page

Multistage pumps
LBU and VBU
Operating instructions
100370_1 · EN |LBU/VBU

100368_1 · EN
LBU/VBU
Translation of the original operating instructions
Service?
www.edur.com
Please read and retain

EDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KG · Edisonstr. 33 · 24145 Kiel, Germany · Tel.: +49 431 689868 · www.edur.com
© 2022 EDUR-Pumpenfabrik
The forwarding and reproduction of this document, and the use and dissemination of its content, are prohib-
ited unless expressly permitted. Contraventions obligate the perpetrator to pay damages.
All rights reserved.
Contents

1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 About these operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Signs on the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Reading the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Noise emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 Design and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1 Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Shaft seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.1 Mechanical seal with conical spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.2 Mechanical seal with elastomer bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2.3 Relieved mechanical seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1 Safety during transport with a crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2 Transporting the pump with a crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.3 Transporting the pump with an industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.1 Safety during storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.2 Removing preserving agents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.3 Preserving the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.1 Safety during installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.2 Requirements for the installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.3 Requirements for the pipe system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.4 Permissible forces and torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3
 7.5 Requirements for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.6 Sound insulation and compensators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.7 Installing the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.8 Installing the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.1 Safety during removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.2 Removing the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

9 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.1 Safety during operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 Initial commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.4 Ending operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10.1 Safety during maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10.2 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.3 Maintenance work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.3.1 Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.3.2 Exchanging shaft bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.3.3 Removing the shaft seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.3.4 Installing the shaft seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10.3.4.1 Installing the mechanical seal with elastomer bellows and O-ring . . . . . . . . . . . . . . . . . 38
10.3.4.2 Installing the mechanical seal with conical spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10.3.4.3 Installing the relieved mechanical seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.3.4.4 Installing the casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

11 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
11.1 Safety during fault rectification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
11.2 Fault table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
12.1 Safety during disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
12.2 Disposing of the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
12.3 Returning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

13 Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
13.1 Content of the declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
13.2 Content of the declaration of incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
13.3 Certificate of unobjectionability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4
1 Introduction

1.1 Manufacturer

Manufacturer
EDUR-Pumpenfabrik
Eduard Redlien GmbH & Co. KG
Edisonstraße 33
24145 Kiel
Germany
+49 431 689868
[email protected]
www.edur.com

Delivery address for returns

EDUR-Pumpenfabrik
Eduard Redlien GmbH & Co. KG
Marie-Curie-Straße 15
24145 Kiel
Germany

1.2 Other applicable documents

The overall documentation encompasses the following other applicable docu-
ments:
– Data sheet
– Hydraulic water characteristic curve
– Dimension sheet/installation plan
– Supplier documentation for assemblies from external suppliers
– Test certificates, if included in the scope of delivery of external suppliers and
contractually agreed
– Acceptance test certificates, if contractually agreed
– Further documents, if contractually agreed

5
1.3 About these operating instructions

In these operating instructions, safety information is contained in the 'Safety'

chapters and in the warnings that can occur in all chapters.
The warnings are subdivided into hazard levels and are identified as follows:

WARNING
This warning indicates a possibly hazardous situation. Failure to observe this warn-
ing can result in death or severe physical injuries.

CAUTION
This warning indicates a possibly hazardous situation. Failure to observe this warn-
ing can result in moderate or slight physical injuries.

NOTICE
This warning constitutes a warning concerning property damage.

A pump assembly always consists of the actual pump and a motor. For simplifica-
tion, the term pump is used in the operating instructions.
The pump is intended for installation in machines or systems. For simplification,
the term system is used in the operating instructions.

1.4 Signs on the pump

The signs are part of the pump. They must not be removed, painted over or ren-
dered illegible. Damaged, illegible or missing signs must be replaced.

Signs on the pump, LBU

1 2 1+3 4 5 3

Fig. 1-1 Signs on the pump, LBU

6
Signs on the pump, VBU

4 5

1+3

2
1

Fig. 1-2 Signs on the pump, VBU

Item Sign Explanation

1 Direction of flow
The arrow indicates the specified direction of flow.

2 Type plate, see Type plate, page 8.

3 Direction of rotation
The arrow indicates the specified direction of rotation of the pump.

4 Read instructions
Requests the personnel to read the instructions before working on the
pump.

5 Motor type plate , see Type plate on the motor, page 8.

Tab. 1-1 Explanations concerning the signs

7
Type plate

1 2 3

12 4
11 5
10 6
9 7

8
Fig. 1-3 Type plate on the pump casing
1 Manufacturer
2 Model designation
3 Year of construction
4 Overall weight
5 Head
6 Maximum temperature of the pumped fluid
7 Maximum permissible pressure
8 CE symbol
9 Rated speed
10 Power consumption
11 Volumetric flow/delivery rate
12 Factory number/serial number

Type plate on the motor

1 2 3 4 5 6

12 XXXXXXXXX IE3 H
xxxxxxxxxxxxxxxxxxxxx xxxxxxx xxxxxxx xxxxxxx
Made in xxxxxx
11 xxxxx xxxxxxxxx xxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxx
xxxxx xxxxx xxxxx xxxxx xxxxx
xxx xxxxxxxx
Bearing
xxxxxxxxxxxxxx 7
10 DE xxxxxxxxxxxx
NE xxxxxxxxxxxx

9 V Hz A kW cos NOM.EFF 1/min IE-CL CL 8

xxxx x xx xx xx xxx xxx xxxx xx xx
xxxx x xx xx xx xxx xxx xxxx xx xx
xxxx x xx xx xx xxx xxx xxxx xx xx
xxxx x xx xx xx xxx xxx xxxx xx xx

Fig. 1-4 Type plate on the motor

1 Manufacturer
2 Motor designation
3 Country of origin
4 Efficiency class
5 Balancing
6 CE symbol
7 Serial number with year of manufacture
8 Rated motor data
9 Storage
10 Weight | Insulation class | Temperature range
11 Standards | Size | Type | Protection class
12 Number of phases

The item numbers in the figure may deviate depending on the motor make.

8
1.5 Type code

LBU 405 C120L

ĞŶƚƌŝĨƵŐĂůƉƵŵƉŝŶƐĞĐƟŽŶĂůĚĞƐŝŐŶ
L – horizontal design
sʹǀĞƌƟĐĂůĚĞƐŝŐŶ
ůŽƐĞͲĐŽƵƉůĞĚĚĞƐŝŐŶ
Mechanical seal
U – unrelieved
E – relieved
Size
EƵŵďĞƌŽĨƐƚĂŐĞƐ
Impeller vane height
A – 4 mm to
F – 14 mm
/ŵƉĞůůĞƌĚŝĂŵĞƚĞƌ
ŝīƵƐĞƌĞůĞŵĞŶƚ
Fig. 1-5 LBU and VBU type codes

2 Safety

2.1 Reading the operating instructions

The personnel that carries out work on the pump must have read and understood
the operating instructions. The operating instructions must be available at the
operating location and be retained throughout the entire service life of the pump.
The local, generally valid, statutory and other binding accident prevention and
environmental protection regulations must be observed in addition to the operat-
ing instructions.

