Voith Company - Presentation 2023-Merged-Compressed

voith.
com
Voith Hydro
Overview
Voith : The Origins
▪ Company founder, Johann Matthaeus Voith, ventured out

as repair mechanic with initially five employees, servicing
paper mills in Southern Germany.
▪ January 1st, 1867 – the J.M. Voith company was officially
established.
Oct 2023 | VOITH HYDRO | INDIA 2

Voith Group
Family-owned Group from its onset

Four Divisions – a well positioned Group
Voith GmbH
Voith Paper Voith Hydro Voith Turbo Voith Digital Ventures
Partner and pioneer in Full-line supplier for Intelligent drive Solutions for the
the paper industry hydropower plant systems and solutions internet of things:
equipment networking and
digitalization
Oct 2023 | VOITH HYDRO | INDIA

As at: 2022/23
Countries
Oct 2023 | VOITH HYDRO | INDIA

Markets
Voith in figures
R&D ratio
Family owned
since
5
Nationalities Employees
Sales
Voith Hydro

Turbines
Almost 40,000 units of all types supplied
• 150 years of experience in

the development of all kinds
of turbines
• Thousands of hydropower
plants worldwide provided
with our hydraulic machines

Generators
Expertise on the full range up to 850 MVA
• For all range of speeds,

for horizontal and vertical
designs, with air-cooled as
well as water-cooled windings
• Including Vacuum Pressure
Impregnation (VPI) for the
stator bars

Automation
State-of-the-art monitoring and analysis
Full scale of automation products – governors and controls as well as sub-systems – since 1891.

HyService
30 service locations around the world,
available 24 hours a day
Assessment and Education and

consulting training
Maintenance Spare parts
Refurbishment Repair

Voith HydroSchool
Education and training
Global and individual courses, such as condition assessment, rehabilitation and modernization of
turbines or generators to improve on-the-job performance.

EMEA
Voith Hydro Luanda Angola
Global locations St. Georgen
St. Pölten
Austria
Austria
Grad Lukavac Bosnia & Herzegovina

Tiflis Georgia
Split Croatia
Heidenheim Germany
Zagreb Croatia
North America Cinisello Balsamo (Milano) Italy
Pilsen Czech Republic
Mississauga (ON) Canada Podgorica Montenegro
Addis Ababa Ethiopia
Montreal (Brossard, QC) Canada Oslo Norway
York (PA) USA Trondheim Norway
Springfield (OR) USA Gamle Fredrikstad Norway
Bukarest Romania
Balakovo Russia
Moscow Russia
Johannesburg South Africa
Šenčur Slovenia
Latin America
APAC Vranov nad Toplou Slovakia
Buenos Aires Argentina
Shanghai China Tolosa (Ibarra) Spain
São Paulo Brazil
Noida India Kristinehamn Sweden
Santiago Chile
Vadodara India Västeras Sweden
Medellín Colombia
Jakarta Indonesia Dushanbe Tajikistan
Lima Peru
Kawasaki Japan Ankara Turkey
Asuncion Paraguay
Kathmandu Nepal Perth United Kingdom
Hanoi Vietnam Dingwall United Kingdom
Production Philippines Makati City

Sales / Engineering / Service-Shop
Australia Smithfield
Malaysia Batu Caves

VOITH Hydro @ India (Head Office Noida)
2002
Founded in Activities @ Noida,
• Large Hydro, Small Hydro & HyService
• Turbines, Generators, MIVs, Automation, Digital
• Electrical & Mechanical Balance of Plant
• Sales, Engineering, Sourcing, Project Execution
& Field Service
High-tech products
Voith Hydro, Noida is a full range supplier of electromechanical equipment for
hydropower projects of all capacities. We provide design solutions for all variants
of hydropower projects from water to wire solutions. We offer hydropower
Noida
automation from a single source to ensure complete service and seamless
availability of your hydropower plant and all its components and systems.
Competence and service

Supplier of complete E&M equipment and services including project planning,
design & engineering, manufacturing of premium-quality turbines & generators,
control systems & monitoring equipment, and corresponding erection &
commissioning at site.

VOITH Hydro in India (Manufacturing Unit in Vadodara)
Products from Vadodara, India
2010
Started in
• Pelton, Kaplan and Francis Turbines
• Spherical valves
• Butterfly valves
• Components for Generator
High-tech products
Vadodara
Voith Hydro’s state of the art manufacturing facility in India is situated in
the industrial city of Vadodara in the State of Gujarat. The factory has the
best in class machinery and has delivered turbines and critical turbine
components to customers in India, SEA, Japan, Europe and the
Americas..

Experience in manufacturing backed by technical support of design and
engineering center, we are providing state-of-the-art solutions to our
customers. A team of expert after market engineers also provides support
to improve the asset utilization of installed units.....

Engineering Approach
Voith Hydro
Centralized Engineering Competence Centre
• Hydraulic Laboratories in York and Heidenheim
• Model development and testing
• Hydraulic and electric application and layout
• Hydraulic engineering turbines

Voith Hydro
Design & Engineering
Detailed Design &

Component Engineering
Hydraulics & System Engineering
Centralized Engineering
Voith Hydro
Competence Centre Customer
India (VHN)
(Germany) Design
Reviews
Design Data
Design Data

Quality Management @ VH India
Matrix Certification
ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018

voith.com
Key Projects
Major Projects Commissioned
Salal Runner Replacement 6 x 115 MW HEP
U1-2017, U6-2019)
Sainj 2x50 MW HEP (2017)
Baglihar –I 3x150 MW HEP
(2009)
Sorang 2x50 MW HEP (2021)
Baglihar –II 3x150 MW HEP
(2015) Karcham Wangtoo 4x250 MW HEP
(2011)
Omkareshwar HEP 8x65 MW

(2007)
Chiplima MoD 1x24 MW HEP
(2020)
Hirakud MoD 2x43.65 MW HEP
(2022)
Nam Nagum1 1x40 MW HEP

(PDR Laos) (2022)
( )Commissioning year

Major Projects Commissioned
Achwa River 1
3X13.21 MW + 1X6.58 MW HEP (2022) Singoli Bhatwari 3x33 MW HEP (2020)
Achwa River 2
3X12 MW + 1X6 MW HEP (2019) Likhu IV 2x26.2 MW HEP (2021)
Mistri Khola 3x14 MW HEP (2021)
Uganda
Ngan Truoi 3x6.75 MW HEP

(2023)
Semangka 2x28.3 MW HEP (2018) Son Tra 1 4x18 MW HEP (2018)
Alin B1 2x23 MW HEP (2019)
Indonesia Vietnam

Major Projects Under Execution
Dhaulasidh 2x33 MW HEP
(India)
Pakaldul 4x250 MW HEP Luhri - I 2x80 + 2x25 MW HEP
(India)
Rasuwagadhi 3x37 MW HEP
(Nepal)
Nikachhu 2x59 MW HEP
(Bhutan) Nam Cum 2
2x12 MW HEP (Vietnam)
Nam Cum 3
2x24.25 MW HEP
Roxburgh 4x40 MW HEP : (Vietnam)
Turbine Replacment
(New Zealand)
Nam Sam 3
Asahan III 2x87.5 MW HEP 3x52 MW HEP(PDR Laos)
Indonesia
Nam Phak 2x80 MW HEP
(PDR Laos)

Thank you!

voith.com
Voith Hydro, India

2021-05-14
Safety@Voith Hydro India
Frequency Rate 2019-20 No Lost time accidents
since 31.03.2010
“Safety is Sacrosanct: No Compromises”

*As on 09.11.2020
2021-May 14 2
Voith Hydro Global Organization
Voith GmbH & Co. KGaA
Paper Digital Ventures Hydro Turbo

Partner and Solutions for the internet Full-line supplier Intelligent
pioneer in the of things: networking and for hydro power drive systems
paper industry digitalization plant equipment and solutions
Voith Hydro Holding GmbH & Co. KG

Uwe Wehnhardt
(President & CEO)
Voith Hydro North America Voith Hydro Latin America Voith Hydro Asia Voith Hydro Europe
Stan Kocon Andreas Wellmann Stephen George Lewis Dr. Leopold Heninger
(President & CEO) (President & CEO) (President & CEO) (President & CEO)
Voith Hydro Shanghai Voith Hydro India Voith Hydro Fuji

Stephen Lewis Ravi Kalra Junji Kasagi
(President & CEO) (MD & CEO) (President & CFO)
2021-May 14
Voith Hydro, India
More than
9000 MW
Delivered in India
employees markets
Indian Operations since Sales
€ 55 Million
As of: 2019/20
2021-May 14
Voith Hydro In India
History
2002 Establishment of Voith Siemens Hydro Pvt. Ltd. at Hyderabad

2002 Transfer of E&M contract for renovation of Burla Hirakud project
(2 x 33 MW) and Baglihar I (3 x 150 MW) from Siemens
2003 Award of E&M contract of Omkareshwar HEP (8 x 65 MW)
2006 Shifting of registered office to New Delhi
2008 Completion of Omkareshwar HEP (8 x 65 MW)
2008 Award of E&M contract for Karcham Wangtoo (4 x 250 MW)
2008 Completion of Baglihar I HEP (3 x 150 MW)
2010 Inauguration of factory at Vadodara
2012 Award of E&M contract for Baglihar II (3 x 150 MW)
2015 Establishment of VHN Rep offices in Indonesia, Vietnam, Nepal
2018 Manufacturing facility expansion (addition of new bay)
2019 Award of E&M contract for Pakal Dul (4 x 250 MW)
2021-May 14
Long Presence In India Since 1911
1911 Khopoli: 3x13 MW 2011 Sainj HEP: 2x50 MW
1949 Machkund: 3x17 MW + 3x23 MW 2011 Singoli Bhatwari: 3x33 MW
1949 Bhira: 1x25.7 MW 2012 Baglihar II: 3x150 MW
1950 Hirakud I: 2x27 MW 2014 Rasuwagadhi: 3x37 MW
1955 Panchet Hill: 1x40 MW 2015 Hirakud: modernization of 2x43.6 MW
1956 Periyar: 3x37 MW 2015 Chiplima: modernization of 1x24 MW
1962 Koyna II: 4x77.2 MW 2015 Dordi Khola: 3x9 MW +10% COL
1981 Lower Mettur: 8x17.2 MW 2016 Nikachu: 2x59 MW
1985 Upper Indravati: 4x172 MW 2016 Alin B1: 2x23 MW +10% COL
1988 Western Yamuna Canal: 8x8 MW 2016 Son Tra 1: 4x18 MW
1989 Teesta Canal Falls: 9x8.6 MW 2016 Mistri Khola: 3x14 MW
1992 Bhira: 1x176.5 MVA Pump Storage 2018 Salal: 6x120 MW
1994 Nathpa Jhakri: 6x250 MW Generator 2018 Nam Ngum1: 1x49 MW
1998 Ghatghar: 2x125 MW 2018 Naitwar Mori: 2x30 MW
1999 Baspa II: 3x100 MW 2019 Dak Trua 1 HEP: 2x2.4 MW
2000 Baglihar I: 3x150 MW 2019 Dak Trua 2 HEP: 2x2 MW
2003 Omkareshwar: 8x65 MW 2019 Tagibo HEP: 1x4 MW
2007 Bhilangana-III: 3x8 MW 2019 Ngan Truoi HEP: 3x6.787 MW
2008 Karcham Wangtoo: 4x250 MW 2019 Pakal Dul: 4x250 MW
2021-May 14
VOITH Hydro @ India (Head Office Noida)
2002
Founded in Activities @ Noida,
• Design & Engineering of Automation systems, all
types of turbines, MIVs.
• Plant integration
• Electrical & Mechanical balance of plant
• Sales & Marketing
• Project Execution & FS
• After sales service & Modernization/ Upgradation
High-tech products
Voith Hydro, Noida is a full range supplier of electromechanical equipment for
hydropower projects of all capacities. We provide design solutions for all variants
of hydropower projects from water to wire solutions. We offer hydropower
Noida
automation from a single source to ensure complete service and seamless
availability of your hydropower plant and all its components and systems.

Supplier of complete E&M equipment and services including project planning,
design & engineering, manufacturing of premium-quality turbines & generators,
control systems & monitoring equipment, and corresponding erection &
commissioning at site.
2021-May 14
VOITH Hydro in India (Manufacturing Unit in Vadodara)
2010
Products from Vadodara, India
Founded in
• Pelton, Kaplan and Francis Turbines
• Spherical vales
• Butterfly valves
• Components for Generator
Vadodara
High-tech products
Voith Hydro’s state of the art manufacturing facility in India is situated in
the industrial city of Vadodara in the State of Gujarat. The factory has the
best in class machinery and has delivered turbines and critical turbine
components to customers in India, SEA, Japan, Europe and the
Americas..

Experience in manufacturing backed by technical support of design and
engineering center, we are providing state-of-the-art solutions to our
customers. A team of expert after market engineers also provides support
to improve the asset utilization of installed units.....
2021-May 14
We always keep sight
Of the entire power plant
BoP Electrical Systems
Automation • Optimization of energy

production and plant lifecycle
through perfectly aligning
electric, hydraulic and control
BoP Mechanical Systems components
HyService
• Reconciliation economic
efficiency with environmental
friendliness: We consciously
Hydraulic Steel
Shut off Valve and sparingly use natural
Structure resources for high capacity
utilization to increase earnings
Turbine
Generator
2021-May 14
Complete Range of Product & Services
Of the entire power plant
Turbines Generator
▪ In-house engineering team. ▪ Full range of products –

Pelton
Vertical & Horizontal.
▪ Horizontal and vertical turbine
Francis configuration offered ▪ In-house engineered Voith
generators as per Voith
▪ Voith-designed solutions technology.
Kaplan available for all hydro
applications.
Main Inlet Valve Project Execution

▪ Strong project execution expertise of large and small
Butterfly Spherical hydro projects.
Balance of plant / Automation After Sales Service

▪ Capability and track record of providing full E&M ▪ We also provide the full suit of after-sales services
package including mBOP, eBOP, and automation. (e.g., components, spares, diagnosis, defect
rectification and annual maintenance)
2021-May 14
Wide Range of Products and Services
Kaplan Turbines
Vertical Kaplan or Saxo design,

horizontal Bulb, S-Tube, PIT or
Bevel Gear design , 3 to 6 blades
Standard head range up to 50 m
22
1 Voith Kaplan Runner
2 Horizontal 5 Blade
11 33 3 Vertical S-Tube
2021-May 14
Francis Turbines
Horizontal and vertical design

Spiral Case or Open Flume
Standard head range up to
250 m
1 Voith Francis Hydraulic
2 horizontal spiral case

1 3 3 vertical spiral case
2021-May 14
Pelton Turbines
Horizontal and vertical design

1 to 6 Nozzles
Standard head range up to
1.000 m
22
1 Voith Pelton Runner
2 Horizontal 3-Nozzle
11 33 3 Vertical 4-Nozzle
2021-May 14
Butterfly Valves
Tomata HPP, DN 1500, PN 9, Weight : 9,975 kg, Year of Mfg. : 2019, Qty : 3 pcs
2021-May 14
Spherical Valves
Nilo Pecanha HPP, DN 1600, PN 47, Weight : 40,000 kg, Year of Mfg. : 2019, Qty : 1 pc
2021-May 14
Automation and E-Balance of Plant
Standardized SH Automation
and E-BOP line concept,
sophisticated control functions,
wireless operation, IoT ready to
connect to OnPerformanceLab
Standardized line concepts
222
1 Automation System including HyCON 300 Turbine Controller
2 Automation System including low voltage distribution

111 333 3 Standardized line concept
2021-May 14
Smart Services
Intelligence in Hydropower plants
Your Benefits Smart Solutions
Highest productivity • Plant Assessment & Troubleshooting

• Maintenance Management
Lowest downtime
• Data life-cycle management
Most efficient communication • Acoustic monitoring anomaly detection
• Residual lifetime assessment
Intelligence into the digital hydropower plants Increasing digitization will revolutionize the
way industries are developing. Products and services will become smarter, more effective
and efficient. Voith strives to be your trusted partner for smart digital solutions in the
hydropower industry.
2021-May 14
Voith Hydro
Centralized Engineering Competence Centre
• Model development and testing
2021-May 14
Voith Hydro
Design & Engineering
Detailed Design &

Component Engineering
Hydraulics & System Engineering
Centralized Engineering
Voith Hydro
Competence Centre Customer
India (VHN)
(Germany) Design
Reviews
Design Data
Design Data
2021-May 14
Business Management System
(QMS)
Directives, Guidelines, and

