Professional Documents
Culture Documents
Microdistillers H - September 2022
Microdistillers H - September 2022
Paragraph Publishing, 6 Woolgate Court, St Benedicts Street, Norwich, Norfolk, NR2 4AP www. pa
ragra ph .co. u k
Copyright © Paragraph Publishing 2022 Cover image © White Peak Distillery
ISBN 978-1-9998408-8-4
A catalogue record for this book is available on request from the British Library. All rights reserved. No part
of this publication may be reproduced, stored in a retrieval system or transmitted in any form, or by
any means, electronic or mechanical, including photocopyingand recording, or by any information
storage and retrieval system except as may be expressly permitted by the UK 1988 Copyright,
Designs and Patents Act and the USA 1976 Copyright Act or in writing from the publisher.
Requestsfor permission should be addressed to Paragraph Publishing, 6 Woolgate Court, St
Benedicts Street, Norwich, Norfolk, NR2 4AP.
The publishers have made every effort to ensure the accuracy of information in the book atthe time
of going to press. However, they cannot accept responsibility for any loss, injury or inconvenience
resulting from the use of information contained in this guide.
Acknowledgements
The publishers would like to thank all those microdistilleries who provided information fortheir
case studies and to thank Gavin D. Smith for bringing this book together. They would also like to
thank White Peak Distillery for supplying the front cover image.
Editor: Gavin D. Smith
Production Editor: Bethany Whymark
Production Manager: Anita Johnson
Design: Tim A’Court, Mandy Chettleburgh & Paul Beevis
Commercial Manager: Joanne Robertson
Publisher: Damian Riley-Smith
Printed in Great Britain by Page Bros Ltd
MICRODISTILLERS’HANDBOOK
THE
Contents
Foreword
Introduction
: What is distilling? 1
Chapter 1: The equipment needed and setting
up 26
Chapter 2: ee: Spirits production 60
Chapter 3: r: Financing a distillery 84
Chapter 4: e: Routes to market 108
Appendices
Directory of services and suppliers
Index
CASE STUDIES
Spirit of Yorkshire......................................................................................................................................................................
Cotswolds Distillery...................................................................................................................................................................
GlenWyvis..................................................................................................................................................................................
Nc’nean Distillery......................................................................................................................................................................
Fulton.........................................................................................................................................................................................
Killowen Distillery.....................................................................................................................................................................
White Peak Distillery.................................................................................................................................................................
Holyrood Distillery...................................................................................................................................................................
Wade Ceramics
Islay Rum Distillery
Craft Distilling Services...........................................................................................................................................................
Foreword
It seems like another lifetime when I devoured Misako Udo’s 2005 tome The Scottish Whisky
Distilleries: For the Whisky Enthusiast. Her epic body of research included a comprehensive
guide to not only the operational whisky distilleries of Scotland, but also those that had been lost.
At the time I was working for Morrison Bowmore Distillers, and what really caught my
attention was the hundreds of distilleries that had disappeared from the central belt of Scotland. I
was (and still am) massively passionate about Auchentoshan and for the life of me could not
imagine a world where there were more than three distilleries that made up the Lowland whisky
category.
Now, I don’t have to imagine; I simply have to step outside. On my morning walk to work
at Holyrood Distillery, I smell the malty yumminess of Crabbie’s newBonnington Distillery mashing
in, and if I’m down for a beer in Leith on the weekend, the skyline now shows the team at Port of
Leith Distillery busy with construction.
And that is just Edinburgh. In fact, the Lowlands has now become the largest centre of
independent Scotch whisky distillers since the post-war amalgamation of the industry last century.
So, what does this all mean? Personally, I feel we owe a debt of thanks to our customers
for changing the game. Over the last decade, the knowledge and understanding of spirits amongst
our customers has grown ever more sophisticated. Initially driven by advocacy programmes, and
now fuelled by the willingness of distillers to be transparent and open about why and how we make
what we make, our core customer has stepped beyond brand and is now buying into truly
understanding our role and function as new producers.
I believe this sets an even higher expectation on independent distillers to be very clear as
to what our purpose is. What are our reasons to make? In my view, gone are the days of “we make
(insert spirit here) because we love it’’. As our customers’ reasons to engage with the world of small
distillers become more sophisticated, so must we put more rigour to the reasons why we make the
things we do.
Being very clear on our journey and motivation as makers allows our community of small
distillers to step beyond the volume-producing heritage distillers that dominate our categories.
Knowing and living our ‘why’ then transforms our daily production from simply making spirit X or
Y or Z to imbuing our distilleries with a value-led sense of purpose.
I deeply believe that this is the next part of the journey for us as a community. Achieving
a clear understanding of why we make what we make across Britain’s dynamic landscape of small
distillers will allow us together to build stronger connections with our customers in a meaningful
way that will keep independent distilling in good health for years to come.
Slainte!
Nick Ravenhall Managing Director Holyrood Distillery September 2022
Introduction
Had you walked into even the most well-heeled of British bars 15 years ago, the range of spirits on
offer would have been very different to those in the same bar today
Certainly, there would have been a reasonable selection of single malt whiskies available,
especially north of the border, as the malt revolution had been gathering pace for some time, but
you would not have found any English whiskies on the bar shelves, and as for gin and vodka, a few
well-known names would have dominated, including Gordon’s, Beefeater, Smirnoff and Absolut.
Now, however, many bar gantries look very different, thanks in part to a gin revolution
fuelled by the apparently insatiable appetite among consumers for cocktails. This has led to the
emergence of new large-scale brands but also many more that have developed almost under the
radar and even now may have only a comparatively local following.
For this is the era of the microdistiller, and while gin may often be their principal
spirit of choice, vodkas, whiskies, rums and even sambucas have also been making an appearance.
At the heart of the microdistilling revolution is a passion for provenance, which began with food and
went on to embrace beer and then spirits. Buying local has become the antidote to soulless
supermarket shopping for brands that could have come from almost anywhere in the world.
As is so often the case, Britain followed the USA in pursuit of products with a story behind
them, products made by identifiable individuals, and if those individuals happened to be working in
your neighbourhood or town, then the sense of identification was so much more palpable.
The revival of local brewing enterprises on both sides of the Atlantic was in some ways a
response to the monopolies of companies such as AB InBev, which accounts for almost 30 per cent
of all beer volumes sold globally. In the UK, such enterprises tapped into the desire for beers of
character and accountability that had been nurtured by the Campaign for Real Ale (CAMRA) over
more than four decades.
Not that some of the new wave of UKbrewers were interested in complying with the
criteria for ‘real ale’. Rather, they were keen to innovate in any way they could discover, using many
varieties of hops and creating entirely new beer styles as well as reviving old ones.
Setting up a microbrewery is not particularly expensive, and licensing relatively easy to
achieve, whereas the idea of creating a distillery appeared to be altogether more financially
unviable, and HM Customs and Excise - now HM Revenue and Customs - was not in the business of
licensing what might be seen almost as ‘hobby’ stills.
Today, the legislative culture has changed, and though there may still be many hoops to
jump through to obtain a distilling licence and adhere to HMRC protocols, there is an acceptance
among legislators and their representatives that microdistilling is essentially a force for good.
Similarly, there has been a realisation that creating a small-scale gin distillery, using
bought-in neutral spirit, may not actually break the bank. Much depends on the property in which
you plan to house the operation, and this is where farmers and brewers bent on diversification tend
to score highly, as they usually have space available within existing buildings.
Needless to say, starting from scratch can be an expensive undertaking - particularly if
you decide to take on an aesthetically pleasing but potentially wallet-emptying old building and
convert it for use as a distillery. An anonymous industrial estate unit will be much cheaper, but
hardly conducive to conducting guided tours or hosting masterclasses.
If you plan to make whisky, then you have to factor in not only the compulsory three
years minimum maturation period before you can sell it as ‘whisky’, but also the additional costs
associated with kitting out a distillery with a mash tun and fermentation vessels, as well as stills.
Buying decent casks in which to age your spirit is also a significant expense. A conservative estimate
for setting up a small-scale whisky distillery would probably be in the region of £150,000, and many
entrants to the business have spent well into seven figures. Investment in whisky stocks is likely to
be 10 times the cost of the distillery.
Despite financial implications, there is no sign that the recent growth in microdistilling
start-up ventures in the UK is beginning to slow down. Optimism remains strong, despite the
challenges presented by the Covid-19 pandemic and aspects of Brexit. Most encouraging of all, while
many new breweries have opened up only to close soon after, to date the microdistilling sector has
seen few casualties.
No matter how much you intend to invest in your microdistilling venture, it is important
to take good advice at every stage of your journey, and in the pages ahead we try to steer would-be
distillers in the right direction in terms of rules, regulations, requirements, ingredients, business
administration, selling and the myriad other aspects of running a successful micro distillery.
If you do decide to take the plunge, then enjoy yourselves, hope that hard work and
wisdom pay off, and most importantly of all, create some wonderful, individualistic spirits along the
way.
Gavin D. Smith
September 2022
Chapter One
What is distillins?
According to the Oxford English Dictionary, ‘distillation’ is “the action of converting any substance
or constituent of a substance into vapour by means of heat and of again condensing this by
refrigeration into the liquid form, by means of an alembic, retort and receiver, or a still and
refrigeratory, the extraction of the spirit essence or essential oil of any substance by the evaporation
and condensation of its liquid solution; and, in a more generalised sense, the operation of
separating by means of fire, and in closed vessels, the volatile distillation parts of any substance
from the fixed parts, in order to enable the collection of the products.”
In the fourth Century BC Aristotle wrote in his Meteorology: “Seawater can be made
potable by distillation as well and wine and other liquids can be submitted to the same process”, and
that process may date back as far as 2000BC.
Early distillation - to create medicines and perfumes rather than alcohol for consumption
- is credited to China, Mesopotamia and Egypt, though there is evidence that the Chinese were
distilling a beverage from rice by 800 BC, and it is thought that the Egyptians understood
distillation in the time of Diocletian (AD284-305). Some sources consider that the alembic still was
invented around that time by Maria the Jewess, or Egyptian alchemist Zosimo of Panoplies and his
sister Theosebeia, who invented many stills and reflux condensers.
Another school of thought suggests that the Arabians devised the alembic during the
eighth or ninth centuries. Alembic’ is a European corruption of‘al ambic’, the term used by the
Arabians, and based on the Greek word ‘ambix’, a vase with a small opening in it. The Arabians were
probably the first to cool the tube leading from the still head with water, making distillation
significantly more efficient and predictable, and a further advance came in the form of a coiled
cooling pipe, devised in the 11th century, and responsible for very effective conversion of vapour
back into liquid.
The art of distillation is thought to have been introduced into Europe around 1150, by the
Moors of Spain, though so much of the early conjecture, and other historians prefer the theory that
the Turks took distillation to Europe during invasions in the 14th and 15th centuries. The Oxford
English Dictionary offers the first English attestation of the term ‘distillation’ in 1390.
From their medicinal origins, spirits came to be seen as a means of promoting relaxation
and general wellbeing and were used at social gatherings and festivals. The Latin term ‘acqua vitae’ -
water of life - became ‘eau de vie’ in French and in Scots Gaelic ‘uisge beatha’ - ultimately anglicised
to ‘whisky’.
Unsurprisingly, distillers worked with whatever fermentable substances were most
readily available to them, and so the French developed cognac from grapes, the inhabitants of the
Caribbean used sugar cane to make rum, and in Scotland and Ireland grain was turned into whisky,
or whiskey. The first reference to Scotch whisky occurs in the ‘Exchequer Rolls’ for 1494/95, where
it is stated: “Eight bolls of malt to Friar John Cor wherewith to make aqua vitae.”
Scotch and Irish
The debate about whether Scotch came before Irish whisk(e)y or vice versa is still raging on. It is
recorded that in 1276 Sir Robert Savage of Bushmills fortified his troops prior to battle with “a
mighty draught of uisce beathe”, but on closer examination it becomes clear that the fortification
came in the form of wine or beer. However, Queen Elizabeth I was thought to have had a taste for
Irish whiskey, probably being introduced to the spirit by Sir Walter Raleigh, who recorded in 1617
receiving in County Cork “a supreme present of a 32-gallon cask of the Earl of Cork’s home- distilled
uisce beatha”.
Back in Scotland, there was a clear split between Lowland and Highland whisky making,
with many pieces of excise legislation intended to curb illicit distillation in the Highlands, where
distilling operations tended to be smaller than those in the Lowlands, and the remote nature of
much of the countryside made concealment of whisky making without a licence relatively easy.
The development of major commercial distilling in the Scottish Lowlands accelerated
following the passing of the Gin Act in 1736, which imposed heavy excise duty on gin in an effort to
curb drunkenness, while exempting whisky. However, Lowland whisky tended to be of poor quality,
and much was actually exported to England to be rectified into gin.
The Coffey revolution
One of the most significant developments in the history of Scotch whisky was the creation of the
continuous still, patented in 1827 by Robert Stein, and simplified and made more efficient by
Aeneas Coffey, who patented his version in 1830.
The Coffey still allowed unmalted grain to be distilled into alcohol on a far larger scale
than was possible in a traditional copper pot still, and the continuous nature of the process also
contributed to the volumes that could be produced. Not only did the Coffey still turn out large
quantities of comparatively cheap, high-strength spirit, this spirit was also extremely consistent,
unlike that distilled in many Highland pot stills.
Initially, much of the comparatively characterless spirit produced in Scotland’s Coffey
stills was exported to England for rectification into gin, but mid-century legislation created the
opportunity for a new form of Scotch whisky which would take the world by storm.
The 1860 Spirits Act allowed malt and grain whisky ‘under bond’ to be blended for the
first time, opening the way for merchants such as Andrew Usher of Edinburgh effectively to create
an entirely new drink. Blended Scotch whisky offered an easier-drinking and more consistent
alternative to pot still whisky, and in the hands of a group of buccaneering entrepreneurs such as
James Buchanan, Tommy Dewar and Peter Mackie, blended Scotch became a global phenomenon.
Blends supreme
The story of Scotch continued to be dominated by blends through good times and bad during the
20th Century, with significant expansion of distilling capacity taking place in the decades following
the Second World War.
Single malts were something of a curiosity outside parts of the Scottish Highlands, with
one notable exception being William Grant & Sons’ Glenfiddich, which had first been exported in
1963 and established footholds in many overseas markets where it would dominate for decades to
come.
Glenfiddich was not alone, however, in flying the flag for single malts, with fellow
Speyside brands like Glenlivet, Glen Grant and Macallan, along with Glenmorangie, all establishing
loyal followings. Many of these distilleries were independently owned, and investment was made in
high-quality marketing campaigns which placed an emphasis on traditional craftsmanship and the
importance of individual single malt characteristics.
Provenance was emphasised, and for ‘Scotch’ consumers, particularly younger ones, this
all provided a welcome and enticing proposition by comparison with the constant price-cutting and
cliched Scottish imagery associated with many blends. As a result, as single malts grew in
popularity, so standard blends became associated with an ageing consumer profile, particularly in
the UK.
One innovation which helped increase the popularity of single malts was the
introduction in 1987 of The Classic Malts, by DCL successor company United Distillers. This
comprised six single malts, chosen to represent different geographical regions of production, and
the stylistic variations associated with them.
More recently, the world of Scotch whisky has seen a proliferation of new distillery
development, much of it associated with the adventurous, experimental, micro distilling,
provenance-rich sector of the market.
The Gin Craze
Parallel to the distillation of whisky in Scotland - and at times in England and Wales - gin making
has long been a second extremely important strand of the British spirits industry. Like whisky, the
drink had its origins outside Britain, with the first records of gin production dating from Holland in
the early 17th Century, though other sources suggest it was being made in Italy prior to that time.
Originally sold for medicinal purposes, gin was flavoured with juniper to give it a more attractive
flavour, and the juniper contributed to its medicinal effectiveness.
During the Thirty Years’ War in Europe (1618-48) British troops were given measures of
gin - known as ‘Dutch courage’ - prior to engagement with the enemy, which led to a developing
taste for it back in Britain. Distillation of gin went from something of a cottage industry to a major
commercial enterprise, though the quality of the spirit was often far from high.
The arrival of King William III - ‘William of Orange’ - on the English throne in 1689 led
to gin’s greatest period of popularity, as he took a very positive attitude to the production of spirits.
Anyone could distil gin on the basis of putting out a public announcement and waiting for 10 days
before commencing production. Gin consumption soon exceeded that of beer and ale, and workers
would even be paid part of their wages in gin.
Distilling and retailing licences became compulsory in 1729, and a duty of two shillings
per gallon was imposed on gin. This did nothing to reduce the amount of poor-quality gin being
consumed, however, and it is recorded that during 1730 London alone had more than 7,000 retail
premises selling nothing but spirits.
Abuse of gin by the poor was now a major social problem, and one most famously
recorded by William Hogarth in his ‘Gin Lane’ engravings, depicting a descent from propriety to
insanity and death. It should be noted, however, that Hogarth was commissioned to create ‘Gin
Lane’ by members of the brewing industry, keen to demonise the principal competition to their own
products.
The establishment’s response to what was sometimes known as ‘The Gin Craze’ was the
Gin Act of 1736, which raised duty to £1 per gallon and the cost of a retailing licence to £50. The
result was a dramatic rise in the cost of legally distilled gin, and widespread riots broke out when the
Act was imposed.
The legislation was largely ignored by distillers, however, and in excess of 11 million
gallons of gin were being produced in London each year during the late 1730s, which was said to
account for 14 gallons per adult male! In the six years following the Gin Act, output rose by almost
half, but only two new licences were applied for.
Respectability
The Gin Act was ultimately repealed in 1742, and distillers participated in drafting new legislation
enacted as the Gin Act of 1751, which imposed fair levels of excise duty and relatively high retail
prices, as well as making licensed retailers answerable to local magistrates.
As a result, gin began to lose its reputation as ‘mother’s ruin’ and its new-found
respectability led to the emergence of highly professional, responsible gin manufacturers, who
ensured their spirits were of good quality. Alexander Gordon established his company to produce
London Dry Gin in 1769, and Plymouth Gin was first distilled in 1793.
During the mid-19th Century, gin was given a boost by the British in India, who adopted a
local custom of using as a medicine against malaria, the bark of the cinchona tree, which contained
quinine. To combat its extreme bitterness, gin, sugar and lime were added, along with ice, creating
that enduring British staple the gin and tonic.
The development of cocktails also gave gin even greater popularity, and the gin-based
Martini is said to have been invented around 1888. A century later, cocktails returned to fashion
after a lengthy lull, and a new generation of small-scale gin distilleries subsequently emerged, with
many also producing craft vodkas, mirroring the increase in whisky micro distilling. Indeed, many
of the new generation of gin and vodka distilleries also have longer- term strategies to produce and
market whisky.
The structure of the spirit industry in the UK
Overview
According to www.statista.com, the UK spirits industry generated £9.3 billion worth of revenue
in the UK during 2019. Industry sales amounted to £4.5 billion, while consumer spending reached
£7.6 billion in 2020. The number of spirits enterprises grew to 688 in 2019, and some six million
hectolitres of spirits were produced that same year.
In 2020, spirits and liqueurs had a combined export value of £4.9 bill ion and an import
value of £754 million, with exports declining significantly due to the initial effects of Brexit and the
Covid-19 pandemic. The top export destination for British spirits was the USA.
Whisky
Inevitably, a high percentage of the above values was generated by a relatively small number of
large-scale producers, with sales of the Diageo-owned best-selling Johnnie Walker portfolio of
blended Scotch whiskies rising steadily until 2021, when sales volume dropped to 19.2 million nine-
litre cases. In the same year, Johnnie Walker was the world’s sixth most valuable spirit brand, worth
an estimated £3.3 billion.
Overall, Diageo’s blends - headed by Johnnie Walker - accounted for 38 per cent of the
market in terms of volume, while Pernod Ricard’s blends - led by Ballantine’s - captured 20 per
cent.
A notable feature of the Scotch whisky scene in recent decades has been the growth in
popularity of single malts, and the share of revenue earned by malts as a total of Scotch whisky
exports has grown significantly, reaching approximately £2.7 billion in 2019. Grant’s Glenfiddich
and Pernod Ricard’s The Glenlivet fight it out for supremacy among the single malts, each with a
market share around the 12 per cent mark in recent years.
A combination of the Covid-19 pandemic - which affected all spirits sectors - and a 25
per cent US tariff on single malts made 2020 a difficult year for Scotch whisky producers. According
to the Scotch Whisky Association, export value dropped by 23 per cent to £3.8 billion, while export
volume was down 12.6 per cent from 2019.
Gin
Data from HMRC shows that the total value of UK gin exports in 2021 was £541.5 million- a decline
of some 20 per cent since 2019. Exports to the EU were particularly badly affected, falling by more
than a quarter since 2019 to £228 million.
However, the number of UK gin distilleries grew by 110 during 2021, as gin hit the
domestic spot during pandemic lockdowns. According to the Office for National Statistics, 820 UK
gin distilleries were operational at the start of 2022, up from 710 in 2020 and 190 in 2015.
Five British-distilled gins feature in the global ‘top 10’ of brands, headed by perennial
favourite Gordon’s, which sold 6.7 million nine-litre cases in 2020 for owner Diageo. Second place
fell to Bacardi’s Bombay Sapphire (4.3 million cases in 2020), distilled in Hampshire, while
Diageo’s dominance of the world gin markets is emphasised by its Tanqueray brand occupying third
place, selling 4.1 million cases. Both Gordon’s and Tanqueray are distilled at Diageo’s vast
Cameronbridge complex in Fife, Scotland.
Diageo’s most potent rival Pernod Ricard is not left out of the gin equation, taking fourth
place with Beefeater (2.7 million cases), distilled in London. William Grant & Sons also thrives in
the gin market, courtesy of its idiosyncratic Hendrick’s expression, launched in 1999 and distilled at
Girvan on the Ayrshire coast of Scotland. It accounted for one million cases during 2020.
Vodka
Only one of the world’s ‘top 10’ vodkas is produced in the UK, and the brand is also distilled in
several other countries. Diageo-owned Smirnoff sold a total of 23 million nine-litre cases in 2020.
In the UK, the vodka is made at Diageo’s Cameronbridge complex in Fife. The second-biggest global
vodka seller is Absolut, distilled in Sweden, but owned by Pernod Ricard.
It should be borne in mind that while companies such as Diageo, Pernod Ricard, Bacardi
and William Grant are key players in the K spirits industry, they also operate on a global
basis, and their British plants and brands only account for part of their activities.
Taking an overall view of the UK spirits market, HMRC figures revealed that the number
of UK distilleries increased by 124 in 2020, up 28 per cent compared with 2019. This was the first
occasion on which the complement of distilleries rose by more than 100. In England, distillery
numbers reached more than 300 for the first time, with 311 registered in the country as of 2020.
