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User Manual

For
Amron International, Inc.

Model 2820A-01 and 2825A Series


Portable Two Diver Communicators

S/N ____________________

1380 Aspen Way, Vista California 92081-8349


United States of America
Phone: (760) 208-6500
Fax (760) 599-3857
Email: [email protected]
Web: www.amronintl.com

This manual and the information contained herein are provided for use as an operation and maintenance
guide. No license or rights to manufacture, reproduce, or sell either the manual or articles described
herein are given. Amron International, Inc. reserves the right to change specifications without notice.

Copyright© 2017 Amron International, Inc.


2820A-01 & 2825A SERIES TWO DIVER COMMUNICATOR USER MANUAL

TABLE OF CONTENTS
1 INTRODUCTION AND SPECIFICATIONS .......................................................................................... 1
1.1 INTRODUCTION ........................................................................................................................... 1
2 OPTIONS AND ACCESSORIES .......................................................................................................... 3
2.1 OPTIONS ...................................................................................................................................... 3
2.2 ACCESSORIES ............................................................................................................................ 3
3 CONTROLS AND CONNECTIONS...................................................................................................... 4
3.1 TENDER CONTROLS & CONNECTIONS ................................................................................... 4
3.2 DIVER CONTROLS & CONNECTIONS ....................................................................................... 7
3.3 HELIUM SPEECH UNSCRAMBLER (DSP3) CONTROLS ......................................................... 8
3.4 WIRELESS TENDER (28A) CONTROLS .................................................................................... 9
3.5 DRAWING, 2-Wire CONNECTIONS .......................................................................................... 10
3.6 DRAWING, FULL DUPLEX (4-Wire) CONNECTIONS.............................................................. 11
3.7 DRAWING, OPERATOR CONNECTIONS, HAND HELD MICROPHONE ............................... 12
3.8 DRAWING, OPERATOR CONNECTIONS, HEADSET ............................................................. 13
4 OPERATION ....................................................................................................................................... 14
4.1 BATTERY CHARGING ............................................................................................................... 14
4.2 BATTERY CONDITION .............................................................................................................. 15
4.3 BATTERY INSTALLATION ........................................................................................................ 15
4.4 MODES OF OPERATION ........................................................................................................... 15
4.5 VOLUME CONTROLS (2-Wire) ................................................................................................. 17
4.6 VOLUME CONTROLS FULL DUPLEX (4-Wire) ....................................................................... 17
4.7 HELIUM SPEECH UNSCRAMBLER OPTION .......................................................................... 18
4.8 WIRELESS TENDER OPTION ................................................................................................... 19
5 MAINTENANCE AND TROUBLESHOOTING ................................................................................... 20
5.1 FULL DUPLEX (4-Wire) CHECK ............................................................................................... 20
5.2 2-Wire CHECK............................................................................................................................ 21
5.3 GENERAL MAINTENANCE ....................................................................................................... 21
5.4 RECOMMENDED MAINTENANCE SCHEDULE....................................................................... 22
5.5 TROUBLESHOOTING................................................................................................................ 23
6 DRAWINGS ........................................................................................................................................ 26
6.1 PARTS IDENTIFIER, MODEL 2820A-01 AC POWER WITH INTERNAL CHARGER ............. 27
6.2 PARTS IDENTIFIER, MODEL 2825A-01 AC POWER WITH INTERNAL CHARGER ............ 28
6.3 PARTS IDENTIFIER, MODEL 2825A-02 AC POWER, INTERNAL CHARGER & HSU-DSP3 29
6.4 PARTS IDENTIFIER, MODEL 2825A-03 AC POWER, INTERNAL CHARGER & 28A
WIRELESS TENDER ................................................................................................................. 30

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7 PARTS LISTS ..................................................................................................................................... 31


7.1 FRONT PANEL PARTS IDENTIFIER FOR MODELS 2820A-01, 2825A-01, 2825A-02 &
2825A-03 .................................................................................................................................... 31
7.2 MODEL 2820A-01 AMCOM II STANDARD WITH AC POWER & INTERNAL CHARGER...... 32
7.3 MODEL 2825A-01 AMCOM II DELUXE WITH AC POWER & INTERNAL CHARGER ........... 32
7.4 MODEL 2825A-02 AMCOM II WITH AC POWER, INTERNAL CHARGER & 26DSP3 HSU ... 32
7.5 MODEL 2825A-03 AMCOM II WITH 28A WIRELESS TENDER OPTION ................................ 33
7.6 2820-301 CASE ASSEMBLY ..................................................................................................... 33
7.7 28XXA-FS-02 FIELD SPARES KIT FOR 2820A, 2825A........................................................... 33
8. WARRANTY AND SERVICE POLICY ................................................................................................ 34
8.1 LIMITED WARRANTY ................................................................................................................. 34
8.2 SERVICE POLICY........................................................................................................................ 34

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1 INTRODUCTION AND SPECIFICATIONS

1.1 INTRODUCTION

Congratulations on purchasing the most advanced and powerful portable communicator in


the diving industry! Our engineering team has integrated the latest in digital advancements to
produce the industry’s most intelligible and reliable diver communicators. Our built in quality
that Amron is known for makes the 2820A-01 & 2825A series the most versatile and durable
communicators anywhere in the world!

The AMCOM II Series is a family of full-featured hard-wired, two-diver communicators. The


AMCOM II is offered in two basic versions. The units are identical except the Model 2825A
has independent microphone and earphone volume controls for each diver and the tender.
The Model 2820A-01 has a single earphone volume control for diver’s volume (down-link)
and a single volume control for the tender (up-link).

All models come standard with a built-in internal charger and can be operated from either a
90-264 VAC, internal 12 VDC battery, or an external 12 VDC power source.

The Model 2820A-01 and 2825A Series have the capability of 2-Wire and/or Full Duplex (4-
Wire) communication modes. 2-Wire and Full Duplex (4-Wire) modes can be used
simultaneously.

Only Amron offers Microphone Auto Detection that identifies the type of microphone each
diver is using and automatically adjusts for optimum performance. This portable diving
communicator has the ability to work with both dynamic and pre-amplified microphones in
either 2-Wire or 4-Wire modes.

SPECIFICATIONS
Input Impedance (Each Input) ................................................................................... 250 Ohms
Frequency Response ........................................................................................ 300 - 10000 Hz
Common Mode Rejection .................................................................................. 40 dB Minimum
Current Drain Maximum Full Volume ............................................................................. 3 Amps
Minimum Quiescent ................................................................................................ 0.190 Amps
Output Impedance ........................................................................................................... 4 Ohm
Power Supply Voltage .............................................. 12 VDC Nominal (9 VDC Min - 16 VDC Max)
AC Power Operating Range .................................................................. 90-264 VAC, 47-440 Hz
Sensitivity (Input) ............................................................................................................. 0.5 mV
Output Power (RMS @ 4 Ohm Load, 12 VDC) ..................................................10 Watts Audio

Battery Life
Model 2820A-01 ........................................................................................................... 45 Hours
Model 2825A-01 .......................................................................................................... 45 Hours
Model 2825A-02 ........................................................................................................... 31 Hours
Model 2825A-03 ........................................................................................................... 32 Hours

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Materials
Front Panel ............................................................................... Stainless Steel, Powder Coated
Enclosure ................................................................................ High Impact UV Resistant Plastic
Enclosure Color ................................................................................. Bright International Yellow

Dimensions
Length .......................................................................................................... 14.5 In. (36.8 Cm)
Width ............................................................................................................ 9.0 In. (22.9 Cm)
Height .......................................................................................................... 10.0 In. (25.4 Cm)

Weight with Batteries


Model 2820A-01 ......................................................................................... 17.98 Lbs. (8.16 Kg)
Model 2825A-01 ......................................................................................... 18.53 Lbs. (8.40 Kg)
Model 2825A-02 with Helium Speech Unscrambler Option ....................... 19.18 Lbs. (8.70 Kg)
Model 2825A-03 with Wireless Tender Option ......................................... 23.28 Lbs. (10.56 Kg)

2820A-01 2825A-01

Available Models & Options:

2820A-01 Shown Above


2825A-01 Shown Above
2825A-02 With 26DSP3 Helium Speech Unscrambler Option
2825A-03 With 28A Wireless Tender Option

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2 OPTIONS AND ACCESSORIES

The following options are available to customize the 2825A Series AMCOM communicators. Options
have to be ordered at the time of purchase or the communicator has to be returned to AMRON for the
option to be installed.

