01

G 110, G 132, G 160, G 200, G 250, G 315, G 355
Instruction book
Atlas Copco
G 110, G 132, G 160, G 200, G 250, G 315, G 355
Instruction book
Original instructions
Copyright Notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as identified
in the Declaration of Conformity.
2015 - 07
No. 9829 3060 90
www.atlascopco.com
Instruction book
Table of contents
1 Safety precautions..........................................................................................................5
1.1 SAFETY ICONS...................................................................................................................................5
1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................5
1.3 SAFETY PRECAUTIONS DURING INSTALLATION...........................................................................................6
1.4 SAFETY PRECAUTIONS DURING OPERATION..............................................................................................7
1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR...........................................................................8
2 General description......................................................................................................10
2.1 INTRODUCTION.................................................................................................................................10
2.2 AIR AND OIL SYSTEM.........................................................................................................................12
2.3 COOLING AND CONDENSATE SYSTEM....................................................................................................13
2.4 REGULATING SYSTEM........................................................................................................................16
3 Elektronikon® Graphic controller...............................................................................20
3.1 ELEKTRONIKON® GRAPHIC CONTROLLER...............................................................................................20
3.2 CONTROL PANEL..............................................................................................................................22
3.3 ICONS USED....................................................................................................................................23
3.4 MAIN SCREEN..................................................................................................................................27
3.5 CALLING UP MENUS..........................................................................................................................32
3.6 INPUTS MENU...................................................................................................................................33
3.7 OUTPUTS MENU...............................................................................................................................36
3.8 COUNTERS......................................................................................................................................38
3.9 CONTROL MODE SELECTION................................................................................................................39
3.10 SERVICE MENU................................................................................................................................41
3.11 SETPOINT MENU...............................................................................................................................45
3.12 MODIFYING THE SETPOINT..................................................................................................................47
3.13 EVENT HISTORY MENU.......................................................................................................................49
3.14 MODIFYING GENERAL SETTINGS...........................................................................................................50
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3.15 INFO MENU......................................................................................................................................52
3.16 WEEK TIMER MENU...........................................................................................................................53
3.17 TEST MENU.....................................................................................................................................62
3.18 USER PASSWORD MENU.....................................................................................................................64
3.19 WEB SERVER..................................................................................................................................65
3.20 PROGRAMMABLE SETTINGS.................................................................................................................72
4 Installation.....................................................................................................................77
4.1 DIMENSION DRAWING........................................................................................................................77
4.2 INSTALLATION PROPOSAL...................................................................................................................94
4.3 ELECTRIC CABLE SIZE.......................................................................................................................98
4.4 PICTOGRAPHS...............................................................................................................................100
4.5 COOLING WATER REQUIREMENTS.......................................................................................................102
5 Operating instructions...............................................................................................106
5.1 INITIAL START-UP............................................................................................................................106
5.2 BEFORE STARTING..........................................................................................................................110
5.3 STARTING.....................................................................................................................................111
5.4 DURING OPERATION........................................................................................................................113
5.5 CHECKING THE DISPLAY...................................................................................................................114
5.6 MANUAL LOADING/UNLOADING...........................................................................................................115
5.7 STOPPING.....................................................................................................................................116
5.8 TAKING OUT OF OPERATION..............................................................................................................117
5.9 USE OF AIR RECEIVER.....................................................................................................................117
6 Maintenance................................................................................................................118
6.1 PREVENTIVE MAINTENANCE SCHEDULE................................................................................................118
6.2 MOTORS.......................................................................................................................................119
6.3 OIL SPECIFICATIONS........................................................................................................................120
6.4 OIL CHANGE..................................................................................................................................120
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6.5 OIL FILTER CHANGE........................................................................................................................123
6.6 STORAGE AFTER INSTALLATION.........................................................................................................125
6.7 SERVICE KITS................................................................................................................................125
7 Adjustments and servicing procedures...................................................................126
7.1 AIR FILTERS..................................................................................................................................126
7.2 COOLERS.....................................................................................................................................127
7.3 SAFETY VALVE...............................................................................................................................130
8 Problem solving..........................................................................................................132
8.1 PROBLEM SOLVING.........................................................................................................................132
9 Technical data.............................................................................................................134
9.1 READINGS ON DISPLAY....................................................................................................................134
9.2 REFERENCE CONDITIONS.................................................................................................................135
9.3 LIMITS..........................................................................................................................................135
9.4 SETTINGS OF SAFETY VALVE.............................................................................................................136
9.5 SETTINGS FOR OVERLOAD RELAY AND FUSES.......................................................................................136
9.6 SETTINGS OF CIRCUIT BREAKERS.......................................................................................................137
9.7 COMPRESSOR DATA........................................................................................................................138
10 Pressure equipment directives.................................................................................145
11 Documentation............................................................................................................147
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1 Safety precautions
1.1 Safety icons
Explanation
Danger for life
Warning
Important note
1.2 Safety precautions, general
General precautions
1. The operator must employ safe working practices and observe all related work safety requirements and
regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter of the two
shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel. The personnel should apply safe working practices by use of personal protection
equipment, appropriate tools and defined procedures.
4. The compressor is not considered capable of producing air of breathing quality. For air of breathing quality,
the compressed air must be adequately purified according to the applicable legislation and standards.
5. Before any maintenance, repair work, adjustment or any other non-routine checks, stop the compressor,
press the emergency stop button, switch off the voltage and depressurize the compressor. In addition, the
power isolating switch must be opened and locked.
On units powered by a frequency converter, wait 10 minutes before starting any electrical repair.
If the machine is equipped with an automatic restart after voltage failure function and if this
function is active, be aware that the machine will restart automatically when the power is
restored if it was running when the power was interrupted!
6. Never play with compressed air. Do not apply the air to your skin or direct an air stream at people. Never
use the air to clean dirt from your clothes. When using the air to clean equipment, do so with extreme
caution and wear eye protection.
7. The owner is responsible for maintaining the unit in safe operating condition. Parts and accessories shall
be replaced if unsuitable for safe operation.
8. It is prohibited to walk or stand on the unit or on its components.
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1.3 Safety precautions during installation

All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.
Precautions during installation

1. The machine must only be lifted using suitable equipment in accordance with the applicable safety
regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly forbidden to
dwell or stay in the risk zone under a lifted load. Lifting acceleration and deceleration must be kept within
safe limits. Wear a safety helmet when working in the area of overhead or lifting equipment.
2. The unit is designed for indoor use. If the unit is installed outdoors, special precautions must be taken;
consult your supplier.
3. In case the device is a compressor, place the machine where the ambient air is as cool and clean as possible.
If necessary, install a suction duct. Never obstruct the air inlet. Care must be taken to minimize the entry
of moisture at the inlet air.
4. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting the pipes.
5. Air hoses must be of correct size and suitable for the working pressure. Never use frayed, damaged or
worn hoses. Distribution pipes and connections must be of the correct size and suitable for the working
pressure.
6. In case the device is a compressor, the aspirated air must be free of flammable fumes, vapors and particles,
e.g. paint solvents, that can lead to internal fire or explosion.
7. In case the device is a compressor, arrange the air intake so that loose clothing worn by people cannot be
drawn in.
8. Ensure that the discharge pipe from the compressor to the aftercooler or air net is free to expand under
heat and that it is not in contact with or close to flammable materials.
9. No external force may be exerted on the air outlet valve; the connected pipe must be free of strain.
10. If remote control is installed, the machine must bear a clear sign stating: DANGER: This machine is
remotely controlled and may start without warning.
The operator has to make sure that the machine is stopped and depressurized and that the electrical isolating
switch is open, locked and labelled with a temporary warning before any maintenance or repair. As a
further safeguard, persons switching on or off remotely controlled machines shall take adequate
precautions to ensure that there is no one checking or working on the machine. To this end, a suitable
notice shall be affixed to the start equipment.
11. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is available and
that the exhausted air does not recirculate to the compressor air inlet or cooling air inlet.
12. The electrical connections must correspond to the applicable codes. The machines must be earthed and
protected against short circuits by fuses in all phases. A lockable power isolating switch must be installed
near the compressor.
13. On machines with automatic start/stop system or if the automatic restart function after voltage failure is
activated, a sign stating "This machine may start without warning" must be affixed near the instrument
panel.
14. In multiple compressor systems, manual valves must be installed to isolate each compressor. Non-return
valves (check valves) must not be relied upon for isolating pressure systems.
15. Never remove or tamper with the safety devices, guards or insulation fitted on the machine. Every pressure
vessel or auxiliary installed outside the machine to contain air above atmospheric pressure must be
protected by a pressure relieving device or devices as required.
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16. Piping or other parts with a temperature in excess of 70˚C (158˚F) and which may be accidentally touched
by personnel in normal operation must be guarded or insulated. Other high temperature piping must be
clearly marked.
17. For water-cooled machines, the cooling water system installed outside the machine has to be protected by
a safety device with set pressure according to the maximum cooling water inlet pressure.
18. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
19. If the device is a dryer and no free extinguishing system is present in the air net close to the dryer, safety
valves must be installed in the vessels of the dryer.
Also consult following safety precautions: Safety precautions during operation and Safety
precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the application
which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.
1.4 Safety precautions during operation

manufacturer.
Precautions during operation

1. Never touch any piping or components of the compressor during operation.
2. Use only the correct type and size of hose end fittings and connections. When blowing through a hose or
air line, ensure that the open end is held securely. A free end will whip and may cause injury. Make sure
that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes, vapors or
particles.
5. Never operate the machine below or in excess of its limit ratings.
6. Keep all bodywork doors shut during operation. The doors may be opened for short periods only, e.g. to
carry out routine checks. Wear ear protectors when opening a door.
On compressors without bodywork, wear ear protection in the vicinity of the machine.
7. People staying in environments or rooms where the sound pressure level reaches or exceeds 80 dB(A)
shall wear ear protectors.
8. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
• No leaks occur
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in good repair, free
of wear or abuse
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• Air cooling filters of the electrical cabinet are not clogged

9. If warm cooling air from compressors is used in air heating systems, e.g. to warm up a workroom, take
precautions against air pollution and possible contamination of the breathing air.
10. On water-cooled compressors using open circuit cooling towers, protective measures must be taken to
avoid the growth of harmful bacteria such as Legionella pneumophila bacteria.
11. Do not remove any of, or tamper with, the sound-damping material.
12. Never remove or tamper with the safety devices, guards or insulations fitted on the machine. Every pressure
vessel or auxiliary installed outside the machine to contain air above atmospheric pressure shall be
protected by a pressure relieving device or devices as required.
13. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book must be
respected. Local regulations remain applicable if they are more strict.
Also consult following safety precautions: Safety precautions during installation and Safety
precautions during maintenance.
1.5 Safety precautions during maintenance or repair

manufacturer.
Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress; do not start" shall be attached to the starting
equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
7. Close the compressor air outlet valve and depressurize the compressor before connecting or disconnecting
a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all sources of pressure
and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions against
toxic vapours of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the parts
and exposed openings with a clean cloth, paper or tape.
11. Never weld or perform any operation involving heat near the oil system. Oil tanks must be completely
purged, e.g. by steam cleaning, before carrying out such operations. Never weld on, or in any way modify,
pressure vessels.
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12. Whenever there is an indication or any suspicion that an internal part of a machine is overheated, the
machine shall be stopped but no inspection covers shall be opened before sufficient cooling time has
elapsed; this to avoid the risk of spontaneous ignition of the oil vapour when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they function properly.
They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and that
they function correctly. If removed, check that the coupling guard of the compressor drive shaft has been
reinstalled.
17. Every time the separator element is renewed, examine the discharge pipe and the inside of the oil separator
vessel for carbon deposits; if excessive, the deposits should be removed.
18. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture from entering
them, e.g. when steam cleaning.
19. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the bodywork
and in the air inlet and outlet systems of the compressor, is in good condition. If damaged, replace it by
genuine material from the manufacturer to prevent the sound pressure level from increasing.
20. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate bowls.
21. The following safety precautions are stressed when handling refrigerant:
• Never inhale refrigerant vapours. Check that the working area is adequately ventilated; if required, use
breathing protection.
• Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin with water. If
liquid refrigerant contacts the skin through clothing, never tear off or remove the latter; flush
abundantly with fresh water over the clothing until all refrigerant is flushed away; then seek medical
first aid.
Also consult following safety precautions: Safety precautions during installation and Safety
precautions during operation.
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2 General description
2.1 Introduction
General
General view of G 110 up to G 160
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G are oil-injected screw compressors, driven by an electric motor and enclosed in a sound-insulated bodywork.
G 110 up to G 355 are air-cooled compressors.
G 110 W up to G 355 W are water-cooled compressors.
G are single-stage compressors.
The following features are available as an option:
PT 1000 Thermal motor protection

The PT1000 thermal protection provides protection for the drive motor. Five sensors are installed in the motor,
two to measure the temperature of the bearings and three to measure the temperature of the windings. The
readings can be called up on the display of the Elektronikon regulator. A message will appear on the display
and the general alarm LED will light up if one of the temperatures exceeds the shut-down warning setting.
SPM monitoring
A number of vibration sensors are provided on the drive motor and compressor elements. The readings can
be called up on the display of the Elektronikon regulator.
Anti-condensation heater
An anti-condensation heater is installed in the motor to prevent condensation during periods of idleness.
Phase Sequence Relay

