ROLAND ct304

SERVICE NOTES
CT-304
Contents
1 Structure & Spare Parts

1-1 X-Slider Ass'y ............................................................................... 4
1-2 X-Drive Ass'y ................................................................................ 6
1-3 X Speed-Reduction Unit Ass'y ..................................................... 8
Structure & Spare Parts 1
1-4 Y Arm Unit Ass'y ........................................................................ 10
1-5 Y-Slider Unit Ass'y ...................................................................... 12
1-6 Y-Drive Unit Ass’y ...................................................................... 16
Electrical Section 2
1-7 Honeycomb Panel Ass'y ............................................................ 18
1-8 Frame (Side) Ass'y ..................................................................... 22
1-9 Frame (Front) Ass'y .................................................................... 24
1-10 Frame (Rear Cover) Ass'y .......................................................... 26
Replacement of Main Parts 3
1-11 Front Cover Ass'y ....................................................................... 28
1-12 Head Base Ass'y ........................................................................ 30
1-13 Marking Unit Ass'y ...................................................................... 34
Adjustment 4
1-14 Tangential Cutter Unit Ass'y ....................................................... 36
1-15 Electrical Box Ass'y .................................................................... 38
1-16 Blower Ass'y ............................................................................... 40
Supplemental Information
5
1-17 Optional Blower Ass'y ................................................................ 44
1-18 Leg Ass'y .................................................................................... 46
2 Electrical Section
Troubleshooting
6
2-1 Block diagram of electrical components ..................................... 48
2-2 X-Axis Signal Schematic Diagram ............................................. 49
2-3 Y-Axis & Pen Signal Schematic Diagram ................................... 50
Service Activities
7
4-12 CUTTING AREA CONFIGURATION ....................................... 130
2-4 Z-Axis & Tangential Signal Schematic Diagram ........................ 51
2-5 Z-Axis & Router Origin Signal Schematic Diagram .................... 52 4-13 TOOL ADJUSTMENT .............................................................. 132
4-14 PEN PRESSURE ..................................................................... 137
3 Replacement of Main Parts 4-15 TANGENTIAL CUTTER PRESSURE ...................................... 138
3-1 X DRIVE BELT ........................................................................... 53 4-16 MARKING ROLLER PRESSURE ............................................ 139
3-2 X DRIVE PULLEY ...................................................................... 55
3-3 X MOTOR .................................................................................. 57
5 Supplemental Information
Missing the Number
3-4 X REDUCTION BELT (PRIMARY & SECONDARY) ................. 60
3-5 Y DRIVE BELT ........................................................................... 63 6 Troubleshooting
3-6 Y DRIVE PULLEY ...................................................................... 66 6-1 Error Message Table ................................................................ 140
3-7 Y MOTOR .................................................................................. 71 6-2 Error messages appearing when turning the power on ........... 140
3-8 Y REDUCTION BELT ................................................................ 73 6-3 Error messages that gives error numbers ................................ 141
3-9 TANGENTIAL MOTOR .............................................................. 78 6-4 Troubles for which error messages are not indicated .............. 144
3-10 MARKING MOTOR .................................................................... 80 6-5 Adjustment of the amount of deviation ..................................... 145
3-11 θ-AXIS MOTOR .......................................................................... 82 6-5-1Checking the status of tools ..................................................... 145
3-12 θ-AXIS REDUCTION BELT ........................................................ 85 6-5-2Checking the status of tools ..................................................... 146
3-13 TANGENTIAL CUTTER UNIT .................................................... 87
3-14 MARKING UNIT ......................................................................... 90 7 Service Activities
3-15 PEN HEAD ................................................................................. 93 7-1 Packed state ............................................................................ 150
7-2 Plotter size ............................................................................... 151
4 Adjustment 7-3 Space in carrier path ................................................................ 152
4-1 MAINTENANCE MODE ............................................................. 94 7-4 Set-up ....................................................................................... 153
4-2 HOW TO UPGRADE FIRMWARE ........................................... 117 7-5 Points to be oilded .................................................................... 156
4-3 PRIMARY X REDUCTION BELT TENSION ............................ 119 7-6 Specification ............................................................................. 159
4-4 SECONDARY X REDUCTION BELT TENSION ...................... 120
4-5 X DRIVE BELT TENSION ........................................................ 121
4-6 Y REDUCTION BELT TENSION ............................................. 122
4-7 Y DRIVE BELT TENSION ........................................................ 123
4-8 Z AXIS RACK ADJUSTMENT .................................................. 124
4-9 θ-RECUTION BELT TENSION ................................................ 126
4-10 Y ARM RIGHT ANGLE ............................................................ 127
4-11 CALIBRATION ......................................................................... 128
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
First Edition
CT-304 ‘01.April
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.

Copyright © 1998 ROLAND DG CORPORATION
5564-00
Revision Record
Revision
Date Description of Changes Approved by Issued by
No.
0 2001.4.9 First Edition Inagaki Shigenoya

To Ensure Safe Work
To Ensure Safe Work
About WARNING and CAUTION Notices.
Used for instructions intended to alert the operator to the risk of death
WARNING or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
CAUTION * material damage refers to damage or other adverse effects caused

with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the WARNING and CAUTION symbols, the symbols shown below are aloso used.
: Tips and advise before the adjustment.

About the Labels Affixed to the Unit
WARNING
Turn off the primary power SW Do not recharge, short-circuit,
before servicing. disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
1-1 X-Slider Ass'y
24
14
3
16 10
5
6
12
9 23
16
14
20 16
8 18
21 11
24
3 15
5 5
12 18 12
23 13
20 2
21 5
6
12
4 13
4
5 12
12 5
16 12
12
22
22 13
13
25 13 16
19 19 25 6
12
5
13 1
12
5
11 7
15
16 23
12
5
6
3
23
12 24
5 14
3 14
24
4
Parts No. Parts Name Q Remark

1 M400087 X-slider F 1
2 M400088 X-slider R 1
3 M201501 Roller adjusting plate B 4
4 M201472 Eccentric pin B 2
5 M201421 Roller collar B 10
6 M201429 Belt pin 4 1
7 M501447 X-initializing plate R 1
8 M501627 X-slider frame holder 1
9 M501330 X flexible support plate A 1
10 M501331 X flexible support plate B 1
11 M002177 X-cleaner plate A assy. 2
12 625ZZ Radial bearing 12
13 Hexagon socket head cap screw 6 M4x20 (spring washer)
14 Sems screw 4 M4x10 (spring washer)
15 Double sems screw 4 M3x8 (spring seat, finished circular)
16 Double sems screw 10 M3x6 (spring seat, spring small circular)
18 Hexagon socket head screw 2 M4x8 (flat point)
19 Round head screw 2 M4x8
20 Nut 2 M5 (3-class)
21 Spring washer 2 Nominal size 5
24 Countersunk head screw 4 M4x16
25 M002192 X-cleaner plate B assy. 2
5
1-2 X-Drive Ass'y
28
1 17
26
28
26
17
29
30
27
15
14
27 3
15
13
18
2
15 14 18
28 17
20
19 26
31 28
19
15
11 26
20 17
21 14 30
22 13
21
22
21
23
15
24 27 18 14
16 27
15
1
29
3
15 15
18
20
19
31
19
15
11
20
21
22
21
22
21
23
24
16 15
6

1 M501474 X-drive plate F 1
2 M501475 X-drive plate R 1
3 M501307 X-axis support plate C 2
4 Missing number
5 Missing number
6 Missing number 1
7 Missing number
8 Missing number
9 Missing number
10 Missing number
11 M201426 X-idler axis 2
12 Missing number
13 M501496 X-drive plate reinforcement 2
14 Binding screw 8 M4x8
16 Hexagon socket head cap screw 4 M4x60
17 Hexagon socket head screw 8 M4x5 (Double point)
18 6003ZZNR Radial bearing 4
19 6001ZZ Bearing 8
20 E-10 E-type retaining ring 4
21 Platness Washer 6 4mm
22 Washer 8 5mm
23 M502268 X tension BK 2
24 M502267 X tension plate 2
25 Missing number
26 M502227 Junction plate T 4
27 M202242 Belt stopper 5T 4
28 Double sems acrew 12 M4x12 (spring seat, finished circular)
29 M800425 X belt 12.5T 2 4mm
30 M202243 X pulley 5T 2
31 M202244 X drive pulley 5T 2
7
1-3 X Speed-Reduction Unit Ass'y
1
11
5
31
33
24 27
3
27
27
31
7 27 26
22 17 23
1
27
25 4 28
31 31
30 27
30
18 29
15 27 34
29 19 27
16
19
15 34
29 19
13 29 21 16
31 19
10
6
14 27 29
29
20 8 32 29
31 32
31 17
9 3
12
24
31
6 27
23
26
27
31 33
30 27
2 27
18
30
8

1 M501312 Speed-reduction plate A 1
2 M501313 X speed-reduction plate B 1
3 M501305 X-axis support plate A 2
4 M501303 X motor mounting plate 1
5 E100818 X-axis DC motor assy. 1
6 M201430 X-bar 4 1
7 M201401 Pulley S2M24XY 1
8 M201499 Pulley S2M96X 1
9 M201504 Pulley S3M30X 1
10 M201505 Pulley S3M90X 1
11 M201423 X-drive shaft 180/150 1
M201424 X-drive shaft 120/70 1
12 M201428 X speed-reduction shaft 1
13 M501314 Tension plate A 1
14 M501315 Tension plate B 1
15 M201437 Tension shaft C 2
16 M600439 Idler pulley TN 2
17 M201435 Tension shaft A 2
18 M501316 X speed-reduction mounting plate 2
19 80F-0507 Flange bushing (80F) 4 Oil less
20 200S2M260 Timing belt 1
21 200S3M339 Timing belt 2 (Including spare 1)
22 LF-1910ZZ Radial bearing 1
23 6901ZZNR Radial bearing 2
24 6003NNZR Radial bearing 2
25 E100817 X-axis motor drive cable assy. diagram 1
26 E-type retaining ring 2 E-10
28 Countersunk head screw 4 M4x8 (spring seat, small circular)
30 Hexagon socket head cap screw 8 M4x10 (spring seat, finished circular)
31 Hexagon socket head screw 10 M4x5 (double point)
33 M201654 Snap ring 2
34 M002135 Tension roller assy. 2
9
1-4 Y Arm Unit Ass'y
4
8
10 21
16
14
13
9 3
3
14
18
6
7
17 25
13
1 26
5
12 11
3 18 14
27
13
28 14
9 20
7 6
3
17
27 19
22
28 2
24
23
10

1 M300298 Y arm 180/150 1
M300299 Y arm 120/70 1
2 M201434 Y arm spacer 1
3 M501347 Y roller guide 180/150 6
M501348 Y roller guide 120/70 6
4 M501353 Y arm cover 180/150 1 1
M501354 Y arm cover 120/70 1
5 M501382 Y-initializing plate A 1
6 M501319 Y stop plate 2
7 M700131 Y stop rubber 2
8 Missing number
9 M002170 Y belt cleaner plate assy. 2
10 M600471 Cable guide 1
11 M600447 Arm front cover 1
12 Hexagon socket head cap screw 2 M3x6 (spring seat, small circular)
13 Hexagon socket head cap screw 4 M3x8 (spring seat)
15 Missing number
22 M501494 Y-arm spacer connecting plate 1
24 Double sems screw 2 M4x12 (spring seat)
25 M800428 Y-drive belt 9.5T 1
26 M202242 Belt stopper 5T 2
27 M502227 Junction plate 2
28 Double sems acrew 6 M4x12 (spring seat, finished circular)
11
1-5 Y-Slider Unit Ass'y 1/2
31
17 34 33
29
24
26
32 3
29
6 24
16 3
23 18
6
18 30 23 4 22 27
18
13
27 28 1
5
22
28
20 2
4
22
18
6
28 23
12 4
27
18
30 5
14 25
27 28 19
4 18
19
7
15
10 9
8
21 11
12

1 M300316 Y slider 1
2 M201500 Roller adjusting plate A 2
3 M201501 Roller adjusting plate B 2
4 M001929 Eccentric roller assy. 4
5 M201420 Roller collar A 2
6 M201421 Roller collar B 4 1
7 M201473 Roller collar C 2
8 M201431 Y belt block 1
9 M201429 Belt pin 2
10 M201398 Head guide shaft 1
11 M201400 Head fixing block 1
12 M201409 Head lifting shaft 1
13 M501449 Hold plate for head lifting shaft 1
14 M201411 Screw in head lifter 1
15 M201413 Bearing for head lifting shaft 1
16 M600469 Collar for head lifting shaft 1
17 M600108 Handle 1
20 2 M3x8 (spring seat, finished circular)
21 2 M4x12 (spring seat, small circular)
22 Sems screw 4 M4x20 (spring seat)
23 4 M4x12 (spring seat)
27 Nut 4 M5 (3-class)
28 Spring seat 4 Nominal size 5
30 Hexagon socket head cap screw 4 M4x10 (Plain washer, spring seat)
31 M600109 Knob 1
33 M001657 Handle assy. 1
34 Slider washer 1 6.2 x 9.5 x 0.5
13
Y-Slider Unit Ass'y 2/2
15
11
2
15
16 1
16 20
9 21
16
4 16
21 19
16
13
18
16
12 22
14 17
4
3
16
5
16 8
6
16
14

1 M501333 Y flexible support plate A 1
2 M501334 Y flexible support plate B 1
3 M501383 Y-initializing plate B 1
4 M002171 Y-cleaner plate A assy. 2
5 M002172 Y-cleaner plate B assy. 1
6 M002173 Y-cleaner plate C assy. 1 1
7 M002174 Y-cleaner plate D assy. 1
8 M002175 Y-cleaner plate E assy. 1
9 M002176 Y-cleaner plate U assy. 2
10 M800292 Rail cleaner 12
11 M600460 Head P plate cover 1
12 SQ-8 Spacer for P-plate 4 Mac-eight
13 E100810 H-RB junction circuit board 1
14 E100831 Y origin sensor cable assy. 1
15 Double sems screw 4 M3x5 (spring seat, small circular)
20 E100825 Y-cable 1 assy. 1
21 E100829 Y-cable 2 assy. 1
22 E100938 Pen cable assy. 1
15
1-6 Y-Drive Unit Ass'y
1
1
37
37
31 25
30
38
4 9
33 15
6
35 8
29 17 36
23 27
34 32
24 28 39
35
31 18
26
31
35 42 19
14
43
35
7 19
31 21
18
35
11 39
22
13
2
12 20
24
10 31 31
13
9
38 41
16

1 M600459 Arm rear cover 1
2 M400086 Y speed-reduction box 1
3 E100827 Y-axis DC motor assy. diagram 1
4 M501304 Y-motor mounting plate 1
5 Missing number
6 M201401 Pulley S2M24XY 1 1
7 M201403 Pulley S2M144Y 1
8 M201425 Y-drive shaft 1
9 M501346 Shaft spacer 2
10 M501315 Tension plate B 1
11 M201437 Tension shaft C 1
12 M600439 Idler pulley TN 1
13 80F-0507 Flange bushing (80F) 2 Oil less
14 M201436 Tension shaft B 1
15 M501402 Y-idler plate B 1
16 Missing number
17 M201427 Y-idler axis 1
18 STW-FT8.0 x 0.5 Slider 2 Asahi slider manufacturer
19 F628ZZ Radial bearing 2 NTN
20 M501408 Arm rear cover mounting plate A 2
21 M501409 Arm rear cover mounting plate B 2
22 200S2M360 Timing belt 1
23 LF-1910ZZ Radial bearing 1 NTN
24 6901ZZNR Radial bearing 2 NTN
25 E100826 Y-motor drive cable assy. Diagram 1
26 SQ-5 Spacer for P-plate 4
27 SQ-10 Spacer for P-plate 3
28 E100808 (Y-RB1) junction circuit board 1
29 E100809 (Y-RB2) junction circuit board 1
38 Semi-elliptic type retaining ring 2 BETW-10
40 Missing number
41 M002135 Tension roller assy. 1
42 M202245 Y pulley 5T 1
43 M202246 Y drive pulley 5T 1
17
1-7 Honeycomb Panel Ass'y 1/2
10
7
4 1
18

