SCE Training Curriculum

TIA Portal Module 003

Decentral Hardware configuration
with SIMATIC S7-1500 and
ET 200SP via PROFINET

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Table of contents
1 Goal................................................................................................................................................... 80

2 Prerequisite........................................................................................................................................ 80

3 Required hardware and software....................................................................................................... 80

4 Theory................................................................................................................................................ 82

4.1 SIMATIC S7-1500 automation system.......................................................................................82

4.1.1 Range of modules.............................................................................................................. 83

4.1.2 Example configuration........................................................................................................ 85

4.2 Operator control and display elements of the CPU 1516F-3 PN/DP..........................................85

4.2.1 Front view of the CPU 1516F-3 PN/DP with integrated display.........................................86

4.2.2 Status and error displays................................................................................................... 86

4.2.3 Operator control and connection behind the front flap.......................................................87

4.2.4 SIMATIC Memory Card...................................................................................................... 87

4.2.5 Mode switch....................................................................................................................... 88

4.2.6 Display der CPU................................................................................................................ 88

4.3 Memory areas of the CPU 1516F-3 PN/DP and the SIMATIC memory card.............................90

4.4 Configuration and operation of the SIMATIC ET 200SP............................................................92

4.4.1 SIMATIC ET 200SP Distributed IOIO................................................................................92

4.4.2 Range of modules.............................................................................................................. 93

4.4.3 Example configuration........................................................................................................ 95

4.5 STEP 7 Professional V1X (TIA Portal V1X) programming software...........................................96

4.5.1 Project................................................................................................................................ 96

4.5.2 Hardware configuration...................................................................................................... 96

4.5.3 Central and distributed automation structure.....................................................................97

4.5.4 Planning the hardware....................................................................................................... 97

4.5.5 TIA Portal – Project view and portal view...........................................................................98

4.5.6 Basic settings for the TIA Portal......................................................................................... 99

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4.5.7 Setting the IP address on the programming device.........................................................100

4.5.8 Setting the IP address in the CPU...................................................................................102

4.5.9 Formatting the memory card in the CPU..........................................................................104

4.5.10 Resetting the CPU to factory settings..............................................................................105

4.5.11 Setting the IP address in the ET 200SP...........................................................................106

4.5.12 Reading the firmware version of the ET 200SP...............................................................108

5 Task................................................................................................................................................. 109

6 Planning........................................................................................................................................... 110

7 Structured step-by-step instructions................................................................................................. 111

7.1 Create a new project................................................................................................................ 111

7.2 Insert the CPU 1516F-3 PN/DP............................................................................................... 112

7.3 Configure the Ethernet interface of the CPU 1516F-3 PN/DP.................................................115

7.4 Configure the fail-safe operation of the CPU 1516F-3 PN/DP.................................................116

7.5 Configure the access level for the CPU 1516F-3 PN/DP.........................................................117

7.6 Insert power module PM 190W 120/230VAC..........................................................................117

7.7 Insert the ET 200SP interface module IM155-6PN HF............................................................119

7.8 Configure the ET 200SP / IM 155-6PN HF..............................................................................120

7.9 Insert the 2 digital input modules DI 8x24VDC HF...................................................................122

7.10 Insert the 2 digital output modules DQ 8x24VDC/0.5A HF......................................................124

7.11 Replace components in the hardware configuration................................................................124

7.12 Insert the server module.......................................................................................................... 125

7.13 Configure the address areas DI/DQ: 0…1...............................................................................126

7.14 Configuration of the potential groups of the Base Units...........................................................126

7.15 Save and compile the hardware configuration.........................................................................129

7.16 Assign device name to interface module IM 155-6PN HF........................................................130

7.17 Download the hardware configuration to the device................................................................133

7.18 Checklist.................................................................................................................................. 138

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DECENTRAL HARDWARE CONFIGURATION –

SIMATIC S7-1516F PN/DP WITH ET 200SP
VIA PROFINET

1 Goal
In this chapter, you will first learn how to create a project. You are then shown how the
hardware is configured.

The SIMATIC S7 controllers listed in Chapter 3 can be used.

2 Prerequisite
You do not need any previous knowledge from other chapters to successfully complete this
chapter.

3 Required hardware and software

1 Engineering station: requirements include hardware and operating system
(for additional information, see Readme on the TIA Portal Installation DVDs)

2 SIMATIC STEP 7 Professional software in TIA Portal – as of V1X

3 SIMATIC S7-1500 controller, e.g. CPU 1516F-3 PN/DP –

Firmware as of V1.6 with memory card

4 ET 200SP distributed IO for PROFINET with 16DI/16DO and 2AI/1AO

Configuration example
Interface module IM155-6PN HF with Bus Adapter BA 2xRJ45
2x IO module 8x digital input DI 8x24VDC HF
2x IO module 8x digital output DQ 8x24VDC/0.5A HF
2x IO module 2x analog input AI 2xU/I 2, 4-wire HS
IO module 2x analog output AQ 2xU/I HS
Server module

5 Ethernet connection between engineering station and controller and

between controller and ET 200SP distributed IO

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2 SIMATIC STEP 7
1 Engineering station Professional (TIA
Portal) as of V13

5 Ethernet connection

3 SIMATIC S7-1500 controller

5 Ethernet connection

4 ET 200SP distributed IO

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4 Theory
4.1 SIMATIC S7-1500 automation system
The SIMATIC S7-1500 automation system is a modular controller system for the middle to upper
performance range. A comprehensive range of modules is available to optimally adapt the system
to the automation task.