2.1 OPTIONS

2.1.1 -02 HELIUM SPEECH UNSCRAMBLER (HSU)


The communicator has all the features of the Model 2825A-01 plus Amron’s DSP3
Helium Speech Unscrambler (HSU) using the state-of-the-art Digital Signal
Processor (DSP) technology to correct raw helium speech into clear, intelligible
voice. This option includes a complex noise reduction filter to improve
communications in situations with high background noise levels.

-03 WIRELESS TENDER OPTION

The communicator has all the features of the Model 2825A-01 plus the wireless
tender option. The wireless option includes communicator master module, remote
module, remote module charger, remote wireless tender headset, remote ultra-light
headset, and carrying case. The wireless tender option allows the tender freedom
to move around up to 200 feet from the communicator. The wireless tender option
does require the divers to be wired in Full Duplex (4-Wire) mode.

2.2 ACCESSORIES

The following accessories are available for the AMCOM II communicator. Accessories can be
ordered at any time.

2.2.1 Item No. 2401-28 AMRON HEAVY-DUTY HEADSET

The Model 2401-28 is a high quality heavy-duty Telex headset with boom
microphone. It has superior sound quality and comes equipped with color-coded
dual banana plugs, 6-foot (1.8-meter) cord, and mates directly to communicator.

2.2.2 Item No. 2460-28 AMRON STANDARD HEADSET

The Model 2460-28 is a light and comfortable headset designed for extended wear
at an economical price. It comes equipped with color-coded, dual banana plugs
that mate directly to AMCOM diver communicators. The spiral cord can extend up
to 8 feet (2.4 meters).

2.2.3 Item No. 2405-28 AMRON PUSH-TO-TALK MICROPHONE

The Model 2405-28 is a hand-held, noise-canceling, push-to-talk microphone that


provides excellent sound quality to the diver. It comes equipped with a spiral cord
that can extend up to 6 feet (1.8 meters).

2.2.4 Item No. 2822-28 AMRON REMOTE WALK-AND-TALK MODULE

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Designed for Full Duplex (4-Wire) applications, the Model 2822-28 provides the
tender with mobility around the dive site while maintaining communications with the
diver. It comes equipped with a small clip-on belt module that contains the
connectors for the headset, and 25 feet (7.6 meters) of lightweight flexible cable.
Custom cable lengths are available upon request.

2.2.5 Item No. 2821-28 AMRON REMOTE PUSH-TO-TALK MODULE

Designed for 2-Wire applications, the Model 2821-28 provides the tender with
mobility around the dive site while maintaining communications with the diver. It
comes equipped with a small clip-on belt module that contains a push-to-talk
switch, connector for the headset, and 25 feet (7.6 meters) of lightweight flexible
cable. Custom cable lengths are available upon request.

2.2.6 Item No. 2829-11 AMRON WIRELESS TENDER HEADSET

A heavy-duty headset combined with a wireless belt module that is compatible with
the /28A option. One headset comes with communicators ordered with the /28A
options but additional headset can be ordered to allow other crew member to
monitor communications.

3 CONTROLS AND CONNECTIONS

Before using the AMCOM II series diver communications system, you should familiarize yourself with
its operating controls and connections. Improper use of controls and connections will deprive the user
of the full benefits of this communication system.

3.1 TENDER CONTROLS & CONNECTIONS

3.1.1 POWER SWITCH – This switch controls power to the unit.

3.1.2 SPEAKER SWITCH – This switch allows the tender to turn off the speaker. If the
tender is using a headset, it may be necessary to turn off the speaker in order to
prevent acoustic feedback.

3.1.3 PUSH-TO-TALK ALL DIVERS BUTTON – This button allows the tender to talk to
all the divers when operating in the 2-Wire mode. It is not necessary to use this
control in the Full Duplex (4-Wire) mode. When using Full Duplex mode, this
control allows the tender to interrupt the divers by forcing them into listen only
mode.

3.1.4 MICROPHONE VOLUME (2825A series only) – This control sets the level for the
tender's microphone and/or PANEL MICROPHONE. Rotate this knob clockwise to
increase the tender’s volume to all the divers

3.1.5 EARPHONE VOLUME – This control sets the volume for the tender's earphone
and/or PANEL SPEAKER. Rotate this knob clockwise to increase the volume from
all the divers..

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3.1.6 BATTERY CONDITION INDICATOR – A steady GREEN light indicates battery


charge level is good. Blinking GREEN light indicates battery charge level is at a low
level with less than 3 hours of running time available. Steady RED light indicates
battery charge level is below the level necessary to guarantee proper operation.

WARNING: When BATTERY CONDITION INDICATOR is steady RED light, the


batteries should be replaced or recharged immediately.

3.1.7 PANEL SPEAKER – A waterproof, acoustic horn speaker that allows the tender to
listen to the divers. The volume level is controlled by the EARPHONE VOLUME
control and it can be turned off using the SPEAKER SWITCH.

3.1.8 PANEL MICROPHONE A water-resistant condenser microphone that allows the


tender to talk to the divers using the PUSH-TO-TALK BUTTONS. On the 2825A
series, the volume level is controlled by the MICROPHONE VOLUME controls. The
PANEL MICROPHONE is muted when the SPEAKER SWITCH is turned off.

WARNING: Do not plug or cover the PANEL MICROPHONE hole. This may
dampen the tender-to-diver communications or damage the microphone
requiring replacement.

3.1.9 TENDER HEADSET JACK (BLACK) – This is the dual banana jack (color-coded
black) that functions as both an output (earphone) and input (microphone) for the
tender as controlled by the PUSH-TO-TALK BUTTON and PUSH-TO-TALK JACK.
Using this connection, the tender can be wired in either 2-Wire or Full Duplex (4-
Wire) mode regardless of the mode used for the diver.

To connect the tender in the Full Duplex (4-Wire) mode, connect the earphone
(black) banana plug of the headset to this jack and the microphone (red) to the
TENDER MICROPHONE jack (red) as shown in the wiring diagram in section 3.6.
In this mode, the tender does not have to use the PUSH-TO-TALK BUTTON to
communicate with a diver who is also connected in the Full Duplex (4-Wire) mode.
This configuration can be used even if the diver is connected in 2-Wire mode. In
that situation, the tender is required to use the PUSH-TO-TALK BUTTON or
PUSH-TO-TALK JACK.

The headset microphone is always active, which means that there can be acoustic
feedback between the PANEL SPEAKER and the microphone if the tender is near
the communicator. To prevent this, the PANEL SPEAKER can be turned off using
the SPEAKER SWITCH. Another option is to move the tender away from the
communicator by using the Amron Model 2822-28 Walk-and-Talk Module
accessory. This allows the tender to communicate while other members of the
surface crew listen using the PANEL SPEAKER. This module comes with 25 feet
(7.6 meters) of cable (custom cable lengths are available).

The tender can also be connected in 2-Wire mode by stacking both the earphone
(black) and microphone (red) banana plugs into this jack as shown in the wiring
diagram in section 3.5 The diver does not have to be connected in 2-Wire mode if
the tender is in 2-Wire mode. In order to talk to the diver, the tender must use
either the PUSH-TO-TALK BUTTON or PUSH-TO-TALK JACK. Since the headset
microphone is not active until one of the push-to-talk methods is used, there is no
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chance for acoustic feedback to occur and surface conversation or noise is not
transmitted to diver and the PANEL SPEAKER can be left on. This may, for some
situations, make for a better overall diving experience. If the tender requires more
mobility at the dive site, the Amron Model 2821-28 Remote Push-to-Talk Module
can be used to extend the headset cable. It includes a push-to-talk button on a clip-
on belt module and comes standard with 25 feet (7.6 meters) of cable (custom
cable lengths are available).