1 M201380 Honeycomb panel 120 1
2 M501456 X flexible presser H120 1 Modification of shape 1
3 M600457 Cutting board 120WL 1 Packed in M002070
4 M600172 Inlet port (D) 2
5 No. 43 Blind rivet 8
6 9508-04 M4 nut insert 22 1
7 Double sems screw 6 M4x10(spring seat, finished circular)
8 M501337 Blocking plate 120/70 1
9 M600435 Dummy plate 120/70 1 Packed in M002073
19
Honeycomb Panel Ass'y 2/2
6 10
8
6 7
1 5
8
6 8
8
7 8 8
6
2 4
8
7
2
8
9
6
8
3
6
9
20

1 M201440 Honeycomb reinforcement 120/70R 1
2 M201441 Honeycomb reinforcement 120/70 2
3 M201445 Honeycomb reinforcement 120/70L 1
4 M501397 Box bracket A 1
5 M501401 Box receiver fixing plate B 1
6 M501340 Honeycomb reinforcement joint 6 1
7 No. 43 Blind rivet 21
10 M501323 Blocking plate receiver 120/70R 1
21
1-8 Frame (Side) Ass'y
5
4
1
5
3
5
5 2
6
7
6 8
7 8 5
8 7
8 6
7
5 6
5
5
22

1 M300310 Side frame 120/70 2
2 M501323 Blocking plate receiver 120/70R 1
3 M501338 Corner metal fitting A 2
4 M501339 Corner metal fitting B 2
6 Washer 16 Nominal size 6 1
23
1-9 Frame (Front) Ass'y
11
14
12
1
3
16
9
15
13
8
12
5
15
8
13
7
15
2
6
4
15
10 17
16 13
24

1 M300306 X-guide rail (upper) 120 1
2 M300296 X-guide rail (lower) 120F 1
3 M501351 X roller guide 120 2
M502218" X stop plate TA" can be
4 M501317 X top plate A 1 assembled. Reverce procedure is detective.
M502219"X stop plate TB" can be assembled.
5 M501318 X top plate B 1 Reverce procedure is detective. 1
M700217" X stop rubber TA" can be
6 M700129 X top rubber A 1 assembled. Reverce procedure is detective.
M700218" X stop rubber TB" can be
7 M700130 X top rubber B 1 assembled. Reverce procedure is detective.
8 M501329 X flexible presser plate 2
9 M600445 Corner cover 1 1
11 E100819 X-axis sensor cable assy. 1
17 M501497 Panel cable guard 1
25
1-10 Frame (Rear Cover) Ass'y
11
16
10
15
12
16 17
4
17
15
1 9 16 6
8 18
14
9
17
5 7
8
17 16
13
18
26

1 M300306 X-guide rail (upper) 120 1
2 M300292 X-guide rail (lower) 120F 1
3 M501351 X roller guide 120 2
M502218" X stop plate TA" can be
4 M501317 X top plate A 1 assembled. Reverce procedure is detective.
M502219" X stop plate TB" can be
5 M501318 X top plate B 1 assembled. Reverce procedure is detective. 1
M700217" X stop rubber TA" can be
6 M700129 X top rubber A 1 assembled. Reverce procedure is detective.
M700218" X stop rubber TB" can be
7 M700130 X top rubber B 1 assembled. Reverce procedure is detective.
8 M501329 X flexible presser plate 2
9 M501332 X flexible support place C 2
10 M300314 Rear cover 120 1
11 M501327 X cover mounting plate A 1
12 M501328 X cover mounting plate B 1
27
1-11 Front Cover Ass'y
1 7
15 PO
W
ER
23
2
12
21
6
11
10
16
13
9 13
17
14 20
21
3
19
21 22
18
1
4
5
4
20
28

1 M300317 Front cover 120 1
2 M600441 Tool tray 1
3 M501387 Panel plate A 1
4 M501388 Panel plate B 2
5 M501327 X cover mounting plate A 1
6 M501328 X cover mounting plate B 1 1
7 M600440 Panel cover 1
8 M501390 Panel mounting plate 1
9 M201470 Panel support rod A 8
10 M800291 Sheet spacer 1
11 M600444 LCD panel 1
12 M901276 Key panel sheet 1
13 M600443 Key top 17
14 E100807 Key panel circuit board diagram 1
15 E100815 Power ON/OFF switch assy. 1
16 E100811 Key panel cable assy. Diagram 1
17 E100814 EMG switch assy. 1
22 Round head screw 1
23 M001930 Panel assy. 1
29
1-12 Head Base Ass'y 1/2
16
15
16 9
11 18
4
1 21
10
17
13
19
12
22
24
23
14
8
21
5
20
3
2 6
30

1 M201396 Head base 1
2 M201397 Pen head mounting plate 1
3 M002032 Pen assy. 1
4 M201412 Head hanger 1
5 M201498 Head fixing plate guide 1
6 M800290 Knob bolt 2 1
7 M201475 Knob bolt spacer 2
8 M201406 Head fixing plate 1
9 M201399 Head guide block 2
10 M201458 Height gauge axis 1
11 M600437 Height gauge knob 1
12 Face screw 1 M3x6 Black
13 M600436 Height gauge guide 1
14 M800289 Head fixing plate spring 2
15 M800053 Pen SP 1
20 Countersunk head screw 2 M3x12 Black
22 M600466 Pen cover 1
23 Binding screw 4 M3x6 Black
31
Head Base Ass'y 2/2
16
15
16
10
12
15
9
13
1
15
3
19
18 5
19
2
6
20 20
7 (15)
17
11
21
(9)
8
14
32

1 E100830 θ-axis servo motor assy. Diagram 1
2 M201384 Pulley S2M-18 q 1
3 M201407 θ motor base 1
4 M201408 θ motor base rib 1
5 M501294 θ tension plate 1
6 M600429 θ tension pulley 1 1
7 M201395 Tension shaft 1
8 M501452 Head cover mounting plate T 1 In the case where a marking unit is not installed
9 M501403 Head cover mounting plate 1 1
10 M501404 Head cover mounting plate 2 1
11 100S2M360UG Timing belt 1 In the case where a marking unit is not installed
100S2M190UG Timing belt 1
12 M600448 Head cover D 1
In the case where a marking unit is not installed
Double sems screw 4 M3x8 (spring seat, small circular)
In the case where a marking unit is not installed
16 Binding screw 4 M3x8 (Nickel-plated)
17 Sems screw 1 M3x8 (spring seat)
18 Countersunk head screw 1
19 Countersunk head screw 4
20 Hexagon socket head screw 2
21 M002013 θ tension assy. 1
33
1-13 Marking Unit Ass'y
18
18
1
22
10
30
5
13 32
12
31
6
25 7
26 17
30
20 14
24
21
9
16 1
29 14
28
18 27
4 16
16
28 3
23
11
15
19
11
23
34

1 M400089 Z head 1
2 M201382 Ball spline shaft 1
3 M201386 BS housing 1
4 M201385 Pulley S2M-72q 1
5 E100850 Z-axis 2 servo motor assy. diagram 1
6 M201387 Z-pinion 1 1
7 M201388 Z speed-reduction shaft gear 1
8 M201389 Z gear 80 1
9 M201391 Z-down ring 1
10 M201474 Adjustment of rack BR 1
11 M700132 Z-up cushion 2
12 M201392 Rack holder 1
13 M201390 Rack 1
14 Spring pin 2 4x12
15 Parallel pin 1 f2.5h7x16SUS
16 Hexagon socket head screw 4 M3x4 Sharp tip
17 Hexagon socket head screw 2 M3x5 double point
19 C-type concentric snap ring (for holes) 1 Nominal size 22
20 Semi-elliptic E-type retaining ring 1 BETW-5
28 Radial bearing 2 6805VVNR
29 Radial bearing 2 6900ZZ
30 Radial bearing 2 F696ZZ
31 Hexagon nut 1 M3
35
1-14 Tangential Cutter Unit Ass'y
27
9 5
1
6
27
23
32
11
18 38
17
22
21
39 35
26
7
8
31 24
38
30 19
25
10
37
1
35
19 15
13 36
28
14
25
16
25
34
3
27
4
36
20
29
12
33
36

1 M400089 Z head 1
2 M201382 Ball spline shaft 1
3 M201386 BS housing 1
4 M201385 Pulley S2M-72q 1
5 E100832 Z-axis 1 servo motor assy. diagram 1
6 M501450 Z-motor mounting plate 15 1 1
7 Spur gear GEAB0.5-25-3-P4 1 MISUMI
8 M201388 Z speed-reduction shaft gear 1
9 M201389 Z gear 80 1
10 M201391 Z-down ring 1
11 M201474 Adjustment of rack BR 1
12 M700132 Z-up cushion 1
13 M201476 Spring seat 1
14 M800288 Tool up spring 1
15 M501384 q sensor mounting plate 1
16 E100835 TH origin sensor cable assy. 1
17 M201392 Rack holder 1
18 M201390 Rack 1
19 Spring pin 2 M4x12
20 Parallel pin 1 f2.5h7x16 SUS
23 Countersunk head screw 3 M2.5x6
25 Hexagon socket head screw 4 M3x4 Sharp tip
26 Hexagon nut 1 M3
29 C-type concentric snap ring (for holes) 1 Nominal size 22
36 6805VVNR Radial bearing 2
38 F696ZZ Radial bearing 2
37
1-15 Electrical Box Ass'y
To power ON/OFF switch

To EMG switch
7
To blower BOX
20
1 26 To key panel
8 circuit board
31 32
G
To X-axis DC motor
To YRB-1 junction To YRB-2 junction
circuit board CN1 circuit board CN2
To YRB-2 junction
26 circuit board CN1
To X origin sensor B 15
To X-axis DC motor
14 9
A
24
11
17
27 22
H
C
4
23
12 24
F
E H
D
24
30
26 To ON/OFF switch 13
33 To EMG switch
3 D
A 5 21
G 29
18
26
6
B
29
10
26 C
24
24
2 26
E
F 30
25
19
16
28
38

1 M503407 Electorical box 1
2 M501454 Chassis fastening plate 2
3 M501448 Connector plate A 1
4 M501453 X Flexible support plate D 1
5 MP-9 Spacer for P-plate 3 Mac-eight
6 M800294 Clearance guard 1 1
7 E100805 CPU BOAD ASSY 1
8 E100806 Driver BOAD ASSY 1
9 E300175 DC POWER ASSY 1
10 E101947 Inlet assy. 1
11 E101950 Terminal block assy. 1
12 E101951 AC power conductor assy. 1
13 E101952 AC CTL junction connector assy. 1
14 E101600 Driver DC power cable assy. 1
15 E100848 CPU DC power cable assy. 1
16 E101953 FAN motor assy. 1
17 E101949 Transformer assy. 1
18 E101946 Junction cable assy.for foot switch 1
19 E101948 Noise filter assy. 1
20 E101937 BLOWER CTLcable assy.diagram 1
21 E300149 (E300274) AC power cable diagram 1 For U.S.A.
E 300150 AC power cable diagram 1 For Europe
E100875 AC power cable diagram 1 For Australia
30 Toothed washer 4 Nominal size of outside tooth shape 4
31 E100820 X-cable 1 assy. 1
32 E100822 X-cable 2 assy. 1
33 E101599 POWER SUB circuit board assy. 1
39
1-16 Blower Ass'y 1/2

9
6
9
2
9
1 6
11 9
9
10
12
4 13
14
40

1 E100859 Blower assy. 1
2 M600173 Cheese (D) 1
3 Missing number
4 Silencer 1
5 Duct hose 1 Nominal diameter of EE shape 38 mm
6 Duct hose 2 Nominal diameter of EE shape 38 mm 1
7 Duct hose 2 Nominal diameter of EE shape is 38 mm
8 Missing number
9 HS-20 Hose band 6
10 Duct caffs 1
11 KM-23 Muffler 1
14 Washer 4 Nominal size 8
41
Blower Ass'y 2/2
14
1
14
13 4
7 18
2
21
A
14
13
B
8 6
15
14 4
11
20
19
14
11 A 10
16
14
12
B
22
17 9
1
42

1 M501458 Blower base E 1
2 M501462 Relay BOX panel E 1
3 M501460 Relay BOX cover E 1
4 E100876 AC power cable 1 For U.S.A
E100877 AC power cable 1 For Europe
E100878 AC power cable 1 For Australia 1
5 E100851 POWER switch assy. 1
AC power conductor & thermal relay
6 E100854 assy. 1
7 E100856 D-sub connector assy. 1
8 E100858 Blower junction cable assy. 1
9 E100852 Terminal block assy. 1
10 E100853 Transformer assy. 1
11 SL-4N Nylon clip 8
12 C-30-RK-2320 Rubber foot 4
13 HD-LNA Locking metal 2
19 T50L Insulated locking tie 2
20 Toothed washer 2 Nominal size of outside tooth shape 4
43
1-17 Optional Blower Ass'y
1
10
10
2
5
3
10
4
1
11
11
14
6
10 9 8 7
15,16
44

1 M002379 Blower whole assy. 1
4 Platness washer 4 Nominal size 10
5 E101042 Blower assy. 1
6 YM-1920-0 Adapter 1 1
7 E101037 AC power cable 1
8 VBM-15 Silencer 1
9 M600609 Cheese (OJ) 1
10 HS-20 Hose band 4 CF-0907/0912
11 Duct hose 2
12 Missing number
13 Missing number
14 Transformer 1 For U.S.A. (120V)
15 Transformer 1 For Europe (220V)
16 Transformer 1 For Europe (240V)
45
1-18 Leg Ass'y
4
6
2
4
6 3
7
1
5
1
6
4
7
2
5
3
6 7
4
5
46

1 M300300 Leg A 2 Machines with serial numbers 31 through
2 M300301 Leg B 2 Machines with serial numbers 31 through
3 M300325 Leg beam 120/70 2
4 M700002 Leg cap 4 Machines with serial numbers 31 through
5 Adjuster foot 4
6 Hexagon socket head cap screw 8 M6x20 (plain washer, spring seat) 1
7 Hexagon nut 4 M12 black
47
2
48
Foot switch
Fan
Terminal
AC IN Breaker Noise filter block Relay
CN1 CN4 CN2 J3 J4

CPU circuit
Power circuit CN3 board
board J2 J1 E100807
J6 (E300805)
(E300175)
J7 P2 P3
Connector
POWER
X-motor
SUB基板
Transformer (E101599) CN1 CN2 CN8
CN3 CN7
Driver circuit
board CN9 X-origin sensor
(E300806)
2-1 Block diagram of electrical components
CN4 CN5 CN6
Power switch
EMERGENCY switch Y-motor
CN1 CN1 CN2
CN3 Y1 Y2
(E100808) (E100809)
CN2 CN3 CN4 CN5
CN1 CN2 CN3

CN5 Y-origin sensor
Z-mootor 1 CN7
HRB circuit
board CN8 Rooter Z-origin
(E100810) CN10
Z-mootor 2 CN6 PEN
CN4 CN9
θ-motor θ-origin
X axis moter
Red
Black
White
Green
Red
Black
2-2 X-Axis Signal Schematic Diagram
Yellow
Blue
Sealed
X origin sensor
Red
White
Black
49
2
2
50
Y axis motor
Green
White
Black
Red
Red
Black
Blue
Yellow Y origin sensor
Red
White
2-3 Y-Axis & Pen Signal Schematic Diagram
Sealed Black
θaxis motor
Red
White
Blue
Black
Sealed
Red
Black
White
Green
Sealed
Z1 axis motor
Black
Red
Sealed Blue
Red
Red
Black
White
Blue
2-4 Z-Axis & Tangential Signal Schematic Diagram
White Black
Sealed
Blue
TH origin sensor
Red
Black
White
Green
51
2
2
52
Z2 axis motor
Red
White
Blue
Black
Sealed
Red
Black
White
Green
Sealed
Blue
Ruter Z origin sensor
Red
White
Black
2-5 Z-Axis & Router Origin Signal Schematic Diagram
Note) The Z axis motor signal cables of the router head are to be connected to the CN7 of HRB.
Note that the router head ID pins 11 & 12 and 13 & 14 are short circuited respectively.
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts Necessary Adjustment Replacement Parts Necessary Adjustment