The number of English distilleries has almost tripled since 2016.
The global microdistilling movement has at its heart a reaction to the apparently increasingly
homogenised offerings provided by a relatively small number of international companies, much like
the microbrewing movement that preceded it and continues to thrive.
US microbrewing followed the lead of the British ‘Real Ale’ revival, spearheaded by the
Campaign for Real Ale (CAMRA), which was established in 1971. The first ‘real ale’ brewer in the
USA was probably homebrewer Jack McAuliffe, who opened his New Albion Brewing Company in
Sonoma County, California, in 1976.
Around that time, there were fewer than 100 breweries in operation across the whole of
the USA, but at the close of 2016, that figure stood at a record of just over 5,000. Similarly, in the
UK, brewery numbers have increased to more than 2,000, a figure last seen in the 1920s.
A significant number of US microbrewers began to expand into distillation, and other
producers joined the party, with many states relaxing stringent regulations that had prevented the
creation of new distilling enterprises - particularly those small in scale - since the era of Prohibition
(1920-33).
In New York State, for example, 2002 saw the introduction of relatively inexpensive
licensing permits for ‘small-batch’ distilleries, with the codicil that at least 50 per cent of ingredients
used in distillation be sourced from New York farms.
By late 2016, the total of licensed microdistilleries in the States was in excess of 1,300,
and UK microdistilling had also expanded dramatically, rising to more than 270 operations. This
was in part due to the growing desire to produce spirits on an artisan scale, opting for originality
and experimentation over conformity and quantity, but also because UK authorities, like those
across the Atlantic, had come to take an altogether more positive attitude to microdistilling.
Licensing
It is often stated that London distiller Sipsmith was responsible for creating the legal environment
in which microdistilling could thrive by successfully lobbying HMRC for a licence for a still of less
than 1,800 litres in 2009. However, Loch Ewe distillery in the north-west Highlands had been
granted a licence for two 120-litre whisky stills six years earlier on the basis that a loophole existed
in the regulations.
Once the licence was granted, the loophole was duly closed, though study of HMRC’s
regulations relating to the licensing of stills reveals that the figure of 1,800 litres was never set in
stone. The body states: “We may consider licence applications in respect of stills below 18
hectolitres [1,800 litres] where there are satisfactory controls in place to protect the revenue and the
required control resources are not disproportionate to the amount of revenue involved.”
Geographical diversity
One significant effect of the growth of microdistilling in the UK is the remarkable geographical
diversity that has ensued. Distilling now takes place from Shetland in the north to the Isle ofWight
in the south, and whisky has broken away from its traditional home of Scotland to be produced in a
range of locations south of the border, including Devon, Norfolk, Suffolk, Gloucestershire,
Yorkshire, Cumbria and West Wales. Indeed, whisky distilling returned to London in 2013 courtesy
of the London Distillery Company for the first time since the closure of Lea Valley distillery in 1908.
Not only is there geographical diversity but there is also a great deal of product diversity,
with the very nature of microdistilling being ideally suited to limited editions, short runs and a
degree of experimentation not easily undertaken by larger, volume-led operators.
Diverse distillations: Whisky
In terms of whisky, to qualify as ‘Scotch’ a spirit must meet stringent criteria in terms of ingredients,
processing and maturation; the EU definition of‘whisk(e)y’ specifies a minimum maturation period
of three years and a minimum strength of 40% ABV However, even in Scotland, a number of
microdistillers have made it clear that they will follow their own path and not necessarily produce
‘Scotch’ whisky. Indeed, some of their offerings may well have to be labelled ‘spirit drink’.
One such distillery is Lone Wolf, at Ellon in Aberdeenshire, the distilling arm of brewing
rebel BrewDog. Using American pale ale yeast, Lone Wolf has distilled quantities of spirit from 70
per cent malted rye with 30 per cent Maris Otter barley, and 60 per cent malted wheat with 40 per
cent Maris Otter barley.
Rye whisky is also being produced by the Oxford Artisan Distillery, Arbikie in Angus,
andlarger-scale Scottish distillers such as Bruichladdich on Islay and the highly innovative
InchDairnie in Fife. The InchDairnie distillers point out that historically, Scotch whisky was often
made using rye grain, and their ‘innovation’ is actually the restoration of a practice widely employed
a century and more ago.
Recently, a number of whisky distilleries have experimented with ‘heritage’ strains of
barley, which produce smaller yields but arguably greater character. Oxford Artisan takes things
even further, with farmers who supply it growing rye and wheat mixed in the same field, as well as
mixed barley and oats.
Many start-up distillers opt to begin by making white spirits such as gin and vodka, as
these will provide a relatively quick source of income, while - as already noted - whisky must be
matured for three years to qualify as such.
Gin
In terms of gins, producers tend to focus on sourcing botanicals on a local basis to create a unique
selling point (USP). So it is, for example, that Dunnet Bay Distillers uses rose root and sea
buckthorn berries, native to the Caithness coast, in its Rock Rose Gin, and Tarquin Leadbetter of
Cornwall employs homegrown Devon violets in his Tarquin’s Gin.
Apart from botanicals, some of the new wave of gin makers have also created ‘navy
strength’ gins, more recently the preserve only of the Plymouth Gin brand. Navy strength gin harks
back to the days when the Royal Navy feared it was being supplied with watered- down gin and used
to test its strength by pouring a small quantity onto gunpowder, usually stowed below decks close to
the stores. If the gunpowder failed to light, the gin was less than 114 proof, or 57% ABV, the strength
now attributed to navy strength gin.
Flavoured gins have also become popular, with Sacred of London producing Grapefruit
Gin and Liquorice Gin, for example, while J. J. Whitley offers a Nettle Gin. Rhubarb gin has also
become notably fashionable, with Warner Edwards in Northamptonshire producing
4,000 bottles ofVictoria’s Rhubarb Gin during 2014, and in excess of 350,000 bottles in 2020.
The practice of ageing gin in casks has also been finding favour with producers and
consumers. Pickering’s of Edinburgh produces an oak-aged gin, while fellow Scottish producer Eden
Mill offers an Oak Gin matured for a number of weeks in former beer casks. Staying in Scotland, the
Glasgow Distillery Company’s Makar Gin is available in a variant which spends 10 weeks in new
European oak casks, and another which spends the same period in casks made of mulberry wood. In
Hampshire, Winchester Distillery uses lightly toasted French oak barrels for its Oak Aged Gin.
Vodka
When it comes to vodka, potatoes are employed by a number of distillers including Chase of
Herefordshire and Arbikie in Angus, with Chase also selling Marmalade Vodka, Lemon Marmalade
Vodka, Rhubarb Vodka, and English Oak Smoked Vodka.
Meanwhile, Dunnet Bay Distillers adds holy grass, found by the River Thurso, to its
vodka, along with an infusion of apples and apple juice. Flavoured vodkas, like flavoured gins, are
growing in availability, with the English Spirit Distillery at Great Yeldham in Essex marketing
Toffee Vodka, and Arbikie in Angus producing a seasonal Fresh Strawberry Vodka. More left-field is
Arbikie’s Chilli Vodka, and the Pure Milk Vodka made by Black Cow distillery in Dorset from
fermented whey, which is triple-distilled.
Greater diversity
Whisky, gin and vodka may be the most common produce of British microdistillers, but some firms
have cast their nets wider in search of the more exotic. The Sacred Spirits Company makes a variety
of English vermouths, while north of the border, Great British Vermouth produces Dry Wermod
Vermouth near Edinburgh.
The English Spirit Distillery also distils English Sambuca, using anise and elderflower
eau de vie. Additionally, the company offers Old Salt Rum, produced at its distillery from molasses
and raw sugar cane. Another rare distiller of British rum is Dark Matter Distillers at Banchory in
Aberdeenshire - the first rum distillery in Scotland.
That most French of spirits, pastis, has also been claimed by British microdistillers, with Tarquin’s
Cornish Pastis being an aniseed and fennel aperitif with the addition of Cornish gorse flowers.
Case Study
Spirit of Yorkshire www.spiritofyorkshire.com
The county of Yorkshire has long been renowned for its fine ales, and in common with the rest of
Britain, Yorkshire has seen an extraordinary level of growth in brewing enterprises during the past
few decades. One of these is the centre of the creation of the county's first single malt whisky
distillery, and one of the only distilleries in the world that is fully field to bottle, using 100 per cent
homegrown barley.
Wold Top Brewery was established in 2003 by arable farmers Tom and the late Gill
Mellor high on the Yorkshire Wolds, close to the North Sea, but not content with this degree of
diversification, Tom Mellor dreamed of making Yorkshire whisky.
Mellor says, “We started from the position that we had 15 years’ experience of making
alcohol from barley, creating an initial 8% [ABV] wash, and we were good at it. I believe that barley
selection, the way it is malted, then mashed and fermented is crucial to both brewing and distilling.
Our 15 years of experience in converting the starch into fermentable and usable sugars has been
invaluable. Attention to detail in equipment installation, hygiene and quality control is paramount
in maintaining consistency.
“Putting robust operating procedures in place and recording everything means that if
something feels out of place, we stand a chance of understanding why. Working with HMRC for a
long time also gives us a respect for the work they are obliged to do, and although distilling
regulations are different to brewing, the requirements are the same. Initially, the requirements for a
whisky distilling licence are much more stringent than for brewing, but in all cases accurate record
keeping is a must and a given.”
The Mellors, along with friends and business partners David and Rebecca Thompson,
decided not to build their distillery on the farm but to set it up in a small industrial estate in the
local village of Hunmanby, alongside a busy road and ideal for attracting visitors.
“Monday and Friday are ‘wash days’ in the brewery,” says Mellor. “The rest of the time,
we make beer. Having produced the wash, we tanker it and quantities of water from the farm down
to the distillery, and every mash is made up of 5,000 litres of wash. This gives us a yield of 600 litres
per distillation, so we fill around a dozen casks per week.”
In addition to a pair of copper stills made by Forsyth of Rothes in Scotland, the distillery
is also equipped with a four-plate column still. As Mellor’s business partner David Thompson
explains, “The column still gives huge reflux if we purify the make coming off the spirit still through
it. It gets up to 92% ABV but keeps its fruitiness. It gives us a point of difference to other distilleries,
and at present we are working 50:50 on this and spirit made entirely in the pot stills.”
The whole operation was developed very much ‘under the radar’ until the distillery
opened to the public at Easter 2017, boasting a coffee shop with viewing windows onto the stills, a
retail area, and distillery tours.
Mellor says, “Visitor numbers for distillery tours and to our coffee shop are strong. As
each holiday period comes upon us (this coastal area is very dependent on tourism) we get more and
more people through both the shop and coffee shop. We hold regular events, and these are
developing a loyal following. In the coffee shop we’re pleased to see a number of regulars each week,
as well as new faces, too.”
When it comes to offering advice to would-be distillers, Mellor is blunt: “Do it properly
and don’t bodge! Seek out, and be prepared to pay for, the best advice you can. We used the
renowned consultant Dr Jim Swan from the very start in 2012 until his untimely death in February
2016. Make sure you set it up and run it as a business, not as a hobby. Whisky making from scratch
requires time, patience, money, nerve and a few sleepless nights! Don’t skimp on brand strategy and
high-quality design, and make sure you are clear about where your product fits in the marketplace
from the first.”
The first Spirit of Yorkshire casks passed the three-year maturation mark in early
summer 2019 and the distillery released its first single malt whisky that October under the Filey Bay
brand name, which will be used on all single malt expressions from the Spirit of Yorkshire distillery.
Filey Bay First Release (which sold out all 6,000 bottles in less than a month) and the
following Filey Bay Second Release were the first steps to the ex-bourbon matured Filey Bay
Flagship, which is the cornerstone of the distillery’s range.
Spring 2020 saw the first ‘finished’ bottling from the distillery, Filey Bay Moscatel
Finish, and more ‘finished’ releases have followed, including Filey Bay STR Finish, Filey Bay Peated
Finish and the unique Filey Bay IPA Finish, made using casks that had previously held Wold Top
Brewery’s Scarborough Fair IPA. A number of special releases matured in a range of cask types,
from ex-sherry to virgin oak, have also joined the range, as well as single casks which are only
available via ballot.
Mellor says, “We’ve always aimed to create a distillery stylethat is light and fruity. We’re
really pleased with how our initial releases are tasting and are very excited for what the future
holds.”
Scan here to
find out more
Chapter Two
The equipment needed and setting up
Definitions
Consultants
Training
Equipping your distillery
Manufacturers
Raw materials
CASE STUDIES
GlenWyvis
Nc’nean Distillery
Fulton
n this chapter we focus on definitions of spirits, ingredients, the role of
consultants, the equipment required to set up your distillery, environmental
responsibilities and opportunities for training.
Definitions
__________________________________________________________
The Scotch Whisky Regulations 2009 SWR) set out precise definitions of the different types of
Scotch whisky, and the wording that is legally acceptable in association with them.
• 2.1 Regulation 3(2) contains the definitions of the different categories of Scotch
Whisky: Single Malt, Single Grain, Blended Scotch Whisky, Blended Malt Scotch
Whisky, Blended Grain Scotch Whisky.
• 2.2 The two basic types of Scotch Whisky, from which all blends are made, are
Single Malt Scotch Whisky and Single Grain Scotch Whisky. In practice there is no
change in the way that Single Malt Scotch Whisky and Single Grain Scotch Whisky
must be produced.
• 2.3 Single Malt Scotch Whisky means a Scotch whisky produced from only water
and malted barley at a single distillery by batch distillation in pot stills.
• 2.4 Single Grain Scotch Whisky means a Scotch whisky distilled at a single
distillery but which, in addition to water and unmalted barley, may also be
produced from whole grains or other malted or unmalted cereal. Excluded from
the definition of “Single Grain Scotch Whisky” is any spirit which qualifies as a
Single Malt Scotch Whisky or as a Blended Scotch Whisky. The latter exclusion is
to ensure that a Blended Scotch Whisky produced from single malt(s) and single
grain(s) distilled at the same distillery does not also qualify as Single Grain Scotch
Whisky.
• 2.5 The definition of Blended Scotch Whisky does change the existing law, but
reflects traditional and current practice. Before the SWR, any combination of
Scotch whiskies qualified as a Blended Scotch Whisky, including for example a
blend of Single Malt Scotch Whiskies. However, Blended Malt Scotch Whisky is
defined under the SWR as a combination of one or more Single Malt Scotch
Whiskies with one or more Single Grain Scotch Whiskies, which accords with
traditional practice.
• 2.6 Blended Malt Scotch Whisky means a blend of two or more Single Malt Scotch
Whiskies from different distilleries.
• 2.7 Blended Grain Scotch Whisky means a blend of two or more Single Grain
Scotch Whiskies from different distilleries.
In addition to the above basic definitions, there are other criteria to bear in mind,
relating to maturation, labelling, use of distillery names and geographical indicators - see
www.scotch-whisky.org for full details.
Spirits are defined by Regulation (EC) No 110/2008 of the European Parliament and of
the Council of 15 fanuary 2008 on the definition, description, presentation, labelling and the
protection of geographical indications of spirit drinks.
Definitions for categories of spirit drinks include the following:
Whisky or whiskey
Whisky or whiskey is a spirit drink produced exclusively by:
distillation of a mash made from malted cereals with or without whole grains of other
cereals, which has been: - saccharified by the diastase of malt contained therein, -
fermented by the action of yeast;
one or more distillations at less than 94.8 vol., so that the distillate has an aroma and taste
derived from the raw materials used,
maturation of the final distillate for at least three years in wooden casks not exceeding 700
litres capacity. The final distillate, to which only water and plain caramel (for colouring)
may be added, retains its colour, aroma and taste derived from the production process
referred to in points (i), (ii) and (iii).
The minimum alcoholic strength by volume of whisky or whiskey shall be 40%.
No addition of alcohol, diluted or not, shall take place.
Whisky or whiskey shall not be sweetened or flavoured, nor contain any additives other
than plain caramel used for colouring.
Grain spirit
Grain spirit is a spirit drink produced exclusively by the distillation of a fermented mash of
whole grain cereals and having organoleptic characteristics derived from the raw materials
used.
With the exception of‘Korn’, the minimum alcoholic strength by volume of grain spirit shall
be 35%.
No addition of alcohol, diluted or not, shall take place.
Grain spirit shall not be flavoured.
Grain spirit may only contain added caramel as a means to adapt colour.
For a grain spirit to bear the sales denomination ‘grain brandy’, it must have been obtained
by distillation at less than 95% vol. from a fermented mash of whole grain cereals,
presenting organoleptic features deriving from the raw materials used.
Brandy
Brandy is a spirit drink:
produced from wine spirit, whether or notwine distillate has been added, distilled at less
than 94.8 % vol., provided that that distillate does not exceed a maximum of 50% of the
alcoholic content of the finished product,
matured for at least one year in oak receptacles or for at least six months in oak casks with a
capacity of less than 1,000 litres,
containing a quantity of volatile substances equal to or exceeding 125 grams per hectolitre
of 100% vol. alcohol, and derived exclusively from the distillation or redistillation of the raw
materials used,
having a maximum methanol content of 200 grams per hectolitre of 100% vol. alcohol.
The minimum alcoholic strength by volume of brandy shall be 36%.
No addition of alcohol, diluted or not, shall take place.
Brandy shall not be flavoured. This shall not exclude traditional production methods.
Brandy may only contain added caramel as a means to adapt colour.
Cider spirit and perry spirit
Cider spirit and perry spirit are spirit drinks:
produced exclusively by the distillation at less than 86% vol. of cider or perry so that the
distillate has an aroma and taste derived from the fruits,
having a quantity of volatile substances equal to or exceeding 200 grams per hectolitre of
100% vol. alcohol, (iii) having a maximum methanol content of 1,000 grams per hectolitre
of 100% vol. alcohol.
The minimum alcoholic strength by volume of cider spirit and of perry spirit shall be 37.5%.
No addition of alcohol, diluted or not, shall take place.
Neither cider spirit nor perry spirit shall be flavoured.
Cider spirit and perry spirit may only contain added caramel as a means to adapt colour.
Vodka
Vodka is a spirit drink produced from ethyl alcohol of agricultural origin obtained following
fermentation with yeast from either:
potatoes and/or cereals, or
other agricultural raw materials, distilled and/or rectified so that the organoleptic
characteristics of the raw materials used and by-products formed in fermentation are
selectively reduced.
This process may be followed by redistillation and/or treatment with appropriate
processing aids, including treatment with activated charcoal to give it special organoleptic
characteristics. Maximum levels of residue for ethyl alcohol of agricultural origin shall meet
those laid down in Annex I, except that the methanol content shall not exceed 10 grams per
hectolitre of 100% vol. alcohol.
The minimum alcoholic strength by volume of vodka shall be 37.5%.
The only flavourings that may be added are natural flavouring compounds present in
distillate obtained from the fermented raw materials. In addition, the product may be given
special organoleptic characteristics other than a predominant flavour.
The description, presentation or labelling of vodka not produced exclusively from the raw
material(s) listed in paragraph (a) (i) shall bear the indication ‘produced from...’,
supplemented by the name of the raw material(s) used to produce the ethyl alcohol of
agricultural origin.
Flavoured vodka
Flavoured vodka is vodka which has been given a predominant flavour other than that of
the raw materials.
The minimum alcoholic strength by volume of flavoured vodka shall be 37.5
Flavoured vodka may be sweetened, blended, flavoured, matured or coloured.
Flavoured vodka may also be sold under the name of any predominant flavour with the
word ‘vodka’.
Gin
Gin is a juniper-flavoured spirit drink produced by flavouring organoleptically suitable ethyl
alcohol of agricultural origin with juniper berries.
The minimum alcoholic strength by volume of gin shall be 37.5 %.
Only natural and/or nature-identical flavouring substances as defined in Article l(2)(b) (i)
and (ii) of Directive 88/388/EEC and/or flavouring preparations as defined in Article 1 (2)
(c) of that Directive shall be used for the production of gin so that the taste is predominantly
that of juniper.
Distilled gin
Distilled gin is:
a juniper-flavoured spirit drink produced exclusively by redistilling organoleptically
suitable ethyl alcohol of agricultural origin of an appropriate quality with an initial alcoholic
strength of at least 96% vol. in stills traditionally used for gin, in the presence of juniper
berries and of other natural botanicals provided that the juniper taste is predominant, or
the mixture of the product of such distillation and ethyl alcohol of agricultural origin with
the same composition, purity and alcoholic strength; natural and/or natureidentical
flavouring substances and/or flavouring preparations as specified in category (c), above,
may also be used to flavour distilled gin.
The minimum alcoholic strength by volume of distilled gin shall be 37.5%.
Gin obtained simply by adding essences or flavourings to ethyl alcohol of agricultural origin
is not distilled gin.
London gin
London gin is a type of distilled gin:
obtained exclusively from ethyl alcohol of agricultural origin, with a maximum methanol
content of 5 grams per hectolitre of 100% vol. alcohol, whose flavour is introduced
exclusively through the re-distillation in traditional stills of ethyl alcohol in the presence of
all the natural plant materials used,
the resultant distillate of which contains at least 70% alcohol by vol.,
where any further ethyl alcohol of agricultural origin is added it must be consistent with the
characteristics listed in Annex 1(1), but with a maximum methanol content of 5 grams per
hectolitre of 100% vol. alcohol,
which does not contain added sweetening exceeding 0.1 gram of sugars per litre of the final
product nor colorants,
which does not contain any other added ingredients other than water.
The minimum alcoholic strength by volume of London gin shall be 37.5 %.
The term London gin may be supplemented by the term ‘dry’.
Pastis
Pastis is an aniseed-flavoured spirit drink that also contains natural extracts of liquorice
root, which implies the presence of the colorants known as ‘chaicones’ as well as glycyrrhizic
acid, the minimum and maximum levels of which must be 0.05 and 0.5 grams per litre
respectively.
The minimum alcoholic strength by volume of pastis shall be 40%.
Only natural flavouring substances and preparations as defined in Article l(2)(b)(i) and
Article l(2)(c) of Directive 88/388/EEC may be used in the preparation of pastis.
Pastis contains less than 100 grams of sugars per litre, expressed as invert sugar, and has a
minimum and maximum anethole level of 1.5 and 2 grams per litre respectively.
Liqueur
Liqueur is a spirit drink:
having a minimum sugar content, expressed as invert sugar, of:
70 grams per litre for cherry liqueurs, the ethyl alcohol of which consists exclusively of
cherry spirit, 80 grams per litre for gentian or similar liqueurs prepared with gentian or
similar plants as the sole aromatic substance,r
Case Study
GlenWyvis
www.glenwyvis.com
It is often claimed that Caol Ila has the finest view of any coastal distillery in Scotland, but when it
comes to inland distilleries, GlenWyvis must surely be among the favourites for that accolade.