2.2 Proper use

The pump is intended for installation in machines and systems for pumping pure
fluids.
Possible application areas include booster stations, irrigation systems, boiler feed
and condensate systems, washing systems, filter technology, water treatment and
hardening systems, refrigeration technology, marine engineering or general
mechanical engineering.
Each pump is built for a specific customer. The materials and seals are selected for
the respective pumped fluid and the operating area. The pump may only be oper-
ated with the approved pumped fluid and within the specified limits of the operat-
ing area, see Chapter 1.2 Other applicable documents, page 5.

9
2.3 Improper use

The pump may only be operated in installed condition within a pipe network.
Switching it on even temporarily outside of the pipe network is considered
improper.
The pump must not be operated in an explosive environment.

2.4 Basic safety instructions

Installation and removal work, operation and maintenance may only be carried
out by qualified specialist personnel. Qualified specialist personnel includes per-
sons who are able to independently recognise and avoid possible hazards based
on their training and experience. The owner must ensure these qualifications.
Observe all local, statutory and system-specific regulations and requirements.
Do not carry out any independent modifications or conversions. Modifications and
conversions must be approved by the manufacturer.
Always operate the pump in the specified direction of rotation and with pumped
fluid.
When pumping pumped fluids that pose a risk to health and the environment,
observe the statutory and operational safety regulations. Avoid any risk of inhala-
tion, swallowing or contact with eyes, skin and mucous membranes.

2.5 Personal protective equipment

The personal protective equipment is dependent on the operating location and

the pumped fluid. The scope of the personal protective equipment must be
defined by the owner.

The manufacturer recommends the following as the minimum requirement:

– Safety shoes
– Protective gloves
– Safety glasses (optional)
– Ear protectors (optional)

10
2.6 Protective devices

Pumps with a coupling can be equipped with a coupling guard depending on type.

The owner must install the following protective devices on all pumps:
– Facility for disconnecting the power supply in an emergency
– Motor protection/overload protection

The owner must install further protective devices depending on the type, the tech-
nical data and the installation location:
– Contact protection in the case of very hot or cold pumped fluids
– Soundproofing if the statutory specifications concerning noise emissions are
exceeded
– Protection against weather and environmental influences

When pumping pumped fluids that pose a risk to health and the environment, the
owner must implement corresponding safety measures, e.g. installing a collection
facility.
The pump must only be operated with installed and functioning protective
devices.

3 Technical data

The type plate and the applicable documents contain the technical data. The tech-
nical data specified here are generally valid and may deviate in individual cases.

3.1 Pump

Multistage pump
Delivery volume Max. 65 m3h−1
Head Max. 300 m
Permissible pressure Max. 40 bar
Fluid temperature range −50°C to 160°C
Viscosity ≤ 115 mm2s−1
Shaft seal Mechanical seal

Tab. 3-1 Pump technical data

11
3.2 Motor

IEC three-phase motor (self-cooled)

Protection class IP55
Insulation class F (155°C)
Operating mode S1 continuous operation
Ambient temperature −20°C to 40°C
(permissible coolant temperature)
Installation height above MSL Max. 1000 m
Rotational speed 1,450 (1,750) rpm
2,900 (3,500) rpm
Frequency 50 (60) Hz

Tab. 3-2 Motor technical data

3.3 Noise emissions

Rated power Emission sound pressure level LpA [dB]

requirement [kW] at rotational speed
1,450 rpm 2,900 rpm
0.55 55 65
0.75 56 66
1.1 57 66
1.5 58 67
2.2 60 67
3.0 62 68
4.0 63 68
5.5 65 71
7.5 66 72
11.0 68 74
15.0 69 75
18.5 70 76
22.0 71 77
30.0 72 78
37.0 73 79
45.0 74 80

Tab. 3-3 Emission sound pressure level LpA

The emission sound pressure level actually determined on site may deviate signifi-
cantly from the specified values due to the operating and installation conditions.
The values have a measurement tolerance of ± 3 dB and cannot be guaranteed.

12
Increased noise emissions can occur due to cavitation, defective or worn bearings
and due to vibrations. Observe installation and maintenance instructions, see
Chapter 7 Installation, page 20 and Chapter 10 Maintenance, page 32.

4 Design and function

4.1 Pump

6
5
4
3
2
1

8
12 11 10 9
Fig. 4-1 Pump design
1 Venting screw
2 Impeller
3 Shaft seal
4 End stage casing
5 Coupling
6 Pressure fitting
7 Motor
8 Lantern
9 Foot
10 Stage casing
11 Shaft
12 Suction nozzle

The pumps are used to pump incompressible media that are available in fluid form
and may include gaseous or solid contents.
The pumps transfer energy from the pump to the pumped fluid through fluidic
processes.
The characteristic feature is the successively arranged impellers, through which
the pumped fluid flows in sequence.
By means of an energy gradient, the pumped fluid flows via the suction nozzle into
the pump, where it encounters the rotating impellers of the first stage. The impel-

13
ler is driven by the motor. The motor drives the impeller via a shaft with a rigid
flange coupling. The vanes of the impeller apply force onto the pumped fluid and
increase its angular momentum. Energy is transferred to the pumped fluid and the
pressure and absolute velocity increase. The energy content that is present in
kinetic form in the increased absolute velocity is transformed into additional static
pressure energy by means of a diffuser element. Guide vanes are used as the dif-
fuser element. Together, the impeller and diffuser element are referred to as the
pump's hydraulic system.
In the flow channels of the casing, the pumped fluid is conducted from the diffuser
element, through which it has previously flowed, to the impeller inlet of the down-
stream stage. The above described energy transfer process is then repeated.
To maintain the flow, an energy gradient must also be present at the pressure noz-
zle. Losses in the system caused by friction or leakages increase the pump's power
consumption.
The shaft seal prevents the pumped fluid from escaping at the rotating shaft. The
venting screws are used to release trapped air.
The design of the casing is dependent on the specific type and the number of
stages. In the multistage pump, a stage is the name given to the unit consisting of
the impeller, diffuser element and casing. The inlet casing with suction nozzle is
located upstream of the first stage. The final stage always contains the delivery
casing with pressure nozzle. If couplings are used, what are called lanterns are
inserted between the motor and the delivery casing.
The spare part drawing shows the detailed design of the pump. The spare part
drawing can be downloaded in the service area of the EDUR homepage,
www.edur.com.

4.2 Shaft seal

The shaft seal seals the rotating shaft from the pumped fluid.

4.2.1 Mechanical seal with conical spring

Fig. 4-2 Design of the mechanical seal with conical spring

Mechanical seals with conical spring use a round or profile ring as a dynamic seal-
ing element and are dependent on the direction of rotation. Shaft rotations coun-

14
ter to the specified direction of rotation can damage or even destroy the
mechanical seal.

4.2.2 Mechanical seal with elastomer bellows

Fig. 4-3 Design of mechanical seal with elastomer bellows and O-ring

Mechanical seals with elastomer bellows use a bellows made of an elastomer as a

dynamic sealing element and are not dependent on the direction of rotation.
Mechanical seals with elastomer bellows are a special type of mechanical seals.

4.2.3 Relieved mechanical seal

1 2 3

Fig. 4-4 Design of the relieved mechanical seal with sinusoidal spring

Relieved mechanical seals with a sinusoidal spring (3) are a special type of
mechanical seal and are independent of the direction of rotation. Due to the relief
sleeve (1), not all of the hydraulic pressure acts on the sliding surfaces. The
torque is transferred via a fixed drive collar (2).

15
5 Transport

The pump can be transported with an industrial truck or a crane.

