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ABW Air Circuit Breaker
ABW Air Circuit Breaker
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High short circuit interruption capacity, with Ics = 100% Icu in all the line ABW16 65 kA 85 kA 100 kA
Icu=Ics @ 480V
ABW20...32 ABW40...50
Modular design, with only 3 frames: Microprocessed electronic protection units, with LSI(G)1 functions and the possibility of network communication.
ABW16
ABW20...32
1) Further details on page 13.
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Constructive Characteristics
ABW Air Circuit Breaker
Protection Unit
Control Terminals
Suspension slots
Operations Counter
Spring Charge Indicator Charged / Not charged Position Indicator Inserted / Test / Withdrawn (withdrawable version only)
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Applications
Max. Rated Current - In max. (A) (40C) Rated Operating Voltage - Ue (V) Rated Insulation Voltage - Ui (V) Impulse Voltage - Uimp (kV) Frequency (Hz) Number of poles Versions Protection Units 220/380/415V 440V Rated ultimate short-circuit 500V breaking capacity 600V 690V 220/380/415V 440V Rated service short-circuit 500V breaking capacity 600V 690V 1s Short circuit supportability - Icw 2s (kA) 3s 220/380/415V Short circuit 440V establishment 500V capacity (peak 600V values) - Icm (kA) 690V Use category Opening Operating time (ms) Closing Mechanical life (n of operations) Electrical life (n of operations) Altitude (m) Operation Ambient temperature Storage Thermal power dissipation at rated current (W) Withdrawable (3) Weight (kg) Fixed Withdrawable Connection terminals Fixed Dimensions Withdrawable W x H x D (mm) Fixed ABW16 1600 ABW20 2000 ABW25 ABW32 2500 3200 690 1000 8 50 / 60 3 Fixed and Withdrawable Electronic 85 85 85 65 50 85 85 85 65 50 65 60 60 187 187 187 143 105 B 40 80 10000 3000 2000 (1) -5...40C (2) -20...60C 160 250 410 92 93 95 60 61 63 Horizontal Horizontal 474x435x379 450x410x295 ABW40 4000 ABW50 5000
100 100 100 85 50 100 100 100 85 50 85 65 65 220 220 220 187 105
12000
52 64 41
339x435x379 315x410x295
960 1500 240 240 115 115 Vertical Horizontal 961x459x379 840x410x295
(1) For installation above 2000m from sea level, please consider derating factors on page 20. (2) For ambient temperature above 40C, check maximum rated current values in the table on page 20. (3) Include withdrawable rack.
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Codification
ABW16D3F-022-A-116-0000
WEG Air Circuit Breaker Auxiliary Contacts A 5NO+5NC Opening Coil 2 110...240 Vac/dc Closing Coil 2 110...240 Vac/dc Protection Unit Standard Units: 116 LSI (60Hz) for ABW16...32 216 LSIG (60Hz) for ABW40...50 Optional Units: 115 LSI (50Hz) for ABW16...32 215 LSIG (50Hz) for ABW40...50 316 LSIG (60Hz) + communication for ABW16...50 315 LSIG (50Hz) + communication for ABW16...50 000 Without Protection Unit Mechanical Interlock 0 - Without Mechanical Interlock 1- Mechanical Interlock for 2 circuit breakers 2- Door interlock Key lock 0 - Without key lock 1- Key lock (for 1 circuit breaker) 3- Key interlock (for 3 circuit breakers) Under Voltage Coil 00 -Without Under Voltage Coil 11 - 110 Vac, instantaneous 12 - 220 Vac, instantaneous 13 - 380 Vac, instantaneous 14 - 460 Vac, instantaneous 51 - 110 Vac, timed (3s) 52 - 220 Vac, timed (3s) 53 - 380 Vac, timed (3s) 54 - 460 Vac, timed (3s)
Motorized Operation 0 Without Mot. Operation 1 110...120 Vac/dc 2 220...240 Vac/dc 3 125 Vdc
g g g g g g g
Auxiliary Contacts (5NO+5NC) Alarm Contacts Opening Coil 110...240 Vac/dc Closing Coil 110...240 Vac/dc Operations Counter Insulating Plates Position Locking with Padlock (padlock not included) withdrawable version only Position Indicator (Inserted /Test/ Withdrawn) withdrawable version only
g g g g g g g g g g
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Operating System
ABW air circuit breakers operate through a spring system, which can be manually charged through a front lever, or electrically through a motor (supplied as an accessory). With the springs charged, situation in which the charge indicador shows CHARGED, the circuit breaker can be operated locally using the On and Off buttons. Remote operation is also possible through the closing and opening coils installed inside the circuit breaker. The closing coil is equipped with an anti-pumping electronic circuit, which prevents successive re-connections in a single command. Another feature of the circuit breaker is the indicator on the front showing the status of the product: ON or OFF.
