Manual de Operación Controlador Molino DFZC 1265 Inglés
Manual de Operación Controlador Molino DFZC 1265 Inglés
MEAG-DFCQ-66802-8-1-1604-
en-US
Table of contents
1 Important information 5
1.1 Availability of the instructions ....................................................................... 5
1.2 Applicable documents ................................................................................... 5
1.3 Contact .......................................................................................................... 5
1.3.1 Feedback regarding these instructions ......................................... 5
1.4 Personnel qualification .................................................................................. 5
1.4.1 Electricians .................................................................................... 5
1.5 Presentation conventions .............................................................................. 6
1.5.1 Explanation of warning messages ................................................ 6
2 Safety 7
2.1 Part of the operating instructions ................................................................. 7
2.2 Intended use ................................................................................................. 7
2.3 Technical condition ....................................................................................... 7
2.4 ATEX designation ......................................................................................... 7
2.5 Personnel qualification .................................................................................. 8
3 Technical data 9
3.1 Housing ......................................................................................................... 9
3.2 Display ........................................................................................................... 9
3.3 Ambient conditions ........................................................................................ 9
3.4 Electrical data ................................................................................................ 9
3.5 Interfaces ....................................................................................................... 10
3.6 Miscellaneous ................................................................................................ 10
3.7 Design versions ............................................................................................. 11
4 Description 12
4.1 Nameplate ..................................................................................................... 12
4.2 Operating principle ........................................................................................ 12
4.2.1 Throughput control ........................................................................ 16
4.2.2 Hammer mill .................................................................................. 16
4.2.3 Dosing ............................................................................................ 17
4.2.4 Heavy particle flap ........................................................................ 18
4.2.5 Outlet cone .................................................................................... 18
4.2.6 Discharge ....................................................................................... 18
4.2.7 Gravity flow diverter (option) ......................................................... 19
4.2.8 Temperature monitoring (option) .................................................. 19
4.2.9 Vibration monitoring (option) ......................................................... 19
4.2.10 Magnetic door and back-up probe ............................................... 19
4.2.11 Profibus interface .......................................................................... 19
4.3 Time charts ................................................................................................... 20
4.3.1 Standard sequence ....................................................................... 20
4.3.2 Emptying time ................................................................................ 20
4.3.3 Timeout .......................................................................................... 21
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2 Table of contents
5 Connection 22
5.1 Overview ........................................................................................................ 22
5.1.1 Hammer mill control ...................................................................... 22
5.1.2 Throughput control ........................................................................ 23
5.2 Circuit board EBD 1311 ................................................................................ 24
5.2.1 Jumpers EBD 1311 ....................................................................... 25
5.2.2 Connection for power supply ........................................................ 25
5.2.3 Profibus DP or RS-485 SIO_2 ..................................................... 25
5.2.4 CAN interface ................................................................................ 26
5.2.5 24 V inputs .................................................................................... 26
5.2.6 24 V outputs .................................................................................. 29
5.2.7 Analog inputs 0 … 5 V or 0/4 … 20 mA .................................... 31
5.2.8 Analog outputs 0/4 … 20 mA ....................................................... 31
5.3 Decentralized IO modules ............................................................................ 32
5.3.1 Digital IO module EBD 1318 ........................................................ 32
5.3.2 Jumpers EBD 1318 ....................................................................... 32
5.3.3 Digital IO expansion module 1 ..................................................... 32
5.3.4 Digital IO expansion module 2 ..................................................... 33
5.3.5 Digital IO expansion module 5 ..................................................... 34
5.3.6 Digital IO expansion module 6 ..................................................... 35
5.3.7 Analog IO module EBD 1317 ....................................................... 37
5.3.8 Analog jumper for IO expansion module EBD 1317 ................... 37
5.3.9 Analog IO expansion module 1 .................................................... 38
5.3.10 Analog IO expansion module 2 .................................................... 38
5.4 Display unit EBD 1316 ................................................................................. 39
5.4.1 Circuit board EBD 1316 ................................................................ 39
5.4.2 Description of electric terminals X50 ............................................ 40
5.4.3 Description of electric terminals X52 ............................................ 40
5.4.4 Jumpers EBD 1316 ....................................................................... 40
5.5 Wiring of hammer mill control DFZK ........................................................... 41
5.6 Wiring of throughput control (only main circuit board) ................................ 43
5.7 Wiring of throughput control (with CAN modules) ....................................... 45
6 Operation 47
6.1 Keys and lamps ............................................................................................ 47
6.2 Display operating elements .......................................................................... 48
6.3 Parameters and parameter groups .............................................................. 48
7 Configuration 50
7.1 Setting the application .................................................................................. 50
7.2 Device-specific settings ................................................................................. 50
7.3 Using the input wizard .................................................................................. 51
7.4 Optimizing the controller settings ................................................................. 51
7.5 Configuring and calibrating the temperature monitoring ............................. 51
7.6 Setting frequency converter of the feed roller ............................................. 52
7.6.1 Telemecanique ATV312/31 ........................................................... 52
7.7 Controlling the mill motor with frequency converter .................................... 53
7.7.1 DANFOSS ..................................................................................... 55
7.8 Special applications ...................................................................................... 55
7.8.1 Control to discharge conveyor with fan ....................................... 55
7.8.2 Screw metering (TCON.FEED = SCREW) .................................. 56
7.9 Restoring factory settings ............................................................................. 56
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Table of contents 3
8 Parameter 57
8.1 Notes on the parameter details .................................................................... 57
8.2 Application parameters ................................................................................. 57
8.2.1 USER (operating parameters) parameter group .......................... 57
8.2.2 MAN (manual operation) parameter group .................................. 59
8.2.3 TCON (configuration parameters) parameter group .................... 63
8.2.4 SYS (system configuration) parameter group .............................. 73
8.2.5 ADC (Analog/Digital Converter) parameter group ....................... 77
8.2.6 ADCT (Analog/Digital Converter Temperature) parameter group 80
8.2.7 1317 (CAN module EBD 1317) parameter group ....................... 81
8.2.8 CTRL (controller configuration) parameter group ........................ 83
8.2.9 PBDP (Profibus DP) parameter group ......................................... 85
8.2.10 ENET (Ethernet) parameter group ............................................... 88
8.2.11 TCP (Ethernet TCP/IP) parameter group ..................................... 91
8.2.12 SERV (service information) parameter group .............................. 93
11 Appendix 119
11.1 CAN expansion modules .............................................................................. 119
11.1.1 Types ............................................................................................. 119
11.1.2 Connection ..................................................................................... 119
11.1.3 LED display ................................................................................... 120
11.2 Remote control .............................................................................................. 122
11.2.1 Installation version ......................................................................... 122
11.2.2 Table or wall version ..................................................................... 123
11.2.3 Connect to MDDR main circuit board SIO_0 ............................... 123
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4 Table of contents
1 Important information
► Retain the instructions and other applicable documents over the entire life-
time of the product and keep them at hand for reference.
► Pass on the instructions and other applicable documents to the next owner
or operator of the product.
The documents for Profibus and serial interface are written for programmers.
The descriptions are therefore only available on request and only in German or
English.
x = Documentation version
1.3 Contact
► If you have any questions, please contact the nearest branch of the Bühler
Group. See www.buhlergroup.com.
► Keep the instructions handy.
► Keep the machine number handy.
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Chapter 1 Important information 5
1.5 Presentation conventions
1.5.1 Explanation of warning messages
DANGER
Nature and source of the danger.
The danger will result in death or severe injuries.
► Measures to protect against the danger.
WARNING
Nature and source of the danger.
The danger may result in death or severe injury.
► Measures to protect against the danger.
CAUTION
Nature and source of the danger.
The danger may result in injuries.
► Measures to protect against the danger.
CAUTION
Nature and source of the danger.
The danger may result in property damage.
► Measures to protect against property damage.
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6 Chapter 1 Important information
2 Safety
Lack of knowledge of the operating instructions may lead to the risk of malfunc-
tions or impairments of the product.
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Chapter 2 Safety 7
2.5 Personnel qualification
Unqualified personnel cannot recognize risks and are thus exposed to greater
danger.
► Only charge qualified personnel with tasks described in these operating in-
structions.
► Ensure that personnel comply with the local laws and regulations in order to
work safely, keeping the dangers in mind.
► Define and communicate work responsibilities. Provide keys and passwords
to designated staff only.
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8 Chapter 2 Safety
3 Technical data
3.1 Housing
Throughput control
3.2 Display
Designation Value Unit
Height 300 mm
Width 210 mm
Depth 80 mm
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Chapter 3 Technical data 9
Power supply for throughput control
24 V inputs (8/14)
24 V outputs (8/20)
3.5 Interfaces
■ Profibus-DP: profibus-slave, 9-pin D-sub socket
■ USB: USB device interface for service
■ CAN: CAN interface for expansion modules
■ ProfiNet, EtherNet/IP, Ethernet TCP/IP (optional): RJ-45 socket
3.6 Miscellaneous
■ Flash memory for program and data logger
■ Battery-powered RAM for parameters: Data protection for at least 20 years
■ Noise emission (emission): EN 50081-1 class B complied with
■ Noise immunity (immunity): EN 50082-2 industrial sector complied with
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10 Chapter 3 Technical data
3.7 Design versions
■ Control system for hammer mill including throughput control (device type
DFZK)
■ Throughput control (device type FCM)
□ Installation version 24 V for assembling the cabinet
□ Compact device 24 V or 100 … 240 V AC
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Chapter 3 Technical data 11
4 Description
4.1 Nameplate
■ Hammer mill with 1 (DFZK-1) or 2 (DFZK-2) mills and one feeder (DFAV).
■ As throughput control (FCM = Flow Control Mode) for other hammer mills.
The capacity of the mill is controlled by adjusting the feed roller and feed
gap of the feeder.
The control system controls and monitors the grinding process of hammer mills.
Depending on the application, the control system performs the following func-
tions. See page 63, parameter “TCON.DFCQ”.
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12 Chapter 4 Description
Function Hammer mill Throughput control
DFZK FCM
Measuring and controlling the X -
DFAV feeder elements:
■ Low level upper surge hopper
■ DFAV full level
■ Magnetic door
■ Heavy particle flap
■ Air-circulating fan
Controlling the cone adjustment. X -
Determining the direction of rotation X -
of the motors, depending on the
operating hours.
Starting, stopping and braking the X -
motors.
Switching off the motors after idle X -
times of the mill.
Generating alarms to monitor the X X
status of operation.
Communication with the process X X
control system via Profibus.
Measuring and evaluating the X X
grinding chamber temperature (op-
tion).
Measuring and evaluating the ma- X X
chine vibrations (option).
Controlling the automatic gravity X -
flow diverter for DFZK-2 (option).
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Chapter 4 Description 13
Fig. 4.2 DFZK-1
(1) Product probe upper surge (9) Segment slide gate linear actuator
hopper
(2) Electric motor fan (10) Heavy particle flap linear actuator
(3) Back-up probe (11) Magnetic door limit switch
(4) Main motor (12) Zero-speed detector
(5) Cone linear actuators (13) Temperature sensor grinding cham-
ber (optional)
(6) Product probe discharge (14) Vibration monitor (optional)
(7) Electric motor discharge (15) Back-up safety device
(8) Gearmotor
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14 Chapter 4 Description
Fig. 4.3 DFZK-2
(1) Product probe upper surge (9) Gearmotor
hopper
(2) Electric motor fan (10) Segment slide gate linear actuator
(2×)
(3) Back-up probe (11) Heavy particle flap linear actuator
(4) Gravity flow diverter linear (12) Magnetic door limit switch
actuator
(5) Main motor (2×) (13) Zero-speed detector (2×)
(6) Cone linear actuators (2×) (14) Temperature sensor grinding cham-
ber (2× optional)
(7) Product probe discharge (2×) (15) Vibration monitor (2× optional)
(8) Electric motor discharge (16) Back-up safety device
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Chapter 4 Description 15
4.2.1 Throughput control
The throughput control FCM only covers the basic function of the DFAV, DFZC
and DFZP feeders. The feed roller and feed gap are adjusted by means of the
measured motor current in order to regulate the capacity of the hammer mill. No
additional sensors are measured and no motors can be switched on or off ei-
ther.