Nestled beneath the sprawling mass of Ben Wyvis in the Scottish Highlands, GlenWyvis
Distillery is situated 550 feet above sea level on a hillside two miles north-west of the Highland town
of Dingwall, with views over Dingwall to the Cromarty Firth and the Cairngorm Mountains in one
direction and the spa town of Strathpeffer in another. Red kites soar and sweep above the distillery
while rare breeds of sheep graze the adjoining fields. So far, so traditional and picturesque.
But GlenWyvis is innovative to say the least, being Scotland’s first community-owned
distillery. The distillery buildings themselves combine modern architecture with traditional
distillery design cues.
GlenWyvis is situated in an area rich in distilling heritage, and in 1879 Ben Wyvis
Distillery was established on the outskirts of Dingwall, being followed by the creation of Glenskiach
Distillery at nearby Evanton in 1896.
Sadly, both Ben Wyvis and Glenskiach failed to survive the interwar years of economic
and social depression, closing in 1926. Glenskiach was subsequently demolished, but some of the
Ben Wyvis warehousing survives, operating as a business centre. The GlenWyvis name
commemorates and celebrates the area’s two lost distilleries.
The GlenWyvis Distillery was established in 2015 with the idea of uniting the community
of Dingwall through the creation of a distillery principally owned by local people. After a 90-year
absence, GlenWyvis Distillery revived the town’s lost distilling tradition, and it made its own history
in 2016 by running a record-breaking open share offer. More than 3,000 like-minded people
invested in GlenWyvis to create the first ever 100 per cent community- owned distillery.
In 2021, GlenWyvis launched its initial whisky. Some 3,600 individually numbered
bottles of the three-year-old GlenWyvis Highland Single Malt were allocated to GlenWyvis
shareholders, whose investment enabled the build and development of the
distillery. A further 2,000 bottles were available to pre-order in October 2020 and sold
out almost immediately, leaving 200 bottles for selected local retailers and on-trade premises
throughout Scotland.
The distillery took inspiration from the surrounding area for its bottle design, which
depicts red kites and features contour lines revealing a map of Ben Wyvis, the mountain that is the
backdrop to the distillery. The glass bottle, natural cork stopper, and all packaging are completely
recyclable.
The whisky itself was made from a batch of 18 casks, including 15 first-fill ex-Tennessee
whiskey (80 per cent), two first-fill ex- Moscatel (15 per cent) and one refill hogshead (5 per cent).
The grain-forward whisky showcases the unique fruitiness of extra-long fermentation. The whisky is
50% ABV and non-chill-filtered, with no colouring added.
The nose of the whisky is light and floral with a hint of malty sweetness. The palate brings
a burst of rich stone fruit, giving way to brown sugar, with a finish of lingering vanilla balanced with
ripe orchard fruit.
This inaugural release was followed in 2022 by batch two, known as Batch 02/18; some
8,000 bottles were produced, with shareholders given early access, and the bottling was available to
purchase directly from GlenWyvis Distillery or from selected specialist retailers in Scotland and the
rest of the UK. A number of bottles were also made available for purchase in Germany, which is
home to the largest group of non-UK shareholders of the GlenWyvis Distillery.
Batch two was created from 23 casks between three and four years old, consisting of 15
first-fill ex-Tennessee/bourbon, five first- fill ex-oloroso and three refill hogsheads. When compared
with the first whisky, 02/18 has noticeably more oak influence and a deeper colour.
With the launch of batch two, the community-owned distillery is also funding community
projects and good causes in Ross-shire, with five per cent of online sales of batch two from
GlenWyvis Distillery’s website going directly to the Goodwill Fund.
A passionate team of four work at GlenWyvis. Distillery manager Matthew Farmer hails
from the Scottish Highlands originally but moved to America as a child. Having supported the
distillery from the crowdfunding stage himself, when the opportunity presented itself to become
distillery manager, it was too good to miss. He returned to the Highlands with his young family and
is proud to have put his markonthedistillery’sfirsteversingle malt Scotch whisky.
Matthew is supported by Craig MacRitchie. With GlenWyvis from the very beginning and
an avid whisky collector himself, Craig keeps a close eye on all operations as distillery operator. Also
with the distillery since the early years is office manager Josh Fraser, who is instrumental in
ensuring that shareholders are kept informed of all developments and that each new batch reaches
customers all over the world.
With two successful launches and plans for successive releases each year, GlenWyvis has
recently welcomed Lindi Konoso to the team as UK sales representative. As with Matthew Farmer,
for Lindi the role at the GlenWyvis Distillery is an opportunity to return home to the Highlands.
Consultants
__________________________________________________________
Whatever your level of distilling knowledge, the involvement of an experienced consultant can
ensure the creation of a cost-effective, efficient and reliable distilling business. The financial outlay
involved in securing their services is usually money well spent.
The Craft Distilling Business www.thecraftdistillingbusiness.com
The Craft Distilling Business has been established by Matt Servini and Vanesa Rapier to offer a
comprehensive service to start-up distillers. Its modus operand! features the use of duty-paid
neutral grain spirit, and the company provides site surveys, design and commission of stills, recipe
creation, health & safety and HMRC licencing advice, maintenance, staff training, marketing and
packaging support. Additionally, the firm sources botanicals and neutral spirit for its customers.
A portable still - named Gertie - is also available to hire for pop- ups and other events.
Gertie can produce any unaged spirits to existing or bespoke recipes.
Craft Distillery Design
www.craftdistillerydesign.com
Based at Ballindalloch in the heart of Speyside, Craft Distillery Design offers ‘A bespoke service in
craft distillery design and development for prospective artisan and craft distillers from initial
concept through to first production.”
The company specialises in small-scale distilling ventures, and works with clients
through the formation of business strategies, site appraisal and procurement, architecture and
planning, distilling equipment selection and project management, even working where necessary to
help create brand identities.
Craft Distillery Design’s best-known clients have included Ballindalloch and the
Cotswolds distilleries.
Langley Distillery
www.langleydistillery.co.uk
Langley Distillery in Hertfordshire was established in 1920 to produce gin, and now specialises in
creating London Dry Gin for a range of customers. Additionally, Langley supplies neutral grain
spirit (NGS) and bespoke botanicals for clients wishing to make their own gins, along with grain,
molasses, rye and barley spirit, plus vodka, whisky, brandy and rum - all available in quantities from
five litres to 1,000 litres, and full/part tankers.
Organic Distilleries
www.organicdistilleries.co.uk
Organic Distilleries is headed up by architect Gareth Roberts, and is based at Helensburgh, in the
Argyll & Bute area of Scotland. The company describes itself as “an affiliation of experienced
consultants”, and services provided include business planning, distillery build design and marketing
expertise.
Techni-K Consulting www.techni-k.co.uk
All start-up distillers who plan to sell their spirit commercially must by law have a Hazard Analysis
and Critical Control Points (HACCP) plan that meets UK legislation standard. Techni-K Consulting,
based in Derbyshire, has produced a specific Distillery HACCP, and as the company explains, “Our
Distillery HACCP has been designed to provide all the necessary documentation you need, so all you
need to do is amend it to the specific processing of your product following our detailed guidelines
using our step-by-step workbook. What you will be relieved to know is that it’s 95 per cent
completed for you already!”
Training
__________________________________________________________
The use of consulting professionals is one way of ensuring you start out with the optimum distilling
potential, but expanded personal knowledge and ongoing education can also be invaluable.
The Institute of Brewins & Distillins
www.ibd.org.uk
The Institute of Brewing & Distilling (IBD) is the world’s leading professional body for people
working in brewing and distilling. As an international professional and educational body, the IBD
promotes “The advancement of the education and professional development in the science and
technology of brewing, distilling, and related industries.” With more than 5,000 members, the IBD
is the largest global professional body for brewers and distillers, and the only one with a worldwide
footprint.
The IBD offers the following qualifications:
Fundamentals of Distilling (Novice): The purpose of this qualification is to provide a basic
grounding in the technical features of brewing and packaging of beers and distilling of spirits for
both production personnel and people employed in brewery or distillery companies (and related
industries) but in non-technical roles.
This course is suitable for all non-technical personnel employed within the distilling
industry who would benefit from background knowledge in distilling production (sales, marketing,
HR, finance), or anyone who has just started a technical career within the distilling industry.
General Certificate in Distilling (Intermediate): This qualification is suitable for all non-
technical personnel employed in the distilling industry who would benefit from background
knowledge in spirit production and for those who have just commenced their technical or
production careers.
General Certification in Distilling (GCD) requires a basic knowledge of the processes used
to produce the main types of potable spirit consumed worldwide. The scope of the present GCD
syllabus is therefore confined to spirits derived from cereals, cane sugar and cane sugar molasses, or
grapes.
Diploma in Distilling: These learning courses are designed to guide candidates through the
examination syllabus. Typical Diploma in Distilling candidates are team leaders and operational
managers.
There are three Modules to the Diploma in Distilling Examination:
• Module 1: Preparation of Fermentable Extract 1A: Cereal wort IB: Molasses wort
IC: Grapes must
• Module 2: Fermentation, Distillation & Maturation
• Module 3: Process Technology
Heriot-Watt University, Edinburgh
www.hw.ac.uk
For the truly serious distiller with time to commit, Edinburgh’s Heriot-Watt University Brewing &
Distilling qualifications are highly regarded the world over. BSc Hons (Undergraduate level) and
Diploma/MSc (Postgraduate level) programmes are available, and the Postgraduate Diploma/MSc
programme is accredited by the Institute of Brewing & Distilling.
BrewLab
www.brewlab.co.uk
BrewLab is based in Sunderland, Tyne & Wear, and as its name suggests, the principal focus is on
brewing. However, the organisation has now developed a three-day Start Up Distilling Course which
is proving popular with would-be microdistillers. According to BrewLab, “We find it best to learn
from professionals within the industry, which is why we bring in working distillers and specialists to
take you through the different stages of the distillery process and give practical advice on start-up
issues.
“Not only do we offer specially developed facilities but the course also gives you access to
staff with extensive experience in brewing and distilling who are accredited in quality teaching
schemes with a range of support facilities including online support."
Gin schools
A growing number of gin distilleries run training courses in gin production. For example, Jamie
Baxter operates a Gin School at his 45 West distillerywww.45westdistillers.com in
Leicestershire, as do Salcombe Distillery Co in Devonwww.salcombegin.com, Nelson’s Gin
Distillery at Uttoxeter, Staffordshire www.nelsonsgin.co.uk, and Manchester’s Three Rivers
www.manchesterthreerivers.com.
Equipping your distillery
Whether you decide to go it alone and source your own distilling equipment, with or without input
from specialist consultants, or contract a company to create a complete distillery for you, there are a
number of essential pieces of kit required to make spirits. The following list applies to those
intending to undertake the full spirit-making process themselves.
Many gin distillers buy in grain neutral spirit (GNS) from other distilleries and create
their own distinctive brand by the selection of botanicals used. Some even have the entire product
made for them by a third party, and simply ‘badge’ it with their name. Given that provenance is at
the heart of what most microdistillers are all about, this latter practice tends to be frowned upon by
many in the business. Gin may also be produced by adding flavourings to GNS, with the intention of
creating a predominant taste of juniper. This method of production is known as ‘compounding’.
If you plan to buy in base spirit to create gin, rather than distil your own from scratch,
then only the section relating to stills will apply.
Case Study
Nc’nean Distillery
www.ncnean.com
Nc’nean Distillery is located on the wild and beautiful Morvern peninsular, on the west coast of
Scotland. It was established in 2017, launching its first whisky in 2020.
The inspiration for Nc’nean came from two sources. The first was a trip to Islay by
founder Annabel Thomas, where she witnessed first-hand how many Scottish whisky distilleries do
things similarly and often as it has always been done. This left her wondering if there was any scope
to do things differently. The second was the location itself - when her parents bought the land where
the distillery now sits in 2000, she felt it would perfect for a whisky distillery. From these
beginnings, Annabel developed the idea to create a whisky distillery that practised another of her
great passions: sustainability.
The distillery’s name was inspired by the Gaelic goddess Neachneohain: known as the
‘Queen of Spirits’ and a fierce protector of nature, she was strong, independent and never afraid to
walk her own path, and Nc’nean strives to emulate this ethos (the distillery’s slogan even states that
it was “made by nature, not by rules”).
In a quiet rebellion against long-held traditions of Scotch whisky making, Nc’nean uses
longer mashing times and experiments with yeasts not commonly associated with whisky making. It
also ages its spirits in less common casks, including Tokaji and Tequila, to bring creative flavours to
its special releases. This approach quickly drew the attention of whisky lovers, especially when
Nc’nean donated the first 10 bottles of its debut Ainnir release to Whisky Auctioneer for a special
charity sale; Bottle #1 of the release sold for £40,004 (US$53,100), smashing the previous record
for the first bottle from a new distillery sold at auction.
The predominantly female-led team at Nc’nean is on a mission to create light and
delicious spirits which can exist in harmony with the planet. The distillery’s first launch was its core
expression, the smooth and elegant Organic Single Malt Scotch Whisky, offering flavours of citrus,
peach, apricot and spice. This was followed by its Botanical Spirit, which is flavoured with 10 locally
grown botanicals and provides a refreshing alternative for gin lovers.
Nc’nean continues to showcase the exciting possibilities within whisky through its Spring and
Autumn seasonal releases: the Spring series focuses on its more experimental whisky, inspired by
Neachneohain, while the Autumn ‘Quiet Rebels’ series of expressions is curated and chosen by
members of its team.
Keeping sustainability at the core, Nc’nean believes in taking responsibility for the
constant improvement of its impact in terms of carbon footprint, pollution and biodiversity.
Certified organic and using organic Scottish barley, the distillery is also powered by 100 per cent
renewable energy and recycles 99.97 per cent of its waste. The whisky is bottled in a 100 per cent
recycled clear glass bottle (believed to be the first Scotch whisky to do so).
In July 2021, Nc’nean became the first UK whisky distillery to be verified as having net
zero carbon emissions from its own operations (scopes 1 and 2). In 2022, the distillery was certified
as a B Corp, an accreditation which indicates businesses operating at the highest social and
environmental standards, and in the same year it was named a Best for the World B Corp in the
‘environment’ category, ranking in the top 5 per cent of all B Corps for that category in its size group
(determined by number of employees). Nc’nean was also named Sustainable Distillery of the Year in
the Icons of Whisky Scotland regional round in 2021.
Makins infusions
When making gin, there are two ways to extract aroma and flavour from botanicals. The first is to
steep them in the base spirit for a period of up to 48 hours (maceration), though usually
significantly less. This method is followed by major brands such as Beefeater. The second is the
infusion method - favoured by Bombay Sapphire, among other best-selling gins - for which a
botanical basket will be required. The word ‘basket’ is something of a misnomer, since the
equipment in question is really a metal cylinder, with a screw-on lid and a fine mesh in the base to
allow the botanicals to infuse into the base spirit as it boils. The basket is suspended in the still
above the level of liquid, with which it never comes into direct contact.
Some distillers combine steeping and infusion, subsequently blending the two distillates.
A classic example is Hendrick’s Gin, where one still is used to steep botanicals for 24 hours before
boiling, while the second still uses vapour infusion with different botanicals.
Makins liqueurs
If making liqueurs, the only additional piece of kit you are likely to require is a vessel in which to
steep the flavouring - fruit, spices and even beans or roots. Ideally, opt for an intermediate bulk
container (IBC), usually made from blow-moulded high-density polyethylene (HDPE) or ideally
polythene. Common sizes are 600 litres and 1,000 litres.
Hot liquor tank
The word ‘liquor’ is rather misleading here, as this tank never contains any alcohol. It is the vessel in
which water is heated prior to the mashing process. In brewing parlance, ‘liquor’ is water. The hot
liquor tank (HLT) is essentially an insulated stainless steel tank fitted with a heating element,
usually powered by electricity.
Mash tun
The mash tun is the vessel in which ground malted barley or grist is mixed with hot water to convert
its starch content into fermentable sugars. Early mash tuns were made of wood, but these had
limited lifespans and cast iron became the norm, now usually replaced by stainless steel. Some
mash tuns are open-topped, but most modern ones are covered in order to limit loss of heat. Older
distillery mash tuns tended to be equipped with a system of rakes to stir the grist/ hot water mix
and maximise extraction, but modern ‘lauter’ mash
tuns are fitted with large, circling arms with blades attached, and floors that sieve the solids from
the liquid. Lauter tuns are efficient in terms of yield and also speed of operation. The liquid
produced during mashing is known as wort.
Fermentins vessels
Often known as ‘washbacks’, these vessels are where alcohol is produced for the first time during the
distilling process. The wort created in the mash tun is pumped into the washbacks, where yeast is
added in order to facilitate fermentation. Washbacks were traditionally made from wood - usually
Oregon pine or larch - but many distilleries now feature stainless steel washbacks, which are easier
to clean than their wooden counterparts. Most washbacks are fitted with ‘switchers’, or mechanical
blades that spin around and prevent an overflow of liquid as the yeast acts on the wort during
fermentation. After fermentation has ceased, the alcoholic liquid produced is termed wash.
Boiler
If you plan to make rum, then a boiler will be required in addition to fermentation vessels and stills.
Prior to fermentation, molasses must be reduced with water, and due to its viscous consistency, the
reduction necessitates boiling. A boiler - also known as a copper - intended for use in brewing is
ideal for this purpose.
Stills
Whatever style and make of still or stills you choose, the purpose is the same - to separate alcohol
from water in the wash by means of heating. This is achievable because alcohol boils at a lower
temperature than water.
Pot stills
Pot stills are traditionally associated with the production of Scotch single malt and Irish pure (or
single) pot still whisk(e)y. They operate on a batch distillation basis as opposed to continual
distillation, which is practised in column stills. They are made from copper, which is malleable and
easy to shape as well as an excellent conductor of heat. Copper also facilitates important flavour
changes during distillation. In Scotland, pot stills are usually used in pairs to distil malt whisky,
while the Irish practice is to triple distil pot still whiskey in three individual stills. Some
microdistillers, however, operate just a single pot still and use it for two consecutive distillations.
The size and design of a pot still can impact significantly on the type of spirit it produces,
with greater copper content serving to produce a lighter style, though the permutations of pot still
distillation mean that still size and design are just two variables to take into account. The amount of
wash contained in a still, the speed at which it is distilled and variable operating temperatures all
affect the ‘new-make’ that ultimately flows from the spirit still, as do the ‘cut points’ at which the
‘heart of the run’ are separated from the less pure foreshots and feints.
Traditionally, copper pot stills were heated by direct firing, using coal, coke or even peat,
but since the late 19th Century, the use of steam to heat stills has been practised, and direct firing is
now rare. Where it is employed, such as Glenfarclas Distillery on Speyside, the source of heat is
usually gas. Steam is introduced to the stills through coils or ‘pans’ fitted in the base, and the major
advantage of this method of heating wash is that it is much more controllable than direct bring,
leading to greater consistency in the final spirit.
Column stills
The continuous still, comprising two interconnected ‘columns’, was developed by Scottish distiller
Robert Stein, who patented his invention in 1827. It allowed unmalted grain to be distilled into
alcohol on a far larger scale than was possible in traditional copper pot stills, and that alcohol was
also considerably cheaper to make, thanks to the requirement for only a small amount of relatively
malted barley to be included in the mash bill. The character of the sprit produced was also notably
consistent.
Stein’s still design was improved upon in terms of simplicity and efficiency by Irishman
Aeneas Coffey, who patented the Coffey still in 1830. Coffey’s apparatus comprised two large
parallel columns, the analyser and the rectifier, parallel to the wash still and spirit still in a pot still
distillery, with internal plates of perforated copper. The design of most column stills remains
relatively unchanged to this day, and steam is the usual source of heat.
Hybrid stills
Hybrid stills are a combination of pot and column still, interlinked with piping, instrumentation and
‘diverter’ valves, designed to prevent cross-contamination if distilling different products. They are
popular with gin distillers who re-distil neutral spirit in the pot element along with the botanicals,
which are steeped before boiling; in the case of vapour infusion, they are placed in a ‘basket’ above
the spirit and the vapour created during boiling is infused with the botanicals. Whichever method is
used, the resultant spirit is then distilled again through the column still to remove remaining
undesirable compounds.
Vacuum distillation
Whisky distiller William Grant & Sons uses vacuum distillation at its large-scale Girvan grain
distillery in Ayrshire, but a number of smaller gin producers - such as Cambridge, Sacred Spirits
and Victory Gin Distillery - have also adopted this method, believing it leads to fresher flavours in
the ultimate product.
From a technical standpoint, producing spirit under vacuum reduces the atmospheric
pressure, allowing distillation to take place at significantly lower temperatures than in a pot still and
by doing so, also saves energy costs. This ensures that more delicate botanicals are not ‘cooked’,
leading to a marked reduction in their influence on flavour. When distilling under vacuum, the
botanicals are initially macerated in neutral alcohol to maximise extraction of flavours.
Manufacturers
Today’s start-up distiller is fortunate in that as microdistilling has grown in popularity, so the range
of companies providing equipment has also increased. Many of the following firms offer ‘turnkey’
distilling services, where they act as a single point of contact for the customer and create entire
distilleries from scratch ready to be fired up, but will also produce bespoke items of kit to personal
specifications. They also usually offer a great degree of flexibility in terms of scale.
John Dore & Co
www. j ohndore. co .uk
The oldest distillery engineering business in the world, John Dore is the successor company to
Aeneas Coffey & Sons, founded in Dublin in 1830, with a London operation being established five
years later. In 1872, John Dore, the works foreman, took over the business from the son of Aeneas
Coffey, himself famous as the man behind the patented column or Coffey still. Dore ran the business
from Bromley-by-Bow in London, but in the late 1960s a local authority housing development
forced the firm to move to Essex, and today it is based at Guildford in Surrey. Since 1992, the
company has been owned by David Pym, who acquired it from the last member of the Dore family to
have an involvement.
John Dore & Co offers design and consultancy services, and manufactures pot stills for
gin and rum (from 500 litres capacity upwards), and whisky (1,000 litres upwards), and also
column stills of varying sizes, not to mention a wide variety of tanks and heat exchangers. The firm
also specifies and sources all other equipment necessary to create a working distillery.
Briggs
www.briggsplc.co.uk
With a pedigree dating back some 270 years in the brewing and distilling industry, Briggs is one of
the most respected names in process engineering and also offers consultancy and design services.
Additionally, the firm has interests in food, pharmaceuticals, health and beauty products and
biofuels, with bases in the former brewing ‘capital’ of Burton-on-Trent in the UK and Rochester,
New York State, in the USA. Briggs produces equipment for mashing, fermenting and distilling, and
has taken a leading role in energy and water reduction techniques.
