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 DHAMRA PORT COMPANY LIMITED (DPCL)

PROJECT Engineering, Procurement & Construction (EPC) Contract for Dhamra

Railway Doubling – Phase 2 from Manthai River (including) to Bhatatira and
Track linking, and OHE works for Phase-1B for new main line from DTY to
Manthai River with new Loop lines at Bansara & DTY and Upgradation of
existing loop line to Main Line at Gurdaspur yard on Bhadrak- Dhamra Port
Non-Government Railway System of Dhamra Port Company Ltd. at Dhamra,
Odisha.

DEVELOPER DHAMRA PORT COMPANY LIMITED (DPCL)

TITLE OF DOCUMENT METHOD STATEMENT FOR HILTI REBAR FIXING WORK

AT BR. 34

CLIENT HOWE ENGINEERING PROJECTS (I) PVT LTD.

NA
INDEPENDENT ENGINEER

EPC CONTRACTOR KEC INTERNATIONAL LTD.

CONTRACTOR DOC. NO.

HOWE DOCUMENT NO. H‐W020‐600‐E‐BS‐MS‐009 Rev. A

REV. NO. DATE DESCRIPTION PREPARED CHECKED APPROVED

Initial Sign Initial Sign Initial Sign

A PROJECTS (INDIA)
HOWE ENGINEERING 17-05-2023
PVT. LTD., AHMEDABAD. 1st Issue BM BH BBT
EXTERNAL DRAWING / DOCUMENT REVIEW

A1 – APPROVED A4 - ADDITIONAL INFORMATION

REQUIRED

A2 - APPROVED WITH COMMENTS A5 - FOR INFORMATION ONLY

This Document is the property of HOWE. It should not be used, copied, or reproduced without their written permission.
A3 - NOT APPROVED

This review and approval does not relieve supplier / contractor / sub-contractor from
full compliance with purchase order / contract requirements and also from errors in
this drawing / document.

Reviewed By: Durgaprasad Pattanaik Signature : Please submit JSA

Date:
3-6-2023 Discipline: QUALITY
 H-W020-600-E-BS-MS-009_Rev A

Instructions for Post Installation of

Rebars by using Hilti HIT RE 500 V4
Chemical

+
Rebar

Page 1 of 6
 H-W020-600-E-BS-MS-009_Rev A

Instructions for Post-installation of Rebars using Hilti RE 500 V4 Chemical:

Hilti Chemical Anchor Grouting shall be performed as per the following instructions:

Page 2 of 6
H-W020-600-E-BS-MS-009_Rev A

Page 3 of 6
H-W020-600-E-BS-MS-009_Rev A

Page 4 of 6
H-W020-600-E-BS-MS-009_Rev A

Page 5 of 6
 H-W020-600-E-BS-MS-009_Rev A

Method Statement for Through anchor of Rebars using Hilti RE 500 V4 Chemical:

• Scanning to be done to avoid hitting of existing reinforcement.

• Use of transpointer device PX10 to identify the straight drilling location.
• Drilling of hole with double flute type drill bit of diameter ____ mm in the existing concrete with
the help of a drilling aid.
• Cleaning of hole with jet of compressed air and brush.
• Injecting an epoxy mortar with a battery-operated dispenser.
• Install the threaded rod ____ (grade ____).
Note - Any deviation from the above should be vetted by the structural consultant before execution.

Page 6 of 6
 H-W020-600-E-BS-MS-009_Rev A

HIT-RE 500 V4 injection mortar

Rebar design (EN 1992-1-1, HIT Rebar method, EOTA TR 069) / Rebar elements / Concrete

Injection mortar system Benefits

- SafeSet technology: Simplified
method of borehole preparation
using either Hilti hollow drill bit for
hammer drilling or Roughening tool
Foil pack: HIT-RE 500 V4 for diamond cored applications
(available in 330, 500 - Allows the design of post-
and 1400 ml cartridges) installed, moment-resisting
reinforced concrete connections
under static loading conditions
without using a splice
configuration according to TR 069
- Suitable for concrete C 12/15 to
C 50/60
- ETA Data for 100y service life
- High loading capacity
Rebar - Suitable for dry and water
( 8 - 40) saturated concrete
- Non-corrosive to rebar elements
- Long working time at elevated
temperatures
- Cures down to -5 °C
- Odourless epoxy
Base material Load conditions

