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SERVICE MANUAL

MODELS : LH-C6230P/C6231P/LH-C6230S/LH-C6230W/LH-C6231W/LH-C6230X/LH-C6230Y/C6231Y
DVD/CD/VCR RECEIVER
Home Cinema System
SERVICE MANUAL

MODELS: LH-C6230P/C6231P (LGEDG/LGEES/LGEPT/LGEIS)


LH-C6230S (LGEFS/STUH) LH-C6230W (LGESA/LGEGF)
P/N : 3829RDT033C JULY, 2003 LH-C6231W (LGEAP) LH-C6230X (MOSCOW)
LH-C6230Y/C6231Y (LGEPL/LGEMK)

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CONTENTS
SECTION 1. GENERAL
• PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRECAUTIONS ........................ 1-2
• SERVICING PRECAUTIONS........................................................................................................ 1-5
• ESD PRECAUTIONS ................................................................................................................... 1-6
• SPECIFICATIONS ....................................................................................................................... 1-7
SECTION 2. AUDIO PART
• AMP ELECTRICAL TROUBLESHOOTING GUDIE ..................................................................... 2-1
• BLOCK DIAGRAM......................................................................................................................... 2-2
• AUDIO SCHEMATIC DIAGRAMS ............................................................................................... 2-4
• WIRING DIAGRAM .................................................................................................................... 2-10
• AUDIO VOLTAGE SHEET (IC&TR) ............................................................................................ 2-12
• PRINTED CIRCUIT DIAGRAM ................................................................................................... 2-14

SECTION 3. VCR PART


• ELECTRICAL ADJUSTMENT PROCEDURES ............................................................................ 3-1
• VCR ELECTRICAL TROUBLESHOOTING................................................................................... 3-2
• VCR SHEMATIC DIAGRAMS ..................................................................................................... 3-17
• VCR VOLTAGE SHEET (IC&TR)................................................................................................ 3-29
• PRINTED CIRCUIT DIAGRAMS ................................................................................................. 3-31

SECTION 4. MECHANSIM OF VCR PART ....................................................................... 4-1

SECTION 5. DVD PART


• DVD ELECTRICAL TROUBLESHOOTING................................................................................... 5-1
• DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING ...................................... 5-7
• DVD PART SCHEMATIC DIAGRAMS ........................................................................................ 5-21
• VOLTAGE SHEET (IC&TR) ........................................................................................................ 5-29
• PRINTED CIRCUIT DIAGRAM ................................................................................................... 5-31

SECTION 6. MECHANSIM OF DVD PART ....................................................................... 6-1

SECTION 7. EXPLODED VIEWS PART ........................................................................... 7-1


• Cabinet and Main frame ................................................................................................................ 7-1
• Speaker ........................................................................................................................................ 7-3

SECTION 8. REPLACEMENT PARTS LIST ..................................................................... 8-1

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SECTION 1. GENERAL PART
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY, SUBJECT : X-RADIATION
NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFAC- 1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PER-
TURER S APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY SONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTEN-
VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY TIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PIC-
RESULTING PROPERTY DAMAGE OR USER INJURY. TURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN
SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE
THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERA-
CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE, TION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PIC-
INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE TURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIR-
USER. CUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIR-
WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTEC- ABLE LEVELS.
TION FROM A.C. LINE SHOCK. 2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE
USED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN
SAFETY CHECKS COLOR SETS, ALWAYS RE-INSTALL THEM.
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRCTED. A 3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN
CHECK SHOULD BE MADE OF THE FOLLOWING. ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA
SUBJECT : FIRE & SHOCK HAZARD TION OF THE METER SHOULD BE CHECKED PERIODICALLY
1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE
AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS. AT YOUR DISTRIBUTOR.
THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE 4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY
TRANSPORTED TO AND FROM THE REPAIR SHOP. THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY
2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD
SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE
RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES
BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING
SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN CORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGA-
DEFEATED. NIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGU-
LATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCE-
3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD DURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ON
SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS. EACH CUSTOMER S INVOICE.
BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.
5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN
4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE,
TO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGED AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND
INSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARY THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT
FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS. LONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCES
5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR SIVE VOLTAGE.
A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND 6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES
PROTRUNING METAL SURFACES MUST BE AVOIDED. DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS
6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF (WHERE USED).
RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT SUBJECT: IMPLOSION
FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS
OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIR- 1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE
CUIT MODIFICATIONS. GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE
TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID
7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C. SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT.
LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABI-
NET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HAN- 2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.
DLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE SUBJECT : TIPS ON PROPER INSTALLATION
WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE 1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBY-
ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLT- HOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TO
METER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW.
THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESIS-
TOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR 2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO
BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CON- INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIA-
DUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME. TORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.
MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REAR
OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DEC-
AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED ORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT
METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75 OBSTRUCT VENTILATION.
VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY
4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMER-
VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK
CIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED
HAZARD AND MUST BE CORRECTED IMMEDIATELY.
MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF OR
A.C. VOLTMETER PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT
THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW
ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS
MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE
TEST ON CUSTOMIZED INSTALLATIONS.
5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON
SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS
PROPERLY SECURED.
GOOD EARTH GROUND PLACE THIS PROBE 6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS
SUCH AS THE WATER ON EACH EXPOSED MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZ-
PIPE. CONDUIT. ETC METAL PART ARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS
THRESHOLDS OR DEEP PILE CARPETS.
7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND
SUBJECT: GRAPHIC SYMBOLS WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES,
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION
AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V. S OF
SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED THE SAME OR LARGER SCREEN SIZE.
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAG-
8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS,
NITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SIN-
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIAN- GLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO
GLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO HOME AND FAMILY.
THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN
SERVICE LITERATURE.

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NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t let


contact fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a
cotton swab should be used, taking care not to distort this.

Magnet Pressure
Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do
not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of
this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

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NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These
components are sensitive to, and easily affected by, static electricity. If such static electricity is high
voltage, components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must
be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong
magnetism is present, or where there is excessive dust.

2. Notes for repair


1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 Mohm)
Resistor
Conductive
(1 Mohm)
Sheet

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SERVICING PRECAUTIONS
CAUTION : Before servicing the COMBI HOME THEATER Electrostatically Sensitive (ES) Devices
SYSTEM covered by this service data and its supplements Some semiconductor (solid state) devices can be damaged
and addends, read and follow the SAFETY PRECAUTIONS. easily by static electricity. Such components commonly are
NOTE : if unforeseen circumstances create conflict between called Electrostatically Sensitive (ES) Devices. Examples of
the following servicing precautions and any of the safety pre- typical ES devices are integrated circuits and some field
cautions in this publications, always follow the safety pre- effect transistors and semiconductor chip components.
cautions. The following techniques should be used to help reduce the
Remembers Safety First: incidence of component damage caused by static electricity.

General Servicing Precautions 1. Immediately before handling any semiconductor compo-


1. Always unplug the COMBI HOME THEATER SYSTEM AC nent or semiconductor-equipped assembly, drain off any
power cord from the AC power source before: electrostatic charge on your body by touching a known
(1) Removing or reinstalling any component, circuit board, earth ground. Alternatively, obtain and wear a commer-
module, or any other assembly. cially available discharging wrist strap device, which
(2) Disconnection or reconnecting any internal electrical should be removed for potential shock reasons prior to
plug or other electrical connection. applying power to the unit under test.
(3) Connecting a test substitute in parallel with an elec-
trolytic capacitor. 2. After removing an electrical assembly equipped with ES
Caution : A wrong part substitution or incorrect devices, place the assembly on a conductive surface such
polarity installation of electrolytic capacitors may result as aluminum foil, to prevent electrostatic charge buildup or
in an explosion hazard. exposure of the assembly.

2. Do not spray chemicals on or near this COMBI HOME 3. Use only a grouned-tip soldering iron to solder or unsolder
THEATER SYSTEM or any of its assemblies. ES devices.

3. Unless specified otherwise in this service data, clean 4. Use only an anti-static solder removal device. Some
electrical contacts by applying an appropriate contact solder removal devices not classified a anti-static can
cleaning solution to the contacts with a pipe cleaner, generate electrical charges sufficient to damage ES
cotton-tipped swab, or comparable soft applicator. devices.
Unless specified otherwise in this service data, lubrication
of contacts is not required. 5. Do not use freon-propelled chemicals. These can
generate electrical charge sufficient to damage ES
4. Do not defeat any plug/socket B+ voltage interlocks with devices.
whitch instruments covered by this service manual might
be equipped. 6. Do not remove a replacement ES device from its protec
tive package until immediately before you are ready to
5. Do not apply AC power to this COMBI HOME THEATER install it. (Most replacement ES devices are packaged with
SYSTEM and/or any of its electrical assemblies unless all leads electrically shorted together by conductive foam,
solid-state device heat sinks are cerrectly installed. aluminum foil, or comparable conductive material).

6. Always connect test instrument ground lead to the


appropriate ground before connection the test instrument 7. Immediately before removing the protective material from
positive lead. Always remove the test instrument ground the leads of a replacement ES device, touch the protective
lead last. material to the chassis or circuit assembly into which the
device will be installed.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn Caution : Be sure no power is applied to the chassis or
the power on. Connect an insulation resistance meter(500V) circuit, and observe all other safety precautions.
to the blades of the attachment plug. The insulation resis-
tance between each blade of the attachment plug and acces- 8. Minimize bodily motions when handling unpackaged
sible conductive parts (Note 1) should be more than 1M- replacement ES devices. (Normally harmless motion such
ohm. as the brushing together of your clothes fabric or the lifting
Note 1 : Accessible Conductive Parts including Metal pan- of your foot from a carpeted floor can generate static elec-
els, Input terminals, Earphone jacks, etc. tricity sufficient to damage an ES device.)

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ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive
surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready
to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can
generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL


TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF
UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO
CONSTITUTE A RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO


ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY
INFORMATION IN SERVICE LITERATURE.

