Drive Gearboxes

GPT/GFA
2

High traction with

ZF travel gearboxes
ZF gearboxes GPT and GFA are drive gears for mining
applications and large construction machinery.

ZF travel drives are divided into two groups:

• GPT drive gearboxes carry the weight of the rollers in

addition to the weight of the wheeled or track-driven
vehicle.

• GFA drive gearboxes are the ideal drive components

for large-scale appliances, in which it is advantageous
to embed the bearing of the sprocket shaft separately
in the drive cage. This way the machine weight is sup-
ported via the drive cage. The gearboxes will be used
for torque transmission then.

GFA GPT GPT angular

• Sizes GFA 174 to 400 • Sizes GPT 160 to 1300 • Sizes GPT 160 to 800
• Output torques from 250 to 2,500 kNm • Output torques from 160 to 1,300 kNm • Output torques from
• Bevel or spur gear connection 160 to 800 kNm

Features
• Compact, space-saving planetary gearbox design
• Planet wheels carried in full-complement bearings

Copyright © • Robust main bearing system

ZF Industrieantriebe Witten
GmbH • Simple mounting
This document is protected
by copyright. • Easy oil change
Complete or partial repro-
duction or dissemination of
this document is prohibited • Integrated static spring pressure multi-disk brake
without the consent of ZF
Industrieantriebe Witten
GmbH. Infringements shall
• Low-noise operation
lead to civil and criminal
prosecution. • Mountings for various motor suppliers and -types
 3

Description Motor adaptions

ZF GPT and GFA gearboxes are designed with 3 or 4 The gearboxes are designed for direct flange attachment
stages and a variable input solution. They include an of variable or fixed displacement hydraulic motors.
integrated multi-disk brake and optionally, a motor. The Electric drives are also possible.
output torque is provided via ring gear or inner splined
shaft. Gearboxes can be supplied including mounted
motors. Adaptations are possible for various motor
As successor company of the former Lohmann + Stolter­ suppliers and types.
foht GmbH, the ZF Industrieantriebe Witten GmbH
incorporates decades of know-how into the design and
production of travel drives. Gearbox supply
Combined with state-of-the-art calculation methods, ZF planetary gearboxes are delivered ready for installa-
such as the Finite Element Method (FEM), gearboxes of tion, without oil filling and are painted with standard RAL
the highest quality are produced, which are reliable even colours. Blank surfaces of external flanges, shaft exten-
under the harshest and most challenging conditions. sions and mounting faces are protected against corrosion.

The development and production expertise is supple-

mented by a unique long-term experience in the field Integrated spring pressure
of dynamic simulation and testing. multi-disk brake
The gearbox types listed in this catalogue describe the As standard feature, the gearbox is equipped with a
standard range of ZF Industrieantriebe Witten GmbH. hydraulically released multiplate brake. Integrated on
For any other gearbox types and/or sizes, please the input side for parking, the brake is designed for the
contact us. respective motor torque.

Gearbox design Disconnecting device

The design and high manufacturing quality result in If requested, drive systems may also be equipped with
gearboxes of exceptional resilience, reliability and low a mechanical disconnecting device so that your machine
noise operation, e.g. by using case hardened gears and can be towed away without damaging the hydraulic
tempered, surface-hardened ring gears. system.

In addition, the ZF travel gearboxes are easy to install

and easy for maintenance in order to keep the subse- Sealing system
quent operating costs as low as possible.
An axial mechanical seal is mounted between the
The listed max. output torques are short-term peak stationary and rotating gearbox sections. This prevents
values for travel drive applications. For gearboxes moisture and dirt from entering the drive even under
transmitting higher torques than those indicated in this extreme operating conditions.
product catalogue, please contact us. Our aim is to find
the optimum drive configuration right from the start.
Oil change and lubrication
Operating conditions Except for regular oil changes the gearboxes do not
require maintenance. Oil changes may conveniently
The gearboxes are designed for use at ambient tem- be made from the outside. The oil change intervals for
peratures of between –25°C and +40°C. Surfaces and different operating conditions are also specified in the
sealings are laid-out for use in harsh environment. operating manual. The gear teeth and bearings are
splash lubricated.
We design gearboxes for your specific application
and requirements. The pinion-side antifriction bearing of the output shaft
is grease-lubricated for life.