Policies Processes Procedures Work Instructions
Standards
• Documents giving general • Processes explaining WHAT • Documented procedures that • Documents clearly defining Who
• Documents to support the Vision
guidance or defining standards needs to be done to manage the clearly define Who does What in has to do What for a specific task
and Mission of VH
on VH Level business on VH Level What sequence on VH Level on OU and / or Workplace Level
• VH Quality Policy • GDDs • Key-Process cluster • Inputs that trigger the process • SOPs
• VZ HSE Policy • Guidelines • Policy Definition • Desired Output
• VH Policy for Plant Operational • Voith Standards • Ownership definition • Step by step description of
Safety activities
• Responsibilities
• KPI’s & Monitoring
2021-May 14
Quality Engineering Process (Document Preparation e.g. ITP/FQP preparation)
Standard thinking and accurate communication

Drawings of quality requirements through out the supply
chain is NECESSARY.
General Quality ITP is central document for achieving desired
specification sheet product quality with other design requirements
Inspection
and test • Inspection and Test Plan (ITP) is
plan
the backbone document for quality
Examination Material requirements
procedure specification
• It is connected through engineering
(drawing & material master) to the complete
International
supply chain (e.g. purchase orders &
standards
production orders)
• Quality Along Supply Chain
2021-May 14
Matrix Certification
ISO 9001:2015, ISO 14001:2015 & OHSAS 18001:2007 / ISO 45001:2018
2021-May 14
VHVA Overview
2021-May 14
Infrastructure
Bay 1 Bay 2
105 m x 21 m x 10.5 m 105 m x 19 m x 10.5 m
Crane Capacity: 25 and 15 Tons Crane Capacity: 25 and 15 Tons
2021-May 14
Infrastructure
Bay 3
105 m x 25 m x 14.5 m
Crane Capacity: 100t / 50t / 10t
2021-May 14
Major Workshop Equipment
Machine tools
X = 2,000 mm, Z=1,500 mm, C 360° with
Siemens type SINUMERIK 840 DE,
1 Vertical Lathe VC 4000/350 MC Package live spindle 22 KW. Table capacity 50 t.Max 1 No.
SW-Version 6
job dia 4000 mm
X = 1,800 mm ,Y = 2,000 mm,Z = 1,100
5-Axis CNC Machine Centre DMC 200 U mm,C 360° & B 289 °. Table capacity 3.5 t.
2 Model DMC 200 U 1 No.
Package
Swing Over Bed =1220 mm,Swing over

cross slide = 850 mm, Distance Between
3 L&L Heavy Duty CNC Lathe LD 48 * 2200 1 No.
Centres = 2200 mm, Max. Load Between
Centre = 7100 kg.
Welding / Grinding Equipments
GTAW Machines EWM / Fronius 400 amps @ 100 % duty cycle 3 Nos.
1 GMAW Machines Lincon / EWM / Fronius 600 amps @ 100 % duty cycle 8 Nos.
SMAW Machines ESAB 400 amps @ 100 % duty cycle 1 No.
WPS 5 5 Tons 4 Nos.
2 Welding Positioner WPS 10 10 Tons 1 No.
WPS 15 15 Tons 1 No.
3 Plasma Cutting Machine MAX 1100 Hypertherm 32 mm 1 No.
4 Hand Grinders Fein 100 mm,125mm,180mm & 230mm 35 Nos.
5 Flexible shaft Grinders Pferd 12000 Rpm 5 Nos.
2021-May 14
Utilities
25/5 DGEOT Crane 2 Nos.
15 DGEOT Crane 2 Nos.
1 Material Handling Equipments 100t / 50t / 10t EOT Crane 1 No.
3 t Bracket mounted JIB Crane 1 No.
Forklift truck 3.5 ton 1 No.
2500 x 3000 x 2500 mm with Bogie Hearth &
2 SR Furnace Simplicity 1 No.
programmable temperature controller
6000 x 6000 x 2000 mm with Grit recovery
3 Shot Blasting Chamber MEC 1 No.
system
4 Paint Booth MEC 6000 x 6000 x 3500 mm 1 No.
5 Air Compressor MM 55 Ingersoll Rand 325 cfm 1 No.
6 D G sets 500 kva & 250 kva 2 Nos.
Measuring Instruments
1 Faro Arm Platinum Platinum 12ft Axis with blue tooth scan arm 1 No.
2 Uni master TESA Swiss make, Upto Ø 5 mtr inside & Outside 1 No.
3 Inside Micro metres Mitutoyo Upto 5000 mm 1 lot
4 Outside Micro metres Mitutoyo Upto 1200 mm 1 lot
5 Height gauges Mitutoyo Upto 1000 mm 1 lot
6 Vernier Calipers Mitutoyo Upto 2000 mm 1 lot
7 Tool_presetter_Zoller Venturion Zoller SK 50 & Capto C8 1 No.
2021-May 14
Dorries Vertical Turret Lathe (VTL)
Technical Features
X = 2000 mm
Z = 1500 mm
C 360° with live spindle 22 kW
Table capacity 50 tons
Maximum Swing Dia. 4000 mm
Commissioned in 2010
2021-May 14
DMG - CNC 5 Axis Machining Centre
Technical Features
X = 1,800 mm
Y = 2,000 mm
Z = 1,100 mm
C 360° & B 289°
Table capacity 3.5 tons
44 kW / 59 HP (40% duty cycle)
2021-May 14
CNC Lathe
Technical Features
Swing Over Bed = 1220 mm

Swing over cross slide = 850 mm
Distance Between Centres = 2200 mm
Max. Load Between Centre = 7.1 tons
2021-May 14
Horizontal Milling Machine (Make: JUARISTI-Spain)
Technical Features
X=10,000 mm, Y=3,000 mm, Z=1,500 mm
Table 1: 3,000x2,500 mm 60 ton travel 1,500 mm
Controller: Siemens 840D SL, HHU and Rainisaw touch probe
Automatic tool changer with 60 pockets, Balluff Tool Identification

system.
Automatic Head changer 3 heads ( Universal milling head, boring

head) Spindle power 42 kW
Attachments 1. Universal milling Head, 2 Boring attachment 600

mm, Vertical milling head
Low and high pressure internal and external coolant system, chip
conveyor.
2021-May 14
Radial Drilling Machine
Make : Batliboi
Box Table : 630 X 630 X 550 mm
Main Table : 1000 X 3200 mm
X - Traverse range : 1800 mm
Z - Traverse range : 1600 mm
Max. Tapping size : M42
Max. Drill size : Ø70 mm
2021-May 14
Balancing Machine
Technical Features
Make : Schenck RoTec
Machine capacity : 18 tons

Maximum Dia. : 4500 mm
Maximum Width : 1500 mm
Balancing Speed : 40/120(Fixed)

120/1000(Stepless)
Type of Balancing : Static & Dynamic
2021-May 14
Welding Positioner-15 Tons
Make : Cubuilt
2021-May 14
Stress Relieving Furnace
2500 mm x 2500 mm x 3000 mm
Bogie Hearth type programmable temperature

controller
2021-May 14
Blast Cleaning Chamber
6000 mm x 6000 mm x 2000 mm with media

recovery system
2021-May 14
Paint Booth
6000 mm x 6000 mm x 3000 mm with

extraction system
2021-May 14
Faro Arm
Platinum 12 ft, blue tooth scan arm with Polyworks software
2021-May 14
Tool Pre Setter – SK 50 & Capto C8
Tool Shrink Fit
2021-May 14
Manufacturing Expertise Globally
Runner / Impellers
2021-May 14
Manufacturing Expertise
276 Runner / Impellers YTD
197
162
139
77
41 38
Francis Runner Pelton Runner Kaplan Runner Distributor / Nozzle Valve

Spiral / Volute
2021-May 14
Manufacturing Expertise
FY 2019-20
33
29
25 25
Francis Runner Pelton Runner Kaplan Runner Distributor / Nozzle Valve

Spiral / Volute
2021-May 14
Range of Francis Runner
D1a : 440 mm – 3690 mm
Height : 249 mm – 2155 mm
Weight : 74 kg to 27,500 kg
Project : Santa Caterina (2014) / Salal (2019)
2021-May 14
Francis Runner Manufacturing Methods
Half Blade Crown & Band - Type 3 Traditional Welded - Type 1
Forged Halves Casted Halves
2021-May 14
Pelton Runners Manufacturing Methods
Split Fully Milled
Winglet Welded Half Bucket Head Welded
2021-May 14
Kaplan Runner Range
Ds : 1,698 mm to 4,700 mm
Weight : 17,00 kg to 42,810 kg
Project : Tiga (2015) / Hirakud (2019)
2021-May 14
Xacbal
Runner
Inlet Diameter D1a : 1,955 mm
Finish Weight : 4,700 kg
Lead OU : VHP
Year of Manufacturing : 2020
Qty : 1 pc
2021-May 14
Kabu
Runner

Finish Weight : 976 kg
Lead OU : VHN
Qty : 2 pcs
2021-May 14
Naitwar Mori
Runner
Lead OU : VHN
Qty : 2 units
2021-May 14
Nam Ngum1
Runner
Lead OU : VHFK
Qty : 1 pc
2021-May 14
Tornillito
Runner

Lead OU : VHP
Qty : 1 pc
2021-May 14
Dakpsi 1B (Spare)
Runner

Lead OU : VHN
Qty : 1 pc
2021-May 14
Likhu IV
Runner

Lead OU : VHN
Qty : 2 pcs
2021-May 14
Hull2
Runner Inlet Diameter D1a : 2,061 mm
Lead OU : VHM
Qty : 8 pcs
2021-May 14
Salal HEP, India
Finish Weight : 27.5 tons
Rated Head : 85 m
Rated Discharge : 151.1 m3/s
Rated Power : 6x117.5 MW
Hard Coating (HP/HVOF): 100% water

contact area (90 m2)
Customer : NHPC
2021-May 14
Gaildorf
Impeller

Lead OU : VHTO
Qty : 3 pcs
2021-May 14
Poco Fundo
Runner

Lead OU : VHP
Qty : 2 pcs
2021-May 14
Tomata
Runner

Lead OU : VHN
Qty : 3 pcs
2021-May 14
Rasuwagadhi
Runner

Lead OU : VHN
Qty : 3 pcs
2021-May 14
Laforsen
Runner

Lead OU : VHV
Qty : 2 pcs
2021-May 14
Nikachhu Runner Disc & Bucket Heads
Size : Ø3,201 x 740 mm
Qty : 3 pcs
Buckets : 21 Nos / Runner
Rated Power : 60.2 MW
Rated Head : 520.22 m
2021-May 14
Kikagati
Runner Assembly
Size : Ø 3,210 mm
Lead OU : VHN
Qty. : 3 pcs
2021-May 14
Tamboril
Runner Assembly (S – Kaplan)
Size : Ø 2,920 mm Lead OU : VHP
Finish Weight : 7,690 kg Year of Manufacturing : 2019, Qty : 2 pcs
2021-May 14
Hirakud Runner Assembly
Size : Ø 4,700 mm
Weight : 42.27 tons
Rated Power : 43.6 MW
Qty : 2 pcs
Static Balancing with load cell method
Hub made out of 13-4 Stainless Steel
Pressure test of servomotor at 120 bar
2021-May 14
Chiplima Runner Assembly
Size : Ø 4,300 mm Rated Head : 21.8 m
Weight : 22.19 tons Nominal speed : 150 RPM
Rated Power : 24.8 MW Year of Manufacturing : 2017, Qty : 1 pc
2021-May 14
Nam Ngum1
Spiral Casing
Finish Size : 12,790 mm x 11,630 mm x 4,640 mm
Year of Manufacturing : 2019, Qty : 1 pc
2021-May 14
Nam Ngum1
Draft Tube
Finish Size : 13,500 x 8,800 x 11,000 mm
Year of Manufacturing : 2019, Qty : 1 pc
2021-May 14
Distributor Manufacturing
2021-May 14
May Ho – Distributor Assembly
Size : 3,174 mm X 3,408 mm Qty : 2 Units
Weight : 4,032 kg Year of Manufacturing : 2020
2021-May 14
Dak Trua 2 – Distributor Assembly
2021-May 14
Tomata – Distributor Assembly
2021-May 14
Nam Ngum-1 – Distributor Assembly
Size : Ø5,320 x 3,231 mm

Qty : 1 Unit
Year of Mfg. : 2020
2021-May 14
Rasuwagadhi – Distributor Assembly
Size : Ø3100 x 2100 mm

Qty : 3 Units
Year of Mfg. : 2019
2021-May 14
Wanjii – Distributor Assembly
2 Large + 2 Small Units

2021-May 14
2021-May 14
Tamboril
Distributor Assembly (S – Kaplan)
Size : Ø4350 x 1437 mm Lead OU : VHP
Finish Weight : 15,675 kg Year of Manufacturing : 2019, Qty. : 2 pcs
2021-May 14
Sontra Distributor Assembly
Size : Ø3100 x 2100 mm Head : 49.8 m
Qty : 4 pcs Discharge : 37.84 m3/s
Finish Weight : 19.5 ton Rated Power : 18.75 MW
2021-May 14
London Street
Size : Ø4000 mm x4500 mm
Finish Weight : 12 tons
Rated Head : 7.83 m
Customer : VHM, Canada
2021-May 14
Nozzle Manufacturing
2021-May 14
Osterboe
Size of Nozzle : Ø533 mm x 891 mm Number of Assembly : 6

Finish Weight : 1,404 kg Customer : VHO, Oslo
2021-May 14
Mistrikhola
Size of Nozzle : Ø510 mm x 944 mm Number of Assembly : 18

Finish Weight : 1,365 kg Customer : REL, Nepal
2021-May 14
Las Lajas
Finish Size of Nozzle & Deflector Assembly : Rate Power : 142.1 MW
Ø1067 mm x 1720 mm Water Test Pressure : 7.15 MPa
No. of Assembly : 18
Finish Weight : 8,430 kg Customer : VHP, Brazil
Rated Head : 486.1 m Year of Manufacturing : 2016
2021-May 14
Alfalfal-II
Finish Size of Nozzle & Deflector Assembly : Rated Power : 154.2 MW
Ø628 mm x 998 mm Water Test Pressure : 16.96 MPa
Number of Assembly : 18
Finish Weight : 3,384 kg Customer : VHP, Brazil
Rated Head : 1150.8 m Year of Manufacturing : 2016
2021-May 14
Jimmie Creek Distribution Pipes
Distributor Segment 1: Distributor Segment 3:
Size : 9500 mm x 5000 mm x 1550 mm Size : 4000 mm x 5500 mm x 980 mm
Weight : 12,880 kgs Weight : 4,000 kgs
Distributor Segment 2: Material : S355J2
Size : 8500 mm x 3400 mm x1285 mm Customer : VHM, Canada
Weight : 8,500 kgs Year of Manufacturing : 2015
2021-May 14
Valve Manufacturing
2021-May 14
Fontes Nova Butterfly Valve
DN 1950, PN 12, Weight : 12,336 kg, Year of Manufacturing : 2020, Qty : 1 pc
2021-May 14
Fontes Nova Butterfly Valve
2021-May 14
May Ho Butterfly Valve
DN 1000, PN 26, Weight : 7,650 kg, Year of Manufacturing : 2019, Qty : 2 pcs
2021-May 14
Tomata Butterfly Valve
DN 1500, PN 9, Weight : 9,975 kg,
Qty : 3 pcs
2021-May 14
Nikachhu
Spherical Valve
DN 1400, PN 60 Year of Manufacturing : 2019
Finish Weight : 61,700 kg Qty. : 2 pcs
2021-May 14
Rasuwagadhi Butterfly Valve
DN 2000
PN 24
Weight : 41,200 kg
Year of Mfg. : 2019
Qty : 3 pcs
2021-May 14
Nilo Pecanha Spherical Valve
The largest valve manufactured at VHVA with Stainless Steel Water Operated Servomotor
2021-May 14
Achwa 1 Butterfly Valve (Large)

Weight : 34,789 kg Qty. : 3 pcs
2021-May 14
Achwa 1 Butterfly Valve (Small)

Weight : 14,500 kg Qty. : 1 pc
2021-May 14
Sontra Butterfly Valve
Valve Size & Rating : DN 3200, PN 8 Special Features :
Finish Weight : 67.1 tons Double seal (Maintenance and Service)
Rated Head : 49.8 m Maintenance seal – Metallic
Power : 4 x 18.75 MW Valve Body upstream Overlay with modified
Year of Manufacturing : 2017 307 material
2021-May 14
Kopili Butterfly Valve
Valve Size & Rating : DN 2300, PN 17 Special Features :
Finish Weight : 24.9 tons Stainless steel 13-4
Qty : 1 pc Overlay welding with Nitronic-60
Year of Manufacturing : 2017 Many special design concepts implemented
first time.
Acidic water application PH 4.5
2021-May 14
Kopili Spherical Valve
Valve Size & Rating : DN 1400, PN 46 Power : 50 MW

Finish Weight : 22.9 tons Year of Manufacturing : 2017
Qty : 1 pc Acidic water application PH 4.5
2021-May 14
Semangka BFV, Indonesia
Valve Size & Rating: DN 2300,

