Service Manual For XL-640 With ISE - v2018.02
Service Manual For XL-640 With ISE - v2018.02
For
Foreword
This manual is organized in a progressive sequence for easy study and reference. It is an
instructional aide to provide a reference for easy servicing and maintenance of the
analyzer. It contains detailed description of the analyzer features, specifications, PCB
assemblies, wiring diagrams, trouble shooting and replacement procedures.
Use of this manual along with proper training will ensure better serviceability,
maintenance and trouble free analyzer operation with optimum performance.
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Service Manual XL-640
Legal Information
All rights are reserved by manufacturer of this product.
The contents of this document are subject to change without prior notice and without legal
obligation.
This document and the information herein are provided for the sole use of the intended
recipient(s) and for information purposes only.
This document contains contents which are the confidential and proprietary information of
the manufacturer.
No part of this document can be copied or reprinted, in whole or in part, without prior
written permission from the manufacturer.
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Service Manual XL-640
Contents
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V
Service Manual XL-640
9.1.8. New LLS PCB ASSY: ELS52023R0 for Sample, R1, R2 Arm Assy ........................ 9-15
9.1.9. Backplane 1 ELS52005R2 ....................................................................................... 9-16
9.1.10. Backplane 2 ELS32010R1 ..................................................................................... 9-18
9.1.11. Interface PCB ELS52016R1................................................................................... 9-21
9.1.12. Interface with ARM PCB ELS52021R2.1 ............................................................... 9-28
9.1.13. CPU PCB Assembly ELS62014 R4 ....................................................................... 9-36
9.1.14. Baseboard 1 ELS52015R2..................................................................................... 9-40
9.1.15. Baseboard 2 ELS52008R4 / ELS52008R5 ............................................................ 9-42
9.1.16. Stirrer PCB ELS32006R6....................................................................................... 9-45
9.1.17. RCT Heater PCB ELS52004R2 ............................................................................. 9-46
9.1.18. Motor Drive ELS52002R6.1 ................................................................................... 9-47
9.1.19. Motor Drive ELS52002R5 ...................................................................................... 9-49
9.1.20. Motor Drive ELS52002R4 ...................................................................................... 9-51
9.1.21. DC Drive ELS32004R9 .......................................................................................... 9-53
9.1.22. AC Drive Board ELS32003R1 ................................................................................ 9-55
9.1.23. WGPT Board WGPT04 .......................................................................................... 9-57
9.1.24. PCB Assy Float Sensor ELS22037R1 ................................................................... 9-59
9.1.25. LMPS PCB EL52018R0 ......................................................................................... 9-60
9.1.26. Pump Connector PCB: ELS62004R0..................................................................... 9-61
9.1.27. LMPS Fan Power Supply PCB ELS22001R1 ........................................................ 9-62
9.1.28. Stirrer Motor Indicator ELD52002R3 ...................................................................... 9-63
9.1.29. JTAG Interface PCB ELS62015R2 ........................................................................ 9-63
9.1.30. Clot Detection PCB ELS32015R4 .......................................................................... 9-64
9.1.31. Front Panel Indicator PCB Assy – Bicolor: ELD52003R2 ...................................... 9-66
9.1.32. Canmax Support PCB: ELS52022R0..................................................................... 9-67
9.1.33. Canmax Support PCB: ELS52022R1..................................................................... 9-68
9.1.34. Auto start up PCB: ELD52005R0/R1/R1.1............................................................. 9-69
9.1.35. Sleep mode PCB: ELS62033R1 ............................................................................ 9-71
9.1.36. Sleep Mode PCB Assembly ELS62033R2............................................................. 9-71
9.1.37. USB Connector ELLC2003R4................................................................................ 9-72
9.2. USB Connector PCB Assembly ELLC2003R6................................................... 9-74
9.3. IoT PCI-E Modem PCB...................................................................................... 9-75
10. Electrical Wiring Description.................................................................................... 10-1
10.1. WDD05003 RGT SMPS (12V/18A, 12V/20A) and Cooling Fan....................... 10-1
10.2. WDS5007 12V/5A SMPS Wiring Diagram (without Sleep Mode PCB Assy) ... 10-2
10.3. WDS5007 12V/5A SMPS Wiring Diagram (with Sleep Mode PCB Assy) ........ 10-3
10.4. WDS5004 24V/6.3A SMPS Wiring Diagram with LMPS Fan........................... 10-4
10.5. WDS5004 24V/6.3A SMPS Wiring Diagram without LMPS FAN..................... 10-5
10.6. WDS5006 36V/2.8A SMPS Wiring Diagram .................................................... 10-6
10.7. WDS5009 5V/5A SMPS Wiring Diagram ......................................................... 10-7
10.8. WDS5010 RGT Controller Unit Wiring Diagram .............................................. 10-9
10.8.1. Single Channel ....................................................................................................... 10-9
10.8.2. Dual Channel........................................................................................................ 10-10
10.9. Isolator PCB Wiring Assembly ....................................................................... 10-11
10.9.1. WDS5011 Isolator PCB Wiring Assembly XLRS232............................................ 10-11
10.9.2. WDS5011 Isolator PCB Assy Wiring: XL RS232 / USB Connector PCB Assy .... 10-12
10.10. WDS5013 RCT Heater PCB Wiring Assembly ............................................ 10-13
10.11. R1, R2 and SPT Opto Arm Wiring Diagram................................................. 10-14
10.12. WDS5015 TB3 (24V and 5V) Terminal Block Wiring Assembly................... 10-15
10.13. WDS5016 RCT Slip Ring Assembly ............................................................ 10-16
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10.14. WDS5017 RGT, ASP and RCT Tray Opto Assembly .................................. 10-18
10.15. WDS5018 RGT Duct Fan Wiring Diagram................................................... 10-19
10.16. WDS5019 Stirrer 1 and 2 Opto for Arm Assembly ....................................... 10-20
10.17. WDS5020 R1PP, R2PP and SPP Syringe Opto Wiring Diagram ................ 10-21
10.18. WDS5021 CRU1 SN1, SN2 Opto Wiring Diagram ...................................... 10-22
10.19. WDS5022 RCT Heater Wiring Assembly..................................................... 10-23
10.20. WDS5024 Base Board 2 PCB Wiring Assembly.......................................... 10-24
10.21. WDD05001 Wiring Diagram of CANMAX Barcode for ASP......................... 10-25
10.22. Microscan Barcode Scanner........................................................................ 10-26
10.23. WDS5025 Backplane 1 PCB Wiring Assembly............................................ 10-27
10.24. Rear Panel Load cell Connection and Waste Mounting Bracket Led........... 10-28
10.25. Rear Panel Float sensor Connection and LED indication ............................ 10-29
10.26. WDS5028 Interface PCB Wiring Assembly ELS52016R1 ........................... 10-30
10.27. ARM Interface PCB Assembly Wiring .......................................................... 10-31
10.28. WDS5029 RCT Sensor Wiring Assembly .................................................... 10-32
10.29. WDS5030 SPT, R1PT, and R2PT Assembly Wiring and Looping (New) .... 10-33
10.30. SPT, R1PT, R2PT Assembly Wiring and Looping (OLD)............................. 10-34
10.31. SPP, R1PP, R2PP Syringe Wiring Diagram (Sapphire and ITO)................. 10-35
10.31.1. Sapphire Syringe................................................................................................ 10-35
10.31.2. Pulssar Syringe .................................................................................................. 10-35
10.31.3. WDS5031 ITO Syringe....................................................................................... 10-36
10.32. WDS5032 Stirrer 1 and Stirrer 2 Assembly and Looping Diagram ........... 10-37
10.33. WDS5033 CRU Assembly Wiring and Looping Diagram ............................. 10-38
10.34. WDS5026 Backplane 2 PCB Wiring Assembly............................................ 10-39
10.35. WDS5036 Base Board 1 PCB Wiring Assembly.......................................... 10-40
10.36. WDS5037 AC Drive PCB Wiring Assembly ................................................. 10-41
10.37. Functional Block Diagram ............................................................................ 10-42
10.38. WDS5038 Mains Wiring Diagram ................................................................ 10-43
10.39. WDS5039 TX1 Transformer Assembly ........................................................ 10-44
10.40. WDS5041 TX2 Transformer Assembly ........................................................ 10-45
10.41. WDS5040 TX3 Transformer Assembly ........................................................ 10-46
10.42. WDS5044 Rotary Cam Switch Wiring Assembly ......................................... 10-47
10.43. WDS5045 Pressure Tank with Heater Assembly......................................... 10-48
10.44. WDS5047 Regulator PCB Wiring Assembly ................................................ 10-49
10.45. WDS5048 Photometer Lamp PCB Power Supply........................................ 10-50
10.46. WDS5049 Hydraulic Earthing Wiring Assembly........................................... 10-51
10.47. WDS5049 ST10 and FPGA Programming Wiring Diagram ......................... 10-52
10.48. WDS5057 24V/1.1A SMPS and 4 Channel ISE Wiring Assembly ............... 10-53
10.49. WDS5058 Auto Startup PCB Wiring Diagram.............................................. 10-54
10.50. WDS5059 ±15V Regulator PCB Wiring Assembly....................................... 10-55
10.51. WDS5060 SPT Arm Probe Wiring with LLS PCB Assy ELS22036R2.1 ...... 10-56
10.52. WDS5062 R1PT/R2PT Probe Wiring with LLS PCB Assy ELS22036R2.1.. 10-57
10.53. WDS5063 Probe Interconnection Wiring with LLS PCB ELS52023R0 ....... 10-58
10.54. WDS5064 R1, R2 Probe Assy with ELS52023R0 ....................................... 10-59
10.55. Sleep Mode PCB Wiring Diagram For 220 V AC ......................................... 10-60
10.56. Motor Electrical Assembly............................................................................ 10-62
10.57. RGT Window Heater Assembly ................................................................... 10-63
10.58. WDD05005 Clot Detection PCB Wiring Assembly....................................... 10-64
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Service Manual XL-640
Document Conventions
Before reading the manual, please get familiarized with the following icons used in this
manual.
Bio-hazard
Electric Shock
High Temperature
Injury
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Service Manual XL-640
1. Safety Information
The user is requested to read the safety information in the manual before installing
the analyzer.
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LABEL LOCATION
On the 5-piece Top Cover
Plates
LABEL LOCATION
On the 5-piece Top Cover
Plates
LABEL LOCATION
On the Bio-hazardous waste
can (10 Liters)
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Service Manual XL-640
LABEL LOCATION
On Waste Can (20 liters)
LABEL LOCATION
On Cleaning Solution Can (10
liters)
LABEL LOCATION
On DI Water Can (20 liters)
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2. Installation Conditions
Read the instructions carefully before using the analyzer for the first time. You
must be trained before you may perform the procedures described in this
document.
Only qualified trained personnel should use the analyzer.
1. Precaution to be taken while installing the analyzer.
a. Keep the analyzer out of the rain and any other water splash.
b. Avoid areas that are adversely affected by atmospheric pressure,
temperature, humidity, ventilation, sunlight, dust, air containing salt or
sulfur, etc.
c. Pay attention to inclination, vibration, shock (including shock during
transportation), etc.
d. Do not install the analyzer at the place adjacent to the storage room of
chemicals or the place where any gas is likely to be generated.
e. Pay attention to frequency, voltage and permissible current (or power
consumption).
f. Connect the analyzer to the operational computer using accompanying
Serial cable supplied with the analyzer.
When the other cable is used, this may cause the
analyzer to suffer from disturbing noise, exert an
adverse effect on its surroundings or get incorrect
measurement results.
2. Precaution to be taken before operating the analyzer.
a. Check the power supply frequency, voltage and current capacity (power
consumption).
b. Ensure that the analyzer is correctly and well grounded.
c. Ensure that all the necessary electrical cables are correctly connected:
Power cord between Mains and Analyzer
Serial cable between Analyzer and Computer
Float sensor cables with CANs
d. Check that the contact conditions of switches and indicators are
appropriate and that the analyzer is ready to be activated correctly.
Extreme care must be taken not to result in misdiagnosis or pose any
danger to the analyzer or human body when the analyzer in conjunction
with other equipment.
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e. Wipe the probe tips of SPT and RPT several times with cloth or by
rubbing alcohol before the analyzer is used. At this time, do not forget to
put medical rubber gloves. Pay attention to prevent bare skin of hand or
arm from being touched by or pricked with the probe tip.
3. The caution should always be exercised when replacing the halogen lamp.
a. Replace the halogen lamp by a new one after a lapse of 30 minutes after
the analyzer is turned off, to avoid the danger of burns. Keep hands
away from the glass part of the new halogen lamp. Make sure that there
is no crack or breakage in the glass part.
4. The following cautions should be exercised during the operation of analyzer:
a. Pay attention not to exceed the time and volume necessary for
diagnosis.
b. Keep monitoring the behavior of the whole system in order to detect any
malfunction.
c. Take immediate corrective measures including shutdown of operation
when any malfunction is detected in the analyzer.
d. Avoid possibilities of any direct access by the patients.
5. The following cautions should be exercised after the use of the analyzer:
a. Turn off the power after every operation so that control is restored to its
previous state as directed.
b. Do not remove the line cord plugs from receptacles by pulling the cords
so that no undue stress is developed in the cords.
c. Wipe the probe tips of SPT and RPT several times with cloth or by
rubbing alcohol before the analyzer is used. At this time, do not forget to
put medical rubber gloves. Pay attention to prevent bare skin of hand or
arm from being touched by or pricked with the probe tip.
d. Pay attention to the storage area.
i) Keep the analyzer out of the rain and any other water splash.
ii) Avoid areas that are adversely affected by atmospheric pressure,
temperature, humidity, ventilation, sunlight, dust and air containing salt,
sulfur, etc.
iii) Pay attention to inclination, vibration, shock (including shock during
transportation), etc.
iv) Avoid areas adjacent to the storage room of chemicals or areas that
are likely to generate gasses. Avoid areas that are likely to be subject to
inclination, vibration and shock.
e. Organize and store parts and cords associated with the analyzer after
they have been cleaned.
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f. Keep the analyzer clean not to cause any inconvenience to the next use.
6. In the event of trouble, do not fiddle with the analyzer. You must contact the
authorized service personnel for troubleshooting.
7. Maintenance and checks.
a. It is important for the analyzer and its associated parts to be periodically
checked and replaced. For example:
Arm probes
Cuvette rinsing unit (laundry)
Stirrers
Syringes
Refer section 19.1 Replacement Procedure as directed in the operator
manual.
b. Ensure that the analyzer operates normally and correctly, when it is
reused after being kept unused for some time.
Perform Daily, Weekly, Monthly and Annually maintenance
procedures as directed in the service manual. Refer section 13
Maintenance for more details.
8. The following cautions should be taken when using and handling the
reagents:
a. After unpacking the reagents, be sure not to allow dust, dirt or bacteria
to come in touch with the reagent.
b. Do not use expired reagents.
c. Handle a reagent gently to avoid formation of bubbles.
d. Take care not to spill the reagent. If it spills, wipe it off immediately using
a wet cloth.
e. Follow other instructions described in the package insert on each
reagent.
f. If a reagent happens to enter your eye, wash it off immediately using
plenty of water, and take medical treatment at once.
g. If you swallow it inadvertently, call for a doctor immediately and drink
plenty of water.
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3. Introduction
3.1. Overview
The XL-640, designed with the needs of modern clinical laboratories in mind,
easily fits into any laboratory environment. The XL-640 analyzer is a fully
automated, random access, time optimized, and patient sequential discrete
computerized chemistry analyzer. Once programmed, it is a walk-away system.
The analyzer features user-friendly operation with minimum operator intervention.
It is a highly sophisticated system and therefore it is of utmost importance that the
operator and service personnel read the instructions and becomes familiar with the
operation theory.
The analyzer comprises of a state of the art Photometer and sophisticated robotics
combined with an Operating Console and Data Processing Unit (DPU).
The DPU in the analyzer provides a schedule to the analyzer, after executing the
schedule as per the programmed sequence, the photometric results are then sent
to the analyzer’s computer connected to the analyzer where they are processed,
stored and then reported.
The robotics consist of Sample arm, Reagent 1 arm, Reagent 2 arm, Stirrer
assembly, Cuvette Rinsing Unit, Sample tray, Reagent tray, Reaction tray and
three Syringes one each for Sample, Reagent 1 and Reagent 2 arm.
Barcode identification system is provided for both, reagents and samples.
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Incident or white light contains the entire spectrum, objects that appear colored,
absorb light at a particular wavelength and reflect others, thus giving different
colors. That is color is a function of its wavelength.
Light having a wavelength of less than 400 nm is termed Ultraviolet, where as light
having a wavelength greater than 800 nm is described as Infrared, both ultraviolet
and infrared lights are invisible to the human eyes. Light corresponding to
wavelengths between 400 nm and 800 nm is visible to the human eye and is
termed as visible light.
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Since the total incident light = light absorbed + light transmitted, it follows that:
Therefore as the absorbed light (Absorbance) increases, the transmitted light will
decrease.
As we increase the concentration of the colored solution, the light absorbed
increases, and we find that the transmittance varies inversely and logarithmically
with concentration.
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4. Technical Specifications
4.1. General Specifications
Item Description
Throughput 400 tests per hour for a cycle time of 9 seconds (640 tests per hour
with ISE).
System type Discrete, automated, random access, patient prioritized, 1/2 Reagent
system.
Sample Serum, Urine, CSF, Plasma, Whole Blood, Others.
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Reagent 2.
Reagent cooling 4 to 12°C cooled with refrigeration unit.
temperature
Reagent bottles 28 positions for 20 ml
28 positions for 50 ml
Reagent dispensing Pipetting system with plunger, driven by stepping motor.
R1 dispensing in the 0.5th cycle
R2 dispensing in the 25th cycle
Reagent probe Micro-pipette with level sensor
Outside washing solution: Preheated de-ionized water
Inside washing solution: Preheated de-ionized water
Equipped with vertical obstruction detection facility to prevent probe
crash
Reagent volume Reagent 1: 60 – 300 µl (adjustable in 1 µl step).
Reagent 2: 0, or 10 – 300 µl (adjustable in 1 µl step).
Dead volume User programmable dead volumes for reagents, samples and
standards.
Mixing Type: Immersion mixing by rotating mixers.
Two mixers (3 variable mixing speeds).
Mixing positions.
The 1st position: Right after sample dispense into the first reagent
The 2nd position: 1st reagent + Sample + 2nd reagent
Reagent identification Position ID.
Reagent bar-code ID (optional).
Residual volume Calculated by countdown system as well as measured by capacitance
information type level sensor and displayed on screen.
Reagent positions Total 56 positions which can be used for reagent 1/2.
Reagent protection Reagent cover to protect from evaporation, dust, and direct light.
Carry over actions Provision for extra Detergent/Reagent Wash given for Carry Over Pairs.
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Refer section 8.1 Identification of the Main Components for more details.
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ON/OFF
switch
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5. Pre-installation
5.1. Floor Requirements
5-1
Service Manual XL-640
Plug Points
Four 5 Amp sockets must be available near the analyzer. (Four sockets are
required, one each for the analyzer, computer, monitor and printer.
It is recommended that two extra sockets be provided near the analyzer, for
use by a measuring equipment or engineering tool if required while
servicing (example oscilloscope, soldering iron etc.).
Heavy-duty electrical devices like air conditioners, refrigerators, ovens etc.
should not be operated on the same electrical lines as the analyzer.
The 3 pin power cord plugs shipped with the analyzer,
computer, printer and monitor may not be compatible with
the local electrical sockets of some countries, to have these
procured from the local market prior to the installation.
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6. Installation
This section deals with the installation of the analyzer.
Only a trained service representative should install the analyzer.
Contact your local service representative for the installation and
relocation of the instrument.
Problems resulting from the installation and relocation of the
analyzer by anyone other than an authorized service representative
will not be covered under warranty.
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4. Gently lift or slide the analyzer out of the wooden pallet, and place it on the
floor.
5. Lift the footrest up by rotating them, thereby letting the analyzer to rest on
its castors.
6. Gently lift the top dome of the analyzer and gently slide the Sample arm
upwards, making sure you do not damage the Sample probe, once you
have reached the top most position, rotate it and position it over the trough.
Remove the protective material and any debris, from within the sample tray
well.
7. Gently slide the Reagent 1 arm upwards, making sure you do not damage
the probe, once you have reached the top most position, rotate it and
position it over the trough.
8. Gently slide the Reagent 2 arm upwards, making sure you do not damage
the probe, once you have reached the top most position, rotate it and
position it over the trough. Remove the protective material and any debris,
from within the reagent tray well.
9. Gently slide the Mixer arm upwards, making sure you do not damage the
paddles, once you have reached the top most position, rotate it and position
it over the trough. Remove the protective material.
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10. Gently slide the CRU arm upwards to the top most position, making sure
you do not damage the probes, and remove the protective material and
clean debris.
11. Remove the buffers that are present in the RGT and ASP areas, as well
around the CRU and Stirrers.
To avoid electric shock, ground the analyzer, computer, printer, and
monitor using a 3 pin grounded electric outlet.
Do not use an adapter, as it could cause a loose contact and improper
grounding.
Confirm that all cuvettes have been fitted properly into their
respective slots on the reaction tray and none of them are jutting
out.
When removing or placing the cuvettes into their slots make sure
that you grip them by their sides and top end, never let the fingers
or any sharp objects come in contact with the optical area.
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Serial Item
Description Quantity
Number Code
26 100660 PVC SUPPORT FOR 20ML REAGENT BOTTLE 28 NOS.
27 110318 CABLE TIE SIZE 2.5 MM X 100 MM KP138 25 NOS.
28 110317 MOUNT ADHESIVE 10 NOS.
29 110321 FLAT CABLE SUPPORT KP161E 5 NOS.
30 109855 OUTER HOLDER FOR 5ML REAGENT ADAPTOR 5 NOS.
31 SCREW CAP (PP) OF 19mm RED COLOUR FOR 10 NOS
121410
BOTTLES
32 109522 KIT FOR SYRINGE BUBBLE REMOVEL 1NOS.
33 102932 SAMPLE CUP 450 NOS.
34 108605 FUNNEL 1 NO.
35 100679 CALIBRATION PLATE 1 No.
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Serial Item
Description Quantity
Number Code
55 113952 REF. ELECTRODE FOR ISE 1 NO.*
56 113954 NA ELECTRODE FOR ISE 1 NO.*
57 113953 K ELECTRODE FOR ISE 1 NO.*
58 113956 ECL ELECTRODE FOR ISE 1 NO.*
59 100346 SPACER ELECTRODE 5206 1 NO.*
60 113957 CLEANING SOLUTION 1 NO.*
61 100315 REAGENT PACK 1 NO.*
MISCELLANEOUS
62 -- APPLICATION SOFTWARE CD 1 NO.
63 -- INSTALLATION AND OPERATIONAL MANUAL 1 NO.
64 -- DRIVERS CD 1 NO.
65 -- UNIT INSTALLATION INSTRUCTION SHEET 1 NO.
66 -- HYDRAULIC DIAGRAM SHEET FOR XL – 640 - R 1 NO.
67 -- FQC REPORT 1 NO.
68 -- ROHS Declaration 1 NO.*
69 121368 ERBA XL Wash kit NEW (04X100ml) 1 NO.
OPTIONAL ITEMS
70 -- COMPUTER WITH MAINS CORD 1 NO.*
71 -- KEYBOARD 1 NO.*
72 -- MOUSE 1 NO.*
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Make sure that the index pin on the Reagent transport slides into the index
hole provided on the Reagent tray.
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Make sure that the large silicon waste tube from the rear of
the analyzer to the Waste can is slant and in downwards
direction without any bends.
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To Bio-
hazardous
To DI water on Can on red
Stainless steel ringed nozzle
nozzle
Float sensor
cable (red) to
To DI water
Bio-hazardous
Can on white Can
ringed nozzle
OR
Tubing and
Float sensor
Tubing and red cable (red)
Float sensor to Bio-
cable (green) hazardous
to Cleaning CAN
Solution CAN
Figure 6-4(1)
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Bio-
hazardous
Can
Cleaning
Solution Can
OR
Bio-
hazardous
Can
Cleaning
Solution Can
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2. Connect one end of the power cord to the analyzer’s power inlet and other
end to the main power supply as shown in figure above.
Make sure that the On/Off power button should be OFF
before turning on the main power supply.
3. The instrument is now connected to the computer and ready for operation.
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9. On Advanced setting screen, move the green bar for Receive Buffer
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OR
6.4.4. Serial Communication between Computer and Analyzer
(Old)
1. Unpack the serial interface cable from the accessories box, and connect its
one end to the serial port 1 of the computer and other end to the connector
located on the back side of the instrument, as shown in figure below.
Rotate
clockwise to fix
properly
2. Connect one end of the power cord to the analyzer’s power outlet at the
back side and other end to the main switch as shown in figure below
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Power
Inlet
Power Cord
6.4.6. Power On
6.4.6.1. Primary Power-ON of main unit
If the main unit is attached with the ISE unit, all electrodes and Reagent pack (with
sufficient Calibrant-A and Calibrant-B solution) should be fitted properly to the ISE
unit in advance before turning on the main switch.