A
+C5
D B
C
DFCQ
+C3
DFCQ
Start
With two hammer mills, the second main motor first starts after the delay
TCON.T6. A current transformer measures the present motor output. The "motor
is turning" signal thereby occurs. If there is no current, an error message is dis-
played and the mill stops.
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16 Chapter 4 Description
When the time TCON.T6 has elapsed, the air-circulating fan starts on the feeder
(DFAV). See page 72, parameter “TCON.T6”. The motor contactor of the fan
sends an acknowledgement signal to the control system (DFCQ) as confirmation
that the fan is running. If there is no signal, an error message is output and the
feeder does not start.
Stop
The mill should not be operated longer than 15 minutes without any product
since the air circulation can cause overheating. The mill is stopped by deactiva-
tion of the 24 V start command. The air-circulating fan switches off first, followed
by the main motor. With two mills (DFZK-2), both main motors switch off at
short intervals.
If the mill runs without any product (no load), the mill switches off automatically
after the time TCON.T3 has elapsed. See page 71, parameter “TCON.T3”.
After an automatic stop, the mill restarts automatically when the following condi-
tions are met:
If the mill is stopped during the dosing process, the discharge time TCON.T1 ex-
pires first. See page 71, parameter “TCON.T1”.. This ensures that no product
is left behind in the grinding chamber and the mill can restart automatically. If
product is left behind in the grinding chamber, the main motor cannot start. The
product must be removed manually.
It takes approx. 10 ... 15 minutes for the mill to slow down to standstill. This
time can be reduced, for example, for changing sieves. The motor can be
slowed down with the "activate brake" signal. As a result, the motor is controlled
for the time TCON.T2.x with reversed direction of rotation. See page 71,
parameter “TCON.T1”. The motor is thereby slowed down and the run-down
time minimized to approx. 1 minute.
4.2.3 Dosing
Dosing release
When all motors are turning, the control system requires a second 24 V signal
for dosing release. This signal releases the feeder (DFAV).
The release takes place when the following conditions are met:
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Chapter 4 Description 17
Starting
A set point specified in percent is used for regulation. The set point corresponds
to 100 % of the rated power of the main motor.
The control system regulates the optimum utilisation of the main motor by
means of the segment slide gate gap and the speed of the feed roller. If two
mills (DFZK-2) are present, the two segment slide gate settings are corrected
until the power consumption of both mills is distributed evenly.
Stopping
The control system remains in this state until all conditions have been met for a
restart.
The heavy particle flap can only be opened when the feeder is not active. The
feeder cannot be started while opening and closing the heavy particle flap.
When opening the heavy particle flap, the linear cylinder retracts. When closing
the heavy particle flap, the linear cylinder extends.
The outlet cone can only be opened or closed when the rotor is not moving.
The two linear cylinders never travel at exactly the same speed for produc-
tion-related reasons. Therefore, the position of both cylinders is measured by
means of a pulse counter. If the position difference of both cylinders is too
great, the position is adjusted by slowing down the faster cylinder momentarily.
4.2.6 Discharge
When the main motor is running, the “Start discharge” signal is displayed. The
discharge conveyor must acknowledge that it is running by means of a re-
sponse. If the discharge conveyor does not return this message within 10 sec-
onds, the main motor stops. If there is no response from the discharge convey-
or, the response signal must be wired to the start signal. After the main motor
has stopped, the “Start discharge” signal first switches off after an overrun time
of 60 seconds. Additionally, capacity monitoring of the discharge conveyor can
be activated with the parameter TCON.TRANS. See page 68, parameter
“TCON.TRANS”.
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18 Chapter 4 Description
4.2.7 Gravity flow diverter (option)
The gravity flow diverter is used for selecting the mill when two mills are pres-
ent. It is activated with the dosing release. When the dosing release is present
for both mills, the middle position is approached. The position is preset with the
parameter TCON.FLMID. In this position the product is guided to both mills. If
the dosing release is only present for one mill, the gravity flow diverter changes
the position automatically and guides the product to the active mill only.
The following process data, among other things, can be displayed on the proc-
ess control system:
If the Profibus is used, set the parameter SYS.REM to REMP. In this case, de-
activate the 24 V input “Release” (SYS.EIN ≠ ON).
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Chapter 4 Description 19
4.3 Time charts
4.3.1 Standard sequence
DO 0.13 Fan
Dosing start
The correct start and stop sequence is always executed in the case of a simul-
taneous start and release signal. The feeder starts when the motors are turning.
The main motors first deactivate after the idle time TCON.T1 has elapsed. All of
the product is thereby discharged from the mill.
DO 0.13 Fan
Dosing start
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20 Chapter 4 Description
4.3.3 Timeout
The mill stops after the timeout TCON.T3 elapses in the following cases
This protects the cone from overheating. The mill starts automatically when there
is product in the inlet again.
DO 0.13 Fan
Dosing start
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Chapter 4 Description 21
5 Connection
5.1 Overview
5.1.1 Hammer mill control
1 2
(1) Main circuit board EBD 1311 (3) Display circuit board EBD 1316
(2) Frequency converter of the (4) Power section depending on design
feed roller version (a star-delta start here)
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22 Chapter 5 Connection
5.1.2 Throughput control
1 2
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Chapter 5 Connection 23
24
5.2
F1
Out 0...3 In 0...3 A-Out IN 4...7 IN 8...11 Out 4...7 In 16...19 In 20...23 In 24...27
24V F1 12...15 8...11
1 1 1 1 1 1 1 1 1 1 1
1 2
Fig. 5.1
2 2 2 2 2 2 2 2 2 2
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2 3 3 3
3 3 3 3 3 3 3 3
3 4 4 4 4
4 4 4 4 4 4 4
X1 5 5 5 5 5 5 5 5 5 5
5
6 X4 6 6
RS485 6 6 6 6 6 6 6
X2 7 7 7 7 X13 7 7 7 X23
1
Chapter 5 Connection
2 8 8 8 8 8 8 8
3 X3 X10 X11 X12 X20 X21 X22
4 X71
1 6 EBD1311 B B
2 5 USB
X31 3 4 A A
X81 B B
A A X51
Circuit board EBD 1311
X41 X70 26 25
X62
MEAG-DFCQ-66802-8-1-1604-en-US
X60
V V V V
A A A A
X50
X61 X63
V V V V
A A A A
DMS1 DMS2
Profibus 2 1
4 4
Batte
5 5 2 2
3 3
6 6
4 4
7 7 X80
X40 1 6 X30 X100
X14 X24 2 5
3 4
5.2.1 Jumpers EBD 1311
1 6 Pullup
2 5 Term
3 4 X71
Pulldown
B B
X81
A A
X41 B B
X60 X62 A A
V V V V
A A A A X70
X61 X63
X80
V V V V Pullup 1 6
A A A A Term 2 5
Pulldown 3 4
Fig. 5.2
X1 Pole Function
1 1 +24 V
2 2 0 V
3 PE
3
Switching with the X70 (left and right) and X71 (left) jumpers between Profibus
DP and RS-485 SIO_2:
■ B = Profibus DP
■ A = RS-485 SIO_2
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Chapter 5 Connection 25
5
9
4
8
3
7
2
6
1
X Signal Description
X40:3 RS485_B Profibus-DP / RS-485 SIO_2, positive signal
X40:4 RTS Profibus DP norm
X40:5 0 V_EX Profibus DP norm
X40:6 +5 V_EX Profibus DP norm
X40:8 RS485_A Profibus-DP / RS-485 SIO_2, negative signal
2 2 0 V
3 3 CAN H
4 4 CAN L
X Signal Description
X100:1 +24 V +24 V output voltage. Supplies CAN module with
voltage.
X100:2 0 V 0 V and shield connection
X100:3 CAN H CAN positive signal
X100:4 CAN L CAN negative signal
5.2.5 24 V inputs
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26 Chapter 5 Connection
X20/X21/X22 Terminal Function Function Function
X20 X21 X22
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 DI_0.16 DI_0.20 DI_0.24
3 3 DI_0.17 DI_0.21
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 DI_0.18 DI_0.22 DI_0.26
7 7 DI_0.19 DI_0.23
8 8 GND GND GND
DI X3 Signal Description
0.0 X3:2 Emergency stop 24 V = operating status
for plant 0 V = plant is in emergency stop.
0.1 X3:3 Activate brake 24 V = when switching off the motors, the sig-
nal is checked. If it is active, the motors are
stopped with reverse current brake.
0.2 X3:6 Acknowledge 24 V = Impending, acknowledgeable alarms
alarm are deleted with the positive flank when the
alarm condition is no longer active.
0.3 X3:7 Not used -
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Chapter 5 Connection 27
DI X12 Signal Description
0.12 X12:2 Fan is running 24 V = response that fan is running.
X12:3 See digital outputs.
0.14 X12:6 Discharge 1 run- 24 V = response that discharge conveyor of
ning mill 1 is running. If no discharge is present,
provide a jumper to 24 V at the input.
X12:7 See digital outputs.
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28 Chapter 5 Connection
5.2.6 24 V outputs
D0 X2 Signal Description
0.0 X2:1 Alarm mill 1 0 V = alarm, if SYS.AINV = ON
0.1 X2:2 Alarm mill 2 0 V = alarm, if SYS.AINV = ON
0.2 X2:3 Set point of feed 24 V-pulse signal 0 … 1 KHz
roller Set point for frequency converter.
1 kHz = 100 Hz on the gearmotor
Idle state = motor stopped = 24 V
0.3 X2:4 Not used -
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Chapter 5 Connection 29
Outputs 24 V on input plugs
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30 Chapter 5 Connection
5.2.7 Analog inputs 0 … 5 V or 0/4 … 20 mA
X4 Terminal Function
1 1 + AO_0.0
2 2 GND
3 3 + AO_0.1
4 4 GND
5 5 GND
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Chapter 5 Connection 31
The function of the analog outputs depends on the configuration of the control
system.
AO X4 Signal Description
TCON.MILL = 1 (DFZK-1) TCON.MILL = 2 (DFZK-2)
0.0 X4:1 + 0/4 … 20 mA Set point of feed roller Dependent on TCON.AOUT
X4:2 - 20 mA = 100 Hz - ACTV actual output of mill 1
- SETV set point of feed roller
- MOTF target speed of main motor 1
0.1 X4:3 + 0/4 … 20 mA Actual output of the mill Dependent on TCON.AOUT
X4:4 - 20 mA = 100 % - ACTV actual output of the mill
or - SETV set point of feed roller
Target speed of main motor - MOTF target speed of main motor 2
20 mA = 60 Hz
The digital IO module EBD 1318 is used for the input and output of digital sig-
nals. The module has 12 configurable IOs. The application software defines
whether an IO is operated as input or output.
1 1 1
H100 H104 H108
2 2 2
CAN
H101 H105 H109
3 3 3
1
4 4 4
2
5 5 5
3
H102 H106 H110 H150
6 6 6 4
H103 H107 H111
7 7 7 X100
8 8 8 ON ON
OFF OFF
X101 X102 X103 1 2
X99
Out 0… 3
Out 4… 7 EBD1318 3 4
Out 8…11
X112 S100
X99 OFF = bus termination deactivated. All modules except the last module
on the bus.