The tender may also use the optional Amron Model 2405-28 Push-to-Talk
Microphone. This microphone comes with two color-coded banana plugs. The
black plug goes into the TENDER HEADSET jack and the yellow plug goes in the
PUSH-TO-TALK JACK as shown in the wiring diagram in section 3.7. To
communicate with the diver, the tender presses the button on the side of the
microphone. There is no chance of acoustic feedback since the PANEL SPEAKER
is cut off when the tender uses the microphone. When using the Push-to-Talk
Microphone, the SPEAKER SWITCH must be turned on in order to hear the diver.

3.1.10 TENDER MICROPHONE JACK (RED) – This is a dual banana jack (color-coded
red) that functions as the microphone input from the tender's headset. It is only
used if the tender is in Full Duplex (4-Wire) mode. On the 2825A series, the
TENDER MICROPHONE VOLUME control adjusts the sensitivity of the input.

3.1.11 PUSH-TO-TALK JACK (YELLOW) – This is a dual banana jack (color-coded


yellow) that allows for remote keying of the push-to-talk function of the
communicator. It is use by the Push-To-Talk Microphone (Amron Model 2405-28)
and the Remote Walk-And-Talk Module (Amron Model 2822-28).

The difference between using the PUSH-TO-TALK JACK and PUSH-TO-TALK


SWITCH is that the switch allows the tender to communicate using the PANEL
MICROPHONE. If both are used at the same time, the PANEL MICROPHONE is
active. This allows another crew member to talk to the diver using the PANEL
MICROPHONE even if the tender is away from the communicator using the
Remote Push-to-Talk Module in 2-Wire mode.

3.1.12 EXTERNAL BATTERY JACK – The communicator can be powered using an


external battery or power supply via the two color coded TIP jacks. The red TIP
jack is the positive power input and the black is the negative power input. The input
voltage must be between 9 and 15 VDC and must be able to supply a peak current
of 3 Amps for proper operation. The following warnings need to be heeded when
using the EXTERNAL BATTERY JACK. A minimum wire size of 18 AWG and
maximum wire run of 3 feet (1 meter) is recommended.

If you use an external power supply, the maximum voltage cannot exceed 16 Volts.

3.1.13 RECORDER – This is a single RCA Phono jack (color-coded black) that provides a
transformer isolated of both the diver and tender communications. It is designed to
drive the standard line-level inputs of audio or video recorders with input
impedances as low as 600 Ohms.

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3.1.14 AC POWER – The AC power cord is located in the option panel located on right
side of the communicator front panel. The option panel has an AC POWER LED to
identify the presence of AC power. When the communicator is plugged into AC
power, the LED will be on regardless of the POWER SWITCH. The internal battery
charger has a universal input AC voltage range from 90-264 VAC over a frequency
range from 47-440 Hz. No operator adjustment is required.

3.2 DIVER CONTROLS & CONNECTIONS

3.2.1 DIVER EARPHONE VOLUME (Model 2820A-01) – This control sets the earphone
volume level to both divers.

3.2.2 DIVER EARPHONE VOLUME (2825A Series) – The 2825A series has separate
earphone volume controls for each diver. This allows the tender to set the best
individual volume for each diver.

3.2.3 DIVER MICROPHONE (2825A Series) – The 2825A series has separate
microphone volume controls for each diver. This sets amplification level of each
diver’s microphone signal controlling that diver’s volume to both the tender and the
other diver.

3.2.4 PUSH-TO-TALK-DIVER – There is a separate PUSH-TO-TALK button for each


diver. Normally used in 2-Wire mode, this control allows the tender to talk to only
one of the divers. The diver selected will hear both the tender and the other diver
allowing crosstalk between the divers controlled by the tender. It can be used in
Full Duplex (4-Wire) to cut off the microphone of an individual diver.

3.2.5 DIVER MICROPHONE (RED) – This is a dual 5-way binding post jack (color-coded
red) that functions as both an output (earphone) and input (microphone) for the
diver as controlled by the PUSH-TO-TALK BUTTON and PUSH-TO-TALK JACK.
Using this connection, the diver can be wired in either 2-Wire or Full Duplex (4-
Wire) mode regardless of the mode used for the diver.

To connect the diver in 2-Wire mode, connect both the diver microphone and
earphone to this jack. If the diver umbilical uses banana plugs, simply stack both
plugs into this jack as shown in the wiring diagram in section 3.5. In this mode, the
diver microphone will be active and heard on tender headset and/or PANEL
SPEAKER unless the PUSH-TO-TALK BUTTON or PUSH-TO-TALK JACK is used.
When a pre-amp microphone is used in the 2-Wire mode setup, it is required to
have special speakers supplied only by Amron. Contact Amron for more
information.

To connect the diver in Full Duplex (4-Wire) mode, connect the diver microphone to
this jack and the diver earphone the DIVER EARPHONE jack as shown in the
wiring diagram in section 3.6. The diver can use this mode even if the tender is
wired in 2-Wire mode.

3.2.6 DIVER EARPHONE (BLACK) – This is a dual 5-way binding post jack (color-
coded black) that functions as the output for the diver's earphone. It is only used
when the diver is in Full Duplex (4-Wire) mode.

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3.3 HELIUM SPEECH UNSCRAMBLER (DSP3) CONTROLS

The controls for the DSP3 Helium Speech Unscrambler (HSU) are located in the options
panel on the right side of the front panel as shown below.

3.3.1 ON/OFF SWITCH – Allows the selection of air (OFF) or helium (ON) operation. In
the OFF position, the divers’ microphone signal bypasses the HSU. In the ON
position, the microphone signals are routed to the HSU and the tender can adjust
the controls as necessary.

3.3.2 TREBLE BOOST – Selects the amount of gain added to the High Frequency (HF)
portion of the divers’ microphone signals. This compensates for the HF drop-off in
the sensitivity of most microphones. The TREBLE BOOST feature allows for
optimum frequency enhancement and improved intelligible speech from the diver’s
voice.

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3.3.3 DEPTH CONTROL – Selects the amount of frequency correction performed by the
HSU to produce intelligible speech. This control uses a multi-turn potentiometer
and is equipped with a turn counting knob and lock. Once the desired setting is
reached, the lock can be used to prevent accidental changes to this control.

3.3.4 NOISE REDUCTION FILTER – The Noise Reduction Filter (NRF) uses a complex
Digital Signal Processor algorithm based on a statistical-model of human voice
activity to capture the background noise and reduce it without affecting the divers’
speech. The noise level can be reduced by up to 17 dB.

3.4 WIRELESS TENDER (28A) CONTROLS

This option is mounted in the right hand side of the front panel. This Wireless Tender Option
is for four-wire (Full Duplex) operation only. System comes standard with a remote wireless
tender module.

3.4.1 WIRELESS OPTION – Comes standard with antenna and power on/off switch. The
“ON/OFF” switch powers the wireless PC card inside the communicator. The
antenna has a swivel and tilt that allows the antenna to be folded down during
shipment. For operation, the antenna should be pointing upwards. For installations
where the Diver Communicator is located inside a structure, there is an optional
Remote Antenna kit available. This kit allows the antenna to be located outside the
structure for maximum effective range.

IMPORTANT: When the wireless option is not used, turn the option panel switch to
“OFF”. When option panel switch is turned “ON”, the wireless remote should be
“ON”. Otherwise, a static noise may be heard through the communicator’s panel
speaker as it scans for available Remote Wireless Tender.

3.4.2 REMOTE WIRELESS TENDER MODULE – This module comes standard with an
internal rechargeable battery. Headset and external 110VAC charger jacks are
located on remote module.

3.4.3 ON/OFF-VOLUME CONTROL – Adjusts the listening volume and turns the unit
“OFF” when it is turned completely upwards.

