Techno Ice Teknofreeze 400 600 800
Techno Ice Teknofreeze 400 600 800
TEKNO-ICE srl
via Lazio, 37 - Buccinasco (Milano) ITALY - Tel. +02 488676.1 Fax +02 4882153 [email protected]
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Table of contents
TABLE OF CONTENTS ........................................................ 1
INTRODUCTION ................................................................... 5
Table of contents 1
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
2 Table of contents
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Table of contents 3
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
4 Table of contents
Introduction
Introduction 5
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
6 Introduction
1
chapter
Technological description
Technological description 7
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
5
6
7
8
8 Technological description
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
“Touch screen” electronic panel for operating the The operator panel includes special controls to set
machine and controlling the following operating the overrun, hourly production and the hardness of
parameters: the ice-cream.
- hourly production capacity
- mixture feed temperature
- mixture outlet temperature
- ice-cream hardness
- volume overrun
- cylinder pressure
- compressor parameter control
- speed and hot gas back-pressure regulation.
Tecchnological description 9
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
1.7 Identification
The machine does not need to be supervised during Manufacturer: TEKNO-ICE srl
operation. The operator normally stands in front of Address: via Lazio, 37 - 20090
the bulk unloading station or at the control console. Buccinasco MI ITALY
Phone: +39 02 488676.1
Fax: +39 02 4882153
Website: www.teknoice.com
e-mail: [email protected]
10 Technological description
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
1.8 Guarantee
Technological description 11
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Fill out the upper box with the details of the machine, photocopy the page, describe the nature of the
problem in the bottom section and send by fax.
Description of defect:
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12 Technological description
2
chapter
Precautions for use and
maintenance
2.1 General notes 2.2 Symbols used
WARNING
This symbol warns of possible events that
could cause minor personal injury or damage
to the machine if adequate precautionary
measures are not taken.
capítulo
Unpacking and
locating the machine
3.1 Unpacking
Visually inspect the machine internally and externally. The machine must only be manoeuvred by suitable
trained and instructed personnel, using the perso-
Any deformation noted is an indication of damage nal protection devices specified in chapter 2.
sustained during transport, which may compromi-
se machine function. The machine may be unloaded from the truck and
In particular, check: transferred to the installation site using a fork lift
- connection cables; truck to lift the case or wooden base onto which the
- metal and painted surfaces; machine is secured.
- tightness of screws.
3.3 Storage
3.4 Packing list 1 Insert the lift forks from the rear of the machine,
ensuring that they protrude approximately 30
cm from the opposite side.
The contents of the packing list will vary depending When using a transpallet, lift the machine only
on the specific details of the relative order. Generally if strictly necessary.
speaking, the packing must contain the following: With a transpallet or fork lift, take care not to
damage the wheels.
- the machine 2 Secure the machine to the transpallet or fork
- the operating manual lift before movement.
- standard spare parts
- any accessories agreed upon
IMPORTANT
According to UNI EN 10380 standards, the
luminosity in a generic work area (such as a
control room, a fixed work station in a production
plant, etc.) must be, on average 300 lux
(acceptable range 200 to 500 lux).
chapter
Installation
Proceed as follows:
CAUTION
Position the continuous freezer as near as possible Ensure that non-painted metal parts haven't
to the machine where the ice cream is required, to been corroded by infiltrated moisture or
prevent overpressure in the ice-cream line. The two stagnant water.
machines should not be further than 4 to 5 metres
apart. The assembly area must be protected from draughts
which may carry contaminants. All tubes, cables
To facilitate production and maintenance operations, and components brought into the assembly area
a free space of at least one metre must be left all must be correctly sealed.
around the machine.
Installation 21
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Components that have been warehoused without 4.3.2 Ice-cream outlet hoses/
being filled or treated with protective oil must be
dismantled, cleaned and lubricated before use. connectors
4.4 Connections
WARNING
Electrical connections must only be carried
out by specialised personnel.
Use only stainless steel or foodstuff compliant The control panel is shipped ready wired and needs
plastic hoses with a diameter of at least 1". only to be connected to mains power.