Forsyths
www.forsyths.com
Forsyths is based in the Moray village of Rothes in Scotland’s Speyside whisky-making region, and
when it comes to distillery fabrication the firm is practically royalty. Established in 1890, Forsyths is
now in the hands of the third and fourth generations of the Forsyth family, and has grown to
become a global player in the world of distilling while also having significant interests in the oil and
gas industries. Forsyths has been responsible for creating large-scale facilities such as the new
Macallan distillery, just a few miles from its headquarters, and equipped with no fewer than 36 pot
stills, giving a potential annual capacity of some 15mla. On a much smaller scale, Forsyths provided
a turnkey service for the 0.5-tonne batch size Cotswolds Distillery in Warwickshire and for the one
tonne batch size Ballindalloch Distillery on Speyside.
McMillan
www.mcmillanltd.co.uk
Another classic Scottish company with coppersmithing at its heart is McMillan, based at
Prestonpans near Edinburgh. The firm was founded in 1867 and originally operated as Archibald
McMillan. The company boasts, “There can scarcely be a whisky distillery in Scotland, a gin
distillery in England or a rum distillery in the Caribbean that has not employed distillation plant
manufactured by ourselves.” McMillan designs and fabricates everything from botanical chambers
for gin distillation to fermenting vessels, pot and column stills, spirit safes, and all the pipework
necessary to create an integrated distilling venture.
LH Stainless
www.l-h-s.co.uk
Speyside Copper Works www.speysidecopper.com
LH Stainless is based in the premises of the former Towiemore Distillery near Dufftown on
Speyside, and offers a wide range of design, fabrication and installation services for distilleries of all
scales. The firm will build gin stills from 200 litres capacity upwards, constructing them from
stainless steel, copper or a mixture of the two. All copperwork is undertaken by associate company
Speyside Copper Works, located just a few miles away in the Moray capital of Elgin.
Carl
www.brewing-distilling.com
Carl is Germany’s oldest distillery fabricator, established in 1869 and based near Stuttgart. The
company is an attractive option for small-scale distillers, producing kit from a 50-litre pilot pot still
up to a 12,000-litre copper still, along with column stills and everything from single pieces of
equipment to full turnkey operations. During recent years, there has been a tendency for start-up
microdistillers to look to Europe to source their kit, as waiting lists in the UK have sometimes been
lengthy, and Arbikie and Sipsmith distilleries are just two in the UK to be equipped with Carl stills.
Frill!
www.frillisrl.com
Like Carl, Frilli is an old-established European distillery fabricator, with the family firm having been
formed in Italy back in 1912. Frilli is based in the heart of the Chianti region, 20km from Siena, and
offers a wide range of services from feasibility studies to design, construction and project
management. The company also offers technical supervision and staff training. Originally
specialising in grappa distillation equipment, Frilli now supplies stills for a wide variety of purposes,
and in Scotland equipped recent start-ups such as InchDairnie Distillery in Fife, Raasay in the Inner
Hebrides and Harris in the Outer Hebrides with whisky- and gin-making plant.
Holstein
www.a-holstein.de
The firm of Arnold Holstein is based at Markdorf in Germany’s Lake Constance region, famous for
the cultivation of fruit crops, and Holstein started out producing kit for fruit distillation. Today, the
company supplies distilling equipment from a capacity of five litres up to 150 litres for
microdistillers, and for larger operations, plant with filling capacities from 150 to 6,000 litres.
Holstein specialises in distillation systems that combine a copper pot and a rectifying column.
Holstein stills are in use at Cotswolds Distillery in Warwickshire and Warner’s Distillery in
Northamptonshire, while the firm’s first Scotch whisky venture was Lone Wolf.
Hosa
www.hogastills.com
Hoga is based in Galicia, Spain, and has developed a general still fabrication business in recent years
while retaining its close connections to the world of wineries. The company produces somewhat
exotic-looking ‘alembic’-style copper stills, which have been installed at many UK microdistilleries,
including Bimber in London, and Strathearn and Eden Mill in Scotland.
iStill
www.istill.eu
One of the most recent innovations in distillation technology is the iStill, manufactured in the
Netherlands. The company makes bold claims for its stainless steel-based stills, declaring that iStill
is “the only automated and robotised distillery line-up in the world. It helps the craft distiller
harvest the right tastes, with automated cuts management. Our innovations help create better
product more consistently and at lower costs, and with the smallest heads and tails losses in the
industry.”
iStill capacities vary from 100 litres to 5,000 litres, and according to the manufacturers,
“The iStill can mash, ferment and distil
any product. One machine does it all, minimising pumping and cleaning and production bottle-neck
issues. You can now make whisky, brandy, rum, gin, and vodka on one and the same machine.
“The 21st-Century technology, together with the compact design and insulation, cut
running costs - when compared to traditional plated copper stills - by around 90 per cent, gaining
you an amazing competitive advantage over those that wish to continue to use antiquated 19th-
Century technology.”
In the UK, iStills are used by Twin River, Blackford, Loch Ness, Verdant Spirits and
Dornoch in Scotland, along with the Wrecking Coast Distillery atTintagel in Cornwall.
Raw materials
Alcohol can be made from any substance that contains sugar, but the following are the
principal ingredients for UK distilled spirits.
Barley
The sole cereal permitted in the production of single malt whisky is malted barley. A small number
of British distilleries make their own malt on site, but most choose to buy in malt from a commercial
maltster, specifying any peating levels required and perhaps also specifying barley varieties. Malting
barley on a domestic scale is labour intensive and consistency may be hard to achieve, but some
distillers, such as Kilchoman on the isle of Islay, consider it worth the effort in order to be able to
claim that theirs is a true ‘grain to bottle’ process.
A number of microdistillers, and particularly those with a related brewing enterprise,
choose to use quantities of malt styles usually associated with beer making, for example pale ale
malt, lager malt, crystal malt, brown malt and chocolate malt. Unmalted barley is used in the
production of Irish single pot still whiskey and may also be used to make NGS.
Maize
Once the principal grain used to distil grain whisky and NGS in the UK, maize has become more
expensive than wheat in recent years, and accordingly is used by fewer distillers. The cereal - also
known as corn - has its origins in what is now Mexico.
Some distillers consider that maize produces a cleaner, sweeter flavour than wheat and is
more easily fermentable, also leaving less residue.
Case Study
Fulton: Reducing your off-grid carbon footprint
www.fulton.co.uk
With more companies looking to hit the magic net-zero target by 2030, Fulton's Leigh Bryan asks
what options there are for those businesses with processing facilities that are off grid and having
to rely on sometimes ageing heat transfer solutions using high- carbon, oil-based fuels for firing.
Accordingto official statistics for England and Wales, there are more than 1.6 million non-domestic
buildings, with nearly 300,000 of those located in areas not linked to the gas grid and many using
fossil-based fuels for various heating purposes. Why? Because their location makes connection to
the grid too expensive or, in some cases, not even possible. So, with heat transfer solutions in mind,
what are the options for those operating a business that is situated off grid and facingthe challenge
of sourcinga reliable and efficient source of energy?
Liquid petroleum gas
When it comes to off grid, liquid petroleum gas (LPG) is considered the cleanest, most efficient and
effective fuel compared with traditional fuel types, including coal, oil and electricity. It emits almost
no particulate matter, with oil emitting 10 times the value and coal a massive 100 times.
Additionally, LPG emits 35 per cent less carbon than coal and 12 per cent less than oil, and for those
struggling to meet current Medium Combustion Plant Directive (MCPD) regulations, LPG can,
utilising the correct burner equipment, also significantly reduce nitrous oxides (NOx) emissions
compared with traditional off-grid fuels, with oil seeing 50 per cent more emissions.
Aside from the environmental benefits of LPG there are also cost benefits to consider,
with the UK government scrapping fuel duty on Class D red diesel from April 2022, which could see
fuel costs forthose operating oil-fired heat transfer solutions rise by as much as 50 per cent.
For a recent installation at leading British condiments maker Tracklements, production
capacity has been boosted and the company's environmental credentials enhanced by replacing
itsexisting oil-fired steam boilers with modern, efficient liquid gas-fired Fulton VSRT vertical steam
boilers.
With a relationship exceeding 40 years, Tracklements approached Fulton when
specifying a cutting-edge system that would help minimise its environmental impact. With a
requirement for an off-grid solution, Fulton initially suggested a packaged system comprising its
Europack electric steam boilers but, following a site audit, it was realised that the infrastructure was
not in place to support that solution. The company instead specified its awardwinning VSRT steam
boilers with LPG burners and recommended Flogas as the liquid gas supplier.
By modernising its steam-raising equipment and changing its fuel type to liquid gas,
Tracklements can expect an impressive 21 per cent financial saving and a near 25 per cent reduction
in carbon emissions, with the cost savings being based on current oil prices before the planned
withdrawal of tax relief on red diesel in April 2022 so, looking forward, they are actually far more
favourable.
These savings, along with improved carbon emissions, can be improved further (by up to
30 per cent) when combined with the potential steam system efficiency savings by running the latest
fully modulating, high-turndown boilers - each genuinely capable of a 10:1 turndown - resulting in
the production of high-quality steam at up to 99.75 per cent dryness. What is more, Fulton’s liquid
gas- fired VSRTs will help minimise other pollutants, with NOx levels at commissioning reduced by
75 per cent compared with the previous oil-fired steam boilers.
Based on the current cost of 32 second oil combined with the planned increase in
production and efficiency of the VSRT steam boilers, Tracklements expects a return on investment
within 18 months. However, if the planned duty increases on fuel are factored in, that period will be
significantly shorter.
The installation at Tracklements is also supported by both service and water treatment
contracts from Fulton, which has also provided certified boiler operator trainingfor several
employees at the facility.
However, changing fuel type does not always mean a completely new boiler. Following a
site survey and steam load distribution analysis by Fulton and Weishaupt at a brewery in South
West England in 2020, the steam boiler and burner specialists identified opportunities to reduce
carbon emissions at the site and save money on fuel by upgrading the burner on a Fulton RBC2500
horizontal steam boiler that was installed in 2007.
The boiler was originally fitted with a high/low, conventional control box oil-fired
burner, which was achieving a turndown ratio of less than 2:1. Partnering with Weishaupt, a micro-
modulating LPG burner with integrated digital burner management system - air and gas servo
motors accurate to within 0.1° - was specified and installed, with Fulton also specifying optional
burner motor variable speed drive to reduce electrical power consumption and oxygen trim to
maximise combustion efficiency. Additionally, with NOx levels reduced thanks to the upgrade, the
RBC2500 is now also fully MCPD compliant.
The result of the partnership between Fulton, Weishaupt and Flogas (as the off-grid LPG
supplier) is an upgraded steam boiler with turndown improved to at least 7:1 which, combined with
the added burner options, is predicted to save the brewery in excess of 20 per cent in fuel
consumption alone. Reductions in carbon emissions by changing to a cleaner, lower-carbon fuel like
liquid gas will also be achieved and add to the efficiency savings.
The cost savings predicted forthe upgrade project at the brewery are expected to deliver a
payback period of between nine and 10 months, assisting the company’s efforts to reach net zero.
Electricity grid
Some experts believe that electric steam boilers are superior to fuel- fired steam boilers in a few
ways. They believe that using electric boilers may be less expensive than using a fuel-fired boiler in
the long term, whilst also being more environmentally friendly.
Using Fulton’s portfolio of electric steam boilers as an example, less ancillary equipment
is required than a traditional steam boiler, therefore helping to reduce the installation costs that
come with a fuel-fired boiler. Electric boilers also generally have a smaller footprint and can
therefore fit into smaller areas thanks to the way they are constructed and the lack of ancillaries that
a fuel-fired boiler needs to operate. And thanks to their small footprints and the fact there are no
flue requirements to consider, they can often be used for point-of-use steam requirements, making
them a good choice for many smaller operations, including small-batch distillery, microbrewery and
autoclave applications.
Electric boilers are sometimes overlooked as a potential solution to steam generation due
in part to the higher cost of electricity versus the cost of traditional fuels such as LPG and kerosene
(gas oil). However, with the UK government scrapping fuel duty in April 2022 and the cost of gas oil
set to increase dramatically as a result, many companies are now turning to more sustainable
methods of generating electricity, including solar or wind generation, with such schemes offsetting,
or at least partially offsetting, the higher fuel costs.
Traditional fuel-fired steam boilers generally require multiple elements to operate
successfully. In contrast, electric boilers are relatively simple devices. Additionally, because electric
steam boilers do not use complicated forms of heat exchange, they do not contain many of the
potential hazards that are commonly present in a fuel-fired boiler. Electric boilers are also generally
easier to maintain because they do not require tube replacements, burner maintenance or statutory
non-destructive testing (NDT), all of which fuel-fired boilers often require.
Electric steam boilers are more efficient than fuel-fired boilers because they require less
energy for operation at capacity. This is because there is little energy lost when the transfer of heat
from the heating element to the water occurs, unlike traditional fuel-fired boilers where there is a
substantial amount of energy loss from the airflow required to supply oxygen to the flame.
Additionally, because electric steam boilers can be fitted, in some cases, with as many as
12 electrical elements (dependent on model), they have a high turndown - up to 12:1 in the case of
Fulton’s electric steam boiler range - so are able to modulate efficiently to varying steam loads.
Electric boilers are, as already stated, more efficient and recognised as having smaller
carbon footprints than their fuel- fired counterparts; but for large generating capacities, they are
frequently impractical to install due to large supply cables and infrastructure requirements.
However, with no burner service and no NDT inspection required every five years, the
actual maintenance costs can be up to 50 per cent less than those of fuel-fired steam boilers.
Generally, the only major parts that are periodically changed are the electric elements themselves,
yet these are often replaced quickly and cost effectively. This balances lower lifecycle costs against
the high maintenance requirements of fuel- fired boilers, including refractory repair/replacement,
five-year NDT requirements, burner maintenance, flue maintenance, and the requirement for highly
skilled and often highly paid plant operatives.
Blended fuels
With the UK government scrappingfuel duty on Class D red diesel in April 2022, many companies
unable to invest in upgrading existing or installing new plant are looking to equivalent blended fuels
to power their steam boilers which, at present, are not subject to the implementation of the fuel duty
scrappage.
The use of blended fuels requires little change to an existing boiler set-up, with only
minimal re-commissioning of the burner required. However, as blended fuels burn at the same
calorific value as Class D oil, there will also be minimal benefit from the reduction in carbon
emissions or NOx levels achieved from switching to electric or LPG.
Compared with Class D oil, there is also a shortage of blended fuels in the marketplace.
Additionally, like many other fuel types, there are winter and summer grades to be aware of. So, if
you are still running a summer-grade fuel in the winter, you need to be conscious of potential
waxing of the fuel pipes, filters and other burner components.
Many blended fuels also require agitation to ensure the fuel mix remains consistent. This
can be achieved with a simple two- pipe system that runs back to the tank to achieve circulation, but
without this type of system, the installation of an in-tank agitator is recommended to ensure there is
no stratification of the fuel.
Finally, there is the residue found in boilers from blended fuels and their associated bio-
components not burning as efficiently. Any residue will impact the overall efficiency of the boiler
and Fulton has seen cases where there is an estimated loss in efficiency of at least 12 per cent due to
the insulating properties of the residue in the boiler causing an increase in flue gas temperatures of
around 90°C.
What does the future hold?
We have of course only looked at three firing options for operating steam boilers off grid in this case
study, but there are others. And what about the future?
Fulton is already developing hybrid steam boiler solutions that combine an LPG-fired
boiler with electric, where the base load of the process is picked up by the electric boiler and
seasonal swings and high loads by the traditional boiler, all of which helps to dramatically reduce
carbon emissions. It is also working with partners, such as Weishaupt, and looking at the future of
hydrogen, although a move to 100 per cent hydrogen-fired steam boilers is unlikely for off-grid
solutions.
Wheat
Now the most commonly used grain to distil grain whisky and NGS, wheat accounts for almost 50
per cent of all cereal grown in the EU. World trade in wheat is greater than all other cultivated crops
combined. It was probably first grown in the ‘Fertile Crescent’ around the Nile, Tigris and Euphrates
rivers from c.9,600 BC.
Potatoes
Potatoes were {introduced to Europe in the mid-16th Century from their native Peru, and have long
been associated with the production of vodka and of illicitly distilled poitin in Ireland. Many large-
scale commercial vodka brands are now made using cereals rather than potatoes, but a number of
UK microdistillers such as Chase and Arbikie distil vodka from potatoes, and also use them as the
basis for their portfolios of gins.
Molasses
The production of rum begins with sugar cane, usually in the form of molasses, which is a by-
product of the sugar-making process. It may also be made from sugar cane juice, but in the UK
imported molasses forms the base of rum distillation. The traditional home of rum is the Caribbean
and Latin America, where sugar cane is cultivated.
Yeast
A sugar-yielding substance may be key to all distillation, but two other ingredients are also essential.
One is yeast, without which fermentation cannot take place. Yeast is a singlecelled fungus, and for
many years most Scotch whisky distillers have used the M or MX strain of Saccharomyces
cerevisiae, though traditionally they favoured a mix of ‘distiller’s yeast’ - to give a high alcohol yield
- and ‘brewer’s yeast’ to add mouthfeel and flavour. Distillers such as Adnams and Lone Wolf which
take wash from their associated brewing operations to make whisky, use brewer’s yeast. Formats of
modern distilling yeast include cream, pressed and dried variants. A number of microdistillers are
experimenting with different yeast strains, and this element of distilling may well be explored
further as operators seek to discover new ways of altering spirit character, however subtly.
Water
Along with yeast, water is the second essential ingredient for any distilling enterprise, as the
production of spirit requires significant quantities of H O. The water source chosen should be
consistent in its supply and pure in character. ‘Process water’ is used for mashing and cooling
purposes and must be free of contaminants, but the water used to reduce the strength of spirit once
distilled must meet international standards of potability. Water may be sourced from rivers,
lakes/lochs, wells, boreholes or the pubic supply. In England, the Environment Agency allows the
free abstraction of20,000 litres of water per day from wells and boreholes, though a Water
Abstraction Licence will be required. If using the public supply, the industrial tariff of water
companies will be imposed.
Disposal/water treatment
The waste left over after the brewing and distilling stages of spirit production must be dealt with in a
responsible manner, and there is no shortage of legislation intended to ensure that distillers do so.
The Wine and Spirits Association (WSA) estimates that in making gin or vodka it takes 2.5 litres of
water to produce one litre of product, though other sources suggest the figure for water usage is
higher. Distilleries of all sizes have been concentrating on the issue of reducing waste water, and
some of the largest whisky distilleries in Scotland - owned by companies such as Diageo and Pernod
Ricard-have made major advances in this area, sometimes by using hot water produced during the
distillation stage to heat stills later.
Where neutral alcohol is sourced externally for the production of white spirits, there is
less water usage than where full distillation is taking place, but the resultant waste water will have
an undesirably low pH level and contain traces of botanicals. The Environment Agency in England
www.gov.uk/government/organiations/ environment-agency, Natural Resources Wales
www.gov.wales/ topics/environmentcountrsyside or the Scottish Environmental Protection
Agency (SEPA) in Scotland www.sepa.org.uk issue permits for the discharge of waste water into
watercourses, and Trade Effluent Consent is required by water supply companies if the intention is
to discharge waste water into the sewerage system.
Given sufficient space, a system of reed beds may be established to filter out pollutants
from waste water, and such a scheme will enhance your ‘green’ distilling credentials, as the reed
beds will also be highly attractive to wildlife.
When conducting full mash distillations using grains, the protein-rich spent grain or
draff that remains after mashing has traditionally been sold to local farmers as cattle feed, or
processed into cattle feed pellets, though it is increasingly being used to power anaerobic digester
plants where bio-gas is created, which in turn can be converted into steam energy.
The pot ale and spent lees that remain after distillation are treated to remove
unacceptably high levels of copper if necessary, and most of this goes for catde feed with the
remainder being discharged into bodies of water sufficiently large and fast-flowing to accept them
without issues of pollution.
Chapter Three
Spirits production
Developing recipes
Casks
Making spirits
Quality control
CASE STUDIES
Killowen Distillery
66
White Peak Distillery
77
Having explored the heritage of spirits, product definitions and distilling equipment, it’s now time
to get down to the business of actually making alcohol!
Developing recipes
Single malt whisky
It can be argued that the most straightforward spirit to make in terms of its ‘recipe’ is single malt
whisky. The only cereal permitted is 100 per cent malted barley and the other ingredients are yeast
and water.
However, many distillers consider it the most difficult to make, and it is often neglected
by start-up ventures. While most large-scale distillers are busy making malt whisky from the same
mainstream, recently developed barley varieties, and the most efficient distiller’s yeast,
microdistillers have the luxury of being able to experiment with barley, malting styles and yeast
strains.
Many of what are termed ‘heritage’ varieties of barley have been abandoned by most
distillers because newer types have been developed that are higher yielding and more disease
resistant. For the microdistiller, however, yield is not the ultimate objective, and the use of virtually
redundant barley varieties can give quite significant variations in spirit character.
When it was developed during the 1960s, Golden Promise became a game-changer for
the Scotch whisky industry, as it could withstand Scottish winds due to its shorter, stiffer straw, and
r
r
Scodand was subsequently able to grow most of the barley required for whisky making. Now long
abandoned by the mainstream, Golden Promise continued to be used by The Macallan Distillery on
Speyside for many years due to its ability to create the rich, oily spirit style required, and more
recently the Minstrel variety has replaced Golden Promise - as it is able to provide the same
characteristics.
A number of microdistillers work with heritage barley varieties, including Toad in Oxford
- which has taken grain sourcing to a whole new level - and the London Distillery Company.
When it comes to malting the barley, regardless of variety some brewing enterprises with
accompanying distilling operations have chosen to experiment with types of malt most usually
associated with beer making, including pale malt, chocolate malt, crystal malt and lager malt. Each
of these gives a slightly different flavour profile to the spirit being distilled.
It terms of yeast, some microdistillers have eschewed the use of modern distiller’s yeast
and have reverted to the old practice of mixing brewer’s and distiller’s yeasts. The London Distillery
Company, for one, has undertaken research into varying strains of traditional distiller’s yeast, and
this seems likely to be an area for much greater exploration in future, even though the nuances in
character imparted to the spirit itself may be small.
Not all whisky is single malt, of course: Adnams of Suffolk has produced a Triple Malt
Whisky from malted barley, plus wheat and oats, and rye is becoming an increasingly popular grain
for microdistillers exploring the whisky genre.
Blended whisky
At present, most UK whisky micro distillers are focusing on single malts or variants such as the
Triple Malt noted above. However, as the increasing amount of maturing microdistilled whisky hits
the market, and new entrants to the arena opt for whisky making as at least part of their product
range, it seems highly likely that limited editions of premium blended whiskies will be developed to
expand the sector.