5.1 Safety during transport with a crane

Improper transport can lead to personal injury and property damage. Observe the
following safety instructions.

– Transport must only be carried out by qualified and trained personnel.

– Transport the pump in the horizontal position only.
– Use suitable lifting and lashing equipment. Observe the weight data on the
type plate and the packaging.
– Do not use the ring bolts on the motor. The ring bolts on the motor are only
designed for the weight of the motor.
– Do not remain beneath suspended loads.
– Make sure that nobody remains in the danger zone.
– Wear safety shoes.

5.2 Transporting the pump with a crane

Fig. 5-1 Transporting the pump with a crane, LBU

16
Fig. 5-2 Transporting the pump without motor with a crane, LBU

Fig. 5-3 Transporting the pump with a crane, VBU

Fig. 5-4 Transporting the pump without motor with a crane, VBU

1. Fasten lashing equipment to the pump, see figure.

2. Raise the pump carefully and transport it to the destination location.
3. Put the pump down carefully.
4. Remove the lashing equipment.

17
5.3 Transporting the pump with an industrial truck

The pump is secured on a pallet for shipping. After delivery, the pump can be
transported on the pallet and with the packaging using a suitable industrial truck.
In the event of subsequent transport, the pump must again be placed onto a pallet
and secured on it.

6 Storage

6.1 Safety during storage

Improper storage can lead to damage to the pump and to environmental pollution.
Observe the following safety instructions.
– Corrosion protection agents can be dangerous to health and the environment.
Collect corrosion protection and cleaning agents and dispose of them properly.
Observe the safety instructions on the corrosion protection agent packaging.
– Wear protective gloves.

Store the pump under the conditions specified here.

– The storage location must be covered, dry, well ventilated, frost-free and as
vibration-free as possible.
– The humidity should be constant.
– Store the pump horizontally.
– Preserve the pump if it is stored for a long time. Tightly seal the suction and
pressure nozzles. Check the corrosion protection every 3 months.
– Rotate the shaft by hand once a month, e.g. rotate the fan on the motor.
– If stored for more than 2 years, check the motor shaft bearings before installa-
tion and exchange them if necessary. If stored for more than 4 years, check the
motor shaft bearings before installation and generally exchange them.

6.2 Removing preserving agents

The pump is preserved on delivery. Depending on storage, the preservation lasts

for 6 to 12 months.
Oils and waxes which are applied onto the surfaces are used as corrosion protec-
tion agents. It is not necessary to remove the corrosion protection agent.
Stainless steel pumps are not preserved.

18
6.3 Preserving the pump

The pump must be preserved after removal and prior to renewed storage. The cor-
rosion protection agent to be used is dependent on the materials that are used
and the operating conditions. Oils or waxes are suitable as corrosion protection
agents. If you are uncertain which to choose, contact the manufacturer.
The preservation must be checked approx. every 3 months and refreshed if neces-
sary.
Stainless steel pumps can be stored without preservation.

WARNING
Risk of contamination when pumping pumped fluids that can be dangerous to
health and the environment
Pumped fluids that can be dangerous to health and the environment can chemi-
cally burn, poison or otherwise injure persons and damage the environment.
– Completely decontaminate the pump prior to preservation.

WARNING
Risk of contamination due to corrosion protection agents that can be dangerous
to health and the environment
Corrosion protection agents that can be dangerous to health and the environment
can chemically burn, poison or otherwise injure persons and damage the environ-
ment.
– Observe the safety data sheet.
– Avoid direct contact with the corrosion protection agent.
– Wear safety gloves and safety glasses.

CAUTION
Risk of crushing due to moving components
When the impeller is rotating, there is a risk of crushing between moving and sta-
tionary components.
– Wear safety gloves.

NOTICE
Damage to the sealing elements
Oils and greases can damage sealing elements with elastomers made of EP rubber.
– Avoid contact with oils and greases.

Prerequisites
• The pump has been removed, cleaned and decontaminated if necessary.
• The pump is in a horizontal position.

Procedure
1. Firmly screw in the venting screw(s) and drain screw(s).

19
2. Remove the pump according to the instructions in Chapter 10.3.3 Removing
the shaft seal, page 36, steps 1. to 9. Do not remove the shaft seal.
3. Install the pump according to the instructions in Chapter 10.3.4.4 Installing the
casing, page 41. In this process, evenly and sparingly apply corrosion protec-
tion agent onto all metal surfaces in the interior in stages using a brush or an
atomiser.
4. Seal the suction and pressure nozzles.

7 Installation

7.1 Safety during installation

Improper installation can lead to personal injury and property damage. Observe
the following safety instructions.
– Installation must only be carried out by qualified and trained personnel.
– Observe the requirements for the installation location, see Chapter 7.2
Requirements for the installation location, page 21.
– Carry out installation in voltage-free condition.
– Observe the direction of flow.
– Secure the pipes and pump to prevent stumbling, and provide a safety area if
necessary.
– Pay attention to noise emissions and fit soundproofing if necessary.

Observe the approved installation position, see figure. Any other installation posi-
tion requires the approval of the manufacturer. Improper installation results in the
risk of leaks at the feed lines and the risk of tearing off the pipe.

Fig. 7-1 Approved installation position; left LBU; right VBU

20
7.2 Requirements for the installation location

The installation location must meet the following requirements:

– The atmosphere must not be explosive.
– The installation location should be dust-free and not corrosive.
– The foundation must be horizontal, flat, adequately dimensioned for the
weight of the pump and sufficiently strong.
– The pump must be freely accessible for monitoring, servicing, maintenance,
installation and removal.
– A sufficient air supply must be ensured for cooling the motor. The motor fan
must not be blocked. Impermissible heating can cause damage to the motor.
– The pump must be protected against environment influences such as wind,
rain, frost or sand.

7.3 Requirements for the pipe system

The criteria listed in the following must be observed when designing the pipe sys-
tem to ensure trouble-free and efficient pump operation:
– Route pressure and suction lines as per the respectively valid regulations and
the relevant accident prevention regulations.
– Do not place strain on the pump due to the weight of the pipes.
– Never use the pump as a point for fixing the pipes.
– The pipe system must not cause any forces or torques (torsion, thermal expan-
sion) to act on the pump that are higher than the permissible forces and tor-
ques, see Chapter 7.4 Permissible forces and torques, page 22.
– Provide suitable compensators to reduce the stresses that occur due to tem-
perature fluctuations and vibrations (see Chapter 7.6 Sound insulation and
compensators, page 24).
– Provide slide gate valves close to the pump in the pressure and suction lines
for maintenance work.
– Provide a non-return valve to avoid reverse flows.
– Providing a foot valve in the suction line for self-priming pumps during suction
mode is recommended to prevent the pump and suction line from running
empty during standstill.
– Use a suction strainer or filter to keep impurities in the pumped fluid away
from the pump. No air from the fluid level or swirled-up dirt from the 'sump'
may enter the suction line via the suction strainer in this case. Regularly clean
the suction strainer and filter.
– Dimension the rated pipe widths comparatively large. Using rated widths that
correspond at least to those of the pump connections is recommended.