ON = bus termination activated. Last module on the bus.
X112 ON = outputs are fed from modules (default setting).
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32 Chapter 5 Connection
X101/X102/X103 Terminal Function Function Function
X101 X102 X103
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 DI_1.0 DI_1.4 DI_1.8
3 3 DI_1.1 DI_1.5 DO_1.9
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 DI_1.2 DI_1.6 DO_1.10
7 7 DI_1.3 DI_1.7 DO_1.11
8 8 GND GND GND
Dx X Signal Description
1.0 X101:2 Close cone switch 24 V = close cone.
1.1 X101:3 Machine stop button 24 V = machine controls stopping (no
emergency stop).
1.2 X101:6 Cone pulse signal 24 V pulse signal = counting pulse for
right measuring position of the cone.
1.3 X101:7 Zero-speed detector 24 V = main motor is stationary.
1.4 X102:2 Cone closed 24 V = the cone is closed.
1.5 X102:3 Cone full level 24 V = level probe is uncovered (operating
status).
0 V = level probe is covered (alarm sta-
tus).
1.6 X102:6 Cone pulse signal 24 V pulse signal = counting pulse for
left measuring position of the cone.
1.7 X102:7 Heavy particle flap 24 V = manually open heavy particle flap.
button
1.8 X103:2 Open cone switch 24 V = open cone.
1.9 X103:3 Move cone to the 24 V = move linear cylinder to the right of
right the cone.
1.10 X103:6 Move cone to the 24 V = move linear cylinder to the left of
left the cone.
1.11 X103:7 Move cone lamp Lamp of the move cone button.
Lamp is lit when main motor is stationary.
Cone can be opened.
Lamp flashes slowly when a sieve change
has been requested.
Lamp flashes rapidly when the cone is
locked.
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Chapter 5 Connection 33
X101/X102/X103 Terminal Function Function Function
X101 X102 X103
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 DI_2.0 DI_2.4 DI_2.8
3 3 DI_2.1 DI_2.5 DO_2.9
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 DI_2.2 DI_2.6 DO_2.10
7 7 DI_2.3 DI_2.7 DO_2.11
8 8 GND GND GND
Dx X Signal Description
2.0 X101:2 Close cone switch 24 V = close cone.
2.1 X101:3 Machine stop button 24 V = machine controls stopping (no
emergency stop).
2.2 X101:6 Cone pulse signal 24 V pulse signal = counting pulse for
right measuring position of the cone.
2.3 X101:7 Zero-speed detector 24 V = main motor is stationary.
2.4 X102:2 Cone closed 24 V = the cone is closed.
2.5 X102:3 Cone full level 24 V = level probe is uncovered (operating
status).
0 V = level probe is covered (alarm sta-
tus).
2.6 X102:6 Cone pulse signal 24 V pulse signal = counting pulse for
left measuring position of the cone.
2.7 X102:7 Heavy particle flap 24 V = manually open heavy particle flap.
button
2.8 X103:2 Open cone switch 24 V = open cone.
2.9 X103:3 Move cone to the 24 V = move linear cylinder to the right of
right the cone.
2.10 X103:6 Move cone to the 24 V = move linear cylinder to the left of
left the cone.
2.11 X103:7 Move cone lamp Lamp of the move cone button.
Lamp is lit when main motor is stationary.
Cone can be opened.
Lamp flashes slowly when a sieve change
has been requested.
Lamp flashes rapidly when the cone is
locked.
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34 Chapter 5 Connection
X101/X102/X103 Terminal Function Function Function
X101 X102 X103
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 DI_5.0 DI_5.4 DI_5.8
3 3 DI_5.1 DI_5.5 DI_5.9
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 DI_5.2 DO_5.6 DO_5.10
7 7 DI_5.3 DO_5.7 DO_5.11
8 8 GND GND GND
Dx X Signal Description
5.0 X101:2 Upper surge hop- 24 V = upper surge hopper level probe is
per low level covered (operating status).
0 V = upper surge hopper level probe is un-
covered (alarm status).
5.1 X101:3 DFAV full level 24 V = DFAV level probe is uncovered (op-
erating status).
0 V = level probe is covered (alarm status).
5.2 X101:6 Magnetic door 24 V = magnetic door is closed.
5.3 X101:7 Not used -
5.4 X102:2 Segment slide 24 V pulse signal = counting pulse for
gate pulse measuring position of the segment slide
gate.
5.5 X102:3 Segment slide 24 V = segment slide gate is open or closed
gate limit switch at limit position.
5.6 X102:6 Open segment 24 V = segment slide gate is opened.
slide gate
5.7 X102:7 Close segment 24 V = segment slide gate is closed.
slide gate
5.8 X103:2 Heavy particle flap 24 V pulse signal = counting pulse for
pulse measuring position of the heavy particle flap.
5.9 X103:3 Heavy particle flap 24 V = heavy particle flap is open or closed
limit switch at limit position.
5.10 X103:6 Open heavy parti- 24 V = heavy particle flap is opened.
cle flap
5.11 X103:7 Close heavy parti- 24 V = heavy particle flap is closed.
cle flap
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Chapter 5 Connection 35
X101/X102/X103 Terminal Function Function Function
X101 X102 X103
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 DI_6.0 DI_6.4 DI_6.8
3 3 DI_6.1 DI_6.5 DI_6.9
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 DI_6.2 DI_6.6 DO_6.10
7 7 DI_6.3 DO_6.7 DO_6.11
8 8 GND GND GND
Dx X Signal Description
6.0 X101:2 Not used -
6.1 X101:3 Not used -
6.2 X101:6 Not used -
6.3 X101:7 Not used -
6.4 X102:2 Segment slide gate 24 V pulse signal = counting pulse for
pulse measuring position of the segment slide
gate.
6.5 X102:3 Segment slide gate 24 V = segment slide gate is open or
limit switch closed at limit position.
6.6 X102:6 Open segment slide 24 V = segment slide gate is opened.
gate
6.7 X102:7 Close segment slide 24 V = segment slide gate is closed.
gate
6.8 X103:2 Gravity flow diverter 24 V pulse signal = counting pulse for
pulse signal measuring position of the gravity flow
diverter.
6.9 X103:3 Gravity flow diverter 24 V = gravity flow diverter is open or
limit switch closed at limit position.
6.10 X103:6 Open gravity flow 24 V = gravity flow diverter is opened.
diverter
6.11 X103:7 Close gravity flow 24 V = gravity flow diverter is closed.
diverter
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36 Chapter 5 Connection
5.3.7 Analog IO module EBD 1317
The CAN analog module EBD 1317 is used for the temperature monitoring or vi-
bration monitoring options. On the module is a temperature sensor that meas-
ures the current ambient temperature.
1 1 R 0 EBD 1317
V X290
AI0 2 AI4 2 A
1
4 R 4
AO0 X212 5 V X294 1
X210
2
A
5V 24V 5V 24V R 5 2
AO1 3 0/1 4/5 V X295
A 3
4 2/3 6/7 2 4
R
X280 X281 V X292
5 1 1 2
A
3
R 3 X100
X201 AI2 2 AI6 2 6
V X293
A
7
AI3 3 AI7 3 R 6
X299 V X296
4 4 A
R 7 X99
X211 X213 V X297
A S200
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Chapter 5 Connection 37
5.3.9 Analog IO expansion module 1
X Signal Description
X210:1 +OUT 5 V or 24 V output voltage. Setting via jumper X280 (0/1).
X210:2 AI 1.0 Temperature sensor of mill 1 (PT100, PT1000)
X210:3 AI 1.1 PTC main motor mill 1
X210:4 0 V shield 0 V and shield connection
Set the function of the input at the parameter EBD 1317.AI1.x. Use shielded ca-
bles. Connect shield to electric terminal 4.
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38 Chapter 5 Connection
X Signal Description
X210:1 +OUT 5 V or 24 V output voltage. Setting via jumper X280 (0/1).
X210:2 AI 1.0 Temperature sensor of mill 2 (PT100, PT1000)
X210:3 AI 1.1 PTC main motor mill 2
X210:4 0 V shield 0 V and shield connection
Set the function of the input at the parameter EBD 1317.AI1.x. Use shielded ca-
bles. Connect shield to electric terminal 4.
X52
X54
X53
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Chapter 5 Connection 39
5.4.2 Description of electric terminals X50
2 2 0 V_Line 0 V
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40 Chapter 5 Connection
5.5 Wiring of hammer mill control DFZK
EBD 1317
X10:1 24V
X100 addr.1
A
optional
X10:2 DI 0.4
EBD 1318
B addr.2
X100
X10:3 DI 0.5
X20:1 24V
A
X20:2 DI 0.16
B DFAV +J1
X3AE:1 24V X3AE:1
X20:3 DI 0.17
X3AE:2 GND X3AE:2 EBD 1318
X3AE:3 CAN H X3AE:3 addr.5
X100
X3AE:4 CAN L X3AE:4
X14:1 AI 0.0 +
C EBD 1318
X14:6 0V
X100 addr.6
X14:7 Shield
X14:4 AI 0.3 +
D
X14:6 0V
X14:7 Shield
C X24:1 AI 0.4 +
X24:6 0V
X24:7 Shield
D X24:4 AI 0.7 +
X24:6 0V
X24:7 Shield
X4:3 AO 0.1 +
X4:4 0V E
X4:5 Shield
X2:1 DO 0.0 F
X2:6 0V
Remote X12:7 DO 0.15
X30 G
Display X12:8 0V
X2:2 DO 0.1
X2:6 0V F
Profibus X40 X22:7 DO 0.27
G
X22:8 0V
DFZK-2
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Chapter 5 Connection 41
Abbrevi- Description
ation
A Start signal for dosing. When starting via Profibus, this signal is not
required (SYS.EIN).
B Start signal of the main motors. When starting via Profibus, this sig-
nal is not required (SYS.EIN).
C Motor current or motor torque.
0/4 … 20 mA
D Analog set point specified for the mill power 0/4 … 20 mA. Is only
read when SYS.REM = REMA.
E Analog actual value output of mill.
0/4 … 20 mA
F Alarm output.
Function can be inverted via parameter SYS.AINV.
G Digital output of mill is in operation.
24 V = mill is running
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42 Chapter 5 Connection
5.6 Wiring of throughput control (only main circuit board)
L1 EBD 1311
100...240V AC PE
N
X1:1 +24V
24 V DC RD
X1:2 0V X13:1 DO 0.4 FORWARD
X13:2 DO 0.5 OR BACKWARD
X13:5 0V BK -24V
X10:1 24V
A BN E
X11:1 24V +24V
VT PULSES
X10:2 DI 0.4 X11:2 DI 0.8
X11:3 DI 0.9 GN ENDSTOP IN
YE ENDSTOP OUT
X20:1 24V
A
X20:2 DI 0.16 RD
X13:3 DO 0.6 FORWARD
X13:4 DO 0.7 OR BACKWARD
X13:6 0V BK
-24V
BN E
X21:1 24V +24V
X14:1 AI 0.0 + X21:2 DI 0.20 VT PULSES
B GN
X14:6 0V X21:3 DI 0.21 ENDSTOP IN
YE ENDSTOP OUT
X14:7 Shield
C X14:4 AI 0.3 +
X14:6 0V
X14:7 Shield
X2:3 DO 0.2 F
X2:6 0V
X24:1 AI 0.4 +
B X24:6 0V
X24:7 Shield
X4:1 AO 0.0 +
X4:2 0V G
X24:4 AI 0.7 + X4:5 Shield
C
X24:6 0V
X24:7 Shield X4:3 AO 0.1 +
X4:4 0V H
X4:5 Shield
X11:5 24V
X2:1 DO 0.0 I
D X2:5 0V
X11:7 DI 0.11
X12:7 DO 0.15
X12:8 0V J
Abbre- Description
viation
A Start signal for dosing. When starting via Profibus, this signal is not
required (SYS.EIN).