The power switch is located on the rear panel of the main unit.
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Service Manual XL-640
Main ON/OFF
power switch
Power Inlet
This is the main switch of the analyzer and supplies power to the analyzer switch
as well as the Reagent cooling system and the ISE unit, if installed (ensure that the
electrodes are fitted, the ISE reagent pack is connected and the ISE power
connector is connected).
1. Unpack the Test Loader device, Test Loader stand and USB cable from the
accessories as shown in below figure
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2. Place USB -B end of USB cable inside the Test Loader stand as shown in below figure.
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5. Once connected to analyzer PC, it gives the beep sound that means Test Loader device
is ready to scan.
6. To ensure if Test loader device is connected to analyzer PC, go to Start > Computer >
right click > Manage as shown in below screen;
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10. It detects HID – compliant device that means Test Loader is connected with the
analyzer PC.
OR
11. Go to Start > click Devices and Printers ; following screen will be displayed;
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12. It detects the HID device, that means Test loader is connected with analyzer PC.
13. Close the Computer Management / Devices and Printers screen.
14. Now Keep the System Reagent pack in front of scan side of Test Loader device
as shown in below;
15. Go to Status Monitor > Scan Pack >System Pack details>Scan Pack, scanned
details will be displayed on analyzer PC.
16. If Test Loader device is unconnected, pack details can not be scan and following
message will get displayed.
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17. Check the connectivity of Test Loader device by following above steps 6-12.
18. If Test loader device is unconnected, device manager can not detect the HID
device.
6.5.1. Overview
The MultiXL software is the application software for the XL-640 automated clinical
chemistry analyzer.
This software is multilingual and supports even Asian languages like Chinese,
Japanese, and Thai etc.
6.5.2. Pre-requisite
6.5.2.1. System Configuration
Processor Pentium IV 2.8 GHz or above
Operating system Microsoft Windows XP Service pack 2 or 3
or
Windows 7 Professional English Edition (32-bit)
Hard disk 120 GB or above
RAM Minimum 1 GB RAM for Windows XP with Service
Pack 2/3 or
Minimum 2 GB RAM for Windows 7
Monitor 17 inch / 19 inch color monitor with 1024 * 768
resolution
3ULQWHU/DVHU'HVN-HW
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2. Select Languages tab, and define the following settings. See figure below:
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b. To turn off all screen savers, under Screen Saver, select (None) from
the drop-down list, and then click OK.
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c. Now click on the link Change power settings. The following screen will
be displayed.
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Similarly apply same settings to power saver option. Repeat the step c
to e.
User account control settings
a. Open User Account Control Settings by clicking the Start button, and
then clicking Control Panel. Under Small or Large icons view, click on
User Accounts and then click Change User Account Control
settings.
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Ensure that the following regional and language settings are appropriate.
Note that these are critical settings for the communication with the analyzer.
Go to Settings > Control Panel > Clock, Regional and Language Options >
Change the date, time and number format.
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OR
Go to Windows Explorer. Right-click on CD/DVD ROM-Drive. Click on
Explore and double-click on Launcher.bat.
The following screen will be displayed.
2. Click on Install MultiXL Application & Database link and follow the on-
screen instructions.
OR
Click on the Browse this CD link.
The software installation CD contains the folders and files as shown in the
figure below:
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Click on Close and uninstall the Microsoft SQL Server Desktop Engine from
Control Panel > Add / Remove Program. Then start the MultiXL
installation again.
Please refer to Migration Guide for Database Engine, MSDE to SQL Server
Express 2005 from the Installation CD, namely “Migration Steps from MSDE
to SQL Express.chm”.
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Wait until the setup wizard is visible on the screen as shown below.
6. Click Next.
On clicking, the following window will be displayed.
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The installer will install the software in the default location C:\Program
Files\MultiXL\.
The installation in a location, different from the default
one, is not recommendable.
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9. On clicking Next, the installation is started and the status will be displayed,
as shown below.
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Once the above operation is completed, the software icon will be created on
the desktop and the Installation Complete screen will be displayed
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10. Click on Close to close the screen and restart the computer.
11. Now double click on MultiXL icon [ ] from the desktop or choose Start >
All Programs > MultiXL to start the application.
The Detect Regional Settings screen will be displayed
and the application halts in case, if the language setting
is other than English (United States).
The windows key (left and right) will be disabled from the keyboard.
Logging of MultiXL start and shutdown events (for internal use).
MultiXL screen will cover the desktop in its maximized state.
USB mass storage devices will be disabled.
USB drive can be accessible through Administrator login
only.
To copy software data to USB drive, use Utility > Backup
screen. See section 13.4.1.2 Copy Data to USB for more
information.
Restricted user account for MultiXL.
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To install and uninstall any application from the PC, you must be logged on
as (windows) user “Administrator”.
To log in to the administrative account, go to Start > Shutdown > Logoff
and then click the Administrator icon and provide the administrator
password. The default administrator password is tbm1234@.
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OR
Open the Database Utility folder from the software installation CD, and
double-click DatabaseUtility.exe.
Default Database folder is the one from where the DatabaseUtility.exe is
running. Database folder refers to the Database, required for performing
various operations and storing the result data.
2. Click on CHECK DATABASE.
This command will check for the existing database on your computer. If no
database is available, a message is displayed on the following screen.
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(To restore the backup of new database, you need to change the location
using BROWSE FILE button. Refer section 6.5.5.2.2 Restoring Backup of
New Database in more details).
For example, in the above screen, the database location is E:\Database
Utility\MultiXL BKP.
If Archive is not available then utility will ask for Blank Database location
and the following window will be displayed.
4. Now click OK and select the blank database file MultiXL.BKP from the
software CD, and then click Open.
After some time, the database will be created successfully and the
following screen will be displayed.
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6. The above screen indicates that the database is installed successfully. Click
Close to exit from the utility screen.
7. Now you can access the MultiXL application. Refer section 6.5.7 Accessing
MultiXL Software for more details.
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OR
Go to Start > Settings > Control Panel. In the Control Panel, double click
on Add or Remove Programs. This method is used only, if you are using
Windows XP operating system.
For Windows 7 operating systems, click Start button on the desktop, under
Category view, go to Control Panel > Programs > Programs and
Features.
2. Select the MultiXL software, and then click Remove.
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OR
Open the Database Utility folder from the software installation CD. Double-
click on DatabaseUtility.exe.
2. Click UPGRADE DB.
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On clicking, the system prompt to select the upgrade script file, as shown
in the following screen.
Select the upgrade script file from the software CD, and then click Open.
The upgrade script file is provided in the application
software CD in the Database Utility folder.
3. Click OK and select the blank database file MultiXL.BKP from the software
CD, and then click Open.
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After some time, the database will be upgraded successfully and the
following screen will be displayed.
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In case, the software and database version mismatch screen is displayed; upgrade
the database using the script file, provided in the software CD. Refer section
software CD. Refer section 6.5.4.2.1 Upgrading Database for more details.
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4. Choose the path to store the backup, and then click Save.
On clicking, the following screen will be displayed to confirm the successful
completion of backup database.
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6. Click OK and select the blank database file MultiXL.BKP from the
application CD.
7. Click Open.
The following screen will be displayed after successful creation of
database.
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3. After restoring the archive database successfully, the following screen will be
displayed.
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Installation Procedure:
OR
1. Go to Windows Explorer and Right Click on CD/DVD ROM-Drive and Click on Auto-
play.
2. Click on Install Team Viewer. On selection of this option, following pop-up appears;
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3. Team Viewer installation is carried out at default installation location C:\Program Files\
TeamViewer.
4. After Team Viewer is installed successfully, above screen will be closed automatically
and user will be redirected to the Launcher Screen.
Open Team Viewer 10 Host from Windows Start menu. Following screen appears;
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Team Viewer ID (Your ID marked in Red in above image) is unique for every device.
This ID of the Analyzer PC is required for connecting another Remote PC through
TeamViewer. Password is “tbm1234@”, by default.
Password is pre-configured by default, during installation of
TeamViewer Host.
Analyzer user / operator have to share Your ID (Team Viewer ID marked in RED) to
the support team for Remote Support (Remote control session on Analyzer PC)
Do not change the default password for the seamless remote
support.
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Enter the following details, and then click OK. You may use this Login
details for the first time and create the other login IDs with appropriate user
access rights.
Login ID : Guest or guest.
Password : Guest (Case – sensitive)
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2. On clicking the link, a text file with the password details is created at the
location C:\MultiXLLOG. The file name and the path will be displayed as
follows.
3. Go to folder C:\MultiXLLOG, and send the generated text file, for example
“ForgotPWD20101018.Txt” in the above example; to the service engineer.
4. Click OK to close.
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Test Parameter – This option is used to define Test details, set Auto-rerun for a
single or multiple test, set Online Calibration to trace reagent bottle change,
Download & Upload test, and initialize test.
Profiles / Calc – This option is used to define Profiles or Calculated Items.
QC/Calibration – This option is used to schedule calibration (Blanks, Standards,
and Calibrators) and Controls. This option is also used to view the calibration
curves for a particular test, the QC Data and Twin Plot graph.
Consumables – This option is used to define consumables such as Blanks,
Reagents, Standards, Calibrators, Controls, Diluents/Serum diluent, Wash
Solution, SI reagent, and Urine ISE diluent.
Status Monitor – This option is used to perform calibration/patient batch run,
view liquid level of reagents for different Tests and perform Sample & Reagent
Barcode scans. It is also used to view online reaction curve and the progress of
the batch run.
Search – This option is used to search Patient Results, Calibration / Control
Results, Patients, Consumables or Test Details.
Reports – This option is used to view Patient Reports, Statistical data using Test
Statistics screen, the test results on Result Reprint screen, calibration of a test
over a period of time on Calibration Trace screen, Calibration Monitor screen with
current calibration, errors reported (during sample run, service, maintenance, and
auto-startup) in Error Log screen, Reaction curves, Reagent consumption and
ISE calibration details.
Master – This option is used to define miscellaneous parameters like Area
(location of collecting samples), Laboratory, Doctor, Analyst, Manufacturer,
Reference range, Unit, Calculation formula and Instrument (for offline result
entry) details.
Utility – This option is used to define Reagent Positions and Backup Data, to
enter and print Offline Results and recalculate the results obtained from analyzer.
Service Check – Only the authorized Service Personnel should use this option.
Maintenance – This option is used to perform various maintenance operations
on analyzer, dead volume calibration for sample and reagent. The automatic
maintenance on startup and shut-down of analyzer can be initiated from this
option. Auto-maintenance activities (to be performed after wake-up from sleep
mode) can be scheduled from here.
Settings – This option is used to define system parameters, carryover pairs, test
sequence, rerun flags, to assign user rights, serum indices. This option is also
used to establish the communication between the analyzer PC and host
computer (LIS) using Host settings screen.
Hibernate/Wake-up – This option is used to manually hibernate the analyzer to
save power. This power-saving mode requires supporting hardware on the
analyzer. Hence, the option will be visible only if the analyzer is having the
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For example: In the screenshot below, button is placed near a box with caption
‘Test’. If this button is clicked, small window opens up for selecting a particular test.
Following is an indication bar available on most of the screens. This provides help /
warning messages to the user.
The sign * near any of the text box, checkbox or drop down list on the software
screens indicate that it is mandatory. The sign ** near any of the column in the
master option indicate that row is a default row and can’t be deleted by the user.
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4. Click OK. The captions on the screen will appear in the selected language.
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7. Relocation
This section provides instructions for decontaminating, draining out the analyzer,
disconnecting peripheral devices and packing the analyzer securely for
transportation, and is intended for use by only a Transasia Bio-medicals Limited
trained field service engineer.
Only a trained service representative should carry out the relocation
of the analyzer. Problems resulting from the relocation of the
Analyzer by anyone other than a service representative will not be
covered under warranty.
Any analyzer spares being shipped back, that has had Bio-
hazardous material run on it, must be decontaminated, and the
decontamination certificate that has been included under section 7.4
Decontamination Certificate , must be filled, duly signed, and
attached with the shipping documents..
The sample probe may come directly in contact with human sera
and is highly bio-hazardous, please take the necessary precaution
to protect yourself when carrying out this procedure.
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and choose CLEAN > ISE ON > START. Perform the clean cycle using ISE
Cleaning solution. Follow this with multiple PURGE cycles (approximately 5
cycles).
7. Remove the Cal A bottle and discard its contents, perform multiple PURGE
cycles. After this, put old / dummy electrodes and place Cal A tube
assembly into the DI water (slightly warm 35 – 37 ° C) and perform PURGE
about 10 times. Remove DI water and perform PURGE at least 15 times
(drain all tube of water / fluid).
8. Remove the electrodes, and pack them in their respective original boxes
(PLACE Cal A solution in K electrode flow path and close with waterproof
tape) that were supplied with them.
9. Place the electrodes in the accessories box.
10. Drain the water of the Pressure tank. Locate the drain tube and open the
Shut off valve (mounted on the bottom right side of the analyzer’s chassis),
and allow the entire contents of the pressure tank to drain out. See figure
below.
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17. Wipe the Monitor, Computer and Keyboard external surface with a
nonabrasive cleaner, or a use a soft lint free clot moistened with a 0.5%
dilution of a 5.25% Sodium Hypochloride (Bleach) solution to clean and
decontaminate the trolley, computer, monitor and printer external surface.
18. But before using it, make sure that you test it on a small section of the
computer, wait till it dries, see the results, only if you are satisfied that there
is no damage or change of colors to plastic parts, then proceed to clean the
entire computer with this cleaning solution.
Make sure that no solution falls or seeps into the Computer,
Monitor, Printer, or Keyboard.
19. Adequately pack all the cables, Power cord, and peripheral devices into the
accessories box.
Do not ship any accessories that have been in contact with
Bio Hazardous fluids.
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cleaned . Make sure that this cleaning procedure is done only in one
direction that is from top to down and not in the reverse. Repeat the same
procedure with de-ionized water.
23. In order to clean the sample probe internally, gently with the help of a
syringe (5 ml) flush the probe first with a 5.0% dilution of a 5.25% Sodium
Hypochloride (Bleach) and then flush it multiple times with de-ionized water.
Dry and adequately pack the probes with sufficient protection, in separate
boxes.
When replacing the cuvettes back into their slots, make
sure that you grip them by their sides and top end. Never let
the fingers or any sharp object come in contact with the
optical area.
24. Rotate the Sample, Reagent1 and Reagent 2 arm and lower them into the
Sample and reagent tray, wells.
25. To decontaminate, the Stirrer paddles, soak a tissue paper in 5.0% dilution
of a 5.25% Sodium Hypochloride (Bleach) , and wrap it around the probes
upper end, then gently slide the tissue paper down towards the tip and out
of the probe, repeat this cycle numerous times until you are satisfied that
the probe is thoroughly cleaned. Make sure that this cleaning procedure is
done only in one direction that is from top to down and not in the reverse.
Repeat the same procedure with de-ionized water,
26. Move the Stirrer arms to the Trough position, and lower them into the
trough. Place the buffers below the Stirrer base.
The cuvette rinsing unit suction probes comes directly in
contact with human sera and is highly Bio-hazardous. Take
the necessary precaution to protect yourself when carrying
out this procedure.
27. Unscrew the metal thumbscrew located above the cuvette rinsing unit plate,
lift the Laundry unit upwards and place it in a shallow tray. Clean individual
probes with the help of a lint free tissue moistened with a solution of 0.5%
dilution of a 5.25% Sodium Hypochloride rinse thoroughly with de-ionized
water and dry.
When refitting the Cuvette rinsing unit make sure that the
suction probes go directly in the center of the cuvette slot,
and they do not touch the walls.
28. Refit the Cuvette rinsing unit and place a buffer packing material between
the Laundry plate of the rinsing unit and the top plate of the analyzer.
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CITY: COUNTRY:
CUSTOMERS NAME:
CUSTOMERS ADDRESS:
CITY: COUNTRY:
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8. Functional Description
8.1. Identification of Main Components
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8.2. Functionality
8.2.1. Auto Sampler Unit
The auto sampler unit (ASP) consists of a removable turntable with sample tube
holder, a rotating mechanism, and a bar code reader for identifying the samples.
The ASP can accommodate 50 sample tubes. Each sample is aspirated by the
sample pipette unit (SPT) and dispensed into cuvettes of the Reaction Tray Unit
(RCT).
Outer ring of
inner tray Outer tray or
routine sample
tray
Inner ring of
inner tray
Inner tray or
standard
tray
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The inner ring contains 8 positions for Controls (marked C1-C8), 2 separate
positions for optional ISE solution (marked ISE1 and ISE2) and 2 positions for
blanks (marked B1 and B2).
The types of usable sample tubes and cups are shown below:
10 ml tubes
5 or 7 ml tubes
2 ml cups
When the reader reads the barcode other than the specified barcode types, then
the appropriate error message is indicated.
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R1PT Arm
R2PT Arm
The reagent pipette unit (R1PT and R2PT) consists of an up-and-down movement
mechanism, rotating mechanism, level sensor and lower limit sensor. The R1PT
aspirates primary reagent contained in the reagent tray (RGT) and dispenses it
into cuvettes (reaction cells) in the RCT unit. The R2PT aspirates the secondary
reagent (during the 25th cycle) contained in the reagent tray (RGT) and dispenses
it into cuvettes (reaction cells) in the RCT unit.
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Cuvettes
The reaction tray (RCT) consists of the cuvette ring set and rotating mechanism.
RCT is provided with 72 hard glass cuvettes (5mm * 5mm) on its outer
circumference and the temperature inside is kept at 37ºC (±0.2º C) constantly. The
cuvettes are moved at 9-second step and a series of process including
dispensation, stirring, photometric measurement and washing be performed.
Outer
circumference
The reagent tray is used for accommodating reagent bottles. The reagent tray can
accommodates at maximum 56 reagent bottles (28 on the inner side and 28 on the
outer side). The reagent tray consists of Barcode reader, Cooler, Sensor and
Rotating mechanism.
The reagent tray rotates and the required reagent bottle is moved to the position
where the reagent is aspirated. At this position, the reagent is aspirated by the
R1PT/R2PT and then dispensed into cuvettes in the RCT unit.
The type of usable reagent bottles are shown below:
Inner circumference: 50 ml
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Outer circumference: 20 ml
All bottles are screw capped to prevent evaporation of reagents while not in use.
On the outer ring of the tray (even numbered positions), 20 ml bottles can be
placed. The inner ring (odd numbered positions) is available for 50 ml and 20 ml
bottles. Bar-code reader affixes bar-coded labels on the reagent containers for
identification.
Reagent can also be placed in the 5 ml tube in the outer
circumference using 5 ml reagent adaptor. See figure below.
Holder
5 ml tube cap
adaptor
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8.2.10.1. Stirrer-1
The sample and the primary reagent dispensed into cuvettes are stirred by rotating
the paddle. The paddle is washed in the stirrer-1 trough with system water at 38º C
and pressure of 0.8-1.2 bar.
8.2.10.2. Stirrer-2
The secondary reagent dispensed into the cuvettes is stirred by rotating the
paddle. The paddle is washed in the stirrer-2 trough with system water 38 °C and
pressure of 0.8-1.2 bar.
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R1PP
SPP
R2PP
OR
R1PP
SPP
R2PP
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Waste
Pump
ISE
Electrodes
Calibrant B
Pump
Calibrant A
Pump
8.2.13.1. Calibrant-A
Calibrant-A is used at the time of one-point calibration.
The one-point calibration is carried out at the same time when the Calibrant-A is
dispensed to wash electrodes every time the sample measurement is performed.
95μl of Calibrant-A and 36μl of Calibrant-B is automatically dispensed into the ISE
unit at every 30 minutes to prevent the electrode from drying during standby cycle.
Reagent pack containing Calibrant-A solution is placed on the front panel of the
analyzer.
8.2.13.2. Calibrant-B
Calibrant-B is used at the time of two-point calibration.
The two-point calibration should be carried out at the beginning of the day and at
least once every 8 hours or after completion of 50 samples.
Reagent pack containing Calibrant-B solution is placed on the front panel of the
analyzer.
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8.2.13.4. Diluent
The diluent is used to dilute urine to one-tenth in concentration. It is contained in a
reagent bottle that is placed on the reagent tray. The necessary volume for diluting
one sample is 200µl. The dilution is carried out using a cuvette in the CRU unit and
therefore one cycle of chemistry analysis is allocated to this processing.
Measurement Volume
In the case of analytic Sample for serum : 70 μl
measurement Sample for urine : 140 μl (after dilution)
In the case of full calibration Calibrant-A: 180μl, Calibrant-B: 180μl
In the case of 1-point calibration Calibrant-A: 180μl
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OR
Float Sensor for Bio-Hazard Waste Can Float sensor for DI Water Can
Float Sensor for Cleaning Solution Can Float Sensor for Diluted Waste Can
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Analyzer performs open/closed-channel tests only after scanning the System Pack
Reagent kits.
Analyzer performs closed channel tests based on pack size (test count) of
respective reagent kit.
Analyzer performs open channel tests not exceeding the total test-count, as read
from System Pack Reagent kits.
Once open test-counts are exhausted, it is not allowed to perform further open
tests, until user scans the new System Pack Reagent kits.
System will intimate user during run if open test count reaches 10 & below
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OR
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Functional Block diagram with ARM Interface PCB : With USB interface CP2102
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OR
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Plate fixed to Arm assembly is cut the light path of Opto and change the state vice
versa. Arm initialized will encounter the VOD error.
The berg strip pin (#2) behind the ground pin of 4 pin connector is connected to the
output of the signal card.
The voltage at this pin (#2) WRT ground pin has to be approximately. 1.85V with
the probe in air.
As per system requirement LLS sense PCB’s, the following are the selected
components to respective arm assemblies.
Sample Arm
R3, R6 : SMD resistor 68K 0.1% 100ppm
R8 : SMD resistor 1K5
R9 : SMD resistor 1K2
C1 : SMD capacitor 22nF
Reference voltage at Pin13 of U2: 1.10V DC approximately.
Reagent Arm R1
R3, R6 : SMD resistor 47K 0.1% 100ppm.
R8 : SMD resistor 1K5
R9 : SMD resistor 1K2
C1 : SMD capacitor 22nF
Reference voltage at Pin13 of U2: 1.50V DC approximately
Reagent Arm R2
R3, R6 : SMD resistor 47K 0.1% 100ppm
R8 : SMD resistor 1K5
R9 : SMD resistor 2K2
C1 : SMD capacitor 22nF
Reference voltage at Pin13 of U2: 1.50V DC approximately.
Location: LLS PCB assembly is located on the Sample Arm, Reagent R1 Arm, and
Reagent R2 Arm’s Base of the Arm assembly.
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Location: Back Plane 1 PCB is located on Left hand side and at rear end of upper
PCB cage of analyzer.
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DC Valve Control Card – J22 - Syringe valves, Detergent Pump, Bio hazard
Pump.
Control signals to DC valves : J5 (From J14 of Base board 1 PCB assembly.)
R1PP and R2PP Syringe Valve : J18
Sample Syringe valve : J10
Detergent Pump : 16
Bio Hazard Pump : J19
Stirrer 1, 2 Control Card – J26 - Stirrer 1, 2 valve.
Control signals to Stirrer valves : J42 (From J31 of Base board 1 PCB
assembly)
Stirrer - 1 Valve : J41
Stirrer – 2 Valve : J39
Power to Back Plane 2 is from J17 : (From Terminal block -TB3)
Details of Power supply as follows: J17 - Pin 1 – NC.
Pin 2 – VCC ( +5V , ± 0.15V)
Pin 3 – GND (VCC)
Pin 4 – NC
Pin 5 – Vs (+24V , ± 0.5V)
Pin 6 – GND (VS)
Control Signals to activate and Deactivate DC Valves have been generated by
FPGA and routed through Base Board1 to Back Plane 2.
Location: BACKPLANE 2 PCB: ELS32010R1is located on Left hand side of
analyzer, at rear end of lower PCB cage.
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Port 5
It is 16 bit Input port only with Schmitt-trigger characterstic.P5.0 – P5.15
It is unused.
Port 6
It is 8 bit bidirectional Input / Output Port P6.0 – P6.7.
It is unused.
Port 7
It is 8 bit bidirectional Input / Output Port P7.0 – P7.7.
P7.0 – P7.4: is being used as control lines to Multiplexer Mux
16/DG406DJ to select respective input to output.
P7.5 P7.7 as a control / data lines for DS1267.
Port 8
It is 8 bit bidirectional Input / Output port P8.0 – P8.7.
P8.0 – P8.7 being used for ISE and RGT communication.
2. ADC – Section.
This section is consisted of Multiplexer, dual digital pot.DS1267 - for AGC,
OPAMP’s OP07 and ADC AD976A. The output from the photometer of
respective wavelengths is being connected to differential amplifier through
the dual Digital pot to the ADC AD976A.