3.4.4 TALK PUSH BUTTON – This button is located on the top of the unit and is labeled
TALK. When it’s first turned on, the Remote Wireless Tender Module is in Standby
Mode (listen only) as indicated by the LED closest to the button being red. When
the button is pressed, the Remote Wireless Tender Module is in “Talk Mode” (listen
and talk, full duplex) and the LED is green. Pressing the TALK button toggles
between the two modes. Multiple Remote Wireless Tender Modules can be in the
Standby (listen only) mode at the same time. Only one module can be in the talk
mode.

3.4.5 HEADSET JACK – Located on the side opposite the ON/OFF-Volume Control.
Plug the remote wireless headset to this jack.

3.4.6 CHARGE JACK – Located on the side next to the ON/OFF-Volume Control. Plug
the remote wireless charger to this jack.

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3.5 DRAWING, 2-WIRE CONNECTIONS

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3.6 DRAWING, FULL DUPLEX (4-WIRE) CONNECTIONS

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3.7 DRAWING, OPERATOR CONNECTIONS, HAND HELD MICROPHONE

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3.8 DRAWING, OPERATOR CONNECTIONS, HEADSET

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4 OPERATION

The AMCOM II portable diver communicators are supplied in a durable yellow enclosure. To
open the enclosure, release the two latches on the front of the unit and raise the lid. The lid of
the communicator can be removed by sliding the lid to the side.

The AMCOM II panels are graphically divided into sections: Tender Controls, Diver Controls,
and Options. Items within these areas are functions or controls relating to the Tender,
Diver(s) or Optional items.

WARNING: When operating your Amron Diver Communicator from AC mains, it is


critical to use a Ground Fault Circuit Interrupter (GFCI) and/or isolation transformer for
tender and diver safety. Surges and spikes are common on AC lines found onboard
ships, from local generators, or at the end of a long extension lines. These spikes can
exceed 1kV! Such spikes can be high enough to cause the input fuses on the power
supply to blow and, in extreme cases, actually damage the charging circuitry. Amron
uses a medical grade power supply to isolate such faults to ensure that they will not
cause a safety issue for the diver or tender. Amron cannot guarantee that non-Amron
power supplies meet the same high standards and strongly advises against using any
such device to power your diver communicator.

4.1 BATTERY CHARGING

To charge the batteries after use, simply connect power cord to an AC outlet rated from 90-
264 VAC, 47-440 Hz. The charger will automatically adjust to the input voltage. It is
recommended that the customer purchases a power adapter approved for the country of use.

The unit should be placed on charge and left on charge until the unit is to be used again. This
ensures the unit will always be ready to use, and the batteries are fully charged. The charger
is designed not to damage the batteries when left on continuous charge. Full charge will
occur in ten hours (depending on the battery age and the surrounding temperature). If the
unit is in constant use (daily) it is recommended the unit be left on charge during the weekend
to top off the batteries. Batteries must be recharged periodically, a minimum of at least once
every six months.

An internal 12VDC sealed lead-acid battery is supplied standard for backup operation in the
event of a loss of AC power. The switch over to battery operation is completely automatic,
and occurs whenever AC power is interrupted. The internal 12V battery is maintained at full
charge while the unit is operating from AC power. AC power indicator on the option panel
confirms the presence of AC power.

Operating time for the rechargeable 12V battery depends upon the age of the battery. A
sealed lead-acid battery has a life of 300 cycles, or 3 years. This battery does not have
memory and can be placed on charge at any time.

NOTE: Do not continue to operate rechargeable battery below the low battery condition or
permanent damage will occur. When the battery condition indicator turns to red, turn the unit
off and charge batteries.

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4.2 BATTERY CONDITION

4.2.1 POWER ON – BATTERY CHECK

Turn power switch “ON” and observe the battery condition indicator. The battery
indicator will display the condition of the battery.

• “STEADY GREEN” light indicates the battery has sufficient voltage to operate
the unit.

• “BLINKING GREEN” light indicates the battery is low and will need charging
shortly, three hours of operating time remain.

• “STEADY RED” light indicates the battery voltage is too low to operate the unit.
Communication should stop.

NOTE: A battery, which has not been used for a period of time, will display a higher
voltage state when initially turned on, this will rapidly dissipate. This condition is
known as a surface charge, when the battery is placed under a load the voltage will
fall rapidly. It is a good idea to leave the unit on for five minutes before relying upon
the battery condition indicator.

4.3 BATTERY INSTALLATION

The 2820A-01 & 2825A series communicators are supplied with a single 12V gel-cell, sealed
lead-acid battery. To remove and install the battery, remove the four brass thumb screws
from the front panel and lift unit out of the case. Set brass screws aside in a safe place where
they won’t be lost. Set unit on flat stable surface with front panel facing up. Remove two
screws on each side of the chassis. Lift out radio using the handles and set it on its right side
(side away from speaker). The 12V battery is now accessible. Lift out battery and remove
color-coded slide terminals. Install the battery and close unit in the reverse order.

4.4 MODES OF OPERATION

The 2820A-01 and 2825A series have the ability to operate in either 2-Wire or Full Duplex (4-
Wire). Both the diver and tender can be connected in either mode and a combination of
modes can be used. If either the diver or the tender is wired in 2-Wire mode, the tender must
use a push-to-talk, either the PUSH-TO-TALK ALL SWITCH or PUSH-TO-TALK JACK, when
talking to the diver.

2-Wire communication is defined as a single communication path, normally the diver is the
priority signal path – tender listens to diver. Signal reversing is accomplished by pushing the
PUSH-TO-TALK BUTTON – diver hears tender. Often times a 4-conductor communication
cable is used with 2 wires tied together as a pair for redundancy, this is still a 2-Wire system.
Since only one person can talk at a time, there is a level of discipline that goes with using 2-
Wire mode in order to obtain clear communication. One advantage of 2-Wire is that the
tender's microphone is not active unless one of the two push-to-talk controls, PUSH-TO-
TALK BUTTON or PUSH-TO-TALK JACK, are active. This eliminates any possible acoustic
feedback between the tender's microphone and the PANEL SPEAKER. It also prevents noise
from the surface reaching the diver and allows the tender to communicate with other
members of the surface crew without involving the diver.

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Full Duplex (4-Wire) communication is defined as a dual communication path, a signal path
(a pair of wires) for up-link and a signal path (a pair of wires) for down link. A common
example of Full Duplex communication is the telephone. Full Duplex (4-Wire) has the
advantage of natural communication without having to use the PUSH-TO-TALK BUTTON.
This keeps the tender's hands free to perform other task. It does not require the same level of
discipline to achieve clear communications that 2-Wire does. It has the advantage that
neither the diver nor the tender are cut off when the other is talking. Because the diver's
microphone is not connected in parallel with the earphone, the diver is louder and potentially
clearer in Full Duplex (4-Wire) mode.

4.4.1 2-Wire OPERATION

To connect the diver in 2-Wire mode, connect the communication umbilical wires to
the DIVER MICROPHONE (RED) binding post jack on the communicator as shown
in the wiring drawing in section 3.5. If the umbilical uses a banana plug, simply
insert the plug into the binding post jack. Verify that it is firmly and completely
seated. This may require that the external plastic nut be tightened down. If the
umbilical uses bare wires, loosen the external plastic nut of the binding post jack.
Either insert the bare end of the wire into the hole in the metal shaft of the binding
post or firmly wrap the wire around the shaft. Tighten the nut until the bare wire is
firmly fastened by the nut. The nut should not be fastened on the insulation of the
wire nor should any of the bare wires touch.

The tender can operate in the 2-Wire mode without a headset or push-to-talk
microphone. When the tender wants to talk to the diver, he presses the PUSH-TO-
TALK BUTTON on the front panel and speaks clearly into the PANEL MIC. When
done speaking, the tender releases the PUSH-TO-TALK BUTTON to allow the
diver to communicate.

When the tender uses a headset, follow the wiring diagram in section 3.8. Please
note that when in the 2-Wire mode, the tender must press the Push-to-Talk Switch
on the front panel to be heard.

When using the Amron Model 2405-28 Push-to-Talk Microphone, follow the wiring
diagram in section 3.7. When the tender presses the push-to-talk button on the
side of the microphone and speaks clearly at a distance of between 1 and 2 inches
(25 to 51 mm). When done speaking, the tender releases the push-to-talk button to
allow the diver to communicate.

