.) 23 illust. (14 f. p., 4 in colours.)

Charles O'Malley. Charles Lever. 8o. (Service and Paton, 1897.)

16 f. p.

The Grey Lady. Henry Seton Merriman. 8o. (Smith, Elder, 1897.)
12 f. p.

Evelina. Frances Burney. 8o. (Newnes, 1898.) 16 f. p.

The Ingoldsby Legends. H. R. Barham. 8o. (Dent, 1898.) 102

illust. (40 f. p.) 12 printed in colours.

Feats on the Fjords. Harriet Martineau. 8o. (Dent, 1899. Temple

Classics for Young People.) 12 f. p.

Tales from Shakespeare. Charles and Mary Lamb. 8o. (Dent,

1899. Temple Classics for Young People.) 12 f. p.
Fairy Tales of the Brothers Grimm. Translated by Mrs. Edgar
Lucas. 8o. (Freemantle, 1900.) 102 illust. (32 f. p., in colours.)

Charles Robinson.

Æsop's Fables. 32o. (Dent, 1895. Banbury Cross Series.) 45

illust. and decorations. (15 f. p.)
Animals in the Wrong Places. Edith Carrington. 16o. (Bell, 1896.)
14 illust. (11 f. p.)

The Child World. Gabriel Setoun. 8o. (Lane, 1896.) 104 illust.
and decorations. (11 f. p.)

Make-believe. H. D. Lowry. 8o. (Lane, 1896.) 53 illust. and

decorations. (4 f. p.)

A Child's Garden of Verses. Robert Louis Stevenson. 8o. (Lane,

1896.) 173 illust. and decorations. (14 f. p.)
Dobbie's Little Master. Mrs. Arthur Bell. (Bell, 1897.) 8 illust. (3 f.
p.)
King Longbeard, or Annals of the Golden Dreamland. Barrington
MacGregor. 8o. (Lane, 1898.) 116 illust. and decorations. (12 f.
p.)

Lullaby Land. Eugene Field. Selected by Kenneth Grahame. 8o.

(Lane, 1898.) 204 illust. and decorations. (14 f. p.)

Lilliput Lyrics. W. B. Rand. Edited by R. Brimley Johnson. 8o.

(Lane, 1899.) 113 illust. and decorations. (9 f. p., 1 in colours.)
Fairy Tales from Hans Christian Andersen. Translated by Mrs. E.
Lucas. 8o. (Dent, 1899.) 107 illust. and decorations. (40 f. p., 1
in colours.) With Messrs. T. H. and W. H. Robinson.

Pierrette. Henry de Vere Stacpoole. 8o. (Lane, 1900.) 21 illust.

and decorations. (14 f. p.)

Child Voices. W. E. Cule. 8o. (Melrose, 1900.) 17 illust. and

decorations. (13 f. p.)

The Little Lives of the Saints. Rev. Percy Dearmer. 8o. (Wells,
Gardner, 1900.) 64 illust. and decorations. (13 f. p.)
 The Adventures of Odysseus. Retold in English by F. S. Marion,
R. J. G. Mayor, and F. M. Stawell. 8o. (Dent, 1900.) 28 illust. and
decorations. (14 f. p., 1 in colours.)
The True Annals of Fairy Land. The Reign of King Herla. Edited
by William Canton. 8o. (Dent, 1900.) 185 illust. and decorations.
(22 f. p., 1 in colours.)
Sintram and his Companions and Aslauga's Knight. Baron de la
Motte Fouqué. 8o. (Dent, 1900. Temple Classics for Young
People.) 12 f. p., 1 in colours.
The Master Mosaic-Workers. George Sand. Translated by
Charlotte C. Johnston. 8o. (Dent, 1900. Temp. Class. for Young
People.) 12 f. p., 1 in colours.

The Suitors of Aprille. Norman Garstin. 8o. (Lane, 1900.) 18

illust. and decorations. (15 f. p.)

Jack of all Trades. J. J. Bell. 4o. (Lane, 1900.) 32 f. p., in colours.