Concrete Concrete Dry concrete Wet concrete Static/ Seismic* Fire Service life
(non- (cracked) quasi-static resistance 100y, ETA
cracked)
Installation conditions Other informations

Hammer Diamond Hilti SafeSet European CE PROFIS

drilling coring technology Technical conformity Rebar
Assessment design
Software
*only for EN 1992-1-1 design

Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical assessment a) CSTB, Marne la Vallée ETA-20/0539 / 2021-07-09
European technical assessment b) CSTB, Marne la Vallée ETA-20/0540 / 2021-07-09
a)
All data given in this section according to ETA-20/0539 issue 2021-07-09 (if not stated otherwise).
b)
All data given in this section according to ETA-20/0540 issue 2021-07-09 (if not stated otherwise).

Updated: Aug-21 28
 H-W020-600-E-BS-MS-009_Rev A

Static and quasi-static loading

Maximum design bond strength acc. to

HIT Rebar Method design

Design bond strength

acc. to EN 1992-1-1 Extension for post-installed rebars with large cover
(product dependent)
fbd [N/mm2]

Maximum design bond strength acc. to EN 1992-1-1

Maximum seismic design bond strength

acc. to EN 1992-1-1.

3 cd/ [-]

Effective limit on bond stress for post-installed rebar using Hilti mortar systems and design bond strength values acc. to EN 1992-1-1 and HIT
Rebar Method.

Static design acc. to EN 1992-1-1 (small concrete cover)

Design bond strength in N/mm2 for good bond conditions for service life of 50 and 100 years1)
For hammer drilled holes, hammer drilled holes with hollow drill bit2) and
diamond cored with Hilti roughening tool TE-YRT3):
ETA 20/0540, issued 2021-07-09
Rebar size Concrete class
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 32 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,3
34 1,6 2,0 2,3 2,6 2,9 3,3 3,6 3,9 4,2
36 1,6 1,9 2,2 2,6 2,9 3,2 3,5 3,8 4,1
40 1,5 1,8 2,1 2,5 2,8 3,1 3,4 3,7 3,9
1)
For poor bond conditions multiply the values by 0,7.
2)
Hilti hollow drill bit available for element size 10- 28.
3)
Roughening tools are available for element size 14- 28.

For diamond cored holes (wet):

ETA 20/0540, issued 2021-07-09
Rebar size Concrete class
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 12 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,0
14 - 16 1,6 2,0 2,3 2,7 3,0 3,4 3,7 3,7 3,7
18 - 32 1,6 2,0 2,3 2,7 3,0 3,4 3,4 3,4 3,4
34 1,6 2,0 2,3 2,6 2,9 3,3 3,3 3,3 3,3
36 1,6 1,9 2,2 2,6 2,9 3,2 3,2 3,2 3,2
40 1,5 1,8 2,1 2,5 2,8 2,8 2,8 2,8 2,8
1)
For poor bond conditions multiply the values by 0,7.

29 Updated: Aug-21
 H-W020-600-E-BS-MS-009_Rev A

Increasing factors in concrete

ETA 20/0540, issued 2021-07-09
Drilling method Concrete class Rebar size
8 10 12 14 16 20 25 28 30 32 36 40
Hammer drilled holes C30/37 1,04
Hammer drilled holes
C40/50 1,07
with hollow drill bit
Diamond cored holes C50/60 1,09
Diamond cored holes
C30/37 - C50/60 - 1,0 -
with roughening tool

Minimum anchorage length and minimum lap length

The minimum anchorage length b,min and the minimum lap length 0,min according to EN 1992-1-1 shall be
multiplied by relevant Amplification factor lb in the table below.

Amplification factor lb for the min. anchorage length and min. lap length:
Hammer drilled holes, hammer drilled holes with hollow drill bit1) and
diamond cored with Hilti roughening tool TE-YRT2)
ETA 20/0540, issued 2021-07-09
Rebar size Concrete class
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 40 1,0
1)
Hilti hollow drill bit available for element size 10- 28.
2)
Roughening tools are available for element size 14- 28.