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SPECIFICATIONS
General
Power requirements AC230V ~ , 50 Hz
Power consumption 130 W
Dimensions (approx.) 430 X 90 X 350 mm (w x h x d)
Mass (approx.) 8 kg (17.6 lbs)
Operating temperature 5ßC to 40ßC (41ßF to 104ßF )
Timer 24-hour display type
Operating humidity 5 % to 90 %

DVD Section
Laser Semiconductor laser, wavelength 650 nm
Signal system PAL/NTSC
Frequency response DVD (PCM 96 kHz): 8 Hz to 44 kHz
DVD (PCM 48 kHz): 8 Hz to 20 kHz
CD: 8 Hz to 20 kHz
Signal-to-noise ratio More than 65 dB (ANALOG OUT connectors only)
Harmonic distortion Less than 1.0%
Dynamic range More than 60 dB (DVD)
More than 60 dB (CD)
Outputs
S-VIDEO OUT (Y) 1.0 V (p-p), 75 ohms, negative sync, Mini DIN 4-pin x 1
(C) 0.3 V (p-p) 75 ohms
VCR Section
Head system 4 heads helical scan azimuth system
Maximum recording time SP: 4 h (E-240 tape), LP: 8 h (E-240 tape)
Rewind time About 180 min (E-180 tape)
Input level VIDEO: 1.0 V(p-p), 75 ohms, unbalanced
AUDIO: -6.0 dBm, more than 10 kohms (SCART)
-6.0 dBm, more than 47 kohms (RCA)
Output level VIDEO: 1.0 V(p-p), 75 ohms, unbalanced
Signal-to-noise ratio VIDEO: More than 43 dB
AUDIO: More than 72 dB (Hi-Fi)
More than 42 dB (Mono)
Dynamic range AUDIO: More than 85 dB

Tuner Section
Tuning range FM: 87.5 - 108.0 MHz
AM: 522 - 1611 kHz
Intermediate frequency FM: 10.7 MHz
AM: 450 kHz

Amplifier Section
Stereo mode 20W + 20W (4 ohm at 1 kHz, THD 10%)
Surround mode Front: 20W + 20W (THD 10%)
Centre: 20W
Surround: 20W + 20W (4 ohm at 1 kHz, THD 10%)
Subwoofer: 40W (8 ohm at 30 Hz, THD 10%)

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Speakers
Satellite (LHS-C6230T)
Type 1 Way 1 Speaker
Impedance 4‰
Frequency Response 130 - 20,000 Hz
Sound Pressure Level 83 dB/W (1m)
Rated Input Power 20W
Max Input Power 40W
Net Dimensions (W x H x D) 88 x 100 x 95 mm
Net Weight 0.54 kg

Passive Subwoofer (LHS-C6230W)


Type 1 Way 1 Speaker
Impedance 8‰
Frequency Response 50 - 1,500 Hz
Sound Pressure Level 82 dB/W (1m)
Rated Input Power 40W
Max Input Power 80W
Net Dimensions (W x H x D) 160 x 350 x 325 mm
Net Weight 4.12 kg

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SECTION 2. AUDIO PART

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SECTION 3. VCR PART
ELECTRICAL ADJUSTMENT PROCEDURES
1. Servo Adjustment
1) PG Adjustment
Test Equipment

a) OSCILLOSCOPE C) PAL MODEL : PAL SP TEST TAPE


b) NTSC MODEL : NTSC SP TEST TAPE

Adjustment And Specification


MODE MEASUREMENT POINT ADJUSTMENT POINT SPECIFICATION

V.Out
PLAY R/C TRK JIG KEY 6.5 – 0.5H
H/SW(W373, W374)

Adjustment Procedure
a) Insert the SP Test Tape and play.
Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the ATR is blink after the
SP Test Tape is inserted.
b) Connect the CH1 of the oscilloscope to the H/SW(W373, W374) and CH2 to the Video Out for the VCR.
c) Trigger the mixed Combo Video Signal of CH2 to the CH1 H/SW(W373, W374), and then check the dis-
tance (time difference), which is from the selected A(B) Head point of the H/SW(W373, W374) signal to
the starting point of the vertical synchronized signal, to 6.5H – 0.5H (416 s, 1H=64 s).
PG Adjustment Method
a-1) Payback the SP standard tape
b-2) Press the 1 key on the Remote controller and the PLAY key on the Front Panel the same time,
then it goes in to Tracking initial mode. (Note : PAL Model 1 key on Remote controller)
c-3) Repeat the above step(No.b-2), then it finishes the PG adjusting automatically.
d-4) Stop the playback, then it goes out to PG adjusting mode after mony the PG data.
CONNECTION
V.Out

OSCILLOSCOPE

CH1 CH2

H/SW(W373,W374)
R/C KEY

H/SW V.out
(W373, W374)
WAVEFORM

H/SW

Composite
VIDEO

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VCR ELECTRICAL TROULBESHOOTING

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2. SYSTEM/KEY CIRCUIT
(1) AUTO STOP

Auto Stop

YES
Does the SW25 waveform NO Check the Drum Motor
appear at the IC501
Pin105? signal.

YES
NO Do T/UP Reel Pulses NO
Do the T-UP Reel Pulses Does 5.2V appear at the
appear at the Q514
appear at the IC501 Pin49? RS501?
Base terminal ?
YES YES YES NO

Replace the T/UP Reel


Replace the IC501. Check the Power Circuit.
Sensor (RS501).

(2) The unstable loading of a Cassette tape

The unstable loading of a


Cassette tape

YES

Is 12V applied to the NO


Check the Power.
PMC01 Pin8?

YES
Does the H signal appear NO Is 5.3V applied to the
at the IC501 Pin30 during
R544 ?
inserting the CST ?
YES NO
YES
Does the L signal appear
Check the CST SW and Refer to SMPS 5.3VA
at the IC501 Pin72 during
the peripheral circuitry. troubleshooting.
inserting the CST?
NO
YES

Check the Deck Check the IC501


Mechanism. Pins68, 69, 70, 71.

Caution : Auto stop can occur because Grease or Oil is dried up

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3. SERVO CIRCUIT
(1) Unstable Video in PB MODE

Unstable Video in
PB Mode.

YES
Does the Noise level of the
screen change
periodically?
YES

Do the CTL pulses appear NO Is adjusting the height of


at the IC501 Pin8? the CTL Head accurate?
NO
YES
Does the CFG waveform Readjust the height of the
appear at the IC501 CTL Head.
Pin9?
YES

On tracking do the CTL NO


Replace the IC501.
pulses move?

YES
Does the Video Envelope NO Refer to When the Y signal
waveform appear at the doesn t appear on the
IC501 Pin24? screen in PB Mode .
YES

Refer to (2)
Replace the IC501.
No 12VA of Power section

(2) When the Drum Motor Do the Drum PWM Pulses NO


(2) doesn t run. Do the DFG Pulses appear
appear at the IC501
at the PMC01 Pin11?
Pin107? YES
When the Drum Motor YES NO
doesn t run,
Aren t the foil patterns and
the Components between Replace the Cap M.
IC501 Pin107 and PMC01
Does 12V appear at the Pin12 short?
PMC01 Pin8? NO
YES Aren t the foil patterns and
Do the DFG Pulses appear
NO the Components between
Does 2.8V appear at the at the IC501 Pin104?
IC501 Pin104 and PMC01
PMC01 Pin12? NO Pin11 short?
YES
YES Do the Drum PWM Pulses NO
Check the connector appear at the IC501 Replace the IC501.
(PMC01) and the Drum Pin107?
Motor Ass y. YES

Aren t the connecting patterns and the Components


between IC501 Pin107 and PMC01 Pin12 short?

- 3-5 -
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(3) When the Capstan Motor doesn t run,

When the Capstan Motor doesn t run,

NO Refer to SMPS(CAPSTAN/12Volt)
Does 12VA appear at the PMC01?
Trouble Shooting .

YES

Does 2.8V appear at the PMC01?

NO
YES

Check the PMC01 and the Capstan Does the PWM signal appear at the
Motor Ass y. IC501 Pin108?
YES
NO

Aren t the foil patterns and Components Does the CFG signal appear at the
between IC501 Pin108 and PMC01
Pin9 short? PMC01 Pin1?
YES
NO

Does the CFG signal come into the


Check the Capstan Motor Ass y.
IC501 Pin9?
NO
YES

Aren t the foil patterns and component


Does the Capstan PWM signal appear at
between IC501 Pin9 and PMC01
the IC501 Pin108?
Pin1 short?
NO
YES

Aren t the foil patterns and Components


between IC501 Pin108 and PMC01 Replace the IC501.
Pin9 short?

- 3-6 -
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(4) KEY doesn t working

KEY doesn t working.

Is 5V applied to the IC501 NO Refer to SMPS 5.3VA


Pin36? Trouble Shooting .

YES
Does LED or FLD change NO Replace the defective
when a function button is
switches.
pressed?

- 3-7 -
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4. Y/C CIRCUIT
(1) No Video in EE Mode,

No Video in EE Mode

Does the Video signal NO


Check the 24Pin of Tuner.
appear at the IC301 Pin48?

YES

Is 5V applied to the IC301 NO Check the 5.2VT, 5.3VA


Pins18, 24, 42, 55, 72, 91? Line. (Power Circuit)

YES

Does the Video signal NO Is I2C BUS signal applied to NO Check the System Circuit.
(Refer to SYSTEM I2C BUS
appear at the IC301 Pin65? the IC301 Pins68, 69? CHECK Trouble Shooting )

YES YES

Does the Video signal NO Chck the path of the signal


between the IC301 Pin65 Check C316. (AGC)
appear at the IC501 Pin19? and IC501 Pin17.

YES YES

Does the Video signal NO Does the 12VT, 5.3VA NO


appear at the Emitter termi- appear at the Emitter termi- Replace the IC301.
nal of the Q307, Q308? nal of the Q804, Q308.

YES

Check the 12VT, 5.3VA


Replace the Q804, Q308.
Line. (Power Circuit)

- 3-8 -
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(2) When the Y(Luminance) signal doesn t appear on the screen in PB Mode,

Is 5.2VT, 5.3VA applied to the NO Check the line of the 5.2VT,


IC301 Pins24, 42, 55, 72, 91? 5.3VA Line. (Power Circuit)

YES

Is the I2C Bus siganl applied NO Refer to SYSTEM I2C BUS


to the IC301 Pins68, 69 ? CHECK Trouble Shooting .

YES

Does the normal RF signal NO Is the V.H.S/W signal NO Check the System Circuit.
appear at the IC301 Pin78? applied to the IC301 Pin70? (IC501 Pin105)

YES

Is V.H.S/W H about 3.4V NO Check the V.H.S/W level.


at the IC301 Pin70? (Check R303, R304)
YES
YES

NO
Clean the Drum. Replace the IC301.

Does the Y(Luminance) RF NO Check the path of the YES


signal appear at the IC301 Y(Luminance) RF signal.
Pin76? (Check the C312)
YES

Is the Y(Luminance) Video NO Check the path of the YES


waveform showed up at Y(Luminance) RF signal.
theIC301 Pin43? (Check C327)
YES

Replace the IC301.

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(3) When the C(Color) signal doesn t appear on the screen in PB Mode,

Is 5.2VT/5.3VA applied to the NO Check the line of the 5.2VT/


IC301 Pins24, 42, 55, 72, 91. 5.3VA Line. (Power Circuit)

YES

Is the Color Rotary signal NO Check the Color Rotary


applied to the IC301
Circuit. (IC501 Pin99 )
Pin70?

YES

Is Color Rotary H NO Check the Color Rotary


about 3.4V? level. (Check the R303)

YES

Does the Color signal NO NO


Does the X301(4.43MHZ)
appear at the IC301 Replace the X301.
oscillate?
Pin25 ?

YES

Does the Color signal NO


Check the Color Pass.
appear at the IC301 Pin21?

YES

Replace the IC301. Replace the IC301.

- 3-10 -
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(4) When the Video signal doesn t appear on the screen in REC Mode,

NO
Is the EE signal normal? Check EE Mode.

YES

Is 5.2VT/5.3VA applied to the NO Check the line of the 5.2VT/


IC301 Pins24,42,55,72,91? 5.3VA Line.(Power Circuit)

YES

Does PB Mdoe operate NO


Check PB Mode.
normally?

YES

NO Is the REC H signal NO Check the System of REC


Does the RF signal appear
(about 4V) applied to the H . (the IC501 Pin47
at the IC301 Pin78?
IC301 Pin80? / the D301)
YES YES

Check REC Luminance YES


Replace the IC301.
Pass & Color Pass.

