Professional Documents
Culture Documents
Service Manual
Service Manual
NN-E205WB BPQ
NN-E235MB BPQ
NN-E205WB EPG
NN-E235MB EPG
NN-E205WB WPG
NN-E235MB WPG
Specifications
Power Requirement 230 Volts AC 50 Hz
1100 Watts
Single phase, 3 wire grounded
Power Output 800 Watts full microwave power (IEC60705)
Microwave Frequency 2450 MHz
Magnetron 2M167B - M47J1
Timer 0 ~ 60 min.
Outside Dimensions 455 (W) x 252 (H) x 320 (D) mm
Cavity Dimensions 315 (W) x 203 (H) x 294 (D) mm
Net Weight 10.5 kg (approx.)
Shipping weight 11.5 kg (approx.)
Specifications subject to change without notice.
P/NO : 3828W5S5178
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
CONTENTS
(Page)
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Back Side
1-1
CAUTIONS
Unlike other appliances, the microwave oven
is high-voltage and high-current equipment.
MICROWAVE RADIATION
Though it is free from danger in ordinary use, Personnel should not be exposed to the
extreme care should be taken during repair. microwave energy which may radiate from the
magnetron or other microwave generating
device if it is improperly used or connection.
• DO NOT operate on a 2-wire extension cord during All input and output microwave connections,
repair and use. waveguide, flange and gasket must be secure
• NEVER TOUCH any oven components or wiring never operate the device without a microwave
during operation. energy absorbing load attached.
• BEFORE TOUCHING any parts of the oven, always Never look into an open waveguide or antenna
remove the power plug from the outlet. while the device is energized.
• For about 30 seconds after the oven stop, an electric
charge remains in the high voltage capacitor. When
replacing or checking, you must discharge the high • Proper operation of the microwave oven requires
voltage capacitor by shorting across the two that the magnetron be assembled to the waveguide
terminals with an insulated screwdriver. and cavity. Never operate the magnetron unless it is
properly installed.
• Be sure that the magnetron gasket is properly
installed around the dome of the tube whenever
installing the magnetron.
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
3-1
OPERATING INSTRUCTIONS
FEATURES
Oven Front Plate
Window Door Screen
Door Seal
Control Panel
Turntable
Roller Rest
CONTROL PANEL
4-1
OPERATING SEQUENCE
MICROWAVE COOKING
1. Open the oven door, place the food on the turntable in
the oven, and close the oven door.
POSITIONS
Max High
600W Medium
360W Low
c Defrost Defrost
90W Warm
3. Set the timer to the desired cooking time. The turntable
begins to rotate and cooking starts. At the end of
cooking time you will a single ring sound, and the
lamp is turn off.
NOTE:
• Each number represents minutes. To ensure accurate
timing, it is advisable to turn the timer knob slightly
passed the desired cooking time and then back to the
proposed setting.
• Press the door opener to check the cooking condition
during oven operation. Opening the door during oven
operation automatically turns off the oven and stops the
timer. If cooking is to continue, close the door. Cooking
will be resumed until the full cooking time has elapsed.
4-2
POWER CONTROL
(3) (1)
(2)
SCHEMATIC DIAGRAM
(M)
4-3
CIRCUIT DESCRIPTION
• As the door is closed, the contact of MONITOR • 3.2 volts AC is generated from the filament winding of
SWITCH opens. This switch creates the short circuit to
the high voltage transformer. This 3.2 volts is applied to
blow fuse during operation under abnormal condition.
(ie, should the contacts of primary and secondary the magnetron to heat the magnetron filament through
switch fail to open the circuit) two noise preventing choke coils.
A high voltage of approximately 2100 volts AC is
• The latches are secured by latch board. The oven light generated in the secondary of the high voltage
turns on while the oven is in operation.
transformer which is increased by the action of the
diode and charging of the high voltage capacitor. The
WHEN MICROWAVE POWER LEVEL
negative DC voltage is then applied to the filament of
AND COOKING TIME SET the magnetron.
• The contacts of the timer switch changes to ON
position when the timer knob is rotated. WHEN THE DOOR IS OPENED DURING
(While power control knob is set at “Full Power”)
• The contacts of primary and secondary switch close the COOKING
circuit. • Both primary switch and secondary switch open to cut
• Input Volts AC. is applied to the high voltage off the primary winding voltage to the high voltage
transformer through power control switch as shown by transformer to stop microwave oscillation.
the solid line. • Timer, turntable and fan motor stop.
• As the door is opened, if the contact of primary switch
POWER and secondary switch fail to open, the fuse opens due
PRIMARY TIMER CONTROL to the large current surge caused by the monitor switch
SWITCH SWITCH SWITCH RELAY activation which in turn stops magnetron, oscillation.