SIMATIC S7-1500 is the next generation of the SIMATIC S7-300 and S7-400 automation systems
with the following new performance features.

– Increased system performance

– Integrated motion control functionality
– PROFINET IO IRT
– Integrated display for machine-level operation and diagnostics
– STEP 7 language innovations while maintaining proven functions
The S7-1500 controller consists of a power supply ①, a CPU with integrated display ② and input
and output modules for digital and analog signals ③. The modules are mounted on a mounting
rail with integrated DIN rail profile ④. If necessary, communication processors and function
modules are also used for special tasks such as stepper motor control.

④
②
③
①

The programmable logic controller (PLC) uses the S7 program to monitor and
control a machine or process. In doing so, the S7 program scans the IO
modules via input addresses (%I) and addresses their output addresses (%Q).

The system is programmed with the STEP 7 Professional V1X software.

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4.1.1 Range of modules

The SIMATIC S7-1500 is a modular automation system and offers the following range of
modules:
Central processing units (CPUs) with integrated display
The CPUs have different performance capability and execute the user program. In addition, the
other modules are supplied power via the backplane bus with the integrated system power
supply.
Additional properties and functions of the CPU:
• Communication via Ethernet
• Communication via PROFIBUS/PROFINET
• HMI communication for HMI devices
• Web server
• Integrated technology functions (e.g. PID controller, motion control, etc.)
• System diagnostics
• Integrated security (e.g. know-how, copy, access, integrity protection)
• Integrated digital and analog inputs and outputs (Compact CPUs)

System power supply modules (PS) (rated input voltages 24 V DC to 230 V AC/DC)
with connection to the backplane bus supply the configured modules with the internal supply
voltage.

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Load current supply modules (PM) (rated input voltages 120/230 V AC)
do not have a connection to the backplane bus of the S7-1500 automation system. The load
current supply is used to supply 24 V DC to the system power supply of the CPU, the input and
output circuits of IO modules and the sensors and actuators.

IO modules
for digital input (DI) / digital output (DQ) / analog input (AI) / analog output (AQ)

Technology modules (TM)

as incremental encoders and pulse encoders with/without direction signal.

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Communication modules (CM)

for serial communication RS232 / RS422 / RS485, PROFIBUS and PROFINET.

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SIMATIC memory card

up to a maximum of 32 GB for storing program data and for easy replacement of CPUs during
maintenance.

4.1.2 Example configuration

The following configuration of an S7-1500 automation system will be used for the program
example in this curriculum.

① ②

① Load current supply module (PM) with 120/230 V AC, 50 Hz / 60 Hz, 190 W input and 24 V DC
/ 8 A output
② Central processing unit CPU 1516F-3 PN/DP with integrated PROFIBUS and PROFINET
interfaces

4.2 Operator control and display elements of the CPU 1516F-3 PN/DP
The figure below shows the operator control and display elements of a CPU 1516F-3 PN/DP.
The arrangement and number of elements differ from this figure for other CPUs.

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4.2.1 Front view of the CPU 1516F-3 PN/DP with integrated display

4.2.2 Status and error displays

The CPU comes with the following LED displays:

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4.2.3 Operator control and connection behind the front flap

Note: The front flap with the display can be removed and inserted during operation.

Note: The PROFINET field devices (ET 200SP in this case) should be connected to the
PROFINET interface(X1) with the 2 ports.

4.2.4 SIMATIC Memory Card

A SIMATIC Micro Memory Card is used as the memory module for the CPUs. This is a
preformatted memory card that is compatible with the Windows file system. It is available with
various storage capacities and can be used for the following purposes:

– Transportable data storage medium

– Program card
– Firmware update card

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The MMC must be inserted to operate the CPU as the CPUs have no integrated load memory. A
commercially available SD card reader is needed to write/read the SIMATIC memory card with the
programming device or PC. This allows files to be copied directly to the SIMATIC memory card
using Windows Explorer, for example.

Note: It is recommended that the SIMATIC memory card only be removed or inserted
when the CPU is in the POWER OFF state.

4.2.5 Mode switch

The mode switch allows you to set the operating mode of the CPU. The mode switch is designed
as a toggle switch with 3 switch positions.

Position Meaning Explanation

RUN RUN mode The CPU processes the user program.
STOP STOP mode The CPU is not executing the user program.
MRES Memory reset Position for CPU memory reset.

You can also use the button on the CPU operator panel of the STEP 7 Professional V1X software
in Online & Diagnostics to switch the operating mode (STOP or RUN).
The operator panel also contains an MRES button for performing a memory reset and displays
the status LEDs of the CPU.