PN 17
Assembly Weight : 32.8 tons
Customer : POSCO Engineering

Co. Ltd.
2021-May 14
AMB Parts at VHVA
Soft Coated
Face Plates
Francis Runner Generator Parts
Turbine Parts
2012-13 2013-14 2015-16 & 16-17
Rotating and Stationary Thrust Block Nozzle & Forged Wicket Gates
Labyrinth
2021-May 14
AMB Parts
2021-May 14
AMB Parts
2021-May 14
Teesta Labyrinths
Size : OD 3,596 mm x 280 mm, Weight : 690 kg, Year of Manufacturing : 2019
2021-May 14
Production team
2021-May 14
OPEX Score – Assessment FY 2019-20
2021-May 14
Customer Satisfaction Index
5.00
4.67 4.69 4.65
4.41 4.46 4.42
4.29
4.16
4.00
3.00
2.00
1.00
FY16/17 FY17/18 FY18/19 FY19/20 Q1 FY19/20 Q2 FY19/20 Q3 FY19/20 Q4 FY20/21 Q1
Rating Target
2021-May 14
Reaching out to the world
Voith Hydro, India provides Turbines, Generators, Automation, Engineering support to Voith Hydro
Opertaing Units worldwide.
Voith, India
Exports to Voith companies worldwide

2021-May 14
Major Supply Regions Worldwide
Canada USA Brazil Costa Rica India Nepal Vietnam

Philippines
Sweden Italy DRC Kenya Nigeria Japan Indonesia

Norway Spain Uganda Thailand
2021-May 14
Projects Executed: LH
Salal 6 x 115 MW HEP
(U1-2017, U6-2019)
Baglihar –I 3x150 MW HEP Sainj 2x50 MW HEP (2017)
(2009)
Sorang 2x50 MW HEP
Baglihar –II 3x150 MW HEP (2015)
(2015) Karcham Wangtoo 4x250 MW HEP
(2011)
Omkareshwar HEP 8x65 MW

(2007)
Hirakud 2x32 MW HEP
(2005)
2021-May 14
Projects Executed: SH
India & Nepal
1 x 24.8 MW, Chiplima, India
Europe 3 x 9 MW Dordi Khola, Nepal
Corvete, Spain Castle Madama, Italy, 2 x 2.25 MW Asiganga-II, India
Cabiscol, Spain Fortezza, Italy
3 x 1.5 MW Luni, India Japan
2 x 3.5 MW + 1 x 2.0 MW Fozal, India Chugu
Las Funtes, Spain Campagnola, Italy 2 x 1.88 MW Tulang, India
La Chcuchilla, Spain Pouzin, Italy Tsugaru
2 x 3.0 MW Kurhed, India Tazawa Umamichi
Ala Mori, Italy Ghirlo, Italy
2 x 2.88 MW Behna, India
Pontesei, Italy Fortezza, Italy 2 x 6.8 MW Thapa Khola, Nepal
San Andres, Spain Santa Caterina, Italy
2 x 2.5 MW Ani, India
South East Asia
Linnvasselv, Sweden La Huaca, Spain 2 x 8.2 MW Ca Nan1, Vietnam Ca
3 x 10.74 MW Bhilangana- III, India
North America / Canada Campagnola, Italy Las Fuentess-II, Spain 2 x 12 MW Gullu, India
2 x 5.2 MW Tomasa, Indonesia
San Nicolo, Italy Santa Catrina, Italy 3 x 8.3 MW Lake Mainit, Philippines
Little Falls, USA Kopili, India
Vadomojon, Spain Chuspa, Spain 2 x 3.8 MW Nam Pia1, Vietnam
Dasque Creek, Canada Daudhar & Nidampur, India
Rebnis, Sweden Cardano , Italy 2 x 9.2 MW Ca Nan2, Vietnam
Jimmie Creek, Canada
Laforsen G1 & G2 2 x 10 MW Nam Ma 1, Vietnam
London Street, Canada
Ala Mori, Italy 4 x 18.75 MW, Son Tra, Vietnam
Kokish, Canada
Castle Madama, Italy 2 x 4.4 MW Asiga, Philippines
Pouzin, Canada
La Chucilla, Italy 2 x 2.0 MW Dak Ter - 1, Vietnam
Lois GL2, Canada
San Andres, Spain 2 x 1.7 MW Dak Ter - 2, Vietnam
2 x 6 MW Thanh Thuy-1, Vietnam
OXEC, Spain Africa 2 x 10 MW Nam Ma 1, Vietnam
3 x 3.5 MW, Kakobola, DR of Congo 2 x 4.4 MW Pusaka-I, Indonesia
2 x 12.5 MW Challawa, Nigeria 2 x 1.5 MW Pusaka-III, Indonesia
South America 1 x 8 MW + 1 x 2 MW Tiga, Nigeria 2 x 23 MW Alin B1, Vietnam
Cubujuqui, Costa Rica 3x 12 MW +1 x 6 MW Achwa River 2, Uganda 2 x 7.4 + 1 x 4.4 MW Nam Pha Gnai, Laos
Alto Maipo, Chile 2 x 7 MW Dakpsi 2B, Vietnam
Santa Lorenza, Brazil 2 x 28.3 MW Semangaka, Indonesia
Pinalito Ubolratna, Thailand
Tamaris, Indonesia
Karai – 13
Dak Pihao2, Vietnam
2021-May 14
Projects Under Execution: LH
Pakaldul 4x250 MW HEP

Singoli Bhatwari 3x33 MW HEP
Rasuwagadhi 3x37 MW HEP
(Nepal)
Nikachhu 2x59 MW HEP
(Bhutan)
Hirakud 2x34 MW HEP

Chiplima 1x24 MW HEP
Nam Nagum1 1x40 MW HEP

(PDR Laos)
2021-May 14
Projects Under Execution: SH
India & Nepal
3 x 7.2 MW Lower Hewa Khola, Nepal
6 x 117.5 MW Salal-I, India
2 x 46.6 MW, Hirakud, India
2 x 27.5 MW, Bhasmey, India
3 x 33 MW, Singoli Bhatwari, India
2 x 66.2 MW, Nikachhu, India
Europe 3 x 37 MW, Rasuwagadhi, India
Gaildorf 2 x 12.15 MW Bhuynder Ganga, India
Escuela De Minas 2x 3 MW Chattahankotunada, India
Osterbo 3 x 14.4 MW Mristi Khola, Nepal
Wanji 2 X 29 MW Likhu –IV
3x28.67 MW Solu Dudh Koshi
Karcham Wangtoo – WGs, India
1 x 51.8 MW Shanan – Pelton Runner
Western Yamuna Canal – Kaplan Runner
Africa South East Asia

3 x 13.21 MW +1x 6.58 MW, Achwa River 1, Uganda 3 x 6.33 MW Pinacanauan De Ilaguun 1, Philippines
2 X 3 MW Challawa 2 x 2.5 MW Bungin - III, Indonesia
South America 3 X 5.5 MW Kikagati
1 x 49 MW, Nam Ngum1, Laos
Tamboril 2 x 5 MW, NamChim 1B, Vietnam
2 x 10 MW, Kabu-16 2 x 6 MW Sion, Indonesia
Poco Fundo
Nilo Pecanha (SV, DN1600, PN47) 2 x 1 MW May Ho, Vietnam
2 x 2.4 MW + 20% COL Dak Trua 1, Vietnam
2 x 2 MW + 25% COL Dak Trua 2, Vietnam
3 x 3.725 MW Tomata, Indonesia
3 x 3.33 MW Ketaun 3, Indonesia
2X5 MW Da Nhim thuong 2, Vietnam
3X 6.75 MW + 10%COL Ngan Truoi
2X 9.0 MW Nam Lum 2
2 x 5.0 MW Tan My, Vietnam
Karbi Langpi
2021-May 14
voith.com
Reference Projects
Omkareshwar 8x65 MW HEP (Francis)
Project : New Hydropower Plant

Contract : EPC Turnkey Contract
Consortium with : Jaiprakash Civil + H&M (Leader)
Client : NHDC
Capacity: : 8 x 65 MW
Commissioning : 20th August 2007 (1st Unit)
15th November 2007 (last Unit)
2021-May 14
Sequential Installation of 8 units Sequential Installation of 8 units
2021-May 14
Commissioning Phase Omkareshwar Power House
2021-May 14
Baglihar –I (3x150 MW) & Baglihar –II (3x150 MW)
(Francis)
Location : Doda District, J&K
Type of Scheme : Run-of-the-river, with Underground Power House
Client : JKSPDC
Capacity: : 450MW (450MW) and Baglihar –II (450MW)
Commissioning : Baglihar-I Baglihar-II
31st March 2009 4th September, 2015
2021-May 14
Baglihar –I (3x150 MW) & Baglihar –II (3x150 MW)
Lowering of 300T Rotor in the Pit Top Bracket Installation
2021-May 14
Karcham Wangtoo 4x250 MW HEP (Francis)

Location : Himachal Pradesh, India
Client : JAL/ JSW
Commissioning : 2nd September 2011
2021-May 14
Spiral Casing Installation E&M works in progress (Status May 2010)
UNIT-II
UNIT-III
UNIT-IV
2021-May 14
Sainj 2x50 MW HEP (Pelton)

Location : Himachal Pradesh, India
Client : HPPCL
Commissioning : July 2017
2021-May 14
Singoli Bhatwari 3x33 MW HEP (Francis)

Location : Uttarakhand, India
Type of Scheme : Run-of-the-river
Client : L&T
Commissioning : Dec 2020
2021-May 14
Rasuwagadhi 3x37 MW HEP (Francis)

Location : Nepal
Type of Scheme : Run-of-the-river
Client : NEA
Commissioning : Dec 2021
2021-May 14
Chiplima 1x24 MW HEP (Kaplan)
Project : Modernization of Existing Unit

Location : Odisha, India
Type of Scheme : Run-of-the-river, with Surface Power House
Client : OHPC
Commissioning : Mar 2020
2021-May 14
Hirakud 2x44 MW HEP (Kaplan)
Project : Modernization & Uprating of Existing Units

Location : Odisha, India
Client : OHPC
Capacity: : 2 x 43.65 MW
Commissioning : Mar/Apr 2021
2021-May 14
Semangka, Indonesia - 2x28 MW HEP (Francis)
Project : New Hydro Power Plant

Location : Indonesia
Client : PT Tanggamus Electric Power
Commissioning : Feb 2018
2021-May 14
Nam Ngum 1x41 MW HEP (Francis)

Location : Vientiane Province, Laos
Type of Scheme : Storage
Client : Electricite Du Laos (EDL)
Capacity: : 1 x 40.9 MW
Commissioning : Mar/Apr 2021
2021-May 14
Pakal Dul 4 x 250 MW HEP (Francis)

Location : Jammu & Kashmir, India
Client : CVPPL
Commissioning : Jan/Feb 2024
2021-May 14
Erection & Commissioning
Voith Hydro
Voith Field Service team for the erection &

commissioning work will be deployed at site. Our
Field Service team is comprising of young dynamic
engineers who work under the guidance of
experienced Field Service Experts. Engineers are
regularly trained in their respective fields together
with field service engineers from other operating
units. Our field service engineers also get support
from Field Service Experts from other operating units.
Quality of erection & commissioning work is
controlled by the using Voith standard Erection &
Commissioning Protocols.
2021-May 14
Sales & After Sales Offices
Voith Hydro East Africa

Zouleka L.G.K. Building, Bole Sub-city PT Voith Hydro Indonesia
Woreda 03, House No 2160, 6th floor Gama Tower, Floor 17, Unit B
1000 Addis Ababa, Ethiopia Jl. H.R Rasuna Said, Kav C-22
Mr. Mark Classen- MD East Africa Setiabudi, Jakarta – 12940, Indonesia
Mob.: +49 151 18890516 Mob: +62 81213951178
Email: [email protected] Email: [email protected]
Voith Hydro Vietnam Company Limited
11th Floor,VCCI Tower, No.9 Dao Duy Anh Street,
Future Office in CBD, Makati Dong Da Dist., Ha Noi, Viet Nam
Mr. Elddie-II San Jose-Country Marketing Manager Mr. Mohit Kumar-General Director
Mob.: +63 9171799364 Mob.: (84-4) 043 2555 018
Email: [email protected] Email: [email protected]
2021-May 14
Long-Term Service Agreements
HyService
2021-May 14
Voith HyService
Today we talk about optimizing your Maintenance
Refurbishment Assessment
& Upgrade & Consulting
Education
Spare Parts & Training
Operation &
Repairs Maintenance
2021-May 14
Your Benefits in working with HyService
Commercial Technical
 Plannable budget over the next years  Higher availability and plant performance
based on lump sum pricing due to optimized O&M strategies, qualified experts,
high quality spare parts and fast response times
 Reduction of costs and higher flexibility
due to limited need of own specialists  Regular status and health reports
on your equipment by on-site or digital assessment
 On-time delivery and reduced
administration effort  Direct access to 150+ years OEM expertise
through global coverage and frame agreements on in engineering, diagnostic capabilities and O&M
repairs and spare parts planning
Advantages of a long-term partnership with Voith HyService

2021-May 14
Our Maintenance contract packages
Service Level Frame Agreement m-Package M-Package O&M-Package
Scope Individual components Entire plant

to entire plant
Operation / Engineering Optional   

support & training
Health assessments Optional   
Repairs Optional Optional Optional Optional
Maintenance Preventive, e.g. annually Full-Scope Full-Scope
Spare parts management Optional Optional  
Monitoring & Digitalization Recommended  
Operation of Plant 
Typical duration 3-10 years > 5 years 5-20 years
2021-May 14
Example of a long-term m-package
Enhances cost, reliability and lifetime of your plant
Annual Maintenance & Overhaul Annual Maintenance & Overhaul Annual Maintenance & Overhaul
 Maintenance plan,
adapted to your
power plant and O&M
Health Assessment Health Assessment Health Assessment
strategy
 Reducing
Optimized Maintenance Plan
unplanned outages
Remote Expert / Engineering Support
and increase of
availability
Operation support & training
 Prompt response
and expert support in
Spare Part Management case of repairs
 Reducing your risk
Equipment Care and Performance Optimization packages with Voith experts on
site or remote
Monitoring & Digitalization monitoring
 Plannable budgets
 Staff optimization
Service agreement duration
typically included optional and flexibility
2021-May 14
Modular HyService O&M Portfolio
Agreements also can be tailored to your need
Operation Maintenance planning
Assessment & Optimization Maintenance & Repair

On-site Health Check + Increase:
Reliability, Availability, Inspection
Digital Health Assessment Revenue und Profits Routine Maintenance
HyEfficiency Performance Optimization Overhaul
Equipment Care Programs Repairs
Partnership
Spare Part Management
for the Entire
Refurbishment
Life-cycle
Asset Management
Reduce:
Monitoring & Digitization - Unplanned Outages, Experts & Support
Breakdowns and
Digital Plant Monitoring Costs. Hotline
24/7 Monitoring & Control Service Remote Expert Support
OnCare.Health Hydro (CMS) Remote Diagnosis
Resident Engineers
OnCare.Asset Hydro (Asset Mgt.)
Maintenance & Overhaul Supervision
Training
2021-May 14
Smart Services
Intelligence in hydropower plants
2021-May 14
Voith Offers an Integrated Portfolio of Digital Solutions
Reactive Preventive Condition based Predictive &...
OnCare.Availability OnCare.Asset OnPerformance.Lab

• Consult • Asset Lifecycle Mgt System • Health Assessments
• Dashboard (planned) • OnCare.MEx • Consumed life monitoring
• Remote Support • Digital Documentation
help with / prepare for create transparency, transform data into

(un)planned outage become plan-able information
OnCare.Health & OnCare.Acoustic

safe operation of assets
OnCumulus.Suite & OnCall.Video

support tools to make data easily visible and accessible
2021-May 14
Raj Vidyarthi
Voith Hydro Private Limited
A-20 & 21, Sector 59
201 301 Noida, India
Phone +91 120 4079280
Fax +91 120 4079243
Mobile +91 971 717 6301
[email protected]
2021-May 14
voith.com
VHVA Overview
Vadodara | 2023-09-21
S2: Accident Frequency Rate in Mfg. S
Green: no accidents health, safety
Number of reported accidents per 1 million worked hours. Red: one or more accidents & environment
plan/do check
No. Key issues
Monthly Accident Frequency Rate

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
YTD Accident Frequency Rate
Leading Indicators :
Town hall meeting by management, Orientation program for new joiners, eVAP, toolbox talk,
safety committee meeting, safety day celebration, communication and continuous engagement
Overview | VHVA | 2023-09-21 | for internal use 2
Location Overview
• Location : Savli (Manjusar), Dist. :Vadodara, State : Gujarat
• Land Details :
– Area (m2) : 200,150
– Developed Area (m2) : 41,433
• Distance from important places :
– Airport : 19 kms (Vadodara)
– Railway Station : 22 kms (Vadodara)
– Port : 450 kms (Mumbai)
• Savli is Second largest Industrial Park in terms of Land Area across Asia.
Establishment of VHVA
Apr 2018 Expansion of Plant
Mar 2010 Inauguration of Plant
Jan 2010 Completion of Building
Jan 2009 Groundbreaking Ceremony
Sept 2008 Land Acquired

