ASTM C1582-17 Standard Specification For Admixtures To Inhibit Chloride-Induced Corrosion of Reinforcing Steel in Concrete
ASTM C1582-17 Standard Specification For Admixtures To Inhibit Chloride-Induced Corrosion of Reinforcing Steel in Concrete
for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Test Method G109 that are made from concrete with the
state in writing that the admixture supplied for use in the
chloride-corrosion-inhibiting admixture.
project is identical in all essential respects, including
3.2.9 unreinforced beams, n—beams without reinforcement concentration, to the admixture tested under this specification
that are subjected to the cyclic ponding and drying treatment in and found to comply therewith.
Test Method G109 and used to determine chloride-ion content.
4.4 Tests for uniformity and equivalence shall be made on
4. General Requirements the initial sample in accordance with Specification C494/
C494M, and the results retained for reference and comparison
4.1 For initial compliance with this specification, test- with the results of tests of samples taken from elsewhere within
concrete made with the chloride-corrosion-inhibiting admix- the lot or subsequent lots of admixture supplied for use in the
ture shall conform to the requirements prescribed in Table 1. project.
4.2 The purchaser is allowed to require a limited retesting to
confirm current compliance of the admixture to specification 5. Corrosion-Inhibiting Performance
requirements. The limited retesting covers physical and chemi- 5.1 In addition to producing concrete that meets the require-
cal properties and performance of the admixture. ments in Table 1, the test admixture must show corrosion-
4.2.1 The physical properties retesting shall consist of inhibiting performance as summarized in Table 2 when tested
uniformity and equivalence tests for infrared analysis, residue in accordance with Test Method G109 with reinforcing bar
by oven drying, and specific gravity as described in Specifica- depths and mixture proportions as specified in Sections 10 and
tion C494/C494M. 11 of this specification, or in accordance with Test Method
G180 using 0.5 M NaCl as specified in Section 15.
5
Available from American Concrete Institute (ACI), P.O. Box 9094, Farmington 5.2 The following requirements must be attained when Test
Hills, MI 48333-9094, http://www.concrete.org. Method G109 is used:
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mm] and the cover depth shall be 1.0 6 0.1 in. [25 6 3 mm].
8.1 Sampling and inspection shall be in accordance with
Subject all beams to the same cyclic ponding and drying
Specification C494/C494M.
treatment described in Test Method G109.
NOTE 2—The reinforced beams are used to determine the macrocell
9. Rejection corrosion current as a function of time, and the unreinforced beams are
9.1 For initial compliance testing, the purchaser is allowed used to determine the chloride-ion content at specified times.
to reject the admixture if it fails to meet any of the applicable 11. Specimen Preparation
requirements for this specification.
11.1 Mixture Proportions—Proportion all concrete mixtures
9.2 For limited retesting, the purchaser is allowed to reject to conform to the requirements described in 11.1.1 through
the admixture if it fails to meet any of the requirements of the 11.1.5. Unless otherwise specified, include the chloride-
Uniformity and Equivalence Section of Specification C494/ corrosion-inhibiting admixture with the first increment of
C494M and of the applicable parts of Table 1 of this standard. mixing water that is added to the mixer.
9.3 An admixture stored at the point of manufacture, for 11.1.1 The water-cement ratio shall be 0.50 6 0.01 and the
more than 6 months prior to shipment, or an admixture in local cement content shall be between 550 and 650 lb/yd3 [325 and
storage in the hands of a vendor for more than 6 months, after 385 kg/m3]. The test and control mixtures are to have water and
completion of tests, shall be retested before use when requested cement contents equivalent to within 6 1 % by mass.
11.4 Specimen Fabrication and Curing—Make and cure test [25 6 3 mm] of each hole, clean powder from the drill bit, and
specimens for measuring strength, resistance to freezing and collect at least a 10-g powder sample from each hole. Discon-
thawing, and length change in accordance with Specification tinue cyclic ponding of the tested unreinforced control beam
C494/C494M. Make and cure specimens for corrosion testing after chloride-ion content sampling.