X DRIVE BELT X Drive Belt Tension Adjustment TANGENTIAL MOTOR Tangential Cutter Pressure Adjustment
Y Arm Right Angle Adjustment
Cutting Area Configuration Replacement Parts Necessary Adjustment
MARKING MOTOR Marking Roller Pressure Adjustment
Replacement Parts Necessary Adjustment
X DRIVE PULLY X Drive Belt Tension Adjustment Replacement Parts Necessary Adjustment
Y Arm Right Angle Adjustment θ-AXIS MOTOR θ-Axis Belt Tension Adjustment
Cutting Area Configuration
Replacement Parts Necessary Adjustment θ-AXIS REDUCTION BELT θ-Axis Reduction Belt Tension Adjustment
X MOTOR Primary X Recution Belt Tension Adjustment

Replacement Parts Necessary Adjustment TANGENTIAL CUTTER θ-Axis Reduction Belt Tension Adjustment
X REDUCTION BELT Primary X Recution Belt Tension Adjustment
Z Axis Rack Adjustment
Secondary X Recution Belt Tension Adjustment
Tool Adjustment
3
Y DRIVE BELT Y Drive Belt Tension Adjustment
MARKING UNIT θ-Axis Reduction Belt Tension Adjustment
Z Axis Rack Adjustment
Tool Adjustment
Y DRIVE PULLEY Y Drive Belt Tension Adjustment
X& Y Calibration
PEN HEAD Pen Pressure Offset Adjustment
Replacement Parts Necessary Adjustment Pen Pressure Adjustment
Y MOTOR Y Reduction Belt Tension Adjustment

Y REDUCTION BELT Y Reduction Belt Tension Adjustment
Y Drive Belt Tension Adjustment
3-1 X DRIVE BELT _ REPLACEMENT
Take off the ARM FRONT COVER, ARM REAR COVER, ARM REAR COVER CORNER COVER 2
1 CORNER COVER 1, CORNER COVER 2, FRONT
COVER and REAR COVER. REAR COVER
ARM FRONT COVER
FRONT COVER
CORNER COVER 1
Loosen the 2 ADJUSTMENT SCREWS on the end of each X DRIVE BELT

2 X DRIVE BELTS.
ADJUSTMENT
SCREW
X DRIVE BELT
53
Detach the X DRIVE BELT from the BELT PINS. BELT PIN X DRIVE BELT
3
3 BELT PIN X DRIVE BELT
Remove the X DRIVE BELT from the X GUIDE RAIL and BELT PIN X DRIVE BELT
4 replace it with a new one.
BELT PIN X DRIVE BELT
Perform the following adjustments in order.

5 1. X DRIVE BELT TENSION ADJUSTMENT
2. Y ARM RIGHT ANGLE ADJUSTMENT
3. CUTTING AREA CONFIGURATION
54
3-2 X DRIVE PULLEY _ REPLACEMENT
Take off the ARM FRONT COVER, ARM REAR COVER, CORNER COVER 2
1 CORNER COVER 1, CORNER COVER 2, FRONT ARM REAR COVER
DUMMY PLATE
COVER and the DUMMY PLATE together with the
BLOCKING PLATE.
ARM FRONT COVER
CORNER COVER 1
FRONT COVER
3
Loosen the 2 ADJUSTMENT SCREWS on the end of each X DRIVE BELT
2 X DRIVE BELTS.
ADJUSTMENT
SCREW
X DRIVE BELT
Detach the X DRIVE BELT from the BELT PINS. BELT PIN X DRIVE BELT
3
Loosen the screw fixing the TENSION ASSEMBLY at the

4 X SPEED REDUCTION MECHANISM shown in the right
figure.
TENSION
ASSEMBLY Screw
X SPEED REDUCTION
MECHANISM
55
Loosen the 7 screws shown in the right figure.

5
Screw
Screw
Screw
3 X SPEED REDUCTION
MECHANISM
Slide out the X DRIVE SHAFT to draw out the X DRIVE

6 PULLEYS and replace them with the new ones.
X DRIVE SHAFT
X DRIVE PULLEY
Put back the X DRIVE BELT. BELT PIN X DRIVE BELT

7

8 1. X DRIVE BELT TENSION ADJUSTMENT
2. Y ARM RIGHT ANGLE ADJUSTMENT
3. CUTTING AREA CONFIGURATION
56
3-3 X MOTOR _ REPLACEMENT
Take off the DUMMY PLATE together with the

1 BLOCKING PLATE.
DUMMY PLATE
3
Take off the X MOTOR COVER.
2 There are 6 screws at the bottom and 1 screw at the left side.
X MOTOR COVER
Loosen the screw fixing the TENSION ASSEMBLY at the X SPEED REDUCTION
3 X SPEED REDUCTION MECHANISM shown in the right TENSION MECHANISM
figure. ASSEMBLY
Screw
X MOTOR
Take off the X MOTOR together with the X MOTOR

4 MOUNTING PLATE by removing with the 4 screws.
X MOTOR MOUNTING PLATE X MOTOR
57
Remove the X MOTOR PULLEY from the X MOTOR.

5
Screw
X MOTOR X MOTOR PULLEY
3
Take off the X MOTOR MOUNTING PLATE from the X
6 MOTOR by removing the 4 screws and replace the X
X MOTOR MOUNTING PLATE
MOTOR with a new one.
X MOTOR
Put the X MOTOR PULLEY on the X MOTOR SHAFT

7 temporary and fix the X MOTOR on the X SPEED
REDUCTION UNIT.
X SPEED RECUTION UNIT X MOTOR
Fix the X MOTOR PULLEY on the X MOTOR SHAFT by

8 pressing it against the BEARING. BEARING
X MOTOR
X MOTOR PULLEY
58
Perform the PRIMARY X REDUCTION BELT TENSION

9 ADJUSTMENT.
59
3-4 X REDUCTION BELT (PRIMARY & SECONDARY) _ REPLACEMENT

1 BLOCKING PLATE.
DUMMY PLATE
3
2 There are 6 screws at the bottom and 1 screw at the left side.
X MOTOR COVER
Loosen the screws fixing the TENSION ASSEMBLIES at X SPEED REDUCTION

3 the X SPEED REDUCTION MECHANISM shown in the MECHANISM
Screw
right figure.
TENSION
ASSEMBLY Screw
Take off the X MOTOR together with the X MOTOR

4 MOUNTING PLATE by removing with the 4 screws.
X MOTOR MOUNTING PLATE X MOTOR
60
Loosen the screw shown in the right figure to release the

5 tension on the SECONDARY X REDUCTION BELT. PRIMARY X REDUCTION BELT
Screw
SECONDARY X REDUCTION BELT 3

Loosen the screws fixing the 2 pulleys shown in the right PULLEY S2M96X
6 figure. Screw
Screw
PULLEY S3M30X
Remove the E RING and pull out the X REDUCTION

7 SHAFT to remove both the PRIMARY and SECONDARY PRIMARY X REDUCTION BELT
E RING
X REDUCTION BELTS.
X REDUCTION SHAFT
SECONDARY X REDUCTION BELT
Replace the PRIMARY and SECONDARY X REDUCTION

8 BELTS with new ones and fix the X REDUCTION SHAFT PRIMARY X REDUCTION BELT
E RING
with a E RING.
Use the reserve belt for the SECONDARY X

REDUCTION BELT.
X REDUCTION SHAFT
61
Tighten the screws fixing the 2 pulleys shown in the right PULLEY S2M96X
9 figure. Screw
Screw
3 PULLEY S3M30X
Fix the X MOTOR on the X SPEED REDUCTION UNIT.

10
X SPEED RECUTION UNIT X MOTOR
Perform the following adjustments.

11 1. PRIMARY X REDUCTION BELT TENSION ADJUSTMENT.
2. SECONDARY X REDUCTION BELT TENSION ADJUSTMENT
62
3-5 Y DRIVE BELT _ REPLACEMENT
Take off the JOG DIAL by removing the 1 screw and also JOG DIAL P PLATE COVER
1 the P PLATE COVER. (H-RB JUNCTION BOARD inside)
3
Disconnect the cables from the H-RB JUNCTION BOARD CN1
2 CN5
It is not necessary to disconnect the cables

connected to CN1, CN2, CN3 and CN5.
CN2 CN3
Loosen the KNOB BOLT.S.

3
KNOB BOLTS
Lift the entire HEAD upward until it comes off.

4
63
Take off the ARM FRONT COVER, ARM REAR COVER, Y ARM COVER
5 and the Y ARM COVER. ARM REAR COVER
DUMMY PLATE
ARM FRONT COVER
3
Loosen the 2 ADJUSTMENT SCREWS on the end of the Y
6 DRIVE BELT.
Y DRIVE BELT
Screw
Take off the Y BELT BLOCK by removing the 2 screws

7 shown in the right figure.
Y BELT BLOCK Y DRIVE BELT
Screw
Detach the Y DRIVE BELT from the BELT PINS.

8
Y DRIVE BELT
BELT PIN
64
Remove the Y DRIVE BELT and replace it with a new one.

9
Y DRIVE BELT
BELT PIN
3
Fix the Y BELT BLOCK with the 2 screws shown in the
10 right figure.
Screw
Put back the HEAD. JOG DIAL P PLATE COVER

11 (H-RB JUNCTION BOARD inside)
Perform the Y DRIVE BELT TENSION ADJUSTMENT.

12
65
3-6 Y DRIVE PULLEY _ REPLACEMENT
3
2 CN5

CN2 CN3

3
KNOB BOLTS

4
66
DUMMY PLATE
ARM FRONT COVER
3
6 DRIVE BELT.
Y DRIVE BELT
Screw

Screw
Remove the Y DRIVE BELT.

8
Y DRIVE BELT
BELT PIN
67
Loosen the screw fixing the TENSION ASSEMBLY at the Y

9 SPEED REDUCTION MECHANISM shown in the right Screw
figure.
TENSION ASSEMBLY
3 Y SPEED REDUCTION MECHANISM
Loosen the screws fixing the 2 pulleys shown in the right

10 figure. Screw
Y DRIVE PULLEY
PULLEY
S2M144Y
Screw Y SPEED REDUCTION MECHANISM
Remove the E RINGS and pull out the Y DRIVE SHAFT to

11 remove the Y DRIVE PULLEY and replace it with a new Y DRIVE SHAFT E RING
one.
Y DRIVE PULLEY
E RING Y SPEED REDUCTION MECHANISM
Put back the Y DRIVE SHAFT and fix it with the E RINGS.
12 Y DRIVE SHAFT E RING
Y DRIVE PULLEY
68
Fix the Y DRIVE PULLEY and the PULLEY S2M144Y.

13 Screw
Y DRIVE PULLEY
PULLEY
S2M144Y
Screw Y SPEED REDUCTION MECHANISM 3

Put the Y DRIVE BELT onto the BELT PINS.
14
Y DRIVE BELT
BELT PIN

15 right figure.
Screw

69

17 1. Y DRIVE BELT TENSION ADJUSTMENT
2. X & Y CALIBRATION
70
3-7 Y MOTOR _ REPLACEMENT
Take off the ARM REAR COVER.

1 ARM REAR COVER
3
2 SPEED REDUCTION MECHANISM shown in the right Y SPEED REDUCTION MECHANISM
figure.
Screw TENSION ASSEMBLY
Take off the Y MOTOR together with the Y MOTOR

3 MOUNTING PLATE by removing the 4 screws.
Y MOTOR
Screw
Screw
Remove the Y MOTOR PULLEY from the Y MOTOR.

4 Y MOTOR PULLEY
Screw
Y MOTOR
71
Take off the Y MOTOR MOUNTING PLATE from the Y

5 MOTOR by removing the 4 screws and replace the Y
Y MOTOR MOUNTING PLATE
MOTOR with a new one.
Screw
Y MOTOR
3
Put the Y MOTOR PULLEY on the Y MOTOR SHAFT
6 temporary and fix the Y MOTOR on the Y SPEED
REDUCTION UNIT.
Y MOTOR
Screw
Screw
Fix the Y MOTOR PULLEY on the Y MOTOR SHAFT by

7 pressing it against the BEARING.
Y MOTOR
Y MOTOR PULLEY
SCREW
BEARING
Perform the Y REDUCTION BELT TENSION

8 ADJUSTMENT.
72
3-8 Y REDUCTION BELT _ REPLACEMENT
3
2 CN5

CN2 CN3

3
KNOB BOLTS

4
73
DUMMY PLATE
ARM FRONT COVER
3
6 DRIVE BELT.
Y DRIVE BELT
Screw

Screw
Remove the Y DRIVE BELT.

8
Y DRIVE BELT
BELT PIN
74

9 SPEED REDUCTION MECHANISM shown in the right Y SPEED REDUCTION MECHANISM
figure.
Screw TENSION ASSEMBLY 3

Take off the Y MOTOR together with the Y MOTOR
10 MOUNTING PLATE by removing the 4 screws.
Y MOTOR
Screw
Screw
Loosen the screws fixing the 2 pulleys shown in the right

11 figure. Screw
Y DRIVE PULLEY
PULLEY
S2M144Y
Screw Y SPEED REDUCTION MECHANISM
Remove the E RINGS and pull out the Y DRIVE SHAFT

12 and replace the Y REDUCTION BELT with a new one. Y DRIVE SHAFT E RING
Y REDUCTION BELT
75
Tighten the screws fixing the 2 pulleys shown in the right

13 figure. Screw
Y DRIVE PULLEY
PULLEY
S2M144Y
3 Screw Y SPEED REDUCTION MECHANISM
Put the Y MOTOR PULLEY on the Y MOTOR SHAFT

14 temporary and fix the Y MOTOR on the Y SPEED
REDUCTION UNIT.
Y MOTOR
Screw
Screw
Fix the Y MOTOR PULLEY on the Y MOTOR SHAFT by

15 pressing it against the BEARING.
Y MOTOR
Y MOTOR PULLEY
SCREW
BEARING
Put the Y DRIVE BELT onto the BELT PINS.

16
Y DRIVE BELT
BELT PIN
76

17 right figure.
Screw
3

1. Y REDUCTION BELT TENSION ADJUSTMENT.
2. Y DRIVE BELT TENSION ADJUSTMENT
77
3-9 TANGENTIAL MOTOR _ REPLACEMENT
1 the HEAD COVER D and P PLATE COVER. (H-RB JUNCTION BOARD inside)
HEAD COVER D
3
Disconnect the wire from CN7 on the H-RB JUNCTION
2 BOARD.
CN7
Remove the 2 screws fixing the TANGENTIAL MOTOR

3 MOUNTING PLATE. TANGENTIAL MOTOR
Screw
HEAD _ REAR VIEW
Take off the TANGENTIAL MOTOR GEAR by loosening

4 the 2 screws.
Screw
TANGENTIAL MOTOR TANGENTIAL MOTOR GEAR
78
Replace the TANGENTIAL MOTOR with the new one by

5 removing the TANGENTIAL MOTOR MOUNTING TANGENTIAL MOTOR MOUNTING PLATE
PLATE.
Screw
3
Fix the TANGENTIAL MOTOR GEAR on the
6 TANGENTIAL MOTOR.
Screw
TANGENTIAL MOTOR TANGENTIAL MOTOR GEAR
Fix the TANGENTIAL MOTOR by adjusting the backlash TANGENTIAL MOTOR GEAR
7 to be minimum.
Screw
Perform the TANGENTIAL CUTTER PRESSURE

8 ADJUSTMENT.
79
3-10 MARKING MOTOR _ REPLACEMENT
Take off the JOG DIAL by removing the 1 screw and talso JOG DIAL P PLATE COVER
HEAD COVER D
3
2 BOARD.
CN6
Take off the MARKING MOTOR by removing the 2 MARKING MOTOR

3 screws.
Screw
HEAD _ FRONT VIEW
Take off the MARKING MOTOR GEAR by loosening the 2

4 screws and replace it with a new one.
Screw
MARKING MOTOR MARKING MOTOR GEAR
80
Fix the MARKING MOTOR by adjusting the backlash to be

5 minimum. TANGENTIAL MOTOR GEAR
Screw
3
Perform the MARKING ROLLER PRESSURE
6 ADJUSTMENT.
81
3-11 θ-AXIS MOTOR _ REPLACEMENT
HEAD COVER D
3
2 BOARD.
CN4
Move the HEAD to the highest position and fix it there.

