PAGE : 1 - 13

JOB NO. :

PLANT NAME : 2 X 30 MW CFPP in Pomalaa DOC NO. ：

OWNER

PT. ANTAM (Persero) Tbk

PROJECT

2 X 30 MW CFPP in Pomalaa
TITLE

METHOD OF STATEMENT
PROCEDURE FOR INSTALLATION OF ROOF AND WALL METAL CLADDING

APPROVED A
Approved without exception

APPROVED EXCEPT AS NOTED AC

Approved Subject to Incorporation of comments

RETURNED FOR CORRECTION R

FOR APPROVAL
Insufficient Information/ Detail
Resubmit for Approval
FOR INFORMATION ONLY I
Approval not necessary, returned without comments
ACCEPTED WITH COMMENTS IC OWNER
Accepted for Information,
subject to incorporation of comments
PT. ANTAM (Persero) Tbk
Note: Approval or comments does not relieve the Contractor of
PROJECT TITLE
any obligations covered under contract 2 X 30 MW CFPP in Pomalaa
Deemed as “R” – For Information DR
OWNER CONSULTANT
Document submittal status changed
Pöyry Energy Ltd.
Deemed as “A” – For Approval DA
MAIN CONTRACTOR
Document submittal status changed

Discipline: Civil and Structural / SITE TECHNICAL DOCUMENT / DRAWING No REV

07 October 2014
Date: PML-D-C-50105 1

1 Isuue For Approval 17-Sep-14 SGY IHI GIVE

0 Original Issue 4-May-13 SGY IHI GIVE

REV. DESCRIPTION DATE APRV CHK'D BY

PT. ADHI KARYA (Persero) Tbk.

Divisi Konstruksi VI
ISSUE FOR DISTRIBUTION
PLAN REF. Antam SC TOTAL
APPRV X FINAL
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
MENT PROCE
EDURE Page. 2 – 16
PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

RE
EVISION CO
ONTROL SHEET
PROJE
ECT DOC NO. : PML-D
D-C-50105
Sub-Co
on's DOC NO. :
TITLE HODE OF STATEMEN
: METH S TPROCEDURE ROOF
F AND WAL
LL METAL
CLADD
DING

V
REV Page NO C
CONTENTS DA
ATE By

0 1 Orriginal Issue
e 4-Ma
ay-13

1 2 Isu
uue For App
proval 15-Se
ept-14
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
MENT PROCE
EDURE Page. 3 – 16
PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

CO
OMMEN
NT LIST
Docum
ment Numb
ber : PML--D-C-50105
5
Docum
ment Tittle : Metho
od of State
ement Proc
cedure for Roof and Metal Clad
dding
Returned Date :

No. Rev.
R Employyer’s Comment Contractor’s rep
ply

The Employer noted

n that completion of
o Archite
ectural Dessign criteria already AC
C
the review
r of the
e method of
o statementt statuss
procedure roof and
a wall me
etal cladding
1 ‐
was not possible until the architectura
a l
desig
gn criteria and
a specificcation
docu
ument was issued
i and reviewed.
The Employer noted
n that th
he method of
o Noted, Please reffer to the atttachment
state
ement should cover varrious aspec
cts
of the works, inccluding: info
ormation
mittal docum
subm ment such as
a shop
draw
wings, trim and
a accesso
ories,
insta
allation meth
hod based on
o
manufacturer
2 ‐
on/instruction,
recommendatio esult and w
Test re warranty of coating
c
certiffication, tesst results an
nd label of producct will be su
ubmitted separately
mate
erials showing conform
mance to cite
ed
requirements an
nd standard
ds, written Our Schedule forr roof and siiding :
warranty on pro
oduct coating, material Fabriccation of ma
aterial will be finished
ncluding sizzes, quality and weights
list in s, on Sept. 30 and w
will on site about
a Oct.
fabrication and delivery sch
hedules. 014
14, 20
Delivvery, storag
ge and hand
dling Alread
dy described
d in this Me
ethod
3 ‐ procedure of roo
of and wall metal Statem
ment
ding
cladd
hod of state
meth ement during
g fabrication
n, Alread
dy described
d in this Me
ethod
4 ‐
site preparation
p before insttallation, Statem
ment
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

insta
allation, qua
ality assuran
nce during
insta
allation, rem
medy of defe
ects in
appe
earance, wa
ater testing after
comp
pletion of work
w & inspe
ection and
testin
ng plan.
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