H.V.T
FUSE MONITOR
RESISTOR POWER
PRIMARY TIMER CONTROL
L SWITCH SWITCH SWITCH RELAY
N
H.V.T
MONITOR MONITOR
SWITCH FUSE
RESISTOR
L
SECONDARY N
SWITCH MONITOR
SWITCH
•Turntable rotates.
• The fan motor rotates and cools the magnetron by
blowing the air (coming from the intake holes on the SECONDARY
baseplate)over the magnetron. SWITCH
• The air is also directed into the oven to exhaust the
vapor in the oven through the upper plate.
• Timer starts rotating.
4-4
SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
NECESSARY TOOLS NECESSARY MEASURING INSTRUMENTS
Tools normally used for TV servicing are sufficient.
• TESTER (VOLTS-DC, AC, Ohmmeter)
Standard tools are listed below. • Microwave survey meter
• Diagonal pliers - Holaday HI-1500
• Long nose pliers HI-1501
• Phillips screwdriver - Narda 8100
• Flat blade screwdriver 8200
• Wrench (size 5mm) • Inch scale
• Nutdriver (size 5mm) • 600 cc non conductive material beaker(glass or plastic),
• Adjustable wrench inside diameter : approx. 8.5 cm(31/2 in.)
• Soldering iron • Cylindrical and made of borosilicate glass vessel.
• Solder max. thickness : 3 mm
• Vinyl insulation tape outside diameter : approx. 190mm
• Polishing cloth height : approx. 90mm
• Glass thermometer : 100°C or 212°F (1 deg scale)
5-1
MEASUREMENT WITH OUTER CASE NOTES WHEN MEASURING
REMOVED • Do not exceed meter full scale deflection.
• When you replace the magnetron, measure for • The test probe must be removed no faster than
microwave energy leakage before the outer case is 1 inch/sec(2.5 cm/sec) along the shaded area,
installed and after all necessary components are otherwise a false reading may result.
replaced or adjusted. • The test probe must be held with the grip portion of the
Special care should be taken in measuring the handle.
following parts. (Circled area of Fig. below) A false reading may result if the operator's hand is
- Around the magnetron befween the handle and the probe.
- The waveguide • When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe
WARNING : AVOID CONTACTING ANY horizontally along the oven surface, this may possibly
cause probe damage.
HIGH VOLTAGE PARTS
(Magnetron, H.V.Transformer, RECORD KEEPING AND NOTIFICATION
H.V. Capacitor, H.V. Cable Ass’y, AFTER MEASUREMENT
H.V. Circuit Protector) • After adjustment and repair of any microwave energy
interruption or microwave energy blocking device,
record the measured values for future reference. Also
enter the information on the service invoice.
• The microwave energy leakage should not be more
than 4 mW/cm2.sq. after determining that all parts are
in good condition, functioning properly and genuine
replacement parts which are listed in this manual have
been used.
• At least once a year, have the electromagnetic energy
leakage monitor checked for calibration by its
manufacturer.
5-2
MEASUREMENT OF MICROWAVE POWER OUTPUT
• Microwave power output measurement is made with • The microwave power output P in watts is calculated
the microwave oven supplied at its rated voltage and from the following formula :
operated at its maximum microwave power setting with 4187 x (∆T) + 0.55 X (T2 - T0 ) X M
a load of (1000±5) g of potable water. P=
T
• The water is contained in a cylindrical borosilicate glass
vessel having a maximum material thickness of 3 mm • T2: Temperature after heating
and an outside diameter of approximately 190mm. • T0: Temperature of bowl
• The oven and the empty vessel are at ambient • M: Weight of bowl
temperature prior to the start of the test. is measured while the microwave generator is
• The initial temperature (T1) of the water is (10±2)°C. It operating at full power. Magnetron filament heat-up
is measured immediately before the water is added to time is not included. (about 3 sec)
the vessel. After addition of the water to the vessel, • The water is stirred to equalize temperature throughout
the load is immediately placed on the center of the the vessel, prior to measuring the final water
turntable which is in thd lowest position and the temperature.
microwave power switched on. • Stirring devices and measuring instruments are
• The time T for the temperature of the water to rise by a selected in order to minimize addition or removal of
value ∆ T of (10±2)°K is measured, where T is the time heat.
in seconds and ∆T is the temperature rise. The initial
and final water temperatures are selected so that the WATER LOAD
maximum difference between the final water
temperature and the ambient temperature is 5°K.