and chloride-ion determination in accordance with Test 14.2.2 Measure the acid-soluble chloride-ion content of
Method G109. each powder sample in accordance with Test Method C1152/
C1152M. Compute the mean and standard deviation of the nine
12. Tests of Freshly Mixed Concrete
chloride-ion measurements. Calculate the critical chloride-ion
12.1 Slump—Test Method C143/C143M. content as the mean plus the standard deviation of the nine
12.2 Air Content—Test Method C231/C231M. measurements.
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FIG. 1 Sampling of Unreinforced Beams for Chloride-Ion Content Determination
14.3 Tests at t150—Continue the cyclic ponding and drying 14.4 Completion of Testing—If the mean chloride-ion con-
process and measurement of the integrated macrocell current in tent of the test beams at t150 is greater than the critical
accordance with Test Method G109. When the mean integrated chloride-ion content, testing is completed. Perform a destruc-
macrocell current of the reinforced control beams reaches 150 tive examination of the control and test beams as described in
C, determine the mean chloride-ion content of the unreinforced 14.6.
test beams in accordance with 14.3.1 and 14.3.2.
14.3.1 Obtain one 10-g powder sample from each of three 14.5 Additional Testing—If the mean chloride-ion content of
unreinforced test beams using the sampling procedure in the test beams at t150 is less than the critical chloride-ion
14.2.1. Drill the hole in each beam so that it is below the dam content and the mean integrated macrocell current of the test
and near one end (see Fig. 1(b)). If additional cyclic ponding beams is less than 50 C, continue corrosion testing according to
and drying is required in accordance with 14.5, fill the holes Test Method G109 for the additional number of cycles deter-
with the epoxy of the kind that was used to seal the beams. mined in 14.5.1. If the mean integrated macrocell current of the
Ensure that surfaces surrounding the holes are sealed. test beams at t150 is more than 50 C, the admixture fails to meet
14.3.2 Measure the acid-soluble chloride-ion content of this specification.
each powder sample in accordance with Test Method C1152/ 14.5.1 Based on the mean chloride-ion content of the test
C1152M. Calculate the mean chloride-ion content of the three beams determined at t150 and assumed chloride-ion content of
samples from the test beams. zero at start of testing, estimate the additional cyclic ponding
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from one drill hole in each of three unreinforced test beams as performance criterion in 5.2.2 is satisfied.
described in 14.2.1. Locate the center of the new hole in each 14.7.3 If after five years of corrosion testing, the chloride-
beam so that it is below the dam but no closer than 2 in. [50 ion content in the test beams is less than the critical chloride-
mm] to the hole drilled previously (see Fig. 1(b)). If additional ion content, the admixture does not qualify as a chloride-
cyclic ponding and drying is required in accordance with corrosion-inhibiting admixture under this specification.
14.5.6, fill the holes with epoxy, and ensure that surfaces 14.7.4 If one or more of the control beams crack and the
surrounding the holes are sealed. mean chloride-ion content of the test beams is less than the
14.5.3 Measure the acid soluble chloride-ion content of critical chloride-ion content, the admixture does not qualify as
each powder sample in accordance with Test Method C1152/ a chloride-corrosion-inhibiting admixture under this specifica-
C1152M. Calculate the mean chloride-ion content of the three tion.
samples from the test beams.
14.5.4 If the mean chloride-ion content calculated in 14.5.3 15. Corrosion Testing When Using Method G180
is equal to or greater than the critical chloride-ion content, 15.1 Test 4 control specimens and 4 specimens with inhibi-
testing is completed. Perform a destructive evaluation of the tor in accordance with Test Method G180, except that a 0.5 M
control and test beams in accordance with 14.6. NaCl shall be used.
14.5.5 If the mean chloride-ion content is less than the
critical chloride-ion content and the control beams are not 16. Report
cracked, make a new estimate of the time to reach the critical
chloride-ion content. Repeat the procedure starting at 14.5.2 16.1 For each mixture, report:
until the mean chloride-ion content is equal to or greater than 16.1.1 The mixture proportions, cement content, water-
the critical chloride-ion content, or the total time of corrosion cement ratio, quantities of admixtures, slump, and air content.
testing exceeds five years. 16.1.2 The mean values of the tests listed in Table 1.
14.5.6 If testing is stopped because of cracking in control 16.2 When Test Method G109 is used for corrosion testing,
beams and the mean chloride-ion content of the test beams is report the following:
equal to or greater than the critical chloride-ion content, 16.2.1 Corrosion data including individual macrocell cur-
perform a destructive evaluation in accordance with 14.6. rent values for all beams as described in Test Method G109.