T. H. Robinson.

Old World Japan. Frank Rinder. 8o. (Allen, 1895.) 34 illust. (14 f.
p.)

Cranford. Mrs. Gaskell. 8o. (Bliss, Sands, 1896.) 17 illust. (16 f.

p.)
Legends from River and Mountain. Carmen Sylva and Alma
Strettell. 8o. (Allen, 1896.) 41 illust. (10 f. p.)

The History of Henry Esmond. W. M. Thackeray. 8o. (Allen,

1896.) 72 illust. and decorations, (1 f. p.)

The Scarlet Letter. Nathaniel Hawthorne. 8o. (Bliss, Sands,

1897.) 8 f. p.
 A Sentimental Journey through France and Italy. Laurence
Sterne. 8o. (Bliss, Sands, 1897.) 89 illust. and decorations. (13 f.
p.)

Hymn on the Morning of Christ's Nativity. John Milton. 8o. (Allen,

1897.) 15 f. p. With Emily J. Harding.

A Child's Book of Saints. W. Canton. 8o. (Dent, 1898.) 19 f. p. (1

in colours.)
The Heroes, or Greek Fairy Tales for my Children. Chas.
Kingsley. 8o. (Dent, 1899. Temple Classics for Young People.) 12
f. p., 1 in colours.
Fairy Tales from the Arabian Nights. 11 f. p., 1 in colours.

Fairy Tales from Hans Christian Andersen. 8o. (Dent, 1899.) (See
C. H. Robinson.)

A Book of French Songs for the Young. Bernard Minssen. 8o.

(Dent, 1899.) 55 illust. and decorations. (9 f. p.)
Lichtenstein. Adapted from the German of Wilhelm Hauff by L.
L. Weedon. 8o. (Nister, 1900.) 20 illust. and decorations. (8 f. p.)

The Scottish Chiefs. Jane Porter. 8o. (Dent, 1900.) 65 illust. (19
f. p.)

W. H. Robinson.

Don Quixote. Translated by Charles Jarvis. 8o. (Bliss, Sands,

1897.) 16 f. p.

The Pilgrim's Progress. John Bunyan. Edited by George Offer. 8o.

(Bliss, Sands, 1897.) 24 f. p.
The Giant Crab and Other Tales from Old India. Retold by W. H.
D. Rouse. 8o. (Nutt, 1897.) 52 illust. and decorations. (7 f. p.)
 Danish Fairy Tales and Legends. Hans Christian Andersen. 8o.
(Bliss, Sands, 1897.) 16 f. p.

The Arabian Nights' Entertainments. 4o. (Newnes, by

arrangement with Messrs. Constable, 1899.) 546 illust. With
Helen Stratton, A. D. McCormick, A. L. Davis and A. P. Norbury.
(38 f. p.)
The Talking Thrush and other Tales from India. Collected by W.
Cooke. Retold by W. H. D. Rouse. 8o. (Dent, 1899.) 84 illust. and
decorations. (8 f. p.)
Fairy Tales from Hans Christian Andersen. (See Charles
Robinson.)
The Poems of Edgar Allan Poe. Introduction by H. Noel Williams.
8o. (Bell, 1900. The Endymion Series.) 103 illust. and
decorations. (2 double-page, 26 f. p.)

Tales for Toby. Ascott R. Hope. 8o. (Dent, 1900.) 29 illust. and
decorations. (5 f. p.) With S. Jacobs.

Helen Stratton.

Songs for Little People. Norman Gale. 8o. (Constable, 1896.) 119
illust. and decorations. (8 f. p.)

Tales from Hans Andersen. 8o. (Constable, 1896.) 58 illust. and

decorations. (6 f. p.)

Beyond the Border. Walter Douglas Campbell. 8o. (Constable,

1898.) 167 illust. (40 f. p.)

The Fairy Tales of Hans Christian Andersen. 4o. (Newnes, by

arrangement with Messrs. Constable, 1899.) 424 illust. Some
reprinted from Tales from Hans Andersen.
The Arabian Nights' Entertainments. (See W. H. Robinson.)
A. G. Walker.

