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PD-97563C

SBB SERIES

HIGH RELIABILITY CLASS K HYBRID, Single Output


RADIATION HARDENED, NON-ISOLATED
POINT OF LOAD (POL) VOLTAGE REGULATOR

Description
The SBB Series point of load (POL) DC to DC voltage
regulators are high reliability hermetically sealed thick film SBB
hybrids designed to provide a single regulated DC output
from a DC voltage source. The output power rating is 14W
to 30W depending on output voltage, with maximum current
rating of 14A. The POLs are class K qualified per MIL-PRF-38534. Features
These products are designed to operate continuously on  Total Dose > 100 kRads(Si)
board a space craft up to the rated power output without  SEE Hardened rated with LET > 82 MeV.cm2/mg
power de-rating for case temperature of 85°C.The POLs  Operates from 4.5V to 5.5V DC supply
are suitable for harsh radiation environments normally encountered  Fixed output voltage: 1V, 1.2V, 1.5V, 1.8V, 2.5V
in the geo-synchronous orbit (GEO), medium earth orbit and 3.3V are standards
(MEO), low earth orbit (LEO), deep space, and for other  Output power up to 30W or 14A maximum without
challenging radiation design applications. de-rating
 High efficiency to 89%
The SBB POL is a non isolated synchronous buck regulator. It  Remote sense compensation
incorporates IR HiRel’s heritage-rich components and circuit  Fixed 400 kHz operating frequency
design library for long term reliability expected of system  Output adjustable to ±10% of nominal output with
designs with a mission life of up to 18 years or more. The an external resistor
SBB Series of POLs operate from a DC input power source  Enable function pin for remote on/off control
with the voltage range of 4.5V to 5.5V. It converts DC input  Input under voltage and output under voltage protection
voltage down to a fixed and highly stable DC output. The  Overload and short circuit protection
standard voltage outputs are 1.0V, 1.2V, 1.5V, 1.8V, 2.5V,  Low noise with integrated input and output filters
and 3.3V. The output is adjustable with the addition of an  No external filter capacitors required
external resistor. The output adjustment range is approximately  Soft start
±10% of a nominal output voltage. Also included is remote  Under voltage lockout (UVLO)
sensing capability to compensate for voltage drops in the  Synchronization
output lines. This feature, in combination with the output  Output Status Telemetry (POK)
adjustment capability, enables an output voltage of a POL to be  -55 to +85°C operating case temperature without
accurately set as needed. output power de-rating
 MIL-PRF-38534 element evaluated components
With its excellent efficiency performance, SBB POLs are  Custom versions available
ideal as the point of load regulators for the distributed power  De-rating per MIL-STD-1547 for space flight
architecture (DPA) design systems. Other key benefits include  MTBF > 2.8 million hours for space flight environments
excellent dynamic load response, precise voltage setting,  Standard Microcircuit Drawings (SMDs) Available
remote output voltage sensing and synchronization.

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The product’s package footprint is less than three square Under voltage Lockout (UVLO): An UVLO circuit prohibits the
inches. The package and lid materials are cold rolled steel. The POL from operating when the line voltage is too low to
low profile package measures 1.9"L x 1.5"W x 0.335"H, excluding maintain the output voltage. The POL will not start until
mounting tabs and input/output (I/O) pins. The ceramic the line input voltage rises to approximately 4.3 volts and
sealed I/O pins protrude the package’s side walls with the will shut down when the input voltage drops below 3.9 volts.
mounting tabs on the corners of the side walls. The I/O
Output Voltage Adjustment: The output voltage (Vout)
pins are copper Alloy 52. The pins are gold plated for long
of an SBB can be adjusted to ±10% of a nominal output
term storage. Gold is to be removed prior to assembly. A
voltage. One external resistor with a power rating of > 0.125 watt
complete POL weighs less than 60 grams. Cooling of this
is required for this function.
device can be accomplished by bonding the base of the
package to a metal plate or heat sink with a thermally Following is the formula to determine an approximate
conductive material. The package’s mechanical outline value of the resistor and how it needs to be connected to
and I/O pins functional assignment are included in this the functional pins for a higher and a lower output voltage
data sheet. with respect to the nominal output voltage.
The SBB POLs are designed, manufactured, tested, and To reduce Vout, connect an adjust resistor to Vadjust pin
qualified at IR’s facility in San Jose, California which is and Output pin
qualified to ISO9001 and MIL-PRF-38534 by DSCC. Flight
hardware is 100% screened and fully compliant to class K
 11280  Vout 
per MIL-PRF-38534.Abbreviated screening version or  10280 
engineering model (EM) of the SBB is available for engineering  Vnom 
Radj   
evaluation. Please refer to the Device Screening table for
 2  Vout 
details. 2
 Vnom 