Diamond cored holes (wet)

ETA 20/0540, issued 2021-07-09
Rebar size Concrete class
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 12 1,0
14 - 36 Linear interpolation between diameters
40 1,0 1,0 1,0 1,0 1,2 1,3 1,4 1,4 1,4

Updated: Aug-21 30
 H-W020-600-E-BS-MS-009_Rev A

Static design acc. to HIT Rebar method (large concrete cover)

Pullout design bond strength [fbd,po = Rk,ucr/ Mp] in N/mm² for good bond conditions for 50 years1)2)
For hammer drilled holes, hammer drilled holes with hollow drill bit3) and
diamond cored with Hilti roughening tool TE-YRT4):
Rebar size 8 10 12 14 16 20 25 28 30 32 36 40
Non-cracked concrete C20/25 6,7 10,0 10,0 10,0 10,0 9,3 9,3 9,3 8,7 8,7 6,1 5,6
Cracked concrete C20/25 3,7 6,7 8,0 8,0 8,0 8,0 7,3 7,3 7,3 7,3 - -
1)
For poor bond conditions multiply the values by 0,7.
2)
Temperate range I: (min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C).
3)
Hilti hollow drill bit available for element size 10- 28.
4)
Roughening tools are available for element size 14- 28.

For diamond cored holes:

Rebar size 8 10 12 14 16 20 25 28 30 32 36 40
Non-cracked concrete C20/25 5,3 5,3 5,3 5,3 4,5 4,5 4,5 4,8 4,8 4,8 - -
Cracked concrete C20/25 - - - - - - - - - - - -
1)
For poor bond conditions multiply the values by 0,7.
2)
Temperate range I: (min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C).

Pullout design bond strength [fbd,po = Rk,ucr/ Mp] in N/mm² for good bond conditions for 100 years1)2)
For hammer drilled holes, hammer drilled holes with hollow drill bit3) and
diamond cored with Hilti roughening tool TE-YRT4):
Rebar size 8 10 12 14 16 20 25 28 30 32
Non-cracked concrete C20/25 6,7 10,0 10,0 10,0 10,0 9,3 9,3 9,3 8,7 8,7
Cracked concrete C20/25 1,7 5,0 5,3 5,3 5,3 5,0 5,0 5,0 4,7 4,7
1)
For poor bond conditions multiply the values by 0,7.
2)
Temperate range I: (min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C).
3)
Hilti hollow drill bit available for element size 10- 28.
4)
Roughening tools are available for element size 14- 28.

For diamond cored holes:

Rebar size 8 10 12 14 16 20 25 28 30 32
Non-cracked concrete C20/25 5,0 5,0 5,0 5,0 4,3 4,3 4,3 4,5 4,5 4,5
Cracked concrete C20/25 - - - - - - - - - -
1)
For poor bond conditions multiply the values by 0,7.
2)
Temperate range I: (min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C).

31 Updated: Aug-21
Static design acc. to EOTA TR 069
Maximum design bond strength acc. to
TR 069 in uncracked concrete
Design bond strength
acc. to TR 069

Maximum design bond strength acc. to

TR 069 in cracked concrete

Design bond strength

acc. to EN 1992-1-1

2 3 cd/ [-]

Influence of concrete cover/ rebar diameter on the design bond strength values for post-installed rebar acc. to TR 069 and EN 1992-1-1.

Maximum design bond strength acc. to

TR 069 in uncracked concrete

Design bond strength

acc. to TR 069

Maximum design bond strength acc. to

TR 069 in cracked concrete

Design bond strength

acc. to EN 1992-1-1

7 20 lb/ [-]

Influence of anchorage length/ rebar diameter on the design bond strength values for post-installed rebar acc. to TR 069 and EN 1992-1-1.

Updated: Aug-21 32
 H-W020-600-E-BS-MS-009_Rev A

Characteristic bond-splitting resistance according to EOTA TR 069 (for 7 b ) for a working life of 50
and 100 years:

= characteristic bond-splitting resistance in [N/mm²] (service life 50 or 100 years).

= characteristic cylinder concrete compressive strength in [N/mm²].
= rebar diameter in [mm].
= min. clear concrete cover in [mm].
= max. clear concrete cover in [mm].
= factor of effectiveness of transverse reinforcement.
= normalized ratio of transverse reinforcement.
= effective embedment length of the rebar [mm].
= factor to account for transverse pression in concrete.
= factor to account for effect of sustained loads on the bond strength acc. to EN 1992-4.
Hammer drilled holes, hammer drilled holes with hollow drill bit and diamond cored holes with Hilti
roughening tool: 0sus = 0,88 (recommendation: 0sus,100 = 0,6).
or , , , , , , and given in Table below.