22 Installation
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
WARNING
The machine must never be switched on if not
equipped with an efficient earth connection
made in compliance with the technical
specifications prescribed by applicable
legislation. Before switching on the main switch,
ensure that the mains voltage and frequency 2 Connect the return line to the outlet connector.
comply with the specifications given on the Preferably use a braid reinforced plastic hose
machine identification plate. and secure to the connector with a jubilee
clamp.
If the machine needs to be moved frequently, install We recommend installing a manual cut-off
a plug on the end of the power cable and connect valve on the feed and return lines near the
to a switched socket outlet. freezer (tubing with lower position condenser
inlet).
We also recommend installing a flood prevention
4.4.2 Water connections device.
Installation 23
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
CAUTION
Compressed air containing impurities, moisture
or oil residue may cause the air valves to
deteriorate prematurely. The machine is
equipped with an air filtering system with an
automatic condensate drain (see figure). We
nonetheless recommend installing an air dryer
filter upstream of the air compressor and
performing regular and thorough maintenance
on the compressor.
24 Installation
5
chapter
Starting-up
WARNING
Before performing any start up operation,
read and implement the instructions given in
the chapter titled “Precautions foruse and
maintenance of the machine”.
Starting-up 25
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
IMPORTANT
For more detailed information about the operator
panel functions, see the following chapter.
WARNING
When carrying out the above operation, read
and implement the directions given in the chapter
“Precautions for operation and maintenance”
26 Starting-up
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
2 Enable air metering (OVERRUN). 4 Check that the “hot gas” function is disabled
(OFF button).
Starting-up 27
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
IMPORTANT
The passwords are delivered separately from
9 Pressing the + button for the dasher, gradually this manual. For more information contact the
TEKNO-ICE technical support service.
increase the ice-cream hardness setting to the
desired value, as indicated in the black box
above the button.
28 Starting-up
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Starting-up 29
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
30 Starting-up
6
chapter
Production
WARNING
Before performing any operation, read and
implement the instructions given in the chapter
titled “Precautions for operation and
maintenance of the machine”. 2
6.1 Control console
3 4 5
1
8
6
1 Main switch
Turning on the main switch at the rear of the
machine powers up the control console and the
machine.
Lamp No. 4 lights up
2 Control panel
This is the user interface and is described in
the following paragraph.
IMPORTANT 3 Reset
The indications given in this paragraph are Used to reset the system upon machine starts
indicative only as the configuration of the con- or after active alarm. In the event of ine or more
sole varies depending on the specification of
alarms, the push-button flashes.
the machine. For more detailed information,
see the annexed electrical diagram.
4 Power supply
The lamp lights up when the main switch is
turned on (1)
5 CIP (cleaning in place)
31
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
32 Production
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Par.6.6 Washing
Par.8.2 Production hours Par. 6.2.4 Cycle menu Par.8.2 Production hours
Production 33
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
6.2.3 Main menu Touch the relative field to access the dasher
parameter menu.
5 HOT GAS (%)
This is the main operating menu. Displays the quantity of gas introduced.
In addition to monitoring the production cycle, this Hot gas from the refrigerator circuit is injected
menu also allows access to the submenus described into the freezer cylinder to maintain constant
individually in this chapter. ice-cream hardness and, as a result, dasher
motor current absorption.
To set the hot gas function, touch the relative
IMPORTANT field (9) and enter the desired value or use the
Values displayed on these menus on a black
+/- buttons (17). Using the +/- buttons is
background are read-only parameters. User-
definable values are displayed on a white generally preferable if only small adjustments
background. are necessary.
Touch the relative field to access the hot gas
function parameter menu
6 OVERRUN (%)
Displays the quantity of air added to the mixture.
To set the parameter, touch the relative field
(10) and enter the desired value or use the +/
- buttons (17). Using the +/- buttons is generally
preferable if only small adjustments are necessary.
Touch the relative field to view the OVERRUN
parameters.
7 ICE-CREAM FLOW RATE (l/h)
Used to set the required ice-cream flow rate.