Circuit Description To increase Vout, connect an adjust resistor to Vadjust pin


and Output Return pin
The SBB Series POLs utilize a non-isolated buck circuit
design topology with synchronous output rectification to
maximize efficiency. The nominal switching frequency is  9280  Vout 
 Vnom  10280 
400 kHz. An internal EMI filter minimizes the reflected 
switching ripple current to meet most space applications at Radj   
the system level. A two-stage output filter reduces the  2  Vout 
2
output ripple and noise to a very low level required by  Vnom 
today’s digital loads. No external filter capacitors are
required for typical design applications.
Where:
Output current is limited under any load fault condition. It
is designed to behave similar to a constant current source Radjust is the value of the adjust resistor in Ohms()
with the output voltage dropping below nominal. The SBB Vnom is the nominal output voltage of the SBB
POL will resume normal operation when the load current
is reduced below the current limit point. This protects the
POL from both overload and short circuit conditions. The .
current limit threshold exhibits a negative temperature
coefficient to reduce the possibility of thermal runaway.

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Remote Sense: Output pins 4 and 5 must be connected POK: The SBB POL also provides a power ok (POK)
to +Sense pin 6 for proper operation. The +Sense pin may output status signal at Pin 11. A logic high signal is
be connected remotely to the output line at the load to present when the POL’s output voltage is greater than
compensate for a voltage drop in the output line for precise 95% of the nominal output voltage. A logic low signal at
optimum output regulation. The maximum voltage compensation Pin 11 indicates the POL’s output voltage drops below the
in combination with the output voltage adjustment (if required) output voltage threshold of 95%
is limited to 10% of the nominal output voltage. To enhance
The SBB Series POLs use a proven conservative design
the load regulation performance Input Return (Pin 2) may
methodology with careful incorporation of known radiation
be connected externally to Output Return (Pin 3)
performance devices and established reliability components. All
Enable: An Enable pin is provided to remotely turn the components are fully de-rated to MIL-STD-1547. Standard
POL on or off. It can also be used for output sequencing design analyses include stress, thermal, failure modes
for multiple SBB POL regulators. The nominal threshold and effects (FMEA), reliability & worst case and are available
relative to the input return (pin 2) is 2.5V. If 3.9 volts or upon request.
greater are applied to the Inhibit pin (pin 3) then the POL
will operate normally. The pin may be left open for normal
operation. A voltage of 0.4V or less will cause the SBB
POL to shut down.
Synchronization: An external synchronization port is provided to
allow the multiple SBB POLs to be synchronized to an
external frequency source to minimize the noise interference
coming from the switching operation of the POLs. The
synchronization frequency ranges from 360 kHz to 440 kHz and
the synchronization signal port can be driven from 5V logic.

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Specifications
Absolute Maximum Ratings Recommended Operating Conditions
Input voltage range -0.5VDC to +7.0VDC Input voltage range 4.5VDC to 5.5VDC
Output power Internally limited Output power 0 to Max. Rated
Lead temperature +300°C for 10 seconds
Operating temperature -55°C to +135°C Operating case temperature1 -55°C to +85°C
Storage temperature -55°C to +135°C Storage temperature -55°C to +125°C
1
Meets de-rating per MIL-STD-1547
Electrical Performance Characteristics
Conditions Limits
Group A -55°C TC  +85°C
Parameter Unit
Subgroup VIN = 5.0V DC ± 5%, CL = 0
Min Nom Max
unless otherwise specified
Input voltage 4.5 5.0 5.5 V
Output voltage (VOUT)
SBB501S 1 0.985 1.000 1.015
SBB501R2S 1 1.182 1.200 1.218
SBB501R5S 1 1.478 1.500 1.523
SBB501R8S 1 IOUT = 100% rated load 1.773 1.800 1.827
SBB502R5S 1 2.463 2.500 2.538
SBB503R3S 1 3.251 3.300 3.350
V
SBB501S 2,3 0.970 1.030
SBB501R2S 2,3 1.164 1.236
SBB501R5S 2,3 IOUT = 100% rated load 1.462 1.537
SBB501R8S 2,3 1.755 1.855
SBB502R5S 2,3 2.450 2.550
SBB503R3S 2,3 3.234 3.366
Output power (POUT)
SBB501S 14
SBB501R2S 16.8
SBB501R5S 1,2,3
VIN = 4.5, 5.0 and 5.5V, Note 2 21
SBB501R8S 25.2
SBB502R5S W
30
SBB503R3S 30
Output current (IOUT)
SBB501S 0 14
SBB501R2S 0 14
VIN = 4.5, 5.0 and 5.5V, Note 2
SBB501R5S 1,2,3 0 14
SBB501R8S 0 14 A
SBB502R5S 0 12
SBB503R3S 0 9.1
VIN = 4.5, 5.0, 5.5 Volts
Line regulation (VRLINE) 1,2,3 -0.25 0.25 %
IOUT = 0, 50%, 100% rated
Load regulation (VRLOAD)
SBB501S -15 15
SBB501R2S -15 15
SBB501R5S VIN = 4.5, 5.0, 5.5 Volts -15 15
SBB501R8S IOUT = 0, 50%, 100% rated -15 15
1,2,3 mV
SBB502R5S -13 17
SBB503R3S -17 17
Switching frequency (FS) 1,2,3 Sync Input (Pin 9) open 360 400 440 kHz
For Notes to Electrical Performance Characteristics, refer to page 6