3
Loosen the 2 screws fixing the θ-TENSION PLATE.

4
Screw
θ-TENTION PLATE
HEAD _ FRONT VIEW
82
Take off the θ AXIS MOTOR together with the θ MOTOR θ-AXIS MOTOR
5 BASE by removing the 3 screws.
HEAD _ REAR VIEW 3

Take off the θ AXIS MOTOR GEAR by loosening the 2
6 screws.
θ AXIS MOTOR GEAR
Screw θ AXIS MOTOR
Take off the θ AXIS MOTOR BASE and replace the θ AXIS
7 MOTOR with a new one. Screw
θ AXIS MOTOR BASE
Fix the θ AXIS MOTOR GEAR to the θ AXIS MOTOR.

8
θ AXIS MOTOR GEAR
Screw θ AXIS MOTOR
83
Fix the θ AXIS MOTOR together with the θ MOTOR θ-AXIS MOTOR
9 BASE with the 3 screws.
3 HEAD _ REAR VIEW
Perform the θ AXIS BELT TENSION ADJUSTMENT.

10
84
3-12 θ-AXIS REDUCTION BELT _ REPLACEMENT
HEAD COVER D
3
2
Screw
θ-TENTION PLATE
HEAD _ FRONT VIEW
Take off the RACK ASSEMBLIES by removing the screws Screw

RACK ASSEMBLY
HEAD _ FRONT VIEW
Take off the θ-SENSOR MOUNTING PLATE by removing

4 the 2 screws.
Screw
θ-SENSOR MOUNTING PLATE
HEAD _ FRONT VIEW
85
Lower the Z-DOWN RINGS and take off the θ-

5 REDUCTION BELT and replace it with a new one.
Z-DOWN RING Z-DOWN RING
θ-REDUCTION BELT
3 HEAD _ FRONT VIEW
Fix the θ-SENSOR MOUNTING PLATE with the 2 screws.

6
Screw
HEAD _ FRONT VIEW
Fix the RACK ASSEMBLIES with the screws shown in the Screw
7 right figure.
RACK ASSEMBLY
HEAD _ FRONT VIEW
Perform the θ-REDUCTION BELT TENSION

8 ADJUSTMENT.
86
3-13 TANGENTIAL CUTTER UNIT _ REPLACEMENT
HEAD COVER D
3
2 BOARD.
CN7

3
Screw
θ-TENTION PLATE
HEAD _ FRONT VIEW
Take off the RACK ASSEMBLIES by removing the screws Screw

RACK ASSEMBLY
HEAD _ FRONT VIEW
87
Take off the θ-SENSOR MOUNTING PLATE by removing

5 the 2 screws.
Screw
3 HEAD _ FRONT VIEW
Lower the Z-DOWN RINGS and take off the θ-

6 REDUCTION BELT.
θ-REDUCTION BELT
HEAD _ FRONT VIEW
Take off the TANGENTIAL CUTTER UNIT by removing

7 the 4 screws shown in the right figure and replace it with a
new one.
Screw
TANGENTIAL CUTTER UNIT
Lower the Z-DOWN RINGS and fix the θ-REDUCTION

8 BELT.
θ-REDUCTION BELT
HEAD _ FRONT VIEW
88
Fix the θ-SENSOR MOUNTING PLATE with the 2 screws.

9
Screw
HEAD _ FRONT VIEW
3
Fix the RACK ASSEMBLIES with the screws shown in the Screw
10 right figure.
RACK ASSEMBLY
HEAD _ FRONT VIEW

11 1. θ-REDUCTION BELT ADJUSTMENT
2. Z AXIS RACK ADJUSTMENT
3. TOOL ADJUSTMENT
89
3-14 MARKING UNIT _ REPLACEMENT
HEAD COVER D
3
Disconnect the wire from CN6 on the H-RB JUNCTION CN6
2 BOARD.

3
Screw
θ-TENTION PLATE
HEAD _ FRONT VIEW
Take off the RACK ASSEMBLY for the MARKING UNIT RACK ASSEMBLY Screw
4 by removing the screws shown in the right figure.
MARKING UNIT
HEAD _ FRONT VIEW
90
Lower the Z-DOWN RINGS and detatch the θ-

5 REDUCTION BELT only from the MARKING UNIT. Z-DOWN RING
θ-REDUCTION BELT MARKING UNIT

HEAD _ FRONT VIEW
3
Take off the MARKING UNIT by removing the 4 screws
6 shown in the right figure and replace it with a new one.
MARKING UNIT Screw
Lower the Z-DOWN RINGS and fix the θ-REDUCTION

7 BELT on the MARKING UNIT. Z-DOWN RING
θ-REDUCTION BELT MARKING UNIT

HEAD _ FRONT VIEW
Fix the RACK ASSEMBLY for the MARKING UNIT with RACK ASSEMBLY Screw
8 the screws shown in the right figure.
MARKING UNIT
HEAD _ FRONT VIEW
91

9 1. θ-REDUCTION BELT ADJUSTMENT
2. Z AXIS RACK ADJUSTMENT
3. TOOL ADJUSTMENT
92
3-15 PEN HEAD _ REPLACEMENT
Take off the PEN COVER by removing the 2 screws.

1 Screw
PEN COVER 3
Disconnect the FLAT CABLE from the PEN HEAD.
2
FLAT CABLE
PEN HEAD
Take off the PEN HEAD by removing the 2 screws and

3 replace it with a new one.
Screw
PEN HEAD

4 1. PEN PRESSURE OFFSET ADJUSTMENT
2. PEN PRESSURE ADJUSTMENT
93
4 Adjustment
4 Adjustment
4-1 MAINTENANCE MODE
The following pages are shown on the LCD using the [PAGE+] or [PAGE-] key. Each test item will be ready to permit
data entry by operating the function keys [F1+] or [F1-], [F2+] or [F2-], or [F3+] or [F3-] keys.
4-1-1 Flow Chart
[END],[CE] keys + POWER ON
[MAINTENANCE MODE] 1/6

DISTANCE ------>
FLATNESS ------>
CROSS STRIPES ------>
[PAGE+] key
4
[PAGE-] key
PRESSURE ADJ ------>
LANDING ADJ ------>
RESERVE ------>
[PAGE+] key
[PAGE-] key
DRAW TEST ------>
LOOPBACK ------>
MECA. AGING ------>
[PAGE+] key
[PAGE-] key
HASH CHECK ------>
SENSOR CHECK ------>
RAM CHECK ------>
[PAGE+] key
[PAGE-] key
SYSTEM P. MTR ------>
I/F OBSERVE ------>
RESERVE ------>
[PAGE+] key
[PAGE-] key
θZ AGING ------>
VERSION ------>
IC CARD ------>
94
4 Adjustment
4-1-2 Table of Menu in MAINTENANCE MODE
Menu Test Name Outline

DISTANCE ADJ Range accuracy Plots a test pattern for determining the calibration amount for
distance accuracy.
FLATNESS Indication of flatness Detects skewness of the panel surface.
CROSS STRIPES Lattice plotting Plots a lattice pattern in the maximum effective area.
PRESSURE ADJ Pressure regulation For the Pressure Adjustment of each tool.
LANDING Landing Adjusts the offset of pen pressure and plots a pattern.
DRAW TEST Evaluation of plotting Plots a pattern for checking the plotting quality.
Plots a pattern for the evaluation of plotting quality using the
I/F TEST Loopback loopback function. 4
In the case where a single-blade cutter or a roller is selected, the
MECA.AGING Mechanical aging single-blade cutter and the roller alternately move in θ/Z direction
to cause the head to travel in the X/Y direction. In the case where a
pen is selected, the head is made to travel in the X/Y direction.
HASH CHECK Hash data indication Indicates the ROM hash data.
SENSOR CHECK Sensor check Checks the performance of the sensor (visual check)
RAM CHECK RAM check Checks (continuously) the receiving buffer (1MB)
SYSTEM P.MTR System P.MTR Changes and initializes the system parameters.
θ-Z AGING θ-Z aging θ-axis and Z-axis aging are executed alternately for the tangential
cutter and the roller.
I/F OBSERVE Isignal line indication Indicates the state of RS-232C signal line.
VERSION Version indication Indicates the version of the system.
IC CARD IC card Permits operations related to the IC card.
95
4 Adjustment
4-1-3 Test Items of MAINTENANCE MODE

1. DISTANCE ADJ
Function
Test patterns for determining a distance accuracy are plotted. Plotting is carried out under the existing conditions
(plotting speed and pen pressure). The origin is in principle placed at inside (5mm) of the lower left corner of
the effecting plotting area.
[Operation]
4 Select a tool using the tool selection function. (Normally,
1 select a pen.)
Turn on the power while pressing the [END] and [CE] keys
to enter the MAINTENANCE MODE.
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
Press the [F1+] key to select the "DISTANCE" menu.

2
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
<DISTANCE ADJ> 1/1

END KEY to START
CE KEY to CANCEL
Right pattern will be printed for checking the distance

3 accuracy by pressing the [END] key.
1000
500 (Xup)
400
400
500 (Xdown)
96
4 Adjustment
2. FLATNESS
Function
Flatness is determined by pressing the pen with the minimum pressure at measuring points (16 points) on the
cut panel.
4 8 12 16
3 7 11 15
2 6 10 14
1 5 9 13
[Operation]
Set the pen in position.
1 When the FLATNESS is selected, the selected tool on the 4
LCD will automatically be changed to the pen.
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
Press the [F2+] key to select the "FLATNESS" menu.

2 • The current height is shown on the second line.
• Press the [F3+] or [F3-] key to change the height
indication to 0. [MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
<FLATNESS> 1/1
POINT 1 = 1
COUNTER RESET>
To move the HEAD for measurement, press the cursor keys.

3 To terminate the test, press the [CE] key.
97
4 Adjustment
3. CROSS STRIPES
Function
A test pattern shown below is plotted in the maximum effective cutting area. Skewness on the cut panel is
checked.
[Operation]
4 Select a tool using the tool selection function. (Normally,
1 select a pen.)
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
Press the [F3+] key to select the "CROSS STRIPES" menu.

2
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
<STRIPES> 1/1
END KEY to START
CE KEY to CANCEL
Right pattern will be printed for checking the distance

3 accuracy by pressing the [END] key.
98
4 Adjustment
4. PRESSURE ADJ
Function
This menu is used for adjusting the pressure for the TANGENTIAL CUTTER UNIT or MARKER UNIT.
[Operation]
1 to enter the MAINTENANCE MODE. 4
Press the [PAGE+] key once and select the "PRESSURE"
menu by pressing the [F1+] key. [MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
[MAINTENANCE] 2/6
PRESSURE ------>
LANDING ADJ ------>
RESERVE ------>
Press the [F1+] key for adjusting the TANGENTAIL

2 CUTTER UNIT and [F2+] key for the MARKING
ROLLER UNIT.
<PRESS ADJ> 1/1
CUTTER PRESS ------>
ROLLER PRESS ------>
<CUT.PRESS> 1/4
PRESS OUT MEM
XXXXg XX XX
CHANGE>
To select the pressure to be adjusted, press the [PAGE+] or

3 [PAGE-] keys.
To change the pressure applied to the tool, press the [F3+] or
[F3-] keys.
To cancel the changed value, press the [CE] key.
To save the settings, press the [END] key. <CUT.PRESS> 1/4
PRESS OUT MEM
XXXXg XX XX
CHANGE>
99
4 Adjustment
5. LANDING 1/2 _ TEST PATTERN
Function
This function permits both the plotting of a landing test pattern and the adjustment of pressure offset in
accordance with the pen height.
[Operation]
4 Turn on the power while pressing the [END] and [CE] keys
1 to enter the MAINTENANCE MODE.
Press the [PAGE+] key once.
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
[MAINTENANCE] 2/6
PRESSURE ------>
LANDING ADJ ------>
RESERVE ------>
Press the [F2+] key to select the "LANDING ADJ" menu.

2
[MAINTENANCE] 2/6
PRESSURE ------>
LANDING ADJ ------>
RESERVE ------>
<LANDING> 1/1
TEST PATTERN ------>
ADJUST ------>
Right pattern will be printed for checking the landing by

3 pressing the [END] key.
5mm 5mm
100
4 Adjustment
5. LANDING 2/2 _ PEN PRESSURE OFFSET
Function
The offset value of pressure in accordance with the pen height is adjusted.
Input correction values at 0.8mm intervals in height so as to compensate the spring force of the pen holder and
non-linearity of the pen actuator coil. this means that a consistent pressure can be established, by conducting
this adjustment, regardless of the difference in height between the pen and the work surface.
UP position 0.0mm
0.8mm
1.6mm
2.4mm
2.3mm
4.0mm 4
4.8mm
Standard work surface 6.0mm
5.6mm
6.4mm
7.2mm
8.0mm
8.8mm
DOWN position
Enter D/A values )0 to 4095) with which the pen pressure becomes 0g at the respective positions (heights). D/
A value of "0" maximizes the pressure to be applied in the UP direction. D/A value "4095" maximizes the
pressure to applied in the DOWN direction.
<PEN POSI-OFFST>
D/A : 2090 ------> 1
POSI : 10 2
0.0mm NEXT ------> 3
Number Explanation of indication
1 D/A output value of pen
2 Pen encoder value
3 Shifts to the subsequent position (height)
4 Currently specified position (height)
101
4 Adjustment
[Operation]
Select the pen using the tool selection function. If any other
1 tool has been selected, adjustment cannot be performed.
to enter the MAINTENANCE MODE. [MAINTENANCE] 1/6
DISTANCE ------>
Press the [PAGE+] key once. FLATNESS ------>
[MAINTENANCE] 2/6
PRESSURE ------>
LANDING ADJ ------>
RESERVE ------>
4 2
Press the [F2+] key to select the "LANDING ADJ" menu.
[MAINTENANCE] 2/6
PRESSURE ------>
LANDING ADJ ------>
RESERVE ------>
<LANDING> 1/1
ADJUST ------>
Select "ADJUST" by pressing the [F2+] key and the

3 "POSITION" by pressing the [F1+] key. <LANDING> 1/1
ADJUST ------>
<PEN ADJUST> 1/1

POSITION ------>
PRESS ------>
TEST ------>
<PEN POSI-OFFSET>
D/A : 2000 ------>
POSI : 5 ------>
SET ------>
Press the [F3+] or [F3-] key.

4 Then, push the pen holder lightly with your finger. Press the
<PEN POSI-OFFSET>
[F1+] or [F1-] key to change the D/A value to the extent of D/A : 2000 ------>
lightly touching the top end. POSI : 5 ------>
SET ------>
When you press the pen holder, be careful not to let

the stopper push the O-ring too much. If the stopper <PEN POSI-OFFSET>
is only pushed slightly in turn, a clearance would be D/A : 2090
POSI : 10
------>
------>
created. Make adjustment so that no clearance can be 0.0mm Next ------>
made.
102
4 Adjustment
Press the [F3+] key once and set the position number (the
5 number displayed in the lower left section) to 0.8mm.
<PEN POSI-OFFSET>
D/A : 2090 ------>
POSI : 10 ------>
0.0mm Next ------>
<PEN POSI-OFFSET>
D/A : 2090 ------>
POSI : 80
0.8mm Next ------>
6
Push the pen holder lightly with your finger.
Press the [F1+] or [F1-] key until the F2 value (POSI)
4
becomes approximately 90 (0.8 x 100 = 80) to change the D/
A value.
Repeat the procedure several times to attain an approximate
value.
Press the [F3+] key once and set the position number (the
7 number displayed in the lower left section) to 1.6mm.
Push the pen holder lightly with your fingure.
Press the [F1+] or [F1-] key until the F2 value (POSI)
becomes approxinately 160 (1.6 x 100 = 160) to change the
D/A value.
Repeat the procedure several times to attain an approximate
value.
Repeat steps 2 to 7 until you complete the adjustment of the

8 position number of 8.8mm.
On completion of adjustment, press the [F1] key to save the
sttings.
A stroke end may occur with the number displayed in

the lower left section being around 8.0. In this case,
set all D/A values for 8.0 or after to the value for 8.0.
103
4 Adjustment
6. DRAW TEST
Function
A test patttern for evaluating the plotting quality is plotted.
[Operation]
4 1 tool has been selected, adjustment cannot be performed.
DISTANCE ------>
Press the [PAGE+] key twice. FLATNESS ------>
[MAINTENANCE] 3/6
DRAW TEST ------>
LOOPBACK ------>
MECA. AGING ------>
Press the [F1+] key to select the "DRAW TEST" menu.