Does the REC RF signal NO Check the circuit of the YES


appear at the IC301
IC301 Pins85, 86.
Pins88,89,94,95?
YES

Check the Drum &


Drum Connector

- 3-11 -
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5. Hi-Fi CIRCUIT
(A) No Sound(EE Mode)

No Sound.

YES

Check the TU Audio of IC801 NO


Check the IC751 Pins30, 31.
Pins1, 3.

Check the DVD Audio of IC801 NO Check the DVD MODULE.


Pins4, 5. (P8D01 Pins3, 5).

Check the AV1 Audio of IC801 NO Check the Scart1 Jack.


Pins6, 7. (SC901 Scart1 Audio in Pins2, 6).

Check the AV2 Audio of IC801 NO


Check the Scart2 Jack.
Pins8, 9. (SC901 Scart2 Audio in Pins2, 6).

Check the AV3 Audio of IC801 NO Check the front Jack.


Pins10, 11. (PM602 Pins3, 5).

YES
Check the Vcc of IC801 Pins34, 40,
NO Check the Power 5.2V, 12VT.
IC802 Pin4.

YES

Check the IIC Clock and DATA at NO


Check the IC501 Pins59, 60.
IC801 Pins42, 43, IC802 Pins32, 33.

YES

NO
Check the Audio of IC801 Pins16, 17. Replace IC801.

YES

NO
Check the Audio of IC802 Pins22, 26. Replace IC802.

YES

Check the JK801.

- 3-12 -
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(B) Hi-Fi Playback

PB mode

YES

No Sound.

YES

Check the Vcc of IC801 NO


Check Power 5.2V, 12VT.
(Pins34, 40)
YES

Check the Hi-Fi Selection switch. NO Check IC501 Pin25


(IC801 Pin41) and the Tape quality. (A.H/SW)
YES

Is the RF Envelope at NO
IC801 Pin44 over 2Vp-p?
YES

Check IC801 Pin42(Data), NO Check the parts of -COM


Pin43(Clock) (IC501 Pins59, 60)
YES

Do Audio Signals appear at NO Check the Connection at


IC801 Pin16(L-CH), 17(R-CH)? P3D01 Pins7, 9.
YES

Do Audio Signals appear at NO Check the A.IN line of


IC802 Pin10(L-CH), 16(R-CH)? IC802(C808, C809)
YES

Do Audio Signals appear at NO Check the Vcc of IC802 NO


Check Power.
IC802 Pins22, 26? Pin4.
YES YES

Replace IC802.

Do Audio Signals appear at NO


Check the Jack(JK801)
JK801?

- 3-13 -
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(C)

Hi-Fi REC.

YES

It is impossible to record Hi-Fi Audio


signal.

YES

NO
Check Vcc of IC801.(Pins34, 40) Check Power 5V, 12VT.

YES

NO
Check IC801 Pin42(Data), Pin43(CLOCK). Check ports of -COM.

YES

Do Audio signals appear at IC801 NO Check Audio input signal of IC801


Pins16, 17? Pins2, 3(TU.A.), 4, 5(DVD.A.),
6, 7(AVI.A.), 8, 9(AV2.A.), 10, 11(AV3.A.).
YES

Do FM Audio signals appear at IC801 NO


Replace IC801.
Pin36?

YES

Check the Contact Point of Drum


Connector if good then Replace the Drum.

- 3-14 -
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6. Tuner/IF CIRCUIT
(A) No Picture on the TV screen

No picture on the TV
screen

YES

Does the Video signal at NO Is +33V applied to TU701 NO


Check 33V line.
the TU701 Pin24. Pin16?

YES YES

Is +5V applied to TU701 NO


Check 5V line.
Pin13?

YES

Does the Clock signal NO Check the lIC Clock Signal


appear at TU701 Pin11? of -COM Pin59.

YES

Does the data signal NO Check the lIC Data Signal


appear at TU701 Pin12? of -COM Pin60.

YES

Replace Tuner.

Does Sync appear at NO Check the signal flow from


IC501 Pin111. TU701 Pin24 to IC301 Pin48.

YES

Does the Video signal at NO Check the signal from IC301


the IC501 Pin19. Pin65 to IC501 Pin17.

YES

Does the Video signal at NO Check the signal from IC501


the IC301 Pin61. Pin19 to IC301 Pin56.

YES

Does the Video signal at NO Check the signal from IC501


the IC802 Pin30. Pin61 to IC802 Pin1.

Check the signal flow from IC802


Pin30 to SC901 Pin19.

- 3-15 -
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(B) No Sound

No Sound.

YES

Check the Vcc of IC751 Pins1, 11, 19, NO


Check 5.2V Line.
22, 33.

YES

Check the Tuner SiF signal at IC751 NO


Check the Tuner SIF of TU701 Pin22.
Pin2.

YES

NO
Check the oscillator of IC751 Pins5, 6. Replace X751

YES

NO Check the IIC Clock and Data at IC751


Check the Audio of IC751 Pins30, 31.
Pins12, 13.

YES

NO Check the signal flow from IC751


Check the Audio of IC801 Pins2, 3.
Pins30, 31 to IC801 Pins2, 3.

YES

NO Check the IIC Clock and Data at IC801


Check the Audio of IC801 Pins16, 17.
Pins42, 43.

YES

NO Check the signal flow from IC801


Check the Audio of IC802 Pins22, 26.
Pins16, 17 to IC802 Pins10, 16.

YES

Check the Signal flow from IC802


Pins22, 26, SC901 Pins1, 3.

- 3-16 -
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SECTION 5. DVD PART
DVD ELECTRICAL TROUBLESHOOTING
1. Test & debug flow

- 5-1 -
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- 5-3 -
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- 5-4 -
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- 5-5 -
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- 5-6 -
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DETAILS AND WAVEFORMS ON SYSTEM TEST
AND DEBUGGING
1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL
1) MT1379 main clock is at 27MHz(X501)

2) MT1336 reset is high active

- 5-7 -
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3) RS232 waveform during procedure(Downloading)

4) Flash R/W enable signal during download(Downloading)

- 5-8 -
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2. SDRAM CLOCK
1) MT1379 main clock is at 27MHz(X501)

3. TRAY OPEN/CLOSE SIGNAL


1) Tray open/close waveform

- 5-9 -
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2) Tray close waveform

3) Tray open waveform

- 5-10 -
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4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)

- 5-11 -
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6. LASER POWER CONTROL RELATED SIGNAL
(NO DISC CONDITION)

7. DISC TYPE JUDGEMENT WAVEFORM

- 5-12 -
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- 5-13 -
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8. FOCUS ON WAVEFORM

- 5-14 -
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9. SPINDLE CONTROL WAVEFORM (NO DISC CONDITION)

- 5-15 -
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10. TRACKING CONTROL RELATED SIGNAL(System checking)

- 5-16 -
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11. RF WAVEFORM

12. MT1379 AUDIO OPTICAL AND COAXIAL OUTPUT (ASPDIF)

- 5-17 -
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13. MT1379 VIDEO OUTPUT WAVEFORM
1) Full colorbar signal(CVBS)

2) Y

- 5-18 -
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3) C

14. AUDIO OUTPUT FORM AUDIO DAC


1) Audio related Signal

- 5-19 -
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MEMO

- 5-20 -
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• SPEAKER

Satellite speaker

• MODEL: LHS-C6230T

853
862

854
852

861

851

A800

850

RUN DATE : 05.JUNE.2003

LOCA.NO PART NO DESCRIPTION SPECIFICATION REMARKS


850 3701RM0042A NET ASSEMBLY SPK LHS-D6230T L.SILVER
851 6400FTTC02A SPEAKER,FULLRANGE F30C-D366 TOPTONE FULL-RANGE(H
853 3110RMP009A CASE REAR LH-6230TE MOLD STANDARD
854 6871RU4116B PWB(PCB) ASSEMBLY,SUBSET(AUDIO FE-3620TE 2P NEW TERMINAL 150M
855 6871RU9271A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LHS-D6230T FRONT WIRE(5M) R CH
856 6871RU9271B PWB(PCB) ASSEMBLY,SUBSET(AUDIO LHS-D6230T FRONT WIRE(5M)/ L C
857 6871RU9271C PWB(PCB) ASSEMBLY,SUBSET(AUDIO LHS-D6230T CENTER WIRE(5M)/ (G
858 6871RU9271D PWB(PCB) ASSEMBLY,SUBSET(AUDIO LHS-D6230T REAR WIRE(10M) R/CH
859 6871RU9271E PWB(PCB) ASSEMBLY,SUBSET(AUDIO LHS-D6230T REAR WIRE(10M)/ L/C
861 353M025V SCREW,DRAWING + 2 D3.0 L6.0 MSWR3/FZB
862 353M025W SCREW,DRAWING + 2 D3.0 L14.0 MSWR3/FZB
A800 6401RM0045A SPEAKER ASSEMBLY F30C-D384-2 SHIN POONG LHS-D62

- 7-3 -
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Passive(Sub) Woofer

• MODEL: LHS-C6230W

852

861
854

855

853

851

RUN DATE : 05.JUNE.2003


LOCA.NO PART NO DESCRIPTION SPECIFICATION REMARKS
851 3720RMF045A PANEL,FRONT FRONT LH-6230WE STANDARD
852 3701RM0043A NET ASSEMBLY SPK LHS-D6230W SILVER STANDARD
853 3091RMW050A CABINET ASSEMBLY ASSY LH-6230WE ALL PB 9T
854 6400WTTJ03A SPEAKER,WOOFER F65C-D365 TOPTONE WOOFER LHS-6
855 6871RU9271F PWB(PCB) ASSEMBLY,SUBSET(AUDIO LHS-D6230W SUB WOOFER 2.5M, OR
861 353M050C SCREW BH 3.5X16 FBK

- 7-4 -

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BLOCK DIAGRAM

2-2 2-3

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AUDIO SHEMATIC DIAGRAMS
• U-COM SCHEMATIC DIAGRAM

2-4 2-5

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• FUNCTION & POWER SCHEMATIC DIAGRAM

2-6 2-7

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• MAIN AMP SCHEMATIC DIAGRAM

2-8 2-9

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WIRING DIAGRAM

2-10 2-11

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AUDIO VOLTAGE SHEET (IC&TR)