When deciding on the recipe for your blended whisky, there are several factors to bear in
mind. As a rule of thumb, the higher the percentage of malt whisky compared with grain whisky in
the recipe, the better quality the product, and higher prices can therefore be commanded. However,
grain whisky is significantly cheaper to buy than malt whisky.
Age of component whiskies is also crucial. Most grain whisky is used for blending when it
is four to five years of age, though it can be deployed when significantly aged. Similarly, older malt
whiskies give an impression of luxury, but a key factor to bear in mind is that the older the whisky,
the more expensive it is in the first place.
Stylistically, there are also decisions to make. Are you aiming for a full-bodied, peaty
blend, in which case Islay malts will doubtless come into consideration, or is your intention to
produce something rich, sherried and postprandial in character? If the latter is your aim, then
sherry cask-matured Speyside and Highland malts will play a significant part in your recipe.
Strength is yet another factor to take into account. The ‘standard’ 40% ABV has now
come to feel less than special for upscale whiskies, so bottling at a higher ABV or even at cask
strength is an attractive option. Once again, however, it will make your product more expensive to
create, though hopefully the achievable price points should make it worthwhile.
It may seem that with some trial and error anyone should be able to assemble a decent
blended whisky, but the art of whisky blending is highly skilled, requiring the abil ity to assemble
component spirits that will harmonise and create something greater than the sum of its parts. The
art has been likened to a conductor leading an orchestra.
Gin
With regard to gin production, the ingredients become more varied although the recipes are
simpler. If you choose to buy in neutral grain spirit (NGS) rather than distil your own, the first
variable has already been decided for you, as the NGS in question will have been distilled from
either wheat or maize. If, however, you distil from scratch, the choice of raw material is yours to
make.
Wheat and barley are the most common grains used, but Adnams’ Rising Sun Gin is
made from locally grown rye, and the same company’s First Rate Triple Malt Gin comprises wheat,
barley and oats. Rather than cereal, some producers such as Arbikie and Chase use potatoes as the
base for their gin, with the former favouring home-grown King Edward, Cultra and Maris Piper
varieties, while the latter cultivates King Edward and Lady Claire.
Whether bought in or distilled on the premises, the NGS is turned into gin by the
addition of botanicals, and while juniper is compulsory, and others such as coriander and angelica
are almost ubiquitous, many gin distillers source ‘signature’ botanicals that are ideally unique to
them. For example, Isle of Harris Gin www.harrisdistillery.com has as its signature botanical
sugar kelp, hand-harvested by a local diver, and intended to embody the maritime environment in
which the Outer Hebridean distillery operates. Creating the optimum gin recipe can be a lengthy
process involving lots of trial and error, combining various permutations and quantities of
botanicals until the desired effect is achieved.
Vodka
As with gin, if buying in NGS, the choice of grain has already been made, but distilling from scratch
gives the opportunity to opt for barley, wheat, rye (Toad’s Oxford Rye Vodka), a mixture of wheat,
barley and oats (Adnam’s Longshore Triple Malt Vodka), or potatoes (Arbikie Potato Vodka).
Liqueurs
A liqueur comprises a distilled spirit that has been flavoured with fruit, cream, herbs, spices, flowers
or nuts, and is typically bottled with added sugars. The spirits used are gin, vodka, brandy and
whisky.
Nut-based liqueurs are very popular - think coffee, chocolate and big brands like the
hazelnut-based Frangelico. Herbal liqueurs are also in demand, with Chartreuse (made using no
fewer than 130 herbs, plants and flowers) being one of the most recognisable names on the market.
Usually, herbal liqueurs are produced from a relatively wide range of botanicals. This category also
includes aniseed-based liqueurs such as absinthe and sambuca, and bitter liqueurs like Campari.
Cream liqueurs usually comprise a spirit base, an emulsion of cream and various
flavourings. The original cream liqueur was Bailey’s, made using Irish whiskey and launched in
1974. Despite widespread emulation and fierce competition, Baileys retains some 25 per cent of the
global liqueur market.
A final category of liqueurs comprises those made without neutral alcohol as a base but
rather with a flavourful spirit such as Cognac (Grand Marnier) or whisk(e)y (Southern Comfort,
Drambuie and the aforementioned Bailey’s).
Some liqueurs - such as those based on cream - are more difficult to perfect and produce
than others, therefore it probably makes sense to start with staples already being produced on a
craft scale before branching out into more adventurous and innovative directions. For example,
Friary Liqueurs of Frome in Somerset www.friaryliqueurs.co.uk produces gin-based raspberry,
ginger and sloe liqueurs, plus vodka-based chocolate, raspberry, strawberry, toffee and ‘Cloudy
Lemon’ liqueurs.
Casks
It may seem surprising to see ‘casks’ as an element of spirit recipes, but if you plan to barrel age gin,
vodka or rum, and if whisky is part of your product range, then that is exactly how casks should be
viewed. It is estimated that up to 85 per cent of the character of whisky develops during maturation,
and the botanicals within gin can be transformed in terms of the flavours they evoke when
interaction with wood becomes part of the equation.
Broadly speaking, maturation takes place due to a three-way ‘conversation’ between the
spirit, the cask and the external atmosphere. In a small cask, the content has much greater contact
with the wood than in a large one, and the smaller the cask, the faster maturation is likely to occur.
Many microdistillers choose to fill casks that are significantly smaller than the traditional whisky
industry minimum of a 200-litre barrel, opting for 50-litre octaves.
The two principal types of oak used for spirits maturation are American white oak
(Quercus alba) and European or ‘Spanish’ oak (Quercus petraea). Of these, American white oak
grows faster, is tighter grained and has fewer knots than its European relative.
Use of a cask that has previously held bourbon or sherry and is being used for whisky
maturation for the first time - known as a first-fill cask - will have a greater influence than a cask
being used for the second, third or even fourth time.
Microdistillers tend not to content themselves with ex
bourbon and ex-sherry casks, however, and more wine casks are being pressed into service, while
some are even thinking the unthinkable and working with non-oak woods such as chestnut, though
in order to qualify as ‘Scotch whisky’, the spirit must be aged in oak casks.
When it comes to white spirits, Adnams is one distiller that has chosen to age vodka -
taking its Longshore Vodka and committing it to European oak casks for an unspecified period of
time to create a product marketed as North Cove Vodka. Meanwhile, the East London Liquor
Company has embarked on an innovative programme of cask finishing for its London Dry Gin, with
the first batch spending 14 weeks in new French oak barrels. North of the border, the Glasgow
Distillery www.glasgowdistillery.com is going down a similar route, ageing some of its Makar Gin
for 10 weeks in new European oak. Edinburgh’s Pickering’s Gin has opted to fill quantities of its gin
into whisky casks - one representing each of the five single maltproducing regions of Scotland, so
the consumer can experience gin with a hint of Islay, for instance.
With any cask-ageing programme, it is important to closely monitor the progress of the
product. Particularly with white spirits, the balance can tip from the wood imparting positive
additional characteristics to overwhelming and dominating very quickly.
Case Study
Killowen Distillery
www.killowendistillery.com
The northern part of the island of Ireland has a rich history of whiskey making, although Bushmills
in County Antrim was for many years the only survivor of a once-thriving trade. Recently, however,
there has been a remarkable resurgence of distilling across the whole of Ireland, with more than 40
whiskey-making operations now in existence, where only two were active during the mid-1980s. In
the north, Bushmills has been joined by the likes of Copeland, Echlinville, Hinch and Rademon, all
in County Down, not to mention Killowen.
Killowen Distillery is one of the smallest in Ireland and was the brainchild of whiskey
aficionado and architect Brendan Carty. It is based in a converted, whitewashed barn, occupying a
spectacular and remote location in the Mourne Mountains of Northern Ireland.
Carty had long wished to build his own distillery, and a period working in Australia from
2014 to 2017 gave him the opportunity to learn more about whisky making by spending much of his
spare time at Belgrove distillery in Tasmania.
He began creating Killowen on his return to Ireland, and production commenced in
2017. Carty had a clear vision of just how he wanted to do things, and the sort of whiskey he wished
to produce. “My aim has been to create an Irish whiskey from traditional techniques over flame,” he
says. “The single malt whiskey, Kilbroney, being produced here is also different in that it is double
distilled, unlike others in Ireland which are triple distilled.”
Killowen is equipped with two very distinctive small stills, made to an ancient design,
named Christoir (1,000 litres) and Broc, the Irish Gaelic for ‘badger’ (800 litres). Carty says, “Both
pot stills are flame fed and our condensers are worm tubs. We believe the ancient still shape, size,
flame heat and worm tub condensation help create a traditional spirit with a contemporary twist. It
is our understanding that Killowen is the onlydistillery to focus on purely worm tub condensers in
Ireland.”
Killowen is also unique in that locally sourced oats for distilling are smoked slowly in a
chamber lined with sustainably sourced peat, though quantities of peated malted barley are also
bought in.
April 2022 saw the first casks of Killowen become legally whiskey,after three years of
maturation, but the spirit did not comply with the official definition of single pot still Irish whiskey,
which specifies a mash bill comprising malted and unmalted barley with up to five per cent of other
cereals such as oats and rye.
Carty is one of a growing number of small-scale Irish distillers to question the
specification for a maximum of five per cent of other grains, as historically Irish mash bills
contained far higher proportions of non-barley, giving an altogether different range of flavour
profiles.
The first casks of Killowen whiskey to come of age were made from a mash bill of 50 per
cent Killowen smoked malted barley and adjunct grains in descending order of unmalted barley,
oats, rye and malted wheat. As such, the spirit did not conform to the geographical indication (Gl)
for pot still Irish whiskey (Gl registration confers intellectual property protection for products
produced within the European Union).
However, due to lobbying by Carty and other distillers such as Peter Mulryan of
Blackwater Distillery in County Waterford, discussions are ongoing atthe time of writing to raise the
threshold for non-barley grains in single pot still Irish whiskeys, which could have a profound effect
on future iterations.
The present regulations only date from 2014, and were largely credited to Irish Distillers,
which set about reviving pot still Irish whiskey with its Redbreast and Green Spot brands, followed
by Midleton and Powers variants of single pot still. The new generation of Irish distillers such as
Carty and Mulryan argue that the stipulation of a maximum of five per cent ‘other grains’ was
imposed principally because it suited Irish Distillers’ style of whiskey making.
Carty declares, “I suppose doing the right thing is the priority for us; the boundaries are
perceived by some who attempt to stifle innovation and historical accuracy. We also want to express
ourselves, so I suppose that pushes the boundaries also. Unfortunately, we work in an environment
where transparency, empowerment of consumers and full flavour mean that we are pushing
boundaries.”
As well as ‘traditional’ whiskey, Carty is passionate about poitfn, the Irish equivalent of
‘moonshine’ in the USA. According to the Killowen team, “A highly regarded recipe from a local
Mourne family that has been used for generations is now reborn in this generation as a legal spirit.
Our geographically protected native spirit has enjoyed a recent revival in recent years ... Once
regarded as an illicit highland produce, Killowen have made it their prerogative to restore poitfn to
its rightful place as an artisan spirit of choice by perfecting family recipes we know best.”
The mash bill for Killowen’s poitfn comprises wheat, barley and oats, and features a mix
of malted grain, which is smoked onsite with Mourne turf fires in a handmade kiln, and unmalted
grain.
Along with poitfn, an income stream is provided by gin, with Native Irish Botanical Gin
featuring angelica root, liquorice root, wild mint leaf, coriander, fuchsia flower, juniper, lemon,
orange and grapefruit zests, rose hip, elderberry and meadowsweet.
This expression is accompanied by Rhubarb, Heather & Hibiscus and Blackberry,
Rosemary & Orange gins, along with Navy Strength and Old Tom iterations. Killowen Old Tom is
distilled with native botanicals, cask aged in first-fill bourbon casks, and finished with liquorice root
and local Irish honey.
Cask-aged dark rum is also distilled, while Killowen also has an ongoing programme of
third-party whiskey releases. These have included some notable bottlings, such as a number of very
limited bespoke blends and the Tasmanian-distilled Belgrove Oat and Belgrove Rye whisky in
Killowen’s Bonded International Series.
With Killowen’s earliest distillations now of age, connoisseurs of truly characterful ‘old-
school’ Irish pot still whiskey have much to look forward to.
Making spirits
The business of creating spirits begins with raw fermentable material, whether it be cereal, potatoes,
molasses or apples.
Malt whisky
Malt whisky requires malted barley as its cereal component, and the first stage of production
involves malting the barley to create enzymes that will convert the starch contained in the barley
into soluble sugars.
This begins with what is termed ‘steeping’, during which the barley is immersed in water
several times, with ‘air breaks’ between immersions. This fools the barley into germinating much
more quickly than it would in a field. In modern, commercial maltings, the barley is transferred into
large metal drums, where air circulates in order to control the temperature of the grain. The next
five days will see the barley sprout, and the skill of the maltster is to judge the precise point at which
the cell walls have broken down and started to produce enzymes that will later convert starch to
soluble sugars without using up all the starch, which would render it useless.
Germination is halted by a period of kilning, which involves heating and drying the
barley- now known as ‘green malt’ - usually using gas, sometimes with the introduction of peat
smoke if a peated style of malt is required.
Traditionally, the barley was laid out on malting floors at individual distilleries and
turned manually, using wooden shovels, known as shiels, and coal and peat were employed for
kilning. Ultimately, the sheer volume of malt required by expanding distilleries rendered most
malting floors obsolete, and consistency was also an issue. However, this method is most likely to
appeal to microdistillers wishing to make their own malt, particularly as consistency is not
necessarily the overriding actor that it is for large-scale whisky makers.
Today, very few distillers make their own malt, though a handful of relatively large-scale
commercial distillers in Scotland - including Balvenie, Highland Park, Laphroaig and Bowmore -
produce a small proportion of their malt in-house, mixing it with malt bought in from commercial
maltsters. The Islay ‘farm’ distillery of Kilchoman produces around 30 per cent of its own malt
requirements and distils a 100 per cent Islay single malt using just barley grown on the distillery’s
own land and malted at the distillery.
within the vessel, rather than hot water being introduced from an external source.
Traditionally, the ‘draff’ or spent grain remaining in the mash tun after the wort has been
drawn off has been in great demand as cattle food due to the high level of protein that it contains.
This is obviously a very desirable state of affairs for the environmentally conscious micro distiller.
Fermentation
One cooled, wort is pumped into washbacks - or fermenters - for the fermentation stage of whisky
making. Traditionalists favour either larch or pine wood for washback construction, and a company
like Joseph Brown Vats of Dufftown on Speyside www.woodenvats.com is highly skilled at
fabricating wooden vessels such as these.
Those who advocate the continuing use of wooden washbacks rather than those made of
stainless steel argue that the quality of spirit may be influenced by the activity of bacteria that the
wood harbours and which can never be totally eradicated, however vigorous the cleaning regime.
One of the arguments for stainless steel is that washbacks made from the material are much easier
to clean, and sterilisation is more complete.
Microdistillers tend to opt for stainless steel vessels - usually referred to as fermenters
rather than washbacks - that essentially are cylindrical or conical tanks, with capacities varying from
200 to 5,000 litres. In the washback or fermenter, yeast is added to the cooled wort, and the yeast
cells multiply, feeding on the sugars, and creating alcohol and carbon dioxide. The CO2 causes the
wash - as it is now officially known - to froth quite violently, and a rotating blade or ‘switcher’ is
fitted in most washbacks to cut down the froth as it rises in the vessel.
The temperature of the wash increases - to a high of around 35°C, as does the level of
alcohol present - to between six and nine per cent. The increasing alcohol level and lack of
fermentable sugars causes yeast multiplication to be suppressed, and fermentation is effectively at
an end after 48 hours.
Many distillers use this as their standard fermentation time, but others leave the wash in
situ for more than twice that period, as secondary-bacterial-fermentation leads to sweeter, fruitier
notes in the spirit finally distilled. Short fermentations tend to produce spirit with a nutty, spicy
character.
Distillation
Distillation is the ‘showbiz’ end of whisky making, with its eyecatching still shapes and designs, and
it is the stage where many permutations of equipment and operation come together to determine
the character and quality of the whisky being made.
Conventional malt whisky distilling employs two - or occasionally three - connected
copper pot stills, the first termed the wash still, and the second the spirit still.
The wash is pumped into the wash still and heated to around 78°C, at which point the
alcohol boils and passes in vapour form from the still to a shell and tube condenser, or traditional
worm tub - a long coil of copper immersed in a wooden or metal vessel containing cold water. In
both cases, cold water turns the vapour into liquid, known as low wines, which has an alcohol
strength of 20-23% ABV
The strength needs to be significantly increased, and this takes place in a spirit still,
sometimes referred to as a low-wines still. Again, heat is applied to the still, and the early run of
volatile compounds - known as foreshots - and the final run with its oily compounds - called feints -
are kept separate from the heart of the run - the centre cut - that has a strength of around 68-70%
ABV This is collected in the spirit receiver, while the feints and foreshots are saved for re-distillation
with the next fill of low wines.
Traditionally, the business of ‘cutting’ the spirit was done manually by a skilled Stillman,
using a hydrometer to measure specific gravity and a thermometer to gauge temperature in order to
determine just when to cut. These calculations took place within a locked glass and brass-bound
spirit safe to which the Stillman had no access, in order to maintain the level of security required by
the excise service. The Stillman cut the spirit by using external handles on the spirit safe to direct
the liquid into either a receiver for feints and foreshots or a receiver for the heart of the run.
Today, many large-scale distilleries operate systems with programmable computerised
cut points, and the Stillman plays no creative part in the whisky-making process. Resident
excisemen have long gone from individual distilleries too, and a regime of ‘self-policing’ means that
the keys for the spirit safe locks are held by distillery management.
The microdistiller will, of course, be hands-on when it comes to cutting spirit, and the
points at which cuts are made varies in part on the style of spirit required. A broader cut is likely to
be taken if a full-bodied, oily, even phenolic spirit is considered desirable.
As noted in Chapter Two, the shape and size of still are also important factors in the
character of spirit produced. The key here is the amount of copper contact that the spirit
experiences. As a rule of thumb, the more copper contact, the lighter and ‘cleaner’ the spirit. A
small, squat still does not allow for much copper contact, but a tall still allows for a significant
degree of reflux - when vapour high in alcohol falls back down into the pot of the still for further
distillation, exposing it to even more copper contact. The angle of the lyne arm or lye pipe which
connects the still head to the condenser is also a factor in reflux, as an upwards sloping arm will
encourage more of the vapour to fall back for further distillation, while a downwards sloping arm
will have the opposite effect. Once collected, the spirit destined for maturation is reduced with water
to an average filling strength of 63.5% ABV
Not every whisky distiller uses a consecutive pot still distillation process, however, with
some using the same still for both distillations, and others opting to pump wash into a ‘beer
stripping still’, more commonly used in bourbon production in the USA. This produces low wines
with a strength of around 85-90% ABV and takes much less time than a pot still, also using only
some 60 per cent of its energy requirements. If this method is employed, the low wines are diluted
with water before secondary distillation in a copper pot spirit still.
Other whiskies
The production process for pot still whiskies made from rye, or a combination of cereals such as
wheat, barley and oats, is essentially the same as for malt whisky, though there may be some process
differences due to the varying characteristics of the grains.
Vodka
If distilling from scratch using grain, the initial processes of vodka and gin production are very
similar to those for making malt whisky. The grain is milled, mashed and fermented, and then
sometimes run through a beer stripping still, as described above. The low wines may then be
transferred to a copper pot still with an associated rectifying column for two consecutive
distillations, further refining the spirit each time and diluting it with water between runs. When
distillation is complete, the distiller draws off from the top of the column the foreshots or ‘heads’,
followed by the heart of the run and produce the purest vodka - which is actually ethanol plus water
- distillers take a relatively narrow cut as the heart of the run. A final run to create the purest spirit
possible may then be undertaken in a vodka ‘polishing’ column.
Other distillers will distil their vodka up to four times in a copper pot still and then run
it twice though a rectifying column. The end result can be up to 96% ABV though 80-85% ABV is
more usual. This spirit is then reduced with pure water to bottling strength. Some distillation
systems specifically designed to create vodka will comprise integrated copper pot, twin rectifying
columns and a ‘polishing’ column. Another option is for vodka distillers to filter their product
through carbon for ultimate purification, usually in a stainless steel vertical vessel known as a
carbon column.
If distilling with potatoes or apples - in the manner of Chase Distillery - the potatoes or
apples are initially mashed, and in the case of potatoes, brewer’s yeast is added to encourage
fermentation, while the apples will naturally ferment. The fermented liquid is then distilled in the
same manner as cereals.
Gin
The method of gin distillation to the point where a pure spirit is created is identical to that of vodka.
Indeed, many distillers use their vodka as the base for their gin. It is widely recognised that the size
and shape of the still and the direction of lyne arm affect the character of gin just as much as they
affect whisky. A short pot still with a downward-sloping lyne arm will produce a relatively oily,
sweet gin, while a tall pot or a column still will lead to a ‘cleaner’ spirit.
The legal difference between vodka and gin is the use of botanicals to flavour the latter,
with juniper being a compulsory ingredient. The botanicals are either fed into the still along with the
spirit and redistilled (known as steeping or maceration or placed in a basket at the head of the still
(known as infusion). If using such a basket, the botanicals are assembled in a particular ratio by
weight and layered according to particle size. The purpose of this distillation is to extract the
essential oils from the botanicals, and these oils amount to less than five per cent of the total of
botanicals used.
Where NGS has been bought in rather than distilled on site, the process of‘rectification’,
as it is known, involves diluting the spirit to around 45% ABV before placing it and the botanicals in
the still, or in a basket if infusion is preferred.
One notable still type once commonly used for infusion is the Carter Head still,
developed during the 19th Century by the Carter brothers, who worked for Aeneas Coffey before
starting up their own still design and manufacturing enterprise. Their eponymous still was
originally intended to rectify the crude spirit produced in Coffey stills into a spirit suitable for gin
and vodka distillation. An average-sized Carter Head still usually has a capacity of around 3,000
litres and is fitted with a botanical basket.
Production of Carter Head stills ceased during the 1960s, but a number have been made
since for gin distillation in the UK and abroad. A Carter Head still dating from 1948 is used in the
production of Hendrick’s Gin, and Bombay Sapphire also employs one. Adnams Copper House
distillery in Suffolk has an 850-litre copper pot still with a three-plate Carter Head for gin
distillation, and when William
Sons established its Reyka vodka distillery in Iceland in 2005, it had a bespoke Carter
Head still with a high copper content constructed in order to produce a smooth vodka from just one
distillation.
Whether steeping or infusion is practised, once distillation is complete the gin is reduced
to bottling strength (a minimum of 37.5% ABV, but usually stronger) using demineralised water.