Analog voltage from photometer assy. of selected wavelength is to be
measured at TP2. (Pin 28 of U5). Same voltages are buffered through
OPAMP OP07 – U28A and send to Dual digital pot pin11.
DS1267 is connected as feedback resistor (between pin 2 and 6) of OPAMP
U2 – OP07.R10 (20K pot) is used for offset adjustment. Output of U2
(TP15) is connected to OPAMP U3 – OP 07 with Gain of 4.7 at TP1 pin 6 of
U3.
R11 (20K Pot) is used for Offset adjustment of U3. Output of U3 is send to
Analog input of ADC AD976A (U4). ADC AD 976A is 16 bit Hi Speed A to D
converter working on single supply +5V.
3. FPGA Section: A field-programmable gate array.
XC2S200 – PQ208C is a semiconductor device containing programmable
logic components called "logic blocks", and programmable interconnects.
Logic blocks can be programmed to perform the function of basic logic
gates such as AND, and XOR, or more complex combinational functions
such as decoders or mathematical functions. In most FPGAs, the logic
blocks also include memory elements, which may be simple flip – flops or
more complete blocks of memory.
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4. Memory
XC18V04PC-PLCC44-U7: It is in system Programmable configuration
PROM. It is being used to store Xlinx FPGA configuration bit streams. JTAG
is being connected to connector J8 to program FPGA.
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Interface Pcb Assy Arm7 is also consisted of Spartan CPU Pcb assy. as Piggyback to
generate Motor’s CLK, Direction signals, and Read opto’s input from electro mechanical
assemblies as feedback to initiate further action.
ARM7 based interface pcb assy is a combination of interface pcb assy, Base board1,
Base Board 2.
The Signal details From / To Spartan CPU pcb assy are as follows.
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Arm 7 interface pcb assy is being used to buffer the signals generated from Spartan CPU
pcb assy of CLK, Direction etc,Sample ,R1,R2 Arm assy’s AZ,LLS out and VOD signals ,
serial communications for Bar code scanners, ISE,RCT,RGT comm., pressure sensor
circuit. etc.
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Port 0 : 32 bit port configured as General purpose digital I/O OR can receiver input or
transmitter output OR I²C data input / output, slave select etc.as per our requirement.
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Port 1 : Is being used for General purpose I/O port, Ethernet data input, output, PWM
Port 2 : Data bus with Spartan Cpu pcb assy. etc.
Port3 : I/O port with individual direction control.
Port 4 : General purpose I/O line OR External memory address line. : We have been used
for ADC interface with ARM7, P0-15 interfaced with ADC
a)Analog Supply :
+/- 15V from Regulator pcb assy. is connected to J47 on interface pcb assy.
+5V ANA (+/- 0.15V) TP15 wrt ANA GND TP11: is generated with the help U28:IC7805
visually indicated by LED5.
-5V ANA (+/- 0.15V): TP13 wrt ANA GND TP11: is generated with the help of U29: IC
7905 visually indicated by LED12.
b) Digital Supply:
From VCC 5V : TP17: 3V3 (+/- 0.1V): TP10 digital supply generated with the help of U30
LD1085 wrt GND TP14, visually indicated by LED4.
b)R1 Arm Assy : R1 Arm Assy’s opto signals as UP/DN : J17-Pin2 ,Home- J17-Pin5
,direction J17-Pin 8,Auto Zero J17-Pin15 ,LLS out: J17 : Pin14 , VOD signals : J17 : Pin
11 are connected .
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IC U23 : Max 232 is being used for RCT heater serial interface, connected at J33.
IC U23 : Max 232 is being used for RGT Cooler serial interface, connected at J32.
c) ISE serial communication : IC U22: Max 232 is used for serial interface for ISE.
d) PC serial interface : IC U21 : Max 232 is being used for serial interface between
PC & Analyzer, Connector J34:is being used for PC interface.
5) Pressure Sensor circuit : Pressure sensor connected at J41. Depend upon the
pressure, error signal (TTL) of HI pressure, LO pressure generated from pressure
sensor.
With the help of Logic circuit U26 : HI /LO Error signal generated as pressure
output at J42- pin1 wrt GND pin2.
6) ADC Section : Input voltage from Photometer assy wrt selected wave lengths
connected at J26. Multiplexer U5 : DG506 is being used to select output wrt
wavelength at TP4. Multiplexer output U5 is buffered worth the help of OPAMP
U36.
U10 : TL072 is also used at buffer. Buffer output voltage is fed to U11 : OP 07.
Digital pot IC U6 : DS1267 -100 is used as Automatic Gain control, as feedback
resistor for U11. POT P2 is used for OFF SET adjustment.
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Output of U11 is fed to U12 Opamp-OP 07 with a gain of 4.7. OFF SET voltage of
U12 adjusted by POT P3.Output voltage of U12 : TP5 fed to ADC ADS8505 –
ANAIN : Pin1. ADS8505 is 16 bit SAR ADC working on single supply voltage +5V
(Pin27, 28) wrt GND (Pin14, 2, 5) .Tristate data bus is being connected to Port 4 of
ARM7 : LPC2378.
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of the signals are that Application is sending an instruction to Micro blaze. Micro
blaze is decoded that instruction & send command to FPGA to complete task i.e.
Motion profile to all motors of interfaces
Power Supply Section:
CPU PCB assembly’s interfaces are working on +3.3V DC, +2.5V DC, +1.2V DC.
1. +3.3 V DC: +5V VCC as an input supply at TP1 to IC U1 – LD1085 – Pin3:
Low drop positive voltage regulator. Output voltage 3V3 DC at Pin2 of U1
(+/-2%) to be monitored at TP2 w.r.t. GND TP4, indicated by LED D1. 3V3
as VCCO connected to Xilinx FPGA.
2. +2.5 V DC: +5V VCC as an input supply at TP1 to IC U2 – LD1117 25 –
Pin3: Low drop positive voltage regulator. Output voltage 2V5 DC at Pin2 of
U2 (+/-2%) to be monitored at TP5 w.r.t. GND TP4, indicated by LED D2.
2V5 as VCCAUX connected to Xilinx FPGA.
3. +1.2 V DC: +5V VCC as an input supply at TP6 to IC U3 – LD1085 – Pin3:
Low drop positive voltage regulator. Output voltage 1V2 DC at Pin2 of U3
(+/- 2%) to be monitored at TP7 w.r.t. GND TP8. 1V2 as VCCINT connected
to Xilinx FPGA.
4. JTAG programming to the SPARTAN-3E: To Down load Program files in to
FPGA & Microblaze.
a. Shorting link JP2 : Pin 1 & 2 : Short
b. Shorting link JP5 : Pin 2 & 3 : Short
Location: CPU PCB ASSY – ELS 62012R4 is located as Piggyback on ARM7
Interface PCB Assembly.
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CLK, Direction signals for stepper motor drive are opto isolated with the help of
Quad opto IC U7, U9.
Control Signals CLK (M1CL , M2CL, M3CL , M4CL ).Direction (M1DR, M2DR,
M3DR, M4DR) of respective stepper motors are generated from Interface board
through Base board1 to 96 pin Euro connector J1 OR from ARM7 : interface pcb
assy + CPU pcb assy.
Control signals are converted in to Square wave output with the help of Schmitt
trigger IC 7414 (U6, U10).
Respective stepper motor’s Clock signals are connected to CLK pin of respective
stepper motor driver IC U1, U2, U3, U4. Input of monoshot multi-vibrator U8, U11
to synchronize clock and direction signals. Output of U8, U11 are fed to reference
of PWM – Stepper motor driver IC U1, U2, U3, U4.
Stepper motor driver is connected to Stepper motors through 96 pin Euro
connector and Back Plane 1.
First Direction signal have been set and CLK fed to stepper motor.
Stepper motors used are MAE HY 200 2220 0062/ HS200 2221 0070 AF04 for
RCT, ARM UP/DN, Sample tray, CRU UP/DN, Sample, Reagent1, and Reagent 2
Syringe.
Stepper Motor HY200 2226 0190 - AX08 for RGT assembly.
Stepper Motor HY200 1713 0033 AP04 for Stirrer 1 assembly, Stirrer2 assembly.
Motor Driver card – 05 nos. are used to drive above stepper motors with respective
assembly configuration as selected by jumper link.
These PCBs are connected to the Backplane1 PCB.
The flow of the logic input signals (clock and direction) is from the Interface board
to Base board1 OR Arm7 interface pcb assy +CPU pcb assy.to Backplane1 to
Motor Drive board.
The flow of the output signals is from motor Drive board to Backplane1 to the
stepper motors of respective assemblies.
Location: Motor Driver cards are located on left hand side of analyzer in PCB
cage 1.
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Component Layout:
OR
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Motor driver card consist of sections a) Signal circuit. b) Main Control circuit – Xlinx
CPLD XC9572PC84A. c) Stepper motor driver (PWM) – L6258.
Motor driver card would drive 04 nos. Stepper motors. Control Signals CLK (M1CL
– TP3, M2CL – TP4, M3CL – TP5, M4CL – TP6).Direction (M1DR, M2DR, M3DR,
M4DR) of respective stepper motors are generated from Interface board through
Base board1 to 96 pin Euro connector J1.
Control signals are converted in to Square wave output with the help of Schmitt
trigger IC 7414 (U17, U12).
Berg Strip J4 is used to Program CPLD U7.
Respective stepper motor’s Clock signals are connected to Input / output port of
Motor driver controller U7 XC9572PC84A as well as to Input of monoshot multi-
vibrator U16, U9 to synchronize clock and direction signals. Output of U16, U9 are
fed to reference of PWM – Stepper motor driver IC U1, U2, U3, U4.
Input signals for PWM are from input / Output ports of U7 to control Stepper motor.
Output of PWM – Stepper motor driver is connected to Stepper motors through 96
pin Euro connector and Back Plane 1.
First Direction signal have been set and Clk fed to stepper motor.
The power to motor drive cards are:
VCC (+5V DC) – TP7 at Pin B32, C32 of 96 pin Euro Connector J1
GND – TP8 logic GND
VS (+24V DC) – TP1
TP2 – VS GND
Stepper motors used are MAE HY 200 2220 0062/ HS200 2221 0070 AF04 for
RCT, ARM UP/DN, Sample tray, CRU UP/DN, Sample, Reagent1, and Reagent 2
Syringe.
Stepper Motor HY200 2226 0190 - AX08 for RGT assembly.
Stepper Motor HY200 17130033 AP04 for Stirrer 1 assembly, Stirrer2 assembly.
The winding resistance of the motor is 11.2 Ohm.
Motor Driver card – 05 nos. are used to drive above stepper motors.
These PCBs are connected to the Backplane1 PCB.
The flow of the logic input signals (clock and direction) is from the Interface board
to Base board1 to Backplane1 to motor Drive board.
The flow of the output signals is from motor Drive board to Backplane1 to the
motors.
CPLD in the motor driver card are programmed at the Production.
LED4 – ‘ON’ indicates that the program downloaded in the CPLD
has been executed.
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Location: Motor Driver cards are located on left hand side of analyzer in PCB
cage 1.
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Control signals are converted in to Square wave output with the help of Schmitt
trigger IC 7414 (U17, U12).
Berg Strip J4 is used to Program CPLD U7.
Respective stepper motor’s Clock signals are connected to Input / output port of
Motor driver controller U7 XC9572PC84A as well as to Input of monoshot multi-
vibrator U16, U9 to synchronize clock and direction signals. Output of U16, U9 are
fed to reference of PWM – Stepper motor driver IC U1, U2, U3, U4.
Input signals for PWM are from input / Output ports of U7 to control Stepper motor.
Output of PWM – Stepper motor driver is connected to Stepper motors through 96
pin Euro connector and Back Plane 1.
First Direction signal have been set and Clk fed to stepper motor.
The power to motor drive cards are:
VCC (+5V DC) – TP7 at Pin B32, C32 of 96 pin Euro Connector J1
GND – TP8 logic GND
VS (+24V DC) – TP1
TP2 – VS GND
Stepper motors used are MAE HY 200 2220 0062 / HS200 2221 0070 AF04 for
RCT, ARM UP/DN, Sample tray, CRU UP/DN, Sample, Reagent1, and Reagent 2
Syringe.
Stepper Motor HY200 2226 0190 - AX08 for RGT assembly.
Stepper Motor HY200 17130033 AP04 for Stirrer 1 assembly, Stirrer2 assembly.
The winding resistance of the motor is 11.2 Ω.
Motor Driver card – 05 nos. are used to drive above stepper motors.
These PCBs are connected to the Backplane1 PCB.
The flow of the logic input signals (clock and direction) is from the Interface board
to Base board1 to Backplane1 to motor Drive board.
The flow of the output signals is from motor Drive board to Backplane1 to the
motors.
CPLD in the motor driver card are programmed at the Production.
LED4 – ‘ON’ indicates that the program downloaded in the CPLD
has been executed.
Location: Motor Driver cards are located on left hand side of analyzer in PCB
cage 1
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Detergent Pump Valve: Input signal C1_DCV5_IN (3V3 volt amplitude) from
FPGA is send to base of transistor Q3 (BC547), output of Q3 to input of Opto
isolator TLP621 U1.Output of U1 is to base of NPN Transistor TIP122 Q1.
Output of Q1 i.e. collector (24V DC) drive Detergent pump. Output indicated is by
LED D1.
Bio-Hazard Pump: Input signal DCV7_IN (3V3 volt amplitude) from FPGA is send
to base of transistor Q4 (BC547), output of Q4 to input of Opto isolator TLP621
U2.Output of U2 is to base of NPN Transistor TIP122 Q2.
Output of Q2 i.e. collector (24V DC) drive Bio–Hazard pump. Output indicated is by
LED D3.
Power to DC Drive card :
VCC (+3V3) at pin33, 65 of Euro connector J1
VCC (+5V) at pin33, 65 of Euro connector J1
D6 LED indication
GND at pin 34, 66 of Euro connector J1
Vs (+24V) at pin35, 67 of Euro connector J1.D7 LED indication
VS GND pin 15,47,79 of Euro connector J1
The flow of the logic input signals is from the Interface board to Base board1 to
Backplane2 to DC Drive board. The flow of the output signals is from DC Drive
board to Backplane2 to the valves and pumps.
Location: The DC drive card is located in the (1st slot from left) in PCB cage 2 on
left hand side of analyzer.
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If the level of the liquid is beyond the set limit, respective indicator LED’s mounted
on the rear panel of the Analyzer start flashing and a buzzer beeps.
The PCB provides the logic signal to indicate the liquid level limits crossover.
This signal flows from the WGPT board to 9 pin d-type connector on the rear panel
to Baseboard2 to Interface board.
Location: WGPT PCB is fixed in load cell platform.
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OR
12 V/5A/6A SMPS is used for photometer lamp power supply.
ELS22032R1: Regulator PCB assy. is also being used to
regulate ± 15V DC with the help of regulator IC 7815, 7915 for
Photometer Assy. Refer section 9.1.2 Regulator PCB:
ELS22032R1 for details.
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OR
9.1.33. Canmax Support PCB: ELS52022R1
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OR
Auto start up PCB: ELD52005R1.1
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Sleep mode signal to sleep mode pcb assy .:J5 through J52 onArm based
Interface pcb Assy.
5V DC power supply for 5V DC Relay : J6 through JP16 ( Pin 2: VCC , Pin1 :
GND) on interface pcb assy.
CPU PCB assembly is detecting the hardware present in machine & accordingly
as per schedule in system sleep mode is enabling & disabling.
During sleep mode enable, Lamp assembly Mains Input of SMPS S60-12 / LS 75-
12 - J1 ( Pin 2 &4) , Vacuum pump-J4, Pressure pump-J3 are made OFF, which
switched OFF the lamp assembly, Vacuum pump, Pressure Pump.
Mains input : 220V AC connected to J1 pin 1 & 3 , Mains input 110V AC at J3
During Sleep mode disable,At J1 Mains input of Lamp assembly SMPS is switched
ON with the help of 5V DC relay RL1.
At J4 Mains Input of Vacuum Pump 110V AC is switched ON with the help of 5V
DC Relay RL3 .
At J2 Mains Input of Pressure pump 220V AC is switched ON with the help of 5V
DC Relay RL2.
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Refer Silkscreen layout of Top - SST & bottom side – SSB of USB CONNECTOR
PCB ELLC2003R4.
OR
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SST SSB
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New Assembly
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Position Sensor Opto Interrupter. For sensing the rotary position of the ASP Tray.
ASP Container This container, which is a stationary part, houses the ASP, contains
a window to facilitate barcode reading of the samples.
Barcode Reader Meant for mounting the Barcode reader.
Mounting Bracket
Sample Tray Assembly Assembly of Sample Tray.
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Serial Component
Number
1 DEBUBBLER UNIT
2 PRESSURE TANK WITH HEATER
3 DAMPER
4 KNF PUMP
5 OVERFLOW SMC VALVE
6 WATER SMC VALVE
7 STIRRER SMC VALVE
8 R2PT, SPT SMC VALVE
9 R1PT SMC VALVE
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FINIAL
LEVEL Sr.No. DESCRIPTION QTY
CODE
1 1.0 INLET and OUTLETS
Panel Mount Connector, 1/4-28 UNF to 200 series Barbs,
1 1.0.1 1.00 107881
1/8"(3mm) ID Tubing,; PMS230-1
1 1.0.2 NUT PANEL MOUNT 1/4-28 UNF WITH 7/16" HEX PMSN-X0 1.00 100884
1 1.0.3 RING COLOR CODED CCR5 1.00 100887
Panel Mount Connector, 1/4-28 UNF to 200 series Barbs,
1 1.0.1 1.00 107881
1/8"(3mm) ID Tubing,; PMS230-1
1 1.0.2 NUT PANEL MOUNT 1/4-28 UNF WITH 7/16" HEX PMSN-X0 1.00 100884
1 1.0.4 RING COLOR CODED CCR7 1.00 100888
Panel Mount Connector, 1/4-28 UNF to 200 series Barbs,
1 1.0.1 1.00 107881
1/8"(3mm) ID Tubing,; PMS230-1
1 1.0.2 NUT PANEL MOUNT 1/4-28 UNF WITH 7/16" HEX PMSN-X0 1.00 100884
1 1.0.5 RING COLOR CODED CCR3 1.00 100885
Panel Mount Connector, 1/4-28 UNF to 200 series Barbs,
1 1.0.1 1.00 107881
1/8"(3mm) ID Tubing,; PMS230-1
1 1.0.2 NUT PANEL MOUNT 1/4-28 UNF WITH 7/16" HEX PMSN-X0 1.00 100884
1 1.0.6 RING COLOR CODED CCR4 1.00 100886
Panel Mount Connector, 1/4-28 UNF to 200 series Barbs,
1 1.0.1 1.00 107881
1/8"(3mm) ID Tubing,; PMS230-1
1 1.0.2 NUT PANEL MOUNT 1/4-28 UNF WITH 7/16" HEX PMSN-X0 1.00 100884
1 1.0.7 Ring Color Coded ; CCR1 (White) 1.00 201206
1 1.1 DI WATER CAN
1 1.2 ASP
1 1.3 RGT
1 1.4 WASTE CAN
1 1.5 BIO-HAZARDOUS WASTE CAN
1 1.6 DETERGENT CAN
2 2.0 CONTROL ELEMENTS_1
2 2.1 VALVE SHUT-OFF (HE-2-QS-6) FESTO MAKE 1.00 100574
3 3.0 PRIME MOVERS
CONNECTOR TEE WITH CLASSIC SERIES BARBS ; 5/32" (4
3 3.0.1 1.00 100873
MM) ID TUBING T40-1
Y Connector with 200 series Barbs 1/8” (3 mm) ID Tubing; Part
3 3.0.2 1.00 102644
No. Y230-1
3 3.1 PUMP KNF TYPE NF1 100 KPE 1.00 100831
3 3.1.1 ELBOW SWIVEL 1/8" BSPP FOR TUBE OD 6 MM PM090611E 1.00 100872
3 3.1.2 ELBOW SWIVEL 1/8" BSPP FOR TUBE OD 6 MM PM090611E 1.00 100872
3 3.2 SPP SYRINGE
CLICK-N-SEAL NUT ; (PART NO. 008NC32-CS5B)/OMNI-LOK 112882/
3 3.2.1 1.00
INVERTED CONES; (PART NO. 008CZ19) 112884
CLICK-N-SEAL NUT ; (PART NO. 008NC32-CS5B)/OMNI-LOK 112882/
3 3.2.2 1.00
INVERTED CONES; (PART NO. 008CZ19) 112884
3 3.3 R1PT SYRINGE
CLICK-N-SEAL NUT ; (PART NO. 008NC32-CS5B)/OMNI-LOK 112882/
3 3.3.1 1.00
INVERTED CONES; (PART NO. 008CZ19) 112884
CLICK-N-SEAL NUT ; (PART NO. 008NC32-CS5R)/OMNI-LOK 112883/
3 3.3.2 1.00
INVERTED CONES; (PART NO. 008CZ25) 112885
3 3.4 R2PT SYRINGE
CLICK-N-SEAL NUT ; (PART NO. 008NC32-CS5B)/OMNI-LOK 112882/
3 3.4.1 1.00
INVERTED CONES; (PART NO. 008CZ19) 112884
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4 4.0.9 Tee Connector with Classic Series Barbs, 1/8" (3 mm) ID Tubing 1.00 100868
4 4.1 DAMPER DIAPHRAGM PULSATION FPD1.1 1.00 100877
4 4.1.1 ELBOW SWIVEL 1/8" BSPP FOR TUBE OD 6 MM PM090611E 1.00 100872
4 4.1.2 ELBOW SWIVEL 1/8" BSPP FOR TUBE OD 6 MM PM090611E 1.00 100872
4 4.1.3 NOZZLE FOR PULSATION DAMPER WITH `O' RING 1.00 104800
4 4.1.4 NOZZLE FOR PULSATION DAMPER WITH `O' RING 1.00 104800
4 4.10 DIRECT OPERATED 2 PORT SOLENOID VALVE (VX212JBXB) 1.00 114001
12-7
Service Manual XL-640
4 4.10.1 MALE STUD ELBOW ( 3109 06 10-R 1/8 BSPT ) 1.00 100524
4 4.10.2 ELBOW FOR MALE STUD ( 3109 04 10-R 1/8 BSPT ) 1.00 100530
4 4.9.1 ELBOW FOR MALE STUD (3109 04 10-R 1/8 BSPT ) 1.00 100530
4 4.9.2 ELBOW FOR MALE STUD ( 3109 04 10-R 1/8 BSPT ) 1.00 100530
4 4.16 DEBUBBLER 1.00 112380
12-8
Service Manual XL-640
10-32 Special Tapered Thread with 1/4? Hex to 200 Series Barb
4 4.16.1 1.00 107623
3/32? (2.25mm) ID Tubing, Natural kynar PVDF; X220-J1A
10-32 Special Tapered Thread with 1/4? Hex to 200 Series Barb
4 4.16.2 1.00 107623
3/32? (2.25mm) ID Tubing, Natural kynar PVDF; X220-J1A
10-32 Special Tapered Thread with 1/4? Hex to 200 Series Barb
4 4.16.3 1.00 107623
3/32? (2.25mm) ID Tubing, Natural kynar PVDF; X220-J1A
5 5.0 END USE
5 5.2 LAMP ASSEMBLY
10-32 Special Tapered Thread with 1/4” Hex to 200 Series Barb
5 5.2.1 1.00 107623
3/32” (2.25mm) ID Tubing, Natural kynar PVDF; X220-J1A
10-32 Special Tapered Thread with 1/4” Hex to 200 Series Barb
5 5.2.2 1.00 107623
3/32” (2.25mm) ID Tubing, Natural kynar PVDF; X220-J1A
5 5.3 TROUGH UNITS
5 5.3.1 SPT TROUGH
10-32 Special Tapered Thread with 1/4? Hex to 200 Series Barb
5 5.3.1.1 1.00 107623
3/32? (2.25mm) ID Tubing, Natural kynar PVDF; X220-J1A
ELBOW THREAD 1/8-27 NPT with 7/16" HEX TO CLASSIC
5 5.3.1.2 1.00 100863
SERIES BARB 1/4" (6.25 mm) ID TUBING 1860-1
5 5.3.2 R2PT TROUGH
10-32 Special Tapered Thread with 1/4? Hex to 200 Series Barb
5 5.3.2.1 1.00 107623
3/32? (2.25mm) ID Tubing, Natural kynar PVDF; X220-J1A
1/8-27 NPT Thread with 7/16" Hex to Classic Series Barb, 1/4"
5 5.3.2.2 1.00 100863
(6.25 mm) ID Tubing
5 5.3.3 R1PT TROUGH
10-32 Special Tapered Thread with 1/4? Hex to 200 Series Barb
5 5.3.3.1 1.00 107623
3/32? (2.25mm) ID Tubing, Natural kynar PVDF; X220-J1A
ELBOW THREAD 1/8-27 NPT with 7/16" HEX TO CLASSIC
5 5.3.3.2 1.00 100863
SERIES BARB 1/4" (6.25 mm) ID TUBING 1860-1
5 5.3.4 STIRRER 1 TROUGH
10-32 Special Tapered Thread with 1/4? Hex to 200 Series Barb
5 5.3.4.1 1.00 107623
3/32? (2.25mm) ID Tubing, Natural kynar PVDF; X220-J1A
ELBOW THREAD 1/8-27 NPT with 7/16" HEX TO CLASSIC
5 5.3.4.2 1.00 100863
SERIES BARB 1/4" (6.25 mm) ID TUBING 1860-1
5 5.3.5 STIRRER 2 TROUGH
10-32 Special Tapered Thread with 1/4? Hex to 200 Series Barb
5 5.3.5.1 1.00 107623
3/32? (2.25mm) ID Tubing, Natural kynar PVDF; X220-J1A
ELBOW THREAD 1/8-27 NPT with 7/16" HEX TO CLASSIC
5 5.3.5.2 1.00 100863
SERIES BARB 1/4" (6.25 mm) ID TUBING 1860-1
5 5.4 WASTE MANIFOLD
ELBOW THREAD 1/8-27 NPT with 7/16" HEX TO CLASSIC
5 5.4.1 1.00 100863
SERIES BARB 1/4" (6.25 mm) ID TUBING 1860-1
ELBOW THREADED 3/8" NPT FOR 3/8" ID TUBING: ELDON
5 5.4.2 1.00 100869
JAMES L6-6 WN
ELBOW THREAD 1/8-27 NPT with 7/16" HEX TO CLASSIC
5 5.4.3 1.00 100863
SERIES BARB 1/4" (6.25 mm) ID TUBING 1860-1
ELBOW THREAD 1/8-27 NPT with 7/16" HEX TO CLASSIC
5 5.4.4 1.00 100863
SERIES BARB 1/4" (6.25 mm) ID TUBING 1860-1
ELBOW THREAD 1/8-27 NPT with 7/16" HEX TO CLASSIC
5 5.4.5 1.00 100863
SERIES BARB 1/4" (6.25 mm) ID TUBING 1860-1
ELBOW THREAD 1/8-27 NPT with 7/16" HEX TO CLASSIC
5 5.4.6 1.00 100863
SERIES BARB 1/4" (6.25 mm) ID TUBING 1860-1
1/8-27 NPT Thread Plug with 7/16" Hex, Natural Kynar PVDF;
5 5.4.7 1.00 109371
1800-J1A
12-9
Service Manual XL-640
10-32 Special Tapered Thread with 1/4" Hex to 200 Series Barb
5 5.5.2.6 1.00 108103
1/16" (1.6mm) ID Tubing, Natural kynar PVDF; X210-J1A
5 5.5.3 CRU MANIFOLD_1
10-32 Special Tapered Thread with 1/4" Hex to 200 Series Barb
5 5.5.3.1 1.00 108103
1/16" (1.6mm) ID Tubing, Natural kynar PVDF; X210-J1A
CONNECTOR QUICK WITH SEALING RING "O-1/8" CK-1/8-PK-
5 5.5.3.2 1.00 100525
4-KU
10-32 Special Tapered Thread with 1/4" Hex to 200 Series Barb
5 5.5.3.3 1.00 108103
1/16" (1.6mm) ID Tubing, Natural kynar PVDF; X210-J1A
5 5.5.4 CRU DETERGENT PROBE ASSY.
