SBS Catalog
SBS Catalog
SERVICES
SBS will design and size your system per IEEE standards based on your specific requirements. SBS
can provide the following services using fully-trained and experienced personnel, ensuring fast
completion and high quality:
•• Install, set up and test new stationary battery systems; decommission and recycle old stationary
battery systems
•• Provide preventative maintenance services for stationary battery systems
•• Capacity/discharge test stationary battery systems per IEEE standards
•• Conduct customized training classes
Installations
•• SBS will decommission and recycle your old battery system and install, set up and test your new
system
•• SBS has been installing stationary batteries for over 30 years and has the experience and
capabilities to do this type of work anywhere in the world
Load Tests
•• SBS can perform load tests based around your requirements or IEEE/NERC guidelines
•• If necessary, SBS can provide temporary power so that the system does not have to be shut down
•• After the load test is completed, SBS will provide complete reports that comply with NERC
standard PRC-005-2
Training
SBS offers customized battery training courses on topics related to DC power that are designed around
your needs and requirements:
•• SBS can train at our corporate office in Menomonee Falls, WI or on-site at your company
•• SBS offers individual or group training sessions
•• Popular topics include Battery 101 and Maintenance and Testing
•• SBS can train your technicians during an actual installation, PM or load test
Contact SBS today for all your stationary battery service and testing needs.
TABLE OF CONTENTS
Pg. 20–22 Pg. 23–24 Pg. 25–28
Chargers
32
• Portable Maintenance Chargers
49–52 • Active Battery Monitoring System Pg. 33-36 Pg. 37-38 Pg. 39-46
3
STT Series Low Maintenance Tubular Flooded Batteries
OPzS 6 & 12 Volt Blocks (55–330 Ah)
Features
SBS has been selling tubular lead-selenium vented batteries for
nearly 20 years. SBS was the first company to actively introduce this •• 20 year design life at 77° F
technology to the US market. •• Watering intervals: 1–3 years
•• Leak-proof post seal
The combination of the tubular positive plates and the lead selenium/
•• High cycle life:
low antimony alloy provides the best possible combination in lead
·· 1200+ cycles @ 80% DOD
acid plate technology.
·· 2000+ cycles @ 60% DOD
The battery world favors tubular positive plates for flooded, gel and •• 100%+ capacity upon delivery
AGM applications. STT batteries are manufactured in accordance with •• No positive plate growth damage
OPzS DIN 40736 standards.
•• Tank formed plates
•• Safe: zero voltage exposed to personnel
Lead Selenium/Low Antimony •• Flip-top, easy-fill, flame arrestor vent caps
By utilizing a small amount of selenium in the grid alloy, a dense fine •• Withstands high temperature applications
grain structure is produced. This alloy is extremely corrosion-resistant better than lead-calcium batteries
and virtually eliminates inter-granular corrosion which is one of the •• Typically in stock and ready to ship!
most common causes of cell failure. A lead selenium cell combines
the advantages of both lead calcium and lead antimony cells while
exhibiting none of the disadvantages.
Due to increased positive plate surface area, tubular plates have more
electrical capacity than flat plates of comparable size and weight.
With positive plate shedding eliminated, tubular batteries also provide
up to a 30% longer service life compared to flat plate batteries.
Perhaps most importantly to stationary applications, the tubular
positive grid does not require horizontal bars, which virtually
eliminates positive plate growth and therefore post seal leaks and jar Applications
cracking. As a result, in applications which require a long service life, •• Switchgear/Substations
tubular plate batteries provide the best and most reliable power. •• Power Generation
•• Microwave Relay Sites
•• Telecommunications
•• Solar/Photovoltaic
•• Oil and Gas
Construction
Positive Plate Tubular plate with selenium/low antimony alloy (0.34" thick)
Negative Plate Pasted flat radial structure
Separation Microporous combined with corrugated separator
Case Material Styrene-acrylonitrile (SAN), impact resistant
Cover Material Styrene-acrylonitrile (SAN)
Specific Gravity 1.240 S.G. @ 77º F
Post Design Leak-proof with brass insert
Intercells Fully insulated flexible copper cables (uninsulated bars optional)
Vent Caps Flip-top flame arrestor with dust cap
Temp. Range -4º to 131º F (68° to 77º F recommended)
Float Voltage 2.23 V/cell
Equalize Voltage 2.33–2.40 V/cell
Technical Data
OPzS DIN 8 hr. Ah Voltage Battery Dimensions Weight w/ Electrolyte Electrolyte Short Circuit
Part No. Std. 30736 Rate (V) L x W x H (in.) Electrolyte (lb.) Weight (lb.) (Gallons) Current (Amps)
STT12V50 12V 1 OPzS 50 55 12 10.7 x 8.08 x 15.1 86.0 23.8 2.3 620
STT12V100 12V 2 OPzS 100 110 12 10.7 x 8.08 x 15.1 107 22.5 2.2 1260
STT12V150 12V 3 OPzS 150 165 12 15.0 x 8.08 x 15.1 149 31.7 3.1 1780
STT6V200 6V 4 OPzS 200 220 6 10.7 x 8.08 x 15.1 101 24.2 2.3 2240
STT6V250 6V 5 OPzS 250 275 6 15.0 x 8.08 x 15.1 130 31.9 3.1 2660
STT6V300 6V 6 OPzS 300 330 6 15.0 x 8.08 x 15.1 144 30.4 2.9 3040
FLOODED BATTERIES
Performance Data
Constant current discharge in Amperes to 1.75 V/cell at 77° F
Part No. 1 min. 15 min. 30 min. 1 hr. 1.5 hr. 2 hr. 3 hr. 5 hr. 6 hr. 8 hr. 24 hr.
STT12V50 75.0 54.3 40.2 27.3 21.3 17.8 13.6 9.50 8.39 6.85 2.67
STT12V100 150 109 80.3 54.6 42.6 35.5 27.2 19.0 16.8 13.7 5.34
STT12V150 225 163 121 81.9 64.0 53.3 40.9 28.5 25.2 20.6 8.01
STT6V200 300 217 161 109 85.3 71.1 54.5 38.0 33.6 27.5 10.6
STT6V250 375 272 201 137 107 88.8 67.9 47.6 41.9 34.2 13.3
STT6V300 450 327 241 164 128 107 81.4 57.1 50.4 41.0 16.0
SBS reserves the right to change specifications and designs without notice.
Illustrations, data, dimensions and weights given in this brochure are for guidance only and cannot be held binding on the company.