The phase sequence relay prevents the drive motor from rotating in the wrong direction.
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2.2 Air and oil system
Flow diagrams
Flow diagram of G compressor
Air flow
Air drawn through filter (AF) and unloader (UA) is compressed in compressor element (E). Compressed air
and oil are discharged through check valve (CV) to air receiver/oil separator (AR) where oil is separated from
the compressed air. The air is blown through minimum pressure valve (Vp) to air cooler (Ca).
On G Pack compressors, the cooled air is discharged through condensate trap (MTa) and outlet (AO) towards
the air net.
Check valve (CV) prevents blow-back of compressed air.
Minimum pressure valve (Vp) prevents the receiver pressure from dropping below a minimum pressure. The
valve has a built-in check valve.
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Oil system
Air pressure forces the oil from receiver (AR) through oil cooler (Co), filters (OF) and oil stop valve (Vs) to
compressor element (E) and the lubrication points.
Oil stop valve (Vs) prevents the compressor elements from flooding with oil when the compressor is stopped.
Valve (BV) by-passes oil cooler (Co) when starting the compressor from a cold condition, so ensuring rapid
warming of the oil to normal working temperature.
In air receiver (AR) most of the oil is removed from the air centrifugally. Almost all of the remaining oil is
removed by the separator element.
2.3 Cooling and condensate system
Condensate drain system
Condensate drains of G 110 up to G 160
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Reference Designation
Dac Automatic condensate drain, compressor
Dmc Manual condensate drain
A condensate trap is installed downstream of the air cooler to prevent condensate from entering the air outlet
pipe. The trap is provided with a float valve for automatically draining condensate and with a manual drain
valve.
Cooling system
On air-cooled compressors, the air and oil coolers are cooled by fans.
Water-cooled compressors are provided with a cooling water system, including combined oil and air coolers.
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2.4 Regulating system
Flow diagrams
Flow diagram of G 110 up to G 160
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A To air cooler
B To/from oil cooler
Regulating system
The compressor is controlled by an Elektronikon regulator (1).
The regulator keeps the net pressure within programmable pressure limits by automatically loading and
unloading the compressor depending on the air consumption. It also protects the compressor and monitors
components subject to service.
Unloading
If the air consumption is less than the air delivery of the compressor, the net pressure increases. When the net
pressure reaches the upper limit of the working pressure (unloading pressure), solenoid valve (5) is de-
energized. The plunger of the valve moves downwards by spring force:
G 110 - G 160
Phase Description
1 The plunger of solenoid valve (5) shuts off the supply of receiver pressure towards
chamber (2).
2 Control pressure present in chamber (2) is vented to the atmosphere. Plunger (3) of blow-
off valve (4) is moved by air receiver pressure, allowing air receiver pressure to chamber
(6).
3 Valve (7) is pushed upwards closing off the air inlet.
4 A small flow of air remains drawn in via channel (8), and is finally blown from the receiver
via channel (10) to the air inlet.
5 Air delivery is stopped (0%), the compressor runs unloaded while chamber (6) contains a
steady overpressure (receiver unload pressure minus Blow Off valve (4) pressure drop).
G 200 - G 250
Phase Description
1 The plunger of solenoid valve (5) shuts off the supply of receiver pressure towards
chamber (2).
2 Control pressure present in chamber (2) is vented to atmosphere through loading solenoid
valve (5). Unloading valve (7) closes by spring force.
3 Valve (9) is pushed downwards releasing receiver pressure through flexible (6) and
channels (3 and 4) towards the air inlet.
4 A small flow of air remains drawn in through hole (8) and channel (3), and is blown from
receiver (10) via flexible (6) to the air inlet.
5 Air delivery is stopped (0%), the compressor runs unloaded.
G 315 - G 355
Phase Description
1 The plunger of solenoid valve (Y1) connects chamber (3) and chamber (5).
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2 Driven by the pressure difference in unloader pressure chambers (3) and (5), unloader
plunger (8) moves downwards.
3 The compressor stage keeps drawing in air through calibrated bypass holes (10b) and
(9) to maintain the unloading pressure level.
4 The air delivery stops, the compressor runs unloaded.
Loading
When the net pressure decreases to the lower limit of the working pressure (loading pressure), solenoid valve
(5) is energized. The plunger of solenoid valve (5) moves upwards against spring force:
G 110 - G 160
Phase Description
1 The plunger of solenoid valve (5) opens the supply of receiver pressure towards chamber
(2). Plunger (3) of blow-off valve (4) moves, closing off the air pressure supply towards
chamber (6).
2 Valve (7) moves downwards since the pressure in chamber (6) drops below atmospheric
pressure, opening the air inlet to the compressor element.
3 Air delivery is resumed (100%), the compressor runs loaded while the piston-rod-valve
assembly is only surrounded by atmospheric pressure.
G 200 - G 250
Phase
1 The plunger of solenoid valve (5) opens the supply of receiver pressure towards chamber
(2). Unloading valve (7) opens against spring force.
2 Receiver pressure also pushes valve (9) upwards, shutting off blow-off channels (3 and
4).
3 Air delivery is resumed (100%), the compressor runs loaded.
G 315 - G 355
Phase
1 The plunger of solenoid valve (Y1) connects chamber (3) and compressor stage,
unloader plunger (8) moves upwards.
2 Bypass holes (10b) and (9) close, air reciever (12) stop releasing air and pressure will
increase.
3 Air delivery is resumed, the compressor runs loaded.
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3 Elektronikon® Graphic controller
3.1 Elektronikon® Graphic controller
Control panel
Display of the Elektronikon® Graphic controller
Introduction
The Elektronikon controller has following functions:
• Controlling the compressor
• Protecting the compressor
• Monitoring components subject to service
• Automatic restart after voltage failure (made inactive)
Automatic control of the compressor operation

The controller maintains the net pressure between programmable limits by automatically loading and
unloading the compressor (on compressors running at a fixed speed) or by adapting the motor speed
(compressors with frequency converter). A number of programmable settings, e.g. the unloading and loading
pressures (for fixed speed compressors), the setpoint (for compressors with frequency converter), the
minimum stop time and the maximum number of motor starts and several other parameters are hereby taken
into account.
The controller stops the compressor whenever possible to reduce the power consumption and restarts it
automatically when the net pressure decreases. In case the expected unloading period is too short, the
compressor is kept running to prevent too short standstill periods.
A number of time based automatic start/stop commands may be programmed. Take into
account that a start command will be executed (if programmed and activated), even after
manually stopping the compressor.
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Protecting the compressor

Shut-down
Several sensors are provided on the compressor. If one of the measured signals exceeds the programmed shut-
down level, the compressor will be stopped. This will be indicated on display (1) and general alarm LED (2)
will blink.
Remedy the trouble and reset the message. See also the Inputs menu.
Before remedying, consult the applicable safety precautions.
Shut-down warning
A shut-down warning level is a programmable level below the shut-down level.
If one of the measured signals exceeds the programmed shut-down warning level, a message will appear on
display (1) and general alarm LED (2) will light up to warn the operator that the shut-down warning level is
exceeded.
The message disappears as soon as the warning condition disappears.
Warning
A warning message will appear if, on Full-Feature compressors, the dew point temperature is too high in
relation to the ambient temperature.
Service warning
A number of service operations are grouped (called Service Plans). Each Service Plan has a programmed time
interval. If a time interval is exceeded, a message will appear on display (1) to warn the operator to carry out
the service actions belonging to that Service Plan.
Automatic restart after voltage failure

The controller has a built-in function to automatically restart the compressor when the voltage is restored after
voltage failure. For compressors leaving the factory, this function is made inactive. If desired, the function
can be activated. Consult the Atlas Copco Customer Centre.
If the function is activated and provided the regulator was in the automatic operation mode,
the compressor will automatically restart if the supply voltage to the module is restored.
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3.2 Control panel
Elektronikon regulator
Control panel
Parts and functions
Reference Designation Function

1 Display Shows the compressor operating condition and a
number of icons to navigate through the menu.
2 Pictograph Automatic operation
3 Pictograph General alarm
4 Alarm LED Flashes in case of a shut-down, is lit in case of a
warning condition.
5 Pictograph Service
6 Service LED Lights up if service is needed
7 Automatic operation LED Indicates that the regulator is automatically controlling
the compressor.
8 Voltage on LED Indicates that the voltage is switched on.
9 Pictograph Voltage
10 Enter key Use this button to confirm the last action.
11 Escape key Use this button to go to previous screen or to end the
current action.
12 Scroll keys Keys to scroll through the menu.
13 Stop button Button to stop the compressor. LED (7) goes out.
14 Start button Button to start the compressor. LED (7) lights up
indicating that the Elektronikon regulator is operative.
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3.3 Icons used
Status icons
Name Icon Description

Stopped / Running When the compressor is stopped, the icon stands still.
When the compressor is running, the icon is rotating.
Compressor status Motor stopped
Running unloaded
Running loaded
Machine control mode Local start / stop
or
Remote start / stop
Network control
Automatic restart after voltage Automatic restart after voltage failure is active
failure
Week timer Week timer is active
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Name Icon Description

Active protection functions Emergency stop
Shutdown
Warning
Service Service required
Main screen display Value lines display icon
Chart display icon
General icons No communication / network problem
Not valid
Input icons
Icon Description
Pressure
Temperature
Digital input
Special protection
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System icons
Icon Description
Compressor element (LP, HP, ...)
Dryer
Fan
Frequency converter
Drain
Filter
Motor
Failure expansion module
Network problem
General alarm
Menu icons
Icon Description
Inputs
Outputs
Alarms (Warnings, shutdowns)
Counters
Test
or
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Icon Description
Settings
Service
Event history (saved data)
Access key / User password
Network
Setpoint
Info
Navigation arrows
Icon Description
Up
Down
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3.4 Main screen
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Function
The Main screen is the screen that is shown automatically when the voltage is switched on and one of the
keys is pushed. It is switched off automatically after a few minutes when no keys are pushed.
Typically, 5 different main screen views can be chosen:
1. Two value lines
2. Four value lines
3. Chart (High resolution)
4. Chart (Medium resolution)
5. Chart (Low resolution)
Two and four value lines screens

This type of Main screen shows the value of 2 or 4 parameters (see section Inputs menu).
Typical Main screen (2 value lines), fixed speed compressors
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Typical Main screen (2 value lines), compressors with frequency converter
Text on figures
(1) Compressor Outlet

(2) Element Outlet (fixed speed compressors)
Flow (compressors with frequency converter)
(3) Load, shutdown, ... (text varies upon the compressors actual condition)
(4) Menu
(5) Unload, ES,...(text varies upon the compressors actual condition)
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Text on figures
(1) Compressor Outlet

(2) Load relay (one of the input signals of fixed speed compressors)
Flow (compressors with frequency converter)
(3) Off, Shutdown,... (text varies upon the compressors actual condition)
(4) Menu
(5) Running hours
(6) Element outlet
(7) Load, Unload, ... (text varies upon the compressors actual condition)
• Section A shows information regarding the compressor operation (e.g. the outlet pressure or the
temperature at the compressor outlet). On compressors with a frequency converter, the load degree (flow)
is given in % of the maximum flow.
• Section B shows Status icons. Following icon types are shown in this field:
• Fixed icons
These icons are always shown in the main screen and cannot be selected by the cursor (e.g. Compressor
stopped or running, Compressor status (running, running unloaded or motor stopped).
• Optional icons
These icons are only shown if their corresponding function is activated (e.g. week timer, automatic
restart after voltage failure , etc.)
• Pop up icons
These icons pop up if an abnormal condition occurs (warnings, shutdowns, service,...)
To call up more information about the icons shown, select the icon concerned using the scroll keys and
press the enter key.
• Section C is called the Status bar
This bar shows the text that corresponds to the selected icon.
• Section D shows the Action buttons. These buttons are used:
• To call up or program settings
• To reset a motor overload, service message or emergency stop
• To have access to all data collected by the regulator
The function of the buttons depends on the displayed menu. The most common functions are:
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Designation Function
Menu To go to the menu
Modify To modify programmable settings
Reset To reset a timer or message
To activate an action button, highlight the button by using the Scroll keys and press the Enter key.
To go back to the previous menu, press the Escape key.
Chart views
Instead of viewing values, it is also possible to view a graph of one of the input signals (see section Inputs
menu) in function of the time.
When Chart (High Resolution) is selected, the chart shows the variation of the selected input (in this case the
pressure) per minute. Also the instantaneous value is displayed. The screen shows the last 4 minutes.
The switch button (icon) for selecting other screens is changed into a small Chart and is highlighted (active).
When the Chart (Medium Resolution) is selected, the chart shows the variation of the selected input per
hour. The screen shows the last 4 hours.
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When the Chart (Low Resolution) is selected, the chart shows the variation of the selected input per day. The
screen shows the evolution over the last 10 days.
Selection of a main screen view

To change between the different screen layouts, select the far right icon in the control icons line (see value
lines display icon or chart display icon in section Icons used) and press the Enter key. A screen similar to the
one below opens:
Select the layout required and press the Enter key. See also section Inputs menu.
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3.5 Calling up menus
Control panel
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Description
When the voltage is switched on, the main screen is shown automatically (see section Main screen):
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• To go to the Menu screen, highlight the Menu button (3), using the Scroll keys.
• Press the Enter key to select the menu. Following screen appears:
• The screen shows a number of icons. Each icon indicates a menu item. By default, the Pressure Settings
(Regulation) icon is selected. The status bar shows the name of the menu that corresponds with the selected
icon.
• Use the Scroll keys to select an icon.
• Press the Escape key to return to the Main screen.
3.6 Inputs menu
Control panel
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(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Inputs
Function
• To display the actual value of the measured data (analog inputs) and the status of the digital inputs (e.g.
emergency stop contact, motor overload relay, etc.).
• To select the digital input to be shown on the chart in the main screen.
Procedure
Starting from the main screen,
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:
Text on image
(1) Menu
(2) Regulation
• Using the Scroll keys, move the cursor to the Inputs icon (see above, section Menu icon).
• Press the Enter key. A screen similar to the one below appears:
Text on image
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(1) Inputs
(2) Compressor outlet
(3) Element outlet
(4) Ambient air
(5) Emergency stop
• The screen shows a list of all inputs with their corresponding icons and readings.
• If an input is in warning or shutdown, the original icon is replaced by the warning or shutdown icon
respectively (i.c. the Stop icon and the Warning icon in the screen shown above).
A small chart icon, shown below an item in the list means this input signal is shown on the chart at the main
screen. Any analog input can be selected.
Selecting another input signal as main chart signal

With the Modify button active (light grey background in above screen), press the Enter button on the controller.
A screen similar to the one below appears:
The first item in the list is highlighted. In this example, the Net Pressure is selected (chart icon).
To change, press the Enter button again: a pop-up window opens:
Press Enter again to remove this input from the chart. Another confirmation pop-up opens:
Select Yes to remove or No to quit the current action.