5 5.5.5 CRU WASH PROBE ASSY.
5 5.5.6 CRU WASH PROBE ASSY.
5 5.5.7 CRU WASH PROBE ASSY.
5 5.5.8 CRU WASH PROBE ASSY.
5 5.5.9 CRU SUCTION PROBE ASSY
5 5.5.10 CRU DRIER PROBE ASSY
5 5.5.11 CRU WASH PROBE ASSY.
5 5.6 RCT CONTAINER
1/8-27 NPT Thread with 7/16" HEX TO CLASSIC SERIES BARB
5 5.6.1 1.00 100863
1/4" (6.25 mm) ID TUBING 1860-1
5 5.7 RGT CONTAINER
ELBOW THREAD 1/8-27 NPT WITH 7/16" HEX TO 200 SERIES
5 5.7.1 1.00 100862
BARB 1/4" (6.25 mm) ID TUBING 18L260-1
5 5.8 RGT CONTAINER
5 5.8.1 CONNECTOR MALE KQ2S06-U01 1.00 108704
12-10
Service Manual XL-640
13. Maintenance
It is recommended that the analyzer be maintained by the user with proper
instructions from the service personal to get the optimum output and to avoid any
possible damage to the analyzer.
Voltages present in the XL-640 can produce severe electrical
shocks. Place the analyzer and the computer in the OFF (0)
position and disconnect all line chords before attempting any
maintenance procedure.
13-1
Service Manual XL-640
13-2
Service Manual XL-640
Bubble
present in
syringe
Kit for
removal of
bubbles
13-3
Service Manual XL-640
3. Connect the connector of syringe filed with saline to the open port of syringe
from analyzer.
13-4
Service Manual XL-640
4. Inject saline water in the syringe with gentle pressure and check whether
the air bubble is being ejected out of syringe.
5. Aspirate water from syringe from analyzer and check for existence of air
bubble in syringe.
6. Repeat the injection & aspiration steps without removing the external
syringe port connection, until the air bubble is ejected out from syringe.
13-5
Service Manual XL-640
7. To eliminate very tiny bubbles, gently tap the syringe head while saline
injection is in process, so that the bubbles are released
8. Once the bubbles are removed then, follow the bellow process to re-
connect the front port inlet connector in place of external syringe connector.
9. Dismantle top connector of syringe.
10. Ensure that the thumb is placed on outlet port before dismantling external
syringe kit connector till the regular syringe front inlet connector is refitted
back to its position. This is required in order to avoid air getting trapped in
syringe
13-6
Service Manual XL-640
13-7
Service Manual XL-640
14. Start the internal cleaning valve of probe & observe the clear view of syringe
head.
13-8
Service Manual XL-640
13-9
Service Manual XL-640
surface.
7 Clean the area around the analyzer, and discard any unwanted item.
(Maintain proper room cleanliness).
8 Clean the sample, reagent 1 and reagent 2 probes.
9 Clean the stirrer paddles.
10 Clean the laundry probes.
11 Clean the sample tray.
12 Clean the reagent tray.
13 Perform an auto span check and note down the gain values for all the
wavelengths.
14 Perform a cuvette rinse and check cuvette blanks.
15 Perform a precision check and note down the %CV for an end point and
kinetic test.
16 Clean the window glass piece of RGT barcode section
13-10
Service Manual XL-640
23 Perform an auto span check and note down the gain values for all the
wavelengths.
24 Carry out site verification for temperature, line voltage, electrical ground,
ventilation, external interferences, room lighting, and laboratory
cleanliness practice. See section 5.3. Site Requirements for more details
25 Make a detailed entry in the error log book, of the maintenance carried
out and site verifications.
13-11
Service Manual XL-640
13-12
Service Manual XL-640
13-13
Service Manual XL-640
13-14
Service Manual XL-640
13-15
Service Manual XL-640
13-16
Service Manual XL-640
13-17
Service Manual XL-640
13-18
Service Manual XL-640
run will be stopped or paused. Possible errors which come under auto error
recovery category are listed in section 13.3.9.3 Error Log for more details.
The Report > Error Log screen can be used to view all the errors occurred on the
analyzer during the test run or service check. This data is generally useful for
servicing/diagnostic purposes.
Remedial actions for all error conditions are given below in section 13.3.9.2 Error
Messages for each unit.
When user clicks on Start Run button on Status Monitor, if any
error is detected during initialization of the instrument or during
run, then the error message will be displayed in the error grid on
the Screen. In such case, the instruments will stop. The user has
to take the corrective action.
Problem may arise, which is not monitored by the computer. Any alarm message
may not be indicated on the display for such a problem. Such a problem includes
abrasion of parts, leakage in the sampling system, etc. When this type of problem
occurs, decide whether the processing of sample is carried on or the measurement
is terminated, considering that such problem may result in damage to the analyzer
or erroneous outcome of measurements.
13-19
Service Manual XL-640
13-20
Service Manual XL-640
CHECK
SCREEN,
SELECT THE
STR1 ARM,
AND THEN
PRESS
INITIALIZE.
EXECUTE
ROTATE
COMMANDS
TO CHECK
THE ARM
ROTATION
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
A3 @STR1 STIRRER1 UP/DOWN SWITCH OFF YES
UP/DOWN OPTO THE
ERROR ANALYZER.
MOTOR
DURING DRIVER CARD MOVE THE
RUN STIRRER 1
AND ITS
CONNECTOR UP AND
DOWN
STEPPER MANUALLY
MOTOR AND MAKE
SURE THAT
NOTHING IS
OBSTRUCTI
NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
STR1 ARM,
AND THEN
PRESS
INITIALIZE.
EXECUTE
UP AND
DOWN
COMMANDS
TO CHECK
THE UP AND
DOWN
MOVEMENT.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
A4 @STR1 STIRRER1 HOME OPTO/ SWITCH OFF YES
ROTATION DIRECTION THE
AL ERROR OPTO ANALYZER.
DURING MOVE THE
MOTOR
RUN STIRRER 1
DRIVER CARD
IN
AND ITS
13-21
Service Manual XL-640
CONNECTOR ROTATION
PATH
STEPPER
MOTOR MANUALLY
AND MAKE
(ROTATIONAL
) SURE THAT
NOTHING IS
OBSTRUCTI
NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
STR1 ARM,
AND THEN
PRESS
INITIALIZE.
EXECUTE
ROTATE
COMMANDS
TO CHECK
THE ARM
ROTATION
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
AF STIRRER 1 RCT GIVE RCT NO
INTERLOC ALIGNMENT OFFSET
KED COMMAND
RCT IS NOT
AT OFFSET AND TRY
THE SAME
CONDITION
ACTION
OR RCT
ALIGNMENT IF THE
IS NOT PROBLEM
PROPER NOT
RESOLVED,
STIRRER 1
UP/DOWN CALL
SERVICE
STEPPER
ENGINEER
MOTOR FAIL
CF CRU RCT TABLE IS CHECK FOR NO
INTERLOC NOT IN AN RCT_STOP_
KED EXACT OPTO
POSITION STATUS.
FOR CRU TO RCT MAY
GO DOWN
HAVE BEEN
(DETECTED
MISALIGNED
BY DUE TO
RCT_STOP_O
SOME
PTO STATUS)
OTHER
ASSEMBLY
INTERLOCK
CAUSING
THIS
ERROR.
STIRRER 2 B1 @STR2 STIRRER2 UP/DOWN SWITCH OFF YES
UP/DOWN OPTO/ HOME THE
ERROR OPTO/ ANALYZER.
DURING DIRECTION MOVE THE
INITIALIZA OPTO STIRRER 2
TION UP AND
MOTOR
DOWN
13-22
Service Manual XL-640
13-23
Service Manual XL-640
13-24
Service Manual XL-640
TO CHECK
THE
ROTATION.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
BF STIRRER 2 RCT GIVE RCT NO
INTERLOC ALIGNMENT OFFSET
KED COMMAND
RCT IS NOT
AT OFFSET AND TRY
THE SAME
CONDITION
ACTION
OR RCT
ALIGNMENT IF THE
IS NOT PROBLEM
PROPER NOT
RESOLVED,
STIRRER 2
UP/DOWN CALL
SERVICE
STEPPER
ENGINEER
MOTOR FAIL
CRU C1 @CRU CRU UP/DOWN SWITCH OFF NO
UP/DOWN OPTO THE
MOVEMEN ANALYZER.
MOTOR
T ERROR MOVE THE
DRIVER CARD
DURING AND ITS CRU UP AND
INITIALIZA CONNECTOR DOWN
TION MANUALLY
STEPPER AND MAKE
MOTOR SURE THAT
CRU NOTHING IS
ALIGNMENT OBSTRUCTI
NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK, IN
THE CRU
UNIT
FRAME,
PRESS
INITIALIZE.
EXECUTE
UP AND
DOWN
COMMANDS.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
C2 @CRU CRU UP/DOWN SWITCH OFF NO
UP/DOWN OPTO THE
ERROR MOTOR ANALYZER.
DURING MOVE THE
DRIVER CARD
RUN CRU UP AND
AND ITS
CONNECTOR DOWN
MANUALLY
STEPPER AND MAKE
MOTOR SURE THAT
NOTHING IS
13-25
Service Manual XL-640
CRU OBSTRUCTI
ALIGNMENT NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK, IN
THE CRU
UNIT
FRAME,
PRESS
INITIALIZE.
EXECUTE
UP AND
DOWN
COMMANDS
TO CHECK
THE
MOVEMENT.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
C5 CRU UP/DOWN SWITCH OFF NO
INITIALIZE OPTO THE
ERROR ANALYZER.
MOTOR
MOVE THE
DRIVER CARD
AND ITS CRU UP AND
CONNECTOR DOWN
MANUALLY
STEPPER AND MAKE
MOTOR SURE THAT
CRU NOTHING IS
ALIGNMENT OBSTRUCTI
NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK, IN
THE CRU
UNIT
FRAME,
PRESS
INITIALIZE.
EXECUTE
UP AND
DOWN
COMMANDS
TO CHECK
THE
MOVEMENT.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
13-26
Service Manual XL-640
13-27
Service Manual XL-640
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
E3 RCT STOP OPTO/ SWITCH OFF NO
ROTATION BASE OPTO THE
INTERLOC ANALYZER.
MOTOR
KED DUE ROTATE
DRIVER CARD
TO R2 AND ITS RCT
ARM MANUALLY
CONNECTOR
AND MAKE
STEPPER SURE THAT
MOTOR NOTHING IS
RCT OBSTRUCTI
ALIGNMENT NG THE
MOVEMENT
INTERLOCK
EFFECT DUE THEN
TO SWITCH ON
MALFUNCTIO THE
NING OF INSTRUMEN
OTHER T; GO TO
RELATED SERVICE
ASSEMBLIES CHECK, IN
THE CRU
UNIT
FRAME,
PRESS
INITIALIZE.
USE
ROTATE
COMMANDS
TO CHECK
THE
SEQUENCE
FOR RCT.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
E4 RCT STOP OPTO/ SWITCH OFF NO
ROTATION BASE OPTO THE
INTERLOC MOTOR ANALYZER.
KED DUE ROTATE
DRIVER CARD
TO CRU RCT
AND ITS
CONNECTOR MANUALLY
AND MAKE
STEPPER SURE THAT
MOTOR NOTHING IS
RCT OBSTRUCTI
ALIGNMENT NG THE
MOVEMENT
INTERLOCK
EFFECT DUE THEN
TO SWITCH ON
MALFUNCTIO THE
NING OF INSTRUMEN
OTHER T; GO TO
RELATED SERVICE
ASSEMBLIES CHECK, IN
THE CRU
UNIT
FRAME,
PRESS
INITIALIZE.
USE
ROTATE
COMMANDS
TO CHECK
THE
13-28
Service Manual XL-640
SEQUENCE
FOR RCT.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
E5 RCT STOP OPTO/ SWITCH OFF NO
ROTATION BASE OPTO THE
INTERLOC ANALYZER.
MOTOR
KED DUE ROTATE
DRIVER CARD
TO AND ITS RCT
SAMPLE CONNECTOR MANUALLY
ARM AND MAKE
STEPPER SURE THAT
MOTOR NOTHING IS
RCT OBSTRUCTI
ALIGNMENT NG THE
MOVEMENT
INTERLOCK
EFFECT DUE THEN
TO SWITCH ON
MALFUNCTIO THE
NING OF INSTRUMEN
OTHER T; GO TO
RELATED SERVICE
ASSEMBLIES CHECK, IN
THE CRU
UNIT
FRAME,
PRESS
INITIALIZE.
USE
ROTATE
COMMANDS
TO CHECK
THE
SEQUENCE
FOR RCT.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
E6 RCT STOP OPTO/ SWITCH OFF NO
ROTATION BASE OPTO THE
INTERLOC MOTOR ANALYZER.
KED DUE ROTATE
DRIVER CARD
TO R1 RCT
AND ITS
ARM CONNECTOR MANUALLY
AND MAKE
STEPPER SURE THAT
MOTOR NOTHING IS
RCT OBSTRUCTI
ALIGNMENT NG THE
MOVEMENT
INTERLOCK
EFFECT DUE THEN
TO SWITCH ON
MALFUNCTIO THE
NING OF INSTRUMEN
OTHER T; GO TO
RELATED SERVICE
ASSEMBLIES CHECK, IN
THE CRU
UNIT
FRAME,
PRESS
INITIALIZE.
USE
13-29
Service Manual XL-640
ROTATE
COMMANDS
TO CHECK
THE
SEQUENCE
FOR RCT.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
E7 RCT STOP OPTO/ SWITCH OFF NO
ROTATION BASE OPTO THE
INTERLOC ANALYZER.
MOTOR
KED DUE DRIVER CARD ROTATE
TO RCT
AND ITS
STIRRER 1 MANUALLY
CONNECTOR
AND MAKE
STEPPER SURE THAT
MOTOR NOTHING IS
RCT OBSTRUCTI
ALIGNMENT NG THE
MOVEMENT
INTERLOCK
EFFECT DUE THEN
TO SWITCH ON
MALFUNCTIO THE
NING OF INSTRUMEN
OTHER T; GO TO
RELATED SERVICE
ASSEMBLIES CHECK, IN
THE CRU
UNIT
FRAME,
PRESS
INITIALIZE.
USE
ROTATE
COMMANDS
TO CHECK
THE
SEQUENCE
FOR RCT.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
E8 RCT STOP OPTO/ SWITCH OFF NO
ROTATION BASE OPTO THE
INTERLOC ANALYZER.
MOTOR
KED DUE ROTATE
DRIVER CARD
TO AND ITS RCT
STIRRER 2 MANUALLY
CONNECTOR
AND MAKE
STEPPER SURE THAT
MOTOR NOTHING IS
RCT OBSTRUCTI
ALIGNMENT NG THE
MOVEMENT
INTERLOCK
EFFECT DUE THEN
TO SWITCH ON
MALFUNCTIO THE
NING OF INSTRUMEN
OTHER T; GO TO
RELATED SERVICE
ASSEMBLIES CHECK, IN
THE CRU
UNIT
13-30
Service Manual XL-640
FRAME,
PRESS
INITIALIZE.
USE
ROTATE
COMMANDS
TO CHECK
THE
SEQUENCE
FOR RCT.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
MISCELLAN F1 INSUFFICI DI WATER CHECK THE NO
EOUS ENT DI LEVEL DI WATER
WATER LEVEL
SENSOR
OUTPUT OF CHECK THE
LOAD LEVEL SENSOR
SENSING OUTPUT OF
PLATFORM LOAD LEVEL
SENSING
PLATFORM
H1 CHECK MALFUNCTIO CHECK THE NO
WATER NING OF PRESSURE
PRESSUR PRESSURE UNIT FOR
E UNIT ANY
LEAKAGE
LEAKAGE/BLO
OR
CKAGE IN
PRESSURE BLOCKAGE
TUBING IN THE
TUBING
K1 RGT REAGENT CHECK THE NO
COVER COVER PLACEMENT
SWITCH PLACEMENT OF
CLOSED/O THE LOGIC REAGENT
PEN COVER
LEVELS AT
THE CHECK THE
BASEBOARD LOGIC
CONNECTOR LEVELS AT
S THE BASE
BOARD
CONNECTOR
CONNECTION CONNECTO
S RS/CONNEC
TOR
CONNECTIO
NS AND
VERIFY FOR
PROPER
FUNCTIONA
LITY.
13-31
Service Manual XL-640
13-32
Service Manual XL-640
OK, THEN
CHANGE
THE
SAMPLE.
R1 ARM 11 @R1 R1PT ARM UP/DOWN SWITCH OFF NO
UP /DOWN OPTO/ HOME THE
ERROR OPTO/ ANALYZER.
DURING DIRECTION MOVE THE
INITIALIZA OPTO R1 ARM UP
TION AND DOWN
MOTOR
MANUALLY
DRIVER CARD
AND ITS AND MAKE
CONNECTOR SURE THAT
NOTHING IS
STEPPER OBSTRUCTI
MOTOR NG THE
(UP/DOWN) MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R1 ARM,
AND THEN
PRESS
INITIALIZE.
EXECUTE
UP AND
DOWN
COMMANDS
TO CHECK
THE
MOVEMENT.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
. 12 @R1 R1PT ARM UP/DOWN SWITCH OFF NO
ROTATION OPTO/HOME THE
AL ERROR OPTO/DIRECT ANALYZER.
DURING ION OPTO MOVE THE
INITIALIZA MOTOR R1 ARM IN
TION ROTATION
DRIVER CARD
PATH
AND ITS
CONNECTOR MANUALLY
AND MAKE
STEPPER SURE THAT
MOTOR NOTHING IS
(ROTATIONAL OBSTRUCTI
) NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R1 ARM,
AND THEN
13-33
Service Manual XL-640
PRESS
INITIALIZE.
EXECUTE
THE R1
ROTATION
COMMANDS.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
13 @R1 R1PT ARM UP/DOWN SWITCH OFF YES
UP/DOWN OPTO/ HOME THE
ERROR OPTO/ ANALYZER.
DURING DIRECTION MOVE THE
RUN OPTO R1 ARM UP
AND DOWN
MOTOR
DRIVER CARD MANUALLY
AND MAKE
AND ITS
CONNECTOR SURE THAT
NOTHING IS
STEPPER OBSTRUCTI
MOTOR NG THE
(UP/DOWN) MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R1 ARM,
AND THEN
PRESS
INITIALIZE.
EXECUTE
UP AND
DOWN
COMMANDS
TO CHECK
THE
MOVEMENT.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
14 @R1 R1PT ARM UP/DOWN SWITCH OFF YES
ROTATION OPTO/ HOME THE
AL ERROR OPTO/ ANALYZER.
DURING DIRECTION MOVE THE
RUN OPTO R1 ARM IN
ROTATION
MOTOR
DRIVER CARD PATH
MANUALLY
AND ITS
CONNECTOR AND MAKE
SURE THAT
STEPPER NOTHING IS
MOTOR OBSTRUCTI
(ROTATIONAL NG THE
) MOVEMENT
THEN
SWITCH ON
THE
13-34
Service Manual XL-640
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R1 ARM,
AND THEN
PRESS
INITIALIZE.
EXECUTE
THE R1
ROTATION
COMMANDS.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
15 !R1 R1 ARM THE SWITCH OFF IF SAME
VOD CONNECTOR THE REAGENT IS
ERROR AT S ANALYZER. PRESENT IN
POS MOVE THE THE NEXT
VOD OPTO
SENSOR R1 ARM UP AVAILABLE
AND DOWN POSITION,
PLACEMENT MANUALLY THEN THE
OF REAGENT AND MAKE ASSOCIATED
BOTTLES SURE THAT TESTS GET
REAGENT 1 NOTHING IS AUTO
ARM OBSTRUCTI RESCHEDULE
POSITION IN NG THE D ELSE IT
CUVETTE MOVEMENT WILL MOVE
TO PENDING
REAGENT 1 THEN
LIST. IT
ARM SWITCH ON
CANRESCHE
POSITION IN THE
DULED USING
TROUGH INSTRUMEN
REFRESH
T; GO TO
POSITION
SERVICE
BUTTON.
CHECK
SCREEN,
SELECT THE
R1 ARM,
AND THEN
PRESS
INITIALIZE.
PUSH THE
R1 PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND R1 ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
15 !D VOD THE SWITCH OFF NO
ERROR AT CONNECTOR THE
DILUENT S ANALYZER.
POS. MOVE THE
VOD OPTO
R1 ARM UP
13-35
Service Manual XL-640
13-36
Service Manual XL-640
13-37
Service Manual XL-640
13-38
Service Manual XL-640
VOD ERROR
WILL BE
GENERATED
AND R1 ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
19 !D VOD THE SWITCH OFF NO
ERROR AT CONNECTOR THE
DILUENT S ANALYZER.
POS. MOVE THE
VOD OPTO
SENSOR R1 ARM UP
AND DOWN
PLACEMENT MANUALLY
OF DILUENT AND MAKE
BOTTLES SURE THAT
NOTHING IS
OBSTRUCTI
NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R1 ARM,
AND THEN
PRESS
INITIALIZE.
PUSH THE
R1 PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND R1 ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
1A !R1 R1 ARM THE SWITCH OFF NO
VOD CONNECTOR THE
ERROR AT S ANALYZER.
RCT TRAY MOVE THE
VOD OPTO
(SAMPLIN SENSOR R1 ARM UP
G PAUSED AND DOWN
IF THREE REAGENT 1 MANUALLY
CONSECU ARM AND MAKE
TIVE VOD POSITION IN SURE THAT
ERROR CUVETTE NOTHING IS
OCCURRE OBSTRUCTI
D) NG THE
13-39
Service Manual XL-640
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R1 ARM,
AND THEN
PRESS
INITIALIZE.
