T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D .

TCS Compact
Torch maintenance
at it’s best!

w w w. b i nze l - a b i c o r.c o m
Torch Cleaning Station “TCS Compact”
System overview & technical data

Figure 1:
Anti-spatter fluid
injection unit TSi
Anti-spatter fluid
Figure 2:
(1 litre bottle) Torch cleaning

Stand

Torch cleaning station TCS Compact

Quick connector for

easy & fast installation

TCS Compact. The state-of-the-art torch cleaning station TCS Compact Figure 1:
The clever solution from ABICOR BINZEL stands for quick and easy Anti-spatter fluid injection unit TSi
against spatter installation to practically all robot brands and types,
adhesion top reliability and long life-time due to high ■■ Activated just by robot movement
quality components, as well as environmental ■■ High efficient spray function
friendliness and work shop safety by fully ■■ Low consumption
covered maintenance functions. ■■ Collection of remaining anti-spatter fluid
■■ Fully protected for clean environment
Ensure process stability in automated welding by
using preventive torch cleaning, wire cutting and anti-
spatter spraying with TCS Compact! Figure 2:
Torch cleaning
Optimal and time saving cleaning of the gas nozzle
for a reliable welding process and an increase in ■■ Reamers, specially designed to suit the welding torch
plant availability – torch maintenance at it’s best ... ■■ V-block for each nozzle diameter – no adjustments
■■ Strong, high quality air motor for powerful cleaning
■■ Complete dirt & dust protection

2
Figure 3:
Wire cutting unit

Technical data:
General data
Total weight: approx. 30 kg (long stand version),
approx. 22 kg (short stand version)
Ambient temperature: + 5 °C to + 50 °C

Pneumatic motor
Air consumption: approx. 400 l / min.
Pneumatic motor /
nominal speed
with oiled air: approx. 650 rpm at 6 bar
TCS Compact – fully covered
and protected for a clean & Pneumatic connection
safe environment Connection OD: min. Ø 6 mm
Nominal pressure: 6 bar
Operating pressure:
Compressed air quality
Figure 3: (ISO 8573-1:2010): at least class 4
Wire cutting unit
Electrical clamping block
■■ Strong, reliable cutting device Input: 3 inputs for triggering the 5/2 directional
■■ Sharp cut for save arc-start control valves
■■ Hardened cutting knife for long lifetime Control voltage: 24 V DC
Power consumption: 2.8 W
Output: 2 outputs from inductive proximity switch
(normal open switch - PNP)
Operating voltage: 10 – 30 V DC
Continuous current: max. 100 mA
Current consumption: approx. 14 mA (24 V)
Max. wire diameter
at 6 bar: 1.6 mm, solid wire

3
Torch Cleaning Station “TCS Compact”
Order information

3 4 5

2 6 7 8

1 9 10 11 12

Cleaning Station No. Type Part-No.

TCS Compact 1 TCS COMPACT LP1/5M2/PNP3 830.2376.1
2 TCS COMPACT SP1/5M2/PNP3 830.2366.1
¹¹Stand type: L P = long stand
SP = short stand
²²Connection cable lenght (5 meter)
³³Proximity switch type (PNP)
Including: 1 set of sealing inserts (rubber), 5 meter signal cable and 1 litre anti-spatter fluid.
Please order the reamer and V-block separately.

Spare Parts for No. Type Description Part-No.

Cleaning Station 3 Device cover Device cover with bayonet fitting 830.2237.1
TCS Compact 4 Sealing insert: Ø
 20 mm Seal for the gas nozzle 830.2232.1
Sealing insert: Ø
 24 mm 830.2233.1
Sealing insert: Ø
 30 mm 830.2234.1
5 Pressure flange Contact surface of the gas nozzle for 830.2265.1
spray pulse activation
6 Spray nozzle Spare spray nozzle 830.2133.1
7 Collecting tank Collecting tank and filter for excess 830.2240.1
anti-spatter fluid
8 Rubber bellows Rubber bellows for air motor 830.2104.1
9 Protection cap Protection cap for air motor 830.2103.1
10 Collect box Wire collect box 830.2120.1
11 Signal cable TCS control lead cpl.: 5 m 101.0250.1
10 m 101.0251.1
15 m 101.0252.1
20 m 101.0253.1
12 Anti-spatter fluid 1 litre bottle 192.0056
5 litre canister 192.0052

4
Torch Cleaning Station “TCS Compact”
Reamer and V-block

Reamer Dimensional sketch of gas nozzle and reamer

Outer-Ø gas nozzle

Length Outer-Ø contact tip

Immersion
V-block depth

Inner-Ø gas nozzle

Torch series ABIROB® 350 GC and ABIROB® G 350

Torch type with Outer- Inner- Length Immersion with V-block Reamer
gas nozzle Ø Ø depth contact tip Part-No. Part-No.
Type [mm] [mm] [mm] [mm] Thread Outer-Ø
ABIROB® 350 GC 145.0557 20.0 15.5 89.5 49.0 M6 8.0 mm 830.2356.1 830.2170.1
145.0558 20.0 12.0 89.5 32.5 M6 8.0 mm 830.2356.1 830.2169.1
145.0573 20.0 13.0 89.5 32.0 M6 8.0 mm 830.2356.1 830.2193.1