Construction
Positive Plate Tubular plate with selenium/low antimony alloy (0.34" thick)
Negative Plate Pasted flat radial structure
Separation Microporous combined with corrugated separator
Case Material Styrene-acrylonitrile (SAN), impact resistant
Cover Material Styrene-acrylonitrile (SAN)
Specific Gravity 1.240 S.G. @ 77º F
Post Design Leak-proof with brass insert
Intercells Fully insulated flexible copper cables (uninsulated bars optional)
Vent Caps Flip-top flame arrestor with dust cap
Temp. Range -4º to 131º F (68º to 77º F recommended)
Float Voltage 2.23 V/cell
Equalize Voltage 2.33–2.40 V/cell
FLOODED BATTERIES
Performance Data Standard STT Kit Includes
Constant current discharge in Amperes to 1.75 V/cell at 77° F •• Intercell-connector cables
Part No. 1 min. 15 min. 30 min. 1 hr. 1.5 hr. 2 hr. 3 hr. 5 hr. 6 hr. 8 hr. 24 hr. •• Jumper cable(s)
STT2V100 150 109 80.3 54.6 42.6 35.5 27.2 19.0 16.8 13.7 5.34 •• Flip-top flame arrestor vent caps
STT2V150 225 163 121 81.9 64.0 53.3 40.9 28.5 25.2 20.6 8.01 •• No-oxide grease
STT2V200 300 217 161 109 85.3 71.1 54.5 38.0 33.6 27.5 10.6
•• Cell numbers
•• Brass wire brush
STT2V250 375 272 201 137 107 88.8 67.9 47.6 41.9 34.2 13.3
•• Utility funnel
STT2V300 450 327 241 164 128 107 81.4 57.1 50.4 41.0 16.0
•• Installation & Operation Manual
STT2V350 450 307 246 186 151 128 98.7 69.0 60.0 49.3 19.0
STT2V420 540 369 296 224 181 153 118 82.8 71.1 59.3 22.8
STT2V490 630 430 345 261 212 179 138 96.6 84.0 68.8 26.6
Flip-top, easy-fill, flame
STT2V600 690 456 393 313 258 218 170 117 103 82.5 31.9 arrestor vent caps
STT2V700 805 533 459 365 300 255 200 137 120 94.5 37.2
STT2V800 920 609 524 417 343 291 228 157 137 108 42.5
STT2V900 1035 684 590 470 387 329 256 176 155 122 47.9
STT2V1000 1150 760 656 522 430 365 284 196 172 136 53.2
STT2V1200 1380 913 787 626 515 438 341 235 206 164 63.8
STT2V1375 1458 937 820 666 566 492 391 277 245 201 74
STT2V1500 1620 1022 894 726 617 537 426 302 267 219 82.2
STT2V1750 1890 1118 978 793 674 588 470 337 298 256 95.0
STT2V2000 2160 1277 1118 907 771 672 537 385 341 293 109 Insulated flexible
STT2V2250 2454 1533 1341 1089 927 806 643 454 401 329 123 intercell connectors
standard. Optional
STT2V2500 2700 1703 1490 1210 1030 895 714 504 445 365 137
accessories on pages
STT2V3000 3240 2042 1789 1451 1236 1071 854 605 534 448 164 5 and 6.
SBS reserves the right to change specifications and designs without notice.
Illustrations, data, dimensions and weights given in this brochure are for guidance only and cannot be held binding on the company.
Principle of Operation
Operation of lead acid batteries results in the electrolysis of water.
Electrolysis reduces the amount of water in the electrolyte, which in
turn requires the battery to be watered more frequently, increasing
maintenance requirements. Hydrogen and oxygen are also naturally
created as part of this process and these gases can accumulate
and become explosive.
The SBS recombination vent caps help to prevent the gases
generated through electrolysis from escaping. Inside the cap is a
catalyst (rare earth element) which reacts with hydrogen and oxygen
and converts the gases into water vapor. This is an exothermic
process and heat is generated during this recombination process.
As the battery stops gassing and the cap cools, water vapor
condenses on the walls of the plug and will flow back into the
battery, thus 98% of the hydrogen/oxygen gas mixture generated
during charging will be recombined and converted back to water.
Features
This process effectively eliminates the flow of gases from the •• Reduces the frequency of water refilling
battery into the atmosphere. (12–15 years topping-up interval)
•• Reduction of maintenance and service costs
RECOMBINATION VENT CAPS
SBS recombination vent caps significantly improve safety, •• Increases safety since explosive gases are not released
preventing (under normal conditions) the flow of gas into the from cell under normal operation
immediate surroundings and eliminating the risk of ignition, as well
•• Protects against flashback
as reducing the need for water refilling.
•• Lifetime of more than 20 years
The system is economical from both an installation and
maintenance perspective.
Bi-Directional Valve
In order to achieve the most effective gas recombination
plug, a special catalyst system using a bi-directional valve
is integrated to automatically regulate the pressure inside
the plug.
In order to maintain the safe operation of the system, a
flame arrestor is mounted over the valve in the plug in
the form of a ceramic flame screen. With this design the
vent plug gas emissions are minimal and safe for the
surrounding environment.
The design of the recombination plug increases the
safety of the battery in areas with limited ventilation while
maintaining the level of gas recombination at the highest
possible level.
Z1G 1353
7500 7603
Nickel Cadmium pocket plate batteries are the most reliable and rugged batteries
available today. They can withstand, to a great extent, any type of abuse like overcharge,
deep discharge, even accidental reverse charge, and can be stored in any state of charge.
Pocket plate batteries are manufactured in 3 series (L, M, and H) based on their
performance capabilities. They are available in 1.2V single cells (KP-Series)and in
1.2V, 2.4V and 3.6V multi-cell blocks (KB-Series).
SBS’s pocket plate batteries are supplied with the electrolyte, intercell
connectors, related hardware and accessories required for normal
operation and maintenance.
Features
•• Long float life: 25 years
•• Highest reliability among all battery systems
•• Operating temp. of: -4° to 131° F (Storage: -22° to 113° F)
•• Low maintenance
•• No shedding/loss of plate material
•• Quick charge capability
•• Very resistant to electrical and mechanical abuse
•• Flame-arresting vent protection
•• Long shelf life
NICKEL CADMIUM BATTERIES
Technical Data
Capacity Range Plate Typical
Pocket Plate Cell Series Plate Information Typical Applications
(Ah) Thickness Back-Up
Thick plates to provide a large Oil & gas, railway signaling, telecom,
Low Rate - Long Duration 8 – 1680 capacity reserve for a long 5 mm 3 hr. or more power plants, emergency lighting,
KPL / KBL duration photovoltaic, fire alarms
Optimized plate thickness
30 min. to 3 hr. Switchgear protection, UPS, emergency
Medium Rate which is ideal for medium
10 – 1460 3 mm or mixed loads lighting, instrumentation and process
KPM / KBM discharge performance and control
durations
Thin plates to provide an
High Rate 9 – 990 excellent high rate discharge 2 mm Below 30 min UPS, generator starting
KPH / KBH performance
Valve regulated pocket plate batteries were designed to meet the needs of
applications requiring the traditional high reliability of nickel cadmium pocket
plate cells without the need to top-up with water. The VRPP battery works on
the oxygen recombination principle and therefore has a much reduced water
consumption. The level of recombination of these cells is 85–95%. Normal
vented type cells will have only a 30–35% recombination efficiency. When the
VRPP cells are properly float charged (between 1.40–1.42 V/cell) they will not
need to be topped off with water for nearly 20 years. If the levels do become low
during the life of the battery there are provisions to add water to the cells.
The VRPP batteries are available in 1.2V single cells or 2.4V, 3.6V or 4.8V multi-
cell blocks. Available in medium rate (HVM Series) and low rate (HVL Series), all
batteries are supplied with the electrolyte, intercell connectors, related hardware
and accessories required for normal operation and maintenance.
Features
•• Long float life: 25 years
•• High cycle life: 2000 cycles @ 20% DOD
1.2V Cell 2.4V Block •• Reliable and predictable performance
•• Operating temp.: -4° to 131° F (Storage: -22° to 113° F)
•• Low maintenance
Operating Notes •• Minimal gassing
Technical Data
Capacity Range Plate Typical
Pocket Plate Cell Series Plate Information Typical Applications
(Ah) Thickness Back-Up
Thick plates to provide a large Oil & gas, railway signaling, telecom,
Low Rate - Long Duration 7–1340 capacity reserve for a long 5 mm 3 hr. or more power plants, emergency lighting,
HVL duration photovoltaic, fire alarms
Optimized plate thickness
30 min. to 3 hr. Switchgear protection, UPS, emergency
Medium Rate which is ideal for medium
15–1680 3 mm or mixed loads lighting, instrumentation and process
HVM discharge performance and control
durations
Features
•• 15–20 year design life at 77° F
•• Cycle life: 1200 cycles at 80% DOD at 77° F
•• 100% capacity upon delivery
Applications
•• Maintenance free — no watering required
•• Telecom
•• No corrosive fumes — special battery room not required
•• Utility
•• Seismic modular racking available
•• Oil and Gas
•• Tank formed plates provide consistent and stable voltages
•• Solar/Photovoltaic
•• Extra space in jars for grid growth to enhance battery life
•• UPS
•• Can be installed vertically or horizontally
•• Emergency Lighting
•• UL Listed – UL file no. MH19767
•• Railways
•• AGM-100 and AGM-150 battery systems are typically in stock
VRLA BATTERIES
Construction
Positive Plate Flat plate with lead-calcium/tin grid alloy
Negative Plate Flat plate with lead-calcium grid alloy
Separator Absorbent glass mat (AGM)
Container UL 94 HB plastic resin (flame retardant UL 94 V0 optional)
Safety Valve Self resealing, pressure regulated and explosion proof
Terminals High conductivity lead-plated, with brass insert
Modular Racking Seismic rated, acid resistant, epoxy coated
Temp. Range 5° to 130° F (68° to 77° F recommended)
Float Voltage 2.25 V/cell
Equalize Voltage 2.35 V/cell
Plexiglas Shields Included with rack kit
Intercell Connectors Fully insulated cables (included with modular rack kit)
Technical Data
Part No. 8 hr. Ah Rate Nominal L x D x H (in.) Weight (lb.) Internal Resistance Terminal
to 1.75 V/cell Voltage (V) (mOhms) Type
AGM-100 100 2 6.69 x 2.83 x 8.35 13.2 1.40 M6
AGM-150 150 2 6.69 x 3.86 x 8.35 18.7 1.10 M6
AGM-200 200 2 6.69 x 4.33 x 13.8 30.0 1.03 M8
AGM-250 250 2 6.69 x 4.33 x 13.8 32.0 1.00 M8
AGM-300 300 2 6.69 x 5.91 x 13.8 41.2 0.90 M8
AGM-400 400 2 8.27 x 6.89 x 13.8 56.2 0.70 M8
For flame retardant covers add ‘-FR’ after part number (Example: AGM-150-FR).