14.6 Destructive Examination—Cut each reinforced beam 16.2.2 The times in weeks from start of cyclic ponding and
longitudinally above and below the top reinforcing bar using a drying for control beams to reach an integrated macrocell
water-cooled diamond tipped concrete saw. Use care not to cut current of 50 C and 150 C (t50 and t150, respectively) and the
the bar. Break the test beam in half and extract the top total time at completion of testing, if longer than t150 .
reinforcing bar. Avoid wetting the top bar during extraction. If 16.2.3 The mean integrated macrocell current of the rein-
the bar is wetted, dry immediately and store in an environment forced control and test beams at completion of testing calcu-
at less than 50 % relative humidity until inspection according lated according to Test Method G109.
to 14.6.2. 16.2.4 The percentage of corroded area for all reinforcing
14.6.1 Make additional saw cuts, and extract the bottom bars, and include photographs of the extracted reinforcing bars.
bars from each beam. If the bars are wetted, dry immediately 16.2.5 The average percentage of corroded area for the
and store in an environment at less than 50 % relative humidity control beams and the test beams.
until inspection according to 14.6.2. 16.2.6 The acid-soluble chloride-ion content values, the
14.6.2 Visually inspect the top- and bottom-reinforcing calculated mean, and standard deviation from the unreinforced
bars, photograph the bars, and estimate the percentage of control beams sampled at t50.
corroded area on each bar as instructed in Test Method G109. 16.2.7 The acid-soluble chloride-ion content values and the
14.6.3 If the corroded area on the bottom bars from any test calculated mean from unreinforced test beams at t150, any
beam is greater than 1 % of the exposed area, the test results intermediate sampling time, and the completion of testing.
from that beam are invalid. Substitute the results of a valid 16.3 When Test Method G180 is used for corrosion testing,
backup beam if available. report the following:
NOTE 7—Bottom bar corrosion can occur in situations such as: when an 16.3.1 Dosage of inhibitor added in mL/L.
APPENDIX
(Nonmandatory Information)
X1.1 General same ponding and drying treatment. At least three replicate
X1.1.1 The testing procedure used to evaluate a chloride- beams of each type are used for each measurement, but it is
corrosion-inhibiting admixture is complex. This appendix pro- recommended that more beams be made in case specimens
vides supplementary information to explain the process. have to be discarded. The evaluation can be time-consuming
and costly. Therefore, it is wise to have back up specimens
X1.1.2 When reinforced concrete is exposed to chloride rather than having to repeat the entire evaluation.
ions, the reinforcement is vulnerable to corrosion if the
chloride-ion content exceeds a threshold value. For the same X1.2 Completion of Testing
exposure, the onset of corrosion can be delayed by restricting
the penetration of chloride ions or by altering the electro- X1.2.1 The cyclic ponding and drying procedure is contin-
chemical reactions at the surface of the steel bars so that higher ued and corrosion current is measured according to Test
chloride-ion content is needed to initiate corrosion. The latter Method G109 until the mean integrated macrocell current in
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condition is the basis of a chloride-corrosion-inhibiting admix- the reinforced control beams reaches 50 coulombs (C). The
ture covered by this specification. An admixture that only time when this occurs is called t50, and at this time the
restricts chloride-ion penetration, under the prescribed testing chloride-ion content is measured in the unreinforced control
conditions, is not classified as a chloride-corrosion-inhibiting beams. Powder samples are obtained by drilling holes in the
admixture. sides of the unreinforced control beams at a depth correspond-
ing to the depth of the steel reinforcement in the test beams.