[FRONT] [MAIN]
LOC. PART PIN NUM. STOP DVD PLAY LOC. PART PIN NUM. STOP DVD PLAY LOC. PART PIN NUM. STOP DVD PLAY LOC. PART PIN NUM. STOP DVD PLAY
IC501 LC87F57C 1 4.2 4.2 57 2.3 2.3 IC707 KIA7805 1 11.9 11.9 11 0 0
2 5 5 58 2.3 2.3 2 0 0 12 0 0
3 0 0 59 4.9 5 3 5 5 13 0 0
4 0 0 60 0 0 IC703 KIA7812 1 18.4 18.4 14 0 0
5 0 0 61 0 0 2 0 0 15 0 0
6 0 0 62 0 0 3 11.9 11.9 16 4.5 4.5
7 0 0 63 0 0 IC701 KIA7909 1 0 0 IC105 M60446AFP 5 5.2 5.2
8 0 0 64 4 4 2 -18.6 -18.6 30 -5.3 -5.3
9 5 5 3 -9 -9 42 5 5
10 0 0 IC702 KA7809 1 18.4 18.4 IC200 TDA7265 1 -18.7 -18.7
11 0 0 2 0 0 2 0 0
12 0 0 3 9 9 3 18.6 18.6
13 0 0 IC704 KA78R12 1 18.4 18.4 4 0 0
14 0 0 2 12 12 5 9.3 9.3
15 0 0 3 0 0 6 -18.6 -18.6
16 0 0 4 5 5 7 0 0
17 0 0 IC706 KIA7805 1 11 11 8 0 0
18 0 0 2 0 0 9 0 0
19 5 5 3 5 5 10 0 0
20 2.5 2.5 IC705 KIA7805 1 11 11 11 0 0
21 2.5 2.5 2 0 0 IC250 TDA7265 1 -18.7 -18.7
22 2.5 2.5 3 5 5 2 0 0
23 2.5 2.5 D507 D5402 ANODE -0.2 -0.2 3 18.6 18.6
24 5 5 CATHODE 11 11 4 0 0
25 2.5 2.5 D511 D5402 ANODE -0.2 -0.2 5 9.3 9.3
26 4.6 4.6 CATHODE 11 11 6 -18.6 -18.6
27 2.5 4.6 BD501 KBU6G 1 -18.6 -18.6 7 0 0
28 2.5 2.3 2 0 0 8 0 0
29 2.5 2.5 3 0 0 9 0 0
30 2 2.5 4 18.4 18.4 10 0 0
31 5 5 IC101 KIA4580 1 4.5 4.5 11 0 0
32 0 0 2 4.5 4.5 IC300 TDA7265 1 -18.7 -18.7
33 5 0 3 4.5 4.5 2 0 0
34 0 0 4 0 0 3 18.6 18.6
35 0 0 5 4.5 4.5 4 0 0
36 5 5 6 4.5 4.5 5 9.3 9.3
37 0 0 7 4.5 4.5 6 -18.6 -18.6
38 0 0 8 9 9 7 0 0
39 0 0 IC102 CS5331A 1 1.4 1.4 8 0 0
40 0 0 2 1.6 1.6 9 0 0
41 0 0 3 1.6 1.6 10 0 0
42 0 2.3 4 1.5 1.5 11 0 0
43 0 0 5 2.2 2.2 IC400 TDA7265 1 -18.7 -18.7
44 0 2.3 6 0 0 2 0 0
45 0 2.3 7 5 5 3 18.6 18.6
46 5 5 8 2.2 2.2 4 0 0
47 0.3 2.3 IC103 4052 1 0 0 5 9.3 9.3
48 0.3 2.3 2 0 0 6 -18.6 -18.6
49 2.5 2.3 3 0 0 7 0 0
50 0 2.3 4 0 0 8 0 0
51 4.4 4.4 5 0 0 9 0 0
52 0.3 0 6 0 0 10 0 0
53 5 5 7 -4.5 -4.5 11 0 0
54 0.3 0.5 8 0 0
55 0.3 0 9 0 0
56 0 0 10 0 0

2-12 2-13

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PRINTED CIRCUIT DIAGRAM
• MAINAMP & FRONT P.C. BOARD (SOLDER SIDE)

2-14 2-15

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• MAINAMP & FRONT P.C. BOARD (COMPONENT SIDE)

2-16 2-17

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• FUNCTION & POWER P.C. BOARD (SOLDER SIDE)

2-18 2-19

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• FUNCTION & POWER P.C. BOARD (COMPONENT SIDE)

2-20 2-21

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VCR SHEMATIC DIAGRAMS
• SYSTEM SCHEMATIC DIAGRAM

3-17 3-18

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• A(AUDIO)/V(VIDEO) SCHEMATIC DIAGRAM

3-19 3-20

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• POWER SCHEMATIC DIAGRAM NOTE: Warning NOTE:
Parts that are shaded are critical With respect 1. Shaded(■) parts are critical for safety.Replace only
to risk of fire or electrical shock. with specified part number.
2. Voltages are DC-measured with a digital voltmefer
during Play mode.

3-21 3-22

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• TU/IF. ACSS SCHEMATIC DIAGRAM

3-23 3-24

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• HIFI/TUNER SCHEMATIC DIAGRAM

3-25 3-26

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• A/V JACK, SCART SCHEMATIC DIAGRAM

3-27 3-28

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VCR VOLTAGE SHEET (IC&TR)

IC501 IC301 IC801 IC302 IC501 IC301 IC801 IC302


MODE MODE
STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY
PIN NO. PIN NO.
1 0.9 0 2.2 2.17 0 0 1.78 2.78 56 0.9 2.2 0 0 2.96 0.23
2 4.85 4.85 2.2 2.17 0 2.53 0 0 57 0 0 3.07 2.36 2.16 2.1
3 0 0 2.2 2.17 9.12 9.06 2.85 2.84 58 0 0 4.43 0 4.53 0
4 0.1 0.1 2.2 2.17 2.48 2.48 0 0 59 0 0 0.35 0.29 2.54 2.53
5 0.1 0.1 2.2 2.19 4.8 4.79 2.8 2.83 60 2.5 2.3 0.65 0.19 3.81 0
6 0 0 2.2 2.2 0 2.08 4.73 4.71 61 4.6 4.5 1.07 2.23 3.13 0.22
7 0.1 0 2.2 0 1.76 0 2 2.02 62 4.3 4.3 0 0 3.86 0
8 0.1 0 2.2 2.2 0 2.2 0 0 63 4.4 0.1 3.72 3.7 3.8 0
9 0.3 0.9 2.2 2.2 0 0 64 0 0.1 0.97 1.23 2.45 0
10 0.68 0.85 2.2 2.2 0 0 65 1.1 0.8 1.66 0.72 3.84 0.29
11 0.02 3.19 4.7 4.67 0 2.5 66 4.7 4.75 1.66 0.72 4.03 0.3
12 0.02 0 0.99 0.98 2.5 2.66 67 4.7 4.75 1.66 0.72 3.85 0.3
13 0.02 0 0.99 0.96 1.72 2.5 68 4.7 3.8 1.66 4.62 3.85 0.3
14 3.8 3.8 1.85 1.76 2.5 4.74 69 4.7 4.7 4.7 4.68 0 0
15 0 2.3 1.54 0.36 4.76 2.52 70 4.2 4.1 0 0 0 0
16 4.47 0 0 0 2.52 0 71 4.8 4.76 0 0 0 0
17 0.15 0 2 2.44 0 0.39 72 4.8 4.76 1.65 1.65 3.85 0.3
18 4.77 2.38 2.4 2.47 0.56 2.66 73 4.4 4.4 1.65 1.65 3.85 0
19 4.77 2.38 0 0 2.52 2.66 74 0 0 1.65 1.65 0 2.49
20 4.06 0 2.4 3.33 2.52 2.66 75 4.7 0 0 0 3.85 0.2
21 4.05 0.1 1.7 2.55 2.52 2.66 76 0 2.4 2.19 0 3.15 0.2
22 0 4.85 2.8 3.09 2.52 0 77 0 2.4 4.72 4.7 0 0
23 0 4.82 4.7 4.7 0.17 2.07 78 4.5 4.4 2.19 2.18 4.45 4.33
24 0 0 0 0 2.02 0 79 4.6 4.6 0 0 0 0
25 4.84 0 4.03 0 0 2.07 80 0 3.2 2.19 2.18 4.45 4.32
26 4.77 2.5 2.15 2.2 2.02 2.07 81 0 0
27 0 0 1.46 1.8 2.02 0 82 3.3 3.3
28 0 0 2.13 2.1 0 0 83 4.4 0
29 0 0 1.7 2.24 3.33 2.84 84 0 0
30 0 0 2.13 2.13 0 2.84 85 1.3 1.2
31 2.5 2.6 4 4 2.52 3.56 86 0 1.2
32 4.19 4.17 2.13 2.13 4.72 4.71 87 3.5 2.18
33 4.23 4.17 2.35 2.35 2.35 2.33 88 0 0
34 0 0 2.8 3.1 2.35 0 89 0 0.19
35 1.48 1.5 2.77 2.82 0 0 90 0 1.25
36 1.48 1.4 2.1 2.1 4.76 4.74 91 2.3 2.35
37 4.29 4.7 2.17 2.66 4.76 4.74 92 0 2.35
38 2 2 0 0 4.76 4.74 93 0 0
39 2.11 2 1.72 1.23 4.76 2.33 94 2.3 2.32
40 0 0 0 0 4.6 0 95 2.3 2.32
41 0 0.1 0.84 0.83 2.52 2.64 96 0 2.34
42 0 0 2.15 2.15 2.52 2.61 97 0.6 0
43 0 0 0 0 2.54 2.65 98 4.7 4.69
44 2.1 2.2 4.69 4.67 2.54 2.65 99 0 4.77
45 2.2 2.2 4.72 4.7 0.57 0.41 100 0.6 0.8
46 0 0 2.11 2.94 4.76 4.74
47 1.3 1.2 2.84 3.65 2.5 0
48 0 0 2.8 4.23 1.75 2.62
49 0 0 3.79 3.77 3.78 0
50 0.9 2.3 0 2.29 0 0
51 0 0.2 2.11 2.1 1.79 0
52 1.5 2.3 0 4.7 1.22 0
53 4.7 4.7 4.18 4 3.81 0
54 0 1.9 4.18 4.8 9.12 9.06
55 2.17 2.7 0.68 0.8 6.22 0.22

3-29 3-30

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PRINTED CIRCUIT DIAGRAMS
• TUNER P.C BOARD

3-31 3-32

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• VCR P.C BOARD

3-33 3-34

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• VCR P.C BOARD

3-35 3-36

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DVD PART SCHEMATIC DIAGRAMS
• MPEG SCHEMATIC DIAGRAM

5-21 5-22

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• SERVO SCHEMATIC DIAGRAM

5-23 5-24

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• AUDIO SCHEMATIC DIAGRAM

5-25 5-26

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• INTERFACE SCHEMATIC DIAGRAM

5-27 5-28

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VOLTAGE SHEET (IC&TR)

5-29 5-30

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PRINTED CIRCUIT DIAGRAM
• DVD P.C. BOARD(SOLDER SIDE)

5-31 5-32

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• DVD P.C. BOARD (COMPONENT SIDE)

5-33 5-34

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SECTION 7. EXPLODED VIEWS
• CABINET AND MAIN FRAME
NOTE) Refer to “SECTION 7 REPLACEMENT
A00
A48 PARTS LIST” in order to look for the
part number of each part.