Construction
Positive Plate Flat plate with lead-calcium/tin grid alloy
Negative Plate Flat plate with lead-calcium grid alloy
VRLA BATTERIES
Technical Data
Part No. 8 hr. Ah Rate Nominal L x D x H (in.) Weight (lb.) Internal Resistance Terminal
to 1.75 V/cell Voltage (V) (mOhms) Type
E-AGM-200 200 2 3.72 x 7.26 x 14.7 29.7 0.67 M8
E-AGM-300 300 2 4.84 x 7.26 x 14.7 40.7 0.47 M8
E-AGM-400 400 2 6.54 x 7.26 x 14.7 53.9 0.35 M8
E-AGM-500 500 2 7.66 x 7.26 x 14.7 64.9 0.33 M8
E-AGM-600 600 2 8.78 x 7.26 x 14.7 77.0 0.28 M8
E-AGM-800 800 2 6.06 x 9.02 x 22.3 115 0.21 M8
E-AGM-1000 1000 2 7.32 x 9.02 x 22.3 137 0.18 M8
E-AGM-1200 1200 2 8.86 x 9.02 x 22.3 165 0.17 M8
E-AGM-1500 1500 2 10.5 x 9.02 x 22.3 203 0.14 M8
E-AGM-2000 2000 2 13.8 x 9.17 x 22.3 267 0.11 M8
E-AGM-3000 3000 2 19.6 x 14.3 x 14.7 385 0.10 M8
For flame retardant covers add ‘-FR’ after part number (Example: E-AGM-200-FR).
Seismic Modular Racks for 48 Vdc Systems Racks include pos. and
neg. termination plates
Battery Type Part No. L x D x H (in.) with cover
E-AGM-200 24xEOS200-RACK 35 x 17 x 42
E-AGM-300 24xEOS300-RACK 35 x 17 x 50
Seismic Modular Racks for 125 Vdc Systems Fully-insulated system includes:
Battery Type Part No. L x D x H (in.)
•• Plexiglas shields
E-AGM-200 60xEOS200-RACK 85 x 17 x 42
•• Termination plate covers
E-AGM-300 60xEOS300-RACK 85 x 17 x 50 •• Solid intercell bar with polarity caps
E-AGM-400 60xEOS400-RACK 85 x 17 x 59
E-AGM-500 60xEOS500-RACK 85 x 17 x 66
E-AGM-600 60xEOS600-RACK 85 x 17 x 73
E-AGM-800 60xEOS800-RACK 107 x 25 x 57
E-AGM-1000 60xEOS1000-RACK 107 x 25 x 64
E-AGM-1200 60xEOS1200-RACK 107 x 25 x 73
E-AGM-1500 60xEOS1500-RACK 163 x 25 x 57
E-AGM-2000 60xEOS2000-RACK 165 x 25 x 70
Other system voltages and rack layouts available upon request.
The GEL Series 2 Volt batteries are constructed with a low gravity gel suspended electrolyte
to give superior long-duration and deep-discharge performance, as well as predictable
service life in telecom and renewable energy applications. These batteries must be ordered
with the horizontal seismic modular ‘EOS’ Racks and these systems include solid intercell
connectors as well as removable Plexiglas covers.
Features
•• 15 year design life at 77° F
•• High cycle life at 77° F
·· 1500+ cycles @ 80% DOD
·· 3500+ cycles @ 20% DOD
•• 100% capacity upon delivery
•• Maintenance free — no watering required
•• No corrosive fumes — special battery room not required
•• Seismic modular racking
•• Tank formed plates provide consistent and stable voltages
•• Extra space in jars for grid growth to enhance battery life
Construction
Positive Plate Flat plate with lead-calcium/tin grid alloy
Negative Plate Flat plate with lead-calcium grid alloy
VRLA BATTERIES
Technical Data
Part No. 8 hr. Ah Rate Nominal Voltage LxDxH Weight Internal Resistance Terminal
to 1.75 V/cell (V) (in.) (lb.) (mOhms) Type
GEL-200 200 2 3.72 x 7.26 x 14.7 31.9 0.66 M8
GEL-300 300 2 4.84 x 7.26 x 14.7 42.7 0.48 M8
GEL-400 400 2 6.54 x 7.26 x 14.7 58.3 0.34 M8
GEL-500 500 2 7.66 x 7.26 x 14.7 68.9 0.33 M8
GEL-600 600 2 8.78 x 7.26 x 14.7 82.5 0.28 M8
GEL-800 800 2 6.06 x 9.02 x 22.3 116.0 0.22 M8
GEL-1000 1000 2 7.32 x 9.02 x 22.3 138.2 0.18 M8
GEL-1200 1200 2 8.86 x 9.02 x 22.3 166.1 0.17 M8
GEL-1500 1500 2 10.5 x 9.02 x 22.3 204.6 0.15 M8
GEL-2000 2000 2 13.8 x 9.17 x 22.3 268.4 0.11 M8
For flame retardant covers add ‘-FR’ after part number (Example: GEL-200-FR).
Seismic Modular Racks for 48 Vdc Systems Racks include pos. and
Battery Type Part No. L x D x H (in.) neg. termination plates
with cover
GEL-200 24xEOS200-RACK 35 x 17 x 42
GEL-300 24xEOS300-RACK 35 x 17 x 50
GEL-400 24xEOS400-RACK 35 x 17 x 59
24xEOS800-RACK
Technical Data
8 hr. Ah Voltage Cell Dimensions Total Weight
Features Part No. OPzV DIN Std. Rate (V) L x W x H (in.) (lb.) I.R. (mOhms)
•• 15 – 20 year design life at 77°F VRZ-200 4 OPzV 200 200 2 4.06 x 8.11 x 15.3 39.7 1.20
•• Maintenance-free operation VRZ-250 5 OPzV 250 250 2 4.89 x 8.11 x 15.3 48.5 1.10
•• Gel tubular plate technology VRZ-300 6 OPzV 300 300 2 5.71 x 8.11 x 15.3 57.3 1.00
VRLA BATTERIES
•• Leak-proof post seal VRZ-350 5 OPzV 350 350 2 4.89 x 8.11 x 19.9 63.9 0.90
•• High cycle life: VRZ-420 6 OPzV 420 420 2 5.71 x 8.11 x 19.9 75.0 0.80
·· 1500+ cycles @ 80% DOD
VRZ-490 7 OPzV 490 500 2 6.54 x 8.11 x 19.9 86.0 0.73
•• Flame retardant ABS cover standard
VRZ-600 6 OPzV 600 600 2 5.71 x 8.11 x 26.8 101 0.62
•• Safe — fully-insulated connections
VRZ-800 8 OPzV 800 800 2 8.27 x 7.52 x 26.8 142 0.50
•• Built per OPzV DIN standards
VRZ-1000 10 OPzV 1000 1000 2 8.27 x 9.17 x 26.8 173 0.45
•• UL Listed - UL file no. MH19767
VRZ-1200 12 OPzV 1200 1200 2 8.27 x 10.8 x 26.8 205 0.40
VRZ-1500 12 OPzV 1500 1500 2 8.27 x 10.8 x 32.7 254 0.30
Applications
VRZ-2000 16 OPzV 2000 2000 2 8.42 x 15.7 x 31.8 342 0.25
•• Telecom
VRZ-2500 20 OPzV 2500 2500 2 8.35 x 19.2 x 31.8 432 0.20
•• Industrial
VRZ-3000 24 OPzV 3000 3000 2 8.35 x 20.7 x 31.8 512 0.18
•• Reserve Power
•• Utility
•• Solar
Performance Data
Constant current discharge in Amperes to 1.75 V/cell @ 77º F
Part No. 15 min. 30 min. 45 min. 1 hr. 2 hr. 3 hr. 5 hr. 8 hr. 10 hr. 20 hr. 24 hr.