ON / OFF INDICATOR
In relation to the installation version, the circuit breakers can be installed as fixed or as withdrawable. The withdrawable version is indicated for applications where eventual replacement or maintenance must be done in the shortest time possible. These curcuit breakers can be positioned at three distinct points in the withdrawable rack:
Inserted: in this position both the power and control circuits are connected. The position indicator shows CONNECTED. Test: position in which the control circuits are connected. The indicator shows TEST. Position Indicator Withdrawn: both circuits are disconnected. The indicator shows DISCONNECTED.
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Accessories
Auxiliary Contacts Show circuit breaker status On or Off. Supplied as standard in all circuit breakers.
Configuration Operating Voltage 125 Vac 250 Vac Switch capacity (A) 460 Vac 30 Vdc 125 Vdc 250 Vdc
5NO + 5NC Resistive load 10 10 5 10 0.6 0.3 Inductive load 10 10 2 6 0.6 0.3
Alarm Contacts These contacts are incorporated into the protection units and indicate trigger occurrence for any of the protection functions.
Configuration
2NO (generic) + 4NO (individual) Operating Voltage 250 Vac Switch Capacity 5 3 5 1 5 Vdc / 10 mA
These coils allow remote closing of the circuit breaker through electrical control. This remote control is valid only if the springs of the operating mechanism are charged. Supplied as standard in all circuit breakers.
Supply Voltage 110...220 Vac/dc 0.85...1.1 x Un Operating voltage Consumption (A) 110...120 Vac/dc 220...240 Vac/dc 125 Vdc Closing time (ms) Anti-pumping characteristic Minimum supply time for operation (ms) Energization 2 3 2.3 80 Yes, through electronic circuit 100
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Accessories
Opening Coil These coils allow remote opening of the circuit breaker through electric control. Supplied as standard in all circuit breakers.
0,70...1,1 x Un Operating Voltage Consumption (A) 2 110...120 Vac/dc 220...240 Vac/dc 125 Vdc Closing time (ms) Energization 2 3 2.3 40 Nominal Operation 1 1.3 1
Motorized Operation Motorized operation is used for automatic charging of the circuit breaker springs operating mechanism. Its operation begins immediately after curcuit breaker opening and at the end of this process an auxiliary contact indicates that the springs are charged. Even with the motorized operation installed, it is still possible to charge the springs manually through the front rod.
Operating Voltage Consumption (A) 2 110...120 Vac/dc 220...240 Vac/dc 125 Vdc Operating time (to charge springs) (s)
Energization 7 7 7 5
Charged Spring Auxiliary Contact Supplied incorporated into the motorized operation.
Operating Voltage 120...125 Vac 240...250 Vac Switch capacity (A) 460 Vac 30 Vdc 125 Vdc 250 Vdc
Resistive load 10 10 5 10 10 3
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Accessories
Under Voltage Coil Automatically disconnects the circuit breaker in cases of undervoltage or phase loss in control circuit. It consists of a coil and a control module, available in two versions: instantaneous trip or delayed.
Pick-up voltage Drop-out voltage Performance time (instantaneous) Operation time (with delay) Coil Supply Voltage Module 110 Vac Module 220 Vac Module 380 Vac Module 460 Vac References (instantaneous performance) ABW-UVT1 110VAC ABW-UVT1 220VAC ABW-UVT1 380VAC ABW-UVT1 460VAC ABW-UVT COIL
References
(delayed performance)
Power Supply
Trip Button
NO NC
Auxiliary Contacts
Power Supply
UC+
UC-
Trip Button
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Accessories
Position Auxiliary Contacts Enables remote indication of circuit breaker position inside withdrawable rack.
Reference ABW-PS4
Configuration
2NO for INSERTED position 1NO for TEST position 1NO for WITHDRAWN position Resistive load 125 Vac 250 Vac 10 10 5 10 10 3 Inductive load 10 10 2.5 10 6 1.5
Vertical Terminals Used to convert the circuit breaker terminals to the vertical position. They are supplied in individual pieces.