Design parameter for working life of 50 and 100 years1)

For hammer drilled holes, hammer drilled holes with hollow drill bit2) and
diamond cored with Hilti roughening tool TE-YRT 3):
ETA 20/0539, issued 2021-07-09
Rebar size
8 10 12 13 14 16 18 20 22 24 25 28 30 32
Combined pullout and concrete cone failure in non-cracked concrete C20/25
Characteristic resistance Rk,ucr [N/mm2] 10 15 15 15 15 15 14 14 14 14 14 14 13 13
Characteristic resistance Rk,100,ucr [N/mm2] 10 15 15 15 15 15 14 14 14 14 14 14 13 13
Bond-splitting failure
Product basic factor Ak [-] 4,2
Exponent for influence of concrete
[-] 0,35
compressive strength sp1
Exponent for influence of rebar
[-] 0,19
diameter sp2
Exponent for influence of concrete
[-] 0,67
cover sp3
Exponent for influence of side
[-] 0,33
concrete cover sp4
Exponent for influence of
[-] 0,60
anchorage length lb1
Influence of cracked concrete on combined pullout and concrete cone failure
Factor for influence of cracked
[-] 1,00 0,94 0,90 0,89 0,87 0,85 0,82 0,80 0,79 0,77 0,76 0,74 0,73 0,72
concrete cr
1)
Temperate range I: (min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C).
2)
Hilti hollow drill bit available for element size 10- 28.
3)
Hilti Roughening tools are available for element size 14- 28.

33 Updated: Aug-21
 H-W020-600-E-BS-MS-009_Rev A

Anchorage length for characteristic steel strength fyk = 500 N/mm2 for good conditions
For hammer drilled holes and hammer drilled holes with hollow drill bit1):
Rebar Concrete fbd fbd,po l0,min2) lb,min3) l 4)
l 5)
l <0,7
6)
lmax7)
size class [N/mm2] [N/mm2] [mm] [mm] [mm] [mm] [mm] [mm]
C20/25 2,3 6,7 200 113 378 265 130 1000
8
C50/60 4,3 7,3 200 100 202 142 119 1000
C20/25 2,3 10,0 213 142 473 331 109 1000
10
C50/60 4,3 10,9 200 100 253 177 100 1000
C20/25 2,3 10,0 255 170 567 397 131 1200
12
C50/60 4,3 10,9 200 120 303 212 120 1200
C20/25 2,3 10,0 298 198 662 463 152 1400
14
C50/60 4,3 10,9 210 140 354 248 140 1400
C20/25 2,3 10,0 340 227 756 529 174 1600
16
C50/60 4,3 10,9 240 160 404 283 160 1600
C20/25 2,3 9,3 435 284 945 662 234 2000
20
C50/60 4,3 10,1 300 200 506 354 215 2000
C20/25 2,3 9,3 532 354 1181 827 292 2500
25
C50/60 4,3 10,1 375 250 632 442 268 2500
C20/25 2,3 9,3 595 397 1323 926 327 2800
28
C50/60 4,3 10,1 420 280 708 495 300 2800
C20/25 2,3 8,7 638 425 1418 992 375 3000
30
C50/60 4,3 9,5 450 300 758 531 344 3000
C20/25 2,3 8,7 681 454 1512 1059 400 3200
32
C50/60 4,3 9,5 480 320 809 566 367 3200
C20/25 2,2 6,1 534 540 1779 1245 642 3200
36
C50/60 3,2 6,6 367 540 1223 856 589 3200
C20/25 2,1 5,6 621 621 2070 1449 777 3200
40
C50/60 2,8 6,1 466 600 1553 1087 713 3200
1)
Hilti hollow drill bit available for element size 10- 28.
2)
Minimum anchorage length for overlap joint.
3)
Minimum anchorage length for simply supported connections
4)
1 2 3 4= 5= 1 - (design for yielding).
5)
1 3 4 5 2= 0,7 - (design for yielding).
6)
1= 3 4 5= 1; 2< 0,7. Only if an
adequate concrete cover is applied.
7)
Maximum feasible embedment depth due to mortar installation limitations.