TURNTABLE
5-3
D. DOOR GROSS ASSEMBLY REMOVAL E. HIGH VOLTAGE TRANSFORMER
1) Open the door. REMOVAL
2) Remove the choke cover cap very carefully with a 1) Discharge the high voltage capacitor.
flat-blade screwdriver. 2) Disconnect the leadwire from magnetron, high voltage
CAUTION : Be careful not to damage door seal transformer, and capacitor.
plate by screwdriver. 3) Remove the screw holding the high voltage
3) Lift up and push the door. transformer to the baseplate.
NOTE:
1. After replacing the door, be sure to check that the
F. FAN MOTOR ASSEMBLY REMOVAL
primary switch, monitor switch, and secondary 1) Discharge the high voltage capacitor.
switch operate normally. 2) Disconnect the leadwire from fan motor, noise filter
2. After replacing the door, check for microwave and high voltage capacitor.
energy leakage with a survey meter. Microwave 3) Remove the two screws holding the the suction guide
energy must be below the limit of 5 mW/cm2.(with ASS’Y to the oven cavity and remove the high
a 275 ml water load) voltage diode earth screw.
3. When mounting the door assembly to the oven 4) Remove the screw of the capacitor bracket.
assembly, be sure to adjust the door assembly 5) Remove the two screws holding the fan motor ASS’Y
parallel to the chassis. Also adjust so the door has to the suction guide ASS’Y.
no play between the inner door surface and oven
frame assembly. If the door assembly is not G. HIGH VOLTAGE CAPACITOR AND
mounted properly, microwaves may leak from the DIODE REMOVAL
clearance between the door and the oven.
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, noise filter
Remove Door Assembly and high voltage capacitor.
3) Remove the screw holding the suction guide ASS’Y to
the oven cavity and remove the high voltage diode
earth screw.
4) Remove the screw holding the high voltage capacitor
bracket.
Suction
Guide
Remove Door Assembly
H.V.
Diode
H.V.
Transformer
H.V.
Capacitor
5-4
H. AIR DUCT ASSEMBLY REMOVAL J. REMOVING THE TURNTABLE MOTOR
1) Disconnect the leadwire from lamp, A.C Relay and 1) Remove the turntable.
monitor resistor. 2) Remove the turntable shaft VERY CAREFULLY.
2) Remove the mounting screw to the magnetron. 3) Lay the unit down on its back.
4) Remove the turntable motor cover.
The turntable base cover is easily removed by
I. MAGNETRON REMOVAL
pinching the six parts with a wire cutting.
1) Disconnect the leadwire from the high voltage 5) Disconnect the leadwire from the turntable motor
transformer and high voltage capacitor. terminals.
2) Carefully remove the mounting screws holding the 6) Remove the screw securing the turntable motor to
magnetron and the waveguide. the oven cavity ASS’Y
3) Remove the magnetron ASS’Y until the tube is 7) After repairing the motor, rotate the removed
clear from the waveguide. turntable motor cover.
8) Fit the turntable motor cover’s projecting part to the
NOTE: base plate slit.
1. When removing the magnetron, make sure its
dome does not hit any adjacent parts, or it may be NOTE:
damaged. 1. Remove the wire lead from the turntable motor
2. When replacing the magnetron, be sure to install the VERY CAREFULLY.
magnetron gasket in the correct position and be 2. Be sure to grasp the connector, not the wires, when
sure that the gasket is in good condition. removing.
3. After replacing the magnetron, check for microwave
leakage with a survey meter around the
magnetron. Microwave energy must be below the
limit of 5 mW/cm2. (With a 275 ml.water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage,
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.
Magnetron
Wire Leads
Magnetron
Gasket
Magnetron Waveguide Turntable Motor
Bracket
Dome
Waveguide
5-5
K. TIMER MOTOR REMOVAL L. INTERLOCK SYSTEM
1) Remove the control panel assembly from the 1) INTERLOCK MECHANISM
cavity. The door lock mechanism is a device which has
2) Remove screws which hold the timer motor to the been specially designed to eliminate completely
control panel. microwave activity when the door is opened during
3) Remove the timer motor from the control panel. cooking and thus to prevent the danger resulting
4) Remove the power control knob and the timer from the microwave leakage.
knob.
2) MOUNTING OF THE PRIMARY/MONITOR/
SECONDARY SWITCHES TO THE LATCH
BOARD
ADJUSTMENT
DIRECTION
PRIMARY
SWITCH
MONITOR
SWITCH
SECONDARY
SWITCH
H.V.TRANSFORMER
FIG.1
H.V.
DIODE
H.V.CAPACITOR
5-6
MEASUREMENT OF MICROWAVE POWER OUTPUT
WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION
EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.
ALL THESE SWITCHES MUST BE REPLACED AT THE SAME TIME.