4.2.6 Display der CPU

The S7-1500 CPU has a front flap with a display and control keys. Control data and status data
can be displayed in various menus on the display and numerous settings can be configured. You
use the control keys to navigate through the menus.
The display of the CPU offers the following functions:
● 6 different display languages can be selected.
● Diagnostic messages are displayed in plain text.
● The interface settings can be changed locally.
● Password assignment for display operation is possible through the TIA Portal.

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View of the display of an S7-1500:

Control keys of the display

● Four arrow keys: "up", "down", "left", "right"

● An ESC key
● An OK key

Functions of the "OK" and "ESC" keys

 For menu commands in which an input can be made:

– OK → valid access to the menu command, confirmation of input and exit from editing
mode
– ESC → restoration of original content (which means changes are not saved) and exit
from editing mode
 For menu commands in which no input can be made:

– OK → to next submenu command

– ESC → back to previous menu command

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Available submenus of the display:

Main menu Meaning Explanation

commands
Overview The "Overview" menu contains information about the
properties of the CPU.
Diagnostics The "Diagnostics" menu contains information about
diagnostic messages, the diagnostic description and the
indication of interrupts. There is also information about the
network properties of each interface of the CPU.
Settings In the "Settings" menu, the IP addresses of the CPU are
assigned, the date, time, time zones, operating modes
(RUN/STOP) and protection levels are set, the CPU
memory is reset and its factory settings are restored and the
status of firmware updates is displayed.
Modules The "Modules" menu contains information about the
modules that are used in your configuration. The modules
can be used as central or distributed modules.
Distributed modules are connected to the CPU via
PROFINET and/or PROFIBUS.
You have the option here to set the IP addresses for a CPU.
Display In the "Display" menu, settings are made for all aspects of
the display, such as the language setting, brightness setting
and Energy-saving mode. (Energy-saving darkens the
display. Standby mode switches off the display.)

4.3 Memory areas of the CPU 1516F-3 PN/DP and the SIMATIC
memory card
The following figure shows the memory areas of the CPU and the load memory on the SIMATIC
memory card.
In addition to the load memory, other data can be loaded onto the SIMATIC memory card using
Windows Explorer. This includes recipes, data logs, project backups and additional
documentation for the program.

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Load memory
Load memory is non-volatile memory for code blocks, data blocks, technology objects and the
hardware configuration. When these objects are downloaded to the CPU, they are first stored in
the load memory. This memory is located on the SIMATIC memory card.
Work memory
Work memory is volatile memory that contains the code and data blocks. The work memory is
integrated into the CPU and cannot be expanded. In S7-1500 CPUs, the work memory is divided
into two areas:

 Code work memory:

– The code work memory contains runtime-relevant parts of the program code.
 Data work memory:

– The data work memory contains the runtime-relevant parts of the data blocks and
technology objects.
At the operating mode transitions from POWER ON to startup and from STOP to startup, tags of
global data blocks, instance data blocks and technology objects are initialized with their start
values. Retentive tags retain their actual values that were saved in the retentive memory.
Retentive memory
Retentive memory is non-volatile memory for saving certain data in the event of power failure.
The tags and operand areas that have been defined as retentive are saved in the retentive
memory. This data is retained beyond power-off or power failure.
All other program tags are set to their start values at the operating mode transitions from POWER
ON to startup and from STOP to startup.

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The content of retentive memory is deleted by the following actions:

● Memory reset
● Reset to factory settings
Note: Certain tags of technology objects are also stored in the retentive memory. These
tags are not deleted by a memory reset.

4.4 Configuration and operation of the SIMATIC ET 200SP

4.4.1 SIMATIC ET 200SP Distributed IOIO

SIMATIC ET 200SP Distributed IO is a modular distributed IO system for connecting process
signals to a central automation system such as SIMATIC S7-1500. A comprehensive range of
modules is available to optimally adapt the system to the automation task.
Distributed IO are often used when signals must be transmitted over a larger distance and the
associated wiring overhead is too high. The signals can be collected locally at the remote location
and connected to the central controller via a bus system. In the case of the ET 200SP system,
devices can be connected via PROFINET or PROFIBUS.
The ET 200SP distributed IO is mounted on a standard mounting rail ⑦ and is composed of an
interface module ① with bus adapter ⑥, up to 32/64 IO modules ④ inserted on BaseUnits ②,
③ and a terminating server module ⑤.

②
④
①

The distributed IO provide inputs and outputs locally for the process connection, which can be
read and written by the central processing unit via a bus protocol. In doing so, the IO modules are
scanned in the S7 program using input addresses (%I) and addressed using output addresses
(%Q) in the usual way.

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Because the distributed IO are an extension of the central controller, the system is also
configured with the STEP 7 Professional V1X software.

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4.4.2 Range of modules

The SIMATIC ET 200SP is a modular distributed IO system and offers the following range of
modules:
Interface modules with pluggable bus adapter
for connection of distributed IO to a central processing unit.
The bus adapter enables selection of any type of connection system. Interface modules have
their own power supply, which is not connected via the backplane bus.