2
[MAINTENANCE] 3/6
DRAW TEST ------>
LOOPBACK ------>
MECA. AGING ------>
<DRAW TEST> 1/1

END KEY to START
CE KEY to CANCEL
Test pattern for evaluating the plotting quality will be

3 printed for checking the distance accuracy by pressing the
[END] key.
104
4 Adjustment
7. LOOPBACK
Function
A pattern for checking the plotting quality using the loopback function. (No pen is required to be loaded.)
The following items can be checked.
• Signal lines (RTS, CD, DTR, DSR)
• Whether or not an interruption of data receiving/sending arises in a given period of time.
• Whether or not the received data is correct.
[Operation]
Connect the loopback connector to the RS-232C interface.
1 Select the pen using the tool selection function. If any other 4
tool has been selected, adjustment cannot be performed.
Turn on the power while pressing the [END] and [CE] keys [MAINTENANCE] 1/6
DISTANCE ------>
to enter the MAINTENANCE MODE. FLATNESS ------>
Press the [PAGE+] key twice.
[MAINTENANCE] 3/6
DRAW TEST ------>
LOOPBACK ------>
MECA. AGING ------>
Press the [F2+] key to select the "LOOPBACK" menu.

2
[MAINTENANCE] 3/6
DRAW TEST ------>
LOOPBACK ------>
MECA. AGING ------>
<I/F TEST> 1/1

END KEY to START
CE key to CANCEL
Loopback test will be performed by pressing the [END] key.

3
105
4 Adjustment
8. MECA. AGING
Function
If the pen or the eccentric cutter has been selected using the tool selection function, the head makes a to-and-
fro movement in the maximum stroke along the X-axis and Y-axis.
If the tangential cutter of the marking roller has been selected, not only the head makes a to-and-fro movement
in the maximum stroke along the X-axis and Y-axis but also the movement along the Z-axis.
In this case, the maximum speed is employed.
[Operation]
DISTANCE ------>
Press the [PAGE+] key twice. FLATNESS ------>
[MAINTENANCE] 3/6
DRAW TEST ------>
LOOPBACK ------>
MECA. AGING ------>
Press the [F3+] key to select the "AGING" menu.

2
[MAINTENANCE] 3/6
DRAW TEST ------>
LOOPBACK ------>
MECA. AGING ------>
<MECA. AGING> 1/1

END KEY to START
CE key to CANCEL
Mechanical Aging will be started by pressing the [END]

3 key.
To pause the test, press the [F2+] or [F2-] key.
To abort the test, press the [ORIGIN] key.
106
4 Adjustment
9. HASH CHECK
Function
Hash calculation of the control ROM is carried out to indicate the hash data on the LCD.
<HASH CHECK> 1/1
HASH = XXXX 1
MEM = XXXX
2
1 Hash data calculated is indicated.
2 Hash data stored in ROM is indicated.
[Operation]
1 tool has been selected, adjustment cannot be performed. 4
[MAINTENANCE] 1/6
to enter the MAINTENANCE MODE. DISTANCE ------>
Press the [PAGE+] key 3 times. FLATNESS
CROSS STRIPES
------>
------>
[MAINTENANCE] 4/6
HASH CHECK ------>
RAM CHECK ------>
Press the [F1+] key to select the "HASH CHECK" menu

2 and the test will start..
To abort the test, press the [CE] key.
[MAINTENANCE] 4/6
HASH CHECK ------>
RAM CHECK ------>
<HASH CHECK> 1/1

HASH = * * * *
MEM = * * * *
107
4 Adjustment
10. SENSOR CHECK
Function
Performance of the following sensors is checked.
1 : X-axis sensor 2 : Y-axis sensor
<SENSORCHECK> 1/1
X ORIGIN = ON 1
Y ORIGIN = OFF 2
* ORIGIN = ON
3

Input value of the X-axis sensor is indicated.
1
(OFF -> Light passes, ON -> Light is shielded.)
Input value of the Y-axis sensor is indicated.
2
(OFF -> Light passes, ON -> Light is shielded.)
4 3 Input value of the θ-/Z-axis sensor is indicated.
[Operation]
[MAINTENANCE] 1/6
CROSS STRIPES
------>
------>
[MAINTENANCE] 4/6
HASH CHECK ------>
RAM CHECK ------>
Press the [F2+] key to enter the "SENSOR CHECK" menu.

2 To abort the test, press the [CE] key.
When this maintenance is executed, the servo-mechanism of
the X/Y motor will be in the OFF state. It is therefore
<SENSORCHECK> 1/1
necessary to move the head manually to check the X ORIGIN = ON
Y ORIGIN = OFF
performance of each sensor. * ORIGIN = ON
108
4 Adjustment
11. RAM CHECK
Function
The test data shown in the table below is written on and read from the RAM for the purpose of checking the
RAM. This checking is executed in repetition until abnormal conditions are encountered.
Physical address Test (writing) data
400000 01 02 03 ................................. FE FF 00
400100 02 03 04 ................................. FF 00 01
400200 03 04 05 ................................. 00 01 02
410000 02 03 04 ................................. FF 00 01
420000 03 04 05 ................................. 00 01 02
460000 07 08 09 ................................. 04 05 06
470000 08 09 0A ................................. 05 06 07
480000 09 0A 0B ................................. 06 07 08
490000 0A 0B 0C ................................. 07 08 09 4
4E0000 0F 10 11 ................................. 0C 0D 0E
4F0000 10 11 12 ................................. 0D 0E 0F
If abnormal conditions are encountered, the indication given below will appear on the LCD and the RAM
check will stop.
<RAM CHECK> <<RAM CHECK>>
ON TEST ! ADDRESS : XXXX
T = X X X X R. DATA : XX
W. DATA : XX
<Indication during operation> <Indication when abnormal conditions are deteced>
[Operation]
[MAINTENANCE] 1/6
CROSS STRIPES
------>
------>
[MAINTENANCE] 4/6
HASH CHECK ------>
RAM CHECK ------>
Press the [F3+] key to enter the "RAM CHECK" menu.

2 To start the test, press the [END] key.
To abort the test, press the [CE] key.
[MAINTENANCE] 4/6
HASH CHECK ------>
RAM CHECK ------>
<RAM CHECK> 1/1

END KEY to START
CE KEY to CANCEL
109
4 Adjustment
12. SYSTEM P. MTR

Function
System paratmeters for the CT-304 are specified.
<PARAMETER> No = 63 1
INITIAL 2
0 0 3
CHANGE>
4
1 Indicates the number of system parameter.
2 indicates the name of parameter.
3 Indicates the modified value.
4 Indicates the current set value.

4
[Operation]
DISTANCE ------>
Press the [PAGE+] key 4 times. FLATNESS ------>
[MAINTENANCE] 5/6
I/F OBSERVE ------>
RESEVE ------>
To call the name of parameter on the LCD, press the

2 [PAGE+] or [PAGE-] key.
To change the modified value, press the [F3+] or [F3-] key.
To cancel the modified value, press the [CE] key. [MAINTENANCE]
SYSTEM P. MTR
5/6
------>
To save the changed value, press the [END] key. I/F OBSERVE ------>
RESEVE ------>
<PARAMETER> No = 63
INITIAL
0 0
CHANGE>
110
4 Adjustment
No. Parameter Initial value Function

0 PEN PRESS 200 g 200 Establishes a pen pressure value.
1 S-curve constant 350 S-curve constant (effective for CF-1215/-1218)
2 25 Acceleration for short line segments (effective for CF-

ACCELERATION 1215/-1218)
3 B TOOL RADII θ CORRECTION 0 B head radii θ correction. 0: Not correct 1: Correct
4 C TOOL RADII θ CORRECTION 0 C head radii θ correction. 0: Not correct 1: Correct
5 RADIUS OFFSET X 40 Radius offset X (Unit: 0.003125 mm)
6 RADIUS OFFSET Y 50 Radius offset Y (Unit: 0.003125 mm)
Plotting level setting (points of intersection of lines)
7 VECTOR ANGLE 0 0: Normal (with a small "R")
1: Fine (without "R")
2: Fast (with a large "R")
8 to 10 < RESERVE > 0 Data entry is not permitted.
11 Eccentric cutter low tool force 0 Set the tool force of the eccentric cutter to low level 4
(0 to 30, 0:9g)
12 CUTTING LANDING 240 Z-axis landing speed for the tangential cutter (for a low
pressure)
13 CUTTER Z PRESS 300 g 36 Establishes a pressure value of the tangential cutter (B
14 CUTTER Z PRESS 1500 g 80 head).
15 ROLLER LANDING 270 Z-axis landing speed for the roller (for a high pressure)
16 ROLLER Z PRESS 1000 g 60
Establishes the roller (C head) pressure value.
17 ROLLER Z PRESS 5000 g 194
18 PRESS OFFSET B 0 Pressure offset value of the B head
19 PRESS OFFSET C 0 Pressure offset value of the C head
The length of the line segment that converts a radii to a line
20 RADII CONVERSION LENGTH 0 (60 when 3M is used).
0:30 (9.4mm) (unit: 0.3125 mm)
Tool adjustment expansion
21 TOOL ADJUSTMENT EXPANSION 1 0: Adjust the tool by head
1: Enable the tool adjustment by tool.
22 11840 X-axis offset value between A and B heads.

B TOOL OFFSET X (in increments of 0.003125 mm)
23 17280 Y-axis offset value between A and B heads.

B TOOL OFFSET Y (in increments of 0.003125 mm)
24 11840 X-axis offset value between A and C heads.

C TOOL OFFSET X (in increments of 0.003125 mm)
25 11520 Y-axis offset value between A and C heads.

C TOOL OFFSET Y (in increments of 0.003125 mm)
Setting of the θ-axis origin angle correction of the

26 θ-axis origin correction of the cutter 0
tangential cutter (B-head)
111
4 Adjustment

27 ROLLER θ- AXIS ORIGIN 0 Establishes an angle correction value for θ-axis origin of
CORRECTION the roller (C head)
28 0 Set value X of eccentricity of the B head (in increments of
B HEAD ECCENTRICITY X 0.003125 mm)
29 0 Set value Y of eccentricity of the B head (in increments of
B HEAD ECCENTRICITY Y 0.003125 mm)
30 0 Set value X of eccentricity of the C head (in increments of
C HEAD ECCENTRICITY X 0.003125 mm)
31 0 Set value Y of eccentricity of the C head (in increments of
C HEAD ECCENTRICITY Y 0.003125 mm)
32 ROLL UNIT 0 Roll X touch position for re-catching.
33 ROLL UNIT 0 Roll X did-in position for re-catching.
34 ROLL UNIT 0 Roll X center position.
35 ROLL UNIT 0 Roll Y front L angle position.
4 36 ROLL UNIT 0 Roll Y end L angle position.
Set the timing of oil supply.
37 OIL SUPPLY TIMING 0 0: Start oil supply when cutting is started
1: Start oil supply when moved to a cutting position.
38 XY UP SPEED 5000 Head travel speed for tool up.
39 SERVO GAIN NOISE MEASURES 0 Servo gain noise measures.
0: Standard 1: Special
40 0 Cutter goes up/comes down when the UP angle is smaller
ARC UP ANGLE than this set value.
41 SCALE SETTING 0 Specifies the open/close of the scale setting function.

0: CLOSE 1: OPEN
Changes over power-on type between the standard and

42 POWER ON TYPE 0 OEM modes.
0: Standard mode 1: OEM mode
Changes of the storage of the origin specified by the
43 0 [ORIGIN] key between "Stored in memory" and "Not
ORIGIN MEMORY SW stored in memory."
0: Not stored in memory 1: Stored in memory
44 MAX. NUMBER OF SINGLE-STROKE 800 The single-stroke line segments are plotted by the number
PLOTTING LINE SEGMENTS specified by this parameter.
45 40 For the single-stroke plotting, the reference shall be set to a

SINGLE-STROKE PLOTTING RANGE same coordinate within the range of "this value x GDP/16."
46 0 A wait time, after the spindle rotation, until the next
SPINDLE ROTATION WAIT TIME operation starts to be taken.
47 ROOTER Z UP SPEED 500 Traveling speed of the rooter when it rises along the Z-axis.
48 1500 Traveling speed of the rooter when it rises along the X/Y-
ROOTER UP SPEED axis.
49 X-AXIS REDUCTION RATIO 0 Establishes the reduction gear of the X-axis drive pulley.
50 EFFECTIVE REFERENCE AREA X 0 Establishes the reference point in terms of the X-axis.
(Unit: mm)
51 0 Establishes the reference point in terms of the Y-axis.

EFFECTIVE REFERENCE AREA Y (Unit: mm)
112
4 Adjustment

Establishes the maximum effective area in terms of the X-
axis.
52 MAX. EFFECTIVE AREA X --> CF-0907 : 700
CF-0912 : 1200
CF-1215 : 1500
CF-1218 : 1800
Establishes the maximum effective area in terms of the Y-
53 MAX. EFFECTIVE AREA Y --> axis.
CF-0907/0912 : 700
CF-1215/1218 : 1200
Distance correction value in terms of the X-axis (upper)
54 DISTANCE CORRECTION X 0 (Different in 500 mm)
(UPPER) (In increments of 0.002344 mm)
Distance correction value in terms of the X-axis (lower)
55 DISTANCE CORRECTION X 0 (Different in 500 mm)
(In increments of 0.002344 mm)
56 DISTANCE CORRECTION Y 0
Distance correction value in terms of the Y-axis (Different
in 500 mm)
4
(In increments of 0.003125 mm)
57 AUTOMATIC CLEAR 0 Not used.
58 HASH CHECK 0 Setting of the self-diagnosis

0: Check 1: Open
59 MAINTENANCE MODE 0 Setting of the open/close of the maintenance mode

0: CLOSE 1: OPEN
Setting of the language to be used to give indications on
60 LCD INDICATION LANGUAGE 0 the LCD
0: Japanese 1: English
Setting of the system configuration
0, 1: Standard specification
61 SYSTEM CONFIGURATION 1 2: Patlite specification
3: Ultrasonic head specification
4: Glass cutting specification
Changes over the initial values of the system parameters
and other set values in accordance with the models of
devices.
62 MECHANICAL TYPE SETTING --> CF-0907 : 0
CF-0912 : 1
CF-1215 : 2
CF-1218 : 3
Initializes parameters such as system parameters, cutting
conditions, communication conditions, operation modes,
63 INITIALIZE SWITCH 0 etc. stored in memory. Firstly enter data on the mechanical
type setting. Then, set this parameter to [1] and write data
in EEPROM.
113
4 Adjustment
13. I/F OBSERVE

Function
The state of the five signal lines of RS-232C is indicated as ON/OFF.
• CD (DCD)
• ER (DTR)
• RS (RTS)
• CS (CTS)
• DR (DSR)
[Operation]
DISTANCE ------>
[MAINTENANCE] 5/6
I/F OBSERVE ------>
RESEVE ------>
Press the [F2+] key to enter the "RAM CHECK" menu.