B Motor current or motor torque.
0/4 … 20 mA.
C Analog set point specified for the mill power 0/4 … 20 mA. Is only
read when SYS.REM = REMA.
D Digital input for frequency converter error.
24 V = feed roller error.
E Linear cylinder for adjustment of the feed gap.
F Frequency converter set point of the feed roller (for Altivar ATV 31).
Pulse signal 0 … 1 kHz → 0 … 100 Hz.
G Frequency converter set point of the feed roller.
0/4 … 20 mA → 0 … 100 Hz.
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Chapter 5 Connection 43
Abbre- Description
viation
H Analog actual value output of mill.
0/4 … 20 mA.
I Alarm output.
Function can be inverted via parameter SYS.AINV.
J Digital output of mill is in operation.
24 V = mill is running.
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44 Chapter 5 Connection
5.7 Wiring of throughput control (with CAN modules)
CAN EBD 1318
L1 EBD 1311 X100 Adr.5
100...240V AC X100
PE
N X102:6 DO 5.6 RD
FORWARD
X102:7 DO 5.7 OR
X1:1 +24V BACKWARD
24 V DC X102:8 0V BK -24DC
X1:2 0V
BN E
X102:1 24V +24DC
X10:1 24V X102:2 DI 5.4 VT
PULSES
X102:3 DI 5.5 GN
A ENDSTOP IN
YE
ENDSTOP OUT
X10:2 DI 0.4
X20:1 24V
EBD 1318
A X100 Adr.6
X20:2 DI 0.16 LINAK2
X102:6 DO 6.6 RD
FORWARD
X102:7 DO 6.7 OR
BACKWARD
X102:8 0V BK -24DC E
X102:1 24V BN
X14:1 AI 0.0 + +24DC
B X102:2 DI 6.4 VT
X14:6 0V PULSES
X102:3 DI 6.5 GN
ENDSTOP IN
X14:7 Shield YE
ENDSTOP OUT
X24:1 AI 0.4 +
B X24:6 0V X210:3 AI 1.1 F
X24:7 Shield X210:4 Shield
X2:3 DO 0.2 H
X11:5 24V X2:6 0V
D
X11:7 DI 0.11 X4:1 AO 0.0 +
X4:2 0V I
X4:5 Shield
X4:3 AO 0.1 +
X4:4 0V J
X4:5 Shield
X2:1 DO 0.0
X2:5 0V K
Profibus X40
X12:7 DO 0.15
X12:8 0V L
Abbre- Description
viation
A Start signal for dosing. When starting via Profibus, this signal is not
required (SYS.EIN).
B Motor current or motor torque.
0/4 … 20 mA.
C Analog set point specified for the mill power 0/4 … 20 mA. Is only
read when SYS.REM = REMA.
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Chapter 5 Connection 45
Abbre- Description
viation
D Digital input for frequency converter error.
24 V = feed roller error.
E Linear cylinder for adjustment of the feed gap.
F PT-100 temperature probes for monitoring grinding chamber tempera-
ture (optional).
G Vibration sensors (optional).
0/4 … 20 mA → 0.0 … 64 mm/s.
H Frequency converter set point of the feed roller (for Altivar ATV 31).
Pulse signal 0 … 1 kHz → 0 … 100 Hz.
I Frequency converter set point of the feed roller.
0/4 … 20 mA → 0 … 100 Hz.
J Analog actual value output of mill.
0/4 … 20 mA.
K Alarm output.
Function can be inverted via parameter SYS.AINV.
L Digital output of mill is in operation.
24 V = mill is running.
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46 Chapter 5 Connection
6 Operation
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Chapter 6 Operation 47
6.2 Display operating elements
H1 H2 H3 H4 H5 H6
lb
kg
S1 S2 S3 S4 S5 S6 S7 S8
H1 Remote control
H2 Upper surge hopper product display
Lit = product present
H3 Not used
H4 Manual operation mode
Flashing = manual operation mode active
H5 Not used
H6 Capacity range
Flashing = overload; Lit = actual/target deviation ≤ 10 %
H7 Weight unit (lb)
H8 Weight unit (kg)
S1 <Start/Stop> key
LED flashes if stopped manually.
S2 <Empty> key
LED is lit when emptying is active.
S3 <Clear alarm> / <Lamp test> / <Cancel> key.
When flashing, alarm is pending.
S4 <Function> key with special function depending on parameter.
When lit, special function is available.
S5 <Arrow> key for changing the parameter group or position when editing.
S6 <Data input> key for changing or applying values.
S7 <Plus> key for selecting the next parameter or increasing a value.
S8 <Minus> key for selecting the previous parameter or decreasing a value.
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48 Chapter 6 Operation
The following diagram shows the structure of the parameter groups. P1, P2 and
P3 represent the individual parameters.
USER
S5
S5
+ > 1s
S6
S5 S5 S5 S5 S5
… … … … … …
The control system is operated via the USER parameter group and subordinate
parameter groups such as MAIN, SYS etc.
The control system's display changes after 600 seconds by default without user
input to the first parameter of the USER parameter group.
Function Description
Invoke subordinate parameter
Press and for 1 second.
group.
Change to the next subordinate pa-
button.
rameter group.
Select parameters. + to the next parameter.
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Chapter 6 Operation 49
7 Configuration
Preconditions:
Important
Generally, the control system application has already been set in the factory.
► Execute the following procedure only if the application has been reset or
has not been set.
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50 Chapter 7 Configuration
6. Set current transformer value.
► ADC.CON.x.1 = Set value according to diagram or when using a fre-
quency converter: See page 53, chapter “Controlling the mill motor with
frequency converter”.
Important
This procedure is used to change important settings that as a rule were facto-
ry-set.
► Execute this procedure only if the most important parameters were not
configured at the factory or if the control is to be reset.
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Chapter 7 Configuration 51
2. Set scaling data.
► PT100 or PT1000 sensors. With this sensor type, no scaling data is nec-
essary. The temperature is always defined by the resistance value. The
parameters ADCT.TMIN und ADCT.TMAX have no function.
► 0/4 … 20 mA or 0 ... 5 V/10 V. If a sensor with current or voltage output
is used, set the scaling ADCT.TMIN and ADCT.TMAX for each channel.
Refer to the specifications on the data sheet of the sensor.
► Settings if IFM sensors TR2432 are used: ADCT.TMIN = –40.0 °C;
ADCT.TMAX = +300.0 °C.
Important
► Adjust the other parameters of the frequency converter to the motor.
► Lock the frequency converter with motor contactor.
► Only release the frequency converter when the grinding motors are
switched on.
The following table applies to a Telemecanique ATV 312/31 (Bühler special de-
sign UXE-36072-080).
The parameters are already configured in the factory. With this design, it is not
possible to make settings with the Telemecanique software “Power Suite”.
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52 Chapter 7 Configuration
MENU Param- Description Set Value
eter
SET DEC Deceleration ramp time 0.1 s
SET HSP High speed 100.0 Hz
SET ITH Motor thermal protection - max. ther- 1.3 A
mal current
SET JPF Skip frequency 1.0 Hz
SET JF2 2nd skip frequency 3.0 Hz
SET SP2 2nd preset speed 50 Hz
DRC BFR Standard motor frequency 50 Hz
DRC UNS Nominal motor voltage given on the According to drive
rating plate rating
DRC FRS Nominal motor frequency given on the According to drive
rating plate rating
DRC NCR Nominal motor current given on the According to drive
rating plate rating
DRC NSP Nominal motor speed given on the According to drive
rating plate rating
DRC COS Motor Cos Phi given on the rating According to drive
plate rating
DRC UFT Selection of the type of voltage/ CONSTANT TOR-
frequency ratio QUE
DRC TFR Maximum output frequency 100.0 Hz
CTL FR1 Configuration reference 1 PULSE INPUT (PUL)
CTL FR2 Configuration reference 2 ANALOG INPUT AI3
FUN STC Normal stop mode FREEWHEEL STOP
FUN ADC Standstill DC injection NO DC INJECTION
FLT ATR Automatic restart YES
FLT TAR Max. duration of restart process UNLIMITED
FLT LET Configuration of external fault STATE 0
FLT DRN Derated operation in the event of an YES
under voltage
I O TCT Start mode PFO
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Chapter 7 Configuration 53
The actual value output of the frequency converter must show the following
characteristics:
0,4…20 [mA]
Mains FC
Hammer mill
Motor for
hammer mill
Product discharge
Important
► If the motor is overloaded, the frequency converters will reduce the speed.
This will reduce the throughput and the mill can run even fuller.
► Maximum permissible frequency of hammer mill = 60 Hz.
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54 Chapter 7 Configuration
7.7.1 DANFOSS
Important
The device’s earth connection is with a minus connection of the 0/4 … 20
[mA] signal. This can lead to problems with some frequency converters.
► Use an isolating transformer between the frequency converter and the
DFCQ.
The motor load characteristics for the discharge conveyor with fan behave in the
opposite fashion to a discharge conveyor with a mechanical element. Set the
parameters for the discharge conveyor's current transformer input accordingly.
The load for the discharge conveyor with fan is calculated as shown in the dia-
gram below:
Load[%]
100
0
ADC.I0 ADC.MOT I[A]
1.2 1.2
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Chapter 7 Configuration 55
1. Measure the current when the fan motor is idling. Round up this value and
enter with a negative sign (–) for ADC.MOT 1.2. Example: measurement of
100 A → enter –105 A.
2. Measure the current when the fan is at maximum load. Enter this value for
ADC.I0 1.2.
The machine can be operated with a feeder screw instead of a DFAV feeder.
In this case, the digital IO expansion module 5 is omitted. The main circuit
board provides the control signals.
3. Connect the alarm feedback of the frequency converter to X11:7. If not pres-
ent, connect a jumper to 24 V at the input.
4. Connect the product probe of the upper surge hopper to X11:6. If not pres-
ent, connect a jumper to 24 V at the input.
CAUTION
All set values are overwritten.
► All parameters that differ from the factory setting must be reentered.
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56 Chapter 7 Configuration
8 Parameter
Step Description
No information. Parameters can always be adjusted.
L Parameter can be adjusted if LOCK parameter = OFF.
Locked if LOCK parameter = LOW/MED/HIGH.
M Parameter can be adjusted if LOCK parameter = OFF/LOW.
Locked if LOCK parameter = MED/HIGH.
H Parameter can be adjusted if LOCK parameter = OFF/LOW/MED.
Locked if LOCK parameter = HIGH.
The input lock is set with the “SYS.LOCK” parameter. It is deactivated by de-
fault.
The value of the “parameter number” stands for the parameter that is displayed
after a certain time if no button is pressed during this time. It is set in the
“SYS.SD” parameter.
If the SD parameter has the value 1, for example, the parameter of the USER
parameter group whose parameter number has the value 1 is used.
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Chapter 8 Parameter 57
USER.LOAD.x Main motor/discharge conveyor utilization
P-Pos: 0 Unit: %
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58 Chapter 8 Parameter
USER.MOT_F.x Current frequency of main motor for mill x (1 or 2)
Unit: Hz
The following parameters of the MAN parameter group can be controlled man-
ually:
■ MAN.FROLL
■ MAN.FSLD
■ MAN.FSLD2
■ MAN.FAN
■ MAN.TRAN
■ MAN.TRAN2
■ MAN.MOT
■ MAN.MOT2
These parameters are displayed as in the following example (based on the ex-
ample “MAN.FROLL”).
