Installation Guide

and
High efficiency
Owner’s Manual
modulating and multiposition
CONDENSING GAS FURNACE

IMPORTANT: The furnace must be installed with the Modulating Touch-Screen Thermostat R02P030 (#1F95M). If the furnace is to be installed with
the modulating cooling option, use the Communicating Thermostat R02P029 (#1F991292)

ATTENTION: Do not tamper with the unit or its controls. Call a qualified service technician.

INSTALLER / SERVICE TECHNICIAN: Use the information in this manual for the installation / servicing of the furnace and keep the document near the unit
for future reference.

Gas furnaces manufactured on or after May 1, 2017 are not permitted to be used in Canada for heating of buildings or structures
under construction.

These instructions must be read and understood completely before attempting installation.

HOMEOWNER: PLEASE Keep this manual near the furnace for future reference.

Manufactured by:
Dettson Industries Inc.
Sherbrooke (Québec) Canada
www.dettson.com

2016-07-29 X40235 rev. C

 TABLE OF CONTENTS
1- Safety regulation .............................................. 6 6.1- Gas pipe grommet ..................................... 16
1.1- Safety labeling and warning signs................ 6
7- Electrical connections .................................... 16
1.2- Important information ................................... 6 7.1- 120 V wiring ............................................... 16
1.3- Detection systems........................................ 6 7.2- 24 V wiring ................................................. 16
2- Introduction ....................................................... 8 7.3- Thermostats ............................................... 16
2.1- Codes and standards ................................... 8
7.4- Alternate power supply............................... 16
2.1.1- Safety ............................................................ 8
8- Venting and combustion air piping ............... 19
2.1.2- General installation........................................ 8
8.1- Introduction ................................................ 19
2.1.3- Combustion and air ventilation....................... 9
8.1.1- Direct vent (2 pipe applications) .................. 19
2.1.4- Duct systems ................................................. 9
8.1.2- Non direct vent (1 pipe) applications ............ 19
2.1.5- Acoustical lining and fibrous glass duct ......... 9
8.2- Special venting requirements for installations
2.1.6- Gas piping and pipe pressure testing............. 9 in Canada ................................................................ 19
2.1.7- Electrical connections .................................... 9 8.3- General ...................................................... 19
2.2- Electrostatic discharge ................................. 9 8.4- Connecting to furnace ................................ 19
2.3- Location ....................................................... 9 8.4.1- Combustion air piping .................................. 20
2.3.1- General ......................................................... 9 8.4.2- Exhaust vent piping ..................................... 20
2.3.2- Location relative to cooling equipment ......... 10 8.5- Materials .................................................... 20
3- Alizé cooling unit ............................................ 12 8.6- Size of the vent and combustion air pipes.. 20
3.1- Thermostat using Alizé system .................. 12
8.7- Combustion air and vent piping insulation
3.2- Position of the interface board ................... 12 guidelines ................................................................ 24
3.3- Wires connections with interface board ..... 12 8.8- Installing the vent termination .................... 24

4- Installation ....................................................... 13 8.8.1- Concentric vent ........................................... 24

4.1- Upflow orientation ...................................... 13 8.8.2- Two pipe termination ................................... 24

4.1.1- Condensate drain connection ...................... 13 8.8.3- Sidewall termination .................................... 24

4.2- Down flow orientation ................................. 14 9- Start up, adjustment and safety check ......... 25
4.2.1- Down flow condensate drain connection ...... 14 9.1- To start the furnace .................................... 25
4.2.2- Down flow venting drainage ......................... 14 9.1.1- Lighting instructions ..................................... 25

4.2.3- Condensate box pressure switch ................. 14 9.2- Unit operation hazard ................................. 25
4.3- Horizontal orientation ................................. 14 9.3- Setup switches ........................................... 25
4.3.1- Horizontal condensate drain connection ...... 14 9.4- Fault code reset ......................................... 29
4.3.2- Horizontal venting drainage ......................... 14 9.5- Diagnostic features .................................... 29
4.3.3- Condensate box pressure switch ................. 14 9.6- Normal operation codes ............................. 29
5- Duct installation .............................................. 14 9.7- Sequence of operation ............................... 29
5.1- General requirements ................................ 14 9.7.1- Heating cycle initiation ................................. 29
5.2- Return air connections ............................... 15 9.7.2- Heating cycle response ............................... 29
5.2.1- Side return air inlet ...................................... 15 9.7.3- Setting input rate ......................................... 29
5.3- Filter arrangement...................................... 15 10- Thermostat ............................................... 29
5.4- Supply air ducts ......................................... 15 10.1- Non-communicating modulating
thermostats .............................................................. 29
5.4.1- Duct work acoustical treatment .................... 15
10.2- 24 VAC thermostat (TSTAT) INPUT (J4 &
5.5- Smart duct.................................................. 15
J6) ................................................................... 29
6- Gas piping ....................................................... 15

2
 10.3- Fuse (F1) ................................................... 30 11.2- Lighting instructions ................................... 34
10.4- 120 VAC terminals ..................................... 30 11.3- Shutting down the furnace ......................... 34
10.5- Induced draft motor (inducer) control output 11.4- To turn off gas to the furnace ..................... 34
(E8) ................................................................... 30
11.5- Maintenance of your furnace...................... 34
10.6- Electronic air cleaner (E.A.C.) output (E-
103) ................................................................... 30 11.6- Combustion and ventilation air ................... 35

10.7- Stepper gas valve control........................... 30 11.7- Return air ................................................... 35

10.8- Pin Mate-V-Lok connector (J1) .................. 30 11.8- Filter location.............................................. 35

11.8.1- Cleaning/replacing the filter .................... 35
10.9- Communicating ECM motor communications
(control) connection (E114) ..................................... 31 11.9- Lubrication ................................................. 35
10.10- Communications L.E.D.’s (Light emitting 11.10- Burner flame ............................................. 35
diodes) ................................................................. 31
11.11- Condensate collection and disposal
10.11- Memory card ............................................ 31 system ................................................................. 36
10.12- Replacing the furnace control ................... 32 11.12- Rollout switch ........................................... 36
10.13- DIP switch ................................................ 33 11.13- Safety interlock switch .............................. 36
10.13.1- S1 – Heat air flow adjustment ................. 33 11.14- Repair parts .............................................. 36
10.13.2- S3-1 and S3-2 – Cooling airflow select ... 33 11.15- Dual seven segment display..................... 36
10.13.3- S3-3 and S3-4 – Cooling and heat pump air 11.16- Fault code buffer ...................................... 36
flow adjustment ......................................................... 33
11.16.1- Clearing diagnostic fault codes from the
10.13.4- S4 – Heat rise adjust .............................. 33 buffer ............................................................... 36
10.13.5- S5 – Cooling ........................................... 33
11.17- Active fault codes ..................................... 37
11- User’s information manual ..................... 33
11.1- Operating your furnace .............................. 34

3
 TABLE OF FIGURES
Figure 1: Freeze protection and return air temp. ............. 8 Figure 10 : Other than direct vent clearance .................. 23
Figure 2: Installation in a garage .................................... 10 Figure 11: Wiring diagram for modulating heat (no dual
fuel) (non-communicating).............................................. 29
Figure 3 : Dimension ...................................................... 11
Figure 12: 15-Pin connector; J1 with pin designations ... 31
Figure 4 : Top view......................................................... 11
Figure 26: Control switch modulating valve .................... 34
Figure 5 : Rear view ....................................................... 12
Figure 27 : Typical flame appearance ............................ 36
Figure 6 : Interface board wires connection ................... 12
Figure 20: Exploded View 1 Chinook Compact .............. 57
Figure 7: Upflow condensate drain connection .............. 13
Figure 21: Exploded View 2 Chinook Compact .............. 58
Figure 8: Wiring diagram ................................................ 18
Figure 9 : Direct venting ................................................. 22

LIST OF TABLES
Table 1 : Minimum clearance to combustible material for Table 24 : h – NO V........................................................ 42
all units*............................................................................ 9
Table 25 : 10 - Ignition 1 hour retry ................................ 42
Table 2 : Furnished parts list .......................................... 10
Table 26 : 11 - Failed ignition ......................................... 43
Table 3 : Maximum capacity of pipe in Ft³ of gas/hr ....... 15
Table 27 : 12 - Low flame sense .................................... 44
Table 4 : Gas pressure ................................................... 15
Table 28 : 13 - Flame lost............................................... 45
Table 5 : Electrical data .................................................. 16
Table 29 : 16 - Igniter fail................................................ 46
Table 6 : Thermostat choice vs system .......................... 17
Table 30 : 14 - Unexpected flame .................................. 46
Table 7 : Maximum venting length ................................. 20
Table 31 : 22 - Main limit open ....................................... 47
Table 8 : Deduction for fitting ......................................... 20
Table 32 : 26 - Line neutral reverse ............................... 47
Table 9: Approved combustion air and vent pipe, fitting
and cement materials (U.S.A. Installation) - (In Canada all Table 33 : 33 - MRLC (Manually Reset Limit Control)
vent material s shall comply to ULC S636)..................... 21 OPEN ............................................................................. 48

Table 10 : DIP switch S1 - Air flow adjustment - Dip switch Table 34 : 44 - LPC (low pressure control (switch)) Closed
setting............................................................................. 26 ....................................................................................... 49

Table 11 : DIP switch S3 - Cooling airflow select for non- Table 35 : 46 - LPC (low pressure control (switch)) Open
communicating condenser ............................................. 27 ....................................................................................... 50

Table 12 : DIP switch S3 - Cooling/heat pump airflow Table 36 : 55 - HPC (High Pressure Control (switch))
adjustment for non-communicating system .................... 27 CLOSED ........................................................................ 51

Table 13 : DIP switch S4 - Heat rise – test mode – Table 37 : 57 - HPC (High Pressure Control (switch))
continuous fan selection ................................................. 27 OPEN ............................................................................. 52

Table 14 : DIP switch S5 – Dehumidification and 1st Table 38 : 60 - Blower fault - running ............................. 53
stage cooling .................................................................. 28 Table 39 : 61 - Blower fault – not running....................... 53
Table 15 : DIP switch S3 and S5 – Setting cooling airflow Table 40 : 66 - Blower overspeed................................... 54
demand .......................................................................... 28
Table 41 : 68 - No blower communication ...................... 54
Table 16: Normal operation codes/messages ................ 37
Table 42 : 71 - No inducer communications ................... 55
Table 17 : Fault code ..................................................... 37
Table 43 : 77 - No gas valve feedback ........................... 55
Table 18 : D1 - No shared data ...................................... 38
Table 44 : 93 - Control fault ............................................ 56
Table 19 : D4 - Memory card.......................................... 39
Table 13: Parts List - Chinook Compact ......................... 59
Table 20 : D5 - Card hardware conflict ........................... 39
Table 21 : D6 - Blower horsepower conflict .................... 40
Table 22 : D7 - Blower manufacturer conflict ................. 40
Table 23 : D8 - old shared data ...................................... 41

4
 Required notice for Massachusetts installations
Important

The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows:
5.08: Modifications to NFPA-54, Chapter 10. Revise 10.8.3 by adding the following additional requirements:
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the commonwealth and where the side wall exhaust vent termination is less than seven (7)
feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard
wired carbon monoxide detector with an alarm and battery backup is installed on the floor level where the gas equipment is to be installed. In
addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall
be the responsibility of the property owner to secure the services of qualified license professionals for the installation of hard wired carbon
monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide
detector with alarm and battery backup may be installed on the next adjacent floor level.
In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirement; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
APPROVED CARBON MONOXIDE DETECTORS: Each carbon monoxide detector as required in accordance with the above provision shall
comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
SIGNAGE: A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8)
feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign
shall read, in print size no less than in-half (1/2) inch in size, “gas vent directly below. Keep clear of all obstruction”.
INSPECTION: the state of local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248
CMR 5.08 (2) (a) 1 through 4:
EXEMPTION: the following equipment is exempt from 248 CMR 5.08(2) (a) 1 through 4:
The equipment listed in Chapter 10 entitled “equipment not required to be vented “in the most current edition of NFPA 54 as adopted by the
board; and
Product approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED
When the manufacturer of product approved side wall horizontally vented gas equipment provides a venting system design or venting system
component with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall
include:
Detailed instructions for the installation of the venting system design or the venting system components; and a complete parts list for the
venting system design or venting system.
MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED
When the manufacturer of product approved side wall horizontally vented gas fueled equipment does not provide the parts or venting the flue
gases, but identifies “special venting system”, the following requirements shall be satisfied by the manufacturer:
The referenced “special venting system” shall be product approved by the board, and the instruction for that system shall include a parts list
and detailed installation instructions.
A copy of all installation instructions for all product, approved side wall horizontally vented gas fueled equipment, all venting instructions, all
part s lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the
installation.
For questions regarding these requirements, please contact the Commonwealth of Massachusetts board of State Examiners of Plumbers
and Gas Fitters, 239 Causeway Street, Boston, MA, 02114, tel.: 617 727-9952.

5
1- SAFETY REGULATION WARNING

1.1- Safety labeling and warning signs CARBON MONOXIDE POISONING/COMPONENT DAMAGE
HAZARD
The words DANGER and WARNING are used to identify the
levels of seriousness of certain hazards. It is important that you Failure to follow this warning could result in personal injury or death
understand their meaning. You will notice these words in the and unit component damage.
manual as follows: Corrosive or contaminated air may cause failure of parts containing
flue gas, which could leak into the living space. Air for combustion
DANGER must not be contaminated by halogen compounds, which include
fluoride, chloride, bromide, and iodide. These elements can corrode
heat exchangers and shorten furnace life. Air contaminants are found
Immediate hazards that WILL result in death, serious bodily injury
in aerosol sprays, detergents, bleaches, cleaning solvents, salts, air
and/or property damage
fresheners, and other household products. Do not install furnace in a
corrosive or contaminated atmosphere. Make sure all combustion
and circulating air requirements are met, in addition to all local codes
WARNING and ordinances.

Hazards or unsafe practices that CAN result in death, bodily injury

and/or property damage.
WARNING

NOTE: is used to highlight suggestions which will result in FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CARBON
enhanced installation, reliability or operation. MONOXIDE POISONING HAZARD
Failure to follow this warning could result in dangerous operation,
1.2- Important information personal injury, death, or property damage. Improper installation,
adjustment, alteration, service, maintenance, or use can cause carbon
DANGER monoxide poisoning, explosion, fire, electrical shock, or other
conditions which may cause personal injury or property damage.
Consult a qualified service agency, local gas supplier, or your
Non-observance of the safety regulations outlined in this manual will distributor or branch for information or assistance. The qualified service
potentially lead to consequences resulting in death, serious bodily agency must use only factory authorized and listed kits or accessories
injury and/or property damage. when modifying this product.
It is the homeowner’s responsibility to engage a qualified
technician for the installation and subsequent servicing of this
furnace;
WARNING
Before calling for service, be sure to have the information page
of your manual (last page of your manual) close by in order to be
FIRE, EXPLOSION, AND CARBON MONOXIDE POISONING
able to provide the contractor with the required information, such HAZARD
as the model and serial numbers of the furnace.
Failure to follow this warning could result in personal injury, death, or
WARNING property damage.
Never operate a furnace without a filter or filtration device installed.
Installations and repairs performed by unqualified persons can result Never operate a furnace with filter or filtration device access doors
in hazards to them and to others. Installations must conform to local removed.
codes or, in the absence of same, to codes of the country having
jurisdiction.
Untrained personnel can perform basic maintenance functions such as
The information contained in this manual is intended for use by a cleaning and replacing air filters. All other operations must be performed
qualified technician, familiar with safety procedures and who is by trained service personnel. When working on heating equipment,
equipped with the proper tools and test instruments observe precautions in literature, on tags, and on labels attached to or
shipped with furnace and other safety precautions that may apply.
These instructions cover minimum requirements and conform to existing
1.3- Detection systems national standards and safety codes. In some instances, these
It is recommended that carbon monoxide detectors be installed wherever instructions exceed certain local codes and ordinances, especially those
oil or gas fired heaters are used. Carbon monoxide can cause bodily harm that may not have kept up with changing residential construction practices.
or death. For this reason, approved carbon monoxide detectors shall be We require these instructions as a minimum for a safe installation.
installed in your residence and properly maintained to warn of dangerously Follow all safety codes. Wear safety glasses, protective clothing, and work
high carbon monoxide levels. gloves. Have a fire extinguisher available. Read these instructions
Fire can cause bodily harm or death. For this reason, approved smoke thoroughly and follow all warnings or cautions included in literature and
detectors should be installed in your residence and be properly attached to the unit.
maintained, to warn early on, of a potentially dangerous fire. Also, the
house should be equipped with approved and properly maintained fire
extinguishers.
Your unit is equipped with safety devices that can prevent it from
functioning when anomalies are detected such as a blocked venting
system.

6
 13. Gas furnace manufactured on or after May 1, 2017 are not
CAUTION permitted to be used in Canada for heating of buildings or
structures under construction.
INJURY HAZARD
Ignoring this warning could result in personal injury.
CAUTION
Sheet metal parts may have sharp edges or burrs. Use care and wear
appropriate protective clothing, safety glasses and gloves when
handling parts, and servicing furnaces FROZEN AND BURST WATER PIPE HAZARD
Failure to protect against the risk of freezing may result in property
damage. Special precautions MUST be made if installing furnace in an
1. Use only with type of gas approved for this furnace. Refer to the area which may drop below freezing. This can cause improper
furnace rating plate. operation or damage to equipment. If furnace environment has the
potential of freezing, the drain trap and drain line must be protected
2. Install this furnace only in a location and position as specified in
section 2.3-Location.
3. Provide adequate combustion and ventilation air to the furnace CAUTION
as specified in section 8-Venting and combustion air piping.
4. Combustion products must be discharged outdoors. Connect PROPERTY DAMAGE HAZARD
this furnace to an approved vent system only as specified in
section 8.4.2-Exhaust vent piping. Failure to follow this caution may result in burst water pipes and/or
property damage. If a condensate pump is installed, a clogged
5. Never test for gas leaks with an open flame. Use a commercially condensate drain or a failed pump may cause the furnace to shut down.
available soap solution made specifically for the detection of Do not leave the home unattended during freezing weather without
leaks to check all connections. turning off water supply and draining water pipes or otherwise
protecting against the risk of frozen pipes.
6. Always install furnace to operate within the furnace’s intended
temperature rise range with a duct system which has an Ensure all condensate drain connections are secured and liquid tight.
external static pressure within the allowable range, as specified Use the furnished tube clamps and verify tightness
in section 5-Duct installation. See furnace rating label.
7. When a furnace is installed so that supply ducts carry air
circulated by the furnace to areas outside the space containing
the furnace, the return air shall also be handled by duct(s) CAUTION
sealed to the furnace casing and terminating outside the space
containing the furnace. See section 5.2-Return air connections.
FURNACE CORROSION HAZARD
8. A gas fired furnace for installation in a residential garage must
Failure to follow this caution may result in furnace damage. Air for
be installed as specified in the WARNING box below:
combustion must not be contaminated by halogen compounds, which
include fluoride, chloride, bromide, and iodine. These elements can
WARNING corrode heat exchangers and shorten furnace life. Air contaminants are
found in aerosol spray, detergents, bleaches, cleaning solvents, salts,
FIRE, INJURY OR DEATH HAZARD air fresheners, and other household products.