Infrastructure
Bay 1 Bay 2
105 m x 19 m x 10.5 m 105 m x 21 m x 10.5 m
Crane Capacity: 40, 25 and 15 Tons Crane Capacity: 40, 25 and 15 Tons

Infrastructure
Carbon Steel / Stainless Steel Partition
• Bay-1
dedicated for
Stainless steel
• Bay-2
dedicated for
Carbon steel
• Permanent
partition
between Bay-1
and Bay-2
installed

Crane Handling Capacity
Bay-1 & Bay-2
25 t 40 t
55 t

Infrastructure
Bay 3
105 m x 25 m x 14.5 m
Crane Capacity: 100t and 30t

Present Manpower Strength
Sr. Particulars Staff Workmen Total
1 Company Roll 52 29 81
2 Contractual Roll 5 65 70
3 Job work Contract (Engineering /Design) 6 0 6
4 Apprentice 2 9 11
Total 65 103 168

Machine tools
X = 2,000 mm, Z=1,500 mm, C 360° with
Siemens type SINUMERIK 840 DE,
1 Vertical Lathe VC 4000/350 MC Package live spindle 22 KW. Table capacity 50 t.Max 1 No.
SW-Version 6
job dia 4000 mm
X = 1,800 mm ,Y = 2,000 mm,Z = 1,100
5-Axis CNC Machine Centre DMC 200 U mm,C 360° & B 289 °. Table capacity 3.5 t.
2 Model DMC 200 U 1 No.
Package
Swing Over Bed =1220 mm,Swing over

cross slide = 850 mm, Distance Between
3 L&L Heavy Duty CNC Lathe LD 48 * 2200 1 No.
Centres = 2200 mm, Max. Load Between
Centre = 7100 kg.
Horizontal Boring Machine X=10,000 mm, Y=3,000 mm, Z=1,500 mm
4 Make: JUARISTI-Spain 1 No.
Welding / Grinding Equipments

GTAW Machines EWM / Fronius 400 amps @ 100 % duty cycle 3 Nos.
1 GMAW Machines Lincon / EWM / Fronius 600 amps @ 100 % duty cycle 8 Nos.
SMAW Machines ESAB 400 amps @ 100 % duty cycle 2 No.
WPS 5 5 Tons 4 Nos.
2 Welding Positioner WPS 10 10 Tons 1 No.
WPS 15 15 Tons 1 No.
3 Plasma Cutting Machine MAX 1100 Hypertherm 32 mm 1 No.
4 Hand Grinders Fein / Bosch 100 mm,125 mm,180 mm & 230 mm 35 Nos.
5 Flexible shaft Grinders Pferd 12000 Rpm 6 Nos.

Utilities
40 tons, 25/5 DGEOT Crane 2 Nos.
15 DGEOT Crane 2 Nos.
100t & 30t Crane 1 No.
1 Material Handling Equipments
3 t Bracket mounted JIB Crane 1 No.
Forklift truck 3.5 ton 1 No.
2500 x 3000 x 2500 mm with Bogie Hearth &
2 SR Furnace Simplicity programmable temperature controller, now 1 No.
being expanded
6000 x 6000 x 2000 mm with Grit recovery
3 Shot Blasting Chamber MEC 1 No.
system, now being expanded
4 Paint Booth MEC 6000 x 6000 x 3500 mm, now being expanded 1 No.
5 Air Compressor MM 55 Ingersoll Rand 325 cfm 1 No.
6 D G sets 500 kva & 250 kva 2 Nos.
Measuring Instruments
1 Faro Arm Platinum Platinum 12ft Axis with blue tooth scan arm 1 No.
2 Uni master TESA Swiss make Upto Ø 5 mtr inside & Outside 1 No.
3 Inside Micro metres Mitutoyo Upto 5000 mm 1 lot
4 Outside Micro metres Mitutoyo Upto 1200 mm 1 lot
5 Height gauges Mitutoyo Upto 1000 mm 1 lot
6 Vernier Calipers Mitutoyo Upto 2000 mm 1 lot
7 Tool_presetter_Zoller Venturion Zoller SK 50 & Capto C8 1 No.

Technical Features
X = 2000 mm
Z = 1500 mm
C 360° with live spindle 22 kW
Table capacity 50 tons
Maximum Swing Dia. 4000 mm

Technical Features
X = 1,800 mm
Y = 2,000 mm
Z = 1,100 mm
C 360° & B 289°
Table capacity 3.5 tons
44 kW / 59 HP (40% duty cycle)

CNC Lathe-1
Technical Features

Max. Load Between Centre = 7.1 tons

VDF CNC Lathe-2
Technical Features

Max. Load Between Centre = 8 tons

Horizontal Milling Machine (Make: JUARISTI-Spain)
Technical Features
X=10,000 mm, Y=3,000 mm, Z=1,500 mm
Controller: Siemens 840D SL, HHU and Rainisaw touch probe
Automatic tool changer with 60 pockets, Balluff Tool Identification

system.
Automatic Head changer 3 heads ( Universal milling head, boring

head) Spindle power 42 kW
Attachments 1. Universal milling Head, 2 Boring attachment 600

mm, Vertical milling head
Low and high pressure internal and external coolant system, chip
conveyor.

Radial Drilling Machine
Make : Batliboi
Box Table : 630 X 630 X 550 mm
Main Table : 1000 X 3200 mm
X - Traverse range : 1800 mm
Z - Traverse range : 1600 mm
Max. Tapping size : M42
Max. Drill size : Ø70 mm

Drilling Machine Option

Balancing Machine
Technical Features
Make : Schenck RoTec
Machine capacity : 18 tons

Maximum Dia. : 4500 mm
Maximum Width : 1500 mm
Balancing Speed : 40/120(Fixed)

120/1000(Stepless)
Type of Balancing : Static & Dynamic

Balancing of Runner / Impellers
Static Balancing more than 18 tons

Welding Positioner
Make: Cubuilt
Up to 15 tons For more than 15 tons

Stress Relieving Furnace-1
Bay-1
Size: 2500 mm x 2500 mm x 3000 mm
Bogie Hearth type programmable temperature

controller

Stress Relieving Furnace-1
Bay-2
• Size: 7000 [L] x 6500 [B] x 4100 [H], trolly 70 tons

• Bogie Hearth type programmable temperature controller

Blast Cleaning Chamber
Size: 6000 mm x 6000 mm x 2000 mm with

media recovery system

Paint Booth
Size: 6000 mm x 6000 mm x 3000 mm with

extraction system

Infrastructure in Upgradation
Shot Blasting Chamber & Paint Booth – Bay 1
• Size: 8,000 x 7,200 x 5,000, trolly 70 tons

• Status: All equipment received at VHVA, erection & commissioning ongoing
Faro Arm
Platinum 12 ft, blue tooth scan arm with Polyworks software

Tool Pre Setter – SK 50 & Capto C8
Tool Shrink Fit

NC Programming
• In house qualified programmers & regular

knowledge sharing with global experts.
• Software used for NC programming
1. Vericut
2. Solid Edge ST7
3. Unigraphics (NX 10)

Major Supply Regions Worldwide
Canada USA Brazil Costa Rica India Nepal Vietnam

Philippines
Sweden Italy DRC Kenya Nigeria Japan Indonesia

Norway Spain Uganda Thailand

Orders Executed
Japan
Europe Chugu
Corvete, Spain Castle Madama, Italy India & Nepal Tsugaru
Cabiscol, Spain Fortezza, Italy Tazawa
1 x 24.8 MW, Chiplima, India
Las Funtes, Spain Campagnola, Italy Umamichi
3 x 9 MW Dordi Khola, Nepal
La Chcuchilla, Spain Pouzin, Italy 1 x 49 MW, Nam Ngum1,Laos
2 x 2.25 MW Asiganga-II, India
Ala Mori, Italy Ghirlo, Italy Yaentu
3 x 1.5 MW Luni, India
Pontesei, Italy Fortezza, Italy
2 x 3.5 MW + 1 x 2.0 MW Fozal, India South East Asia
San Andres, Spain Santa Caterina, Italy
2 x 1.88 MW Tulang, India
Linnvasselv, Sweden La Huaca, Spain 2 x 5 MW, NamChim 1B
2 x 3.0 MW Kurhed, India
Campagnola, Italy Las Fuentess-II, Spain 3 x 8.3 MW Lake Mainit, Philippines
2 x 2.88 MW Behna, India
San Nicolo, Italy Santa Catrina, Italy 2 x 1 MW May Ho, Vietnam
North America / Canada 2 x 6.8 MW Thapa Khola, Nepal
Vadomojon, Spain Chuspa, Spain 2 x 6 MW Sion, Japan
2 x 2.5 MW Ani, India
Little Falls, USA Rebnis, Sweden Cardano, Italy 3 x 3.725 MW Tomata, Indonesia
3 x 10.74 MW Bhilangana- III, India
Dasque Creek, Canada Laforsen, Sweden Wanjii 2 x 23.5 MW, Dak Trua 2 HEP, Vietnam
2 x 12 MW Gullu, India
Jimmie Creek, Canada Gaildorf, Spain Escuela De Minas 2 x 6 MW Thanh Thuy-1, Vietnam
3 x 7.2 MW Lower Hewa Khola, Nepal
London Street, Canada Kuraasfossen, Norway San Sebastian, Spain 2 x 10 MW Nam Ma 1, Vietnam
3 x 14.4 MW Mristi Khola, Nepal
Kokish, Canada Sallsjo, Sweden 2 x 4.4 MW Pusaka-I, Indonesia
1 x 51.8 MW Shanan – Pelton Runner
Pouzin, Canada Hensfoss, Spain 2 x 1.5 MW Pusaka-III, Indonesia
3 x 2.0 Chathankottunada II SHEP
Lois GL2, Canada Osterbo, Spain 2 x 23 MW Alin B1, Vietnam
2 x 9.3 MW Nam Lum 2, Vietnam
Hull2, Canada Ala Mori, Italy 2 x 7.4 + 1 x 4.4 MW Nam Pha Gnai, Laos
2 x 33.67 MW Naitwar Mori, India
Nantahala, USA Castle Madama, Italy 2 x 7 MW Dakpsi 2B, Vietnam
La Chucilla, Italy
Africa 3 x 33 MW, Singoli Bhatwari, India
2 x 28.3 MW Semangaka, Indonesia
2 x 66.2 MW, Nikachhu, India
San Andres, Spain 3 x 3.5 MW, Kakobola, DR of Congo Karai – 13
South America 2 x 12.5 MW Challawa, Nigeria
3 x 37 MW, Rasuwagadhi, India
OXEC, Spain Nam Xe
Nilo Pecanha, Brazil Kopili, India
1 x 8 MW + 1 x 2 MW Tiga, Nigeria Nam Lan, Vietnam
Daudhar & Nidampur, India
Cubujuqui, Costa Rica 3 +1 Achwa River 2, Uganda 3 x 3.6 MW, Ketaun, Japan
WYC – Kaplan Runner
Alto Maipo, Chile 3 +1 Achwa River 1, Uganda Nam Cum2, Vietnam
Karcham Wangtoo – Wicket Gates
Fontes Nova, Brazil 3 x 5.5 MW Kikagati Nam Cum3, Vietnam
Palivasal, India
Xacbal 2 x 3 MW New Challawa Nuoc Buou
Sabrigiri
Pinalito 3 X 6.787 MW, Ngan Truoi HEP, Vietnam
Agus
Poco Fundo 2 x 3.498 MW Korbu, Malaysia
Tamboril 2 x 4.7 MW Nam Lum 1, Vietnam
Tornillito 3 x 6.75 MW, Ngan Truoi, Vietnam

Orders In Execution
India & Nepal

6 x 14.4 MW Godavari Penna River, India
4 x 250 MW Pakal Dul
3 x 28.66 MW Solu Khola Japan
Kopili, India
Nupche Likhu Asahan-III, Laos
Europe
Luhri Kanzy-3
Canelles, Spain Dhaulasidh
Senj, Croatia Roxburgh
North America / Canada Kameng
Nam Sam 3
Manara, Israel Panniar
PORTEZUELOS I Perucica, Montenegro Upper Indravati Haruchika
PORTEZUELOS II Vallabregues, Spain
ENCANTO Kishanganga Odagiri
Agri, Italy New Chiplima
Minas Cornatel, Spain Nanae
Hasang
Ikusaka
Africa Chamera 2
Yungichu Rangipo
Kakobola Burganchhu
Karbi Langpi
South America
South East Asia
Paulo Afonso II
Central Sauzal 3 x 6.33 MW Pinacanauan De Ilaguun 1, Philippines
Lucia Cherobim 2 x 5.0 MW, Da Nhim, Vietnam
Xacbal (repeat order) Karbi Langpi
Palo Viejo Vu Quong
Agua Gata Nam Pha
Ponte de Pedra Nam phak
Karai 7

Manufacturing Credential
YTM (Sept 2023)
223
209
154
138
47
32
Francis Runner Pelton Runner Kaplan Runner Distributor/Spiral Nozzle Valve

/Volute

Range of Francis Runner
D1a : 440 mm – 4160 mm
Height : 249 mm – 2155 mm
Project : Santa Caterina (2014) / Pakal Dul (2022)

Half Blade Crown & Band - Type 3 Traditional Welded - Type 1
Forged Halves Casted Halves

Made out of Forged Disc
Finish Runner
Forged disc
Rough milling
Final machining

Range of Pelton Runner
D1 : 615 mm – 2,770 mm
b/D1 : 0.25 – 0.37
Project : San Nicolo (2010) / Kishanganga (in mfg.)

Pelton Runners Manufacturing Methods
Split Fully Milled
Winglet Welded Half Bucket Head Welded

Kishanganga Pelton Runner
Fully Milled from a Forged Disc
• Forged disc size: Ø 3,420x 755
• Forged disc weight: 42,440 kg
• Finish weight: 14,615 kg/pc
• Quantity – 2 pcs
• Manufacturing at Voith Hydro, India
• Bucket milling on HMBM

Range of Kaplan Runner
Ds : 1,698 mm to 4,700 mm
Weight : 17,00 kg to 42,810 kg
Project : Tiga (2015) / Hirakud (2019)

Distributor Manufacturing

Range of Distributor Assembly
Size: Ø2218 x 736 to Ø5610 x 3083 mm

Weight: 3,792 kg to 102,900 kg
Project: May Ho (2019) / Pakaldul (in mfg.)

Pakaldul Spiral Casing
• Size: 16 m x 12 m x 3.2 m
• Weight: 116 tons

Nozzle Manufacturing

Range of Nozzle & Deflector Assembly
Size : Ø403 x 440 to Ø1067 x 1720
Project : Nam Lan 2 (2022) / Las Lajas (2016)

Valve Manufacturing

Range of Butterfly Valve
DN : 700 mm to 3,900 mm
PN : 7 to 35
Weight : 6,918 kg to 165,003 kg
Project : Nam Pha Gnai (2016) / Pakaldul (in mfg.)

Range of Spherical Valve
DN : 500 mm to 2,900 mm
PN : 25 to 95
Weight : 7,274 kg to 336,438 kg
Project : Thapakhola (2015) / Pakaldul (in mfg.)

Generator
Structural Components
Generator Shaft Stator Frame Rotor Hub
Bearing Bracket Thrust Runner Installation Devices

Pakaldul Stator Frame
• Size: 8,540 x 8,540 x 3,923

• Weight: 65,801 kg

OPEX Score – Assessment FY 2021-22
OU Results overview (1/2)
Max. Actual Max. Achieved Achieved

Dimension
Score Score in % FY 21/22 FY 20/21
OPEX Awareness and
24 Pts. 20 Pts. 100% 83% 88%
Capability
OPEX Methods 28 Pts. 20 Pts. 100% 71% 86%
Takt and Flow 24 Pts. 15 Pts. 100% 63% 58%
Quality Excellence 16 Pts. 12 Pts. 100% 75% 81%
KPI 24 Pts. 22 Pts. 100% 92% 63%
Technology 20 Pts. 7 Pts. 100% 35% 40%
Total 116 Pts. 89 Pts. 77% 75%

Renewable Energy - Roof Top Solar Power
270 KVA installed

420 KVA under installation
Load Capacity : 550 KVA

Roof Top Solar Installed : 270 KVA
Covered Area : 4000 Sq. Meters of B1& B3 South Facing
Unit Consumed from Solar 811106 YTM Jan-2022
CO2 Reduction : 294 tons p.a.
Load Capacity : 30/10 Ton

Bay3
Only One Earth
~ 3130 tress planted in VHVA campus with the focus on “Living Sustainably in Harmony with Nature”.
Safety Video
• \\euro1\vda\Hydro\VHVA\07 TRQM\7.2 HSE\Safety video

Thank you!