T
Table of Co
ontents

1. eneral........................................................................................................................................................6
Ge

1.1. Purpose....................
. ..........................................................................................................................6
1.2. Scope off Works ...............................................................................................................................6
2. eference ...................................................................................................................................................6
Re

2.1. Applicab
ble Codes and
a ation .............................................................................................6
Regula
2.2. Applicab ent .....................................................................................................................6
ble Docume
3. uirement .............................................................................................................................6
Support Requ

3.1. er ..........................................................................................................................................6
Manpowe
3.2. Equipme ols .....................................................................................................................6
ent and Too
3.3. Layout Plan
P .......................................................................................................................................8
4. ocedure ...................................................................................................................................................8
Pro

4.1. Preparation works...........................................................................................................................8

4.2. on Work off Roof ............................................................................................................11
Installatio
4.3. Installatio
on Work Of g ...................................................................................................12
O Cladding
5. Safety Plan ...............................................................................................................................................14
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

1. Gen
neral
1.1.. Purpose
The pu
urpose of this workiing method
d is to de
escribe the
e method of statement
procedu
urefor Installation of co
orrugated metal
m roof an
nd siding. T
That method
d for appliess to
work on
n the projecct 2 X 30 MW CFPP in
n Pomalaa.

1.2.. Scope of Works

W
PT. Adh
hi karya willl providema
anpower suc
ch assupervvisor, forem
men,and labour.
Wall wo
ork items ass follows:
 Preparation
n included safety
s induc
ction.
 Installation works.

2. Refference
2.1.. Applicable Codes an
nd Regulattion
2.1.1 Ma ents or manual procedu
anufacture’ss requireme ures.

2.2.. Applicable Documen

nt
2.2.1 PM
ML-D-C-507 est Plan Building and fiinishing Wo
705 - Inspecction and Te orks.

3. Sup
pport Requ
uirement
3.1.. Manpowe
er
 Supervisor 1 Perso
on
 Surveyor 1 Group
p 3 Personss for each g
group
 Material Co
ontrol 1 Perso
on
the skilled
 Safety Officcer 1 Perso
on
manpower has
 Crane Ope
erator 2 Perso
on to be provided
 Foreman 2 Perso
ons who are
specialist with
 Labour 4 Perso
ons
installation of
 Scaffolding
g Inspector 1 Perso
on metal roofing
and siding. the
key person to be
3.2.. Equipmen
nt and Tools
informed in this
- Crane - Socke
ed Hexagon
nal document.
- Drilling
g screw - Sealant
- Cutting
g machine - Blind Rivet
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

- Turn up - Rivet tool

- Notching tool - Sealant Gun
- met
Plumm ure Tools
- Measu

3.3. Materials
- Roof and
a Siding

All material to be
complied with approved
material by the ER

- Flashin
ng
 Please refe achment 2. Shop draw
er to the atta wing
 Flashing fo
or Roof fan :
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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EDURE Page. 8 – 16
PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

- Screw
 CTEKS 12--14x50 HGS
S for roof
 CTEKS 12--14x50 HW
WFS for wall
 CSP 10-16
6x16 HWFS for flashing
g and side laps

3.4.. Layout Plan

Please clarify the

method of product
identification and
inspection to be
accepted by the
employer at the site.
We understood the
following label is
commonly provided by
the Bluescopes product
and therefore it is
needed to be proof and
inspect by the
Contractor and
Employer when
receiving the material
at site
4. Proocedure
4.1.. Preparatio
on works.

