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230713-Duct Insulation
230713-Duct Insulation
SECTION 230713
DUCT INSULATION
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of
Contract and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes semirigid and flexible duct, plenum, and breeching
insulation; insulating cements; field-applied jackets; accessories and
attachments; and sealing compounds.
1.3 PERFORMANCE REQUIREMENTS
A. Materials shall be compatible and shall not contribute to corrosion, soften, or
otherwise attack surfaces to which they are applied in either the wet or dry
state. Materials to be used on stainless-steel surfaces shall meet ASTM C 795
requirements. Materials shall be asbestos free.
B. Thermal-insulation system materials shall be noncombustible, as defined by
NFPA 220. Adhesives, coatings, sealants, facings, jackets, and thermal-
insulation materials, except cellular elastomers, shall have a maximum
flame-spread classification (FSC) of 25 and a smoke-developed classification
(SDC) of 50. Flame-contributed classification (FCC) shall be as specified for
the application. These maximum values shall be determined in accordance
with ASTM E 84 and NFPA 255.
C. Adhesives, coatings, and sealants shall be nonflammable in their wet state.
Adhesives, coatings, and sealants shall have published or certified
temperature ratings suitable for the entire range of working temperatures
normal for the surfaces to which they are to be applied.
1.4 SUBMITTALS
A. Product Data: Identify thermal conductivity, thickness, and jackets (both
factory and field applied, if any), for each type of product indicated.
B. Shop Drawings: Show fabrication and installation details for the following:
1. Removable insulation sections at access panels.
2. Application of field-applied jackets.
Project: MBG Multi Purpose Building
Location: New Capital, Egypt
Rev: 0
2. Density: 48kg/m3.
B. Mineral-Fiber Blanket Thermal Insulation: Glass fibers bonded with a
thermosetting resin. Comply with ASTM C 553, Type II, without facing and
with all-service jacket manufactured from kraft paper, reinforcing scrim,
aluminum foil, and vinyl film.
1. Thermal Conductivity: 0.038W/mK at 20 deg. C (68 deg. F).
2. Density: 24kg/m3.
C. Flexible Elastomeric Thermal Insulation: Closed-cell, sponge- or expanded-
rubber materials. Comply with ASTM C 534, Type II for sheet materials.
1. Adhesive: Solvent base, contact adhesive as recommended by
insulation material manufacturer.
2. Ultraviolet-Protective Coating: As recommended by insulation
material manufacturer.
3. Thermal Conductivity: 0.038W/mK at 20 deg. C (68 deg F).
4. Density: 65 to 80 kg/m3.
5. Water Vapor Permeability: 0.15 perm-inch.
6. Noise Reduction: Up to 27 L for 20mm thick insulation.
D. Closed-Cell Phenolic-Foam Insulation: Block insulation of rigid, expanded,
closed-cell structure. Comply with ASTM C 1126, Type II, Grade 1.
E. Calcium Silicate Insulation: Flat-, curved-, and grooved-block sections of
noncombustible, inorganic, hydrous calcium silicate with a non-asbestos
fibrous reinforcement. Comply with ASTM C 533, Type I.
2.2 FIELD-APPLIED JACKETS
A. General: ASTM C 921, Type 1, maximum moisture vapor transmission 0.02
perms, (measured before factory application or installation), minimum
puncture resistance 50 Beach units on all surfaces. Minimum tensile strength,
6.1 N/mm width. Jackets used on insulation exposed in finished areas shall
have white finish suitable for painting without sizing.
B. Foil and Paper Jacket: Laminated, glass-fiber-reinforced, flame-retardant, all
purpose, kraft paper and aluminum foil (FSK).
C. Aluminum Jacket: Deep corrugated sheets manufactured from aluminum
alloy complying with ASTM B 209M (ASTM B 209), and having an
Project: MBG Multi Purpose Building
Location: New Capital, Egypt
Rev: 0
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions for compliance with requirements for
installation and other conditions affecting performance of insulation
application.
B. Proceed with installation only after unsatisfactory conditions have been
corrected.
3.2 PREPARATION
A. Surface Preparation: Clean and dry surfaces to receive insulation. Remove
materials that will adversely affect insulation application.
3.3 GENERAL APPLICATION REQUIREMENTS
A. Apply insulation materials, accessories, and finishes according to the
manufacturer's written instructions; with smooth, straight, and even surfaces;
and free of voids throughout the length of ducts and fittings.
B. Refer to schedules at the end of this Section for materials, forms, jackets, and
thicknesses required for each duct system.
C. Use accessories compatible with insulation materials and suitable for the
service. Use accessories that do not corrode, soften, or otherwise attack
insulation or jacket in either wet or dry state.
D. Apply multiple layers of insulation with longitudinal and end seams
staggered.
E. Seal joints and seams with vapor-retarder mastic on insulation indicated to
receive a vapor retarder.
F. Keep insulation materials dry during application and finishing.
G. Apply insulation with tight longitudinal seams and end joints. Bond seams
and joints with adhesive recommended by the insulation material
manufacturer.
H. Apply insulation with the least number of joints practical.
I. Apply insulation over fittings and specialties, with continuous thermal and
vapor- retarder integrity, unless otherwise indicated.
J. Hangers and Anchors: Where vapor retarder is indicated, seal penetrations in
insulation at hangers, supports, anchors, and other projections with vapor-
Project: MBG Multi Purpose Building
Location: New Capital, Egypt
Rev: 0
B. Materials and thicknesses for systems listed below are specified in schedules
at the end of this Section.
C. Insulate the following plenums and duct systems:
1. Indoor concealed supply-, return-, and outside-air ductwork.
2. Indoor exposed supply-, return-, and outside-air ductwork.
3. Outdoor exposed supply and return ductwork.
4. Indoor, concealed exhaust between isolation damper and penetration of
building exterior.
5. Indoor, exposed exhaust between isolation damper and penetration of
building exterior.
6. Indoor exposed range-hood exhaust ductwork.
7. Indoor concealed range-hood exhaust ductwork.
8. Indoor exposed oven and dishwasher exhaust ductwork.
9. Indoor concealed oven and dishwasher ductwork.
D. Items Not Insulated: Unless otherwise indicated, do not apply insulation to
the following systems, materials, and equipment:
1. Fibrous-glass ducts.
2. Metal ducts with duct liner.
3. Factory-insulated flexible ducts.
4. Factory-insulated plenums, casings, terminal boxes, and filter boxes
and sections.
5. Flexible connectors.
6. Vibration-control devices.
7. Testing agency labels and stamps.
8. Nameplates and data plates.
9. Access panels and doors in air-distribution systems.
3.8 INDOOR DUCT AND PLENUM APPLICATION SCHEDULE
A. Service: Supply-air ducts.
1. Material: Mineral-fiber blanket.
2. Thickness: 25 mm.
3. Number of Layers: One.
4. Field-Applied Jacket: Foil and paper where concealed; aluminum
jacket where exposed to view or in mechanical rooms.
Project: MBG Multi Purpose Building
Location: New Capital, Egypt
Rev: 0