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Sustainable Bioprocessing
for a Clean and Green
Environment
Sustainable
Bioprocessing for
a Clean and Green
Environment
Concepts and Applications
The right of M. Jerold and A. Santhiagu to be identified as the authors of the editorial material, and of
the authors for their individual chapters, has been asserted in accordance with sections 77 and 78 of the
Copyright, Designs and Patents Act 1988.
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cannot assume responsibility for the validity of all materials or the consequences of their use. The
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only for identification and explanation without intent to infringe.
DOI: 10.1201/9781003035398
Typeset in Times
by SPi Technologies India Pvt Ltd (Straive)
Contents
Preface���������������������������������������������������������������������������������������������������������������������vii
Editor Biographies��������������������������������������������������������������������������������������������������ix
Contributors����������������������������������������������������������������������������������������������������������xiii
v
viContents
Index���������������������������������������������������������������������������������������������������������������������� 309
Preface
Global sustainability is gearing up for the dynamic harmony of humans and nature,
societies and the ecosystem, as well as the earth and the world. The goal of sustain-
able development is an avenue for human development in the context of world cli-
mate change and earth resilience to support present and future generations.
One of the key areas of sustainability is waste management. Waste management is
a global challenge in maintaining a pollution-free environment. Due to the huge hur-
dles in waste management, it is essential to practice the concepts of “reuse and
resource recovery” from the waste generated by humans, plants, and animals for
prospective heath and wealth as well as for socio-economics. Bioprocessing is a
novel and advanced technique for the management of biowaste from various sources.
In particular, bioprocessing facilitates the efficient conversion of organic waste into
value added products using microorganisms as biocatalyst. Sustainable bioprocess-
ing is a key platform in addressing the valorization of biowaste and establishing cir-
cular bioeconomy. Biorefinery is an innovative and advanced concept in bioprocessing
explored in the field of biotechnology for bioremediation. Biowaste is used as the
renewable feedstock for the recovery of bioproducts, biochemicals, and bioenergy,
using sustainable bioprocessing techniques.
This book, Sustainable Bioprocessing for a Clean and Green Environment:
Concepts and Applications, is proposed with a goal of delivering all the up-to-date
concepts on bioprocessing related to bioremediation and bioconversion. The whole
book is a net outcome of eminent academicians and researchers working in multidis-
ciplinary areas on sustainable clean and green environments.
This book has 15 chapters on emerging concepts related to waste management
and sustainable development. Indeed, several researches are undertaken today for the
proper disposal of solid and liquid waste. Interestingly, resource is recovered from
the waste which is a successful milestone in waste management. This book gives
deep understanding about bioplastic from biomass, bioelectricity generation, bio-
ethanol from biomass waste, and so on. Further, importance is given to wastewater
treatment using biological methods. A couple of chapters discuss liquid waste man-
agement using nanomaterials. Today, algae are widely explored in various ways for
sustainable development. Therefore, we have included a few chapters on algal tech-
nology for the production of bioenergy and nutraceuticals. This book also gives
information about the development of biosurfactants and corrosion inhibitors from
biomass.
Essentially, the idea behind the writing of this book is to deliver information for
multidisciplinary researchers. So, we believe this book gives diversified information
related to pollution abatement. In a nutshell, this book is an interdisciplinary book
highly focused on a research-based solution for the concept of a green and clean
environment and will provide sparkling information for those readers working in the
cutting-edge research areas of sustainable bioremediation and pollution
vii
viiiPreface
ix
x Editor Biographies
Dr. A. Santhiagu completed his Bachelor of Pharmacy (B.Pharm) from Tamil Nadu
Dr. M.G.R Medical University, Chennai in 1998. Later, he achieved his Master of
Technology in Biochemical Engineering from Banaras Hindu University (IIT-BHU),
Varanasi in 2001, then he completed his Doctor of Philosophy in Biochemical
Engineering at Banaras Hindu University (IT-BHU), Varanasi in 2006. Following
this, he joined as Assistant Professor at Kalasalingam Academy of Research and
Education, Sivakasi for two years, before moving to Ultra College of Pharmacy,
Madurai where he served as Head of Department for one year. He then joined NIT
Calicut, School of Biotechnology in the year of 2009 as Assistant Professor where he
is now Professor. In addition to teaching he has been deputed in various administra-
tive positions like HOD, Associate Dean, Deputy Registrar and Chief Warden.
He has published over 18 research papers in various peer-reviewed international
journals and around 25 research papers in various national and international confer-
ences. He has evidenced his subject knowledge in guiding five Ph.D. students, four
Master’s scholars and many project students in getting their degrees awarded. At
present, he has seven Ph.D. scholars pursuing their degrees under his guidance. He
has drawn various funded projects from government-funding agencies like DST,
DBT, and KSCSTE in the tune of 10 billion for various research projects. He has
organized one international and one national conference sponsored and supported by
DBT, DST, ICMR, and CSIR. His key research areas include bioprocessing, biore-
mediation and controlled drug delivery systems. He is a life member of the Biotech
Research Society of India. He and his team have worked in the field of bioprocessing
for the last decade and have attributed their research findings to the field of biopro-
cessing of various biological products. In their lab, students are working on different
products like gellan production, biofuel production, fibrinolytic enzyme production,
and so on. They are developing various strategies for commercializing the products.