VRZ-200 210 152 121 105 68.6 51.9 35.1 25.0 20.8 11.7 10.1
VRZ-250 263 190 151 131 85.8 64.9 43.9 31.3 26.0 14.6 12.6
VRZ-300 315 228 182 158 103 77.9 52.7 37.5 31.2 17.6 15.1
VRZ-350 343 257 208 184 119 90.0 60.9 43.8 35.6 20.5 17.6
VRZ-420 412 308 250 220 142 108 73.1 52.5 42.7 24.6 21.2
VRZ-490 480 359 291 257 166 126 85.3 62.5 49.8 28.7 24.7
VRZ-600 526 416 347 313 200 152 104 75.0 60.9 35.0 30.1
VRZ-800 702 554 463 418 266 202 139 100 81.2 46.7 40.2
VRZ-1000 877 693 579 522 333 253 174 125 102 58.4 50.2
VRZ-1200 1052 832 695 626 400 304 209 150 122 70.1 60.2
VRZ-1500 1157 970 844 781 492 377 257 188 152 87.4 75.2
VRZ-2000 1543 1293 1125 1041 656 503 343 250 203 117 100
VRZ-2500 1928 1617 1407 1302 820 628 428 313 253 146 125
VRZ-3000 2314 1940 1688 1562 984 754 514 375 304 175 150
Technical Data
Terminal T12
Part No. Voltage (V) Watts/Cell* Ah Rate** Length (In.) Width (In.) Height (In.) Type (Bolt)
UPS12-35WFR 12 35 9 5.95 2.56 3.90 .250 tab
VRLA BATTERIES
UPS12-100WFR 12 92.8 27 6.46 4.92 6.89 T12
UPS12-150WFR 12 150.0 35 7.68 5.12 6.57 T6
UPS12-210WFR 12 225.1 55 9.02 5.43 7.99 T6
T6
UPS12-300WFR 12 324.6 82 10.20 6.61 8.31 T6
UPS12-350WFR 12 370.3 95 12.00 6.61 8.27 T6
UPS12-400WFR 12 430.4 110 12.81 6.69 8.50 T8
UPS12-540WFR 12 539.0 155 13.19 6.77 10.94 T8
T8
UPS6-700WFR 6 681.0 210 12.7 7.00 9.10 T8
Construction Features
Plates Lead-tin-calcium alloy •• Maintenance-free operation
Separator (S-Series) Microporous glass fiber (AGM) •• Low self discharge (long shelf life)
Case Material (S-Series) ABS •• Spill-proof construction
Separator (G-Series) Microporous glass fiber (Gelled) •• Wide operating temperature
VRLA BATTERIES
www.sbsbattery.com/S-SERIES
17 1-800-554-2243 [email protected]
www.sbsbattery.com/G-SERIES
VRLA Battery Rack Configurations
For 30–225 Ah 6 & 12 Volt S, G and UPS Series Batteries
Features
The SBS VRLA racks have adjustable rails allowing •• When ordered with batteries includes cables and jumper(s)
them to hold top terminal 6 or 12 volt VRLA •• -Z4 racks seismically certified to Zone 4 UBC standards
batteries ranging from 30 to 225 Ah (100 to 800 •• Powder coated with ASA 61 Gray, corrosion-resistant, epoxy powder
Wpc). The heavy duty yet light frame makes them •• All welded construction with 7 GA frame and rails
easy to move and install. •• Floor mounting brackets included with all racks
•• Ship pre-assembled for fast installation
3" lip •• Adjustable rails with 3" lip
VR-2T5W
Features
•• Long float life
PL Series AFT Series •• Designed to fit on 19" or 23" relay racks
•• Excellent high rate discharge performance
Construction •• Copper alloy terminal inserts
Series AFT PL •• Leak-free terminal seal
Plates Lead-calcium-tin alloy Thin plate pure lead •• 100% initial capacity
ABS jar/cover ABS jar/cover •• Non-hazardous cargo for ground, sea and air
Casing Material transportation
(FR UL94V-O optional) (FR UL94V-O standard)
Float Voltage 2.25 V/cell 2.27 V/cell •• Handles for easy handling
•• UL Listed - UL file no. MH19767
Equalizing Voltage 2.35 V/cell up to 2.40 V/cell
Temp. Range 5° to 130° F -40° to 149° F Additional PL Features/Advantages
VRLA BATTERIES
Capacity at 32° F 86% 86% •• Pure lead positive plates for longest life
Design life at 77° F up to 10 years up to 15 years •• UL94V-O flame retardant jar/cover standard
•• Up to 2 year shelf life at 77° F
Storage time at 77° F 6 months 2 years
•• Fast charging acceptance
Technical Data
Part No.* 8 hr. Ah 10 hr. Ah Voltage Dimensions L x W x H (in.) 19" or 23" Rack Weight I.R. Applications
Rate Rate (V) (lb.) (mOhms)
•• Telecommunications
12AFT110 100 103 12 15.50 x 4.33 x 11.20 19" or 23" 76.1 4.3 •• UPS
12AFT150 145 150 12 21.69 x 4.33 x 11.30 19" or 23" 103 3.0 •• Utility
12PLH100FT 96 101 12 15.63 x 4.25 x 11.30 19" or 23" 68.3 4.5 •• Renewable
•• Railway
12PLH150FT 144 152 12 22.12 x 4.92 x 10.24 23" 101 3.6
•• Emergency lighting
12PLH190FT 182 192 12 22.10 x 4.92 x 12.60 23" 128 3.0
Performance Data
Constant current discharge data in Amperes to 1.75 V/cell at 77º F
Part No.* 10 min. 15 min. 20 min. 30 min. 45 min. 1 hr. 2 hr. 3 hr. 5 hr. 8 hr. 10 hr. 20 hr.
12AFT110 185 158 136 103 77.6 60.9 36.0 26.1 17.4 12.5 10.3 5.53
12AFT150 278 237 209 159 117. 94.1 53.9 39.2 26.1 18.1 15.2 8.02
12PLH100FT 221 179 148 108 77.7 60.9 34.4 25.5 17.4 12.0 10.1 5.26
12PLH150FT 323 266 224 167 123 97.9 54.6 39.7 26.5 17.9 15.2 8.07
12PLH190FT 390 324 264 196 144 115 66.6 48.4 32.3 22.7 19.2 10.1
D
W
RELAY RACKS
23" Heavy Duty Battery Tray Heavy Duty Tray Ordering Information
•• 650 lb. capacity
Part No. Size Inside Dimensions W x D (in.)
•• Designed for front access or monobloc
style batteries 91302 23" 20.39 x 22.25
•• Welded heavy gauge steel construction
•• Black powder coat finish
The battery racks utilize our HD-Series Battery Trays which are optimized for the use of any front access battery.
These racks come pre-wired with an Ultra Flexible MTW-style cable which terminates each battery string to the DC
Junction Box located at the top of the rack.