4
4.1.1 Receiving and Storage Mate
erial at Site.
4.1.1.1.. Site supe
ervisorand Quality
Q Control ready to
o receive th
he material at
a site.
4.1.1.2.. The temp porary roadd on the site must be e preparedd properly for
f crane anda
trucks wo
orking.
4.1.1.3.. Storage areas
a should be prepaared with th
he conditionns firmed, dry
d (temporrary
drainage on the storrage area will
w be requirre), easily to
o access.
4.1.1.4.. Bundle Conditions
C s
should be la actory e.g. goods nam
abel from fa me, size length
and numb ber of piece
es.
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

4.1.1.5.. All the materials tha at go into th

he project site should b
be checked, that mate erial
received in accordan nce with the
e letter and good condiition.
4.1.1.6.. The mate erial shouldd be carefully unloaded by crane of worker manually and a
transporte ed to the storage area/stock
a yard by using a flat bed tru uck
(LiftingPrrocedure reffer to “PML--D-G-40104 4 - Health & Safety Ma anual”)
4.1.1.7.. Every damage mate erial should stored sepaarately and should be documented
d d
4.1.1.8.. The mate erial shall be
e stored abbove the groound with timber and sloping
s for one
o
side to avvoid any sta agnant wateer
4.1.1.9.. The rooff should not n be stac cked upsid de down, tthe top should bealw was
upwards.
4.1.1.100. The mate erial in stora
age should not be exp posed to meetal particle
esor cementt to
more detail prevent s
staining/rustt.
categories for any 4.1.1.111. All installlation of rooof accesso ories to be stored and d givendesc cription of the
damage or defect type and amount.
to the material to 4
4.1.2 Prepaaration for safety
s equip
pment.
be explained 4.1.2.1.. Workers should wea y Harness. this absolutely essential for keep
ar Full Body ping
your perssonal safetyy.

on of safetyy net, Installl clamp and pipe at sside of column and beam
4.1.2.2.. Installatio
forhung up
u safety ne
et.
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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1
PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

4.1.2.3.. Installatio
on of safetyy line on lengthwise direction thro
ough roofto
op and acro
oss
from gable to gutter direction.
4.1.2.4.. Using slin
ng/cable dia
a 8mm string with horizzontal pipe as high as 80cm.
8

4.1.2.5.. make two n the roof arrea so that worker can

o section on n movementt to installattion
the roof
4.1.2.6.. Install sca
affolding on
n certain are
ea for acce
es way to ro
oof every da
ay. make su
ure
the scaffo
olding is stro
ong.

the scaffolding should be checked by a competent

persons and green tagged before used
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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1
PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

4.2.. Installatio
on Work of Roof
4.2.1. Makke sure the Purlin are installed strraight, no tw
wist, and corrrect installa
ation.

4.2.2. If th
he building using
u gutterrs, make sure the gutte
ers already installed.

etail
Gutter De
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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1
PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

4.2.3. Matterials should be placedabove purrlin which arre ready mo

ounted roof.

4.2.4. Deccide the dire

ection of roo
of installatio
on according
g to the win
nd direction..
4.2.5. Use
e the theodo
olite to dete
ermine the vertical
v line to the horizzontal purlin
ns.
4.2.6. All of
o the material to be insstalled mus
st be clean and
a dry.
hether the position is correct and then scre
4.2.7. Placced the firsst sheet and check wh ew.
Proce
eed to the ne
ext sheet.

eck again sttraigthness installation for each co

4.2.8. Che olumn (6-10
0 m).
4.2.9. Insttall accesories (if any), make sure installed co
orrectly and
d neatly.
an all dirt on the roof.
4.2.10. Clea

4.3.. Installatio
on Work Off Cladding
4.3.1. Makke sure the purlins are installed sttraight, no tw
wist, and co
orrect installation.
4.3.2. Atta
ach the yarrn and the
e pendulum
m or waterp
pass to dettermine the
e straigthne
ess
installation.
4.3.3. Deccide the dire
ection of cla
adding insta
allation in acccording to the wind dirrection.
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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1
PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

4.3.4. All of
o the material to be insstalled mus
st be clean and
a dry.
4.3.5. Placced the firsst sheet and check wh
hether the position is correct and then scre
ew.
Proce
eed to the ne
ext sheet.