If using the Amron Remote Walk-and-Talk, Model 2821-28, the tender may press
the Push-To-Talk Switch on the belt module to speaker to the divers.

4.4.2 4-Wire OPERATION

To connect the diver in Full Duplex (4-Wire) mode, connect the communication
umbilical wires to the DIVER MICROPHONE and DIVER EARPHONE jacks as
shown in wiring diagram in section 3.6. If the umbilical uses a banana plug, simply
insert the plug into the correct binding post jack. Verify that it is firmly and
completely seated. This may require that the external plastic nut be tightened. If the
umbilical uses bare wire ends, loosen the external plastic nut of the binding post
jack. Either insert the bare end of the wire into the hole in the metal shaft of the
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binding post or firmly wrap the wire around the shaft. Tighten the nut until the bare
wire is firmly fastened by the nut. The nut should not be fastened on the insulation
of the wire nor should any of the bare wires touch. The diver microphone will be
louder in Full Duplex (4-Wire) mode than in 2-Wire mode. This can be a significant
advantage when using longer dive umbilical cables.

To use Full Duplex (4-Wire) mode, the tender must use a headset and connect per
the wiring diagram in section 3.8. When not wearing a headset, the tender will have
to use the PUSH-TO-TALK BUTTON to communicate to the divers. The tender can
also use the PUSH-TO-TALK BUTTON to cut off the AUDIO AUXILIARY INPUT
signal from the diver even if the tender is connected in Full Duplex (4-Wire) mode.
When the tender uses a headset, the SPEAKER SWITCH should be turned off to
prevent acoustic feedback.

Acoustic feedback can also be avoided by moving the tender away from the
communicator by using the Amron Model 2822-28 Remote Walk-and-Talk Module
with 25 foot long cable.

NOTE: Acoustic feedback may occur when operating with a standby diver who
does not have his hat/helmet on. On the 2830A series, this can be avoided by
turning his DIVER MICROPHONE VOLUME control down. This cuts off his
microphone but will enable him to monitor the diver/tender conversation via his
earphone.

4.5 VOLUME CONTROLS (2-Wire)

4.5.1 Turn power switch to ON, turn speaker switch to ON.

4.5.2 If a headset is available, the tender should use it initially to talk and listen to
himself. If adjustments are required, increase or decrease volume (controls). This
will establish a system volume level.

4.5.3 If a headset is not available, adjust all volume controls to mid-scale. Tender has to
depress PUSH-TO-TALK BUTTON in order to talk to divers. One diver at a time,
the Tender and Diver talk to each other during Tender adjusting volume controls as
below:

4.5.4 Tender - While diver is speaking, adjust Tender Volume Control to a comfortable
level.

4.5.5 Diver - Depress the push-to-talk switch and while talking into the panel
microphone, adjust diver volume control to a comfortable level for the diver.

4.6 VOLUME CONTROLS FULL DUPLEX (4-Wire)

4.6.1 The upper row of volume controls set the microphone volume, the lower row of
volume controls set the earphone volume. Tender controls are considered master
controls. The optimum settings are when controls are closely matched, with
differences compensating for differences in diver levels.

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Turn unit on and adjust volume controls as follows:

4.6.2 Tender should don headset and talk to himself. If adjustments are required,
increase or decrease Tender volume (controls). This will establish a system volume
level.

4.6.3 Tender (Volume Controls)

• Earphone – Divers talk, while tender adjusts to a comfortable listening level.


• Microphone – Tender talks and divers determine a comfortable listening level,
having the tender adjust as needed.

4.7 HELIUM SPEECH UNSCRAMBLER OPTION

4.7.1 HELIUM SPEECH UNSCRAMBLER (DSP3)

The Helium Unscrambler option is installed into the option panel located on right
side of the communicator. A Communicator with this option accommodates a wide
range of operating depths. This state-of-the-art digital design can accommodate a
multitude of functions ranging from the correction of the diver’s raw helium speech
to normal intelligible voice levels, advance treble boost and complex noise
reduction filters (NRF)

Diver radios configured with this option are only supplied with the AC power option.
This is due to the power requirements of the Unscrambler option. The radio can be
operated in the air mode by turning the HSU off.

Amron’s advanced NOISE REDUCTION FILTER (NRF) incorporates a complex


DSP algorithm which filters out background noise while allowing the diver’s speech
to be clear and intelligible. Amron NRF automatically captures the frequency
spectrum of applied background noise within the audio frequency bandwidth and
reduces it without affecting the diver’s speech.

The Treble Boost Control provides a means of adjustment to enhance the diver’s
microphone performance. The treble boost feature allows for optimum frequency
enhancement and improved intelligible speech from the diver’s voice.

The Depth Control is used to change the amount of shift in the frequency of the
diver’s voice. The depth control is advanced as the diver’s depth increases. There
is a certain amount of interaction between the controls, and also a difference
between diver voices, therefore it is necessary to tune the unit to the diver.
Intelligibility is the desired result; each operator will find a combination which works
best. The frequency shifting algorithm changes the amount of correction to the raw
helium speech. The Depth Control is a multi-turn control with a locking feature. This
allows the tender to finely adjust the level necessary and lock the control to prevent
accidental adjustments.

At power-up, all the controls should be in the minimum (far left) position. Have the
diver speak and adjust the DEPTH CONTROL as necessary to achieve the best
speech quality. Then adjust the TREBLE BOOST as necessary to improve the
quality. There is some interaction between these controls so you may have to go

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back and adjust the DEPTH CONTROL. Once the best speech quality settings are
found, the NOISE REDUCTION FILTER can be adjusted, if necessary, to reduce
any background noise.

Operating in 2-Wire and Full Duplex (4-Wire) modes are possible with the HSU. In
2-Wire mode, the tender's push-to-talk switch interrupts signals from the diver. In
Full Duplex mode, the tender will hear the diver at all times and tender must use a
headset to talk to the divers without using the push-to-talk switch. Use of a headset
to monitor helium speech is strongly recommended to enhance intelligibility.

4.8 WIRELESS TENDER OPTION

4.8.1 WIRELESS TENDER (28A)

This option is installed in the right-hand section of the Diver Communicator’s front
panel. Amron’s Full Duplex Wireless Tender is designed to allow the top-side
tender to communicate to divers with hands-free operation. This allows the tender
to check equipment and perform other tasks while still maintaining constant contact
with the divers. This option can also be used in the 2-Wire mode to listen to the
diver-tender communications.

The Wireless Tender Option operates on one of 40 frequency channels. This


allows multiple systems to operate in close proximity without interfering with each
other. There is a master transceiver located inside the diver communicator. The
channel is selected by setting a set of eight dip switches (located under the
battery). Both the remote and master transceivers must have the same dip switch
setting. The factory default setting is 1,1,1,1,0,0,0,1 (1 is ON). In order to change
the channel of operation, it is required to apply changes to both units (master and
remote). Amron recommends that the channel be changed by a trained technician.

Additionally, 2829-11 Wireless Headset and Transceiver Kits can be purchased for
use with the AMCOM as standby “listen only” devices. Only one transceiver can be
used to talk and listen to the divers at any one time but any number of transceivers
can be used in listen-only mode. The transceiver models operate at a frequency of
2.40 to 2.46 GHz using frequency modulation. They have a range of 200 feet (61
meters) with clear line-of-sight.

The remote unit (transmitter/receiver) is housed in a rugged plastic casing that can
be clipped to a belt or slipped into a pocket. A single charge of the NiMH battery
from the included AC adapter is capable of operating (transmitting and receiving)
continually for up to 5 hours. In standby (listen only) mode, the battery will last for
up to 8 hours. The standard headset is a tough over-the-ear single ear muff design
with adjustable boom microphone.

Operation of the unit is automatic; speaking into the remote unit transmits a RF
signal to the diver communicator. The diver communicator sends the signal down
the umbilical to the diver. When the diver speaks, the signal is sent up the umbilical
to the diver communicator. The signal is then transmitted as a RF signal to the
remote module(s).