21
– Design fittings so that they constrict the full pipe cross-section as little as pos-
sible.
– Always design the suction line as short and straight as possible in order to min-
imise pressure losses and achieve a high NPSHA.
– Route the suction line without raised points in order to avoid gas accumula-
tions.
– Position unavoidable pipe bends on one level only in order to avoid extensive
pipe flow turbulence.
– Wherever possible, design cross-section extensions with an extension angle of
< 8° to minimise pressure losses and prevent flow separation.
– Provide a straight pipe section with a length that is five times the inner diame-
ter of the suction flange as a settling section between the suction flange and
upstream fittings, cross-section changes or pipe deflections in order to avoid
additional pressure losses and cavitation in the event of flow onto the pump
impeller. Shorter settling sections are possible but can affect the hydraulic per-
formance of the pump and/or lead to cavitation.
– Route the suction line to the pump with a descent of at least 10° for admission
mode, and an ascent of at least 10° for suction mode, to avoid air pocket for-
mation.
– Guarantee that the fluid level in the suction vessel is located a vertical distance
of at least four times the inner diameter of the suction line above the inlet into
the suction line in order to avoid air-sucking surface vortices.
– Round the transition from the suction vessel to the suction line or provide it
with a chamfer to avoid cavitation in the pump inlet. This particularly applies in
the case of pumped fluids that are close to or in boiling state.
– In the case of a pumped fluid that is close to or in boiling state, first route the
suction line downstream of the suction vessel downwards over the longest
possible section in order to prevent pumped fluid degassing.

7.4 Permissible forces and torques

The force and torque data apply to static pipe loads. For pump models without a
pump foot, the permissible forces and torques in the following table must be
reduced by 50%.

Information
Forces and torques for materials that are not listed will be provided on request.

22
 Fz
Fz
Fz

Fz Fx

Fy Fy

Fy

Fx Fx
Fy
Fx

Fig. 7-2 Permissible forces and torques; left LBU; right VBU

Forces and torques for cast iron (0.6025) at 20°C, LBU

Pressure fitting Suction nozzle

Forces [N] Forces [N]
∅ DN Fy Fz Fx ∑F* ∑M* ∅ DN Fy Fz Fx ∑F* ∑M*
40 350 440 385 685 665 65 650 595 735 1155 770
65 595 735 650 1155 770 80 790 720 875 1385 825
*∑F and ∑M are vector sums of the forces and torques

Tab. 7-1 Forces and torques for cast iron, LBU

Forces and torques for stainless steel (1.4581) at 20°C, LBU

Pressure fitting Suction nozzle

Forces [N] Forces [N]
∅ DN Fy Fz Fx ∑F* ∑M* ∅ DN Fy Fz Fx ∑F* ∑M*
40 700 880 770 1365 1330 65 1295 1190 1470 2310 1540
65 1190 1470 1295 2310 1540 80 1575 1435 1750 2765 1645
*∑F and ∑M are vector sums of the forces and torques

Tab. 7-2 Forces and torques for stainless steel, LBU

Forces and torques for cast iron (0.6025) at 20°C, VBU

Pressure fitting Suction nozzle

Forces [N] Forces [N]
∅ DN Fy Fz Fx ∑F* ∑M* ∅ DN Fy Fz Fx ∑F* ∑M*
40 330 265 290 510 490 65 550 445 485 865 595
65 550 445 485 865 595 80 655 540 590 1035 650
*∑F and ∑M are vector sums of the forces and torques

Tab. 7-3 Forces and torques for cast iron, VBU

23
7.5 Requirements for the electrical connection

The following requirements must be observed when connecting the motor:

– To protect the pump and the motor, always install overload protection, e.g. a
motor circuit breaker. Operation without overload protection is impermissible.
– Observe the connection values and circuit type on the motor type plate. The
specified voltage must not be exceeded.
– Earth the pipes and pump.

Information
The power must be reduced as specified by the motor supplier if the pump is
operated at ambient temperatures over 40°C or at installation heights over
1000 m (above MSL).

Tightening torques for terminal board connections on the motor

Thread Tightening torque

[Nm]
M4 0.8 to 1.2
M5 1.8 to 2.5
M6 2.7 to 4.0
M8 5.5 to 8.0
M10 9.0 to 13.0
M12 14.0 to 20.0
M16 27.0 to 40.0

Tab. 7-4 Tightening torques depending on the thread

7.6 Sound insulation and compensators

Pumps can cause increased noise emissions. Insulating the foundation and/or
installing compensators, for example, is recommended to minimise noise but also
to prevent vibrations and to compensate for thermal expansion.

NOTICE
Damaged compensators
Damaged compensators can crack and lead to damage to the system.
– Check compensators for embrittlement and cracks at regular intervals, and
arrange for their exchange if necessary.

Recommended measures for noise minimisation:

– Insulation of the floor foundation by means of a suitable insulating plate (3).
The foundation must not be firmly connected to the floor or the walls.

24
– Installation of suitable compensators (1) between the pipe and pump.
– Use of vibration dampers (2). In this case, a frame beneath the pump foot is
required.

2
3

Fig. 7-3 Noise minimisation, LBU

2
3

Fig. 7-4 Noise minimisation, VBU

7.7 Installing the motor

If the pump is supplied without a motor, the motor must be connected to the
pump.

WARNING
Weight of the pump
There is a risk of crushing and abrasions during installation.
– Note the weight of the pump and the motor.
– Always raise the pump and the motor with a second person or transport them
using suitable lifting equipment.
– Wear protective gloves and safety shoes.
– Secure the pump and the motor to prevent them from tipping during installa-
tion.

25
 NOTICE
Improper installation
The pump can be damaged due to improper installation.
– During installation, keep all contact surfaces clean and free from foreign
objects.
– Do not scratch contact surfaces.

Prerequisite
1. Place the pump and motor onto a firm, level surface as shown in the figure.

1 2

2. Remove the transport protection on the coupling side. To do this, unscrew the
screws (1) and remove them together with the plate (2).
3. Unscrew the screws (4) and remove the coupling guard (3).

4
4. Remove the motor-side half of the coupling (5). To do this, unscrew the
screws (6).

5
6

5. If a coupling is already on the motor shaft, remove it.

26
6. Press the key (10) into the key groove of the motor shaft (8) and position the
motor-side half of the coupling (5). Make sure that the coupling half lies on the
motor shaft collar (9).
7. Coat the threaded pin (7) with medium-strength screw locking fluid (e.g.
Weicon AN302-43), screw in and tighten it.

5
7
10 8

8. Raise the motor and place it centrally on the pump. Make sure that the con-
tact surfaces are not scratched.

11

12

9. Screw both coupling halves with the screws (11) and the washers (12). Only
tighten the screws slightly at first.
10. Tighten the opposite screws in each case. Observe tightening torques, see
Chapter 10.3.1 Tightening torques, page 34.
11. Screw the lantern (14) and the motor casing (13) with the screws (16) and the
washers (15). Only tighten the screws slightly at first.

13
14
15
16

12. Tighten the opposite screws in each case. Observe tightening torques, see
Chapter 10.3.1 Tightening torques, page 34.

27
13. Install the coupling guard.
14. Remove the transport protection on the suction side. To do this, unscrew the
screw (18) and remove the information label (17).

17

18

7.8 Installing the pump

WARNING
Weight of the pump
There is a risk of crushing and abrasions during installation.
– Note the weight of the pump.
– Transport the pump using suitable lifting equipment.
– Wear protective gloves and safety shoes.
– Secure pumps that are installed vertically to prevent them from tipping during
installation.

NOTICE
Checking the direction of rotation without pumped fluid
Operation without a pumped fluid is impermissible. Dry running for even a short
time to check the direction of rotation can damage the mechanical seal.
– Fill and ventilate the pump before checking the direction of rotation.