ZF 77110 03.2019
4

GPT 160 – 580

Drive gearboxes GPT for output torques from 160 to 600 kNm

Technical data

Type Output torque1) Gear ratio from/to Gear ratio from/to Holding torque
T2 max i i TBr max
Nm Excavator Crawler crane Nm

GPT 160 T3 160,000 210.8 251.0 1,020

67.7 • 97.7 • 145.4 •

GPT 220 T3 220,000 – 1,100
188.9 • 246.0 • 293.0

GPT 260 T3 260,000 188.9 365.0 1,600

GPT 330 T3 330,000 168.9 • 209.9 • 252.0 • 302.4 302.4 2,500

GPT 330 T4 330,000 451.7 – 1,450

GPT 400 R3 460,000 95.61 • 347.1 – 1,450

GPT 450 T4 450,000 347.1 421.7 · 653.3 1,450

GPT 580 T4 600,000 610.0 763.5 1,450

T = track drive R = wheel drive

1)
Output torque for crawler cranes up to 25 % higher.

Dimensions
L4
Connection L1 L2 L3 Application excavator
frame
D4 D8

Motor
attachment
surface
D3
D2
D1

D5
D6
D7

L5 L6
A B

L4
Motor L1 L2 L3
attachment
surface
D6
D5
D3
D2
D1

D7

Application crawler crane

D4 L5 L6
Connection D8
frame A B

ZF 77110 03.2019
 5

Dimensions, bearing load ratings and masses

Type D1 D2 D3 D4 D5 D6 D7 D8 Version
mm mm mm mm mm mm mm mm

20 x M30 or
GPT 160 T3 450 510 560 535 600 650 30 x M24 x 2 EXC
30 x M24 x 2
GPT 220 T3 460 600 650 30 x M30 610 680 735 24 x M30 EXC

GPT 220 T3 460 520 570 24 x M30 610 680 735 24 x M30 EXC

GPT 220 T3 450 515 568 29 x M36 x 3 570 620 670 42 x M30 x 2 CC

GPT 260 T3 560 630 685 28 x M30 610 750 810 28 x M30 EXC

GPT 330 T3 580 680 735 30 x M30 660 730 785 30 x M30 EXC

GPT 330 T3 450 515 658 32 x M30 x 2 570 620 670 44 x M24 x 2 CC

GPT 330 T4 580 680 735 30 x M30 660 730 785 30 x M30 EXC

GPT 400 R3 450 515 568 29 x M36 x 3 570 620 670 42 x M30 x 2 CC

GPT 450 T4 580 680 735 36 x M30 x 2 670 750 810 36 x M30 x 2 EXC

GPT 450 T4 450 515 568 29 x M36 x 1.5 570 620 670 42 x M30 x 1.5 CC

GPT 580 T4 450 515 568 29 x M36 x 1.5 570 620 770 42 x M30 x 1.5 CC

Type L1 L2 L3 L4 L5 L6 A+B A+B Mass Version

C CO
mm mm mm mm mm mm kN kN kg

GPT 160 T3 30 168 340 538 138 26 688 1,520 680 EXC

GPT 220 T3 45 170 350 565 155 35 710 1,560 850 EXC

GPT 220 T3 – 255 305 – 190 17 710 1.560 880 CC

GPT 260 T3 98 175 415 688 114 74 710 1,560 1,000 EXC

GPT 330 T3 150 125

400 675 190 25 1,040 2,450 1,200 EXC
GPT 330 T3 87 188

GPT 330 T3 45 253 442 740 178 37 1,040 2,450 1,200 CC

GPT 330 T4 – 188 400 675 190 25 1,040 2,450 1,300 EXC

GPT 400 R3 13 255 522 820 175 34 1,040 2,450 1,200 CC

GPT 450 T4 87 156 532 775 155 39 1,040 2,450 1,250 EXC

GPT 450 T4 13 255 512 810 175 19 1,040 2,450 1,240 CC

GPT 580 T4 13 255 533 831 178 28 1,040 2,450 1,440 CC

ZF 77110 03.2019
6

GPT 600 – 1300

Drive gearboxes GPT for output torques from 600 to 1,300 kNm
with 3 planet stages and 1 spur wheel stage