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IMPORTANT: When the wireless option is not used, turn the option panel switch to
“OFF”. When option panel switch is turned “ON”, the wireless remote should be
“ON”. Otherwise, a static noise may be heard through the communicator’s panel
speaker as it scans for the available Remote Wireless Tender.

OPERATION: Turn option power switch to “ON”, turn remote unit “ON/OFF”
Volume to “ON”, set remote unit to Talk Mode (press the Talk Button is once) and
plug headset to remote unit.

5 MAINTENANCE AND TROUBLESHOOTING

The following section describes the procedures for checking the operation of your diver
communicator, general maintenance procedures, and how to troubleshoot common problems.

5.1 FULL DUPLEX (4-Wire) CHECK

This procedure checks the communicator functions in the Full Duplex (4-Wire) mode.

1. Set all volume controls to the mid-scale (halfway) position.

2. Turn the SPEAKER SWITCH off to avoid acoustic feedback.

3. Turn on the communicator and verify the BATTERY CONDITION INDICATOR is on


or blinking. If the LED does not come on at all, then replace or recharge the battery. If
that does not resolve the problem, then go to the troubleshooting section to
determine the cause.

4. Identify the microphone and headset leads. When using an Amron headset, the
microphone is the red banana plug and the headset is the black banana plug.

5. Plug the microphone lead into the TENDER MICROPHONE (red) jack and the
headset lead into the TENDER HEADSET (black) jack.

6. Don the headset and talk into the microphone. You should be able to hear yourself in
the headset. Adjust the DIVER TO TENDER VOLUME control and verify the level
can be adjusted to a comfortable level.

7. Move the headset microphone lead to the DIVER MICROPHONE (red) jack. Talk into
the microphone. You should be able to hear yourself in the headset. Adjust the
DIVER TO TENDER VOLUME control and verify that the level can be adjusted to a
comfortable level.

8. Move the headset lead to the DIVER EARPHONE (black) jack. Talk into the
microphone. You should be able to hear yourself in the headset.

9. This completes the check of the Full Duplex (4-Wire) function of the communicator. If
at any point in the test you were not able to hear yourself in the headset as indicated
by the test, refer to the troubleshooting section to determine the cause.

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5.2 2-WIRE CHECK

This procedure checks the communicator functions in the 2-Wire mode.

1. Set all the volume controls to the mid-scale (halfway) position.

2. Turn the SPEAKER SWITCH off to avoid acoustic feedback.

3. Turn on the communicator and verify the BATTERY CONDITION INDICATOR is on


or blinking. If the LED does not come on at all, then replace or recharge the battery. If
that does not resolve the problem, then go to the troubleshooting section to
determine the cause.

4. Identify the microphone and headset leads. When using an Amron headset, the
microphone is the red banana plug and the headset is the black banana plug.

5. Plug the microphone lead into the TENDER HEADSET (black) jack and the headset
lead into the DIVER MICROPHONE (red) jack.

6. Don the headset. Talk into the microphone while pressing the PUSH-TO-TALK
BUTTON. You should be able to hear yourself in the headset. Adjust the TENDER
TO DIVER VOLUME control and verify that the level can be adjusted to a
comfortable level.

7. Unplug the microphone lead. Turn on the SPEAKER SWITCH. Press the PUSH-TO-
TALK BUTTON while speaking into the PANEL SPEAKER. You should be able to
hear yourself in the headset. Adjust the TENDER TO DIVER VOLUME if necessary
and verify that the level can be adjusted to a comfortable level.

8. Plug the microphone lead into the TENDER HEADSET (black) jack. Short the PUSH-
TO-TALK JACK (yellow) with a short piece of wire. Talk into the microphone and
verify that you hear yourself in the headset. Remove the short. Turn off the
SPEAKER SWITCH.

9. Move the microphone lead to the DIVER MICROPHONE (red) jack and move the
headset lead to the TENDER HEADSET jack.

10. Talk into the microphone and verify you can hear yourself in the headset. The PUSH-
TO-TALK BUTTON should not be pressed. Adjust the DIVER TO TENDER.

5.3 GENERAL MAINTENANCE

The AMCOM II diver communicator is designed to provide years of continuous, failure-free


service when properly used and maintained. There are a few important things that the user
can do to extend the life of their equipment

1. Handle the diver communicator with care. Do not throw it around or drop it. Select a
work area where the communicator and wire connecting to it are out of everyone's
way so it is not knocked over.

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2. Clean the communicator after use or when needed. If the equipment is on an


extended work program, have the tender clean the equipment during slow work
periods. Rinse off salt deposits with fresh water. Clean the diver connections with a
mild vinegar and water solution using a soft brush. Rinse off the connectors with
water after cleaning.

5.4 RECOMMENDED MAINTENANCE SCHEDULE

The following sections outline the recommended scheduled maintenance for the
communicator and communicator.

5.4.1 DAILY MAINTENANCE

Wipe off any accumulated salt or salt spray on the front panel or connectors using
a clean, damp cloth. Pay particular attention to where the various front panel
components attach to the panel. Inspect the outer case for any damage.

5.4.2 WEEKLY MAINTENANCE

Wipe off any accumulated salt or salt spray on the front panel or connectors using
a clean, damp cloth. Pay particular attention to where the various front panel
components attach to the panel. Inspect the outer case for any damage.

• Inspect the PUSH-TO-TALK BUTTON, binding posts and volume controls for
smooth operation.

• Inspect the case lid O-ring for any damage and replace if necessary.

5.4.3 6 MONTH CHECK

Wipe off any accumulated salt or salt spray on the front panel or connectors using
a clean, damp cloth. Pay particular attention to where the various front panel
components attach to the panel. Inspect the outer case for any damage.

• Inspect the PUSH-TO-TALK BUTTON, binding posts and volume controls for
smooth operation.

• Inspect the case lid O-ring for any damage and replace if necessary.

• Inspect the front panel gasket for any damage and replace if necessary.

• Recharge the battery.

• Perform the 2-Wire and 4-Wire (Full Duplex) system checks as described in
sections 5.1 and 5.2.

5.4.4 YEARLY CHECK

For maximum service life, it is recommended that the diver communicator be sent
back to Amron for a yearly check.

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5.4.5 LONG TERM STORAGE

If the diver communicator is to be stored for a period greater than 30 days, it is


recommended that it be stored in a cool dry location. Make sure that the POWER
SWITCH is turned off during storage. The communicator should be stored with
power cord connected to AC Power to ensure that the communicator will be fully
charged and ready to use when needed.

5.5 TROUBLESHOOTING

Most problems are usually simple issues that can often be found by careful inspection of the
diver communicator, diving umbilical, and diver wiring. The following section will describe the
troubleshooting procedure for several common issues. If these sections do not cover your
particular issue, it is recommended that the diving umbilical be disconnected from the diver
communicator and the check-out procedures in section 5.1 be conducted. If the diver
communicator passes the check-out procedures then the issue is most likely in the umbilical
connections, the umbilical itself, or the wiring of the diver's hat/helmet.

5.5.1 CONNECTION ISSUES

Most diver communicator problems are caused by bad connections. Making good
connections will result in years of good communications. For longer life, all
connections should be soldered and copper wire must be tinned. It is strongly
suggested that dual banana plugs be used topside to provide convenient and
secure connections.

All cable splices must be soldered. Splices should be staggered and covered with
shrink tubing (preferably shrink tubing with an adhesive sealant) and a general
splice cover to protect the connections. Potting the splices to create a reliable
splice is preferred but not necessary to create a reliable splice.

5.5.2 LOW BATTERY INDICATION

The BATTERY CONDITION INDICATOR indicates the battery level or state-of-


charge by monitoring the battery voltage. The battery voltage can be measured
independently using a Voltmeter by measuring the voltage across the EXTERNAL
BATTERY JACK. The voltage has to be 9 Volts or greater for the communicator
with rechargeable battery to operate. It is recommended that the communicator be
recharged for at least 10 hours if the measured voltage is less than 12 Volts
(depending on the age of the battery and the surrounding temperature). If the
BATTERY CONDITION INDICATOR indicates a low (blinking LED) or bad (off
LED) after charging, then either the battery is bad and needs to be replaced or the
charger has malfunctioned.

