A68 Start-Up Sequence For Commissioning - E
A68 Start-Up Sequence For Commissioning - E
1 Short Description
To ensure the required level of compatibility and consistency between machines that have been con-
figured with the SINUMERIK 840D sl controller, a defined commissioning sequence must be ob-
served. This document describes this sequence.
The sequence that consists of seven parts is shown in the following diagram:
• Hardware
• Software installation tools
• HMI for PCU50.3
• PLC
• SINAMICS drive
• NCU
• Machine acceptance tests
Hardware:
Connection/grounding A6
Standards
Software:
Commissioning software Section 2
User software
HMI PCU50.3:
Language/technology Section 3
PLC:
Hardware configuration Section 4
Program
Sinamics drives:
Section 5
Configuration
NC:
Commissioning functions Section 6
Software tools are required for the commissioning of the 840D SL control-
ler. These tools must be installed on the PG or laptop of the commission-
ing person.
1. Step7 V5.4
2. Toolbox Configuration files
3. Step7 Addons V5.4 Contained in toolbox
4. Starter 4.0 Drive configuration
5. HMI 7.3 HMI-Advanced
6. NCU-SysSW 1.4 CD System software CD
7. Update Agent Optional
8. WinSCP
You should always restart your computer after the installation has completed.
Activate the
required op-
tions –
normally ALL
Select the appropriate file to be installed for the required language, e.g.
Si018109.gsg for German. The available languages are
Confirm the “Next” prompt and accept the license agreement. Ensure that
you read the contained information, in particular, the part with the compatibil-
ity restrictions that can only be reached by scrolling.
TCP/IP PG setting
For a commissioning with PG, you must change the network setting on the PG. A
commissioning using PCU is also necessary for this item, because we must use
Step7 to change the hardware configuration.
-> Network environment (on the desktop) -> right mouse button (=context
menu) -> Properties
-> Local Area Connection -> right mouse button -> Properties
Port X120: For access using port X120, set (see (5))
IP address = 192.168.214.250 (appropriate: .250 .. 254)
Subnetmask = 255.255.255.0
Port X127: Access using port X127 (service port) is being prepared:
IP address = 192.168.215.2 (appropriate: ..2 ... 9)
Subnetmask = 255.255.255.224
Details for the procedure are contained in the “siemensd.rtf” file in the root direc-
tory of the CD.
1.2 Update of an NCU 7x0 with NCU SW 1.3 (>= NCU Version 01.03.01)
IMPORTANT: This procedure concerns only existing systems with NCU SW
01.03.01, but not for preliminary software with a version less than 01.03.01! For NCU
software with a version less than 01.03.01, see 2.3.
For an update, all user data on the CF card in the /user, /addon, /oem directories and
the license key is retained.
ο Boot the NCU from the USB stick (see 1.1).
ο Use F2 / Softkey 2 to select the Service Shell.
ο Log on as "manufact" user. This may require an external keyboard because
user names must be entered in lowercase letters.
ο After the $ prompt of the Service Shell, enter the following command: sc re-
store -update -force /data/<ncw-sw>.tgz The software update has completed when
the $ prompt reappears.
ο Remove the USB stick.
ο Boot the NCU (F3 / Softkey 3 "Restart").
The PLC, drives and NC can then be placed into operation.
General notes:
After the reinstallation of the NCU SW 1.4 on CF card, a general reset of the NCU
and PLC must be performed: switch SIM/NCK to position 1, switch PLC to posi-
tion 3 and switch OFF/ON.
The license key must be saved before a licensed CF card is overwritten. The key
is contained in the 'keys.txt' file in the /card/keys/sinumerik path. The key can be
saved, for example, with WinSCP from the PG/PC. The licenses are permanently
assigned to the CF card (card-Id) and can only be used on this card.
Data backups should be imported in the sequence NC, PLC, drive. After importing
the PLC archive (HW Config), the system must be switched off and on. If this is
not done, problems occur with the import of the drives archive using HMI Emb.