Touch the relative field to call up the numpad
and enter the desired value.
Use the +/- buttons (17) for small variations.
8 SET ICE-CREAM HARDNESS (amp)
1 MIX IN (°C) Used to set the hardness (viscosity) of the ice-
Displays the mixture temperature at the machine cream. The value is displayed in Amperes, as
inlet. Touch the relative field to access the it corresponds to the current absorption of the
temperature calibration function. dasher motor.
2 ICE-CREAM (°C) Touch the relative field to call up the numpad
Displays the ice-cream temperature at the and enter the desired value.
machine outlet. Use the +/- buttons (17) for small variations.
Touch the relative field to access the tempera- The higher the value set, the harder the ice-
ture calibration function. cream.
3 MIXTURE FLOW RATE (l/h) 9 HOT GAS (%)
Displays effective mixture flow rate. Touch the Hot gas injection reduces the hardness of the
relative field to access the pump parameter ice-cream.
menu. Hot gas from the refrigerator circuit is injected
To set the flow rate, touch the relative field (7) into the freezer cylinder to maintain constant
and enter the desired value or use the +/- ice-cream hardness and, as a result, dasher
buttons (17). Using the +/- buttons is generally motor current absorption.
preferable if only small adjustments are necessary. In MANUAL mode, the quantity of hot gas
4 ICE-CREAM HARDNESS (amp) injected may be adjusted with the +/- buttons
Displays the effective hardness of the ice- (17).
cream. The value is displayed in Amperes, as Touch the relative field (5) to toggle between
it corresponds to the current absorption of the manual and automatic modes.
dasher motor. 10 OVERRUN (%)
To set ice-cream hardness, touch the relative Sets the quantity of air added to the mixture.
field (8) and enter the desired value or use the Touch the relative field to call up the numpad
+/- buttons (17). and enter the desired value.
Using the +/- buttons is generally preferable if
only small adjustments are necessary.
34 Production
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Production 35
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
1 PASSWORD
Allows access to the PASSWORD MENU.
See paragraph 6.2.6.
2 PRODUCT
This field displays the active recipe.
3 RECIPE NAME
Displays a list of the recipes in memory via a
drop-down menu.
36 Production
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
1 Press the screen as shown to call up the 1 Press the button shown in the illustration.
alphanumerical keypad shown below. Some recipes may be password protected for
deletion.
See paragraph 6.2.6.
Production 37
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
1 RECIPES
Displays the recipe management menu described This menu contains the main pump parameters.
in the previous paragraph.
2 CLEAN SCREEN 1 HOT GAS
Disables touch function to allow the operator Accesses the hot gas function parameter menu.
to clean the monitor See paragraph 6.2.9
3 ADJUST CONTRAST 2 DASHER
Increases or decreases the contrast of the Accesses the dasher parameter menu. See
operator panel monitor paragraph 6.2.8
4 TATTILE CALIBRATION 3 MIXTURE FLOW RATE (l/h)
Calibrates the pressure necessary to operate Displays effective mixture flow rate. Displays
the touch-screen the same value shown in the main menu.
5 PASSWORD OFF 4 PUMP ON/OFF
Enables and disables passwords Enables/disables the PUMP. This function is
also available from the main menu.
Press the script “TEKNO-ICE” to return to the main 5 STEP
menu. Sets the amount by which flow rate changes
each time the +/- buttons are pressed in the
main menu.
6.2.7 Pump menu 6 ICE-CREAM FLOW RATE (l/h)
Used to set the required ice-cream flow rate.
Touch the relative field to call up the numpad
Press the field shown in the figure to access the and enter the desired value.
PUMP MENU from the MAIN menu: This function is also available from the main
menu.
7 STROKES (No.)
The number of cycles performed by the piston.
The system considers each complete cycle
(aspiration, compression, exhaust) as one
stroke.
8 SPEED SET: FILLING (%)
Used to set the pump speed when filling the
cylinder at the start of the automatic cycle.
Value is expressed as a percentage of the
maximum motor speed.
Generally set to 100%.