In a similar way, another input signal can be highlighted and selected as Main Chart signal:
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(1): Set as main chart signal
3.7 Outputs menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Outputs
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Function
To call up information regarding the actual status of some outputs such as the condition of the Fan overload
contact (on air cooled compressors), the Emergency stop contact, etc.
Procedure
Starting from the Main screen,
Text on figure
(1) Menu
(2) Regulation
• Move the cursor to the Outputs icon (see above, section Menu icon, using the Scroll keys.
• Press the Enter key. A screen similar to the one below appears:
Outputs screen (typical)
Text on image
(1) Outputs
(2) Fan motor contact
(3) Blow-off contact
(4) General shutdown
(5) Automatic operation
• The screen shows a list of all outputs with their corresponding icons and readings.
If an output is in warning or shutdown, the original icon is replaced by the warning or shutdown icon
respectively.
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3.8 Counters
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Counters
Function
To call up:
• The running hours
• The loaded hours
• The number of motor starts
• The number of hours that the regulator has been powered
• The number of load cycles
Procedure
Starting from the Main screen (see Main screen),
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Text on figure
(1) Menu
(2) Regulation
• Using the Scroll keys, move the cursor to the Counters icon (see above, section Menu icon)
• Press the Enter key. Following screen appears:
Text on figure
(1) Counters
(2) Running hours
(3) Motor starts
(4) Load relay
(5) VSD 1-20 % rpm in % (the percentage of the time during which the motor speed
was between 1 and 20 %) (compressors with frequency converter)
The screen shows a list of all counters with their actual readings.
Note: the example above is for a frequency converter driven compressor. For a fixed speed compressor, the
actual screen will be somewhat different.
3.9 Control mode selection
Control panel
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(1) Scroll keys

(2) Enter key
(3) Escape key
Function
To select the control mode, i.e. whether the compressor is in local control, remote control or controlled via a
local area network (LAN).
Procedure
Starting from the main screen, make sure the button Menu (1) is selected:
Next, use the scroll buttons to go to the regulation icon (2) and press the enter button:
There are 3 possibilities:

• Local control
• Remote control
• LAN (network) control
After selecting the required regulation mode, press the enter button on the controller to confirm your selection.
The new setting is now visible on the main screen. See section Icons used for the meaning of the icons.
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3.10 Service menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Service
Function
• To reset the service plans which are carried out.
• To check when the next service plans are to be carried out.
• To find out which service plans were carried out in the past.
• To modify the programmed service intervals.
Procedure
• Using the Scroll keys, move the cursor to the Service icon (see above, section Menu icon).
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Text on image
(1) Service
(2) Overview
(3) Service plan
(4) Next service
(5) History
• Scroll through the items to select the desired item and press the Enter key to see the details as explained
below.
Overview
Text on image
(1) Overview
(2) Running Hours
(3) Real Time hours
(4) Reset
Example for service level (A):

The figures at the left are the programmed service intervals. For Service interval A, the programmed number
of running hours is 4000 hours (upper row) and the programmed number of real time hours is 8760 hours,
which corresponds to one year (second row). This means that the controller will launch a service warning
when either 4000 running hours or 8760 real hours are reached, whichever comes first. Note that the real time
hours counter keeps counting, also when the controller is not powered.
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The figures within the bars are the number of hours to go till the next service intervention. In the example
above, the compressor was just started up, which means it still has 4000 running hours or 8280 hours to go
before the next Service intervention.
Service plans
A number of service operations are grouped (called Level A, Level B, etc...). Each level stands for a number
of service actions to be carried out at the time intervals programmed in the Elektronikon® controller.
When a service plan interval is reached, a message will appear on the screen.
After carrying out the service actions related to the indicated levels, the timers must be reset.
From the Service menu above, select Service plan (3) and press Enter. Following screen appears:
Text on image
(1) Service plan

(2) Level
(3) Running hours
(4) Real time hours
(5) Modify
Modifying a service plan

Dependant on the operating conditions, it can be necessary to modify the service intervals. To do so, use the
Scroll keys to select the value to be modified. A screen similar to the one below appears:
Press the Enter key. Following screen appears:
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Modify the value as required using the ↑ or ↓ scroll key and press the Enter key to confirm.
Note: Running hours can be modified in steps of 100 hours, real time hours can be modified in steps of 1
hour.
Next Service
Text on image
(1) Next service

(2) Level
(3) Running hours
(4) Actual
In the example above, the A Service level is programmed at 4000 running hours, of which 0 hours have passed.
History
The History screen shows a list of all service actions done in the past, sorted by date. The date at the top is
the most recent service action. To see the details of a completed service action (e.g. Service level, Running
hours or Real time hours), use the Scroll keys to select the desired action and press the Enter key.
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3.11 Setpoint menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Setpoint
Function
On fixed speed compressors , the operator can program two different pressure bands. This menu is also used
to select the active pressure band.
Procedure
Text on figure
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(1) Menu
(2) Regulation
• Move the cursor to the Setpoint icon (see above, section menu icon) using the Scroll keys.
Text on figure
(1) Regulation
(2) Unloading pressure 1
(3) Loading pressure 1
(4) Unloading pressure 2
(5) Loading pressure 2
(6) Modify
• The screen shows the actual unloading and loading pressure settings for both pressure bands.
To modify the settings, move the cursor to the action button Modify and press the Enter key. Following
screen appears:
• The first line of the screen is highlighted in red. Use the Scroll keys to highlight the setting to be modified
and press the Enter key. Following screen appears:
• The upper and lower limit of the setting is shown in grey, the actual setting is shown in black. Use the ↑
or ↓ key of the Scroll keys to modify the settings as required and press the Enter key to accept.
If necessary, change the other settings as required in the same way as described above.
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3.12 Modifying the setpoint
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Setpoint
Function
On compressors with a frequency converter driven main motor, it is possible to program two different
setpoints. This menu is also used to select the active setpoint.
Procedure
• Highlight the action key Menu using the Scroll keys and press the Enter key. Following screen appears:
Text on image
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(1) Menu
(2) Regulation
• Activate the menu by pressing the enter key. A screen similar to the one below appears:
Text on image
(1) Regulation
(2) Setpoint 1
(3) Indirect stop level 1
(4) Direct stop level 1
(5) Setpoint 2
(6) Modify
• The screen shows the actual settings.

To modify the settings, move the cursor to the action button Modify and press the Enter key. Following
screen appears:
• The first line of the screen is highlighted. Use the Scroll keys (1) to highlight the setting to be modified
and press the Enter key (2). Following screen appears:
The upper and lower limit of the setting is shown in grey, the actual setting is shown in black. Use the ↑
or ↓ key of the Scroll keys to modify the settings as required and press the Enter key to accept.
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If necessary, change the other settings as required in the same way as described above.
Indirect stop: occurs when the pressure rises to the pre-set Indirect stop setpoint (= setpoint plus Indirect stop
level). The motor will decelerate to minimum speed and the compressor will switch to unloaded condition.
Direct stop: occurs when the compressor runs at a speed between minimum and maximum and the net pressure
rises above the direct stop setpoint (= setpoint plus Direct stop level).
Both settings (Indirect stop level and Direct stop level) are programmable, see section Programmable settings.
3.13 Event history menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Event History
Function
To call up the last shut-down and last emergency stop data.
Procedure
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• Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu icon)
• The list of last shut-down and emergency stop cases is shown.
Example of Event History screen
• Scroll through the items to select the desired shut-down or emergency stop event.
• Press the Enter key to find the date, time and other data reflecting the status of the compressor when that
shut-down or emergency stop occurred.
3.14 Modifying general settings
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
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Menu icon, Settings
Function
To display and modify a number of settings.
Procedure
• Next, move the cursor to the Settings icon (see above, section menu icon).using the Scroll keys.
This screen shows again a number of icons. By default, the User Password icon is selected. The status bar
shows the description that corresponds with the selected icon. Each icon covers one or more items , such
as
• Access level
• Elements
• Dryer
• Fan
• Converter(s)
• Filter(s)
• Motor/Starter
• General
• Automatic restart after voltage failure (ARAF)
• Network
• Regulation
• Remote
For adapting certain parameters, a password may be necessary.
Example: Selecting the General Settings icon gives the possibility to change e.g. the language, the date,
the date format, etc.:
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Text on image
(1) General
(2) Language used
(3) Time
(4) Date
(5) Date format
(6) Modify
• To modify, select the Modify button using the Scroll keys and press the Enter key.
• A screen similar to the one above is shown, the first item (Language) is highlighted. Use the ↓ key of the
Scroll keys to select the setting to be modified and press the Enter key.
• A pop-up screen appears. Use the ↑ or ↓ key to select the required value and press the Enter key to confirm.
3.15 Info menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
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Menu icon, Info
Function
To show the Atlas Copco internet address.
Procedure
• Using the Scroll keys, move the cursor to the Info icon (see above, section Menu icon).
• Press the Enter key. The Atlas Copco internet address appears on the screen.
3.16 Week timer menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
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Menu icon, Week timer
Function
• To program time-based start/stop commands for the compressor
• To program time-based change-over commands for the net pressure band
• Four different week schemes can be programmed.
• A week cycle can be programmed, a week cycle is a sequence of 10 weeks. For each week in the cycle,
one of the four programmed week schemes can be chosen.
Important remark:
In the Elektronikon you can select different timers on one day.(up to 8 actions). It is
however not possible to program 2 actions at the same time. The solution: leave at least
1 minute in between 2 actions.
Example: Start Compressor: 5.00 AM, Pressure Setpoint 2: 5.01 AM (or later).
Procedure
• Move the cursor to the action button Menu and press the Enter key. Use the Scroll buttons to select the
Timer icon.
Text on figure
(1) Menu
(2) Week Timer
• Press the Enter key on the controller. Following screen appears:
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(1) Week Timer

(2) Week Action Schemes
(3) Week Cycle
(4) Status
(5) Week Timer Inactive
(6) Remaining Running Time
The first item in this list is highlighted in red. Select the item requested and press the Enter key on the
controller to modify.
Programming week schemes

• Select Week action schemes and press Enter. A new window opens. The first item in the list is highlighted
in red. Press the Enter key on the controller to modify Week Action Scheme 1.

(2) Week Action Scheme 1
• A weekly list is shown. Monday is automatically selected and highlighted in red. Press the Enter key on
the controller to set an action for this day.

(2) Monday
(3) Tuesday
(4) Wednesday
(5) Thursday
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(6) Friday
(7) Saturday
(8) Sunday
• A new window opens. The Modify action button is selected. Press the enter button on the controller to
create an action.
(1) Monday
(2) Modify
• A new pop-up window opens. Select an action from this list by using the Scroll keys on the controller.
When ready press the Enter key to confirm.
(1) Monday
(2) Actions
(3) Remove
(4) Start
(5) Stop
(6) Pressure Setpoint 1
(7) Modify
• A new window opens. The action is now visible in the first day of the week.
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(1) Monday
(2) Start
(3) Save
(4) Modify
• To adjust the time, use the Scroll keys on the controller and press the Enter key to confirm.
(1) Monday
(2) Start
(3) Save
(4) Modify
• A pop-up window opens. Use the ↑ or ↓ key of Scroll keys to modify the values of the hours. Use the ←
or → Scroll keys to go to the minutes.
(1) Monday
(2) Time
(3) Save
(4) Modify
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• Press the Escape key on the controller. The action button Modify is selected. Use the Scroll keys to select
the action Save.
(1) Monday
(2) Start
(3) Save
(4) Modify
• A new pop-up window opens. Use the Scroll keys on the controller to select the correct actions. Press the
Enter key to confirm.
(1) Monday
(3) Are you sure?
(4) No
(5) Yes
(6) Save
(7) Modify
Press the Escape key to leave this window.

• The action is shown below the day the action is planned.
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(2) Monday - Start
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday
Press the Escape key on the controller to leave this screen.
Programming the week cycle

A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week
schemes can be chosen.
• Select Week Cycle from the main Week Timer menu list.
(1) Week Timer

(3) Week Cycle
(4) Status
• A list of 10 weeks is shown.
(1) Week Cycle

(2) Week 1
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(3) Week 2
(4) Week 3
(5) Week 4
(6) Modify
Press twice the Enter key on the controller to modify the first week.
• A new window opens. Select the action, example: Week Action Scheme 1
(1) Week Cycle

(2) Week 1
(6) Modify
• Check the status of the Week Timer

Use the Escape key on the controller to go back to the main Week Timer menu. Select the status of the
Week Timer.
(1) Week Timer

(3) Week Cycle
(4) Status
• A new window opens. Select Week 1 to set the Week Timer active.
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(1) Week Timer

(2) Week
(4) Week 1
• Press the Escape key on the controller to leave this window. The status shows that week 1 is active.
(1) Week Timer

(3) Week Cycle
(4) Status
• Press the Escape key on the controller to go to the main Week Timer menu. Select Remaining Running
Time from the list and press the Enter key on the controller to Modify.
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(1) Week Timer

(3) Week Cycle
(4) Status
• This timer is used when the week timer is set and for certain reasons the compressor must continue working,
for example, 1 hour, it can be set in this screen. This timer is prior to the Week Timer action.
(1) Week Timer

(2) Week action schemes
3.17 Test menu
Control panel
Menu icon, Test
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or
Function
• To carry out a display test, i.e. to check whether the display and LEDs are still intact.
Procedure
• Move the cursor to the action button Menu and press the enter key (2), following screen appears:
• Using the scroll keys (1), move the cursor to the test icon (see above, section Menu icon)
• Press the enter key (2), following screen appears:
• The safety valve test can only be performed by authorized personnel and is protected by a security code.
• Select the item display test and press the enter key. A screen is shown to inspect the display, at the same
time all LED's are lit.
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3.18 User password menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Password
Function
If the password option is activated, it is impossible for not authorized persons to modify any setting.
Procedure
• Move the cursor to <Menu> and press the Enter key (2). Following screen appears:
• Using the Scroll keys, select the <Settings> icon (see section Modifying general settings)
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• Move the cursor to the Password icon (see above, section Menu icon)
• Select <Modify> using the Scroll keys and press the Enter key. Next, modify the password as required.
3.19 Web server

All Elektronikon controllers have a built-in web server that allows direct connection to the company network
or to a dedicated PC via a local area network (LAN). This allows to consult certain data and settings via a PC
instead of the display of the controller.
Getting started
If the compressor is equipped with a SMARTBOX, the network connection of the

Elektronikon is already in use. To allow the web server functionality, the network cable that
is connected to the SMARTBOX should be unplugged and replaced by the cable of the
company network.
If both the web server functionality and SMARTBOX are required, please contact your
local Atlas Copco Customer Centre for support.
Make sure you are logged in as administrator.

