MiniCoder GEL 2443

Speed and position sensor with amplitude control option

Technical Information
Version 07.11

General

The measuring unit consists of a sensor and a precision target wheel for mounting on shafts with diameters ranging from 8 mm to more than 500 mm. Measurement of speed and position by proximity sensing of precision target wheel with magnetoresistive sensor elements. Output signals are two 90 shifted sinusoidal signals for detection of sense of rotation (tracks 1 and 2) and their inverse signals. Optionally with a reference pulse (track N). Internal amplification and temperature compensation of sensor signals Certificate Safety integrated

Features

Output signal level 1 VSS with high quality Frequency range from 0 to 200 kHz Speed measuring range from 0 to 70.000 min-1 Temperature range -40 C to +120 C Protection class IP 68

Advantages

Easy to install thanks to its optional amplitude control Extreme robust, fully encapsulated sensor Highly resistant to interference due to its metallic coating High flexibility in machine design through customised manufacturing of precision target wheels

Fields of application

Machine tool engineering - Position and speed measurement of the main spindle in lathes, grinding and milling machines - Speed and position measuring in HSC spindles (High Speed Cutting) - Electronic synchronization of helical spindles in dryrunning vaccum pumps Angle measurement in radar equipment Measurement of speed and position in test stands

DS22-2443

Internet: www.lenord.de E-Mail: [email protected]

Phone: +49 208 99630 Fax: +49 208 676292

Lenord, Bauer & Co. GmbH Dohlenstrae 32 46145 Oberhausen, Deutschland

Technical Data

Electrical Data Output level Output signal Output frequency Offset (static) Amplitude tolerance Amplitude ratio UTR1 /UTR2 Supply voltage US Power consumption without load Mechanical Data Module of the target wheel Admissible air gap Width of the target wheel Material of the target wheel Max. admissible cable length Working temperature Operating and storage temperature Protection class Electromagnetic compatibility Insulation stability Vibration resistance Shock resistance Weight Housing Connection Core x cross section Outer diameter (O.D.) Min. bending radius 0.3 / 0.5 0.15 mm 0.02 mm with module 0.3 0.2 mm 0.03 mm with module 0.5 min. 4.0 mm Ferromagnetic steel 100 m (observe the voltage drop on the power line) -30 C to +85 C -40 C to +120 C IP 68 EN 6100061 to 4 (2) 500 V, according to EN 604391 200 m/s2, according to DIN EN 6006826 2000 m/s2, according to DIN EN 600068227 30 g Polyphenylensulfid (PPS), fibre reinforced Separate screen connection line for near-sensor earthing (e.g. using one fixing screw) 9 x 0.15 mm2 50.3 mm 25 mm 1 VSS (difference signal) two 90 phase-shifted sinusoidal signals and their inverse signals, short-circuit proof; optionally with reference pulse 0 to 200 kHz (1) 20 mV -20% to +10% 0.9 to 1.1 5 V DC 5% 0.3 W

(1) (2)

at a line capacity of 5 nF The normative limit values are met if mounting and connection jobs are carried out properly. Coaxial earthing of the MiniCoder connection cable (e.g. on the free cable end) and keeping the separate screen connection line as short as possible will additionally improve noise immunity.
Lenord+Bauer DS22-2443(07.11)

Dimensions

Dimension GEL 2443 Axial cable outlet

5-0.3

Dimension GEL 2443 Radial cable outlet

5-0.3

27 7.75

27 7.75
11.6 15.5

3.75

3.75

4.5

4.5
37.5 4 1 5
-0.05 -0.1

37.5 1 7.3 17.5 21.4

Assembly drawing

4
21.4

-0.05 -0.1

17.5

Drilling and milling plan

h a aR

Distance (9.5 0.5 mm) Distance to reference mark (6 mm) Width of target wheel (> 4,0 mm)

All dimensions in mm
ra = da/2 (with da = outer diameter of target wheel)

aR h

DS22-2443(07.11)

15.5

Lenord+Bauer

Type code

Signal pattern K Sin/Cos signals 1 Vpp Reference mark None N Flag M Groove Z Flag aligned with tooth (recommended) Amplitude control R With 1 Without Cable outlet R Radial G Axial Module 5 0.5 3 0.3 Connection type K Open cable end (fixed length: 30, 150, 250 or 600 cm) A 17-pin straight connector B 17-pin angular connector Cable length Number in cm Temperature sensor cable (2 m) M Included None Separate screen connection on sensor E Mandatory 2443 _ _ _ _ _ _ _ _ _ _ _ _