They are still at the experimentation stage and most of the products are in pipeline.
The most interesting part of their research finding is on gellan gum production using
recombinant strains and they have isolated a novel strain from a marine source for the
production a novel block-buster enzyme.
Thus, he has proved his research on various perspectives on science and engineer-
ing. So, he is now interested in deliver his research finding and expertise via Books
and Journals. Perhaps, he has various publications in peer reviewed international
journals. He would like to step into authoring a book with the support of his col-
leagues who are working in the similar kind of discipline.
Dr. Rajulapati Sathish Babu is presently serving as Associate Professor and Head in
the Department of Biotechnology. He completed his B.Tech in Chemical Engineering
from NIT Warangal, M.Tech and his Ph.D. from Jawaharlal Nehru Technological
University, Hyderabad, India. His area of research includes bioprocess engineering,
environmental biotechnology modeling, and simulation of bioprocesses metabolic
engineering bioinformatics. He has more than 14 years’ teaching experience handling
various subjects like bioprocess engineering, biochemical engineering, biochemical
reaction engineering, downstream processing, bioinformatics, heat transfer in
bioprocess, mass transfer operations in bioprocess, transport phenomena in bio
process, p rocess engineering principles, microbial bioreactor design, and microbial
Editor Biographies xi
engineering. He has also handled various labs like bioprocess engineering, bioreac-
tion engineering, bioinformatics, and downstream processing for B.Tech students.
In addition to teaching he has been deputed in various administrative positions
like HOD, Warden, and Security officer. He has published over 26 research papers in
various peer-reviewed international journals and many research papers in various
national and international conferences. He has evidenced his subject knowledge in
guiding three Ph.D students, several Master’s scholars, and project students in get-
ting their degrees awarded. He has organized various workshops and national confer-
ences to deliver his expertise to academicians, researchers, and students. He received
funding for a project from the Council of Scientific and Industrial research (CSIR).
His research is in the development of low-cost methods to remove pollutants from
ground water. His research group is working on the isolation of novel enzymes and
its application cancer cells studies. They have developed a low-cost ultrafiltration
membrane for the removal of fluoride from ground water. For more than a decade, his
research group has done significant work for the benefit of the research community.
He has published a chapter in the book Chemical and Bioprocess Engineering:
Trends and Developments (2015), published by CRC Press, and he has one patent to
his credit (continuous solution phase production of beta peptide using spiral copper
channel microreactor, Application No.: 635/CHE/2015, Publication Date: 9/02/2015).
He received Best Poster award at the 3rd International Conference on Desalination
using Membrane Technology organized by Elsevier in Gran Canaria, Spain. He has
honored by the Venus International Society in 2016 for his outstanding performance
as Bioprocess Engineering Faculty. He is an academic fellow at Telangana Academy
of Sciences.
biofuel from ligocellulosic feedstock using enzymatic hydrolysis, and his team is
working on the bioremediation of organic pollutants.
Dr. Korapatti has conducted various workshops, FDPs, and conferences to deliver
his expertise to the young students, researchers, and engineers. He is a senior mem-
ber of Asia Pacific Chemical, Biological & Environmental Engineering Society
(APCBEES) and life member of various professional bodies. He has visited the
USA, Thailand, Australia, and Dubai attending conferences and other academic
works and received the International travel award by the Department of Biotechnology
(DBT), Government of India, for attending the International Conference on Tissue
Science and Engineering. He has also been the recipient of the Young Faculty and
Young Scientist Award held by the Venus International Foundation, Chennai, India.