• Use the internal network card from your computer or a USB to LAN adapter (see picture below).
USB to LAN adapter
• Use a UTP cable (CAT 5e) to connect to the controller (see picture below).
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Configuration of the network card (in Windows XP)

• Go to My Network places (1).
• Click on View Network connections (1).
• Select the Local Area connection (1), which is connected to the controller.
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• Click with the right button and select properties (1).
• Use the check box Internet Protocol (TCP/IP) (1) (see picture). To avoid conflicts, uncheck other properties
if they are checked. After selecting TCP/IP, click on the Properties button (2) to change the settings.
• Use the following settings:

• IP Address 192.168.100.200
• Subnetmask 255.255.255.0
Click OK and close network connections.
Configuration of the web server

Configure the web interface (for Internet Explorer)
• Open Internet Explorer and click on Tools - Internet options (2).
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• Click on the Connections tab (1) and then click on the LAN settings button (2).
• In the Proxy server Group box, click on the Advanced button (1).
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• In the Exceptions Group box, enter the IP address of your controller. Multiple IP addresses can be given
but they must be separated with semicolons (;).
Example: Suppose that you already added two IP addresses (192.168.100.1 and 192.168.100.2). Now you
add 192.168.100.100 and separate the 3 IP addresses by putting semicolons between them (1) (see picture).
Click OK (2) to close the window.
Viewing the controller data
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All screen shots are indicative. The number of displayed fields depends on the selected
options.
• Open your browser and type the IP address of the controller you want to view in your browser (in this
example http://192.168.100.100). The interface opens:
Screen shot (example!)
Navigation and options

• The banner shows the compressor type and the language selector. In this example, three languages are
available on the controller.
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Compressor settings
All compressor settings can be displayed or hidden. Put a check mark in front of each point of interest and it
will be displayed. Only the machine status is fixed and can not be removed from the main screen.
Analog inputs
Lists all current analog input values. The measurement units can be changed in the preference button from
the navigation menu.
Counters
Lists all current counter values from controller and compressor.
Info status
Machine status is always shown on the web interface.
Digital inputs
Lists all Digital inputs and their status.
Digital outputs
Lists all Digital outputs and their status.
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Special protections
Lists all special protections of the compressor.
Service plan
Displays all levels of the service plan and their status. This screen shot underneath only shows the running
hours. It is also possible to show the current status of the service interval.
3.20 Programmable settings
Regulation settings
Parameters
Minimum Factory Maximum

setting setting setting
Motor running time in star sec 10 20 20
Load delay time (star-delta) sec 0 0 20
Number of motor starts (star-delta) starts/day 0 72 72
Minimum stop time sec 20 20 99
Programmed stop time sec 30 30 30
Permissive start timer sec 0 30 255
Power recovery time (ARAVF) sec 60 60 3600
Start delay time (ARAVF) sec 0 3 255
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Communication time-out sec 10 30 60
Unloading pressure, 7.5 bar compressor bar(e) 4.5 7.0 7.505
Unloading pressure, 109 psi compressor psig 65.3 101.5 108.9
Unloading pressure, 123.3 psi compressor psig 65.3 116.0 123.3
Unloading pressure, 10 bar compressor bar(e) 4.5 9.5 10.005
Unloading pressure, 14 bar compressor bar(e) 4.5 13.5 14.005
Unloading pressure, 125 psi compressor psig 65.3 124.7 132
Loading pressure, 7.5 bar compressor bar(e) 4.5 6.4 7.505
Loading pressure, 109 psi compressor psig 65.3 92.8 108.9
Loading pressure, 123.3 psi compressor psig 65.3 107.3 123.3
Loading pressure, 10 bar compressor bar(e) 4.5 8.9 10.005
Loading pressure, 14 bar compressor bar(e) 4.5 12.9 14.005
Loading pressure, 125 psi compressor psig 65.3 116.0 132
Protection settings

Compressor outlet pressure (shut-down bar 0 16.5 17.0
warning level)
Compressor outlet pressure (shut-down psi 0 239.3 246.5
warning level)
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Compressor outlet pressure (shut-down bar 0 17.0 17.0
level)
Compressor outlet pressure (shut-down psi 0 246.5 246.5
level)
Oil injection pressure, element (start bar 2.0 2.5 13.2
protection)
Oil injection pressure, element (start psi 29 36.2 191.4
protection)
Compressor outlet temperature (shut-down ˚C 0 66 120
warning level)
Compressor outlet temperature (shut-down ˚F 32 150.8 248
warning level)
Compressor outlet temperature (shut-down ˚C 0 80 120
level)
Compressor outlet temperature (shut-down ˚F 32 176 248
level)
Compressor outlet temperature (delay at sec 5 5 5
signal)
Compressor element outlet temperature ˚C 80 114 120
(shut-down warning level)
Compressor element outlet temperature ˚F 176 237 248
(shut-down warning level)
Compressor element outlet temperature ˚C 80 120 120
(shut-down level)
Compressor element outlet temperature ˚F 176 248 248
(shut-down level)
Delay at shut-down signal sec 5 5 5
Delay at start, motor overload sec 0 1 1
Delay at signal, motor overload sec 0 1 1
Delay at start, fan motor overload sec 0 1 1
Delay at signal, fan motor overload sec 0 1 1
Delay at start, starter feedback contact = sec 0 23 60
open
Delay at signal, starter feedback contact = sec 0 2 3
closed
Dp Air filter (shut-down warning) bar -0.085 -0.08 0
Dp Air filter (shut-down warning) psi -1.23 -1.16 0
Dp Air filter (shut-down) bar -0.085 -0.085 0
Dp Air filter (shut-down) psi -1.23 -1.23 0
Delay at signal sec 0 60 255
Temperature winding 1U1, warning level ˚C 0 145 155
Temperature winding 1U1, warning level ˚F 32 293 311
Temperature winding 1U1, shut-down level ˚C 0 155 155
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Temperature winding 1U1, shut-down level ˚F 32 311 311
Temperature winding 1V1, warning level ˚C 0 145 155
Temperature winding 1V1, warning level ˚F 32 293 311
Temperature winding 1V1, shut-down level ˚C 0 155 155
Temperature winding 1V1, shut-down level ˚F 32 311 311
Temperature winding 1W1, warning level ˚C 0 145 155
Temperature winding 1W1, warning level ˚F 32 293 311
Temperature winding 1W1, shut-down level ˚C 0 155 155
Temperature winding 1W1, shut-down level ˚F 32 311 311
Temperature bearing D-end, warning level ˚C 0 110 115
Temperature bearing D-end, warning level ˚F 32 230 239
Temperature bearing D-end, shut-down ˚C 0 115 115
level
Temperature bearing D-end, shut-down ˚F 32 221 239
level
Temperature bearing ND-end, warning level ˚C 0 110 115
Temperature bearing ND-end, warning level ˚F 32 230 239
Temperature bearing ND-end, shut-down ˚C 0 115 115
level
Temperature bearing ND-end, shut-down ˚F 32 221 239
level
Service settings
Service plans

Service plan A (operating hours) hr 4000
Service plan B (operating hours) hr 8000
Service plan C (operating hours) hr 16000
Service plan D (running hours) hr 24000
Service plan I (operating hours) hr 2000
Analog inputs for G 110 up to G 160

Service warning level for oil separators bar 0 0.8 0.8
Service warning level for oil separators psi 0 11.6 11.6
Delay at signal, oil separator sec 0 60 255
Service warning level for air filters bar -0.1 -0.05 -0.05
Service warning level for air filters psi -1.45 -0.7 -0.7
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Delay at signal, air filter sec 0 60 255
Terminology
Term Explanation
ARAVF Automatic restart after voltage failure. See Elektronikon regulator.
Compressor The regulator does not accept illogical settings, e.g. if the warning level is programmed at
element outlet 95˚C/203˚F, the minimum limit for the shut-down level changes to 96˚C/204˚F. The
recommended difference between the warning level and shut-down level is 10˚C/18˚F.
Required stop Once the compressor has automatically stopped, it will remain stopped for the minimum
period/Minimum stop time (approx. 20 seconds), whatever the net air pressure. In automatic operation, the
stop time compressor will not be stopped by the regulator until a standstill period of at least the sum
of the minimum stop time and required stop period is expected. However, if the decrease
in air net pressure should require a new start of the compressor, the regulator will start the
compressor after the minimum stop time.
Power recovery Is the period within which the voltage must be restored to have an automatic restart. Is
time accessible if the automatic restart is activated. See Elektronikon regulator. To activate the
automatic restart function, consult Atlas Copco.
Unloading/ The regulator does not accept illogical settings, e.g. if the unloading pressure is
Loading pressure programmed at 7.0 bar(e)/101 psig, the maximum limit for the loading pressure changes
to 6.9 bar(e)/100 psig. The recommended minimum pressure difference between loading
and unloading is 0.6 bar/9 psig.
Delay at shut- Is the time for which the signal must exist before the compressor is shut down. If it is
down signal required to program this setting to another value, consult Atlas Copco.
Permissive start The compressor will not start if this level is exceeded at the moment of starting. If the level
level remains too high for 30 seconds, the message “Start failure” will appear on the display.
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4 Installation
4.1 Dimension drawing
Compressor dimensions
For Metric Units
Dimension drawing of G 110, air-cooled
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Dimension drawing of G 110, water-cooled
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Dimension drawing of G 132/160, air-cooled
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Dimension drawing of G 132/160, water-cooled
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Dimension drawing of G 200 - 250, air-cooled
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Dimension drawing of G 200 -250, water-cooled
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Dimension drawing of G 315 - 355, air-cooled
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Dimension drawing of G 315 - 355, water-cooled
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For Anglo-American units
Dimension drawing of G 110, air-cooled
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Dimension drawing of G 110, water-cooled
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Text on drawing
(1) Compressed air outlet
(2) Air outlet
(3) Air inlet
(4) Cooling air inlet
(5) Water in
(6) Water out
(7) Voltage supply entrance
(8) Centre of gravity
(9) With door fully open
(10) Manual drain G 1/2
(11) Automatic drain G 1/2
(12) Automatic drain G 1/2 dryer
(13) Only for units with dryer
(14) Water in (Energy Recovery)
(15) Water out (Energy Recovery)
(16) Opening for transportation
(17) 4 Slotted holes for horizontally pulling unit out of container
(18) Outlet motor cables medium voltage motor
(19) Type
(20) Net mass, approximately
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4.2 Installation proposal
Compressor room example
Compressor room example of G 110 up to G 355 air-cooled
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Compressor room example of G 110 up to G 355 water-cooled
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Demension(mm)
Type
A B C D
G 110-160 1200 1200 1500 1500
G 200-250 1500 1500 1500 1500
G 315-355 2500 2000 2000 2500
Text on drawing
(1) Minimum free area
(2) Ventilation proposals
(3) Cooling systems
Description
Phase Description
1 Install the compressor on a level floor suitable for taking its weight. For ventilation
alternative 1 (indicated as Alt. 1), the minimum distance between the top of the bodywork
and the ceiling is 1200 mm (47 in).
2 Remove the plastic plug (if provided) from the compressor air outlet pipe and fit the air
outlet valve (to be provided by the customer) to the pipe. Close the valve and connect it
to the net.
3 The pressure drop over the air outlet pipe can be calculated as follows:
dp = (L x 450 x Qc1.85) / (d5 x p)
d = Inner diameter of the outlet pipe in mm
dp = Pressure drop (recommended maximum = 0.1 bar)
L = Length of outlet pipe in m
p = Absolute pressure at the compressor outlet in bar(a)
Qc = Free air delivery of the compressor in l/s
It is recommended that the connection of the compressor air outlet pipe is made on top of
the main air net pipe in order to minimize carry-over of possible condensate residue.
As a rule of thumb, the following formula can be used to calculate the recommended
volume of the air net:
V = (30 x C x p x Q) / Dp
C = Correction factor
Dp = Pressure difference between unloading and loading pressures in bar (recommended
minimum = 0.6)
p = Compressor inlet pressure in bar absolute
Q = Free air delivery of compressor in l/s
V = Recommended air net volume in l
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Phase Description
4 The inlet grids and ventilation fan should be installed in such a way that any recirculation
of cooling air to the compressor is avoided. The maximum air velocity through the grids is
5 m/s (16.5 ft/s).
The required ventilation to limit the compressor room temperature can be calculated as
follows:
On air-cooled compressors: Qv = 0.92 N/dT
On water-cooled compressors: Qv = 0.1 N/dT
Qv = Required ventilation capacity in m3/s
N = Shaft input of compressor in kW
dT = Temperature increase in compressor room
If cooling air ducts are installed, the maximum allowable pressure drop over the ducts is
30 Pa (0.12 in wc). The maximum pressure drop depends on the ambient temperature.
The fan capacity should match the compressor fan capacity at a pressure head equal to
the pressure drop caused by the cooling air outlet ducts. Consult Atlas Copco.
5 A water shut-off valve and water drain valve in the compressor water inlet pipe and outlet
pipe can be installed by the customer. If water shut-off valves are installed, a safety device
with set pressure according to the maximum cooling water inlet pressure has to be installed
between the compressor water outlet pipe and the shut-off valve. When operating the unit,
the operator must ensure that the cooling water system cannot be blocked.
The above mentioned also applies for the energy recovery cooling system.
Remove the plastic plugs (if provided) from the compressor water pipes and connect the
pipes to the cooling water circuit.
6 Remove the plastic plugs (if provided) from the condensate outlets and fit the manual
condensate drain valve. Lay out the drain piping towards the condensate collector. The
drain pipes must not dip into the water of the drain collector. It is recommended to provide
a funnel to allow visual inspection of the condensate flow.
7 Location of the Elektronikon regulator.
8 See Electric cable size for the recommended size of the supply cables. Check that the
electrical connections correspond to the local codes. The installation must be earthed and
protected against short circuits by fuses in all phases. An isolating switch must be installed
near the compressor.
9 Location of a pipe coupling
Correction factors
Air consumption divided by compressor free air delivery Correction factor C