Summary of Relevant Experience
Reference List of Voith Hydro, India
Voith Hydro Private Limited

A 20 & 21, Sector 59,
Noida - 201301
Uttar Pradesh
India
Tel: +91 120 4079242

E-mail: [email protected]
Page 1 of 7
Completed/
S. No. Name of Project Country Scope Description Capacity Turbine Type Estimated
Completion Date
LARGE HYDRO PROJECT'S
1 Omkareshwar HEP India Complete E&M Scope 8 X 65 MW Vertical Francis In Operation
2 Baglihar I HEP India Hydro Generator, Automation, BoP items 3 X 150 MW Vertical Francis In Operation
3 Baglihar II HEP India Hydro Generator, Automation, BoP items 4 x 250 MW Vertical Francis In Operation
4 Karcham Wangtoo HEP India Hydro Generator, Automation, BoP items 4 x 250 MW Vertical Francis In Operation
5 Sainj HEP India Complete E&M Scope including 400 KV GIS 2 X 50 MW Vertical Pelton In Operation
6 Sorang HEP India Complete E&M Scope 2 x 50 MW Vertical Pelton In Operation
7 Singoli Bhatwari HEP India Complete E&M scope 3 x 33 MW Vertical Francis In Operation
8 Hirakud MOD India Renovation of U#5 & 6 2 x 43.65 MW Vertical Kaplan In Operation
9 Rasuwagadhi HEP Nepal Complete E&M scope 3 x 37 MW Vertical Francis Mar-2024
10 Nam Ngum 1 Laos Complete E&M scope 1 x 40 MW Vertical Francis In Operation
11 Nikachhu Bhutan Complete E&M scope 2 x 59 MW Vertical Pelton Feb-2024
12 Pakal Dul HEP India Complete E&M scope 4 x 250 MW Vertical Francis Jul-2025
13 Asahan 3 HPP Indonesia Complete E&M scope 2 x 87.5 MW Vertical Francis Mar-2024
14 Luhri - I HEP India Complete E&M scope 2 x 80 MW + 2 x 25 MW Vertical Kaplan Sep-2025
15 Nam Sam 3 Laos Complete E&M scope 3 x 52 MW Vertical Francis Apr-2024
16 Dhaulasidh India Complete E&M scope 2 x 33 Vertical Francis Jan-2025
17 Roxburgh New Zealand Renovation & Modernization Work 4 x 44.6 MW Vertical Francis Feb-2025
Design, manufacture and supply of E & M

18 Nam Phak HEP Laos Equipment’s and supervision of Erection & 2 x 80 MW Vertical Pelton Nov-2025
Commissioning
Page 2 of 7
Completed/
Completion Date
SMALL HYDRO PROJECT'S
1 Iqu HEP India Turbine, Generator & Aux. 3 x 1.5 MW Horizontal Francis In Operation
2 Neogal HEP India Turbine, Generator & Aux. 3 x 1.5 MW Horizontal Francis In Operation
3 Bhilangana III India Complete E & M scope 3 x 8 MW Horizontal Francis In Operation
4 Awa HEP India Complete E & M scope 3 x 1.5 MW Horizontal Francis In Operation
5 Kurhed HEP India Complete E & M scope 2 x 2.25 MW + 10% COL Horizontal Francis In Operation

6 Tulang HEP India 2 x 1.5 MW Horizontal Pelton In Operation
Equipment’s and Erection & Commissioning
7 Gullu India Complete E & M scope 2 x 12 MW Horizontal Francis In Operation
8 Behna India Complete E & M scope 2 x 2.5 MW Horizontal Francis In Operation
9 Luni HEP India Turbine, Generator & Aux. 3 x 1.5 MW Horizontal Francis Under Execution
10 Ani SHEP India Complete E & M scope 2 x 2.5 MW + 20% COL Horizontal Francis In Operation
11 Chiplima MOD India Renovation of U#3 1 x 24 MW Vertical Kaplan In Operation
12 Naitwar Mori India Complete E & M scope 2 x 30 MW Vertical Francis In Operation
13 Chathankottunada Stage-II India Complete E & M scope 3 x 2 MW Horizontal Francis In Operation
14 Khandong HEP India Renovation & Modernization Work 2 x 23 MW Vertical Francis Jul-2025
15 Burgangchhu HEP Bhutan Complete E & M scope 2 x 27 MW Vertical Pelton Nov-2024
16 Yungichhu HEP Bhutan Complete E & M scope 2 x 16 MW Vertical Pelton Jan-2025
17 Semangka HEP Indonesia Complete E & M scope 2 x 28.3 MW + 10% COL Vertical Francis In Operation
18 Tomasa Indonesia Complete E & M scope 2 x 5 MW Horizontal Pelton In Operation
19 Tomata HEP Indonesia Complete E & M scope 3 x 3.725 MW Horizontal Francis In Operation
Page 3 of 7
Completed/
Completion Date
20 Sion Indonesia Complete E & M scope 2 x 5 MW + 21% COL Horizontal Francis In Operation
21 Ketaun 3 HEP Indonesia Complete E & M scope 3 x 3.33 MW + 4.75% COL Horizontal Francis Oct-2024
22 Kanzy 3 Indonesia Complete E & M scope 2 x 2.5 MW Horizontal Kaplan May-2024
23 Pusaka I Indonesia Complete E & M scope 2 x 4.4 MW Horizontal Francis In Operation
24 Yaentu HPP Indonesia Complete E & M scope 2 x 5 MW Horizontal Francis Aug-2024
25 Rahu 2 HPP Indonesia Complete E & M scope 2 x 3.2 MW + 10% COL Horizontal Francis May-2025
26 Kukusan 2 HEP Indonesia Complete E & M scope 2 x 2.75 MW + 5% COL Horizontal Francis Jun-2025
27 Korbu HEP Malaysia Complete E & M scope 2 x 3.5 MW Horizontal Pelton Dec-2024
28 Nanae Japan Complete E & M scope 1 x 11 MW Vertical Francis Feb-2026
29 Odagiri Japan Complete E & M scope 2 x 9.77 MW Vertical Kaplan Mar-2024
30 Thapa Khola HEP Nepal Complete E & M scope 2 x 6.8 MW Horizontal Pelton In Operation
31 Dordi Khola Nepal Complete E & M scope 3 x 9 MW + 10% COL Horizontal Francis In Operation
32 Lower Hewa Khola Nepal Complete E & M scope 3 x 7.2 MW + 10% COL Horizontal Francis In Operation
33 Mistri Khola HEP Nepal Complete E & M scope 3 x 14 MW Vertical Pelton In Operation
34 Likhu IV HEP Nepal Complete E & M scope 2 x 26.2 MW + 10 % COL Vertical Francis In Operation
35 Solu Dudhkoshi Nepal Complete E & M scope 3 x 28.67 MW + 5% COL Vertical Pelton In Operation
36 Nupche Likhu Nepal Complete E & M scope 3 x 19.17 MW Horizontal Pelton Dec-2024

37 ASIGA Philippines Equipment’s and supervision of Erection & 2 x 4 MW Horizontal Francis In Operation
Commissioning
Page 4 of 7
Completed/
Completion Date
38 Lake Mainit HPP Philippines Equipment’s and supervision of Erection & 3 x 8.33 MW Vertical Francis In Operation
Commissioning
39 Dak Ter 1 Vietnam Equipment’s and supervision of Erection & 2 x 1.8 MW + 10% COL Horizontal Pelton In Operation
Commissioning
40 Dak Ter 2 Vietnam Equipment’s and supervision of Erection & 2 x 1.7 MW + 10% COL Horizontal Francis In Operation
Commissioning
41 Thanh Thuy 1 Vietnam Equipment’s and supervision of Erection & 2 x 6 MW +10%COL Horizontal Pelton In Operation
Commissioning
42 Nam Ma 1 Vietnam Equipment’s and supervision of Erection & 2 x 10 MW + 10% COL Horizontal Pelton In Operation
Commissioning
43 Dakpsi 2B Vietnam Equipment’s and supervision of Erection & 2 x 7 MW + 10% COL Horizontal Francis In Operation
Commissioning
44 Alin B1 Vietnam Equipment’s and supervision of Erection & 2 x 23 MW + 10% COL Vertical Francis In Operation
Commissioning
45 Son Tra 1 Vietnam Equipment’s and supervision of Erection & 4 x 18 MW Vertical Francis In Operation
Commissioning
46 Nam Pia 1 Vietnam Equipment’s and supervision of Erection & 2 x 3.4 MW + 10% COL Horizontal Francis In Operation
Commissioning
47 Ca nan 2 HEP Vietnam Equipment’s and supervision of Erection & 2 x 8 MW Horizontal Francis In Operation
Commissioning
48 Ca nan 1 HEP Vietnam Equipment’s and supervision of Erection & 1 x 7 MW Horizontal Francis In Operation
Commissioning
49 Nam Chim 1B Vietnam Equipment’s and supervision of Erection & 2 x 5 MW + 10% COL Horizontal Pelton In Operation
Commissioning
50 Nam Lum 1 Vietnam Equipment’s and supervision of Erection & 2 x 4.6 MW Horizontal Francis In Operation
Commissioning
Page 5 of 7
Completed/
Completion Date
51 Nam Lum 2 Vietnam Equipment’s and supervision of Erection & 2 x 9 MW + 10% COL Horizontal Francis In Operation
Commissioning
52 Nam Xe HPP Vietnam Equipment’s and supervision of Erection & 2 x 12 MW Horizontal Francis In Operation
Commissioning
53 May Ho Vietnam Equipment’s and supervision of Erection & 2 x 3.25 MW + 20% COL Horizontal Francis Jul-2024
Commissioning
54 Dak Trua 1 Vietnam Equipment’s and supervision of Erection & 2 x 2.4 MW + 15% COL Horizontal Pelton In Operation
Commissioning
55 Dak Trua 2 Vietnam Equipment’s and supervision of Erection & 2 x 2 MW + 15% COL Horizontal Francis In Operation
Commissioning
3 x 6.75 MW+10% COL + 1
56 Ngan Truoi HEP Vietnam Equipment’s and supervision of Erection & Vertical Kaplan In Operation
x 5.7 MW
Commissioning
57 Da Nhim Thoung 2 Vietnam Equipment’s and supervision of Erection & 2 x 5 MW Horizontal Francis On Hold
Commissioning
58 Tan My Vietnam Equipment’s and supervision of Erection & 2 x 5 MW + 10% COL Horizontal Francis In Operation
Commissioning
59 Ia Grang 1 HEP Vietnam Equipment’s and supervision of Erection & 2 x 2.8 MW Horizontal Francis In Operation
Commissioning
60 Nam Lan HPP Vietnam Equipment’s and supervision of Erection & 2 x 8.25 MW Vertical Pelton In Operation
Commissioning
61 Nam Cum 2 Vietnam Equipment’s and supervision of Erection & 2 x 12 MW Vertical Francis Mar-2024
Commissioning
62 Nam Cum 3 Vietnam Equipment’s and supervision of Erection & 2 x 24.25 MW Vertical Francis In Operation
Commissioning
63 Vu Quang HPP Vietnam Equipment’s and supervision of Erection & 2 x 2.4 MW Horizontal Kaplan Jun-2025
Commissioning
Page 6 of 7
Completed/
Completion Date
64 Nuoc Buou HPP Vietnam Equipment’s and supervision of Erection & 2 x 7 MW Horizontal Francis Mar-2024
Commissioning
65 Kakobola DR of Congo Complete E & M scope 3 x 3.5 MW Vertical Francis In Operation
66 Achwa River HPP 2 Uganda Complete E & M scope 3 x 12 MW + 1 x 6 MW Vertical Francis In Operation
67 Achwa River HPP 1 Uganda Complete E & M scope 3 x 13.21 MW + 1 x 6.58 MW Vertical Francis In Operation

Vertical Kaplan & S-
68 Tiga HEP Nigeria Equipment’s and supervision of Erection & 1 x 8 MW + 1 x 2 MW On Hold
Type Kaplan
Commissioning
69 Nam Pha Gnai Lao-PDR Equipment’s and supervision of Erection & 2 x 7.4 MW + 1 x 4.4 MW Horizontal Francis In Operation
Commissioning
70 Nam Pha HEP Laos Equipment’s and supervision of Erection & 1 x 8 MW Horizontal Francis Oct-2025
Commissioning
71 Kikagati HEP Uganda Complete E & M scope 3 x 5.19 MW + 10% COL PIT type Kaplan In Operation
72 Kabu-16 Burundi Complete E & M scope 2 x 10 MW Vertical Francis Mar-2024
73 Challawa HEP Nigeria Complete E & M scope 2 x 3 MW Horizontal Francis Jul-2024
Page 7 of 7
6 4. DAK TER 1 HEP, 2x1,8 MW
Các dự án do Voith 17 7 5. DAK TER 2 HEP, 2x1,7 MW
28 252410 22
thực hiện tại Việt Nam 6. THANH THUY 1 HEP, 2x6 MW
8 7. NAM MA 1 HEP, 2x10 MW
VOITH’S FOOTPRINT 8. NAM PIA HEP, 2X3,4 MW + 10%COL

9. DAK PSI 2B, 2X7 MW + 10%COL
IN VIETNAM 29 10. NAMCHIM 1B HEP, 2x5 MW + 10%COL
11. SON TRA 1B HEP, 2x18 MW
13 14
12. SON TRA 1A HEP, 2x18 MW
21
13. CANAN 1 HEP, 2x8 MW + 10%COL
Voith Hydro Private Limited - Inida 30 14. CANAN 2 HEP, 2x8 MW + 10%COL
Voith Hydro Vietnam Company Limited 15. ALIN B1 HEP, 2x 23 MW + 10%COL
11th Floor,VCCI Tower, No.9 Dao Duy 16. TAN MY HEP, 2X5 MW + 10%COL
Anh Street,
3 17. MAY HO HEP, 2x3,25 MW + 20%COL
Dong Da Dist., Ha Noi, Viet Nam
15 18. DAK TRUA 2 HEP, 2X2 MW + 15%COL
23
Phone (84)(24) 3 2555 018 19. DAK TRUA 1 HEP, 2X2.5 MW + 15%COL
Fax (84)(24) 3 2555 019 18 19 12
20. DA NHIM THUONG 2 HEP, 2X5 MW
11 31
21. NGAN TRUOI HEP, 3X6,75 MW + 10%COL
www.voith.com
22. NAM LUM 2 HEP, 2X9.0 MW
www.voith.com/hydro 4 5 23. Ia Grang 1 HEP, 2x2.8MW
https://twitter.com/voith_hydro 24. Nam Lum 1, 2x4.6MW
1 16
20 25. Nam Xe, 2x12 MW
A Voith and Siemens Company
26. Nậm Củm 2, 2x12 MW
2 9 27. Nậm Củm 3, 2x21MW+15.5%COL
LARGE HYDROPOWER PROJECTS
28. Nậm Lằn, 2x7.5 MW + 10%COL
1. DA MI HEP, 2x89 MW
Hochiminh 29. Nậm Sam 3, 3x52 MW
2. AN KHE HEP, 2x80 MW
30. Vu Quang, 2x2.4W
3. ALUOI HEP, 2x87,2 MW 31. Nuoc Buou, 2x6.4MW+9.8%COL
32. Nam Pan 5- 2x14MW+10%COL
HyService Overview
Hanoi, 2019-01-07
HyService Overview | Hanoi | 2019-01-07 | confidential 1

Our HyService Portfolio is
An Intelligent Solution for:
Cost
Lifetime Extension
Reduction
Increased
Availability Efficiency Optimization
Improved
Improved Maintenance
Flexibility
HyService Overview | Hanoi | 2019-01-07 | confidential

Our HyService Portfolio – The Six Business Segments
A 360° Approach
Refurbishment Assessment
& Upgrade & Consulting
Education
Spare Parts & Training
Repairs Maintenance

HyService Business Segments
Assessment & Consulting
Benefits
• Lifetime Extension
• Cost Reduction
• Efficiency Increase
• Power Increase
• Profitability Increase

IALY (4 x180 MW) : Assessment for Power Increase and solving Remarks
Cavitation Issues
Assessment made on Turbine of
IALY HPP in 2018 for analyzing :
• Cavitation issues
• Possibility of Power Increase
Recommendation for elimination of

cavitation and power increase made

A LUOI (2 x85 MW) : Assessment of Turbine (Nozzle and Runner) Remarks
Assessment made on Turbine of A

LUOI HEP to assess :
• Present Condition of Pelton

Runners and Nozzles (leakage)
• Recommendations for Runner
and Nozzle Maintenance

H’CHAN (3 x4.2 MW) : Assessment of Turbine for Power Increase Remarks
and solving Cavitation and other Issues
Assessment made on Turbine of
H’CHAN HPP in 2018 for analysing :
• Cavitation and other Issues with

the Turbine
Recommendation made for

Replacement of Runner and other
Turbine parts for Power Increase
and elimination of Cavitation and
other issues

DA SIAT (2x6.75 MW) : Assessment of Turbine for Cavitation/crack Remarks
issues and possibility of Power Increase
Assessment made on Turbine of DA
SIAT HPP in 2018 for analysing :
• Cavitation and crack issues with
Runner
Recommendation for elimination of

cavitation and power increase made

Education & Training (Hydro School)
Benefits
• You keep your proficiency

level up-to-date
• Every course can be
Education
tailored individually to your & Training
requirements
• Online Registration or .. .
Request is possible
• You gain the knowledge

of 150 years of experience
9

HydroSchool Training
Customer from Mahipar & Sarobi Hydro Power Plants, Afghanistan
• HydroSchool training program for customer from

Afghanistan
• Duration : 8 days (6th Aug 2018 to 17th Aug 2018)
• Subjects Covered : Turbine, Generator and

Automation System which include SCADA System,
Protection System, Excitation System and Governor
System.

