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Design of Dry Coconut Dehusking and Deshelling Machine Components Using Solidworks Simulation
Design of Dry Coconut Dehusking and Deshelling Machine Components Using Solidworks Simulation
of Applied
Appl Journal of Applied Horticulture, 25(1): 104-109, 2023 Horticulture
https://doi.org/10.37855/jah.2023.v25i01.18 ISSN: 0972-1045
Abstract
The main objective of this study was to develop a conceptual automated solution for the labour-intensive processes of coconut
dehusking and deshelling. This was achieved by utilizing simulation-based design techniques. The study centred on the utilization of
Computer-Aided Design (CAD) as a fundamental tool for the visualization and simulation of the proposed mechanisms. This study
has developed a comprehensive framework for assessing the potential feasibility of the simulated dehusking and deshelling processes
by conducting thorough evaluations that encompass stress, displacement, strain, and safety considerations. The cylindrical design with
spiral spikes was designed to remove husks efficiently. CAD helped to comprehend the mechanism’s behavior, and subsequent analyses
revealed that stress levels remained far below acceptable thresholds. The displacement and strain effects were negligible, providing the
structural integrity of the simulated dehusking procedure. The design utilized strategically placed metal bars to improve contact points
and effectiveness. The simulation-based assessments replicated the dehusking evaluations, confirming that stress, displacement, and
strain remained within limits. This study shows that simulated automation in coconut processing has excellent potential and supports
its real-world implementation. Computer-aided design (CAD) and thorough analyses ensured the safety and reliability of conceptual
mechanisms and set a precedent for agricultural processing machinery. This study proposes a systematic approach to coconut processing
that might change the industry by improving productivity and reducing manual labour.
Key words: Coconut dehusking, Solidworks simulation, mechanical properties, design optimization, horticultural automation, safety
and efficiency
Finite element analysis result of deshelling rollstress mm) of the deshelling roll (Fig. 10). So, based on this resultant
distribution in deshelling roll: As per data presented in Table data, it can be said that the design and material selection of the
6 the maximum stress observed at the end of the analysis was deshelling roll were safe.
91.5 N/mm2 (MPa). The stress value should be less than the yield
Strain: The value of strain obtained as the result of the analysis
strength of the weakest material used in component making. The
was 0.00042 (Table 6), which can be considered negligible, and
majority of stress distribution was observed on (Fig. 9) blade
thus, the design could be considered safe for operation (Fig. 11).
component – main base cylinder contact where the coconut
surface would touch it during deshelling and on the shaft–base Factor of safety: The resultant factor of safety was observed
roll contact. For the deshelling roll, the minimum yield strength as 2.43 minimum (Table 6 and Fig. 12). The observed factor of
was observed in the main base cylinder’s galvanized steel, 203.94 safety value can be generally considered as safe.
N/ mm2 (MPa). The stress observed during analysis (91.5 N/mm2
In summary, this research focuses on the simulated design of
(MPa)) is less than the yield strength of the material. According
a dry coconut dehusking and deshelling machine, leveraging
to this data, it can be said that the design and material selection
Computer Aided Design (CAD) and simulation analysis. By
of the deshelling roll were safe on a stress basis.
incorporating essential coconut properties and CAD modelling,
Table 6. Result of simulation values for deshelling roll the research enhances visualization, while simulation analysis
Name Type Min Max provides insights into component performance under varying
Stress VON: von Mises Stress - 91.5 N/mm2 loads, minimizing failure risks and ensuring material suitability.
(MPa) Preceding research, such as automated dehusking designs and
Displacement URES: Resultant - 0.0065 cm
CAD-driven simulations, reinforces the study’s methodology.
Displacement
Strain ESTRN: Equivalent Strain - 0.00042 Overall, this work contributes to the development of a simulated
Factor of Safety Automatic 2.43 - machine, promising improved efficiency and safety in coconut
Displacement: In dehusking roll, the displacement was observed processing through innovative design and simulation techniques.
as 0.0065 cm = 0.065 mm (Table 6). The resultant displacement
is negligible compared to the length (250 mm) and diameter (180
Fig. 9. Stress distribution in deshelling roll Fig. 10. Displacement in deshelling roll
Fig. 11. Strain distribution in deshelling roll Fig. 12. Factor of safety distribution in deshelling roll
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