0.9 0.10
0.8 0.15
0.7 0.20
0.5 0.25
0.3 0.20
0.2 0.15
0.1 0.10
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4.3 Electric cable size
Electrical connections
Electrical connections of G 110 up to G 355 compressors
Cable size
50Hz IEC compressors
Compressor Supply voltage Cable size (length <150m)

G 110 380 V 2x (3x70 mm2+35 mm2)
G 110 400 V 2x (3x70 mm2+35 mm2)
G 132 380 V 2x (3x95 mm2+50 mm2)
G 132 400 V 2x (3x95 mm2+50 mm2)
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G 160 380 V 2x (3x120 mm2+70 mm2)
G 160 400 V 2x (3x120 mm2+70 mm2)
G 200 380 V 4x (3x95 mm2+50 mm2)
G 200 400 V 4x (3x95 mm2+50 mm2)
G 250 380 V 4x (3x120 mm2+70 mm2)
G 250 400 V 4x (3x120 mm2+70 mm2)
G 315 380 V 4x (3x150 mm2+70 mm2)
G 355 380 V 4x (3x185 mm2+95 mm2)
60Hz IEC compressors

G 110 380 V 2x (3x70 mm2+35 mm2)
G 110 440 V 2x (3x70 mm2+35 mm2)
G 132 380 V 2x (3x120 mm2+70 mm2)
G 132 440 V 2x (3x95 mm2+50 mm2)
G 160 380 V 2x (3x150 mm2+70 mm2)
G 160 440 V 2x (3x120 mm2+70 mm2)
G 200 380 V 2x (3x185 mm2+95 mm2)
G 200 440-460 V 2x (3x150 mm2+70 mm2)
G 250 380 V 4x (3x95 mm2+50 mm2)
G 250 440-460 V 4x (3x70 mm2+35 mm2)
60Hz CSA/UL compressors

G 110 460 V 2X(3XAWG00+AWG2)
G 110 575 V 2X(3XAWG0+AWG3)
G 132 460 V 2X(3XAWG0000+AWG0)
G 132 575 V 2X(3XAWG00+AWG2)
G 160 460 V 2X(3XAWG00+AWG2)
G 160 575 V 2X(3XAWG00+AWG2)
G 200 460 V 4X(3XAWG00+AWG2)
G 250 460 V 4X(3XAWG0000+AWG0)
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4.4 Pictographs
Control panel of Elektronikon Graphic controller
Pictographs on control panel
Reference Name
1 Alarm
2 Service
3 Automatic operation
4 Voltage on
5 Enter
6 Escape
7 Scroll keys
8 Stop
9 Start
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Other locations
Reference Description
13 Automatic condensate drain
14 Automatic condensate drain for optional oil/water separator (type OSD)
15 Manual condensate drain
16 Stop the compressor before maintenance or repair
17 Warning: under tension
18 Read Instruction book before starting the compressor
19 Switch off the voltage and depressurize the compressor before maintenance or repair
20 Before connecting the compressor electrically, consult the Instruction book for the motor
rotation direction
21 Torques for steel (Fe) or brass (CuZn) bolts
22 Consult the Instruction book before greasing
23 Switch off the voltage before removing the protecting cover inside the electric cabinet
24 Oil the gaskets, screw on the filters and tighten by hand (approx. one half turn)
25 Consult the Instruction book before maintenance or repair
26 Cooling water inlet
27 Cooling water outlet
28 Oil outlet
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4.5 Cooling water requirements
Recommendations
The cooling water quality must meet certain minimum requirements.
No general recommendation can encompass the effects of all combinations of the various compounds, solids
and gases typically found in cooling water in interaction with different materials.
This recommendation is a general guide line for acceptable coolant quality.
Type of system
First, it is important to consider whether you are dealing with a closed system or an open system. In a closed
system, the same cooling water circulates through a system without contact with air.
An open system is a pass-through system, or a circulating system with a cooling tower. In the latter case, the
composition of the water that enters the cooler must be considered, and not the composition of the make-up
water. Due to the evaporative effect in the cooling tower, much higher concentrations of ions can be obtained
in the circulating water than in the make-up water.
Ryznar stability index (RSI)

The Ryznar Stability Index (RSI) is a parameter for predicting whether water will tend to dissolve or precipitate
calcium carbonate. The adhesion of scaling deposits and their effect are different on different materials, but
the equilibrium of the water (scaling or corrosive) is only determined by its actual pH value and by the
saturation pH value (pHs).
The saturation pH value is determined by the relationship between the calcium hardness, the total alkalinity,
the total solids concentration and the temperature.
The Ryznar Index is calculated as follows :
RSI = 2*pHs - pH
Symbol Explanation
pH Measured pH (at room temperature) of water sample
pHs pH at saturation
The pHs is calculated by using :

pHs = (9.3 + A + B) - (C + D)
Symbol Explanation
A Depends on the total solids concentration (mg/l)
B Depends on the highest cooling water temperature (˚C/˚F), (T=75 ˚C/167 ˚F)
C Depends on the calcium hardness (ppm CaCO3)
D Depends on the HCO3- concentration or M-alkalinity (mval/l)
The values of A, B, C and D can be found in the following table.
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Total dissolved A Temperature B Ca-hardness (ppm C M-alkalinity (mval/l) D

solids (mg/l) (˚C) CaCO3)
50 - 300 0.1 0-1 2.6 10 - 11 0.6 0.20 - 0.22 1.0
400-1000 0.2 2-6 2.5 12 - 13 0.7 0.24 - 0.26 1.1
7-9 2.4 14 - 17 0.8 0.28 - 0.34 1.2
10 - 13 2.3 18 - 22 0.9 0.36 - 0.44 1.3
14 - 17 2.2 23 - 27 1.0 0.46 - 0.54 1.4
18 - 21 2.1 28 - 34 1.1 0.56 - 0.70 1.5
22 - 27 2.0 35 - 43 1.2 0.72 - 0.88 1.6
28 - 31 1.9 44 - 55 1.3 0.90 - 1.10 1.7
32 - 37 1.8 56 - 69 1.4 1.12 - 1.38 1.8
38 - 44 1.7 70 - 87 1.5 1.40 - 1.76 1.9
45 - 50 1.6 88 - 110 1.6 1.78 - 2.20 2.0
51 - 56 1.5 111 - 138 1.7 2.22 - 2.78 2.1
57 - 63 1.4 138 - 174 1.8 2.80 - 3.54 2.2
64 - 71 1.3 175 - 220 1.9 3.54 - 4.40 2.3
72 - 80 1.2 230 - 270 2.0 4.6 - 5.4 2.4
280 - 340 2.1 5.6 - 7.0 2.5
350 - 430 2.2 7.2 - 8.8 2.6
440 - 550 2.3 9.0 - 11.0 2.7
560 - 690 2.4 11.2 - 13.8 2.8
700 - 870 2.5 14.0 - 17.6 2.9
880 - 1000 2.6 17.8 - 20.0 3.0
Interpretation of the value obtained
RSI Water condition Action

RSI<3.9 Very high scale formation Water cannot be used.
4.0<RSI<5.5 High boiler scale formation Regular inspection and descaling operation
necessary.
5.6<RSI<6.2 Slight boiler scale formation Water treatment not necessary.
Occasional inspection recommended.
6.3<RSI<6.8 Neutral water Water treatment not necessary.
Occasional inspection recommended.
6.9<RSI<7.5 Slight corrosion at higher Water treatment not necessary.
temperature Occasional inspection recommended.
7.6<RSI<9.0 Strong corrosion Regular inspection necessary, use of corrosion
inhibitor recommended.
9.1<RSI<11 Very strong corrosion Regular inspection necessary, use of corrosion
inhibitor required.
RSI>11 Very strong corrosion in Water should not be used.
complete water system
The table indicates that distilled or demineralised water should never be used, as their RSI is > 11.
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The RSI only indicates the equilibrium of scaling - descaling. A cooling water showing good RSI conditions
can still be unsuitable due to other factors.
From the table above, the RSI index should be between 5.6 and 7.5; otherwise, contact a specialist.
pH
The effect of pH is already calculated in the Ryznar index, but the pH itself has some additional limitations :
6.8 < pH
Total dissolved solids (TDS)

This is the sum of all the ions in the water. It can be derived from the dry residue after evaporation (but not
including suspended solids), or it can be estimated from the electrical conductivity.
In a closed system, the following limits apply : TDS < 3000 mg/l (< 3800 microS/cm)
For an open system, the following limits apply : TDS < 450 mg/l ( < 580 microS/cm)
Chlorides (Cl-)
Chloride ions will create pitting corrosion on stainless steel. Their concentration should be limited:
Closed cooling system : chlorides < 500 ppm
Open cooling system : chlorides < 150 ppm
However, if the water is scaling, lower limits should be used. (See The Ryznar stability index (RSI)).
Free chlorine (Cl2)

A level of 0.5 ppm should not be exceeded for long periods.
For shock treatments, a maximum limit of 2 ppm for maximum 30 minutes/day applies.
Sulphates (SO4--)
Closed cooling system : sulphates < 400 ppm
Open cooling system : sulphates < 150 ppm
Carbonate hardness
Closed cooling system : 50-1000 ppm CaCO3
Open cooling system : 50-500 ppm CaCO3
HCO3- / SO42- should be > 1
Ammonia
< 0.5 ppm
Copper
< 1 ppm
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Iron and manganese

< 1 ppm
Organics
No algae
No oil
Suspended solids
Non-soluble particles, size < 1 mm.
< 10 ppm
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5 Operating instructions
5.1 Initial start-up
Warning
The operator must apply all relevant Safety precautions.
Switch off the voltage before making any adjustment.
Outdoor/altitude operation
If the compressor is installed outdoors or if the air inlet temperature can be below freezing point, precautions
must be taken. In this case, and also if operating at high altitude, consult Atlas Copco.
Moving/lifting
The compressor can be moved by a lift truck using the slots in the frame. Make sure that the forks protrude
from the other side of the frame. The compressor can also be lifted after inserting beams in the slots. Make
sure that the beams cannot slide and that they protrude from the frame equally. The chains must be held parallel
to the bodywork by chain spreaders in order not to damage the compressor. The lifting equipment must be
placed in such a way that the compressor is lifted perpendicularly. Lift gently and avoid twisting.
General preparations
Plugs to fill compressor elements of G 110 up to G 160 at initial start-up
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Step Action
1 Install the compressor, see the sections Dimension drawing, Installation proposal and
Electric cable size.
2 Stick labels near the control panel to warn the operator that:
• the compressor may start automatically after a voltage failure
• the compressor is automatically started and stopped
• the compressor may be remotely controlled
3 A number of VCI (Volatile Corrosion Inhibitor) plates are provided inside the bodywork to
protect the compressor against corrosion. Remove the plates.
4 Remove filler plugs (1).
Pour approx. 1 l (0.26 US gal/0.22 Imp gal ) of oil into the compressor elements.
Refit the plugs.
5 Check that the compressor is filled with oil; the pointer of the oil level indicator should be
in the green range (see the section Oil filter change).
Protection during transport
Transport fixtures for G Compressors
Step Action
1 The gear casing supports, motor support and air receiver supports are secured to the
frame, immobilizing the vibration dampers during transport.
2 Remove the bushes (1) from the gear casing supports and the motor support.
3 Remove the brackets fitted next to the air receiver supports.
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Electric cabinet
Example of a cubicle with starter
Example of a cubicle without starter
Step Action
1 Check that the electrical connections correspond to the local codes.The installation must
be earthed and protected by fuses in all phases. An isolating switch must be fitted.
2 Check the wires on transformers (T1/T2) for correct connection.
3 Check the setting of the circuit breakers (see the section Settings of circuit breakers).
4 Check that overload relay (F21) is set for automatic resetting and check its setting (see
the section Settings for overload relay and fuses).
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Water circuit
Step Action
1 Check that the cooling water drain valves (customer’s installation) in the inlet and outlet
lines are closed.
2 Check that the water shut-off valves (customer’s installation) are open.
3 Open the water regulating valve and check for water flow.
5.2 Before starting
Warning
If the water system was drained, make sure the drain valves are closed.
Control panel
Elektronikon Graphic controller
Reference Name
1 Alarm
2 Service
4 Voltage on
5 Enter
6 Escape
7 Scroll keys
8 Stop
9 Start
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Procedure
Step Action
1 Switch on the voltage. Voltage on LED (6) lights up.
2 Close the condensate drain valves (see the section Cooling and condensate system).
3 Open the air outlet valve.
4 Check the oil level indicator (see the section Oil change). The pointer should be in the
green range or orange range.
5 Open the water shut-off valves and the water regulating valve.
5.3 Starting
Warning
On Full-Feature compressors, switch on the voltage 4 hours before starting in order to

energize the crankcase heater of the refrigerant compressor.
Control panel
Reference Name
1 Alarm
2 Service
4 Voltage on
5 Enter
6 Escape
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Reference Name
7 Scroll keys
8 Stop
9 Start
Procedure
Step Action
1 Press start button (1). The compressor starts running in unloaded condition. Automatic
operation LED (8) lights up.
2 Approx. 10 seconds later (programmable), the compressor starts running loaded. The
message on display (2) changes from “Automatically unloaded” to “Automatically loaded”.
3 On water-cooled compressors, regulate the cooling water flow with the compressor
running loaded. Adjust the water flow to obtain the most suitable air temperature at the
outlet of the compressor elements. The temperature must be between 2 and approx. 7 ˚C
(4 and approx. 13 ˚F) above the relevant temperature in the diagram.
Reference Name
A Air inlet temperature in ˚C
B Condensation temperature in ˚C
C Effective working pressure in bar
D Relative air humidity in %
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5.4 During operation
Warning
The operator should immediately stop the machine in case of oil leaks internally in the
machine as well as externally and consult a competent technician to resolve the cause.
The machine should not be restarted before the problem has been remedied.
The load cycle of the compressor must be limited to maximum two cycles per minute.
Compressors with Elektronikon Graphic controller
1. Check the readings on display (1).