Maintenance
Benefits
• Cost Reduction
• Less unplanned outages

• Availability Increase
• Precise overview of the
operational condition
11

Maintenance
Baglihar I : Major Overhauling of Unit (3x150 MW) Remarks
Planned Major Overhaul of the Unit

performed after 10-15 years of
operation of the Unit with
replacement of key spare parts.
• Major Overhauling of Unit 2 was

done in 2017

completed in 2018
• Major Overhauling of Unit 3 is

ongoing in 2019

Maintenance
Upper Indravati : Major Overhauling of Unit 3 (4 x150 MW) Remarks
Planned Major Overhaul of the Unit

performed after 10-15 years of
operation of the Unit with
replacement of key spare parts.

done in 2016
• Major Overhauling of Unit 2, 4 & 1

planned in sequence from 2019

Refurbishment & Upgrades
Benefits
• Latest & most efficient tech.
• Cost Reduction
• Going to the next level
of Profitability
• Optimizing the plant for
the business & environ-
mental condition.
14

Salal : Supply & Replacement of 6 Runners (115 MW Francis) Remarks
Replacement of 6 Francis
Runners with increase in Power
output (115 MW to 122 MW)
• 1st Runner supply, erection

testing and commissioning
completed in 14-Apr-2017,
• 2nd Runner in 19-Jan-2018

and 3rd Runner in 10-Mar-2018.
• 4th Runner under

commissioning
• 5th and 6th Runner will be

commissioned in March 2019
Power Output of the Plant

expected to increase from 690
MW to 720 MW

Dak Pi Hao (Vietnam) : Upgradation of Turbine – 2 x 4.5 MW Remarks
Original OEM was Chinese company
Engineering, manufacture and

supply of Runner &Wicket Gates for
upgraded output of 4.7 MW
Actual Output achieved : 5 .18MW
Unit H2 has been commissioned in

May 2018.
Output achieved 5.18 MW
H1 Unit is planned for replacement

in 2019

Karai 13 (Indonesia) : Upgradation of Turbine – 2 x 4,3 MW Remarks
Original OEM was Jyoti
Engineering, manufacturing and

supply of new Runner, Wicket Gates
& Other Turbine Components for
upgraded output to 4.7 MW
1st Unit has been commissioned in

Feb 2018.
2nd Unit has been commissioned in

Aug 2018.

UBOLRATANA (Thailand) : Unit 3 Commissioned Remarks
Refurbishment of Unit 2 & 3 of
Ubolratana HPP in Thailand for
EGAT
Unit # 3 commissioned the Unit

in Feb-2018 after Refurbishment

UBOLRATANA (Thailand) : Unit 2 Erection in Progress Remarks
Refurbishment of Unit 2 & 3 of

Ubolratana HPP in Thailand for
EGAT
Unit # 2 commissioning is
scheduled in March 2019

Shanan: Supply and Replacement of Pelton Runner (50 MW) Remarks
Original OEM of Turbine is Ganz

Mavag Hungary
• Replacement of Cast Pelton

Runner with Forged Pelton
Runner of higher Efficiency

Baner & Binwa : Replacement of Pelton Runners (4 MW & 3 MW) Remarks
Replacement of Cast Pelton

Runners with Forged Pelton Runner
of higher Efficiency
Runners in operation since 2015
Old Baner Runner New Baner Runner
Old Binwa Runner New Binwa Runner

Tata Bhira : Stator Replacement and Upgrade from 176 MVA to Remarks
200 MVA
Replacement of Stator with Upgrade
of Generator from 176 MVA to 200
MVA
• Complete Stator built in the

service bay
• Replacement done in an outage

of 60 days
• Unit in operation since Sep 2015

Kadana : Upgradation of Governing System (2x60 MW) Remarks
Upgradation of Governing System

with
• Replacement of HPUs
• Replacement of Digital
Governors
Unit is operation since 2017

Kopili : Replacement of Spherical and BFV of SS material for acidic Remarks
water
Replacement of Spherical and BFV
of Kopili HPP to eliminate leakage
issues
• New Valves with complete SS

construction to withstand high
pH levels in the water

Repair
Benefits
• Fast Reaction Time
• Highly Experienced Experts
• Less Unplanned Outages

• Shorter Outages
• OEM Know-How
• Long-term Cost Reduction
HyService Overview | Hanoi | 2019-01-07 | confidential • Flexible for unexpected problems 25
Repair
Omkareshwar (8x65 MW): Stator Winding Replacement Remarks
Replacement of failed Stator

winding Bars for 65 MW Unit on
emergency basis.

Repair
Western Y Canal (8x8 MW): Refurbishment of Bulb Turbines Remarks
Refurbishment of Bulb Turbines of

Western Yamuna Canal HPP to
• bring back the Turbines to

reliable operation and full
capacity
• Unit brought back to 8 MW output

after refurbishment

Spare Parts
Benefits
• Durability
• High Quality
• Original Parts
• OEM Know-How
• Latest Technology
• Long-term Cost-Reduction
• Reliability Increase
28

Spare Parts
Spare Parts - Turbine Remarks
Various Spare Parts for Turbine e.g.
• Runners
• Nozzles
• Guide Vanes
• Facing Plates
• Wearing Rings
• etc

Spare Parts
Spare Parts - Turbine Remarks
Various Spare Parts for Turbine e.g
• Seat Ring, Servomotor,

Bushings, Guide Vanes etc.

Spare Parts
Spare Parts - Generator Remarks
Various Spare Parts for Generator

e.g
• Winding
• End Caps
• Thrust Block
• Insulation materials
• Brake Disc Segments
• etc

Innovative and Flexible Services
Digital Solution
Emergency Support
On-Site Machining
Service Agreement

32
At Voith Digital Solutions, we master the digital
transformation in the industrial world...
... and combine our IT and

automation expertise with the
domain knowledge of our core
markets.
We are the reliable partner for our

customers to leverage today’s industrial
opportunities for a smarter digital tomorrow.

Our Solutions to Support the Digital Transformation
Portfolio & New Products Vision
Measure & Collect & Visualize Analyze Control & Optimize Autopilot
Generate Store Schedule
process / OnPerformance
operation HyCon Control System
control
dynamic Remote Diagnostic OnCare OnCare

asset HyCon MD Service
data Asset Management Acoustic
static
asset E-Doc OnCare Augmented Reality
data

Combination of Automation, Information Technology &
Machinery Expertise makes the Difference
Customer Plant System OnCumulus.Platform & OnCumulus.Suite
MyVoith
App. Store
HyCon
Integrated Application Landscape

OnCumulus.Suite
MCS
Edge Gateway Analyzer
DCS
Cockpit
QCS Coordinator
BlueBox
ComCore
OnCare.Asset
OnCumulus.Platform
BlueBox DataArchive
TBDC Smart DuoShake
Data Ingestion
Data Data Storage OnE.SmartAssist
Historian Data Analytics
Data Visualization OnCare.Acoustic
...
Industry-specific & value-adding end-to-end solutions

Flexible Services
Emergency Support
• To ensure you, that in shortest possible time, you have the right expert with the right
tools at your site
• HyService does his best to reduce your down time
36

Nam Chim 1A
Restoration after Flooding of Power House

Flexible Services
On-Site Machining
Combination of high Voith experience and the best machining tool @ your site
• No Transport is needed
• Less cost
• Shorter down time of the machine
38

HyService Care Programs
Service Agreement
• Cost reduction & More control on your budget
• More Availability
• Fast reaction time
Our Focus is your profitability & availability
39

Service Agreement
Baglihar - I & II (6 x 150 MW)
• Deputation of Turbine/Mechanical and Automation/Electrical Experts at

site (Service Support 365 days a year).
• Frame Agreement – Visit of Experts on call basis for
a) planned outages
b) emergency situations
c) to carry out health assessment
d) training at site

Raj Vidyarthi
Head of HyService
[email protected]

2021-06-21
Voith Hydro, India
Corporate Office, Noida, India Manufacturing Unit, Vadodara, India
Voith Hydro India 1
The Origins
Company founder
Johann Matthaeus Voith ventured out as repair mechanic
with initially five employees, servicing paper mills in
Southern Germany.
As of January 1st, 1867,
the J.M. Voith company was officially established.
Voith Hydro India 2
1
2021-06-21
Internationalization and growth
1870
Manufacturing of hydraulic turbines
1913
Voith supports Viktor Kaplan in turbine
development/testing in “Brunnenmuehle”
1927 Voith grants S. Morgan Smith of York,

USA, licence for Kaplan turbine
manufacturing
Voith Hydro India 3
Growth as a result of acquisitions and joint ventures
Formation Acquisition or J/V
1959 Allis Chalmers, USA 1986

1885 Riva-Hydroart, Italy 1992
1923 Fuji Electric / Hydro, Japan 1997
Hydro
VoithHydro
1847 Siemens / Hydro, Germany 2000

1994 SHEC, China 2000
1870 Westinghouse, USA 2000
Voith
2002 VG Power, Sweden 2006

1928 Kössler, Austria 2007
2004 J/V WolgaHydro, Russia 2013
2001 Vortex Hydrosystems, Canada 2013
Voith Hydro India 4
2
2021-06-21
150 years experience in hydropower
1873 First Voith Francis turbine

1903 First Pelton turbine
1912 Niagara Falls, Canada: Twin Francis turbines with
12 MW output
1934 Pedreira, Brazil: World’s first reversible pump-
turbine, 5.3 MW output
1938 Sungari, China: The worldwide first 100 MVA

generators
1964 Roenkhausen, Germany: first reversible motor-
generator unit pumped storage unit in Germany
with an output of 85 MVA
Twin turbine Ontario,Niagara Falls, Canada
Voith Hydro India 5
150 years of major projects*
1970 Raccoon Mountain, USA: largest pumped storage

machines at the time with four 347 MW/425 MVA units
1978 Itaipu, Brazil/Paraguay: 12 Francis turbines with 715 MW

each and 11 generators
1988 Yacyretá, Argentina: 9 Kaplan turbines with 138 MW and

five generators with 172 MVA each
1995 Rocky Reach, USA: Most advanced fish-friendly designed

Kaplan turbine
1997 Three Gorges, China: 3 units with 710 MW/ 840 MVA
output for the world´s most powerful hydropower plant
Rocky Reach, USA

* Voith Hydro Scope of Supply
Voith Hydro India 6
3
2021-06-21
150 years of major projects*
Goldisthal, Germany: two variable-speed pump turbines

1998
with 265 MW output
Bath County, USA: six pump-turbines with total output of

2004 2700 MW and six motor-generator units with output of 530
MVA each.
Frades II, Portugal: two reversible pumped storage units

2010
of 760 MW / 840 MVA output with variable speed control
Belo Monte, Brazil: four Francis turbine-generator sets

2011
with a capacity of 611 MW each
Frades II
Hong Ping, China: four pump-turbines and generator units
Copyright @ EDP – Energias de Portugal
2012
* Voith Hydro Scope of Supply with 300 MW / 333 MVA
Voith Hydro India 7
Voith Hydro Laboratories
• Electric engineering generators
• Basic mechanical engineering for turbines and generators
Voith Hydro India 8
4
2021-06-21
Voith Hydro Presence in India
VH Noida
VH Vadodara
• Manufacturing facility in Vadodara • Head Office at Noida
- Design - Digital Solutions

- Project Management - Finance
- Supply Management
- Automation Workbench
- Small Hydro Product Development Centre
Voith Hydro India
Long presence in India since 1911

1911 Khopoli: 3 Units of 13 MW 1999 Baspa II: 3 units of 100 MW
1949 Machkund: 3 x 17 MW + 3 x 23 MW 2000 Baglihar I: 3 units of 150 MW
1949 Bhira: 1 Unit of 25.7 MW 2003 Omkareshwar: 8 units of 65 MW
1950 Hirakud I: 2 units of 27 MW 2007 Bhilangana: 3 units of 8 MW
1955 Panchet Hill: 1 unit of 40 MW 2008 Karcham Wangtoo: 4 units of 250 MW
1956 Periyar: 3 units of 37 MW 2011 Sainj HEP: 2 units of 50 MW
1962 Koyna II: 4 units of 77.2 MW 2011 Singoli Bhatwari: 3 units of 33 MW
1981 Lower Mettur: 8 units of 17.2 MW 2014 Rasuwagadhi: 3 units of 37 MW
1985 Upper Indravati: 4 units of 172 MW 2015 Hirakud: modernization of 2 units of 43.6 MW
1988 Western Yamuna Canal: 8 units of 8 MW 2015 Chiplima: modernization of 1 unit of 24 MW
1989 Teesta Canal Falls: 9 units of 8.6 MW 2015 Dordi Khola: 3 units of 9 MW +10% COL
1992 Bhira: 1 unit of 176.5 MVA Pump Storage 2016 Alin B1: 2 units of 23 MW +10% COL
1994 Nathpa Jhakri: 6 units of 250 MW Generator 2016 Son Tra 1: 4 units of 18 MW
1998 Ghatghar: 2 units of 125 MW 2016 Mistri Khola: 3 Units of 14 MW
Voith Hydro India
5
2021-06-21
Key Projects in last 10 years

Projects commissioned in recent times:
• 2 x 36 MW Hirakud modernisation (MOD) for OHPC, Orissa, India (2006)
• 8 x 65 MW Omkareshwar for NHDC, M.P, India (2007)
• 3 x 150 MW Baglihar Stage 1 for JKSPDC, J&K India (2009)
• 3 x 8 MW Bhilangana for BHPCL, Uttrakhand, india (2010)
• 3 x 1.5 MW each Iqu & Neogal for SPML, HP, india (2011/2014)
• 4 x 250 MW Karcham Wangtoo for Jaypee, H.P India (2011)
• 2 x 1.5 MW Tulang for HHPPL, HP., India (2014)
• 2 x 1.8 MW each Dakter 1 & 2 for Phu Thinh Kon Tum JSC, Vietnam. (2015)
• 3 x 150 MW Baglihar Stage 2 for JKSPDC, J&K, India (2016)
• 2 x 50 MW Sorang for HSPPL, H.P, India (2015).
• 1 unit of 115 MW Salal MOD for NHPC,J&K, India.(2017).

• 2 x 50 MW Sainj for HPPCL , H.P, India (2017)
Voith Hydro India 11
Projects Under Execution - LH
• 3 x 33 MW Singoli Bhatwari for L&T Uttrakhand Power Pvt. Ltd. India.