2 To start the test, press the [END] key. [MAINTENANCE] 5/6
To abort the test, press the [CE] key. I/F OBSERVE ------>
RESEVE ------>
<I/F OBSERVE> 1/1

END KEY to START
CE KEY to CANCEL
<I/F OBSERVE> 1/1

CD : * * * ER : * * *
RS : * * * CS : * * *
DR : * * *
114
4 Adjustment
14. θZ AGING
Function
Aging is conducted in terms of the θ-axis direction (rotation) and the Z-axis direction (vertical),
<θZ AGING> 1/2 <θZ AGING> 2/2

θ ------> 1 θ+Z (CUTTER) ------> 4
θ+Z (ROLLER) ------>
Z (CUTTER)
Z (ROLLER)
------>
------>
2 5
3
1 Indicates the key to be used to rotate the tangential cutter and roller in the θ-direction.
2 Indicates the key to be used to move the tangential cutter up and down along the Z-axis.
3 Indicates the key to move the roller up and down along the Z-axis.
4 Indicates the key to be used to conduct the operations shown in 1 and 2 in combination.
5 Indicates the key to be used to conduct the operations shown in 1 and 3 in combination. 4
[Operation]
DISTANCE ------>
[MAINTENANCE] 6/6
θZ AGING ------>
VERSION ------>
IC CARD ------>
To invoke the 1st page of θ-/Z-axis aging, press the

2 following key.
• To conduct the θ-axis aging, press the [F1+] key. <θZ AGING>
θ
1/2
------>
• To conduct the Z-axis aging (tangential cutter), press Z (CUTTER) ------>
Z (ROLLER) ------>
the [F2+] key.
• To conduct the Z-axis aging (roller), press the [F3+] 1st Page
key.
To invoke the 2nd page of the θ-/Z-axis aging, press the

<θZ AGING> 2/2
following key. θ + Z (CUTTER) ------>
• To conduct the θ-/Z-axis (tangential cutter), press the θ + Z (ROLLER) ------>
[F1+] key.
• To conduct the θ-/Z-axis aging (roller), press the [F2+] 2nd Page
key.
115
4 Adjustment
15. VERSION
Function
The version of each firmware on the plotter system is indicated.
<VERSION> 1/3 <VERSION> 2/3
FLASH ROM MAIN CPU
*.** 1 MV *.** 2
SV *.** 3
<VERSION> 3/3
SUB CPU
MV *.** 4
SV *.** 5
1 Indicates the firmware version stored in the FLASH ROM.
2 Indicates the main software version stored in the MAIN CPU.
4 3 Indicates the sub software version stored in the MAIN CPU.
4 Indicates the main software version stored in the SUB CPU.
5 Indicates the sub software version stored in the SUB CPU.
[Operation]
DISTANCE ------>
[MAINTENANCE] 6/6
θZ AGING ------>
VERSION ------>
IC CARD ------>
Select the "VERSION" menu by pressing the [F2+] key.

2 To refer to each version, press the [PAGE+] key. <VERSION> 1/3
FLASH ROM
To abort the test, press the [CE] key. *.**
<VERSION> 2/3
MAIN CPU
MV *.**
SV *.**
<VERSION> 3/3
SUB CPU
MV *.**
SV *.**
116
4 Adjustment
4-2 HOW TO UPGRADE FIRMWARE
Connect PC and CT-304 with the SERIAL CABLE.

1 Copy the firmware file on the hard disk of your PC.
(C:/VERUP)
It is necessary to prepare the followings to upgrade the

FIRMWARE.
1. FIRMWARE FILE
2. PC with MS-DOS
3. SERIAL CABLE
2
Turn on the power and press the [REMOTE LOCAL] key
almost at the same time.
4
POWER ON + [REMOTE LOCAL] key.
[VERSION UP]
START ------>
INTERFACE ------>
Select "INTERFACE" by pressing the [F2+] key and

3 configurate the SERIAL COMMUNICATION SETTING as <INTERFACE> 2/2
STOP BIT *1
described as follows.
Then, select the START to start upgrading the firmware by
[END] key
pressing the [F1+] key.
[VERSION UP]
START ------>
INTERFACE ------>
BAUD RATE : 19200

[F1+] key
DATA BIT : 8
PARITY : NONE
[VERSION UP]
STOP BIT : 1
* * * RECEIVE W * * *
Configure the SERIAL COMMUNICATION SETTING on

4 your PC by typing as follows in MS-DOS Prompts.
C:/VERUP>mode com1:19200,n,8,1 (return)
117
4 Adjustment
Send the Firmware file to CT-304 by typing at follows in

5 MS-DOS Prompts.
It takes 10 minutes to receive all data.
[VERSION UP]
* * * RECEIVE * * *
C:/VERUP>copy cf***.rom com1 (return)
(*** will be the version no.) Completion of
Receiving Data.
[VERSION UP]
MEMORY WAIT --->
CANCEL --->
4 6
Select the "MEMORY WAIT" by pressing the [F2+] key to
start upgrading the firmware.
[VERSION UP]
MEMORY WAIT --->
CANCEL --->
[F1+] key
[VERSION UP]
* * * DOWNLOAD * * *
[VERSION UP]
* * * LOAD END * * *
118
4 Adjustment
4-3 PRIMARY X REDUCTION BELT TENSION ADJUSTMENT

1 BLOCKING PLATE.
DUMMY PLATE
2
There are 6 screws at the bottom and 1 screw at the left side.
4
X MOTOR COVER
Loosen the screw fixing the TENSION ASSEMBLY at the

3 X SPEED REDUCTION MECHANISM shown in the right X MOTOR Screw
PRIMARY X REDUCTION BELT
figure.
TENSION ASSEMBLY
Tighten the screw for fixing the TENSION ASSEMBLY by

4 applying the pressure 2.5kg with the TENSION GAUGE. TENSION ASSEMBLY
2.5kg
MOTOR SHAFT
PRIMARY X REDUCTION BELT
119
4 Adjustment
4-4 SECONDARY X REDUCTION BELT TENSION ADJUSTMENT

1 BLOCKING PLATE.
4 2
There are 6 screws at the bottom and 1 screw at the left side.
X MOTOR COVER
Loosen the screw fixing the TENSION ASSEMBLY at the SECONDARY X REDUCTION BELT
3 X SPEED REDUCTION MECHANISM shown in the right X MOTOR
figure.
TENSION ASSEMBLY Screw

4 applying the pressure 4.5kg with the TENSION GAUGE. TENSION ASSEMBLY
4.5kg
MOTOR SHAFT
120
4 Adjustment
4-5 X DRIVE BELT TENSION ADJUSTMENT
ARM FRONT COVER
FRONT COVER
CORNER COVER 1
2
Move the Y ARM to the right end of the machine. 4
Y ARM
Turn the ADJUSTING SCREWS while slowly moving the REAR X DRIVE BELT
3 Y ARM left and right so that the BELT will not slip or
meander by tilting the X IDLE PULLEY..
Adjusting
Adjust the ADJUSTMENT SCREWS for Screw X IDLE PULLEY
FRONT and REAR DRIVE BELT evenly so that
the Y ARM won't be twisted. Y ARM
FRONT X DRIVE BELT
Adjust the X DRIVE BELT TENSION with the

4 ADJUSTING SCREWS so that its bending amount will be
20mm ~ 22mm when pulling it at its center with the
pressure of 3.9kg using the TENSION GAUGE.
3.9kg
20 ~
22mm
121
4 Adjustment
4-6 Y REDUCTION BELT TENSION ADJUSTMENT
DUMMY PLATE
ARM FRONT COVER
4 2
SPEED REDUCTION MECHANISM shown in the right Y SPEED REDUCTION MECHANISM
figure.
Screw TENSION ASSEMBLY

3 applying the pressure 1.0kg with the TENSION GAUGE.
Y MOTOR SHAFT
TENSION ASSEMBLY
1.0kg
122
4 Adjustment
4-7 Y DRIVE BELT TENSION ADJUSTMENT
DUMMY PLATE
ARM FRONT COVER
2
Move the HEAD to the rear end of the machine. 4
Turn the ADJUSTING SCREWS while slowly moving the

3 HEAD left and right so that the BELT will not slip or
meander by tilting the Y IDLE PULLEY. Y IDLE PULLEY
HEAD
Y DRIVE PULLEY
Adjusting Screw
Adjust the Y DRIVE BELT TENSION with the

4 ADJUSTING SCREWS so that its bending amount will be
15.5mm ~ 16.5mm when pulling it at its center with the Y DRIVE PULLEY Y IDLE PULLEY
pressure of 2.2kg using the TENSION GAUGE.
15.5 ~
16.5mm
2.2kg
HEAD
123
4 Adjustment
4-8 Z AXIS RACK ADJUSTMENT
HEAD COVER D
4 2
Loosen the screws fixing the RACK ASSEMBLIES for the
TANGENTIAL CUTTER UNIT and MARKING UNIT.
TANGENTIAL
CUTTER UNIT Screw
MARKING UNIT
RACK ASSEMBLY
HEAD _ FRONT VIEW
Adjust the position of the RACK HOLDER in the direction

3 of an arrow so that the backlash between the RACK and the
RACK Screw
SMALL REDUCTION GEAR will be the minimum. MOTOR
Then, tighten the screws fixing the RACK ASSEMBLIES.
SMALL
REDUCTION RACK HOLDER
GEAR
HEAD _ TOP VIEW
Loosen the nut that is fixing the ADJUSTING BEARING.

4 nut ADJUSTING BEARING
MOTOR
RACK
HEAD _ TOP VIEW
124
4 Adjustment
Turn the ROTATING SLIT to make the play in the ROTATING SLIT
5 ADJUSTING BEARING to be as minumum as possible. ADJUSTING BEARING
MOTOR
RACK
HEAD _ TOP VIEW
6
Measure the load in the Z axis by pulling the
TANGENTIAL CUTTER UNIT and MARKING UNIT.
4
Make sure that the measuring load is as follows.
TANGENTIAL CUTTER UNIT : less than 200kg

MARKING UNIT : less than 1200kg
125
4 Adjustment
4-9 θ-REDUCTION BELT TENSION ADJUSTMENT
HEAD COVER D
4 Loosen the 2 screws fixing the θ-TENSION PLATE.

2
Screw
θ-TENTION PLATE
HEAD _ FRONT VIEW
Tighten the screws for fixing the TENSION ASSEMBLY by

3 applying the pressure 3.5kg ~ 4.5kgkg with the TENSION θ-TENTION PLATE
GAUGE.
3.5 ~ 4.5kg
HEAD _ TOP VIEW
126
4 Adjustment
4-10 Y ARM RIGHT ANGLE ADJUSTMENT
ARM FRONT COVER
FRONT COVER
CORNER COVER 1
2
Loosen the 2 screws fixing the X DRIVE PULLEY. 4
Screw
Y ARM
X DRIVE
PULLEY
Move the Y ARM all the way until it makes contact with the
3 X STOP PLATE and correct its position. 106
X STOP
Y ARM PLATE
106
Tighten the 2 screws fixing the X DRIVE PULLEY.

4
Screw
Y ARM
X DRIVE
PULLEY
127
4 Adjustment
4-11 CALIBRATION
Place the film with a size of more than 1100mm (X) x

1 820mm (Y) and put the pen on the PEN HEAD.
4 2
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
Select "DISTANCE" menu by pressing the [F1+] or [F1-]

3 keys and then press the [END] key to start the test pattern.
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
<DISTANCE ADJ> 1/1

END KEY to START
CE KEY to CANCEL
The Test Pattern for checking the CALIBRATION will be

4 printed as shown in the right fugure.
1000
500 (Xup)
400
400
500 (Xdown)
128
4 Adjustment
Measure the length of line segments in terms of the X-axis

5 (up, down) direction and Y-axis direction (500mm).
6
Find the distance correction values for the measured values
by the equation given at the right.
4
X(up): Xu=(Measured value - 500) x 320

X(down): Xd=(Measured value - 500) x 320
Y: Y=(Measured value - 500) x 320
Select the [SYSTEM P.MTR] menu in the

7 MAINTENANCE MODE and put the distance correction
values for X(up), X(down) and Y.
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
[PAGE+]key
4 times
[MAINTENANCE] 5/6
I/F OBSERVE ------>
RESERVE ------>
Turn off the power to save the settings.

8
DISTANCE ACCURACY : 500+/-0.1mm
129
4 Adjustment
4-12 CUTTING AREA CONFIGURATION
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
4 2
Select the [SYSTEM P.MTR] menu and set the System
Parameters Nos.50 and 51 (reference area X,Y) to 0.
[MAINTENANCE] 1/6
DISTANCE ------>
FLATNESS ------>
[PAGE+]key
4 times
[MAINTENANCE] 5/6
I/F OBSERVE ------>
RESERVE ------>
Move the HEAD to the lower left corner with the [JOG]
3 keys.
Measure the distance to the position where you like to set

4 the origin by moving the HEAD with the JOG keys. (1step =
1mm)
Ex)
To move X to the right by 2mm : X=2
To move X to the left by 1mm: X=-1
To move Y to the right by 2mm : Y=2
To move Y to the left by 1mm : Y=-1
130
4 Adjustment
Put the measured value at 4 to the System Parameter.

5 Enter the X to the System Parameter No.50 and Y to No.51.
6
Turn off the power to save the settings. 4
131
4 Adjustment
4-13 TOOL ADJUSTMENT
This adjustment is necessary to correct an offset between the Pen and the Tangential Cutter, or Pen
and the Marking Unit.
There are basically 3 items for the TOOL ADJUSTMENT as stated below.
1. "Adjustment of the cutter " to adjust the Low-Pressure Tangentail Cutter.
2. "Adjustment of the roller" to adjust the rollers and "Adjustment of the cutter" for the High-
Pressure Tangential Cutter.
3. "Adjustment of the circle θ" to adjust the Tangential Cutter to a circle.
[ADJUSTMENT OF CUTTER]
4
The cutter is adjusted in 3 different ways as described below.
1. "Adjustment of Eccentricity" to adjust the eccentricity of the blade tip and tools.
2. "Adjustment of θ Angle" to adjust the rotating angle of the cutter.
3. "Adjustment of Offset" to eliminate the deviation between the Tangential Cutter and the
Pen.
[Adjustment of Eccentricity]
Attach the Pen and the Tangential Cutter to the HEAD.
1
Turn on the power and select the tool to be adjusted in the

2 "TOOL SELECT" menu of the LOCAL MODE.
[LOCAL]
TOOL SELECT
1/4
------>
CONDITION ------>
TEST CUT ------>
[F1]key
TOOL SELECTION :
PEN : Pen <TOOL SELECT> 1/1
HEAD *A>
CUTTER 1 : Low Pressure Tangential Cutter TOOL *PEN>
CUTTER 2 : High Pressure Tangential Cutter
[F2]key
<TOOL SELECT> 1/1

HEAD *A>
TOOL CUTTER 1>
132
4 Adjustment
Select the "CONDITION" menu and adjust the Speed and

3 Acceleration as described below.
If the speed and acceleration are too high, adjustments
cannot be carried out accurately. [LOCAL] 1/4
TOOL SELECT ------>
CONDITION ------>
Speed : 20cm/s TEST CUT ------>
Acceleration : 0.1G
[F2]key
[CUTTER1] 1/4
SPEED *20 cm/s
PRESSURE *400 g>
ACCELE *0.1 G>
4
Go into the "TOOL ADJUST" menu in the LOCAL MODE
and select the "B CUTTER ADJUST".
[LOCAL]
TOOL SELECT
1/4
------>
4
CONDITION ------>
TEST CUT ------>
[PAGE+]key
4 times
[LOCAL] 4/4
CUT AREA ------>
AXIS ALIGN ------>
TOOL ADJUST ------>
[F1+] key
<TOOL ADJUST> 1/1

B CUTTER ADJUST ------>
C ROLLER ADJUST ------>
CIRCLE q CROP ------>
[F1+] key
Select the "TEST PATTERN". The pattern shown in the

5 right figure will be cut.
<ADJ> CENTER
A (LENG)
1/3
**.**>
B **.**>
Pattern A is to check the offset of the blade tip to the center [F3+] key
of the CUTTER HOLDER. 1 2 3
Pattern B is to check whether the Tool is tilting or not. 3 4

2
4
20mm
1
1mm
3mm
20mm
PATTERN A PATTERN B
Measure the length of the line which goes beyond the

6 vertical line as a negative value or measure the gap between <ADJ> CENTER 1/3
A (LENG) **.**> Value A
the vertical line as a positive value for "A". B **.**>
[F3+] key
PATTERN A
133
4 Adjustment
Measure the half of the distance btween the 2 vertical lines