If making ‘London Dry gin’, no flavourings or colourings may be added after the
distillation process, except for a tiny amount of sugar. This is the ‘purest’ form of gin and is intended
to showcase the botanicals. ‘Distilled gin’ differs from London Dry in that flavourings may be added
prior to bottling.
Gin can also be made using the method known as ‘compounding’, but this is sometimes
seen as a ‘short-cut’, and lacking the integrity of rectification. Essentially, compounding involves
extracting essential oils from botanicals by a process of pressing, and then adding the oils to the
neutral spirit.
Rum
Taking imported molasses as the starting point, the first stage of production is to ferment the
molasses, in the same way that you would ferment grain. Distillation can take place in a pot still,
column still or a hybrid combination of the two. The spirit collected after distillation will vary in
strength from 70% ABV to 90% ABV, depending on the number of times it is distilled, and it is
subsequently reduced with water to bottling strength.
Most rum is aged prior to bottling, using either ex-bourbon casks or virgin oak casks. The
effects are the same as when ageing any other spirit, with harsh elements being eliminated and new
aromas and flavours created by the interaction between oak, spirit and air. As with whisky matured
in a hot climate such as India or Australia, the effects are accelerated, and three years spent ageing
in Goa or Tasmania may have much the same effect as 12 years in Speyside or County Cork.
Some rums will be infused with herbs, fruits or spices, and this process usually takes
place after ageing. ‘White rum’ is filtered through charcoal to lighten the colour and flavour,
producing a spirit more amenable to creating mixed drinks.
While most rum is made from molasses, a version known as ‘rhum agricole’ - originating
in the French Caribbean - is produced by fermenting and distilling the juice pressed from sugar
cane. It has quite intense flavours and is available in both unaged and aged versions.
There are four main production methods for rum made with molasses, namely
distillation, maceration, infusion and percolation. Distillation usually takes place in a copper pot
still, and the alcohol is mixed with the raw material in question and heated to extract flavour.
Usually three runs are required to concentrate the flavours and remove impurities.
Maceration involves soaking the raw materials in spirit until their flavours are fully
absorbed. The final product is known as ‘tincture’. This may take up to a year, so patience is
required! One way of speeding up the process is to undertake infusion, which involves heating the
raw materials and spirit for several days.
The final method of percolation involves placing the material in a container and bubbling
heated spirit through it - much like the operation of a traditional coffee percolator. The end result is
called ‘extract’.
Whichever method is used, the resultant liquid is compounded to recipe specifications
and then may be filled into oak casks to allow greater flavour development before being refined to
remove impurities, filtered, and mixed with sugar syrup to achieve the desired degree of sweetness.
Vegetable dyes are used to add colour prior to a final filtering and bottling.
Case Study
White Peak Distillery
www.whitepeakdistillery.co.uk
White Peak distillery was established in 2016 by husband-and-wife team Max and Claire Vaughan,
who were keen to produce spirits in their native county of Derbyshire.
Max Vaughan explains, “The dream of starting my own distillery was something I’d
heldfor a number of years. Overtime life evolved, children were growing up, my previous career was
at a crossroads, we’d moved back to Derbyshire where we grew up and we were getting older. My
wife Claire was very supportive (and believed in me). Eventually the decision was quite simple - I
didn’t want to look back on my life in later years with any regrets. One morning whilst walking to
work I made the final decision to press ‘go’. I can remember exactly where I was in 2015 when I
called Claire and gave her the news!"
Although new to the business of distilling, Max had a lifelong passion for whisky and a
career background that gave him many positives when it came to his change of direction, while
Claire had spent 20 years as a teacher before moving into interior design. Her new role at the
distillery would embrace the branding, packaging and visitor experience aspects of the venture.
Max says, “My previous career experience has brought lots of benefits to a start-up, none
of which extend to the craft of distilling whisky. I have a background in engineering, finance, project
management and personally I'm comfortable with assessing risk, working hard and making
decisions. These are all qualities that have helped enormously in getting the distillery financed and
up and running."
In terms of that finance, Max notes, “We’ve almost exclusively raised fundingthrough
issuing equity, initially private placements - essentially a small group of 16 people when the risks
were very high. More recently in 2021, once we had taken some risk out of the business and started
to establish our brand, we launched a crowdfunding which successfully brought in a further 950
investors - and hopefully long-term advocates."
A former wire works, operated by Johnson & Nephew at Ambergate on the banks of the
River Derwent in the Peak District until the 1990s, was secured as premises. There, gin and rum are
produced as well as whisky, and ‘Wire Works’ was adopted as the name for White Peak’s first single
malt whisky, released in 2021.
The distillery’s pair of copper pot stills were fabricated by McMillan of Prestonpans, near
Edinburgh, and fermentation for single malt whisky lasts for four days and employs a unique blend
of yeasts, including ‘live’ yeast, which is sourced from a local brewery. Unpeated and peated malt are
used to create a lightly peated style of spirit, which is matured in first-fill casks, including ex-
bourbon barrels and STR (shaved, toasted and re-charred) casks.
While whisky is Max’s great passion, the production of Shining Cliff Gin and White Peak
Rum has played an important part in the venture to date. He says, “These other spirits have been
incredibly important in a number of ways, but in pure short-term financial terms have by no means
filled the gap. However, the wider benefits have enormous value, such as developing a direct-to-
consumer business, establishing relationships with trade partners, building brand personality,
supporting visitor experiences - something to taste and sell!
“We’re proud of our other spirits and will continue with them as they have a loyal
following. Our aspirations for gin goingforward are modest. Given how crowded the market is, we’re
focused on our backyard where we have a local story and provenance. Rum is different - there is
more crossover with whisky making which makes it an interesting spirit for us to produce from
scratch.”
Rather than use commercially available molasses, Max sourced high- quality panela (or
raspadura), a solidified form of sugar cane juice that has not been through a commercial refining
process, via partners in South America, and he believes this ingredient to be at the heart of White
Peak Rum.
Overseeing production of rum, gin and whisky is distillery manager Dave Symes, a
Derbyshire native with previous experience in pubs and a local microbrewery, while the role of
distiller is occupied by Sarah Mangan, who lefta career in health and safety to study distilling theory
with the Institute of Brewing and Distilling before becoming hands-on at White Peak.
When it comes to welcoming visitors to White Peak, Max says, “We’d always envisaged
establishing a destination. The former wire works where we’re based is in a UNESCO World
Heritage Site and has a rich history of innovation and making great products. This legacy is central
to how we think about our business. There’s a real back story to share and in particular with those
who visit. We pride ourselves on our tours and experiences, and hopefully each visitor takes
something away with them which wil I keep the distillery close to their hearts for years to come. In
building a brand with a major direct-to-consumer focus, the visitor experiences are incredibly
important.”
Looking to the future, and with whisky firmly in mind, Max says, “We’re in the early
phases and owe it to ourselves to improve our understanding of how our spirit responds to different
casks, and we can give our customers the opportunity to feed into that process. For example, we
have some spirit laid down that links in with the Peak District brewery from where we collect our
live yeast each week. We also have a new longterm collaboration with Never Say Die Bourbon that
we’re really excited about - essentially giving us access to the very freshest bourbon barrels.
“Having cask variety for the sake of variety can be overdone, and we prefer to consider
our wood programme carefully, and obviously this will develop over time. We have no plans to put
out age statement bottlings - we’re focused on creating authentic flavour and don’t see age as being
the key determinant. Increasingly, we see craft single malt developing in a variety of ways focused
on flavour, sustainability, provenance and authenticity.”
Cider brandy
The production of cider brandy parallels that of other spirits at the distillation stage. It takes
approximately 11 litres of cider to make one litre of spirit and seven tonnes of apples to fill a small
barrel for maturation. Ageing the spirit is key to creating something really fine, and the interaction
between oak casks and the atmosphere has just as significant an effect on cider brandy as it does on
whisky.
Bottling and packaging
Even the most cursory glance at the shelves of any spirits retailer - physical or virtual - will reveal
how hard producers strive to differentiate their brands from those of competitors. As the
marketplace for microdistilled spirits becomes ever more crowded, making your own product stand
out has never been more important.
The two most obvious ways of doing this are by bottle and label design, and the good
news is that professional help is available when it comes to this crucial aspect of marketing, with
many distillery consultants available, at a fee, to offer their expertise. Bear in mind that the way
your spirit is presented reflects your own values, aspirations and ethics, and will be extrapolated
into supporting marketing materials, and even into your distillery visitor experience if you have one.
Getting it right is crucial.
Before deciding on bottling and packaging solutions, it is probably wise to know how
much you want to sell your spirits for, factoring their potential cost into overall calculations.
Nobody wants to see profit margins reduced significantly, however artistic and eye-catching the
presentation appears!
Another factor to bear in mind is the overall weight of your product, which could have a
bearing on distribution, and also its desirability to overseas visitors, whose luggage may already be
bulging with heavy items. One single malt Scotch brand that shall remain nameless launched a
release a few years ago in a high- quality, heavy bottle fitted into a wooden casket, and accompanied
by a slab of genuine Scottish limestone. It looked extremely impressive but shouted to the traveller,
“excess baggage”.
Bottles
It is possible to have your own bottle designed from scratch, a process that involves initially creating
a 3D design image, allowing the manufacturer to calculate thickness and the overall amount of glass
or crystal required for the project. Beyond that, a mould is created before production can
commence. All o! this costs money, but also time. If you have a specific launch date in mind, you
may want to allow up to six months for a bottle-making company to come up with the goods
As suggested above, there is a choice between using glass or crystal for your bottle,
whether bespoke or selected from an existing design already in production. Crystal is heavier and
costlier, and with a more traditional luxury perception, this may not necessarily chime with the
ethos of your product.
When it comes to closures, screw-tops definitely do not have connotations ofcraft and
provenance, so the extra cost of stopper corks is well worth paying.
Labelling
However you wish your label or labels to look, there is a certain amount of information that they are
legally required to carry. This information includes a ‘duty-paid’ stamp, ideally included on a back
label, expression of volume in cubic litres, strength expressed as % vol. alcohol, country of origin,
and any required product description, such as ‘Scotch Malt Whisky’. It is also advisable to include a
health warning about drinking sensibly.
Decide how much information you want to impart via the packaging. Too much looks
cluttered - clean lines are good - but then again, your product may not be known to the potential
consumer compared with the likes of Gordon’s Gin, Johnnie Walker Whisky or Smirnoff Vodka, all
of which are familiar and trusted brands. You should try to get your USP or USPs across on the
packaging if at all possible.
Using a carton or tube to hold your bottle allows space for additional information that
will not fit onto the bottle labels, and has connotations of a quality product, but it will, of course,
add to your costs, and with environmental issues such as recycling likely to be of importance to your
target market, many micro distillers prefer to allow their bottles to do the talking without further
embellishment. Details of designers, and bottle and label manufacturers are listed in the Directory
of Services & Suppliers.
Contract bottling
Initially, it may well be worthwhile investing in some small-scale bottling machinery to handle
relatively low volumes, but as your business grows, it could pay dividends to have your spirits
contract- bottled by a third party.
For example, Lancashire-based H&A Prestige Bottling
www.hacontractbottling.co.uk operates 11 bottling lines and handles everything from 3cl to
4.5-litre bottles. Not only does the firm offer bottling facilities, it also provides guidance to ensure
compliance with domestic and export legislation and packaging solutions, relating to capping and
corking, labelling, case and carton design and bar-coding. Other contract bottlers are listed in the
Directory.
On-site bottling
One option for the start-up distiller is hand-bottling and labelling, but this is a time-consuming -
and arguably souldestroying - task. A company such as Chromex Technology www.
chromextech.com offers a semi-automatic benchtop singlehead filling machine, which is a cost-
effective piece of kit for the microdistiller, while a four-head Filer from the likes of Vigo
www.vigoltd.com should be able to handle around 500 bottles per hour. Second-hand bottling
and labelling equipment can be sourced from a number of UK companies, including Perry Process
Equipment www.perryprocess.co.uk and SC PackagingTechnology www.sc-packaging.com,
as well as manufacturers and retailers of new kit, such as Aco Packaging www.acosales.co.uk and
Enteiprise Tondelliwww.enterprisetondelli.co.uk. Other suppliers of bottling, labelling and
closure equipment are listed in the Directory.
Quality control
Although the hands-on distiller should recognise any deviations in quality and consistency from one
batch of spirit to another, assembling a small ‘tasting panel’ of trusted individuals who are very
familiar with the product or products in question is a good way of backing up the individual's
judgement. Involving staff members and/or supporters in a tasting panel is also a good way of
making them feel valued and their abilities respected.
‘Control’ samples of the optimum character required should also be retained and
compared with future production to ensure there is no gradual ‘drift’ in quality or style. As well as
organoleptic assessments, gas chromatography analysis can be invaluable to ensure that all batches
of spirit meet the required specification, therefore ensuring consistency.
When ageing gin, vodka, rum or whisky in casks, the business of quality control becomes
more difficult, as each cask interacts with the spirit it contains in subtly different ways. There is no
absolute constant, and larger scale distillers blend numbers of casks together for greater consistency
between batches. This is not necessarily an option for the micro distiller, whose intention may, at
any rate, be to celebrate the individuality of casks by bottling them separately. Consistency is not
necessarily essential, but quality is.
Remember, the chances are that your customer base will probably be relatively local and
also more than usually knowledgeable. Consumers are also likely to be enthusiastic users of social
media and will not be slow to make negative posts relating to products they consider lacking in
quality. First and foremost, however, quality - and associated integrity - should be at the heart of all
micro distilling enterprises. If ‘small’ isn’t necessarily good, then why shop ‘small’?
With Speyside Cooperage located in the heart of Malt whisky country and Broxburn Cooperage in
the central belt of Scotland, we are ideally situated to service the Scotch whisky industry.
We provide a repair, rebuild and cask rejuvenation service, source and supply casks such as
bourbon barrels and sherry, port and Madeira or build new casks to customer specification.
We now part of the Francois Freres' Demptos group, a French owned cooperage and wood supplier
I
with worldwide interests. This gives Speyside cooperage unrivalled access to casks and oaks from
the wine industry.
Francois Freres' has a large research and development facility which works with the drinks industry
to provide the perfect product.
Chapter Four
Financing a distillery
The business and products
Sales and marketing
Obtaining a licence to rectify or distil
Alcohol Wholesaler Registration Scheme 102
Accounts, records and duty payments 105
CASE STUDIES
Holyrood Distillery
Writing a business plan demonstrates a serious statement of intent and forces would-be distillers to
focus on all aspects of the operation they plan to create. Frequently, its composition causes the
author(s) to address issues to which they had not previously given consideration. The plan should
cover objectives, strategies, and sales, marketing and financial forecasts. It will show a real
understanding of the prevailing spirits markets and how the new business is expected to perform,
typically on a one- to three- year basis.
A business plan will be required by any organisation to which application is made to
borrow funds, and will help to reassure other investors, such as family and friends, that their money
appears to be in good hands. It is also a legal requirement by HMRC if the intention is to use a still
of less than 18 hectolitres capacity, and, as HMRC guidelines note, “A business plan can help assure
us of your suitability for approval, particularly if you are a new distiller without previous or existing
licences.”
Apart from such formal requirements, however, a business plan shows that this is not a
casual hobby but a productive and professional venture worthy of respect and consideration by all of
those involved, including customers, suppliers and potential employees.
Base the plan on detailed information, but do not go into too much detail. Keep it simple,
clear and readable, and present it in a professional manner. It is important to include CVs of key
personnel associated with the business in an appendix, particularly if seeking external funding.
The business and products
Where relevant, explain the history of the business, when it started trading, what progress has been
made to date and the structure of ownership.
Describe your products, avoiding jargon and overly technical statements, and outline
how you intend to develop the business.
Provide an overview of the British distilling industry and the size and relevance of
microdistilling as part of that.
Note key competitors, their market shares, along with your own market share or target
share, and outline how your products differ from theirs in terms of price, quality, distribution and
points of uniqueness.
Identify characteristics of customers within the microdistilling sector and an analysis of
your own existing customer base, where possible. Outiine trends within the sector and identify likely
future trends.
Sales and marketing
• The most important part of the business plan is where you intend to place your products in the
market, describing any unique selling features and how you plan to exploit them. Stress that in
the world of microdistilling, provenance and authenticity are extremely important, and that
your products will be priced to reflect their exclusivity. Identify areas where profits will be
made.
• Identify how you intend to market your products. Will your distillery have visitor facilities and
tour options, spirit masterclasses or ‘schools’, plus a retail area? If so, how much of your
revenue is likely to come through direct product sales and monies generated by on-site
activities? What is the value of this personal interface in terms of creating brand loyalty, and
what are the associated costs of running such an operation?
• How do you plan to let potential consumers know what is on offer at the distillery and details of
your products? Are you intending to employ a PR company or appoint an individual to cover
this aspect of the business?
• Engaging with local tourist organisations is an important way of achieving brand exposure, and
the value of providing information leaflets - perhaps with discount vouchers - to be placed in
visitor packs at accommodation sites and other venues should not be underestimated.
• Reassure readers of your business plan that you understand the importance of the internet and
social media. A well-designed and high-quality website that is easy to navigate is invaluable in
terms of creating and raising the profile of the business and its products, and also as what may
be your premier sales oudet.
• The likes of Facebook, Instagram and Twitter are extremely useful for generating interest in
your products, and such channels should be exploited by whoever is handling your PR
activities.
• Explain routes to market other than direct sales from your venue or by ecommerce. Will you
also be selling through wholesalers or individual retail outlets? What is the timescale for
making sales and receiving payment? What is the rate of repeat business and what is the
average sales value?
Staffing
Clarify staffing requirements in production, sales, marketing, finance and administration, and
outline recruitment and training plans with costings and timescales. Compare the efficiency of your
staff with those of competitors, in terms of sales, salaries and retention rates. Staff members should
be motivated and incentivised. Stress your own commitment to the business by revealing your
financial investment.
Operational activities
Detail your operational equipment, noting its value, its life expectancy and the need to upgrade or
expand. Similarly, consider the property in which your business is based. Is it an extension of an
existing agricultural or brewing enterprise? Is there scope for expansion on the present site, or
would expansion necessitate a move? Are there specific advantages or disadvantages to the premises
in question? How do you select and monitor suppliers of key ingredients such as cereal, neutral
grain spirit (NGS), bottles and closures?
Reassure readers of your business plan that reliable and flexible management
information systems are in place, regarding sales, accounts and stock control. A reliable IT system is
essential. I nclude details of regulatory and quality standards to which the business conforms.
Financial forecasts
For an existing business, the plan should include information relating to trading during the past
three to five years, but for startup businesses without such data, it is a case of providing forecasts for
the same period going forwards.
Provide profit and loss, cash flow and sales projections; in some cases balance sheet
forecasts may also be required. Back up the projections with your reasoning behind these figures to
reassure readers that this is not just wishful thinking or numbers plucked out of the air. For
example, if the business arena in which you operate is becoming increasingly competitive, then it
may be necessary to predict narrower profit margins than might otherwise be the case. Always be
realistic about the figures you provide.
Detailed financial forecasts are best included in an appendix to avoid cluttering the main
pages of the plan. Include anticipated individual product profit margins, timescale of payment from
debtors, extent of credit offered to you by suppliers, and the amount of finance you expect to receive
and interest rates to be paid on that finance where appropriate. If external funding by bank loan is
part of your model, allow a contingency of 10-20 per cent on your funding requirements.
In some cases, banks or local business support organisations will aid the production of
financial forecasts without charge, and the National Enterprise
Networkwww.nationalenterprisenetwork.org in England and Scottish
Enterprisewww.scottish-enterprise.com in Scotland offer impartial, independent advice on
financing and all other aspects of starting up a business. Similarly, trade associations such as the
Wine & Spirit Trade Association www.wsta.co.uk can often offer invaluable information specific
to the microdistilling industry, with existing members frequently being keen to share advice on the
‘dos and don’ts’ of starting out.
Does it all add up?
A simple exercise in SWOT analysis (strengths, weaknesses, opportunities and threats) can be a
valuable way of testing the credibility of your business plan.
Strengths may include the uniqueness and quality of products, the experience of the
management team and workforce, the brand name and presentation, and even the ability to finance
the venture without external borrowing and consequent interest payments.
Weaknesses may include excessive reliance on external funding, a narrow customer base
or lack of management experience in the microdistilling sector.
Opportunities may include growing demand within the sector or the exit of key
competitors.
Threats may include a decline in demand or the entry of an ambitious rival with similar
products in the sector.
Declare in realistic terms the anticipated status of the business in three years’ time and
set specific targets within that timeframe. Outline key objectives, such as launching new products,
generating a higher level of sales, increasing profit margins, growing your customer base,
encouraging a greater volume of repeat business, upskilling your employees, and recruiting new
ones with specialist skills and experience. Create an action plan to detail how you will achieve the
objectives as outlined.
Obtaining a licence to rectify or distil
HM Revenue and Customs (HMRC) is the organisation responsible for licensing all British
distilleries. At the heart of its activities is the existence of Spirits Duty, “Payable on any spirits, or
any mixture or combination of spirits with anything else, at a strength of more than 1.2% alcohol by
volume ABV). Spirits are liable for Spirits Duty as soon as they’ve been manufactured.”
The current relevant legislation (as of January 2018) is set out in Excise Notice 39:
spirits production in the UK www.gov.uk/govemment/ publications/excise-notice-39-spirits-
production-in-the-uk/excise- notice-39-spirits-production-in-the-uk.
The main legal provisions relating to the production of spirits and spirits rectifiers and
compounders are to be found in the Alcoholic Liquor Duties Act 1979, Spirits Regulations 1991 and
Spirits (Amendment) Regulations 2013.
Also relevant to spirits producers and spirits rectifiers and compounders are the Customs
and Excise Management Act 1979 and the Revenue Traders (Accounts and Records) Regulations
1992, while product-specific legislation is contained in the Scotch Whisky Regulations 2009.
Excise Notice 39 notes that “The same general requirements and conditions will apply at
all spirits production premises, whether spirits production comes from fermented cereals, from
fermented molasses, by ‘cracking’ ethylene gas or by any other process. This notice mainly focuses
on the end-to-end process of spirits production, from the application process to production and
warehousing, and payment of duty.”
Responsibilities
The Notice explains that “You must exercise control over all aspects of your spirits production
including:
• The physical security of your premises, plant or vessels
• The security of spirits produced
• Accurately accounting for the spirits produced
• Rendering returns on time
• Examining losses and identifying their cause
• Investigating any irregularity at your premises
• Implementing and monitoring reasonable and effective measures to prevent any
loss of dutiable spirits
You should make sure your procedures and records for production and stock control take
these aspects into account.”