Prerequisite
• Corrosion protection agent has been removed if necessary.
• Flange covers have been removed.
• The system is voltage-free and secured to prevent reactivation.
• There are no foreign objects in the pump.

Procedure
1. Position the pump at the installation location.
2. Align the pump.
3. If installed horizontally, bolt the foot to the foundation.
4. Connect pipes.
5. Connect the motor according to the wiring diagram.
6. Protect cable glands to prevent dust and moisture from entering.

28
7. Fill and ventilate the pump.
8. Check the direction of rotation.
Briefly switch on the motor and immediately switch it off again. Monitor the
direction of rotation of the fan impeller. The direction of rotation must corre-
spond to the direction of rotation arrow. If the direction of rotation is incor-
rect, check the electrical connection on the motor, and also check the
switchgear if necessary.

8 Removal

8.1 Safety during removal

Improper removal can lead to personal injury and property damage. Observe the
following safety instructions.
– Removal must only be carried out by qualified and trained personnel.
– Carry out removal in voltage-free and unpressurised condition.
– Observe the statutory regulations when pumping pumped fluids that can be
dangerous to health and the environment.
– Carry out removal carefully. Do not use force.

8.2 Removing the pump

WARNING
Weight of the pump
There is a risk of crushing and abrasions during removal.
– Note the weight of the pump.
– Transport the pump using suitable lifting equipment.
– Wear protective gloves and safety shoes.
– Secure the pump to prevent it from tipping during removal.

WARNING
Risk of contamination when pumping pumped fluids that can be dangerous to
health and the environment
Pumped fluids that can be dangerous to health and the environment can chemi-
cally burn, poison or otherwise injure persons and damage the environment.
– Avoid direct contact with the pumped fluid.
– Wear personal protective equipment. If necessary, wear a protective mask.
– Collect escaping pumped fluid and dispose of it properly.
– Decontaminate and flush the pipe system and pump.

29
Prerequisites
• The system/pump is switched off and depressurised.
• The pipe system and pump have been flushed and decontaminated if neces-
sary.
• The pump is at ambient temperature.

Procedure
1. Close the slide gate valves in the pressure and suction lines.
2. Switch off the pump's voltage and secure it to prevent reactivation.
3. Disconnect the electrical connections and secure the cable ends.
4. Remove the earthing from the pump.
5. Place a collection container for collecting the pumped fluid or the flushing
fluid beneath the pump.
6. Unscrew the drain screw.
7. Unscrew the venting screw.
8. Drain the pumped fluid or flushing fluid into the collection container.
9. Screw in the drain and venting screws.
10. Release the pressure-side flange connection.
11. Release the suction-side flange connection.
12. If present, release the fasteners on the foundation.
13. Lift the pump with the motor out from the pipe system.
14. Place the pump down on a horizontal, firm surface and secure it to prevent tip-
ping.
15. Preserve the pump if it is stored for a long time, see Chapter 6.3 Preserving the
pump, page 19.

9 Operation

9.1 Safety during operation

– Only operate the pump in flawless condition. Immediately shut off the system
and secure it to prevent reactivation in the event of damage, leaks, overheat-
ing, unusual vibrations and noises.
– Only operate the pump within the pipe system.
– Only operate the pump when all safety devices are installed and functional.

30
– The pump can become extensively heated due to pumping hot pumped fluids.
Do not touch the pump during operation. Wear protective gloves when work-
ing in the vicinity of the pump.
– The pump's noise emissions can exceed the statutory limit values. Always wear
ear protectors when remaining in the vicinity of the running pump.
– Exceeding the permissible pressure and temperature range can lead to leaks
and cause the pump to burst. Adhere to the pump's pressure and temperature
range, see type plate and Chapter 1.2 Other applicable documents, page 5.
– In the event of a fire, a hot pump can burst due to the use of cold extinguish-
ing agent. Do not unnecessarily cool the pump excessively when extinguishing.
– Damage to or destruction of direction of rotation-dependent shaft seals if the
pump is operated with the incorrect direction of rotation. Always operate the
pump in the specified direction of rotation.
– Damage to the shaft seal if the pump is operated without pumped fluid. Fill
and ventilate the pump before commissioning it.
– Damage to or destruction of direction of rotation-dependent shaft seals if
reverse flows rotate the impeller counter to the specified direction of rotation.
Always prevent reverse flows.

9.2 Initial commissioning

Prerequisite
• The pipe system and pump have been flushed.

Procedure
1. Fill the suction line and pump with pumped fluid. Ventilate the suction line
and pump.
2. Completely open the slide gate valve in the suction line.
3. Completely close the slide gate valve in the pressure line.
4. Switch on the motor.
The pump now pumps against the closed slide gate valve in the pressure line.
5. Immediately after reaching the operating speed, slowly open the slide gate
valve in the pressure line and regulate the operating point.

31
9.3 Operation

The pump is usually controlled by the overall system's central control system. The
following points must be taken into consideration during operation:
– Regulating the pump output via the suction-side slide gate valve can cause
damage to the pump and the shaft seals. Regulate the pump output exclu-
sively using the pressure-side slide gate valve.
– If the slide gate valve in the pressure line is closed abruptly or for a long time
during operation, this can lead to pressure surges in the pump and therefore
to damage to the pump and/or the system. Do not close the slide gate valve in
the pressure line abruptly during operation.
– Do not operate the pump against the closed slide gate valve.
– Pumps that are not required (redundancy) must be switched on 1x a week, as
the impeller can otherwise seize and shaft seal leaks can develop.
– Check shut-down pumps for damage before recommissioning.

9.4 Ending operation

1. Close the slide gate valve in the pressure line.

If a non-return valve is installed and there is sufficient back-pressure in the
pressure line, the slide gate valve can remain open.
2. Switch off the pump motor.
3. Close the slide gate valve in the suction line to prevent running empty.
Drain the pump completely at temperatures below freezing or in the event of
long down times.

10 Maintenance

10.1 Safety during maintenance

Improper maintenance can lead to personal injury and property damage. Observe
the following safety instructions.

– Perform all maintenance work at the specified intervals.

– Maintenance work must only be carried out by qualified and trained person-
nel.
– When replacing components, use only original spare parts or spare parts
approved by the manufacturer.
– Carry out maintenance work only when the pump has been depressurised and
drained.

32
– Perform maintenance work in voltage-free condition. Secure the system to
prevent reactivation.
– When pumping hot or very cold pumped fluids, wait until the pump has
reached the ambient temperature.
– Close the slide gate valves at the suction nozzle and the pressure nozzle.
– Completely drain the pump casing before opening the pump. Collect the
pumped fluid in suitable containers. Exercise particular care with pumped flu-
ids that pose a risk to health and the environment. Wear personal protective
equipment. If necessary, wear a protective mask.
– Decontaminate the pump prior to maintenance work in the case of pumped
fluids that pose a risk to health and the environment. Document decontamina-
tion.
– Note the weight of the pump. There is a risk of crushing and abrasions. Use
suitable lifting equipment. Wear protective gloves and safety shoes.
– Observe tightening torques, see Chapter 10.3.1 Tightening torques, page 34.