Press .
► Set MAN.FSLD to 5 % before starting the feed roller. Otherwise, the slide
gate will touch against the roller.
► Change from automatic to manual and vice versa: press .
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Chapter 8 Parameter 59
MAN.FSLD Opening between slide gate and feed roller
Range of val- 0 … 100 Level: L Default value: 0
ues:
Unit: %
Value Function
Value Function
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60 Chapter 8 Parameter
MAN.TRAN2 Manually control discharge, mill 2
Level: L Default value: OFF
Value Function
Value Function
Value Function
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Chapter 8 Parameter 61
MAN.FLPOS Position of linear cylinder for flap control
Range of val- 0 … 100 Level: L Default value: 0
ues:
Unit: %
Value Function
► Define middle position of the gravity flow diverter: See page 67, parameter
“TCON.FLMID”.
MAN.POSDIF.x Difference in position between linear cylinder on cone, left and right
Range of val-0 … 100.0
ues:
Unit: mm
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62 Chapter 8 Parameter
MAN.RUNH_R.x Operating hours for clockwise direction of rotation, main motor mill x
Unit: h
MAN.RUNH_L.x Operating hours for counterclockwise direction of rotation, main motor mill x
Unit: h
Value Function
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Chapter 8 Parameter 63
TCON.SETV Number of set points
Level: L Default value: 1
Value Function
1 Only one set point is available for both mills. If SYS.REM = REMA, only analog
input AI0.3 is active.
2 Both mills receive a set point. If SYS.REM = REMA, both analog inputs AI0.3
and AI0.7 are active.
Value Function
1 1 mill.
2 2 mills.
Value Function
Value Function
AIN The motor current is measured via the analog input of the control.
REMP The motor current is transmitted from the process control system via Profibus.
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64 Chapter 8 Parameter
TCON.MOTPTC.x Temperature monitoring of main motor for mill x
Level: L Default value: ON
Value Function
OFF No monitoring.
ON The main motor's PTC is monitored.
Value Function
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Chapter 8 Parameter 65
TCON.MODE Operating mode of the control
Level: L Default value: REG
Value Function
REG Regulates to a set point. The feed gap and the speed of the feed roller are
modified. This will enable the largest dosing range to be covered. An attempt is
made to operate the feed roller in the optimal speed range TCON.FMIN and
TCON.FMAX. The speed is monitored every 5 seconds and if necessary, the
feed gap is adjusted to bring the speed back within the optimal range.
FREQ Regulates to a set point. The feed gap remains at TCON.SMAX. It is not modi-
fied.
The dosing quantity is only influenced by the feed roller (0 … 100 Hz). This lim-
its the dosing range but can also be helpful for special applications. Modifica-
tions cannot be reacted to very quickly in this mode, as the influence of the
feed roller is less than the influence of the roller gap adjuster.
SLIDE Regulates to a set point. The feed roller speed remains at TCON.FMIN. It is not
modified. The dosing quantity is only influenced by the feed gap
(TCON.SMIN … TCON.SMAX). The slightest modification to the feed gap is
specified by the mechanical system. This mode is not recommended for prod-
ucts which require intensive grinding.
CONST Overload is regulated. If the actual mill load is less than the set point, no control
will occur. Therefore, the control will not be activated until the mill load has ex-
ceeded the set point. The controller is deactivated again when the load falls be-
low the set point again and the standard settings have been reached again. The
standard values for the feed roller and the feed gap are predefined with
TCON.FMAX and TCON.SMAX.
Value Function
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66 Chapter 8 Parameter
TCON.FLMID Gravity flow diverter middle position
Range of val- 0 … 100 Level: L Default value: 50
ues:
Unit: %
Value Function
0 A limit switch must be available for the middle position. In this case, the pulse
output is ignored.
> 0 Value for the middle position of the flap. In this case, the position of the flap is
determined by means of the pulse output of the linear cylinder.
Value Function
Value Function
Value Function
Value Function
FC_SLD DFAV standard, feed roller with FC and linear cylinder LINAK.
NORD Not supported yet.
SLIDE Feeder screw 0/4 … 20 mA and linear cylinder.
SCREW Feeder screw 0/4 … 20 mA.
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Chapter 8 Parameter 67
Value Function
TCON.FC_SLD Linear cylinder connection location for feed gap adjustment at throughput control
Level: L Default value: BASE
Value Function
Value Function
Value Function
1 1 discharge
2 2 discharges
Value Function
0 Monitoring deactivated.
> 0 Monitoring activated.
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68 Chapter 8 Parameter
TCON.TRAPRB Product probe discharge
Level: L Default value: OFF
Value Function
Value Function
Value Function
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Chapter 8 Parameter 69
TCON.SMAX Maximum slide gate opening
TCON.SMIN … 100
Range of val- Level: L Default value: 100
ues:
Unit: %
The control always starts with this slide gate opening. When this value increas-
es, the start becomes faster, but also presents the danger of overshooting.
Value Function
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70 Chapter 8 Parameter
TCON.VIB_A Vibration limit alarm
Range of val- TCON.VIB_W … 64.0 Level: L Default value: 20.0
ues:
Unit: mm/s
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Chapter 8 Parameter 71
TCON.T4 Waiting time until the feed process begins
0 … 60.0
Range of val- Level: L Default value: 1.0
ues:
Unit: s
If TCON.DFCQ = FCM, the feeder device starts once the release input has been
activated.
If TCON.DFCQ = DFZK, the feeder device starts once the inlet probe DI5.00
signals that it is covered.
If TCON.DFCQ = FCM, the feeder device stops once the release input has been
deactivated.
If TCON.DFCQ = DFZK, the feeder device stops once the inlet probe DI5.00
signals that it is uncovered.
Value Function
0 Function deactivated.
Only open with local push-button switch.
> 0 Function activated.
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72 Chapter 8 Parameter
8.2.4 SYS (system configuration) parameter group
Selection of application
Value Function
Value Function
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Chapter 8 Parameter 73
SYS.EIN 24 V input “release”
Level: L Default value: OFF
Value Function
Value Function
Value Function
The data appears by default on the display after 600 seconds if no button is
pressed during this time period. The default time for the change (600 seconds)
can be modified in the parameter SYS.SDT.
Value Function
0/1 1. If TCON.MILL = 1:
Set point and actual value [%].
2. If TCON.MILL = 2:
Actual value for mill 1 [%] and actual value for mill 2 [%].
2 1. If TCON.MILL = 1:
Actual value for the mill [%] and the feed roller [Hz].
2. If TCON.MILL = 2:
Actual value for mill 1 or 2 and actual value for the feed roller [Hz].
The value of the mill utilised the most is always displayed.
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74 Chapter 8 Parameter
SYS.SDT Automatic change to the standard operating parameter
0 … 9999
Range of val- Level: L Default value: 600
ues:
Unit: s
Value Function
0 No automatic change.
>0 If no button is pressed during the set time, the display changes to the standard
operating parameter. See “SYS.SD” parameter.
The “SYS.LOCK” parameter prevents certain parameters from being entered and
changed. It is always possible to display the parameters.
Value Function
Value Function
Value Function
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Chapter 8 Parameter 75
► Select additional analog outputs: hold down and press + .
► Select additional analog inputs: Press and hold down and press + .
► Note the setting at jumpers X62.
► Select additional analog outputs: Press and hold down and press + .
► Select additional analog inputs: Press and hold down and press + .
The Bühler standard baud rate of 200 and CAN-Open baud rates are supported.
■ 200
■ 10
■ 20
■ 50
■ 125
■ 250
■ 500
■ 800
■ 1000
► If lines are longer than 200 meters: reduce the baud rate.
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76 Chapter 8 Parameter
SYS.ENET Ethernet interface ProfiNet or Ethernet/IP
Level: L Default value: OFF
Value Function
Value Function
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Chapter 8 Parameter 77
ADC.MOT 2.2 Nominal current, motor, discharge conveyor, mill 2
1.0 … 500.0
Range of val- Level: L Default value: 100.0
ues:
Unit: A
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78 Chapter 8 Parameter
ADC.I 2.2 Present current, motor, discharge conveyor, mill 2
1.0 … 999.0
Range of val-
ues:
Unit: A
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Chapter 8 Parameter 79
ADC.AOMAX Scale analog output X4
50 … 250.0
Range of val- Level: M Default value: 100.0
ues:
Unit: %
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80 Chapter 8 Parameter
The setting depends on the parameter EBD 1317.AI.
0 or 4 mA = TMIN 20 mA = TMAX
5 V/10 V = 0 V = TMIN 5 V/10 V = TMAX
PT100 or PT1000 = no function.
0 or 4 mA = TMIN 20 mA = TMAX
5 V/10 V = 0 V = TMIN 5 V/10 V = TMAX
PT100 or PT1000 = no function.
Value Function
1317.AI1.x x = 0 … 7 input
Default value: OFF
Value Description
OFF Deactivated – [A]
R General resistance measurement 0.0 [R]
PT100 Temperature measurement PT100 0.0 [R]
PT1000 Temperature measurement PT1000 0.0 [R]
5 V Voltage measurement 0 … 5.000 V [V]
10 V Voltage measurement 0 … 10.000 V [V]
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Chapter 8 Parameter 81
Value Description
80 mV Voltage measurement difference for DMS ± 80.000 mV [mV]
0/1 2/3 4/5 6/7 (signal +/signal -)
0 mA Current measurement 0 … 20.00 mA [mA]
4 mA Current measurement 4 … 20.00 mA [mA]
Jumper X298/X299:
1317.AIN1.x x = 0 … 7 input
► If options with analog inputs are available, select the desired input: press
and + or .
1317.AIADJ1.x x = 0 … 7 input
Range of val- 90.0 … 110.0 Default value: 100.0
ues:
Unit: %
Alignment of analog inputs. The current value will be changed in percentage in-
crements.
Value Description
0 Current measurement 0 … 20.00
4 Current measurement 4 … 20.00
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82 Chapter 8 Parameter
1317.AOUT1.x x = 0/1 output
Unit: mA
1317.AOADJ1.x x = 0 / 1 output
Range of val- 90.0 … 110.0 Default value: 100.0
ues:
Unit: %
The control has 2 controllers that can be configured independently of each oth-
er. One controller is used for the feed roller, the other one is used for the seg-
ment slide gate.
Value Function
AUT Automatic.
MAN Manual (releases are being processed).
SERV Service mode. Outputs are set in the parameter group SERV.
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Chapter 8 Parameter 83
CTRL.TN.x Monitoring time of the controller
Range of val-0 … 9 999.999 Level: L Default value: See table
ues:
Value Function
P P controller.
I I controller.
PI PI controller.
PD PD controller.
PID PID controller.
This time does not influence the controller speed but merely serves as a time
basis. After a controller interval, a control action is always executed.
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84 Chapter 8 Parameter
CTRL.START.x Start behavior of the controller
Level: L Default value: SET
Value Function
Start value of the controller if the parameter CTRL.START.x = SET was set.
Value Function
The device stops metering if no more communication takes place during the
timeout time.
■ The monitoring is only active when “SYS.REM” = REMP.
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Chapter 8 Parameter 85
PBDP.WFOR Weight format for the Profibus DP protocol
Level: L Default value: FIX
Value Function
Value Function
NORM Normal protocol with 24-byte data for sending and receiving. For description,
see operating manual 66499.
SHORT Compact protocol DMS-T. Output byte not consistent (IM308B).
