Professional Documents
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Catalogo Industrial Hornos Tunel Convection in
Catalogo Industrial Hornos Tunel Convection in
OVENS
BISCUITS, CRACKERS
AND SPONGE CAKES
POLIN SINCE 1929
4
FEATURES
BAKING CHAMBER
• Baking chamber divided
into zones with independent
temperature adjustment
• Independent adjustment of each
radiant tube (heat flow control
across the baking chamber)
• Top and bottom heat adjustment
• Vapour exhausting ducts with
adjustable dampers and forced
exhausting fans at automatic
variable speed
• Stainless steel suction hoods
on the two oven ends, with
independent vapour extraction
ventilator in the delivery end
CONSTRUCTION MATERIALS
• Baking chamber of alumined
carbon steel
• High temperature resistant fans
for fume flow
• High quality insulation materials
for best reducing heat losses
FUNCTIONALITY
• Baking conveyor mechanical or
pneumatic tensioning system
to compensate thermal and
mechanical expansion
• Baking conveyor automatic
tracking system
• Baking chamber provided with
inspection windows on the
control side and cleaning hatches
on opposite side (both sides on
demand)
• Belt cleaning brushes / scrapers
• Emergency discharge device
TOUCH SCREEN OPERATOR PANEL
ON DEMAND
• Double radiant tubes in vertical
to increase heat exchange
• Turbulence units to increase
thermal exchange and to grant
uniform baking conditions,
improving bake time and
efficiency
• Stainless steel cladding
• Support of conveyor belt in
baking chamber by rollers with
outside bearing (always present
on longer oven of 30m)
• Steel belt greasing unit and
graphiting unit
• Motorized oven regulation damper 5
CONVECTION
6
FEATURES
BAKING CHAMBER
• Baking chamber divided
into zones with independent
temperature adjustment
• Top and bottom air flow
• Stainless steel suction hoods
on the two oven ends, with
independent vapour extraction
ventilator in the delivery end
• Dumper for new dry air balance
and humid air evacuation
CONSTRUCTION MATERIALS
• Baking chamber of alumined
carbon steel
• Heat exchanger made of heat
resistant stainless steel
• High temperature resistant fans
• High quality insulation materials
for best reducing heat loss
FUNCTIONALITY
• Adjustable heated air flow rate by
inverter
• Baking conveyor mechanical or
pneumatic tensioning system
to compensate thermal and
mechanical expansion
• Baking conveyor automatic
tracking system
• Baking chamber provided with
inspection windows on the
control side and cleaning hatches
on opposite side (both sides on
demand)
• Belt cleaning brushes / scrapers
• Emergency discharge device
ON DEMAND
• Stainless steel cladding
• Support of conveyor belt in
baking chamber by rollers with
outside bearing (always present
on longer oven of 30m)
• Steel belt greasing unit and
graphiting unit
• Motorized oven regulation
dampers
7
DIRECT GAS FIRED
8
FEATURES
BAKING CHAMBER
• Baking chamber divided
into zones with independent
temperature adjustment
• Electronic control of each
burner by dedicated single
microprocessor units
• Top and bottom heat adjustment
• Zero gas pressure burner system
connected to a self-modulating
flow and pressure of the air from
the combustion air fan stations
placed along the oven
• Stainless steel suction hoods
on the two oven ends, with
independent vapour extraction
ventilator in the delivery end
• Vapour exhausting ducts with
adjustable dampers and forced
exhausting fans at automatic
variable speed
CONSTRUCTION MATERIALS
• Baking chamber of alumined
carbon steel
• High quality insulation materials
for best reducing heat loss
FUNCTIONALITY
• Baking conveyor mechanical or
pneumatic tensioning system
to compensate thermal and
mechanical expansion
• Baking conveyor automatic
tracking system
• Baking chamber provided with
inspection windows on the
control side and cleaning hatches
on opposite side (both sides on
demand)
• Belt cleaning brushes / scrapers
• Emergency discharge device
ON DEMAND
• Baking chamber of stainless steel
for special products
• Stainless steel cladding
• Support of conveyor belt in
baking chamber by rollers with
outside bearing (always present
on longer oven of 30m)
• Steel belt greasing unit and
graphiting unit
• Conveyor preheating
9
• Motorized oven regulation
dampers
HYBRID
CONSTRUCTION MATERIALS
• Combustion chamber in special
steel, high temperature resistant,
with safety hatches
• Backing chambers of alumined
carbon steel
• High temperature resistant fan for
fume flow
• High quality insulation materials
for best reducing heat loss
FUNCTIONALITY
• Baking conveyor mechanical or
pneumatic tensioning system
to compensate thermal and
mechanical expansion
• Baking conveyor automatic
tracking system
• Baking chamber provided with
inspection windows on the
control side and cleaning hatches
on opposite side (both sides on
demand)
• Emergency discharge device
ON DEMAND
• Baking chamber of stainless steel
for special products
• Stainless steel cladding
• Support of conveyor belt in
baking chamber by rollers with
outside bearing (always present
on longer oven of 30m)
• Steel belt greasing unit and
graphiting unit
• Conveyor belt preheating
• Motorized oven regulation
dampers
11
ELECTRIC
12
FEATURES
BAKING CHAMBER
• Baking chamber divided
into zones with independent
temperature adjustment
• Top and bottom heat adjustment
• Stainless steel suction hoods
on the two oven ends, with
independent vapour extraction
ventilator in the delivery end
• Vapour exhausting ducts with
adjustable dampers and forced
exhausting fans at automatic
variable speed
CONSTRUCTION MATERIALS
• Baking chamber of alumined
carbon steel
• Baking chamber of stainless steel
for special products
• High quality insulation materials
for best reducing heat loss
FUNCTIONALITY
• Baking conveyor mechanical or
pneumatic tensioning system
to compensate thermal and
mechanical expansion
• Baking conveyor automatic
tracking system
• Baking chamber provided with
inspection windows on the
control side and cleaning hatches
on opposite side (both sides on
demand)
Flat ceramic heaters • Belt cleaning brushes / scrapers
• Emergency discharge device
ON DEMAND
• Conveyor band preheating
• Turbulence units to increase
thermal exchange and to grant
uniform baking conditions,
improving bake time and effciency
• Stainless steel cladding
• Support of conveyor belt in
baking chamber by rollers with
outside bearing (always present
on longer oven of 30m)
• Steel belt greasing unit and
graphiting unit
13
BAKING CONVEYORS
14
TERMINALS
FEED END
Tensioning station, that provides an even tension
to the baking band and ensures troublefree
function of the band under varying temperature
conditions.
Oven band tension is applied by a couple of
pneumatic cylinders or by a set of springs
(for oven less than 30 m long) that moves the
driven drum on a gear-rack system on both
sides, assuring the perfect perpendicularity of
the drum axis in respect of the oven axis.
In case of malfunction there is an acoustic
alarm and the operator panel will display it.
Driven drum of 1.000 mm diameter for any oven.
Equipped with an automatic built-in greasing
system for steel belts.
DELIVERY END
Drive station by means of a frequency-controlled
infinitely variable gear motor, with a special
driving architecture by direct gear-boxes and
chains to achieve a smooth run of the conveyor
band in any condition.
Equipped with manual discharge device to move
out the product from the baking chamber in
case of power failure.
Products are released from the baking band by
a scraper and are fed to the Take-off conveyor,
that has a reject point of the product not to
be processed over, equipped with a container
undereath or an orthogonal conveyor to collect
the scraps.
Drive drum of 1.000 mm diameter for any oven,
to achieve a perfect running of the conveyor
bands.
15
GENERAL COMPONENTS
GRAPHITING UNIT
To keep a continuous graphite film on the lower
surface of the steel belt.
17
CONTROL SYSTEM
18
MAIN FEATURES OVEN CONTROL AND MONITORING
• Functioning tests, trials and simulation at our Test bakeries • Automatic start-up and shut-off
• Control and Structured Software Systems • Purge cycles
• Full Recipe Handling and Management as standard • Burners ignition and control
• Performance historic trends • Zone top / bottom control
• Alarm monitoring and handling • Product idle and bake mode setting
• Predictive and routine maintenance management • Automatic vapour and exhaust damper position
• Different level of controls to suit clients requirements • Automatic tracking system of oven bands
• All international brand components
• Control system easy to operate
• Up-to-date links for Teleservice, as remote control, provided
via Internet as VPN, direct dial-up pr GMS modem to get
immediate access and assist with problem solving
19
99999800025
Technology on demand for pastry, biscuit and bread industry
Since 1929 our philosophy has been innovation and creation of quality.
Today our peculiarity is the design and creation of medium to large scale
industrial systems for pastry, biscuits and bread industry;
our goal is providing our customers with both products and service.
We wish to take our talented technology all over the world.
Images, measurements and specifications are not binding and therefore subject to changes without obligation of notice.