5.5.3 UNIT NOT OPERATING

The most common reason that a diver communicator appears to be dead when the
POWER SWITCH and SPEAKER SWITCH are turned on is a bad or loose battery.
Check the battery per section 4.2.1. If the battery is good, then disconnect any
diving umbilical and perform the communicator check out procedure per section
5.1.

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If the battery and battery connections appear good and the communicator fails the
check-out procedure, then remove the screws holding the front panel. Lift the front
panel up carefully as the panel components are connected to a Printed Circuit
Assembly (PCA) by a wire harness. Verify that the connectors on the PCA are
firmly seated. Check that the wire harnesses are soldered to the various
connectors, controls, and speaker. There should be no loose wires in the system.
Remove the fuse from the PCA. It is marked FH1 and is a cylindrical component.
Verify that the fuse is good by checking the continuity with a multi-meter. If the fuse
is open, replace with the same type: 3.15 Amp, 250V, Fast Acting. Close the front
panel; re-install the screws and re-test the communicator. If the communicator still
appears dead, contact Amron for further assistance.

5.5.4 LOW VOLUME

Check the volume control settings and adjust if necessary. Check the diver
connections and verify that the diver and tender are connected as intended. Verify
the wires and connector are clean and tight. Check the BATTERY CONDITION
INDICATOR and test the battery if necessary. If the problem persists, disconnect
the diver umbilical and perform the communicator check out procedure per section
5.1. If the communicator fails the check-out procedure, contact Amron for further
assistance.

If the communicator checks out, then the problem is likely in either the diver
umbilical communication cable, the wiring of the diving hat/helmet, or the diver's
microphone/earphone.

5.5.5 GARBLED VOICE TO DIVER

The TENDER TO DIVER VOLUME control is set too high. Reduce this control until
the voice signal clears. If this does not solve the problem, check the diver's
earphone for corrosion or other defect. Replace if necessary. If the tender is using
a headset, remove the headset and communicate to the diver by pressing the
PUSH-TO-TALK BUTTON and talking into the PANEL SPEAKER. If this solves the
problem then the tender headset may be wet or defective. If the tender is using the
PANEL SPEAKER to talk to the diver, check the speaker for any accumulated
water. Drain the speaker if necessary. If these steps do not solve the problem, then
disconnect the diver umbilical and perform the communicator check out procedure
per section 5.1. If the communicator fails the check-out procedure, contact Amron
for further assistance. If the communicator checks out, then the problem is likely in
the diver umbilical communication cable. If possible, substitute a known good cable
to verify.

5.5.6 GARBLED VOICE TO TENDER

The DIVER TO TENDER VOLUME control is set too high. Reduce this control until
the voice signal clears. If this does not solve the problem, check the diver's
microphone for corrosion or other defect. Replace if necessary. If the tender is
using a headset, remove the headset and listen to the diver using the PANEL
SPEAKER. If this solves the problem then the tender headset may be wet or
defective. If the tender is using the PANEL SPEAKER to talk to the diver, check the

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speaker for any accumulated water. Drain the speaker if necessary. If these steps
have not solved the problem, then disconnect the diver umbilical and perform the
communicator check out procedure per section 5.1. If the communicator fails the
check-out procedure, contact Amron for further assistance. If the communicator
checks out, then the problem is likely in the diver umbilical communication cable. If
possible, substitute a known good cable to verify.

5.5.7 DIVER CUTS OFF

This is usually caused by an intermittent connection between either the umbilical


and the diver communicator or the umbilical and the diver's hat/helmet. The
intermittent connection could also be inside the diver's hat/helmet. Check all
connections to verify that they are clean and tight. If the problem continues,
substitute the communication cable with a known good cable. If this solves the
issue, then the communication cable in the original umbilical is damaged and
needs to be replaced or repaired. If none of these solutions fixes the problem,
contact Amron for further assistance.

5.5.8 FEEDBACK FULL DUPLEX (4-Wire) MODE

There are two forms of feedback that can affect the communicator: acoustic
feedback and cable crosstalk. Acoustic feedback occurs when an active
microphone is close enough to pick up and amplify the signal from a speaker or
earphone. The required distance between the microphone and speaker/earphone
is dependent on the volume setting and the amount of acoustic isolation. For
example, a tender headset left sitting on a work table my cause acoustic feedback.
When the tender dons the headset at the same volume level, the acoustic
feedback will no longer occur. The tender's head provides acoustic isolation
between the microphone and earphone of the headset. The same is true for the
diver's microphone and earphone.

To troubleshoot acoustic feedback issues first determine the source. One way to
quickly determine the source of the acoustic feedback is to cover each active
microphone with your hand, one at a time. Another method is to adjust the volume
controls one at a time. The volume control that stops the feedback indicates the
source. For example if the TENDER TO DIVER VOLUME control stops the
feedback, then the problem is likely in the diver's hat/helmet. Common sources are
feedback between the tender's headset microphone and the PANEL SPEAKER of
the communicator. If the tender wants to operate with the headset and leave the
PANEL SPEAKER on, Amron recommends the tender move away from the
communicator by using the Amron Model 2822-28 Remote Walk-and-Talk Module.
This module provides an "extension" cord for the tender headset allowing the
tender to operate away from the communicator.

Crosstalk is caused by signal leakage between the microphone and earphone


wires in the umbilical cable. In a good cable with all the wires open (not
connected), the resistance between any two wires should be greater than 10 Meg-
Ohms. Over time, the cable can be damaged and this resistance drops to the point
that crosstalk can occur. When this occurs, the communication cable in the
umbilical should be replaced. For a temporary solution, you can try swapping the

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2820A-01 & 2825A SERIES TWO DIVER COMMUNICATOR USER MANUAL

position of the diver earphone wires on the DIVER EARPHONE jack. If you are
using a banana plug, simply unplug the diver earphone and rotate by 180 degrees
before reconnecting. If this does not solve the problem and the umbilical cannot be
immediately replaced, then operate in 2-Wire mode until a replacement umbilical
can be used. Amron strongly recommends the use of the Amron CC1
communication cable. It has been specially designed for clear communications and
long service life.

5.5.9 PUSH-TO-TALK DOES NOT WORK

If used, check the connection to the handheld microphone. A common issue is that
the yellow banana plug is not properly seated in the PUSH-TO-TALK JACK. If the
tender is using the PANEL SPEAKER as the microphone with the PUSH-TO-TALK
BUTTON, make sure the SPEAKER SWITCH is turned on. If neither of these
solves the problem, there could be a broken wire inside the diver communicator.
Open the front panel and inspect. If that does not resolve the problem then contact
Amron further assistance.

6 DRAWINGS

The reference numbers shown on the parts identifier drawings correspond to the parts lists listed in
the parts lists section.

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2820A-01 & 2825A SERIES TWO DIVER COMMUNICATOR USER MANUAL

6.1 PARTS IDENTIFIER, MODEL 2820A-01 AC POWER WITH INTERNAL CHARGER

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2820A-01 & 2825A SERIES TWO DIVER COMMUNICATOR USER MANUAL

6.2 PARTS IDENTIFIER, MODEL 2825A-01 AC POWER WITH INTERNAL CHARGER

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2820A-01 & 2825A SERIES TWO DIVER COMMUNICATOR USER MANUAL

6.3 PARTS IDENTIFIER, MODEL 2825A-02 AC POWER, INTERNAL CHARGER & HSU-DSP3

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2820A-01 & 2825A SERIES TWO DIVER COMMUNICATOR USER MANUAL

6.4 PARTS IDENTIFIER, MODEL 2825A-03 AC POWER, INTERNAL CHARGER & 28A
WIRELESS TENDER

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2820A-01 & 2825A SERIES TWO DIVER COMMUNICATOR USER MANUAL

7 PARTS LISTS
The parts lists include both mechanical and electrical parts. The following information will be useful in
interpreting data which is not self-explanatory.

REVISIONS

The parts lists in this manual are for the current model of diver communicator as of the printing date.