SHORTK Compact protocol DMS-T. Output byte consistent (IM308C).
EXTD_S Short extended protocol. Contains the NORM protocol with additional 32-byte
data.
EXTD_L Long extended protocol. Contains the NORM protocol with additional 48-byte
data.
Value Function
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86 Chapter 8 Parameter
PBDP.DSDIR Data set direction analysis filter
Default value: RXD
Use analysis filter to select a data set from the Profibus protocol. Its value is
displayed via “PBDP.DAT”.
Value Function
The counter is increased by 1 each time the data set defined by the filter is ac-
cessed.
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Chapter 8 Parameter 87
8.2.10 ENET (Ethernet) parameter group
Current address for Profinet communication. The MEAG registers with this ad-
dress.
meag-123 (ENET.ADR = 123)
Only available with ProfiNet - “SYS.ENET” - P-NET.
In addition, the current bus status is shown.
Value Function
Value Function
NORM Normal protocol with 24-byte data for sending and receiving. For description,
see operating manual 66499.
SHORT Compact protocol DMS-T. Output byte not consistent (IM308B).
SHORTK Compact protocol DMS-T. Output byte consistent (IM308C).
EXTD_S Short extended protocol. Contains the NORM protocol with additional 32-byte
data.
EXTD_L Long extended protocol. Contains the NORM protocol with additional 48-byte
data.
ENET.IP IP address
Value Function
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88 Chapter 8 Parameter
ENET.SUBNET Subnet mask
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Chapter 8 Parameter 89
ENET.GWSET.x Input new standard gateway. x = 0 … 3
0 … 255
Range of val- Level: L Default value: 0
ues:
The device triggers an alarm if no communication takes place during the timeout
time.
■ The monitoring is only active when “SYS.REM” = REME.
Value Function
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90 Chapter 8 Parameter
ENET.COM Communication status indicator
Value Function
NORM Normal protocol with 24-byte data for sending and receiving. For a description,
see operating manual 66499.
SHORT Compact protocol DMS-T. Output byte not consistent (IM308B).
SHORTK Compact protocol DMS-T. Output byte consistent (IM308C).
EXTD_S Short advanced protocol. Contains the NORM protocol with additional 32-byte
data.
EXTD_L Long advanced protocol. Contains the NORM protocol with additional 48-byte
data.
TCP.IP IP address
Value Function
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Chapter 8 Parameter 91
Value Function
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92 Chapter 8 Parameter
TCP.GWSET.x Input new standard gateway. x = 0 … 3
Range of val- 0 … 255 Level: L Default value: 0
ues:
The device triggers an alarm if no communication has taken place within the
specified time.
■ Monitoring is only active when “SYS.REM” = REMTCP.
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Chapter 8 Parameter 93
SERV.V_BASE Basic system version
SERV.DATE Date
Range of val- 00.01.01 … 99.12.31 Level: L
ues:
SERV.TIME Time
Range of val- 00.00.00 … 23.59.59 Level: L
ues:
The last alarm is displayed in the form ERR.0 A006. The second to last alarm is
displayed with ERR.–1 etc.
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94 Chapter 8 Parameter
SERV.SADR System address in the case of a program error
Value Function
Value Function
Value Function
Value Function
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Chapter 8 Parameter 95
SERV.SIMAZ Simulation mode for training at Bühler AG
Level: L Default value: OFF
Value Function
► Select input (0.0 … 0.x): Press and hold down and press + or .
► Select output (0.0 … 0.x): Press and hold down and press + or
.
► Set or delete outputs if “SERV.SERM” = ON: Press .
Present current.
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96 Chapter 8 Parameter
► Set output voltage if “SERV.SERM” = ON: Press .
If OFF is displayed, no USB cable is connected. The following elements are dis-
played:
■ Left: Number of data packets received.
■ Right: Current utilization of the data transfer as %.
20 KByte/s = 100 %.
Display options:
Value Function
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Chapter 8 Parameter 97
SERV.PUPDAT Power-up date
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98 Chapter 8 Parameter
9 Alarms and messages
Alarms and messages have the following syntax: The letter A for alarm or W for
warning followed by a three-digit number.
Example: A073.
Example: A073.2
A002 RAM
Cause Correction
The RAM is defective. ► Switch device off and on.
► If the alarm is repeated, replace main circuit board.
A003 RUNTIME
Cause Correction
Runtime error during the program ► Switch device off and on.
execution. Software or hardware ► If the alarm is repeated, note SERV.SADR and contact
problem. Bühler customer service.
► Initialize data or load new program version.
► If the alarm is repeated, replace main circuit board.
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Chapter 9 Alarms and messages 99
A004 WATCHDOG
Cause Correction
Timeout during program cycle. Soft- ► Switch device off and on.
ware or hardware problem. ► If the alarm is repeated, note SERV.SADR and contact
Bühler customer service.
► Initialize data or load new program version.
► If the alarm is repeated, replace main circuit board.
A005 NO 24V
Cause Correction
The voltage is too low (< 18 V). ► Measure voltage at X1.
► If the voltage is lower than 18 V, locate the cause. The
power supply unit may be defective or overloaded.
► If the voltage exceeds 18 V, replace main circuit board.
A006 DATALOST
Cause Correction
Loss of data in the battery-buffered ► Check that battery base is firmly in place.
RAM. The parameters and various ► If new software was loaded, acknowledge alarm.
data are reset to the original value. ► Disconnect the control system from the mains. Wait
Can occur during software down- 15 minutes. Switch on control system. If the alarm is re-
loads. peated, replace battery.
W013 EXTDISP
Cause Correction
Serial communication to remote ► Check the wiring.
control interrupted. Only possible ► Check setting of X80.
with optional remote control. ► Check the value of the SYS.DISP parameter.
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100 Chapter 9 Alarms and messages
A014 PROFI-DP
Cause Correction
Profibus error or communication ► Check the wiring.
has been interrupted (timeout). De- ► Check the address setting in the value of the
vice stopped. Alarm only when PBDP.ADR parameter.
SYS.REM = REMP. ► Check the setting of the operating mode in the value of
the PBDP.MPDP parameter.
► Increase the timeout value of the PBDP.TOUT parame-
ter.
► Check master configuration.
W017 DISPLAY
Cause Correction
Communication to the primary dis- ► Check setting of X80.
play is interrupted. The display it- ► Set address on the display (see display alarm *No
self can no longer display the error. Comm An*).
► Check the wiring.
A018 BATTERY
Cause Correction
Buffer battery has insufficient volt- ► Check that battery base is firmly in place.
age or clock has stopped. ► Replace battery while device is switched on, then switch
control system off and back on again.
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Chapter 9 Alarms and messages 101
A072 CAN Dtn
Cause Correction
A CAN module has an output error. ► Note error display on CAN module. Continue in accord-
t = D (EBD 1318/20) ance with the module description in the Appendix.
t = L (EBD 1319) n = 1…31 (mod- ► Check wiring of digital outputs.
ule address). ► Check whether alarm stops when output plug connector
is disconnected.
W075 WARNTEMP
Cause Correction
The temperature in the device is ► Check the temperature in the device.
too high. The temperature sensor is ► Ensure adequate ventilation.
located on the display circuit board.
A076 HIGHTEMP
Cause Correction
The permissible maximum tempera- ► Check the temperature in the device.
ture in the device is exceeded. The ► Ensure adequate ventilation.
temperature sensor is located on
the display circuit board.
A077 DIGOUT
Cause Correction
One or more of the outputs deviate ► Remove external voltage or overload sources.
from expected state.
A020 HOPP
Cause Correction
The discharge probe on the mill is ► Check discharge of the product.
reporting product. ► The probe supplies 24 V if no product is present. DI 1.5
must therefore show 24 V.
A021 INC
Cause Correction
No pulse signals of the segment ► Check whether the LINAK cylinder is moving.
slide gate are measured. ► Check wiring of the LINAK cylinder.
► Check by means of the LED of DI 5.4, whether pulses
are arriving on the IO module. LED flashes during slide
gate movement.
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102 Chapter 9 Alarms and messages
A022 END P
Cause Correction
The segment slide gate does not ► Check whether the LINAK cylinder is at the limit posi-
reach the limit position “open” or tion. The DI 5.5 or DI 0.9 input must then show 24 V.
“closed”.
A023 CTEMP
Cause Correction
The temperature sensor of the mill ► The mill was operated for too long in idle state. Wait un-
supplies a temperature that is til the temperature is lower than TCON.TMAX.
above the threshold value ► Configure correct sensor type for 1317.AI1.0.
TCON.TMAX. ► Connect sensor correctly. Check wiring PT100 at X210.
At 20 °C, the PT100 must show approx. 108 ohm.
A024 VIB_W
Cause Correction
The vibration value of the mill has ► Find the mechanical cause for the excessive vibrations,
exceeded the limit value e.g. worn or broken beaters.
TCON.VIB_W within the time ► The machine can continue to be operated. During the
TCON.TVIB. next stop, find the cause.
A025 MSTOP
Cause Correction
The machine stop of the mill was ► —
triggered.
A027 STILL
Cause Correction
The standstill monitor of the mill is ► DI 1.3 must show 24 V when motor is stationary.
reporting movement from the mo-
tor. The error is only displayed
when attempting to open the cone.
A028 COPEN
Cause Correction
The cone of the mill is not locked ► DI 1.4 must show 24 V when cone is closed.
or the <Move cone> key was
pressed for too long.
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Chapter 9 Alarms and messages 103
A029 MOTOR
Cause Correction
The grinding motor of the mill was ► Once the grinding motors have been started up, a motor
started and there has been no re- current must be measured within 10 seconds. After the
sponse. grinding motors have been stopped, no motor current
may be measured after a delay of 5 minutes. Check
whether the motor contactor is disconnecting and wheth-
er the actual value input AI0.0 is wired correctly.
A030 S < 4 mA
Cause Correction
No signal on the set point input of ► The AI0.3 input displays a current of < 2 mA. If a
the mill 0 … 20 mA signal is used, set SYS.AI.3 to 0 mA. If
there is no analog set point, set SYS.REM ≠ REMA.
A031 A < 4 mA
Cause Correction
No signal on the actual value input ► The AI0.0 input displays a current of < 2 mA. If a
of the mill 0 … 20 mA signal is used, set SYS.AI.0 to 0 mA.
A033 LIMIT
Cause Correction
The limit value TCON.TRANS was ► Check whether the discharge conveyor for the mill is
exceeded for longer than 5 sec- clogged or the drive is blocked.
onds. The discharge conveyor is ► Check configuration of the discharge motor ADC.MOT
overloaded. 1.2 and ADC.CON 1.2.
A034 V < 4 mA
Cause Correction
No signal on the vibration sensor of ► The AI1.1 input displays a current of < 2 mA. If a
the mill. 0 … 20 mA signal is used, set 1317.AI1.2 to 0 mA. If no
vibration sensor is present, set TCON.VIBR = OFF.
A035 TSTART
Cause Correction
The discharge conveyor for the mill ► When the discharge conveyor is started, a response
has not started. The release for the must be issued within 10 seconds. If there is no re-
discharge conveyor of the mill is sponse, the DO 0.7 output must be connected to the
active and there has been no re- DI 0.14 input via a jumper wire.
sponse.
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104 Chapter 9 Alarms and messages
A036 CTIGHT
Cause Correction
The cone for the mill is jammed. ► Make sure that both cylinders are in the same position.
The positions of both cone linear Then reset the difference with the MAN.POSDIF param-
cylinders differ by more than eter.
30 mm from each other. If the posi-
tion difference of both cylinders is
too great, the cone is usually jam-
med. It is also possible that the
pulse signal of a cylinder is not be-
ing measured.