Contributors
Chanchpara Amit Radhakrishnan Edayileveetil
Analytical and Environmental Science Krishnankutty
Division & Centralized Instrument School of Biosciences
Facility Mahatma Gandhi University
CSIR-Central Salt & Marine Chemicals Kerala, India
Research Institute
Bhavnagar, India Tamil Elakkiya Vadivel
Department of Biotechnology
Madhava Anil Kumar Bharathidasan Institute of Technology
Analytical and Environmental Science Anna University
Division & Centralized Instrument Tiruchirappalli, India
Facility
CSIR-Central Salt & Marine Chemicals Elangovan Elakkiya
Research Institute Department of Biotechnology
Bhavnagar, India PSG College of Technology
and Coimbatore, India
CONTENTS
1.1 Introduction������������������������������������������������������������������������������������������������������� 1
1.2 Classification of Bioplastic������������������������������������������������������������������������������� 3
1.2.1 Based on Biological Macromolecules��������������������������������������������������� 3
1.2.1.1 Starch��������������������������������������������������������������������������������������3
1.2.1.2 Chitosan����������������������������������������������������������������������������������6
1.2.1.3 Proteins������������������������������������������������������������������������������������ 8
1.3 Wastes as Source of Bioplastic�����������������������������������������������������������������������10
1.3.1 Sugar Refinery Waste (Cane Molasses)����������������������������������������������� 10
1.3.2 Paper Mill Waste���������������������������������������������������������������������������������� 11
1.3.3 Bioplastic from Waste Glycerol����������������������������������������������������������� 12
1.3.4 Vegetable Waste����������������������������������������������������������������������������������� 13
1.3.5 Food Waste Valorization���������������������������������������������������������������������� 14
1.3.6 Palm Tree Biomass-based Processing Plants��������������������������������������� 15
1.3.7 Banana Waste��������������������������������������������������������������������������������������� 16
1.4 Cyano Bacteria and PHB�������������������������������������������������������������������������������� 16
1.4.1 PHB Synthesize����������������������������������������������������������������������������������� 16
1.4.2 Detection and Analysis of PHB����������������������������������������������������������� 18
1.4.3 Biodegradability and Biological Considerations of Poly-β-
hydroxybutyrate����������������������������������������������������������������������������������� 18
1.5 Conclusion������������������������������������������������������������������������������������������������������20
References���������������������������������������������������������������������������������������������������������������� 20
1.1 INTRODUCTION
Synthetic polymers, almost without exception, are non-biodegradable. Industries such as
packaging, healthcare, textiles, and so on are a few of the major consumers of the petro-
leum-derived synthetic polymers (polypropylene (PP), polyvinylchloride (PVC), high-
density polyethylene (HDPE), polystyrene (PS), etc.) (USA Energy Information
Administration, 2012). Plastics and polymers form an integrated part of our daily routine.
1
2 Sustainable Bioprocessing for a Clean and Green Environment
Also, food packaging is one of the most important requirements in food industries. The
major concern faced by them is how to preserve and protect all types of foods, and for
this petroleum-derived plastics are predominantly being used. On the other hand, these
plastics pose both health and serious environmental hazards.
The depletion of the finite petrochemical resources, supply security, and the nega-
tive effects on the environment has necessitated the development of eco-friendly
polymers. For the last decade, great effort has been incorporated into producing bio-
polymers and has attracted considerable attention because of their environmental
advantages. Industrial ecology, green chemistry, eco-efficiency, and sustainability
are guiding the next generations of materials, processes, and products. Polymers are
a chemical compound consisting of discrete building blocks linked together in a
long, repeating chain. Biopolymers are defined as the polymer formed under the
natural processes and hence is also known as a natural polymer.
The majority of the biopolymers are extracted from agricultural products such as
starch, cellulose, and protein. However, with comparison to thermoplastic based on
synthetic polymers, biopolymers pose difficulty when processed with conventional
technologies and show subservient performances in terms of functional and struc-
tural properties (Mensitieri et al., 2011, Bahram et al., 2020). The blending of differ-
ent biopolymers has been considered as an alternative to this problem. The most
familiar and potential biopolymers are starch, gelatin, chitosan, alginate, poly lactic
acids, poly hydroxy alkanoates (PHAs), poly hydroxy butyrates (PHBs), and so on.
Being extracted from nature they are biodegradable and hence can be consumed by
microorganisms and converted into simple, eco-friendly compounds. Biopolymers
are used to form biobased plastic which can be reusable and are biodegradable
(Elisabeta-Elena et al., 2014). The raw materials, chemical composition, and the
structure of the finally produced bioplastic, along with the environment under which
the bioplastic is expected to degrade, determines its biodegradability. Some of the
sources of polymers available in natural resources have been schematically repre-
sented in Figure 1.1.
Biodegradable polymers
Lignocellulosic Plants
products
Others: chitosan,
glucan..
1.2 CLASSIFICATION OF BIOPLASTIC
1.2.1 Based on Biological Macromolecules
1.2.1.1 Starch
Starch is the most commonly used raw material which is renewable and biodegrad-
able in nature. Starch can be obtained from potato, rice, wheat, and cassava (Whistler
and BeMiller, 2007). It is thermoplastic in nature. It can be plasticized by using spe-
cific amounts of plasticizers (sorbitol, mannitol, xylitol, glycerol) and heat and then
it is obtained. The main reason for using starch as a material for packaging is low
cost, easy availability, and biodegradable in nature.
The use of starch in the plastics industry reduces the use of synthetic polymers in
these industries. The structure of starch is made up of amylose and amylopectin.
Biodegradable forms of plastics are mostly made of amylopectin, but films made up
from pure starch showcase inferior physical properties (Akter et al., 2012). The main
reason why amylopectin is used for bioplastic preparation rather than amylose is
amylose constitutes only 20 percent of starch while amylopectin constitutes 80 per-
cent of starch, and amylopectin is more soluble in water and branched as compared
to amylose which has a linear chain structure.
The main limitation for using starch is that it has a poor mechanical property and
a resistance to moisture. In order to improve these properties, the starch is blended
with other varieties of biopolymers and certain additives (Yadav et al., 2018). Starch
can be blended with PLA composites and can also be mixed with polyvinyl alcohol
and chitosan (Wang et al., 2010).