X1.1.3 Performance of chloride-corrosion-inhibiting ad- The three powder samples from each beam are tested for
mixtures is evaluated by means of Test Method G109. Beams acid-soluble chloride ion according to Test Method C1152/
are made with a top reinforcing bar and two bottom reinforcing C1152M. The average and standard deviation(s) of the nine
bars. The top bar is connected to the bottom bars by an external chloride-ion determinations are calculated. The standard devia-
circuit. Under the conditions of test, a corrosion macrocell is tion of these determinations is used to establish the critical
created in which the top bar (the anode) undergoes corrosion. chloride-ion content in the test beams (see the definitions in
The rate of corrosion is evaluated by measuring the current 3.2).
between the top bar and the bottom bars. Corrosion is induced
by subjecting the beams to a cyclic treatment composed of X1.2.2 The cyclic ponding and drying treatment is contin-
ponding with a salt solution and air drying. At the middle of the ued until the mean integrated macrocell current in the control
ponding cycle, the corrosion current is measured. From the beams reaches 150 C, and this time is called t150. At t150 the
history of current versus time, the total charge is calculated chloride-ion contents of the test beams are measured and the
(integrated macrocell current), and this quantity (measured in mean integrated macrocell current of the test beams is deter-
coulombs) is indicative of the amount of corrosion that has mined. One powder sample is taken from each of three beams.
occurred from the start of the cyclic ponding and drying The average chloride-ion content in the unreinforced test
treatment. beams determines whether corrosion testing is completed. If
the mean chloride-ion content in the test beams exceeds the
X1.1.4 The corrosion performance of the test concrete
critical chloride-ion content, testing is completed and the
containing the chloride-corrosion-inhibiting admixture is com-
corrosion performance of the test concrete is evaluated. This
pared with that of the control concrete. The two mixtures are
situation is indicated as Case 1 on the left side of Fig. X1.1.
similar in all respects, except for the presences of chloride-
The top graph is a schematic plot of the integrated macrocell
corrosion-inhibiting admixture. For each mixture, two types of
current versus time, and the lower graph is a schematic of the
beams are used: one is reinforced in accordance with Test
chloride-ion content. The bottom graph shows that at time t150
Method G109 and the other is made without reinforcement.
the chloride-ion content in the test beams exceeds the critical
The reinforced beams are used to evaluate the corrosion
value.
activity, and the unreinforced beams are used to evaluate the
chloride-ion content at a depth corresponding to the depth of X1.2.3 If at t150 the mean chloride-ion content in the test
the top reinforcement. Both types of beams are subjected to the beams is less than the critical value, the cyclic-ponding drying
NOTE 1—The top graphs show the integrated corrosion current history, and the bottom graphs show the chloride-ion content.
FIG. X1.1 Schematic to Illustrate when Corrosion Testing is Completed and to Illustrate the Required Performance in Terms of Inte-
grated Macrocell Current
treatment is continued until the chloride-ion content exceeds critical value. The integrated macrocell current of the test
the critical value. This condition is indicated as Case 2 on the beams is calculated and the corrosion area of the top steel is
right side of Fig. X1.1. When the chloride-ion content in the compared with the control beams. To satisfy this specification,
unreinforced test beams exceeds the critical value, the corro- two conditions have to be satisfied:
sion performance of the test concrete is evaluated. If one or X1.3.1.1 The integrated macrocell current of the test beams
more control beams crack, testing is stopped and the chloride- has to be less than or equal to 50 C; and
ion content of the test beams is evaluated. If the chloride-ion
content is less that the critical value, the admixture is not X1.3.1.2 The mean percentage of corroded area of the top
classified as a chloride-corrosion-inhibiting admixture. In bar has to be less than 1⁄3 of the mean percentage of corroded
addition, if after 5 years of corrosion testing, the chloride-ion area in the control beams.
content of the test beams is less than the critical value, the
admixture is not classified as a chloride-corrosion-inhibiting X1.4 Flowchart
admixture. X1.4.1 Fig. X1.2 is a flow chart to summarize the corrosion
X1.3 Chloride-Corrosion-Inhibiting Criteria testing process used to evaluate a chloride-corrosion-inhibiting
admixture. The numbers within the boxes refer to the sections
X1.3.1 At the completion of testing, the mean chloride-ion
within the text.
content of the test beams has to be equal to or greater than the
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Committee C09 has identified the location of selected changes to this specification since the last issue,
C1582/C1582M – 04, that may impact the use of this specification. (Approved July 1, 2011.)
(1) Added Test Method G180 as an alternate short-term test (2) Clarification of criteria that pertains to Test Method G109
method for corrosion inhibitors with corresponding additions in 3.2.2, 5.2, 10.3, Section 14, 16.2 and Table 2.
and revisions, or both, to Referenced Documents, 5.1, 5.3,
Table 2, and new Section 15 and 16.3.
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