Case Study
Holyrood Distillery
www.holyrooddistillery.co.uk
Holyrood Distillery was commissioned in 2019 in a refurbished 180-year-old industrial building
on the edge of Holyrood Park, Edinburgh. Determined to represent its home city in its whisky-
making mindset, the distillery’s slogan is, “We make the spirit, the city makes us.”
Holyrood was founded by Rob Carpenter, Kelly Carpenter and David Robertson. The
Carpenters are long-time distributors in Canada for the Scotch Malt Whisky Society, and
Robertson is a former manager of The Macallan distillery.
Holyrood’s production focus is to bring to life a credible Edinburgh take on single
malt whisky production. Edinburgh’s historic roots as a brewing capital and the city’s modern
positioning as a centre of brewing knowledge form the basis of Holyrood’s production raison
d’etre. The role of brewing in flavour creation within single malt whisky production forms the
basis of Holyrood’s annual production plans, with specific focus on the role of brewing malts,
heritage maltsand novel yeasts. This brewing focus is being driven by managing director Nick
Ravenhall and distillery manager Marc Watson, who both have extensive experience working in
beer.
Holyrood is working collaboratively with Heriot-Watt University to build scientific
understanding of the role of speciality malts and heritage malts, with two PhD programmes
running exploring each of these areas of study.
Ravenhall says, “Brewing is the foundation stone for our reason to make at Holyrood.
Brewing is in the DNA of Edinburgh, and our aim is to understand how brewing thinking can
create flavour ahead of maturation. Marc Watson, our distillery manager, focuses on the role of
raw materials in brewing and how in our approach to raw materials and brewing process we can
push traditional Scotch whisky thinking further.
“We run three raw material programmes at Holyrood. The first is focused on heritage
malts, which we view as malts that the industry has left behind. Golden Promise, Maris Otter,
Chevalier, Plumage Archerand Hanaareall heritage maltsthatwe are working with. As the
industry knows well, these malts are not as efficient in yielding flavour. However, from a sensory
perspective we are finding what we lose in yield we are making up in weight, texture and aroma
that are not present in today’s commercial varietals. This then leaves us thinking: how can we
best utilise these characteristics in our recipes? Marc’s PhD is focused in this area and we will
underpin what we are seeing at sensory [level] with science.
“The second area of study is brewing malts, which brewers use to create flavour in beer:
amber, crystal, chocolate, black patent, Vienna, Munich, Light Munich - these are all malts that we
have been working [with] very closely with Rutele Marciulionyte as part of her PhD work at Herriot-
Watt examining the role of speciality malts in flavour creation in Scotch whisky. Rutele’s work has
been instrumental in understanding how these malts work, what flavours are created, and how we
can get the best flavour performance out of them. Her research has impacted the way we run our kit
when working with speciality malts.
“Lastly, we are examining the role of novel yeasts - yeasts beyond commercial distiller’s
yeast. Our work primarily focuses on brewer’s yeasts, from a historic Edinburgh ale yeast through to
US05, which is a yeast primarily used in modern pale ales.
“Each of these raw materials on its own creates impact on flavour creation. However, it’s
when Marc and his team bring them together that we really see something special.”
Ravenhall continues, “We see it as our duty to add to Scotch whisky’s great legacy. We
embrace that we are a young Scotch whisky distillery. We feel unburdened. We don’t carry 200
years of production history, nor do we carry the responsibility of delivering a defined distillery
character. That gives us a unique opportunity to explore the potential of the raw materials, and we
are embracing that challenge.”
For fermentation, Holyrood utilises six stainless steel washbacks, while distillation takes
place on two boil-ball wash stills (each with a 5,000-litre charge) and one boil-ball spirit still (3,750-
litre charge). As it is experimenting and distilling with multiple yeast and barley combinations,
Holyrood claims it is producing a broad range of spirit styles, ranging from flavours of tropical and
green fruits to malt-driven and peated styles. Maturation takes place at the Royal Elizabeth Yard
dunnage warehouse, to the north of Kirkliston, in a range of sherry-seasoned European oak casks
and a mix of first-fill and refill American oak casks.
It is planned that the first bottles of Holyrood single malt will be released early in 2023.
In the meantime, a range of gins called Height of Arrows is available. Called after the old Gaelic
name for Arthur's Seat, Height of Arrows showcases gin created with a whisky maker’s mindset.
Stripping gin back to its core flavour component, Height of Arrows uses juniper as its only botanical
and then explores the themes of texture and layering by using the modifiers of sea salt and beeswax.
Height of Arrows was announced as The Whisky Exchange’s Gin of the Year for 2022.
Holyrood has recently launched its first rum expressions under the name Elizabeth Yard,
the site of Holyrood’s warehouses, which were once a Royal Naval Rum Bond. The first releases
have been highly acclaimed, with Holyrood becomingthe first British business to win the
International Wine and Spirit Competition (IWSC) Rum Trophy at the 2022 awards.
Case Study
Wade Ceramics
www.wade.co.uk
Wade Ceramics has launched a range of stock ceramic bottles, designed to be an affordable and
creative alternative to glass that will appeal to smaller, independent distillers across the world.
Based in Stoke-on-Trent, internationally recognised as the heart of‘The Potteries’,
Wade has been a ceramics producer since 1810. Committed to being a sustainable manufacturer,
it aims to source all materials locally and recycle all waste, and is ISO 9001:2015 Certificate No.
FM25688 certified.
Recognising the unprecedented growth in the craft drinks market in recent years,
Wade has developed and launched a range of seven unique stock shapes for distillers to choose
from, making ceramic bottles more accessible than ever before.
Forest Gin is an excellent example. As the only gin to have been awarded two Double
Gold medals at the San Francisco World Spirits Competition in the same year, Forest Gin was
the perfect match for Wade. It is a family-distilled, aromatic gin created in small batches of 75
bottles. A mixture of foraged and sourced ingredients - from custom loose-leaf tea to oolong and
Italian bergamot - are blended with forest spring water to create a spirit of the highest quality.
Alongside the original Forest Gin bottle, Wade also crafted a beautiful bottle for Forest Gin’s Earl
Grey edition. The bespoke porcelain design was decorated with locally commissioned artwork,
creating a bottle that's just as good as the award-winning gin inside.
Paul Farmer OBE, managing director at Wade since 1999, says, “We have been
watching the market carefully and have seen a clear change over the past few years, with smaller
distilleries preferring ceramic over glass.
“Whilst the environmental benefits are clear, a ceramic bottle also enables the
product to truly stand out on the shelf, and we decided that, by offering a stock range, the smaller
distilleries looking to make their mark with a standout bottle now can.’’
From producing a limited-edition 50-year-old Royal Salute whisky bottle to celebrate
the Queen’s Golden Jubilee, and being commissioned to produce the decanter to celebrate the
100th anniversary of The Famous Grouse, to working with craft distilleries such as Forest Gin
and Norfolk Gin on their ranges of spirits, Wade has vast experience in developing and
producing world- famous vessels that are adored by consumers, connoisseurs, and collectors
across the world.
A clear standout from the sea of traditional glass bottles available off the shelf, the new
range of bottles designed in-house by Wade will incur no initial modelling or tooling costs but the
bottles are able to be glazed in a wide range of colours and have logos and other branding printed at
an additional cost. Accessible for even the smallest of distilleries, minimum orders will be 500 for
plain white, moving up to 3,000 for an alternative colour.
For more information on Wade Ceramics, the range of ceramic bottles, or any other
offerings, contact [email protected].
Making high-quality, authentic spirits with great provenance is all very well, but you won’t be
making them for very long unless someone buys them!
Distance selling
‘Distance selling’ - whether by email/website, phone or mail order - can be an invaluable source of
income for the microdistiller,
establishing a direct connection with individual consumers that may lead to
There is also, of course, the added advantage of no ‘middleman’ to take a percentage, and you know
exactly what experience customers have enjoyed because you have been responsible for it.
Inevitably, there is legislation surrounding distance selling, principally intended to
protect the public from unscrupulous or inefficient traders, and it pays to know the law before
making sales in this way.
It is important to comply with the Consumer Contracts Regulations and the Consumer
Rights Act, in addition to which, if you are selling electronically - by email or website - you must also
comply with the Ecommerce Regulations, regardless of whether your customers are individuals or
businesses.
According to www.which.com:
The Consumer Contracts Regulations 2013
The Consumer Contracts (Information, Cancellation and Additional Charges) Regulations apply to
sales of goods or services to consumers without face-to-face contact. This includes selling by mail
order, online, using digital television or by telephone, fax or text message. The Regulations replaced
the former Distance Selling Regulations.
Under the Regulations, you must:
• Give customers specified information before a sale is made
• Confirm prior and certain other information in a durable form (e.g. in writing or
email)
• Usually give customers a right to cancel their order
• Normally fulfil your contractual obligations within 30 days unless otherwise
agreed
• Usually give customers a full refund up to 14 days after receiving their goods, if
they change their mind
Before the sale is made you must supply the following prior or pre-contract information:
• Your business name and, if you require payment in advance, your postal address
• A description of the goods or services and, ifyou are supplying them on a
continuing basis, the minimum term
• The price (including taxes) and how long the price and any special offer will
remain valid
• Details of any delivery costs
• How payment can be made
• The arrangements for delivery (or performance of the service)
• Information about cancellation rights
• Whether you will supply a substitute if the goods or services are not available
(and, if so, confirmation that you will meet the cost of returning unwanted
substitutes)
• If the sale is of digital content, additional information about, for example, its
functionality and compatibility
Durable confirmation
The following information also needs to be provided in writing (‘durable’ confirmation):
• The prior information (see above)
• How the customer can exercise their cancellation rights, including whether the
contract requires them to return unwanted goods if they cancel, and who will pay
the costs of returning those goods
• Any guarantees or after-sales service you provide
• Your geographical address for the customer to contact you with any complaints
• For contracts lasting more than one year (or indefinitely), under what conditions
the contract can be cancelled
The confirmation information must be provided in good time - at the latest, when the
goods are delivered or the service performed. Information can be provided by letter, fax or email, or
in the original mail order advertisement or catalogue.
Cancellation rights
Customers have the right to cancel a purchase within 14 calendar days of receiving goods or the
durable confirmation (see above), whichever is later. This ‘cooling off’ period extends to a maximum
of three months and seven working days after delivery
if the customer is not given written ( durable’) confirmation of the required information, and
written confirmation of their right to cancel.
The Consumer Rights Act 2015
The Consumer Rights Act covers goods and services ordered at home (e.g. through mail order
catalogue, direct selling or online) and digital content. All goods must be as described, fit for
purpose and of satisfactory quality. If goods are found to be faulty, you must give a full refund up 30
days after the item was purchased. If goods prove faulty up to six months after purchase and they
can’t be repaired or replaced, consumers are also now entitled to receive a full refund in most cases.
Consumers are not entitled to demand a refund or replacement just because they change their mind.
The Ecommerce Regulations 2002
The Ecommerce Regulations apply to any sales made electronically: for example, using email,
through your website or via text. The regulations apply to sales to businesses as well as to
consumers. Distance sales to consumers using electronic means are covered by both the Ecommerce
Regulations and the Consumer Contracts Regulations.
Under the Ecommerce Regulations, when you advertise or sell you must provide
information including:
• Your business name, geographical address and contact details
• Details of trade organisations or professional bodies you belong to
• Information on any authorisation scheme (e.g. for financial services)
• Your VAT number
• Prices, and whether they include taxes and delivery costs
Any commercial communications (such as emails) must be clearly identifiable as a
commercial communication from you, and clearly identify any promotional offers, competitions or
games, and any conditions.
If you have automated systems allowing orders to be placed electronically (e.g. through
your website), you must also provide additional information, including details of howcontracts are
made and how errors can be corrected. You must also provide prompt confirmation of the order.
Additionally, any advertisements on your website need to
comply with regulations on advertising, and if your website collects information from visitors (e.g.
using cookies) you must make this clear in a privacy policy. Any personal information collected
must comply with data protection rules.
What’s allowed
Information included in website adverts and mail shots must adhere to the UK Code of Non-
broadcast Advertising, Sales Promotion and Direct Marketing (CAP Code), which essentially
requires adverts to be legal, decent, honest and truthful. The CAP Code also applies to Facebook,
Twitter and any other non-paid-for online space you control (including blogs or other social media
sites such as Linkedln).
Websites and mailshots are also covered by the Consumer Protection from Unfair
Trading Regulations 2008. These make it an offence to give false or misleading information about
the goods on offer, or to engage in aggressive or misleading selling practices.
If you do not have an existing relationship relating to a similar product, you should not
send unsolicited emails, SMS messages or ‘spam’ to consumers. You must only send messages if the
consumer has previously agreed to it, for example by opting in on your website.
Unsolicited marketing calls must not be made to individuals or businesses who have
indicated that they do not wish to receive them, either by contract with you or by registering with
the Telephone Preference Service. If you are making a marketing call, you must clearly state the
name of your business and explain the nature of your call at the start. Similarly, consumers may
register with the Mailing Preference Service to state that they do not want to receive direct mail
from companies with which they do not have an existing relationship.
Marketing and social media
The principal marketing tools at your disposal are the reputation of your products and the way in
which they are presented. Professional sales staff are likely to be beyond the budget of most start-up
microdistilling ventures, and there is a degree of satisfaction in achieving sales yourself. After all,
nobody has the same degree of commitment and passion to the products in question, more detailed
knowledge of how they are made or the type of consumers to whom they are most likely to appeal.
Independent retailers tend to like dealing with actual producers, and the personal touch
can often pay dividends. Learn from your mistakes when pitching your spirits and take constructive
advice. Most of all, be resilient!
However successful a salesperson you turn out to be, the fact remains that a great deal of
your business will be conducted via the internet and by your company’s website, as well as those of
wholesalers and individual retailers.
The more sales you can generate through your own website, the better, as you are taking
all the profit, and don’t have to give a share to a third party. It follows that your website should be
well presented, reflecting the ethos of the company and its products, and easy to navigate. Paying
for a website designer to work their magic may well turn out to be money well spent.
Social media
When it comes to social media, it is important to feel confident that you are using the medium to its
maximum effect and interacting in a credible way with your target demographic. To be effective,
social media takes a great deal of nurturing, and you should be aware that it is likely to take up a
significant amount of your time. As with website designers, it may pay in the long run to use the
services of someone who is really clued in to the likes of Facebook, Instagram and Twitter, though a
well-written, regularly updated blog on your own website is likely to attract repeat traffic. Make it
personal and revelatory where possible - allow readers to feel that they are being taken into the
heart of the company and given privileged access to information not otherwise readily available.
Bear in mind that this is not a press release.
Media and promotion
Press releases do, however, have an important part to play in announcing new products, events or
facilities, and awards won by your spirits. Many microdistillers feel comfortable in creating their
own databases of contacts to whom such press releases should be sent, including television and
radio media, print and internet journalists, distributors, retailers and existing customers. If
composing such press releases, always bear in mind that the person reading it is almost certainly
less fascinated by the topic than you are, so keep it tight and factual, include bullet points where
possible, give clear contacts for further information and ideally access to imagery.
Other distillers feel that it is worth employing the services of professional PR companies,
in order to ensure that the job is carried out with maximum efficiency and professionalism. If
choosing to use an agency, decide whether a high-powered London-based company or a lower-key
one with more local connections to your area best suits your business model in terms of required
levels of exposure, not to mention your budget!
Paid-for advertising is another marketing angle worthy of consideration, but a scattergun
approach will be too expensive and not necessarily any more successful than carefully targeted
adverts in local newspapers, magazines and specialist drinks publications. As with press releases,
keep adverts simple and uncluttered, perhaps employing the services of a graphic designer to make
them more eye-catching. Bear in mind that there is no point in advertising unless your products are
available for people reading those adverts. Advertise in accordance with your distribution model.
Promotional events at food and drink festivals offer an invaluable way of getting potential
purchasers to sample your spirits, and also give you the chance to engage with them on a one-to-one
basis.
If you have a visitor centre at your distillery or offer tours of it on a more modest basis,
the same advantages apply as at festivals - the chance to get your spirits into people’s mouths and
your words into their ears. It is surprising how easily brand loyalty can be encouraged.
If your budget runs to a bespoke visitor centre, then there are opportunities to sell not
only the whole range of spirits you produce but also branded goods, such as appropriate glasses, t-
shirts, baseball caps - the list is practically endless, and such products represent free advertising.
Remember, however, to be true to the brand values you espouse and the connections you
wish to make with local heritage and industry. The Three Stills Distillery in the Scottish Borders
sells a particularly handsome range of tweed caps and scarves, with an original tweed pattern
designed and produced by a mill a few hundred yards away. This is appropriate and authentic
because the distillery’s home town of Hawick has long been a major manufacturer of tweed and
knitwear.
Case Study
Islay Rum Distillery
Facebook - ©islayrum
Scotland’s Hebridean island of Islay is synonymous with whisky, and particularly with peated
single malts. It therefore comes as something of a surprise to walk into an Islay distillery and find
someone talking about molasses.
That someone is Ben Inglis, the man who has bucked Islay’s whisky trend by
establishing its first rum distillery. The facility is housed in the former Hastie’s lemonade factory
on the outskirts of the village of Port Ellen, in the south of the island.
Inglis has had a varied career path leadingto the establishment of his rum-making
operation, being born at Lauder in the Scottish Borders and arriving on Islay when he was of
primary school age. Like many young men on Islay, he worked in the fishing industry before
spending time in Glasgow, then returning to his adopted island home. Around this time he
discovered a liking for rum, rather than peated malt whisky, and began making his own,
experimenting with spiced and white rum, and even toasting a barrel stave in the kitchen oven
before putting it into a cask to judge the effects on rum maturation.
“There was lots of small-scale experimentation,” he notes, “and as I couldn’t get a job
in the whisky industry, which I really wanted, I decided to do my own thing. I worked with a local
building supplies company, got into HGV driving and became assistant manager. That gave me
invaluable experience of using time well and experience with paperwork when it came to setting
up my own business.”
That business was the High Road Rum Company, established in 2016, and Inglis was
determined to distil on Islay. Fortuitously, Islay whisky legend Jim McEwan put him in touch
with Andrew Crook and Caroline James of the Glasgow-based Vintage Malt Whisky Company.
Vintage has long bottled an unnamed Islay single malt under the Finlaggan label, and
the firm had acquired the old lemonade factory site at Port Ellen without any specific plans for it.
The company had been acting as an independent bottler since 1992 and wanted to add a
production element to its business, but the space was not really large enough to accommodate
whisky making. Happily for Inglis, however, the Vintage team liked his idea of turning it into a
rum distillery and established the subsidiary Islay Spirits Company to bankroll the project,
handling back-office functions, sales and distribution. Bottling is undertaken on the mainland
through existing contacts of Vintage Malts. In time, an office and warehouse will be built at the
distillery, and the company is optimistic about the possibility of adding visitor facilities at some
point.
According to Vintage Malts’ managing director Andrew Crook, “Islay is the spiritual
home of our company and we owe our success in a large part to the land and its people. We now
have an opportunity to put some investment back into the island and we hope that the local
community will enjoy seeing a business emerge and hopefully develop over the years.”
In preparation for his new challenge, Inglis undertook a distilling course with the
Institute of Brewing and Distilling and read widely on the history of rum and other types of
distilling. Meanwhile, at Port Ellen, the building destined to become the distillery was in a very poor
state of repair, requiring the installation of a new roof, floors and drainage system.
When it came to equipping the distillery, the kit was fabricated in Scotland, but the
design was much more Caribbean in influence. Inglis explains, “We have a traditional still like they
use in Barbados. The design is over 200 years old. It has two retorts and each is like a spirit still.
“It’s one of only two stills of this sort in Scotland, with the other being at NB distillery in
North Berwick, near Edinburgh, so it’s very difficult to find advice, unlike when you’re setting up a
whisky-distilling operation. Therefore, there is lots of trial and error. Production started in mid-
January of 2022.”
Molasses is imported in bulk from several overseas locations, and after initially
experimenting with one type which Inglis says “lacked oomph,” he is now using another which
contains more base nutrients and less sugar. He is also practising a variation of the sour mash
process, using ‘dunder’ - the residue in the pot stills after a completed run, known in the USA as
stillage. The dunder is added to the following cycle of distillation.
“At first we used refinery molasses," explains Inglis, “quite like treacle for baking. The
second one is closer to sugar cane juice and probably gives more flavour than the first one. Yeast
ferments well with its base nutrients and we get ripe banana aromas and flavours. The type of still
we have lends itself to creating that style of spirit. We hope to try open-topped fermentation with
wild yeast at some point.”
Inglis is at pains to point out that “We are making rum in Scotland, with different
molasses and a different climate and still design and our own way of running the equipment. We’re
not trying to copy any style. Hampden Estate in Jamaica makes a big, bold style, using a twin retort,
so people think ours may turn out like that, and it’s certainly among my favourite rums.”
At present three distillations are being undertaken each week, and three styles of rum are
produced. These are a relatively lightbodied white rum, a heavier, oilier version which is being filled
to cask, and occasional batches of ‘high-ester’ spirit, fermented for up to four weeks.
The distillery’s first release - 2,500 bottles of The Original Islay Rum - hit the shelves just
in time for the 2022 Feis lie festival, which draws thousands of whisky aficionados to the island. The
rum is named Geal, which means ‘white’ or ‘bright’ in Scottish Gaelic, and it is a clear, light spirit,
flavoursome and ideal for cocktails.
Distribution
No matter how good your product is, all the creative work that has been put into it will come to
nothing unless you can get it in front of as many target consumers as possible. Good distribution is
arguably more important than any other aspect of running a micro distilling business.
Just who you decide to target depends, to a significant degree, on the scale of production.
It may be that local sales through word of mouth and personal contact will create enough sales
opportunities to account for everything you can distil. In this case, you can probably carry out your
own distribution. All you need is a van.
Usually, however, it is worth looking at specialist outlets beyond your immediate locality.
The off-trade may present attractive opportunities by way of specialist wine merchants, farm shops
and gift shops, and even country houses and other properties open to the public.
The on-trade, both locally and beyond, also offers great opportunities to get your
products in front of consumers. If they buy a measure of your gin, vodka, whisky or sambuca in a
pub, hotel bar or restaurant, there is a good chance that if they are impressed, they will, at some
point, buy a bottle.
Both the on-trade and off-trade may give you the chance to host tasting sessions, perhaps
in association with other small-scale producers from your locality.
A persuasive way of getting outlets to stock your products is to offer them on
consignment; that is, leaving a certain number of bottles with the operators without charging them
and returning after an agreed period of time to invoice them for the bottles sold. This reduces the
financial exposure of the outlet, making them likely to be more amenable to try something new
If your operation is of sufficient scale, you may wish to sell to national companies that
either have multiple outlets or distribute to individual retailers. Such companies would include the
likes of Majestic Wines, Adnams in East Anglia and Gordon & MacPhail in Elgin, Scotland.