A26

250

A45

265
285
A49

A46

300

A47

264
A42 321

320
A42B 260

267

A43

276
284

283

330 AUDIO TUNER

277

7-1 7-2

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SECTION 4. MECHANSIM OF VCR PART

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DECK MECHANISM PARTS LOCATIONS
Top View
Procedure
Fig- Vi-
Starting Part Fixing Type
ure ew
No.
1 Drum Assembly 3 Screw A-1 T
2 Plate Top 2 Hook A-2 T
2 3 Holder Assembly CST Chassis Hole A-2 T
2 4 Opener Door Chassis Hole A-2 T
5 Bracket Assembly 3 Hook A-2 T
L/D Motor
2,3,4 6 Gear Assembly Rack F/L 1 Hook, Chassis Hole A-2 T
2 6
2,3,4,6 7 Arm Assembly F/L Chassis Hole A-2 T
8 Lever Assembly S/W 1 Hook A-2 T
3
9 Arm Assembly Cleaner Chassis Embossing A-3 T
7 4 10 Head F/E Chassis Embossing A-3 T
11 Base Assembly A/C Head 1 Screw A-3 T
9 2,3 12 Brake Assembly T 1 Hook A-4 T
5 2,3 13 Brake Assembly RS 1 Hook A-4 T
11 2,3 14 Arm Assembly Tension 2 Hook A-4 T
10 2,3,12,13, 15 Reel S/Reel T A-4 T
18
1 14
16
16 Base Assembly P4 Chassis Embossing A-5 T
31 17
17 Opener Lid Chassis Embossing A-5 T
14 19
19 17 18 Arm Assembly Pinch Shaft A-5 T
15 12 17 19 Lever T/Up / Arm T/Up 1 Hook A-5 T
17,18 20 Belt Capstan/Motor Capstan 3 Screw A-6 B
21 Lever F/R Locking Tab A-6 B
13
33 20, 21 22 Clutch Assembly D35 Washer A-6 B
8
15 23 Brake Assembly Capstan Locking Tab A-6 B
24 Gear Drive/Gear Cam Washer/Hook A-7 B
25 Gear Sector 1 Hook A-7 B
Bottom View 20,21,23, 26 Plate Slider Shaft Guide A-7 B
24,25
20,21,23, 27 Lever Tension 1 Hook A-7 B
24,25,26
2,3,14,20, 28 Lever Spring Locking Tab A7 B
30
20 21,25,23,
29
24 24,26
29
23 25 29 Gear Assembly P2/Gear Assembly P3 Boss A-8 B
30
2,3,14,25, 30 Base Assembly P2/Base Assembly P3 Chassis Slot A-8 B
20 25
29
24 32
27
2,3,14,25, 31 Base Loading 1 Screw A-9 T
22 29
26
28 2,3,14 32 Base Tension Chassis Embossing A-9 B
21 2,3,20,21, 33 Arm Assembly Idler Locking Tab A-9 T
22

T:Top, B:Bottom
NOTE : When reassembly perform the
procedure in the reverse order.
1) When reassembling, confirm Mechanism and Mode
Switch Alignment Position (Refer to Page 4-13)
2) When disassembling, the Parts for Starting No. Should
be removed first.

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DECK MECHANISM DISASSEMBLY

Stator
(S2)
(S2)
(S3) Drum Motor

(S3)
Rotor

Drum Sub Assembly

(A) (Fig. A-1-1)


Drum FPC

Carbon Brush

(S1)

(S1)
(S1)

H2

H1

Holder FPC

Fig. A-1

(Fig. B-1)
1. Drum Assembly (Fig. A-1-1)
1) Unplug the Drum FPC Connector.
2) Remove three Screws(S1) on bottom side and separate
the Drum assembly.
3) Unhook (H1), (H2) and separate the Holder FPC and
Cap FPC. Cap FPC
1-1. Drum Motor
1) Remove two Screws(S2) and disassemble the Stator of
the Drum Motor. Drum FPC
2) Remove two Screws(S3) and separate the Rotor of the
Drum Motor from the Drum Sub assembly. Holder FPC

NOTE
When reassembling, confirm (A) portion of the Drum Sub
assembly whether the Carbon Brush is in there or not. Figure in the opposite direction

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DECK MECHANISM DISASSEMBLY

Plate Top (Fig. A-2-1)

(B’) (C)

(B) Holder Assembly CST (Fig. A-2-2)

(E)

Arm Assembly F/L (Fig. A-2-6)

(C1)
Lever Assembly S/W (Fig. A-2-7)

(H8)
Bracket Assembly L/D Motor
Spring Lever S/W (Fig. A-2-4)

(C’) (E’)
(D)

Opener Door
(Fig. A-2-3)

(H6)
Chassis

(A) (B)
Gear Assembly Rack F/L
(Fig. A-2-5)

Fig. A-2

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DECK MECHANISM DISASSEMBLY
2. Plate Top (Fig. A-2-1) 2) Unhook three Hooks(H3, H4, H5) on bottom side of the
1) Pull the (B) portion of the Plate Top back in direction of Chassis, lift up the Bracket Assembly L/M and disassem-
arrow and separate the right side of it. ble the Bracket Assembly L/D Motor.
2) pull the (B ) portion of the Plate Top back in direction of
arrow and separate the left side of it.
(Used tools : (-) type driver, anything tool with sharp (H4)
Bracket assembly L/M

point or flat point.)

(H3)
NOTE
(1) When reassembling, push the Plate Top after alignment
the two position(C), (C ) as below Fig. (H5)

(C’)
6. Gear Assembly Rack F/L (Fig. A-2-5)
(C) 1) Move the Gear Assembly Rack F/L in direction of
arrow(A) and unhook the Hook(H6) pulling back in front.
(B’)
(B) 2) Separate the Gear Rack F/L in direction of arrow(B).

NOTE
When reassembling, align the gear part of the Gear
Assembly Rack F/L with the Gear Drive as below Fig.

Gear Rack F/L


3. Holder Assembly CST (Fig.A-2-2)
1) Move the Holder Assembly CST in direction of arrow and
separate the left side of it first through the (D) position of
the Chassis.

Holder assembly CST Chassis

Gear Drive

(D) 7. Arm Assembly F/L (Fig. A-2-6)


1) Move the Arm Assembly F/L in direction of arrow and
separate the left side of it first.
2) Disassemble the Arm Assembly F/L from each guided
hole of the Chassis.

2) Disassemble the right side of the Holder Assembly CST 8. Lever Assembly S/W(Fig. A-2-7)
from each guided hole of the Chassis. 1) Unhook the Hook(H8) in the left side of the Chassis and
remove the Lever Assembly S/W.
NOTE
When reassembling, insert the (E) part of the Holder Chassis
Assembly CST in the (E ) hole of the Chassis first and
assemble the left side of it.

4. Opener Door (Figure. A-2-3)


1) Turn the Opener Door clockwise and remove it through (H8)

the guide hole of the Chassis.

5. Bracket Assembly L/D Motor


(Fig. A-2-4)
1) Unplug the Connector(C1).

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DECK MECHANISM DISASSEMBLY

Arm Assembly
Cleaner
(Fig. A-3-1)

(A)

(S4)

(A) Base Assembly A/C Head


(Fig. A-3-3)

Head F/E
(Fig. A-3-2)

Chassis

Fig. A-3

9. Arm Assembly Cleaner (Fig. A-3-1) 11. Base Assembly A/C Head (Fig. A-3-3)
1) Breakaway the (A) portion as Fig. A-3-1 from the 1) Remove the Screw(S4) and lift the Base Assembly A/C
embossing of the Chassis, turn the Arm assembly Head up.
Cleaner to clockwise direction and lift it up.

10. Head F/E (Fig. A-3-2)


1) Breakaway the (A) portion of the Head F/E from the
embossing of the Chassis, turn it to counterclockwise
direction and lift it up.

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DECK MECHANISM DISASSEMBLY

Arm Assembly Tension


(Fig. A-4-3)
(H11)
Spring TB

Brake Assembly T
(Fig. A-4-1)
Spring Tension

Reel S
(Fig. A-4-4) Reel T
(Fig. A-4-4)

Spring RS

Brake Assembly RS
(Fig. A-4-2)

(H12)

(H9)

Base Tension (H10)

Chassis

Fig. A-4

12. Brake Assembly T (Fig. A-4-1) NOTE


1) Unhook the Spring TB from the Hook(H9) of the Chassis. Difference for Springs
2) Lift the Brake Assembly T up.
Spring TB
13. Brake Assembly RS (Fig. A-4-2) Spring RS Color (Black)
1) Unhook the Spring RS from the Hook(H10) of the Spring Tension
Chassis.
2) Lift the Brake Assembly T up.
15. Reel S / Reel T (Fig. A-4-4)
1) Difference for Reel S / Reel T
14. Arm Assembly Tension (Fig. A-4-3)
1) Unhook the Spring Tension from the Hook(H11) of the
Arm Assembly Tension.
2) Unhook the Hook(H12) of the Base Tension and lift the
Arm Assembly Tension up.

Reel S Reel T

- 4-6 -
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DECK MECHANISM DISASSEMBLY

Opener Lid
(Fig. A-5-2)
(B)

(B)
Arm
Assembly
Pinch
(Fig. A-5-3)

(C)

Base Assembly P4
Lever T/up
(Fig. A-5-1) (H13)
(Fig. A-5-4)
(C)

Arm T/up (H13)


(Fig. A-5-5)
(A)

Chassis

Fig. A-5

16. Base Assembly P4 (Fig. A-5-1) NOTE


1) Breakaway the (A) portion of the Base Assembly P4 from When reassembling, confirm the (C) portion of the Arm
the embossing of the Chassis. Assembly Pinch is inserted to the Chassis hole correctly as
2) Turn the Base Assembly P4 to counterclockwise direction Fig.
and lift it up.
19. Lever T/up (Fig. A-5-4)/
17. Opener Lid (Fig. A-5-2)
1) Breakaway the (B) portion of the Opener Lid from the
Arm T/up (Fig. A-5-5)
embossing of the Chassis. 1) Unhook the Hook(H13) of the bottom Chassis and lift the
2) Turn the Opener Lid to clockwise direction and lift it up. Lever T/up up.
2) Lift the Arm T/up up.
18. Arm Assembly Pinch (Fig. A-5-3)
1) Lift the Arm Assembly Pinch up.

- 4-7 -
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DECK MECHANISM DISASSEMBLY

Belt Capstan
(Fig. A-6-1)

Motor Capstan
(Fig. A-6-2)

Washer(W1)

Clutch Assembly D35


(Fig. A-6-4)
(L1)
Brake Assembly Capstan (L1)
(Fig. A-6-5)

Lever F/R
(Fig. A-6-3)
(L2)

Chassis

(S5)

Fig. A-6

20. Belt Capstan (Fig. A-6-1)/ 22. Clutch Assembly D35 (Fig. A-6-4)
Motor Capstan (Fig. A-6-2) 1) Remove the Washer(W1) and lift the Clutch Assembly
1) Remove the Belt Capstan. D35 up.
2) Remove the three Screws(S5) on bottom Chassis and lift
the Motor Capstan up. 23. Brake Assembly Capstan
(Fig. A-6-5)
21. Lever F/R (Fig. A-6-3) 1) Pull the Locking Tab(L2) back in direction of arrow and lift
1) Unlock the Locking Tab(L1) as Fig. A-6-3 and lift the it up.
Lever F/R up.