Failure to follow this warning could result in personal injury, death

and/or property damage.
WARNING
When the furnace is installed in a residential garage, the burners and
ignitions sources must be located at least 18 in. (457 mm) above the
floor. The furnace must be located or protected to avoid damage by CARBON MONOXIDE POISONING HAZARD
vehicles. When the furnace is installed in a public garage, airplane Failure to follow this warning could result in personal injury or death.
hangar, or other building having a hazardous atmosphere, the furnace The operation of exhaust fans, kitchen ventilation fans, clothes dryers,
must be installed in accordance with the NFPA 54/ANSI Z223.1-2009 attic exhaust fans or fireplaces could create a NEGATIVE PRESSURE
or CAN/CSA B149.2-2010. CONDITION at the furnace. Make-up air MUST be provided for the
Do not install the furnace on its back or hang furnace with control ventilation devices, in addition to that required by the furnace.
compartment facing downward. Safety control operation will be
adversely affected. Never connect return air duct to the back of the
furnace.

9. The furnace is factory shipped for use with natural gas. A CSA
(A.G.A. and C.G.A.) listed accessory gas conversion kit is
required to convert furnace for use with propane gas.
10. See Table 1 : Minimum clearance to combustible material for all
units for required clearances to combustible construction.
11. Maintain a 1” (25 mm) clearance from combustible materials to
supply air ductwork for a distance of 36” (914 mm) horizontally
from the furnace. See NFPA 90B or local code for further
requirements.
12. These furnaces SHALL NOT be installed directly on carpeting,
tile, or any other combustible material other than wood flooring.

7
 accordance with the instruction provided in this manual. A manufactured
WARNING home installation must conform with the Manufactured Home Construction
and Safety Standard, Title 24 CFR, Part 3280, or when this Standard is
CARBON MONOXIDE POISONING HAZARD not applicable, The Standard for Manufactured Home Installations
(Manufactured Home Sites, Communities and Set-Ups), ANSI/NCS
Failure to follow the steps outlined below for each appliance connected A225.1, and/or MH Series Mobile Homes, CAN/CSA-Z240. Follow all
to the venting system being placed into operation could result in carbon national and local codes and standards in addition to these
monoxide poisoning or death. The following steps shall be followed for instructions. The installation must comply with regulations of the serving
each appliance connected to the venting system being placed into gas supplier, local building, heating, plumbing, and other codes.
operation, while all other appliances connected to the venting system
are not in operation: This furnace is designed for minimum continuous return air temperature
of 60 °F (16 °C) or intermittent operation down to 55 °F (13 °C) such as
1. Seal any unused openings in venting system; when used with a night setback thermostat. Return air temperature must
2. Inspect the venting system for proper size and horizontal not exceed 80 °F (27 °C). Failure to follow these return air temperature
pitch, as required in the National Fuel Gas Code, NFPA limits may affect reliability of heat exchangers, motors, and controls
54/ANSI Z223.1-2009 and these instructions. In Canada, (Figure 1: Freeze protection and return air temp.).
refer to CAN/CSA-B149.1-2010. Determine that there is no The furnace should be sized to provide 100 % of the design heating load
blockage or restriction, leakage, corrosion and other requirement plus any margin that occurs because of furnace model size
deficiencies, which could cause an unsafe condition capacity increments. Heating load estimates can be made using approved
3. As far as practical, close all building doors and windows and methods available from Air Conditioning Contractors of America (Manual
all doors between the space in which the appliance(s) J); American Society of Heating, Refrigerating, and Air Conditioning
connected to the venting system are located and other Engineers; or other approved engineering methods. Excessive over sizing
spaces of the building. of the furnace could cause the furnace and/or vent to fail prematurely.

4. Close fireplace dampers.

5. Turn on clothes dryers and any appliance not connected to
the venting system. Turn on any exhaust fans, such as range
2.1- Codes and standards
hoods and bathroom exhausts, so they are operating at
maximum speed. Do not operate a summer exhaust fan.
Figure 1: Freeze protection and return air temp.
6. Follow the lighting instructions. Place the appliance being
inspected into operation. Adjust the thermostat so appliance
is operating continuously.
7. Test for spillage from draft hood equipped appliances at the
draft hood relief opening after 5 minutes of main burner
operation. Use the flame of a match or candle.
8. If improper venting is observed during any of the above tests,
the venting system must be corrected in accordance with the
National Fuel Gas Code, NFPA 54/ANSI Z223.1-2009. In
Canada, refer to CAN/ CSA-B149.1-2010.
9. After it has been determined that each appliance connected
to the venting system properly vents when tested as outlined
above, return doors, windows, exhaust fans, fireplace
dampers and any other gas-fired burning appliance to their
previous conditions of use.
Follow all national and local codes and standards in addition to these
Failure to follow the instructions outlined in Locating the Vent instructions. The installation must comply with regulations of the serving
Termination for each appliance being placed into operation could result gas supplier, local building, heating, plumbing, and other codes. In
in carbon monoxide poisoning or death. For all venting configurations absence of local codes, the installation must comply with the national
for this appliance and other gas appliances placed into operation for codes listed below and all authorities having jurisdiction. In the United
the structure, provisions for adequate combustion, ventilation, and States and Canada, follow all codes and standards for the following:
dilution air must be provided in accordance with:
U.S.A. Installations: Section 9.3 NFPA 54/ANSI Z223.1 1−2009, Air 2.1.1- Safety
for Combustion and Ventilation and applicable provisions of the local USA: National Fuel Gas Code (NFGC) NFPA 54-2009/ANSI
building codes. Z223.1-2009 and the Installation Standards, Warm Air
Canadian Installations: Part 8 of CAN/CSA−B149.1−10. Venting Heating and Air Conditioning Systems ANSI/NFPA 90B
Systems and Air Supply for Appliances and all authorities having CANADA: National Standard of Canada, Natural Gas and Propane
jurisdiction. Installation Code (NSCNGPIC) CAN/CSA B149.1-2010

2.1.2- General installation

2- INTRODUCTION USA: NFGC and the NFPA 90B. For copies, contact the National
Fire Protection Association Inc., Battery march Park, Quincy,
MA 02269; or for only the NFGC contact the American Gas
This 4-way multi-positioning and modulating Category IV condensing
Association, 400 N. Capitol, N.W.,Washington DC 20001
furnace is CSA design certified as a direct vent (2 pipes) or non-direct vent
(1 pipe). The furnace is factory shipped for use with natural gas. The CANADA: NSCNGPIC. For a copy, contact Standard Sales, CSA
furnace can be converted in the field for use with propane gas when a International, 178 Rexdale Boulevard, Etobicoke (Toronto),
factory supplied conversion kit is used. Refer to the furnace rating plate Ontario, M9W 1R3, Canada
for conversion kit information.
This Category IV furnace is approved for installation in
Manufactured/Mobile housing. The furnace must be installed in

8
 2.1.3- Combustion and air ventilation move or shuffle your feet, do not touch ungrounded objects,
etc.).
USA: Section 9.3 of the NFPA54/ANSI Z223.1-2009 Air for
Combustion and Ventilation 4) If you touch ungrounded objects (and recharge your body with
static electricity), firmly touch a clean, unpainted metal surface
CANADA: Part 8 of the CAN/CSA B149.1-2010, Venting Systems and of the furnace again before touching control or wires.
Air Supply for Appliances
5) Use this procedure for installed and uninstalled (ungrounded)
furnaces.
2.1.4- Duct systems
6) Before removing a new control from its container, discharge
USA and CANADA: Air Conditioning Contractors Association (ACCA)
your body’s electrostatic charge to ground to protect the control
(Manual D), Sheet Metal and Air Conditioning
from damage. If the control is to be installed in a furnace, follow
Contractors National Association (SMACNA), or
items 1 through 4 before bringing the control or yourself in
American Society of Heating, Refrigeration, and Air
contact with the furnace. Put all used and new controls into
Conditioning Engineers (ASHRAE).
containers before touching ungrounded objects.

2.1.5- Acoustical lining and fibrous glass duct 7) An ESD service kit (available from commercial sources) may
also be used to prevent ESD damage.
USA and CANADA: current edition of SMACNA, NFPA 90B as tested by
UL Standard 181 for Class I Rigid Air Ducts.
2.3- Location
2.1.6- Gas piping and pipe pressure testing 2.3.1- General
These furnaces are shipped with materials to assist in proper furnace
USA: NFPA 54/ANSI Z223.1-2009 NFGC; Chapters 5, 6, 7, and 8 installation. These materials are shipped in the main blower
and national plumbing codes. compartment. See Table 2 : Furnished parts list. This furnace must:

CANADA: CAN/CSA-B149.1-2010, Part 6  Be installed so the electrical components are protected from
water;
IN THE STATE OF MASSACHUSETTS:
 Not be installed directly on any combustible material other than
 This product must be installed by a licensed plumber or gas fitter. wood flooring;
 When flexible connectors are used, the maximum length shall not  Be located close to the chimney or vent and attached to an air
exceed 36 in. (914 mm). distribution system. Refer to section 5-Duct installation;
 When lever type gas shutoffs are used they shall be "T" handle  Be provided ample space for servicing and cleaning. Always
type. comply with minimum fire protection clearances shown in Table 1
: Minimum clearance to combustible material for all units or on the
 The use of copper tubing for gas piping is not approved by the furnace rating label.
state of Massachusetts.
 Install de furnace with a correct slope if installed in other position
than upflow. If installed upflow, make sure the furnace is leveled
See Table 4 : Gas pressure.
to ensure proper drainage of condensate.

2.1.7- Electrical connections

Table 1 : Minimum clearance to combustible material for all units*
USA: National Electrical Code (NEC) ANSI/NFPA 70-2011
CANADA: Canadian Electrical Code Position Clearance in (mm)
Rear 0
2.2- Electrostatic discharge Front 0
Required for service *24'' (610)
CAUTION
All sides of supply plenum *1''(25)
FURNACE RELIABILITY HAZARD Sides 0
Vent 0
Failure to follow this caution may result in unit component damage.
Electrostatic discharge can affect electronic components. Take Top of furnace 0
precautions during furnace installation and servicing to protect the
furnace electronic control. Precautions will prevent electrostatic *See local building codes.
discharges from personnel and hand tools which are held during the
procedure. These precautions will help to avoid exposing the control to
electrostatic discharge by putting the furnace, the control, and the
person at the same electrostatic potential.

1) Disconnect all power to the furnace. Multiple disconnects may

be required. DO NOT TOUCH THE CONTROL OR ANY WIRE
CONNECTED TO THE CONTROL PRIOR TO DISCHARGING
YOUR BODY’S ELECTROSTATIC CHARGE TO GROUND.
2) Firmly touch the clean, unpainted, metal surface of the furnace
chassis which is close to the control. Tools held in a person’s
hand during grounding will be satisfactorily discharged.
3) After touching the chassis, you may proceed to service the
control or connecting wires as long as you do nothing to
recharge your body with static electricity (for example; DO NOT

9
 Table 2 : Furnished parts list  Cements and glues
 Antistatic fabric softeners for clothes dryers
Quantity Description
 Masonry acid washing materials
2 Plastic cap 5/8"
All fuel burning equipment must be supplied with air for fuel combustion.
8 Plastic cap 1/2" Sufficient air must be provided to avoid negative pressure in the
1 Gas pipe grommet equipment room or space. A positive seal must be made between the
furnace cabinet and the return air duct to prevent pulling air from the
10 Screw TEKS HEX WSH #8-18 x ½ burner area.
1 Two holes drain trap gasket
Place the unit so that proper venting can be achieved, with a minimum
Two holes drain trap (Only used in downflow or number of elbows, in accordance with the instructions in this manual. The
1
horizontal configuration) furnace should be located as close to the chimney (vertical venting) or to
1 Three holes drain trap gasket the outside vent wall (horizontal venting) as possible.
1 Three holes drain trap (upflow) When installing the furnace, provisions must be made to ensure the supply
of adequate combustion and ventilation air in accordance with the “air for
1 Length of 1.5’’ PVC pipe
combustion and ventilation” section of the National Fuel Gas Code, NFPA
2 Gasket wall pipe flange 5/ANSI Z223.1-2002, or latest edition, or applicable provisions of the local
2 Wall pipe flange building code.

Brown wire (Only used in downflow or horizontal

1
configuration) Figure 2: Installation in a garage

The following types of furnace installations may require OUTDOOR AIR

for combustion due to chemical exposures:
 Commercial buildings
 Buildings with indoor pools
 Laundry rooms
 Hobby or craft rooms, and
 Chemical storage areas
If air is exposed to the following substances, it should not be used for
combustion air. Outdoor air may be required for combustion:
 Permanent wave solutions
 Chlorinated waxes and cleaners
 Chlorine based swimming pool chemicals
 Water softening chemicals
 De-icing salts or chemicals 2.3.2- Location relative to cooling equipment
 Carbon tetrachloride Halogen type refrigerants The cooling coil can either be installed in the supply air duct or in the return
 Cleaning solvents (such as perchloroethylene) air duct. If the cooling coil is installed in the supply air duct, it must be at a
minimum of 6” over the furnace heat exchanger.
 Printing inks, paint removers, varnishes, etc.
 Hydrochloric acid

10
Figure 3 : Dimension

Figure 4 : Top view

11
 Figure 5 : Rear view

3- ALIZÉ COOLING UNIT Figure 6 : Interface board wires connection

To optimize your HVAC experience, Dettson offers a cooling system

called the Alizé. Your furnace can deliver up to 400 CFM, making it
suitable for a cooling unit up to 1 ton. Dettson also offers a ¾ ton cooling
system.

3.1- Thermostat using Alizé system

When using the Alizé cooling unit, the communicating thermostat must be
used (R02P029). The interface card (K03069) will be able to gather
information from the outdoor unit, the furnace and the thermostat, making
this integrated system easy to install. The indoor blower speed will be
determined by various factors including outdoor temperature, compressor
speed and demand from the thermostat. The balance point (temperature
at which the unit will switch from heat pump heating to auxiliary heat, in
this case gas) will be adjustable through the thermostat. If this unit is
destined to be used as a cooling system only, the heat pump can also be
disable from the communicating thermostat, by using emergency heat. For
more details refer to the manual provided with the thermostat.

3.2- Position of the interface board

The interface board should be located in the furnace, on the main control
board.

3.3- Wires connections with interface board

Figure 6 : Interface board wires connection explains how to properly wire
the interface board to the ERV/HRV and main furnace control. For the
complete wire connection, pleae refer to the Alizé manual. The interface
board allows the ERV/HRV to be interlocked with the furnace, giving a
smooth and quiet operation of the whole system.

12
4- INSTALLATION Figure 7: Upflow condensate drain connection

The furnace is factory built for upflow position. When installing the furnace
in other orientation than the upflow position, simply re-route the tubing
accordingly with the instructions provided in this section of the manual.
Before installing the furnace, remove three panel in the following
order to position the condensate tubing:
1. Blue door
2. Top panel
3. Side panel

CAUTION

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in water spillage and/or
property damage.
For any position other than upflow, the condensate box pressure switch
must be connected both pneumatically and electrically to allow the
furnace to stop in the event of drain blockage.

CAUTION

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in water spillage and/or
property damage.
In horizontal position, the furnace must be tilted, from level position
to a minimum slope of ½ ‘’ higher at back to front, to ensure proper
drainage of condensate.

4.1- Upflow orientation

The condensate trap must be outside the furnace casing. The condensate
drain hoses must be routed to the trap through the furnace casing.
Remove the metal knock out on the side of the casing and route the hoses
to the drain trap. Refer to Figure 7: Upflow condensate drain connection
and follow instruction below:

4.1.1- Condensate drain connection

1. Remove the oblong knock out from the side of the casing.
2. Place the drain trap gasket on the drain trap, in a way that the
holes are aligned.
3. Install the drain trap on the rear side with the three outlet stubs
towards the interior or the furnace.
4. Screw in place the drain trap with two head tapping screws
5. Connect the outlet drain from the drain trap to an additional
condensate piping using a ½’’ tee for an adequate drainage of
the condensate. DO NOT vent using the remaining 3 outlet
stubs. Such a drain shall be in compliance with local building
codes or to a condensate pump approved for the use with acidic
furnace condensate.
6. Prime the drain trap with water. This will ensure proper furnace
drainage at startup and will avoid any recirculation of flue gas.

13
4.2- Down flow orientation
When installing the furnace in horizontal orientation you must tilt the
To install the furnace in down flow orientation, the following steps are furnace one inch forward to ensure proper drainage of the condensate.
required for proper operation

When installing the furnace in Downflow orientation you must tilt the
4.3.1- Horizontal condensate drain connection
furnace one inch forward to ensure proper drainage of the condensate.

1. Remove PVC tubes from the ID blower, condensate box and

vent collector and block the openings with furnished ½” black
4.2.1- Down flow condensate drain connection caps.
1. Remove all PVC tubes from the ID blower, condensate box and 2. Remove the appropriate knock. Refer to Figure 5 : Rear view.
vent collector and block the stub openings with furnished 5/8’’ & 3. Place the drain trap gasket on the drain trap.
1/2’’ black caps.
4. Install the drain trap and screw in place with two self-tapping
2. Remove the appropriate knock-out. Refer to Figure 5 : Rear view screws to the furnace casing.
3. Place the multiposition drain trap gasket on drain trap. 5. Reroute the ID blower drain tube from the bottom of the ID
blower casing to the drain trap.
4. Install the multiposition drain trap, the two outlet stubs ends of
6. Reroute the condensate box drain tube from the bottom of the
the drain trap directed toward the interior of the furnace. The
condensate box to the drain trap.
three outward stubs ends now penetrate inside the furnace.
5. Screw in place the drain trap with 2 Tek tapping screws to the 4.3.2- Horizontal venting drainage
side of the furnace.
6. Install two 1/2’’ black plastic caps on the 1/2” stub of the drain All furnace with horizontal exhaust vent piping must have a drain tee
trap. assembly and trap installed in the exhaust pipe as close to the furnace as
possible.
7. Cut the required length of furnished 1/2’’ clear PVC tube and
connect one end on the port on the lower left side of the
condensate box. 4.3.3- Condensate box pressure switch
8. Connect the other end to one of the stub of the drain trap.
Mechanical connection
9. Connect the outlet from the drain trap to the condensate drain
piping with a tee. DO NOT vent using the remaining 2 outlet Cut the appropriate 3/16” stub of the condensate box. Connect one end of
stubs. Such a drain shall be in compliance with local building the square black tubing furnished with the furnace to this stub. Connect
codes or to a condensate pump approved for the use with acidic the other end to the multiposition pressure switch (-0.2 in w.c.). The square
furnace condensate. black tubing of the multiposition pressure switch must be connected to this
stub.
10. The venting should be drained using a PVC 636 tee. Connect
this tee to a P-trap and connect it to your condensate drain.
Commercially available condensate trap exist for use with IPEX Electrical connection
system 636. Using the brown jumper furnished with the furnace, connect the
11. Make sure the unused ends of the drain trap are plugged with multiposition pressure switch in series with the low fire pressure switch.
plastic caps.