1.2.1.1.1 Modifications of Starch
The native form of starch has unfavorable properties such as brittleness and is not
soluble in cold water. Therefore to overcome these limitations it can be modified
chemically as discussed in the subsequent section. The types of modification for
starch are represented in Figure 1.2.
1.2.1.1.2 Cross-linking
Cross-linking of the starch is the most significant modification followed. A study was
done by Kapelko et al. (2015) in which cross-linking weak hydrogen bonds are
replaced with strong covalent bonds. Choi and Lee (1999) and Franssen and Boeriu
(2014). reported that the amount of C6H12O6 that exists in starch mainly consists of
two 2° and one 1° hydroxyl groups that can interact with other compounds. This can
lead to increase in cross-linking which causes it to be more amicable to the gelatini-
zation process and increases the stability by reducing the solubility as stated
(Ratnayake and Jackson 2008; Zhong et al., 2013). The cross-linked starch can be
utilized in textile, adhesive, and food industries (Phadnis and Jadhav, 1991).
Jyothi et al. (2006) reported cross-linking of cassava starch with epichlorohydrin
(an organo-chloride and epoxide) in three types of different media: water, water with
N,N- dimethylformamide, and water with phase contrast catalyst. Upon characteriza-
tion based on thermal, retrogradation, and physicochemical properties, the cross-
linking was very high when N,N- dimethylformamide was used. Also, there was a
subsequent decrease in the capacity of water-binding ability with an increase in the
extent of cross-linking.
1.2.1.1.3 Esterification
In esterification, hydroxyl groups are replaced with ester groups that enhance the
thermal stability (Grommers, 2009). Different types of starch esters are synthesized,
namely, starch sulfates, starch phosphates, and starches of fatty acid (Wischmann
et al., 2005; Vasiliadou et al., 2015).
Starch modified by esterification deciphered the disappearance of the crystalline
structure of starch composites after the reaction. This led to the enhancement in
physical properties and thermal stability of the native starch.
1.2.1.1.4 Stabilization
Stabilization is performed to improve the ability of the starch to tolerate the variation
in temperatures. This is also done to escalate the shelf life of the products made from
starch. The huge groups such as octenyl-succinate are replaced on to the starch in
order to prevent the straight scattered remains to re-associate or re-crystallize the
polysaccharides present in gelatinized starch (Murphy, 2007). The number of groups
added to it decides the effect of stabilization. It has been seen that when potato starch
was annealed with different amylose/amylopectin ratios with subsequent increases in
the temperature, there was an increase in stability which might be due to thickening
with amylase as observed from the X-ray crystallography results. The thickening of
the crystal mainly involves amylopectin and amylose to go through co-crystallization
while annealing (Gomand et al., 2012).
1.2.1.1.5 Pre-gelatinization
Pre-gelatinization is a method which was developed in order to eliminate the require-
ment of cooking the starch (Miyazaki et al., 2006). Two ways of acetone precipita-
tions were employed, that is, cold and hot form, and it has been observed that the
product exhibited good powder properties (Ohwoavworhua and Osinowo, 2010).
However, it takes a longer time to dry a pre-gelatinized starch preparation.
1.2.1.1.6 Thermoplastic Starch
Starch in its native form is fragile and tends to be water absorbent, hence hindering
its usage especially in food packaging. It is less thermally stable and has a high
Alternative Plastics from Wastes 5
melting point (Wang et al., 2003). Starch can be transformed into thermoplastic form
by inducing plasticizers like polyols in it. This thermoplastic starch can be mixed
with a variety of polymers each having their own properties and potentiality.
Thermoplastic starch can be blended with a wide range of polymers along with some
plasticizers. This enhances its water-resistant and mechanical properties (Murphy,
2007). Blending of biological components such as starch and PLA with other ther-
moplastic has been done in the recent past and which are discussed in the subsequent
sections.
tensile strength. PLA has also been made up into a large range of customer
products, which includes degradable bags, paper covering and has also been spun
into cloth. Polyethene oxide mixed with PLA is used as blended plastic material
for secondary packaging material to improve the average shelf life of the products
due to its enhanced barrier property (Iotti et al., 2009). It has been concluded that
the Young’s modulus and tensile strength was more for sorbitol plasticized blends
as compared to other blends.
1.2.1.2 Chitosan
Chitosan is the most preferred polymer next to starch which is primarily ideal
because of the properties such as biodegradability, biocompatibility, non-toxicity,
antioxidant, anticancer, and antimicrobial properties. As chitosan is mainly
extracted from the aquatic waste resources like crustaceans (crab shells, prawn
exoskeleton, etc.) it renders cost-effectiveness (Abdou et al., 2008; Dayarian et al.,
2014; Vilela et al., 2017; Xie et al., 2017). Alkaline deacetylation of chitin pro-
duces chitosan which is a derivative of chitin. Chitin is present in the exoskeleton
of insects and crustaceans (Siripatrawan and Vitchayakitti, 2016; Darbasi et al.,
2017; Kalaycıoğlu et al., 2017; De et al., 2018). Chitosan is highly soluble in con-
trast to chitin (Elsabee and Abdou, 2013). Due to solubility, chitosan has a large
number of applications in industrial, medicine, and agriculture. The degree of
deacetylation, molecular weights, and functional properties of chitosan depends on
the source from which it has been obtained (Leceta et al., 2013; Akyuz et al., 2017).