BaseUnits
as universal basic modules for electrical and mechanical connection of the IO modules.
They are available in a light version BU..D that opens a new potential group for the voltage supply
over the backplane bus and in a dark version BU..B that continues the potential group. At least
one light BaseUnit BU..D must always be used in order to supply at least one potential group with
voltage. The IO modules are inserted on the BaseUnits.

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IO modules
for digital input (DI) / digital output (DQ) / analog input (AI) / analog output (AQ).
They are available in versions for 24 V DC ① and 400 V AC ②

① ②

Communication modules (CM)

for a point-to-point (PtP) connection ① or connection to the IO-Link ② and AS-i ③
communication systems.

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① ③
②

Server module
as a termination for the configuration of the ET 200SP system.
It can be used as a holder for 3 spare fuses. It serves as a terminating resistor for the backplane
bus and is thus a mandatory component.

4.4.3 Example configuration

The following configuration of an ET 200SP distributed IO system will be used for the program
example in this curriculum.

④ ⑤ ⑥

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① ② ③ ④ ⑤ ⑥

① Interface module IM155-6PN HF with Bus Adapter BA 2xRJ45

② IO module 8x digital input DI 8x24VDC HF (2x)
③ IO module 8x digital output DQ 8x24VDC/0.5A HF (2x)
④ IO module 2x analog input AI 2xU/I 2, 4-wire HS (2x)
⑤ IO module 2x analog output AQ 2xU/I HS (1x)
⑥ Server module

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4.5 STEP 7 Professional V1X (TIA Portal V1X) programming software

STEP 7 Professional V1X (TIA Portal V1X) software is the programming tool for the following
automation systems:

- SIMATIC S7-1500
- SIMATIC S7-1200
- SIMATIC S7-300
- SIMATIC S7-400
- SIMATIC WinAC

STEP 7 Professional V1X provides the following functions for plant automation:
- Configuration and parameter assignment of the hardware
- Specification of the communication
- Programming
- Testing, commissioning and servicing with operational/diagnostic functions
- Documentation
- Creation of visualizations for SIMATIC Basic Panels using the integrated WinCC Basic
software
- Visualization solutions for PCs and other panels can also be created with other WinCC
software packages

Support is provided for all functions through detailed online help.

4.5.1 Project
To implement a solution for an automation and visualization task, you create a project in the TIA
Portal. A project in the TIA Portal contains the configuration data for the configuration and
internetworking of devices as well as the programs and the configuration of the visualization.

4.5.2 Hardware configuration

The hardware configuration includes the configuration of the devices, consisting of the hardware of
the automation system, the intelligent field devices and the hardware for visualization. The
configuration of the networks specifies the communication between the various hardware
components. The individual hardware components are inserted in the hardware configuration from
catalogs.

The hardware of automation systems comprises controllers (CPUs), signal modules for input and
output signals (SMs) and communication processors, and interface modules (CP, IM). Power
supply and voltage supply modules (PS, PM) are also available to supply the modules.

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The signal modules and intelligent field devices connect the input and output data of the process to
be automated and visualized to the automation system.

Visualization

Central structure

Distributed structure

Actuators/sensors

Figure 1: Example of hardware configuration with central and distributed structures

The hardware configuration enables the downloading of automation and visualization solutions to
the automation system and access to the connected signal modules by the controller.

4.5.3 Central and distributed automation structure

Figure 1 shows an automation structure that contains both central and distributed structures.

In central structures, the input and output signals of the process are transmitted by way of
conventional wiring to the signal modules, which are connected directly to the controller.
Conventional wiring refers to the connection of sensors and actuators using 2-wire or 4-wire
cables.

The distributed structure is the predominant structure used today. Here, the sensors and actuators
are wired conventionally only as far as the signal modules of the field devices. The signal
transmission from the field devices to the controller is implemented using an industrial
communication system.

Both classic fieldbuses such as PROFIBUS, Modbus and Foundation Fieldbus as well as Ethernet-
based communication systems such as PROFINET can be used as the industrial communication
system.

In addition, intelligent field devices in which stand-alone programs run can also be connected via
the communication system. These programs can also be created with the TIA Portal.

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4.5.4 Planning the hardware

Before you can configure the hardware, you must plan it (hardware planning). In general, you begin
by selecting which controllers are needed and how many. Next you select the communication
modules and signal modules. The selection of signal modules is based on the number and type of
inputs and outputs needed. As the final step, a power supply that ensures that the necessary
power is supplied must be selected for each controller or field device.

The functionality required and the ambient conditions are of vital importance for planning the
hardware configuration. For example, the temperature range in the application area sometimes
limits the devices available for selection. Fail-safe operation might be another requirement, for
example.

The TIA Selection Tool (Select automation technology  TIA Selection Tool and follow the
instructions) provides you support. Note: TIA Selection Tool requires Java.

Note for online research: If more than one manual is available, you should look for the
description "Device Manual", "Product Manual" or simply "Manual" (as opposed to
"Function Manual", "List Manual", "System Manual", etc.) in order to find the device
specifications.