This means it is desirable to create separate NC, PLC, etc., archives.
Contour handwheel only with PROFIBUS MCP
The display of the active synchronous actions is incorrect for the HMI-Adv.
Installation notes are contained in the “siemensd.txt” file. Software notes that
could not be placed in the documentation are also contained there.
The use of a TCU does not require any special software installation. All required
information is contained on the NCU memory card. This is also the case for the
JobShop variants.
While observing the notes contained in the 840D sl CNC Commissioning Manual,
Part 3 (ShopTurn or ShopMill), copy the data from the PCU50.3 directory of your
JobShop CD into the D:\Install directory of the PCU50.3. Then restart the
PCU50.3. ShopMill or ShopTurn will be installed on the PCU50.3 during the sub-
sequent startup. The installation completes after answering the resulting prompts
and the subsequent restart of the PCU50.3.
Any required foreign languages should now be installed. Observe any notes con-
tained in the "Siemensd.txt" file in the root directory on the associated CD.
Notes
4 PLC Program
Prior to the commissioning of the NCU and drives, a PLC program that contains
the hardware configuration of the machine must be loaded into the controller. The
PLC alarm text can also be installed at this time in f:/user or /card/oem/sinumerik/
hmi/lng/deu/ to allow any problems in the external I/O devices to be diagnosed
during the initial commissioning phase.
Particular attention must be paid to the commissioning startup sequence of the
controller and the drives. The necessary steps using the example of a machine
with 2 NXes, SMC, SMD and direct measuring systems are described on the fol-
lowing pages. An HT8 and three handwheels are also contained.
SP X B Y/Z
NCU ALM SMM SMM SMM DMM NX
720 16kW 30A 9A 9A 9A 15
6FC5372-0AA00-0AA0
6SL3040-0NB00-0AA0
6SL3040-0NB00-0AA0
6SL3130-7TE21-6AA1
6SL3120-1TE23-0AA1
6SL3120-1TE21-0AA1
6SL3120-1TE21-0AA1
6SL3120-1TE21-0AA1
S S H
M M U
C C B
Switch-on startup
The operating and display elements of the NCU important for the switch-on and
the startup of the SINUMERIK 840D sl are shown in the following figure:
• Various fault and status LEDs
• Status display (7-segment display)
• RESET pushbutton
• NCK commissioning switch (left-hand side)
• PLC mode switch (right-hand side)
• CompactFlash slot
For the initial commissioning of the PLC, a PLC general reset must be performed
after the switch-on and startup of the NCU. To attain a defined initial state of the
complete system (NCK and PLC), the NCK must also be reset.
• PLC general reset
The general reset by deleting and initializing all system and user data
places the PLC in a defined initial state.
• Cleat NCK data
After a request to clear the NCK, at the next startup of the NCK, e.g.
after NCK reset, all user data is deleted and the system data is reini-
tialized.
NCK and PLC general reset operating steps for the initial startup
If you want to startup the controller for the first time, the following operating steps
must be performed for an NCK and PLC general reset:
1. On the NCU, turn the commissioning and mode switches to the following
positions:
– NCK commissioning switch (labeled SIM/NCK) to "1"
– PLC mode switch (labeled PLC) to "3"
2. Perform a POWER ON (switch on controller).
3. Wait until the NCU shows the following continually:
– LED STOP flashes
– LED SF illuminates
4. Turn the PLC mode switch successively to the following switch positions:
– Briefly to "2"
– Back to "3"
– LED STOP flashes initially with approx. 2 Hz and then illuminates.
5. Turn the switch for NCK and PLC back to position "0".
6. After a successful startup, the status display of the NCU shows the number
"6" and a flashing dot.
– LED RUN illuminates continually GREEN.
7. Perform a new POWER ON.
– PLC and NCK are now in cyclical operation.