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Electrical Performance Characteristics (continued)


Conditions Limits
Group A -55°C TC  +85°C
Parameter Unit
Subgroup VIN = 5.0V DC ± 5%, CL = 0 Min Nom Max
unless otherwise specified
Input current (IIN)
SBB501S IOUT = 0, Pin 10 open 130 200
SBB501R2S
SBB501R5S
mA
SBB501R8S
SBB502R5S Pin 10 shorted to pin 2 40 50
SBB503R3S
Output ripple (VRIP)
SBB501S 30
SBB501R2S 30
SBB501R5S VIN = 4.5, 5.0, 5.5 Volts 30 mVp-p
1,2,3
SBB501R8S IOUT = 100% rated load, 30
SBB502R5S Note 3 25
SBB503R3S 20
Efficiency (EFF)
SBB501S 67
SBB501R2S 70
SBB501R5S IOUT = 100% rated load 73 %
SBB501R8S 1,2,3 76
SBB502R5S 82
SBB503R3S 86
Enable input (Inhibit Function)
Open circuit voltage VIN-0.8 VIN V
Note 1
Drive current (sink) 1,2,3 500 A
Voltage range -0.5 50 V
Synchronization input
Frequency range 360 440 kHz
Pulse high level External clock for Sync Input (Pin 9) VIN-0.5 VIN+0.5 V
Pulse low level 1,2,3 Note 1 -0.5 +0.5 V
Pulse transition time 50 ns
Pulse duty cycle 20 80 %
Current limit point
SBB501S 14.5 21.5
SBB501R2S 14.5 21.5
SBB501R5S VOUT = 90% of Nominal 14.5 21.5 A
SBB501R8S 1,2,3 14.5 21.5
SBB502R5S 12.5 17.9
SBB503R3S 9.5 13.7
Power dissipation, load fault (PD)
SBB501S 11
SBB501R2S 11
SBB501R5S 1,2,3 Short Circuit, Overload, Note 5 11 W
SBB501R8S 11
SBB502R5S 9.5
SBB503R3S 8.0

For Notes to Electrical Performance Characteristics, refer to page 6

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Electrical Performance Characteristics (continued)
Conditions
Limits
Group A -55°C  TC  +85°C
Parameter Unit
Subgroup VIN = 5.0V DC ± 5%, CL = 0
Min Nom Max
unless otherwise specified
Output response to
Step load changes (VTLD)
SBB501S -150 150
SBB501R2S -150 150
4,5,6 Half Load to/from Full Load, Note 6 mV
SBB501R5S -150 150
SBB501R8S -150 150
SBB502R5S -200 200
SBB503R3S -200 200
Recovery time, Half Load to/from Full Load,
4,5,6 200 s
step load changes (TTLD) Notes 6,7
Output response to 4.5V to/from 5.5V
-100 100 mVpk
step line changes (VTLN) 4,5,6 IOUT = 100% rated load, Notes 1, 8
Recovery time, 4.5V to/from 5.5V
step line changes (TTLN) IOUT = 100% rated load, Notes 1,7,8 200 s
4,5,6
Turn-on response
No Load, Full Load,
Overshoot (VOS) 100 mV
4,5,6 Note 9
Turn-on delay (TDLY) 0.5 10 ms
IOUT = 100% rated load
Capacitive Load (CL)
No effect on DC performance 10000 µF
1
Notes 1, 4
IOUT = 100% rated load
Line Rejection 1 28 dB
DC to 50 kHz, Note 1
Device Weight 60 g
6
MTBF MIL-HDBK-217F2, SF, 40°C 2.8 x10 Hr