Torch series ABIROB® A

Torch type with Outer- Inner- Length Immersion with V-block Reamer
gas nozzle Ø Ø depth contact tip Part-No. Part-No.
Type [mm] [mm] [mm] [mm] Thread Outer-Ø
ABIROB® A 360 145.0599 22.0 12.0 68.0 16.5 M6 8.0 mm 830.2358.1 830.2199.1
145.0600 22.0 12.0 70.0 16.5 M6 8.0 mm 830.2358.1 830.2199.1
145.0601 22.0 12.0 65.0 16.5 M6 8.0 mm 830.2358.1 830.2199.1
145.0597 22.0 14.0 65.0 43.0 M6 8.0 mm 830.2358.1 830.2207.1
145.0619 22.0 14.0 65.0 43.0 M6 8.0 mm 830.2358.1 830.2207.1
145.0592 22.0 16.0 68.0 47.0 M6 8.0 mm 830.2358.1 830.2165.1
145.0593 22.0 16.0 70.0 47.0 M6 8.0 mm 830.2358.1 830.2165.1
145.0594 22.0 16.0 65.0 38.0 M6 8.0 mm 830.2358.1 830.2166.1
V-block and reamer for other gas nozzles on request.

5
Torch Cleaning Station “TCS Compact”
Reamer and V-block

Torch series ABIROB® A

Torch type with Outer- Inner- Length Immersion with V-block Reamer
gas nozzle Ø Ø depth contact tip Part-No. Part-No.
Type [mm] [mm] [mm] [mm] Thread Outer-Ø
ABIROB® A 500 145.0589 28.0 13.0 75.0 18.0 M6 8.0 mm 830.2361.1 830.2187.1
145.0590 28.0 13.0 77.0 18.0 M6 8.0 mm 830.2361.1 830.2187.1
145.0588 28.0 14.0 72.0 45.0 M6 8.0 mm 830.2361.1 830.2207.1
145.0580 28.0 16.0 75.0 46.0 M8 10.0 mm 830.2361.1 830.2164.1
145.0581 28.0 16.0 77.0 46.0 M8 10.0 mm 830.2361.1 830.2164.1
145.0583 28.0 16.0 75.0 46.0 M8 10.0 mm 830.2361.1 830.2164.1
145.0584 28.0 16.0 77.0 46.0 M8 10.0 mm 830.2361.1 830.2164.1

Torch series ABIROB® W

Torch type with Outer- Inner- Length Immersion with V-block Reamer
gas nozzle Ø Ø depth contact tip Part-No. Part-No.
Type [mm] [mm] [mm] [mm] Thread Outer-Ø

companies.
ABIROB® W 300 145.0564 25.0 13.0 48.5 18.0 M6 8.0 mm 830.2359.1 830.2187.1
ABIROB® W 500 145.0479 25.0 13.0 75.5 19.7 M8 10.0 mm 830.2359.1 830.2190.1

companies..
145.0556 25.0 13.0 77.5 19.7 M8 10.0 mm 830.2359.1 830.2190.1

of the respective
145.0466 25.0 15.5 72.0 35.0 M8 10.0 mm 830.2359.1 830.2188.1

of the respective
145.0568 25.0 15.5 72.5 35.0 M8 10.0 mm 830.2359.1 830.2188.1
145.0553 25.0 15.5 75.5 39.0 M8 10.0 mm 830.2359.1 830.2168.1

are the property

145.0544 25.0 15.5 75.5 39.0 M8 10.0 mm 830.2359.1 830.2168.1
145.0480 25.0 15.5 77.0 39.0 M8 10.0 mm 830.2359.1 830.2168.1

are the property

145.0616 25.0 20.0 75.5 36.5 M8 10.0 mm 830.2359.1 830.2189.1
ABIROB® W 600 145.0689.5 30.0 18.0 92.0 23.0 M12 12.0 mm 830.2363.1 830.2263.1

in this brochure
this brochure
Available V-Block

named innamed
Torch type Ø Part-No.
22.0 mm 830.2358.1

• All trademarks
Reamers for other torch 26.0 mm 830.2365.1
types, as well as for other 27.0 mm 830.2360.1

• All trademarks
torch brands, on request. 29.0 mm 830.2362.1
34.0 mm 830.2364.1

• Bi-500.04.18
PRO.R151.EN
PRO.R167.EN • Printed•inPrinted
• Bi-1.000.08.18 in Germany
Germany • © Copyright
• © Copyright

Alexander Binzel Schweisstechnik GmbH & Co. KG

Kiesacker · 35418 Buseck · GERMANY
Phone: +49 (0) 64 08 / 59-0
Fax: +49 (0) 64 08 / 59-191
E-mail: [email protected]

www.binzel-abicor.com