- 4-8 -
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DECK MECHANISM DISASSEMBLY

(H14)

Gear Cam Hole(B) Gear Cam


(Fig. A-7-2)
Gear Drive Hole(A)
Washer (W2) Gear Sector
(Fig. A-7-3)
Plate Slider
Gear Drive
(Fig. A-7-4)
(Fig. A-7-1)

(A)
Lever Tension
(Fig. A-7-5)
Lever spring
(L3)
(Fig. A-7-6)
Gear Drive Hole(C)

Base Loading
(H15)

(H16)

Chassis

Fig. A-7

24. Gear Drive (Fig. A-7-1)/ 26. Plate Slider (Fig. A-7-4)
Gear Cam (Fig. A-7-2) 1) Just lift the Plate Slider up.
1) Remove the Washer(W2) and lift the Gear Drive up.
2) Unhook the Hook(H14) of the Gear Cam and lift the Gear 27. Lever Tension (Fig. A-7-5)
Cam up. 1) Unhook the (A) portion of the Lever Tension from the
Hook(H16) of the Chassis.
NOTE 2) Turn the Lever Tension to counterclockwise direction and
lift it up.
When reassembling, align the Gear Drive Hole(A) and the
Gear Cam Hole(B) in a straight line after the Gear Drive
Hole(C) is aligned with the Chassis Hole as Fig. 28. Lever Spring (Fig. A-7-6)
1) Unlock the Locking Tab(L3) of the bottom Chassis and lift
25. Gear Sector (Fig. A-7-3) the Lever Spring up.

1) Unhook the Hook(H15) of the Base Loading on bottom


Chassis and lift the Gear Sector up.

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DECK MECHANISM DISASSEMBLY

Gear Assembly P2 Hole


Gear Assembly P3 Hole

Gear Assembly P3
(Fig. A-8-2)

Gear Sector Hole(A)


Lever Spring Boss
Gear Assembly P2
Plate Slider Hole(B)
(Fig. A-8-1)

(B) (A)

Chassis

Base Assembly P3
(Fig. A-8-4) Base Assembly P2
(Fig. A-8-3)
Fig. A-8

29. Gear Assembly P2 (Fig. A-8-1)/ 30. Base Assembly P2 (Fig. A-8-3)/
Gear Assembly P3 (Fig. A-8-2) Base Assembly P3 (Fig. A-8-4)
1) Just lift the Gear Assembly P2 up. 1) Move the Base Assembly P2 in direction of arrow(A)
2) Just lift the Gear Assembly P3 up. along the guide hole of the Chassis and disassemble it
on bottom side.
NOTE 2) Move the Base Assembly P3 in direction of arrow(B)
along the guide hole of the Chassis and disassemble it
When reassembling, align the two holes of the Gear on bottom side.
Assembly P2 and P3 in a straight line after confirmation
whether the Gear Sector Hole(A) and the Plate Slider
Hole(B) are aligned or not as Fig.

- 4-10 -
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DECK MECHANISM DISASSEMBLY

Base Tension (S7)


Base Loading
(Fig. A-9-2) Arm Assembly Idler
(A) (Fig. A-9-1)
(Fig. A-9-3)

(B) (C)

(D) Chassis

Fig. A-9

31. Base Loading (Fig. A-9-1) 33. Arm Assembly Idler (Fig. A-9-3)
1) Remove the Screw(S7). 1) Make narrower the two parts, (B) and (C), as Fig. A-9-3.
2) Lift the Base Loading up. 2) Lift the Arm assembly Idler up.

32. Base Tension (Fig. A-9-2) NOTE


1) Breakaway the (A) portion of the Base Tension from the When disassembling, be careful not to be caught the (D) part
embossing of the Chassis. by the Chassis as Fig.
2) Turn the Base Tension to counterclockwise direction and
lift it up.

- 4-11 -
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- 4-12 -
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DECK MECHANISM ADJUSTMENT

1. Mechanism Alignment Position Check


Purpose:To determine if the Mechanism is in the correct position, when a Tape is ejected.

Test Equipment/ Fixture Test Conditions (Mechanism


Check Point
Condition)
Blank tape Mechanism and Mode Switch Position
Eject Mode (with Cassette ejected)

1) Turn the Power S/W on and eject the Cassette by press- 4) Remove the Screw which fixes the Deck Mechanism and
ing the Eject Button. Main Frame and confirm if the Gear Cam is aligned with
2) Remove the Top Cover and Plate Assembly Top, visual- the Gear Drive as below Fig. C-1(A).
ly check if the Gear Cam Hole is aligned with the 5) Confirm if the Mode S/W on the Main P.C.Board is
Chassis Hole as below Fig. C-2. aligned as below Fig. C-1(B).
3) IF not, rotate the Shaft of the Loading Motor to either 6) Remount the Deck Mechanism on the Main P.C.Board
clockwise or counterclockwise until the alignment is as and check each operation.
below Fig. C-2.

CHECK DIAGRAM

Mode S/W
Gear Cam

(B)
(A)

Gear Drive

Gear Cam (o) and Gear Drive (o) groove alignment


BOTTOM VIEW
Fig. C-1

L/D Motor Assembly

Gear Cam

(A’) (B)
(A)

(B’)
Chassis Hole Gear Cam Hole Gear Drive Hole

TOP VIEW
Fig. C-2

- 4-13 -
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DECK MECHANISM ADJUSTMENT
2. Preparation for Adjustment (To set the cassette without tape.
Cover the holes of the End Sensors at the both sides of
Deck Mechanism of the loading state the Chassis to prevent a light leak.
without inserting a cassette tape). Then the Deck Mechanism drives to the Stop Mode.
1) Unplug the power cord from the AC outlet. In this case, the Deck Mechanism can accept inputs of
2) Disassemble the Top Cover and Plate Assembly Top. each mode, however the Rewind and Review operation
3) Plug the power cord into the AC outlet. can not be performed for more than a few seconds
4) Turn the power S/W on and push the Lever Stopper of because the Take-up Reel Table is in the Stop State
the Holder Assembly CST to the back for loading the and can not be detected the Reel Pulses.

3. Checking Torque
Purpose: To insure smooth transport of the tape during each mode of operation.
If the tape transport is abnormal, then check the torque as indicated by the chart below.

Test Conditions
Test Equipment/ Fixture (Mechanism Condition) Checking Method
¥ Torque Gauge(600g/cm ATG) ¥ Play (FF) or Review (REW) Mode ¥ Perform each Deck Mechanism mode without
¥ Torque Gauge Adaptor inserting a cassette tape(Refer to above No.2
¥ Cassette Torque Meter Preparation for Adjustment).
SRK-VHT-303 ¥ Read the measurement of the Take-up or Supply
Reels on the Cassette Torque Meter(Fig. C-3-2).
¥Attach the Torque Gauge Adaptor to the Torque
Gauge and then read the value of it(Fig. C-3-1).

Item Mode Test Equipment Measurement Reel Measurement Values


Fast Forward Torque Fast Forward Cassette Torque Gauge Take-Up Reel More than 400g/cm
Rewind Torque Rewind Cassette Torque Gauge Supply Reel More than 400g/cm
Play Take-Up Torque Play Cassette Torque Meter Take-Up Reel 40~100g/cm
Review Torque Review Cassette Torque Meter Supply Reel 120~210g/cm

NOTE: NOTE:
The values are measured by using a Torque Gauge and The torque reading to measure occurs when the tape
Torque Gauge Adaptor with the Torque Gauge affixed. abruptly changes direction from Fast Forward to Rewind
Mode, when quick braking is applied to both Reels.

¥ Torque Gauge (600g.cm ATG) ¥ Cassette Torque Meter (SRK-VHT-303)

Torque Gauge
-S 300
HT 250
-V 200
SR K

150
SR
VID K
CAS EO
S K- V HT0
-T
0 50 TOR ETTE SR
Torque Gauge Q
MET UE
VHT ER
50
100
-303
Adaptor 150
200
250
300

Reel Table

Fig. C-3-1 Fig. C-3-2

- 4-14 -
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DECK MECHANISM ADJUSTMENT
4.Guide Roller Height Adjustment
Purpose: To regulate the height of the tape so that the bottom of the tape runs along the
tape guide line on the Lower Drum.

4-1. Preliminary Adjustment

Test Equipment/ Fixture Test Conditions (Mechanism Condition) Adjustment Point


Post Height Adjusting Driver Play or Review Mode Guide Roller Height Adjustment
screws on the Supply and Take-Up
Guide Rollers.

Adjustment Procedure
ADJUSTMENT DIAGRAM Guide Roller Height
1) Confirm if the tape runs along the tape guide line of the Adjustment screw
Lower Drum.
2) If the tape runs the bottom of the guide line, turn the Upper Flange
Guide Roller Height Adjustment Screw to clockwise
direction.
Guide Roller
3) If it runs the top, turn to counterclockwise direction. Retaining Screw
4) Adjust the height of the Guide Roller to be guided to the
guide line of the Lower Drum from the starting and end- Fig. C-4-1
ing point of the Drum.

4-2. Precise Adjustment


Test Equipment/Fixture Test Equipment Connection Points Test Conditions VCR(VCP) State Adjustment Point
Oscilloscope CH-1:PB RF Envelope Play an Alignment Tape Guide Roller Height
Alignment Tape CH-2:NTSC: SW 30Hz Adjustment Screws
Post Height Adjusting PAL: SW 25Hz
Driver Head Switching Output Waveform Diagrams
Point
P2 POST
RF Envelope Output ADJUSTMENT
Point
Adjustment Procedure
1) Play an Alignment Tape after connecting the probe of the
Oscilloscope to the RF Envelope Output Test Point and
Head Switching Output Test Point.
2) Tracking Control(in PB Mode) : Center Position(When Turn the Roller Guide Height
P3 POST
this adjustment is performed after the Drum Assembly Adjustment Screw slightly
ADJUSTMENT
to flatten the waveform.
has been replaced, set the Tracking Control so that the
RF Output is Maximum). Fig. C-4-2
3) Height Adjustment Screw : Flatten the RF waveform.
(Fig. C-4-2)
4) Turn(Move) the Tracking Control(in PB Mode) clockwise
and counterclockwise.(Fig. C-4-3) Turn(Move) the Tracking
Tracking Control at center
5) Check that any drop of RF Output is uniform at the start Control to both directions
and end of the waveform. Fig. C-4-3
NOTE Connection Diagram
OSCILLOSCOPE
If the adjustment is excessive or insufficient the tape will
jam or fold.
RF ENVELOPE OUTPUT TEST POINT
HEAD SWITCHING OUTPUT TEST
POINT

- 4-15 -
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DECK MECHANISM ADJUSTMENT
5. Audio/Control (A/C) Head Adjustment
Purpose: To insure that the tape passes accurately over the Audio and Control Tracks in
exact alignment of the both Record and Playback Modes.

5-1. Preliminary Adjustment (Height and Tilt Adjustment)


Perform the Preliminary Adjustment, when there is no Audio Output Signal with the Alignment Tape.

Test Equipment/ Fixture Test Conditions (Mechanism Condition) Adjustment Point


Blank Tape Tilt Adjustment Screw(C)
Screw Driver(+) Type 5mm Play the blank tape Height Adjustment Screw(B)
Azimuth Adjustment Screw(A)

Adjustment Procedure/Diagrams
1) Initially adjust the Base Assembly A/C Head as shown 4) Reconfirm the tape path after Playback about 4~5 sec-
Fig. C-5-1 by using the Height Adjustment Screw(B). onds.
2) Play a blank tape and observe if the tape passes accu-
rately over the A/C Head without tape curling or folding. NOTE
3) If folding or curling is occured then adjust the Tilt
Adjustment Screw(C) while the tape is running to resem- Ideal A/C head height occurs when the tape runs between
ble Fig. C-5-3. 0.2~0.25mm above the bottom edge of the A/C Head core.