Notes: Electrical Performance Characteristics Table


1. Parameter is tested as part of design characterization or after design changes. Thereafter, parameter shall be guaranteed to the limits
specified.
2. Parameter verified during line and load regulation tests.
3. Guaranteed for a D.C. to 20 MHz bandwidth. Tested using a 20 kHz to 10 MHz bandwidth..
4. Capacitive load may be any value from 0 to the maximum limit without compromising dc performance. A capacitive load in excess of
the maximum limit may cause erratic behavior during turn-on.
5. Overload power dissipation is defined as the device power dissipation with the load set such that VOUT = 90% of nominal.
6. Load step transition time  1.0 s/A for 3.3V & 2.5V models and  0.1 s/A for 1.0V, 1.2V, 1.5V & 1.8V models..
7. Recovery time is measured from the initiation of the transient to where VOUT has returned to within ±1% of its steady state value.
8. Line step transition time 10 s.
9. Turn-on delay time from either a step application of input power or a logic low to a logic high transition on the Enable pin (pin 10) to the
point where VOUT = 90% of nominal.

Radiation Performance Characteristics


Test Conditions Min Typ Unit
MIL-STD-883, Method 1019
Total Ionizing Dose (Gamma) Operating bias applied during exposure, kRads(Si)
100
2/3 Rated Load, VIN = 5.0V
Heavy ions (LET)
Operating bias applied during exposure,
Single Event Effects Full Rated Load, VIN = 5.5V 82 MeVcm2/mg
SEU, SEL, SEGR, SEB Test lab : Cyclotron Institute,
Texas A & M University
IR HiRel currently does not have does not have a DLA Land and Maritime certified Radiation Hardness Assurance Program.

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Block Diagram

Input 1 Input Filter

Input High-Side High-Side


2 UVLO PWM
Return Gate Drive Switch

Enable Output
Enable 10 5 Output
Interface Filter
4 Output
Current Low-side Low-Side
Controller Gate drive Switch
Sync. In Output
8 3
Sync. Clock Return
Interface Generator Current
Sync. Out 9
Sense

POK Power OK Voltage


11 6 +Sense
Sense Controller
7 Vadjust

Case 12

Fig 1: Typical Efficiency @-55°C - 1.2V Output (For Part Number SBB501R2S)

Typical Efficiency at -55 Degrees C, 1.2V Output


SBB501R2S Vin = 4.5V
85% Vin = 5.0V
Vin = 5.5V

80%

75%
Efficiency, %

70%

65%

60%

55%

50%
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Output Current, A

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Fig 2: Typical Efficiency @25°C - 1.2V Output (For Part Number SBB501R2S)

Typical Efficiency at 25 Degrees C, 1.2V Output


SBB501R2S
85%
Vin = 4.5V
Vin = 5.0V
Vin = 5.5V
80%

75%
Efficiency, %

70%

65%

60%

55%

50%
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Output Current, A

Fig 3: Typical Efficiency @+85°C - 1.2V Output (For Part Number SBB501R2S)

Typical Efficiency at +85 Degrees C, 1.2V Output


SBB501R2S Vin = 4.5V
85% Vin = 5.0V
Vin = 5.5V

80%

75%
Efficiency, %

70%

65%

60%

55%

50%
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Output Current, A

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Fig 4: Typical Efficiency @ 25°C - 1.5V Output (For Part Number SBB501R5S)

Typical Efficiency at 25 Degrees C, 1.5V Output


P/N SBB501R5S
Vin = 4.5V
85% Vin = 5.0V
Vin = 5.5V
80%

75%
Efficiency, %

70%

65%

60%

55%

50%
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Output Current, A

Fig 5: Typical Efficiency @ 25°C - 3.3V Output (For Part Number SBB503R3S)