The capability of chitosan to form an exceptional plastic property makes it an
appropriate polymer for a huge number of applications. The physical property, such
as the tensile strength of the bioplastic derived from chitosan, is directly propor-
tional to the MW (molecular weight) and extent of deacetylation of chitosan (Park
et al., 1999, 2002; Nunthanid et al., 2001; Ziani et al., 2008; Fernández-Pan et al.,
2010; Kerch, 2015).
It has been reported that an increase in tensile strength of films made from chito-
san was observed upon the addition of natural phenolic groups on the backbone of
chitosan (Liu et al., 2017). On incorporation of gallic acid into films made from
chitosan, increases in the tensile strength was observed (Rui et al., 2017). Bioplastics
of chitosan produced using acetic acid had tensile strength much higher as compared
to those prepared by using lactic, malic, or citric acid. The physical properties were
further enhanced by the addition of glycerol as a plasticizer. When silicon carbide
nano-composites are incorporated, there is an increase in the physical properties (like
tensile strength) of chitosan and silicon merged films (Pradhan et al., 2015; Giannakas
et al., 2016). Chitosan-based films are well known to have antimicrobial properties
and hence used to cover vegetables and fruits by applying antimicrobial substances
through using polyvinyl alcohol/chitosan blends, which are toughened with cellulose
nano-crystals and multifunctional nano-sized fillers (Kerch and Korkhov, 2011;
Azizi et al., 2014).
1.2.1.2.2 Chitosan-based Films
Chitosan-based films (Figure 1.3) are processed by physical interaction, solvent
evaporation, and chemical cross-linking with a wide range of co-mixtures.
Nevertheless, the very poor permissibility and mechanical properties of polymeric
films is obtained by using physical methods as compared to those films obtained by
adopting chemical reactions. The problem is that toxicity is induced when chemical
cross-linking agents are used, which affects the materials. Hence, enzymatic meth-
ods are being employed to improve the films (Kumar et al., 2000).
CHITOSAN
BASED FILMS
CHITOSAN/WHEY CHITOSAN/SOYPRO-
PROTEINFILMS TEINFILMS
CHITOSAN/OVALBUMIN
FILMS
1.2.1.2.4 Chitosan/Ovalbumin Films
Di Pierro et al. (2006) obtained a slightly yellowish, smooth, flexible, and transparent
chitosan/ovalbumin films in the absence and presence of mTGase. These films which
were enzymatically cross-linked were insoluble even after incubating for 24 hours
which was done at 25°C and kept at a diverse range of pH values, but there was a
discharge of huge quantity of soluble proteins when they were treated for 20 hours
with trypsin at the same temperature. The research concluded that protein obtained
from these films has the capability to act as a protease substrate even when chitosan
is present.
1.2.1.3 Proteins
1.2.1.3.1 Plant-based Sources
1.2.1.3.1.1 Corn Zein The chemical properties and its applications have been
thoroughly studied (Shukla and Cheryan, 2001). The two units of corn zein are α-zein
and β-zein. The β-zein is formed by the group of α-zein connected by disulphide
bonds and has a relatively lower tendency for coagulation and precipitation as
compared to α-zein (Shukla and Cheryan, 2001). Zein has poor solubility in water
thus the drying of the alcoholic aqueous dispersions to fabricate the film are relatively
brilliant and grease resistant. The property for film formation of corn zein has been
thoroughly reviewed (Takenaka et al., 1967; Park and Chinnan, 1990; Aydt et al.,
1991; Herald et al., 1996). Hence the corn zein proteins have been used for packaging
materials, preservation of fresh food, retention of enriching vitamins and for
controlled delivery of medicinal drugs. Biodegradable plastic production and
manufacturing has benefited from mixtures of starch and zein. Plastics prepared by
injection molding portray high sensitivity to water, while plastics produced by cross-
linking have shown lower absorption of water and higher mechanical property (Jane
et al., 1994).
and soluble gliadins (Wieser, 2007). Glutenins form the elastic component of the
wheat gluten while the gliandin forms the viscous component. Extensive study has
been conducted on the wheat gluten protein’s ability to form film (Park and Chinnan,
1990; Aydt et al., 1991; Gennadios et al., 1993; Gontard et al., 1996). The traditional
procedure to obtain the wheat gluten film involves casting of a thin layer and then
drying of aqueous alcoholic proteic solution (under acidic or basic condition) in the
presence of disruptive agents such as sulphite. Wheat gluten-based films are water
resistant and have similar properties and applications to those of zein films. They
have been used for encapsulation of additives, improving cereal product quality and
retention of antimicrobial and antioxidant additives on the surface of food. They also
exhibit remarkable gas barrier properties thus having a potential application in
preservation of fresh vegetables and fruits (Tanada-Palmu and Grosso, 2005; Xing
et al., 2016).