9 SPEED SET: INITIAL (%)
The pump stops once the set pressure is
reached in the cylinder (see MAIN MENU).
This parameter defines the pump speed upon
restart, once the ice-cream has reached the
required hardness.
Generally set to 40%.
38 Production
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
1 PUMP
6.2.8 Dasher menu Accesses the pump parameter menu. See
paragraph 6.2.7
2 EV/AIR
Press the field shown in the figure to access the Access the overrun (air) parameter menu. See
DASHER MENU from the MAIN menu: paragraph 6.2.10
3 ICE-CREAM HARDNESS (Amp)
Displays the effective hardness of the ice-
cream. The value is displayed in Amperes, as
it corresponds to the current absorption of the
dasher motor. Displays the same value shown
in the main menu.
4 DASHER ON/OFF
Enables/disables the DASHER.
This function is also available from the main
menu.
5 STEP
Sets the amount by which value changes each
time the +/- buttons are pressed in the main
menu.
6 SET ICE-CREAM HARDNESS (amp)
Used to set the hardness (viscosity) of the ice-
cream. The value is displayed in Amperes, as
it corresponds to the current absorption of the
dasher motor.
Touch the relative field to call up the numpad
and enter the desired value.
The higher the value set, the harder the ice-
cream.
This function is also available from the main
menu.
7 HARDNESS SET: PUMP START (%)
The pump stops once the set pressure is
reached in the cylinder (see MAIN MENU).
This parameter sets at what ice-cream hardness
the pump restarts (pump speed is set in the
pump parameter menu).
Bear in mind that the percentage value set for
this parameter is not relative to the entire
current absorption of the dasher motor (which
also absorbs current when working at zero
Production 39
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
load, see parameter SET HOT GAS – INITIAL 6.2.9 Hot gas menu
ABSORPTION in the hot gas function menu),
and is only relative to the current effectively
absorbed by mixing the ice-cream. Press the field shown in the figure to access the
8 HARDNESS SET: PUMP STOP (%) HOT GAS MENU from the MAIN menu:
This parameter sets at what ice-cream hardness
the pump stops, defining the end of the production
cycle (AUTO CYCLE OFF)
Bear in mind that the percentage value set for
this parameter is not relative to the entire
current absorption of the dasher motor (which
also absorbs current when working at zero
load, see parameter SET HOT GAS – INITIAL
ABSORPTION in the hot gas function menu),
and is only relative to the current effectively
absorbed by mixing the ice-cream.
9 ALARMS PREADVICE/STOP (bar)
Sets the warning and arrest thresholds for the
freezer cylinder ice-cream pressure alarm.
The arrest condition alarm arrests the automatic
cycle.
This parameter may also be set from the
temperature calibration menu.
See paragraph 5.2.1.
10 AUTOMATIC CYCLE STOP DELAY (sec)
Used to delay pump arrest at the end of the
automatic cycle, to ensure that any residual
product remaining in the freezer is completely
emptied.
1 AIR ELV
Access the overrun (air) parameter menu. See
paragraph 6.2.10
2 PUMP
Accesses the pump parameter menu. See
paragraph 6.2.7
3 ICE-CREAM HARDNESS (A)
Displays the effective hardness of the ice-
cream. The value is displayed in Amperes, as
it corresponds to the current absorption of the
dasher motor. The value displayed is the same
as the parameter shown in the dasher menu.
4 HOT GAS ON/OFF
Enables/disables hot gas function. This function
is password-protected.
40 Production
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
CAUTION
The following parameters may only be modified
by TEKNO-ICE technical personnel.
Production 41
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
ATTENZIONE
When in manual mode, there are no safeguards
to ensure that operations or the cycle are
performed in the correct sequence. Proceed
with extreme caution!
42 Production
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Production 43
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
44 Production
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Production 45
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
2 Connect the CIP system to the water inlet; Before resuming production, drain the solution
and rinse thoroughly with water.
46 Production
7
chapter
Diagnostics
Diagnostics 47
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
7.2 Alarms
IMPORTANT
The list of alarms given herein is merely indica-
tive. Depending on individual specifications and
the accessories included, some machines may
feature alarms not described in the following list.