4.5.5 TIA Portal – Project view and portal view

The TIA Portal has two important views. When started, the portal view appears by default. This
view makes getting started easier, especially for beginning users.

The portal view provides a task-oriented view of the tools for working on the project. Here, you can
quickly decide what you want to do and open the tool for the task at hand. If necessary, a change
to the project view takes place automatically for the selected task.

Figure 2 shows the portal view. At the bottom left, there is an option to switch between this view
and the project view.

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Figure 2: Portal view

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The project view, as shown in Figure 3 is used for hardware configuration, programming, creation
of the visualization and many other tasks.

By default, the project view displays the menu bar with the toolbars at the top, the project tree with
all components of a project on the left and the so-called task cards with instructions and libraries,
for example, on the right.

If an element (for example, the device configuration) is selected in the project tree, it is displayed in
the center and can be worked on there.

Figure 3: Project view

4.5.6 Basic settings for the TIA Portal

 Users can specify their own default settings for certain settings in the TIA Portal. A few
important settings are shown here.

 In the project view, select the ®"Options" menu and then ® "Settings".

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 One basic setting is the selection of the user interface language and the language for the
program display. In the curriculums to follow, "English" will be used for both settings.

 Under ® "General" in "Settings", select "User interface language ® English" and

"Mnemonic ® International".

Note: These settings can always be changed.

 When Safety CPUs are used (e.g. CPU 1516F-3 PN/DP) without the use of safety
engineering, it is recommended that automatic creation of the safety program be
deactivated before creating a project.

 In "Settings" under the ® "STEP 7 Safety" item, deactivate ® "Generate default fail-
safe program".

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4.5.7 Setting the IP address on the programming device

To program SIMATIC S7-1500 from the PC, the programming device or a laptop, you need a
TCP/IP connection or an optional PROFIBUS connection.
For the PC and SIMATIC S7-1500 to communicate with each other via TCP/IP, it is important that
the IP addresses of both devices match.
First, we show you how to set the IP address of a computer with the Windows 7 operating
system.

 Locate the network icon in the taskbar at the bottom and click ® "Open Network
and Sharing Center".

 In the open Network and Sharing Center window, click ® "Change adapter settings".

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 Select the desired ® "Local Area Connection" that you want to use to connect to the
controller and click ® "Properties".

 Next, select ® "Properties" for ® "Internet Protocol Version 4 (TCP/IP)".

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 You can use the following IP address, for example ® IP address: 192.168.0.99 ® Subnet
mask 255.255.255.0 and accept the settings (® "OK")

4.5.8 Setting the IP address in the CPU

The IP address of SIMATIC S7-1500 is set as follows.

 Select the Totally Integrated Automation Portal for this, which is opened here with a
double-click. (®® TIA Portal V1X)

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 Select  "Online & Diagnostics" and open the "project view".

 In the project tree under  "Online access", select the network adapter that was set
previously. If you click  "Update accessible devices" here, you will see the IP address (if
previously set) or the MAC address (if IP address not yet assigned) of the connected
SIMATIC S7-1500. Select  "Online & Diagnostics" here.

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 Under "Functions", you now find the  "Assign IP address" item. Enter the following
IP address here (example): ® IP address: 192.168.0.1 ® Subnet mask 255.255.255.0.
Next, click  "Assign IP address" and this new address will be assigned to your
SIMATIC S7-1500.

Note: The IP address of the SIMATIC S7-1500 can also be set via the display on the
CPU, provided this is enabled in the hardware configuration.

 If the IP address was not successfully assigned, you will receive a message in the 
"Info" window under  "General".

4.5.9 Formatting the memory card in the CPU

 If the IP address could not be assigned, the program data on the CPU must be deleted.
This is accomplished in 2 steps:  "Format memory card" and "Reset to factory
settings".

 First, select the  "Format memory card" function and press the  "Format" button.

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 Confirm the prompt asking if you really want to format the memory card with  "Yes".

 If necessary, stop the CPU. ( "Yes")

4.5.10 Resetting the CPU to factory settings

 Before you can reset the CPU, you must wait until the formatting in the CPU has finished.
Then you must select  "Update accessible devices" and  "Online & diagnostics" of
your CPU again. To reset the controller, select the  "Reset to factory settings" function
and click  "Reset".

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 Confirm the prompt asking if you really want to reset the module with  "Yes".

 If necessary, stop the CPU. ( "Yes")

4.5.11 Setting the IP address in the ET 200SP

The IP address of the ET 200SP is set as follows.

 Select the Totally Integrated Automation Portal for this, which is opened here with a
double-click. (®® TIA Portal V1X)

 Select  "Online & Diagnostics" and open the "Project view".

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 In the project tree under  "Online access", select the network adapter that was set
previously. If you click  "Update accessible devices" here, you will see the IP address (if
previously set) or the MAC address (if the IP address is not yet assigned) of the
connected ET 200SP. Select  "Online & Diagnostics" here.