4.3.6. Che
eck again sttraigthness installation for each co
olumn (6-10
0 m).

4.3.7. Insttall accesories (if any), make sure installed co

orrectly and
d neatly.
4.3.8. Clea
an all dirt on the Cladd
ding.
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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1
PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

5. Safe
ety Plan

N
No. Referrence Stand
dards Control
C Frekuensi PIC

1
1. ers
Worke Alre
eady wearin
ng PPE (saffety
sho
oes, gloves)) and alwayss on / Activity
safe
e position frrom traffic fllow.
Supervisor
2
2. Lighting Alw
ways ready to
t use at nig
ght. / Activity Safety
Officer
3
3. Signss Havve been Ins
stalled for tra
affic / Activity
safe
ety in the work area.
4
4. Safetyy fences Alw
ways Installe
ed for trafficc safety / Activity
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
MENT PROCE
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PML-D-C
C-50105 1
ROOF AND WALL METAL
M CLADD
DING

Attachm
ment 1. Blue
escope Lys
sagth manu
ual installa
ation
 Please attached photos that also shown the
approved color for all of the selected
corrugated roof and wall metal siding include
flashing.

PROSEDUR PEMASANGAN ATAP DAN DINDING

Spandek® Hi-ten
Spandek II® Hi-ten
Trimdek® Hi-ten
Ausdek® Hi-ten
Custom Orb®

760

760

Oleh : Product Consultant

Building Product
1.Penerimaan Material dilapangan
1. Manager lapangan menyiapkan teamnya selama 24 jam untuk siap
menerima material dilapangan.
2. Kondisi bundle harus ada label dari pabrik yaitu Nama barang, ukuran
panjang serta jumlah lembar.
3. Semua material yang masuk ke lokasi proyek harus diperiksa, bahwa
material yang diterima dalam sesuai dengan surat jalan dan kondisi baik.
4. Penurunan material dilapangan dapat dilakukan secara manual atau
crane dengan menggunakan spreader ( sesuai prosedur )
5. Setiap penurunan material ujung ujung talinya disesuaikan dengan beban
muatan.
6. Setiap material yang diterima dilapangan bila terjadi kerusakan supervisor
wajib mengambil visualnya sebagai bukti. Hal ini jangan sampai salah
pengertian ketika pemasangan.

2.Penyimpanan dan penanganan material dilapangan

1. Siapkan area penyimpanan material yang aman.

2. Bundle material pada bagian bawah harus diberi alas kayu agar material
tidak bersentuhan langsung dengan tanah minimal 15 cm dan dibuat
miring satu sisi
3. Untuk penyimpanan di tempat terbuka,harus diselimuti
denganterpal/plastik untuk mencegah agar air hujan / embun tidak
masuk kedalam celah tsb. Air yang masuk dapat memberikan cacat
terhadap permukaannya akibat kondensasi.
4. Atap jangan ditumpuk terbalik, bagian atas harus tetap menghadap
keatas.
5. Material di dalam penempatan harus menurut building/areas, Ini adalah
untuk memudahkan penyerahan dan pencomotan sepanjang
pemasangan
6. Material dalam penyimpanan tidak boleh terkena partikel-partikel logam
besi atau semen agar tidak terjadi red rust staining/ karat.
7. Tidak diperkenankan tumpukan material digunakan sebagai lalulintas
para pekerja.
8. Semua accessories pemasangan atap harus di simpan dan diberi
keterangan jenis dan jumlahnya.
9. Tumpukan atap yang panjang harus di angkat menggunakan “ Spreader
bar “ dan fabric slings.
3.Perlengkapan Safety dan Alat kerja

1. Perlengkapan Safety

Keselamatan itu Penting

2. Drilling screw ( Bor listrik ),kapasitas 500 – 600 watt, 2500 RPM.
3. Gunting seng
4. Turn Up
5. Notching Tool
6. Stang Rivet
7. Gun u/ Sealant Dll.
8. Benang dan unting unting serta meteran.

4.Perlengkapan/ Accessories pemasangan atap

1. CTEKS 12 – 14 x 50 HGS untuk atap
2. CTEKS 12 – 14 x 20 HWFS untuk dindingPhilips Drive.
3. Socked Hexagonal.
4. CSP 10 – 16 x 16 HWFS untuk flashing dan sidelaps.
5. Sealant yang di rekomendasikan BLI.(Dow corning,GE Silgla-ze
6. Blind Rivet.

