36c84 Gas Valve Installation
36c84 Gas Valve Installation
INSTALLATION INSTRUCTIONS
DESCRIPTION
The 36C84-412 Gas Valve is for use on systems providing automatic ignition of the pilot and or main burners. This valve incorporates the following features; pilot/redundant solenoid valve, integral pressure switch to sense incoming gas pressure, main valve, integral pressure regulator and socket to accept plug-in mercury flame sensor.
ON
Voltage: 24 VAC Pipe Size: 34" x 34" NPT Types of Gases: Natural Gas Pressure Rating: 14" W.C. (1 2 PSI) Ambient Temperature: -40 to 175F (-40 to 79C) Regulator Adjustment Range: 2.5" to 5.0" W.C.
Pipe Size (inches)
1 1
PIPE SIZES/CAPACITIES
Capacity (BTU/hr) at 1 pressure drop across valve Nat. Gas LP Gas (1000 BTU/cu. ft., (2500 BTU/cu. ft., 64 Sp. Gr.) 1.53 Sp. Gr.) 100,000 162,000 230,000 372,600 230,000 372,600 280,000 453,600
CONTENTS
Description ......................................................... Specifications ..................................................... Precautions ........................................................ Installation .......................................................... Main Piping Connection Pilot Gas Connection System Wiring Adjustment ......................................................... Pilot Flame Adjustment Pressure Regulator Adjustment Pilot Lighting Instructions and Precautions ........
WHITE-RODGERS DIVISION EMERSON ELECTRIC CO. 9797 REAVIS ROAD ST. LOUIS, MISSOURI 63123-5398
UPRIGHT
1 1 2 3
LEFT OR RIGHT
ON
4 5
NOTE: Control shown may not be identical to replacement control.
Printed in U.S.A.
OFF
OFF
SPECIFICATIONS
PRECAUTIONS
WARNING
1. Failure to turn off electric or main gas supply to heating system could cause personal injury and/or property damage by shock, gas suffocation, fire, and/or explosion. 2. Do not use this control on circuits exceeding specified voltage. Higher voltage will damage the control and may cause shock or fire hazard. 3. NEVER USE FLAME OR ANY KIND OF SPARK TO CHECK FOR GAS LEAKSCOULD CAUSE FIRE AND/OR EXPLOSION.
CAUTION
2. This control is not intended for use in locations where it may come in direct contact with water. Suitable protection must be provided to shield the control from exposure to water (dripping, spraying, rain, etc.).
1. Do not short out terminals on gas valve or primary control to test. Short or incorrect wiring can cause equipment damage, property damage, and/or personal injury.
Riser
3 in. minimum
TAP
Gas Outlet
All wiring should be installed in accordance with local and national electrical codes and ordinances.
3 4
COLD
COMMON
6 5
BRASS NOTE: On systems where one side of the low voltage transformer is grounded, silver terminal (6) of the 5059 must be connected to ground side.
TO ELECTRODE
PIL
Pilot Adjust Screw Figure 5. Pilot flame adjustment Figure 6. Pressure Regulator Adjustment
OFF
WARNING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot that must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call you gas supplier from a neighbors phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, dont try to repair it; call a qualified service technician. Force or attempted repair may result in a fire of explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the precautionary information above. 2. Set the thermostat to lowest setting. 3. Turn off all electrical power to the appliance. 4. Depress gas control knob slightly and turn clockwise to OFF (see fig. 6). If knob is in ON, turn clockwise to PILOT, then depress knob slightly and turn clockwise to OFF.
LO T
ON
8. Turn knob on gas control counterclockwise to PILOT. 9. Depress control knob all the way and hold in. Immediately light the pilot with a match. Continue to hold the control knob down for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 4, 5, 8, and 9. If knob does not pop up when released, turn clockwise to OFF, stop and immediately call your service technician or gas supplier. If the pilot will not stay lit after several tries, turn the gas control knob to OFF and call your service technician or gas supplier.
NOTE: Knob cannot be turned from PILOT to OFF unless knob is depressed slightly. Do not use tools or excessive force. 5. Wait five (5) minutes to clear out any gas. If you then smell gas, STOP! Follow B in the precautionary information above. If you dont smell gas, go to next step. 6. Remove the pilot access panel(s) located under the gas control unit.
1. Set the thermostat to lowest setting. 2. Turn off all electrical power to the appliance if service is to be performed.
ON
Indicator
PIL
OT
OFF
PI
36C Series
10. Replace pilot access panel(s). 11. Turn gas control knob counterclockwise to ON. 12. Turn on all electrical power to the appliance. 13. Set thermostat to desired setting.
OFF
If you need more information about this product, please write to us at: WHITE-RODGERS DIVISION, Emerson Electric Co. 9797 Reavis Road St. Louis, MO 63123-5398 Attn: Technical Service Department