1.2.1.3.1.4 Peanuts and Cotton Seed Protein collected from the lipoproteic
skin of peanuts is used for the formation of films and water-soluble bags (Aboagye
and Stanley, 1985). The cotton seed protein solution treated with various cross-
linking agents is used to prepare biodegradable bags (Marquié et al., 1997).
1.2.1.3.1.5 Milk Proteins The two major protein portions in milk are caseins
and whey protein. Caseins are low in cysteine and have 300–350 kDa molecular
weight whereas whey protein is significantly abundant in cysteine. Casein forms the
majority portion of milk protein (Wu and Bates, 1973). Both fractions possess film-
forming properties. Transparent and flexible films can be obtained. Films fabricated
on processing equipment surfaces and at air-water interfaces by heating non-fat milk
are used to obtain casein-based films. Whey protein is used to form the whey-based
films by the heating and boiling of whey dispersions and collecting the lipoproteic
skin. Transparent, odorless, colorless, and flexible film can be obtained. Network
stabilization provided by disulphide bonds partly cause whey protein-based films to
be insoluble in water. Casein-based films are capable of enhancing the appearance of
food, generating water-soluble bags, the manufacturing of identification labels used
10 Sustainable Bioprocessing for a Clean and Green Environment
for pre-cut cheese, and encapsulation of polyunsaturated lipids used for animal feed
(Guilbert 1988; Avena-Bustillos and Krochta 1993).
1.2.1.3.2 Animal-based Sources
1.2.1.3.2.1 Collagen and Gelatin Collagen and gelatin are both obtained from
animals. The most abundant protein found in animals is collagen and it comprises of
three cross-linked α-chains, whereas collagen’s denatured derivative is gelatin.
Collagen is high in amino acids like glycine and proline/hydroxyproline and low in
methionine. Collagen has various applications in the meat industry, the pharmaceutical
industry, and edible coatings (Tryhnew et al., 1973). Gelatin-derived films have been
found to be flexible, transparent, water insoluble, and impermeable to oxygen. The
gelatin-derived films also have several applications such as fabrication of tablets and
capsules, used as raw materials in photographic films, and encapsulation of vitamins,
aroma, and sweeteners (Balassa et al., 1971).
concentration of PHA and maximum biomass obtained when the nitrogen source
was urea, was 2.89 ± 0.08 g/L & 5.36 ± 0.08 g/L respectively. PHA that was obtained
from Pseudomonas aeruginosa resembled commercial PHA as at 1,244 cm−1 wave
number a strong band was observed that shows ester bond. Few other absorption
bands with alkenes, carbonyl, and hydroxyl groups were also studied from FTIR
analysis which were similar to that of commercial PHA (Nur et al., 2004). From a
comparison with prior research it was seen that Pseudomonas aeruginosa gave a
high yield in short fermentation periods (Saranya and Shenbagarathai, 2010). The
PHA production in a batch fermentation process using an inexpensive carbon and
nitrogen source from sugar refinery waste (Figure 1.4) has shown a reduction in
manufacturing cost, fermentation tome, and provides for an overall economic pro-
cess (Serafim et al., 2008).
biomass could assemble was found to be 77% PHA dry cell weight in 5 hours. This
showed the efficiency of the specific biomass. There were several challenges in this
process. First was feedstock preparation. Batch mode was incorporated due to sim-
plicity but continuous mode would have been a better choice. Second, oxygen mass
transfer was a challenge due to the low solubility of oxygen which was a limiting step
in the process design of the reactor. The third challenge was the utilization of paper
mill waste water stream as a substrate. The formation of the bioplastic could be done
by the usage of inorganic precipitation but it deteriorates the accuracy of pH and DO
sensors. The main PHA producer in this enrichment of biomass was Plasticicumulans
acidivorans which also had another surrounding population that yielded low PHA.
The biomass proportion of P. acidivorans was dependent on the amount of total COD
and volatile fatty acids in the wastewater streams after undergoing the acidification
process. The flow process of PHA production from paper mill wastewater is repre-
sented in Figure 1.5.
and biopolymers like PHAs (Nakas et al., 1983). These value added products can be
used as monomers to chemically synthesize plastics like polyesters, polyurethanes,
and polyethers (Adkins et al., 2012). In comparison to these polymers, which are
chemically catalyzed and are of biological origin, PHAs are naturally occurring bio-
degradable plastics. Trans-esterification is a process through which biodiesel is pro-
duced from animal or vegetable fats along with methanol. During this process the
alkali or acid catalysts convert methanol and triacylglycerol into glycerol and fatty
acid methyl esters (biodiesel).