A/C Head Tape


P4

Tape
10.9

0.2~0.25mm

A/C Head Base


Fig. C-5-1 Fig. C-5-3

X-Value Adjustment
Hole

Fixed Screw

Azimuth Adjustment Tilt Adjustment


Screw(A) Screw(C)

Height Adjustment
Screw(B)

A/C Head Assembly

Fig. C-5-2

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DECK MECHANISM ADJUSTMENT
5-2. Confirm that the tape passes smoothly (2) If folding or curling is observed at the top of it then
between the Take-up Guide and Pinch slowly turn the Tilt Adjustment Screw(C) in the
Roller(using a mirror or the naked eye). counterclockwise direction.
1) After completing Step 5-1.(Preliminary Adjustment), check NOTE:
that the tape passes around the Take-up Guide and Pinch
Roller without folding or curling at the top or bottom. Check the RF envelope after adjusting the A/C Head, if the
(1) If folding or curling is observed at the bottom of the RF waveform differs from Fig. C-5-4, performs Precise
Take-up Guide then slowly turn the Tilt Adjustment Adjustment to flat the RF waveform.
Screw(C) in the clockwise direction.

5-3. Precise Adjustment (Azimuth adjustment)

Test Conditions
Test Equipment/ Fixture Connection Point (Mechanism Condition) Adjustment Point
Oscilloscope Audio output jack Play an Alignment Tape Azimuth Adjustment Screw(A)
Alignment Tape(SP) 1KHz, 7KHz Sections Height Adjustment Screw(B)
Screw Driver(+) Type 5mm

Adjustment Procedure 1KHZ 7KHZ


1) Connect the probe of the oscilloscope to Audio Output
Jack.
2) Alternately adjust the Azimuth Adjustment Screw(A) and
the Tilt Adjustment Screw(C) for maximum output of the
1KHz and 7KHz segments, while maintaining the flattest A:Maximum B:Maximum
envelope differential between the two frequencies. Fig. C-5-4

6. X-Value Adjustment
Purpose: To obtain compatibility with the other VCR(VCP) Models.
Test Conditions
Test Equipment/ Fixture Connection Point (Mechanism Condition) Adjustment Point

Oscilloscope CH-1: PB RF Envelope Play an Alignment Tape


Groove at the
Alignment Tape(SP only) CH-2: NTSC: SW 30Hz Base A/C
Left
Screw Driver(+) Type 5mm PAL: SW 25Hz
Head Switching Output
Test Point
RF Envelope Output Test Right
Point

Adjustment Procedure Adjustment Diagram


1) Release the Automatic Tracking to run long enough for X-Value Adjustment Hole
tracking to complete it s cycle.
Fixed Screw
2) Loosen the Fixed Mounting Screw and move the Base
Assembly A/C Head in the direction as shown in the dia-
Azimuth Adjustment Tilt Adjustment Screw(C)
gram to find the center of the peak that allows for the max- Screw(A)
imum waveform envelope. Height Adjustment Screw(B)
This method should allow the 31 m Head to be centrally
located over the 58 m tape track.
3) Tighten the Base Assembly A/C Head mounting Screw.
OSCILLOSCOPE
Connection Diagram
RF ENVELOPE OUTPUT TEST POINT
CH-1 CH-2
HEAD SWITCHING OUTPUT TEST POINT

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DECK MECHANISM ADJUSTMENT
7. Adjustment after Replacing Drum Assembly (Video Heads)

Purpose: To correct for shift in the Roller Guide and X value after replacing the Drum.
Test Conditions
Test Equipment/ Fixture Connection Point (Mechanism Condition) Adjustment Points
Oscilloscope CH-1: PB RF Envelope Play the Blank Tape Guide Roller Precise
Alignment Tapes CH-2: NTSC: SW 30Hz Play an Alignment Tape Adjustment
Blank Tape PAL: SW 25Hz Switching Point
Post Height Adjusting Driver Head Switching Output Tracking Preset
Screw Driver(+) Type 5mm Test Point X-Value
RF Envelope Output Test Point

Checking/Adjustment Procedure Connection Diagram OSCILLOSCOPE

Play a blank tape and check for tape curling or creasing around
the Roller Guide. If there is a problem then follow the procedure RF ENVELOPE OUTPUT TEST POINT
4. "Guide Roller Height" and 5. "Audio Control(A/C) Head CH1 CH2
Adjustment". HEAD SWITCHING OUTPUT TEST
POINT
Waveform

V1/V MAX E 0.7 V1 V V2


V2/V MAX E 0.8
RF ENVELOPE OUTPUT

Fig. C-7

8. Check the Tape Travel after Reassembling Deck Assembly.


8-1. Checking Audio and RF Locking Time during playback and after CUE or REV (FF/REW)
Test Equipment Test Conditions
Test Equipment/ Fixture Specification Connection Points
Connection Points (Mechanism Condition)
Oscilloscope RF Locking Time: Less than 5 CH-1: PB RF Envelope Play an Alignment Tape
Alignment Tapes(with 6H sec. CH-2: Audio Output (with 6H 3kHz Color Bar
3KHz Color Bar Signal) Audio Locking Time:Less than RF Envelope Output Point Signal)
Stop Watch 10sec Audio Output Jack

Checking Procedure NOTES:


Play an Alignment Tape then change the operating mode to 1) CUE is the forward search mode
CUE or REV and confirm if the unit meets the above listed 2) REV is the backward search mode
specifications. 3) Refer to the Play mede

8-2. Checking for tape curling or jamming

Test Equipment/ Fixture Specification Test Conditions


VCR(VCP)
(Mechanism
State Condition)

T-160 Tape Be sure there is no tape jamming or curling at Run the CUE, REV, Play mode at the
T-120 Tape the begining, middle or end of the tape. beginning and the end of the tape.

Checking Procedure
1) Confirm that the tape runs smoothly around the roller 2) Confirm that the tape passes over the A/C Head
guides, Drum and A/C Head Assemblies while abruptly Assembly as indicated by proper audio reproduction and
changing operating modes from Play to CUE or REV. proper tape counter performance.
This is to be checked at the begining, middle and end
sections of the tape.

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MAINTENANCE/INSPECTION PROCEDURE
1. Check before starting repairs
The following faults can be remedied by cleaning and oil-
ing. Check the needed lubrication and the conditions of
cleanliness in the unit.
Check with the customer to find out how often the unit is
used, and then determine that the unit is ready for inspec-
tion and maintenance. Check the following parts.

Replace-
Phenomenon Inspection
ment

F/E Head
Color beats Dirt on Full-Erase Head o

Poor S/N, no color Dirt on Video Head o


Video Head

Vertical or Dirt on Video Head


o
Horizontal jitter Dirt on tape transport system Fig. C-9-1 Top View
Low volume, A/C Head
Dirt on Audio/Control Head o
Sound distorted
Pinch Roller
Tape does not run.
Dirt on Pinch Roller o Belt Capston
Tape is slack

In Review and Clutch Assembly D35 o


Clutch
Unloading (off mode), Assembly D35
torque reduced
the tape is rolled up
loosely. Cleaning Drum and
transport system Fig. C-9-3

NOTE
If locations marked with o do not operate normally after
cleaning, check for wear and replace.
See the EXPLODED VIEWS at the end of this manual as
well as the above illustrations and see the Greasing (Page
4-21, 22) for the sections to be lubricated and greased. Fig. C-9-2 Bottom View

* No. (1)~(12) Indicates the Tape Path to be traveled from Supply Reel to Take-up Reel.

(3) F/E Head (6) Base Assembly P3


(7) A/C Head

(8) P4 Post
(5) Drum Assembly
(Video Head) (10) Pinch Roller

(4) Base (11) Take-up Guide Post


Assembly P2
(2) Tension Post
(9) Capstan Shaft
(1) Supply Reel

(12) Take-up Reel

Fig. C-9-3 Tape Transport System

- 4-19 -
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MAINTENANCE/INSPECTION PROCEDURE
2. Required Maintenance 4. Supplies Required for Inspection and
The recording density of a VCR(VCP) is much higher than Maintence
that of an audio tape recorder. VCR(VCP) components must (1) Grease : Kanto G-311G (Blue) or equivalent
be very precise, at tolerances of 1/1000mm, to ensure com- (2) Isopropyl Alcohol or equivalent
patibility with the other VCRs. If any of these components are (3) Cleaning Patches
worn or dirty, the symptoms will be the same as if the part is (4) Grease : Kanto G-381(Yellow)
defective. To ensure a good picture, periodic inspection and
maintenance, including replacement of worn out parts and
lubrication, is necessary. 5. Maintenance Procedure
5-1) Cleaning
3. Scheduled Maintenance (1) Cleaning video head
Schedules for maintenance and inspection are not fixed First use a cleaning tape. If the dirt on the head is too
because they vary greatly according to the way in which the stubborn to remove by tape, use the cleaning patch. Coat
customer uses the VCR(VCP), and the environment in which the cleaning patch with Isopropyl Alcohol. Touch the
the VCR(VCP) is used. cleaning patch to the head tip and gently turn the
But, in general home use, a good picture will be maintained head(rotating cylinder) right and left.
if inspection and maintenance is made every 1,000 hours. (Do not move the cleaning patch vertically. Make sure
The table below shows the relation between time used and that only the buckskin on the cleaning patch comes into
inspection period. contact with the head. Otherwise, the head may be dam-
Table 1 aged.)
When
Thoroughly dry the head. Then run the test tape. If lso-
inspection is About 1 About 18 About 3 propyl Alcohol remains on the video head, the tape may
necessary be damaged when it comes into contact with the head
year months years
surface.
Average (2) Clean the tape transport system and drive system, etc, by
hours used wiping with a cleaning patch wetted with Isopropyl
per day
Alcohol.
One hour
NOTES:

Two hours 1 It is the tape transport system which comes into contact
with the running tape. The drive system consists of those
parts which moves the tape.
Three hours 2 Make sure that during cleaning you do not touch the tape
transport system with excessive force that would cause
deformation or damage to the system.

Drum
(Rotating Cylinder)

Cleaning Patch
Head Tip

Touch this section of cleaning


Coat With Isopropyl Alcohol patch to the head tip and gently
turn the Drum (Rotating Cylinder)

Fig. C-9-4

- 4-20 -
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MAINTENANCE/INSPECTION PROCEDURE
5-2) Greasing (2) Periodic greasing
Grease specified locations every 5,000 hours.
(1) Greasing guidelines
Apply grease, with a cleaning patch. Do not use exces- 1) Loading Path Inside & Top side 6) Plate Slider Guide Sections
sive grease. It may come into contact with the tape 2) Base Assembly P2,P3 stopper 7) Plate Slider Guide Sections
transport or drive system. Wipe excessive grease and 3) Shaft 8) Gear Assembly P2, P2 Rubbing
4) Shaft Sections
clean with cleaning patch wetted in Isopropyl Alcohol. 5) Clutch Assembly D35 Shaft
NOTE:Greasing Points
2

1) Loading Path Inside & Top side 5) Arm Take-up Rubbing Sections
2) Base Assembly P2, P3 stopper 6)Reel S,T shaft(G381:Yellow)
3) Shaft 7) Arm Assembly F/L Rotating
4) L/D Motor Gear Wheel Part Sections
1

3
4 8

1 3

5
6 7
Slider Guide
5 Slider Guide

Chassis (Bottom)

7
7

Chassis (Top)

Gear Part

Gear Sector Gear Cam

Gear Rack F/L

Base Loading Gear Drive

Guide Rail

Chassis (Left Side) Chassis (Right Side) Plate Slider

- 4-21 -
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MAINTENANCE/INSPECTION PROCEDURE
Lever, F/R, Base, Tension GEAR AY, P2 & P3

Boss Cam
Lever, F/R Base, Tension

Clutch
(G-754. Yellow)
Arm Tension
Guide Hole

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MECHANISM TROUBLESHOOTING GUIDE
1.Deck Mechanism
A.
Auto REW doesn’t work.