• 2 x 27.5 MW Bhasmey for Gati Infrastructure Ltd, India.
• 3 x 37 MW Rasuwagadhi for Rasuwagadhi Hydropower Company limited, Nepal
• 2 x 36 MW Hirakud MOD Project for OHPC, Orissa. India.
• 1 x 24 MW Chiplima MOD Project for OHPC, Orissa, India.
• 2x59 MW Nikachhu for Tangsibji Hydro Energy Limited, Bhutan
• 2 x 8.8 MW Ubolratana MOD Project for THyE, Thailand
• 5 units of Turbine upgradation for 6 x 115 MW Salal MOD Project for
NHPC,J&K, India.
6
2021-06-21
Projects Under Execution - SH
Major projects include:

• 2 x 12.15 MW Bhyunder Ganga for Super Hydro Electric Pvt. Ltd, India.
• 2 X 28.3 MW Semangaka for POSCO Engineering Co. Ltd., Indonesia
• 2 X 23 MW Alin B1 for Truong Phu Hydro Power JSC, Vietnam
• 2 X 10 MW Nam Ma 1 Hydro Power Joint Stock company, Vietnam
• 2x12 MW+ 1x6 MW Achwa HEP for ARPE Ltd., Uganda
• 4x18 MW Son Tra 1 for Quang Ngai Joint Stock Co., Vietnam
• 2 x 12.5 MW Challawa for Skipper T&D JLT, UAE, Nigeria
• 3 x 14 MW Mistri Khola for Robust Energy Pvt. Ltd, Nepal
......at present 25 Small hydro projects aggregating to 600 MW are in execution.
1. Project : New Hydropower Plant

2. Contract : EPC Turnkey Contract
3. Consortium with : Jaiprakash Civil + H&M (Leader)
4. Client : NHDC
5. Capacity: : 8 x 65 MW
6. Commissioning : 20th August 2007 (1st Unit)
15th November 2007 (last Unit)
Generator Transformer Bay Power House view from Unloading Bay 220kV Switchyard
xxxxd
7
2021-06-21
Baglihar –I (3x150 MW HEP) & Baglihar –II (3x150 MW HEP)

(Francis)
2. Location : Doda District, J&K
3. Type of Scheme : Run-of-the-river, with Underground Power House
4. Client : JKSPDC
5. Capacity: : 450MW (450MW) and Baglihar –II (450MW)
6. Commissioning : Baglihar-I Baglihar-II
31st March 2009 4th September, 2015
xxxxdDam View Inauguration Ceremony – Bag-II A view of Machine hall


2. Location : Himachal Pradesh, India
4. Client : JAL/ JSW
6. Commissioning : 2nd September 2011
A view of Machine hall Dam View MIV View

xxxxd
8
2021-06-21
Sorang 2x50 MW HEP (Pelton)

4. Client : HSPPL/ TAQA
6. Commissioning : October/ November 2015
Bird Eye View Machine Hall View GIS Hall

xxxxd
Sainj 2x50 MW HEP (Pelton)

4. Client : HPPCL
6. Commissioning : July/ Aug 2017
A view of Machine hall Dam View 400kV GIS

xxxxd
9
2021-06-21
Hirakud 2x32 MW HEP (Kaplan)
1. Project : Modernization & Uprating of Existing Units

2. Location : Odisha, India
3. Type of Scheme : Run-of-the-river, with Surface Power House
4. Client : OHPC
6. Commissioning : Mar/Apr 2019
Dismantling Work Shaft Machining & Blade under Manufacturing

xxxxd
Chiplima 1x24 MW HEP (Kaplan)
1. Project : Modernization of Existing Unit

3. Type of Scheme : Run-of-the-river, with Surface Power House
4. Client : OHPC
6. Commissioning : Jun/Jul 2018
Dismantling of stator Installation of Stator Frame Installation of GT Building of Stator

xxxxd
10
2021-06-21
Hydro Services in India and SEA
Voith hydro is a full line service provider for turbines, generators and automation systems in India and
adjoining regions.
To be closer to customer we have built local presence in the regions we serve.
We operate from our central location in India (Noida & Vadodara) and we have local setup in Hanoi,
Vietnam; Jakarta, Indonesia and Kathmandu, Nepal. Our teams perform routine maintenance and repairs
at our customer’s sites, and respond to emergency needs round the clock. We address customer needs
of spares and services starting from the smallest part to major rebuilds and refurbishments.
Hydro Service Range

Voith Hydro India is a complete range service provider for hydro power solutions. Voith’s services
cover the entire Service Range throughout the life cycle of the equipment comprising of:
11
2021-06-21
Tata Bhira 1x150 MW HEP (Pump Storage)
1. Project : Generator Stator upgrade to 200 MVA

2. Location : Maharashtra, India
3. Type of Scheme : Pump Storage
4. Client : Tata Power
6. Commissioning : September 2015
Stator erection Stator Lowering Stator Parts Erection

xxxxd
Salal 6 x 115 MW HEP

1. Project : Runner supply and machine upgrade at lower head
2. Location : Jammu & Kashmir, India
3. Type of Scheme : Francis
4. Client : NHPC
6. Commissioning : April 2017
(1st Unit),
balance 5 units ongoing
Runner Band & Crown Assembly of Runner Inspection of Runner

xxxxd
12
2021-06-21
Western Yamuna Canal 8 x 8 MW HEP
1. Project : Refurbishment of two turbines

2. Location : Haryana, India
3. Type of Scheme : Horizontal Kaplan
4. Client : HPGCL
6. Commissioning : May 2015/December 2015
Repair of runner at Voith factory in Vadodara Overhauling work of units at site

xxxxd
Upper Indravati 4 x 150 MW HEP
1. Project : Upgradation of AVR & Governor of two units and

major overhauling of unit # 3 of 150 MW )
3. Type of Scheme : Vertical Francis
4. Client : OHPC
6. Commissioning : August 2016
Health assessment Overhauling of unit

xxxxd
13
2021-06-21
Baner HEP and Binwa HEP
1. Project : Replacement of new Runner and Upgradation

(1 x 4 MW & 2 x 3 MW)
3. Type of Scheme : Pelton
4. Client : HPSEB
5. Capacity: : 1 x 4 MW & 2 x 3 MW
6. Commissioning : Oct 2014, Mar 2015
Old Baner Runner New Baner Runner Old Binwa Runner New Binwa Runner
xxxxd
Ubolratna HEP
1. Project : Renovation of Generator, Turbine & Mechanical Parts and Automation &
Electrical Items of 2 Units (2 x 8.8 MW)
2. Location : Thailand
3. Type of Scheme : Kaplan
4. Client : IGAT, Thailand
5. Capacity: : 2 x 8.8 MW
6. Commissioning : Unit 1 E&C in Progress
Erection of Generator Building of Stator Winding Erection of Electrical Equipment

xxxxd
14
2021-06-21
Kadana HEP
1. Project : Upgradation of Governor System (2 x 60 MW)

2. Location : Gujarat, India
3. Type of Scheme : Kaplan
4. Client : GSECL
6. Commissioning : One Unit Commissioned, Second Unit in Progress
Upgradation of Governor System

xxxxd
Nathpa Jhakri HEP
1. Project : Upgradation of Excitation System

Repair of Stator Winding
4. Client : SJVNL
6. Commissioning : Dec 2013, 2015
Upgradation of Excitation System Emergency Repair of Stator Winding

xxxxd
15
2021-06-21
Kopili HEP
1. Project : Design, Engg., Manufacture, Supply and Supervision of Erection & Comm. of
1 No. Butterfly type MIV & 1 No. Spherical Type MIV
4. Client : NEEPCO
5. Capacity: : 4 x 50
6. Commissioning : Dec 2017
Manufacturing of Kopili Valves

xxxxd
Karai HEP
1. Project : Replacement of new Runner and Upgradation (2 x 4.7 MW)

2. Location : Indonesia
4. Client : PT Global Hidro Energi
6. Commissioning : Dec 2017
Old Runner New Turbine Equipment Turbine parts under machining

xxxxd
16
2021-06-21
Dak Pi Hao HEP
1. Project : Replacement of new Runner and Upgradation

(2 x 4.5 MW)
2. Location : Vietnam
4. Client : GEC JSC
6. Commissioning : Apr/May 2018
Existing Turbine Parts

xxxxd
Voith Hydro Manufacturing Facilities in India, Vadodara
17
2021-06-21
Start and Build up
Inauguration on
Building 2010/03/31
Construction
Ground 2010/01/04
breaking
Ceremony
2009/01/28
Land acquired
on 2008/09/13
Manufacturing and Testing Facilities in India
Voith has a fully equipped state of the art manufacturing facility at Vadodara, India, to cater to all requirements of the local and export
markets. The facility is equipped with best in classmachines including 5 axis CNC machine. The facility has manufactured and supplied
many turbines and precision components to hydropower projects in India and abroad.
Voith’s global manufacturing technologies and quality systems are implemented to produce high precision parts and
components within tight schedules to match Customer’s needs.
Voith employs highly competent engineers and technicians who work with great dedication to support the production process
and strive to bring continuous improvements.
Furthermore, parts and components are being overhauled in the facility at Vadodara.
18
2021-06-21

Technical Features
•X = 1,800 mm
•Y = 2,000 mm
•Z = 1,100 mm
•C 360° & B 289 °
Technical Features
•X= 2,000 mm
•Z=1,500 mm
•C 360° with live spindle 22 KW.
19
2021-06-21
CNC Lathe
Technical Features
•Swing Over Bed =1220 mm
•Swing over cross slide = 850 mm
•Distance Between Centres = 2200 mm
Balancing Machine – Static and Dynamic
20
2021-06-21
Product Range
Complete Francis Turbine Complete Pelton Turbine Main Inlet Valve Nozzle & Deflector Assembly
Francis Runner Pelton Runner Francis Runner (Split) Labyrinths
Kaplan Runner Thrust Block Rotor Hub Face Plate

Francis Runner – Cast Francis Runner – Cast

Monoblock Fabricated
oith Hydro, India.
21
2021-06-21
Distributor Assembly – Francis Pelton Turbine – Forged / Cast

Turbine Disc
Nozzle & Deflector Assembly – Butterfly Valve

Pelton Turbine
22
2021-06-21
Major Paint Points for Customer

Our Approach
• No “Sell-and-forget” approach in sales
• Active engagement with customers before and after tenders are out in the market
• Dedicated Service & sales force
• In house R&D for Excitation ( 15 Man Team for Hydro R&D and testing of AUT Products)
• Product upgrades are available on demand from Customer ( e.g. FGMO AND RGMO )
• In House Manufacturing for Critical firing/regulating cards
45
Future - Governor and Excitation

Analyzing operation
Adding value to our product historic (Over load;
Average temperature
Hotline of operation; Number
Support Predictive
for emergency
Basic Maintenance stopped)
Maintenance
New Advanced function for
Contract checking the AVR and
Software Features/ PSS turning
Services Turning PSS Functions in order to Automatic
and AVR adding value notification
Check list based in
Stability Preventive operation time for
Specialized Studies Maintenance basic maintenance.
Simulation Report about life

operation conditions
New features in order to improve the availability and

decrease maintenance cost. Adding value to our product.
46
23
2021-06-21
Excitation
Product Standardization
We have a global standard in order provide services for Excitation and Digital Governor from
anywhere to any installation.
Technical proposal Standardized Standard solution!

describing our standard
materials and global
product with its Less engineering hours, more
advantages connected to commercial
competitive, more reliable!
the customer business. agreements
47
Voith Excitation
Main Components
Voith Designed and Manufactured – firing card and measurement transducers
Generator
Output
Measuring
G
Transformers
Measuring Generator
Converter Excitation Field Winding
Transformer
Excitation
Breaker
Rectifier
Bridge
Field
Siemens Breaker
PLC
Firing
Control Card Field
Discharge &
System Overvoltage
Field
Ope r. Ra ise
Siemens
Scree n Se tp .
Protection
Ala rm Lo wer
Scree n Se tp .
Flashing
L imit
L ist
T rend
Scree n
L oc al
(Re mo te)
Operator (De-excitation)
Exc.
On
Exc.
Of f
▲
F CR
Mode
▲
AVR
M od e
▲
VAr
Mod e
▲
PF
Mode
▲ ▲ Res et
Sys tem
Config .
Panel
Brid ge
Con trol Con firm
24
2021-06-21
HyCon Thyricon
Building Competence Locally
“August 2018 Excitation and Governor Systems

Manufacturing at our system House are Rasuwagadhi and
Nikacchu, A total of 5 units
HyCon Thyricon/HyCon Governor

Building Competence Locally
– Keeping the optimization drive on to reach at satisfactory market level

– Developing competency to handle our complete cycle of project
– Developing alternate center for manufacturing in India of excitation/Governors in Voith i.e.
other then VHV/VHO
– Round the globe support is available for this product.
50
25
2021-06-21
26
Pumped storage machines
Reversible pump turbines, Ternary
sets and Motor-generators
1 2 3
Cover picture Limberg II, Austria 1 Hongrin Lemon, Switzerland

2 Upper reservoir Latschau, Rodund II, Austria
3 Rodund II, Austria
Harnessing the power of water

with engineered reliability
Generating energy from the power of water represents large

amounts of clean, renewable energy. 71 percent of the earth’s
surface is covered by water. The world’s hydropower potential
amounts to 20 billion Mega Watt hours per year and only
25 percent of this has been developed so far.
Hydropower is not only environmentally turing generators, turbines and associ- tomers and active in all major hydro- Engineered reliability Competences and capabilities
friendly, but also cost-effective. Hydro- ated control systems. A s one of the power markets worldwide. Is our promise to our customers. Our • Consulting, engineering, erection • Frequency converters, protection
power plants have the highest operating world’s leading provider for hydropower products and services are designed and commissioning systems, switchyards for all voltages,
efficiency of all renewable generation products and services, Voith has an With more than 140 years’ experience specifically for our customers’ needs. • System and plant assessments transformers
systems. They are largely automated, amazing portfolio: We offer a wide in the field of hydropower and high Moreover, we follow our values and vi- • HyService – global, fast and effective • Power plant automation, control
and operating costs are relatively low. range of services, such as engineering, annual spending for research and devel- sions for sustainable hydropower solu- for modernization and rehabilitation centers for hydropower plants and
Hydroelectric power plants also play an manufacturing, project management opment, Voith is well-equipped to tions with no compromise. of existing hydroelectric power plants cascades, including plant manage-
important role in water resource man- and commissioning. continue delivering excellence in hydro- • Complete equipment, installation ment and diagnostic systems
agement, flood control, navigation, irri- As part of our international network power in the years to come. and services for hydroelectric • Shut-off valves
gation and in creating recreation areas. each Voith facility is equipped with con- power plants • Integrated Management System to
Voith is a leading enterprise manufac- sistent best-in-class processes and • Francis, Pelton, Kaplan, Bulb/Pit/ safeguard excellence and quality
tools. This network also ensures that we S-turbines, pump-turbines, standard
can meet s pecial customized require- and customized products
ments: from individual components to • Storage pumps, radial, semi-axial
project planning, through project man- and axial-flow pumps

agement and plant maintenance. With • Torque converters
branches and production facilities for • Generators and motor-generators
electrical and h ydraulic machines and for constant and adjustable speed,
components in Europe, Asia, North and excitation systems
South America we are close to our cus-
2 3
Voith‘s pump storage plants work from the start Cross section of a Pump turbine/ Generator unit
Clean, flexible and renewable: Pumpstorage power plants offer a highly reliable technolo-
gy which can perferctly level grid fluctuations and deliver energy immediately. In a world
of energy increasingly dominated by wind and solar, pumpstorage power plants are in-
dispensible. Over a period of decades Voith has developed a cutting-edge technology.
In 1937, Voith developed the first large To meet the demanding requirements of In supplying equipment for pumped- torque converter permitting extremely
pump-turbine, which operated both as a pumped storage plant, Voith applies a storage plants, Voith gained a lot of ex- short changeover times is to be provided.
a turbine for energy generation and, in distinctive quality management. Each perience in hydraulics over many years.
the reverse direction, as a pump. component is manufactured with the A very large number of versatile Voith Today, more than 200 Voith pumped
highest technical standard, i.e. shut-off designs have proven extremely satisfac- storage units have been installed word-
The first pumped storage station in valves, torque converters or clutches. tory in practical operation. In some cas- wide with a combined output of well
Germany was installed in 1908 in the With regard to the plant’s arrangement, es this experience covers many de- over 24 000 MW. Whether a reversible
Voith research and development build- Voith always find technical solutions cades. It makes no difference whether pump-turbine, or a turbine and a pump
ing, the Brunnenmühle in Heidenheim, which improve the readiness for opera- demand is for a reversible pump-turbine combination, these machines have
Germany. tion and a rapid transition from turbining or an optimally designed turbine and proven to be extremely durable, in many
to pumping, and vice versa. pump. Nor is it of importance whether cases they have performed reliably for
the pumpturbine is equipped with a several decades.
fixed or an adjustable distributor or
whether, in the case of separate turbine
and pump, a clutch operable at stand- 1+2 Limberg II, Austria
still, a starting turbine or a synchronising 3 Waldeck 3D model, Germany
1 2 3
4 5
Characteristics of reversible pump-turbines Selected pump-turbines: operation range in pump mode
3 Lewiston 1000
7 Coo I
12 Raccoon
Advances in technology are constant, including the latest developments 14 Rodund II 29 43
36 49
on variable-speed and wide head range applications. 21
22
Bath County
Coo II
31
47
52
42 53
35 24
24 Estangento 21 14 39
50 27
25 Gabriel y Galan 7 51
44 45 12
27 Kühtai 34
38 22 48
29 Obrovac
Reversible machine sets consist of a Variable-speed
31 Presenzano K = nq x H
Pump head H [m]

motor-generator and a reversible pump- With the use of variable speed technol- 34 Palmiet 37
Q0.5
turbine that works either as a pump or ogy, by use of asynchronous motor- 35 Bad Creek nq = n x
36 La Muela H0.75
as a turbine depending on the direction generator or synchronous motor-gener- 100
37 Herdecke
of rotation. Furthermore, a well-de- ator with frequency converter, the 38 Chiotas (4 stage)
signed, compact power house save rotational speed of the pump-turbine 39 Mingtan 25
42 Shisanling
equipment and civil costs. With a wide can be varied. Thus, the turbine operat-
K
43 Guangzhou II
=
range of specific speeds, pump-turing range can be extended, the pump
10
44 Edolo (5 stage) 3
00
bines can be installed at sites with capacity can be adjusted to using just 45 Goldisthal
K
=
(two variable speed)
heads from less than 50 to more than the currently available amount of energy.
80
0
47 Venda Nova
800 m, and with unit capacities ranging This technology stabilize the grid effi- 48 Tai An
K
from less than 10 to over 500 MW. ciently.
=
49 Siah Bishe
20
40
60
50 Waldeck I
0
51 Limberg II 10
52 La Muela II
10 100 200
53 Ingula
Specific speed nq
1 Goldisthal, Germany
2 Limberg II, Austria
Application range
1000
pump-turbine
Setting getting deeper