PUSH THE
R1 PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND R1 ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
R1 ARM 1B/1C -- R1PT- LIQUID INSIDE ADD NEW IF SAME
BOTTLE THE REAGENT REAGENT IS
OVER AT REAGENT BOTTLE, IF
POS. BOTTLE REQUIRED PRESENT IN
REACHED ITS NEXT
DEAD AVAILABLE
VOLUME
POSITION,
THEN
ASSOCIATED
TESTS WILL
GET
AUTO
RESCHEDULE
D
ELSE IT WILL
BE
MOVED TO
PENDING
LIST. IT
CAN BE
RESCHEDULE
D
USING
REFRESH
POSITION
BUTTON.
1F @R1 R1 ARM R1PT POS1 INITIALIZE NO
INTERLOC OPTO RGT AND
KED SIGNALS RCT AND
RGT/RCT TRY THE
SAME
TRAY IS
ACTION
13-40
Service Manual XL-640
INTERLOCK THEN
EFFECT DUE SWITCH ON
TO THE
MALFUNCTIO INSTRUMEN
NING OF T; GO TO
OTHER SERVICE
RELATED CHECK, IN
ASSEMBLIES THE
REAGENT
TRAY
FRAME,
PRESS
INITIALIZE.
PRESS
ROTATE TO
CHECK THE
SEQUENCE
FOR
REAGENT
TRAY
COMMAND.
IF THE
INITIALIZATI
ON OR
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
22 @RGT RGT STOP SWITCH OFF NO
ROTATION OPTO/BASE THE
AL ERROR OPTO ANALYZER.
DURING MOTOR ROTATE
RUN RGT
DRIVER CARD
MANUALLY
AND ITS
CONNECTOR AND MAKE
SURE THAT
STEPPER NOTHING IS
MOTOR OBSTRUCTI
RGT NG THE
ALIGNMENT MOVEMENT
INTERLOCK THEN
EFFECT DUE SWITCH ON
TO THE
MALFUNCTIO INSTRUMEN
13-41
Service Manual XL-640
NING OF T; GO TO
OTHER SERVICE
RELATED CHECK, IN
ASSEMBLIES THE
REAGENT
TRAY
FRAME,
PRESS
INITIALIZE.
PRESS
ROTATE TO
CHECK THE
SEQUENCE
FOR
REAGENT
TRAY
COMMAND.
IF THE
INITIALIZATI
ON OR
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
R1 31 @R1 R1 R1 SYRINGE SWITCH OFF YES
SYRINGE SYRINGE CONNECTOR THE
UP/DOWN S ANALYZER.
ERROR MOVE THE
MOTOR
DURING R1 SYRINGE
DRIVER CARD
INITIALIZA AND ITS UP AND
TION DOWN
CONNECTOR
MANUALLY
STEPPER AND
MOTOR ENSURE
R1 SYRINGE THAT
OPTO NOTHING IS
OBSTRUCTI
NG THE
MOVEMENT.
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK, IN
THE
SYRINGE
FRAME.
CLICK ON
R1PT AND
THEN
PRESS
INITIALIZE.
CHECK THE
SEQUENCE.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
32 @R1 R1 R1 SYRINGE SWITCH OFF YES
SYRINGE CONNECTOR THE
UP/DOWN S ANALYZER.
ERROR MOTOR MOVE THE
DURING R1 SYRINGE
DRIVER CARD
13-42
Service Manual XL-640
13-43
Service Manual XL-640
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
42 @R2 R2PT UP/DOWN SWITCH OFF NO
ROTATION OPTO/HOME THE
AL ERROR OPTO/DIRECT ANALYZER.
DURING ION OPTO MOVE THE
INITIALIZA R2 ARM IN
MOTOR
TION ROTATION
DRIVER CARD
PATH
AND ITS
CONNECTOR MANUALLY
AND MAKE
STEPPER SURE THAT
MOTOR NOTHING IS
(ROTATIONAL OBSTRUCTI
) NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R2 ARM,
AND THEN
PRESS
INITIALIZE.
EXECUTE
THE R2
ROTATION
COMMANDS
TO CHECK
THE ARM
ROTATION.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
43 @R2 R2 ARM UP/DOWN SWITCH OFF YES
UP/DOWN OPTO/ HOME THE
ERROR OPTO/ ANALYZER.
DIRECTION MOVE THE
OPTO R2 ARM UP
AND DOWN
MOTOR
DRIVER CARD MANUALLY
AND MAKE
AND ITS
CONNECTOR SURE THAT
NOTHING IS
STEPPER OBSTRUCTI
MOTOR NG THE
(UP/DOWN) MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R2 ARM,
AND THEN
13-44
Service Manual XL-640
PRESS
INITIALIZE.
EXECUTE
UP AND
DOWN
COMMANDS
TO CHECK
THE
MOVEMENT.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
44 @R2 R2 ARM UP/DOWN SWITCH OFF YES
ROTATION OPTO/HOME THE
AL ERROR OPTO/DIRECT ANALYZER.
ION OPTO MOVE THE
MOTOR R2 ARM IN
ROTATION
DRIVER CARD
PATH
AND ITS
CONNECTOR MANUALLY
AND MAKE
STEPPER SURE THAT
MOTOR NOTHING IS
(ROTATIONAL OBSTRUCTI
) NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R2 ARM,
AND THEN
PRESS
INITIALIZE.
EXECUTE
THE R2
ROTATION
COMMANDS
TO CHECK
THE ARM
ROTATION.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
45 !R2 R2 ARM THE SWITCH OFF IF SAME
VOD CONNECTOR THE REAGENT IS
ERROR AT S ANALYZER. PRESENT IN
POS. MOVE THE
VOD OPTO THE NEXT
SENSOR R2 ARM UP
AVAILABLE
AND DOWN POSITION,
PLACEMENT MANUALLY
THEN THE
OF REAGENT AND MAKE ASSOCIATED
2 BOTTLES SURE THAT
NOTHING IS TESTS GET
REAGENT 2
OBSTRUCTI AUTO
ARM
POSITION IN NG THE RESCHEDULE
CUVETTE MOVEMENT D ELSE IT
13-45
Service Manual XL-640
13-46
Service Manual XL-640
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R2 ARM,
AND THEN
PRESS
INITIALIZE.
PUSH THE
R2 PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND R2 ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
48 !R2 R2 ARM THE SWITCH OFF NO
VOD CONNECTOR THE
ERROR AT S ANALYZER.
TROUGH MOVE THE
VOD OPTO
SENSOR R2 ARM UP
AND DOWN
PLACEMENT MANUALLY
OF REAGENT AND MAKE
BOTTLES SURE THAT
REAGENT 2 NOTHING IS
ARM OBSTRUCTI
POSITION IN NG THE
CUVETTE MOVEMENT
REAGENT 2 THEN
ARM SWITCH ON
POSITION IN THE
TROUGH INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
R2 ARM,
AND THEN
PRESS
INITIALIZE.
PUSH THE
R1 PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND R2 ARM
INITIALIZES.
IF THE
INITIALIZATI
13-47
Service Manual XL-640
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
49 !R2 R2 ARM THE SWITCH OFF IF SAME
VOD CONNECTOR THE REAGENT IS
ERROR AT S ANALYZER. PRESENT IN
RGT POS. MOVE THE
VOD OPTO NEXT
SENSOR R2 ARM UP AVAILABLE
AND DOWN POSITION
PLACEMENT MANUALLY
OF REAGENT AND MAKE THEN
BOTTLES SURE THAT ASSOCIATED
NOTHING IS TESTS GET
OBSTRUCTI AUTO
NG THE
MOVEMENT RESCHEDULE
D ELSE IT
THEN WILL MOVE
SWITCH ON TO PENDING
THE LIST. IT CAN
INSTRUMEN
T; GO TO RESCHEDULE
SERVICE D USING
CHECK REFRESH
SCREEN, POSITION
SELECT THE BUTTON.
R2 ARM,
AND THEN
PRESS
INITIALIZE.
PUSH THE
R2 PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND R2 ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
4A !R2 R2 ARM THE SWITCH OFF NO
VOD CONNECTOR THE
ERROR AT S ANALYZER.
RCT(SAMP MOVE THE
VOD OPTO
LING SENSOR R2 ARM UP
PAUSED IF AND DOWN
THREE REAGENT 2 MANUALLY
CONSECU ARM AND MAKE
TIVE VOD POSITION IN SURE THAT
ERROR CUVETTE NOTHING IS
OCCURRE OBSTRUCTI
D) NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
13-48
Service Manual XL-640
CHECK
SCREEN,
SELECT THE
R2 ARM,
AND THEN
PRESS
INITIALIZE.
PUSH THE
R2 PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND R2 ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
4B/4C -- R2PT- LIQUID INSIDE ADD NEW IF SAME
BOTTLE THE REAGENT REAGENT IS
OVER AT REAGENT BOTTLE, IF
POS BOTTLE REQUIRED. PRESENT IN
REACHED ITS NEXT
DEAD AVAILABLE
VOLUME
POSITION,
THEN
ASSOCIATED
TESTS WILL
GET
AUTO
RESCHEDULE
D
ELSE IT WILL
BE
MOVED TO
PENDING
LIST. IT
CAN BE
RESCHEDULE
D
USING
REFRESH
POSITION
BUTTON.
4F R2 ARM R2PT POS1 INITIALIZE NO
INTERLOC OPTO RGT AND
KED SIGNALS RCT AND
TRY THE
RGT/RCT
TRAY IS SAME
ACTION
ROTATING OR
THEIR OPTOS SWITCH OFF
ARE GIVING AND
FALSE SWITCH ON
SIGNAL THE
INSTRUMEN
STEP TRAY
T
AND STEP
13-49
Service Manual XL-640
13-50
Service Manual XL-640
SERVICE
CHECK, IN
THE
SYRINGE
FRAME.
CLICK ON
R2PT AND
THEN
PRESS
INITIALIZE.
USE UP AND
DOWN
COMMAND
TO CHECK
THE
SEQUENCE.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
SAMPLE 71 @S SPT UP/DOWN SWITCH OFF NO
ARM UP/DOWN OPTO/HOME THE
ERROR OPTO/DIRECT ANALYZER.
DURING ION OPTO MOVE THE
INITIALIZA SAMPLE
MOTOR
TION ARM UP AND
DRIVER CARD
AND ITS DOWN
CONNECTOR MANUALLY
AND MAKE
STEPPER SURE THAT
MOTOR NOTHING IS
(UP/DOWN) OBSTRUCTI
NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
SPT ARM,
AND THEN
PRESS
INITIALIZE.
EXECUTE
UP AND
DOWN
COMMANDS
TO CHECK
THE
MOVEMENT.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
72 @S SPT UP/DOWN SWITCH OFF NO
ROTATION OPTO /HOME THE
AL ERROR OPTO ANALYZER.
DURING /DIRECTION MOVE THE
13-51
Service Manual XL-640
13-52
Service Manual XL-640
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
74 @S SPT UP/DOWN SWITCH OFF YES
ROTATION OPTO/HOME THE
AL ERROR OPTO/DIRECT ANALYZER.
DURING ION OPTO MOVE THE
RUN SAMPLE
MOTOR
ARM IN
DRIVER CARD
AND ITS ROTATION
CONNECTOR PATH
MANUALLY
STEPPER AND MAKE
MOTOR SURE THAT
(ROTATIONAL NOTHING IS
) OBSTRUCTI
NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
SPT ARM,
AND THEN
PRESS
INITIALIZE.
EXECUTE
THE
SAMPLE
ROTATION
COMMANDS.
IF THE
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
75 !S SAMPLE THE SWITCH OFF WHEN THIS
ARM VOD CONNECTOR THE ERROR
ERROR AT S ANALYZER. OCCURS
POS. MOVE THE THEN THAT
VOD OPTO
SAMPLE TEST WILL BE
SENSOR
ARM UP AND MOVED
PLACEMENT DOWN
TO PENDING
OF SAMPLE MANUALLY LIST.
ON AND MAKE
SAMPLE/STAN SURE THAT IT CAN BE
DARD TRAY NOTHING IS RESCHEDULE
OBSTRUCTI D
SAMPLE ARM
POSITION IN NG THE USING WORK
CUVETTE MOVEMENT LIST
SAMPLE ARM THEN BUTTON IN
POSITION IN SWITCH ON STATUS
TROUGH THE MONITOR
INSTRUMEN SCREEN.
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
13-53
Service Manual XL-640
SPT ARM,
AND THEN
PRESS
INITIALIZE.
PUSH THE
SAMPLE
PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND
SAMPLE
ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
75 !DILN SAMPLE THE SWITCH OFF NO
ARM VOD CONNECTOR THE
ERROR S ANALYZER.
DURING MOVE THE
VOD OPTO
DILUTION SENSOR SAMPLE
AT POS. ARM UP AND
PLACEMENT DOWN
OF SAMPLE MANUALLY
ON AND MAKE
SAMPLE/STAN SURE THAT
DARD TRAY NOTHING IS
SAMPLE ARM OBSTRUCTI
POSITION IN NG THE
CUVETTE MOVEMENT
13-54
Service Manual XL-640
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
76 S* SAMPLE NO SAMPLE SWITCH OFF DURING RUN,
ABSENT IS PLACED IN THE WHEN
SAMPLE/STAN ANALYZER.
THIS ERROR
DARD TRAY CHECK THE OCCURS, ALL
LEVEL OF
EMPTY TESTS
SAMPLE TUBE SAMPLE ASSOCIATED
AND
SAMPLE IS ENSURE WITH THAT
BELOW THE THAT IT IS SAMPLE
SET DEAD ABOVE THE MOVED TO
VOLUME SET DEAD PENDING
LLS BOARD VOLUME.
LIST. IT CAN
PLACEMENT
BE
OF SAMPLE RESCHEDULE
TUBES
D USING
SAMPLE ARM
WORK LIST
POSITION IN BUTTON IN
SAMPLE/STAN
DARD TRAY STATUS
MONITOR
SCREEN.
76 DILN* SAMPLE NO SAMPLE SWITCH OFF NO
ABSENT IS PLACED IN THE
DURING SAMPLE/STAN ANALYZER.
DILUTION DARD TRAY CHECK THE
AT LEVEL OF
EMPTY
POSITION. SAMPLE
SAMPLE TUBE
AND
SAMPLE IS ENSURE
BELOW THE THAT IT IS
SET DEAD ABOVE THE
VOLUME SET DEAD
LLS BOARD VOLUME.
PLACEMENT
OF SAMPLE
TUBES
SAMPLE ARM
POSITION IN
SAMPLE/STAN
DARD TRAY
78 !S SAMPLE THE SWITCH OFF NO
ARM VOD CONNECTOR THE
ERROR AT S ANALYZER.
TROUGH MOVE THE
VOD OPTO
SENSOR SAMPLE
ARM UP AND
SAMPLE ARM DOWN
POSITION IN MANUALLY
TROUGH AND MAKE
SURE THAT
NOTHING IS
OBSTRUCTI
NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
SPT ARM,
13-55
Service Manual XL-640
AND THEN
PRESS
INITIALIZE.
PUSH THE
SAMPLE
PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND
SAMPLE
ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
79 !S SAMPLE THE SWITCH OFF NO
ARM VOD CONNECTOR THE
ERROR AT S ANALYZER.
ASP POS. MOVE THE
VOD OPTO
SENSOR SAMPLE
ARM UP AND
PLACEMENT DOWN
OF SAMPLE MANUALLY
ON AND MAKE
SAMPLE/STAN SURE THAT
DARD TRAY NOTHING IS
OBSTRUCTI
NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
SPT ARM,
AND THEN
PRESS
INITIALIZE.
PUSH THE
SAMPLE
PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND
SAMPLE
ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
13-56
Service Manual XL-640
N FAILS,
CALL
SERVICE
ENGINEER.
7A !S SAMPLE THE SWITCH OFF NO
ARM VOD CONNECTOR THE
ERROR AT S ANALYZER.
RCT(SAMP MOVE THE
VOD OPTO
LING SENSOR SAMPLE
PAUSED IF ARM UP AND
THREE SAMPLE ARM DOWN
CONSECU POSITION IN MANUALLY
TIVE VOD CUVETTE AND MAKE
ERROR SURE THAT
OCCURRE NOTHING IS
D) OBSTRUCTI
NG THE
MOVEMENT
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK
SCREEN,
SELECT THE
SAMPLE
ARM, AND
THEN
PRESS
INITIALIZE.
PUSH THE
SAMPLE
PROBE
GENTLY TO
CUT THE
VOD OPTO
SO THAT
VOD ERROR
WILL BE
GENERATED
AND
SAMPLE
ARM
INITIALIZES.
IF THE
INITIALIZATI
ON OR VOD
GENERATIO
N FAILS,
CALL
SERVICE
ENGINEER.
7B !S SPT ARM SPT CHECK THE WHEN THIS
VOD OBSTACLE SAMPLE ERROR
ERROR AT OPTO ARM OCCURS
ISE ALIGNMENT THEN THAT
SPT PROBE
IN [SERVICE TEST WILL BE
ASSEMBLY
CHECK]. IF MOVED TO
AND ITS
IT IS PENDING
SPRING
HITTING AT LIST. IT CAN
ACTION OR
THE EDGE BE
BECAUSE OF
OF ISE ESCHEDULED
ANY
OBSTACLE PORT ALIGN USING WORK
THE PROBE LIST BUTTON
OR
USING THE IN STATUS
MISALIGNMEN
T CALIBRATE MONITOR
FACILITY SCREEN.
ISE PORT
REMOVE
13-57
Service Manual XL-640
INTERLOCK THEN
EFFECT DUE SWITCH ON
TO THE
MALFUNCTIO INSTRUMEN
NING OF T; GO TO
OTHER SERVICE
RELATED CHECK, IN
ASSEMBLIES THE
SAMPLE
TRAY
FRAME,
PRESS
INITIALIZE.
PRESS
ROTATE TO
CHECK THE
SEQUENCE
FOR
REAGENT
TRAY
COMMAND.
IF THE
13-58
Service Manual XL-640
INITIALIZATI
ON OR
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
82 @ASP ASP STOP SWITCH OFF NO
ROTATION OPTO/BASE THE
AL ERROR OPTO ANALYZER.
DURING ROTATE
MOTOR
RUN ASP
DRIVER CARD
MANUALLY
AND ITS
CONNECTOR AND MAKE
SURE THAT
STEPPER NOTHING IS
MOTOR OBSTRUCTI
ASP NG THE
ALIGNMENT MOVEMENT.
INTERLOCK THEN
EFFECT DUE SWITCH ON
TO THE
MALFUNCTIO INSTRUMEN
NING OF T; GO TO
OTHER SERVICE
RELATED CHECK, IN
ASSEMBLIES THE
SAMPLE
TRAY
FRAME,
PRESS
INITIALIZE.
PRESS
ROTATE TO
CHECK THE
SEQUENCE
FOR
REAGENT
TRAY
COMMAND.
IF THE
INITIALIZATI
ON OR
ROTATION
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
SAMPLE 91 @S SPT SAMPLE SWITCH OFF YES
SYRINGE SYRINGE SYRINGE THE
UP/DOWN CONNECTOR ANALYZER.
ERROR S MOVE THE
DURING MOTOR SAMPLE
INITIALIZA SYRINGE UP
DRIVER CARD
TION AND DOWN
AND ITS
CONNECTOR MANUALLY
AND
STEPPER ENSURE
MOTOR THAT
SYRINGE NOTHING IS
OPTO OBSTRUCTI
NG THE
MOVEMENT.
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK, IN
13-59
Service Manual XL-640
THE
SYRINGE
FRAME.
CLICK ON
SAMPLE
SYRINGE
AND THEN
PRESS
INITIALIZE.
PRESS UP
AND DOWN
COMMAND
TO CHECK
THE
SEQUENCE.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
92 @S SPT SAMPLE SWITCH OFF YES
SYRINGE SYRINGE THE
UP/DOWN CONNECTOR ANALYZER.
ERROR S MOVE THE
DURING MOTOR SAMPLE
RUN SYRINGE UP
DRIVER CARD
AND DOWN
AND ITS
CONNECTOR MANUALLY
AND
STEPPER ENSURE
MOTOR THAT
SYRINGE NOTHING IS
OPTO OBSTRUCTI
NG THE
MOVEMENT.
THEN
SWITCH ON
THE
INSTRUMEN
T; GO TO
SERVICE
CHECK, IN
THE
SYRINGE
FRAME.
CLICK ON
SAMPLE
SYRINGE
AND THEN
PRESS
INITIALIZE.
PRESS UP
AND DOWN
COMMAND
TO CHECK
THE
SEQUENCE.
IF THE
INITIALIZATI
ON OR
UP/DOWN
MOVEMENT
FAILS, CALL
SERVICE
ENGINEER.
INSTRUMEN NR ANALYZER WRONG PC MAKE SURE NO
T NOT COM PORT THAT A
13-60
Service Manual XL-640
13-61
Service Manual XL-640
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Service Manual XL-640
SENSING OF D USING
BUBBLE. REFRESH
SERVICE POSITION
ENGINEER BUTTON.
MUST BE
CONSULTED
.
35 R1** AIR LLS FAILURE FALSE IF SAME
SENSED SENSING. REAGENT IS
AT SERVICE PRESENT IN
REAGENT1 ENGINEER THE NEXT
POS. MUST BE AVAILABLE
CONSULTED POSITION,
THEN THE
ASSOCIATED
TESTS GET
AUTO
RESCHEDULE
D ELSE IT
WILL MOVE
TO PENDING
LIST. IT CAN
RESCHEDULE
USING
REFRESH
POSITION
BUTTON.
35 D** AIR LLS FAILURE FALSE NO
SENSED SENSING.
AT SERVICE
DILUENT ENGINEER
POS MUST BE
CONSULTED
.
65 R2** AIR LLS FAILURE FALSE IF SAME
SENSED SENSING. REAGENT IS
AT SERVICE PRESENT IN
REAGENT2 ENGINEER THE NEXT
POS. MUST BE AVAILABLE
CONSULTED POSITION,
THEN THE
ASSOCIATED
TESTS GET
AUTO
RESCHEDULE
D ELSE IT
WILL MOVE
TO PENDING
LIST. IT CAN
RESCHEDULE
USING
REFRESH
POSITION
BUTTON.
95 S** AIR LLS FAILURE FALSE WHEN THIS
SENSED SENSING. ERROR
AT SERVICE OCCURS
SAMPLE ENGINEER THEN THAT
POS MUST BE TEST WILL BE
CONSULTED MOVED TO
PENDING
LIST. IT CAN
BE
RESCHEDULE
D USING
WORK LIST
BUTTON IN
STATUS
MONITOR
SCREEN.
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Batch No - During run, if there was any error then in which batch it
occurred.
Error Code – Displays the error code to identify the type of error
occurred.
Description - Description of the error occurred.
Action - Action taken on the error occurrence is displayed in this column.
6. To print the details of the error log, user can click on Print button.
7. Use EXPORT button to save the records in the excel sheet. On clicking, the
details will be automatically copied in the excel sheet and the file is saved in the
particular location. The location will be displayed in the Indication text box.
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11 NOCAL This flag is issued with patient or control result and indicates that
the calibration table is not available for result calculation. The
calibration table needs to be checked and corrected to calculate a
result (e.g. calibration is not present or number of standards
provided for calibration is less than required.
12 MONO This flag is issued with patient and control results when, for the
concerned test, the absorbance’s of the calibrators are not
changing monotonically with their respective concentration in the
calibration table.
13 V-D This flag is issued with patient results and indicates a Decreased
volume run.
14 V-I This flag is issued with patient results and indicates Increased
volume run.
15 PD This flag is issued with patient and control results to indicate that
the sample was pre-diluted.
16 P* This flag is issued with patient and control serum results to
indicate that prozone (antigen excess) has occurred.
17 TEC-H Upper technical limit violated. Measured value or absorbance
slope is higher than the set maximum technical limit. (Set
Maximum limit to zero to cancel the check for TEC-H flag.)
18 TEC-L Lower technical limit violated. Measured value or absorbance
slope is lower than the set minimum technical limit. (Set Minimum
limit to zero to cancel the check for TEC-L flag.)
19 RANGH 1. This flag is issued with patient and control results to indicate
that the absorbance of the sample is higher than the absorbance
of the highest concentration calibrator in the calibration table for an
increasing reaction direction test.
2. This flag is also issued with patient and control results if the
absorbance of the sample is lower than the absorbance of the
highest concentration calibrator in the calibration table for a
decreasing reaction direction test.
20 RANGL 1. This flag is issued with patient and control results to indicate
that the absorbance of the sample is lower than the absorbance of
the blank (or lowest concentration calibrator) in the calibration
table for an increasing reaction direction test.
2. This flag is also issued with patient and control results if the
absorbance of the sample is higher than the absorbance of the
blank (or lowest concentration calibrator) in the calibration table for
a decreasing reaction direction test.