5- DUCT INSTALLATION
4.2.2- Down flow venting drainage
All furnace with horizontal exhaust vent piping must have a drain tee 5.1- General requirements
assembly and trap installed in the exhaust pipe as close to the furnace as
possible. The duct system should be designed and sized according to accepted
national standards such as those published by: Air Conditioning
Contractors Association (ACCA), Sheet Metal and Air Conditioning
4.2.3- Condensate box pressure switch
Contractors National Association (SMACNA) or American Society of
Heating, Refrigerating and Air Conditioning Engineers (ASHRAE) or
Mechanical connection consult The Air Systems Design Guidelines reference tables available
from your local distributor.

Cut the 3/16” stub beside the drain of the condensate box. Connect one The duct system should be sized to handle the required system design
end of the square black tubing furnished with the furnace to this stub. CFM at the design external static pressure. When a furnace is installed so
Connect the other end to the multiposition pressure switch (-0.2 in w.c.). that the supply ducts carry air circulated by the furnace to areas outside
The square black tubing of the multiposition pressure switch must be the space containing the furnace, the return air shall also be handled by
connected to this stub. duct(s) sealed to the furnace casing and terminating outside the space
containing the furnace.

Electrical connection Secure ductwork with proper fasteners for type of ductwork used. Seal
supply and return duct connections to furnace with code approved tape or
duct sealer.
Using the brown jumper furnished with the furnace, connect the
multiposition pressure switch in series with the low fire pressure switch. Ductwork passing through an unconditioned space should be insulated to
enhance system performance. When air conditioning is used, a vapour
barrier is recommended.
4.3- Horizontal orientation
Maintain a 1 in. (25 mm) clearance from combustible materials to supply
To install the furnace in horizontal orientation, the following steps are air ductwork for a distance of 36 in. (914 mm) horizontally from the
required for proper operation furnace. See NFPA 90B or local code for further requirements.

14
Proper airflow is necessary for the correct operation of this furnace. If In the state of Massachusetts:
ductwork is not sized properly, the furnace can operate erratically.
3. Gas supply connections MUST be performed by a licensed
Installer should size the ducts according to industry standards and plumber or gas fitter.
methods. The total static pressure drop of the supply and return ducts
should not exceed 0.3’’ w.c. if this furnace is installed with traditional 4. When flexible connectors are used, the maximum length shall
ductwork. not exceed 36 in. (915 mm).
5. When lever handle type manual equipment shutoff valves are
used, they shall be "T" handle valves.

5.2- Return air connections 6. The use of copper tubing for gas piping is NOT approved by the
state of Massachusetts.
The return air duct must be connected to the bottom, left side or right side.
Report to Table 3: Maximum capacity of pipe for recommended gas pipe
sizing. Support all gas piping with appropriate straps, hangers, etc. Use a
It is not recommended to connect the return duct to the left side minimum of 1 hanger every 6 ft (1.8 m). Joint compound (pipe dope)
since this side gives access to the blower compartment. should be applied sparingly and only to male threads of joints. Pipe dope
must be resistant to the action of propane gas.
Connection to the bottom of the furnace is strongly recommended.
An accessible manual equipment shut off valve MUST be installed
NOTE: In downflow configuration, side return air is not permitted, it must external to furnace casing.
be connected to bottom.
Install a sediment trap in riser leading to furnace. Connect a capped nipple
into lower end of tee. Capped nipple should extend below level of furnace
5.2.1- Side return air inlet gas controls. Place a ground joint union between furnace gas control valve
1. Remove 4 knock-outs on the side of the furnace. and exterior manual equipment gas shutoff valve (for ridged black pipe).

2. Install the return air inlet as per local codes.

Table 3: Maximum capacity of pipe in Ft³ of gas/hr
5.3- Filter arrangement
Nominal Length of pipe - FT (M)
There are no provisions for an internal filter rack in these furnaces. An Internal
Iron pipe
external filter is required. dia. in. 10 20 30 40 50
size in.
(mm) (3.0) (6.0) (9.1) (12.1) (15.2)
(mm)
5.4- Supply air ducts 1/2 (13) 0.622 (158) 175 120 97 82 73
The supply air duct must be connected ONLY to the furnace supply outlet 0.824
3/4 (19) 360 250 200 170 151
air duct flanges or air conditioning coil casing (when used). DO NOT cut (20.9)
main furnace casing side to attach supply air duct, humidifier, or other 1.049
1 (25) 680 465 375 320 285
accessories. All accessories MUST be connected to the supply or return (26.6)
ductwork external to furnace main casing.
1.380
1-1/4 (32) 1400 950 770 660 580
NOTE: Many states, provinces and localities are considering or have (35.0)
implemented standards and/or restrictions on duct sizing 1.610
practices, ductwork leakage, and/or ductwork thermal, airflow and 1-1/2 (39) 2100 1460 1180 990 900
(40.9)
electrical efficiencies. CONSULT LOCAL CODE OFFICIALS for
ductwork design and performance requirement in your area. * Cubic feet of gas per hr for gas pressures of 0.5 psig (14 in. w.c)
(Based on a 0.60 specific gravity gas)
5.4.1- Duct work acoustical treatment Ref: Table 6.2 of NFPA54/ANSI Z223.1-2009
Metal duct systems that do not have a 90 degree elbow and 10 ft. (3 M) of Piping should be pressure and leak tested in accordance with the current
main duct to the first branch take-off may require internal acoustical lining. addition of the NFGC in the United States, local, and national plumbing
As an alternative, fibrous ductwork may be used if constructed and and gas codes before the furnace has been connected. Refer to current
installed in accordance with the latest edition of SMACNA construction edition of NSCNGPIC in Canada. After all connections have been made,
standard on fibrous glass ducts. Both acoustical lining and fibrous purge lines and check for leakage at furnace prior to operating furnace.
ductwork shall comply with NFPA 90B as tested by UL Standard 181 for
Class 1 Rigid air ducts. NOTE: The furnace gas control valve inlet pressure tap connection is
suitable to use as test gauge connection providing test pressure.
5.5- Smart duct
This furnace is intended to be use with the Smart Duct system. Contact Table 4 : Gas pressure
you retailer or visit our website: www.dettson.com.
Gas Pressure
Natural gas Propane
6- GAS PIPING in w.c. (psig)
Maximum 10.5 (0.38) 13.0 (0.47)
Gas piping must be installed in accordance with national and local codes.
Minimum 4.5 (0.16) 11.0 (0.40)
Refer to current edition of NFGC in the U.S.A.
Refer to current edition of CAN/CSA B149.1 in Canada. If pressure exceeds 0.38 psig (10.5 in. W.C.), gas supply pipe must be
disconnected from furnace and capped before and during supply pipe
Installations must be made in accordance with all authorities having pressure test. If test pressure is equal to or less than 0.38 psig (10.5 in.
jurisdiction. W.C.), turn off electric shutoff switch located on furnace gas control valve
NOTE: Use a back-up wrench on the inlet of the gas valve when and accessible manual equipment shutoff valve before and during supply
connecting the gas line to the gas valve. pipe pressure test. After all connections have been made, purge lines and
check for leakage prior to operating furnace.

15
The gas supply pressure shall be within the maximum and minimum inlet Table 5 : Electrical data
supply pressures marked on the rating plate and in Table 4 : Gas
pressure.
Volts- Max Min. Maximum Unit Max
Hertz- operating operating unit ampacity Fuse
6.1- Gas pipe grommet Phase voltage voltage amps
For direct vent (2 pipe) applications, the hole for the gas pipe on the
cabinet must be sealed to prevent air leakage. Install the grommet in the 120- 127 104 7.5 8.625 15
hole, then insert the gas pipe and apply fillet paste. 60-1

7- ELECTRICAL CONNECTIONS
7.2- 24 V wiring
WARNING
Make field 24 V connections at the 24 V terminal strip. Use only AWG No.
FIRE HAZARD 18 minimum, color-coded, copper thermostat wire.
NOTE: Use AWG No. 18 color coded copper thermostat wire for lengths
Failure to follow this warning could result in personal injury, death, or
up to 100ft. (30.5m). For wire lengths over 100 ft., use AWG No
property damage.
16 wire.
Do not connect aluminium wire between disconnect switch and
The 24 V circuit contains an automotive type, 3-amp fuse located on the
furnace. Use only copper wire.
control board. Any 24v direct shorts during installation, service, or
maintenance could cause this fuse to blow. If fuse replacement is required,
Check all factory and field electrical connections for tightness. use ONLY a 3 amp fuse. Refer to Figure 8: Wiring diagram for the location
of the fuse.
Supplied field wiring shall conform to the limitations of 63°F (33°C) rise.

7.1- 120 V wiring 7.3- Thermostats

The furnace must be installed with the Modulating Touch-Screen
Furnace must have a 120 V power supply properly connected and
Thermostat R02P030 (#1F95M). If the furnace is to be installed with the
grounded.
modulating cooling option, use the Communicating Thermostat R02P029
NOTE: Proper polarity must be maintained for 120 V wiring. If polarity is (#1F991292).
incorrect, control LED status indicator light will flash rapidly and
Consult the thermostat installation instruction for specific information
furnace will NOT operate.
about configuring the thermostat.
Verify that the voltage, frequency, and phase correspond to that specified
To know exactly what thermostat should be used with your system
on unit rating plate. Also, check to be sure that service provided by utility
(cooling, ERV/HRV), please refer to Table 6 : Thermostat choice vs
is sufficient to handle load imposed by this equipment. Refer to rating plate
system
or to Table 5 : Electrical data.
U.S.A. Installations: 7.4- Alternate power supply
Make all electrical connections in accordance with the current edition of
The furnace is designed to operate on utility generated power which has
the National Electrical Code (NEC) ANSI/NFPA 70 and any local codes or
a smooth sinusoidal waveform. If the furnace is to be operated on a
ordinances that might apply.
generator or other alternate power supply, it must produce a smooth
Canada Installations: sinusoidal waveform for compatibility with furnace electronics. The
alternate power supply must generate the same voltage, phase, and
Make all electrical connections in accordance with the current edition of frequency (Hz) as shown in Table 5 : Electrical data or the furnace rating
the Canadian Electrical Code CSA C22.1 and any local codes or plate.
ordinances that might apply.
Power from an alternate power supply that is non-sinusoidal may damage
Use a separate fused branch electrical circuit with a properly sized fuse or the furnace electronics or cause erratic operation.
circuit breaker for this furnace. See Table 5 : Electrical data for fuse
specifications. A readily accessible means of electrical disconnect must Contact the alternate power supply manufacturer for specifications and
be located within sight of the furnace. details.

16
 Table 6 : Thermostat choice vs system

HRV interlock at low Interface board Smart duct

Heating system Cooling system Thermostat
CFM needed Compliant

Communicating
Alizé Yes Yes Yes
R02P029

1 stage Non-Alizé Communicating

Modulating Chinook Yes Yes No
Cooling Unit R02P029

1 & 2 Stage Non Alizé Modulating

No No No
Cooling/Heat pump R02P030

17
Figure 8: Wiring diagram

18
8- VENTING AND COMBUSTION AIR PIPING U.S.A. Installations: Section 5.3 of the NFPA 54/ANSI Z223.1-2009, Air
for Combustion and Ventilation and applicable provisions of the local
building codes.
8.1- Introduction
Canada: Part 8 of the CAN/CSA-B149.1-2010, Venting Systems and Air
Supply for Appliances.
8.1.1- Direct vent (2 pipe applications)
When this furnace is installed as a direct vent (2 pipe) furnace; no special 8.2- Special venting requirements for installations in
provisions for air for combustion are required. However, other gas Canada
appliances installed in the space with the furnace may require outside air
for combustion. Follow the guidelines below to insure that other gas The special vent fittings and accessory concentric vent termination kits
appliances have sufficient air for combustion. and accessory external drain trap have been certified to ULC S636 for use
with Royal Pipe, IPEX PVC and CPVC vent components.
Direct vent installations require a dedicated combustion air and venting
system. All air for combustion is taken from outside and all combustion In Canada, S636 certified primers and cements must be used and be of
products are discharged to the outdoors. the same manufacturer of the S636 venting system- do not mix primers
and cements from one manufacturer with a vent system from a
Therefore, no ventilation or combustion air openings are required. different manufacturer. Follow the manufacturer’s instructions in the use
In Canada, refer to manufacturer's instructions for supporting ULC S636 of primer and cement and never use primer or cement beyond its
venting. expiration date.

In a direct vent (2 pipes) system, all air for combustion is taken directly Safe operation, as defined by ULC S636, of the vent system is based on
from outdoor atmosphere, and all flue products are discharged to outdoor following the vent system manufacturer installation instructions, and
atmosphere. Combustion air and vent pipes must terminate either through proper use of required primers and cements.
the roof or sidewall.
All fire stop and roof flashing used with this system must be UL listed
TERMINATION REQUIREMENTS FOR THE PROVINCE OF ALBERTA material.
AND SASKATCHEWAN:
Acceptability under Canadian standard CAN/CSA B149 requires full
The Provinces of Alberta and Saskatchewan require a minimum compliance with all installation instructions.
unobstructed distance of 4 ft. (1.2 M) from the foundation to the property
line of the adjacent lot for vent termination of any appliance with an input The authority having jurisdiction (gas inspection authority, municipal
over 35,000 BTU/h. If there is less than 4 ft. (1.2 M) of unobstructed building department, fire department, etc.) should be consulted before
distance to the property line of the adjacent lot, no type of vent termination installation to determine the need to obtain a permit.
is permitted for appliances with inputs greater than 35,000 BTU/h. There
are no additional restrictions on unobstructed distances greater than 8 ft.
(2.4 M).
8.3- General
If this furnace replaces a furnace that was connected to a vent system or
All single, two pipe and concentric vents may be used, providing all other
chimney, the vent or vent connectors of other remaining appliances may
Codes and manufacturer’s requirements in these instructions are adhered
need to be re-sized. Vent systems or vent connectors of other appliance
to.
must be sized to the minimum size allowable.
If the unobstructed distance from the foundation to the property line of the
An abandoned masonry chimney may be used as a raceway for properly
adjacent lot is no less than 4 ft. (1.2 M) and no greater than 8 ft. (2.4 M),
insulated and supported combustion-air (when applicable) and vent pipes.
it will be necessary to re-direct the flue gas. In this situation, a concentric
Each furnace must have its own set of combustion air and vent pipes and
vent kit cannot be used.
be terminated individually.
A 2 pipe system (or single pipe system when permitted) that redirects the
A furnace shall not be connected to a chimney flue serving a separate
flue gas away by use of an elbow or tee, certified to ULC S636 from the
appliance designed to burn solid fuel.
adjacent property line must be used.
Other gas appliances with their own venting system may also use the
8.1.2- Non direct vent (1 pipe) applications abandoned chimney as a raceway providing it is permitted by local code,
the current edition of the National Fuel Gas Code, and the vent or liner
When the furnace is installed as a non-direct vent (1 pipe) furnace, it will manufacturer’s installation instructions. Care must be taken to prevent the
be necessary to ensure there is adequate air for combustion. Other gas exhaust gases from one appliance from contaminating the combustion air
appliances installed with the furnace may also require air for combustion of other gas appliances.
and ventilation in addition to the amount of combustion air and ventilation
required for the furnace.
8.4- Connecting to furnace
When the furnace is installed using the ventilated combustion air option,
the attic or crawlspace must freely communicate with the outdoors to Do not common vent with any other appliance. Do not install in the same
provide sufficient air for combustion. The combustion air pipe cannot be chase or chimney with a metal or high temperature plastic pipe from
terminated in attics or crawlspaces that uses ventilation fans designed to another gas or fuel-burning appliance unless the required minimum
operate during the heating season. If ventilation fans are present in these clearances to combustibles are maintained between the approved PVC
areas, the combustion pipe must terminate outdoors as a direct vent (2 pipe and other pipes. Clean and deburr all pipe cuts. The shavings must
pipe) system. not allowed to block the exhaust, inlet or condensate drain pipes.

All air for combustion is piped directly to the furnace from a space that is A 2” diameter PVC pipe is supplied with your furnace. This pipe length is
well ventilated with outdoor air (such as an attic, crawlspace or equipment either 1.5”. Connect this piece of PVC to the rubber coupling over the
closet) and the space is well isolated from the living space or garage. In induce draft blower. If this piece is not installed properly, flue gases will
addition, other gas appliances installed in the space with the furnace may circulate in the cabinet and cause burner to shut off.
require outside air for combustion. The exhaust pipe connection is a 2” female PVC pipe fitting extending
Provisions for adequate combustion, ventilation, and dilution air must be through the back right side of the furnace top plate.
provided in accordance with: All exhaust piping must be installed in compliance with Part 7, “Venting of
Equipment,” of the latest edition of the National Fuel Gas Code NPFA 54,

19
90A and 90B ANSI Z223.1-, local codes or ordinances and these NOTE: Furnaces may have a drain tee assembly and trap installed in
instructions: the combustion air pipe as close to the furnace as possible. This is to
drain any water that may enter the combustion air pipe to prevent it from
1. Provide the space with sufficient air for proper combustion, entering the furnace vestibule area.
ventilation, and dilution of flue gases using permanent
horizontal or vertical duct(s) or opening(s) directly
communicating with the outdoors or spaces that freely 8.4.2- Exhaust vent piping
communicate with the outdoors. The rubber coupling that attaches to the vent pipe adapter must be used.
The adapter seals the vent pipe to the casing and reduces the strain the
2. Insulate all vent runs through unconditioned spaces where inducer and the elbow (when present).
below freezing temperatures are expected with 1" thick medium
density, foil faced fiberglass or equivalent Rubatex/Armaflex
insulation. (In Canada per the vent manufacturer’s instructions) It is necessary to properly seal on either side of the adapter with an
appropriate adhesive. This is to prevent any condensate leakage.
3. For runs where condensate could collect and freeze, wrap the
vent pipe with self-regulating, 3 or 5 Watt heat tape. The heat The exhaust vent must terminate at least 12” above the combustion air
tape must be U.L./CSA. listed and installed per the termination inlet. The maximum length of the exposed vent pipe above the
manufacturer’s instructions. roof is 30".
4. All piping between the furnace and the roof or outside wall NOTE: The combustion air and exhaust terminations must be at least 12”
penetration is either 2" or 3". above grade. Use alternate horizontal terminations when
termination locations are limited and higher snow levels are
anticipated.
Table 7 : Maximum venting length
NOTE: Ensure the location of the combustion air inlet with respect to
the exhaust vent terminal complies with regulations.
INPUT 2’’ pipe diameter 3’’ pipe diameter
15,000 BTU/hr 300 ft N/A
8.5- Materials
USA: Combustion air and vent pipe, fittings, primers, and solvents
must conform to American National Standards Institute (ANSI)
Table 8 : Deduction for fitting standards and American Society for Testing and Materials
(ASTM) standards. See Table 9 : Approved combustion air and
vent pipe, fitting and cement materials (U.S.A. Installation) - (In
Type of elbow Equivalent Length (ft.) Canada all vent material s shall comply to ULC S636) for
45° Standard 5 approved materials for use in the U.S.A.)