 Under "Functions", you now find the  "Assign IP address" item. Enter the following
IP address here (example): ® IP address: 192.168.0.2 ® Subnet mask 255.255.255.0.

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Next, click  "Assign IP address" and this new address will be assigned to your
ET 200SP.

 A feedback message for the assignment of the IP address is provided in the  "Info"
window under  "General".

Note: If a communication connection already exists between the ET 200SP (as device)
and a higher-level controller (as controller), the IP address cannot be changed.

4.5.12 Reading the firmware version of the ET 200SP

 Before you can read the firmware version of the ET 200SP, you must select  "Update
accessible devices" and  "Online & diagnostics" of your ET 200SP again. You can read
the Short description, Article number, Hardware version and Firmware version in menu
item  "Diagnostics"  "General".

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5 Task
Create a project and configure the following modules of your hardware, which correspond to one
part of SIMATIC CPU 1516F PN/DP Safety and SIMATIC ET 200SP Digital.

 SIMATIC S7-1500F, CPU 1516F-3 PN/DP, WORK MEMORY 1.5 MB PROGRAM,

5 MB DATA,1. INTERFACE, PROFINET IRT WITH 2 PORT SWITCH, 2. INTERFACE,
ETHERNET, 3. INTERFACE, PROFIBUS, 10 NS BITPERFORMANCE, SIMATIC
MEMORY CARD REQUIRED (order number: 6ES7 516-3FN01-0AB0)
 1X SIMATIC PM 1507 24 V/8 A STABILIZED POWER SUPPLY INPUT: 120/230 V AC
OUTPUT: 24 V DC / 8 A (order number: 6EP1333-4BA00)
 1X INTERFACE MODULE IM155-6PN HF (order number: 6ES7 155-6AU00-0CN0)
 1X BUS ADAPTER BA 2XRJ45 (order number: 6ES7 193-6AR00-0AA0)
 2X DI 8X24VDC/0.5A HF (order number: 6ES7 131-6BF00-0CA0
 2X DQ 8X24VDC/0.5A HF (order number: 6ES7 132-6BF00-0CA0)
 Server module (order number: 6ES7 193-6PA00-0AA0)

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6 Planning
Because this is a new system, a new project must be created.

The hardware for this project is already specified by the existing hardware. Therefore, a selection
does not have to be made. Instead, the listed modules of the trainer packages only have to be
inserted in the project and connected. The order numbers (see Table 1 and Table 2) can be used
to check that the correct modules are inserted.

Module Order number Slot Address area

PM 190W 120/230VAC 6EP1333-4BA00 0

CPU 1516F-3 PN/DP 6ES7516-3FN01-0AB0 1
Table 1: Modules of the S7-1500

Module Order number Slot Address area

IM155-6PN HF 6ES7155-6AU00-0CN0 0
DI 8x24VDC HF 6ES7131-6BF00-0CA0 1 0
DI 8x24VDC HF 6ES7131-6BF00-0CA0 2 1
DQ 8x24VDC/0.5A HF 6ES7132-6BF00-0CA0 3 0
DQ 8x24VDC/0.5A HF 6ES7132-6BF00-0CA0 4 1
Server module 6ES7193-6PA00-0AA0 5
Table 2: Modules of the ET 200SP

The Base Units are relevant for additional handling of the ET 200SP modules. These determine
whether the potential is taken from the left terminal (dark Base Unit) or whether a new voltage
supply must be connected and thus a new potential group is created (light Base Unit). The
applicable rule here is that a new potential must always be provided on slot 1.

All Base Units included in the trainer packages are type BU15-P16+A0+2D (6ES7193-6BP00-
0DA0). As a result, the light Base Unit version is set by default.

As the final step, the hardware configuration is saved, compiled, downloaded and started.

Any errors present can be detected during compilation and incorrect modules can be detected
when the controller is started (only possible when hardware is present and structured identically).

The result is archived to back up the working version.

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7 Structured step-by-step instructions

You can find instructions on how to carry out planning below. If you already have a good
understanding of everything, it is sufficient to focus on the numbered steps. Otherwise, simply
follow the steps of the instructions illustrated below.

7.1 Create a new project

 Select the Totally Integrated Automation Portal for this, which is opened here with a
double-click. (®® TIA Portal V1X)

 In the portal view under the "Start" menu, select  "Create new project".

 Modify Project name, Path, Author and Comment as appropriate and click  "Create".

 The project is created and opened and the menu "Start", "First steps" opens
automatically.

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7.2 Insert the CPU 1516F-3 PN/DP

 In the  "Start"  portal, select "First steps"  "Devices & Networks"  "Configure a
device".

 In the "Devices & Networks" portal, the "Show all devices" menu opens

 Switch to the "Add new device" menu.

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 The specified model of the CPU will now be added as a new device.

(Controllers  SIMATIC S7-1500  CPU  CPU 1516F-3 PN/DP  6ES7516-3FN01-

0AB0  V1.8)

 Assign a device name (Device name  "CPU_1516F").

 Select "Open device view".

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 Click "Add".