The Lost Princess, or the Wise Woman. George Macdonald. 8o.

(Wells, Gardner, 1895.) 22 illus. (6 f. p.)
Stories from the Faerie Queene. Mary Macleod. With
introduction by J. W. Hales. 8o. (Gardner, Darton, 1897.) 86
illust. (40 f. p.)
The Book of King Arthur and his Noble Knights. Stories from Sir
Thomas Malory's Morte D'Arthur. Mary Macleod. 8o. (Wells,
Gardner, 1900.) 72 illust. (35 f. p.)

Alice B. Woodward.

Eric, Prince of Lorlonia. Countess of Jersey. 8o. (Macmillan,

1895.) 8 f. p.

Banbury Cross and other Nursery Rhymes. 32o. (Dent, 1895.

Banbury Cross Series.) 62 pictured pages. (23 f. p.)

To Tell the King the Sky is Falling. Sheila E. Braine. 8o. (Blackie,
1896.) 85 illust. and decorations. (8 f. p.)

Bon-Mots of the Eighteenth Century. 16o. (Dent, 1897.) 64

grotesques. (7 f. p.)

Bon-Mots of the Nineteenth Century. 16o. (Dent, 1897.) 64

grotesques. (9 f. p.)
Brownie. Alice Sargant. Music by Lilian Mackenzie. Obl. folio.
(Dent, 1897.) 44 pictured pages, in colours.

Red Apple and Silver Bells. Hamish Hendry. 8o. (Blackie, 1897.)
152 pictured pages. (21 f. p., in colours.)

Adventures in Toyland. Edith Hall King. 4o. (Blackie, 1897.) 78

illust. and decorations. (8 f. p., in colours.)
 The Troubles of Tatters and other Stories. Alice Talwin Morris.
8o. (Blackie, 1898.) 62 illust. and decorations. (8 f. p.)

The Princess of Hearts. Sheila E. Braine. 4o. (Blackie, 1899.) 69

illust. and decorations. (4 f. p., in colours.)

The Cat and the Mouse. Obl. 4o. (Blackie, 1899.) 24 pictured
pages. (6 f. p., in colours.)

The Elephant's Apology. Alice Talwin Morris. 8o. (Blackie, 1899.)

35 illust.
The Golden Ship and other Tales. Translated from the Swahili.
8o. (Universities' Mission, 1900.) 36 illust. and decorations, with
Lilian Bell. (19 f. p., 4 by A. B. Woodward.)

The House that Grew. Mrs. Molesworth. 8o. (Macmillan, 1900.) 8

illust. (7 f. p.)

Alan Wright.

Queen Victoria's Dolls. Frances H. Low. 4o. (Newnes, 1894.) 73

illust. and decorations. (36 f. p., 34 in colours.)

The Wallypug in London. G. E. Farrow. 8o. (Methuen, 1898.) 56

illust. (13 f. p.)

Adventures in Wallypug Land. G. E. Farrow. 8o. (Methuen,

1898.) 55 illust. (18 f. p.)

The Little Panjandrum's Dodo. G. E. Farrow. 8o. (Skeffington,

1899.) 72 illust. (4 f. p.)

The Mandarin's Kite. G. E. Farrow. 8o. (Skeffington, 1900.) 57

illust.
 INDEX OF ARTISTS.
Abbey, E. A., 36, 64, 87, 144.

Allingham, Mrs., 95.

Ansted, Alexander, 50, 132.

Barnes, Robert, 95.

Barrett, C. R. B., 47, 48, 132.

Batten, J. D., 109, 110, 158.

Bauerle, Amelia, 14, 121.

Baumer, Lewis, 99, 159.

Bedford, F. D., 106, 159.

Bell, R. Anning, 7, 121.

Billinghurst, P. J., 117, 160.

Boyd, A. S., 76, 90, 145.

Bradley, Gertrude M., 106, 160.

Brangwyn, Frank, 91, 146.

Britten, W. E. F., 29, 122.

Brock, C. E., 83, 146.