Disarankan menggunakan screw yang direkomendasikan Lysaght, jangan

menggunakan screw jenis yellow Zinc.
1. Persiapan pemasangan atap.
a. Pasang safety line

Pasang safety line pada arah memanjang sepanjan nok / bubungan dan arah
melintang dari nok ke arah talang .

Pakai sling/ cable dia 8 mm dan di ikat dengan pipa horizontal setinggi 80 cm.

Buat dua bagian pada area bangunan safety line agar setiap pergerakan dalam
pemasangan atap bisa dilakukan.

b. Pasang perancah / Scaffold

Buat akses naik dari scffold / perancah di daerah tertentu untuk sehari hari naik
ke atap.

Pastikan akses itu dibuat secara struktur / kuat.
6. Prosedur Pemasangan atap.
1. Pastikan purlin / gording yang terpasang harus lurus , tidak melintir,terpasang dengan
benar dan sejajar dengan rangka kuda kuda.
2. Apabila bangunan menggunakan talang, pastikan talang tsb sudah dipasang.
3. Material harus ditempatkan diatas purlin/gording yang sudah siap dipasang atapnya.
4. Pasang Insulation sesuai dengan spesifikasi ( Bila ada ).
5. Tentukan arah pemasangan atap sesuai dengan arah angin.
6. Gunakan theodolite untuk menentukan garis vertical terhadap horizontal gording.
7. Semua material yang akan dipasang harus dalam keadaan bersih dan kering.
8. Pasang lembar pertama dan check apakah posisinya sudah benar kemudian di screw
dan seterusnya untuk lembar berikutnya.
9. Check kembali kelurusan pemasangannya untuk setiap kolom ± ( 6 – 10 m ).
10. Pasang accesoriesnya ( bila ada ), pastikan terpasang dengan benar dan rapi.
11. Bersihkan semua kotoran yang melekat pada atap.
12. Buat berita acara pekerjaan bila sudah selesai.

7. Prosedur Pemasangan Dinding

1. Pastikan girt / gording yang terpasang harus lurus , tidak melintir,terpasang dengan
benar .
2. Pasang benang dan bandul atau waterpas untuk menentukan kelurusan
pemasangannya.
3. Tentukan arah pemasangan dinding sesuai dengan arah angi
4. Semua material yang akan dipasang harus dalam keadaan bersih dan kering.
5. Pasang lembar pertama dan check apakah posisinya sudah benar kemudian di screw
dan seterusnya untuk lembar berikutnya.
6. Check kembali kelurusan pemasangannya untuk setiap kolom ± ( 6 – 10 m ).
7. Pasang accesoriesnya ( bila ada ), pastikan terpasang dengan benar dan rapi.
8. Bersihkan semua kotoran yang melekat pada atap.
9. Buat berita acara pekerjaan bila sudah selesai.
8. Perletakan penguncian/ fastener untuk atap dan dinding

ARAH ANGIN ARAH PEMASANGAN

PEMASANGAN PENUTUP ATAP ( NOK )

1. Ujung atap di tekuk ( Turn up ) 2. Pasang penutup

3.Ujung nok bagian tepi di takik agar menutup 4. Pada takikan nok bisa dipotong dgn gunting.
Lembah gelombang dgn nothing tool.

5. Lalu lakukan penguncian dengan screw jenis hex per jarak 50 cm, jangan dengan rivet.
PEMASANGAN PENUTUP TEPI ATAP
PEMASANGAN PENUTUP PADA SAMBUNGAN

1. Sebelum dilakukan
sambungan pentup di
bersihkan terlebih dahulu

2. Berikan sealant pada

sepanjang penutup pada
jarak overlap min 10 cm.

3. Penutup di sambung
dengan diberi pengunci
screw atau rivet dan di
sealant diatasnya.
 2 X 30
3 MW CFP
PP in Pomaalaa

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METHOD OF STATEM
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M CLADD
DING

Attach
hment 2. Sh
hop Drawin
ng