A037 CINC
Cause Correction
No position pulse on the cone of ► Check the pulse signal wiring of the linear cylinder on
the mill the cone.
A038 VIB_A
Cause Correction
The vibration value of the mill has ► Find the mechanical cause for the excessive vibrations,
exceeded the limit value e.g. worn or broken beaters.
TCON.VIB_A within the time
TCON.TVIB.
A039 MOT_TEMP
Cause Correction
The main motor's PTC has switch- ► Allow motor to cool.
ed. ► Identify and remedy cause for overload.
► If motor has no PTC: TCON.MOT_PTC to OFF.
9.2.2 Mill 2
A040 HOPP
Cause Correction
The discharge probe on the mill is ► Check discharge of the product.
reporting product. ► The probe supplies 24 V if no product is present. DI 2.5
must therefore show 24 V.
A041 INC
Cause Correction
No pulse signals of the segment ► Check whether the LINAK cylinder is moving.
slide gate are measured. ► Check wiring of the LINAK cylinder.
► Check by means of the LED of DI 6.4 whether pulses
are arriving on the IO module. LED flashes during slide
gate movement.
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Chapter 9 Alarms and messages 105
A042 END P
Cause Correction
The segment slide gate does not ► Check whether the LINAK cylinder is at the limit posi-
reach the open or closed limit posi- tion. The DI 6.5 or DI 0.21 input must then show 24 V.
tion.
A043 CTEMP
Cause Correction
The temperature sensor of the mill ► The mill was operated for too long in idle state. Wait un-
supplies a temperature that is til the temperature is lower than TCON.TMAX.
above the threshold value ► Configure correct sensor type for 1317.AI2.0.
TCON.TMAX. ► Connect sensor correctly. Check wiring PT100 at X210.
At 20 °C, the PT100 must show approx. 108 ohm.
A044 VIB_W
Cause Correction
The vibration value of the mill has ► Find the mechanical cause for the excessive vibrations,
exceeded the limit value e.g. worn or broken beaters.
TCON.VIB_W within the time ► The machine can continue to be operated. During the
TCON.TVIB. next stop, find the cause.
A045 MSTOP
Cause Correction
The machine stop of the mill was ► —
triggered.
A047 STILL
Cause Correction
The standstill monitor of the mill is ► DI 2.3 must show 24 V when motor is stationary.
reporting movement from the mo-
tor. The error is only displayed
when attempting to open the cone.
A048 COPEN
Cause Correction
The cone of the mill is not locked ► DI 2.4 must show 24 V when cone is closed.
or the <Move cone> key was
pressed for too long.
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106 Chapter 9 Alarms and messages
A049 MOTOR
Cause Correction
The grinding motor of the mill was ► Once the grinding motors have been started up, a motor
started and there has been no re- current must be measured within 10 seconds. After the
sponse. grinding motors have been stopped, no motor current
may be measured after a delay of 5 minutes. Check
whether the motor contactor is disconnecting and wheth-
er the actual value input AI0.4 is wired correctly.
A050 S < 4 mA
Cause Correction
No signal on the set point input of ► The AI0.7 input displays a current of < 2 mA. If a
the mill 0 … 20 mA signal is used, set SYS.AI.7 to 0 mA. If
there is no analog set point, set SYS.REM ≠ REMA.
A051 A < 4 mA
Cause Correction
No signal on the actual value input ► The AI0.4 input displays a current of < 2 mA. If a
of the mill 0 … 20 mA signal is used, set SYS.AI.4 to 0 mA.
A053 LIMIT
Cause Correction
The limit value TCON.TRANS was ► Check whether the discharge conveyor for the mill is
exceeded for longer than 5 sec- clogged or the drive is blocked.
onds. The discharge conveyor is ► Check configuration of the discharge motor ADC.MOT
overloaded. 2.2 and ADC.CON 2.2.
A054 V < 4 mA
Cause Correction
No signal on the vibration sensor of ► The AI2.1 input displays a current of < 2 mA. If a
the mill. 0 … 20 mA signal is used, set 1317.AI1.3 to 0 mA. If no
vibration sensor is present, set TCON.VIBR = OFF.
A055 TSTART
Cause Correction
The discharge conveyor of the mill ► When the discharge conveyor is started, a response
has not started. The release for the must be issued within 10 seconds. If there is no re-
discharge conveyor of the mill is sponse, the DO 0.11 output must be connected to the
active and there has been no re- DI 0.26 input via a jumper wire.
sponse.
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Chapter 9 Alarms and messages 107
A056 CTIGHT
Cause Correction
The cone for the mill is jammed. ► Make sure that both cylinders are in the same position.
The positions of both cone linear Then reset the difference with the MAN.POSDIF param-
cylinders differ by more than eter.
30 mm from each other. If the posi-
tion difference of both cylinders is
too great, the cone is usually jam-
med. It is also possible that the
pulse signal of a cylinder is not be-
ing measured.
A057 CINC
Cause Correction
No position pulse on the cone of ► Check the pulse signal wiring of the linear cylinder on
the mill the cone.
A058 VIB_A
Cause Correction
The vibration value of the mill has ► Find the mechanical cause for the excessive vibrations,
exceeded the limit value e.g. worn or broken beaters.
TCON.VIB_A within the time
TCON.TVIB.
A059 MOT_TEMP
Cause Correction
The main motor's PTC has switch- ► Allow motor to cool.
ed. ► Identify and remedy cause for overload.
► If motor has no PTC: TCON.MOT_PTC to OFF.
A060 POWER
Cause Correction
A 24 V circuit breaker has respond- ► Check whether the circuit breaker of the control has trig-
ed. gered.
► DI 0.23 must show 24 V.
A061 UPSON
Cause Correction
UPS is active. ► Restore the power supply.
► Deselect the UPS. If not present, TCON.UPS = OFF.
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108 Chapter 9 Alarms and messages
A062 ATVCOM
Cause Correction
The communication with the fre- ► Check CAN connection to the converters.
quency converters of the main mo- ► Check address settings on the converter: Mill 1 = ad-
tor is interrupted. dress 1; Mill 2 = address 2.
A063 ATV
Cause Correction
The frequency converter of the ► Read the error cause off the frequency converter dis-
main motor is reporting an error. play. Remedy the error in accordance with the frequency
converter operating instructions.
► Check address settings on the converter: Mill 1 = ad-
dress 1; Mill 2 = address 2.
A065 FC
Cause Correction
The frequency converter of the ► Read the error number off the frequency converter in the
feed roller is reporting an error. DFCQ. Determine the cause using the Telemecanique
ATV31 operating instructions.
A066 DOOR
Cause Correction
Magnetic door is not closed. ► Check whether the magnetic door is closed properly.
DI 5.2 must show 24 V.
A067 FLAT
Cause Correction
Error in the flap control. ► Check whether the gravity flow diverter adjustment cylin-
der is moving.
► Check by means of the LED of DI 6.8, whether pulses
are arriving on the IO module. LED flashes during the
flap movement.
A068 PART
Cause Correction
Error in the heavy particle separa- ► Check whether the heavy particle cylinder is at the limit
tion. position. DI 5.9 must show 24 V in the limit position.
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Chapter 9 Alarms and messages 109
A090 FAN
Cause Correction
The fan was started and there has ► When the fan is started, a response must be issued
been no response. within 10 seconds. If there is no response, the DO 0.13
output must be connected to the DI 0.12 input via a
jumper wire. DO 0.13 output = 24 V → fan is running.
DI 0.12 input = 24 V → fan is running.
A091 PLANT
Cause Correction
The machine stops after an emer- ► DI 0.0 input = 24 V → no alarm.
gency stop.
A092 SAFES
Cause Correction
The safety switch of the machine ► DI 0.7 input = 24 V → no alarm.
was actuated.
A022 END P
Cause Correction
The segment slide gate does not ► Check whether the LINAK cylinder is at the limit posi-
reach the limit position “open” or tion. The DI 5.5 or DI 0.9 input must then show 24 V.
“closed”.
A030 S < 4 mA
Cause Correction
No signal on the set point input of ► The AI0.3 input displays a current of < 2 mA. If a
the mill 0 … 20 mA signal is used, set SYS.AI.3 to 0 mA. If
there is no analog set point, set SYS.REM ≠ REMA.
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A031 A < 4 mA
Cause Correction
No signal on the actual value input ► The AI0.0 input displays a current of < 2 mA. If a
of the mill 0 … 20 mA signal is used, set SYS.AI.0 to 0 mA.
A041 INC
Cause Correction
No pulse signals of the segment ► Check whether the LINAK cylinder is moving.
slide gate are measured. ► Check wiring of the LINAK cylinder.
► Check by means of the LED of DI 6.4 whether pulses
are arriving on the IO module. LED flashes during slide
gate movement.
A042 END P
Cause Correction
The segment slide gate does not ► Check whether the LINAK cylinder is at the limit posi-
reach the open or closed limit posi- tion. The DI 6.5 or DI 0.21 input must then show 24 V.
tion.
A050 S < 4 mA
Cause Correction
No signal on the set point input of ► The AI0.7 input displays a current of < 2 mA. If a
the mill 0 … 20 mA signal is used, set SYS.AI.7 to 0 mA. If
there is no analog set point, set SYS.REM ≠ REMA.
A051 A < 4 mA
Cause Correction
No signal on the actual value input ► The AI0.4 input displays a current of < 2 mA. If a
of the mill 0 … 20 mA signal is used, set SYS.AI.4 to 0 mA.
A065 FC
Cause Correction
The frequency converter of the ► Read the error number off the frequency converter in the
feed roller is reporting an error. DFCQ. Determine the cause using the Telemecanique
ATV31 operating instructions.
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Chapter 9 Alarms and messages 111
Enter address:
The 7-segment display shows the status and error messages. In the following
table, the status messages are listed on the 7-segment after the display.
Display Status
- Standard operation.
The middle seg- There are no messages.
ments are dis-
played cyclically
from top to bot-
tom.
L Software is installed and activated after the restart.
If the display is If the service tool is used, press <Activate software>. If the
flashing, the control system is disconnected from power supply, the new
download has not software is also activated.
yet been com-
pleted.
U USB connection active.
Device is connected to PC via a USB cable.
P Profibus is attached and connected.
For further information: See page 97, parameter
“SERV.P-DP”.
C New software is copied.
Program 1 is updated. Program 2 is copied. Status mes-
sage is displayed only during the startup phase.
F Program 1 is defective. Program 2 is copied.
Status message is displayed only during the startup phase.
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112 Chapter 9 Alarms and messages
In the following table, the error messages are listed on the 7-segment after the
display. If an “E” flashes alternately with another symbol, an error message is
pending. “E d”, for example, indicates that “E” und “d” are flashing alternately.
1
Cause Correction
Fault in the FLASH memory. No ► Disconnect printed circuit board from power supply.
application present. No application Clean with compressed air.
started. ► Restart. If the error is repeated, replace printed circuit
board.
2
Cause Correction
Fault in the DRAM memory. No ap- ► Disconnect printed circuit board from power supply.
plication started. For example, as a Clean with compressed air.
result of a short circuit on the print- ► Restart. If the error is repeated, replace printed circuit
ed circuit board due to copper resi- board.
due.
b
Cause Correction
Fault in battery RAM memory. No ► Disconnect printed circuit board from power supply.
application started. Clean with compressed air.
► Restart. If the error is repeated, replace printed circuit
board.
E L
Cause Correction
Defective software version installed. ► Reinstall software. If the display does not change, re-
Program 1 shows an incorrect quest a new software version.
checksum. ► Disconnect device from power supply. After restart, pro-
gram 2 is used automatically.