7 to find the value for "B" by referring to the right figure. <ADJ> CENTER 1/3
A (LENG) **.**>
B **.**> Value B
[F3+] key
Positive value for "B" Negative value for "B"
PATTERN B
[Adjustment of θ Angle]
4 Change the menu to "<ADJUST> θ" by pressing the
8 [PAGE+] key once.
Select the Test Pattern with [F2+] key and start it by <ADJ> CENTER
A (LENG)
1/3
**.**>
pressing the [F3+] key. B **.**>
[PAGE+]key
<ADJUST> θ 2/3
CUTTER θ **.**>
PATTERN No. *1>
[F2+]key to change patterns.
[F3] key to start test pattern.
Test Pattern shown in the right figure will be plotted and cut.
9 30 (200)mm
30 (200)mm
2 (2)mm : Cut
PATTERN 1 (PATTERN 2) : Pen
If the cut pattern rotates clockwise as compared with the

10 plotted pattern, decrease the "θ value" for the cutter. <ADJUST> θ 2/3
CUTTER θ **.**> θ Value
PATTERN No. *1>
: Cut
: Pen
134
4 Adjustment
If the cut pattern rotates counterclockwise as compared with

11 the plotted pattern, decrease the "θ value" for the cutter. <ADJUST> θ 2/3
CUTTER θ **.**> θ Value
PATTERN No. *1>
: Cut
: Pen
[Adjustment of Offset]
Change the menu to "<ADJUST> OFFSET" by pressing the
12 [PAGE+] key once. 4
Start the Test Pattern by pressing the [F3+] key.
<ADJUST> θ 2/3
CUTTER θ **.**>
PATTERN No. *1>
[PAGE+]key
<ADJUST> OFFSET 2/3

CUTTER X **.**>
CUTTER Y **.**>
[F3] key
Test Pattern shown in the right figure will be plotted and cut.
13
30mm
30mm
: Cut
: Pen
If the cut deviates to the right, increase the X value for the
14 cutter. <ADJUST> OFFSET 2/3
CUTTER X **.**> X Value for Cutter
CUTTER Y **.**>
: Cut
: Pen
135
4 Adjustment
If the cut deviates to the left, decrease the X value for the
15 cutter. <ADJUST> OFFSET 2/3
CUTTER X **.**> X Value for Cutter
CUTTER Y **.**>
: Cut
: Pen
4 If the cut deviates upward, increase the Y value for the

16 cutter. <ADJUST> OFFSET
CUTTER X
2/3
**.**>
CUTTER Y **.**> Y Value for Cutter
: Cut
: Pen
If the cut deviates downward, decrease the Y value for the

17 cutter. <ADJUST> OFFSET
CUTTER X
2/3
**.**>
CUTTER Y **.**> Y Value for Cutter
: Cut
: Pen
136
4 Adjustment
4-14 PEN PRESSURE ADJUSTMENT
Attach the PEN to the HEAD.

1
2
Turn on the power and select "Pen" in the "TOOL SELECT"
menu of the LOCAL MODE.
4
[LOCAL] 1/4
TOOL SELECT ------>
CONDITION ------>
TEST CUT ------>
[F1]key
<TOOL SELECT> 1/1

HEAD *A>
TOOL *PEN>
Select the "CONDITION" menu and adjust the Pressure to

3 200g and measure the pressure.
[LOCAL] 1/4
TOOL SELECT ------>
CONDITION ------>
TEST CUT ------>
[F2]key
[Pen] 1/4
SPEED *20 cm/s
PRESSURE *200 g>
ACCELE *0.1 G>
4 to enter the MAINTENANCE MODE and select "SYSTEM
P.MTR" menu.
Increase the value entered to the System Parameter No.1 [MAINTENANCE] 1/6
DISTANCE ------>
(Press 200g) if the measured value is smaller than 200g or FLATNESS ------>
decrease it if the measured value is larger than 200g. CROSS STRIPES ------>
[PAGE+]key
4 times
[MAINTENANCE] 5/6
I/F OBSERVE ------>
RESERVE ------>
137
4 Adjustment
4-15 TANGENTIAL CUTTER PRESSURE ADJUSTMENT
Then, select the [PRESSURE ADJUST] menu by pressing
[MAINTENANCE] 1/6
the [Page+] key once. DISTANCE ------>
FLATNESS ------>
[PAGE+]key
[MAINTENANCE] 2/6
LANDING ADJ ------>
RESERVE ------>
4 2
Select the [CUTTER PRESS] by pressing the [F1+] key.
Adjust the value for "300g" by increasing or decreasing the
paramter with the [F3+] or [F3-] keys so that the measured
[MAINTENANCE] 2/6
pressure for the cutter will be 300g ~ 500g and press the PRESSURE ADJ ------>
[END] key to save the setting. LANDING ADJ
RESERVE
------>
------>
[F1+]key
<CUT.PRESS> 1/4
PRESS OUT MEM
300g ** **
CHANGE>
[F3+]or [F3-]keys
Select the "1500g" in the [CUTTER PRESS] menu by

3 pressing the [PAGE+] key.
Adjust the value for "1500g" by increasing or decreasing the <CUT.PRESS> 1/4
paramter with the [F3+] or [F3-] keys so that the measured PRESS OUT MEM
300g ** **
pressure for the cutter will be 1500g ~ 1800g and press the CHANGE>
[END] key to save the setting. [PAGE+]key
<CUT.PRESS> 2/4
PRESS OUT MEM
1500g ** **
CHANGE>
[F3+]or [F3-]keys
138
4 Adjustment
4-16 MARKING ROLLER PRESSURE ADJUSTMENT
Then, select the [PRESSURE ADJUST] menu by pressing
[MAINTENANCE] 1/6
the [Page+] key once. DISTANCE ------>
FLATNESS ------>
[PAGE+]key
[MAINTENANCE] 2/6
LANDING ADJ ------>
RESERVE ------>
2
Select the [ROL. PRESS] by pressing the [F2+] key.
Adjust the value for "1000g" by increasing or decreasing the
4
paramter with the [F3+] or [F3-] keys so that the measured
[MAINTENANCE] 2/6
pressure for the marking roller will be 1000g ~ 1300g and PRESSURE ADJ ------>
press the [END] key to save the setting. LANDING ADJ
RESERVE
------>
------>
[F2+]key
<ROL.PRESS> 1/4
PRESS OUT MEM
1000g ** **
CHANGE>
[F3+]or [F3-]keys
Select the "5000g" in the [ROL. PRESS] menu by pressing

3 the [PAGE+] key.
Adjust the value for "5000g" by increasing or decreasing the <ROL.PRESS> 1/4
paramter with the [F3+] or [F3-] keys so that the measured PRESS OUT MEM
1000g ** **
pressure for the cutter will be 5000g ~ 5300g and press the CHANGE>
[END] key to save the setting. [PAGE+]key
<ROL.PRESS> 2/4
PRESS OUT MEM
5000g ** **
CHANGE>
[F3+]or [F3-]keys
139
6 Troubleshooting
6 Troubleshooting
6-1 Error messages table
ERROR 00 MAIN ROM ERROR 40 X OVERLOAD
ERROR 01 SERVO ROM ERROR 41 Y OVERLOAD
ERROR 02 MAIN RAM ERROR 42 X OVERCURRENT
ERROR 04 EEPROM ERROR 43 Y OVERCURRENT
ERROR 06 BUFFER ERROR 46 PEN SENSOR
ERROR 08 POWER ERROR 50 X-SENSOR
ERROR 10 COMMAND ERROR 51 Y-SENSOR
ERROR 11 PARAMETER ERROR 52 θ-ORIGIN
ERROR 12 DEVICE ERROR 53 Z-ORIGIN
ERROR 13 POLYGON ERROR 62 VACUUM/TILT
ERROR 20 I/O ERROR 70 θ OVERLOAD
ERROR 23 LOOPBACK S ERROR 71 θ OVERCURRENT
ERROR 24 LOOPBACK R ERROR 72 CUTTER Z LOAD
ERROR 25 LOOPBACK T ERROR 73 ROLLER Z LOAD
6 ERROR 26 LOOPBACK D ERROR 75 SUM CHECK
ERROR 30 OPERATION ERROR 80 FORMAT
ERROR 31 NO DATA ERROR 90 F/W
ERROR 32 DATA IS TOO LARGE **** OFF-SCALE ****
DATA RECEIVED DURING COPYING!
6-2 Error messages appearing when turning the power on

Indication Cause Remedy
ROM SUM ERROR Hash check error on flash ROM Replace the CPU circuit board with a new one.
Starting . . . RETM Hang-up of the firmware in the Replace the CPU circuit board with a new one.
main unit
MAIN CPU IS OLD MAIN CPU version is earlier Replace the CPU circuit board with a new one.
CAN'T EXECUTE than the version required to
execute the program in the flash
ROM.
SUB CPU IS OLD SUB CPU version is an earlier Replace the SUB CPU with a proper one. (In
CAN'T EXECUTE one. the case of socket type)
Replace the CPU circuit board with a new one.
CHECK EMG OR PWR The power switch has been Check the power switch and the EMERGENCY
turned on without the switch.
EMERGENCY switch reset. Check the wiring of the switches.
POWER 35V HIGH Supply voltage of the motor is Refer to ERROR 08 POWER.
or not correct.
POWER 35V LOW
WRITING ERROR Failure in writing of program Replace the CPU circuit board with a new one.
codes
140
6 Troubleshooting
6-3 Error messages that gives error numbers

ERROR 00 MAIN ROM
Cause Remedy
Hash check error has arisen on the Replace the CPU circuit board with a new one.
main ROM.
ERROR 01 SERVO ROM
Cause Remedy
Abnormal handshaking (no response) Replace the SUB CPU with a proper one.(In the case of socket type)
has occurred onthe Sub CPU. Replace the CPU circuit board with a new one.
ERROR 02 MAIN RAM
Cause Remedy
Read/write error has arisen on Replace the CPU circuit board with a new one.
the main RAM.
ERROR 04 EEPROM
Cause Remedy
Hash check error has arisen on the Initialize the EEPROM.
EEPROM. (Hash check is performed 1: Turn the power on with the [<], [>] held pressed.
for the system parameter area.) 2: Record all the parameters.
3: Execute the initialization of the parameters.
4: If the parameters recorded are correct, re-establish them.
5: If the error should recur even after the parameters have been re-
established, replace the CPU circuit board with a new one.
ERROR 06 BUFFER
Cause
Receiving buffer is in abnormal
Remedy
6
conditions.
ERROR 08 POWER
Cause Remedy
Supply voltage for driving the motor is Check the supply voltage.
abnormal. Replace the power circuit board with a new one.
Replace the driver circuit board with a new one.
ERROR 10 COMMAND
Cause Remedy
Unbreakable command code is Check the communication conditions.
received. Perform a loopback test to check whether the device normally
operates.
If the device maloperates, replace the CPU circuit board with a new
one.
ERROR 11 PARAMETER
Cause Remedy
A parameter that is outside the Check the communication conditions.
specified range of values is received. Perform a loopback test to check whether the device normally
operates.
one.
ERROR 12 DEVICE
Cause Remedy
Cutting (plotting) cannot be initiated Check the communication conditions.
since an amount of data exceeding Perform a loopback test to check whether the device normally
the capacity of the receiving buffer is operates.
sent from thehost computer and no If the device maloperates, replace the CPU circuit board with a new
plot start command is present in the one.
receiving buffer. Send an amount of data within the capacity of the receiving buffer
from the host computer. If the device normally operates with the
data, check the host computer.
Device command is abnormal. Check the communication conditions.
Perform a loopback test to check whether the device normally
operates.
one.
141
6 Troubleshooting
ERROR 13 POLYGON
Cause Remedy
Polygon data sent exceeds the Reduce the amount of polygon data.
capacity of polygon buffer.
ERROR 20 I/O
Cause Remedy
Energizing has been carried in a Turn off first the power to the plotter and host computer. Then, turn
wrong order. on the power to the host computer. Finally, turn on the power to the
plotter.
Communication conditions are Check the communication conditions.
defective. Perform a loopback test to check whether the device normally
operates.
one.
ERROR 23 LOOPBACK S
Cause Remedy
Signal line is in abnormal conditions. Connect the loopback connector.
ERROR 24 LOOPBACK R
Cause Remedy
No interruption takes place in data Connect the loopback connector.
receiving. Replace the CPU circuit board with a new one.
6 Cause
ERROR 25 LOOPBACK T
Remedy
No interruption takes place during Connect the loopback connector.
data sending. Replace the CPU circuit board with a new one.
ERROR 26 LOOPBACK D
Cause Remedy
Data received is defective. Connect the loopback connector.
ERROR 30 OPERATION
Cause Remedy
An erroneous operation has been Point out the wrong operation.
taken (such that SELF TEST is Replace the keyboard with a new one.
executed while the device is engaged Replace the CPU circuit board with a new one.
in self test or COPY is executed while
the device is engaged in copying).
ERROR 31 NO DATA
Cause Remedy
No data is present in the receiving Explain the user that 'COPY' is only effective when data is present in
buffer though 'COPY' operation is the receiving buffer.
executed.
ERROR 32 TOO LARGE
Cause Remedy
COPY has been executed after Explain the user that 'COPY' of data of which amount exceeds the
receiving data of which amount capacity of the receiving buffer is not permitted.
exceeds the capacity of the receiving
buffer.
ERROR 40 X OVERLOAD
Cause Remedy
Load applied to servo-motor X has Replace the servo-motor X with a new one.
increased to an abnormal level. Replace the CPU circuit board with a new one.
ERROR 41 Y OVERLOAD
Cause Remedy
Load applied to servo-motor Y has Replace the servo-motor Y with a new one.
142
6 Troubleshooting
ERROR 42 X OVERCURRENT
Cause Remedy
Overcurrent error of servo-motor X has Replace the servo-motor X with a new one.
been detected. Replace the CPU circuit board with a new one.
(The mean current exceeds the rated Replace the driver circuit board with a new one.
current of the motor.)
ERROR 43 Y OVERCURRENT
Cause Remedy
Overcurrent error of servo-motor Y has Replace the servo-motor Y with a new one.
been detected. Replace the CPU circuit board with a new one.
(The mean current exceeds the rated Replace the driver circuit board with a new one.
current of the motor.)
ERROR 46 PEN SENSOR
Cause Remedy
FPC circuit board is improperly Properly re-position the FPC circuit board.
positioned. Replace the head circuit board with a new one.
Head circuit board is defective. Replace the CPU circuit board with a new one.
CPU circuit board is defective. Replace the driver circuit board with a new one.
ERROR 50 X-SENSOR
Cause Remedy
X-sensor is defective. Replace the X-sensor with a new one.
Light shielding plate has been Re-install the light shielding plate properly.
improperly installed. Replace the cable and the connector respectively with a new one.
Cable has disconnected. Replace the CPU circuit board with a new one. 6
ERROR 51 Y SENSOR
Cause Remedy
Y-sensor is defective. Replace the Y-sensor with a new one.
Light shielding plate has been Re-install the light shielding plate properly.
improperly installed. Replace the cable and the connector respectively with a new one.
Cable has disconnected. Replace the CPU circuit board with a new one.
ERROR 52 θ-ORIGIN
Cause Remedy
θ-axis origin detection failure Check the origin label.
Check the origin sensor.
ERROR 53 Z-ORIGIN
Cause Remedy
Z-axis travel cannot be performed. Check the vertical motion of the cutter and roller.
ERROR 62 VACUUM/TILT
Cause Remedy
Thermal relay is fed with an Check the installation of the thermal relay.
overcurrent. Replace the blower with a new one.
Faulty blower
ERROR 70 θ-OVERLOAD
Cause Remedy
Load applied to θ-axis motor has Inspect the θ-axis speed-reduction components.
Replace the head circuit board and driver circuit board.
ERROR 71 θ-OVERCURRENT
Cause Remedy
Overcurrent error on θ-axis motor Inspect the θ-axis speed-reduction components.
Replace the head circuit board and driver circuit board.
143
6 Troubleshooting
ERROR 72 CUTTER Z LOAD