Technical data

Type Motor Output torque Gear ratio from/to Gear ratio from/to Holding torque1)
connection T2 max i i TBr max
Nm Excavator Crawler crane Nm

GPT 600 N 1 600,000 243.5 – 1 x 3,115

GPT 600 N 2 600,000 326.5 – 2 x 1,200

GPT 600 N 2 720,000 – 520.2 2 x 1,830

GPT 800 N 2 792,000 284.8 – external brake

GPT 800 N 2 984,000 – 386.7 2 x 1,830

GPT 1100 N 2 1,117,000 401.5 – 2 x 1,700

GPT 1300 N 2 1,300,000 458.5 – 2 x 1,700

N = 3 planet stages and 1 spur gear input stage

1)
No. of brakes

Dimensions L4
L1 L2 L3
Application excavator
D8
D4
D3
D2
D1

D5
D6
D7

L5 L6
A B

L5 L6
A B
D3
D2
D1

D7
D5

D6

Application crawler crane

D4
D8
L1 L2 L3
L4

ZF 77110 03.2019
 7

Dimensions, bearing load ratings and masses

Type D1 D2 D3 D4 D5 D6 D7 D8 Version
mm mm mm mm mm mm mm mm

GPT 600 N 670 750 815 30 x M39 885 975 1,055 24 x M29 EXC

GPT 600 N 730 810 880 41 x M30 x 2 885 965 1,020 48 x M30 x 2 EXC

GPT 600 N 668 726 779 30 x M36 x 1.5 780 850 900 45 x M36 x 1.5 CC

GPT 800 N 830 980 1,050 48 x M30 x 2 920 976 1,055 48 x M30 x 2 EXC

GPT 800 N 668 726 779 30 x M36 x 1.5 780 850 900 45 x M36 x 1.5 CC

GPT 1100 N 1,110 1,230 1,310 48 x M36 1,040 1,170 1,226 52 x M30 EXC

GPT 1300 N 1,110 1,230 1,310 48 x M36 1,040 1,170 1,226 52 x M30 EXC

Type L1 L2 L3 L4 L5 L6 A+B A+B Mass Version

C Co
mm mm mm mm mm mm kN kN kg

GPT 600 N 60 242 459 1,167 186 62 1,320 3,150 2,500 EXC

GPT 600 N 57 245 464 1,161 186 62 1,320 3,150 2,600 EXC

GPT 600 N 33 405 368 1,211 248 6 1,320 3,150 2,800 CC

GPT 800 N 25 229 673 1,332 69 186 2,450 5,200 3,800 EXC

GPT 800 N 66 405 486 1,324 244 2 2,450 5,200 3,300 CC

GPT 1100 N 60 503 585 1,524 318 48 3,900 7,650 7,000 EXC

GPT 1300 N 60 503 593 1,565 319 49 3,900 7,650 7,500 EXC

ZF 77110 03.2019
8

GFA 174 – 400

Drive gearboxes GFA for output torques from 250 to 2,500 kNm

GFA drive gearboxes embed the bearing of the sprocket There are 2 main versions:
shaft separately in the drive cage. This way the machine • GFA-K: a spur gear and two planetary gear stages
weight is supported via the drive cage. The gearboxes • GFA-W: a bevel gear and two planetary gear stages.
will be used for torque transmission then.
Applications with one planet stage, versions GFA-G and
GFA-V, are also possible. Please contact us for details.