Similarly, certain alarms mentioned may not
feature on the machine.
For more information contact the TEKNO-ICE
technical support service.
al.01 - EMER GEN C Y B U TTON An emergency button has been After resolvi ng the cause, release
AC TIVATED pressed. the button and press the RESET
button on the panel
al.04 - C OMPR ESSOR TH ER MAL Incorrectly cali brated overload swi tch C heck
OVER LOAD Motor fault C heck
After resolvi ng the cause, press the
RESET button on panel.
al.05 - PU MP IN VER TER FAU LT Irregular or i nterrupted power supply C heck electri c power supply
Torque control alarm acti vated. C heck for mechani cal sti ffness.
C onsult relati ve manual.
al.06 - LOW C OMPR ESSOR Flui d solenoi d valve coi l fault C heck
PR ESSU R E Insuffi ci ent refri gerant flui d C heck and top up i f necessary
Worn scraper blades C heck
After resolvi ng the cause, press the
RESET button on panel.
48 Diagnostics
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
al.09 - C OMPR ESSOR OIL C ompressor oi l too cold Wai t for oi l to reach operati ng
PR ESSU R E SWITC H temperature
Rearm relati ve pressure swi tch
manually
al.13 - PR OD U C TION SPEED TOO Parameter not compli ant wi th Reduce producti on speed value
H IGH producti on speci fi cati ons Adjust overrun parameter
After resolvi ng the cause, press
the RESET button on panel.
al.15 - STAR T N OT EN AB LED - Machi ne performi ng automati c cycle D i sable all manually enabled
FU N C TION S IN MAN U AL MOD E functi ons
Diagnostics 49
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
7.2.2 Troubleshooting
CAUTION
Some of the operations described above are
unscheduled maintenance jobs and may only
be carried out be specialised personnel or
Tekno-Ice technicians.
50 Diagnostics
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
IMPORTANT
For more information see chapter 6.
The following are the most commonly encountered
problems that may compromise production quality.
In all cases:
- Do not repeatedly rearm magneto-thermal circuit
breakers without identifying the cause of the
alarm.
- Do not attempt to recalibrate magneto-thermal
circuit breakers as this may cause damage to
the motors;
- If the refrigerator compressor stops without a
request from the operator (or cycle programme),
check if one of the safety pressure switches or
electronic circuit breakers on the compressor
have been triggered. Identify and rectify leaks. Top up refrigerant level in
If the compressor motor thermal overload electronic circuit.
circuit breaker has been triggered, to resume
compressor operation, stop the dasher then
restart the dasher and compressor sequence. PROBLEM
If an oil pressure or high refrigerant pressure Insufficient condensation
switch has been triggered, rearm the triggered Indicated by the activation of the high pressure
pressure switch to resume compressor operation. switch due to excessively high pressure and/or
- If the low refrigerant pressure switch has been temperature in outlet.
triggered, the switch is automatically rearmed
once pressure returns to normal. To rearm the Possible causes
low pressure switch more quickly, activate the 1 Incorrectly calibrated manostat valve.
hot gas function for a few seconds. Recalibrate valve so that outlet water temperature
is 28/30° C and outlet pressure is 14 bar
(R404/507).
2 No water
Check that water supply is available and that
there are no obstructions in the lines
3 Dirty condenser
Clean
Diagnostics 51
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
PROBLEM
Excessive intake pressure
Hot gas solenoid valve
Indicated by the fact that the valve does not close
completely, allowing hot gas continuously into the
evaporator and reducing refrigerating capacity.
Possible causes
1 Faulty valve
Check valve and replace if necessary.
PROBLEM
Insufficient intake pressure
Refrigerant fluid solenoid valve
Indicated by the fact that the valve does not open,
causing a pressure drop in the intake section,
triggering the low pressure switch.
Possible causes
1 Faulty valve
Check that solenoid coil is working correctly
and replace if necessary.
Check solenoid and replace if necessary.
PROBLEM
Thermostat valve
Indicated by excessive or insufficient pressures
causing reduced compressor efficiency and/or
triggering the low pressure switch.