2. When reaching the preset unloading pressure, shown on display (1), the compressor will start running
unloaded. From now on, the electronic control module will calculate the optimum moment to stop and
restart the compressor motor automatically, depending on the maximum permissible number of motor
starts and on the air consumption.
3. To unload the compressor manually, select Unload on the display using the cursor keys and press the Enter
key. To put the compressor back into automatic operation, select Load on the display using the cursor
keys and press the Enter key.
If the compressor is stopped, it may start automatically.
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5.5 Checking the display
Warning
Before carrying out any maintenance, repair work or adjustment, stop the compressor,
press the emergency stop button and switch off the voltage. Close the air outlet valve and
open the manual condensate drain valve.
Control panel
Step Action
1 Regularly check the display for readings and messages. Normally, the main display is
shown, indicating the compressor outlet pressure, the status of the compressor and the
functions of the keys below the display.
2 Always check the display and remedy the problem if alarm LED (1) is lit or flashing.
3 The display will show a service message if a service plan interval has been exceeded or
if a service level for a monitored component has been exceeded. Carry out the service
actions of the indicated service plans or replace the component and reset the relevant
timer.
4 Regularly check the actual compressor status by pressing the arrow down key from the
main screen.
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5.6 Manual loading/unloading
Control panel
General
Normally, the compressor runs in automatic operation, i.e. the electronic regulator loads, unloads, stops and
restarts the compressor automatically. LED (3) is then alight.
If required, the compressor can be unloaded manually. In this case, the compressor is switched out of automatic
operation i.e. the compressor remains running unloaded unless it is loaded again manually.
Manual unloading
Starting from the main screen, move the cursor so that Unload is highlighted in grey. When the Enter key is
pressed, the compressor starts running unloaded and LED (3) fades. The message Manual Unload appears
on the display.
Manual loading
Starting from the main screen, move the cursor so that Load is highlighted in grey. When the Enter key is
pressed, LED (3) lights up and the compressor starts running loaded in case the air net pressure drops below
the programmed level. The message Load appears on the display.
If the Load or Unload buttons are not displayed on the bottom line of the screen, make
sure to return to the Main screen first.
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5.7 Stopping
Important
After pressing stop button (9), the compressor will run unloaded for 30 seconds. The
compressor stops after this period. A start command during this period is ignored.
After stopping, the compressor is prevented from restarting within a programmable time
(20 seconds). A start command given during this minimum stop time will be memorized;
the automatic operation LED lights up. The compressor will start when the minimum stop
time has elapsed.
Control panel
Procedure
Frequently stopping the compressor using the emergency stop button may damage the
compressor. Only use the emergency stop button in case of emergency.
Step Action
1 Press stop button (13). The compressor will run unloaded for 30 seconds and then stop.
2 To stop the compressor in case of emergency, press the emergency stop button. Alarm
LED (4) starts flashing. After remedying the trouble, unlock the emergency stop button by
pulling it back.
3 Close the air outlet valve.
4 Open the condensate drain valves.
5 Switch off the voltage.
6 On water-cooled compressors, close the water shut-off valves.
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Step Action
7 On water-cooled compressors, if the compressor is installed in a room where freezing
temperatures are expected, drain the cooling system by opening the drain valves in the
water inlet and outlet pipes (customer's installation).
5.8 Taking out of operation
Disconnecting the compressor

At the end of the service life of the compressor, proceed as follows:
Step Action
1 Stop the compressor and close the air outlet valve.
2 Switch off the voltage and disconnect the compressor from the mains.
3 Depressurize the compressor by opening the drain valve and loosening the oil filler plug
one turn.
4 Shut off and depressurize the part of the air net which is connected to the outlet valve.
Disconnect the compressor air outlet pipe from the air net.
5 Drain the oil and condensate circuits.
On water-cooled compressors, drain the water circuits.
6 Disconnect the compressor condensate piping from the condensate drain net.
7 On water-cooled compressors, disconnect the cooling water pipes from the compressor.
8 Also read section Disposal of used material.
5.9 Use of air receiver
Instructions
Step Action
1 This vessel can contain pressurized air; please be aware of its potential danger in case of
misuse.
2 This vessel shall only be used as compressed air/oil separator and must be operated within
the specified limits as mentioned on the dataplate.
3 No alterations shall be made to this vessel by welding, drilling or other methods of
mechanical working without written permission of the manufacturer.
4 Original bolts have to be used after opening for inside inspection. Maximum torque has to
be taken into consideration.
5 Devices for pressure and temperature control must always remain attached to this vessel.
6 This vessel has been designed and built to guarantee an operational lifetime in excess of
20 years and an infinite number of pressure load cycles. Therefore there is no intrinsic
need for in-service inspection of the vessel when used within its design limits and in its
intended application. National legislation however may require in-service inspection.
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6 Maintenance
6.1 Preventive maintenance schedule
Warning
Before carrying out any maintenance, repair work or adjustment, proceed

as follows:
• Stop the compressor.
• Press emergency stop button (S2).
• Close the air outlet valve and open the manual condensate drain valves.
• For compressors equipped with electronic water drains, press the test
buttons on top of the electronic drains until the air system between the air
receiver and the outlet valve is fully depressurized.
• Switch off the voltage.
• Open and lock the isolating switch.
Warranty - Product Liability

Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered
by Warranty or Product Liability.
General
When servicing, replace all removed gaskets, O-rings and washers.
Preventive maintenance schedule
Period Running hours Operation

Daily 8 Check readings on display.
Daily 8 Check that condensate is discharged during loading.
Daily 8 Check oil level. Before starting, the level should be in the middle of the
sight-glass.
Weekly 50 On compressors equipped with an OSD, check the oil level in the oil
collectors. If necessary, empty the collectors and take the oil to the
local collection service. Keep the covers of the vessels in place to
prevent possible evaporation.
3-Monthly -- On compressors equipped with an OSD, remove, dismantle and clean
the float valve of the condensate traps.
3-Monthly -- Clean compressor.
3-Monthly -- Check for possible leaks.
3-Monthly 500 Check the coolers; clean them if necessary. See the section Coolers.
3-Monthly -- Remove air filter elements and inspect
Yearly -- Have safety valve tested
Yearly -- Have all flexibles inspected
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Period Running hours Operation

Yearly 4000 Replace oil filters
Yearly 8000 If Roto-Xtend Duty Fluid is used, change oil
2-Yearly 8000 Have oil separator element replaced
When displayed -- Carry out service action according to the displayed service plans.
When operating in a dusty atmosphere, inspect the air filters more frequently.
Use always Atlas Copco filters.
The separator element must also be replaced when the pressure difference over the element
exceeds 0.8 bar (12 psi). Check the pressure drop when the compressor is running loaded
and preferably with a stable working pressure.
Damaged flexibles must be replaced immediately.
Service agreements
Atlas Copco Customer Centres have a range of service agreements to suit your needs:
• An Inspection Plan
• A Preventive Maintenance Plan
• A Total Responsibility Plan
Contact your Customer Centre to set up a tailor-made service agreement. It will ensure optimum operational
efficiency, minimize downtime and reduce the total life cycle costs.
Service plan
A number of service operations are grouped (called Level A, Level B, Level C...). Each level stands for a
number of service actions to be carried out at the time intervals programmed in the Elektronikon regulator.
When a level is reached, a message will appear on the screen. After carrying out all service actions, the interval
timers must be reset using the “Reset” key in the “Service” menu. Consult your Atlas Copco Service Centre.
6.2 Motors
Warning
Stop the compressor and switch off the voltage. The operator must apply all relevant Safety
precautions.
Never mix greases of different brands or types.
Fan motors
The bearings of the fan motors are greased for life. The bearings of the fan motor must be replaced after 25000
operating hours.
Drive motor
Motors must be greased with Polyrex EM
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Compressor type Interval Amount

G 110 4000 h 45 gr (1.57 oz)
G 132 4000 h 45 gr (1.57 oz)
G 160 4000 h 45 gr (1.57 oz)
G 200 4000 h 45 gr (1.57 oz)
G 250 4000 h 45 gr (1.57 oz)
G 315 4000 h 85 gr (2.98 oz)
G 355 4000 h 85 gr (2.98 oz)
6.3 Oil specifications
Atlas Copco Roto-Xtend Duty Fluid

Atlas Copco Roto-Xtend Duty Fluid is a high-quality lubricant for single-stage, oil-injected rotary screw
compressors. (see section Service kits).
Important
Never mix oils of different brands or types.
6.4 Oil change
Warning
Control panel
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Vent, filler and drain plugs
Oil drain plugs on G 110 up to G 250 compressor elements
Oil drain plugs on G 315 up to G 355 compressor elements
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Vent, filler and drain plugs on G 110 up to G 355 compressors
Procedure
Step Action
1 Run the compressor until warm. Stop the compressor, close the air outlet valve and switch
off the voltage. Wait a few minutes and depressurize by unscrewing plug (8) only one turn
to permit any pressure in the system to escape.
2 Loosen the vent plugs on top of the oil coolers.
3 Drain the oil by removing the drain plugs.
Plugs are fitted on the:
• Air receiver (6)
• Oil stop valve (4)
• Check valve (5)
• Gearbox (3)
• Oil coolers (9) of air-cooled compressors
• Flexible between the oil filter housing and oil coolers of water-cooled compressors
Tighten the plugs after draining.
4 Remove filler plug (8). Fill the air receiver with oil until the level reaches the filler opening.
Refit and tighten plug (8)
Tighten the vent plug of the oil cooler.
5 Run the compressor loaded for a few minutes to allow the oil cooler by-pass valve to open.
Stop the compressor and wait a few minutes.
6 Depressurize the system by unscrewing plug (8) only one turn to permit any pressure in
the system to escape. Remove the plug. Fill the air receiver with oil until the level reaches
the filler opening. Tighten filler plug (8).
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Step Action
7 After carrying out all service actions in the relevant “Service Plan”, reset the service
warning as follows:
• Press the “Menu” key (3).
• Press key (1) until “Service” is followed by an arrow pointing to the right. Activate the
menu by pressing key (2).
• Press key (1) until the related “Service Plan” is followed by an arrow pointing to the
right and activate by pressing key (2).
• Press the “Reset” key (3); the timer is reset to 0.
6.5 Oil filter change
Warning
precautions.
Control panel
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Instruction book
Position of oil filters
Position of oil filter on G 110 up to G 250
Position of oil filter on G 315 up to G 355
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Procedure
Step Action
1 Stop the compressor, close the air outlet valve and switch off the voltage. Wait a few
minutes and depressurize by unscrewing plug (4) only one turn to permit any pressure in
the system to escape.
2 Use an oil pan to avoid possible oil spillage. Unscrew oil filters (3) only one turn and wait
a few minutes to let the oil of the filter flow back into the oil separator. Remove the oil filters.
3 Clean the filter seats on the manifold. Oil the gaskets of the new filters and screw the filters
into place until the gaskets contact their seats. Then tighten by hand.
4 Tighten plug (4).
5 Reset the message and service timer:
• Press the “Menu” key (3).
• Press key (1) until “Service” is followed by an arrow pointing to the right. Activate the
• Press key (1) until “Oil filter” is followed by an arrow pointing to the right. Activate the
• Press the “Reset” key (3); the timer is reset to 0.
6.6 Storage after installation
Procedure
Run the compressor, e.g. twice a week, until warm. Load and unload the compressor a few times to operate
the components of the unloading/loading system.
If the compressor is going to be stored without running from time to time, protective
measures must be taken. Consult the Atlas Copco Customer Centre.
6.7 Service kits
General
Service kits comprise all parts needed for servicing components and offer the benefits of genuine Atlas Copco
parts while keeping the maintenance budget low. All service kits are indicated in the relevant Parts Lists.
Atlas Copco Roto-Xtend Duty Fluid

HD Roto-Xtend Duty Fluid can be ordered in the following quantities:
• 5-litre can: 2901 1700 00
• 20-litre can: 2901 1701 00
• 209-litre drum: 2901 1702 00
See Oil specifications.
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Instruction book
7 Adjustments and servicing procedures
7.1 Air filters
Warning
Stop the compressor, close the air outlet valve, press the emergency stop button and
switch off the voltage. The operator must apply all relevant Safety precautions.
Position of air filters
Air filters, G 110 up to G 160
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Air filters, G 200 up to G 355
Procedure
Step Action
1 Remove the filter housing.
2 Remove the filter elements.
3 Fit the new filter elements.
4 Reinstall the filter housing.
5 Reset the service warning after carrying out all service actions in the relevant Service Plan,
see section Service menu.
7.2 Coolers
Warning
Stop the compressor, press the emergency stop button and switch off the voltage. The
operator must apply all relevant Safety precautions.
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Procedure
Cooler block of air-cooled G 110 up to G 250
Cooler block of air-cooled G 315 up to G 355
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Cooler block of water-cooled G110 up to G 250
Cooler block of water-cooled G315 up to G 355
Keep the cooler block clean to maintain the cooling efficiency.