Note
If a hardware RESET or POWER ON is initiated in switch position "3" on the
PLC mode switch, the complete SRAM of the PLC will be initialized and the di-
agnostic buffer not cleared. All user data must the transferred again.
If position "3" is selected for less than 3 seconds, no general reset is requested.
The STOP LED also remains off when the "2"-"3"-"2" switch is not performed
within 3 seconds after the general reset has been requested.
Note
The PLC general reset must be performed for the initial commissioning, module
replacement, battery failure, general reset request by the PLC and PLC up-
grade.
Note
Because no PLC start is performed after the PLC general reset, the following
alarms will be displayed:
• Alarm: “120201 communication failure”
• Alarm: “380040 PROFIBUS DP: configuration error 3, parameter”
• Alarm: “2001 PLC has not started up”
Startup completed
Introduction
The SIMATIC Manager is a graphical user interface for the online/offline editing of
S7 objects (projects, user programs, blocks, HW stations and tools).
You can use SIMATIC Manager
• to manage projects and libraries,
• to invoke STEP 7 tools,
• to make online access to the PLC.
User interface
Opening the appropriate objects starts the associated editing tool. A double-click
on a program block starts the program editor and the block can be edited.
Online help
The online help for the current window is always called with the F1 function key.
Introduction
To load the configuration into the PLC, the required communications connection
(Ethernet) from the PG/PC to the PLC must available.
The following steps can be used with the SIMATIC Manager to set the communi-
cations connection to the PLC from the PG/PC:
1. Select from the menu command: "Options > Set PG/PC interface ...".
2. Search for the used interface in the "Access path" tab in the "Used interface
parameterization" selection box, e.g. "TCP/IP -> Realtek RTL8139/810x F...".
3. Click "OK" to confirm the parameterization.
Note
Do not select any interfaces marked with “[Auto]”.
Note
The parameterization of the PG/PC interface can be made or changed at any
time from the SIMATIC Manager.
Introduction
An S7 project must be created before the basic commissioning of the PLC, the
Ethernet and the PROFIBUS communication, and the input/output data areas of
the NCK can be performed. The following steps must be performed:
• Create project
• Add the SIMATIC 300 station
• Add NCU 7x0 to HW Config
• Configure the properties of the network interfaces
• Add the machine control panel and the handwheel
Note
The configuring of the data path for the backup/restore of the drive data requires
that the PLC (CP840) is loaded! Currently, the HW Config of the CP840 itself
can ONLY be loaded from the network!
What is different for the PLC configuration with SINUMERIK 840D sl?
The following items differ for the configuration of a PLC project from that for a
SINUMERIK 840Di:
• The PLC address area for the PROFIBUS drive communication be-
gins at 4100 and cannot be changed to a smaller value
• The Subnet ID of the integrated PROFIBUS can be changed, cur-
rently use ID 0046-0010
• The original slot configuration of the drive device from the STEP7
catalog should not be modified
• The PROFIBUS machine control panel must be connected to the
master system on the X126
Creating a project
Introduction
You have started the SIMATIC Manager.
Operating steps
1. To create a new project, select the "File > New" menu command in the SI-
MATIC Manager.
2. Enter the project data in the dialog:
– Name (in the following section, as an example: PLC initial commissioning
840D sl)
– Storage location (path)
– Type
3. Click "OK" to confirm the dialog .
The SIMATIC Manager opens and displays the project window with an empty
structure of the S7 project.
Introduction
Before you add the required hardware to the S7 project, the following steps must
be performed:
• Add the SIMATIC Station 300 to the project
• Start HW Config
Operating steps
1. Select <right mouse button>, "Add new object > SIMATIC 300-Station"
menu.
Introduction
The "HW Config" user interface shows principally:
• The station window
The station window has two parts. The upper part shows the station
structure graphically; the lower part shows the detail view of the se-
lected module.