45° Long sweap 2½

CANADA: Special Venting Requirements for Installations in Canada must
90° Standard 10 conform to the requirements of CAN/CSA B149 code. PVC
and CPVC vent systems must be composed of pipe, fittings,
90° Long sweap 5 cements, and primers listed to ULC S636.
Tee 1.5
8.6- Size of the vent and combustion air pipes
8.4.1- Combustion air piping Furnace combustion air and vent pipe connections are sized for 2” pipe.
Use a 90° elbow or two medium-radius sweep elbows to keep the inlet The Maximum Vent Length for the vent and combustion air pipe (when
downward and prevent the entry of rain. The inlet opening of the used) is determined from Table 7 : Maximum venting length minus the
combustion air termination must be a minimum of 12” above the number of fittings multiplied by the deduction for each type of fitting used.
anticipated level of snow accumulation. The measured length of pipe used in a single or 2 pipes termination is
included in the total vent length. Include a deduction for a Tee when used
Install termination as follow: for Alberta and Saskatchewan terminations.
1. Install a 2" coupling to the combustion air pipe at the outside NOTE: The vent pipe and combustion air pipe must be the same
wall to prevent the termination from being pushed inward. diameter.
2. Cut the needed length of 2" PVC pipe and connect this to the NOTE: Slope horizontal vent piping upward a minimum of 1/4" per foot of
coupling. run so that condensate drains toward the furnace.
3. Attach the termination in the final length of 2” PVC pipe in the NOTE: Support horizontal vent piping at least every five feet. No sags or
vertical position with PVC cement. dips are permitted

20
 Table 9 : Approved combustion air and vent pipe, fitting and cement materials (U.S.A.
Installation) - (In Canada all vent material s shall comply to ULC S636)

ASTM SPECIFICATION SOLVENT CEMENT

MATERIAL PIPE FITTINGS DESCRIPTION
(MARKED ON MATERIAL) AND PRIMERS

D1527 ABS PIPE - - Schedule-40

D1765 PVC PIPE - - Schedule-40
D2235 For ABS - - Solvent Cement For ABS
D2241 PVC PIPE - - SDR-21 & SDR-26
D2466 PVC - Fittings - Schedule-40
D2468 ABS - Fittings - Schedule-40
D2564 For ABS - - Solvent Cement For PVC
D2661 ABS PIPE Fittings - DWV at Schedule-40 IPS Sizes
D2665 PVC PIPE Fittings - DWV at Schedule-40 IPS Sizes
F438 CPVC - Fittings - Schedule-40
F441 CPVC PIPE - - Schedule-40
F442 CPVC PIPE - - SDR
F493 For CPVC - - Solvent Cement For CPVC
F628 ABS PIPE - - Cellulare Core DWV at Schedule-40 IPS sizes
F656 For PVC - - Primer For PVC
F891 PVC PIPE - - Cellulare Core Schedule-40 & DWV

21
Figure 9 : Direct venting

22
Figure 10 : Other than direct vent clearance

23
 insertion mark. Quickly apply approved cement to end of pipe
8.7- Combustion air and vent piping insulation and fitting socket (over primer). Apply cement in a light, uniform
guidelines coat on inside of socket to prevent build-up of excess cement.
Apply second coat.
The vent pipe may pass through unconditioned areas.
24. While cement is still wet, twist pipe into socket with 1/4” turn. Be
1. Using winter design temperature (used in load calculations), find sure pipe is fully inserted into fitting socket.
appropriate temperature for your application and furnace model.
25. Wipe excess cement from joint. A continuous bead of cement
2. Determine the amount of total and exposed vent pipe. will be visible around perimeter of a properly made joint.
3. Determine required insulation thickness for exposed pipe 26. Handle pipe joints carefully until cement sets.
length(s).
27. Horizontal portions of the venting system shall be supported to
4. When combustion air inlet piping is installed above a suspended prevent sagging. Support combustion air piping and vent piping
ceiling, the pipe MUST be insulated with moisture resistant a minimum of every 5 ft. (1.5 M) [3 ft. (.91 M) for SDR-21 or -26
insulation such as Armaflex™ or other equivalent type of PVC] using perforated metal hanging strap or commercially
insulation. available hangars designed to support plastic pipe.
5. Insulate all vent runs through unconditioned spaces where 28. Prevent condensate from accumulating in the pipes by sloping
below freezing temperatures are expected with 1" thick medium the combustion air piping and vent piping downward towards
density, foil faced fiberglass or equivalent Rubatex/Armaflex furnace a minimum of 1/4” per linear ft. with no sags between
insulation. hangers.
6. For horizontal runs where water may collect, wrap the vent pipe 29. Complete the vent and combustion air pipe installation by
with self-regulating, 3 or 5 Watt heat tape. The heat tape must installing the required termination elbows.
be U.L./CSA. listed and installed per the manufacturer’s
instructions. 30. Use appropriate methods to seal openings where combustion
air pipe and vent pipe pass through roof or sidewall.
7. Insulate combustion air inlet piping when run in warm, humid
spaces.
8.8- Installing the vent termination
8. Install the insulation per the insulation manufacturer’s
installation instructions. A roof termination of any type will require a 4” (102 mm) flashing for a 2”
(51 mm) concentric vent or a 5” diameter (127 mm) flashing for a 3” (76
NOTE: Pipe length specified for maximum pipe lengths located in mm) concentric vent kit. For two-pipe or single pipe vent systems, a
unconditioned spaces cannot exceed total allowable pipe flashing for each pipe of the required diameter will be necessary. It is
length. recommended that the flashing be installed by a roofer or competent
professional prior to installing the concentric vent. The terminations can
9. Apply the wall pipe flange gaskets to the vent wall pipe and
be installed on a flat or pitched roof.
combustion air wall pipe flanges.
NOTE: The vent wall pipe flange and the combustion air wall pipe flange 8.8.1- Concentric vent
have the same ID.
Single or multiple concentric can be install. Maintain the required
10. For the exhaust vent, place the wall pipe flange over the 2” separation distance between vents or pairs of vents and all clearances.
diameter pipe provided. Take good care to glue the piece of
PVC to the wall pipe flange to avoid any condensate Cut one 4” (102 mm) diameter hole for 2” (51 mm) kit, or one 5” (127 mm)
leakage. diameter hole for 3” (76 mm) kit in the desired location. Loosely assemble
concentric vent/combustion air termination components together using
11. Align the pipe on the rubber coupling with drain and tighten instructions in kit. Slide assembled kit with rain shield REMOVED through
the clamp around the rubber coupling. hole in wall or roof flashing.
12. Align the screw holes in the plastic wall pipe flange with the NOTE: Do not allow insulation or other materials to accumulate inside
dimples in the casing. of pipe assembly when installing it through hole. Disassemble loose pipe
fittings. Clean and cement using same procedures as used for system
13. Pilot drill the screw holes for the flange in the casing and attach
piping.
the vent wall pipe flange to the furnace with sheet metal screws
14. Repeat for the air combustion wall pipe flange and secure to the 8.8.2- Two pipe termination
top casing.
Maintain the required separation distance between vents or pairs of vents
15. Install the remaining vent and combustion air pipes. It is and all clearance. Cut the required number of holes in the roof or sidewall
recommended that all pipes be cut, prepared, and for vent and combustion air pipes. Sidewall holes for two pipes vent
preassembled before permanently cementing any joint. terminations should be side-by-side, allowing space between the pipes for
16. Working from furnace to outside, cut pipe to required length(s). the elbows to fit on the pipes. Holes in the roof for two pipe terminations
should be spaced no more than 18” (457 mm) apart. Termination elbows
17. Deburr inside and outside of pipe. will be installed after the vent and combustion air pipe is installed.
18. Chamber outside edge of pipe for better distribution of primer
and cement. 8.8.3- Sidewall termination
19. Clean and dry all surfaces to be joined. Determine an appropriate location for termination kit.

20. Check dry fit of pipe and mark insertion depth on pipe. 1. Cut one 4” diameter hole for 2” kit, or one 5” diameter hole for
3” kit.
21. Insert the combustion air pipe into the adapter.
2. Loosely assemble concentric vent/combustion air termination
22. Seal around the combustion air pipe with silicone or foil tape. components together using instructions in kit.
23. After pipes have been cut and preassembled, apply generous
layer of cement primer to pipe fitting socket and end of pipe to

24
 3. Slide assembled kit with rain shield REMOVED through hole 1. Remove the burner compartment control access door.
(NOTE: Do not allow insulation or other materials to accumulate
inside of pipe assembly when installing it through hole). 2. IMPORTANT: Be sure that the manual gas control has been in
the “OFF” position for at least five minutes. Do not attempt to
4. Locate assembly through sidewall with rain shield positioned no manually light the main burners.
more than 1” (25 mm) from wall.
3. Set the room thermostat to its lowest setting and turn off the
5. Disassemble loose pipe fittings. Clean and cement using same furnace electrical power.
procedures as used for system piping.
4. Turn the gas control knob to the “ON” position.
6. Cut 2 holes, 1 for each pipe, of appropriate size for pipe size
being used.
7. Loosely install elbow in bracket and place assembly on WARNING
combustion-air pipe.
8. Disassemble loose pipe fittings. Clean and cement using same Replace the burner compartment control access door.
procedures as used for system piping. Failure to replace the burner door can cause products of combustion
to be released into the conditioned area resulting in personal injury or
9- START UP, ADJUSTMENT AND SAFETY death.

CHECK 5. Turn on the manual gas control.

1. Furnace must have a 120 V power supply properly connected 6. Turn on the furnace electrical power.
and grounded (NOTE: Proper polarity must be maintained for
7. Put thermostat to “Heat” mode and set the room thermostat at
120 V wiring. Control status indicator light flashes rapidly and
least 10°F above room temperature to light the main burners.
furnace does not operate if polarity is incorrect.)
8. After the burners are lit, set the room thermostat to a desired
2. If the modulating thermostat is used, thermostat wire
temperature.
connections at terminals R, W/W1, G, Y/Y2, etc. must be made
at 24 V terminal block on furnace control
9.2- Unit operation hazard
3. Natural gas service pressure must not exceed 0.38 psig (10.5
in. w.c.), but must be no less than 0.16 psig (4.5-in. w.c.). These furnaces are equipped with a manual reset limit switch in burner
Propane service pressure must not exceed 0.47 psig (13 in. assembly. This switch opens and shuts off power to the gas valve if an
w.c.) but must be no less than 0.40 psig (11 in. w.c.) overheat condition (flame rollout) occurs in burner assembly. Correct
inadequate combustion-air supply or improper venting condition before
4. Blower door must be in place to complete 120 V electrical circuit resetting switch. DO NOT jumper this switch.
to furnace.
Before operating furnace, check flame rollout manual reset switch for
EAC-1 terminal is energized whenever blower operates. continuity. If necessary, press the button to reset switch.
HUM terminal is only energized when blower is energized in heating.
9.3- Setup switches
9.1- To start the furnace The furnace control has setup switches that may be set to meet the
application requirements. To set these setup switches for the appropriate
9.1.1- Lighting instructions requirement:
This appliance is equipped with a hot surface ignition device. This device 9. Turn off electrical power.
lights the main burners each time the room thermostat calls for heat. See
the lighting instructions on the furnace. 10. Remove upper door.

During initial start-up, it is not unusual for odour or smoke to come out of 11. Locate setup switches on furnace control.
any room registers. To ensure proper ventilation, it is recommended to 12. Configure the set-up switches as necessary for the application.
open windows and doors before initial firing.
13. Replace upper door and turn on electrical power.
The furnace has negative pressure switches that are a safety during a call
for heat. The induced draft blower must pull a negative pressure on the These switches are ignored on communicating system (using the
heat exchanger to close the negative pressure switch. The induced draft Alizé and the communicating T-stat).
blower must maintain at least the negative pressure switch set point for
See Table 10 : DIP switch S1 - Air flow adjustment - DIP switch setting to
the furnace to operate. If the induced draft blower fails to close or maintain
Table 14 : DIP switch S5 – Dehumidification and 1st stage cooling for
the closing of the negative pressure switch, an error code would result.
more details.

25
 Table 10 : DIP switch S1 - Air flow adjustment - DIP switch setting

S1-1 S1-2 S1-3 S1-4 DESCRIPTION

FACTORY DEFAULT

OFF OFF OFF OFF NO ADJUSTMENT

-7.5% AIR FLOW AT

OFF ON OFF OFF
LOW HEAT

-15% AIR FLOW AT LOW

OFF ON OFF ON
HEAT
LOW HEAT ADJUSTMENT
ONLY (40%)
+7.5% AIRLFOW AT
OFF ON ON OFF
LOW HEAT

+15% AIRFLOW AT LOW

OFF ON ON ON
HEAT

-7.5% AIR FLOW AT

ON OFF OFF OFF
HIGH HEAT

-15% AIR FLOW AT HIGH

ON OFF OFF ON
HEAT
HIGH HEAT ADJUSTMENT
ONLY (100%)
+7.5% AIR FLOW AT
ON OFF ON OFF
HIGH HEAT

+15% AIR FLOW AT

ON OFF ON ON
HIGH HEAT

ON ON OFF OFF -7.5% AIR FLOW

ON ON OFF ON -15% AIR FLOW

ADJUSMENT TO ALL RISE

RATE

ON ON ON OFF +7.5% AIR FLOW

ON ON ON ON +15% AIR FLOW

26
 Table 11 : DIP switch S3 - Cooling airflow select for non-communicating condenser

S3-1 S3-2 ½ HP ¾ AND 1 HP

OFF OFF 1200 2000
ON OFF 1000 1600
OFF ON 800 1400
ON ON 600 1200

Table 12 : DIP switch S3 - Cooling/heat pump airflow adjustment for non-communicating system

S3-3 S3-4 ALL MOTORS

OFF OFF NO ADJUST
ON OFF +10%
OFF ON -10%
ON ON +10%

Table 13 : DIP switch S4 - Heat rise – test mode – continuous fan selection

S4-1 S4-2 S4-3 S4-4 DESCRIPTION

HEAT RISE OFF 55°F
ON 60-65°F
OFF OFF MODULATING OR 1 STAGE T-STAT

TEST MODE AND ON OFF 40% TEST MODE

T-STAT OFF ON 100% TEST MODE
ON ON 2-STAGE OPERATION (WITH 2 STAGE T-STAT)
OFF NORMAL CFM
CONTINUOUS FAN
ON HIGHER CFM

27
 Table 14 : DIP switch S5 – Dehumidification and 1st stage cooling

S5-1 S5-2 Description

OFF No On demand dehumidification

On demand dehumidification based on HUM STAT

ON
terminal (Humidistat required)

Normal 1st stage cooling (approx. 70-80% of 2nd stage

OFF
cooling)

ON 1st stage cooling is 50% of 2nd stage cooling

Table 15 : DIP switch S3 and S5 – Setting cooling airflow demand

CFM
Motor Hp S5-2 S5-1
S3-1 S3-2 Y1 Y1 + Y2
OFF OFF 1400 1800
OFF ON 1200 1600
OFF
ON OFF 1050 1400
1HP AND ON ON 900 1200
¾ HP OFF OFF 1080 1460
OFF ON 960 1280
ON
ON OFF 840 1120
ON ON 720 960
ON
OFF OFF 900 1200
OFF ON 750 1000
OFF
ON OFF 600 800
ON ON 450 600
½ HP
OFF OFF 720 960
OFF ON 600 800
ON
ON OFF 480 675
ON ON 360 480
OFF OFF
OFF ON
OFF
ON OFF
Please refer to the
ON ON CFM table in the
ALL OFF
OFF OFF annex at the end of
the manual
OFF ON
ON
ON OFF
ON ON

28
9.4- Fault code reset  When flame is proven, the ignition control is de-energized - 8
second maximum trial times.
To clear the fault code memory, push and hold the Fault Recall Button for
 The gas valve maintains 90% rate through the warm-up period -
more than 5 seconds and less than 10 seconds. The right-most Seven-
20 seconds (aka «Blower On Delay»).
Segment display will energize horizontal upper and lower segments for
four seconds. This will clear faults in the buffer displayed at power-up.
9.7.2- Heating cycle response
9.5- Diagnostic features MODULATING FUNCTION:
The control continuously monitors its own operation and the operation of (“W” and “V” signal inputs)
the system. If the failure is internal to the control, the light will stay on. In
this case, the entire control should be replaced, as the control is not field After the warm-up period, the furnace will respond to the thermostat
repairable. demand by adjusting the gas valve pressure and blower speed anywhere
between 40 % to 100 % heating capacity.
If the sensed failure is in the system (external to control), the dual 7
segment red LED will flash error codes. HEATING CYCLE TERMINATION:

Refer to section11.17-Active fault codes for diagnostic. (“W” signal only)

When the 24 volt signal is removed from W1, the heating cycle will end
9.6- Normal operation codes and the furnace will shut down and return to the proper off cycle operation.

Refer to Table 16: Normal operation codes/messages.