10.2 Maintenance schedule

Assembly Maintenance activity Interval

Pump Check delivery data (pressure, delivery volume). Daily
Check pump operation (smooth, vibration-free). Daily
Check pump for leaks (casing and shaft seal). Daily
Check that screws are firmly seated, tighten if neces- Every 6 months
sary.
WARNING! Check only when the pump has been shut
down.
Motor Check power consumption. Daily
Check shaft bearings (temperature, vibrations). Daily
Exchange shaft bearings. After 20,000
hours of opera-
tion, but after
3 years at the lat-
est
Pump and motor Remove dust, dirt and deposits. Depending on
WARNING! Carry out cleaning only when the pump has the degree of
been shut down. soiling

Tab. 10-1 Maintenance activities and intervals

33
10.3 Maintenance work

10.3.1 Tightening torques

4. 1. 4. 2. 3.

2. 2. 4. 2. 5. 3. 3.
Fig. 10-1 Tightening torques, LBU
A – up to 4.0 kW
B – from 5.5 kW

3. A B 3.
2.

3.
4. 5.
2.
1.
4.

4.
Fig. 10-2 Tightening torques, VBU
A – up to 4.0 kW
B – from 5.5 kW

34
 Version Tightening torque [Nm]

Thread
Size
8.8 GV A2/A4-70 12.91)

Item
dry lubricated dry
4 All versions with unre- 1 M16 120 120 –
lieved mechanical seals
(LBU/VBU)
All versions with relieved 1 M16 140 140 200
mechanical seals (LBE/
VBE)
6 All versions with unre- 1 M16 120 120 –
lieved mechanical seals
(LBU/VBU)
Cast iron versions with 1 M16 200 – 200
relieved mechanical seals
(LBE/VBE)
Stainless steel versions 1 M20 – 320 –
with relieved mechanical
seals (LBE/VBE)
2 M8 25
All sizes
M10 50
M12 75
3 M8 20
M10 40
M12 60
M16 75
4 G¼ 20
52) M6 10
M8 25
1) Allen screw
2) Coat threaded pin with screw locking fluid (e.g. Weicon AN302-43)

Tab. 10-2 Tightening torques depending on the thread

10.3.2 Exchanging shaft bearings

Defective and worn shaft bearings lead to consequential damage. Vibrations,

increased noise emissions and increased power consumption with otherwise con-
stant operating conditions indicate wear.
The temperature of the shaft bearing must not exceed 90°C (measured at the
motor casing, outer side).
The shaft bearings have lifetime lubrication, are maintenance-free and cannot be
re-lubricated. Under normal operating conditions, the shaft bearings should be
exchanged after 20,000 hours of operation, but after 3 years at the latest. In the
case of high ambient temperatures, corrosive or very dusty environments, the
shaft bearings must be checked more frequently and exchanged earlier if neces-
sary.

35
To exchange the shaft bearings, contact the motor manufacturer or commission a
specialist workshop.

10.3.3 Removing the shaft seal

Removing the shaft seal is similar on all pumps. The example shown here can be
applied to all pumps. Refer to the spare part drawing for the specific design.
The numbers in bold print in the legend correspond to the part numbers on the
spare part drawing.

16
15
14
13
12
11
10
9
8
7
6 17
5
4 18
3 19
2 20
1 21
22

Fig. 10-3 Removing the shaft seal, example

1 905 Connecting screw
2 106 Suction casing
3 940 Key
4 412 O-ring
5 230 Impeller
6 108 Stage casing
7 412 O-ring
8 230 Impeller
9 117 End stage casing
10 932 Circlip
11 433 Shaft seal, rotating unit
12 433 Shaft seal, counter ring with O-ring
13 412 O-ring
14 107 Delivery casing
15 681 Coupling guard
16 901 Hexagon screw
17 901 Hexagon screw
18 930 Tooth lock washer
19 341 Lantern
20 210 Shaft
21 920 Nut
22 554 Washer

36
 NOTICE
Improper removal
Improper removal can cause damage to the sealing surfaces.
– Work with particular caution.
– Avoid damaging the sealing surfaces.

To remove the shaft seal, the pump should be positioned vertically on the motor
and secured to prevent tipping.

Prerequisite
• The pump has been cleaned and decontaminated if necessary.

Procedure
1. Release the connecting screws (1) and remove the suction casing (2).
2. Remove the impeller (5).
If the impeller is stuck, use suitable tools, e.g. a puller.
Or
Screw forcing screws into the threaded holes to release the impeller.
3. Remove the key(s) (3) from the shaft (20).
4. Remove the stage casing (6).
5. Repeat steps 3. to 5. for all stage casings.
6. Remove the impeller (8).
If the impeller is stuck, use suitable tools, e.g. a puller.
Or
Screw forcing screws into the threaded holes to release the impeller.
7. Remove the key(s) (3) from the shaft (20).
8. Remove the end stage casing (9).
9. Depending on the mechanical seal that is used:
• Unrelieved mechanical seal: Carefully pull off the circlip (18) and the rotat-
ing unit of the shaft seal (11).
• Relieved mechanical seal: Release the threaded pin at the drive collar (see
4.2.3, page 15) and carefully pull off the rotating unit of the shaft seal.
10. Release the hexagon screws (16) from the coupling guard (15) and remove the
coupling guard.
11. Release the hexagon screws (17) on the lantern (14) to the delivery casing and
remove the delivery casing.
12. Press the counter ring with O-ring (12) out from the counter ring seat.

37
10.3.4 Installing the shaft seal

Installing the shaft seal is similar on all pumps. The following chapters describe the
installation of the different types of shaft seals. Refer to the spare part drawing for
the specific design.

NOTICE
Damaged and contaminated sealing elements
Improper installation can damage or contaminate sealing elements and sealing
surfaces. This can result in leaks.
– Work with particular caution and pay attention to cleanliness.
– Do not touch sliding surfaces with fingers.
– Avoid damaging the sealing elements and sealing surfaces.
– Use only undamaged components.
– Sealing elements with elastomers made of EP rubber must be free of oil and
grease. Prevent contact with oils and greases.

To install the shaft seal, the pump should be positioned vertically on the motor
and secured to prevent tipping.
Moisten the elastomers of the sealing elements with low-surface-tension water.

10.3.4.1 Installing the mechanical seal with elastomer bellows and O-ring

1 2 3 4 5 6

7
Fig. 10-4 Design of mechanical seal with elastomer bellows and O-ring
1 Shaft
2 932 Circlip
3 Supporting ring
4 Rotating unit
5 Counter ring
6 O-ring
7 Counter ring seat in the casing

A suitable plastic tube can make it easier to push on the components.

1. Position the delivery casing on the lantern and screw on.

38
2. Carefully press the counter ring (5) together with the O-ring (6) into the coun-
ter ring seat (7) in the delivery casing.
NOTE: The counter ring with O-ring can also be pressed into the counter ring
seat before positioning the delivery casing.
3. Push the rotating unit (4) onto the shaft (1) with rotating movements until it
lies against the counter ring.
4. Push on the supporting ring (3).
5. Install the circlip (2).
6. Continue with Chapter 10.3.4.4 Installing the casing, page 41.

10.3.4.2 Installing the mechanical seal with conical spring

1 2 3 4 5 6 7 8 9

10
Fig. 10-5 Design of the mechanical seal with conical spring
1 Shaft
2 932 Circlip
3 Chamber ring
4 Conical spring
5 Supporting ring
6 O-ring
7 Sliding ring
8 O-ring
9 Counter ring
10 Counter ring seat in the casing

A suitable plastic tube can make it easier to push on the components.