Technical data Design GFA-K Design GFA-W

Type Output torque Gear ratio from/ Holding torque Output torque Gear ratio from/to Holding torque
T2 max to TBr max T2 max i TBr max
Nm i Nm Nm Nm

GFA 174 250,000 210 1,250 – – –

GFA 245 523,000 299.1 • 457.36 2,500 – – –

GFA 250 792,000 342 2,600 – – –

212.5 • 225.5 •
GFA 280 860,000 – 800,000 21.49 –
286 • 348.8

GFA 305 1,900,000 367.3 2 x 3,200 1,977,000 271.6 –

GFA 325 1,648,000 384.7 3,200 – – –

1,822,000 369.6 3,200 1,977,000 271.63 • 207.88 –

GFA 350
378,000 14.09 – – – –

GFA 355 2,180,000 361.1 – – – –

GFA 400 – – – 2,180,000 355.7 –

Other nominal sizes on request.

Dimensions
Version GFA-K and GFA-G Version GFA-W and GFA-V

L1 L2
d2

L1 L2
l1
l2
l2
D1
D2
D3

D1
D2
D3
d1

d1

L3
L3
Examples: output via insert shaft/sprocket shaft
ZF 77110 03.2019
 9

Dimensions, bearing load ratings and masses

Type D1 D2 D3 d1 d2 Version
mm mm mm mm mm

GFA 174 700 650 580 Ø 330 flange – K

GFA 245 980 925 820 N260 x 5 DIN5480 – K

GFA 250 930 870 690 N300 x 10 DIN5480 – K

GFA 280 1,220 1,130 1,020 N320 x 8 DIN5480 – K

GFA 305 1,220 1,140 1,070 N380 x 8 DIN5480 – K

GFA 325 1,200 1,100 935 Ø 660 flange – K

1,620 1,530 1,400 N400 x 8 DIN5480 – K

GFA 350
1,540 1,440 1,330 N380 x 8 x 46 x 9H DIN5480 140 W

GFA 355 1,540 1,440 1,330 2.5 / 5 DP – K

GFA 400 1,540 1,440 1,330 N380 x 8 DIN5480 114 W

Type L1 L2 L3 I1 l2 Mass Version

mm mm mm mm mm kg

GFA 174 208 811 228 – 252 1,300 K

GFA 245 180 890 255 – 318 2,000 K

GFA 250 250 865 30 – 418 3,300 K

GFA 280 270 880 50 – 408 3,000 K

GFA 305 454 963 315 – 345 4,100 K

GFA 325 240 958 50 – 372 5,500 K

120 1,071 70 – 900 7,350 K

GFA 350
310 1,050 1,300 149 823 7,180 W

GFA 355 515 1,010 60 – 640 7,760 K

GFA 400 310 1,296 1,521 149 745 9,890 W

ZF 77110 03.2019
10

GPT-A 160 – 800

Drive gearboxes GPT-A with angular motor adaptions,
output torques from 160 to 800 kNm

For applications with limited space we offer a solution with motor input via bevel
gear stage. Gearbox and shaft share one oil chamber for cooling. Hydraulic- or
electric motors can be mounted onto the gearbox.

Technical Data

Type Output torque Gear ratio Weight Flange Length

T2 max from/to kg flange to pin
Nm i mm

GPT 160 A4 180,000 686.1 940 30 x M24 x 2 375

GPT 220 A4 220,000 672.7 960 30 x M30 x 2 425
GPT 330 A4 360,000 826.0 1,500 30 x M30 x 2 700
GPT 450 A5 520,000 875.5 1,600 30 x M30 x 2 725
GPT 580 A5 600,000 763.0 1,800 48 x M30 x 2 725
GPT 600 A5 700,000 772.0 2,500 48 x M30 x 2 725

GPT 800 A5 800,000 304.0 3,800 48 x M30 x 2 725

ZF 77110 03.2019
 11

Customer specification wheel drive GPT Page 1/4

In order to work out a quotation for

Company:
your wheel application, we kindly
ask you to fill out this spec sheet.
Name/Dept.:

Please send your inquiry to Location/City:

[email protected]
Phone:

E-mail:

Date:

Operating data / design

ET negative Type of machine

ET
Machine weight empty t loaded t

Center of wheel Max. traction force of machine FZ N

Gradeability s %

Total number of wheels

Number of driven wheels

RST

Wheel radius - static RST mm

LR

- dynamic RDY mm
RDY

Max. travel speed Vmax km/h

FA
BR Axial force
Working speed V km/h

ET positive Ambient temperature from to °C

ET
Wheel width BR mm

Center of wheel Wheel rim diameter  DF Zoll

Wheel offset ET mm

Center diameter / wheel rim

mm

Bolt circle diameter / wheel rim

mm
RST

Wheel stud diameter

mm
LR

Number of studs
RDY

FA Radial force each drive FR N

BR Axial force
Axial force each drive FA N

Radial force FR FZ
Traction force

Side view of the wheel

ZF 77110 03.2019
12

Page 2/4

Operating data /design

Required load spectrum and expected service life

Condition Output torque (Nm) Radial load (N) Output speed (rpm) Time slice (%)

Estimated service life ∑h

Technical gearbox data

Gearbox size GPT

Max. output torque T2 max kNm

Max. output speed n2 max rpm

Gear ratio i

Disconnect mechanism yes no

Multi-disk parking brake yes no

Min. parking torque Nm

Release pressure, max. P max bar

Release pressure, min. P min bar

Dynamic brake yes no

Top coat specific yes no

Colour RAL no.

ZF 77110 03.2019
 13

Page 3/4

Operating data / design

Dimensions of gearbox
Standard dimensions see valid “technical data sheet”.
For special requirements please complete table.

D4 L2 D8 D1
mm

D2
mm
Motor
attachment D3
mm
surface
D4 No./Thread pcs.
D3
D2
D1

D5
D6
D7

D5
mm

D6
mm

Frame D7
mm
connection
D8 No./Thread pcs.

L2
mm

Technical motor data

Motor type hydraulic electric

Motor - supplier

- type code

Details for hydraulic motor:

Displacement Vg min cm3

Displacement Vg max cm3

Working pressure Δp bar

Input flow, max. q v max l/min

Details for electric motor:

Nominal power kW

rpm /min

ZF 77110 03.2019
14

Page 4/4

General information

Estimated number of gearboxes per year

Delivery date: Prototype/Serial start

Are there any legal requirements and/or other standards to be considered?

yes no if yes, please specify

Further requirements (e.g. application details, customer drawings, type plate, limiting dimensions,
noise and vibration requirements …):

ZF 77110 03.2019
 15

Customer specification track drive GPT Page 1/3

In order to work out a quotation for

Company:
your track application, we kindly ask
you to fill out this spec sheet.
Name/Dept.:

Please send your inquiry to Location/City:

[email protected]
Phone:
Please enclose existing drawings and
diagrams. E-mail:

Date:

Operating data / design

Type of machine

Machine weight empty

t loaded t

Max. traction force of machine FZ N

DT

Gradeability s %

Track type rubber track steel track

Sprocket pitch diameter DT mm

Track width BT mm
CT
BT Radial load lever arm CT mm

Max. travel speed Vmax km/h

Working speed V km/h

Ambient temperature from to

°C

Required load spectrum and expected service life

Status Output torque (Nm) Output speed (1/min) Time slice (%)

Estimated service life ∑h

ZF 77110 03.2019
16

Page 2/3

Operating data /design

Techn. gearbox data

Gearbox size GPT

Max. output torque T2 max kNm

Max. output speed n2 max rpm

Gear ratio i

Disconnect mechanism yes no

Multi-disk parking brake yes no

Min. parking torque Nm

Release pressure, max. P max bar

Release pressure, min. P min bar

Dynamic brake yes no

Top coat specific yes no

Colour RAL no.

Dimensions of gearbox
Standard dimensions see valid “technical data sheet”.
For special requirements please complete table.