9.7.3- Setting input rate

9.7- Sequence of operation Checking furnace input is important to prevent over firing beyond its
design-rated input. NEVER SET INPUT ABOVE THAT SHOWN ON THE
RATING PLATE. Prior to checking the furnace input, make certain that all
9.7.1- Heating cycle initiation other gas appliances are shut off, with the exception of pilot burners. Time
The heating cycle is always initiated by a 24 volt signal on W of the the meter with only the furnace in operation. Start the furnace, in Furnace
thermostat. When the controller senses 24 volts on W or the Test Mode (see Table 13 : DIP switch S4 - Heat rise – test mode –
communicated message for heat call, the following sequence occurs: continuous fan selection), 100% rate, and measure the time required to
burn one cubic foot of gas.
 High and low pressure switches are checked to insure contacts
The furnace is shipped from the factory with #48 orifices. They are sized
are open.
for natural gas having a heating value of 1075 BTU/cu. ft. and a specific
 Inducer is powered on high speed for a thirty (30) second pre- gravity of .60.
purge.
Since heating values vary geographically, the manifold pressure may
 Pre-Purge: need to be changed to adjust the furnace to its nameplate input. Consult
There are two different types of pre-purge; a normal pre-purge and a the local gas utility to obtain the yearly average heating value.
learning-sequence pre-purge. During a learning-sequence pre-purge, the
inducer motor will incrementally increase in RPM (stepping) until the low
and high pressure switches are both closed. After both switches are
10- THERMOSTAT
sensed to be closed, the inducer motor will continue to run for an additional
30 seconds before the ignition trial.
WARNING
A learning sequence pre-purge will be initiated under the following
conditions: Do not apply 24Vac to V/W2 at the furnace control (this is sometimes
 First heat call after power reset. done during setup, troubleshooting and/or while diagnosing problems).
Doing so will damage the thermostat.
 Every 25th heat call.
 Next heat attempt after a failed pre-purge (pressure switch (es)
does not close). 10.1- Non-communicating modulating thermostats
 Next heat attempt after a pressure switch has opened The furnace must be installed with the Modulating Touch-Screen
unexpectedly during normal heating operation. Thermostat R02P030 (#1F95M).
A normal pre-purge will not go through the incremental stepping process NOTE: Do not use 24 volt control wire smaller than No. 18 AWG.
of the inducer motor and should be much quicker. The inducer will start at
a pre-determined RPM (determined during learning-sequence pre-purge) Wire all non-communicating thermostats to the 24V connections on the
and this should close both pressure switches quickly. Once both pressure integrated furnace control. See Figure 11.
switches are sensed to be closed, the inducer will run for 25 seconds
before the ignition trial starts. NOTE: A larger wire gage may be required for longer lengths of
thermostat wire.
 Hot-surface igniter is energized during the pre-purge period.
Operations with a non-communicating modulating thermostat are fully
 The modulating gas valve is set to the highest possible rate (no modulating between 40% and 100% of furnace capacity. The firing rate is
flow yet). first determined by the thermostat and then sent to the furnace. This is the
 The main solenoids on the gas valve are energized allowing gas optimum mode of operation and will give the best temperature control with
to flow to the burners. minimal temperature variation from the desired set point.

Figure 11: Wiring diagram for modulating heat (no dual fuel) (non-communicating)

Y2, G, C and R are the traditional thermostat inputs used in nearly all
10.2- 24 VAC thermostat (TSTAT) INPUT (J4 & J6) HVAC equipment. Installation of the thermostat to these connections is
straight- forward and simple.
These connections are used with any traditional 24 V AC modulating non-
communicating, thermostat specified for this modulating furnace. W1, Y1,

29
HUM STAT – This terminal is used to connect the output of a humidistat 10.4- 120 VAC terminals
to the furnace control to control humidification and/or dehumidification.
Optional equipment is required for these features. These terminals supply 120 VAC to the furnace control. Additionally, spare
terminals are provided for use with electronic air cleaners and other
V/W2 – This terminal is used to connect the modulating signal (V) from a accessories as needed (Check the voltage rating of your equipment.)
non-communicating, fully modulating thermostat specified for use with this
furnace. It is used to transmit the firing rate (determined by the thermostat)
to the furnace control. 10.5- Induced draft motor (inducer) control output (E8)
NOTE: Do not apply 24 VAC to the V/W2 terminal (as with a jumper to R This four-pin connector is white and provides control command to both the
for diagnostic purposes) with a non-communicating, modulating high and low speed inducer outputs.
thermostat.
Pin 1 to Inducer 12V
B - This terminal is used to pass a reversing valve signal to a condenser.
Pin 2 to Inducer Rx
It is only a holding place for connecting a wire from the thermostat and a
wire from the condenser. It does not change the airflow of the cool/heat Pin 3 to inducer GND
commands.
Pin 4 to inducer Tx
10.3- Fuse (F1)
10.6- Electronic air cleaner (E.A.C.) output (E-103)
A three-amp automotive-style (ATC blade type) fuse is supplied on the
furnace control board. This fuse should provide protection from short- This output is used to energize an electronic air cleaner. The output will
circuits on the control board and associated 24 VAC wiring. provide 1.0 amp at 120 VAC. This output is energized any time the blower
motor is above 40% of maximum airflow capacity. Airflow below this value
Any direct shorts during installation, service, or maintenance could cause is not considered to be enough for a typical electronic air cleaner to
this fuse to blow. If fuse replacement is required, use ONLY a 3 amp. It is perform properly.
located on the control board.
For ½ HP and ¾ HP motors – Electronic air cleaner is energized any time
the blower is above 320 CFM
For 1 HP motors - Electronic air cleaner is energized any time the blower
is above 800 CFM

10.7- Stepper gas valve control

The furnaces is equipped with a stepper modulating gas valve. A five-pin
connector is used to control and sense the gas valve. The valve uses a
PWM (Pulse Width Modulated) signal to control the firing rate. The duty
cycle of this signal is five percent less than the expected firing rate. For
example, if the firing rate is 90%, the PWM to (and from) the valve will be
85% duty cycle. The connector also provides the 24 VAC signal to
energize the main valve solenoid. For troubleshooting purposes, follow the
wiring diagram in this manual and on the inside of the furnace blower door.
Additionally, the pin designations for the connector are specified below:
Pin 1 to stepper modulating gas valve connector Pin 1 (TH)
Pin 2 to stepper modulating gas valve connector Pin 2 (RX)
Pin 3 to stepper modulating gas valve connector Pin 3 (TX)
Pin 4 to stepper modulating gas valve connector Pin 4 (COMMON)
Pin 5 to stepper modulating gas valve connector Pin 5 (MVTH)

10.8- Pin Mate-V-Lok connector (J1)

The 15-pin connector provides connections for a variety of inputs and
outputs to the furnace control. The flame sense, pressure switches sense
and limits sense (Main Limit, MRLC and HALC) are connected to the I.F.C.
through this connector. Reference the wiring diagram for the furnace
printed in this document or on the inside of the furnace blower door for pin
assignments for troubleshooting.
For troubleshooting purposes, follow the wiring diagram in this manual and
on the inside of the furnace blower door.
Additionally, the pin designations for the connector are specified below:
See Figure 12.
Pin 1. HLI: HIGH LIMIT INPUT
Pin 2. PS1: LOW PRESSURE SWITCH OUTPUT
Pin 3. RLI: ROLL OUT SWITCH INPUT
Pin 4. TH: 24V HOT
Pin 5. GND: GROUND
Pin 6. NOT USED

30
Pin 7. PSO: PRESSURE SWITCH OUTPUT 10.10- Communications L.E.D.’s (Light emitting
Pin 8. MVC: MAIN VALVE COMMON diodes)
Pin 9. ILI: INDUCER LIMIT INPUT “RX” (Green) L.E.D. – This L.E.D. indicates that communications is
being sensed to or from (i.e.: something on the network is trying to
Pin 10. HLO: HIGH LIMIT OUTPUT communicate) other components (e.g. a condenser) on the network. This
L.E.D. will blink randomly any time a message is received by the furnace
Pin 11. TR: 24V RETURN
control. If no blinking is seen within five minutes, it can be assumed that
Pin 12. PS2: SECOND PRESSURE SWITCH OUTPUT there is not valid communications established. Check wiring to make sure
that all points are connected properly.
Pin 13. MVL: MAIN VALVE LOW
Further, if this L.E.D. is on continuously, it is an indication that mis-wiring
Pin 14. MVH: MAIN VALVE HIGH has occurred.
“STAT” (STATUS) (Red) L.E.D. – This L.E.D. blinks twice slowly (¼
Figure 12: 15-Pin connector; J1 with pin designations second ON, ¾ second OFF) upon power-up.
Pressing the learn button for two seconds will cause the green “RX” L.E.D.
to blink rapidly (for a short period) to indicate an attempt at
communications. If the L.E.D. does not blink, communications cannot be
established.

10.11- Memory card

A memory card is defined as an electronic card that carries a copy of the
furnace shared data.
RULES FOR WRITING, DISTRIBUTION AND ARBITRATION OF
MULTIPLE COPIES OF FURNACE SHARED DATA FOR
COMMUNICATING - CAPABLE FURNACES
Furnace shared data is defined as data specific to a given furnace that
is critical for proper furnace operation. More specifically, it is data which
defines the operation of the furnace and is unique to a given furnace
platform and model. The most critical of these data are the coefficients
that control the blower operation (i.e. define the blower speed-torque
operation). Because of this, each furnace control is programmed with
furnace shared data for that model furnace only. The furnace shared data
from any given furnace can NOT be transferred to another furnace for any
reason. Doing so can adversely affect operation of the furnace. Further, if
no furnace shared data is present, the furnace will not operate in any mode
and a fault will be displayed.
Valid Furnace Shared Data is defined as furnace shared data for the
10.9- Communicating ECM motor communications furnace series in question with the correct motor horsepower. However, it
(control) connection (E114) is impossible for the furnace control to determine if the furnace shared
data is matched to the furnace input BTU’s if the motor horsepower is
This connector sends and receives messages to and from the blower correct. This means, for example, furnace shared data for a 120K BTU
motor through a single peer-to-peer network. The blower motor does not upflow furnace could be installed and recognized as valid furnace shared
communicate on the same communications buss as the furnace, data in a 105KBTU downflow furnace. VALID FURNACE SHARED DATA
condenser and thermostat. Further, a different communications protocol simply means that there is no motor horsepower conflict and that the
is used. furnace shared data is for the series of furnace in question. VALID
FURNACE SHARED DATA is data that will be used by the furnace control
For troubleshooting purposes, follow the wiring diagram supplied in this with no fault reported. VALID FURNACE SHARED DATA may not
manual and on the inside of the furnace blower door. Additionally, the pin necessarily mean that the furnace shared data is correct for the furnace in
designations for the connector are specified below: question. The input BTU’s could still be incorrect and this is why it is
important to never exchange memory cards from one furnace to
Pin 1 to communicating blower motor connector Pin 1 (+V)
another.
Pin 2 to communicating blower motor connector Pin 2 (TX)
Furnace shared data is programmed into the furnace control
Pin 3 to communicating blower motor connector Pin 3 (RX) microprocessor and attached memory card at the factory. The attached
memory card cannot be programmed in the field but furnace shared data
Pin 4 to communicating blower motor connector Pin 4 (C) inside the furnace IFC microprocessor may be written or rewritten in the
field through the network depending on the circumstances.

31
 on the network should only be considered as a backup to the memory
WARNING card.

Do not replace the furnace control or memory card of the furnace with D. If valid furnace shared data is available from the network and
a furnace control or memory card of another furnace or another no memory card is present, a “d4” (MEM CARD INVALID) fault
component (e.g. a memory card from a condenser or air handler). The is displayed at the furnace seven-segment displays when in
wrong furnace control or memory card may specify parameters which standby mode only (see fault code table).
will make the furnace run at undesired conditions including (but not
limited to) reduced airflow during heating causing excessive undesired
operation of the main limit control. Further, the memory card is specific If furnace shared data from the memory card is not valid or is not present
to the model number and BTU input rating for a specific furnace and and shared data from network can be used, the appropriate fault (d4, d5,
this information should not be transported from one furnace (or d6, d7 or d8 – see fault codes in this manual) is displayed at the furnace
component) to another. seven-segment displays during standby mode only.
If memory card present:
The memory card is the default memory location to be used first when
there is any conflict. If the memory card has been replaced with a card Furnace shared data from the memory card (if valid) will be used to write
that has data for another furnace, the furnace will assume the identity of (or rewrite) the network furnace shared data and furnace shared data from
the “other” furnace. In all cases, the memory card has the final say about card will be used. If the data on that card is not valid:
the data to use. It is only when the memory card is not present, is corrupt
A. If furnace shared data on the memory card
or specifies a motor larger or smaller than what is found in the furnace that
the furnace control will use the data stored in the microprocessor (a mirror i. is corrupt or invalid (“d4”–MEM CARD INVALID”),
of the most recent memory card with blower size matching that found in
the furnace). The hierarchy of data to be used in the event of a lost card and/or
or conflict is listed in order of importance below.
ii. is for another component or different furnace series (“d5”–
If no memory card present: CARD-HARD CNFLCT),

A. Furnace shared data from the “network” is used. Furnace network and/or
shared data is defined as a redundant copy (or copies) of the
iii. does not match the horsepower of the attached motor (“d6”-
critical furnace shared data stored at various places and
BLWR HP CNFLCT),
components on the communicating network. The “network” can
be defined as follows: and/or
i. The “network” can be the furnace control itself if it was iv. does not support the motor manufacturer of the motor present
programmed at the factory and the memory card has been (“d7”-BLWR MFG CNFLCT),
removed for some reason.
and/or
ii. The “network” can be a furnace control which has had a
valid card previously (either attached or inserted) and v. is from an older furnace and is missing critical newer furnace
removed for some reason. shared data (“d8”-OLD SHARED DATA), furnace shared data
from the network (if valid) is used to control the furnace (see
iii. The “network” can be a furnace control attached to a description of “network” under “If no memory card present” (item
communicating condenser and/or thermostat which has i above). Furnace shared data on the network will not be written
copies of the furnace shared data that can be retrieved by or rewritten from the memory card. If the furnace shared data
the furnace control. on the network is valid, the appropriate fault for the memory card
will be displayed at the furnace seven-segment displays when
B. A furnace control sent as a replacement part will have no
in standby mode only
furnace shared data either in the microprocessor or on the
memory card. The replacement control does not include a valid B. If neither the furnace shared data on the memory card is valid
memory card. The furnace shared data can be added by: nor the furnace shared data on the network is valid, the fault
code status is elevated. The fault code d1 (NO VALID SHARED
i. Inserting a valid memory card (e.g. the original memory
DATA) is displayed at the furnace seven-segment displays
card sent with the original furnace control or a valid
provided a higher priority fault is not also present (in which case
replacement memory card)
the higher priority fault is displayed).
OR
C. If no furnace shared data is available on either the memory card
ii. By attaching the furnace control to a communicating or the network, the fault code “d1” (NO SHARED DATA) is
network (e.g. a condenser and thermostat) which was displayed at the furnace seven-segment displays.
previously connected to (and operating with) a valid
furnace control with valid furnace shared data. 10.12- Replacing the furnace control
Regardless, the memory card of a replacement control cannot be In the event that the furnace control must be replaced, the memory card
programmed or reprogrammed in the field with furnace shared data and must be detached from the original furnace control and retained with the
will always remain blank. In fact, this card does not even contain the furnace. Failure to save and connect the memory card properly to the
electronic components necessary to turn it into a valid memory card. replacement control may result in no operation or undesired operation of
C. In the event that the original memory card is lost, the original the furnace.
furnace control has been replaced and there is no furnace When replacing the furnace control, be sure to match the DIP switch
shared data on the network, the replacement memory card must settings of the original control on the replacement.
be ordered and installed into the connector at E117 to give the
furnace valid furnace shared data. The furnace will not operate NEVER USE A CONTROL BOARD TAKEN FROM ANOTHER
properly without the correct furnace shared data. When no FURNACE AS A REPLACEMENT CONTROL FOR THIS FURNACE.
furnace shared data is present (either at the memory card or on FURNACE CONTROLS TAKEN FROM OTHER FURNACES MAY
the network) a “d1” (NO SHARED DATA) fault code will be CONTAMINATE THE NETWORK WITH THE WRONG SHARED DATA
displayed at the furnace control (I.F.C.) seven-segment WHICH CAN ONLY BE FIXED BY REPLACING THE MEMORY CARD
displays. WITH THE ORIGINAL MEMORY CARD FROM YOUR FURNACE OR A
REPLACEMENT MEMORY CARD DESIGNED FOR YOUR FURNACE.
If the original memory card is lost, it should be replaced even if there is
valid furnace shared data on the network. The valid furnace shared data

32
10.13- DIP switch 16. Switch the 120 volt power to the furnace ON.

NOTE: The integrated furnace control does not recognize switch setting 17. Set the thermostat mode to HEAT; adjust the set point at least
changes while energized. 4°F above room temperature to demand a call for heating.

DIP switches are ignored on communicating system.

The furnace will operate at the fixed Test mode until one of the following
10.13.1- S1 – Heat air flow adjustment conditions:
DIP switch bank S1 is used to fine-tune the airflow in the heating mode. A. The thermostat is satisfied and the call for heat is removed.
The switches of bank S1 can be set to adjust either the minimum heat rate
airflow or the maximum heat rate airflow or both. Also, every firing rate in B. The furnace has been in test mode continuously for sixty
between these points will be adjusted accordingly. minutes, at which time the furnace control (IFC) will exit the test
mode and proceed to normal heating operation as configured.
NOTE: All DIP switches on S1 will be shipped in the “OFF” position. Test mode cannot be activated again unless line voltage power
See Table 10 : DIP switch S1 - Air flow adjustment - DIP switch setting for to the furnace is cycled off and back on. This is true even if the
Heating Adjustment Selections. DIP switches remain configured to the test settings
To set the furnace for normal operation:
10.13.2- S3-1 and S3-2 – Cooling airflow select
1. Set the thermostat mode to OFF.
These DIP switches are used to select the appropriate cooling airflow
based on the amount required. The switch settings do not affect cooling 2. Always allow furnace to complete the cool down cycle.
airflow when installed with a fully communicating condenser. In that case,
3. Switch the 120 volt power to the furnace OFF. Do not change
the condenser supplies the information for cooling airflow which is pre-set
settings with control energized.
at the factory and not adjustable.
4. Position DIP switches for modulating/single-stage mode.
The target cooling airflow will be determined by the adjustments of S3-1
and S3-2. Furnaces with ½ HP motors will have a maximum target airflow 5. Switch the 120 volt power to the furnace ON.
setting of 800 CFM. Furnace with 1 HP motors will have a maximum target
airflow setting of 2,000 CFM. The airflow achieved may be less than the 6. Set the thermostat.
target depending of the static pressure in the supply air duct.
See Table 11 : DIP switch S3 - Cooling airflow select for non- 10.13.5- S5 – Cooling
communicating condenser. Cooling airflow is also affected by the settings S5-1 - ODD “ON” or “OFF” select:
of DIP switch position S5-2. This switch will determine the appropriate
amount of airflow to be used for the low stage (1st stage) of cooling. This switch will ignore the input from the 24 volt terminal labeled “HUM
STAT” during cooling when in the “OFF” position. However, the “HUM
Target airflow settings and adjustments are based on the positions of the STAT” input is always read in the heating mode to turn on and off the
DIP switches S3-1, S3-2, S3-3, S3-4 and S5-2. humidifier relay.
S5-2:
10.13.3- S3-3 and S3-4 – Cooling and heat pump air flow
adjustment Placing S5-2 in the “ON” position will establish the low (Y1) cooling airflow
at half of the max cool (Y2) airflow. This setting will be useful with cooling
Cooling airflow can be adjusted approximately +/- 10% by using the cool
systems where two compressors are used to control two cooling stages
trim adjustment DIP switches; S3-3 and S3-4. See Table 12 : DIP switch
(one compressor for first stage and two compressors for second stage)
S3 - Cooling/heat pump airflow adjustment for non-communicating
system.
These DIP switches are used to adjust the cooling and heat-pump airflow
11- USER’S INFORMATION MANUAL
slightly based on the user’s preference.
Do not store or use gasoline or other flammable vapors and liquids in the
10.13.4- S4 – Heat rise adjust vicinity of this or any other appliance. Installation and service must be
performed by a qualified installer, service agency, or the gas supplier.
S4-1 HEAT RISE ADJUST – This DIP switch is used to select desired
Read all instructions in this manual and retain this and all additional
temperature rise in the heating mode. The heat rise will always be closer
instructions for future reference.
to the target if the supply air sensor is properly installed.
To keep your operating costs low and to eliminate unnecessary service
“OFF” will yield the minimum heat rise. (Target heat rise is 55°F or 65°F
calls, we have provided a few guidelines. These guidelines will help you
but this value may vary between low and high fire.)
understand how your gas furnace operates and how to maintain it so you
“ON” will decrease the airflow to yield the maximum heat rise. (Target heat can get years of safe and dependable service. Read all the instructions in
rise is 60°F - 65°F but this value may vary between low and high fire.) this manual, and keep all manuals for future reference.
S4-4 FAN SPEED SELECT – This DIP switch is used to select the
continuous fan speed. This switch is ignored on a communicating WHAT TO DO IF YOU SMELL GAS
system.
S4-2 and S4-3 - FURNACE TEST and OPERATING MODES  Do not try to light any appliance.