Lenord+Bauer

DS22-2443(07.11)

Description

Signal pattern
K = Sine/Cosine signals 1 VPP
1 1 2 2 N* N

Reference mark N flag A metal flag integrated in the target wheel is detected when its position is exactly between two teeth. This reference signal can be used as a positon reference. This is required, for instance, for the automatic changing of a tool in a milling or grinding spindle. Reference mark M groove Depending on size and geometry of the target wheel, the target wheel version with a reference flage can only be used up to certain speeds. For speeds beyond 30.000 min-1, a MiniCoder detecting a reference groove integrated in the target wheel is used. For technical reasons, the target wheel is in this case composed of two parts. Reference mark Z flag aligned with tooth This MiniCoder version can be used for scanning a target wheel manufactured in one piece. The system permits reaching speeds of more than 70.000 min-1. The reference flag sits precisely on one tooth of the pulse track.

Reference signal (N , /N) only available with reference mark (N, M oder Z)

Reference marks
Reference marks may occur in the form of a groove or a flag. The flag must be made of ferromagnetic material and may not protrude beyond the gear-wheel of the target wheel. The selection of the reference mark is determined by the size and speed of the used target wheel, as both variables affect the forces acting on the reference mark. For new designs, we recommend the use of target wheels with reference mark variant Z.

> D J

>

hZ

N = reference mark flag

h = 4 mm b = 0.5 mm

M = reference mark groove

t = 1 mm, b = 1.2 mm for module 0,3 b = 1.6 mm for module 0.5

Z = reference mark flag aligned with tooth

hZ = 2 mm

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Lenord+Bauer

Description

Amplitude control
The GEL 2443 MiniCoder offers facilities for stabilizing fluctuations in teh sin/cos amplitudes resulting from changes to the measuring distance and temperature. The assembly effort is reduced considerably. Readjustment is no longer needed to optimize the signals.

Type Module 3 5 0.3 0.5

Air gap d, Distance tolerance adjusting characteristic 0.15 mm 0.20 mm 0.02 mm 0.03 mm

Cable outlet

The MiniCoder must be odered to match with the target wheel.

Cable length
For connection type K (open cable end), 4 cable length are available: 30, 150, 250, 600 cm. For cable assembling with plug connectors, the cable length must given in cm. Cable type PUR cable, screened, 9 x 0.15 mm2 Outside diameter: 5 mm (- 0.3) Min. bending radius: 25 mm

G = Axial cable outlet

R = Radial cable outlet

Cable for temperature sensor (2 m)

Variants A and B can be delievered on request with the cable for the temperature sensor connected to the mating connector (see page 8). Cable type TEFLON cable, 2 x 0.14 mm2 Outside diameter: 2.8 mm ( 0.1) Min. bending radius: 20 mm

Module
The module describes the relation between the number of teeth and the outer diameter of a target wheel. The smaller the module the smaller the outer diameter for the same number of teeth. The air gap to be observed between sensor and target wheel is less with module 0.3 than with module 0.5.

Separate screen connection on sensor

This screen connection is connected to the screen of the sensor cable. In order to improve electromagnetic compatibility (EMC), the separate screen connection should be connected to the flange on which the MiniCoder is mounted.

Lenord+Bauer

DS22-2443(07.11)

Description

Connection type
The MiniCoders are delivered with open cable end as type K or with 17-pole plug connectors (male) as type A or B. For connecting the plug connector, commercially available ready-made cables can be used.
L 25 15

Connection type K open cable end

L 2 3 M23 1 26.3

Connection type A 17-pole straight connector (male)

L 32.5 2 53.3 1 M23

Connection type B 17-pole angular connector (male) Key 1 Separate screen connection associated with cable screen.*) 2 Cable for temperature sensor, option M (2 cores, 2 m length) 3 Cable screen L Cable length (see type code) *) Note: Fit the cable screening as coaxially to the earth cable as possible. When fitting the cable screening onto an earth cable, the earth cable should be run as short as possible. The connection types shown above are commonly used screen connection examples. Depending on type of control and cable used, a different screen may be necessary.