On air-cooled compressors proceed as follows:
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Instruction book
Step Action
1 Unscrew bolts (1) and rotate the fan away from the cooler block.
2 Remove any dirt form the coolers with a fibre brush, brush in the direction of the fins. Also
remove any dirt from the fans.
3 Clean the coolers with an air jet in the reverse direction to normal flow. Use low pressure
air; if necessary, the pressure may be increased up to 6 bar (e) (87 psig).
4 If it is necessary to clean the coolers with a cleaning agent, consult Atlas Copco.
5 Reposition and fix the fan. Make sure that the fan rotates freely.
On water-cooled compressors, consult the Atlas Copco Customer Centre if it is necessary to clean the coolers.
7.3 Safety valve
Warning
precautions.
Never run the compressor without safety valves.

No adjustments are allowed.
Testing
Location of safety valve on G 110 up to G 250
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Location of safety valve on G 315 up to G 355
The valve can be tested on a separate compressed air line.

Consult the Atlas Copco Customer Centre if the valve does not open at the correct pressure (see the section
Settings of safety valve).
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8 Problem solving
8.1 Problem solving
Warning
Before carrying out any maintenance, repair work or adjustment, stop the compressor,
press the emergency stop button and switch off the voltage. Close the air outlet valve and
open the manual condensate drain valves.
Open and lock the isolating switch.
Control panel
Faults and remedies
A service message appears on the display

Stop the compressor and carry out the indicated service actions.
Reset the message, see Section Service menu.
A shut-down warning message appears on the display

The alarm LED will light up indicating that the temperature at the outlet of the compressor elements is too
high. The message disappears as soon as the cause of the problem is remedied.
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Unit is shut down

The alarm LED will flash indicating either that the outlet temperature is too high or that the motor overload
relay has tripped. Remedy the problem.
On compressors equipped with an Elektronikon Graphic controller, move the cursor to the Menu action
button and push the enter key (2). Using the Scroll keys (1), move the cursor to the protections icon. Push
the Enter key (2). Move the cursor to the blinking icon and press the Enter key (2). Move the cursor to the
reset button and press the enter key again.
Excessive oil consumption

Have the compressor inspected by the Atlas Copco Customer Centre.
Condition Fault Remedy

Condensate is not discharged from Discharge pipe of condensate trap Check and correct as necessary.
condensate traps during loading. clogged.
Float valve of condensate traps Remove float valve assembly,
malfunctioning. clean and check.
EWD (electronic water drain) Consult Atlas Copco.
malfunctioning.

Compressor air delivery or pressure Air consumption exceeds air Check equipment connected.
below normal. delivery of compressor.
Choked air filters. Replace filters.
Air leakage. Check and correct.

Compressor element outlet Oil level too low. Check and correct.
temperature or delivery air
temperature above normal.
Oil coolers clogged. Consult the section Coolers.
Air cooler clogged. Consult the section Coolers.
On air-cooled compressors, Check and correct as necessary.
insufficient cooling air or cooling
air temperature too high.
On water-cooled compressors, Increase flow.
cooling water flow too low.
On water-cooled compressors, Consult Atlas Copco Customer
restriction in cooling water system. Centre.
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9 Technical data
9.1 Readings on display
Important
The readings are valid when operating under reference conditions. See the section
Reference conditions.
Normally the main display is shown (see the section Function keys), indicating the
actual air outlet pressure and the actual compressor status. The arrow down key
allows the operator to call up other information such as actually measured
pressures and temperatures.
Important readings
Compressor outlet pressure bar(e) (psig) Depends on programmed

unloading and loading
pressures
Pressure drop over air filters bar Below 0.05
Pressure drop over air filters psi Below 0.73
Pressure difference over oil separator bar Below 0.8
Pressure difference over oil separator psi Below 12
Oil injection pressure at the compressor elements bar(e) (psig) Depends on programmed
unloading and loading
pressures
Compressor outlet temperature, air-cooled Pack compressors ˚C Approx. 29
Compressor outlet temperature, air-cooled Pack compressors ˚F Approx. 84
Compressor outlet temperature, water-cooled Pack ˚C Approx. 25
Compressor outlet temperature, water-cooled Pack ˚F Approx. 77
Compressor element outlet temperature ˚C Between 55 and 100
Compressor element outlet temperature ˚F Between 131 and 212
Cooling air inlet temperature (G 110 - 160) ˚C Below 46
Cooling air inlet temperature (G 110 - 160) ˚F Below 115
Cooling air inlet temperature (G 200 - 355) ˚C Below 40
Cooling air inlet temperature (G 200 - 355) ˚F Below 104
Cooling water temperature (G 110 - 160) ˚C Below 50
Cooling water temperature (G 110 - 160) ˚F Below 122
Cooling water temperature (G 200 - 355) ˚C Below 65
Cooling water temperature (G 200 - 355) ˚F Below 149
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9.2 Reference conditions
Reference conditions
Absolute inlet pressure bar(a) 1

Absolute inlet pressure psi 14.5
Relative air humidity % 0
Air inlet temperature ˚C 20
Air inlet temperature ˚F 68
Nominal working pressure See Compressor data
Cooling water inlet temperature ˚C 20
Cooling water inlet temperature ˚F 68
9.3 Limits
Limits
Maximum air inlet/ambient temperature (G 110 - 160) ˚C 46

Maximum air inlet/ambient temperature (G 110 - 160) ˚F 115
Maximum air inlet/ambient temperature (G 200 - 355) ˚C 40
Maximum air inlet/ambient temperature (G 200 - 355) ˚F 104
Minimum air inlet/ambient temperature ˚C 0
Minimum air inlet/ambient temperature ˚F 32
Maximum cooling air temperature (G 110 - 160) ˚C 46
Maximum cooling air temperature (G 110 - 160) ˚F 115
Maximum cooling air temperature (G 200 - 355) ˚C 40
Maximum cooling air temperature (G 200 - 355) ˚F 104
Minimum cooling air temperature ˚C 0
Minimum cooling air temperature ˚F 32
Maximum working pressure See section Compressor
data
Maximum cooling water inlet temperature ˚C 40
Maximum cooling water inlet temperature ˚F 104
Maximum cooling water outlet temperature (open systems) ˚C 50
Maximum cooling water outlet temperature (open systems) ˚F 122
Maximum cooling water outlet temperature (recirculating ˚C 60
systems)
Maximum cooling water outlet temperature (recirculating ˚F 140
systems)
Maximum cooling water inlet pressure bar(e) 10
Maximum cooling water inlet pressure psig 145
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9.4 Settings of safety valve

Compressor type Setting
For G compressors with a maximum working pressure of 7.5, 8.5,10 or 14 bar 15 bar (e)
For G compressors with an effective working pressure of 6.9, 8.6, 10.4 or 13.8 15 bar (e)
bar
For G compressors with a maximum working pressure of 100, 125,150 or 200 218 psig
psi
9.5 Settings for overload relay and fuses

Fuses CSA HRC Fuses UL Class
Compressor Supply UL Class 5 (A) K5 (A)
Frequency Overload relay
type voltage 2x3 fuses 3 fuses
(Hz) (A)
(V) 2x3 cables to 2x3 cables to
contactor contactor
G 110 380 50 132 200 315
G 110 400 50 130 200 315
G 110 380 60 136 200 315
G 110 440 60 117 160 250
G 110 460 60 112 160 250
G 110 575 60 92 125 200
G 132 380 50 155 200 350
G 132 400 50 163 200 350
G 132 380 60 167 250 400
G 132 440 60 140 200 315
G 132 460 60 134 200 315
G 132 575 60 108 160 250
G 160 380 50 201 250 450
G 160 400 50 188 250 450
G 160 380 60 197 315 450
G 160 440 60 170 250 400
G 160 460 60 163 250 400
G 160 575 60 132 200 315
G 200 380 50 250 315 550
G 200 400 50 234 315 550
G 200 380 60 246 315 550
G 200 440-460 60 213-205 315 500
G 250 380 50 308 400 700
G 250 400 50 294 400 700
G 250 380 60 308 400 700
G 250 440-460 60 265-256 350 630
G 315 380 50 365 500 800
G 355 380 50 405 550 900
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9.6 Settings of circuit breakers
For cooler cooling fan (air-cooled)
Supply Frequency
Compressor type Circuit breakers Setting (A)
voltage (V) (Hz)
G 110 380 50 Q25/Q26 8.3
G 110 400 50 Q25/Q26 7.1
G 110 380 60 Q25/Q26 9.7
G 110 440 60 Q25/Q26 8.3
G 110 460 60 Q25/Q26 8.0
G 110 575 60 Q25/Q26 6.6
G 132 380 50 Q25/Q26 8.3
G 132 400 50 Q25/Q26 7.1
G 132 380 60 Q25/Q26 9.7
G 132 440 60 Q25/Q26 8.3
G 132 460 60 Q25/Q26 8.0
G 132 575 60 Q25/Q26 6.6
G 160 380 50 Q25/Q26 10.7
G 160 400 50 Q25/Q26 9.2
G 160 380 60 Q25/Q26 9.7
G 160 440 60 Q25/Q26 8.3
G 160 460 60 Q25/Q26 8.0
G 160 575 60 Q25/Q26 6.6
G 200 380 50 Q25/Q26 10.7
G 200 400 50 Q25/Q26 9.2
G 200 380 60 Q25/Q26 9.7
G 200 440-460 60 Q25/Q26 8.3-8.0
G 250 380 50 Q25/Q26 10.7
G 250 400 50 Q25/Q26 9.2
G 250 380 60 Q25/Q26 9.7
G 250 440-460 60 Q25/Q26 8.3-8.0
G 315 380 50 Q25/Q26/Q27 8.8
G 355 380 50 Q25/Q26/Q27 8.8
For bodywork ventilation fan (water-cooled)
Frequency
(Hz)
G 110 50 Q25 1.4
G 110 60 Q25 1.6
G 132 50 Q25 1.4
G 132 60 Q25 1.6
G 160 50 Q25 1.4
G 160 60 Q25 1.6
G 200 50 Q25 1.4
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Frequency
(Hz)
G 200 60 Q25 1.6
G 250 50 Q25 1.4
G 250 60 Q25 1.6
9.7 Compressor data
Data for 7.5 bar (109 psi) 50 Hz compressors
Units G 110 G 132 G 160 G 200 G 250 G 315 G 355

Maximum working
bar(e) 7.5 7.5 7.5 7.5 7.5 7.5 7.5
pressure, G Pack
Maximum working
psig 109 109 109 109 109 109 109
pressure, G Pack
Nominal working pressure,
bar(e) 7 7 7 7 7 7 7
G Pack
psig 102 102 102 102 102 102 102
G Pack
Motor shaft speed r/min 1485 1485 1485 1485 1485 1485 1485
Power input, G Pack kW 124 147 192 226 267 344 380
Power input, G Pack hp 168 200 261 307 363 468 517
Power input, G W Pack kW 121 141 183 218 260 329 366
Power input, G W Pack hp 166 191 249 297 354 447 498
Oil capacity, G l 70 80 90 130 130 180 180
Oil capacity, G US gal 18.5 21.1 23.8 34.3 34.3 47.5 47.5
Oil capacity, G Imp gal 15.4 17.6 19.8 28.6 28.6 39.6 39.6
Oil capacity, G cu.ft 2.47 2.83 3.18 4.55 4.55 6.3 6.3
Oil capacity, G W l 58 78 78 113 113 180 180
Oil capacity, G W US gal 15.3 20.6 20.6 34.3 34.3 47.5 47.5
Oil capacity, G W Imp gal 12.8 17.1 17.1 28.6 28.6 39.6 39.6
Oil capacity, G W cu.ft 2.04 2.75 2.75 3.96 3.96 6.3 6.3
Sound pressure level, G
dB(A) 74 74 74 75 75 77 78
Pack
Sound pressure level, G W
dB(A) 74 74 74 72 72 74 75
Pack
Maximum cooling water
l/s 2.5 3.0 3.6 5.5 6.9 7.1 8.1
flow
cfm 5.3 6.4 7.6 11.7 14.6 15.0 17.2
flow
Minimum cooling water flow l/s 0.8 0.9 1.1 1.3 1.6 2.0 2.3
Minimum cooling water flow cfm 1.7 1.9 2.3 2.8 3.4 4.2 4.9
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Units G 110 G 132 G 160 G 200 G 250 G 315 G 355

Maximum working
bar(e) 8.5 8.5 8.5 8.5 8.5 8.5 8.5
pressure, G Pack
Maximum working
psig 123 123 123 123 123 123 123
pressure, G Pack
bar(e) 8 8 8 8 8 8 8
G Pack
psig 116 116 116 116 116 116 116
G Pack
Oil capacity, G l 70 80 90 130 130 180 180
Oil capacity, G W l 58 78 78 113 113 180 180
dB(A) 74 74 74 75 75 77 78
Pack
dB(A) 74 74 74 72 72 74 75
Pack
l/s 2.5 3.0 3.6 5.5 6.9 7.1 8.1
flow
cfm 5.3 6.4 7.6 11.7 14.6 15.0 17.2
flow
Data for 10 bar (145 psi) 50 Hz compressors
Units G 110 G 132 G 160 G 200 G 250 G 315 G 355