The Test Switches will place the IFC into a test mode, operating the  Do not touch any electrical switch; do not use any phone in your
furnace at continuous input rates of either 100% of full rate (maximum fire) building
or 40% of full rate (minimum fire). This is accomplished by setting the Test
 Leave the building immediately
Switches. See Table 13 : DIP switch S4 - Heat rise – test mode –
continuous fan selection.  Immediately call your gas supplier. Follow the gas supplier’s
instructions.
To enter the Furnace Test Mode, proceed as follows:
14. Switch the 120 volt power to the furnace OFF. Do not change  If you cannot reach the gas supplier, call the fire department.
settings with control energized.
For your safety, read the following before operating your furnace:
15. Position Test Switches for the desired test mode.

33
 Move the gas control switch to “OFF” (see Figure 13).
1. The furnace area must be kept clear and free of combustible
materials, gasoline, and other flammable vapors and liquids. Figure 13: Control switch modulating valve
2. Insulating materials may be combustible. A furnace installed in
an attic or other insulated space must be kept free and clear of
insulating materials. Examine the furnace when it is installed and
also any time insulation is added.
3. For proper safe operation, the furnace needs air for combustion
and ventilation. Do not block or obstruct air openings to the area
in which the furnace is installed, and the spacing around the
furnace.
4. This furnace is equipped with an ignition device which
automatically lights the burners. See OPERATING YOUR
FURNACE for information on lighting and shutting down the
furnace.
5. Should the gas supply fail to shut off or if overheating occurs,
shut off the gas valve to the furnace before shutting off the
electrical supply. 6. Wait 5 minutes to clear out any gas, then smell for gas (including
at the bottom of the unit near the ground). If you smell gas, stop
6. Do not use the furnace if any part has been under water. A flood and follow the directions in WHAT TO DO IF YOU SMELL GAS.
damaged furnace is extremely dangerous. Attempts to use the If you don’t smell gas, continue to next step.
furnace can result in fire or explosion. A qualified service agency
should be contacted to inspect the furnace and to replace all gas 7. Move the gas control knob or switch to “ON”.
controls, control system parts, electrical parts that have been wet, 8. Replace the burner compartment access panel.
or the entire furnace if deemed necessary.
9. Turn on all electric power to the furnace.
7. Examine the furnace installation to determine that:
10. Set the thermostat to the desired setting.
a) All flue gas carrying areas external to the furnace, such as the
chimney and vent connector, are clear and free of obstructions. 11. If the furnace will not operate, follow the instructions found
below in to turn off Gas to Furnace and call your service
b) Vent connector is in place, slopes upward, and is physically technician or gas supplier.
sound without holes or excessive corrosion.
c) Return air duct connection(s) is physically sound, sealed to the 11.3- Shutting down the furnace
furnace casing, and terminates outside the space containing the
furnace. To shut down the furnace, set the thermostat to the “OFF” position.

d) Physical support of the furnace is sound without sagging,

cracks, gaps, etc. around the base as to provide a seal between 11.4- To turn off gas to the furnace
the support and the base.
18. Set the thermostat to the lowest setting.
e) There are no obvious signs of deterioration of the furnace.
19. Turn off all electric power to the furnace if service is to be
f) Burner flames are in good adjustment. performed.

8. It is important that you conduct a physical inspection of the 20. Remove the burner compartment access panel.
furnace at least twice a year. It is also recommended that the
21. Move the gas control knob or switch to “OFF” (see Figure 13).
furnace should be inspected by a qualified service agent at least
Do not force.
once per year.

11.5- Maintenance of your furnace

11.1- Operating your furnace
These furnaces are equipped with an ignition device which automatically WARNING
lights the burners. Do not try to light the burners by hand.
Before operating, smell around furnace area for gas. Be sure to smell ELECTRICAL SHOCK, FIRE,OR EXPLOSION HAZARD
near floor because some gas is heavier than air and will settle to the lowest
Failure to follow the safety warnings exactly could result in dangerous
point. See WHAT TO DO IF YOU SMELL GAS under User’s information
operation, serious injury, death, or property damage.
manual if the odour of gas is present. Use only your hand to turn the gas
control knob; never use tools. If the knob will not turn by hand, don’t try Improper servicing could result in dangerous operation, serious injury,
to repair it. Call a qualified service technician. Force or attempted repair death, or property damage.
may result in a fire or explosion.
 Before servicing, disconnect all electrical power to furnace.
11.2- Lighting instructions  When servicing controls, label all wires prior to disconnecting.
Reconnect wires correctly.
1. STOP! Read the previous safety information.
 Verify proper operation after servicing.
2. Set the thermostat to the lowest setting.
There are routine maintenance steps you should take to keep your furnace
3. Turn off all electric power to the furnace. operating efficiently. This maintenance will assure longer life, lower
operating costs, and fewer service calls.
4. Remove the burner compartment access panel.
In addition to the maintenance procedures listed in this manual, there are
5. This appliance is equipped with an automatic ignition device.
also other service and maintenance procedures that require the skills of a
Do not try to light the burners by hand. service person that has specialized tools and training. Personal injury

34
can result if you are not qualified to do this work. Please call your It is important that the outside area where the vent terminates is kept clear
dealer when service is needed. of any obstructions which might block or impede the venting of the furnace.
Should venting become blocked at any time, your furnace is equipped with
Your gas furnace is designed to give many years of efficient, satisfactory a special safety control to prevent operation of the furnace until the
service. However, the varied air pollutants commonly found in most areas condition has been corrected. Contact your dealer if you desire more
can affect longevity and safety. Chemicals contained in everyday information about this important safety feature.
household items such as laundry detergents, cleaning sprays, hair sprays,
deodorizers, and other products which produce airborne residuals may NOTE: After any heavy snow, ice or frozen fog event the furnace vent
have an adverse effect upon the metals used to construct your appliance. pipes may become restricted. Always check the vent system and
The cabinet of the furnace can be cleaned with soap and water. Grease remove any snow or ice that may be obstructing the intake or
spots can be removed with a household cleaning agent. exhaust plastic pipes.
It is important that you conduct periodic physical inspections of your Should any unusual conditions be observed during your inspections, call
appliance, paying special attention to the gas burner and the flue outlet an authorized service dealer immediately.
from the furnace. These components are located at the front of the unit. A
flashlight will be useful for these inspections. Make one inspection prior to
the beginning of the heating season and another during the middle.
11.7- Return air
All return air duct connections must be tight and sealed to furnace cabinet
Should you observe unusual amounts of any of the following conditions, it
and all return air grilles or registers must be located outside the space
is important that you call your authorized dealer at once to obtain a
containing the furnace.
qualified service inspection:
 Rust, flakes, or other deposits 11.8- Filter location
 Coatings
The filter on your furnace will be located in one of two different locations:
 Corrosion
 On one side of the furnace
Even if no unusual rust or other conditions are observed, it is
recommended that the furnace be inspected and serviced at least once  On the bottom of the furnace
per year by a qualified service technician. Regular inspections and
planned maintenance will assure many years of economic performance 11.8.1- Cleaning/replacing the filter
from your gas furnace.
It is very important to clean or replace the air filter regularly.
11.6- Combustion and ventilation air Dirty filters are the most common cause of inadequate heating or cooling
performance and can sharply increase the operational costs of your unit.
Adequate air supply in single pipe application must be provided to In some cases, they can double the cost. The air filter should be
furnaces located in a closet, alcove, or utility room by means of a grilles in inspected at least every 6 weeks and cleaned or replaced as required.
the lower part of the door, or by the introduction of outside air, or both, in
accordance with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54 Your furnace may use either a disposable filter or a cleanable filter. The
(latest edition) or the CSA B149.1, Natural Gas and Propane Installation type of filter may be indicated on a label attached to the filter. If a
Codes, and local codes. disposable filter is used, replace with the same type and size. To remove
excess dirt from a cleanable filter, shake filter and/or use a vacuum
Adequate combustion and ventilation air must reach the furnace to provide cleaner. Wash filter in soap or detergent water and replace after filter is
for proper and safe operation. Air openings in front of furnace must be dry.
kept free of obstructions. Any obstruction may cause improper operation
that can result in a fire hazard or carbon monoxide injury. Cleanable filters do not need to be oiled after washing. Cleanable filters
may be replaced with disposable filters.
Venting of this furnace must comply with the unit Installation Instructions.
Be sure the installer has followed these requirements. If not, you should
request the installer to comply. 11.9- Lubrication
For your safety, please note the following: Lubrication of the bearings in the circulating air blower motor and the
combustion blower motor is not recommended. These motor are
1. Condensing furnaces must not be vented with any other permanently lubricated.
appliance. The flue (vent) system is under positive pressure
from the power venter. Connection of any other appliance to the
furnace flue may create a hazardous condition that could cause
either appliance to malfunction. 11.10- Burner flame
2. This furnace is not designed for use with a vent damper. Use of While the furnace is in operation, observe the burner flames. Compare
such a device will not improve the efficiency of this furnace. The these observations to Figure 14 to determine if proper flame adjustment
vent from your furnace may rise vertically and terminate above is present. If your observations indicate improper flame adjustment, call
the roof. The vent may also be run horizontally through an your authorized service dealer for service. Do not attempt to adjust
exterior wall. Make sure all flue product materials external to the flame! Your service representative will perform this adjustment correctly.
furnace are clear and free of any obstruction, slope upward, and
have no holes or leaks. For proper venting terminations, see
Figure 9. If this furnace is a direct vent (2 pipe) installation, it
requires that all the air necessary for combustion be supplied
from outside the dwelling through an air intake pipe. You should
inspect the air intake and flue product carrying areas external to
the furnace to determine they are clear and free of obstructions.
You should also check to see that the vent air intake system is
in place, physically sound, sealed to the furnace casing, and
terminating outside the space containing the furnace.
Check to see that the furnace cabinet is sound and firmly supported,
without sagging. There should be no cracks or gaps between the furnace
and the base or floor, which would permit entry of unfiltered air.

35
 Figure 14 : Typical flame appearance 11.16.1- Clearing diagnostic fault codes from the buffer
To clear the fault codes in the fault buffer, push and hold down the “Fault
Recall” button for 3 seconds. When this is done, the right-most seven-
segment display will energize the upper and lower horizontal segments for
four seconds as confirmation that the fault codes have been cleared from
the buffer. Be sure to return the switch to the original position after clearing
the faults.

11.11- Condensate collection and disposal system

The condensate system must not be exposed to temperatures under 32°F.
Make sure the condensate drain line does not become blocked or
plugged. Visual inspection of condensate flow can easily be made while
the furnace is operating. Use a flashlight to illuminate the discharge end
of the condensate drain that is placed in the sewer opening. The furnace
will not operate properly if the condensate drain line becomes blocked or
plugged. If this event occurs, have the furnace inspected by a qualified
service technician.

11.12- Rollout switch

This unit is equipped with a manual reset high temperature sensor or
rollout switch. In the unlikely event of a sustained burner flame rollout, the
rollout switch will shut off the flow of gas by closing the gas valve. The
switch is located inside the gas burner area. Flame rollout can be caused
by blockage of the power vent system, a blocked heat exchanger, or
improper gas pressure or adjustment. If this event occurs, the unit will not
operate properly. The gas supply to the unit should be shut off and no
attempt should be made to place it in operation. The system should be
inspected by a qualified service technician.

11.13- Safety interlock switch

The blower compartment door on your high efficiency gas furnace is
equipped with a safety interlock switch that will automatically shut off your
complete system (including blower) once the door is removed. This is for
your personal safety. Be sure to check your furnace for proper operation
once the door or panel has been replaced. If the system does not operate
once the panel has been replaced, try removing and replacing it once
again. If the furnace still does not operate, call your dealer for service.

11.14- Repair parts

The repair parts are available from your local distributor. When ordering
parts, include the complete furnace model number and serial number,
which are printed on the rating plate, located on the furnace.

11.15- Dual seven segment display

The dual seven-segment diagnostic display will either display the status
of the system (e.g. “H” for Heat) or a diagnostic error code in the event of
an active fault. Fault and status codes and their meanings can be
determined from Section 11-17 Active fault codes.

11.16- Fault code buffer

Upon power reset, the last five fault codes from the furnace will be
displayed on the seven-segment display. These will be displayed in
chronological order from newest (displayed first) to oldest (displayed last).
NOTE: The following fault codes will not be stored back-to-back in the
fault buffer. These will only be stored in the buffer if the previous
fault stored was a different fault: 11, 45, 46 & 57.

36
11.17- Active fault codes When using communicating thermostat (with the Alize system), active
faults of either level will be displayed at the thermostat in the “ACTIVE
Two levels of fault codes exist: (1) Non- critical and (2) Critical. In general FAULT” area. To enter the furnace “ACTIVE FAULT” area using a
a non-critical fault permits all (or nearly all) operations to proceed and a communication thermostat, see the installation and operation instruction
critical fault prevents all (or nearly all) operations from proceeding. provided with the thermostat.

Table 16: Normal operation codes/messages

NORMAL OPERATION CODES / MESSAGES

CODE DESCRIPTION
DISPLAYED AT FURNACE
0 Standby mode - no thermostat calls, no active faults.
c Low-stage cooling
C High-stage cooling (displayed during both low and high cooling in comm.
F Continuous Fan Operation
hp Low-stage heat-pump operation
HP High-stage heat-pump operation
H (steady) Furnace heat with valid modulation signal
h (steady) Heat call with no valid modulation signal (legacy modes only)

NOTE: The text in the box shows combinations of upper-case and lower-case letters.

Table 17 : Fault code

DISPLAYED TEXT
CODE AT DUAL 7-SEGMENT DISPLAY OF IFC& FAULT
AREA OF COMM. THERMOSTAT
STATUS
FAULT
CODE DESCRIPTION
EXPECTED OPERATION
CAUSE
SOLUTION

37
 Table 18 : D1 - No shared data

Code at dual 7 segment display of

D1
I.F.C.:
Status : This is a critical fault. The furnace will not operate in any mode.
This code displays anytime there is no shared data at the furnace. The shared data is electronically stored
data that is used to define (among other things) blower operation. Without the shared data, the furnace
Description :
cannot function. Note that shared data may be available even if there is no card attached to the furnace
control. A missing memory card will display fault code ‘’D4’’ if shared data is available to the network.
No operation (including thermostat) will be permitted without the shared data. The shared data defines the
Expected operation
IBM (Indoor blower motor) speed-torque curve. Without this information, the IBM cannot operate.
Typically, the memory card will be missing from the furnace. In most cases, the cause of this fault will be the
loss or disconnection of the original memory card from the furnace contral (or I.F.C) . When the furnace
Cause :
control (I.F.C.) is replaced, the memory card must be broken away, saved and installed int the replacement
control. This is explained in details in the section of this book titled “Replacing the furnace control”.
Replace the missing memory card into the connector labelled J15 on the furnace control (I.F.C.). If the
original card cannot be found, a replacement card can be ordered. Be sure to order the correct memory card
Solution : for the furnace.
NOTE : Furnace power must be cycled off and then on again after replacing the card or the shared data will
not be read.

38
 Table 19 : D4 - Memory card

Code at dual 7 segment display of

D4
I.F.C.:
Status : This is non-critical fault. The furnace should operate in any mode.
The memory card inserted into the slot at position E117 of the furnace control is corrupt OR there is no
Description : memory card installed at all. However, a valid copy of shared data for the furnace can be retrieved from the
network.
Shared data from the memory card cannot be used because it is invalid. During the first (up to) five minutes
of operation after power reset, the furnace may not respond to the thermostat calls and/or fan calls (from
either the thermostat or the condenser) while the furnace is searching the network for valid shared data. Until
Expected operation valid shared data is found, no operation will take place. Once valid network shared data has been found,
operation should proceed as normal with this fault (d4) only being displayed during the standby mode. If no
valid network shared data is found, the d4 fault will be replaced by d1 fault (see d1) and no operation will
take place until the issue is repaired.
This fault is displayed when there is no information on the memory card (blank) or the memory card has
Cause :
corrupted and cannot be properly used.
Remove the memory card and replace with the original memory card from the furnace or the correct
replacement memory card. Never replace the memory card of a furnace with a memory card from
another furnace or component (e.g. condenser or air handler). Doing so could result in improper
Solution : operation of the blower which may cause damage to the heat exchanger. If the original memory card
for the furnace control is available and working, it must be used.
A correct replacement memory card can be ordered. Be sure to have the furnace model and serial number
available when ordering.

Table 20 : D5 - Card hardware conflict

Code at dual 7 segment display of

D5
I.F.C.:
Status : This is a non-critical fault. The furnace should operate in any mode.
The memory card inserted into the slot at position E117 of the furnace control is not correct for the furnace
Description :
application.
Shared data from the memory card cannot be used because it is invalid. During the first (up to) five minutes
of operation after power reset, the furnace may not respond to thermostat calls and/or fan calls (from either
the thermostat or the condenser) while the furnace is searching the network for valid shared data. Until valid
Expected operation shared data is found, no operation will take place. Once valid network shared data has been found,
operation should proceed as normal with this fault (d5) only being displayed during the standby mode. If no
valid network shared data is found, the d5 fault will be replaced by a d1 fault (see d1) and no operation will
take place until the issue is repaired.
There are a couple of reasons that this fault might be displayed:
Cause : (1) The memory card inserted is from a different type of furnace (e.g.: from a two stages furnace).
(2) The memory card inserted is from another invalid unit.
Remove the memory card and replace with the original memory card from the furnace or the correct
replacement memory card.
Never replace the memory card of a furnace with a memory card from another furnace or component
Solution : (e.g. condenser or air handler). Doing so could result in improper operation of the blower which may
cause damage to the heat exchanger. If the original memory card for the furnace control is available
and working, it must be used. A correct replacement memory card can be ordered. Be sure to have the
furnace model and serial number available when ordering.