For added safety, each tray is equipped with a 2-pole quick disconnect on each battery string for isolating
individual strings during system maintenance. Just add batteries and intercell connectors for an effective solution
for adding additional run time to any system.
Our SBS standard racks have been designed for all types of stationary battery models. These easy-to-use racks are strong, have a flexible
design, and are acid-proof. Their light, small frame makes them easy to install, move and store.
2-Tier racks
11.22" or
14.17" wide 1-Tier racks
8.46" or 11.42" wide
BATTERY RACKS
46.85"
2-Step racks
16.93" or 22.83" wide
2-Step/2-Tier racks
19.69" or
25.59" wide 3-Step racks
25.39" or 34.25" wide
50.79"
Available styles
•• 2-Step
•• 2-Tier
2-Step Rack •• 2-Step/2-Tier
•• 1-Row (1-Tier)
•• 2-Row
•• Custom
EEI
CERTIFICATE OF APPROVAL
EARTHQUAKE-PROOF RACKS FOR STATIC
BATTERY RACKS
BATTERIES
18 May 2001
No. 2001-64
Construction Standards
Required to Meet Code
ZONE
4 Extreme
3 High
2A, 2B Moderate
1 Low
0 Non-seismic
The Uniform Fire Code (UFC) Article 64, Section 104.d and 104.e requires lead acid battery installations with more than
100 gallons of electrolyte be equipped with a “liquid-tight” spill-control barrier system. It also requires an approved method,
capable of neutralizing a spill from the largest lead acid battery.
In response to these new requirements, SBS offers a spill containment system solution. SBS’s system is quick and easy to
install with new battery racks.
Part No. Size L x W x H (in.) # of Pillows Part No. Size L x W x H (in.) # of Pillows Part No. Size L x W x H (in.) # of Pillows
SC23-12P2 23 x 12 x 4 2 SC37-23P6 37 x 23 x 4 6 SC23-25P4 23 x 25 x 4 4
SC28-12P2 28 x 12 x 4 2 SC42-23P6 42 x 23 x 4 6 SC28-25P4 28 x 25 x 4 4
SC34-12P3 34 x 12 x 4 3 SC49-23P8 49 x 23 x 4 8 SC34-25P6 34 x 25 x 4 6
SC46-12P4 46 x 12 x 4 4 SC50-23P8 50 x 23 x 4 8 SC46-25P8 46 x 25 x 4 8
SC51-12P4 51 x 12 x 4 4 SC54-23P8 54 x 23 x 4 8 SC51-25P8 51 x 25 x 4 8
SC57-12P5 57 x 12 x 4 5 SC62-23P10 62 x 23 x 4 10 SC57-25P10 57 x 25 x 4 10
SC62-12P5 62 x 12 x 4 5 SC67-23P10 67 x 23 x 4 10 SC62-25P10 62 x 25 x 4 10
SC68-12P5 68 x 12 x 4 5 SC75-23P12 75 x 23 x 4 12 SC68-25P10 68 x 25 x 4 10
SC74-12P6 74 x 12 x 4 6 SC79-23P12 79 x 23 x 4 12 SC74-25P12 74 x 25 x 4 12
SC84-12P7 84 x 12 x 4 7 SC84-23P14 84 x 23 x 4 14 SC84-25P14 84 x 25 x 4 14
SC90-12P7 90 x 12 x 4 7 SC92-23P14 92 x 23 x 4 14 SC90-25P14 90 x 25 x 4 14
SC96-12P8 96 x 12 x 4 8 SC96-23P16 96 x 23 x 4 16 SC96-25P16 96 x 25 x 4 16
SC102-12P8 102 x 12 x 4 8 SC104-23P16 104 x 23 x 4 16 SC102-25P16 102 x 25 x 4 16
SC107-12P9 107 x 12 x 4 9 SC109-23P18 109 x 23 x 4 18 SC107-25P18 107 x 25 x 4 18
SC114-12P10 114 x 12 x 4 10 SC121-23P20 121 x 23 x 4 20 SC114-25P20 114 x 25 x 4 20
SC119-12P10 119 x 12 x 4 10 SC126-23P20 126 x 23 x 4 20 SC119-25P20 119 x 25 x 4 20
SC125-12P10 125 x 12 x 4 10 SC134-23P22 134 x 23 x 4 22 SC125-25P20 125 x 25 x 4 20
SC130-12P10 130 x 12 x 4 10 SC138-23P22 138 x 23 x 4 22 SC130-25P20 130 x 25 x 4 20
SC136-12P11 136 x 12 x 4 11 SC142-23P22 142 x 23 x 4 22 SC136-25P22 136 x 25 x 4 22
SC148-12P12 148 x 12 x 4 12 SC151-23P24 151 x 23 x 4 24 SC148-25P24 148 x 25 x 4 24
SC159-12P13 159 x 12 x 4 13 SC168-23P28 168 x 23 x 4 28 SC159-25P26 159 x 25 x 4 26
SC164-12P13 164 x 12 x 4 13 SC176-23P30 176 x 23 x 4 30 SC164-25P26 164 x 25 x 4 26
SC170-12P14 170 x 12 x 4 14 SC180-23P30 180 x 23 x 4 30 SC170-25P28 170 x 25 x 4 28
SC198-12P17 198 x 12 x 4 17 SC193-23P32 193 x 23 x 4 32 SC198-25P34 198 x 25 x 4 34
SC221-12P19 221 x 12 x 4 19 SC217-23P36 217 x 23 x 4 36 SC221-25P38 221 x 25 x 4 38
B A
•• ANSI-61 gray powder coated finish •• Grill and washable filter kit
•• Carbon steel (0.104 – 0.125") •• Fan kit (includes grill and filter)
•• Continuously welded and ground smooth seams •• Rain hood (for outdoor NEMA 3R applications)
•• Lifting eyes for easy handling •• Door-activated LED lighting
•• Concealed door hinges •• NEMA 12 vents and fan kit
•• Key / Padlocking handle •• Subpanel
•• 3-point locking mechanism •• Heater with built-in thermostat
•• Body stiffeners •• Floor stand kit (6" or 12" stands available)
•• Oil resistant gasket •• Drip shield
•• Ground stud on door •• Viewing window
•• Print pocket provided on door •• Batteries (Flooded LA, VRLA or NiCd)
•• Provision for mounting LED light •• Battery rack and rack installation
•• Spill containment
•• Battery charger and charger installation
•• DC cabling
NEMA Type 1 – Enclosures are for indoor use to provide a degree of protection to personnel against access to hazardous parts
and to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt).
This is a basic indoor cabinet that will include venting for batteries.
NEMA Type 3R – Enclosures are for indoor or outdoor use to provide a degree of protection to personnel against access to
hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects
(falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain,
sleet, snow); and that will be undamaged by the external formation of ice on the enclosure.
This is a typical outdoor cabinet that will require rain hoods for the vents.
NEMA Type 12 – Enclosures are for indoor use to provide a degree of protection to personnel against access to hazardous
parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling
dirt and circulating dust, lint, fibers, and flyings); and to provide a degree of protection with respect to harmful effects on the
equipment due to the ingress of water (dripping and light splashing).
This cabinet will require NEMA 12 vents and/or cooling fans.
•• After the equipment is decided upon, the details of that equipment must be determined.
If the batteries are known, the next step is to determine the rack type and size, and, if
required, the spill containment size. If a charger is being installed, what is the cabinet
style/size? This is all necessary information for determining the minimum length, width
and height of the enclosure.
•• There may be multiple ways to configure the cabinet, so consider all possible options.
For instance, if a battery, rack and charger are required the system can be designed
using a 2-step rack with the charger mounted above, or with a 2-tier rack with the
charger mounted to the side of the rack. Depending on the equipment being installed,
one solution may be a more logical choice than the other.
•• A rack measuring 47.24" L x 23" D cannot be installed in a 48" L x 24" D enclosure. The
dimensions of the cabinets are the outside dimensions, so it is important to take into
account the thickness of the material and body stiffeners that are attached to the sides
and back of the cabinet for support, fans that take up internal length, etc.