E 3
Cause Correction
► See A003 RUNTIME
E 4
Cause Correction
► See A004 WATCHDOG
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Chapter 9 Alarms and messages 113
E 5
Cause Correction
► See A005 NO 24V
E b
Cause Correction
► See W018 BATTERY
E 6
Cause Correction
► See A006 DATALOST
E C
Cause Correction
► See A070 CAN COM, A071 CAN MOD, A072
CAN DOUT
E d
Cause Correction
► See W017 DISPLAY
Display State
LOCAL STOP Device was stopped manually.
STOP The device was stopped because no dosing release is present.
m STOP All the releases are pending but the grinding motor was not
started.
c STOP The device was stopped because no release is present via
Profibus.
STARTING The grinding motor was started. The message is active during
heavy start-up of the drive.
BRAKE The grinding motor was stopped. The reverse current brake is
active.
RUN EMPTY The grinding motor was stopped. The emptying time is active.
STANDBY All releases are present, but the grinding motor was switched
off after timeout “TCON.T3”.
OPEN The cone of all mills is open.
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114 Chapter 9 Alarms and messages
Display State
OPEN1 The cone of mill 1 is open.
OPEN2 The cone of mill 2 is open.
HL INLET The inlet probe is covered.
OVERLOAD The motor current of the grinding motor shows a value
> 130 % of the nominal current.
EMPTY The upper surge hopper is empty
VIBRATION The vibration level has exceeded the programmed limit. If not
remedied, the machine will stop with the alarm A034 or A054.
DISCHARGE Discharge function (or residual discharging) is active (not nor-
mal emptying).
SERVICE Service mode is active, i.e. “SERV.SERM” = “ON” (outputs can
be set).
MANUAL The device is operated manually. No automatic control se-
quence.
SIM ON Simulator mode is activated, i.e. “SERV.SIMM” = “ON”.
HL TRANS- The filling level probe in the discharge is covered (see
PORT “TCON.TRAPRB”).
Some of the following messages are application-specific, i.e. they do not occur
with every control.
Display State
OK Input detected and applied.
Example: When a recipe has been loaded.
LOCK Parameter modification is locked.
See page 75, parameter “SYS.LOCK”.
REMOTE The control system is in remote operation mode, e.g. via
Profibus. Parameters can only be edited in remote oper-
ation mode, e.g: “SYS.REM” = REMP.
See page 73, parameter “SYS.REM”.
PROTECT Recipes are protected from being overwritten. The rec-
ipes cannot be saved.
DATA INIT Initialization is executed. The control is reset to default
values.
See page 77, parameter “SYS.INIT”.
SET ZERO Zero adjustment is executed.
SET CAL Calibration is executed.
SET TARE Taring is executed.
WT INIT Weight values are re-initialized.
Example: If “ADC.DIV” is adjusted.
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Chapter 9 Alarms and messages 115
Display State
WAIT The device processes an order and prompts the operator
to wait.
Do not operate the control while WAIT is displayed.
CLEAR Data is being deleted.
ESC Modification has been aborted.
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116 Chapter 9 Alarms and messages
10 Spare parts
Bühler spare parts often fulfil special manufacturing and delivery specifications.
Bühler sells spare parts in accordance with state-of-the-art technology.
Only spare parts delivered by Bühler are inspected and approved. Spare parts
from other sources might negatively change the prescribed constructional quali-
ties of the control system and/or impair safety.
We would recommend keeping the following parts in stock for the corresponding
design:
The remaining available spare parts are summarized in the following table:
Bühler AG
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Chapter 10 Spare parts 117
Designation Part. No.
USB cable 1.8 m for dVice2L UXE -30802-031
Set of cables (strands) numbered for CAN expansion or
display circuit board:
200 mm WEWS-95011-810
500 mm WEWS-95012-810
1000 mm WEWS-95013-810
1400 mm WEWS-95014-810
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118 Chapter 10 Spare parts
11 Appendix
11.1.2 Connection
Bühler AG
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Chapter 11 Appendix 119
Connecting the module:
Each CAN expansion module contains a 1-digit LED display; EBD 1320 has a
2-digit display. It indicates the hardware status.
Set address:
E 1
Cause Correction
Software error ► Switch module off and back on again.
If the message is displayed again, re-
place module.
E 2
Cause Correction
EEPROM data loss ► Switch module off and back on again.
If the message is displayed again, re-
place module.
► Check whether the correct address is
displayed.
E 3
Cause Correction
No connection to CAN interface ► Press button and check address.
► Check settings of the parameters on
the MEAG.
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120 Chapter 11 Appendix
E 4
Cause Correction
A/D converter error ► Switch module off and back on again.
If the message is displayed again, re-
place module.
E 5
Cause Correction
Digital outputs ► One or more of the outputs deviates
from expected behavior. (External
voltage, short circuit, overload).
E 6
Cause Correction
No external 24 V for EBD 1320 ► Check external 24 V at X105:1 plug.
LED 24 V EXT lights up when there
is voltage.
E b
Cause Correction
Automatic baud rate search (no ► Press button and check address. (For
connection to CAN interface). setting see address.)
► Check settings of the parameters on
the MEAG.
Bühler AG
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Chapter 11 Appendix 121
11.2 Remote control
A remote control is an additional display and control unit that is installed at an-
other location.
Fig. 11.1
Technical data
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122 Chapter 11 Appendix
11.2.2 Table or wall version
Fig. 11.2
Technical data
MDDR MEAG
Main circuit board Display circuit board
EBD 1311 EBD 1316
SIO_0 X50
X30
1
2 1 +24 V Line 1
1
3 2 0 V Line 2 2
4 3 RXD_TXD + 3 3
X80
SIO_0
1 6 X30 4 RXD_TXD - 4 4
2 5 X51
3 4 SIO_0
X50
Fig. 11.3
If the local display unit is removed from the control and assembled elsewhere, it
is to be connected as a remote control. Address 1 is still used, however, and
the value of the parameter SYS.DISP will remain on OFF.
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Chapter 11 Appendix 123
With a distance of 5 m or more, use a shielded, 4-core cable.
2. Activate interface.
► Select SYS.DISP parameter.
► Press until parameter value flashes.
► Select the corresponding value. See page 74, parameter “SYS.DISP”.
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124 Chapter 11 Appendix
Parameter list
Production plant:
Name:
Date:
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Chapter 11 Parameter list 125
Parameter Default value Unit Customer value
TCON.MILL 1
TCON.MOTOR NORM
TCON.MOTIN AIN
TCON.MOTPTC.x ON
TCON.MOTCAN OFF
TCON.MOT_F1.x 50 Hz
TCON.MOT_F2.x 50 Hz
TCON.MODE REG
TCON.FLAP OFF
TCON.FLMID 50 %
TCON.VIBR OFF
TCON.UPS OFF
TCON.TEMP OFF
TCON.FEED FC_SLD
TCON.FC_SLD BASE
TCON.AOUT SETV
TCON.N TRANS 2 °
TCON.TRANS 0 %
TCON.TRAPRB OFF
TCON.REG_M2 OFF
TCON.CSYNC ON
TCON.FMAX 70 Hz
TCON.FMIN 30 Hz
TCON.SMAX 100 %
TCON.SMIN 5 %
TCON.SINI 0 %
TCON.DIFF 10 %
TCON.TMAX 75 °C
TCON.VIB_W 10.0 mm/s
TCON.VIB_A 20.0 mm/s
TCON.T VIB 10 s
TCON.T1 30 s
TCON.T2.x 5.0 s
TCON.T3 15 min
TCON.T4 1.0 s
TCON.T5 1.0 s
TCON.T6 15 s
TCON.T7 0 min
TCON.ASSIST
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126 Chapter 11 Parameter list
Parameter Default value Unit Customer value
SYS.TYP NOAPP
SYS.REM LOC
SYS.EIN OFF
SYS.DISP OFF
SYS.PSAV STOP
SYS.SD
SYS.SDT 600 s
SYS.LOCK OFF
SYS.ACLR OFF
SYS.AINV ON
SYS.AO.x 0 mA
SYS.AI.x 0 mA
SYS.AOADJ.x 100.0 %
SYS.AIADJ.x 100.0 %
SYS.CANBR 50 kBaud
SYS.ENET OFF
SYS.TCP OFF
SYS.INIT
ADC.MOT 1.1 100.0 A
ADC.MOT 1.2 100.0 A
ADC.MOT 2.1 100.0 A
ADC.MOT 2.2 100.0 A
ADC.CON 1.1 200.0 A
ADC.CON 1.2 200.0 A
ADC.CON 2.1 200.0 A
ADC.CON 2.2 200.0 A
ADC.I 1.1 A
ADC.I 1.2 A
ADC.I 2.1 A
ADC.I 2.2 A
ADC.I0 1.1 100.0 A
ADC.I0 1.2 100.0 A
ADC.I0 2.1 100.0 A
ADC.I0 2.2 100.0 A
ADC.AOMAX 100.0 %
ADCT.T.n °C
ADCT.OFFSET.n 0.0 °C
ADCT.TMIN.n –40 °C
ADCT.TMAX.n 300.0 °C
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Chapter 11 Parameter list 127
Parameter Default value Unit Customer value
ADCT.UNIT °C
1317.AI1.x OFF
1317.AIN1.x
1317.AIADJ1.x 100.0 %
1317.AO1.x 0 mA
1317.AOUT1.x mA
1317.AOADJ1.x 100.0 %
1317.MODT.x °C
CTRL.MODE.x AUT
CTRL.TN.x See table
CTRL.TV.x See table
CTRL.KR.x See table
CTRL.REG.x See table
CTRL.TIME.x 1000 ms
CTRL.START.x SET
CTRL.SVAL.x 10 %
PBDP.ADR 0
PBDP.TOUT 1.0 s
PBDP.WFOR FIX
PBDP.MPDP NORM
PBDP.COMP OFF
PBDP.CTRLB
PBDP.STATB
PBDP.DSDIR RXD
PBDP.DSNR 0
PBDP.DSIDX 0
PBDP.DSBYTE 8
PBDP.DSTYPE 1 BYTE
PBDP.DAT
PBDP.DSCNT
ENET.ADR 0
ENET.MPDP EXTD_L
ENET.IP
ENET.SUBNET
ENET.STDGW
ENET.IPSET.x 0
ENET.SNSET.x 0
ENET.GWSET.x 0
ENET.TOUT 1.0 s
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Parameter Default value Unit Customer value
ENET.STATUS
ENET.COM
TCP.MPDP EXTD_L
TCP.IP
TCP.SUBNET
TCP.STDGW
TCP.IPSET.x 0
TCP.SNSET.x 0
TCP.GWSET.x 0
TCP.TOUT 1.0 s
TCP.COM
SERV.ID
SERV.V_PROG
SERV.V_APPL
SERV.V_BASE
SERV.V_BOOT
SERV.DATE
SERV.TIME
SERV.ERR.x
SERV.EVT.x
SERV.ALLEVT.x
SERV.CPU
SERV.SADR
SERV.PCNT
SERV.ELOG ON
SERV.CLOG OFF
SERV.SIMM OFF
SERV.SERM OFF
SERV.SIMAZ OFF
SERV.DIN
SERV.DOUT
SERV.DISPIN
SERV.AIN.x V / mA
SERV.AOUT.x mA
SERV.TINT °C
SERV.SIO1
SERV.SIO2
SERV.USB
SERV.P-DP
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Parameter Default value Unit Customer value
SERV.PUPDAT
SERV.PDWDAT
SERV.TEST
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T +41 71 955 11 11
F +41 71 955 33 79
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