10
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Accessories
Capacitive Trigger Unit This device provides the possibility of turning off the circuit breaker in case of control voltage loss. It acts through the discharge of a capacitor over the opening coil, and the standalone running period is indicated in the table below. It comes with a capacitor charge signal light and a button to discharge it. Panel door installation.
Operating voltage Capacitor charging time (s) Stand-alone Running period (minutes)
Connection diagram
OFF Button
AC (input)
DC (Output)
11
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Accessories
Key lock Circuit breaker locked in off position.
Reference ABW-KL
Transparent cover Curcuit breaker can be viewed without having to open the panel door.
Door Interlock Prevents panel door from being opened when circuit breaker is on.
12
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Accessories
On ABW air circuit breakers, protection against over currents is performed through the ABW-OCR electronic protection units. The ABW-OCR116 is supplied as standard for the ABW16...32 circuit breakers and offers protection against overload (L), timed short circuit (S) and instantaneous short circuit (I), adjusted through selectors on the front. The ABW-OCR216 unit is supplied as standard for ABW40...50 circuit breakers and beside the protections listed above, provides protection against Ground loss (G). Supplied as an option, the ABW-OCR316 unit further enables network communication.
Protection Units
ABW-OCR116 For circuit breakers Supply voltage Consumption Supply frequency L - Overload S - Short circuit (timed) I - Short circuit (instantaneous) G - Ground loss Trigger pre-alarm Discrimination / Indication of trigger cause Events record (losses) N of storage records Events sequence Loss current value information Performance time information Front adjustment knobs Parameterization Display+navigation keys Parameterization password Instantaneous current by phase indication Self-diagnosis function Test function (trigger, auxiliary contacts and LEDs) Network communication Door Protocol Transmission rate
10 60 Hz
ABW-OCR115
ABW-OCR216
ABW-OCR215
ABW-OCR316
ABW-OCR315
Protection functions
10
(4) (4)
10
(4)
(5)
(4) Except for protection function I (instantaneous short circuit). (5) The display enables the adjusted values to be viewed on the SETTING menu.
13
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UABW-OCR116
Technical Characteristics The characteristics of the ABW-OCR116 protection unit meet all requirements for most systems and applications. This unit offers the main protections (L, S and I) and has a wide current and trigger time adjustment range. It is standard supplied for ABW16...32. circuit breakers
Display Its initial screen displays the instantaneous currents by phase. Other information can also be accessed through other menus.
LTD
Is
STD
lp
14
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Protection Units
Pre-alarm current Ip
Current Is
Current Is
Current Is
Current Ii
Current (%)
15
Protection Units
16
PROTECTION UNIT
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T0~T5
T0
Common
T1-
Function L (overload)
T2-
T3
T5
Pre-alarm
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Protection Units
ABW-OCR216 / 316 Technical Characteristics These units were developed to meet the demands of appplications and electrical systems with high technical requirements. In addition to the main protection functions (L, S and I), they offer protection against Ground loss (G) and have a greater trigger current and time adjustment range. The ABW-OCR316 model is further equipped with a RS485 communication door which, through DNP3.0 communication protocol, enables the monitoring of instantaneous currents, circuit breaker status and the occurrence of events. The ABW-OCR216 unit is supplied as standard for the ABW40...50 circuit breakers, while the ABW-OCR316 unit is supplied as an option for the entire line.
Parameter
Function / Adjustment Range Rated current (0.2 - 0.3 - 0.4 - 0.5 - 0.6 - 0.7 - 0.8 - 0.9 - 1.0) x In max. Trigger current by overload(protection function L) (0.6 - 0.65 - 0.7 - 0.75 - 0.8 - 0.85 - 0.9 - 0.95 - 1.0) x In Current delay time Ic (15 - 20 - 25 - 30 ... 465 - 470 - 475 - 480 NO)s @ 1.5 x Ic [Tolerance: 10%] Trigger current by timed short circuit (Protection function S) (1.5 - 2 - 2.5 - 3.0 ... 8.5 - 9 - 9.5- 10 - NO) x In [Tolerance: 15%] Current delay time Is (0,05 - 0,06 - 0,07 ... 0,48 - 0,49 - 0,5)s @ IO x In [Tolerance: 15%] Trigger current by instantaneous short circuit (protection function I) ABW16...40: (2 - 3 - 4 ... 14 - 15 - 16 - NO) x In [Tolerance: 15%] ABW50: (2 - 3 - 4 ... 10 - 11 - 12 - NO) x In [Tolerance: 15%] Pre-alarm current (0.7 - 0.8 - 0.9 - 1.0) x Ic [Tolerance: 10%] Ground loss current (0,2 - 0.3 - 0.4 - 0.5 - 0.6 - 0.7 - 0.8 - 0.9 - 1.0 - NO) x .n max. [Tolerance: 20%] Current delay time Ig (0.1 - 0.2 - 0.3 ... 2.8 - 2.9 - 3.0)s [Tolerance: 20%]
Display Its initial screen displays the instantaneous currents by phase. Other information can also be accessed through other menus.