Updated: Aug-21 34
 H-W020-600-E-BS-MS-009_Rev A

Seismic loading

Design bond strength according to in N/mm2 for good bond conditions for working life of 50 and 100 years1)

For hammer drilled holes, hammer drilled holes with hollow drill bit 2) and
diamond cored with Hilti roughening tool TE-YRT 3):
ETA-20/0540, issued 2021-07-09
Rebar size Concrete class
C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 32 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,3
34 2,0 2,3 2,6 2,9 3,3 3,6 3,9 4,2
36 1,9 2,2 2,6 2,9 3,2 3,5 3,8 4,1
40 1,8 2,1 2,5 2,8 3,1 3,4 3,7 3,9
1)
For poor bond conditions multiply the values by 0,7.
2)
Hilti hollow drill bit available for element size 10- 28.
3)
Hilti Roughening tools are available for element size 14- 28.

For diamond cored holes:

ETA-20/0540, issued 2021-07-09
Rebar size Concrete class
C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
12 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,0
13 - 32 2,0 2,3 2,7 3,0 3,3 3,4 3,4 3,4
34 1,9 2,3 2,3 2,3 2,3 2,3 2,3 2,3
36 1,9 2,2 2,2 2,2 2,2 2,2 2,2 2,2
40 1,8 2,1 2,1 2,1 2,1 2,1 2,1 2,1
1)
For poor bond conditions multiply the values by 0,7.

35 Updated: Aug-21
 H-W020-600-E-BS-MS-009_Rev A

Fire resistance

Temperature reduction factor kfi( ) for concrete class C20/25 for good bond conditions
according to ETA-20/0540 for working life of 50 and 100 years1)

The design value of the bond resistance fbd,fi under fire exposure has to be calculated by the following equation:

for a working life of 50 years

for a working life of 100 years

for a working life of 50 years

with °C:

for a working life of 100 years

305°C:

= Design value of the bond resistance in case of fire in N/mm² (service life 50 years).
= Design value of the bond resistance in case of fire in N/mm² (service life 100 years).
= Temperature in °C in the mortar layer.
= Reduction factor under fire exposure.
= Reduction factor under fire exposure for a working life of 100 years.
= Design value of the bond resistance in N/mm² in cold condition according to Table C3 or C6 of ETA
20/0540 considering the concrete classes, the rebar diameter, the drilling method and the bond
conditions according to EN 1992-1-1.
= Design value of the bond strength in N/mm² in cold condition according to Table C3 or Table C6
considering the concrete classes, the rebar diameter, the drilling method and the bond conditions
according to EN 1992-1-1 for a working life of 100 years.
= Partial safety factor according to EN 1992-1-1
= Partial safety factor according to EN 1992-1-2

For evidence under fire exposure the anchorage length shall be calculated according to
EN 1992-1- 1:2004+AC:2010 Equation 8.3 using the temperature-dependent bond resistance fbd,fi.

Updated: Aug-21 36
 H-W020-600-E-BS-MS-009_Rev A

Materials

Mechanical properties
Rebar size 8 10 12 13 14 16 18 20 24 25 28 30 32 36 40
Nominal tensile
[N/mm²] 550 550 550 550 550 550 550 550 550 550 550 550 550 550 550
strength fuk
Yield
[N/mm²] 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500
strength fyk
Stressed cross-
[mm²] 50,3 78,5 113 133 154 201 254 314 452 491 616 707 804 1018 1257
section As
Moment of
[mm³] 50,3 98,2 170 216 269 402 573 785 1357 1534 2155 2650 3217 4580 6283
resistance W

Material quality
Part Material
Bars and de-coiled rods class B or C with fyk and k according to NDP or NCL
Rebar
of EN 1992-1-1/ NA:2013
EN 1992-1-1:2004 and AC:2010
fuk = ftk = k · fyk

Fitness for use

Some creep tests have been conducted in accordance with EAD 330087 in the following conditions: in dry
environment at 50 °C during 90 days.
These tests show an excellent behaviour of the post-installed connection made with HIT-RE 500 V4: low
displacements with long term stability, failure load after exposure above reference load.

