- TD03-B107

) metso LOGIC OF CONTROL Page 1/7

PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO
For the location, the characteristics and the plugging of components refer to
TD03-B123 for HP100
TD03-B124 for HP200
TD03-B125 for HP300
TD03-B126 for HP400
TD03-B127 for HP500

* The temperatures indicated in this document are valid for an oil ISO-L-CKC150, if the ambient temperature
requires the use of an oil ISO-L-CKC220 (see TD03-B012), the temperature values below must be increased
to +5 * C (unless otherwise noted). It is obligatory to respect the types of lubricating oil and hydraulic given
in TD03-B012.

|- OPERATING DESCRIPTION

A) Normal operating mode

A-1) Immersion heaters

Authorization for preheating can be started with a switch or a clock

When the temperature in the lubrication tankis less than 20°C*, the immersion heaters are started up. When the
temperature reaches 25°C* the heaters are put out of operation.

The immersion heaters must not operate in the following cases:

- Lubricating tank oil level fault

- Return temperature > 45°C*
- Air fan cooler operation
- Tank temperature sensors fault

A-2) Fan cooler

This only operates if the lubrication motor-driven pump is running and the return oil temperature exceeds 45°C.
When the return oil temperature falls to 35°C* or when the lubrication motor driven pump stops, the air fan cooler
stops.

A-3) Lubrication motor-driven pump, crusher and feed device

A-3-1 - Start-up conditions for the lubrication motor-driven pump

- Starting order
- Downstream authorization (discharge device operates under crusher)
- Temperature in tank > 20°C*
- No lubricating tank oil level fault
- No countershaft pressure fault
- No temperature sensors fault

THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
 r TD03-B107
1 metso LOGIC OF CONTROL Page 2/7
PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO
A-3-2 - Shutdown conditions for the lubrication motor-driven pump prior to crusher start-up

- Lubricating tank oil level fault

- Countershaft pressure fault
- Lubrication motor-driven pump motor equipment fault
- Stopping order.
- Temperature sensors fault

A-3-3 - Crusher motor start-up conditions

- Return temperature > 17°C*

- Lubrication motor-driven pump operation return for 2mn minimum
- No maximum temperature fault
- No hydraulic faults
- No starter fault.
- No temperature sensors fault
- No ambient temperature fault
- No oil flow fault (if the crusher is equipped with oil flow sensor)

A-3-4 - Shutdown conditions for the crusher during start-up

a) Immediate shutdown of crusher and lubrication motor-driven pump due to:

- Lubricating tank oil level fault
- Countershaft pressure fault
- Lubrication motor-driven pump motor equipment fault

b) Immediate shutdown of crusher, followed 2mn later by shutdown of lubrication motor-driven pump due to:
- Over current fault
- Starter fault
- Stopping order
- Oil flow fault (if the crusher is equipped with oil flow sensor)

A-3-5 - Shutdown conditions for the crusher when start-up is complete (no-load operation)

a) Immediate shutdown of crusher and lubrication motor-driven pump due to:

(Same conditions as paragraph A-3-4 a)

b) Immediate shutdown of crusher, followed 2mn later by shutdown of lubrication motor-driven pump
- Crusher motor equipment fault
- MAXIMUM temperature fault
- Over current fault
- Starter fault
- Stopping order
- Temperature sensors fault
- Ambient temperature fault
- Oil flow fault (if the crusher is equipped with oil flow sensor)

THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
 7 metso LOGIC OF CONTROL
TD03-B107
Page 3/7
PREPARED BY APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO

A-3-6 - Feed authorization conditions

- Crusher motor return for 30s

- No hydraulic faults
- No fan cooler equipment fault
- No excessive current fault
- Downstream authorization (discharge device operating)
- No temperature sensors fault

A-3-7 - Shutdown conditions for crusher on-load

a) Immediate shutdown of the feed device, crusher and lubrication motor-driven pump
(Same conditions as paragraph A-3-4a)

b) Immediate interruption of feeding and shutdown of crusher, followed by shutdown of lubrication motor-driven
pump 2mn later
This procedure stops the crusher with the crusher cavity with full aggregate
- Crusher motor equipment fault
- Over current fault
- Starter fault
- Oil flow fault (if the crusher is equipped with oil flow sensor)

C) Interruption of feeding and automatic restart if fault clears

This procedure reduces the level or drains the crusher cavity
- Fan cooler equipment fault
- Downstream authorization loss
- Hydraulic fault
- Excessive current fault
- Excessive temperature fault

d) Interruption of feeding, then 2mn later shutdown of crusher, followed by shutdown of lubrication motor-driven
pump 2mn later
This procedure allows the crusher to be drained.
- Stopping order
- Maxi temperature fault
- Temperature sensors fault
- Blower motor equipment fault (if the crusher is equipped with)
- Ambient temperature fault

A-4) Functioning blower

Blower is not always supplied, depends of crusher and configuration.
The blower starts at the same time as the lubrication pump motor starts and it stops 30s after the stop of the
lubrication pump motor.