Head (m)
100
10
1 10 100 1000
1 2 Output (MW)
6 7
Storage Pump, 3D model Ternary set
Characteristics of storage pumps and torque converter Coupling to

motor-generator
Worldwide, Voith has earned a reputation as a major pump manufacture.
Many pump storage plants work smoothly with Voith equipment. It’s the
efficiency and longevity that matters when running pump storage plants.
Our strength: reliable customized solutions.
Pelton turbine
Pumps for storage applications are It transmits torque and/or power from This acceleration torque, which is ini-
mainly of the radial-flow type. the motor-generator to the pump shaft tially very high, continuously decreases
by being filled with process water. as secondary speed rises. When reach-
Depending on the application condi- ing the synchronous speed, the con- Ternary sets
tions the construction, can be a single- Start-up of the storage pump begins al- verter output torque corresponds to the Ternary sets consist of a motor-generator,
or double-flow, single- and multi-stages ready during the filling process. As the pump priming torque. a separate turbine (typically Francis or Pel-
pressure level of the filling water rises, ton) and a pump set. As two separate hy-
Torque converter the torque output by the converter in- Due to the soft interaction of these pro- draulic machines, the rotational direction of
The torque converter provides the most creases and thus accelerates the pump. cesses, the storage pump can be start- the motor-generator can be the same in
time efficient startup and shutdown of a ed up quickly. No load surges for the both operational modes. This results in
storage pump. Within seconds the stor- grid occur. considerable commercial value for the
age pump can be connected or sepa- power plant’s operation. For switching be-
rated from the shaft system. tween turbine and pump operation, the fol-
lowing components can be provided: a
clutch operable at standstill, a starting tur-
bine or a synchronizing tourque converter.
With the configuration of a ternary set the,
so-called hydraulic short circuit within the
Hydraulic Torque Converter Application Range Radial-flow pumps
machine set can be implemented. It offers
Torque converter
the best answer for a very fast grid re-
10000
sponse, being carried out with the torque Storage pump
converter which allows fast change over
between turbine and pump mode. Full reg-
ulating capability exists in both, the turbine
and the pump mode operation from 0% to
1000 100% of the unit output.
Head (m)
Radial-flow pumps
Hydraulic short circuit
By using the hydraulic short circuit con-
cept almost the full power range of the
100 plant is available. Moreover, this applica-
tion helps to control the energy flow into
the grid. The principle of this operation
mode is based on the idea that only the
difference between the constant pump
0 load and the flexible turbine output, both
1 10 100 1000 rotating on one common shaft, should
Output (MW) come to the grid.
8 9
Motor-generator characteristics
Since the early beginning of manufacturing hydropower plants, Voith has

supplied the world’s largest and most powerful units in performance and
size at their time. Voith always managed to go beyond limits.
Power demand increases with a grow- Our technology sets us apart • Magnetic thrust bearings for reduced The following design criteria influ- • A safe margin is provided between To achieve optimum economics, larger
ing economy and the improvement of • Motor-generator technology – includ- torque during pump starts and re- ence the generator’s main dimen- the first critical speed and the unit’s unit capacity machines are often being
living standards. Following this trend, ing excitation, static duced bearing losses during normal sions: runaway speed. Shorter lengths and designed in order to reduce the number
the capacity of power supply units has frequency converters (SFC) and operation. lighter rotor weights help to deter- of units at each plant. In addition, high-
increased continuously. From the early SCADA systems. • Comprehensive system for the en- • The specified output can be pro- mine this margin. speed rating is another important factor
20th century, Voith has manufactured • Well-advanced and proven VPI insu- tire automation including monitoring. duced by the dimensions within the • In case of air-cooling, a shorter core for smaller volume machines.
outstanding motor-generators, for in- lation system for optimized design Furthermore, Voith offers remote su- allowable limit of temperature rise of length and a larger diameter are bet-
stance. for Class 155 according IEC (formerly pervisory control and data acquisition windings and stator core. ter for uniform cooling along the en- Direct water-cooling is a very effective
Class F) and voltages up to 27 kV. of the plant with fiber optic c
able for • The required moment of inertia must tire core length. method in compact machines. Voith
The world’s most powerful motor-gen- • Motor-generators are air-cooled by control and station networks. be provided within the given stator has vast references in both air-cooled
erators for Bath County (USA), delivered RIM-Ventilation, forced ventilated or • Static frequency converter systems bore dimensions. and water-cooled machines as shown
in 1976. direct water-cooling of stator or sta- composed of computer duplex digital • The mechanical stress incurred by below.
tor and rotor windings and also sta- controller. Moreover, we supply and the rotating parts at runaway speed
Or take the high-speed motor generator core. optical thyristor of high resistance can be handled within the maximum
tors installed at Guangzhou II in China in voltage for a highend performance allowable stresses of the specific
2000. These are among the largest of and easy maintenance. material.
its kind.
History of generators and motor-generators Generators and motor-generators
Three Xi Luo Du
1000 850 Gorges
Three Gorges Xi Luo Du Itaipu 50 Hz
(China) (China) Grand Guri II
900 Coulee
750
Itaipu 60 Hz
Itaipu (Brazil/Paraguay)
800
Guri II (Venezuela) 650
700 Air-cooling Water-cooling
550
600 Revelstoke 5
Rating (MVA)
Rating (MVA)
Bath County MOD

Bath County Frades II DFIM
500 450
Raccoon Mountain
Bath County (USA)
Samrangjin Helms Guangzhou II
Paulo Afonso IV (Brazil)
400 Silz
Raccoon Mountain (USA) 350 Rodund II new
Helms (USA)
Rodund II Wehr
300 Samrangjin (South Korea)
250
El Chocon (Argentina) Chongpyong Malta
Wehr (Germany)
200
Herdecke Furnas (Brazil) Rottau/Malta (Austria) 150
Akköy II
(Germany)
100 Necaxa
(Mexico) Vianden (Luxembourg)
Suiho (China) 50
0 0
1890 1900 1910 1920 1930 1940 1950 1960 1970 1980 1990 2000 2010 Year 0 100 200 300 400 500 600 700 800 900 1000 Speed (rpm)
Water-cooled Air-cooled Generators Motor-generators
10 11
1 2 3 4
1 Goldisthal, Germany
2 Guangzhou, China
3 + 4 Rodund II, Austria
Reversible pump-turbines and motor-generators
1908 First pumped storage plant in Germany 1974 Rio Grande, Argentina: 1994 Guangzhou II, China: 2006 Limberg II, Austria:
in Voith’s hydraulic research laboratory, Brunnen- Four 187.5 MW, 178 m, 250 rpm, pump- Four 306 MW/380 MVA, 510 m, 500 rpm Two 240 MW pump-turbines with optimum
mühle, Heidenheim. turbines, inlet valves and 210 MVA motor- pump-turbines and motor-generators in the design to meet wide head range application.
generators. First reversible pump-turbines world’s largest pumped storage plant with
1937 Pedreira, Brazil: in Argentina. a total output of 2,400 MW. 2007 La Muela II, Spain:
First reversible pump-turbine in the world with Four reversible 213 MW, 600 rpm pump-
an output of 5.3 MW, 30 m, 212 rpm. 1974 Chiotas, Italy: 1997 Ghatghar, India: turbines and spherical valves, max. pump head
Two 4 storage 105 MW reversible pump-turbines Two 139 MW, 445 m, 500 rpm, 531 m, to deliver reliable power to the grid.
1964 Roenkhausen, Germany: with a head of 1047 m. pump-turbines and motor-generators,
First reversible motor-generator unit enhancing the quality of India’s electric 2008 Ingula, South Africa:
in a German pumped storage plant. 1976 Bath County, USA: energy supply. Supply of complete electro-mechanical
The world’s most powerful pump-turbines equipment with four 342 MW/373 MVA,
1966 Coo-Trois Ponts 1, Belgium: and motor-generators at that time, six units with an 1997 Goldisthal, Germany: 428,6 rpm pump-turbines and motor-
Three 145 MW, 270 m, 300 rpm pump- output of 458 MW/447 MVA, 329 m, 257 rpm. Two 270 MW, 307 m, 333 rpm pump- generators.
turbines and motor-generators. turbines for the most recent German
First reversible pump-turbines in Belgium. 1977 Helms, USA: pumped storage plant including variable- 2010 Rodund II, Austria:
Three motor-generators rated at speed technology (300-346,6 rpm). One 295 MW, 375 rpm vertical reversible
1970 Raccoon Mountain, USA: 343.2 MW/390 MVA, 360 rpm with directly pump-turbine and 345 MVA motor-generator.
Highest capacity pumped storage plant in water-cooled stator. 2000 Venda Nova II, Portugal:
the world at that time, with four 392 MW/425 MVA, Two 106 MVA, 600 rpm motor-generators 2010 Reisseck, Austria:
300 rpm pump-turbines and motor-generators 1977 Odolo, Italy: and two 92.5 MV pump-turbines. Two 215 MW, 580 m vertical reversible
and with directly water-cooled stator and rotor. Six 5 storage reversible 130 MW pump-turbines pump-turbines.
with a head of 1256 m. 2001 Bath County, USA:
1970 Vianden 10, Luxembourg: Refurbishment of stator windings and 2010 Frades II, Portugal:
One 230 MVA, 333,3 rpm motor-generator. 1981 Samrangjin, South Korea: installation of new runners push these units Two reversible 372 MW pump-turbines and
Two 385 MVA, 300 rpm motor-generators. to once again become the world’s highest Europe largest and powerful variable speed
1971 Wehr, Germany: The highest capacity reversible units in Korea. output pump-turbines and motor-generators motor-generators (DFIM) with 433 MVA and
Worldwide highest synchronous speed for at 480 MW/530 MVA. speed range 350 up to 381 rpm.
large motor-generators with four 300 MVA 1983 Palmiet, South Africa:
motor-generators and with directly water-cooled Two 253 MW/250 MVA, 301 m, 300 rpm 2002 Tai An, China: 2010 Hong Ping, China:
stator and rotor at 600 rpm. pump-turbines and motor-generators. Four 278 MVA, 300 rpm motor-generators Four reversible 306 MW pump-turbines and
and four 250 MV pump-turbines. 333 MVA, 500 rpm motor-generators.
1992 Shisanling, China:
Four 204 MW, 430 m, 500 rpm pump- 2004 Siah Bishe, Iran:
turbines and inlet valves, providing reliable Four 300 MVA, 500 rpm motor-generators
12 peaking power for China’s capital. and four 260 MV reversible pump-turbines. 13
1 2 3
1 Storage pump, Kops II, Austria

2 Kops II, Austria
3 Torque converter, Kops II, Austria
Storage Pumps Torque Converters
1928 Niederwartha, Germany: 1990 Säckingen, Germany: 1954 Luenersee, Austria:

Two horizontal radial pumps; One storage pump with 84.4 MW and 410,8 m Five torque converter in vertical arrangement
P: 20.5 MW, H: 154 m. head, as a replacement of one storage pump deliv- for pump start-up,
ered in 1964. P-Converter: 33 MW.
1954 Luenersee, Austria:
First pump with a head exceeding 1000 m. 1992 Riva del Garda, Italy: 1964 Säckingen, Germany:
One storage pump consisting of mixed-flow booster Four horizontal arranged torque converter,
1964 Säckingen, Germany: pump (H: 27 m) and radial flow pump (H: 543 m, P-Converter: 40 MW.
4 horizontal two stage back-to-back three stages) connected to the shaft line of a Pelton
arranged radial pumps turbine and motor-generator. 1967+ Roßhag, Austria:
P: 70 MW, H: 410 m. 1973 Four vertical arranged torque converter,
1992 Yang Zhuo Yong/Tibet, China: P-Converter: 31 MW.
1967+ Roßhag, Austria: Four storage pumps with 19.1 MW each, six stages
1973 4 vertical two stage radial pump with gear coupling for connection in standstill. 1970 Hornbergstufe-Wehr, Germany:
P: 52 MW, H: 690 m. Four horizontal arranged torque converter
1999 Pont Ventoux, Italy: with the highest converter power today,
1967+ Tehachapi, USA: One storage pump with 73.4 MW and 519 m head, P-converter: 150 MW.
1979 10 vertical 4 stage radial pump connected to the shaft of a splitter type Francis
P: 57 MW, H: 600 m. turbine with gear coupling. 1973 Malta Hauptstufe, Austria:
Two vertical arranged torque converter,
1970 Hornbergstufe-Wehr, Germany: 2004 Kops II, Austria: P-converter: 75 MW.
Four horizontal two stage double suction radial Three vertical three stage radial pumps for
pumps for pumped storage, pumped storage, 1981 Häusling, Austria:
P: 250 MW, H: 666 m, Q: 36 m³/s. P: 152 MW, H: 784 m. Two vertical arranged torque converter,
P-converter: 100 MW.
1973 Malta Hauptstufe, Austria: 2008 Koralpe, Austria:
Two storage pumps with 140.7 MW each One vertical three stage radial pump for 2004 Kops II, Austria:
and 1100 m head, equipped with synchronizing pumped storage, Three vertical arranged torque converter,
converters with gear coupling. P: 38 MW, H: 740 m. P-converter: 80 MW.
1981 Häusling, Austria: 2011 Hongrin Léman, Switzerland:

Two storage pumps with 178.5 MW each 2 vertical 5 stage radial pumps for pumped storage,
and 726 m head, equipped with synchronizing P: 118 MW, H: 865 m.
converters with gear coupling.
14 15
t3372e
Voith Hydro Holding GmbH & Co. KG

Alexanderstraße 11
89522 Heidenheim, Germany
Tel. +49 7321 37 0
Fax +49 7321 37 7828
www.voith.com
A Voith and Siemens Company

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voith.

▪ Company founder, Johann Matthaeus Voith, ventured out

Oct 2023 | VOITH HYDRO | INDIA 2

Family-owned Group from its onset

Oct 2023 | VOITH HYDRO | INDIA 3

Voith Paper Voith Hydro Voith Turbo Voith Digital Ventures

Oct 2023 | VOITH HYDRO | INDIA

Oct 2023 | VOITH HYDRO | INDIA

Oct 2023 | VOITH HYDRO | INDIA 6

• 150 years of experience in

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• For all range of speeds,

Oct 2023 | VOITH HYDRO | INDIA 8

Oct 2023 | VOITH HYDRO | INDIA 9

Assessment and Education and

Maintenance Spare parts

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Oct 2023 | VOITH HYDRO | INDIA 11

Global locations St. Georgen

Grad Lukavac Bosnia & Herzegovina

York (PA) USA Trondheim Norway

Springfield (OR) USA Gamle Fredrikstad Norway

Johannesburg South Africa

Hanoi Vietnam Dingwall United Kingdom

Production Philippines Makati City

Malaysia Batu Caves

Competence and service

Oct 2023 | VOITH HYDRO | INDIA 13

Products from Vadodara, India

Competence and service

Oct 2023 | VOITH HYDRO | INDIA 14

Oct 2023 | VOITH HYDRO | INDIA 15

Detailed Design &

Oct 2023 | VOITH HYDRO | INDIA 16

Oct 2023 | VOITH HYDRO | INDIA 17

Omkareshwar HEP 8x65 MW

Nam Nagum1 1x40 MW HEP

Oct 2023 | VOITH HYDRO | INDIA 19

Ngan Truoi 3x6.75 MW HEP

Semangka 2x28.3 MW HEP (2018) Son Tra 1 4x18 MW HEP (2018)

Alin B1 2x23 MW HEP (2019)

Oct 2023 | VOITH HYDRO | INDIA 20

Oct 2023 | VOITH HYDRO | INDIA 21

Oct 2023 | VOITH HYDRO | INDIA 22

Voith Hydro, India

“Safety is Sacrosanct: No Compromises”

Paper Digital Ventures Hydro Turbo

Voith Hydro Holding GmbH & Co. KG

Voith Hydro Shanghai Voith Hydro India Voith Hydro Fuji

Indian Operations since Sales

2002 Establishment of Voith Siemens Hydro Pvt. Ltd. at Hyderabad

Competence and service

Competence and service

Automation • Optimization of energy

▪ In-house engineering team. ▪ Full range of products –

Main Inlet Valve Project Execution

Balance of plant / Automation After Sales Service

Vertical Kaplan or Saxo design,

1 Voith Kaplan Runner

Horizontal and vertical design

1 Voith Francis Hydraulic

2 horizontal spiral case