Resistance to chemical substances

Content Content
Chemicals tested Resistance Chemical tested Resistance
(%) (%)
Toluene 47,5 + Sodium hydroxide 20% 100 -
Iso-octane 30,4 + Triethanolamine 50 -
Heptane 17,1 + Butylamine 50 -
Methanol 3 + Benzyl alcohol 100 -
Butanol 2 + Ethanol 100 -
Toluene 60 + Ethyl acetate 100 -
Xylene 30 + Methyl ethyl ketone (MEK) 100 -
Methylnaphthalene 10 + Trichlorethylene 100 -
Diesel 100 + Lutensit TC KLC 50 3 +
Petrol 100 + Marlophen NP 9,5 2 +
Methanol 100 - Water 95 +
Dichloromethane 100 - Tetrahydrofurane 100 -
Mono-chlorobenzene 100 o Demineralized water 100 +
Ethylacetat 50 + Salt water saturated +
Methylisobutylketone 50 + Salt spray testing - +
Salicylic acid- 50 + SO2 - +
Acetophenon 50 + Enviroment/wheather - +
Acetic acid 50 - Oil for formwork (forming oil) 100 +
Propionic acid 50 - Concentrate plasticizer - +
Sulfuric acid 100 - Concrete potash solution - +
Nitric acid 100 - Concrete potash solution - +
Hydrochloric acid 36 - Saturated suspension of
- +
Potassium hydroxide 100 - borehole cuttings

+ Resistant
- Not resistant
o Partially Resistant

37 Updated: Aug-21
 H-W020-600-E-BS-MS-009_Rev A

Installation temperature range

-5 °C to +40 °C

Service temperature range

Hilti HIT-RE 500 V4 injection mortar may be applied in the temperature ranges given below. An elevated base
material temperature may lead to a reduction of the design bond resistance.

ETA-20/0540
Maximum long term Maximum short term
Base material
Temperature range base material base material
temperature
temperature temperature
Temperature range I -40 °C to +80 °C +50 °C +80 °C

ETA-20/0539
Base material Max. long term base Max. short term base
Temperature range
temperature material temperature material temperature
Temperature range I -40 °C to +40 °C +24 °C +40 °C
Temperature range II -40 °C to +55 °C +43 °C +55 °C
Temperature range III -40 °C to +75 °C +55 °C +75 °C

Max. short term base material temperature

Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as result of diurnal
cycling.

Max. long term base material temperature

Long-term elevated base material temperatures are roughly constant over significant periods of time.

Working time and curing time1)

Temperature Working time in which rebar
Initial curing time Curing time before rebar
of the base material can be inserted and
tcure,ini can be fully loaded tcure
T2) adjusted tgel
5 °C TBM -1 °C 2h 48 h 168 h
0 °C TBM 4 °C 2h 24 h 48 h
5 °C TBM 9 °C 2h 16 h 24 h
10 °C TBM 14 °C 1,5 h 12 h 16 h
15 °C TBM 19 °C 1h 8h 16 h
20 °C TBM 24 °C 30 min 4h 7h
25 °C TBM 29 °C 20 min 3,5 h 6h
30 °C TBM 34 °C 15 min 3h 5h
35 °C TBM 39 °C 12 min 2h 4,5 h
TBM = 40 °C 10 min 2h 4h
1)
The curing time data are valid for dry base material only. In wet base material, the curing times must be doubled.
2)
The minimum temperature of the foil pack is +5° C.

Updated: Aug-21 38
 H-W020-600-E-BS-MS-009_Rev A

Setting information

Installation equipment
Rebar size 8 10 12 13 14 16 18 20 24 25 28 32 34 36 40
Rotary hammer TE 2 (-A) TE 40(-A) TE40 TE80
Blow out pump (hef -
Compressed air guna)
Other tools
Set of cleaning brushesb), dispenser, piston plug
Roughening tools
a)
Compressed air gun with extension hose for all drill holes deeper than 250 mm (for 8 to 12) or deeper than 20· (for > 12 mm).
b)
Automatic brushing with round brush for all drill holes deeper than 250 mm (for 8 to 12) or deeper than 20· (for > 12 mm.

Minimum concrete cover cmin of the post-installed rebar

Minimum concrete cover cmin [mm]
Drilling method Rebar size
Without drilling aid With drilling aid

< 25 30 + 0,06 · lv 2· 30 + 0,02 · lv 2·

Hammer drilling (HD) and (HDB)
25 40 + 0,06 · lv 2· 40 + 0,02 · lv 2·
< 25 50 + 0,08 · lv 50 + 0,02 · lv
Compressed air drilling (CA)
25 60 + 0,08 · lv 2· 60 + 0,02 · lv 2·
Diamond coring in wet (PCC) dry < 25 Drill stand works like 30 + 0,02 · lv 2·
(DD) 25 a drilling aid 40 + 0,02 · lv 2·
Diamond coring with Roughening < 25 30 + 0,06 · lv 2· 30 + 0,02 · lv 2·
tool TE-YRT (RT) 25 40 + 0,06 · lv 2· 40 + 0,02 · lv 2·