A-5) Remarks
- If in the process, it is impossible to order the feed system (case of hopper without closure system), the
paragraph A-3-7 c defects cause same logic as the A-3-7 (b).
- Before stopped the lubrication pump motor, check that the crusher is completely stopped (contactor fallen,
no amperage etc...).

THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
 TD03-B107
metso LOGIC OF CONTROL Page 4/7
PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO

B) Winter operating mode

This operating mode permits to maintain the lubricating circuit (lubrication pipes and crusher) at an
appropriate temperature during cold period when the crusher is not in operation. The tank temperature is
maintained between 20°C* and 25°C* in the tank and the oil lubrication pump motor is running.

B-1) intermittent winter mode

This mode has to be activated if the ambient temperature < 0°C for a oil 1SO-L-CKC150 (or < 10°C for a oil
1SO-L-CKC220) and resetted if the ambient temperature >5°C for a oil ISO-L-CKC150 (or >15°C for a oil 1SO-L-
CKC220)

B-1-1 - Immersion heaters

Same as normal operating mode. See Chapter A-1.

B-1-2 - Lubrication motor-driven pump

Lubrication motor-driven pump is running 10 minutes every 30 minutes if:
- Crusher is stopped
- Temperature in tank > 20°C*
- No lubricating tank oil level fault
- No countershaft pressure fault
- No tank temperature sensor fault
- Don't use blower in winter operating mode

B-2) Continues winter mode

This mode has to be activated if the ambient temperature < -15°C for a oil ISO-L-CKC150 (or < -5°C for a oil
1SO-L-CKC220) and resetted if the ambient temperature >-10*C for a oil ISO-L-CKC150 (or >0°C for a oil 1SO-L-
CKC220)

B-2-1 - Immersion heaters

Same as normal operating mode. See Chapter A-1.

B-2-2 - Lubrication motor-driven pump

Lubrication motor-driven pump is running continuously.
See conditions chapter B-1-2

B-3) Remarks

If the winter mode cannot be implemented or if there was a inopportune stopping of winter mode and that
ambient temperature is <0°C for a oil ISO-L-CKC150 (or < 10°C for a oil ISO-L-CKC220), then the lubrication pipes
and the lubrication components have to be heated before start the lubrication motor-driven pump to heat the full
circuit at a temperature >0°C for a oil 1SO-L-CKC150 (or >10°C for a oil 1SO-L-CKC220).

If the ambient temperature is < -15°C, it is a obligatory to install a heating system of all the hydraulic circuits
(accumulators / cylinders/ hoses / hydraulic plate) to maintain a temperature at least 0°C in the hydraulic circuits.

THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
 r TD03-B107
1 metso LOGIC OF CONTROL Page 5/7
PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO

II- FAULTS EXPLANATION

1) Lubricating tank oil level fault

The tank oil level switch open during 2 sec. causes "tank oil level fault"
2) Countershaft pressure fault
After 10 sec. of motor-driven pump operation the countershaft pressure switch open causes "countershaft
pressure fault".
After 10 sec. of motor-driven pump stop, if the countershaft pressure switch is close causes "countershaft
pressure fault".
3) Hydraulic faults
a) Hydraulic release fault
The release pressure switch open during 10 sec. causes "hydraulic release fault".
b) Hydraulic clamping fault
The clamping pressure switch open during 20 sec. causes "hydraulic clamping fault".
4) Maximum temperature fault
If return temperature > 65°C* causes "Maximum temperature fault". When the return temperature falls to 55°C*
the fault can be resetted.
5) Motor equipment fault (1 for each motor equipment fault)
For Heater equipment, lubrication motor-driven pump motor equipment, air fan cooler motor equipment, blower
motor equipment, crusher motor equipment
When there is disjunction (thermal and magnetic fault).
6) Over current fault
The crusher motor current must be supervised. During the starting the security level depends on the motor and
starter used. After the end of start-up crusher motor, if current is superior at 110% of rated current during 10
seconds causes "over current fault.
7) Starter fault
Depend of type of starter used
8) Temperature sensor fault
a) The amperage given by the tank temperature sensor is inferior at 1 mA causes “Tank temperature sensor
fault” (breaking cable or temperature sensor faulty).
b) The amperage given by the return temperature sensor is inferior at 1 mA causes “Return temperature sensor
fault” (breaking cable or temperature sensor faulty).
c) The amperage given by the ambient temperature sensor is inferior at 1 mA causes “ambient temperature
sensor fault” (breaking cable or temperature sensor faulty).
9) Hydraulic oil level fault
The oil level switch in hydraulic unit is used just for display and is not interlocked with the crusher.
But, this fault has to be stop the hydraulic motor-driven pump.
10) Hydraulic pump operation time fault
If the hydraulic pump operation time is superior to the maximum hydraulic pump operation time
then it causes ” Hydraulic pump operation time fault”. This fault has to be stop the hydraulic motor-driven
pump.
Maximum hydraulic pump time for HP100-HP200-HP300 = 20 minutes
Maximum hydraulic pump time for HP400-HP500 =45 minutes
11) Emergency stop fault
Emergency stop must stop all the motors.
12) Ambient temperature fault
If the ambient temperature is < -30°C causes ambient temperature fault. When the ambient temperature >-28*C,
ambient temperature fault is resetted.

THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
 - TD03-B107
) metso LOGIC OF CONTROL Page 6/7
PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO
13) Oil flow fault (if the crusher is equipped with oil flow sensor)
If the flow is insufficient, switch of the flow sensor opened causes oil flow fault.

All these faults (1 and 13) must be memorized and erased by the operator if the cause of the fault has disappeared.

14) Excessive current fault

After the start-up of the crusher current motor current superior at 100% of rated current during 10 seconds
causes "Excessive current" fault and stop the feeder. When the crusher current is below 90% during 5 sec, restart
the feeder authorization.
15) Excessive temperature
Return temperature > 60°C causes “Excessive temperature fault”. When the return temperature falls to 55°C
“Excessive temperature fault” is reset.
16) Clogging lubrication filter fault
The clogging filter switch is used just for display and is not interlocked with the crusher. This fault does not cause
the stopped of the lubrication pump group and does not prevent the operation of the lubrication pump group.
17) Clogging hydraulic filter fault
The clogging filter switch is used just for display and is not interlocked with the crusher. This fault does not cause
the stopped of the hydraulic pump group and does not prevent the operation of the hydraulic pump group.

III -VISUALISATION

- All faults must be displayed to help the failure diagnosis for operator.
- A counter of total operating hours must be provided.
- The intensity has to be displayed and a level current system for automatic control must be installed.

1V -HYDRAULIC SYSTEM WIRING

- Power supply 24 VDC (120 W) on terminal: 1 for plus (+), 2 for minus (-)
- Hydraulic operations are effected by push buttons on local box (supply with hydraulic system)
- The information for the clamping pressure switch must be taken on relay KA3 / common 4(11)-NO 3(14)
- The information for the Release pressure switch must be taken on relay KA5 / common 4(11)-NO 3(14)
- The information for the hydraulic level switch must be taken on relay KA7 / common 3(14), NO 4(11)
- The information for the hydraulic clogging filter switch must be taken on the relay KA8 / common 4(11), NO 3(14)
- The information for hydraulic motor-driven pump contactor must be taken on relay KA9 / Common 4(11), NO 3(14)
- Emergency stop installed on the button box has to be cable to the electric emergency stop chain. Switch must be
taken on terminal 31 and 32

THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
 - TD03-B107
) metso LOGIC OF CONTROL Page 7/7
PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO

V -FLOW CHART Note: The flow chart transitions refer to paragraph I.

— A3.1

N 1 — OILPUMP+BLOWER

A-3.2 1 A33
> [| OILPUMP
+ BLOWER

A
1A-3.4.a 1 End of start —HA-3.4.b

3 || OILPUMP+BLOWER +
CRUSHER
A
1A-3.5.a 1A-3.6 —| 1A-3.5.b
OIL PUMP + BLOWER +
< 4 | CRUSHER + FEED if no A-3.7.c

1A-3.7.a 1 A-3.7.d — A-3.7.b

< 5 [| OILPUMP + BLOWER +
CRUSHER
A
1A-3.7.a 12mn 1 A-3.7.b

6 OILPUMP + BLOWER
A

——A37a ——2mn

7 || BLOWER

D. ——130s

THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.