Note: The desired CPU may have multiple versions that differ in functionality (work
memory, integrated memory, technology functions, etc.). In this case, you should ensure
that the selected CPU corresponds to the existing hardware.

Note: Different firmware versions are often offered for the hardware. In this case, it is
recommended that the latest firmware (selected by default) be used and that the CPU be
upgraded, if necessary.

 The TIA Portal now changes automatically to the project view and displays the selected
CPU in the device configuration in slot 1 of a rail.

 Select the CPU with a double-click

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Note: You can now configure the CPU there according to your specifications. Possible
settings include the PROFINET and PROFIBUS DP interfaces, startup characteristics,
cycle, communication load and many others.

7.3 Configure the Ethernet interface of the CPU 1516F-3 PN/DP

 Double-click the CPU to select it. Then open the  "PROFINET interface [X1]" menu in
 "Properties" and select the  "Ethernet addresses" entry there.

 Under "Interface networked with", only the "Not networked" entry is available.

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 Add an Ethernet subnet with the  "Add new subnet" button.

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 Keep the preassigned "IP address" and "Subnet mask".

7.4 Configure the fail-safe operation of the CPU 1516F-3 PN/DP

 In the  "Fail-safe" menu, select  "F-activation" and select  "Disable F-activation"
there.

 Confirm the prompt asking if you want to continue with  "Yes".

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7.5 Configure the access level for the CPU 1516F-3 PN/DP
 Switch to the  "Protection" menu and select access level  "Full access incl. fail-safe
(no protection)".

Note: The "Full access incl. fail-safe (no protection)" setting is recommended because we
do not have to assign a password.

7.6 Insert power module PM 190W 120/230VAC

 Find the correct module in the hardware catalog and insert the power module in slot 0.
( Hardware Catalog  PM  PM 190W 120/230VAC (order number 6EP1333-4BA00)
 Slot 0)

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Note: To select a component in the hardware catalog, you can simply enter the order
number in the Search field and then click the "Search down" icon . The hardware
catalog will open at the correct position.

Note: When you double-click a module in the hardware catalog, you insert it at the next
available compatible slot.

Note: If a module such as the power module is planned only for one slot, it is also not
possible to place it at another position in the device configuration.

 Compare your device configuration with the following figure.

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7.7 Insert the ET 200SP interface module IM155-6PN HF

 Open the network view ( Network view)

 Find the correct IM155-6PN HF interface module in the hardware catalog and insert it by
moving it to the network view using drag-and-drop. ( Hardware Catalog 
Distributed IO → ET 200SP → Interface modules → PROFINET → IM 155-6 PN HF →
6ES7 155-6AU00-0CN0 → Version: V3.1)

 Assign the field device of the CPU 1516F by first clicking on the interface of the
IM155-6PN HF in the network view and then connecting it to the PROFINET interface
(X1) of the CPU 1516F.

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7.8 Configure the ET 200SP / IM 155-6PN HF

 To configure the IM155-6PN HF, first select the IO device. ( IO device 1 )

 In  "Properties", open the  "General" menu and enter the "Name" →

"SortingStation01".

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Note: This name is then applied as the device name for PROFINET communication.

 Under "PROFINET device name interface[X1]", the IP address can then be set or the
IO device and the "PROFINET device name" can be checked.
( PROFINET interface[X1]  Ethernet addresses  IP protocol → IP address:
192.168.0.2 → PROFINET → PROFINET device name → SortingStation01)

 The settings for the 'IO cycle' such as 'Update time' and 'Watchdog time' can also be set
here for the device.

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( PROFINET interface[X1]  Advanced options  Real time settings → IO cycle →

Update time → 1,000 ms → Watchdog time → 3,000 ms)

7.9 Insert the 2 digital input modules DI 8x24VDC HF

 Double-click the PROFINET device to change to the device view of the ET 200SP.

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 Note: You can also open the device view of the different devices in the drop-down menu
at the top left of the device view.

 Find the correct digital input module with the matching order number and version in
the hardware catalog. Insert the digital input module into slot 1. (Hardware Catalog
 DI  DI 8x24VDC HF → 6ES7 131-6BF00-0CA0 → Version: V1.2)

Notes:
When you double-click a module in the hardware catalog, you insert it automatically at the
next available compatible slot .Insert a digital input module of the same type into
slot 2

If you do not use a slot, you must close the gap before you compile. Otherwise, an error
message occurs.

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7.10 Insert the 2 digital output modules DQ 8x24VDC/0.5A HF

 Find the correct digital output module with the matching order number and version in the
hardware catalog. Insert two digital output modules into slots 3 and 4. ( Hardware
catalog  DQ  DQ 8x24VDC/0.5A HF → (6ES7 132-6BF00-0CA0)  Version: V1.2)

7.11 Replace components in the hardware configuration

 If it becomes necessary to replace a component in the hardware configuration with a
newer version or a different type, this can be done by right-clicking the component and
selecting "Change device". The new replacement component can be selected in the
displayed dialog and the selection can be applied with "OK". ( Change device  OK)

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Note: If the new component is not displayed for selection, it is not compatible with the
previous component. In this case, the old component must be deleted and the new
component must then be inserted from the hardware catalog.