39
 Table 21 : D6 - Blower horsepower conflict

Code at dual 7 segment display of

D6
I.F.C.:
Status : This is a non-critical fault. The furnace should operate in any mode.
The horsepower reported by the motor does not match the horsepower stored in memory in the shared data
Description :
of the memory card or furnace control.
Shared data from the memory card cannot be used because it is invalid during the first (up to five minutes of
operation after power reset, the furnace may not respond to thermostat calls and/or fan calls from either the
thermostat or the condenser) while the furnace is searching the network for valid shared data. Until valid
Expected operation shared data is found, no operation will take place. Once valid network shared data has been found,
operation should proceed as normal with this fault (D5) only being displayed during the standby mode. If no
valid network shared data is found, the D5 fault will be replaced by a D1 fault (see D1) and no operation will
take place until the issue is repaired.
A motor manufactured by a non-supported OEM at the time of production of the furnace control and/or an
Cause :
invalid memory card is used to replace the blower motor.
Either
(1) replace the blower motor with a supported motor or
(2) replace the memory card and/or furnace control with a newer updated version that supports the newer
Solution : motor.
Never replace the memory card of a furnace with a memory card from another furnace or component
(e.g. condenser or air handler). Doing so could result in improper operation of the blower which may
cause damage to the heat exchanger.

Table 22 : D7 - Blower manufacturer conflict

Code at dual 7 segment display of

D7
I.F.C.:
Status : This is a non-critical fault. The furnace should operate in any mode.
This fault code is displayed any time the blower motor attached is able to communicate with the furnace
control but is not recognized by the furnace control. If the motor attached is from a new manufacturer which
was not supported at the time of production of the furnace control or memory card. The furnace control will
not recognize the newer motor. For example, the motor available to be used in production at the time of this
Description : writing was Regal Beloit (RB) (formerly GE) and Emerson. If a Panasonic motor were added in the future,
the Panasonic motor would not be recognize by the production control board and memory card made today.
The d7 fault code would be displayed. Refer to the section of this manual titled “INTEGRATED FURNACE
CONTROL” under the subsection titled “MEMORY CARD” for details on the hierarchy to use of multiple
copies of shared data and distribution (among other details) of shared data.
Shared data from the memory card cannot be used because it is invalid. During the first (up to) five minutes
of operation after power reset, the furnace may not respond to thermostat calls and/or fan calls. (from) either
the thermostat or the condenser) while the furnace is searching the network for valid shared data. Until valid
Expected operation shared data is found, no operation will take place. Once valid network shared data has been found,
operation should proceed as normal with this fault (d7) only being displayed during the standby mode. If no
valid network shared data is found, the d7 fault will be replaced by a d1 fault (see d1) and no operation will
take place until the issue is repaired.
A motor manufactured by a non-supported OEM at the time of production of the furnace control and/or
Cause :
memory card is used to replace the blower motor.
Either (1) replace the blower motor with a supported motor or (2) replace the memory Card and/or furnace
control with a newer updated version that supports the newer motor. Never replace the memory card of a
Solution : furnace with a memory card from another furnace or component (e.g. condenser or air handler).
Doing so could result in improper operation of the blower which may cause damage to the heat
exchanger.

40
 Table 23 : D8 - old shared data

Code at dual 7 segment

D8
display of I.F.C.:
Status : This is a non-critical fault. The furnace should operate in any mode.
This message is intended for future applications where the shared data of a newer furnace has been replaced with
shared data from an older furnace. If, in the future, a new parameter is added to the shared data, an older memory
Description :
card in this hypothetical furnace will force this fault to be displayed. If the new shared data parameter is critical to
furnace operation, the furnace will use shared data from the network if available.
Shared data from the memory card cannot be used because it is invalid. During the first (up to) five minutes of
operation after power reset, the furnace may not respond to thermostat calls and/or fan calls. (from) either the
thermostat or the condenser) while the furnace is searching the network for valid shared data. Until valid shared data
Expected operation
is found, no operation will take place. Once valid network shared data has been found, operation should proceed as
normal with this fault (d8) only being displayed during the standby mode. If no valid network shared data is found, the
d8 fault will be replaced by a d1 fault (see d1) and no operation will take place until the issue is repaired.
The incorrect memory card has been used with the furnace control. Specifically, an older memory card has been
Cause :
used with a newer furnace and some operation (perhaps critical) cannot be performed by the furnace.
Replace the older memory card with a newer card. If the original memory card for the furnace is available, it must be
used. Never replace the memory card of a furnace with a memory card from another furnace or component
(e.g. condenser or air handler). Doing so could result in improper operation of the blower which may cause
Solution :
damage to the heat exchanger. If the original memory card for the furnace control is available and working, it
must be used. A correct replacement memory can be ordered. Be sure to have the furnace model and serial
number available when ordering.

41
 Table 24 : h – NO V

Code at dual 7 segment

h
display of I.F.C.:
This message is displayed only when using a 24v non modulating thermostat is in use. The status is low-level and is
Status : not critical to furnace operation. However, the furnace’s capacity to function in the best possible manner is slightly
compromised. The code will only be displayed at the furnace control (or I.F.C.) dual seven-segment display.
When the lower-case “h” is displayed at the furnace control (or I.F.C.) dual seven-segment display, it indicates that
Description : the furnace is operating in heat mode and providing heat but the modulation function has been compromised. Two
stages or even three-stage operation is possible (through a timed algorithm) but full modulation will not be possible.
Operation should proceed as normal with a perceivable difference in heating mode. This operation may either be
single or two stage staging operation as defined by the DIP switches at SW2-2 and SW2-3 and may be as expected
if neither a fully communicating thermostat nor non-communicating, fully modulating thermostat is used and
Expected operation
indicates that the “V” signal is not present as it should be. If this is the case, operation will be compromised and
(most likely) only low-stage heat will be delivered. The thermostat may not satisfy properly and it will seem as if the
furnace will not be able to deliver enough heat to “keep-up”.
The modulating “V” signal cannot be sensed by the furnace control. This may be OK if either a traditional single
stage or two stages, non-communicating thermostat is used with a modulating furnace. If this is the case, the lower
case “h” is normally displayed during heating operation and does not indicate abnormal operation. However, if a fully
Cause :
modulating, non-communicating thermostat is used and this message is displayed. It indicates the furnace control is
not sensing the modulating “V” signal from the thermostat. A lower-case “h” should never be displayed during any
operation with a fully communicating thermostat.
If a single stage or two stage, non-communicating thermostat is used, this operation is normal and no action needs
to be taken. However, if the thermostat is fully modulating and non-communicating, the “V” signal is not being sensed
Solution :
by the furnace control (or I.F.C.) microprocessor. The connection (including wiring, wire nuts and etc.) should be
checked first. If the connection is correct and OK, check the thermostat and then the furnace control (or I.F.C.).

Table 25 : 10 - Ignition 1 hour retry

Code at dual 7 segment display of

10
I.F.C.:
This is a critical fault. The furnace will not operate in gas heat modes but all other modes (e.g. cooling) the
furnace control (or I.F.C.) will attempt to light three more times before displaying “10” again and entering the
Status :
second one-hour lockout. This cycle will repeat indefinitely until gas heat is established or the heat call has
ended.
This fault is displayed after four failed ignition attempts. After four attempts to ignite without success, the
Description :
furnace control (or I.F.C.) goes into a lockout mode and will not attempt ignition again for one hour.
After four failed ignition attempts (see fault code “11”), the furnace control (I.F.C.) will display “10” and will
wait one hour before removing the “10” from the display and attempting the next ignition cycle provided the
Expected operation heat call is still present. If the first attempt at ignition after the one hour lockout is unsuccessful, the furnace
control (I.F.C.) will attempt to light three more times before displaying “10” again and entering the second
one-hour lockout. This cycle will repeat indefinitely until gas heat is established or the heat call has ended.
1. Is unable to sense flame. It may need cleaning or may not be properly connected.
2. The igniter is not working properly. It may not be properly connected or the spark location may not
Cause : be correct.
3. The furnace control may not be working properly and may need to be replaced.
4. The flame may not be properly spreading from the first burner to the last.
The solution will depend on the cause. Solutions to noted causes (1), (2), (3) and (4) Above are:
1. Clean or replace the flame sense rod or check all connections and wire between the rod and the
gas furnace control (or I.F.C.).
2. Replace or reposition the igniter or check all connections and wire between the igniter and the
Solution : furnace control (or I.F.C.)
3. Replace the furnace control.
4. Check the manifold pressure during ignition. For natural gas it should be approx. 3.5” w.c. and for
LP gas it should be 11” w.c. If manifold pressure is good, watch the burner during ignition. If the
first burner lights, but the second, third and so on do not light, the burner may need to be replaced.

42
 Table 26 : 11 - Failed ignition

Code at dual 7 segment display of

11
I.F.C.:
Up to three failed ignitions will not constitute a critical condition. Critical condition (with no heating operation)
is only noted when the furnace has failed to ignite four or more ties in a row. After four failed ignition
Status :
attempts, the fault code will change from “11” to “10” and will read as described under the description for
fault code “10”.
The fault is displayed at the furnace control after the first failed ignition attempt. It continues to be displayed
until successful ignition or the furnace control has failed to ignite four consecutive times. After four attempts,
Description :
the status of the fault is elevated to “10” and the furnace control (or I.F.C.) reacts as described under
description for the fault code “10”.
After the first failed ignition attempt, the fault (“11”) is displayed and the inducer will complete a 20 second
post-purge followed by a second ignition attempts. This cycle will be repeat until gas heat is established or
Expected operation
until the fourth ignition attempt. After the fourth attempt, the furnace control (I.F.C.) will proceed to one-hour
lockout as described under the fault code “10”.
There can be several causes for a failed ignition attempt(s). The most common are:
22. The flame sense rod is unable to sense flame. It may need cleaning or may not be properly
connected.
23. The gas valve may be turned off.
Cause :
24. The igniter is not working properly. It may not be properly connected or the spark location may not
be correct.
25. The furnace control may not be working properly and may need to be replaced.
26. The flame may not be properly spreading from the first burner to the last.

The solutions depend on the cause. Solutions to noted causes (1) to (5) above are:
27. Clean or replace the flame sense rod or check all connections and wire between the rod and the
furnace control (or I.F.C.) Make sure furnace ground is properly connected.
28. Turn the valve on.

Solution : 29. Replace or reposition the igniter or check all connections and wire between the igniter and the
furnace control (or I.F.C.).
30. Replace the furnace control.
31. Check the manifold pressure during ignition. For natural gas it should be approx. 3.5” W.C. and for
LP gas it should be 11” W.C. If manifold pressure is good, watch the burner during ignition. If the
first burner lights, but the second, third and so on do not light, the burner may need to be replaced.

43
 Table 27 : 12 - Low flame sense

Code at dual 7 segment display of

12
I.F.C.:
The status of this fault is non-critical and furnace operation will continue as normal in heating (and all other)
mode(s).
Status : If flame sense is low, the furnace control (or I.F.C.) may soon no longer be able to properly sense the flame
and status of the problem may be elevated to the level of fault code “13” or fault “11” (if flame cannot be
sensed at all).
The flame sense current from the flame sense rod at the furnace control (or I.F.C.) is weak or marginal at
Description :
best.
All operation (including gas heat) will proceed as normal with only the fault code (“12”) displayed at the
Expected operation furnace control (or I.F.C.) and “LOW FLAME SENSE” displayed in the fault area of a communicating
thermostat.

32. The most common cause for low flames sense during heat operation is that the flame sense rod
may need cleaning or may not be properly connected or wiring between the rod and the furnace
Cause : control may be shorted or opened.
33. Another cause for low flame may be an improperly mounted or poorly grounded flame sensor.

34. Clean or replace the flame sense rod or check all connections and wire between the rod and the
furnace control (or I.F.C.).
Solution :
35. Reinstall or replace flame sensor and check wiring and connections. Also make sure the furnace is
properly grounded.

44
 Table 28 : 13 - Flame lost

Code at dual 7 segment display of

13
I.F.C.:
Flame lost is not a critical fault. Subsequent ignition attempts will follow and normal operation should
resume.
Status : However, a lost flame can often be followed by failed ignition attempts then a one-hour lockout. Once the
status has reached one-hour lockout, the fault condition is critical (although attempts at ignition will be made
again after the 1 hour lockout) and furnace operation will proceed as described under "10" ("IGN 1 HR
RTRY").
After a successful ignition trial, the flame (which was properly sensed) is no longer sensed. This can happen
Description :
any time after successful ignition while a valid heat call is present.
When flame is lost, the fault code ("13") is immediately displayed at the IFC SSD’s.
The IBM (Indoor Blower Motor) is energized (if it was not already) at the correct speed (based on the
demand from the thermostat) and completes a 90 second blower off delay. The IDM (Induced Draft Motor)
remains energized at the most recent speed (based on the demand from the thermostat or as required for
ignition cycle) for a 20 second post-purge. After both the post-purge and blower off delay are complete, the
Expected operation fault code (“13”) is removed and a new attempt at ignition is made. Often, the new ignition attempt will fail
and operation will proceed as though a failed ignition has occurred from that point (see fault code “11”).
Note: This fault will not be displayed to the homeowner on communicating systems unless it occurs at least
three times within a single heat call. It will not be displayed to the homeowner after the first or even second
failure. However, it will be displayed in the active fault screen of thermostat immediately after the first failure
(and all subsequent failures) during a single heat call. Further, this fault (13) will only be logged into the fault
buffer one time. It will not log more than once in the buffer.”

36. The most common cause for low flame sense during heat operation is that the flame sense rod
may need cleaning or may not be properly connected or wiring between the rod and the furnace
control may be shorted or opened.
Cause :
37. Another cause for low flame may be an improperly mounted or poorly grounded flame sensor.
38. Flame pattern may be unsafe.

39. Clean or replace the flame sense rod or check all connections and wire between the rod and the
furnace control (or I.F.C.).
40. Reinstall or replace flame sensor and check wiring and connections. Also make sure the furnace is
Solution : properly grounded.
41. Check that all burner assembly components are properly installed. Check for good seals between
the burner and blower compartments. Insure that the combustion door gasket is in place and the
door is properly installed and sealed.

45
 Table 29 : 16 - Igniter fail

Code at dual 7 segment display of

16
I.F.C.:
Status : This is a critical fault. The furnace will not operate in any mode.
This code is displayed anytime there is an igniter failure. It may also be displayed if the furnace control relay
Description : for the igniter is not closing or cannot be sensed indicating a faulty control board. The fault may also be
displayed if there is improper grounding of the control board.
Expected operation Heating operation will not be permitted.
The control cannot sense the igniter. The igniter may be out of spec, the control may be faulty or there may
Cause :
be a large potential difference between ground and neutral to the furnace control.
Check the igniter and the connections between the igniter and the control board.
Solution : If these are OK, check ground potential between neutral and ground. There should be no more than 5 volts
difference. If this is OK, check the furnace control. Replace if necessary.

Table 30 : 14 - Unexpected flame

Code at dual 7 segment display of

14
I.F.C.:
This is an extremely critical fault and should rarely (if ever) be seen in the field. The furnace will not operate
Status :
with this fault present.
This fault indicates flame is present when it should not be. Flame is seen to be present when the gas valve is
Description :
supposed to be off.
When unexpected flame is sensed, the IBM (Indoor Blower Motor) is energized at maximum.
Expected operation Response to any thermostat call is not permitted until the fault is cleared, the IDM will complete a 20 second
post-purge and the IBM will complete a 90 second blower off-delay. Note that the gas valve circuit should
not have been energized at high speed. Both will remain energized until the fault is cleared.

42. Field miswiring of 24VAC to the gas valve main solenoid.

Cause : 43. Faulty gas valve stuck in the “OPEN” position.
44. Faulty furnace control (signal improperly sensed when it should not be sensed at all).

45. Wire properly.

Solution : 46. Replace gas valve.
47. Replace furnace control.

46
 Table 31 : 22 - Main limit open

Code at dual 7 segment display of

22
I.F.C.:
This is a critical fault. The furnace will not operate in gas heat modes but all other modes (e.g. cooling)
Status :
should function.
The main limit has opened or is sensed to be opened. This normally means that the temperature inside the
Description : heat exchanger area has gone above a certain predetermined critical value and heating operation is not
permitted until the limit cools to within normal parameters.
When the main limit opens, the IBM (Indoor Blower Motor) will be energized at maximum heat speed.
Expected operation
The gas valve circuit is de-energized

48. Insufficient airflow.

49. Faulty limit control.
Cause :
50. Loose or faulty wiring.
51. Input too high.

52. Check for proper blower operation. Is the blower turning during heat (or any other) mode? If not, a
blower motor fault should also be present. Check the wiring to the motor then check the motor. It
may need replacing.
53. Check ductwork and filters. Determine the static pressure and make sure it is not above the
published values for the furnace. Check the rate and outlet air temperature at high and low-fire
heat (use the test mode DIP switches SW2-2 and SW2-3) and compare to the nameplate
Solution : maximum values.
54. Replace the limit control.
55. Check wiring and connections. Replace and/or repair as necessary.
56. Insure properly sized burner orifices are installed. Check the manifold pressure at high fire and
compare to the nameplate values. Adjust as needed.

Table 32 : 26 - Line neutral reverse

Code at dual 7 segment display of

26
I.F.C.:
Status : This is a critical fault. The furnace will not operate in gas heat or any other modes.
This fault code is an indication that line voltage and neutral are reversed to the furnace control.
Description :
No operation is allowed to proceed until the problem is corrected.
Expected operation No heating or cooling operation will take place.

57. Line and neutral to the furnace have been interchanged at the furnace.
Cause :
58. Line voltage and neutral have been interchanged at the disconnect or at the breaker box.

59. Check voltage with meter and reverse line and neutral if necessary.
Solution :
60. Check voltage with meter and reverse line and neutral if necessary.

47
 Table 33 : 33 - MRLC (Manually Reset Limit Control) OPEN

Code at dual 7 segment display of

33
I.F.C.:
This is a critical fault. The furnace will not operate in gas heat modes but all other modes (e.g. cooling)
Status :
should function.
The Manually Reset Limit Control (M.R.L.C.) is also known by the name “Rollout Limit”.
There can be several on any given furnace. When one or more of these limits open, they must be manually
Description : pushed back to open (hence the name; Manually Reset) to force the acknowledgement of a critical fault. This
fault will occur when flames have rolled out of the normal area in the heat exchanger and into the burner
compartment. This fault should rarely (if ever) be seen in the field and indicates a very serious problem that
must be fixed before furnace operation can continue.
When the MRLC (Manually Reset Limit Control) circuit has been opened, the IBM (Indoor Blower
Motor) is energized at maximum heating speed. The gas valve circuit is de-energized (if it was energized)
Expected operation and the IDM (Induced Draft Motor) is energized at high speed. Response to thermostat cooling calls will take
place as normal with IBM energizing at the higher of the two blower speeds (high heat or cool). When the
fault is cleared, the IDM will remain energized for a 20 second post-purge and the IBM will remain energized
for the 90 second blower off-delay period.