DS22-2443(07.11)

Lenord+Bauer

Connection

Connection type K Open cable end Lead colour white brown grey blue red pink black yellow green Signal / function V1+ V1 VN+ 0V VS V2+ V2 VN V Sense Track 1 /Track 1 /Reference track GND + 5 V supply voltage Track 2 /Track 2 /Reference track 5 V sense

Connection type A or B 17-pin connector (male) Lead colour white brown grey blue red Connection side view (solder/crimp side of the mating plug) Screening is not connected inside the MiniCoder. Jumper between pins 7 and 15 Temperature sensor pin 8 and 9 pink black yellow green Pin 1 2 3 46 7 8 9 10 11 12 13 14 15 16 17 Signal / function V1+ V1 VN+ 0V + VS V2+ V2 VN 0V VSense Track 1 /Track 1 Reference track GND Temperature + Temperature + 5 V supply voltage Track 2 /Track 2 /Reference track GND 5 V sense (brown) (blue)

not connected

nicht belegt

not connected

Lenord+Bauer

DS22-2443(07.11)

Target wheels

Customised target wheels

On request, customised target wheels are manufactured according to individual specifications. Please send us a dimensional drawing of your target wheel (if possible, as a dxf-file) to [email protected].

Standard target wheels

For detecting rotary movements, the MiniCoders and target wheels form a complete unit. The target wheel size and hence , its diameter are directly dependent on the module and the number of teeth, i.e.: z = (da / m) - 2 m (z+2) da = outer diameter m = module z = number of teeth

da =

Standard target wheels (design see table) are available at short notice ex factory. Design of standard target wheels number of teeth z 100 125 128 200 250 250 256 256 360 500 512
- Diameter

module m [mm] 0.5 0.5 0.5 0.5 0.3 0.5 0.3 0.5 0.3 0.3 0.3

outer da [mm] 51.0 63.5 65.0 101.0 75.6 126.0 77.4 129.0 108.6 150.6 154.2

inside standard [mm] 12 H7 12 H7 12 H7 12 H7 12 H7 25 H7 12 H7 25 H7 25 H7 25 H7 25 H7

inside di max. [mm] 30 H7 35 H7 35 H7 70 H7 45 H7 85 H7 50 H7 90 H7 70 H7 110 H7 110 H7

collar- dr [mm] 47 60 61 97 72 122 74 125 105 147 151

2 +0.5 3 -1 2 +0.5

0.015 10 4

10 4 4

reference mark target wheel

Type code for standard target wheels Refernce mark N with reference mark (flag) without reference mark Module 3 Module 0.3 5 Module 0.5 Number of teeth _ _ _ _ see table design of standard target wheels Inside diameter _ _ _._ see table design of standard target wheels ZA _ _ _ _ _ _ _ _ _ _ _

DS22-2443(07.11)

Lenord+Bauer

Accessories

Testing device GEL 210 For proper functioning, the MiniCoder must be adjusted precisely to comply with the tolerance limits. With the testing device GEL 210 the sine and cosine wave signals of the encoder are checked for admissible signal levels. The 3-digit LC display (background lightened) displays the following measurands:

Amplitude of sine and cosine track (voltage) Offset values of both signal tracks (voltage) Phase deviation between signal tracks with respect to 90 Correct function of reference track (voltage) Position detection of reference signal

The measured values can be compared with the required tolerance values, and verified accordingly.

Interpolation electronics The MiniCoders 1 VPP output signals are generally interpolated by the installed controller. If your controller does not offer this facility, Lenord + Bauer can supply standalone interpolation electronics units from its series GEL 212, GEL 213 or GEL 214. These convert the 1 VPP output signals to TTL square-wave signals (maximum interpolation factor = 512). We will be happy to send you our product documentation on request, or you can simply visit our website at www.lenord.de and download it from.

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DS22-2443(07.11)

Your notes:

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Lenord, Bauer & Co. GmbH Dohlenstrae 32 46145 Oberhausen, Deutschland Phone: +49 208 99630 Fax: +49 208 676292 Internet: www.lenord.de E-Mail: [email protected]
Subject to technical modifications and typographical errors. The latest version can be downloaded at www.lenord.de .
12 Lenord+Bauer DS22-2443(07.11)