7.12 Insert the server module

 Find the correct server module with matching order number and version in the hardware
catalog. Insert the server module into slot 5.
( Hardware Catalog  Server module  6ES7 193-6PA00-0AA0  Version: V1.0)

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Note: If you forget the server module, it is automatically created when the device
configuration is compiled.

7.13 Configure the address areas DI/DQ: 0…1

 The next step is to check the address areas of the inputs and output cards and adapt
them if necessary. Inputs and outputs (DI/DQ) should have an address area of 0…1.

( Device overview  DI  I addresses: 0/1  DQ  O addresses: 0/1)

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Note: To show and hide the Device overview, you must click the small arrow next to
"Device data" on the right side of the hardware configuration.

7.14 Configuration of the potential groups of the Base Units

 To change the potential group of a Base Unit, select the associated module and open the
Potential group section in the general properties.
(Slot 2 → Properties → General → Potential group)

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 Select the "Enable new potential group (light BaseUnit)" option.

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 The Base Unit now becomes light in the configuration.

 Repeat these steps for slots 3 to 4 and compare the device configuration with the
following figure.

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7.15 Save and compile the hardware configuration

 Before you compile the configuration, you should save your project by clicking the

®® button. To compile your CPU with the device configuration, first select

the  "CPU_1516F [CPU1516F-3 PN/DP]" folder and click the "Compile" icon  .

Note: "Save project" should be used repeatedly when working on a project since this
does not happen automatically. A prompt to save the project only occurs when the
TIA Portal is closed.

 If the project was compiled without errors, you see the following screen.

Note: A warning appears here because no protection level has been configured. This
warning can be ignored.

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7.16 Assign device name to interface module IM 155-6PN HF

 To obtain an overview of the assigned addresses within a project, you can click

the " " icon in the "Network view".

(  Network view  Show addresses)

 In order for the controller, CPU1516F-3 PN/DP in this case, to find the assigned
PROFINET devices in the network, the device name must be assigned to them. This is
done by selecting the network connecting the devices in the "Network view" and clicking

the " " icon.

( Assign device name )

Note: The IP addresses set in the project are assigned by the controller to the devices
later when the communication connection is established.

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 Online access must be correctly set in the dialog for assignment of the PROFINET device
names. Any device can then be selected individually and filtered by devices of the same
type. If a new device is being connected for the first time, the list has to be updated again.
(  PROFINET device name: sortingstation01  Type of PG/PC interface: PN/IE 
PG/PC interface: here: Intel(R) Ethernet Connection I217-LM  Only show devices of

the same type  )

 The correct device must be always be clearly determined by the MAC address printed on
the device before the name is assigned. To check this, you can also have the LEDs on
the device flash.
( 

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 Successful assignment of the PROFINET device name should be checked before closing
the dialog. ( )

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7.17 Download the hardware configuration to the device

 To download your entire CPU, select the  "CPU_1516F [CPU1516F-3 PN/DP]" folder

and click the  "Download to device" icon.

 The manager for configuring the connection properties (extended download) opens.

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 First, the interface must be correctly selected. This happens in three steps.

 Type of the PG/PC interface  PN/IE

PG/PC interface  here: Intel(R) Ethernet Connection I217-LM

 Connection to interface/subnet  "PN/IE_1"

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 The  "Show all compatible devices" check box must then be selected. The search for
devices in the network is started by clicking the  button.

 If your CPU is shown in the "Compatible devices in target subnet" list, it must be selected
and the download started.
( CPU 1516F-3 PN/DP  )

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 You first obtain a preview. Confirm the prompt  "Overwrite all" and continue
with  .

Note: The symbol should be visible in every line of the "Load preview". You can find
additional information in the "Message" column.

 The  "Start all" option will be selected next before the download operation can be
completed with  .

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 After a successful download, the project view will open again automatically. A download
report appears in the information field under "General". This can be helpful when
troubleshooting an unsuccessful download.

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7.18 Checklist

No Description Completed
1. Project was created
2 Slot 0: Power module with correct order number
3 Slot 1: CPU with correct order number
4 Slot 1: CPU with correct firmware version
5 IM of the ET 200SP created as distributed IO
6 CPU and IM connected to the same subnet
7 IM is assigned to the CPU
8 ET 200SP slot 1…2: Digital input module with correct order number

9 ET 200SP slot 1…2: Digital input module with correct firmware version

10 ET 200SP slot 1…2: Address area of the digital input module is correct
11 ET 200SP slot 3…4: Digital output module with correct order number

12 ET 200SP slot 3…4: Digital output module with correct firmware version

13 ET 200SP slot 3…4: Address area of the digital output module is correct
14 ET 200SP slot 5: Server module with correct order number
15 ET 200SP slot 5: Server module with correct firmware version

16 ET 200SP modules have all the correct potential groups set for the
Base Units

17 Hardware configuration was compiled without error message

18 Hardware configuration was downloaded without error message
19 Project was successfully archived

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