Front View Left Side View Right Side View Top/Bottom View
Height Considerations:
Chargers need room to breathe and batteries need extra room above for maintenance
(watering and testing). To calculate the minimum height of the cabinet, use this general
information/formula:
Standard/Typical Accessories
NEMA1 grille & washable aluminum filter kit - Charger subpanel and charger installation - Floor stand kit (required for NEMA
Stainless steel grill with thumb screws. Full or half size subpanels can be installed Type 3R applications) - Kit includes two
Available in 6" and 10" sizes. inside the enclosure to mount the charger and stands. Larger cabinets require two kits
other equipment. This feature is common when (4 stands). Stands measuring 6"H are
a charger is pre-installed inside an enclosure. standard and 12" stands are optional.
The subpanel typically mounts to the sides of
the cabinets and can telescope towards the
front or back of the cabinet.
Rack assembly and installation - SBS will assemble and mount DC cabling - SBS will supply and connect the DC cables
the battery rack inside the cabinet so once the enclosure is set in to the charger and provide the proper cable, lugs and
place it can be loaded with the batteries. To permanently mount insulating covers needed to connect to the supplied battery.
the rack, the floor stand kit is required.
The AT10 and AT30 series chargers offer a combination of advanced technology microprocessor
control and performance engineered modular construction which make them easy to set up, operate,
and maintain. Single phase units (AT10) are available from 12–130 Vdc and rated from 6 to 100 Amps.
Three phase units (AT30) are available from 12–130 Vdc and rated from 25 to 1000 Amps.
6 586 83
12 586 87
Description Code Feature Description Code Feature 16 586 92
20 586 118
A AT10 AT10 Series AT10 AT10 Series
25 586 100
012 12 Vdc S Standard
30 5017 184
Nominal DC 024 24 Vdc F Circuit Breaker Rating M Medium
40 5017 189
B H High
Output Voltage 048 48 Vdc 50 5017 194
130 130 Vdc AUX Installed
G Aux Relay Board 75 5018 199
006 6 Adc XXX Not Supplied
100 5018 225
012 12 Adc G Installed
Nominal DC H Ground Pad
X Not Supplied
C 016 16 Adc
Output Current L Installed
020 20 Adc
J Lightning Arrestor
025 25 Adc X Not Supplied
24 Vdc
U Unfiltered F Installed Ampere Cabinet Shipping
K Fungus Proofing Rating Style Weight
X Not Supplied
D Filtering F Filtered
E Eliminator S Installed 6 586 99
L Static Proofing
X Not Supplied 12 586 109
AC Input Voltage 240 120/208/240V, 60 Hz*
(Standard) 16 586 115
E 480 480V, 60 Hz *Wired for 240 Vac unless otherwise specified, re-tappable in field. 20 586 119
AC Input Voltage 220 220V, 50/60 Hz Consult SBS for additional options and pricing. 25 586 136
(Custom)
416 380/416V, 50/60 Hz 30 5017 259
CHARGERS
40 5017 267
50 5017 342
75 5018 355
Group 2 Ordering Code (For AT10 Single Phase Chargers 30–100A) 48 Vdc
A B C D E F G H J K L M N P Ampere Cabinet Shipping
Rating Style Weight
Your Code AT10
6 586 105
Specifications
DC Output DC Output AC Input AC Input Dimensions Weight
Part No. (Amps) (Volts) (Volts) Frequency L x D x H (in.) (lb.)
BB0442-01 3/6/10 1.8/2.6 120 60 Hz 12.3 x 6.8 x 4.5 12.0
CHARGERS
•• AC input accepts 120, 208, 240 or 480 Vac at 60 Hz, single phase
•• Filtered output as a battery eliminator allows the charger to operate without
battery
•• Output ripple:
• 200mVrms without battery
• 30mVrms with battery
•• Current limit adjustable from 10–110%
•• Mounted on a hand truck
•• Input and output circuit breakers
•• 2% analog AC ammeter
•• 1% digital DC ammeter
Specifications
DC Output DC Output AC Input AC Input Dimensions Weight
Part No. (Amps) (Volts) (Volts) Frequency L x D x H (in.) (lb.)
120/208
BB0443-00 25 20–140 60 Hz 29.4 x 30.3 x 53.5 290
240/480
120/208
BB0443-01 50 20–140 60 Hz 29.4 x 30.3 x 53.5 390
240/480
Specific gravity testing is easy and efficient with the SBS-2003. Simply insert the nozzle into the
battery and depress the finger pump, which draws a few drops of sulfuric acid (H2S04) through
the tube. Within three seconds the measured refractive index is converted into a temperature-
compensated specific gravity reading. The specific gravity, temperature and cell count are then
displayed. After testing is completed, you can transfer the data to your computer via Bluetooth and
download results into an Excel report.
Combining a light weight and durable design with easy maintenance, field-replaceable spare parts
and a large data storage memory, the SBS-2003 is suitable for use with lead acid batteries.
Benefits
•• Measures specific gravity, ambient temperature and count
•• Automatic temperature compensation to 77° F (or 25° C)
•• Time savings: 5 times faster than conventional methods
•• Stores up to 1000 readings
•• Wirelessly transfers testing data to provided software to create an Excel report
Features
•• Able to record temperature in Fahrenheit or Celsius
•• ±0.002 accuracy
DIGITAL HYDROMETERS
•• LCD display
•• IP64 water resistant
Applications
•• Utility
•• UPS
•• Data Centers
•• Telecom
•• Material Handling Data Archive/
Export into Excel
Specific gravity readings will be integrated Now all data for each battery is in one,
DIGITAL HYDROMETERS
into the SBS-6500 data/readings. easy-to-read spreadsheet. The generated
report will include the downloaded
specific gravity readings.
SBS-2003 Includes
•• Main unit
•• Instruction manual
•• Excel template software
•• Three (3) filling tubes
•• 9V battery
•• Adjustable hand strap
•• Hard case
Features
•• Measures specific gravity, ambient temperature and count
•• Tests both lead acid and nickel cadmium batteries
•• Time savings: 5 times faster than conventional methods
•• ± 0.001 accuracy
•• Automatic temperature compensation
•• Compact, lightweight design enabling one-hand measurement
•• Stores up to 100 sample IDs for easy sample identification
•• Stores up to 1024 measurements including time stamps and
sample IDs
SBS-3500 Includes
DIGITAL HYDROMETERS
Ordering Information
Part No. Description
SBS-3500 Specific gravity tester (ºF and ºC)
Specifications
Method of Detection Specific gravity; oscillating tube method
Measuring: 0 to 40° C (32 to 104° F)
Temperature Ambient: -10 to 50° C (14 to 122° F)
Storage: -20 to 70° C (-4 to 158° F)
Applications
S.G. Range 0.0000–3.0000
•• Utility
Measuring Time Within 3 seconds
•• UPS
Power Supply (2) AA batteries •• Data Centers
Calibration With dry air or pure water •• Telecom
Accuracy ±0.001; temperature: 0.2° C (0.4° F) •• Material Handling
Size 5.5" L x 5.4" W x 1" H, 12.2 oz. •• Battery Manufacturing
Filling Tube 7" L
Unlike other digital hydrometers on the market, the measuring cell can
be replaced if damage occurs. This design feature eliminates the need to
replace the entire unit should the measuring cell become damaged.
DIGITAL HYDROMETERS
•• Compact, lightweight design enabling one-hand •• Built-In Bluetooth
measurement •• 7" filling tube
•• Stores up to 100 sample IDs for easy sample identification •• Carrying case
•• Stores up to 1024 measurements including time stamps
and sample IDs
Applications
•• Bluetooth interface for data exchange
•• Utility
•• Ability to connect with the SBS-6500 impedance tester via
Bluetooth for integrated data and reporting •• UPS
SBS-3510 SBS-6500 •• Data Centers
•• LCD display
•• Telecom
•• Material Handling
•• Battery Manufacturing
The SBS-6500 is a multipurpose impedance and voltage tester. Readings of cells and
intercell connectors are taken within seconds using the included pin probes (or optional
clamp probes). The SBS-6500 can be programmed with site names, battery details and
pass/warning/fail alarm set points for ohmic measurements (pass/fail for voltage). All
data is retained in the meter’s internal memory for easy on-site access. With a computer
and the included software, the SBS-6500 generates custom graphical reports for historical
trending and comparisons.