Dispenser and corresponding maximum embedment depth v,max

HDM 330, HDM 500 HDE 500 HIT-P8000D
Rebar size
v,max [mm]

8 1000 -
10 1000 -
12 1200 1200
1000
13 1300 1300
14 1400 1400
16 1600 1600
18 700 1800 1800
600 2000 2000
2000
20
22 500 1800 2200
24 300 1300 2400
25 300 1500 2500
26 300 1000 2600
28 300 1000 2800
30 1000 3000
32 700
34 - 600
3200
36 600
40 400

39 Updated: Aug-21
 H-W020-600-E-BS-MS-009_Rev A

Drilling diameters
Diamond coring
Hollow Drill Bit Compressed air With
Hammer drill (HD)
Rebar size (HDB)b) drill (CA)c) Dry (PCC)b)c) Wet (DD)c) roughening
tool (RT)b)
d0 [mm]

8 12 (10 a)) - - - 12 (10 a)) -

10 14 (12 a)) 14 (12 a)) - - 14 (12 a)) -
12 16 (14 a)) 16 (14 a)) 17 - 16 (14 a)) -
12/
16 16 - - 16 -
HZA(-R) M12
13 16 16 17 - 16 -
14 18 18 17 - 18 18
16 20 20 20 - 20 20
18 22 22 22 - 22 22
20 25 25 26 - 25 25
22 28 28 28 - 28 28
a) a)
24 32 (30 ) 32 (30 ) 32 35 32 32
25 32 (30 a)) 32 (30 a)) 32 35 32 32
26 35 35 35 35 35 35
28 35 35 35 35 35 35
30 37 - 37 35 37 -
32 40 - 40 47 40 -
34c) 45 - 42 47 45 -
36c) 45 - 45 47 47 -
40c) 55 - 57 52 52 -
a)
Each of two given values can be used.
b)
No cleaning required.
c)
Only for EN 1992-1-1 design, not available for TR 069 design.
Associated components for the use of Hilti Roughening tool TE-YRT
Diamond coring Roughening tool TE-YRT

d0 [mm]
d0 [mm] size
nominal measured
18 17,9 to 18,2 18 18
20 19,9 to 20,2 20 20
22 21,9 to 22,2 22 22
25 24,9 to 25,2 25 25
28 27,9 to 28,2 28 28
30 29,9 to 30,2 30 30
32 31,9 to 32,2 32 32
35 34,9 to 35,2 35 35

Minimum roughening time troughen (troughen [sec] = hef [mm] /10 )

hef [mm] troughen [sec]
0 to 100 10
101 to 200 20
201 to 300 30
301 to 400 40
401 to 500 50
501 to 600 60

Updated: Aug-21 40
 H-W020-600-E-BS-MS-009_Rev A

Setting instructions
*For detailed information on installation see instruction for use given with the package of the product.
Safety regulations.
Review the Material Safety Data Sheet (MSDS) before use for proper and safe handling! Wear well-fitting
protective goggles and protective gloves when working with Hilti HIT-RE 500 V4.

Drilling

Hammer drilled hole (HD)

Hammer drilled hole with Hollow

Drilled Bit (HDB)
No cleaning required.

Diamond Drilling (DD)

Diamond Drilling + Roughening Tool

(DD+RT)

Cleaning (Inadequate hole cleaning=poor load values.)

Hammer Drilling:
Manual cleaning (MC)
For drill diameters d0 20 mm and drill
hole depth h0 10 d.

Hammer Drilling:
Compressed air cleaning (CAC)
For all drill hole diameters d0 and drill
hole depths h 0

41 Updated: Aug-21
 H-W020-600-E-BS-MS-009_Rev A

Diamond cored holes:

For all drill hole diameters d0 and drill
hole depths h 0.

Diamond cored holes with Hilti

roughening tool:
For all drill hole diameters d0 and drill
hole depths h 0.

Injection preparation

Injection system preparation.

Injection method for drill hole depth

hef 250 mm.

Injection method for drill hole depth

hef > 250mm.

Injection method for overhead

application.

Updated: Aug-21 42
 H-W020-600-E-BS-MS-009_Rev A

Setting the element

Setting element, observe working time

work .

Setting element for overhead

applications, observe work .

Apply full load only after curing time

cure .

43 Updated: Aug-21