• Hardware catalog
This catalog contains the NCU 7X0 that you require for configuring
the hardware.
Use the following operating steps to add, for example, an NCU 720.1.
Operating steps
1. Select "View > Catalog".
2. Search for the module in the catalog under "SIMATIC 300 > SINUMERIK >
840D sl > NCU 720.1".
3. Select "NCU 720.1" by clicking with the left mouse button and drag it with
pressed mouse button in the "Station structure" station window.
Release the mouse button to configure in the dialog the properties of the
interfaces of the CP 840D sl processor contained on the NCU 720.1.
Introduction
You configure the following network interfaces in the STEP7 project to be used to
access the NCU 7X0:
• PROFIBUS DP
• Ethernet
• Integrated PROFIBUS
When a new project is created using the catalog, the configuration of the
PROFIBUS interface will be called automatically.
1. Select the NCU 720.1 with the left mouse button and drag it with pressed
mouse button to the "Station structure" station window.
2. Release the mouse button to configure in the dialog the properties of the
PROFIBUS DP interface for the X126 socket (machine control panel).
Note
By pressing the <F4> button and confirming the prompt for "New assignment"
you can rearrange the display in the station window to make it clearer.
1. Go with the mouse pointer to the X126 socket and press the right mouse
button.
2. After releasing the mouse button, configure in the dialog the properties of
the PROFIBUS DP interface for the X126 socket (machine control panel /
handwheel module).
3. The equidistant from the dialog must be set using Options button.
The cycle of 2 ms should be set equal to the MD 10050 system cycle. The PROFIBUS for
PLC in the current SW version must have the same parameters (equidistant and cycle time)
as the integrated PROFIBUS. Otherwise an NC alarm will be output.
1. Select with the left mouse button the handwheel module and with pressed
mouse button move it to the "Station structure" station window.
2. After releasing the mouse button, set the address of the
HANDWHEEL MODULE (normally 6).
PLC handwheel
The operational status of the handwheel can be diagnosed in the PLC using the
status of the word. This requires the reloading into the area where the status can be
read:
The diagnostic capability of the created handwheel pulses exists independent of the
status of the handwheel selection, EMG-STOP, drive configuration, etc…
The counter of the handwheel pulses is reset to “0” when the PLC is restarted.
2. After clicking the "Properties" button, you can recreate an Ethernet inter-
face.
The interface of the X120 socket is used for the current commissioning of the in-
ternal HMI. You must change the IP address.
1. Enter for the X120 socket the IP address "192.168.214.1" and the subnet-
mask "255.255.255.0".
2. Click "New" and then "OK" to create the Ethernet interface.
3. Click "OK" twice.
The integrated PROFIBUS for communication with the SINAMICS S120 requires a
single Subnet-ID. This Subnet-ID must be defined for the external HMI in the
MMC.ini.
1. Click in the station window the line of the integrated PROFIBUSes
"PROFIBUS Integrated: DP master system" and click with the right mouse
button to select the "Object properties" menu item.
2. Select the "Properties" button from the "General" tab. Enter the "0046-0010"
ID in the "S7 subnet-ID" field.
Add NX to HW Config
Introduction
The sample configuration contains two NX components for the X/Y axis and the B
axis. These components must be also included in the HW Config when the SI-
MATIC-S7 project is created.
Operating steps
1. Select the NX module (NX10, NX15) from "PROFIBUS DP > SINAMICS >
SINUMERIK NX…" in the hardware catalog.
2. Select the "SINUMERIK NX …" module with the left mouse button and drag
it to the "PROFIBUS Integrated DP-Mastersystem" line in the "Station struc-
ture" station window.
3. The "DP Slave Properties" dialog opens.
Note
The NX must be wired appropriately with the NCU using DRIVE-CLiQ. A fixed
DRIVE-CLiQ socket is provided for the associated address.
Repeat these steps and add another NX15 with the address 14.
To end the overall configuration and to create the system data for the PLC, the
project must be saved and compiled.