21 EVH This flag is issued with the patient result when the result is higher
than the concentration of the highest calibrator and is calculated
by extra-polating the calibration curve on higher side.
Extrapolation % (maximum 20%) is set in system parameters.
22 EVL This flag is issued with the patient result when the result is lower
than the concentration of the lowest calibrator and is calculated by
extra-polating the calibration curve, up to zero.
Extrapolation % (maximum 20%) is set in system parameters.
23 H Measured value is larger than upper limit set for normal value
range for the corresponding age, sample type and category.
24 L Measured value is smaller than lower limit set for normal value
range for the corresponding age, sample type and category.
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25 PANH High Panic value alarm. This flag is issued with a sample result to
indicate that the patient result is higher than the Upper Panic Limit
programmed in Test Parameter for the corresponding age, sample
type and category.
26 PANL Low Panic value alarm. This flag is issued with a sample result to
indicate that the patient result is lower than the Lower Panic Limit
programmed in Test Parameter for the corresponding age, sample
type and category.
27 LINxx Linearity abnormal (checked only for Rate A and Rate B assays).
When the reaction during measurement points M2S and M2E is
non-linear beyond the set limit for linearity of reaction, this flag is
given. The percent linearity of reaction is indicated by a two digit
number xx after “LIN”.
28 Lim0 This flag is applicable for Rate Chemistries, only during the
extension logic (Technical Limit is zero) and when Reaction
Absorbance Limit is present (non-zero). If there is no
measurement point available for result calculation, then this flag is
issued and result will be “NA”.
29 Lim1 This flag is applicable for Rate Chemistries, only during the
extension logic (Technical Limit is zero) and when Reaction
Absorbance Limit is present (non-zero). If there is only one
measurement point available for result calculation, then this flag is
issued and result will be “NA”.
30 Lim2 This flag is applicable for Rate Chemistries, only during the
extension logic (Technical Limit is zero) and when Reaction
Absorbance Limit is present (non-zero). If there are only 2
measurement points available for result calculation, then this flag
is issued.
31 ~ When Linearity Extension Logic method is used to reduce the
measurement range to match absorbance range setting, this flag
should be given. (Technical Limit is zero, Reaction Absorbance
Limit is non-zero. More than 2 measurement points are available
for result calculation)
32 AbsLim This flag is issued for End-Point chemistries and Rate chemistries
when the absorbance is beyond the Reaction Absorbance Limit
set in Test Parameter.
For Rate-chemistries, this flag will be issued when Technical limit
is set. In this case, Extension Logic will not be applied.
33 RgtAbsMin This flag indicates that the reagent 1 absorbance is lower than the
programmed Reagent Absorbance Minimum.
34 RgtAbsMax This flag indicates that the reagent 1 absorbance is greater than
the programmed Reagent Absorbance Maximum.
35 ??? This flag is issued when the denominator becomes zero during
calculation or an overflow error occurs in logarithmic or
exponential calculation.
36 CD This flag indicates that a clot has been detected during sampling
for that test. The result will be “NA” in such case.
37 @TMP This flag is issued to photometric results when the RCT
temperature was out of range while the measurement was in
process. Flag is not applicable to ISE results.
38 TO This flag indicates Time Out received from the analyzer, instead of
the result.
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39 Cal* This flag is issued with patient and control results to indicate that
the results are being calibrated with previous calibration data.
40 CAL** This flag is issued with patient and control results to indicate that
the test is performed with Un-Calibrated Reagent. This flag is
issued only when Online Calibration option (to trace Reagent
Bottle change-over) is selected for a test from Test Parameter.
41 R1? /R2? This flag is issued with the results when test is performed with the
over-filled reagent volume during run. In this condition, the result
will be declared with NA.
42 COMM* This flag is issued with the results in the following cases:
Absorbance of Reading Area (M1S-M1E, M2S-M2E) is lost
Absorbance after Reagent 1 addition is lost
Absorbance after Reagent 2 addition is lost for 2-Reagent
chemistry.
In this condition, the results will be declared with NA.
43 W* During carry over pair process, if the Detergent Wash/Reagent
Wash solution is not found on Reagent Tray, VOD error or any
other error is occurred (during wash operation), then this flag is
issued with the result.
44 RD This flag is issued with the results when test is performed from
discarded reagent bottles, during run. In this condition, the result
will be declared with NA.
45 N! This flag is issued to patient results having a negative value.
Negative results can be sent to host and also for a re-run based
on user selection. If "Print Negative Result" checkbox is
unchecked in System Parameters, then in this condition, negative
test result will be printed as zero in Patient Report and N! Flag will
be printed only if “Hide Flags” option is not selected during
printing.
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If the absorbance of the DI Water placed inside the cuvette is not between 0.05-
0.085 Abs, then following corrective measures should be taken.
• Check the cuvette
• Perform cuvette rinse to ensure that the cuvettes are clean
• Check the particular wavelengths and the photometer lamp.
• Call the service engineer
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1. Place 5.2 ml of Auto Wash AC (Acid) at position 1 and Auto Wash AL (Alkali
solutions at positions 3 on the sample tray.
2. Place 35 ml of Auto Wash AC (Acid) solution at position 1 and Auto Wash AL
(Alkali) solution at positions 3 on the reagent tray (in large bottles).
3. Click on START button.
On clicking, a message box will be displayed indicating the user for placing
cleaning solution.
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The following buttons will be displayed after performing the auto wash operation:
SHOW REPORT: This button will display the list of dates with time on which the
auto-wash was performed.
EXPORT: This option is used to download and save the auto-wash history in
excel (.XLS) file in location C:\MultiXLLOG
13.3.10.3.4. Sample Probe Wash
This option enables the operator to wash the Sample Probe with Auto Wash AC
(Acid) or Auto Wash AL (Alkali) cleaning solution at the end of a day’s work or at
beginning of the day. This operation can be performed any time using this option.
1. Place the cleaning solution at position ISE2 in the Sample Tray.
2. Select SAMPLE PROBE WASH, and then click START.
On clicking, the following message box will be displayed indicating the user
for placing cleaning solution.
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3. Click OK button.
On clicking, the Probe picks up the cleaning solution and dispenses it into
the drain with internal and external cleaning.
4. The probe wash action is repeated 5 times.
5. After the action is completed the analyzer gets initialized.
Use Auto Wash AC (Acid) or Auto Wash AL (Alkali) cleaning
solution for sample probe wash.
3. Click OK button.
On clicking, the Probe picks up the cleaning solution and dispenses it in the
drain with internal and external cleaning.
4. The probe wash action is repeated 5 times.
5. After the action is completed the analyzer gets initialized.
Use Auto Wash AC (Acid) or Auto Wash AL (Alkali) cleaning
solution for sample probe wash.
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1. Analyzer initializes.
2. CRU goes in DOWN position in the RCT.
3. The SMC Valves for CRU and Probe open sequentially.
4. The priming continues for 5 minutes.
5. After the priming operation is completed, the CRU initializes to home position.
This procedure should be carried out after the software installation for the
analyzer.
The procedure to carry out the Dead Volume Calibration is given below:
13.3.10.4.1. For Reagent Bottle Calibration
The following steps should be done to carry out the Reagent bottle calibration:
1. Select the appropriate Reagent bottle type available from the CONTAINER
LIST – DEAD VOLUME. Available options are:
RGT -1 TUBE (Inner) (Pos-01)
RGT - 2 TUBE (Outer) (Pos-56)
RGT - LARGE BOTTLE (Pos-01)
RGT - SMALL BOTTLE (Pos-56)
2. Select the desired dead volume within the range displayed in the DEAD
VOLUME drop down list.
3. Pipette the exact amount specified for the dead volume in the Reagent
Bottle.
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4. Place the Reagent bottle according to the bottle type on the position
specified in the list.
5. Click on CALIBRATE button.
Once the calibration process is completed, a message is displayed whether
the calibration is successful or failed.
If the calibration is successful then the values are automatically stored in the
software.
For RGT-1 and RGT-2 tube the default dead volume range is 500µl.
And for RGT large bottles the range is 2 ml and for RGT small bottles the range
is 1.5 ml.
13.3.10.4.2. For Sample Cup Calibration
The following steps should be done to carry out the Sample container calibration:
1. Select the appropriate sample cup from the CONTAINER LIST – DEAD
VOLUME. Available option are:
CUP IN SAMPLE TRAY (Pos -02)
CUP IN STANDARD TRAY (Pos-B1)
2. Select the desired dead volume within the range displayed in the DEAD
VOLUME drop down list.
3. Pipette the exact amount specified for the Dead Volume in the Sample cup.
4. Place the sample cup on the Standard Tray or Sample Tray as per
selection.
5. Click on CALIBRATE button.
Once the calibration process is completed, message is displayed whether
successful or failed.
If the calibration is successful then the values are automatically stored in the
software.
For Sample cup the dead volume range is 100µl.
13.3.10.4.3. For Sample Tube Calibration
The following steps should be done to carry out the Sample tube (5-7/10 ml)
calibration:
1. Select the sample tube from the CONTAINER LIST – DEAD VOLUME.
Available options are:
SAMPLE TUBE (5-7/10 ml) (Pos -01)
2. Select the desired dead volume within the range displayed in the DEAD
VOLUME drop down list.
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3. Pipette the exact amount specified for the Dead Volume in the Sample
container.
4. Place the sample tube according to the Sample container type on the
position specified in the list.
5. Click on CALIBRATE button.
Once the calibration process is completed, message is displayed whether
successful or failed.
If the calibration is successful then the values are automatically stored in the
software.
During calibration, if the assembly error is occurred then the
error message “Dead Volume Calibration Failed” will be
displayed on the error message grid.
13.3.10.5. ISE
This option is available only when Ion Selective Electrode unit is installed on the
analyzer to perform routine maintenance, purging, cleaning and calibration on the
ISE unit.
When the ISE ON button is clicked, the system will check for the volume of CAL
A and CAL B. Once it is done, the lot number and expiry date of the ISE reagent
pack will be displayed in the Lot No. and Expiry Date.
There are various ISE commands available for ISE maintenance. To start the
maintenance, click on the appropriate command and then click START.
The following are the explanation of each command:
PURGE A
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This is used to purge Calibrant A solution through the tubing from the
reagent module to the ISE Module. The ISE Module pumps Calibrant A from
the reagent module through the ISE Module to wash out the flow path.
On successful PURGE A cycle, it is indicated by green colored box, if it is
failed, then red colored box will be displayed on the right side of the ISE
maintenance screen.
PURGE B
This is used to purge Calibrant B solution through the tubing from the
reagent module to the ISE Module. The ISE Module pumps Calibrant B
through the ISE Module to wash out the flow path.
On successful PURGE B cycle, it is indicated by green colored box, if it is
failed, then red colored box will be displayed on the right side of the ISE
maintenance screen.
CALIBRATION
This cycle is used to calibrate the electrodes (Na, K, Cl, and Li) of ISE
Module. The ISE calibration range is as follows:
Na :52-64
K :52-64
Cl :40-55
Li :47-64
On successful calibration cycle, if the values are in range, it is indicated by
green colored box.
If the values are not in range, then coral (deep pink) colored box will be
displayed.
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The column Status displays the status of the electrodes after calibration.
Scroll the horizontal bar to view the complete report.
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BUBBLE CALIBRATION
The bubble calibration command is used to allow the module to reestablish
a baseline for detecting air-liquid interfaces. It can also be used as a
diagnostic tool to see if the bubble detector is functioning properly.
On successful operation, it is indicated by green colored box, if it is failed,
then Coral (deep pink) colored box will be displayed.
MAINTENANCE
This is used to clear fluid from the flow path of the ISE Module, and to
pause the Sip Cycle.
The Sip Cycle is used to refresh the Calibrant A in front of the electrodes.
Every 30 minutes after the last sample is run, the ISE Module will
automatically run a Sip Cycle. No command is required from the host
analyzer to initiate a Sip Cycle. The ISE Module automatically clears the
flow path, next the ISE Module dispenses 36 μL of Calibrant B into the
Sample Entry Port, and it pulls it past the electrodes using the waste pump.
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The ISE Module then dispenses 95 μL of Calibrant A into the sample entry
port, and positions it in front of the electrodes.
On successful operation, it is indicated by green colored box, if it is failed,
then coral (deep pink) colored box will be displayed.
PRIME A
This command is used to prime Calibrant A solution from the reagent pack.
It is performed after installing the new ISE Reagent Pack.
PRIME B
This command is used to prime Calibrant B solution from the reagent pack.
It is performed after installing the new ISE Reagent Pack.
SHOW BUBBLE CALIBRATION
This command is used to display the bubble calibration values.
SHOW LAST SLOPE CALCULATED
This command is used to display last calibration values for the Na, K, Cl,
and Li.
SHOW ISE PUMP CALIBATION
This command is used to display the ISE pump calibration values.
READ ISE VERSION
This command is used to display the ISE module software version.
On clicking ISE ON button, the system will check for the (calculated) volume of
Calibrant A and Calibrant B.
In case, if the remaining (calculated) volume of any Calibrant is less than
10% of the total Volume then the message “ISE Reagent Pack Volume Low
(Less than 10% of Total Volume)” will be displayed in error grid and logged
in the database. This message is only for the user information.
In case, if the remaining (calculated) volume of any Calibrant is below the
respective threshold level, then the alert message “ISE Reagent Pack
Volume Very Low (Less than 3 Days Sip)” will be displayed with RED
background in error grid.
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Once the check is completed, the ISE reagent pack Lot Number and Expiry date
will be displayed in the Maintenance screen.
However, you can proceed with RUN and other maintenance activities.
13.3.10.5.1. Checking ISE Pack Details
The ISE pack details can be viewed by ISE Pack button, through the Status
Monitor screen.
These details are viewable only before starting the run as this option will be
disabled during the run.
On clicking this button, the ISE reagent pack information will be displayed which
contains:
Lot Number, Installation Date and Expiry Date of current ISE Reagent Pack
Details of all ISE Calibration values
Remaining ISE Reagent Volume Indicator (approximate remaining volume
of Calibrant A and Calibrant B; whichever is lesser).
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There are some series of actions performed during the auto maintenance startup
and shut down operation.
13.3.10.6.1. Operation performed during Auto Maintenance at Startup
Startup
1. ISE Pump Calibration (automatic step)
2. Prime Wash (automatic step)
3. Cuvette Rinse (automatic step)
2. Click START.
On clicking, the following window will be displayed.
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1. Select SHUTDOWN.
2. Click START.
On clicking, the following window will be displayed.
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The above screen shows the list of activities that can be scheduled for the seven
days of a week. Following are the different parameters present on the screen:
Activate
This option is to be ticked for the days for which the auto startup feature is
required to be executed. Once this option is ticked, further activities can be
selected and scheduled for the day.
Set Time
This option is used to set the auto-startup time for the day. On the set time,
the machine will switch on automatically and perform the tasks.
Warm-up Time
This option is used to set the Warm-up time required between the switching
ON of the machine and start performing scheduled tasks. Check the option
to enable the feature and enter the time in minutes in the box near.
Prime
Check this option to enable Prime operation for the selected day. Time in
minutes can also be entered in the box.
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13.4. Backup
To open this screen, click on Utility from the main menu and then select Backup.
The following screen will be displayed.
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Both Log Files and Database: Both, Log files as well as Database, will
be copied to the USB device.
Folder To External Drive: The folder (along with its contents) selected
from the analyzer PC will be copied to the USB device.
Exported Reports: System will copy all exported reports like Result
Reprint, Test Statistics etc. to USB device.
5. User can select any one of the above options and select the Destination
Location i.e. the USB device.
6. Click the Copy Analysis Data button to copy data based on user selection.
On completion of data copy, message will be displayed as “Analysis data copied to
the destination location successfully” in the indication panel.
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All waste liquid are discharged into the external tank for high concentration waste
liquid.
The Module is completely self-contained. All sample and Calibrant positioning
within the module is controlled by an integral microprocessor, which assures
reliable electrode operation and maximum lifetime. The electrolyte measurement
system’s microprocessor applies proprietary mathematical algorithms to electrode
output voltages, converting them to clinical units of mmol/L.
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Peristaltic
pump
Cal A
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Environmental temperature has changed more than 4 °C since the last ISE
calibration.
More than 50 samples are processed after ISE Calibration in the morning.
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14.13. Troubleshooting
Symptom Cause Corrective actions
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Drift Error Flag 1. May occur when new electrode Purge Purge the Cal A and recalibrate the
Single the Calibrant A is installed. If the module.
Electrode electrode is new it may initially drift as it
rehydrates over the course of 15 minutes
Drift Error Flag 1. May occur when new electrode or Purge the Calibrant A and recalibrate
Multiple reagent pack is installed on system. the ISE Module
Electrode
2. Reference electrode Replace reference electrode and
recalibrate
Air in Sample 1. Insufficient sample pipette into the ISE Host instrument must deliver 70µl.
Module sample entry port. Increase dispensed sample volume.
Air in Sample 1. Cal B and Cal A are segmented with a) Electrodes are not properly seated
and Cal A air or compressed. Check compression
plate, spring and seal. Remove and
reassemble electrodes.
2. Fibrin or salt is plugging the electrode a) Use Cleaning procedure for module.
flow path. b) Remove electrode and clean or
replace electrode with plugged flow
path. Reinstall electrodes and
recalibrate.
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Air in Cal B and 1. Cal B and Cal A are segmented with a) Electrodes are properly seated.
Air in Cal A air Check compression plate, spring and
seal.
b) Ensure that all electrodes and o-
rings are properly installed.
c) Ensure tubing between reagent pack
and sample entry port is connected
properly.
d) Replace tubing between reagents
pack and sample entry port.
e) Reagent low or out.
f) Use Cleaning procedure for module.
2. Fibrin or salt is plugging the electrode a) Use Cleaning procedure for module.
flow path. b) Remove electrodes and clean or
replace electrode with plugged flow
path. Reinstall electrodes and
recalibrate.
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14.14.1. Pre-requisite
MultiXL software having ISE Reagent Pack Inventory feature with the New
ISE Reagent Pack. For existing partially utilized pack, the inventory will not
be correct.
Software is using a counter to calculate ISE inventory. Any
manipulation, like releasing and attaching the reagent pack
connector, will falsify the inventory.
ISE Reagent Pack from one analyzer should not be interchanged with Pack
on other analyzer. In such event, the inventory will not be correct.
ISE Module should be always ON (for periodic sip cycles).
14.14.2. Procedure
Follow this procedure for installing the new reagent pack:
1. Connect the new Reagent Pack on the analyzer.
2. Click on ISE ON button in the Maintenance screen. The software will detect
the new pack and perform priming (Prime A and Prime B) operation
automatically till ISE module sends OK status (air removed), maximum up to
10 times.
During this operation, the following error message may be
displayed on the error grid:
» Air in Calibrant A. ISE tubing may be bent, closed or not
attached
OR
» Air in Calibrant B. ISE tubing may be bent, closed or not
attached.
This will help the user in detection of bended or closed tubing. In this case,
correct the closed or bent tubing and again perform the Prime A and Prime
B commands manually through the ISE MAINTENANCE COMMANDS. See
figure below.
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3. Once the auto priming operation performed correctly, the lot number and expiry
date of the new reagent pack will be displayed on the Lot No. and Expiry Date
fields along with the following information:
ISE Pack Installation Date
Lot Number
Expiry Date
Distributor code (This information is stored in the reagent pack’s Dallas
chip and not visible to user.)
Volume of Cal A and Cal B in full Pack.
The above information can be checked through ISE Pack button available
on the Status Monitor screen.
4. Perform Calibration with the new reagent pack and check the values.
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Subsequent cycles will not be affected by previous error codes, and the ISE
module will always report results.
Error codes are transmitted as a consequence of two separate events. In the first
instance, an error code appears embedded in the result string of every calibration
and sample analysis. The errors (or lack of errors) identified by this error code are
related to measurement limits exceeded in the just completed cycle. In the second
instance, an error code is transmitted independent of a result string and relates
directly to a failure to complete an assigned task. The errors identified by this error
code are related to fluid positioning and device operation. The two error types are
mutually exclusive within a cycle. Receiving an independent error code precludes
receiving a result string. Receiving a result string means no device errors occurred
within the cycle.
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156 5 V SMPS 1
157 SAMPLE BARCODE READER 1
158 REAGENT BARCODE READER 1
159 SAMPLE BARCODE MOUNTING BRACKET 1
160 REAGENT BARCODE MOUNTING BRACKET 1
161 LMPS FAN ASSEMBLY 1
162 TRANSFORMER TX1 1
163 TRANSFORMER TX2 1
164 TRANSFORMER TX3 1
165 REAR PANEL SWITCH and LINE FILTER ASSEMBLY 1
166 FRONT PANEL SWITCH ASSEMBLY 1
167 VOLTAGE SELECTOR SWITCH 1
168 GREEN LAMP ASSEMBLY 1
169 RED LAMP ASSEMBLY 1
170 TERMINAL BLOCK 1 1
171 TERMINAL BLOCK 2 1
172 TERMINAL BLOCK 3 1
173 10 FUSE ASSEMBLY TERMINAL 1
174 EARTHING TERMINAL BLOCK 1
175 WASTE MOUNTING BRACKET ASSEMBLY 1
176 4 MM NOZZLE 4
177 11 MM NOZZLE ASSEMBLY 1
178 LOAD CELL D TYPE CONNECTOR ASSEMBLY 1
179 LOAD CELL (DI WATER) ASSEMBLY 1
180 LOAD CELL (CLEANING SOLUTION) ASSEMBLY 1
181 LOAD CELL (BH.WASTE) ASSEMBLY 1
182 LOAD CELL (WASTE) ASSEMBLY 1
183 WGPT PCB COVER ASSEMBLY ( 2 PIECE) 1
184 LOAD CELL PLATFORM ASSEMBLY 1
185 DI CAN ASSEMBLY 1
186 DI CAN CAP and SPIGOT ASSEMBLY (WITH SS and PU TUBE) 1
187 CLEANING SOLUTION CAN ASSEMBLY 1
188 CLEANING SOL. CAN CAP and SPIGOT ASSEMBLY 1
189 BIO-HAZARD CAN ASSEMBLY 1
190 BIOHAZARD CAN CAP and SPIGOT ASSEMBLY 1
191 WASTE CAN ASSEMBLY 1
192 WASTE CAN ELBOW SPIGOT and CAP ASSEMBLY (WITH 1
SILICON TUBE)
193 WASTE CAN STRAIGHT NOZZLE SPIGOT AND CAP ASSEMBLY 1
(WITH TYGON TUBE)
194 5 PIECE TOP COVER 1
195 GAS SPRING (SET OF 2) 2
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11 PHOTOMETER LAMP 1
12 CRU ASPIRATION TUBE (SET FOR LAUNDRY) 1
13 CRU DISPENSE TUBE (SET FOR LAUNDRY) 1
14 DRIER CHIP 1
15 50 MICRON FILTER 1
16 TIP ASSEMBLY FOR 100UL SYRINGE 1
17 TIP ASSEMBLY FOR 500UL SYRINGE 1
18 ANNUAL MAINTENANCE KIT 1
19 CMX COMPLETE TUBING SET 1
20 CMX REAR PANEL TUBING SET 1
21 SET OF FUSES 1
22 SET OF FERRULES 1
23 SET OF CAN STICKERS 1
24 SET OF STICKERS FOR LOAD CELL PLATFORM 1
25 REFERENCE ELECTRODE 1
26 NA ELECTRODE 1
27 K ELECTRODE 1
28 CL ELECTRODE 1
29 LI ELECTRODE - REF 5205 1
30 SPACER ELECTRODE FOR ISE 1
31 4 CHANNEL ISE MODULE CLEANING SOLUTION KIT CAT. NO. 1
5421
32 ISE REAGENT PACK (5423-0030 - NO WASTE) 1
33 4 CHANNEL ISE MODULE URINE DILUENT 125ML CAT NO 5412 1
34 4 CHANNEL ISE MODULE URINE DILUENT 500ML CAT NO.5408 1
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95 WASH PROBE 5
96 SUCTION PROBE 1
97 DRIER CHIP PROBE 1
98 CRU MANIFOLD and BRACKET ASSEMBLY 1
99 DISPENSING MANIFOLD ASSEMBLY 1
100 SUCTION MANIFOLD ASSEMBLY 1
101 DRIER MANIFOLD ASSEMBLY 1
102 TUBING - SYRINGE TO R1PT PROBE 1
103 TROUGH - R1 ARM 1
104 TUBING - SYRINGE TO R2PT PROBE 1
105 R1 / R2 PROBE ASSEMBLY. 2
106 R1 / R2 PROBE HOLDER ASSEMBLY. WITH DELRIN HOUSING 2
107 R1 / R2 LLS PCB ASSEMBLY. 2
108 SPT PROBE ASSEMBLY. 1
109 SPT PROBE HOLDER ASSEMBLY WITH DELRIN HOUSING 1
110 TUBING - SYRINGE TO SAMPLE PROBE 1
111 SPT LLS PCB ASSEMBLY 1
112 TROUGH - S and R2 ARM 2
113 ARM OPTO ASSEMBLY 3
114 STANDS OFF STUD (SET OF 6) 6
115 ARM BELT VERTICAL 3
116 ARM COVER 3
117 LLS PCB MOUNTING STUDS (SET OF 6) 6
118 15MM TUBE (SET OF 12) 3
119 STIRRER VERTICAL MOTOR ASSEMBLY 2
120 STIRRER ROTATIONAL MOTOR ASSEMBLY 2
121 STIRRER OPTO ASSEMBLY 2
122 STIRRER DC MOTOR ASSEMBLY 2
123 STIRRER ROTATIONAL BELT 2
124 STIRRER VERTICAL BELT 2
125 TROUGH - STIRRER 2
126 R1 / R2 SYRINGE ASSEMBLY. 2
127 SPP SYRINGE ASSEMBLY. 1
128 SYRINGE MOTOR ASSEMBLY 3
129 SYRINGE OPTO ASSEMBLY 3
130 SYRINGE BURKERT VALVE ASSEMBLY. 3
131 SYRINGE BELT 3
132 HEX PIN (SET OF 3) 3
133 SPHERICAL BEARING ASSEMBLY. 3
134 SYRINGE PLUNGER SPACER (SET OF 3) 3
135 SYRINGE PLUNGER O-RING (SET OF 10) 3
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downwards into the cuvettes. that the cuvette drier (Teflon) is in the
6. To centre the laundry assembly, loosen the four centre of the cuvette.
Allen mounting screws on which the laundry
vertical shaft/pillar is mounted.