In
Ic
LTD
Is
Navigation keys Used for navigating among the available menus and protection function adjustment.
lp
Ig GTD
17
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Protection Units
Characteristic Curves - ABW - OCR 216/316
Pre-alarm current Ip
Current Is
Current Ig
Current Ii
Current (%)
18
Protection Units
T0~T5 Al1+ Al1Al2+ Al2U+ US+ SCC+ CCClosing Coil Opening Coil Under Voltage Coil (*) Alarm contacts (generics)
R+ R2-
Motorized Operation Charged Springs Auxiliary Contacts Auxiliary Contacts (NC) Auxiliary Contacts (NO) Position Auxiliary Contacts (withdrawable Circuit Breaker only)
T0
Common
T2
Function L (overload)
T3
T4
T5
Pre-alarm
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19
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Protection Units
Temperature Influence For ABW circuit breaker application in environments with temperatures exceeding 40C, refer to the maximum rated current values shown in the following table. Maximum Rated Current (A) Ambient Temperature
40C 45C 50C 55C 60C
ABW16
1600 1600 1600 1550 1500
ABW20
2000 2000 2000 2000 2000
ABW25
2500 2500 2500 2450 2350
ABW32
3200 3200 3200 3000 2900
ABW40
4000 4000 4000 3900 3750
ABW50
5000 5000 5000 4850 4700
Altitude Influence For ABW circuit breaker application in altitudes exceeding 2000m, refer to the rated voltage and current reduction factors presented in the following table.
Altitude - h
h 2000m 2000 < h 2600m 2600 < h 3900m
20
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Dimensions (mm)
ABW16 Fixed Version
Undervoltage Module
Mounting Points
ABW16 (Fixed)
21
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Dimensions (mm)
ABW16 Withdrawable version
Door seat ABW 16...32 (Withdrawable) (without frame) ABW 16 (Withdrawable) Horizontal Terminals
Mounting Points
Insulating Plates
Mounting Points
22
15
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Dimensions (mm)
ABW20...32 Fixed Version
Undervoltage module
Mounting Points
20
23
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Dimensions (mm)
ABW20...32 Withdrawable version
Undervoltage module
Mounting Points
Insulating Plates
Mounting Points
20 (25)*
20 (25)*
24
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Dimensions (mm)
ABW40...50 Fixed Version
Mounting Points
25
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Dimensions (mm)
ABW40...50 Withdrawable Version
Undervoltage module
Mounting Points
14
Mounting Points
14
26
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Dimensions (mm)
ABW-DF16
ABW-DF32
ABW-CTD
ABW-CTD
27
UK WEG ELECTRIC MOTORS (U.K.) LTD. 28/29 Walkers Road Manorside Industrial Estate North Moons Moat - Redditch Worcestershire B98 9HE Phone(s): 44 (0)1527 596-748 Fax: 44 (0)1527 591-133 [email protected] www.weg.net/uk UNITED ARAB EMIRATES WEG MIDDLE EAST FZE JAFZA JEBEL ALI FREE ZONE Tower 18, 19th Floor, Office LB181905 Dubai United Arab Emirates [email protected] www.weg.net/ae USA WEG ELECTRIC CORP 1327 Northbrook Parkway, Suite 490 Suwanee 30024 Phone(s): 1-770-338-5656 Fax: 1-770-338-1632 [email protected] www.weg.net/us VENEZUELA WEG INDUSTRIAS VENEZUELA C.A. Parcela T-4-A Transversal 9 Urb. Industrial Carabobo Catastral 79-101 Edf. ELIMECA Loc. ELIMECA, Zona Postal 2003, Valencia, Edo. Carabobo Phone(s): (58) 241 838 9239 Fax: (58) 241 838 9239 [email protected] www.weg.net/ve
WEG Equipamentos Eltricos S.A. International Division Av. Prefeito Waldemar Grubba, 3000 89256-900 - Jaragu do Sul - SC - Brazil Phone: 55 (47) 3276-4002 Fax: 55 (47) 3276-4060 www.weg.net