61. Insufficient venting through either the inlet or exhaust.

Cause : 62. Loose or faulty wiring.
63. Unstable flame pattern.

64. Check that the pressure switch (es) have not been welded closed or bypassed. Check that the
inducer is operating at the proper rpm. Ensure that the venting does not exceed the maximum
specified lengths. Check for obstructions in combustion venting. Check that all gaskets between
the inducer and center panel/heat exchanger are properly installed and sealed.
Solution : 65. Check wiring and connections. Replace and/or repair as necessary.
66. Check that all burner assembly components are properly installed. Check that all seals between
the burner and blower compartments are tight. Ensure that the door seals are in place and that the
burner door is properly installed and does not leak. Check to make sure that the heat exchanger
has not been damaged; i.e.: crushed tubes, breached collector box and etc.

48
 Table 34 : 44 - LPC (low pressure control (switch)) Closed

Code at dual 7 segment display of

44
I.F.C.:
This is a critical fault. The furnace will not operate in gas heat mode but all other modes (e.g. cooling) should
Status :
function if present simultaneously with a heating call (e.g. defrost call in dual-fuel mode).
The low pressure control (or switch) should not be closed when the inducer is not running. If it is, this is a
sign of a serious condition. The switch may be welded closed or purposely bypassed in the field. Before any
Description :
heat cycle can begin, the pressure switch is tested to make sure that it is opened. The switch is ignored
except in gas heating modes.
There will be no other operation than displaying of the fault code and diagnostic messages to the
Expected operation
homeowner and technician. The fault code is only present during a heat call before pre-purge begins.

67. Faulty switch.

68. Pressure switch physically bypassed in the field.
Cause :
69. Loose or faulty wiring.
70. Abnormally high negative pressure present on vent system without inducer running.

71. Replace low pressure control (switch).

72. Remove bypass and restore correct operation. Determine reason for bypass (e.g. vent length too
Solution : long) and correct issue. Notify homeowner and proper authorities of illegal tampering if necessary.
73. Check wiring and connections. Replace and/or repair as necessary.
74. Check for proper venting and terminations as defined in the furnace installation instruction.

49
 Table 35 : 46 - LPC (low pressure control (switch)) Open

Code at dual 7 segment display of

46
I.F.C.:
This is a critical fault. The furnace will not operate in gas heat modes but all other modes (e.g. cooling)
Status :
should function if present simultaneously with a heating call (e.g. defrost call in dual-fuel mode).
This fault indicates that the low pressure switch is open when the inducer is energized at low speed. The
Description : switch must close after the inducer is energized and before the ignition sequence can begin. The switch is
ignored except in heating modes.

75. DISPLAYED BEFORE HEAT IS ESTABLISHED: The IBM (Indoor Blower Motor) will not be
energized. The fault code will not be displayed until the IDM (Induced Draft Motor) has been
energized for a minimum five minutes after the beginning of the pre-purge attempt. After five minutes,
the IDM is de-energized and second pressure switch closes or the heat call is lost.

Expected operation 76. DISPLAYED AFTER HEAT IS ESTABLISHED: If this fault is displayed after heat is established, the
gas valve will be de-energized, the IBM will be energized (if not already energized) at the correct
heat speed (determined by the firing rate required by the thermostat) and the IDM will remain
energized at high speed. The IBM will complete a 90 second blower off-delay and the IDM will
complete a 20 second post-purge (at high speed). After these delays, a new attempt at ignition will
be made provided the call for heat is still present.

77. Blockage or improper termination in either the inlet or exhaust vents.

78. The flue vent length and/or number of elbows exceed the maximum number specified.
79. Faulty or disconnected inducer.
80. Faulty control board (inducer relay).
Cause :
81. Loose or faulty wiring.
82. Disconnected, blocked, split or cut pressure switch hoses.
83. Wind gusts (sporadic).
84. Faulty pressure switch.

85. Check the vent system for blockage and proper termination and repair as necessary.
86. Check the specification sheets and/or installation instructions. Remove excess venting.
87. Repair or replace inducer and/or inducer wiring and/or electrical connections.
88. Replace control board.
Solution :
89. Check wiring and connections. Replace and/or repair as necessary.
90. Replace hoses as necessary.
91. Insure proper termination.
92. Replace the pressure switch.

50
 Table 36 : 55 - HPC (High Pressure Control (switch)) CLOSED

Code at dual 7 segment display of

55
I.F.C.:
This is a critical fault. The furnace will not operate in gas heat modes but all other modes (e.g. cooling)
Status :
should function if present simultaneously with a heating call (e.g. defrost call in dual-fuel mode).
The high pressure control (or switch) should not be closed when the inducer is not running.
Description : If it is, this is a sign of a serious condition. The switch may be welded closed or purposely bypassed in the
field. Before any heat cycle can begin, the pressure switch is tested to make sure that it is opened. The
switch is ignored except in gas heating modes.
There will be no other operation than displaying of the fault code and diagnostic messages to the
Expected operation
homeowner and technician. The fault code is only present during a heat call before pre-purge begins.

93. Faulty switch.

94. Pressure switch physically bypassed in the field.
Cause :
95. Loose or faulty wiring.
96. Abnormally high negative pressure present on vent system without inducer running.

97. Replace high pressure control (switch).

98. Remove bypass and restore correct operation. Determine reason for bypass (e.g. vent length too
Solution : long) and correct issue. Notify homeowner and proper authorities of illegal tampering if necessary.
99. Check wiring and connections. Replace and/or repair as necessary.
100. Check for proper venting and terminations as defined in the furnace installation instructions.

51
 Table 37 : 57 - HPC (High Pressure Control (switch)) OPEN

Code at dual 7 segment display of

57
I.F.C.:
This is a critical fault. The furnace will not operate in gas heat modes but all other modes (e.g. cooling)
should function if present simultaneously with a heating call (e.g. defrost call in dual-fuel mode). if this is
Status :
experienced during high heat operation (above 50% rate) and the low pressure switch remains engaged, the
furnace will switch to low fire heat and continue to run (if possible) to try to satisfy the thermostat.
This fault indicates that the high pressure switch is open when the inducer is energized at high speed. This
Description : fault can be displayed any time during the heat call except during low heat call and only after the pre-purge
and blower on delays are complete.

101. DISPLAYED BEFORE HEAT IS ESTABLISHED: The IBM (Indoor Blower Motor) will not be
energized. The fault code will not be displayed until the IDM (Induced Draft Motor) has been
energized for a minimum of ten seconds. The IDM will remain energized at the high speed (high
speed is default pre-purge speed) for a period of five minutes after the beginning of the pre-purge
attempt. After five minutes, the IDM is de-energized and second attempt at pre-purge is made (as
long as the heat call is still present). This cycle is repeated indefinitely until either the pressure switch
closes or the heat call is lost.
Expected operation 102. DISPLAYED AFTER HEAT IS ESTABLISHED: if this fault is displayed after heat is established, the
IDM will remain energized at high speed and the firing rate will drop to low (40%) provided the low
pressure switch remains closed. The IBM will energize at, or switch to, the low-fire rate (also provided
the low pressure switch remains closed). Low heat is provided until the heat call ends or the high
pressure switch closes. If the high pressure switch closes, the heat rate and blower speed will be
adjusted to the correct (higher) rate required by the thermostat and the IDM will remain energized at
high speed. If the low pressure switch also will not remain closed, operation will be as described
under fault code # 46 (“LPC OPEN”) above.

103. Blockage or improper termination in either the inlet or exhaust vents.

104. The flue vent length and/or number of elbows exceed the maximum number specified.
105. Faulty or disconnected inducer.
106. Faulty control board (inducer relay).
Cause :
107. Loose or faulty wiring.
108. Disconnected, blocked, split or cut pressure switch hoses.
109. Wind gusts (sporadic).
110. Faulty pressure switch.

111. Check the vent system for blockage and proper termination and repair as necessary.
112. Check the specification sheets and/or installation instructions. Remove excess venting.
113. Repair or replace inducer and/or inducer wiring and/or electrical connections.
114. Replace control board.
Solution :
115. Check wiring and connections. Replace and/or repair as necessary.
116. Replace hoses as necessary.
117. Insure proper termination.
118. Replace the pressure switch.

52
 Table 38 : 60 - Blower fault - running

Code at dual 7 segment display of

60
I.F.C.:
This is a non-critical fault experienced by the furnace. All operations (including thermostat calls) should
Status :
continue as normal with no perceivable difference in operation.
Description : A blower fault which is non-critical allows the blower to continue to run but at less than optimal conditions.
All (including thermostat) operation should continue as normal. Blower operation may be slightly
Expected operation
compromised but will continue.
The blower has hit the maximum speed or torque limit specified by the manufacturer or is running at the
Cause :
temperature limit because the static pressure is too high.
The static pressure is too high because the ductwork is improperly designed or is restricted for some other
Solution : reason or the filter needs cleaning or replacing. Remove the obstruction or repair the duct so that static
pressure does not exceed published values in the specification sheets or installation instructions.

Table 39 : 61 - Blower fault – not running

Code at dual 7 segment display of

61
I.F.C.:
Status : This is a critical fault. The furnace will not operate in any mode.
The blower has failed critically or there is a critical motor fault – such as thermal limit trip that prevents the
Description :
blower motor from running.
If the furnace was in heating operation when this fault occurred, blower operation will immediately stop and
the furnace will shut down normally with post-purge at the correct speed. After the post purge (or
Expected operation
immediately if no heat call was present), no other operation (including thermostat calls) will occur until this
fault is cleared.

119. The motor has tripped on thermal limit because of a restriction or bearing failure.
120. The motor Power Factor Correction (P.F.C.) choke is faulty and needs replacing.
Cause : 121. The furnace shared data is faulty or corrupted.
122. Wiring to the motor and/or P.F.C. has become compromised.
123. The motor has failed catastrophically.

124. Remove obstruction or replace motor.

125. Replace the Power Factor Correction choke.
Solution : 126. Replace the furnace memory card with the correct replacement part.
127. Inspect and replace or repair wiring and/or connectors to the motor and/or P.F.C. as necessary.
128. Replace the motor.

53
 Table 40 : 66 - Blower overspeed

Code at dual 7 segment display of

66
I.F.C.:
This is a non-critical fault experienced by the furnace. All operations (including thermostat calls) should
Status :
continue as normal with no perceivable difference in operation.
The blower motor is operating at the highest rpm or torque that specifications allow but the application
requires more torque or speed in order to get the desired airflow under the current static pressure conditions.
The motor will continue to operate because internal software will prevent operation above the permitted
range. However, a fault is sent to the furnace control (or I.F.C.) from the motor.
Description : Note: this fault will not be displayed after the first hour of blower operation after power reset. Further, this
fault will not be logged in the fault buffer or fault history after the first hour of operation and will only be
logged into the fault buffer a maximum of one time. This code (66) indication is intended as a tool to notify
the installer of inadequate airflow due to excessive static pressure in the duct of the system. The code is not
intended to be a fault code. It is merely an operating indicator.
All (including thermostat) operation should continue as normal. Blower operation may be slightly
Expected operation
compromised but will continue.
The blower has hit the maximum speed or torque limit specified by the manufacturer because the static
Cause :
pressure is too high.
The static pressure is too high because the ductwork is improperly designed or is restricted for some other
reason or the filter needs cleaning or replacing. Remove the obstruction or repair the duct so that static
Solution :
pressure does not exceed published values in the specification sheets or installation instructions for the
furnace.

Table 41 : 68 - No blower communication

Code at dual 7 segment display of

68
I.F.C.:
Status : This is a critical fault. The furnace will not operate in any mode.
Description : The furnace control (I.F.C.) cannot communicate with the blower motor.
If the furnace was in heating operation when this fault occurred, the gas valve will immediately close (flame
will be lost), IBM (Indoor Blower Motor) operation will immediately stop and the furnace will shut down
Expected operation normally (except without IBM operation) with IDM (Inducer Draft Motor) post-purge at the correct speed.
After the post purge (or immediately if no heat call was present), no other operation (including thermostat
calls) will occur until this fault is cleared.

129. The wires between the blower motor have been disconnected or there is a poor connection.
130. There is no line voltage to the motor.
Cause :
131. The furnace shared data is faulty or corrupted.
132. The motor has failed catastrophically.

133. Check wiring, connectors and terminals – repair or replace as necessary.

134. Check line voltage wiring, connectors and terminals to the Power Factor Correction choke and ECM
Solution : motor. Repair and replace as necessary.
135. Replace the furnace memory card with the correct replacement part.
136. Replace the motor.

54
 Table 42 : 71 - No inducer communications

Code at dual 7 segment display of

71
I.F.C.:
This is a critical fault. The furnace will not operate in gas heat modes but all other modes (e.g. cooling)
Status :
should function.
When attempting to communicate with the inducer controller module (electronic control board in blower
Description : compartment), communications cannot be established or response from the inducer controller module is not
as expected.
Upon fault declaration, if currently in steady-state heating mode, the gas valve will be immediately de
energized. Commands to operate the inducer at post purge will attempt to be sent but will likely not be
received because the communications link has been interrupted. The Air Circulating Blower (A.C.B.) will
Expected operation
complete the 90 second blower off delay. Further heating operation will not take place until communications
with the inducer controller can be established again. This fault will not affect the furnace during any other
operation except heating.
The cause can be interrupted wiring between the main furnace control and the inducer controller module or
Cause : interrupted wiring between the inducer controller module and the inducer itself. Other causes can be a
defective inducer controller module or a defective inducer.
Check the wiring between the furnace controller (I.F.C.) and the inducer controller module. Check wiring
Solution : between the inducer controller module and the inducer. Check line voltage to the inducer controller module.
If these are ok, replace the inducer controller module and/or inducer.

Table 43 : 77 - No gas valve feedback

Code at dual 7 segment display of

77
I.F.C.:
This is a critical fault. The furnace will not operate in gas heat modes but all other modes (e.g. cooling)
Status :
should function.
Description : The furnace control has lost communications with the gas valve.
If the furnace was in heating operation when this fault occurred, the gas valve will immediately close (flame
will be lost), IBM (Indoor Blower Motor) operation will immediately stop and the furnace will shut down
Expected operation normally (except without IBM operation) with IDM (Inducer Draft Motor) post-purge at the correct speed.
After the post purge (or immediately if no heat call was present), no other operation (including thermostat
calls) will occur until this fault is cleared.

137. The wires, connectors or terminals between the furnace control (or I.F.C.) have become
disconnected or there is a poor connection.
Cause :
138. The gas valve is faulty.
139. The furnace control is faulty.

140. Check the wires, connectors or terminals between the gas valve and furnace control (or I.F.C.).
Replace or repair as necessary.
Solution :
141. Replace the gas valve.
142. Replace the furnace control.

55
 Table 44 : 93 - Control fault

Code at dual 7 segment display of

93
I.F.C.:
Status : This is a critical fault. The furnace will not operate in any mode of operation.
This is a severe fault that should rarely (if ever) be discovered in the field. It is an indicator of an internal
Description : microprocessor fault on the furnace control (or I.F.C.) or voltage applied to the main gas valve solenoid when
there should be none.
If the furnace was in heating operation when this fault occurred, the gas valve will immediately close (flame
will be lost), IBM (Indoor Blower Motor) operation will immediately stop and the furnace will shut down
normally (except without IBM operation) with IDM (Induced Draft Motor) post-purge at the correct speed.
Expected operation After the post purge (or immediately if no heat call was present), no other operation (including thermostat
calls) will occur until this fault is cleared. However, this fault may also indicate an internal microprocessor
failure. This may mean that the heat call will not end as expected and that all outputs will be de-energized
and gas valve closed immediately when the fault is sensed.

143. 24VAC or similar voltage applied to the main gas valve solenoid circuit unexpectedly.
Cause :
144. Furnace control software test failure – failed furnace control (or I.F.C.).

145. Check for miswiring in the furnace.

Solution :
146. Replace the furnace control (or I.F.C.).

56
Figure 15: Exploded View 1 Chinook Compact

57
Figure 16: Exploded View 2 Chinook Compact

58
 Table 45: Parts List - Chinook Compact

# Item Description
1 B40715 Floor
2 B40794 Bottom left panel assembly
3 B40793 Top left panel assembly
4 B40791 Rear panel assembly
5 B40778 Exchanger assembly
6 B40714 Smoke box
7 B40572 Turbulator primary tube
8 B40720 Right exchanger deflector
9 R02N029 Thermodisc 125deg
10 B40702-01 Condensation box
11 G07J006 Elbow 1/2 HDPE
12 L01F009 Transformator 120/24
13 L07H001 Door switch
14 B03141-02 Inductor
15 B40788 Separator assembly
16 B40713 Separator
17 B40746 Blower slide
18 B40721 Left exchanger buffle
19 B40790 Top panel assembly
20 B40779 Blower restrictor
21 B40802 Evacuator assembly
22 Z01K005 Evacuator
23 G99Z033 Hose clamp 2-3"
24 B40580 Sleeve with drain
25 G07J006 Elbow 1/2 HDPE
26 G99Z034 Spring attache 16mm
27 B40747 Gas pipe assembly
28 R03J004 Flame sensor
29 R03K005 Lighter 24V
30 R02N022 Roll out limit switch 250F
31 B40703 Gas pipe
32 B40792 Right panel assembly
33 B30157-44 Hose 5/8
34 B30157-40 Hose 3/16
35 B30157-38 Hose 1/2
36 B40803 Bag components
37 G14F017 Grommet Kennard 1020T
38 B40535 Drain trap
39 B40568 Drain trap gasket
40 B40811 Drain trap gasket (2)
41 B40810 Drain trap (2)
42 B40573-01 Pipe PVC
43 B40567 Pipe flange gasket
44 B40533 Wall pipe flange
45 B40795-01 Front panel assembly
46 L04Z022 Clear plug #HEYCO 1299
47 R01K005 Gas valve
48 B40582-01 Electrical kit gas valve/card
49 B40675-33 Pressure detection assembly
50 B40560 Pressure switch support
51 R99F041 Pressure switch (0.9)

59
52 R99F050 Pressure switch (0.35)
53 R99F035 Pressure switch (0.2)
54 B40799 Electrical box assembly
55 R99G017 Modulating inducer fan interface board
56 B40731 Electrical box support
57 R99G014 Ignition board 24v modulating
58 B40588-02 Main harness electrical kit
59 B40634-13 Memory card programmed
60 B40586-01 Electrical kit lighter/card
61 B40585-02 Electrical kit drive/blower evacuation
62 B40798 Plastic door assembly
63 B40565 Clear plug Dettson #Heyco 1299
64 B40800 Blower assembly
65 Z01I041 Blower 90-4T
66 B40801-01 Motor, support assembly 1/3 hp
67 L06G020 Motor ECM 3.0 1/3hp
68 Z01I042 Motor bracket
69 Z01F012 Motor flange
70 B40581-03 Electrical blower kit
71 B40587-01 Electrical blower kit
72 B04435-01 Extruded gasket kit

60