YES
Is the output of END sensor of
supply side "H"?
H : more than 3.5V
L : less than 0.7V~1V
NO
YES
Is the Vcc. voltage of End NO
Check the syscon power.
sensor 5V?

YES
Replace the End sensor.

Is the voltage across IR LED


NO
Replace the IR LED.
between 0.8~1.5V?

YES

Check the syscon circuit.

B.

No F/R modes.

YES
Is the present mode NO Is the mode SW assembled
F/R Mode? correctly? (refer to page 4-13.)

YES
NO Is the normal voltage supplied to
Does the Capstan Motor rotate? the Capstan Motor Vcc1, Vcc2?

YES YES
Do the T/Up, Supply Reel Does terminal voltage(Vctl) of NO Check the servo, power
rotate? Capstan Motor supply side more
circuits.
than 4V?
YES YES
Check the syscon circuit. Replace the Capstan Motor.

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MECHANISM TROUBLESHOOTING GUIDE
E.

In PB mode Tape Presence


not sensed.

NO
Is the Pinch Roller attached Check Alignment positions
to the Capstan Motor Shaft? (page 4-13).

YES
NO NO
Does the T/Up Reel turn? Is the Belt ok? Replace the Belt.

YES YES
Check the Clutch and Idler
Does the Capstan Motor turn?
Assembly.

YES
NO Is the voltage supplied to the
Does the Drum Motor turn?
Capstan Motor Vcc1,Vcc2 each?

YES YES
Is the terminal voltage(vctl) of NO
Are there DPG, DFG pulses? Capstan Motor supplied more Check the Servo, Power.
than 4V?

YES YES
Are the T/Up and Supply Reel
Sensors ok? Replace the Capstan Motor.

YES
NO NO
Is the Vcc voltage of the Drum
Check the Servo, Syscon. Check the Syscon, Circuit.
Motor normal?

YES

Is the terminal voltage(vctl) of the


NO
Check the Syscon, Circuit.
Drum Motor more than 4V?

YES

Replace the
Drum Motor.

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MECHANISM TROUBLESHOOTING GUIDE
2. Front Loading Mechanism
A.

Cassette cannot be inserted.

Does the Lever Assembly NO Is the Lever Assembly Switch NO Replace or add the Lever
Switch work? Spring damaged or omitted? Assembly Switch Spring.

YES
YES Does the CST IN Switch work
NO
Replace the CST IN Switch.
normally?

YES
Is the Vcc of Main P.C.Board
5V?
Check the syscon circuit.
YES NO
Is the voltage between cassette
switch and GND on Main Check the power circuit.
P.C.Board 5V??

YES NO

Check the Mode switch location Is there a short circuit between cassette
and syscon circuit. switch and GND on main P.C.Board?

YES NO
Remove the short circuit part or
Replace the main P.C.Board. Replace the CST IN Switch.

B.

Cassette does not eject.

NO
Does the L/D Motor rotate in reverse? Check the L/D Motor or Drive IC.

YES
NO
Does the Lever Assembly Switch work? Replace the Lever Assembly Switch.

YES
NO
Does the Arm Assembly F/L work normally? Replace the Arm Assembly F/L.

YES
NO
Does the Opener Door work? Replace the Opener Door.

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MECHANISM TROUBLESHOOTING GUIDE
C.

Cassette does not load.

Does the cassette insert?

YES

Does the Opener Lid work?

YES NO

Does the Gear Assembly Rack F/L Replace the Opener Lid.
work?

NO
YES

Does the Opener Door work? Replace the Gear Rack F/L.

YES NO

Does the Arm Assembly F/L work? Check the opener Door assembled
correctly.

YES NO

Does the L/D Motor work? Replace the Arm Assembly F/L.

YES NO

Does the Holder Assembly Cassette


Check the power of L/D Motor.
move the Arm Assembly F/L?

YES NO

Replace the Front Loading Check the Holder Assembly Cassette


Mechanism Assembly. assembled correctly.

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EXPLODED VIEWS
1. Front Loading Mechanism Section

103
117
A24

110

100A
115
116

105
117
112

106
107
102

A21
100B
113

100
114
054A

032
054

A23
A22
109

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OPTIONAL PART

401
402 008
025
002 405
402 A01 010
001 A04
002A 006 A03
026
007
015
004
027
014
030
013
003
405 409 009

- 4-29 -
029
023 016
022
011
2. Moving Mechanism Section(1)

012
031 017
EXPLODED VIEWS

019

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018
079 028
021
020
032
024
406
EXPLODED VIEWS
3. Moving Mechanism Section(2)

OPTIONAL PART

518
055

058

051
060

056
052A

052
517
410

061
078

A11
066

067
077
076

065
064

A12
032

068
069
070

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SECTION 6 MECHANISM OF DVD PART
CONTENTS
DECK MECHANISM PARTS 5. Frame Assembly Up/Down ..............6-4
LOCATIONS 6. Belt Loading......................................6-4
7. Gear Pulley .......................................6-4
• Top View..................................................6-1 8. Gear Loading ....................................6-4
• Top View(without Tray Disc) .................6-1 9. Guide Up/Down.................................6-4
• Bottom View ...........................................6-1 10. PWB Assembly Loading ................6-4
11. Base Main........................................6-4
DECK MECHANISM
DISASSEMBLY EXPLODED VIEW
1. Holder Clamp....................................6-2 1. Deck Mechanism Exploded View....6-5

1-1. Clamp Assembly Disc.......................6-2


1-1-1. Plate Clamp ..................................6-2
1-1-2. Magnet Clamp ..............................6-2
1-1-3. Clamp Upper.................................6-2

2. Tray Disc ...........................................6-2

3. Base Assembly Sled ........................6-3

3-1. Gear Assembly Feed ........................6-3


3-2. Gear Assembly Middle......................6-3
3-3. Gear Assembly Rack ........................6-3

4. Rubber Rear......................................6-3

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DECK MECHANISM PARTS LOCATION
• Top View (With Tray) Procedure Disass Fig-
Parts Fixing Type
Starting No. embly ure

1 Holder 2 Screws, 6-1


Clamp 2 Locking Tabs
1 2 Clamp Assembly 6-1
Disc
1, 2 3 Plate Clamp 6-1
1, 2, 3 4 Magnet Clamp 6-1
1, 2, 3, 4 5 Clamp Upper 6-1
1 6 Tray Disc 6-2
1, 6 7 Base Assembly Sled 4 Screws, 6-3

1, 2, 6 8 Gear Assembly 6-3


Feed
1, 2, 6, 8 9 Gear 6-3
Middle
• Top View (Without Tray)
1, 2, 6, 8, 10 Gear Assembly 1 Screw 6-3
9 Rack
1, 2, 7 11 Rubber Rear 6-3
1, 2, 7 12 Frame Assembly 1 Screw Bottom 6-4
Up/Down
1, 2 13 Belt Loading 1 Locking Tab 6-4
1, 2 ,13 14 Gear Pulley 6-4
1, 2, 13, 14 15 Gear Loading 1 Locking Tab 6-4
1, 2, 7, 12, 13, 14 16 Guide Up/Down 6-4
1, 2, 13 17 PWB Assembly 1 Locking Tab Bottom 6-4
Loading 1 Hook
2Screw
1, 2, 7, 12, 13, 18 Base Main 6-4
14, 15, 16, 17

• Bottom View

Note

When reassembling, perform the procedure in


reverse order.

The “Bottom” on Disassembly column of above


Table indicates the part should be disassembled
at the Bottom side.

6-1

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DECK MECHANISM DISASSEMBLY

1. Holder Clamp (Fig. 6-1) 2. Tray Disc (Fig. 6-2)


1) Release 2 Screws(S1). 1) Insert and push a Driver in the emergency eject
2) Unhook 2 Locking Tabs(L1). hole(A) at the right side, or put the Driver on the
3) Lift up the Holder Clamp and then separate it from the Lever(B) of the Gear Emergency and pull the Lever(B)
Base Main. in direction of arrow so that the Tray Disc is ejected
1-1. Clamp Assembly Disc about 15~20mm.
1) Place the Clamp Assembly Disc as Fig. (A) 2) Pull the Tray Disc until it is separated from the Base
2) Lift up the Clamp Assembly Disc in direction of Main completely.
arrow(A).
3) Separate the Clamp Assembly Disc from the Holder
Clamp.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise direction and
then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

6-2

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DECK MECHANISM DISASSEMBLY

3. Base Assembly Sled (Fig. 6-3) 3-3. Gear Assembly Rack


1) Release 4 Screw(S2). 1) Release the Scerw(S3)
2) Disconnect the FFC Connector(C1)
3-1. Gear Assembly Feed 4. Rubber Rear (Fig. 6-3)
3-2. Gear Middle

6-3

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DECK MECHANISM DISASSEMBLY

5. Frame Assembly Up/Down (Fig. 6-4) 8. Gear Loading (Fig. 6-4)


Note 9. Guide Up/Down (Fig. 6-4)
Put the Base Main face down(Bottom Side) 1) Move the Guide Up/Down in direction of arrow(A) as
1) Release the Screw(S4) Fig.(A)
2) Unlock the Locking Tab(L3) in direction of arrow and 2) Push the Locking Tab(L5) down and then lift up the
then lift up the Frame Assembly Up/Down to separate Guide Up/Down to separate it from the Base Main.
it from the Base Main. Note
Note When reassembling place the Guide Up/Down as Fig.(C)
• When reassembling move the Guide Up/Down in direction and move it in direction arrow(B) until it is locked by the
of arrow(C) until it is positioned as Fig.(C). Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
• When reassembling insert (A) portion of the Frame 10. PWB Assembly Loading (Fig. 6-4)
Assembly Up/Down in the (B) portion of the Guide
Note
Up/Down as Fig.(B)
Put the Base Main face down(Bottom Side)
6. Belt Loading(Fig. 6-4) 1) Release 2 Screws(S5)
Note 2) Unlock the Loading Motor (C2) from the Hook (H1) on
Put the Base Main on original position(Top Side) the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
7. Gear pulley (Fig. 6-4)
Assembly Loading from the Base Main.
1) Unlock the Locking Tab(L4) in direction of arrow(B) and
then separate the Gear Pulley from the Base Main. 11. Base Main(Fig. 6-4)

6-4

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EXPLODED VIEWS
1. Deck Mechanism Exploded View
A01
001
002
429 003
A26

429

004
430

012 025
026
A03
432
431 024A 024
431
030 029
024B
431 031
430 024A 430
012
012

028
433 021
433 435

430
022

012

018 010
013
014

017 020

011A

A02
015A
015B
430
015

015C

431
011

6-5 6-6

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