TYPE NO.SZM-V 16-FA-63 OR VP-533A-OF FOR PRIMARY SWITCH
TYPE NO.SZM-V 16-FA-62 OR VP-532A-OF FOR MONITOR SWITCH
TYPE NO.SZM-V 16-FA-63 OR VP-533A-OF FOR SECONDARY SWITCH
Primary COM
NO
Switch
Monitor NC
Switch COM
Secondary NO
COM
Switch
NOTE : After checking for the continuity of switches, make sure that are
connected correctly.
5-7
COMPONENT TEST PROCEDURE
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE
OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER
OF WATER IN CONTAINER) IN THE OVEN.
SECONDARY
PRIMARY
TERMINAL
5-8
COMPONENTS TEST PROCEDURE RESULTS
Antenna
Gasket
Chassis
Filament
Terminals
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Measure the continuity (Reverse). Normal: Infinite.
(Ohm-meter scale: Rx10000) Abnormal: Continuity.
5-9
COMPONENTS TEST PROCEDURE RESULTS
MAIN FUSE Check for continuity of the fuse with an Normal Abnormal
multi-meter.
NOTE: If the fuse is blown, check the primary, the secondary, and the monitor
switches, H.V.D. and H.V.C. before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective switch
and the fuse at the same time. Replace just the fuse if the switches operate
normally.
5-10
COMPONENTS TEST PROCEDURE RESULTS
TIMER MOTOR Turn on Turn Off
(Wire leads removed)
C
(2-3) A
B Approx. 25 K
B
(2-M)
Note:A is ON,OFF switch B is
power supply terminal of the
timer motor C is defrost switch
A
(1-2)
A
B
C
NOTE : • A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
• MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
• WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-11
TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
Microwave oven Inserting many plug into one Avoid using other electrical
does not work. plug outlet and using appliances when you use the
them at the same time microwave oven.
(causes overloading).
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occur. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except where noted
wall. in the cooking guide.
5-12
(TROUBLE 1) Oven lamp does not turn on when the timer knob is pushed with door closed.
Replace fuse
Replace fuse,
Check continuity Continuity. Shorted contact at primary, monitor,
of primary the primary switch. and secondary
switch (with
No continuity. switches.
door opened).
This fuse is a special type of fuse which is kept as spare part by the importer.
5-13
(TROUBLE 2)Oven does not start even though the timer is set.
Check the
continuity of the
secondary Malfunction of the
No continuity. Adjust or replace.
switch with secondary switch.
secondary
switch pushed.
Check the
continuity of the Malfunction of the
No continuity. replace.
timer switch timer switch.
contacts.
Check the
continuity of the No continuity. Faulty thermostat. replace.
thermostat.
5-14
(TROUBLE 4) Oven does not cook at all even though turntable rotates.
Normal
Check H.V.
Abnormal Shorted H.V.diode Replace.
diode.
Check H.V.
Abnormal Faulty capacitor. Replace.
capacitor.
5-15
#EV#
EXPLODED VIEW
INTRODUCTION
INTERIOR PARTS
6-1
#EV#
DOOR PARTS
13581A
13552A
13536A
13213A
14890A
13720D
14026A
14970A
6-2
#EV#
CONTROLLER PARTS
24781T
23572A
249401
26549T
WTT021
249402
24510L
24970A
250201
6-3
#EV#
33112U
WTT021
33052A
948503
WTT010
33390G
35889A
36549S
WTP013
6-4
#EV#
56912B
948501
43500A
466001
466003
466001
WSZ085
6-5
#EV#
INTERIOR PARTS
WSZ062
568771
56411A
30RMZZ 56930V
WTT021
WTT028 50FZZA
56549F
56201A
969201
WEB001
55900A
WTT037
54974S
WSZ002
56851D
55238A
WSZ002
50CZZH WEB001
56324A
948502 56901A
WTT028
55262A WSZ002 54810C
6-6
#EV#
948504 56170D
63302A
63303A
WTT021
65006B
WSZ002
65006B
6-7
For Model : NN-E205WB BPQ
7-1
REPLACEMENT PARTS LIST
7-2
REPLACEMENT PARTS LIST
7-3
REPLACEMENT PARTS LIST
7-4
REPLACEMENT PARTS LIST
7-5
REPLACEMENT PARTS LIST
7 -6
REPLACEMENT PARTS LIST
7-7
REPLACEMENT PARTS LIST
7-8
REPLACEMENT PARTS LIST
7-9
REPLACEMENT PARTS LIST
7 - 10
REPLACEMENT PARTS LIST
7 - 11
REPLACEMENT PARTS LIST
7 - 12