Crude glycerol produced during the transesterification process is approximately
around 10% of the final amount of biodiesel (Pachauri and He, 2006). As the produc-
tion of biodiesel has drastically increased, the manufacture of crude glycerol has also
been obtained in very large quantities (Zhu et al., 2010). The transformation of glyc-
erol in polymers like PHA depends highly on the concentration of the substrate in the
medium. Reports have shown that Zobellellade nitrificans MW1 gave the highest
yield which is 0.31g PHB/g from a glycerol concentration of 10g/L (Ibrahim and
Steinbüchel, 2010). It was also observed that glycerol concentrations that were usu-
ally higher range like 20 g/L–50 g/L gave a low yield of product that was found to be
0.03, 0.12, and 0.21 PHB/g glycerol accordingly. The product yield escalated from
0.10 to 0.25 PHB/g when this same process was optimized and incorporated in the
fed-batch system. Double-staged fermentation by Ralstonia eutropha using pure and
waste glycerol, gave a yield of 0.36 and 0.34 g PHB/g glycerol, respectively
(Cavalheiro et al., 2009). The activated sludge found in municipal waste water treat-
ment plant usually contains mixed group microbe communities which can systemati-
cally utilize crude or raw glycerol and reportedly gave a yield of 0.40g PHA/g
glycerol that was somewhat similar to the conversion rate of fatty acids which are
used as carbon sources (Liu et al., 2010; Motralejo-Garate et al., 2011; Malaviya
et al., 2012).
Thus, we can say that glycerol has a promising future as it can significantly reduce
the production costs of PHA and increase the supply of value added by-products. The
de novo synthesis of microbial PHA has been represented in Figure 1.6.
1.3.4 Vegetable Waste
Biodegradable plastic derived from renewable sources is a great substitution for syn-
thetic plastic (Kiser, 2016). Various food manufacturing plants trigger environmental
as well as economic issues by producing waste in each step, that is, from production
and supply, to its disposal. Food waste can be used as sources of raw materials for
bioplastic production which will lead to significant improvement of the economy as
well as effective waste utilization (Bayer et al., 2014; Perotto et al., 2018). For the
development of the biorefinery concept, vegetable waste can be used as an important
raw material (Clark et al., 2009). The most important macromolecule in the vegetable
is cellulose that can serve as a resource for many value added products. The vegeta-
ble waste powder was directly converted into bioplastic with the help of HCl by
water-based process. Precisely, the bioplastic was formed by blending cellulose crys-
tals which are present in vegetable waste, pectin that dissolutes using HCl (May,
1990), and sugars which act as a plasticizer. Homogenous bioplastic with matrix and
14 Sustainable Bioprocessing for a Clean and Green Environment
from the waste generated to use biomass to discover savvy sustainable power
resources (Ludin et al., 2004; Ong et al., 2011).
Considering the amount of biomass generated, Indonesia could be a good option
for the ace generation of bioethanol and xylitol (Kresnowati et al., 2015). Based on
total expenses for the professional duction of xylitol, an overall benefit of 4.3USDkg−1
can be acknowledged as to whether biomass is utilized as a crude source. In a like
manner, non-food sugar created from oil palm frond can be utilized for the practical
creation of poly (3HB) (Zahari et al., 2015). It is evaluated that the creation cost of
poly (3HB) can be diminished to (Konopka and Schnur, 1981; Kaewbai-Ngam et al.,
2016) USD kg−1 by utilizing inexhaustible sugars created from a palm leaf. Aside
from poly (3HB) creation (Chiew and Shimada, 2013),the utilization of EFB can
prompt the creation of various products including biogas, electricity, and paper
(Sompong et al., 2012).
1.3.7 Banana Waste
Numerous amounts of banana leaf were dismissed and misused (in 2012) which was
26.46% and 6.67% separately (Quinaya and Alzate, 2014). Different products, such
as PHB and biofuel can be generated from these waste products. In different papers
it has been stated that 316 kg of glucose, 238 kg of ethanol, and 31.5 kg of PHB can
be generated from one ton of banana waste (Naranjo et al., 2014). Additionally,
banana strips are likewise significant feedstocks for the creation of differing items.
Around 100 kg of banana strips can be utilized to produce 57, 2, 25, and 5 kg of
glucose, acidic corrosive, and methane, separately (Quinaya and Alzate, 2014). In the
main setting, PHB was an exceptional item, while banana strips were taken as the
backup setting (Naranjo et al., 2014). PHB was produced from the hydrolyzed starch
of banana skins.
1.4.1 PHB Synthesize
Poly-β-hydroxybutyrate is obtained from acetyl coenzyme A through three enzy-
matic reactions. In this, 3-Ketothiolase enzyme converts 2-acetyl-coA to 1-acetoce-
tyl-coA molecule, then NADPH dependentacetoacetyl-coAreductase converts
acetoacetyl-coA to D-3-hydroxybutyryl-coA, and the last enzyme PHB synthase
catalyzes linking of the D-3-hydroxybutyryl moiety to an existing PHB molecule via
an ester bond (Petrasovits et al., 2007).