Sales via the internet obviously require hands-on distribution direct from your premises,
and a key factor here is to find a reliable, efficient firm of couriers that specialises in handling fragile
consignments. For details of recommended distribution companies, see the directory of services and
suppliers.
Case Study
Craft Distilling Services
www.craftdistillingservices.com
When Jamie Baxter began working with British crisp brand Tyrells in the early 2000s, he
thought he’d be using his expertise in the breakfast cereals industry to help the company make
muesli. Instead, he ended up helping to found Chase Distillery, learning to distil, and supporting
the production of one of England’s first potato vodkas and one of its first craft gins.
Baxter’s experience of working with Chase Distillery led to a permanent change in
professional direction. Upon leaving the company in 2011, he decided to put his hard-earned
distilling knowledge to use helping others to start up and launched his own consultancy, now
Craft Distilling Services.
The UK’s ‘craft distilling’ boom was still in its embryonic stage, but Baxter sensed the
direction of travel. The first year was sluggish, but then came a phone call from Jonathan Clark,
asking for help to set up his new gin venture, the City of London Distillery. (The first distillery in
the UK to set up inside a bar, and still the only gin distillery in the Square Mile, it is now owned
by Halewood Artisanal Spirits and is home to both Whitley Neill and the City of London gins.)
Business has increased exponentially in the years since, with projects across gin,
whisky, rum, and even absinthe, in the UK and further afield (recent overseas consultees include
companies in France, Kenya and Asia).
Baxter’s consulting process runs the gamut of distilling: sometimes it’s something as
simple as advising on recipe development, but more commonly, he provides a turnkey solution.
He talks to clients to understand their needs, goals and budget, then assists in distillery set-up,
equipment purchasing and installation, recipe development, licensing and tax, and trains them to
distil on their new equipment. “Many people that we work with are from outside the industry...
It’s not just a question of teaching them howto distil, it istryingto point them in the right
direction for the whole business,” he explains.
While many of his consultancy projects are protected by nondisclosure agreements,
Baxter reveals a few names he has worked with: Salcombe Distilling Co. in Devon, which is now
pushing its products in America and has established the first gin distillery at sea with P&O
Cruises; Greensand Ridge, founded by Will Edge on a platform of sustainability, carbon
negativity and minimal waste (“I really like [Will’s] ethos and the way he works"); and the brand-
new Galway City Distillery in Ireland, a bar-based distillery which is “elevating” gin distillation to
mirror the sophistication of the area’s Michelin-starred restaurants. He is also pleased to see
former proteges achieve such success that they can court major conglomerates, as happened with
Chase and City of London distilleries - although, as a distiller, he admits to being a little
disappointed by “hard-headed” entrepreneurs who “don’t get carried away with the romance of
the spirit”.
Since the first potato-based spirit ran off the stills at Chase Distillery, the gin landscape
has changed immeasurably. The market is no longer dominated by a few megalithic international
players; it is perfectly legitimate to make spirit on a small scale and stick to selling locally, and there
are hundreds of brands in the UK doingjustthat. However, for clients takingthis approach, Baxter
recommends a greater focus on direct-to-consumer sales - for example, selling th rough an online
shop - which tend to have higher margins than selling through distributors, wholesalers or
hospitality venues. And, while “owning your little patch” is important, Baxter says there is no shame
in dreaming big. He uses another of his projects, Burleighs Gin, as an example: soon after
launching, the distillery got a foothold in Japan. “It was fantastic to go out to Tokyo and get the
product going over there, and this is from a tiny little distillery in rural Leicestershire,” he says.
Baxter doesn’t just consult on distilling - he also teaches it. He runs a week-long course
with Brew-School in Bakewell, Derbyshire, on how to set up a distillery. One of his alumni is Nick
Malaczynski, founder of Shivering Mountain Gin, who was looking for a more hands-on job after
years working as a financier. “I’ve heard this a lot, from lots of different people, they’re getting a bit
bored of sitting in front of a computer looking at spreadsheets all day - they want to actually make
something with their hands, and Nick decided that gin might be an option,” Baxter says. “He’s
making very nice product and putting it in a stunningly attractive bottle, and I don’t think he
realises quite the position he’s in, because he has people approaching him asking to buy the product,
rather than him having to go out to try and sell it.”
For people considering their own craft distilling project, Baxter warns against the
“smoke and mirrors” that pervade and advises a “healthy dose of scepticism”. He also shares a tip
from a friend, distiller and author Marcel Thompson: “He’s always asked, how long is it going to
take to build a distillery and how much is it going to cost me? And he says, ‘It’s like a piece of four-
by-two timber: it’ll either take four times as long as you think and cost twice as much, or it’ll cost
four times as much as you think and take twice as long.’ And that’s a really good answer, because it’s
so true. But, by using a good consultant, you can avoid a lot of the expensive mistakes that too many
people are making, and also do it safely.”
Prior to the end of the post-Brexit transition period, Open To Export explained, “The
Free-Trade Agreements (FTAs) that the UK goes on to negotiate with new partners could become a
major factor for UK businesses when deciding where they could export their goods and services to.”
Without an FTA in place, World Trade Organization rules apply, with a principle of non-
discrimination at their heart. This means that no single country can be offered more or less
preferential trading terms than any other - tariffs on any one type of goods must be the same for all
trading partners.
According To Open to Export, “The reality remains that leaving the EU will make selling
goods and services overseas a harder and more time-consuming task with The Institute of Export
and International Trade reporting that the number of shipments into and out of the UK to be
classed as exports/imports is to rise from 90 million to 300 million per annum. Simply put, while at
the moment you can send products to France or Germany without much hassle, once the UK has left
the EU there will potentially be a new set of paperwork to complete and obligations to meet in order
to continue to sell into these EU markets - and that’s before talking about exporting outside of
Europe.”
One arena in which Brexit may bring good news to the spirits world is what used to be
known as ‘duty free’ and since 1999 has been labelled ‘travel retail’. The change abolished duty-free
shopping within the EU, but when the UK left the European Union, it effectively became a ‘third
country’. Under existing EU law, European travellers can make purchases on a duty-free basis if
they travel to a ‘third country’ - that is, one outside of its 27 member states. The European Trade
Retail Consortium has sought confirmation of the return of duty-free sales for travellers between the
UK and the EU post-Brexit, with strong support from spirits producers who see new opportunities
on the horizon, particularly for high-end products.
272 www.kammac.com
M McKenzie Skip Hire Old Pentland Saw Mill, Loanhead, Midlothian, Scotland, EH20 9NU +44 (0) 131 440
0301 www.mckenzieskiphire.com
Rotech (Swindon) Ltd
10-11 Blackworth Industrial Park, Highworth, Swindon, Wiltshire, England, SN6 7NA
+44 (0) 1793 764 700
www.rotechkeq.co.uk
Viscose Closures Ltd
22 Ferryboat Close, Swansea, Wales, SA6 8QN
+44 (0) 1792 796393
www.viscoseclosures.com
Speyside Cooperage
Dufftown Road, Craigellachie,
Aberlour, Banffshire,
Scotland, AB38 9RS
+44 (0) 1340 871 108
www.speysidecooperage.co.uk
Distillery Records &
Management System (DRAMS)
Union Plaza, 1 Union Wynd, Aberdeen, Scotland, AB10 1SL +44 (0) 1224 627 600 www.drams-software.com
CLOSURES & CORK
Berlin Packaging UK
Lady Lane, Hadleigh, Ipswich, Suffolk, England, IP7 6AS +44 (0) 1473 823 011 www.berlinpackaging.co.uk
Epicor
1 The Arena, Downshire Way, Bracknell, Berkshire,
England, RG12 1 PU
+44 (0) 1344 468 468 www.epicor.com
C Olley & Sons Ltd
36 Southgate Avenue, Mildenhall, Suffolk, England, IP28 7AT +44 (0) 1638 712 076
www.olley-cork.com
Herti UK Ltd
Astra House, The Common, Cranleigh, Surrey, England, GU6 8RZ +44 (0) 1483 266 617 www.herti.co.uk
Macbey Industrial Ltd
Tandem Industrial Estate, Waterloo, Huddersfield, West Yorkshire, England, HD5 0BL +44 (0) 1484 533 216
www.macbey.com
Rankin Brothers & Sons
3c Drakes Farm, Drakes Drive, Long Crendon, Buckinghamshire, England, HP18 9BA
+44 (0) 1844 203 100
www.rankincork.co.uk
United Closures & Plastics Ltd 1 Steuart Road, Bridge of Allan, Stirlingshire, Scotland, FK9 4JG +44 (0)
1786 833 613 www.gualaclosures.com
Hewlett-Packard
210 Wharfedale Road, Winnersh Triangle, Wokingham, Berkshire, England, RG41 5TP
+44 (0) 3452 704 567
www.hp.com
Merlin Business Software
Chatsworth House, Millennium Way, Chesterfield, Derbyshire, England, S41 8ND +44 (0) 1246 457 150
www.merlinbusinesssoftware.com
Premier Systems Ltd (BrewMan)
Unit 2, Azera, Capstan Road, Woolston, Southampton, Hampshire, England, SO19 9UR +44(0)2380 811 100
www.premiersystems.com
The Trapeze Group
A1 South Methuen Park, Chippenham, Wiltshire, England, SN14 OGT +44 (0) 808 281 1039
www.trapezegroup.co.uk
Vintner Systems
16 Station Road, Chesham, Buckinghamshire, England, HP5 1DH +44 (0) 1494 792 539 www.vintner.co.uk
DISPENSE SYSTEMS
Anton Paar
Unit F, The Courtyard, St Albans, Hertfordshire, England, AL4 OLA +44 (0) 1992 514 730 www.anton-
paar.com
Eurocave Professional
57 Chiltern Street, London, England, W1U 6ND +44 (0) 2079 354 679 pro.eurocave.co.uk
Hach
Laser House, Ground Floor, Suite
B, Waterfront Quay,
Salford Quays, Manchester,
England, M50 3XW
+44(0) 1618 721 487
uk.hach.com
Russell Finex Ltd
Russell House, Browells Lane, Feltham, Middlesex, England, TW13 7EW +44 (0) 2088 182 000
www.russellfinex.com
DISTILLERY DESIGN SERVICES
Allen Associates
Unit 7, Alpha Centre, Stirling University Innovation Park, Stirling, Stirlingshire, Scotland, FK9 4NF +44 (0)
1786 448777 www.allenhpe.co.uk
ABM Ltd
Pitt Street, Widnes, Cheshire, England, WA8 OTG +44 (0) 151 420 2829 www.abmltd.co.uk
Alfa Laval Ltd
7 Doman Road, Camberley, Surrey, England, GU15 3DN +44 (0) 1276 633 833 www.alfalaval.co.uk
Allen Associates
Unit 7, Alpha Centre, Stirling University Innovation Park, Stirling, Stirlingshire, Scotland, FK9 4NF +44 (0)
1786 448777 www.allenhpe.co.uk
Beverage Process Ltd
3 Stable Courtyard, Westhill, Ledbury, England, HR8 1JF +44 (0) 1531 631 948 www.beverageprocess.com
Blyth + Blyth
Suite 3/5, Skypark 1, 8 Elliot Place, Glasgow, Scotland, G3 8EP +44 (0) 141 566 2000 www.blythandblyth.co.uk
Briggs
Briggs House, Derby Street, Burton-upon-Trent, Staffordshire, England, DEM 2LH
+44 (0) 1283 566 661
www.briggsplc.co.uk
Carbonation Techniques Ltd
Unit E4, Halesfield 5, Telford,
England, TF7 4QJ
+44 (0)1952 583 901
www.carbotech.co.uk
ENGINEERING SERVICES
Abbott & Co (Newark) Ltd
Northern Road, Newark, Nottinghamshire, England, NG24 2EJ
+44 (0) 1636 704 208
www.air-receivers.co.uk
Clark & Sutherland
Unit 3A, Westerton Road North, Keith, Moray, Scotland, AB55 5FL +44 (0) 1542 880 100
www.clarkandsutherland.co.uk
Endress+Hauser Ltd
Floats Road, Manchester, England, M23 9NF +44 (0) 161 286 5000 www.uk.endress.com
GEA
Leacroft House, Leacroft Road, Birchwood, Warrington, Cheshire, England, WA3 6JF
+44 (0) 1925 812 650 www.gea.com
Gilbert Gilkes & Gordon Ltd
Canal Head North, Kendal, Cumbria, England, LA9 7BZ +44 (0) 1539 720 028 www.gilkes.com
Green Engineering 35 Beaufort Place, Thompsons Lane, Quayside, Cambridge, Cambridgeshire, England,
CB5 8AG +44 (0) 1223 361 008 www.greeneng.it
Hanovia
780 Buckingham Avenue, Slough, Berkshire, England, SL1 4LA
+44 (0) 1753 515 300
www.hanovia-uv.com
Niras
Sortemosevej 19, DK-3450, Allerod, Denmark +44 (0) 20 8569 7979 www.niras.com
Orapi Applied Ltd
15 Spring Road, Smethwick, West Midlands, England, B66 1PT +44 (0) 121 525 4000
www.orapiapplied.com
Pall Food and Beverage
5 Harbourgate Business Park, Southampton Road, Portsmouth, Hampshire, England, PO6 4BQ +44 (0) 23
9233 8000
www.pall.com
Parker Hannifin Ltd
Tachbrook Park Drive, Warwick, Warwickshire, England, CV34 6TU +44 (0) 1926 317 878 www.parker.com
Scott Process Technology Ltd Ovenstone Works, Ovenstone, Anstruther, Fife, Scotland, KY10 2RR +44 (0)
1333 311 394 www.scottprotec.com
LH Stainless Ltd
Towiemore, Drummuir, Keith, Banffshire, Scotland, AB55 5JA +44 (0) 1466 792 222 www.l-h-s.co.uk
Logistex
2700 Kettering Parkway, Kettering, Northamptonshire, England, NN15 6XR
+44 (0) 1536 480 600
www.loqistex.com
Standfast Precision Engineering
Victoria Street, Craigellachie, Banffshire, Scotland, AB38 9SR +44 (0) 1340 881 371
spe.switchedonsystems.com
Sterling Fluid Systems (UK) Ltd
ORC Europe House,
Second Avenue, Trafford Park, Manchester, England, M17 1EE +44 (0) 161 928 6371 www.sterlingsihi.com
Lorien Engineering Solutions
Millennium Court, First Avenue,
Centrum 100, Burton-on-Trent,
Staffordshire, England, DE14 2WH +44 (0) 1283 485 100
Lagonda Road, Billingham, North Yorkshire,
England, TS23 4JA +44 (0) 1642 379 500 www.tomlinson-hall.co.uk
www.ionenengineering.com
Veolia Water Technologies Aqua House, Kings Court, Birmingham Business Park, Birmingham, West
Midlands, England, B37 7YE +44 (0) 203 567 7400 www.veoliawatertechnoloqies.co.uk
EQUIPMENT SUPPLIERS
Celloglas
Unit 12c, Exeter Way, Theale Commercial Estate, Reading, Berkshire, England, RG7 4AW +44 (0) 1189 167
3003 www.celloqlas.co.uk
EQUIPMENT
Axflow
Orion Park, Northfield Avenue,
Ealing, London,
England, W13 9SJ +44 (0) 20 8579 2111 www. axf I o w. co m
Buhler UK
20 Atlantis Avenue, London,
England, E16 2BF
+44 (0) 2070 556 650
www.buhlergroup.com
BW Integrated Systems
1305 Lakeview Drive, Romeoville, IL60446, USA + 1 (630)759 6800
www.bwintegratedsystems.com
Cockayne Ltd
Glenearn Works, Glenearn Road, Perth, Scotland, PH2 0NJ +44 (0) 3330 058491 www.cockayne.co.uk
The Craft Distilling Business
40 Woodcote Park Road, Epsom, Surrey, England, KT18 7EX +44 (0) 7581 201 495
www.thecraftdistillinqbusiness.com
Ferrier Pumps
Unit 4-5, Barclayhill Place, Portlethen, Aberdeen, Scotland, AB12 4PF +44 (0) 1224 782 022
www.ferrierpumps.co.uk
Forsyths
Forsyths, Rothes, Moray, Scotland, AB38 7AD +44 (0) 1340 831 787 www. f o rsy t hs.com
Fulton Boiler Works (Great Britain) Ltd
5 Fernhurst Road, Fishponds, Bristol, England, BS5 7FG +44 (0) 117 972 3322
w ww.f u lton.co.uk
Eastfield Process Equipment Eastfield Farm, Tickhill, Doncaster, South Yorkshire, England, DN11 9JD +44
(0)1302 751 444 www.eastfieldprocessequipment.co.uk
Hi-Line Services
56 Britannia Way, Lichfield, Staffordshire, England, WS14 9UY +44 (0) 1543 258 741
www.hilineservices.co.uk
Advanced Labelling Systems Unit B, Bandet Way, Thame, Oxfordshire, England, OX9 3SJ +44 (0) 1844 264
821 www.als-uk.com
Antalis
Interlink Way West, Coalville, Leicestershire, England, LE67 1LE +44 (0) 370 607 9014 www.antalis.co.uk
Gavin Watson
79-109 Glasgow Road, Blantyre,
Glasgow, Scotland, G72 OLY
+44 (0) 1698 826 000
www.gavinwatson.co.uk
Herma UK
The Hollands Centre,
Hollands Road, Haverhill, Suffolk,
England, CB9 8PR
+44 (0) 1440 763 366
www.herma.co.uk
CCL Decorative Sleeves
Rollesby Road, Hardwick Industrial Estate, Kings Lynn, Norfolk, England, PE30 4LS +44 (0) 1553 769 319
www.ccllabel.com
HSM UK Ltd
Burntwood Business Park, Burntwood, Staffordshire, England, WS7 9GJ +44 (0) 1543 272 480
www.uk.hsm.eu
Clarifoil
1 Holme Lane, Spondon, Derby, Derbyshire, England, DE21 7BS +44 (0) 1332 681 205 www.celanese.com
JPF API Laminates UK Ltd
Second Avenue, Poynton Industrial Estate, Stockport, Cheshire, England, SK12 1ND +44 (0) 1625 650 500
Logopak International Ltd
Enterprise House, George Cayley Drive, Clifton Moor Industrial Estate, York, North Yorkshire, England, YO30
4XE +44 (0) 1904 692 333 www.logopak.comwww.apilaminates.com
The Label Makers
Labmak House, Prince Street, Bradford, West Yorkshire, England, BD4 6HQ +44(0) 1274 681 151
www.thelabelmakers.co.uk
Reflex Label Plus
Moat Way, Barwell, Leicestershire,
England, LE9 8EY
+44 (0) 1455 852 400
www.reflexlabelplus.co.uk
Integrated Scientific Ltd Unit Aspen Court, Aspen Way, Centurion Business Park, Rotherham, South
3,
Feldspar Close, Enderby, Leicestershire, England, LE19 4SD +44 (0) 116 275 2666 www.pusterla-
pollards.co.uk
Polmac (UK)
3 The Briars, Warrenwood, High Wycombe, Buckinghamshire, England, HP11 1 ED +44 (0) 1494 533 857
www.polmacuk.com
Sonoco Trident
Connaught Road, Hull, East Yorkshire, England, HU7 3AP +44 (0) 1482 828 100 www.sonoco-trident.com
Tungate Group
Brookhouse Way, Cheadle, Staffordshire, England, ST10 1 SR +44 (0) 1538 755 755 www.tungate.co.uk
Staeger Clear Packaging Ltd
Unit 1, Swallowgate Business Park, Coventry, Warwickshire, England, CV6 4BL +44(0)2476 581 197
Vassi Group
20 Woodside Place, Glasgow, Scotland, G3 7QF
+44 (0) 7557 503850 www.vassigroup.com
www.staegerclear.co. u
Strand Paper & Board
100 Main Street, Bingley, West
Yorkshire, England, BD16 2JH
+44 (0) 1274 566 748www.strand-paper.co.uk
Vetroplas Packaging
Blofield Business Centre, Woodbastwick Road, Blofield, Norfolk, England, NR13 4RR +44 (0) 1603 305 953
www.vetroplas.com
Tetra Pak Ltd
Eagle House, Peregrine Business Park, Gomm Road, High Wycombe, Buckinghamshire, England, HP13 7DL
+44 (0) 1494 886 000
www.tetra pa k. co m
The Wilkins Group
Private Road Number 1, Colwick Industrial Estate, Nottingham, Nottinghamshire, England, NG3 2JQ +44 (0)
1159 896 000 www.wilkins.co.uk
Tinpac
21A Newton Road, Swansea, Gwynedd, Wales, SA3 4AS +44 (0) 1792 369 855
www.tinpac.com
Tinware Direct
Crowhill Farm, Ravensden Road, Wilden, Bedford, Bedfordshire, England, MK44 2QS +44 (0) 1234 772 001
www.tinwaredirect.com
Visican Ltd
115 Phillips Street, Aston, West Midlands, England, B6 4PT +44 (0) 1213 598 800
www.visican.com
West Rock
1000 Abernathy Road NE Atlanta, GA 30328, USA + 1 (770)448 2193 www.westrock.com
William Crane & Son
West Wemyss, Kirkcaldy, Fife, Scotland, KY1 4SN +44 (0) 1592 655 629
Windmill Print
Denmore Place, Bridge of Don, Aberdeen, Scotland, AB23 8JS +44 (0) 1224 828 000 www.windmilprint.com
Wine Emotion UK
The Lynchets, Bagnor, Newbury, Berkshire, England, RG20 8AQ +44 (0) 1635 282 230
www.wineemotionuk.com
Tullis Russell
Church Street, Bollington, Macclesfield, Cheshire, England, SK10 5QF +44 (0) 1625 537 051
www.tullisrussell.com
Winter & Company UK Ltd
Stonehill, Stukeley Meadows Industrial Estate,
Huntingdon, Cambridgeshire, England, PE29 6ED +44 (0) 1480 377 177 www.winter-company.com
Wood way UK
Maynard Road, Burton Latimer, Northamptonshire, England, NN15 5ZS +44 (0) 1604 812 678
www.woodwayuk.com
Yorkshire Packaging Systems Prince of Wales Works, Armytage Road, Brighouse, West Yorkshire,
England, HD6 1QF +44(0) 1484 715 111 www.yps.co.uk
Zenith Print & Packaging Ltd Gellihirion Industrial Estate, Treforest, Pontypridd, Cardiff, Wales, CF37
5SX +44 (0) 1495 750 033 www.zenithprint.co.uk
YEAST SUPPLIERS
AB Mauri
Stockholm Road, Sutton Fields
Industrial Estate, Hull,
East Yorkshire,
England, HU7 OXW
+44 (0) 1482 833 133
www.abmauriukandireland.com