Typical Efficiency at 25 Degrees C, 3.3V Output


SBB503R3S Vin = 4.5V
95% Vin = 5.0V
Vin = 5.5V

90%
Efficiency, %

85%

80%

75%

70%
0 1 2 3 4 5 6 7 8 9 10

Output Current, A

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Mechanical Outline

1.900

Ø 0.128 4 places
0.375 1.15 0.050
Max.
0.25 Typ

0.25 0.25
1 12

2 11

3 10 0.20 Typ.
5 Eq. Spaces Ø 0.20 1.00 Non-cum.
1.50 1.75 2.000 Ref.
4 9

5 8

6 7
Pin
Ø 0.040

0.30 0.55 0.170

2.40
Ref.

0.25

Tolerance: .XX = ±0.01


0.335 Max.
.XXX = ±0.005

Pin Designation Standard Microcircuit Drawing Equivalence Table


Pin # Designation (Single) Standard Microcircuit IR Standard
Drawing Number Part Number
1 Input
5962-1120601KXA SBB501S/CKA
2 Input Return
3 Output Return 5962-1120601KXC SBB501S/CKC
4 Output 5962-1120602KXA SBB501R2S/CKA
5 Output
5962-1120602KXC SBB501R2S/CKC
6 +Sense
5962-1120603KXA SBB501R5S/CKA
7 Vadjust
5962-1120603KXC SBB501R5S/CKC
8 Sync In
5962-1120604KXA SBB501R8S/CKA
9 Sync Out
10 Enable 5962-1120604KXC SBB501R8S/CKC

11 POK 5962-1120605KXA SBB502R5S/CKA

12 Case 5962-1120605KXC SBB502R5S/CKC


5962-1120606KXA SBB503R3S/CKA
Note: Input and output returns
are internally connected 5962-1120606KXC SBB503R3S/CKC

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(Single Output)
Device Screening
Requirement MIL-STD-883 Method No Suffix  CK EM 
Temperature Range — -55°C to +85°C -55°C to +85°C -55°C to +85°C
Element Evaluation MIL-PRF-38534 Class K Class K N/A
Non-Destructive Bond Pull 2023 Yes Yes N/A
Internal Visual 2017 Yes Yes 
Temperature Cycle 1010 Cond C Cond C Cond C
Constant Acceleration 2001, Y1 Axis 3000 Gs 3000 Gs 3000 Gs
PIND 2020 Cond A Cond A N/A
320 hrs @ 125°C 320 hrs @ 125°C
Burn-In 1015 48 hrs @ 125°C
(2 x 160 hrs) (2 x 160 hrs)
Final Electrical MIL-PRF-38534 -55°C, +25°C, -55°C, +25°C, -55°C, +25°C,
(Group A) & Specification +85°C +85°C +85°C
PDA MIL-PRF-38534 2% 2% N/A
Seal, Fine and Gross 1014 Cond A, C Cond A, C Cond A
Radiographic 2012 Yes Yes N/A
External Visual 2009 Yes Yes 
Notes:
 Best commercial practice.
 CK is a DLA Land and Maritime (formerly DSCC) part marking used to designate a Class K compliant hybrid. The CK
marking does not indicate the hybrid is radiation certified. No suffix is a radiation rated device but not available as a
DLA qualified SMD per MIL-PRF-38534.
 Any Engineering Model (EM) build with the “EM” Suffix shall only be form, fit and functional equivalent to its
Flight Model (FM) counterpart, and it may not meet the radiation performance. The EM Model shall not be expected
comply with MIL-PRF-38534 flight quality/workmanship standards, and configuration control. An EM build may use
electrical equivalent commercial grade components. IR HiRel will provide a list of non-compliance items upon request.

Part Numbering

IR HiRel Headquarters: 101 N. Sepulveda Blvd., El Segundo, California 90245, USA Tel: (310) 252-7105
IR HiRel Leominster: 205 Crawford St., Leominster, Massachusetts 01453, USA Tel: (978) 534-5776
IR HiRel San Jose: 2520 Junction Avenue, San Jose, California 95134, USA Tel: (408) 434-5000
Data and specifications subject to change without notice.

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(Single Output)

IMPORTANT NOTICE

The information given in this document shall be in no event regarded as guarantee of conditions or characteristic. The
data contained herein is a characterization of the component based on internal standards and is intended to
demonstrate and provide guidance for typical part performance. It will require further evaluation, qualification and
analysis to determine suitability in the application environment to confirm compliance to your system requirements.

With respect to any example hints or any typical values stated herein and/or any information regarding the application of
the product, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind including without
limitation warranties on non- infringement of intellectual property rights and any third party.

In addition, any information given in this document is subject to customer’s compliance with its obligations stated in this
document and any applicable legal requirements, norms and standards concerning customer’s product and any use of
the product of Infineon Technologies in customer’s applications.

The data contained in this document is exclusively intended for technically trained staff. It is the responsibility of any
customer’s technical departments to evaluate the suitability of the product for the intended applications and the
completeness of the product information given in this document with respect to applications.

For further information on the product, technology, delivery terms and conditions and prices, please contact your local
sales representative or go to (www.infineon.com/hirel).

WARNING

Due to technical requirements products may contain dangerous substances. For information on the types in question,
please contact your nearest Infineon Technologies office.

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