Cause Remedy
Load applied to Z-axis motor has Replace the CPU circuit board with a new one.
increased to an abnormal level. Replace the head circuit board and driver circuit board.
ERROR 73 ROLLER Z LOARD
Cause Remedy
Load applied to Z-axis motor of Replace the CPU circuit board with a new one.
marking roller has increased to an Replace the driver circuit board with a new one.
abnormal level.
ERROR 75 SUM CHECK
Cause Remedy
A sum check mismatch has occurred Start over the version updating.
in the firmware read. Change the version up file.
ERROR 80 FORMAT
Cause Remedy
An improper version up file is used. Obtain the correct version up file to try to update the version again.
ERROR 90 F / W
Cause Remedy
Sub CPU fault. Replace the CPU circuit board with a new one.
OFF-SCALE
Cause Remedy
Data sent has exceeded the effective Reduce the size of data so that it falls within the effective area.
area.
6 DATA RECEIVED DURING COPYING!
Cause Remedy
Another data is received during the Re-send data from the host computer after the completion of
execution of copying. copying.
6-4 Troubles for which error messages are not indicated
Phenomenon Cause Corrective measures

The pen drags on the The work has been improperly placed Re-place the work properly.
sheet of paper. on the device.
(Unnecessary cut is Height of the head has been improperly Re-adjust the head height properly.
conducted.) adjusted.
Pen encoder is defective. Replace the pen actuator assy. with a new one.
Connection of the connector is defective. Properly insert the connector.
The device fails to be Defective connection of the power cable. Re-connect the power cable properly.
energized. Breaker is in the OFF state. Check the breaker.
(LED on the panel EMERGENCY switch is in the pressed Check the EMERGENCY switch.
does not light up.) state.
Faulty power circuit board. Replace the power circuit board with a new one.
Improper connection of the panel cable. Check the panel cable.
The device fails to CPU board is defective. Replace the CPU board with a new one.
operate though it is Faulty POWER SUB circuit board. Replace the POWER SUB circuit board with a
energized. new one.
144
6 Troubleshooting
6-5 Adjustment of the amount of deviation

Plot a test cutting pattern with the pen and cut the pattern with the tangential cutter. Look into the cause
of the deviation and conduct an appropriate adjustment.
Adjusting methods for the deviation are described using ten different samples.
6-5-1 Checking the status of tools

Execute the [TEST CUT] function with the tools specified using the [TOOL SELECT] function. Items
to be checked for the tools are shown in the tables below.
Point A
Point B
Point C Point D Point D'
Pen
Checkpoint Cause Corrective measure
Lines fail to meet at point A. Pen is not securely installed. Securely tighten the screw in the holder. 6
Dots or thin spots are made. Ink has run out. Replace the pen with a new one.
The pressure is insufficient. Increase the pressure.
The speed is so high that the pen Decrease the speed.
rises above the work.
Tangential cutter
Lines fail to meet at point A. Set value for the [END CORRECT] Set a larger value for the [END
is too small. CORRECT].
The cutter is off-center. Conduct the [adjustment of the
eccentricity] that is one of the tool
adjusting functions.
Line at point A is out of The tangential cutter is defective in Carry out the [adjustment of the θ angle]
position. terms of θ angle. that is one of the tool adjusting functions.
A part of the work remains Set value for the pressure is too Set a larger value for the pressure.
uncut. small.
A corner of the work remains Set value for the [START Set a larger value respectively for the
uncut. CORRECT] and that for the [END [START CORRECT] and the [END
CORRECT] are too small. CORRECT].
D and D' are different in The cutter is off-center. Conduct the [adjustment of the
size. eccentricity] that is one of the tool
Cutting depth at C is The set value for the [START Set a smaller value for the [START
excessive. CORREC] is too large. CORRECT].
The cutter is off-center. Conduct the [adjustment of the
eccentricity] that is one of the tool
Eccentric cutter
Dots are drawn. The eccentric cutter is improperly Securely tighten the screw in the holder.
installed.
The cutting speed is too low. Increase the cutting speed.
Set value for the pressure is too Set a larger value for the pressure.
small.
Corner sections of the The projecting amount of the blade Increase the projecting amount of the
pattern are cut round. tip is insufficient. blade tip.
The offset value is too small. Increase the offset value.
145
6 Troubleshooting
6-5-2. Checking the status of tools
Check the relation between the tools (the pen and the tangential cutter, and the pen and the marking
roller) using the TEST CUT function.
For this purpose, perform plotting first using the pen, then execute the test cut function using the tangen-
tial cutter or the marking roller at the same position to check the relation between the tools.
The following describes how to correct problems on ten samples. The number of items required to be
adjusted differs with the samples. Determine the items to be adjusted using the samples as a guide. In
these sample, the relation between the pen and the tangential cutter is explained. In the case of the
marking roller, read the following while replacing the description “tangential cutter” with the “marking
roller.”
Sample A
The tangential cutter is out of the correct position regardless of the proceeding direction.
Corrective measure
Perform the offset function contained in the cutter adjust-
6 ing functions of the tool adjusting functions.
Sample B
The cutter rotates clockwise (or counterclockwise).
Corrective measure
Perform the θ function contained in the cutter
adjusting functions of the tool adjusting functions.
146
6 Troubleshooting
Sample C
The point from which the cutter starts is this side (or far side) of the predetermined start posi-
tion.
Corrective measure
Adjust the set value for the [START CORRECTION] in
[CUTTING CONDITIONS] using the cutting condition set-
ting functions.
Adjust the pattern A for the “adjustment of the eccentricity”
using the tool adjusting functions.
Sample D
The point at which the cutter finishes cutting goes beyond (or does not reach) the predeter-
mined end position.
Corrective measure
6
Adjust the set value for the [END CORRECTION] in [CUT-
TING CONDITIONS] using the cutting condition setting
functions.
Adjust the pattern A for the “adjustment of the eccentricity”
Sample E
The tangential cutter shifts to the right from the correct position in terms of the advancing
direction.
Corrective measure
Adjust the pattern B for the “adjustment of the eccentricity”
147
6 Troubleshooting
Sample F
The cutter rotates clockwise (or counterclockwise) and the point from which the cutter starts is
this side (or far side) of the predetermined start position.
Corrective measure
Refer to the corrective measures for samples B and C.
Sample G
The pattern is finished with rotated clockwise (or counterclockwise) and the tangential cutter
shifts to the right (or left) from the correct position.
6 Corrective measure
Refer to the corrective measures for samples B and E.
Sample H
The point from which the cutter starts is this side (or far side) of the predetermined start posi-
tion, and the tangential cutter shifts to the right (or left) from the correct position.
Corrective measure
Refer to the corrective measures for samples C and E.
148
6 Troubleshooting
Sample I
The point at which the cutter finishes cutting goes beyond (or does not reach) the predeter-
mined end position, and the tangential cutter shifts to the right (or left) from the correct position.
Corrective measure
Refer to the corrective measures for samples D and E.
Sample J
The cutter rotates clockwise (or counterclockwise), the point at which the cutter finishes cutting
goes beyond (or does not reach) the predetermined end position, and the tangential cutter
shifts to the right (or left) from the correct position.
6
Corrective measure
Refer to the corrective measures for samples B, D and E.
149
7 Service Activities
7-1 Packed state
Unpack and set up the device with four or more persons.
(1) Detach the legs from the main unit, secure them on the pallet exclusively designed for the legs and pack
them in a case with try-all.
(2) In principle, the packages shall be carried in and set up manually with four porters.
D
W
7
H
W (width) D (depth) H (height)

Main unit 1930 mm 1750mm 900mm
Blower 445 mm 440 mm 280 mm
Accessory 520 mm 300 mm 105 mm
Leg box 1580 mm 450 mm 160 mm
150
7-2 Plotter size
A B C D
1757 mm 1442 mm 1317 mm 1595 mm
151
— 151 —
7-3 Space in carrier path
To carry the plotter, take care not to allow the plotter cover to hit against the ceiling, floor and walls.
Conveyance through a square path
W (width) W Positioning the plotter

900 mm or more Position the plotter so that the Y-bar is horizontal.
Conveyance by way of stairway
H (height) 2000 mm or more
152
— 152 —
7-4 Set-up
Tools to be used
• Cutter
• Level vial
• Phillips screwdriver
• Hexagonal wrench (5 mm)
Setting up the legs and the main unit

(1) Place the main unit on a table as illustrated below. This will facilitate the installation of the legs.
Use a table that has a strength (100 kg) to sufficiently withstand the weight of the device.
(2) Temporarily join the legs and leg beams with four bolts (M6×20).
(3) Attach the legs and leg beams that have been temporarily joined to the main unit with eight bolts
(M6×60).
(4) Securely tighten the bolts (M6×20) that are used to join the legs and the leg beams.
(5) Block the bolt slots with rubber caps.
(6) Adjust the adjuster feet using a level vial so as to level the main unit.
(7) Remove jigs that are used to secure the Y bar and head.
Rear cover
M6×60
Corner cover
Front cover
M6×20
Rubber cap
Leg beam
Leg
153
Adjusting the contact of X-axis guide bearing

(1) Remove the four corner covers and the rear cover.
(2) Remove the front cover while taking care of the operation panel cable and the EMERGENCY switch
cable.
The connector of the power switch on the operation panel can be removed by pinching portion A in the
illustration given below with fingers.
ER
W
PO
7 A
(3) Remove the front cover and the rear cover, then check to be sure by shifting the Y bar that bearings
(two each at the front side and rear side) 12 turn.
Caution:
Exercise care not to allow the cable on the rear side to become tangled.
If bearing 12 fail to turn, loosen screws 14 and 24, and re-tighten them while pressing the bearings
against the rail by hand.
Then, check again to be sure by shifting the Y bar that the bearings turn.
(4) After confirming that the bearings on both the front and rear sides normally turn, attach the front cover
and rear cover in position.
154
Cable
12
12
7
12
12 24
14
14
24
Connecting the blower and the main unit

(1) Attach the hose in position.
(2) Attach the control cable in position.
(3) Turn on the main power switch of the blower unit.
(4) Connect the power cable for the blower to the blower unit.
(5) Connect the power cable for the main unit to the main unit.
(6) Press the power switch of the main unit (POWER ON switch) to energize the main unit.
(7) Conduct mechanical aging for five minutes or more.
(8) Execute the test cutting.
(9) Give explanation of the operation of the device to the user while referring to the Instruction Manual.
(For 30 minutes or more)
(10) Transmit data from a computer to check to be sure that the device normally operates.
155
7-5 Points to be oiled

7-5-1 Head
1 3
2
Z-axis motor
Y slider
4 (Tip)
7
No. Point to be oiled Grease
®
1 Reduction gear MOLYKOTE EM-50L
2 Rack and pinion unit MOLYKOTE® EM-50L
3 Head guide unit MOLYKOTE® EM-50L
4 Ball spline shaft CRC5-56®
7-5-2 X-Guide Rail
フロントリヤ
Front Rear

®
1 Roller guide unit MOLYKOTE EM-50L
* Apply a thin film of grease to the roller guide components.
156
7-5-3 Y-Ber

1 Roller guide unit ®
MOLYKOTE EM-50L 7
* Apply a thin film of grease to the roller guide components.
7-5-4 X speed-reduction belt

(for both the primary speed-reduction and the secondary speed-reduction)
X speed-reduction belt
(primary speed-reduction)
X speed-reduction unit
X speed-reduction belt
(secondary speed-reduction)

1 Wrong side of the belt MOLYKOTE® (DOW CORNING)
157
7-5-5 Y-Speed-Reduction Belt
Y speed-reduction unit
Y speed-reduction unit
7 No. Point to be oiled Grease

®
1 Wrong side of the belt MOLYKOTE (DOW CORNING)
158
7-6 Specification
Effective cutting/plotting area X 1200 mm

Y 900 mm
Maximum size of work that X 1445 mm
can be placed on the device Y 1200 mm
Driving method By 4-axis (X, Y, Z, θ) DC software servo
Max. speed 50 cm/s (20ips)
Max. acceleration 0.5G
Mechanical resolution X, Y X: 0.00234375mm Y: 0.003125 mm
θ 0.05625degree (1/17.18degree)
Command resolution 0.025 mm / 0.01 mm (Changed over on the operation panel)
Repeatability +/-0.1 mm
Range accuracy Whichever the larger one either +/-0.1 mm
or +/- 0.1 % of the travelling distance
Origin reproducibility 0.1 mm
Speci- Pen Ceramic pen, oil ball-point pen and water ball-point pen
fications Cutter Tangential cutter, swivel blade and crease roller
for head Max. P (pen/swivel blade) 200 g 20/sec.
pressure, T (low-pressure tangential cutter) 1500 g 8/sec.
number of F (high-pressure tangential cutter) 5000 g 8/sec.
responses D (crease roller) 5000 g 8/sec.
Height adjusting range 0 to 25 mm (0 to 1")
Max. thickness and weight of work that 25 mm (1")
can be placed on the device 5.0kg (11 lb)
Work securing method Vacuum suction by blower
Receiving buffer capacity 1MB 7
Command MGL-Iic
Interface RS-232C
Outside dimensions Width 1757 mm (67.2")
Depth 1595 mm (62.8")
Height 1075 mm (42.3")
Weight (main unit) 140 kg (308 lb)
5 to 40degree Celsius 35 to 75% (Rh)
Operating environment
With no dew condensation
Power supply capacity 117VAC, 230VAC, 240VAC
Power consumption Main unit : 500VA Blower : 850VA
1930(W) mm x 1750(D) mm x 900(H) mm
Package Size (76"(W) x 68.9"(D) x 35.4"(H))
Package Weight 280 kg (617.2lb)
159
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SERVICE NOTES

1 Structure & Spare Parts

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.

0 2001.4.9 First Edition Inagaki Shigenoya

To Ensure Safe Work

About WARNING and CAUTION Notices.

CAUTION * material damage refers to damage or other adverse effects caused

About the Symbols

: Tips and advise before the adjustment.

Put tape around the lithium battery

Parts No. Parts Name Q Remark

1-2 X-Drive Ass'y

Parts No. Parts Name Q Remark

1-3 X Speed-Reduction Unit Ass'y

Parts No. Parts Name Q Remark

1-4 Y Arm Unit Ass'y

Parts No. Parts Name Q Remark

1-5 Y-Slider Unit Ass'y 1/2

Parts No. Parts Name Q Remark

Y-Slider Unit Ass'y 2/2

Parts No. Parts Name Q Remark

1-6 Y-Drive Unit Ass'y

Parts No. Parts Name Q Remark

1-7 Honeycomb Panel Ass'y 1/2

Parts No. Parts Name Q Remark

Honeycomb Panel Ass'y 2/2

Parts No. Parts Name Q Remark

1-8 Frame (Side) Ass'y

Parts No. Parts Name Q Remark

1-9 Frame (Front) Ass'y

Parts No. Parts Name Q Remark

1-10 Frame (Rear Cover) Ass'y

Parts No. Parts Name Q Remark

1-11 Front Cover Ass'y

Parts No. Parts Name Q Remark

1-12 Head Base Ass'y 1/2

Parts No. Parts Name Q Remark

Head Base Ass'y 2/2

Parts No. Parts Name Q Remark

1-13 Marking Unit Ass'y

Parts No. Parts Name Q Remark

1-14 Tangential Cutter Unit Ass'y

Parts No. Parts Name Q Remark

1-15 Electrical Box Ass'y

To power ON/OFF switch

Parts No. Parts Name Q Remark

1-16 Blower Ass'y 1/2

Parts No. Parts Name Q Remark

Blower Ass'y 2/2

Parts No. Parts Name Q Remark

1-17 Optional Blower Ass'y

Parts No. Parts Name Q Remark

1-18 Leg Ass'y

Parts No. Parts Name Q Remark

CN1 CN4 CN2 J3 J4

CN4 CN5 CN6

CN1 CN2 CN3

Yellow Y origin sensor

Ruter Z origin sensor

Replacement Parts Necessary Adjustment Replacement Parts Necessary Adjustment

Replacement Parts Necessary Adjustment

Replacement Parts Necessary Adjustment

3-1 X DRIVE BELT _ REPLACEMENT

ARM FRONT COVER