Possible causes
1 Incorrectly calibrated valve.
Calibrate the valve to an intake pressure/
temperature of -30/-32° C
2 Faulty valve.
Replace
52 Diagnostics
8
chapter
Maintenance
Maintenance 53
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
WASHING
At the end of production, wash the machine with the
automatic CIP system (if installed) as described in
the chapter PRODUCTION.
At the end of the washing cycle, we recommend
filling the freezer with a disinfectant solution. Before
resuming production, drain the disinfectant solution
and rinse with clean water.
Used washing solution and disinfectant must be
disposed of in compliance with applicable legislation
in the country of installation.
54 Maintenance
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Maintenance 55
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
BELTS
Check the drive belts tension.
MACHINE
Perform general service.
8.3.5 Yearly maintenance DASHER
Substitute the rotating seal and the bushes of the
MIXTURE PUMP SEALS eccentric.
Replace seals.
See the chapter DIAGRAMS AND REPLACEMENT
PARTS for replacement parts.
56 Maintenance
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
CYLINDER BEARINGS
Replace.
See the chapter DIAGRAMS AND REPLACEMENT
PARTS for replacement parts.
BELTS
Replace.
See the chapter DIAGRAMS AND REPLACEMENT
PARTS for replacement parts.
1 Remove the ice-cream outlet lines, the back Before refitting the shaft, ensure that the blades
pressure valve and the DASHER cover; are positioned correctly. Lubricate the rotary
seal gasket with petroleum jelly and refit seal
spring in its respective seating, pushing until it
snaps into the retainer recess.
Maintenance 57
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Date of job:
...................................................................................................................
Type of job:
...................................................................................................................
......................................................................................................................................
......................................................................................................................................
Date of job:
...................................................................................................................
Type of job:
...................................................................................................................
Once in position, rotate until the end engages ......................................................................................................................................
in the relative seating. ......................................................................................................................................
4 Refit the cylinder cover, ensuring that it engages Date of job:
correctly with the centring pawl. ...................................................................................................................
5 Retighten the three securing knobs. Type of job:
6 Restart the machine ...................................................................................................................
7 Fill the freezer with disinfectant solution using ......................................................................................................................................
the mixture pump and drain via the safety valve. ......................................................................................................................................
8 Rinse the freezer with water before starting a Date of job:
new production cycle. ...................................................................................................................
Type of job:
...................................................................................................................
......................................................................................................................................
8.3.8 Compressor maintenance ......................................................................................................................................
Date of job:
The compressor is filled with lifetime lubricant and ...................................................................................................................
requires no additional lubrication. Type of job:
...................................................................................................................
In the event of repair work on the compressor, ......................................................................................................................................
replace oil with : ......................................................................................................................................
SUNISO 3G (density = 9.4 Kg/m - viscosity at + 50 Date of job:
°C = 2.7 °E). ...................................................................................................................
Type of job:
CALIBRATION: ...................................................................................................................
LOW PRESSURE SWITCH ......................................................................................................................................
Minimum pressure 0.2 bar ......................................................................................................................................
Differential 0.6 bar Date of job:
HIGH PRESSURE SWITCH ...................................................................................................................
Maximum pressure 20 bar Type of job:
...................................................................................................................
......................................................................................................................................
......................................................................................................................................
Date of job:
...................................................................................................................
Type of job:
...................................................................................................................
......................................................................................................................................
......................................................................................................................................
......................................................................................................................................
......................................................................................................................................
58 Maintenance
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
Maintenance 59
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
60 Maintenance
9
chapter
Dismantling
Dismantling 61
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
62 Dismantling
10
chapter
Spare parts
10.1 Identification
modality
Spare parts 63
TEKNOFREEZE - Manual code nr. TFE000001 Rev. 10-2007
64 Spare parts
11
chapter
Annexed diagrams and
documentation
The documentation with diagrams for the machine
is annexed with this manual.
If deemed necessary, the original and unmodified
documentation received from third party manufacturers
by TEKNO-ICE srl is also available.