The SBS-6500 pairs with our SBS-2003 digital hydrometer to import specific gravity
readings from the SBS-2003 into the SBS-6500. With this data merge, the SBS-6500 will
store and generate reports with voltage, ohmic, temperature and gravity readings.
Benefits
•• Quickly records and stores ohmic, voltage and Data Storage:
temperature of strings, cells and intercell connectors 300 battery strings
•• Instantly retests and recalls readings on-site x 250 cells per string x
•• Pin probe or clamp probe compatible
4 tests per year over a
•• User-friendly software and easy-to-navigate menu
•• Convenient battery string and parameter set up period of 25 years =
via unit or software 7.5 million records
•• Organizes data by name and parameters for each
battery string (up to 300 strings)
INTERNAL RESISTANCE TESTER
The SBS-8400 is a versatile and fully programmable, constant current discharge load bank
with detailed data acquisition and display capabilities. The unit features a user-friendly touch
screen menu and a complete built-in data monitoring/acquisition system when paired with
wireless modules and software.
Unlike basic load banks, the SBS-8400 is a high-tech solution for easy, efficient collection of
data and generation of records for archiving.
Benefits
•• Automatically discharges batteries unmanned without danger of over-discharging
•• Individual cell monitoring capabilities via wireless modules
•• Can be used on a variety of systems with lead acid and/or nickel cadmium batteries
•• Test parameters are adjustable during test without stopping test
•• Automatically protects and saves data from an unexpected test stop/end
•• Easy to navigate unit menu and computer software
•• Download data after discharge to USB drive
•• Generates custom reports for trending, records and reporting with included software
•• Can be slaved with other load banks to increase amp draw up to 720 Amps
Features
DC LOAD BANKS
Applications
•• Telecommunications
•• Utility
•• UPS
•• Battery manufacturing
•• Industrial maintenance
•• Critical power
•• Data center
DC LOAD BANKS
DC Clamp Slave Cable
8400-600A SLAVE-CAB-8400 Paralleling Load Banks
The SBS-8400 has a 0–120 Amp current range; however, it
is possible to parallel additional compatible load banks with
the SBS-8400 to increase the current.
With the optional P/N 8400-600A DC clamp the user can
discharge up to 720 Amps and the SBS-8400 will monitor
the total DC current being drawn by up to two (2) additional
load banks in parallel.
During capacity testing, the wireless modules measure each cell’s voltage and
wirelessly send the data back to the paired load bank. All voltage values are displayed
on the load bank’s LCD screen and listed in the test report, which is created with the
computer software. Wireless modules make it easy to locate failed or problematic cells
in the battery bank.
Features
•• Real-time cell voltage measurement during discharge test
•• Advanced technology that wirelessly communicates readings
between modules and load bank
•• Wide range for 1.2/2V or 2/6/12V battery applications
•• One module supports voltage measurements for up to 4 cells
•• Supports monitoring up to 120 cells/batteries in a single test
•• Protective storage included Voltage bar chart on load bank screen
WIRELESS MODULES
Specifications
Type SBS-2/6/12 SBS-1.2/2
Support Cell Voltage 2/6/12V 1.2/2V
Wires Six (1 Red, 1 Black, 4 Yellow) Five (4 Red, 1 Black)
Red & Black Red No. 1 & Black
Power Supply Wire Operating Voltage: 5–24 V Operating Voltage: 3.5–20 V
Max. Voltage: <400V Max. Voltage: <60V
Measure Voltage Range 0–16 V for each channel 0–5 V for each channel
Accuracy and Resolution ≤±0.5%, 0.01 V ≤±0.5%, 0.01 V
Dimensions / Weight 3.9 x 2.6 x 1.3 in. (100 x 65 x 32 mm) / 0.66 lb. (0.3 kg)
Operation Temp. / Storage Temp. / Humidity 23° to 122° F (-5° to 50° C) / -40° to 158° F (-40° to 70° C) / 5% – 95% RH
Monitoring 2Volt Cells with 2/6/12V Module Monitoring 6 or 12V Blocks with 2/6/12V Module Monitoring 1.2 or 2V Cells with 1.2/2V Module
WIRELESS MODULES
The only way to know if your stationary batteries will perform to Features
specification is to test them regularly. •• Many unit options with wide voltage and current range
NERC standard PRC-005-2 requires that vented lead acid and nickel •• Automatically discharges batteries unmanned without
cadmium (NiCd) systems be discharge tested every six (6) years danger of over-discharging
and valve regulated lead acid (VRLA) batteries every three (3) years. •• Continuously holds the current set throughout the test
IEEE recommends load testing stationary flooded/vented lead acid •• LCD screen displays real time voltage, discharge
and NiCd stationary batteries every five (5 )years and VRLA batteries current and capacity/Ah removed
every 12–18 months. •• Test parameters are adjustable during test without
The SBS constant current load banks are an affordable way to stopping test
perform easy and accurate IEEE450 (vented lead acid), IEEE1106 •• 3 adjustable stop points for built-in protection
(NiCd) and IEEE1188 (VRLA) load tests. •• End system voltage
•• Discharge time
These units are quick and easy to set up. They display the voltage,
•• Discharge capacity (Ah)
current and Ah removed from the string during the test. Since this is
•• Units can be slaved with the SBS-8400 and/or other
a constant current load bank, the user also does not have to adjust
load banks to increase amp draw
the current during the test.
These load banks come standard with multiple adjustable stop
points and built-in protection to ensure that the batteries are never
damaged due to over-discharge.
•• Audible alarm
•• Warning on LCD screen
•• High temperature shutdown
Control buttons
•• High voltage shutdown
•• Overload protection
Power switch
Parallel
installation socket
External current
measurement
socket
Cooling
fans
SBS-4830S
SBS-1110S
SBS-1110S SBS-1110S
Includes
•• Main unit With the optional P/N 8400-600A DC clamp the user
•• Instruction manual can parallel additional load banks of the same voltage
range to increase discharge current.
•• 9 ft. DC cables
•• Carrying case with wheels
DC LOAD BANKS
Ordering Information Accessory Ordering Information
Part No. Description Part No. Description
24 Vdc 0–150 Amp / 48 Vdc 0–300 Amp 8400-600A 600 DC Current Clamp
SBS-4830S Constant Current Load Bank
Paralleling Cable, S-Series to S-Series/SBS-8400/
SBS-1110S 125 Vdc 0–100 Amp Constant Current Load Bank SLAVE-CAB-8400>S SBS-4815
SLAVE-CAB-8400>(2)S Paralleling
SBS-1230S 125 Vdc 0–300 Amp Constant Current Load Bank Cable, S-Series to (2) S-Series/SBS-8400/
SBS-4815
SBS-2206S 250 Vdc 0–60 Amp Constant Current Load Bank BCT110/220-1000 750 Watt Voltage Transformer 110/220 Vac 50/60 Hz
SBS-2415S 250 Vdc 0–150 Amp Constant Current Load Bank Pelican case upgrade available for select models
Benefits
•• Can be powered from DC or AC power supply
Applications •• Weighs only 21 lb.; designed for portability
•• Telecom •• Can be slaved with other load banks of the
•• Forklifts, Golf Carts & AGVs same voltage to increase discharge current
•• Power Plants
•• Oil Companies
Features
DC LOAD BANKS
Internal Memory
•• Automatically protects and saves data from an unexpected test stop/end
•• Menu interface provides data management operations for parameter settings, test
results review, and download by RS232 or USB device to the computer software
Analytical Software
•• Powerful analytical software calculates test results and reports cell/battery
conditions and capacity
•• Software interface displays detailed graphs and charts
•• Ability to export raw data into customized Excel reports
DC LOAD BANKS
Includes Parallel Operation
•• Main unit The SBS-4815CT has a 0–150 Amp current range;
•• Instruction manual however it is possible to parallel additional load banks of
•• Wireless 2/6/12 Volt modules (qty. 6 +1 spare) the same voltage range with the SBS-4815CT to increase
•• Computer analysis software current draw.