Maximum working
bar(e) 10 10 10 10 10 10 10
pressure, G Pack
Maximum working
psig 145 145 145 145 145 145 145
pressure, G Pack
bar(e) 9.5 9.5 9.5 9.5 9.5 9.5 9.5
G Pack
psig 138 138 138 138 138 138 138
G Pack
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Units G 110 G 132 G 160 G 200 G 250 G 315 G 355

Oil capacity, G l 70 80 90 130 130 180 180
Oil capacity, G W l 58 78 78 113 113 180 180
dB(A) 74 74 74 75 75 77 78
Pack
dB(A) 74 74 74 72 72 74 75
Pack
l/s 2.5 3.0 3.6 5.5 6.9 7.1 8.1
flow
cfm 5.3 6.4 7.6 11.7 14.6 15.0 17.2
flow
Data for 14 bar (203 psi) and 13 bar (189 psi) 50 Hz compressors
Units G 110 G 132 G 160 G 200 G 250 G 355

Maximum working pressure, G
bar(e) 14 14 14 13 13 13
Pack
psig 203 203 203 189 189 189
Pack
Nominal working pressure, G
bar(e) 13.5 13.5 13.5 12.5 12.5 12.5
Pack
psig 196 196 196 181 181 181
Pack
Motor shaft speed r/min 1485 1485 1485 2970 2970 1485
Power input, G Pack kW 123 152 191 241 289 383
Power input, G Pack hp 167 207 260 328 393 521
Power input, G W Pack kW 120 145 182 233 281 368
Power input, G W Pack hp 163 197 247 317 382 500
Oil capacity, G l 70 80 90 130 130 180
Oil capacity, G US gal 18.5 21.1 23.8 34.3 34.3 47.5
Oil capacity, G Imp gal 15.4 17.6 19.8 28.6 28.6 39.6
Oil capacity, G cu.ft 2.47 2.83 3.18 4.55 4.55 6.3
Oil capacity, G W l 58 78 78 113 113 180
Oil capacity, G W US gal 15.3 20.6 20.6 34.3 34.3 47.5
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Units G 110 G 132 G 160 G 200 G 250 G 355

Oil capacity, G W Imp gal 12.8 17.1 17.1 28.6 28.6 39.6
Oil capacity, G W cu.ft 2.04 2.75 2.75 3.96 3.96 6.3
Sound pressure level, G Pack dB(A) 74 74 74 75 75 78
dB(A) 74 74 74 72 72 75
Pack
Maximum cooling water flow l/s 2.5 3.0 3.6 5.5 6.9 8.1
Maximum cooling water flow cfm 5.3 6.4 7.6 11.7 14.6 17.2
Minimum cooling water flow l/s 0.8 0.9 1.1 1.3 1.6 2.3
Minimum cooling water flow cfm 1.7 1.9 2.3 2.8 3.4 4.9
Units G 110 G 132 G 160 G 200 G 250 G 315 G 355

Maximum working
bar(e) 7.4 7.4 7.4 7.4 7.4 7.4 7.4
pressure, G Pack
Maximum working
psig 107 107 107 107 107 107 107
pressure, G Pack
bar(e) 6.9 6.9 6.9 6.9 6.9 6.9 6.9
G Pack
psig 100 100 100 100 100 100 100
G Pack
Oil capacity, G l 70 80 90 130 130 180 180
Oil capacity, G W l 58 78 78 113 113 180 180
dB(A) 74 74 74 75 75 77 78
Pack
dB(A) 74 74 74 72 72 74 75
Pack
l/s 2.5 3.0 3.6 5.5 6.9 7.1 8.1
flow
cfm 5.3 6.4 7.6 11.7 14.6 15.0 17.2
flow
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Units G 110 G 132 G 160 G 200 G 250 G 315 G 355

Maximum working
bar(e) 9.1 9.1 9.1 9.1 9.1 9.1 9.1
pressure, G Pack
Maximum working
psig 132 132 132 132 132 132 132
pressure, G Pack
bar(e) 8.6 8.6 8.6 8.6 8.6 8.6 8.6
G Pack
psig 125 125 125 125 125 125 125
G Pack
Oil capacity, G l 70 80 90 130 130 180 180
Oil capacity, G W l 58 78 78 113 113 180 180
dB(A) 74 74 74 75 75 77 78
Pack
dB(A) 74 74 74 72 72 74 75
Pack
l/s 2.5 3.0 3.6 5.5 6.9 7.1 8.1
flow
cfm 5.3 6.4 7.6 11.7 14.6 15.0 17.2
flow
Units G 110 G 132 G 160 G 200 G 250 G 315 G 355

Maximum working
bar(e) 10.9 10.9 10.9 10.9 10.9 10.9 10.9
pressure, G Pack
Maximum working
psig 157 157 157 157 157 157 157
pressure, G Pack
bar(e) 10.4 10.4 10.4 10.4 10.4 10.4 10.4
G Pack
psig 150 150 150 150 150 150 150
G Pack
142 9829 3060 90

Instruction book
Units G 110 G 132 G 160 G 200 G 250 G 315 G 355

Oil capacity, G l 70 80 90 130 130 180 180
Oil capacity, G W l 58 78 78 113 113 180 180
dB(A) 74 74 74 75 75 77 78
Pack
dB(A) 74 74 74 72 72 74 75
Pack
l/s 2.5 3.0 3.6 5.5 6.9 7.1 8.1
flow
cfm 5.3 6.4 7.6 11.7 14.6 15.0 17.2
flow
Data for 13.8 bar (200 psi) and 12.8 (185 psi) 60 Hz compressors
Units G 110 G 132 G 160 G 200 G 250 G 355

bar(e) 13.8 13.8 13.8 13.8 13.8 13.3
Pack
psig 200 200 200 200 200 193
Pack
bar(e) 13.3 13.3 13.3 13.3 13.3 12.8
Pack
psig 193 193 193 193 193 185
Pack
Motor shaft speed r/min 1780 1780 1780 1780 1780 1780
Power input, G Pack kW 132 152 181 226 269 390
Power input, G Pack hp 179 207 246 307 366 530
Power input, G W Pack kW 128 146 172 217 260 375
Power input, G W Pack hp 174 199 234 295 354 510
Oil capacity, G l 70 80 90 130 130 180
Oil capacity, G US gal 18.5 21.1 23.8 34.3 34.3 47.5
Oil capacity, G Imp gal 15.4 17.6 19.8 28.6 28.6 39.6
Oil capacity, G cu.ft 2.47 2.83 3.18 4.55 4.55 6.3
Oil capacity, G W l 58 78 78 113 113 180
9829 3060 90 143

Instruction book
Units G 110 G 132 G 160 G 200 G 250 G 355

Oil capacity, G W US gal 15.3 20.6 20.6 34.3 34.3 47.5
Oil capacity, G W Imp gal 12.8 17.1 17.1 28.6 28.6 39.6
Oil capacity, G W cu.ft 2.04 2.75 2.75 3.96 3.96 6.3
Sound pressure level, G Pack dB(A) 74 74 74 75 75 78
dB(A) 74 74 74 72 72 75
Pack
Maximum cooling water flow l/s 2.5 3.0 3.6 5.5 6.9 8.1
Maximum cooling water flow cfm 5.3 6.4 7.6 11.7 14.6 17.2
Minimum cooling water flow l/s 0.8 0.9 1.1 1.3 1.6 2.3
Minimum cooling water flow cfm 1.7 1.9 2.3 2.8 3.4 4.9
*The A-weighted emission sound pressure level is measured according to the standard EN ISO 2151:2004
144 9829 3060 90

Instruction book
10 Pressure equipment directives
PED instructions G 110 up to G 160

Product : G 110-160
This machine is a pressure assembly of cat. III according to 97/23/EC.
Parts of article 3.3 of 97/23/EC are subject to good engineering practice.
Parts of category I according to 97/23/EC are integrated into the machine and fall under the exclusion of article
I, section 3.6.
Parts subject to the Simple Pressure Vessel Directive 87/404/EEC are excluded from 97/23/EC according to
article I, section 3.3.
The following pressure bearing parts are of category higher than I :
Oil separator vessel : Cat III
For G 110: design pressure 15 bar(e), content 160 l
For G 132 and G 160: design pressure 15 bar(e), content 170 l
Air cooler: Cat II
For G 132 and G 160: Design pressure 15 bar(e), content 13.8 l.
Design standard : ASME section VIII div. 1.
Safety valve : Cat IV
Design code : AD-Merkblätter, A2
Safety Standard : EN1012
9829 3060 90 145

Instruction book
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7H[WRQILJXUH
5HIHUHQFH 'HVFULSWLRQ
&RYHUVHULDOQXPEHUKHUH
'DWDSODWHKHUH
0LQLPXPZDOOWKLFNQHVVDIWHUFRUURVLRQRIWKHYHVVHO 98PP 386LQ

0LQLPXPZDOOWKLFNQHVVDIWHUFRUURVLRQRIWKHFRYHU 4PP 189LQ
/LIHWLPH LQILQLWHDFFRUGLQJWR$'6
Internal pressure range 'HOWDS 12EDU 74SVL
:HOGLQJIDFWRUYHVVHO 85
146 9829 3060 90

Instruction book
11 Documentation
Declaration of conformity
Typical example of a Declaration of Conformity document
9829 3060 90 147

What sets Atlas Copco apart as a company is our conviction that
we can only excel in what we do if we provide the best possible
know-how and technology to really help our customers produce,
grow and succeed.
There is a unique way of achieving that - we simply call it the Atlas
Copco way. It builds on interaction, on long-term relationships
and involvement in the customers’ process, needs and objectives.
It means having the flexibility to adapt to the diverse demands of
the people we cater for.
It’s the commitment to our customers’ business that drives our
effort towards increasing their productivity through better
solutions. It starts with fully supporting existing products and
continuously doing things better, but it goes much further, creating
advances in technology through innovation. Not for the sake of
technology, but for the sake of our customer’s bottom line and
peace-of-mind.
That is how Atlas Copco will strive to remain the first choice, to
succeed in attracting new business and to maintain our position
as the industry leader.
No. 9829 3060 90 / 2015 - 07

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G 110, G 132, G 160, G 200, G 250, G 315, G 355

G 110, G 132, G 160, G 200, G 250, G 315, G 355

1.1 SAFETY ICONS...................................................................................................................................5

1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................5

1.3 SAFETY PRECAUTIONS DURING INSTALLATION...........................................................................................6

1.4 SAFETY PRECAUTIONS DURING OPERATION..............................................................................................7

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR...........................................................................8

2.2 AIR AND OIL SYSTEM.........................................................................................................................12

2.3 COOLING AND CONDENSATE SYSTEM....................................................................................................13

2.4 REGULATING SYSTEM........................................................................................................................16

3 Elektronikon® Graphic controller...............................................................................20

3.1 ELEKTRONIKON® GRAPHIC CONTROLLER...............................................................................................20

3.2 CONTROL PANEL..............................................................................................................................22

3.3 ICONS USED....................................................................................................................................23

3.4 MAIN SCREEN..................................................................................................................................27

3.5 CALLING UP MENUS..........................................................................................................................32

3.6 INPUTS MENU...................................................................................................................................33

3.7 OUTPUTS MENU...............................................................................................................................36

3.9 CONTROL MODE SELECTION................................................................................................................39

3.10 SERVICE MENU................................................................................................................................41

3.11 SETPOINT MENU...............................................................................................................................45

3.12 MODIFYING THE SETPOINT..................................................................................................................47

3.13 EVENT HISTORY MENU.......................................................................................................................49

3.14 MODIFYING GENERAL SETTINGS...........................................................................................................50

3.15 INFO MENU......................................................................................................................................52

3.16 WEEK TIMER MENU...........................................................................................................................53

3.17 TEST MENU.....................................................................................................................................62

3.18 USER PASSWORD MENU.....................................................................................................................64

3.19 WEB SERVER..................................................................................................................................65

3.20 PROGRAMMABLE SETTINGS.................................................................................................................72

4.1 DIMENSION DRAWING........................................................................................................................77

4.2 INSTALLATION PROPOSAL...................................................................................................................94

4.3 ELECTRIC CABLE SIZE.......................................................................................................................98

4.5 COOLING WATER REQUIREMENTS.......................................................................................................102

5.1 INITIAL START-UP............................................................................................................................106

5.2 BEFORE STARTING..........................................................................................................................110

5.4 DURING OPERATION........................................................................................................................113

5.5 CHECKING THE DISPLAY...................................................................................................................114

5.6 MANUAL LOADING/UNLOADING...........................................................................................................115

5.8 TAKING OUT OF OPERATION..............................................................................................................117

5.9 USE OF AIR RECEIVER.....................................................................................................................117

6.1 PREVENTIVE MAINTENANCE SCHEDULE................................................................................................118

6.3 OIL SPECIFICATIONS........................................................................................................................120

6.4 OIL CHANGE..................................................................................................................................120

6.5 OIL FILTER CHANGE........................................................................................................................123

6.6 STORAGE AFTER INSTALLATION.........................................................................................................125

6.7 SERVICE KITS................................................................................................................................125

7 Adjustments and servicing procedures...................................................................126

7.1 AIR FILTERS..................................................................................................................................126

7.3 SAFETY VALVE...............................................................................................................................130

8.1 PROBLEM SOLVING.........................................................................................................................132

9.1 READINGS ON DISPLAY....................................................................................................................134

9.2 REFERENCE CONDITIONS.................................................................................................................135

9.4 SETTINGS OF SAFETY VALVE.............................................................................................................136

9.5 SETTINGS FOR OVERLOAD RELAY AND FUSES.......................................................................................136

9.6 SETTINGS OF CIRCUIT BREAKERS.......................................................................................................137

9.7 COMPRESSOR DATA........................................................................................................................138

10 Pressure equipment directives.................................................................................145

1.1 Safety icons

Danger for life

1.2 Safety precautions, general

1.3 Safety precautions during installation

Precautions during installation