Alternative Plastics from Wastes 17
plastic material made by using PHB gets degraded in the sediments of the surface by
biogeochemical mechanisms (Mergaert et al., 1994; Porier et al., 1995; Lee, 1996;
Lemos et al., 2006; Murphy, 2007).
PHB can be biodegraded in the environment. Microorganisms start to take over on
the polymer surface and start to produce enzymes which degrade the P(HB-HV) into
HB and HV units. These are later used by the cells as a source of carbon for the
growth of biomass (Figure 1.9). Surface area, temperature, moisture, and the pres-
ence of other nutrient materials are the factors on which the rate of degradation of a
polymer depends.
Cyanobacterial bioplastics manufactured using biopolymers can be obtained in
two forms such as biopolymer based or obtained from polymerizable molecules
(Hankermeyer and Tjeerdema, 1999; Kim and Lenz, 2001, Beccari et al., 2009). The
biopolymers used can be starch, cellulose, and soya-based protein. Bioplastics
obtained from cyanobacteria is the recent trend in the era of bioplastics compared to
traditional methods (Madison and Huisman, 1999; Chen and Li, 2008; Castilho et al.,
2009; Zhenggui et al., 2011). Cyanobacterial-based bioplastics have a lot of advan-
tages, such as high yield in a range of environments. The use of these bioplastics
neutralizes greenhouse gas emissions from power plants and factories, And hence
helps in the conversion of fossil resources and reduces carbon dioxide emissions,
thereafter helping sustainable development. Balaji et al. (2013) concluded that cya-
nobacteria has the capability to produce PHB by using CO2 as an only source of
carbon, but the technological methods for producing cyanobacterial-based bioplas-
tics is at the research stage and will take time to be commercialized. These bioplas-
tics are biodegradable and environmentally friendly and better than ordinary
bioplastics.
1.5 CONCLUSION
The improper discarding of pre-owned or used plastic waste leads to contamination
of the environment. Long, drawn-out usage and exposure of plastics and plastic
goods to high temperatures can lead to the leaching of toxic chemical constituents
into food, drinks, and water. This can be a root of enormous health hazards, such as
birth deformities, skin disorders, harmful to the immune system, cancer, respira-
tory diseases. On the level of raw materials, use of recycled materials or use of
renewable resources as discussed in this chapter are two strategies to reduce CO2
emissions and the dependency on fossil resources. The production process is
another level where adjustments, for example towards a more energy-efficient pro-
cess, can be made. A final level where efforts can increase sustainability is waste
management.
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Assistiu-lhe o piedoso bispo até o ultimo valle, e logo seu corpo foi
levado por homens principaes ao Hospicio de Nossa Senhora da
Penha dos Capuchinhos Francezes, o dia em que chegavam as
novas da restauração do famoso Palmar a Pernambuco, que havia
de ser o sexto da victoria, pois tanto gasta um caminheiro apressado
de um logar a outro. Mas é em vão busca-lo em Pitta, auctor
moderno que d’isto tracta como si não tractára. E mais me
escandalisa que passasse em sua mesma patria por um poeta de tal
nome seu contemporaneo, com quem devia gastar parte d’aquelles
elogios. Morreu finalmente no anno de 1696 com edade de setenta
e tres annos.
Este é o mais abreviado resumo que posso dar da vida do meu
suspirado, quão dilectissimo poeta lyrico; e oxalá podéra eu publicar
os prodigiosos fundamentos do meu amor, derramando entre as
gentes o manancial thesouro de suas graças! Singular foi a estrella
que dominou em seu engenho; porque a toda a circumferencia das
luzes apolineas brilhou com egualdade senhoril; e não menos
prodigioso aquelle não sei que de sua guarda, porque offendendo ás
claras muitas pessoas, de quem o menor movimento seria sem
duvida uma tyranna morte, sempre se atreveu, e nunca de seu motu
proprio cautelou perigos; morrendo intacto de tão prolongados
mezes.
Muitos eram os feridos do seu ferro que consultaram o remedio no
mesmo instrumento da chaga, beijando a Achilles a lança que os
traspassára. Raro testimunho d’esta fatalidade foi a resposta que
deu a um queixoso certo governador severamente resoluto: «Não
faça V. Mᶜᵉ. caso (disse), porque isso tambem passa por mim, sem
que por mim passe a minima tenção de o castigar.»
Testimunho d’esta fatalidade são as duas quartas de um soneto,
que se fez em sua morte; o qual não escrevo por inteiro em razão
de que si os seus principios professam a verdade pura, os fins
todavia contém temeraria petulancia:
o quente da cama
Com Gonçalo, e com sua ama,
Dizendo estava comei-me, &.
Por vida do meu Gonçalo,
Custodia formosa e linda, &.
Madrasta do Gonçalinho,
Que é lindo enteado a fé, &.
Sim, por vida de Gonçalo, &.
Mas por vida de Gonçalo, &.
GLOSA.
AOS VICIOS
TERCETOS