•• DC test (power) cables With the optional P/N 8400-600A DC clamp the user
•• 3 ft. AC power cable can discharge up to 750 Amps and the SBS-4815CT will
•• RS232 wire monitor the total DC current being drawn by up to three
•• Carrying case with wheels load banks in parallel.
The SBS-H2 Hydrogen Detector is a hydrogen detection system with visual and
audible alarms and 1% and 2% hydrogen relays.
The system comes complete with the main control, a highly accurate hydrogen
gas sensor and a 25 ft. cable. This unit can be powered with AC and/or DC power
and can be mounted directly to a wall or to an electrical box, making it extremely
versatile and very user-friendly.
The SBS-H2 includes relays for remote connection to alarm/monitoring systems
and for control of external relays or an exhaust fan.
Benefits
•• Protects life, property and company profits
•• Ideal for remote locations
•• Fail safe mode in event of loss of power
Includes •• Up to three (3) sensors can be installed to main control to meet space
•• Main control coverage requirements
•• Hydrogen sensor
•• 25 ft. cable
Features
•• Universal power inputs: 110/220 Vac and/or 12–48 Vdc input
HYDROGEN GAS DETECTOR
Available Accessories
Ordering Information
Part No. Description
SBS-H2 Hydrogen detector with (1) sensor and 25 ft. cable
Specifications
1% Hydrogen Dry contacts rated 10A/25 Vac
2% Hydrogen Dry contacts rated .5A/28 Vdc
EquaLink is an Ethernet-based battery management EquaLink has the ability to monitor current, ambient/room
system which monitors the voltage, internal resistance and temperature, humidity, hydrogen gas and electrolyte levels.
temperature of each battery in a stationary battery system. Through available Form C contacts/relays, EquaLink can
Through a patented Balancing process, EquaLink actively also monitor electrical equipment such as UPSs, inverters,
regulates the float charging current of each battery ensuring transfer switches, generators and air conditioning systems.
that all batteries charge at the optimal voltage. Continuously EquaLink is designed for lead acid batteries (flooded/
monitoring and balancing the individual charging/float wet, VRLA, gel, AGM, etc.) as well as some Ni-Cd, battery
voltage of each battery enables the full capacity of the applications. EquaLink is easy to set up and configure.
entire battery system to be available at all times.
EquaLink Battery Management System actively manages
batteries to increase reliability and extend life, whereas
other battery monitoring systems simply monitor batteries
as they deteriorate.
How It Works
EquaLink reads individual battery voltages and compares them
to the battery system‘s overall voltage. Each EquaLink module
controls the amount of float current passing through the battery
to regulate the voltage to the optimum value. This constant
monitoring and Balancing of the individual charging voltages
helps guarantee the availability of the battery system at
all times.
Due to its proprietary Balancing process, EquaLink surpasses
other battery monitoring systems, having the ability to monitor
and actively regulate battery voltage to within 0.001 volts of the
system’s average float charging voltage.
EquaLink’s Balancing prevents overcharging and undercharging, •• Battery 3’s voltage (top) is capped at the charge end voltage by
ensuring maximum capacity and service life. removing current to prevent overcharging and gassing
•• Battery 2 is supplied extra current until the optimal float charging
voltage is obtained
•• Battery 1 is held at the correct voltage and is performing ideally
BATTERY MONITORING
A
J
E
B
C
F
D
G
BATTERY MONITORING
WebManager Interfaces/Display
The WebManager acts as the battery system‘s •• (3) RS232
central control unit. It gathers, evaluates, •• (2) RJ10 Communication bus cable outputs
and (on its internal flash memory) stores all •• (1) RJ45 10/100 Mbit Ethernet
pertinent system information. •• (3) LED (Manager status, device alarm, EquaLink alarm)
•• (1) Buzzer with mute button
•• (1) Dry Form C output contact
Specifications
Model BM-C20 BM-C40 BM-C30 BM-C23
Voltage 12 V 2V 6V 8V
AH Range 7–600 AH 7–5000 AH 7–600 AH 7–900 AH
Voltage Measuring/ 9.7–17 V 1.25–3.2 V 4.8–8.0 V 9.7–21.0 V
Balancing Range
IR Range 0.5–60 mOhm 0.02–60 mOhm 0.5–6 mOhm 0.5–60 mOhm
Balancing Power (Current) 0.15A 0.9A 0.3A 0.12A
Current Consumption 15–20 mA (<1 mA sleep mode) 35–40 mA (<1 mA sleep mode)
BATTERY MONITORING
Communication Bus Cables Communication
bus cable
The EquaLink communication bus cables link the WebManager to
the modules and select accessories (current sensor, auxiliary bus
interface, splitter box).
SBS Recommended Testing Schedule - Meets the minimum requirements of NERC PRC-005-2*
Based on IEEE & NERC PRC-005 or - Meets IEEE Recommendations*
IEEE 450-2010
Vented / Flooded Lead Acid Batteries (VLA) Test Equipment
Monthly Quarterly Yearly 5 Years
Visually inspect batteries, rack, charger, room.
Record battery system float voltage and current at battery terminals. SBS-600
Record charger output voltage and current. Correct if needed. SBS-600
Check electrolyte levels. Fill with distilled water to 'max' line if necessary.
Record pilot cell(s) or block(s) voltage, electrolyte temperature and specific gravity †. SBS-2003
Record voltage of ALL cells/blocks. SBS-600, SBS-6500
Record specific gravity of 10% of the cells†. SBS-2003, SBS-2500, SBS-3500
Record temperature of 10% of the cells. SBS-2003
Record specific gravity of ALL cells†. SBS-2003, SBS-2500, SBS-3500
Record the internal resistance value of ALL cells/blocks. SBS-6500
Record temperature of ALL cells/blocks. SBS-6500
Record internal resistance value of ALL cell-to-cell and terminal connections. SBS-6500
Conduct load test two years after installation and then every five years. When the
SBS-8400, SBS-1230, SBS-1110
system’s capacity falls below 90% load test annually.
†
Specific gravity should be temperature-corrected to 77°F.
IEEE 1106-2005
Nickel Cadmium Batteries Test Equipment Semi-
Quarterly Yearly 5 Years
Yearly
Visually inspect batteries, rack, charger, room.
Record battery system float voltage and current at battery terminals. SBS-600
Record charger output voltage and current. Correct if needed. SBS-600
Check electrolyte levels. Fill with distilled water to 'max' line if necessary.
Record voltage of ALL cells/blocks. SBS-600, SBS-6500
Record temperature of 10% of the cells. SBS-6500
Record the internal resistance value and temperature of ALL cells/blocks. SBS-6500
Record internal resistance value of ALL cell-to-cell and terminal connections. SBS-6500
Conduct load test two years after installation and then every five years. When
SBS-8400
excessive capacity loss is noticed load test annually.
IEEE 1188-2005
Valve Regulated Lead Acid Batteries (VRLA) Test Equipment
Monthly Quarterly Yearly 2 Years
Visually inspect batteries, rack, charger, room.
Record battery system float voltage and current at battery terminals. SBS-600
Record charger output voltage and current. Correct if needed. SBS-600
Record voltage and temperature of ALL cells/blocks at the negative terminal. SBS-6500
Record the internal resistance value of ALL cells/blocks. SBS-6500
Record internal resistance value of ALL cell-to-cell and terminal connections. SBS-6500
Conduct load test after initial installation and then every two years or 25% of
SBS-8400
expected battery life.
*T he above testing schedules are based on SBS’s interpretations of both IEEE and NERC PRC-005-2. This information should be used for guidance purposes only and SBS
can’t be held responsible if the information is incorrect or if other parties interpret the information differently.
11-19-STCATL