D4 L2 D8 D1
mm

D2
mm
Motor
attachment D3
mm
surface
D4 No./Thread pcs.
D3
D2
D1

D5
D6
D7

D5
mm

D6
mm

D7
mm

Frame D8 No./Thread pcs.

connection
L2
mm

ZF 77110 03.2019
 17

Page 3/3

Operating data / design

Technical motor data

Motor type hydraulic electric

Motor - supplier

- type code

Details for hydraulic motor:

Displacement Vg min cm3

Displacement Vg max cm3

Working pressure Δp bar

Input flow, max. q v max l/min

Details for electric motor:

Nominal power kW

rpm /min

General information

Estimated number of gearboxes per year

Delivery date: Prototype/Serial start

Are there any legal requirements and/or other standards to be considered?

yes no if yes, please specify

Further requirements (e.g. application details, customer drawings, type plate, limiting dimensions,
noise and vibration requirements …):

ZF 77110 03.2019
18

Customer specification track drive GFA Page 1/3

In order to work out a quotation for

Company:
your track drive application, we
kindly ask you to fill out this spec
Name/Dept.:
sheet.
Location/City:
Please send your inquiry to
[email protected] Phone:

Please enclose existing drawings and E-mail:

diagrams.
Date:

Operating data / design

Type of machine

Machine weight empty

t loaded t

Gradeability s %

Track type rubber track steel track

Sprocket pitch diameter DT mm

Track width BT mm

Max. travel speed Vmax km/h

Working speed V km/h

Ambient temperature from/to °C

Required load spectrum and expected service life

Status Output torque (Nm) Output speed (1/min) Time slice (%)

Estimated service life ∑h

ZF 77110 03.2019
 19

Page 2/3

Operating data /design

Offset Technical data gearbox

GFA-K
L1 L2 Gearbox size GFA

Max. output torque T2 max kNm

Max. output speed n2 rpm

Gear ratio i
l2
D1
D2
D3
d1

Mounting of gearbox flange torque-arm

Input shaft offset angle

Shaft connection spline shrink disk

d3 L3
Disconnect mechanism yes no

Multi-disk parking brake yes no

Angular Min. parking torque Nm

GFA-W
Release pressure, max. Pmax bar
L1 L2
d2 Release pressure, min. Pmin bar

Top coat specific L1 L2 yes no

l1

d3
Colour RAL no.
l2

Dimensions of gearbox
l2
D1
D2
D3

D1
D2
D3
d1

d1

Standard dimensions see valid “technical data sheet”.

For special requirements please complete table.

D1
mm

D2 d3 L3 mm
L3

D3
mm

d1
mm

d2
mm

d3 No./Thread pcs.

L1
mm

L2
mm

L3
mm

l1
mm

l2
mm

L2
mm

ZF 77110 03.2019
20

Page 3/3

Operating data / design

Technical motor data

Motor type hydraulic electric

Motor - supplier

- type code

Details for hydraulic motor:

Displacement Vg min cm3

Displacement Vg max cm3

Working pressure Δp bar

Input flow, max. q v max l/min

Details for electric motor:

Nominal power kW

rpm /min

General information

Estimated number of gearboxes per year

Colour (standard: primed, grey)

Delivery date: Prototype/Serial start

Are there any legal requirements and/or other standards to be considered?

yes no if yes, please specify

Further requirements (e.g. application details, customer drawings, type plate, limiting dimensions,
noise and vibration requirements …):

ZF 77110 03.2019
 21

Notes

ZF 77110 03.2019
22

Additional product portfolio

Swing gearboxes
• Planetary gearboxes
GFB
Technical documentation
ZF 77201

Winch gearboxes
• Planetary gearboxes
GPT-W
Technical documentation
ZF 77502

Pump distribution gearboxes

• GFC
Technical documentation
ZF 77301
 23

Industrial gearboxes
• Redulus GMH/GME
Technical documentation
ZF 76120
• Technical documentation
Power packs
ZF planetary gearboxes
for industrial applications
ZF 76121
ZF Industrieantriebe Witten GmbH
Mannesmannstraße
58455 Witten, Germany

Phone +49 2302 877-0

[email protected]
www.zf.com/
ZF 77110 03.2019

twitter.com/zf_group
facebook.com/zffriedrichshafen
youtube.com/zffriedrichshafenag