1. Select the "Station > Save and compile" menu.
2. Click the "Load into module" button to load the configuration to the PLC.
The "Select target module" dialog box shows automatically both configured
communications partners.
Note
You can test the communications interface using "Target system > Diagnosis >
Operating status".
Introduction
The following steps for creating a PLC program describe the creation of a base
program.
The SIMATIC STEP7 documentation describes how you can change and extend a
user program.
Open library and sources, copy icons and blocks operating steps
1. Select the "File > Open " menu and then the "Libraries" tab.
2. Select the library of the PLC base program, e.g. "bp7x0_11" and click "OK"
to confirm the dialog.
You have added the library and selected the PLC program from "840D sl
PLC initial commissioning > SINUMERIK > PLC 317 2DP > S7-program".
3. Copy the sources, blocks and icons into the PLC program.
OB 1 overwrite
The adding of the blocks overwrites the existing organization block OB1. Confirm
the prompt with "Yes" to overwrite the block.
You have created the PLC base program.
In the following section, you modify some data in the OB100 for the machine con-
trol panel.
Introduction
If the configuration has been set as described below, the PLC base program auto-
matically transfers the signals of the machine control panel (MCP signals) and the
addresses of the MCP in the HW Config.
Operating steps
Open "OB100" under "blocks" with a double-click.
The following parameters must be set in the OB100:
MCPNum := 1
MCP1IN := P#E 0.0
MCP1OUT := P#A 0.0
MCP1StatSend := P#A 8.0
MCP1StatREc := P#A 12.0
MCPBusAddress := 192
MCPBusType = B#16#55
This completes the configuration of the PLC base program.
In the next step, load the project into the PLC.
Introduction
To load the configured PLC project, the following prerequisites must be satisfied:
General conditions
The following general conditions for the system data blocks govern the loading of
the configuration:
• HW Config
When the configuration is loaded using HW Config, only those modules with
their associated system data blocks selected in HW Config for loading the
configuration are loaded. However, for example, global data defined in the
SDB 210 is not loaded from the HW Config.
You have loaded the HW Config into the module in the previous section,
"Complete hardware configuration and load into the PLC".
• SIMATIC Manager
When the configuration is loaded using SIMATIC Manager, all system data
blocks are loaded into the module. The following operating steps describe
the loading of the system data blocks into the module (PLC).
Note
When the PLC program is loaded in the "RUN" operating state, each loaded
block becomes active immediately. Because this can cause inconsistencies
for the execution of the active PLC program, prior to loading the configura-
tion, the PLC should be placed in the "STOP" operating state.
You have now loaded the PLC program into the PLC and the PLC is in the
"STOP" state.
Note
If the PLC has been stopped using the SIMATIC Manager, it must also be
started using the SIMATIC Manager. However, a start using the PLC mode
switch is also possible.
Warning
A "NCK reset" is needed to synchronize the PLC NCK.
Introduction
You are in the "Commissioning" menu on the HMI:
Note
Because you have an Ethernet machine control panel with Ethernet hand-
wheel, a "7" for "Ethernet" must be entered for each of the two handwheels in
the MD11350[x] HANDWHEEL_SEGMENT general machine data.
Alarm response
• Press the button and select the "Diagnosis > Alarms" menu.
The following display of the alarms on the HMI can result:
5 SINAMICS Drives
Introduction
You have completed the commissioning of the PLC.
The drive parameters are configured using the HMI in the "Commissioning" oper-
ating area.
Commissioning sequence
The initial commissioning of the SINAMICS drives should be performed in the fol-
lowing order:
1. Transfer the topology to the HMI
2. Establish the factory setting (if a commissioning has already been per-
formed)
3. Update the component firmware (if necessary)
4. Parameterize the infeed (if present)
Note
Prior to starting the commissioning, switch off all drive enables!
