An Experimental Study On Partial Replace
An Experimental Study On Partial Replace
INTRODUCTION
Fig.2: Black dross
Aluminium is one of the widely used construction material
in the world, and during the aluminium production, the huge
amount of waste is produced. For instance,in Qatar, Fig.3 Chemical composition of aluminium dross `
Qatalum 635.000 millions tons aluminium ingots and billets, Mg Al Si Mn Fe Cu Zn
annually and this production causes approximately 350illion
tons of dross which is sent to the neighbouring countries for 0,00 90,28 5,93 0,34 1,10 1,82 0,53
Re-extraction and recycling of the remaining aluminium.
Aluminium dross mainly consists of metal, salts oxides, and It is is envisaged that the process of recovery of useful
other non metallic substance. Normally aluminium dross is metallic and non metallic residue will add to the cost of
divided into two parts are black and white whil;e the black operation and will demand the application of a new
aluminium dross contents low metal with high amount of technology of an existing one which may not be without a
oxides, salts and granular-like in form similar to stand.The cost.However the conversion of the dross to refactory
white aluminium deoss has very high amount of oxides and material will add value to the dross and convert waste to
salts nd forms large blocks.Aluminium deoss is mainly usable form.
produced from the meling of aluminium scrap such as used
beverage containers, aluminium sliding, casting and the PEOPERTIES OF MATERIALS
treating of the melt with salt flux. Cement
This aluminium dross is toxic and hazardous waste for OPC 53 Grade cement is required to conform to
the environment and so the safe disposal of the aluminium BIS specification IS:12269-1987 with a designed strength
dross as a waste is a burden to aluminium manufacturing for 28 days being a minimum of 53 MPa or 530 kg/sqcm.53
companies because its improper and careless disposal Grade OPC provides high strength and durability to
affects the eco- system, surface and the ground water. structures because of its optimum particle size distribution
When these dross particles are allowed to escape into the and superior crystallized structure. Being a high strength
atmosphere, inhalation can cause health such as cement, it provides numerous advantages wherever concrete
1) Alzeheimers Disease for special high strength application is required, such as in
2) Silicosis the construction of skyscrapers, bridges, flyovers, chimneys,
3) Bronchitis runways, concrete roads and other heavy load bearing
structures. Not only is this grade of cement stronger than
other grades / types, it is also more durable. Further, by
substituting lower grade cement with OPC 53, overall
savings can be obtained through reduced quantity of cement Percentage passing as per IS -383 : 2016
that would be required to be used.
5.1.2 Aggregates Seive Percent 20
Sr. 10 mm 12.5 mm 20 mm
5.1.2.1 Coarse Aggregates no
Size passing mm
Aggregates which are greater than 4.75 mm and mm %
retained in 4.75 mm I.S. sieve is considered as coarse Single Single Single
Grade
size size size
aggregates. In the present study locally available crushed
stone aggregate of size 20 mm and 10 mm has been used. 1 40 - - - 100 100
The aggregates have been tested as per IS: 2386-1963(Part -
1&3) IS: 383-2016. Physical properties of coarse aggregate 2 25 - - - - -
are tabulated below in Table. 90-
Physical properties of coarse aggregate of 10mm are 3 20 - - - 85-100
100
tabulated below in Table 1 - (A & B)
4 16 - - 100 - -
Table 1 (A) - Physical Properties of Coarse Aggregate 5 12.5 - 100 85-100 - -
(10mm)
Requi 6 10 - 85-80 0-45 0-20 25-55
Sr. Resu
Name of the test Unit rmen Test method
no lt 7 4.75 - 0-20 0-10 0-5 0-10
ts
5
Fineness
- -
IS 2386 P:1 - MnO 0.73
Modulus 1963
Max 3%-
uncrushed
Matreial finer IS 2386 P:1 -
7 - % (Natural)
than 75 1963
Max 15%-
Crushed
MIX PROPORTION
CONCLUSION
REFERENCES