To Order Replacement Parts Contact:

Amron International, Inc.


1380 Aspen Way, Vista, California, 92081 U.S.A.
Telephone: (760) 208-6500 Fax: (760) 599-3857
Email: [email protected]
Web: www.amronintl.com

When ordering replacement parts, you should give as much information as possible to enable us to
supply the correct part. This information should include the part number, description, reference
designator, value, radio model number, and serial number. Failure to provide sufficient information may
hinder our ability to fill your parts orders promptly and correctly.

7.1 FRONT PANEL PARTS IDENTIFIER FOR MODELS 2820A-01, 2825A-01, 2825A-02 &
2825A-03

REF PART NO. DESCRIPTION


2 PBSWITCH SWITCH PUSH BUTTON SEALED N.O
3 7580K6 SWITCH TOGGLE SPST
4 P16NP-10K POTENTIOMETER 10K OHM W/KNOB
5 1498-102 JACK, BANANA RED
6 1498-103 JACK, BANANA BLACK
7 1498-107 JACK, BANANA YELLOW
8 5168 SEAL HALF BOOT TOGGLE GREY
9 105-0602-001 JACK, TIP RED
10 105-0603-001 JACK, TIP BLACK
11 ME161-2003 JACK, PHONO W/NYL WSHRS NKL/BLK
13 190-0000-01 ANTENNA 2.4GHZ
14 14002B 5-WAY BINDING POST (BLACK)
15 14002R 5-WAY BINDING POST (RED)
16 LEDHOLDER-BLK.25 MOUNTING CLIP FOR 5MM LED
17 LT2462-24-D51 LED, BI-COLOR RED/GREEN
18 SA818 SPEAKER 8 OHM 15 WATT
19 492 HANDLE ROUND 1.5X5.5X5/16
20 P-2392 CORD AC EURO 3 COND (7421.072)
23 8-32X3/4KTSB SCREW KNURLED THUMB BRASS 3/4
25 24XX-MIC MICROPHONE ASSY ELECTRET
29 LEDGREEN LEDGREEN BRITE

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2820A-01 & 2825A SERIES TWO DIVER COMMUNICATOR USER MANUAL

REF PART NO. DESCRIPTION


33 757-3522 SWITCH TOGGLE DPST ON-ON
34 SW-201 SWITCH TOGGLE ON/OFF DPDT
35 113-10K-05 POTENTIOMETER; 10K OHM +/-5%
36 190-0500-15 KNOB; TURN-COUNTING DIAL
37 SWB-0001 BOOT TOGGLE SOFT GRAY

7.2 MODEL 2820A-01 AMCOM II STANDARD WITH AC POWER & INTERNAL CHARGER

PART NO. DESCRIPTION


570-1008-23 2-DV AMPLIFIER PC CARD, STANDARD
2820-301 CASE ASSEMBLY
2820A-400 FRONT PANEL ASSEMBLY
2824-501 CHASSIS ASSEMBLY
190-0101-01 POWER SUPPLY
2890-05 BATTERY, 12 VDC, RECHAREABLE
282XA-UM USER MANUAL, 2820A-01 & 2825A SERIES

7.3 MODEL 2825A-01 AMCOM II DELUXE WITH AC POWER & INTERNAL CHARGER

PART NO. DESCRIPTION


570-1008-20 2-DV AMPLIFIER PC CARD, DELUXE
2820-301 CASE ASSEMBLY
2825A-400 FRONT PANEL ASSEMBLY
2824-501 CHASSIS ASSEMBLY
2405-28 HAND HELD MICROPHONE, PUSH TO TALK
190-0101-01 POWER SUPPLY
2890-05 BATTERY, 12 VDC, RECHAREABLE
282XA-UM USER MANUAL, 2820A-01 & 2825A SERIES

7.4 MODEL 2825A-02 AMCOM II WITH AC POWER, INTERNAL CHARGER & 26DSP3 HSU

PART NO. DESCRIPTION


570-1008-20-HSU 2-DV AMPLIFIER PC CARD PROGRAMED FOR HSU
570-1006-02 26DSP3 HSU PC CARD ASSEMBLY
2820-301 CASE ASSEMBLY
2825A-400 FRONT PANEL ASSEMBLY
2824-501 CHASSIS ASSEMBLY
2405-28 HAND HELD MICROPHONE, PUSH TO TALK
190-0101-01 POWER SUPPLY
2890-05 BATTERY, 12 VDC, RECHAREABLE
282XA-UM USER MANUAL, 2820A-01 & 2825A SERIES

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2820A-01 & 2825A SERIES TWO DIVER COMMUNICATOR USER MANUAL

7.5 MODEL 2825A-03 AMCOM II WITH 28A WIRELESS TENDER OPTION

PART NO. DESCRIPTION


570-1008-20 PC CARD ASSEMBLY AMCOM II DELUXE
570-1002-00 PC CARD ASSEMBLY WIRELESS
2820-301 CASE ASSEMBLY
2825A-400 FRONT PANEL ASSEMBLY
2824-501 CHASSIS ASSEMBLY
2405-28 HAND HELD MICROPHONE, PUSH TO TALK
190-0101-01 POWER SUPPLY
2890-05 BATTERY, 12 VDC, RECHAREABLE
2829-11 REMOTE WIRELESS KIT W/CASE
282XA-UM USER MANUAL, 2820A-01 & 2825A SERIES

7.6 2820-301 CASE ASSEMBLY

PART NO. DESCRIPTION


2820-301 CASE ASSEMBLY
2820-3006 LID GASKET
2820-3031 PANEL GASKET

7.7 28XXA-FS-02 FIELD SPARES KIT FOR 2820A, 2825A

PART NO. DESCRIPTION QTY.


7580K6 SWITCH TOGGLE SPS 1
757-3522 SWITCH TOGGLE DPST ON-ON 1
PBSWITCH SWITCH PUSH BUTTON SEALED N.O 2
8-32X3/4KTSB SCREW KNURLED THUMB BRASS ¾ 2
P16NP-10K POTENTIOMETER 10K OHM W/KNOB 2
105-0602-001 JACK, TIP RED 1
105-0603-001 JACK, TIP BLACK 1
5168 SEAL HALF BOOT TOGGLE GREY 2
1498-102 JACK, BANANA RED 2
1498-107 JACK, BANANA YELLOW 2
1498-103 JACK, BANANA BLACK 2
14002B 5-WAY BINDING POST (BLACK) 2
14002R 5-WAY BINDING POST (RED) 2
0034.6019 FUSE 3.15A/250V MICRO QUICK 1
LEDHOLDER-BLK.25 MOUNTING CLIP FOR 5MM LED 2
LT2462-24-D51 LED; BI-COLOR RED/GREEN 2
LEDGREEN LED GREEN BRITE 2

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2820A-01 & 2825A SERIES TWO DIVER COMMUNICATOR USER MANUAL

Amron International, Inc.


LIMITED WARRANTY & SERVICE POLICY

LIMITED WARRANTY

AMRON INTERNATIONAL, INC., (Amron) warrants that its products are free
from defects in material and workmanship under normal use and service for a
period of 1 year from date of shipment as described in Amron literature covering
this product. Amron’s obligation under this warranty is limited to the repair of or
replacement, at Amron’s option, of defective material. This warranty shall not
cover defects which are the result of misuse, negligence, accident, repair or
alterations.

SERVICE POLICY

For technical assistance or to request a repair, please complete the “Amron


Communicator Repair Request” form at: https://www.amronintl.com/communicator-
repair-form or call (760) 208-6500, Monday – Friday, 8 a.m. to 5 p.m. PST.

Both MODEL NO. and SERIAL NO. are required fields to be entered on the Amron
Communicator Repair Request form and can be found on the products identification
label as shown below.

“Sample” Product Identification Label

Do Not return any product without obtaining a RMR (Return Materials Request).
Detailed instructions will be provided at the time of request.

1380 Aspen Way, Vista California 92081-8349 U.S.A


Phone: (760) 208-6500 Fax (760) 599-3857
Email: [email protected] Web: www.amronintl.com

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