Introduction
The commissioning of the SINAMICS drives is performed in the "Commissioning"
operating area.
Enter the commissioning of the SINAMICS drives
1. Once you have completed the commissioning of the PLC, you will see the
following user interface.
The commissioning of the SINAMICS drives has been started. In the next step,
use Fast commissioning to transfer the topology of the drive to the HMI.
Introduction
The Fast commissioning of the SINAMICS drives in conjunction with the HMI al-
lows the following:
• Transfer of the topology of the drive set to the NCK.
With the transfer of the topology, all components connected to the DRIVE-
CLiQ will be detected and the drive-internal data traffic initialized.
• Drive object assignment for the PROFIBUS connection.
The PROFIBUS connection using the associated message frames are pro-
vided with the configuration in the HW Config.
• Drive object assignment for the drive parameters.
Operating steps
1. The cursor is positioned in the "Drive system" menu (see previous figure)
on the Control Unit (e.g. "CU_003").
2. Press the "Drive devices" softkey.
The HMI detects that the topology has not yet been transferred.
The Fast commissioning begins. The following prompts are displayed:
As next step, place the NX with the associated drive components into operation.
Introduction
You have performed a topology transfer of the associated drive components for
the NCU.
You have also added two NXs to the NCU in the HW Config.
When you click the <Recall> button to switch to the "drive system" menu, you will
receive an overview of the associated components.
The NX ("CU_CX32_126") is the only drive device that does not yet have any sub-
ordinate drive components.
You have two possibilities of performing the topology recognition for additional
drive modules:
• Topology recognition using the "Drive system" menu
• Topology recognition using the "Drive devices" menu
1. You are in the "Drive devices" menu (see last figure "Menu "Drive devices"
after topology matching").
2. Press the "Drive device+/Drive device-" vertical softkey to select the next
drive module, the NX (e.g. " CU_CX32_126").
3. The HMI detects that no topology transfer has been performed. The Fast
commissioning begins. Start the prompts for the topology transfer by click-
ing "OK" twice.
If an error occurs during the drive archive import, cancel the import and view
“Commissioning / Drive System / Drive Devices / Topology”.
The problem devices/ports are highlighted in color there.
Introduction
Prior to establishing the factory setting, ensure that the PLC no longer issues any
enable to the drive.
Should problems occur, WinSCP can also be used to directly delete the /card/
user/sinamics/data directory.
Introduction
Before the initial commissioning, all SINAMICS components should be brought to
a single firmware version. The associated required software is stored as part of
the SINAMICS software on the CompactFlash card. An update of single compo-
nents can, for example, be necessary after a component replacement and will
then be indicated with the drive-specific alarm A01006 "Firmware update DRIVE-
CliQ component <no.> required".
Prerequisite
All NCU/NX components can be addressed (connected using DRIVE-CLiQ).
Operating steps
1. You are in the "Commissioning > Drive devices > Configuration" menu .
2. Select the NCU or NX using the "Drive device+/Drive device-" vertical soft-
key.
3. Press the "Load firmware..." vertical softkey.
4. The "Load all" softkey can be used to access all associated components.
Note
Depending on the form of the SINAMICS drive group, a complete update of
the component firmware on the CU/NX can take approx. 30 minutes.
A flashing LED indicates the component on which the firmware is being up-
dated.
You can now continue with the parameterization of the drive components.
Introduction
On the HMI, perform the drive configuration using a drive wizard. You configure
the following drive components:
• Active Line Module (infeed)
• Motor Module, motor and encoder (drives)
Drive configuration
The drive configuration can be called from the "Commissioning > Drive system"
menu.
1. Press the appropriate softkey for the drive component that you want to con-
figure:
– "Infeeds" for ALM
– "Drives" for SERVO
2. The configuration is performed as follows:
– Select the component using the "infeed+/infeed-" or "drive+/drive-" vertical
softkey
– Press the "Change" vertical softkey and execute the drives wizard using
the "Next >" horizontal softkey.