7. If required you can also center the laundry
assembly, by adjusting the position by the four
Allen screws on which the entire laundry
assembly is mounted on the analyzer casting.
8. To adjust the circular angle of the laundry
assembly, locate the small Allen screw that is
embedded inside the laundry vertical shaft/pillar
top end
9. To center the individual laundry probes in their
respective cuvettes, loosen the white delrin
screw caps located at the top of the probes.
10. Verify that the cuvette drier and suction probes Verify that after the cuvette drier and
touch the bottom of the cuvette. suction probe goes down into the
11. In the Service check, go to CRU Unit, and cuvette, the spring loaded probe,
press Initialize > Down. moves up by about 2mm.
12. To adjust the vertical distance traveled by the NOTE: This is very important
laundry, loosen and adjust the CRU-DOWN Verify that the remaining five laundry
(lower Opto) sensor. probes also touch the bottom of the
cuvette slightly
NOTE: This is not very important.
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5. The sample probes moves down until it senses disturbed while tightening the Allen screw.
the present of liquid in the cuvette and then
stops.
6. Verify that the hollow dispense needle is in the
centre of the cuvette.
7. Adjust the sample probe as follows.
a) Lift and remove the probe plastic cover and
locate the Allen screw, on the top end of the
arm shaft.
b) Slightly loosen this Allen screw, and rotate
the top plate of the arm, so as to position the
mean distance between the dispense needle
and sensor needle, to be in the centre of the
cuvette. When doing this, make sure that, only
the horizontal top plate rotates and the main
vertical shaft is stationary
c) Tighten the Allen screw.
d) Verify proper centering by repeating steps 1
to 2.
8. Go to Service Check, select SPT Arm from the Verify that the dispense needle is at the
list, and choose Initialize > SPT Arm – Trough centre of the sample (Outer), cup number
To Sample Outer (Cuvette) > Execute > SPT 1.
Arm Down > Execute.
The Sample probes moves down until it senses
the present of liquid in cup number 1, and then
stops.
9. Go to Service Check, select SPT Arm from the Verify that the dispense needle is at the
list, and choose Initialize > SPT Arm – Trough centre of the standard (outer) cup number
To Std Outer (Cuvette) > Execute > SPT Arm S1.
Down > Execute.
10. Go to Service Check, select SPT Arm from Verify that the dispense needle is at the
the list, and choose Initialize > SPT Arm – centre of the standard (inner) cup number
Trough To Std Inner (Cuvette) > Execute > B1.
SPT Arm Down > Execute.
11. Go to Service Check, select SPT Arm from Verify that the dispense needle is at the
the list, and choose Initialize > SPT Arm – centre of the SPT drain.
Trough To Sample Outer (Cuvette) > Execute
> SPT Arm – Sample Outer To Cuvette >
Execute.
12. Go to Service Check, select SPT Arm from Verify that the mean distance between the
the list, and choose Initialize > SPT Arm – dispense needle and sensor needle is at
Trough To Sample Outer (Cuvette) > Execute the centre of the SPT trough.
> SPT Arm – Sample Outer To Cuvette >
Execute > SPT Arm – Cuvette To Trough >
Execute.
13. Go to Service Check, select SPT Arm from Verify that the dispense needle is at the
the list, and choose Initialize > SPT Arm – centre of the ISE sample port.
Trough To Sample Outer (ISE) > Execute > To align the probe to the ISE sample port,
SPT Arm – Sample Outer to ISE. loosen the four Allen screws of the ISE
assembly and move the entire ISE
assembly in the direction required, once
properly positioned, tighten the four Allen
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screws.
14. Go to Service Check, select SPT Arm from Verify that the dispense probe is at the
the list, and choose Initialize > SPT Arm – centre of the dilution. Cuvette number 56.
Trough To Dilution Cuvette (Cuvette) >
Execute.
15. Go to Service Check, select SPT Arm from Verify that the probe is at the centre of the
the list, and choose Initialize > SPT Arm – cuvette number 62.
Trough To Dilution Cuvette (Cuvette) >
Execute > SPT Arm – Dilution Cuvette To
Cuvette > Execute.
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shaft.
b) Slightly loosen this Allen screw, and rotate the
top plate of the arm, so as to position the dispense
needle in the centre of the cuvette. When doing
this, make sure that, only the horizontal top plate
rotates and the main vertical shaft is stationary.
c) Tighten the Allen screw.
d) Verify proper centering by repeating steps 1 to 2.
6. Go to Service Check, select R1 Arm from the list Verify that the probe is at the centre of
and choose Initialize > R1 Arm – To Reagent the reagent bottle at position number 1
Inner > Execute > R1 Arm Down > Execute. for inner and 56 for the outer on the
7. Go to Service Check, select R1 Arm from the list reagent tray.
and choose Initialize > R1 Arm – To Reagent
Outer > Execute > R1 Arm Down > Execute.
8. Go to Service Check, select R1 Arm from the list Verify that the probe is at the centre of
and choose Initialize > R1 Arm – To Reagent the cuvette
Inner > Execute > R1 Arm – Reagent Inner To
Cuvette > Execute.
9. Go to Service Check, select R1 Arm from the list Verify that the probe is at the centre of
and choose Initialize > R1 Arm – To Reagent the R1PT trough.
Inner > Execute > R1 Arm – Reagent Inner To
Cuvette > Execute > R1 Arm Cuvette To Trough
> Execute.
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7. Go to Service Check, select R2 Arm from the list Verify that the probe is at the centre of
and choose Initialize > R2 Arm – To Reagent the cuvette on RCT
Inner > Execute > R2 Arm – Reagent Inner To
Cuvette > Execute.
8. Go to Service Check, select R2 Arm from the list Verify that the probe is at the centre of
and choose Initialize > R2 Arm – To Reagent the R2PT trough.
Inner > Execute > R2 Arm – Reagent Inner To
Cuvette > Execute > R2 Arm –Cuvette To Trough
> Execute.
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bottle, the arm then moves to the appropriate dispense cuvette position, pauses
and then moves to the drain position, where the contents of the probe is discarded.
The analyzer does this multiple times till the Emergency Stop is clicked, the
reagent bottle is empty, or an error has occurred.
5. In the Service Check, select STR1 from the list, Verify that the stirrer 1 is at the centre of
and choose Initialize > STR1 – Rotate To cuvette No 62 and Stirrer2 is at the
Cuvette > Execute > STR 1 Down. centre of cuvette No 38.
6. Select the STR1 On to start the Stirrer paddle NOTE: Make sure that the stirrer paddles
motors. do not touch the walls and the bottom of
7. Adjust the Stirrer paddles as follows. the cuvette.
a) Lift and remove the Stirrer arm plastic cover NOTE: Take care that the centering is
and locate the Allen screw, on the top end of the not disturbed while tightening the Allen
arm shaft. screw.
b) Slightly loosen this Allen screw, and rotate the
top plate of the arm, so as to position the paddle
No 1 in the centre of cuvette no 62 and paddle No
2 in the centre of No 38., When doing this, make
sure that, only the horizontal top plate rotates and
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In the Service Check, go to Valve And Pump Observe a small fountain of water in the
frame, and press On for the following: following.
SPT-R2PT Trough Valve SPT and R2PT trough
R1PT Trough Valve R1PT trough
Stirrer Trough Valve Stirrer trough
Switch ON all the switches together and keep Verify that the water flow should be smooth
the hydraulic assembly ON for some time, till and there should be no leakages and that the
the entire water line is primed and free of pressure gauge does not fluctuate.
trapped air bubbles.
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16.6.2. Reagent 1
From the Service Check screen, select R1 Arm, and choose Initialize > R1 Arm
–To Reagent Outer > Execute > R1 Arm Down > Execute > R1 Arm Up >
Execute > R1 Arm – reagent Outer to Cuvette > Execute > R1 Arm Down >
Execute > R1 Arm Up > Execute > R1 Arm – Cuvette To Trough > Execute..
Now go to Valve and Pump frame, and press R1PT Clean Valve to On.
Check and confirm that a clear uninterrupted straight jet of water emerges from the
probe that is free of any trapped air bubbles. Do this till the entire tubing and probe
is completely primed and free of air bubbles
16.6.3. Reagent 2
From the Service Check screen, select R2 Arm, and choose Initialize > R2 Arm
– To Reagent Outer > Execute > R2 Arm Down > Execute > R2 Arm Up >
Execute > R2 Arm – Reagent Outer to Cuvette > Execute > R2 Arm Down >
Execute > R2 Arm Up > Execute > R2 Arm – Cuvette To Trough > Execute.
Now go to Valve and Pump frame, and press R2PT Clean Valve to On.
Check and confirm that a clear uninterrupted straight jet of water emerges from the
probe that is free of any trapped air bubbles. Do this till the entire tubing and probe
is completely primed and free of air bubbles
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Connect the multimeter probe at TP1 (Offset voltage) & TP2 (Gnd) on clot PCB
assy.
OFFSET NULL: Check the voltage on the multimeter. Set the voltage to 0.0 volts
by tuning POT P3 on PCB assy.
Vacuum: Connect the multimeter probe at TP4 (Vacuum Test) w.r.t TP2 (Gnd) set
the voltage at -1.20 V by tuning the POT P2 on PCB assy.
Pressure: Connect the multimeter probe at TP3 (Pressure Test) w.r.t TP2 (Gnd)
set the voltage at +2.5V by tuning the POT P1 on PCB assy.
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5. Click Set Port, and configure the following details as shown in the Serial
port screen.
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9. Select the appropriate hex file (in .h86 format), and then click OK.
The selected hex file automatically loads into the on-chip flash memory.
10. Click Program and Verify to trigger the programming operation.
Now the loaded hex file is transferred to the ST10 and programmed into the
embedded flash memory. Once it is done, the confirmation message
“Program flash memory = OK” will be displayed on the main screen.
The error message will be displayed on the software main screen
only if the analyzer is not turned on and serial cable is
disconnected between the computer and the analyzer.
The messages are:
InitMonitor failed.
Monitor: BSL: No acknowledge Received.
Reset your application and reload the monitor.
Com: Receive: Timeout or Lost of data
RESET your application and click on the RELOAD button.
The default settings for comport will be com1. If you want to
change the different com port for communication then Refer steps
5 to 8 of section 17.1.2. Programming Procedures.
17.2. FPGA
17.2.1. Pre-requisite
The Xilinx ISE 7.1 software should be installed on the computer.
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5. On the Boundary Scan tab, place the pointer on the white surface area,
right click and choose Initialize Chain.
The system will automatically detect the device in the boundary-scan chain
and displays a message with a dialog box.
6. Once the device is detected, the image on the Boundary Scan tab turns into
green color.
7. Right click on the image, and choose Assign New Configuration File.
8. Select the .mcs file from the appropriate location and click Open.
9. In the Boundary Scan tab, right click on the image and choose Program.
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10. On clicking Program, the Program Options dialog box appears. Click Ok.
This will start executing the command and operation status will be displayed
on the screen. Once it is finished, the “Programming Succeeded” message
will be displayed on the screen. If the “Programming Failed” is displayed,
then re-checks the connections and redo the same process again.
11. Restart the analyzer.
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The function of this board is to start up the analyzer automatically as per operator’s
scheduled time and to perform the shutdown and maintenance operation
automatically.
The auto startup PCB assembly is located next to AC Drive card inside the
analyzer.
Once the auto startup board is installed, when the analyzer is turned on, the
interface board will not receive power supply because it is routed through auto
startup board. So in order to load H86 or MCS file into the interface board it is
necessary to initially start the analyzer through auto startup board.
Follow these steps to load the file (H8 or .mcs) through auto startup PCB.
1. Install Instrument On/Off program on your computer. This program is
provided in the application installation CD.
2. To install, double-click on the Instrument_On_Off.exe, and click Run.
3. Select the appropriate COM port list on which the analyzer is connected.
4. After selecting the com port, select ON option, and click Send to turn on the
analyzer.
5. Now you can download ST10 using ST10Flasher or mcs file using Impact,
provided the programming tool is already connected between the PC and
analyzer before turning on the analyzer.
6. Once the H86 or mcs file downloading is finished, turn off the analyzer. This
can be directly from the machine or by selecting OFF option from the
Instrument On/OFF tool.
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1. Connect the digital pressure module connector on the Base Board 2 PCB
“PRE SENSOR”. Connector > Insert tubing > Turn on machine.
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5. During run increase the pressure from 0.90 bars to 1.25. When pressure
goes up above the 1.20 bar, the pressure error displayed on application
screen and pressure indicator color change from green to red.
6. When pressure decreases below 1.15 bar indicator color change from red to
green and error message get disappeared from application screen and start
sampling again for pending schedule paused.
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Lamp
terminals
Allen Key
Grub screw
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7. Take new lamp and clean it properly to avoid any finger impression. Place
the new halogen lamp gently and tighten the grub screw.
8. Fix the lamp connection and tighten the backlit lamp terminals.
9. Fix the cuvette retaining plate.
10. Ensure the alignment of RCT and laundry unit, before switching on the
machine
11. Perform cuvette rinse and check manual span result.
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2. Remove the 2 pin connector and ensure probe wire and wire plug removed
properly.
3. Loosen the screws of the tube guide plate of antis puttering kit clamp using
a screw driver.
4. Remove screw from one side and rotate the tube guide plate of antis
puttering kit clamp.
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5. Remove Teflon tube (syringe to probe) gently; ensure water does not spill
over the level sensing PCB.
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9. Mount the tube guide plate of antis puttering kit clamp properly.
10. Check the physical alignment, and ensure probe height.
11. Turn on the analyzer, and initialize all the assemblies.
12. Check the internal probe cleaning, ensure no leakage.
13. Confirm respective arm alignment before starting the bio-chemistry run.
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5. Grip and disconnect the silicon tube from the inlet of the Burkert valve which
is located on the left side of the syringe.
6. With the help of Allen screw, loosen the screw located on the top of the
syringe assembly.
7. Gently pull the syringe assembly towards you and away from the syringe
assembly resting plate.
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8. Replace with the new syringe assembly and place all the tubing back in
place.
2. Grip the Teflon tube located on the top of the dilutor syringe and slide it out.
NOTE: Make sure the tubing should not get pinch.
NOTE: Absorb the water droplets that may drip with the help of a tissue
paper.
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3. Grip the silicon tube located in the front of the dilutor syringe and slide it out.
4. With the help of a spanner loosen the bolt at the bottom of the plunger.
NOTE: There is a red O ring located against the face of the bolt and a
metallic cylindrical spacer that may fall off on opening the bolt, take the
necessary precautions to ensure that they do not get lost.
5. With the help of an Allen key loosen the two Allen screws located at the top
of the dilutor syringe.
6. Gently pull the syringe towards you and away from the dilutor assembly.
Install the new dilutor syringe in place. Loosely fit the two Allen screws
located on the top of the dilutor. With the help of a spanner fit the bolt at the
bottom of the plunger.
NOTE: Make sure that the black rubber washer is placed between the face
of the bolt and the plunger; also make sure that the metallic cylindrical
spacer is placed between the plunger inner side and the driving shaft.
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7. Follow the same procedure which you followed at the time of uninstalling
the syringe.
8. Un pack the new syringe, pull the plunger half way down make sure that the
Teflon tip does not get damaged. Slide the new syringe into place and
loosely fit with the Allen screws.
9. With the help of a spanner tight the bolt at the bottom of the plunger.
NOTE: There is a red O ring located against the face of the bolt and a
metallic cylindrical spacer that may fall off on opening the bolt, take the
necessary precautions to ensure that they do not get lost.
10. Place all the tubing back in place.
GO / NO-GO gauge
Reference base
19.2.1.2. Procedure
1. Initialize the arm assembly.
2. Initialize the RCT assembly for Sample and R2 Probe alignment.
3. Place the RCT in offset mode for R1 probe and Stirrers height setting.
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4. Remove the cuvette holding segment nearer to cuvette which is come under
the probe when move the probe towards RCT in service check.
5. Insert the reference base into the cuvette which is come under the probe
when move the probe towards RCT in service check.
6. Rotate the arm toward cuvette using necessary service check commands.
7. Place plain GO / NO-GO gauge plain face on reference base and slide it
toward the probe, with thinner section moved in first. See figure below.
8. Check the gap or interference between probe tip and GO / NO-GO gauge
middle step. Probe tip should touch to middle step to get the require probe
height.
9. If required, adjust the probe height by adjusting the up-down / vertical Opto
sensor to get the above condition (serial number 8).
Make sure that the jigs are clean before using it for calibration.
After height setting process is completed, you must check the
respective cuvette at particular location where the jig is inserted
for any particle’s left out in cuvette.
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2. Now, disconnect the three pin (M) connector from the (J12) from the RCT
heater PCB from the analyzer.
J12 Connector
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up / down keys.
2 C1 To set the set point CH1 - For R1 and CH1 will
1 of compressor 1 Cooling. With flash along with
the help of respective
Arrow key, Set setpoint1 for
"SET" compressor 1. The
temperature to set point range
10 °C. as Set can now be
Point for control changed by using
action and to the UP/DOWN
save in to keys. After setting
memory press the desired range,
"SET Key". press the set key
Display will and you will see “-
show “---" as an --” which confirms
indication of that the set point
parameter has been stored in
saving in to memory.
memory.
3 C2 To set the set point CH2 - For R2 and CH2 will
2 for compressor 2. Heating. With flash along with
the help of respective
Arrow key, Set setpoint2 for
"SET" temp. To compressor 2. The
37 °C.as a Set set point range
Point for control can now be
action and to changed by using
save in to the UP/DOWN
memory, Press keys. After
"SET key" to achieving the
save. Display desired range,
will show "--- "as press the set key
an indication of and you will see “-
parameter --” which confirms
saving in to that the set point
memory. has been stored in
memory.
Follow these instructions to set the other parameters.
1. Press PRG key for two seconds and then release.
2. Display will show P1 and flashes.
3. Use up and down key to change the appropriate parameter, and press SET
key to confirm.
4. Again use up and down key to change the appropriate channel (C1 or C2),
and press SET key to set the range.
5. Set the appropriate range, and the press SET to save the settings.
6. Refer the following instructions for more details.
a. To set the cooling and heating for P1.
i) P1 for Channel1 = 0 (For cooling)
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6. Go to service check. Refer to Fig 1 above, select “Inner” and click on “On”
to give the ASP barcode beam ON command. Place bar-coded tube at
position 13 in sample tray. Mount the Barcode reader such that the beam
falls at the center of position 13 of the sample tray. Bar-coded tube position
13 will be facing the barcode scanner. The beam will go ON and remain ON
if the barcode scanner is not able to read the barcode. If alignment is done
proper i.e. if the barcode scanner is able to read the bar-coded tube
properly, the beam should go ON and OFF with beeping sound.
7. If the barcode scanner is not able to read the barcode tube at position 13,
move the scanner slightly towards the right from the center maintaining the
distance of 55 +2mm, such that the scanner Beam goes OFF with beep
and then continues ON –OFF followed by BEEP
8. Place the inner tubes, run the barcode scan in service check. To run the
barcode scan click on “Barcode scan”. Refer fig 2 below
9. Now remove the inner tubes and Place the outer Tubes and again run the
barcode scan.
10. Finally place all the barcode and conform that both inner and outer barcode
are read consistently for 10 times.
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5. Ensure the distance between the scanner and the outer bottle is 70 +2mm
6. Place the RGT barcode alignment bottle (with the sticker stuck on it, as
seen in the image below)
8. Now remove the inner Bottles and Place the outer Bottles and again run the
barcode scan.
9. Finally place all the barcode and confirm that both inner and outer barcode
are read consistently for 10 times.
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4. Click on No Tab
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7. Click on No Tab
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12. The Exceptions ICON represents that the Barcode settings are properly
read from the scanner connected.
13. Under communication Tab make sure following settings are there for
respective option.
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14. Under Read Cycle Tab make sure following settings are there for
respective option. These settings are common for XL 640 and Chemix
15. Under Symbologies Tab make sure following settings are there for
respective option. These settings are common for XL 640 and Chemix.
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16. Under Symbologies Tab make sure following settings are there for
respective option. These settings are common for XL 640 and Chemix.
17. After doing Step 11 if settings are not as per shown in Step 13, or Step 14
and Step 15, start again from Step 1.
18. If barcode is programmed properly and settings are as per Step 13, 14 and
15. Then Click on Terminal Button. Following screen appears shown below
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19. Following is the procedure to create Macro for testing the Beam ON and
Beam OFF, two buttons are to be created for this purpose Macro is
required.
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20. Click on the button next to Next Row shown above and then click Add
macro. The screen shown below appears.
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For Typing STX press ALT button, then press ‘0’ (zero), then again ‘0’(zero)
and then ‘2’ (with the ALT button pressed), similarly for EXT press ALT
button, then press ‘0’ (zero), then again ‘0’(zero) and the ‘3’ (with the ALT
button pressed) Press ‘+’ button between STX and ETX.
Note: While pressing numbers ‘0’,’2’ or ‘3’ use the left hand keys only as
shown below in RED.
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24. To verify Beam ON and OFF command click the ON button the Beam
should go ON. To turn OFF the beam click OFF button, the beam should go
OFF.
NOTE: Once the ON and OFF button are created and appears as shown
above do not perform Step 21 and Step 22.
25. Place a barcode in front of the beam and click the ON button, following
string appears as shown below.
STX+ETX represent ON button being pressed and the following string
represents the barcode being read preceded by STX and end with ETX.
26. In case of XL640 and Chemix ,the barcode string has STX and ETX on
either side of the data as shown below,
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28. Type <Z> and press “Send” to save the above setting.
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19.5.1. Arms/Stirrer
19.5.1.1. Reagent 1 Arm
19.5.1.1.1. Initialize
This command will bring R1 arm at rotational home position (trough), but Vertical
Up position.
19.5.1.1.2. R1 Arm Up
If R1 arm is down at any position, this command will bring R1 arm up to Vertical-
home position.
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1 Go to Service Check and select R1 ARM from LED on SN1, SN2, SN3 optos are
the list. ON.
2 Select Service Check > R1 ARM > Initialize. LED on SN1 Opto PCB goes OFF.
3 Select Service Check > R1 ARM > Initialize.> LED on SN2 and SN3 Opto PCB
R1 Arm – To Reagent Outer > Execute. goes OFF.
4 Select Service Check > R1 ARM > Initialize.> LED on SN2 and SN3 Opto PCB
R1 Arm – To Reagent Inner > Execute. goes OFF.
5 Select Service Check > R1 ARM > Initialize.> LED on SN2 and SN3 Opto PCB
R1 Arm – To Reagent outer > Execute > R1 goes OFF at reagent outer and LED
Arm – Reagent Outer To Cuvette > Execute. on SN2 Opto becomes OFF and
SN3 opto become ON at reagent to
cuvette.
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6 Select Service Check > R1 ARM > Initialize.> LED on SN2 and SN3 Opto
R1 Arm – To Reagent outer > Execute > R1 becomes ON.
Arm – Reagent Outer To Cuvette > Execute >
R1 Arm – Cuvette To Trough.
7 Select R1 Arm > SPT Arm Link > Execute. The assembly runs smoothly in the
LINK test.
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is used to confirm the change and cross check. If the change is to be made
permanent, then the Save Calib is to be pressed.
19.5.1.2.7. Opto Status
Serial Number Action Observation
1 Go to Service Check and select R2 LED on SN1, SN2, SN3 Optos are
Arm from the list. ON.