1. Position the delivery casing on the lantern and screw on.
2. Carefully press the counter ring (9) together with the O-ring (8) into the coun-
ter ring seat (10) in the delivery casing.
NOTE: The counter ring with O-ring can also be pressed into the counter ring
seat before positioning the delivery casing.
3. Push the sliding ring (7) onto the shaft (1) until it lies against the counter ring.
4. Push the O-ring (6) onto the shaft and press it into the sliding ring with the aid
of the supporting ring (5).

39
5. Push on the conical spring (4). The journal of the conical spring must be
located in the groove of the sliding ring.
6. Push on the chamber ring (3).
7. Install the circlip (2).
8. Continue with Chapter 10.3.4.4 Installing the casing, page 41.

10.3.4.3 Installing the relieved mechanical seal

1 2 3 4 5 6 7 8 9

11 10
Fig. 10-6 Design of the relieved mechanical seal with sinusoidal spring
1 Shaft
2 Relief sleeve
3 Drive collar
4 O-ring
5 Sinusoidal spring
6 O-ring
7 Sliding ring
8 O-ring
9 Counter ring
10 Counter ring seat in the delivery casing
11 Threaded pin

A suitable plastic tube can make it easier to push on the components.

1. Position the delivery casing on the lantern and screw on.
2. Carefully press the counter ring (9) together with the O-ring (8) into the coun-
ter ring seat (10) in the delivery casing.
NOTE: The counter ring with O-ring can also be pressed into the counter ring
seat before positioning the delivery casing.
3. Push the entire rotating unit (2) onto the shaft (1) up to (7).
4. Coat the threaded pin with screw locking fluid (e.g. Weicon AN302-42), screw
in and tighten it.
5. Continue with Chapter 10.3.4.4 Installing the casing, page 41.

40
10.3.4.4 Installing the casing

Installing the casing is similar on all pumps. The example shown here can be
applied to all pumps. Refer to the spare part drawing for the specific design.
The numbers in bold print in the legend correspond to the part numbers on the
spare part drawing.

8
5
7
5
4
3
6
5
4
3
6 9
5
4 10
3 11
2
1 12

Fig. 10-7 Installing the casing, example

1 905 Connecting screw
2 106 Suction casing
3 940 Key
4 230 Impeller
5 412 O-ring
6 108 Stage casing
7 117 End stage casing
8 107 Delivery casing
9 801 Motor
10 920 Nut
11 554 Washer
12 210 Shaft

To install the casing, the pump should be positioned vertically on the motor and
secured to prevent tipping.

Prerequisite
• The delivery casing and the shaft seal are installed.
• The sealing elements and sealing surfaces do not reveal any damage and have
been cleaned.

41
Procedure
1. First stretch the new O-ring (5) and insert it into the O-ring groove in the end
stage casing (7).
2. Place the end stage casing (7) onto the delivery casing (8).
3. Press the key (3) into the key groove located directly on the motor.
4. Push the impeller (4) onto the shaft (12).
NOTE: Depending on the number of stages, the design can also consist of just
the end stage casing. In this case, installation is continued with step 10.
5. First stretch the new O-ring (5) and insert it into the O-ring groove of the stage
casing (6).
6. Place the stage casing (6) onto the end stage casing (7).
7. Press a further key (3) into the next key groove.
8. Push a further impeller (4) onto the shaft (12).
9. Repeat steps 5. to 8. for each additional stage casing.
10. First stretch the new O-ring (5) and insert it into the O-ring groove of the suc-
tion casing (2).
11. Place the suction casing (2) onto the final stage casing (6) or the end stage
casing (7).
12. Screw in the connecting screws (1) with washers (11) and nuts (10) and only
tighten slightly at first.
13. Tighten the opposite connecting screws in each case. Observe tightening tor-
ques, see Chapter 10.3.1 Tightening torques, page 34.

11 Faults

11.1 Safety during fault rectification

Improper fault rectification can lead to personal injury and property damage.
Observe the following safety instructions.

– Fault rectification must only be carried out by qualified and trained personnel.
– When replacing components, use only original spare parts or spare parts
approved by the manufacturer.
– Carry out fault rectification only when the pump has been depressurised and
drained.
– Carry out fault rectification in voltage-free condition. Secure the system to pre-
vent reactivation.

42
– When pumping hot or very cold pumped fluids, wait until the pump has
reached the ambient temperature.
– Before opening the pump, close the slide gate valves at the suction nozzle and
the pressure nozzle.
– Completely drain the pump casing before opening the pump. Collect the
pumped fluid in suitable containers. Exercise particular care with pumped flu-
ids that pose a risk to health and the environment. Wear personal protective
equipment. If necessary, wear a protective mask.
– Decontaminate the pump prior to fault rectification in the case of pumped flu-
ids that pose a risk to health and the environment. Document decontamina-
tion.

11.2 Fault table

Contact the manufacturer in the event of faults that are not listed here.

Fault Cause Fault rectification

Pump blocked Bearing damage on the motor shaft – Exchange shaft bearings.
Impeller blocked – Remove deposits and foreign
objects from the interior of the
pump.
Head/delivery rate Pump and/or suction line not com- – Ventilate and fill pump and/or
too low pletely ventilated or filled suction line.
Suction head too high/system NPSH – Completely open the slide gate
value too low valve in the suction line.
– Check the foot valve/suction
strainer.
– Increase the fluid level if neces-
sary.
Gas content in the pumped fluid too – Re-seal the suction line.
high – Check the suction strainer.
– Increase the fluid level if neces-
sary.
Air pocket formation in the suction – Change the suction line.
line – Install a vent valve.
Incorrect direction of rotation – Check the electrical connection,
change if necessary.
Pump component wear – Exchange components.
Rotational speed too low – Contact the manufacturer.
Density/viscosity of the pumped – Contact the manufacturer.
fluid higher than specified in the
order confirmation
Pump not running Suction head too high/system NPSH – Completely open the slide gate
smoothly value too low valve in the suction line.
– Check the foot valve/suction
strainer.
– Increase the fluid level if neces-
sary.

43
Fault Cause Fault rectification
Air pocket formation in the suction – Change the suction line.
line – Install a vent valve.
Pump running outside of the charac- – Re-regulate the operating point.
teristic curve
Forces from the pipe system are act- – Check pipe connections, the
ing on the pump pump fastening and the pipe
clamp mounting spacing, and
correct if necessary.
Leaks on casing parts Connecting screws loosened – Tighten the connecting screws.
Shaft seal worn – Renew the shaft seal.
Drive overloaded Pump running outside of the charac- – Re-regulate the operating point.
teristic curve
Rotational speed too high – Contact the manufacturer.
Density/viscosity of the pumped – Contact the manufacturer.
fluid higher than specified in the
order confirmation
Shaft seal leaking Shaft seal worn – Renew the shaft seal.
extensively
Motor protection Pump running outside of the charac- – Re-regulate the operating point.
tripping teristic curve
Rotational speed too high – Contact the manufacturer.
Density/viscosity of the pumped – Contact the manufacturer.
fluid higher than specified in the
order confirmation
Motor protection device not set cor- – Check the motor protection
rectly or defective device, exchange if necessary.
Pump becomes hot Suction head too high/system NPSH – Completely open the slide gate
value too low valve in the suction line.
– Check the foot valve/suction
strainer.
– Increase the fluid level if neces-
sary.
Gas content in the pumped fluid too – Re-seal the suction line.
high – Check the suction strainer.
– Increase the fluid level if neces-
sary.
Air pocket formation in the suction – Change the suction line.
line – Install a vent valve.
Delivery rate too low – Re-regulate the operating point.