– In the displayed dialog, parameterize the appropriate configuration.
The following "Infeed parameterization" and "Drive component parameterization"
sections list the dialog in detail.
Introduction
You want to configure/parameterize the infeed (Active Line Module) for your SI-
NAMICS drive. You have selected the "Commissioning > Drive system > Infeeds"
menu. You are in the following menu:
Operating steps
1. If several infeeds are present, select the infeed using "infeed+/infeed-".
2. Press the "Change" vertical softkey.
3. Confirm the "...Pulse lock prerequisite" message with "OK".
7. The configuration of the infeed has completed. You can check the configu-
ration in the summary.
8. Press the softkey "Finish >".
The HMI transfers the configuration to the infeed and saves it.
9. Press the "Recall" button to configure the drives in the next step.
Introduction
You use the drives wizard to parameterize/configure the following components for
a drive:
• Motor Module (power unit)
• Motor
• Encoder
Parameterize/configure
You are in the "Commissioning > Drive system" menu
Introduction
If a Motor Module (power unit) is connected with a motor whose encoder is con-
trolled using SMC (Sensor Module Cabinet), namely not using SMI (Sensor Mod-
ule Integrated), you then have various configuration possibilities.
• Standard motors contained in a list with the associated motor data.
• Third-party motors with motor data sets (MDS) that can be selected from a
list or whose motor data can be freely configured.
In our example, a power unit should be configured with a third-party motor and
encoder. You have selected the "Commissioning > Drive system > Drives" menu.
You are in the following menu:
Operating steps
1. Use the "drive+/drive-" vertical softkeys to select the drive.
2. Press the "Change" vertical softkey.
3. If a commissioning has already been performed, press "Recommission" and
"OK".
7. Select the "Enter motor data" button and the motor type.
8. Press "Next >".
9. You can select the brake control in the "Motor holding brake configuration"
dialog.
If during the topology transfer an attached brake is detected, the system will
automatically activate the brake control and show "Brake control after exe-
cution control" as standard here.
10. Press "Next >".
11. Use the "Cursor Up/Cursor Down" keys to select in the motor data list the
parameters to be changed.
12. Enter the motor data.
13. Press "Next >". If you have activated the "Equivalent circuit diagram data"
and select "Next >", you will see the following dialog:
16. For the encoder 1, you can select from previously assigned encoders.
17. Press "Next >".
20. Check/setup the number of DDS (Drive Data Set) that can be used.
21. Select the closed-loop control and the message frame.
22. Press "Next >".
25. The configuration of the drive module with third-party motor has completed.
You can check the configuration in the summary.
26. Press the "Finish >" softkey.
Introduction
You have a drive object with a power unit (Single/Double Motor Module) that con-
trols an SMI motor.
With the following operating steps, configure/parameterize the power unit, SMI
motor and encoder.
You have selected the "Commissioning > Drive system > Drives" menu. You are
in the following menu:
Operating steps
1. Use the "drive+/drive-" vertical softkeys to select the drive module.
2. You can use the field for the "Recognition using LED" to check which hard-
ware module is currently being configured.
When you click the field, an LED on the Motor Module illuminates.
3. Press the "Change" vertical softkey.
10. For the encoder 1, you can select from previously assigned encoders.
11. Press "Next >".
14. Check/setup the number of DDS (Drive Data Set) that can be used.
15. Select the closed-loop control and the message frame.
16. Press "Next >".
19. The configuration of the drive module with SMI motor has completed. You
can check the configuration in the summary.
20. Press the "Finish >" softkey.
21. To configure additional drive modules, use the "drive+/drive-" vertical soft-
keys to select the drive module.
Begin the configuration with the "Change" vertical softkey.
You have now completed the configuration, in the next step, check in the supply
system data for the power supply and, if necessary, make the appropriate set-
tings.