Brock, H. M., 83, 84, 148.

Brooke, L. Leslie, 99, 160.

Browne, Gordon, 96, 161.

Bryden, Robert, 64.

Bulcock, Percy, 14, 122.

Burns, Robert, 26.

Cadenhead, James, 26.

Calvert, Edith, 102, 165.

Cameron, D. Y., 41, 64, 133.

Cleaver, Ralph, 76.

Cleaver, Reginald, 76.

Clifford, H. P., 53.

Cole, Herbert, 13, 14, 122.

Connard, Philip, 13, 14, 122.

Cooke, W. Cubitt, 84, 149.

Cowper, Max, 93.

Crane, Walter, 3, 96, 98, 122.

Dadd, Frank, 92.

Davis, Louis, 7.

Davison, Raffles, 50.

Duncan, John, 26.

Dunlop, Marion Wallace, 106, 165.

Edwards, M. E., 95.

Erichsen, Nelly, 46, 133.

Fell, H. Granville, 27, 126.

Fitton, Hedley, 46, 133.

Ford, H. J., 109, 110, 165.

Forestier, Amedée, 92, 93.

Fulleylove, J., 31, 39, 134.

Furniss, Sir Harry, 58, 86, 88, 150.

Gaskin, A. J., 10, 126.

Gaskin, Mrs. Arthur, 101, 166.

Gere, C. M., 12, 50, 126.

Goldie, Cyril, 14.

Gould, F. Carruthers, 88.

Green, Winifred, 101, 166.

Greiffenhagen, Maurice, 76.

Griggs, F. L., 54, 134.

Guthrie, J. J., 26, 27, 127.

Harding, Emily J., 112, 166.

Hardy, Dudley, 93.

Hardy, Paul, 92.

Hare, Augustus, 47.

Hartrick, A. S., 76.

Harper, C. G., 47, 134.

Hill, L. Raven, 86, 87.

Holden, Violet M. and E., 102, 167.

Hole, William B., 92, 151.

Hood, G. P. Jacomb, 91.

Hopkins, Arthur, 90.

Hopkins, Edward, 90.

Horne, Herbert, 10.

Housman, Laurence, 15, 127.

Hughes, Arthur, 95.

Hurst, Hal, 93.

Hyde, William, 39, 135.

Image, Selwyn, 10.

Jalland, G. P., 90.

James, Helen, 46.

Jones, A. Garth, 14, 15, 128.

Kitton, F. G., 48, 135.

Levetus, Celia, 12, 128.

Macdougall, W. B., 26, 128.

MacGregor, Archie, 107, 167.

Mallows, C. E., 50.

Mason, Fred, 12, 128.

May, Phil, 86, 87.

Millais, J. G., 54, 135.

Millar, H. R., 109, 112, 167.

Millet, F. D., 36.

Moore, T. Sturge, 18, 24, 129.

Muckley, L. Fairfax, 12, 129.

New, E. H., 10, 38, 50, 136.

North, J. W., 31.

Ospovat, Henry, 13, 14, 129.

Paget, H. M., 92, 152.

Paget, Sidney, 68, 152.

Paget, Walter, 92, 152.

Park, Carton Moore, 118, 168.

Parsons, Alfred, 31, 35, 137.

Partridge, J. Bernard, 58, 86, 153.

Payne, Henry, 12.

Pegram, Fred, 68, 69, 153.

Pennell, Joseph, 31, 38, 41, 137.

Pissarro, Lucien, 18, 24.

Pitman, Rosie M. M., 117, 168.

"Pym, T.," 95.

Rackham, Arthur, 108, 168.

Railton, Herbert, 31, 38, 45, 74, 139

Reed, E. T., 88.

Reid, Sir George, 31, 141.

Reid, Stephen, 68.

Ricketts, Charles, 18, 129.

Robinson, Charles, 102, 114, 169.

Robinson, T. H., 114, 170.

Robinson, W. H., 114, 116, 171.

Ryland, Henry, 7.

Sambourne, Linley, 86, 88.

Sauber, Robert, 93.