Tab. 11-1 Causes and rectification of faults

44
12 Disposal

12.1 Safety during disposal

Improper disposal can lead to personal injury and property damage. Observe the
following safety instructions.

– Disposal must only be carried out by qualified and trained personnel.

– Decontaminate the pump prior to disposal in the case of pumped fluids that
pose a risk to health and the environment. Document decontamination.
– Note the weight of the pump and the individual components. There is a risk of
crushing and abrasions. Use suitable lifting equipment. Wear protective gloves
and safety shoes.
– Observe the statutory regulations concerning the disposal of industrial waste.

12.2 Disposing of the pump

Prerequisite
• The pump has been cleaned thoroughly and decontaminated if necessary.

Procedure
1. Properly disassemble the pump.
2. Separate components according to materials, e.g.:
– Metal
– Plastic
– Electrical scrap
– Greases and lubricants
3. Dispose of components according to local specifications or send for controlled
disposal. Send reusable materials for recycling.

45
12.3 Returning

If necessary, the pump can be sent to the manufacturer for maintenance. The
address can be found on the cover of these operating instructions.

Prerequisite
• The pump has been cleaned thoroughly and decontaminated if necessary.

Procedure
1. Fill in the certificate of unobjectionability completely.
2. Properly seal the pump openings.
3. Package the pump on a pallet for safe transport.
4. Send the pump and the certificate of unobjectionability to the manufacturer.

Information
Pumps without a certificate of unobjectionability will not be opened by the manu-
facturer.

46
13 Annex

13.1 Content of the declaration of conformity

EC declaration of conformity
according to EC Machinery Directive 2006/42/EC, Annex II, 1 A
We,
EDUR-Pumpenfabrik
Eduard Redlien GmbH & Co. KG
Edisonstraße 33
24145 Kiel
Germany
hereby declare that the machine designated in the following complies with the
fundamental health and safety requirements of the EC Directive.
Designation of the machine:
LBU
LBE
VBU
VBE
The precise type designation is located on the pump type plate.
Model designation and factory number, see cover sheet.
Applied harmonised standards:
DIN EN ISO 12100:2011
DIN EN 809:2012
Representative for compiling the relevant technical documents:
Tjark Kaeding (Head of Technical Department)
EDUR-Pumpenfabrik, Edisonstraße 33, 24145 Kiel, Germany

47
13.2 Content of the declaration of incorporation

Declaration of incorporation
according to EC Machinery Directive 2006/42/EC, Annex II, 1 B
We,
EDUR-Pumpenfabrik
Eduard Redlien GmbH & Co. KG
Edisonstraße 33
24145 Kiel
Germany
hereby declare that the incomplete machine designated in the following:
Designation of the machine:
LBU
LBE
VBU
VBE
The precise type designation is located on the pump type plate.
Model designation and factory number, see cover sheet.
the following fundamental requirements of EC Machinery Directive 2006/42/EC,
Annex I, are contained:
1.1.1.; 1.1.2.; 1.1.3.; 1.1.5.
Applied harmonised standards:
DIN EN ISO 12100: 2011
DIN EN 809: 2012
This incomplete machine may only be commissioned when it has been determined
that the machine into which this incomplete machine is to be incorporated com-
plies with the provisions of the Machinery Directive.
Representative for compiling the relevant technical documents:
Tjark Kaeding (Head of Technical Department)
EDUR-Pumpenfabrik, Edisonstraße 33, 24145 Kiel, Germany

13.3 Certificate of unobjectionability

The certificate of unobjectionability can also be downloaded in the service area of

the EDUR homepage, www.edur.com.

48
CERTIFICATE OF
UNOBJECTIONABILITY
Please complete this form in detail and attach it to the pump to be repaired.

This certificate of unobjectionability being sent by us, the signer,

with the pump and its component parts for inspection-/repair order,

Model: Serial number: Date of delivery:

Reason for
inspection-/repair order: Range of application: Pumped medium:

was not used for / in liquids hazardous to health or environment. Before dispatch / delivery the pump was drained
carefully and cleaned inside and outside. During further handling particular safety measures will not be necessary.

was used for / in liquids hazardous to health or environment.

Before dispatch / delivery the pump was drained carefully and cleaned inside and outside. During
further handling particular safety measures will not be necessary.

Before dispatch / delivery the pump was drained carefully and cleaned inside and outside.
Following safety measures will be necessary with regard to the pumped liquid and rinsing liquids:

Please attach the safety data sheet.

We confirm that the before mentioned information is correct and complete and that the
dispatch / delivery is made according to the legal requirements.

Company name and address:

Phone: Telefax: E-Mail:

Name: Position:

Date: Company stamp/Signature:

Please use this delivery address for shipping units to us:

EDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KG • Marie-Curie-Straße 15 • 24145 Kiel, Germany

EDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KG • Edisonstr. 33 • 24145 Kiel, Germany • +49 431 689868 • [email protected] • www.edur.com
50
Index

A Elastomer bellows 15
Relieved 15
Address
Manufacturer 5 N
Return 5
Noise emissions 12
B Non-return valve 21
Boiling state 22 O
C Operating instructions 9
Operation 32
Casing
Ending 32
Installation 41
Cavitation 22 P
Certificate of unobjectionability 48
Personnel 10
Compensator 21, 24
Pipe bend 22
Crane 16, 17
Pipe system 21
Cross-section change 22
Preservation 18
D Pressure line 21
Protective device 11
Declaration of conformity 47
Protective equipment 10
Declaration of incorporation 48
Design 13 Q
Direction of rotation 7
Qualifications 10
Disposal 45, 46
R
E
Rated pipe width 21
Emission sound pressure level 12
Rated width 21
F
S
Fitting 22
Safety 10
Foot valve 21
Disposal 45
Force 22
Fault rectification 42
Cast iron 23
Installation 20
Stainless steel 23
Maintenance 32
Function 13
Operation 30
I Removal 29
Storage 18
Industrial truck 18
Transport 16
Initial commissioning 31
Shaft bearings 35
Installation location 21
Shaft seal 14
Installation position 20
Installation 38, 39, 40
Insulating plate 24
Removal 36
M Sign 6
Storage 18
Maintenance schedule 33
Suction line 21
Mechanical seal
Suction strainer 21
Conical spring 14
Suction vessel 22

51
T
Technical data 11
Motor 12
Pump 11
Tightening torque 24
LBU 34
Table 35
VBU 34
Torque 22
Cast iron 23
Stainless steel 23
Type plate 8, 8
U
Use
Improper 10
Proper 9
W
Warning 6

52
 Manufacturer

EDUR-Pumpenfabrik
Eduard Redlien GmbH & Co. KG
Edisonstraße 33
24145 Kiel
Germany

+49 431 689868

[email protected]
www.edur.com

Delivery address for returns

EDUR-Pumpenfabrik
Eduard Redlien GmbH & Co. KG
Marie-Curie-Straße 15
24145 Kiel
Germany
100370_1 · EN |LBU/VBU

EDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KG · Edisonstr. 33 · 24145 Kiel, Germany · Tel.: +49 431 689868 · www.edur.com