Introduction
The power supply system data setting of the power supply in the SINAMICS must
be checked/set during the commissioning!
Introduction
The identification of the ALM performs an optimization of the closed-loop control in
the ALM. For this purpose, for example, the inductance and capacitance of the DC
link are determined and the optimum controller data for the boost converter deter-
mined.
The identification can be performed only when the controller with the drive has
been placed in operation.
Introduction
The following general machine data is initialized with default values (also see the
previous table).
MD13050 DRIVE_LOGIC_ADDRESS (axis address)
MD13060 DRIVE_TELEGRAM_TYPE (message frame type)
MD13120 CONTROL_UNIT_LOGIC_ADDRESS (CU address)
Note
Because these values agree with the initialization values in the HW Config,
no customization is required here.
Introduction
The following axis machine data must be customized for each axis (also see the
previous table):
• MD30110 CTRLOUT_MODULE_NR (setpoint channel)
• MD30220 ENC_MODUL_NR (actual value channel)
• MD30130 CTRLOUT_TYPE (setpoint output type)
• MD30240 ENC_TYPE (actual value acquisition)
Set the MCP address (here 191) under TCU settings (Recall + Select menu). This
value must also be parameterized as bus address on the FB1.
It is better to start the "Settings system network" manager on the PCU50 and
make the required entries there (MCP, index and VNC connection).
The connection to the NCU is required only when the machine control panel of the
HT8 or the user keys in the PLC program are to be used. Otherwise, the VNC
connection to 192.168.214.1 can be omitted.
TCU settings
Use TCU settings (Recall + Select menu) to set the MCP address (here 191). This
value must also be parameterized as bus address on the FB1.
The standard associated with PXE is the Bootstrap Protocol (BOOTP) that a
server uses to distribute all configuration information to the booting clients in the
LAN. Because the Boot Server maintains all client data centrally, all devices can
be configured at a single location. One of the concrete implementations of this
procedure is the Preboot Execution Environment (PXE) developed by Intel.
At switch-on, the client sends to port 67 a boot request as broadcast to all other
devices in the LAN segment. Because at this time it does not yet have any IP ad-
dress, it uses 0.0.0.0 as sender address. It also sends the MAC address of the
LAN adapter stored in the firmware.
When the boot request reaches a Boot Server, it checks in its client database
whether the MAC address has been entered there. If it finds an entry, further con-
figuration details, such as the IP address and the operating system to be booted
with the IP address of the server that provides the operating system for this client,
are stored there.
The Boot Server sends the configuration information as broadcast to port 68 to-
gether with the MAC address of the requesting client. The device with the match-
ing MAC address accepts the response and configures the LAN adapter with the
data transferred from the Boot Server; the other network devices with a different
MAC address reject the broadcast. The client can now acts as a normal network
node with valid IP address and load its operating system from the LAN.
Fan module
After the failure or the removal of the fan module, the 8 appears on the seven-
segment display, RDY flashes red and all other LEDs illuminate yellow.
ADI4
The seven-segment display on the NCU changes to “F” when an ADI4 is inserted.
When an electrical connection is made to the MCP, all LEDs at the front of the
MCP flash while no communication is taking place between the MCP and the
PLC.
When the "Stop feed" and "Release feed" keys are pressed simultaneously, the
version number of the current software version is displayed using the now continu-
ally illuminating LEDs.
When the "Stop feed" and "Release feed" keys are pressed, a position of the IP
address is displayed each time the "Release spindle" button is pressed.
Default IP address example: 192.168.214.192
The S1 switch is used to select the type of the handwheels used on the module:
• Differential handwheels
Switch S1 closed (supplied state)
• TTL handwheels
Switch S1 open
The S2 switch is used to set the address with which the MCP is addressed from
the PLC user program:
When an TCU is used, the service menu of the PCU50.3 can no longer be used
without separate monitor. The ServiceCenter Backup-Restore whose icon lies on
the desktop can be used as replacement.