2 Select Service Check > R2 ARM > LED on SN1 Opto PCB goes OFF.
Initialize.
3 Select Service Check > R2 ARM > LED on SN2 and SN3 Opto PCB
Initialize.> R2 Arm – To Reagent Outer goes OFF.
> Execute.
4 Select Service Check > R2 ARM > LED on SN2 and SN3 Opto PCB
Initialize.> R2 Arm – To Reagent Inner goes OFF.
> Execute.
5 Select Service Check > R2 ARM > LED on SN2 and SN3 Opto PCB
Initialize.> R2 Arm – To Reagent Outer goes OFF at reagent outer and
> Execute > R2 Arm – Reagent Outer LED on SN2 Opto becomes OFF
To Cuvette > Execute. and SN3 opto become ON at
reagent to cuvette.
6 Select Service Check > R2 ARM > LED on SN2 and SN3 Opto
Initialize.> R2 Arm – To Reagent outer becomes ON.
> Execute > R2 Arm – Reagent Outer
To Cuvette > Execute > R2 Arm –
Cuvette To Trough.
7 Select R2 Arm > SPT Arm Link > The assembly runs smoothly in the
Execute. LINK test.
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bottom and display 75 – Sample Arm VOD error. In Cuvette and Trough, it will go
down to the level, as during operation.
19.5.1.3.4. Link
This command is used to set SPT Arm Motion Cycle continuously for validation
and service check test. Prior to execution, ensure that the arm is homed (down in
trough). To perform this task, select Links, from the Arm/Stirrer frame, and
choose SPT Arm Link > Execute.
To terminate action use stop button provided on the left hand side corner of the
screen.
19.5.1.3.5. RCT Home
For sample arm alignment at cuvette side RCT should be at Home / initialized
position. This command initializes the RCT tray and brings it to Home position.
19.5.1.3.6. SPT Arm – Trough To Sample Outer (Cuvette)
This command will first initialize the Sample tray, and align Sample arm at the
Sample tray position 1. Sample arm calibration for Trough to Sample Outer can be
performed.
19.5.1.3.7. SPT Arm – Trough To Sample Inner (Cuvette)
This command will first initialize the Sample tray, and align Sample position 2
(inner) in path of Sample arm. Sample arm then moves to Sample 2 position
(inner). Sample Arm calibration for Trough to Sample Inner can be performed.
19.5.1.3.8. SPT Arm – Trough To Std Outer (Cuvette)
This command will first initialize Sample tray, and align Sample arm at Standard
tray position S1. Sample arm calibration for Trough to Standard Outer can be
performed.
19.5.1.3.9. SPT Arm – Trough To Std Inner (Cuvette)
This command will first initialize Sample tray, and align Standard position B1
(inner) in path of Sample arm. Sample arm then moves to Standard position B1.
Sample Arm calibration for Trough to Standard Inner can be performed.
19.5.1.3.10. Calibrate
This command is used to obtain correct position of the sample arm probe, at the
tray locations (SPT and RCT) – Fine setting in terms of Stepper motor pulses.
Accept is used to confirm the change and cross check. If the change is to be
made permanent, then the Save Calib is to be pressed.
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1 Go to Service Check and select SPT LED on SN1, SN2, SN3 optos are
Arm from the list. ON
2 Select Service Check > SPT Arm > LED on SN1 Opto PCB goes OFF.
Initialize.
3 Select Service Check > SPT Arm > LED on SN2 goes OFF and SN3
Initialize.> SPT Arm – Trough To Opto PCB remains ON.
Sample Outer (Cuvette) > Execute.
4 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto goes
Initialize.> SPT Arm – Trough To OFF.
Sample Outer (Cuvette) > Execute >
SPT Arm – Sample Outer To
Cuvette > Execute.
5 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto ON.
Initialize.> SPT Arm – Trough To
Sample Outer (Cuvette) > Execute >
SPT Arm – Sample Outer To
Cuvette > Execute > SPT Arm -
Cuvette To Trough > Execute
6 Select Service Check > SPT Arm > LED on SN2 goes OFF and SN3
Initialize.> SPT Arm – Trough To Opto PCB remains ON.
Sample Inner (Cuvette) > Execute.
7 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto goes
Initialize.> SPT Arm – Trough To OFF.
Sample Inner (Cuvette) > Execute >
SPT Arm – Sample Inner To Cuvette
> Execute.
8 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto ON.
Initialize.> SPT Arm – Trough To
Sample Inner (Cuvette) > Execute >
SPT Arm – Sample Inner To Cuvette
> Execute > SPT Arm – Cuvette To
Trough.
9 Select Service Check > SPT Arm > LED on SN2 goes OFF and SN3
Initialize.> SPT Arm – Trough To Std Opto PCB remains ON.
Outer (Cuvette) > Execute.
10 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto goes
Initialize.> SPT Arm – Trough To Std OFF.
Outer (Cuvette) > Execute > SPT
Arm – Standard Outer To Cuvette >
Execute.
11 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto ON.
Initialize.> SPT Arm – Trough To Std
Outer (Cuvette) > Execute > SPT
Arm – Standard Outer To Cuvette >
Execute > SPT Arm – Cuvette To
Trough > Execute.
12 Select Service Check > SPT Arm > LED on SN2 goes OFF and SN3
Initialize > SPT Arm – Trough To Std Opto PCB remains ON.
Inner (Cuvette) > Execute.
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13 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto goes
Initialize > SPT Arm – Trough To Std OFF.
Inner (Cuvette) > Execute > SPT
Arm – Standard Inner To Cuvette >
Execute.
14 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto ON.
Initialize > SPT Arm – Trough To Std
Inner (Cuvette) > Execute > SPT
Arm – Standard Inner To Cuvette >
Execute > SPT Arm – Cuvette To
Trough > Execute.
15 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto goes
Initialize > SPT Arm – Trough To OFF.
Dilution Cuvette (Cuvette) >
Execute.
16 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto OFF.
Initialize > SPT Arm – Trough To
Dilution Cuvette (Cuvette) > Execute
> SPT Arm – Dilution Cuvette To
Cuvette > Execute.
17 Select Service Check > SPT Arm > LED on SN2 goes OFF and SN3
Initialize > SPT Arm – Trough To Opto PCB remains ON at sample
Sample Outer (ISE) > Execute > outer and SN2 goes ON and SN3
SPT Arm – Sample Outer To ISE > gets OFF at ISE.
Execute.
18 Select Service Check > SPT Arm > LED on SN2 and SN3 Opto
Initialize > SPT Arm – Trough To Become ON.
Sample Outer (ISE) > Execute >
SPT Arm – Sample Outer To ISE >
Execute > SPT Arm – ISE To Trough
> Execute.
19 LINK test on the machine. The assembly runs smoothly in the
LINK test.
NOTE: Default arm calibration will restore factory settings.
19.5.2. Syringes
In this sub-menu, there are 3 syringe assemblies displayed – Sample, R1 and R2.
Select any one of them (this button highlights). All the following commands are
available for the selected syringe.
1. Valve on – Syringe valve for probe internal cleaning is switched ON (Water
flow).
2. Valve off – Syringe valve is switched OFF (Stop flow).
3. Syringe up – Syringe piston is moved UP (to vertical home).
4. Syringe down – Syringe piston is moved down, by fixed steps.
5. Initialize – Moves the Syringe motor to attain the Home position.
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19.5.3.7. Calibrate
This command is used to obtain correct position of the Stirrer, at the RCT cuvette –
Fine setting in terms of Stepper motor pulses. Accept is used to confirm the
change and cross check. If the change is to be made permanent, then the Save
Calib is to be pressed.
19.5.3.8. Link
Using this command, the stirrer will continuously perform the stirring action. If RCT
is not at offset position, then stirrer will not go down in cuvette. Use Emergency
Stop command to end the routine To perform this task, select Links, from the
Arm/Stirrer frame, and choose Stirrer1 Link or Stirrer2 link > Execute.
19.5.3.8.1. Opto Status
Serial Number Action Observation
1 From the Service Check, select the LED on SN1, SN2, SN3 Optos are
appropriate stirrer (STR1 and STR2) ON.
from the list.
2 Select Initialize. LED on SN1 gets OFF and SN2
and SN3 Optos gets ON.
3 Select Initialize > Rotate To Cuvette > LED on SN2 and SN3 Opto PCBs
Execute. goes OFF.
4 Select Initialize > Rotate To Cuvette > LED on SN1 gets ON.
Execute > Down > Execute.
5 Select Initialize > Rotate To Cuvette > LED on SN1 gets OFF.
Execute > Down > Execute > UP >
Execute.
6 Select Initialize > Rotate To Cuvette > LED on SN2 and SN3 Opto PCBs
Execute > Down > Execute > UP > gets ON.
Execute > Rotate To Trough >
Execute.
7 From the Service Check, select the Stirrer motors are switched ON.
appropriate stirrer (STR1 and STR2)
from the list, and then press Initialize.
Select On, and press Execute.
8 From the Service Check, select the Stirrer motors are switched OFF.
appropriate stirrer (STR1 and STR2)
from the list, and then press Initialize.
Select Off, and press Execute.
19.5.4. DCF
This option is used to set the dilution calibration factor. The dilution factor
should be entered in the range 0.75 to 1.25. This feature is used in case if
recovery of any of the dilution run is improper.
Use the following procedure to set the dilution factor:
a. Manually calculate the Dilution Calibration Factor (DCF) using 5x dilution
as shown below:
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This will save the value in the system. This factor will be transferred to
analyzer and will be stored in analyzer memory.
c. On every power on, this factor will be transferred to MultiXL.
d. MultiXL will multiply the results of dilution, any dilution for 2x to 150x, by
this factor and then result is declared
19.5.5.2. Rotate 50
Using this command, the sample tray will take one complete rotation.
19.5.5.3. Rotate 1
Using this command, the sample tray will rotate one sample position.
19.5.5.4. Pulse
This command is used to move the tray by one motor pulse. (used for sensor
alignment).
19.5.5.5. Link
Sample tray will rotate continuously, if there is any problem in ASP opto setting
then rotation will stop and the corresponding alarm message is displayed. Use
Emergency Stop command to end the routine. To perform this task, select Links,
from the Arm/Stirrer frame, and choose Sample Tray Link > Execute.
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19.5.5.8. Inner/Outer
These buttons are used for alignment of particular arm to inner or outer position of
sample tray.
4 Initiate the link operation. See section The assembly runs smoothly in the
19.5.5.5 Link for more details. LINK test.
19.5.6.2. Rotate 56
Using this command, the reagent tray will take one complete rotation.
19.5.6.3. Pulse
Using this command, the reagent tray will rotate for the one short motor pulse. This
can be used to check sensor opto alignment of the tray.
19.5.6.4. Link
Using this command, the reagent tray will rotate continuously, if there is any
problem in RGT opto setting, or motor drive, then rotation will stop and error
displayed. Use Emergency Stop command to end the routine. To perform this
task, select Links, from the Arm/Stirrer frame, and choose RGT Tray Link >
Execute.
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19.5.6.5. Rotate 1
Using this command, the regent tray will rotate for one reagent position.
19.5.6.9. Inner/Outer
These buttons are used for alignment of particular arm to inner or outer position of
reagent tray.
4 Initiate the link operation. See The assembly runs smoothly in the LINK
section 19.5.6.4 Link for more test.
details.
19.5.7.2. Pulse
Using this command, the reaction tray will rotate for the one short motor pulse.
This can be used to check sensor opto alignment of the tray.
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19.5.7.3. Offset
Using this command, the reaction tray rotates to achieve the half rotation.
19.5.7.4. Link
Using this command, the reaction tray will rotate continuously, if there is any
problem in RCT opto setting, or motor drive, then rotation will stop and error
displayed. Use Emergency Stop command to end the routine. To perform this
task, select Links, from the Arm/Stirrer frame, and choose RCT Tray Link >
Execute.
19.5.8. PC Communication
This command will check the communication between computer and analyzer. To
perform the task, in the Communication frame, select the appropriate serial port
from the field Select Com Port, and click Check.
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19.5.9. Calibration
This section of Service Check Form is used to Calibrate ARM centering at various
applicable positions. Pre-requisites for this operation is to bring the ARM or
STIRRER to required position using the ARM/STIRRER Move options.
Clock Wise: Set direction of rotation for ARM / STIRRER as Clockwise.
Anti Clock Wise: Set direction of rotation for ARM / STIRRER as Anticlockwise
Steps: This option allows step movement of ARM / STIRRER.
Accept: Saves the Course / FINE adjusted value of ARM / STIRRER in to local
memory. Values are not saved in Analyzer until “Save Calib.” Button is clicked.
Cancel: Cancels the locally Accepted Value(s) of Course / FINE adjustment(s) of
ARM / STIRRER.
Default: Cancels and reloads the default position of ARM / STIRRER at respective
position of calibration.
Save Calib: This option is mandatory after calibrating the ARM. STIRRER. The
locally Accepted values are Saved in the Analyzer Non-volatile memory and are
used by Analyzer henceforth.
Calibration Menu Button
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20. Miscellaneous
20.1. Fuse Ratings
Sr. Fuse Blown
Fuses Function
No. Indicator
Mains switch Fuse – 5A Slow Mains incoming ----
Blow (220V)
Mains switch Fuse –10A Slow ----
Blow (110V)
1 F1 – 2A Slow Blow TX2 Primary 1 110V to 250V
2 F2 – 2A Slow Blow TX2 Primary 2 110V to 250V
3 F3 – 2.5A Slow Blow TX1 Primary 1 110V to 250V
4 F4 – 2.5A Slow Blow TX1 Primary 2 110V to 250V
5 F5 – 1A Slow Blow TX3 Primary 1 110V to 250V
6 F6 – 1A Slow Blow TX1 Primary 2 110V to 250V
7 F7 – 630mA Fast Blow Main KNF Pump 110V to 250V
8 F8 – 1A Fast Blow AC drive PCB 110V to 250V
9 F9 – 2A Slow Blow Vacuum pump : Enomoto :KNF 110V to 250V
10 F10 – 2.5A Fast Blow Pressure tank with heater 110V to 250V
11 F11 –1A Fast Blow RGT duct fan 110V to 250V
12 F12 –1A Fast Blow RGT temp. controller unit 110V to 250V
13 F13 – 2.5A Fast Blow Kept spare (used for 3 channel 15V to 30V
ISE power supply )
F13-Not applicable 4 CH ISE Module 15V to 30V
F13 – 5A Fast Blow Peltier Assy. SMPS : 12V : 20A 110V to 250V
14 F14 – 1A Fast Blow +5V Regulator PCB 15V to 30V
15 F15 – 1A Fast Blow -5V Regulator PCB 15V to 30V
16 F16 – 1A Fast Blow LMPS +15V AC input LMPS 15V to 30V
17 F17 – 1A Fast Blow LMPS -15V AC input LMPS 15V to 30V
18 F18 – 5A Fast Blow Lamp power supply 15V to 30V
F18 – Not applicable Lamp SMPS : 12V : 5A 15V to 30V
F18 – 2A Slow Blow Lamp SMPS : 12V : 6A 110V to 250V
19 F19 – 630mA Fast Blow To WGPT PCB assembly 15V to 30V
F19 – Not applicable Float Sensor PCB Assy. 15V to 30V
F19 – 1.25A Fast Blow Logic Supply SMPS : 5V : 5A 110V to 250V
20 F20 – 630mA Fast Blow RS 232 communication PCB 15V to 30V
21 F21 – 630mA Fast Blow RS 232 communication PCB 15V to 30V
22 F22 – 3.15A Fast Blow Motor Supply SMP: 24V: 6.5A 110V to 250V
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21. Appendix
21.1. TBM Image Installation
This section explains you the procedure of installing the TBM image (Windows
Embedded 7 Operating System) into the analyzer PC.
The analyzer PC comes with preinstalled TBM image.
For any reason, if the TBM image is not installed or you want to upgrade the
existing operating system (OS) into TBM image, please read the following
information carefully for installing the TBM image to analyzer PC.
21.1.1. Scenario
There could be two scenarios under installing the TBM image:
New (Clean Installation)
Upgrade/ Reinstall
21.1.1.2. Upgrade/Re-installation
It is kind of an upgrade installation in which the analyzer PC already has some
operating system (for example: Windows XP, Windows 7 or previous TBM image)
installed. In this case, the TBM image setup will only format the C: drive and install
the TBM image on the same. This type of installation must be used if you want
to install TBM image on C: drive but want to keep the data on other drives
untouched.
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1. Restart the PC and continuously press F12 (or key that is mentioned on the
screen to go to boot menu) to go to boot menu. Select system setup in the
boot menu to find all the options for the system setup.
2. Find the boot sequence option in the system setup and make sure that the
sequence of boot for CD-ROM is higher than hard drive.
3. If any changes are made to the existing sequence, click Apply to save the
changes and restart the PC.
Use the following steps to install the TBM image available on DVD to the analyzer
PC:
1. Insert the DVD containing TBM image setup into the DVD drive and restart
the PC.
2. It will show a message “Press any key to boot from CD or DVD”. As
suggested, press any key so as to boot from the DVD we entered.
3. Now, the PC will boot from the DVD containing TBM image. It will show the
Loading Windows... progress bar message on the screen.
4. After loading windows, wait till it shows command prompt window i.e.
X:\Windows\System32>.
5. Now, you need to get to the DVD and existing OS drive letter so that we can
start the TBM setup.
(Refer section 21.1.3 Identifying Various Drives for details on finding the
DVD and OS drive letter on the analyzer PC. Note down DVD drive letter
and Drive on which you want to install TBM image of OS).
6. Type the appropriate DVD drive letter followed by colon ‘:’ to enter into the
DVD drive.
For example, if E is the DVD drive letter then type the following command
and press Enter key.
X:\Windows\System32> E:
7. Now, type the following command in the command prompt window and press
Enter key.
TBMSetupWithClean
This will delete all the data from the PC.
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Type y for yes to continue with the installation or type n to cancel the
installation.
On clicking n, the installation will be canceled and the command prompt will
be displayed.
8. After confirmation, it will clean the entire hard disk and then create two
partitions i.e. C and D drive with C drive size as 35 GB approximately, and
the remaining as D drive. It will then start applying the TBM image on the
PC. This process may take few minutes depending on the configuration of
PC.
9. Once the installation of TBM image is completed, a confirmation message
for the same will be provided on the screen and then the target computer will
restart automatically as shown below.
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10. After restart, it might again ask to boot from DVD. Do not press any key and
let the PC continue to load the windows automatically. It is ok to take the
boot DVD out.
11. It will apply the required settings and may boot again.
12. Finally, it will ask to enter the product key. Enter the product key and click
Next button.
13. Follow and accept the remaining instructions to complete the TBM image
setup on the target computer.
TBM setup image contains driver for specific hardware
configuration, especially for Network Interface and Display. If
the analyzer PC has different hardware components, you may
need to install the corresponding drivers from the PC’s
motherboard utility CD.
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7. Now, type the following command in the command prompt window and
press Enter key.
TBMSetup
A message will be asked to type the OS drive letter followed by colon.
For example, if C is the OS drive letter then type C: in the command
prompt and press Enter key. If you do not want to continue with the
installation then type exit and press Enter key.
After drive letter is entered in the command prompt, it will ask to confirm
the TBM image installation on the specified drive, type y for yes in the
command prompt to continue with the installation. If you do not want to
continue with the installation type n to exit and return to command prompt.
The same has been shown in the figure.
8. This will format the drive that was provided in step above and then start
installing the TBM image on the PC. This process may take few minutes
depending on the configuration of analyzer PC.
9. Once the installation of TBM image is completed, a confirmation message
for the same will be provided on the screen and then the analyzer PC will
restart automatically as shown below.
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10. It might again ask to boot from DVD. Do not press any key and let the PC
continue to load the windows automatically. It is ok to take the boot DVD
out.
11. It will apply the required settings and may boot again.
12. Finally, it will ask to enter the product key. Enter the product key and click
Next button.
13. Follow and accept the remaining instructions to complete the TBM image
setup on the target computer.
1.In the upgrade installation scenario, if the previous
installation is Windows 7, it is possible that after installing TBM
image, it will show one extra volume which was the hidden
partition in previously installed Windows 7 OS. The typical size
of this partition or volume is normally 100 to 200 MB.
2. TBM setup image contains driver for specific hardware
configuration, especially for Network Interface and Display. If
the analyzer PC has different hardware components, you may
need to install the corresponding drivers from the PC’s
motherboard utility CD.
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2. Now, the PC will boot from DVD containing TBM image. It will show the
Loading Windows... Progress bar message on the screen.
3. After loading windows, wait till it shows command prompt window i.e.
X:\Windows\System32>.
4. To know the DVD drive letter, just type notepad in the command prompt
window.
It will open the Notepad window. Click on the Save option from the file
menu and then click on the Computer tab on the left to view all the drives
information on the right for the analyzer PC. Note the drive letter for the
DVD drive.
For example, if it is showing CD Drive (E :) or DVD Drive (E :) then, it
means that the drive letter is E.
5. Note down the drive letter.
The following figure shows the graphical representation of the
same.
6. Cancel and Close the Notepad window after confirming the DVD
drive letter.
21.1.3.2. Finding the Existing Operating System (OS) Drive Letter
Use the following steps to find the drive letter pertaining to DVD drive. You can
skip the steps (1 to 3) if already done:
1. Boot the PC from the DVD containing the TBM image
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2. Now, the PC will boot from DVD containing TBM image. It will show the
Loading Windows... Progress bar message on the screen.
3. After loading windows, wait till it shows command prompt window i.e.
X:\Windows\System32>.
4. To know the DVD drive letter, just type notepad in the command prompt
window.
It will open the Notepad window. Click on the Save option from the file
menu and then click on the Computer tab on the left to view all the drives
information on the right for the analyzer PC. Browse each drive to find the
following folders:
Program Files
Windows
1. Generally these folders are expected to be in OS drive.
However, you will find these folders in multiple drives in case
the target computer has multiple operating systems.
2. These folders will not be available on a clean PC.
5. Note the drive letter containing the above folders because these folders are
expected to be in OS drive.
6. Note down the drive letter.
The following figure shows the graphical representation of the same.
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7. Cancel and Close the Notepad window after confirming the DVD drive
letter.
21.2. Troubleshooting
1. If you are getting “Operating System error 5 (Access denied)” while
performing above mention steps then refer section SQL Server 2005
Configuration file for SQL Server 2005 Settings.
2. Incase Microsoft SQL Server Desktop Engine is already installed then below
mention screen will appear. Installer will not proceed with the MultiXL
installation until user Uninstall Microsoft SQL Server Desktop Engine
(MSDE) from Control Panel à Add / Remove Program.
Please refer Migration Guide for Database Engine MSDE to SQL Server
Express 2005 from the Installation CD.
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4. Click on Apply button. This will display confirmation message for the
Account Change. Click on YES and wait for few minutes. This will restart
the SQL Server Services.
5. After applying the setting “Apply” button will be disabled. Then close all the
windows and continue with MultiXL or Database Utility.
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10. Clean the lense & heat Replace heat filter or lense if
filter faulty.
11. Check for alignment of Align to be properly focused
lamp. on the photometer.
3 Cell Blank error 1. Give cuvette rinse and Clean the cuvettes
then give auto span manually.
again to check the
gains.
2. Clean the 1 no. cuvette Replace cuvette if scratches
and then give auto seen.
span again & check.
3. Check the water levels Adjust the level if less than
in the cuvettes half, and then adjust with the
help of pinch valve.
4. Cuvette overflowing Check the external tubing for
bent or kept under can.
Check the vacuum pump &
biohazardous pump for
suction & detergent pump
for dispensing detergent
Also check for tubing
blockages and clean
blockages in probe,
manifold, or tubings if
required, or replace if faulty.
5. Check the lamp Replace if faulty.
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4 RCT Rotational Error 1. Check the home and Clean the opto's for dust.
position opto's. At
Home Position the
home opto is off and
position opto should be
ON
2. Check the interrupter Clean it for dust
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in DI water tube.
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7 Database connection 1. Double click on MultiXL Wait For few minutes after
Not established. icon after some time computer boots up and then
on startup double click the MultiXL
icon. If still error comes then
follow the next step
2. Check in the task If not seen then check in add
manager in processes or remove programmers if all
whether SQLservr.exe 4 -5 entries of SQLserver
process is seen on 2005 are present.
display.
3. Check for corrupt Reload the database from
database. backup taken previously and
try or if not working then
reload ASW again with blank
data.
8 RCT temperature out 1. Check the Rct heater & Refix firmly. Tighten the
of range error thermistor connections. crimping
2. Check the resistance of The resistance should be
heater coil & supply to 50Ώ for each heater taking
thermistors. black sleeve wire as
common; the supply to
thermistors is 5V each
taking black wire as
common. Replace if heater
or thermistor is open.
3. Check continuity of Replace cables if cut or
cables from from top faulty.
through slipring till
Robo pcb connectors.
4. Check slipring Replace if faulty
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