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Descripción de Funcionamiento - Ingles
Descripción de Funcionamiento - Ingles
* The temperatures indicated in this document are valid for an oil ISO-L-CKC150, if the ambient temperature
requires the use of an oil ISO-L-CKC220 (see TD03-B012), the temperature values below must be increased
to +5 * C (unless otherwise noted). It is obligatory to respect the types of lubricating oil and hydraulic given
in TD03-B012.
|- OPERATING DESCRIPTION
This only operates if the lubrication motor-driven pump is running and the return oil temperature exceeds 45°C.
When the return oil temperature falls to 35°C* or when the lubrication motor driven pump stops, the air fan cooler
stops.
- Starting order
- Downstream authorization (discharge device operates under crusher)
- Temperature in tank > 20°C*
- No lubricating tank oil level fault
- No countershaft pressure fault
- No temperature sensors fault
THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
r TD03-B107
1 metso LOGIC OF CONTROL Page 2/7
PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO
A-3-2 - Shutdown conditions for the lubrication motor-driven pump prior to crusher start-up
b) Immediate shutdown of crusher, followed 2mn later by shutdown of lubrication motor-driven pump due to:
- Over current fault
- Starter fault
- Stopping order
- Oil flow fault (if the crusher is equipped with oil flow sensor)
A-3-5 - Shutdown conditions for the crusher when start-up is complete (no-load operation)
b) Immediate shutdown of crusher, followed 2mn later by shutdown of lubrication motor-driven pump
- Crusher motor equipment fault
- MAXIMUM temperature fault
- Over current fault
- Starter fault
- Stopping order
- Temperature sensors fault
- Ambient temperature fault
- Oil flow fault (if the crusher is equipped with oil flow sensor)
THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
7 metso LOGIC OF CONTROL
TD03-B107
Page 3/7
PREPARED BY APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO
a) Immediate shutdown of the feed device, crusher and lubrication motor-driven pump
(Same conditions as paragraph A-3-4a)
b) Immediate interruption of feeding and shutdown of crusher, followed by shutdown of lubrication motor-driven
pump 2mn later
This procedure stops the crusher with the crusher cavity with full aggregate
- Crusher motor equipment fault
- Over current fault
- Starter fault
- Oil flow fault (if the crusher is equipped with oil flow sensor)
d) Interruption of feeding, then 2mn later shutdown of crusher, followed by shutdown of lubrication motor-driven
pump 2mn later
This procedure allows the crusher to be drained.
- Stopping order
- Maxi temperature fault
- Temperature sensors fault
- Blower motor equipment fault (if the crusher is equipped with)
- Ambient temperature fault
A-5) Remarks
- If in the process, it is impossible to order the feed system (case of hopper without closure system), the
paragraph A-3-7 c defects cause same logic as the A-3-7 (b).
- Before stopped the lubrication pump motor, check that the crusher is completely stopped (contactor fallen,
no amperage etc...).
THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
TD03-B107
metso LOGIC OF CONTROL Page 4/7
PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO
This operating mode permits to maintain the lubricating circuit (lubrication pipes and crusher) at an
appropriate temperature during cold period when the crusher is not in operation. The tank temperature is
maintained between 20°C* and 25°C* in the tank and the oil lubrication pump motor is running.
B-3) Remarks
If the winter mode cannot be implemented or if there was a inopportune stopping of winter mode and that
ambient temperature is <0°C for a oil ISO-L-CKC150 (or < 10°C for a oil ISO-L-CKC220), then the lubrication pipes
and the lubrication components have to be heated before start the lubrication motor-driven pump to heat the full
circuit at a temperature >0°C for a oil 1SO-L-CKC150 (or >10°C for a oil 1SO-L-CKC220).
If the ambient temperature is < -15°C, it is a obligatory to install a heating system of all the hydraulic circuits
(accumulators / cylinders/ hoses / hydraulic plate) to maintain a temperature at least 0°C in the hydraulic circuits.
THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
r TD03-B107
1 metso LOGIC OF CONTROL Page 5/7
PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO
THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
- TD03-B107
) metso LOGIC OF CONTROL Page 6/7
PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO
13) Oil flow fault (if the crusher is equipped with oil flow sensor)
If the flow is insufficient, switch of the flow sensor opened causes oil flow fault.
All these faults (1 and 13) must be memorized and erased by the operator if the cause of the fault has disappeared.
III -VISUALISATION
- All faults must be displayed to help the failure diagnosis for operator.
- A counter of total operating hours must be provided.
- The intensity has to be displayed and a level current system for automatic control must be installed.
- Power supply 24 VDC (120 W) on terminal: 1 for plus (+), 2 for minus (-)
- Hydraulic operations are effected by push buttons on local box (supply with hydraulic system)
- The information for the clamping pressure switch must be taken on relay KA3 / common 4(11)-NO 3(14)
- The information for the Release pressure switch must be taken on relay KA5 / common 4(11)-NO 3(14)
- The information for the hydraulic level switch must be taken on relay KA7 / common 3(14), NO 4(11)
- The information for the hydraulic clogging filter switch must be taken on the relay KA8 / common 4(11), NO 3(14)
- The information for hydraulic motor-driven pump contactor must be taken on relay KA9 / Common 4(11), NO 3(14)
- Emergency stop installed on the button box has to be cable to the electric emergency stop chain. Switch must be
taken on terminal 31 and 32
THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.
- TD03-B107
) metso LOGIC OF CONTROL Page 7/7
PREPARED BY | APPROVED BY HP100-200-300-400-500 REV 11 DATE
A. Voiret N. Gallay With analogue temperature sensor OM 37682 | 30/11/2011
DATE OF ISSUE 26/11/2001 PROPRIETARY CODE A
THE INFORMATION CONTAINED HEREIN COULD BE MODIFIED WITHOUT PRIOR NOTIFICATION BY METSO
— A3.1
N 1 — OILPUMP+BLOWER
A-3.2 1 A33
> [| OILPUMP
+ BLOWER
A
1A-3.4.a 1 End of start —HA-3.4.b
3 || OILPUMP+BLOWER +
CRUSHER
A
1A-3.5.a 1A-3.6 —| 1A-3.5.b
OIL PUMP + BLOWER +
< 4 | CRUSHER + FEED if no A-3.7.c
6 OILPUMP + BLOWER
A
——A37a ——2mn
7 || BLOWER
D. ——130s
THE INFORMATION CONTAINED HEREIN ARE CONFIDENTIAL AND PROTERTY OF METSO GROUP, AND ARE NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY,
MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO GROUP OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED.