140 Cpu 434 12a
140 Cpu 434 12a
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Series 140
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Modicon
Quantum Automation Series Hardware Reference Guide
840 USE 100 00 Version 10.0
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043505765 78
At a Glance
Introduction This chapter provides an overview of the Quantum TSX Automation System, which includes Quantum software support. This chapter contains the following topics:
Topic
Modicon TSX Quantum Automation Series Overview Quantum Power Supplies Quantum CPU Modules Quantum I/O Modules
Quantum Communication Interface Modules Quantum Intelligent/Special Purpose I/O Modules Quantum Simulator Modules (XSM) Quantum Battery, Backplanes, and CableFast Cabling Quantum Programming Packages
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Page 16 17 18 19 20 23 24 25 26
15
Quantum Overview
l l l l l l l l l
Quantum System Block Diagram
Power Supply CPU I/O I/O Network Interface Intelligent/Special Purpose I/O Simulator (XSM) Battery Backplanes CableFast Cabling
M
DIO Drop I/O
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Local I/O Drop P/S CPU MB+ Tap I/O
Ethernet TCP/IP
I/O
I/O
I/O
I/O
I/O
RIO Drop
P/S
RIO Drop
I/O
I/O
I/O
I/O
MB+ Tap
RIO Tap
16
Quantum Overview
Redundant
M
CAUTION
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Usage
For 3 A, 8 A or 11 A configurations that do not require fault tolerant or redundant capabilities. For configurations consuming more than the rated current of one supply, two summing power supplies can be installed in the same backplane.
For configurations requiring power for uninterrupted system operation. Two redundant power supplies are required for redundancy.
System Safety Exercise caution when considering a combination of power supplies in a backplane. Use only like power supplies with the exceptions noted in System Design Considerations for Quantum Power Supplies, p. 844. Failure to follow this precaution can result in injury or equipment damage.
17
Quantum Overview
l l l l l
These instructions allow control through digital and analog outputs, for various types of machines and processes. The Quantum CPU serves as a bus master controlling the local, remote, and distributed I/O of the Quantum system.
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18
Quantum Overview
l l l l l
All I/O modules are optically isolated to the bus, ensuring safe and trouble-free operation. All I/O modules are also software configurable.
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19
Quantum Overview
Ethernet TCP/ Single channel Ethernet TCP/IP interface module connected via a twisted IP pair or fiber optic cable network. InterBus SY/MAX Ethernet LonWorks MMS Ethernet Profibus AS-i
InterBus Interface module connected via a twisted pair network. SY/MAX Ethernet module connected via a twisted pair or fiber optic cable network.
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LonWorks module connected via a twisted-pair network. MMS Ethernet module connected via a fiber optic cable network.
Profibus Master module connected via a Profibus RS-485 port. AS-i module connected via
20
Quantum Overview
Quantum RIO head and drop modules use a S908-based networking I/O configuration. Communication is done via single or dual coaxial cabling up to 15,000 feet away. This configuration supports a mix of the following product lines: l SY/MAX l 200 Series l 500 Series l 800 Series l Quantum I/O When Quantum RIO is required, the Quantum controller may support up to 31 RIO drops. In an RIO configuration, an RIO head module is connected with coaxial cable to RIO drop modules at each remote drop.
Quantum DIO is implemented over a Modbus Plus network. The CPU or NOMs module may be the network head via their Modbus Plus ports. Quantum DIO Modbus Plus drop adaptors are specifically designed to link Quantum I/O modules to the head via twisted pair shielded cable (Modbus Plus). The DIO drop modules also provide the I/O with power (maximum 3A) from a 24 Vdc or a 115/ 230 Vac source. Each DIO network supports up to 63 distributed drops using repeaters. Quantum NOM modules provide extended communication capabilities for the Quantum system within a Modbus Plus configuration. Quantum Modbus Plus on Fiber modules provides connectivity to Modbus Plus nodes by fiber cable without fiber optic repeaters, and allows the creation of a pure fiber optic network or a mixed fiber optic/twisted-pair network (with the use of a 490NRP254 Fiber O Quantum Ethernet TCP/IP modules make it possible for a Quantum controller to communicate with devices on an Ethernet network using TCP/IP the de facto standard protocol. An Ethernet module may be inserted into an existing Quantum system and connected to existing Ethernet networks via fiber optic or twisted pair cabling. Quantum-SY/MAX-Ethernet modules are Quantum CPU network option modules that can be placed in a Quantum backplane to connect Quantum controllers to SY/ MAX devices and applications. Quantum-MMS-Ethernet modules are Quantum CPU network option modules that can be placed in a Quantum backplane to connect Quantum controllers to MMS devices and applications.
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21
Quantum Overview
The Quantum InterBus is the interface module to the InterBus bus. The InterBus bus is a fieldbus network designed for I/O blocks and intelligent devices used in manufacturing. It offers a master/slave topology that permits deterministic I/O servicing over its 13 km twisted pair network. Quantum NOL modules provide connectivity between a Quantum controller and a LonWorks network, based on Echelons LonWorks technology. The NOL module is offered in three models for different transceiver types, and supports three twistedpair media types with different network topologies or data transfer speeds. Quantum Profibus module is the interface module to Profibus-DP networks.
Quantum AS-i modules provide connectivity between a quantum controller and ASi networks.
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22
Quantum Overview
l l l l l
High Speed Counter modules (EHC) ASCII Interface module (ESI) High Speed Interrupt module (HLI) Single Axis Motion Modules (MSx) Multi-Axis Motion Modules (MMS)
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23
Quantum Overview
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24
Quantum Overview
CableFast Cabling
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25
Quantum Overview
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26
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63
Hardware Specifications
The following table shows the power supplies for local and RIO Drops.
Part Number 140CPS11100 140CPS11400 140CPS11410 140CPS11420 140CPS12400 140CPS12420 140CPS21100 140CPS21400 140CPS22400 140CPS41400 140CPS42400 140CPS51100 140CPS52400 Source Voltage 115 ... 230 Vac 115 ... 230 Vac 115 ... 230 Vac 115 ... 230 Vac 115 ... 230 Vac 115 ... 230 Vac 24 Vdc 24 Vdc 24 Vdc 48 Vdc 48 Vdc 100 ... 150 Vdc 125 Vdc Type Standalone Standalone Standalone/ Summable Standalone/ Summable Standalone/ Redundant Standalone/ Redundant Standalone Bus Current Provided 3A 8A 8A 11A/16A/20A 3A 8A/10A/11A 3A 8A 8A 8A 8A 3A 8A
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Standalone/ Summable Standalone/ Redundant Standalone/ Redundant Standalone/ Redundant Standalone Standalone/ Redundant
64
Hardware Specifications
CPU Specifications
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1 2
1 2
65
Hardware Specifications
140NOL91120
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2 linear topology, twisted pair, 400 mA transformer isolated, 1.25 BBPS, LonWorks
66
Hardware Specifications
The following table shows specifications for Modbus Plus NOM Networking modules.
Part Numbers (NOM) 140NOM21100 140NOM21200 140NOM25200 Communication Channels 1, twisted pair, 1 Modbus, 9-pin D-Sub 2, twisted pair, 1 Modbus, 9-pin D-Sub 2, fiber optic (ST-style); 1 Modbus (RJ45) Bus Current Required 780 mA 780 mA 780 mA
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The following table shows specifications for the Hot Standby module.
Part Number 140CHS11000 Communication Channel Fiber Optic Bus Current Required 700 mA Special Features Use kit P/N - 140 CHS21000
67
Hardware Specifications
Counter Modules
The following table shows specifications for the high speed Counter modules.
Part Number Function Points/ Channels 5 Bus Current Required 250 mA Special Features
140EHC10500
High Speed Counter (100 kHz) High Speed Counter (500 kHz)
140EHC20200
650 mA
The following table shows specifications for the ASCII Interface Module.
Part Numbers Function
140ESI06210
The following table shows specifications for the High Speed Interrupt module.
Part Number Function High Speed, Latch, and Interrupt Points/ Channels 16 Bus Current Required 400 mA
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2
Special Features
140HLI34000
68
Hardware Specifications
The following table shows specifications for the Single Axis Motion modules.
Part Numbers Function Channels Bus Current Required 750 mA Special Features Dual Encoder Feedback
140MSB10100
Motion Controller, Single Axis Bidirectional, ASCII Interface Motion Controller, Single Axis
140MSC10100
1000 mA
The folloiwng tables shows specifications for the Intrinsic Safe modules.
Type/Part Number 140DII33000 140DIO33000 140AII33000 140AII33010 Function Points/ Channels 8 Pints Per Group N/A N/A N/A N/A Bus Current Required 400 mA 2.2 A max 400 mA 1.5 A
Discrete In
M
Analog In RTD/TC
Discrete Out
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8 8 8 8
140AIO33000
N/A
2.5 A
69
Hardware Specifications
24 Vac 24 Vac 48 Vac 48 Vac 115 Vac 115 Vac 115 Vac 230 Vac 230 Vac 5 Vdc
24 Vdc 24 Vdc
24 Vdc 24 Vdc
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32 32 32 32 96 24 16 32 32
8 16 8 2 8 8
70
Hardware Specifications
The following table shows specifications for the Discrete Out modules.
Type/Part Number Function Points/ Points Channels per Group 16 N/A Bus Current Required 350 mA Special Features 4 A per point, isolated 4 A per point, isolated 4 A per point, group fused 4 A per point, group fused 1 A per point, group fused 0.5 A per point, group fused 0.5 A per point, group fused 0.5 A per point 0.5 A per point, group fused 0.5 A per point, group fused 2 A per point, group fused 0.5 A per point with short circuit protection, Group fused
140DAO84000
140DAO84010
16
N/A
350 mA
140DAO84210
16
350 mA
140DAO84220
24 ... 48 Vac
140DAO85300
230 Vac
140DDO15310
140DDO35300
M
5 Vdc
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16 32 32 32 32 32 96 16
350 mA
1A
350 mA
24 Vdc
330 mA
140DDO35301 140DDO35310
24 Vdc 24 Vdc
8 8
250 mA 330 mA
140DDO36400
24 Vdc
16
250 mA
140DDO84300
10 ... 60 Vdc
160 mA
140DDO88500
12
71
Hardware Specifications
Special Features 2 A per point 5 A per point 0.5 A per point, verified output, group fused
The following table shows specifications for the Discrete In/Out modules.
Type/Part Number Type/Part Number 140DAM59000 115 Vac
140DDM39000
140DDM69000
24 Vdc
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Points/ channels 16 In 8 Out 16 In 8 Out 4 In 4 Out
Bus current Special required features 250 mA 0.5 A per point on outputs, grouped fused 0.5 A per point on outputs, grouped fused Inputs: Grouped Outputs: 4 A per point isolated
330 mA
125 Vdc
350 mA
72
Hardware Specifications
The following table shows specifications for the Analog In/Out module.
Type/Part Number Function Points/ Points Channels per group 4 In N/A Bus Current Required 350 mA Special Features Mixed inputs, current or voltage
140AMM09000
Inputs Vdc: +/- 10 +/- 5 0 ... 10 0 ... 5 1 ... 5 mA: +/- 20 0 ... 20 4 ... 20
Outputs 4 ... 20 mA
140ACI03000
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2 Out 16 8 8
N/A
Isolated
140ACI04000
0 ...25 mA 0 ... 20 mA 4 ... 20 mA RTD: Pt, Ni, Ohms 0 ... 20 mA, +/- 20 mA +/- 10 Vdc +/- 5 Vdc T/C: B, E, J, K, R, S, T
16
360 mA
140ARI03010 140AVI03000
1 1
200 mA 280 mA
140ATI03000
280 mA
73
Hardware Specifications
The following table shows specifications for the Analog Out modules.
Type/ Part Number Function Points/ Points Channels per group 4 8 N/A 8 Bus Current Required 480 mA 550 mA Special Features Channels isolated High density
140ACO02000 140ACO13000
4 ... 20 mA 0 ... 25 mA 0 ... 20 mA 4 ... 20 mA 0 ... 10 Vdc, +/1 10 Vdc 0 ... 5 Vdc +/- 5 Vdc
140AVO02000
N/A
700 mA
Mixed outputs
The following table shows specifications for the Intrinsic Safe analog modules.
Type/Part Number Function Points/ Channels 8 Points per Group 1 Bus Current Required 400 mA Special Features
140AII33000
TC: B, E, J, K, R, S, T RTD: Pt, Ni Ohms 0 ... 25 mA 0 ... 20 mA 4 ... 20 mA 0 ... 25 mA 0 ... 20 mA 4 ... 20 mA
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8 8
140AII33010
1.5 A
140AIO33000
2.5 A
The following table shows the specifications for the Intrinsic Safe discrete modules.
Type/Part Number 140DII33000 140DIO33000 Function Points/ Channels 8 8 Points per Common 8 8 Bus Current Required 400 mA 2.2 A Special Features Internal power supply Internal power supply
74
Hardware Specifications
Miscellaneous Modules
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75
Hardware Specifications
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76
CPU Modules
At a Glance
Introduction This chapter provides information on the specifications, LED indicators and description and error codes for the Quantum CPU modules. The following table shows an overview of the Quantum CPU modules.
CPU 140CPU11302 140CPU11303 140CPU21304 140CPU42402 140CPU43412 140CPU43412A 140CPU53414 140CPU53414A SRAM (bytes) Ladder Registers Extended 984 Ladder Performance 10 k 10 k none none 80 k or 0 k* 96 k * 96 k 96 k 96 k 96K 0.3 - 1.4 ms/k 0.3 - 1.4 ms/k 0.3 - 1.4 ms/k 0.1 - 0.5 ms/k 0.1 - 0.5 ms/k 0.1 - 0.5 ms/k 0.9 - 0.45 ms/k 0.1 - 0.5 ms/k Max IEC Program 109 k 368 k 606 k 570 k 896 k 896 k 2.5 M 2.5 M
M
256 k 512 k 768 k 2M 2M 2M 4M 4M
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8k 16 k 32 k or 48 k 64 k 64 K 64K 64 K 64 K 57 k or 28 k * 57 k 57 K* 57 K* 57 K* 57 K*
119
CPU Modules
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120
CPU Modules
CPU Module
LED Area
CONTROLLER
Model Number Module Description Color Code Removable door Part #043513804 Customer Identification Label (Fold label and place it inside door) Part #043502480
Date Installed Batt
Batt. Spare mem prt off not used
Battery Memory Protect and Comm parameter Slide Switches Modbus Connector Modbus Plus Connector Chan A
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Modbus Modbus Plus Chan A
ASCII RTU
mem
Modbus
Modbus Plus
Modbus Plus
Network Node
121
CPU Modules
Specifications
The following table shows the specifications for the 140CPU11302 CONTROLLER module.
Specifications 984 Ladder Logic Reference Capacity Discrete Register Local I/O (Main Backplane) Maximum I/O Words Maximum Number of I/O Racks Remote I/O Maximum I/O Words per Drop 64 In and 64 Out* 2 (Requires expander) 8192 In and 8192 Out max 9999 max 8 k words max
Maximum Words per Network (For every DIO drop, there is a minimum of two words input of overhead.) Maximum Words per Node Watchdog Timer
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31 3**
64 In / 64 Out*
30 In and 32 Out 250 ms (S/W adjustable) 0.3 ms / k to 1.4 ms / k 3 V Lithium 1200 mAh 10 years with 0.5% loss of capacity per year 5 A 110 A 1 serial port (9-pin D-shelf) 1 network port (9-pin D-shell)
Logic Solve Time Battery Service Life Shelf Life Battery Load Current @ Power-off Typical Maximum Communication Modbus (RS-232) Modbus Plus (RS-485) General
122
CPU Modules
Specifications Diagnostics Power Up RAM RAM Address Executive Checksum User Logic Check Processor Bus Current Required Power Dissipation TOD Clock Maximum Number of NOM, NOE, and MMS modules (any combination) 780 mA 3.9 W +/- 8.0 seconds/day 0 ... 60 C 2 Runtime RAM RAM Address Executive Checksum User Logic Check
* This information can be a mix of Discrete or Register I/O. For each word of register I/O configured, one word of I/O words must be subtracted from the total available. The same holds true for each block of 8 bits or 16 bits of Discrete I/O configured one word of Register I/O must be subtracted from the total available. **Requires the use of the 140NOM2x00 Option Processor.
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123
CPU Modules
Mem Prt
M
Green Green Amber Red Red
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Indication when On
The CPU has been started and is solving logic. (See the following table for Run LED error codes).
Communications are active on the Modbus port. Communications are active on the Modbus Plus port. Memory is write protected (the memory protect switch is on). The battery needs replacing. Indicates a communications error on the Modbus Plus network.
124
CPU Modules
The following table show the number of times the Run LED blinks for each type of error, and the crash codes possible for that group (all codes are in hex) for the 140CPU11302 module.
LED Error Codes Number of Blinks Continuous 2 Code 0000 80B 80C 82E 3 769 72A 72B 72C 72F 730 Error requested kernel mode ram error during sizing run output active failed MB command handler stack error bus grant received not master asic on cpu master config write bad quantum bus DPM write failure
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125
CPU Modules
LED Error Codes Number of Blinks 4 Code 604 605 606 607 608 609 614 615 616 617 Error UPI timeout error bad UPI response opcode UPI bus diagnostic error modbus cmd-buffer overflow modbus cmd-length is zero modbus abort command error mbp bus interface error bad mbp response opcode timeout waiting for mbp mbp out of synchronization mbp invalid path page 0 not paragraph aligned
M
5 6 7 8
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618 619 61E 61F 620 621 622 623 624 625 626 627 628 631 503 52D 402 300 301 8001 8002 8003
bad receive comm state bad transmit comm state bad comm state trn_asc bad comm state trn_rtu
bad comm state rcv_rtu bad comm state rcv_asc bad modbus state tmr0_evt bad modbus state trn-int bad modbus state rcv-int bad interrupt ram address test error P.O.S.T BAD MPU ERROR ram data test error EXEC not loaded EXEC Checksum Kernal prom checksum error flash prog / erase error unexpected executive return
126
CPU Modules
Two, three-position slide switches are located on the front of the CPU. The left switch is used for memory protection when in the top position and no memory protection in the middle and bottom positions. The three-position slide switch on the right is used to select the communication parameter settings for the Modbus (RS232) ports. The following figure shows the three options that are available for the CPU11302.
mem prt off ASCII
RTU
not used
mem
Note: The CPU hardware defaults to bridge mode when the front panel switch is set to RTU or ASCII mode. When networking controllers, a panel device connected to the CPU Modbus port can communicate with the controller to which it is connected, as well as log into any nodes on the Modbus Plus network. Setting the slide switch to the top position assigns ASCII functionality to the port; the following communication parameters are set and cannot be changed.
ASCII Communication Port Parameters Baud Parity Data Bits Stop Bits Device Address 2,400 Even 7 1 Rear panel rotary switch setting
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9,600 Even 8 1
Setting the slide switch to the middle position assigns remote terminal unit (RTU) functionality to the port; the following communication parameters are set and cannot be changed.
RTU Communication Port Parameters Baud Parity Data Bits Stop Bits Device Address
127
CPU Modules
Setting the slide switch to the bottom position gives you the ability to assign communication parameters to the port in software; the following parameters are valid.
Valid Communication Port Parameters Baud 19,200 9,600 7,200 4,800 3,600 2,400 2,000 1,800 Data Bits Stop Bits Parity Device Address 1,200 600 300 150 134.5 110 75 50
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7/8 1/2 1 ... 247
Enable/Disable Odd/Even
128
CPU Modules
Two rotary switches are located on the rear panel of the CPU. They are used for setting the Modbus Plus node and Modbus port addresses. Note: The highest address that may be set with these switches is 64. SW1 (the top switch) sets the upper digit (tens) of the address; SW2 (the bottom switch) sets the lower digit (ones) of the address. The illustration below shows the correct setting for an example address of 11. The following figure shows SW1 and SW2.
9
SW 1 (TOP)
The following table shows the SW1 and SW2 address settings.
SW1 and SW2 Address Settings Node Address 1 ... 9 10 ... 19 20 ... 29 30 ... 39 40 ... 49 50 ... 59 60 ... 64
Note: If "0" or an address greater than 64 is selected, the Modbus + LED will be "on" steady, to indicate the selection of an invalid address.
5 5
6 6
SW 2 (BOTTOM)
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SW1 0 1 2 3 4 5 6
2
3
129
CPU Modules
All Quantum CPUs are equipped with a nine-pin RS-232C connector that supports Modicons proprietary Modbus communication protocol. The following is the Modbus port pinout connections for nine-pin and 25-pin connections. Note: Although the Modbus ports electrically support existing Modbus cables, it is recommended that a Modbus programming cable (Part # 990NAA2620 or 990NAA26350) be used. This cable has been designed to fit under the door of a Quantum CPU or NOM module.
The following figure shows the Modbus port pinout connections for nine-pin and 25pin connections.
IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS 1 2 3 4 5 6 7 8 Quantum 9-Pin Male IBM-XT 25-Pin Female SHIELD 1 TX RX RTS CTS DSR GRND NC DTR 2 3 4 5 6 7 8 20 Quantum 9-Pin Male 1 2 3 4 5 6 7 8 9 SHIELD RX TX DTR GRND DSR RTS CTS NC
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1 2 3 4 SHIELD RX TX DTR 5 GRND 6 7 8 9 DSR RTS CTS NC
130
CPU Modules
The following figure shows the Modbus port pinout connections for nine-pin portable (laptop) computers. IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS NC Quantum 9-Pin Male SHIELD RX TX DTR GRND
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DSR RTS CTS NC
131
CPU Modules
CPU Module
LED Area
CONTROLLER
Model Number Module Description Color Code Removable door Customer Identification Label (Fold label and place it inside door)
Date Installed Batt
Batt. Spare mem prt off not used
Battery Memory Protect and Comm parameter Slide Switches Modbus Connector Modbus Plus Connector Chan A
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Modbus Modbus Plus Chan A
ASCII RTU
mem
Modbus
Modbus Plus
Modbus Plus
Network Node
132
CPU Modules
Specifications
The following table shows the specifications for the 140CPU11303 CONTROLLER module.
Specifications 984 Ladder Logic Reference Capacity Discrete Register Local I/O (Main Backplane) Maximum I/O Words Maximum Number of I/O Racks Remote I/O Maximum I/O Words per Drop 64 In and 64 Out* 2 (Requires expander) 8192 In and 8192 Out max 9999 max 16 k words max
Maximum Words per Network (For every DIO drop, there is a minimum of two words input of overhead.) Maximum Words per Node Watchdog Timer
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31 3** 7 A 210 A
64 In / 64 Out*
30 In and 32 Out 250 ms (S/W adjustable) 0.3 ms / k to 1.4 ms / k 3 V Lithium 1200 mAh 10 years with 0.5% loss of capacity per year
Logic Solve Time Battery Service Life Shelf Life Battery Load Current @ Power-off Typical Maximum Communication Modbus (RS-232) Modbus Plus (RS-485) General
133
CPU Modules
Specifications Diagnostics Power Up RAM RAM Address Executive Checksum User Logic Check Processor Bus Current Required Power Dissipation TOD Clock Maximum Number of NOM, NOE, and MMS modules (any combination) 790 mA 3.95 W +/- 8.0 seconds/day 0 ... 60 C 2 Runtime RAM RAM Address Executive Checksum User Logic Check
* This information can be a mix of Discrete or Register I/O. For each word of register I/O configured, one word of I/O words must be subtracted from the total available. The same holds true for each block of 8 bits or 16 bits of Discrete I/O configured one word of Register I/O must be subtracted from the total available. **Requires the use of the 140NOM21x00 Option Processor.
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134
CPU Modules
Mem Prt
Indication when On
The CPU has passed powerup diagnostics. The CPU has been started and is solving logic (see the following table for Run LED error codes).
M
Green Amber Red Red
Communications are active on the Modbus port. Communications are active on the Modbus Plus port. Memory is write protected (the memory protect switch is on).
O R
The battery needs replacing. Indicates a communications error on the Modbus Plus network.
135
CPU Modules
The LED Error Codes table shows the number of times the Run LED blinks for each type of error and the crash codes possible for that group (all codes are in hex). The following table shows the blinking run LED error codes.
LED Error Codes Number of Blinks Continuous 2 Code 0000 80B 80C 82E 3 769 72A 72B 72C 72F 730 Error requested kernel mode ram error during sizing run output active failed MB command handler stack error bus grant received not master asic on cpu master config write bad quantum bus DPM write failure
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136
CPU Modules
LED Error Codes Number of Blinks 4 Code 604 605 606 607 608 609 614 615 616 617 Error UPI timeout error bad UPI response opcode UPI bus diagnostic error modbus cmd-buffer overflow modbus cmd-length is zero modbus abort command error mbp bus interface error bad mbp response opcode timeout waiting for mbp mbp out of synchronization mbp invalid path
618 619
61E
M
5 6 7 8
O R
bad interrupt
bad external uart hardware bad external uart interrupt bad receive comm state
bad transmit comm state bad comm state trn_asc bad comm state trn_rtu
622 623 624 625 626 627 628 631 503 52D 402 300 301 8001 8002 8003
bad comm state rcv_rtu bad comm state rcv_asc bad modbus state tmr0_evt bad modbus state trn-int bad modbus state rcv-int
ram address test error P.O.S.T BAD MPU ERROR ram data test error EXEC not loaded EXEC Checksum Kernal prom checksum error flash prog / erase error unexpected executive return
137
CPU Modules
Two, three-position slide switches are located on the front of the CPU. The left switch is used for memory protection when in the top position and no memory protection in the middle and bottom positions. The three-position slide switch on the right is used to select the communication parameter settings for the Modbus (RS232) ports. The following figure shows the three options that are available.
mem prt off ASCII
RTU
not used
mem
Note: The CPU hardware defaults to bridge mode when the front panel switch is set to RTU or ASCII mode. When networking controllers, a panel device connected to the CPU Modbus port can communicate with the controller to which it is connected, as well as log into any nodes on the Modbus Plus network. Setting the slide switch to the top position assigns ASCII functionality to the port; the following communication parameters are set and cannot be changed. The following table shows the ASCII communication port parameters.
ASCII Communication Port Parameters Baud Parity Data Bits Stop Bits Device Address 2,400 Even 7 1 Rear panel rotary switch setting
O R
Setting the slide switch to the middle position assigns remote terminal unit (RTU) functionality to the port; the following communication parameters are set and cannot be changed.
RTU Communication Port Parameters Baud Parity Data Bits Stop Bits Device Address 9,600 Even 8 1 Rear panel rotary switch setting
138
CPU Modules
Setting the slide switch to the bottom position gives you the ability to assign communication parameters to the port in software; the following parameters are valid.
Valid Communication Port Parameters Baud 19,200 9,600 7,200 4,800 3,600 2,400 2,000 1,800 Parity Data Bits Stop Bits Device Address 1,200 600 300 150 134.5 110 75 50
O R
7/8 1/2 1 ... 247
Enable/Disable Odd/Even
139
CPU Modules
Two rotary switches (refer to the illustration and table that follow) are located on the rear panel of the CPU. They are used for setting the Modbus Plus node and Modbus port addresses. Note: The highest address that may be set with these switches is 64. SW1 (the top switch) sets the upper digit (tens) of the address; SW2 (the bottom switch) sets the lower digit (ones) of the address. The illustration below shows the correct setting for an example address of 11. The following figure shows SW1 and SW2 switches.
9
SW1 (TOP)
The following table shows the SW1 and SW2 address settings.
SW1 and SW2 Address Settings Node Address 1 ... 9 10 ... 19 20 ... 29 30 ... 39 40 ... 49 50 ... 59 60 ... 64
Note: If "0" or an address greater than 64 is selected, the Modbus + LED will be "on" steady, to indicate the selection of an invalid address.
140
5 5
6 6
SW2 (BOTTOM)
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SW1 0 1 2 3 4 5 6
2
3
CPU Modules
All Quantum CPUs are equipped with a nine-pin RS-232C connector that supports Modicons proprietary Modbus communication protocol. The following is the Modbus port pinout connections for nine-pin and 25-pin connections. Note: Although the Modbus ports electrically support existing Modbus cables, it is recommended that a Modbus programming cable (Part # 990NAA26320 or 990NAA26350) be used. This cable has been designed to fit under the door of a Quantum CPU or NOM module.
The following figure shows the Modbus port pinout connections for nine-pin and 25pin connections.
IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS 1 2 3 4 5 6 7 8 Quantum 9-Pin Male IBM-XT 25-Pin Female SHIELD 1 TX RX RTS CTS DSR GRND NC DTR 2 3 4 5 6 7 8 20 Quantum 9-Pin Male 1 2 3 4 5 6 7 8 9 SHIELD RX TX DTR GRND DSR RTS CTS NC
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1 2 3 4 SHIELD RX TX DTR 5 GRND DSR RTS CTS NC 6 7 8 9
141
CPU Modules
The following figure shows the Modbus port connections for nine-pin portable computer connections. IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS NC Quantum 9-Pin Male SHIELD RX TX DTR GRND
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DSR RTS CTS NC
142
CPU Modules
CPU Module
LED Area
CONTROLLER
Model Number Module Description Color Code Removable door Part #043513804 Customer Identification Label (Fold label and place it inside door) Part #043502480
Date Installed Batt
Batt. Spare mem prt off not used
Battery Memory Protect and Comm parameter Slide Switches Modbus Connector Modbus Plus Connector Chan A
O R
Modbus Modbus Plus Chan A
ASCII RTU
mem
Modbus
Modbus Plus
Modbus Plus
Network Node
143
CPU Modules
Specifications
The following table shows the specifications for the CPU21304 controller module.
Specifications User Logic/Reference Capacity 984 Ladder Logic Discrete 32 k words 48 k words 64 k 64 k Register 57 k 28 k Extended Register 80 k 0k
57,766 4XX registers max Only if: 0XXX = 16 and 1XXX = 16 and 3XXX =16 Discrete Local I/O (Main Backplane) Maximum I/O Words 64 k - any mix
Maximum I/O Words per Drop Maximum Number of Remote Drops Distributed I/O
Maximum Number of Networks per System Maximum Words per Network (For every DIO drop, there is a minimum of words input of overhead.) Maximum Words per Node Watchdog Timer Logic Solve Time Battery Service Life Shelf Life
O R
31 3** 3 V Lithium 1200 mAh
64 In and 64 Out*
2 (Requires expander)
64 In and 64 Out*
10 years with 0.5% loss of capacity per year 5 A 110 A 1 serial port (9-pin D-shell)
144
CPU Modules
Specifications Modbus Plus (RS-485) General Diagnostics Power Up RAM RAM Address Executive Checksum User Logic Check Processor Bus Current Required Power Dissipation TOD Clock 900 mA 4.5 W Runtime RAM RAM Address Executive Checksum User Logic Check 1 network port (9-pin D-shell)
*This information can be a mix of Discrete or Register I/Os. For each word of Register I/O configured, one word of I/O words must be subtracted from the total available. The same holds true for each block of 8 bits or 16 bits of Discrete I/O configured - one word of Register I/O must be subtracted from the total available. **Requires the use of the 140NOM2x00 Option Processor.
O R
2
145
CPU Modules
Mem Prt
M
Green Green Amber Red Red
O R
Indication when On
The CPU has been started and is solving logic (see the following table for Run LED error codes).
Communications are active on the Modbus port. Communications are active on the Modbus Plus port. Memory is write-protected (the memory protect switch is on). The battery needs replacing. Indicates a communications error on the Modbus Plus network.
146
CPU Modules
The Blinking Run LED Error Codes table shows the number of times the Run LED blinks for each type of error and the crash codes possible for that group (all codes are in hex). The following table shows the run LED error codes for the 140CPU21304.
LED Error Codes Number of Blinks Continuous 2 Code 0000 80B 80C 82E 3 769 72A Error requested kernel mode ram error during sizing run output active failed MB command handler stack error bus grant received not master asic on cpu master config write bad quantum bus DPM write failure
O R
72B 72C 72F 730
147
CPU Modules
LED Error Codes Number of Blinks 4 Code 604 605 606 607 608 609 614 615 616 617 Error UPI timeout error bad UPI response opcode UPI bus diagnostic error modbus cmd-buffer overflow modbus cmd-length is zero modbus abort command error mbp bus interface error bad mbp response opcode timeout waiting for mbp mbp out of synchronization mbp invalid path page 0 not paragraph aligned
M
5 6 7 8
O R
618 619 61E 61F 620 621 622 623 624 625 626 627 628 631 503 52D 402 300 301 8001 8002 8003
bad receive comm state bad transmit comm state bad comm state trn_asc bad comm state trn_rtu
bad comm state rcv_rtu bad comm state rcv_asc bad modbus state tmr0_evt bad modbus state trn-int bad modbus state rcv-int bad interrupt ram address test error P.O.S.T BAD MPU ERROR ram data test error EXEC not loaded EXEC Checksum Kernal prom checksum error flash prog / erase error unexpected executive return
148
CPU Modules
Two, three-position slide switches are located on the front of the CPU. The left switch is used for memory protection when in the top position and no memory protection in the middle and bottom positions. The three-position slide switch on the right is used to select the communication parameter settings for the Modbus (RS232) ports. The following figure shows the three options that are available.
mem prt off ASCII
RTU
not used
mem
Note: The CPU hardware defaults to bridge mode when the front panel switch is set to RTU or ASCII mode. When networking controllers, a panel device connected to the CPU Modbus port can communicationunicate with the controller to which it is connected, as well as log into any nodes on the Modbus Plus network. Setting the slide switch to the top position assigns ASCII functionality to the port; the following communication parameters are set and cannot be changed
ASCII Communication Port Parameters Baud Parity Data Bits Stop Bits Device Address 2,400 Even 7 1 Rear panel rotary switch setting
O R
9,600 Even 8 1
Setting the slide switch to the middle position assigns remote terminal unit (RTU) functionality to the port; the following communication parameters are set and cannot be changed.
RTU Communication Port Parameters Baud Parity Data Bits Stop Bits Device Address
Setting the slide switch to the bottom position gives you the ability to assign communication parameters to the port in software; the following parameters are valid.
840 USE 100 00 September 2002
149
CPU Modules
Valid Communication Port Parameters Baud 19,200 9,600 7,200 4,800 3,600 2,400 2,000 1,800 Parity Data Bits Stop Bits Device Address Enable/Disable Odd/Even 1,200 600 300 150 134.5 110 75 50
O R
1/2 1 ... 247
7/8
150
CPU Modules
Two rotary switches (refer to the illustration and table below) are located on the rear panel of the CPU. They are used for setting Modbus Plus node and Modbus port addresses. Note: The highest address that may be set with these switches is 64. SW1 (the top switch) sets the upper digit (tens) of the address; SW2 (the bottom switch) sets the lower digit (ones) of the address. The illustration below shows the correct setting for an example address of 11. The following figure shows SW1 and SW2.
9
SW1 (TOP)
The following table shows the SW1 and SW2 address settings.
SW1 and SW2 Adress Settings Node Address 1 ... 9 10 ... 19 20 ... 29 30 ... 39 40 ... 49 50 ... 59 60 ... 64
Note: If "0" or an address greater than 64 is selected, the Modbus + LED will be "on" steady, to indicate the selection of an invalid address.
5 5
6 6
SW2 (BOTTOM)
O R
SW1 0 1 2 3 4 5 6
2
3
151
CPU Modules
All Quantum CPUs are equipped with a nine-pin RS-232C connector that supports Modicons proprietary Modbus communication protocol. The following is the Modbus port pinout connections for nine-pin and 25-pin connections. Note: Although the Modbus ports electrically support existing Modbus cables, it isrecommended that a Modbus programming cable (Part # 990NAA26320 or 990NAA26350) be used. This cable has been designed to fit under the door of a Quantum CPU or NOM module.
The following figure shows the Modbus port pinout connections for nine-pin and 25pin connections.
IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS 1 2 3 4 5 6 7 8 Quantum 9-Pin Male IBM-XT 25-Pin Female SHIELD 1 TX RX RTS CTS DSR GRND NC DTR 2 3 4 5 6 7 8 20 Quantum 9-Pin Male 1 2 3 4 5 6 7 8 9 SHIELD RX TX DTR GRND DSR RTS CTS NC
O R
1 2 3 4 SHIELD RX TX DTR 5 GRND DSR RTS CTS NC 6 7 8 9
152
CPU Modules
The follwing figure shows the Modbus port pinout connections for nine-pin portable computers. IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS NC Quantum 9-Pin Male SHIELD RX TX DTR GRND
O R
DSR RTS CTS NC
153
CPU Modules
CPU Module
LED Area
486 CONTROLLER
Model Number Module Description Color Code Removable door Part #043513804 Customer Identification Label (Fold label and place it inside door) Part #043506673
Date Installed Batt
Batt. Spare mem prt off not used
Battery Memory Protect and Comm parameter Slide Switches Modbus Connector Modbus Plus Connector Chan A Modbus Plus Connector Chan B*
O R
Modbus Modbus Plus Chan A Modbus Plus Chan B
ASCII RTU
mem
Modbus
Modbus Plus
Modbus Plus
Network Node
154
CPU Modules
Specifications
The following table shows the specifications for the 140CPU42402 CONTROLLER module.
Specifications User Logic/Reference Capacity 984 Ladder Logic 64 k words Discrete 64 k Register 57 k Extended Register 96 k
57,766 4XX registers max Only if: 0XXX = 16 and 1XXX = 16 and 3XXX = 16 Reference Capacity Discrete
Local I/O (Main Backplane) Maximum I/O Words Maximum Number of I/O Racks Remote I/O
Maximum I/O Words per Drop 64 In and 64 Out* Maximum Number of Remote Drops Distributed I/O 31
O R
64 In and 64 Out* 3** 30 In and 32 Out 3 V Lithium 1200 mAh
64 k - any mix
2 (Requires expander)
Maximum Words per Network 500 In and 500 Out (For every DIO drop, there is a minimum of words input of overhead.) Maximum Words per Node Watchdog Timer Logic Solve Time Battery Service Life Shelf Life
155
CPU Modules
Specifications Modbus (RS-232) Modbus Plus (RS-485) General Diagnostics Power Up RAM RAM Address Executive Checksum User Logic Check Processor Bus Current Required Power dissipation TOD Clock 1.8 A Runtime RAM RAM Address Executive Checksum User Logic Check 1 serial port (9-pin D-shell) 2 (redundant) network ports (9-pin D-shell)
*This information can be a mix of Discrete or Register I/Os. For each word of Register I/O configured, one word of I/O words must be subtracted from the total available. The same holds true for each block of 8 bits or 16 bits of Discrete I/O configured-one word of Register I/O must be subtracted from the total available. **Requires the use of the 140NOM2x00 Option Modules.
O R
9W
156
CPU Modules
Ready Run Modbus Modbus + Error A Error B Mem Prt Bat Low
Indication when On
The CPU has passed powerup diagnostics. The CPU has been started and is solving logic (see the following table for Run LED error codes).
M
Green Amber Red Red Red
Communications are active on the Modbus port. Communications are active on the Modbus Plus port. Memory is write protected (the memory protect switch is on).
O R
The battery needs replacing. Indicates a communications error on the redundant Modbus Plus port A (140CPU42402 only). Indicates a communications error on the redundant Modbus Plus port B (140CPU42402 only).
157
CPU Modules
The following table shows the run LED error codes for the CPU42402.
LED Error Codes Number of Blinks Continuous 2 Code 0000 80B 80C 82E 3 769 72A 72B 72C 72F 730 Error requested kernel mode ram error during sizing run output active failed MB command handler stack error bus grant received not master asic on cpu master config write bad quantum bus DPM write failure plc asic loopback test
O R
158
CPU Modules
LED Error Codes Number of Blinks 4 Code 604 605 606 607 608 609 614 615 616 617 Error UPI timeout error bad UPI response opcode UPI bus diagnostic error modbus cmd-buffer overflow modbus cmd-length is zero modbus abort command error mbp bus interface error bad mbp response opcode timeout waiting for mbp mbp out of synchronization mbp invalid path page 0 not paragraph aligned
M
5 6 7 8
O R
618 619 61E 61F 620 621 622 623 624 625 626 627 628 631 503 52D 402 300 301 8001 8002 8003
bad receive comm state bad transmit comm state bad comm state trn_asc bad comm state trn_rtu
bad comm state rcv_rtu bad comm state rcv_asc bad modbus state tmr0_evt bad modbus state trn-int bad modbus state rcv-int bad interrupt ram address test error P.O.S.T BAD MPU ERROR ram data test error EXEC not loaded EXEC Checksum Kernal prom checksum error flash prog / erase error unexpected executive return
159
CPU Modules
Two, three-position slide switches are located on the front of the CPU. The left switch is used for memory protection when in the top position and no memory protection in the middle and bottom positions. The three-position slide switch on the right is used to select the comm parameter settings for the Modbus (RS-232) ports. The following figure shows the three options that are available for the CPU42402 module.
mem prt off ASCII
RTU
not used
mem
Note: The CPU hardware defaults to bridge mode when the front panel switch is set to RTU or ASCII mode. When networking controllers, a panel device connected to the CPU Modbus port can communicate with the controller to which it is connected, as well as log into any nodes on the Modbus Plus network. Setting the slide switch to the top position assigns ASCII functionality to the port; the following comm parameters are set and cannot be changed.
ASCII Comm Port Parameters Baud Parity Data Bits Stop Bits Device Address 2,400 Even 7 1 Rear panel rotary switch setting
M
9,600 Even 8 1
O R
Setting the slide switch to the middle position assigns remote terminal unit (RTU) functionality to the port; the following comm parameters are set and cannot be changed.
RTU Comm Port Parameters Baud Parity Data Bits Stop Bits
160
CPU Modules
Setting the slide switch to the bottom position gives you the ability to assign comm parameters to the port in software; the following parameters are valid.
Valid Comm Port Parameters Baud 19,200 9,600 7,200 4,800 3,600 2,400 2,000 1,800 Parity Data Bits Stop Bits Device Address 1,200 600 300 150 134.5 110 75 50
1 ... 247
O R
161
CPU Modules
Two rotary switches (refer to the following illustration) are located on the rear panel of the CPU. They are used for setting Modbus Plus node and Modbus port addresses. Note: The highest address that may be set with these switches is 64. SW1 (the top switch) sets the upper digit (tens) of the address; SW2 (the bottom switch) sets the lower digit (ones) of the address. The illustration below shows the correct setting for an example address of 11. The following figure shows SW1 and SW2.
9
SW1 (TOP)
The following table shows the SW1 and SW2 address settings.
SW1 and SW2 Address Settings Node Address 1 ... 9 10 ... 19 20 ... 29 30 ... 39 40 ... 49 50 ... 59 60 ... 64 SW1
Note: If "0" or an address greater than 64 is selected, the Modbus + LED will be "on" steady, to indicate the selection of an invalid address.
162
5 5
6 6
SW2 (BOTTOM)
M
0 1 2 3 4 5 6
O R
SW2 1 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 4
2
3
CPU Modules
All Quantum CPUs are equipped with a nine-pin RS-232C connector that supports Modicons proprietary Modbus communication protocol. The following is the Modbus port pinout connections for nine-pin and 25-pin connections. Note: Although the Modbus ports electrically support existing Modbus cables, it is recommended that a Modbus programming cable (Part # 990NAA26320 or 990NAA26350) be used. This cable has been designed to fit under the door of a Quantum CPU or NOM module.
The following figure shows the Modbus port pinout connections for nine-pin and 25pin connections.
IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS 1 2 3 4 5 6 7 8
O R
1 2 3 4 SHIELD RX TX DTR 5 GRND DSR RTS CTS NC 6 7 8 9
163
CPU Modules
The following figure shows the Modbus port pinout connections for nine-pin portable computers IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS NC Quantum 9-Pin Male SHIELD RX TX DTR GRND
O R
DSR RTS CTS NC
164
CPU Modules
CPU Module
486 CONTROLLER
LED Area
Model Number Module Description Color Code Removable door Customer Identification Label Part #043513804 (Fold label and place it inside door) Part #31000226
Date Installed Batt
Dey sw ASCII RTU mem
Battery
Key Switch
Modbus Comm 2
Modbus Comm 1
O R
Slide Switch
Modbus Plus
Modbus Comm 1
Modbus Comm 2
Modbus Plus
Network Node
165
CPU Modules
Specifications
The following table shows the specifications for the CPU43412 CONTROLLER module.
Specifications User Logic/Reference Capacity 984 Ladder Logic Discrete Register Extended Register 96 k
64 k words 64 k 57,766 4XX registers max Only if: 0XXX = 16 1XXX = 16 and 3XXX = 16 Reference Capacity Discrete
57 k
O R
3**
64 k - any mix
64 In and 64 Out*
2 (Requires expander)
64 In and 64 Out*
Maximum Number of Networks per System Maximum Words per Network (for every DIO drop, there is a minimum of words input of overhead.) Maximum Words per Node
30 In and 32 Out
Maximum Number of Option Module Supports up to six network modules (i.e., Modbus Interfaces Plus, Ethernet and Multi-Axis Motion option modules) using the option module interface technique (see Quantum Network Interface Techniques, p. 45). Note: Only two Modbus Plus modules can have full functionality, including Quantum DIO support. Watchdog Timer Logic Solve Time Battery Service Life Shelf Life 250 ms (S/W adjustable) 0.1 ms / k to 0.5 ms / k 3 V Lithium 1200 mAh 10 years with 0.5% loss of capacity per year
166
CPU Modules
Specifications Battery Load Current at Power-off Typical Maximum Communication Modbus (RS-232) Modbus Plus (RS-485) General Diagnostics Power Up RAM RAM Address Runtime RAM RAM Address Executive Checksum User Logic Check 2 serial port (9-pin D-shell) 1 network port (9-pin D-shell) 7 A 210 A
Operating Temperature
*This information can be a mix of Discrete or Register I/Os. For each word of register I/O configured, one word of I/O words must be subtracted from the total available. The same holds true for each block of 8 bits or 16 bits of Discrete I/O configured one word of Register I/O must be subtracted from the total available. **Requires the use of two 140NOM21x00 Option Modules.
O R
Processor 1.8 A 9W 0 ... 60 C
167
CPU Modules
Mem Prt
M
Red Green Green Red Amber
Green
O R
Communications are active on the Modbus port 1 or 2. Communications are active on the Modbus Plus port. Indicates communications error on the Modbus Plus port. Memory is write-protected (the memory protect switch is on).
168
CPU Modules
The following table shows the run LED error codes for the 140CPU43412.
LED Error Codes Number of Blinks Continuous 2 Code 0000 80B 80C 82E 3 769 72A 72B 72C 72F 730 Error requested kernel mode ram error during sizing run output active failed MB command handler stack error bus grant received not master asic on cpu master config write bad quantum bus DPM write failure plc asic loopback test
O R
169
CPU Modules
LED Error Codes Number of Blinks 4 Code 604 605 606 607 608 609 614 615 616 617 Error UPI timeout error bad UPI response opcode UPI bus diagnostic error modbus cmd-buffer overflow modbus cmd-length is zero modbus abort command error mbp bus interface error bad mbp response opcode timeout waiting for mbp mbp out of synchronization mbp invalid path page 0 not paragraph aligned
M
5 6 7 8
O R
618 619 61E 61F 620 621 622 623 624 625 626 627 628 631 503 52D 402 300 301 8001 8002 8003
bad receive comm state bad transmit comm state bad comm state trn_asc bad comm state trn_rtu
bad comm state rcv_rtu bad comm state rcv_asc bad modbus state tmr0_evt bad modbus state trn-int bad modbus state rcv-int bad interrupt ram address test error P.O.S.T BAD MPU ERROR ram data test error EXEC not loaded EXEC Checksum Kernal prom checksum error flash prog / erase error unexpected executive return
170
CPU Modules
Two, three-position slide switches are located on the front of the CPU. The left switch is used for memory protection when in the top position and no memory protection in the middle and bottom positions. The three-position slide switch on the right is used to select the comm parameter settings for the Modbus (RS-232) ports. The following figure shows the three options that are available for the 140CPU43412 module.
mem prt off ASCII
RTU
not used
mem
Note: The CPU hardware defaults to bridge mode when the front panel switch is set to RTU or ASCII mode. When networking controllers, a panel device connected to the CPU Modbus port can communicate with the controller to which it is connected, as well as log into any nodes on the Modbus Plus network. Setting the slide switch to the top position assigns ASCII functionality to the port; the following comm parameters are set and cannot be changed.
ASCII Comm Port Parameters Baud Parity Data Bits Stop Bits Device Address 2,400 Even 7 1 Rear panel rotary switch setting
M
9,600 Even 8 1
O R
Setting the slide switch to the middle position assigns remote terminal unit (RTU) functionality to the port; the following comm parameters are set and cannot be changed.
RTU Comm Port Parameters Baud Parity Data Bits Stop Bits
171
CPU Modules
Setting the slide switch to the bottom position gives you the ability to assign comm parameters to the port in software; the following parameters are valid.
Valid Comm Port Parameters Baud 19,200 9,600 7,200 4,800 3,600 2,400 2,000 1,800 Parity Data Bits Stop Bits Device Address Enable/Disable Odd/Even 7/8 1/2 1,200 600 300 150 134.5 110 75 50
1 ... 247
O R
172
CPU Modules
Two rotary switches (see the following illustration and table) are located on the rear panel of the CPU. They are used for setting Modbus Plus node and Modbus port addresses. Note: The highest address that may be set with these switches is 64. SW1 (the top switch) sets the upper digit (tens) of the address; SW2 (the bottom switch) sets the lower digit (ones) of the address. The illustration below shows the correct setting for an example address of 11. The following figure shows SW1 and SW2.
9
SW1 (TOP)
Note: If "0" or an address greater than 64 is selected, the Modbus + LED will be "on" steady, to indicate the selection of an invalid address. The following table shows the SW1 and SW2 address settings.
SW1 and SW2 Address Settings Node Address 1 ... 9 10 ... 19 20 ... 29 30 ... 39 40 ... 49 50 ... 59 60 ... 64 SW1 0 1 2 3 4 5 6 SW2 1 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 4
5 5
6 6
SW2 (BOTTOM)
O R
2
3
173
CPU Modules
Key Switch
The key switch is used to protect memory from programming changes while the controller is in operation. The following figure shows the key switch.
Stop Mem Prt Start Start Stop Mem Prt
Note: The key switch positions shown next to the switch (above) are for reference only and are marked on the module as indicated on the right. The following table shows the key switch information.
Key Switch Description Key switch Position
Controller Status
Stop
O R
Y Y
From Start or Memory Protect: Stops controller, if running, and disables Programmer changes From Stop or Start: Prevents Programmer changes, controller run status is not changed
Mem Prt
Controller may be either stopped or running and Programmer changes are disabled. User cannot write to unlocated variables.
174
CPU Modules
Key Switch Description Key switch Position Controller Status Memory Protected From Programmer Changes N Will Accept Programmer Stop or Start Key switch Transition
Start
Controller may be either stopped or running. Programmer may make changes and start/stop the controller
All Quantum CPUs are equipped with a nine-pin RS-232C connector that support Modicons proprietary Modbus communication protocol. The following is the Modbus port pinout connections for nine-pin and 25-pin connections. Note: Although the Modbus ports electrically support existing Modbus cables, it is recommended that a Modbus programming cable (Part # 990NAA26320 or 990NAA26350) be used. This cable has been designed to fit under the door of a Quantum CPU or NOM module.
O R
From Stop: Enables Programmer changes, starts controller. From Memory Protect: Enables programmer changes, starts controller if stopped.
Modbus Port 1 has full modem interfacing ability. Modbus Port 2 RTS/CTS connections function properly for normal non-modem communications but do not support modems.
175
CPU Modules
The following figure shows the Modbus port pinout connections for 9-pin and 25-pin connections.
IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS 1 2 3 4 5 6 7 8 Quantum 9-Pin Male 1 2 3 4 5 6 7 8 9 SHIELD RX TX DTR GRND DSR RTS CTS NC IBM-XT 25-Pin Female SHIELD 1 TX RX RTS CTS DSR GRND NC DTR 2 3 4 5 6 7 8 20 Quantum 9-Pin Male 1 2 3 4 5 6 7 8 9 SHIELD RX TX DTR GRND DSR RTS CTS NC
O R
176
CPU Modules
The following figure shows the Modbus port pinout connections for 9-pin portable computers. IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS NC Quantum 9-Pin Male SHIELD RX TX DTR GRND
O R
DSR RTS CTS NC
177
CPU Modules
LED
O R
140 CPU 434 12A
486 CONTROLLER
Model Number Module Description Color Code Removable door Customer Identification Label Part #043513804 (Fold label and place it inside door) Part #31002249
Date Installed
Battery
Batt
Dey
Key Switch Slide Switch Modbus Connector Modbus Connector Modbus Plus Connector
Modbus Modbus Comm 1
Modbus Plus
Modbus
Network Node
178
CPU Modules
Specifications
Specifications
The following table shows the specifications for the CPU43412A Controller module.
Register 57 k
Extended Register 96 k
57,766 4XX registers max Only if: 0XXX = 16 and 1XXX = 16 and 3XXX = 16 Reference Capacity Discrete Local I/O Maximum I/O Words Maximum Number of I/O Racks Remote I/O Maximum I/O Words per Drop Maximum Number of Remote Drops Distributed I/O Maximum Number of Networks per System 64 k - any mix
64 In and 64 Out*
2 (Requires Expander)
M
31 3** 6
64 In and 64 Out*
O R
Maximum Words per Network (for every 500 In and 500 Out DIO drop, there is a minimum of words input of overhead.) Maximum Words per Node 30 In and 32 Out
*This information can be a mix of Discrete or Register I/O. For each word of register I/O configured, one word must be subtracted from the total available. The same holds true for each block of 8 bits or 16 bits of Discrete I/O configured-one word must be subtracted from the total available. **Requires the use of two140NOM21X00 Option Modules. Maximum Number of Network Module Interfaces Watchdog Timer Logic Solve Time Battery Type Service Life Shelf Life Battery Load Current at Power-off
840 USE 100 00 September 2002
3 V Lithium 1200 mAh 10 years with 0.5% loss of capacity per year
179
CPU Modules
Specifications Typical Maximum Communication Modbus (RS-232) Modbus Plus (RS-485) Programming Software Capability 2 serial port (9-pin D-shell) 1 network port (9-pin D-shell) Modsoft Version 2.6 minimum Concept version 2.1 with B2.1 patch Concept 2.2 with SR2 ProWORX Nxt version 2.0, minimum ProWORX Plus version 1.05, minimum ProWORX 32 version 1.0, minimum 7 A 210 A
General Diagnostics
Power Up
M
1.25 A 6.25 W
O R
180
CPU Modules
Modbus Modbus +
Error A
Mem Prt
The following table shows the LED error codes for the 140CPU43412A module.
LEDS Ready Run Bat Low Modbus Modbus + Error A Mem Prt Color Green Green
M
Green Green Red Amber
Red
O R
Indication when On
The CPU has passed power-up diagnostics. The CPU has been started and is solving logic.
Communications are active on the Modbus port 1 or 2. Communications are active on the Modbus Plus port. Indicates communications error on the Modbus Plus port. Memory is write-protected (the memory protect switch is on).
181
CPU Modules
The following table shows the run LED error codes for the 140CPU43412A.
LED Error Codes Number of Blinks Continuous 2 Code 0000 80B 80C 82E 3 769 72A 72B 72C 72F 730 Error requested kernel mode ram error during sizing run output active failed MB command handler stack error bus grant received not master asic on cpu master config write bad quantum bus DPM write failure plc asic loopback test plc asic BAD_DATA
O R
182
CPU Modules
LED Error Codes Number of Blinks 4 Code 604 605 606 607 608 609 614 615 616 617 Error UPI timeout error bad UPI response opcode UPI bus diagnostic error modbus cmd-buffer overflow modbus cmd-length is zero modbus abort command error mbp bus interface error bad mbp response opcode timeout waiting for mbp mbp out of synchronization mbp invalid path
M
5 6 7 8
O R
618 619 61E 61F 620 621 622 623 624 625 626 627 628 631 503 52D 402 300 301 8001 8002 8003
bad comm state trn_asc bad comm state trn_rtu bad comm state rcv_rtu bad comm state rcv_asc bad modbus state tmr0_evt bad modbus state trn-int bad modbus state rcv-int bad interrupt ram address test error P.O.S.T BAD MPU ERROR ram data test error EXEC not loaded EXEC Checksum Kernal prom checksum error flash prog / erase error unexpected executive return
183
CPU Modules
Note: Information in the Code column is visible only with the Flash download utility.
O R
184
CPU Modules
The slide switch is used to select the comm parameter settings for the Modbus (RS232) ports. Three options are available: 1. Setting the switch to the top position assigns ASCII functionality to the port. 2. Setting the switch to the middle position assigns remote terminal unit (RTU) functionality to the port. 3. Setting the switch to the bottom position lets you assign comm parameters to the port in software. The figure shows the three options that are available on the front panel slide switch.
ASCII
RTU
mem
Note: The CPU hardware defaults to bridge mode when the front panel switch is set to RTU or ASCII mode. When networking controllers, a panel device connected to the CPU Modbus port can communicate with the controller to which it is connected, as well as log into any nodes on the Modbus Plus network. The following table shows the ASCII comm port parameters.
ASCII Comm Port Parameters Baud Parity Data Bits Stop Bits Device Address 2,400
M
Even 7 1 9,600 Even 8 1
O R
The following table shows the RTU comm port parameters. The comm parameters are set and cannot be changed.
RTU Comm Port Parameters Baud Parity Data Bits Stop Bits
185
CPU Modules
1 ... 247
O R
186
CPU Modules
SW1 (TOP)
SW1 sets the upper digit (tens) of the address. SW2 sets the lower digit (ones) of the address. The following table shows the SW1 and SW2 address settings.
SW1 and SW2 Address Settings Node Address 1 ... 9 10 ... 19 20 ... 29 30 ... 39 40 ... 49 50 ... 59 60 ... 64 SW1 0 1 2 3 SW2
Note: If "0" or an address greater than 64 is selected, the Modbus + LED will be "on" steady, to indicate the selection of an invalid address.
5 5
6 6
SW2 (BOTTOM)
2
3
M
4 5 6
O R
1 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 4
187
CPU Modules
Key Switch
The key switch protects memory from programming changes while the controller is in operation. The following figure shows the key switch.
Start
Note: The key switch positions shown next to the switch (above) are for reference only and are marked on the module as indicated on the right.
O R
188
CPU Modules
Stop
Mem Prt
Controller may be either stopped or running and Programmer changes are disabled. User cannot write to unlocated variables. Controller may be either stopped or running. Programmer may make changes and start/stop the controller.
Start
O R
Y N
From Start or Memory Protect: Stops controller, if running, and disables Programmer changes From Stop or Start: Prevents Programmer changes, controller run status is not changed From Stop: Enables Programmer changes, starts controller. From Memory Protect: Enables programmer changes, starts controller if stopped.
189
CPU Modules
All Quantum CPUs are equipped with a nine-pin RS-232C connector that support Modicons proprietary Modbus communication protocol. The following is the Modbus port pinout connections for nine-pin and 25-pin connections. Note: Although the Modbus ports electrically support existing Modbus cables, it is recommended that a Modbus programming cable (Part # 990NAA26320 or 990NAA26350) be used. This cable has been designed to fit under the door of a Quantum CPU or NOM module.
Modbus Port 1 has full modem interfacing ability. Modbus Port 2 RTS/CTS connections function properly for normal non-modem communications but do not support modems. The following figure shows the Modbus port pinout connections for 9-pin and 25-pin connections.
IBM-AT 9-Pin Female Quantum 9-Pin Male IBM-XT 25-Pin Female SHIELD Quantum 9-Pin Male
CD RX TX
1 2 3
O R
1
SHIELD
1 2 3 4 5 6 8 20
1 2 3 4 5 6 7 8 9
SHIELD
2 RX 3 TX
GRND 7
190
CPU Modules
The following figure shows the Modbus port pinout connections for portable (laptop) computers. IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS NC Quantum 9-Pin Male SHIELD RX TX DTR GRND
O R
DSR RTS CTS NC
191
CPU Modules
CPU Module
LED Area
586 CONTROLLER
Model Number Module Description Color Code Removable door Part #043513804 Customer Identification Label (Fold label and place it inside door) Part #31000226
Date Installed Batt
Batt. Spare mem prt off not used
Battery Memory Protect and Comm parameter Slide Switches Modbus Connector Modbus Connector Modbus Plus Connector
O R
Modbus Modbus Modbus Plus
ASCII RTU
mem
Modbus
Modbus Plus
Modbus Plus
Network Node
192
CPU Modules
Specifications
The following table shows the specification for the 140CPU53414 CONTROLLER module.
Specifications User Logic/Reference Capacity 984 Ladder Logic 64 k words Discrete 64 k Register 57 k Extended Register 96 k
57,766 4XX registers max Only if: 0XXX = 16 and 1XXX = 16 and 3XXX = 16 Reference Capacity Discrete
O R
3**
64 k - any mix
64 In and 64 Out*
2 (Requires Expander)
64 In and 64 Out*
Maximum Words per Network. (For 500 In and 500 Out every DIO drop, there is a minimum of words input of overhead.) Maximum Words per Node Maximum Number of Option Module Interfaces 30 In and 32 Out Supports up to six network modules (i.e., Modbus Plus, Ethernet and Multi-Axis Motion option modules) using the option module interface technique. Note: Only two Modbus Plus modules can have full functionality, including Quantum DIO support. 250 ms (S/W adjustable) 0.09 ms / k to 0.45 ms / k 3 V Lithium 1200 mAh 10 years with 0.5% loss of capacity per year 14 A 193
Watchdog Timer Logic Solve Time Battery Service Life Shelf Life Battery Load Current @ Power-off Typical
CPU Modules
Specifications Maximum Communication Modbus (RS-232) Modbus Plus (RS-485) General Diagnostics Power Up RAM RAM Address Executive Checksum User Logic Check Runtime RAM RAM Address Executive Checksum User Logic Check 2 serial port (9-pin D-shell) 1 network port (9-pin D-shell) 420 A
*This information can be a mix of Discrete or Register I/Os. For each word of Register I/O configured, one word of I/O words must be subtracted from the total available. The same holds true for each block of 8 bits or 16 bits of Discrete I/O configured one word of Register I/O must be subtracted from the total available. **Requires the use of two 140NOM21x00 Option Modules.
O R
1.8 A 9W
Processor
194
CPU Modules
Mem Prt
Green
Green Red
O R
Indication when On
The CPU has passed power-up diagnostics. The CPU has been started and is solving logic.
The battery needs replacing or is not present. Communications are active on the Modbus port 1 or 2. Communications are active on the Modbus Plus port. Indicates communications error on the Modbus Plus port. Memory is write-protected (the memory protect switch is on).
Amber
195
CPU Modules
The following table shows the run LED error codes for the 140CPU53414 module.
LED Error Codes Number of Blinks Continuous 2 Code 0000 80B 80C 82E 3 769 72A 72B 72C 72F 730 Error requested kernel mode ram error during sizing run output active failed MB command handler stack error bus grant received not master asic on cpu master config write bad quantum bus DPM write failure plc asic loopback test plc asic BAD_DATA
O R
196
CPU Modules
LED Error Codes Number of Blinks 4 Code 604 605 606 607 608 609 614 615 616 617 Error UPI timeout error bad UPI response opcode UPI bus diagnostic error modbus cmd-buffer overflow modbus cmd-length is zero modbus abort command error mbp bus interface error bad mbp response opcode timeout waiting for mbp mbp out of synchronization mbp invalid path
M
5 6 7 8
O R
618 619 61E 61F 620 621 622 623 624 625 626 627 628 631 503 52D 402 300 301 8001 8002 8003
bad comm state trn_asc bad comm state trn_rtu bad comm state rcv_rtu bad comm state rcv_asc bad modbus state tmr0_evt bad modbus state trn-int bad modbus state rcv-int bad interrupt ram address test error P.O.S.T BAD MPU ERROR ram data test error EXEC not loaded EXEC Checksum Kernal prom checksum error flash prog / erase error unexpected executive return
197
CPU Modules
Two, three-position slide switches are located on the front of the CPU. The left switch is used for memory protection when in the top position and no memory protection in the middle and bottom positions. The three-position slide switch on the right is used to select the communication parameter settings for the Modbus (RS232) ports. The following figure shows the three options that are available for the 140CPU53414 module.
mem prt off ASCII
RTU
not used
mem
Note: The CPU hardware defaults to bridge mode when the front panel switch is set to RTU or ASCII mode. When networking controllers, a panel device connected to the CPU Modbus port can communicate with the controller to which it is connected, as well as log into any nodes on the Modbus Plus network. Setting the slide switch to the top position assigns ASCII functionality to the port; the following communication parameters are set and cannot be changed.
ASCII Communication Port Parameters Baud Parity Data Bits Stop Bits Device Address 2,400 Even 7 1 Rear panel rotary switch setting
O R
9,600 Even 8 1
Setting the slide switch to the middle position assigns remote terminal unit (RTU) functionality to the port; the following communication parameters are set and cannot be changed.
RTU Communication Port Parameters Baud Parity Data Bits Stop Bits Device Address
198
CPU Modules
Setting the slide switch to the bottom position gives you the ability to assign communication parameters to the port in software; the following parameters are valid.
Valid Communication Port Parameters Baud 19,200 9,600 7,200 4,800 3,600 2,400 2,000 1,800 Parity Data Bits Stop Bits Device Address 1,200 600 300 150 134.5 110 75 50
O R
Enable/Disable Odd/Even 7/8 1/2 1 ... 247
199
CPU Modules
Two rotary switches (refer to the illustration and table below) are located on the rear panel of the CPU. They are used for setting Modbus Plus node and Modbus port addresses. Note: The highest address that may be set with these switches is 64. SW1 (the top switch) sets the upper digit (tens) of the address; SW2 (the bottom switch) sets the lower digit (ones) of the address. The illustration below shows the correct setting for an example address of 11. The following figure shows SW1 and SW2.
9
SW1 (TOP)
The following table shows the SW1 and SW2 address settings.
Node Address 1 ... 9 10 ... 19 20 ... 29 30 ... 39 40 ... 49 50 ... 59 60 ... 64
Note: If "0" or an address greater than 64 is selected, the Modbus + LED will be "on" steady, to indicate the selection of an invalid address.
200
5 5
6 6
SW2 (BOTTOM)
O R
SW1 0 1 2 3 4 5 6
2
3
CPU Modules
Key Switch
The key switch is used to protect memory from programming changes while the controller is in operation. The following figure shows the key switch.
Stop Mem Prt Start Start Stop Mem Prt
Note: The key switch positions shown next to the switch (above) are for reference only and are marked on the module as indicated on the right.
O R
201
CPU Modules
Stop
Mem Prt
Start
Controller may be either stopped or running and Programmer changes are disabled. The user cannot write to unlocated variables. Controller may be either stopped or running. Programmer may make changes and start/stop the controller
O R
N
From Stop: Enables Programmer changes, starts controller. From Memory Protect: Enables programmer changes, starts controller if stopped.
Modbus Port 1 has full modem interfacing ability. Modbus Port 2 RTS/CTS connections function properly for normal non-modem communications but do not support modems.
202
CPU Modules
All Quantum CPUs are equipped with a 9-pin RS-232C connector that supports Modicons proprietary Modbus communication protocol. The following is the Modbus port pinout connections for 9-pin and 25-pin connections. Note: Although the Modbus ports electrically support existing Modbus cables, it is recommended that a Modbus programming cable (Part # 990NAA26320 or 990NAA26350) be used. This cable has been designed to fit under the door of a Quantum CPU or NOM module.
The following figure shows the Modbus port pinout connections for 9-pin and 25-pin connections.
IBM-AT 9-Pin Female Quantum 9-Pin Male IBM-XT 25-Pin Female SHIELD Quantum 9-Pin Male
CD RX TX
1 2 3
O R
1
SHIELD
1 2 3 4 5 6 8 20
1 2 3 4 5 6 7 8 9
SHIELD
2 RX 3 TX
GRND 7
203
CPU Modules
The following figure shows the Modbus port pinout connections for 9-pin portable (laptop) computers. IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS NC Quantum 9-Pin Male SHIELD RX TX DTR GRND
O R
DSR RTS CTS NC
204
CPU Modules
LED
O R
140 CPU 534 14A
586 CONTROLLER
Model Number Module Description Color Code Removable door Part #043513804 Customer Identification Label (Fold label and place it inside door) Part #31002249
Date Installed
Battery
Batt
Dey
Key Switch Slide Switch Modbus Connector Modbus Connector Modbus Plus Connector
Modbus Modbus Comm 1
Modbus Plus
Modbus Plus
Network Node
205
CPU Modules
Specifications
Specifications
The following table shows the specifications for the CPU53414A Controller module.
Register
Extended Register 96 k
57 k
57,766 4XX registers max Only if: 0XXX = 16 and 1XXX = 16 and 3XXX = 16 Reference Capacity Discrete Local I/O) Maximum I/O Words Maximum Number of I/O Racks Remote I/O Maximum I/O Words per Drop Maximum Number of Remote Drops Distributed I/O Maximum Number of Networks per System 64 k - any mix
64 In and 64 Out*
2 (Requires Expander)
M
31 3**
64 In and 64 Out*
O R
Maximum Words per Network (for every 500 In and 500 Out DIO drop, there is a minimum of words input of overhead.) Maximum Words per Node 30 In and 32 Out
*This information can be a mix if Discrete or Register I/O. For each word of register I/O configured, one word of I/O words must be subtracted from the total available. The same holds true for each block of 8 bits or 16 bits of Discrete I/O configured---one word Register I/O must be subtracted from the total available. **Requires the use of two 140NOM21X00 Option Modules. Maximun Number of Network Option Module Interfaces Supports up to six network modules (i.e., Modbus Plus, Ehternet and MultiAxis Motion option modules) using the option module interface technique (see Quantum Network Interface Techniques, p. 45). Note: Only two Modbus Plus modules can have full functionality, Including Quantum DIO support. 250 ms (S/W adjustable) 0.1 ms / k to 0.5 ms / k
3 V Lithium
840 USE 100 00 September 2002
CPU Modules
Specifications Service Life Shelf Life Battery Load Current at Power-off Typical Maximum Communication Modbus (RS-232) Modbus Plus (RS-485) Programming Software Capability 2 serial port (9-pin D-shell) 1 network port (9-pin D-shell) Modsoft Version 2.6 Concept version 2.1 with B2.1 patch exec Concept 2.2 with SR2 ProWorx Nxt version 2.0 ProWorx Plus version 1.05 14 A 420 A 1200 mAh 10 years with 0.5% loss of capacity per year
General Diagnostics
Power Up
M
1.25 A 6.25 W
O R
207
CPU Modules
Mem Prt
The following table shows the LED error codes for the 140CPU53414A module.
LED Descriptions LEDS Ready Run Bat Low Modbus Modbus + Error A Mem Prt Color Green
M
Red Green Green Red Amber
Green
O R
Indication when On
Communications are active on the Modbus port 1 or 2. Communications are active on the Modbus Plus port. Indicates communications error on the Modbus Plus port. Memory is write-protected (the memory protect switch is on).
208
CPU Modules
The following table shows the run LED error codes for the 140CPU53414A.
LED Error Codes Number of Blinks Continuous 2 Code 0000 80B 80C 82E 3 769 72A 72B 72C 72F 730 Error requested kernel mode ram error during sizing run output active failed MB command handler stack error bus grant received not master asic on cpu master config write bad quantum bus DPM write failure plc asic loopback test
O R
209
CPU Modules
LED Error Codes Number of Blinks 4 Code 604 605 606 607 608 609 614 615 616 617 Error UPI timeout error bad UPI response opcode UPI bus diagnostic error modbus cmd-buffer overflow modbus cmd-length is zero modbus abort command error mbp bus interface error bad mbp response opcode timeout waiting for mbp mbp out of synchronization mbp invalid path page 0 not paragraph aligned
M
5 6 7 8
O R
618 619 61E 61F 620 621 622 623 624 625 626 627 628 631 503 52D 402 300 301 8001 8002 8003
bad receive comm state bad transmit comm state bad comm state trn_asc bad comm state trn_rtu
bad comm state rcv_rtu bad comm state rcv_asc bad modbus state tmr0_evt bad modbus state trn-int bad modbus state rcv-int bad interrupt ram address test error P.O.S.T BAD MPU ERROR ram data test error EXEC not loaded EXEC Checksum Kernal prom checksum error flash prog / erase error unexpected executive return
210
CPU Modules
Note: Information in the Code column is visible only with the Flash download utility.
O R
211
CPU Modules
The slide switch is used to select the comm parameter settings for the Modbus (RS232) ports. Three options are available. 1. Setting the switch to the top position assigns ASCII functionality to the port. 2. Setting the switch to the middle position assigns remote terminal unit (RTU) functionality to the port. 3. Setting the switch to the bottom position lets you assign comm parameters to the port in software. The figure shows the three options that are available on the front panel slide switch.
ASCII
RTU
mem
Note: The CPU hardware defaults to bridge mode when the front panel switch is set to RTU or ASCII mode. When networking controllers, a panel device connected to the CPU Modbus port can communicate with the controller to which it is connected, as well as log into any nodes on the Modbus Plus network. The following table shows the ASCII comm port parameters.
ASCII Comm Port Parameters Baud Parity Data Bits Stop Bits Device Address 2,400 Even 7 1 Rear panel rotary switch setting
M
8 1
O R
The following table shows the RTU comm port parameters. The comm parameters are set and cannot be changed.
RTU Comm Port Parameters Baud Parity Data Bits Stop Bits Device Address 9,600 Even
212
CPU Modules
1 ... 247
O R
213
CPU Modules
SW1 (TOP)
SW1 sets the upper digit (tens) of the address. SW2 sets the lower digit (ones) of the address. The following table shows the SW1 and SW2 address settings.
SW1 and SW2 Address Settings Node Address 1 ... 9 10 ... 19 20 ... 29 30 ... 39 40 ... 49 50 ... 59 60 ... 64 SW1 0 1
Note: If "0" or an address greater than 64 is selected, the Modbus + LED will be "on" steady, to indicate the selection of an invalid address.
214
5 5
6 6
SW2 (BOTTOM)
2
3
M
3 4 5 6
O R
SW2 1 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 9 0 ... 4
CPU Modules
Key Switch
Start
Note: The key switch positions shown next to the switch (above) are for reference only and are marked on the module as indicated on the right.
O R
215
CPU Modules
Stop
Mem Prt
Start
Controller may be either stopped or running and Programmer changes are disabled. The user cannot write to unlocated variables.
O R
Y
From Start or Memory Protect: Stops controller, if running, and disables Programmer changes From Stop or Start: Prevents Programmer changes, controller run status is not changed From Stop: Enables Programmer changes, starts controller. From Memory Protect: Enables programmer changes, starts controller if stopped.
N Controller may be either stopped or running. Programmer may make changes and start/stop the controller
216
CPU Modules
All Quantum CPUs are equipped with a nine-pin RS-232C connector that support Modicons proprietary Modbus communication protocol. The following is the Modbus port pinout connections for nine-pin and 25-pin connections. Note: Although the Modbus ports electrically support existing Modbus cables, it is recommended that a Modbus programming cable (Part # 990NAA26320 or 990NAA26350) be used. This cable has been designed to fit under the door of a Quantum CPU or NOM module.
Modbus Port 1 has full modem interfacing ability. Modbus Port 2 RTS/CTS connections function properly for normal non-modem communications but do not support modems. The following figure shows the Modbus port pinout connections for 9-pin and 25-pin connections.
IBM-AT 9-Pin Female Quantum 9-Pin Male IBM-XT 25-Pin Female SHIELD Quantum 9-Pin Male
CD RX TX
1 2 3
O R
1
SHIELD
1 2 3 4 5 6 8 20
1 2 3 4 5 6 7 8 9
SHIELD
2 RX 3 TX
GRND 7
217
CPU Modules
The following figure shows the Modbus port pinout connections for 9-pin portable computers. IBM-AT 9-Pin Female CD RX TX DTR GRND DSR RTS CTS NC Quantum 9-Pin Male SHIELD RX TX DTR GRND
O R
DSR RTS CTS NC
218
At a Glance
Introduction This section provides information of power and grounding considerations for AC and DC powered systems, system design considerations for Quantum power supplies, grounding and closed system installation. This chapter contains the following topics:
Topic
Power and Grounding Considerations for AC and DC Powered Systems System Design Considerations for Quantum Power Supplies Grounding
O R
831
O R
832
AC Powered Systems
C I/O I/O P or or U C C O O M M M M
I/O I/O or or C C O O M M M M
AC N*
GROUND SCREWS
BACKPLANES
AC L
AC N*
O R
EQUIPMENT (CHASSIS) GROUND EQUIPMENT (CHASSIS) GROUND
GND
O O M M M M
O M M
GND
GROUND SCREWS
*AC N should be earth grounded. If it is not earth grounded, it must be fused (refer to local codes).
833
DC Powered Systems
C P U
I/O I/O or or C C O O M M M M
I/O or C O M M
I/O or C O M M
FUSE
+24 VDC
BACKPLANES
EARTH GROUND
O R
PS C RED/ P SUM U
GND
I/O I/O or or C C O O M M M M
GROUND SCREWS
FUSE
834
REDUNDANT/SUMMABLE POWER SUPPLY See detailed AC Powered System Figure. SHIELDED CABLE AND FERRITE BEAD BROWN BLUE LINE LOAD LINE FILTER CASE GND SHIELDED CABLE BROWN BLUE
BACKPLANE
PS L N C P U I/O I/O I/O I/O or or or or C C C C O O O O M M M M M M M M PS L N
GREEN/YELLOW
GROUND SCREWS
SHIELDED CABLE
CAUTION
European Compliance To maintain CE compliance with the European Directive on EMC (89/ 336/EEC), the 140CPS11100, 140CPS11400, 140CPS11410, and 140CPS12400 power supplies must be installed in accordance with these instructions. Failure to follow this precaution can result in injury or equipment damage.
O R
SHIELDED CABLE BROWN BLUE LINE LOAD LINE FILTER CASE GND BROWN BLUE
835
CAUTION Requirements Compliance For installations that must meet "Closed System" requirements, as defined in EN 61131-2 (without relying upon an external enclosure), connector models 140 XTS 00100 and 140 XTS 00500 are required. Also, if an external Line Filter is used, it must be protected by a separate enclosure which meets the "finger safe" requirements of IEC 529, Class IP20. See Closed System Installation, p. 853 Failure to follow this precaution can result in injury or equipment damage.
O R
836
The following figure shows the details for the AC powered system for CE compliance.
1
AC LINE (BROWN) AC NEUT (BLUE)
2
BROWN
M
CASE TAB
Line Filter
O R
4
BROWN BLUE
GND LEAD
1 3 4 6
Wire to the power supply as follows: Line (Brown wire) Neutral (Blue wire) GND (Green/Yellow wire)
*Note: Only one ground wire per backplane is required. In redundant and summable systems, this lead is not connected for the additional line filter/power supply.
The following table shows the list of parts for the AC Powed System Figure.
Callout 1 Vendor (or equivalent) Part Number Description Line Cord Instruction Terminate the shield at panel ground; the filter end of the shield is not terminated. Install next to the filter and secure with tie wraps at both ends of the ferrite bead.
Ferrite Bead
837
Callout 3
Description Line Filter (fast on terminals) Dimensions: Length: 3.4" (85 mm) Width: 2.2" (55 mm) Height: 1.6" (40 mm) Mounting Holes: 0.2 in (5.3 mm) dia., 3 in (75 MM) centerline mounted. Fast on terminals: 0.25 in (6.4 mm) Ground Braid Flat braid 0.5 in (134 mm) with a maximum length of 4" (100 mm) Line Cord The maximum length is 8.5" (215 mm)
N/A
N/A
N/A
O R
Third lead (green/yellow) is not used; terminate the shield at the power supply ground terminal.
838
The following figure shows the 3 A, 24 Vdc powered systems for CE compliance.
See System for CE Compliance Figure. Shielded Cable and Ferrite Bead 24 Vdc Common +24 Vdc GND SHIELD EARTH GROUND GROUND SCREWS PS C P U I/O I/O I/O
CAUTION
European compliance
To maintain CE compliance with the European Directive on EMC (89/ 336/EEC) and the Low Voltage Directive (73/23/EEC), the 140CPS21100, the 140CRA21120, and the 140CRA21220 must be installed in accordance with these instructions. Failure to follow this precaution can result in injury or equipment damage.
O R
BACKPLANE
839
The following figure shows the detailed installation for the CE compliance system and the parts list callouts.
1
BROWN +24 VDC 24 VDC COM BLUE EARTH GROUND
M
GREEN/ YELLOW Vendor (or equivalent) Offlex Series 100cy Steward Fair Rite
O R
2
SHIELD GND LEAD Part Number 35005
The following table provides a list of parts for the CE Compliance Figure.
Callout 1 Description Line Cord Instruction Terminate the shield at the power supply ground terminal Install next to the filter and secure with tie wraps at Both ends of the ferrite bead.
1 2 3 4 5 6
Quantum Power Supply Wire to the power supply as follows: 24 Vdc COM (Blue wire) +24 Vdc (Brown wire) GND
28 BO686-200 2643665702
Ferrite Bead
840
The following figure shows the 125 Vdc powered system for CE compliance.
See detailed illustration on next page. SHIELDED CABLE AND FERRITE BEAD +125 VDC 125 VDC COMMON GND SHIELD EARTH GROUND GROUND SCREWS PS C P U
BACKPLANE
I/O or C O M M I/O or C O M M I/O or C O M M I/O or C O M M PS RED
CAUTION
European compliance To maintain CE compliance with the European Directive on EMC (89/ 336/EEC) and the Low Voltage Directive (73/23/EEC), the 140CPS51100 and the 140CPS52400 must be installed in accordance with these instructions. Failure to follow this precaution can result in injury or equipment damage.
O R
841
The following figure shows the detailed installation for the 125 Vdc powered system for CE compliance with parts list callouts.
1
BROWN +125 VDC 125 VDC COMMON BLUE
EARTH GROUND
M
GND LEAD GREEN/ YELLOW
O R
SHIELD GND LEAD
1 2 3 4 5 6
GREEN/ YELLOW Quantum Power Supply Wire to the power supply as follows: +125 Vdc (Brown wire) 125 Vdc COM (Blue wire) GND
The following table provides a list of parts for the 125 Vdc Powered Installation Figure..
Callout 1 Vendor (or equivalent) Offlex Series 100cy Part Number 35005 Description Line Cord Instruction Terminate the shield at the power supply ground terminal
842
Callout 2
Instruction Install next to the filter and secure with tie wraps at Both ends of the ferrite bead.
CAUTION European compliance To maintain CE compliance with the European Directive on EMC (89/ 336/EEC) and the Low Voltage Directive (73/23/EEC), the 140CPS51100 and the 140CPS52400 must be installed in accordance with these instructions. Failure to follow this precaution can result in injury or equipment damage.
O R
843
O R
844
CAUTION Equipment compatibility. Standalone units must be the only power supply installed in a backplane. No fault tolerant or redundant capability exists in systems powered by standalone power supplies. In systems powered by a standalone power supply, the internal power supply POK is provided directly to the Quantum system POK. Failure to follow this precaution can result in injury or equipment damage. The following figure shows the single internal POK that relates directly to the Quantum system POK. Standalone CPS Internal POK
O R
QuantumSystem POK
845
A summable power supply may be used as a standalone power supply without reservation in any Quantum system. For systems configured with a mix of CPS, NOM, expert, and l/O modules, whose total current consumption from the backplane exceeds the current provided by one summable supply, two summable supplies may be used in a single backplane. In such a system, the total current available on the backplane is the sum of the capability of both supplies: l 16 A for two 140CPS11410 l 16 A for two 140CPS21400 l 16 A for two 140CPS41400 l 20 A for two 140CPS11420 l 16 A for one 140CPS11410 and one 140CPS11420 Use only like summable power supplies (same product reference) except for 140CPS11410 and 140CPS11420, which can be summed. The summable supplies are designed so that they split the current supplied to the load almost equally, which also has the added benefit of increasing total system MTBF, and to distribute the thermal load across the backplane. Summable supplies should be installed at opposite ends of in the Quantum backplane to maximize the system thermal performance. The Quantum system POK signal in systems powered by two summable power supplies is only true (power is OK) when both internal POK signals (in the 140CPSX14X0) are true. Quantum summable power supplies are not hotswappable. The following figure shows that the internal summable supply Quantum POKs are ANDed to create the Quantum System POK. Summable CPS Internal POK Summable CPS Internal POK
O R
and
846
The proper method for starting systems powered by summable power supplies is to insert both supplies in the backplane in an unpowered state, and then apply power to each supply. For 140CPS11410, 140CPS21400, and 140CPS414 models, there is no requirement to power each supply simultaneously. For 140CPS11420, or wherever this module is operated with a 140CPS11410, the delay between the two powering times should not be greater than five seconds. The system designer must realize that the operation of the summable supply described above is independent of total backplane load, i.e., even if the total load on the backplane is less than 8 A, if there are two summable supplies installed in the backplane, the system POK is generated as shown in this section. For the special case of a single summable supply used as a standalone, the system POK generation reverts to the standalone case as shown previously in this section.
O R
847
Similar to the summable supplies, the Quantum redundant power supplies also contain circuitry which forces the installed power supplies to share output current almost equally. An important difference between the summable and the redundant supply lies in the system POK generation circuitry. The Quantum system POK signal in systems powered by redundant power supplies is true (power is OK) if either or both internal POK is true. The following figure shows the internal Quantum redundant supply POKs are ORed to create the Quantum System POK. Redundant CPS Internal POK OR
O R
Quantum System POK
Note: Redundant power supply module health may be monitored in an I/O module health status word. (Refer to the STAT Block description in Modicon Ladder Logic Block Library User Guide, 840USE10100.) Another important difference from the summable system is the total available system backplane loading. If there are N redundant power supplies installed in a backplane, the total backplane load must not exceed the capability of N 1 supplies. For example: l If three 8 A redundant power supplies are installed (N = 3), the maximum backplane load available for redundant operation is the current sourced by N 1 ( = 2) supplies, which is 16 A. l if two 8 A power supplies are installed in the backplane (N = 2), the maximum backplane load available for redundant operation is the current sourced by N 1 ( = 1) supplies, which is 8 A.
848
O R
849
Compatibility Issues
Power supplies:
l With the exception of standalone models, power supplies with the same model l
number are always compatible when installed in the same backplane. Do not mix different models of power supplies on the same backplane, except in the following combinations: l One 140CPS11420 and one 140CPS11410 power supply may be installed for configurations consuming more than the rated current of one supply. In this case the total load capacity is 16 A @ 60 C. l One 140CPS12420 and one 140CPS22400 power supply may be used for configurations requiring power for uninterrupted system operation with redundancy between an AC voltage source and a 24 Vdc voltage source. In this case, the total load capacity is 8 A @ 60 C. Three redundant supplies can also be mixed in a backplane. See Redundant Power Supplies, p. 848 for details. l One 140CPS12420 and one 140CPS42400 power supply may be used for configurations requiring power for uninterrupted system operation, with redundancy between an AC voltage source and a 48 Vdc voltage source. In this case the total load capacity is 8 A @ 60 C. Three redundant supplies can also be mixed on a backplane. See Redundant Power Supplies, p. 848 for details. Do not mix DC input power supplies into the same backplane as the corresponding AC version. Do not use a standalone power supply in combination with any other supply in the same backplane. DIO:
l l
O R
850
Grounding
Overview This appendix provides information on grounding issues for the chassis, power supply Modbus Plus, and other equipment and system requirements. A chassis ground wire is required for each backplane. The wire is connected between one of four ground screws (located on the backplane) and the main ground point of the power system. This wire should be green (or green with a yellow stripe) and the AWG rating must be (at a minimum) sized to meet the fuse rating of the supply circuit. On each power supply connector there is a ground connection. This connection must be made for safety reasons. The preferred connection is between the power supply connector ground terminal and one of the backplane ground screws. This wire should be green (or green with a yellow stripe) and at a minimum the same AWG rating as the power connections to the supply. In backplanes with multiple power supplies, each supply should have a ground connection between its input connector and the backplane ground screws. Note: It is recommended that the power supplying the I/O modules be grounded at the main ground point.
Chassis Grounding
O R
Modbus Plus network drop cables require a ground connection to the backplane. The connection is made by means of a metal loop clamp that grounds the cable shield to the ground point. The maximum allowable distance from the ground point to the drop cables connector is 30 cm (11.8 in).
851
0.5 in (13 mm) min Remove outer jacket to expose the shield braid.
CAUTION
European compliance
To maintain CE compliance with the European Directive on EMC (89/ 336/EEC), the Modbus Plus drop cables must be installed in accordance with these instructions. Failure to follow this precaution can result in injury or equipment damage.
O R
Existing backplane ground screw may be used if wire space and clearance allows.
Use holes along backplane mounting flange to secure clamp. Customer electrical panel may need to be drilled and tapped.
Other equipment in the installation should not share the grounding conductor of the system. Each piece of equipment should have its own grounding conductor returning to the main grounding point from which the equipment power originates. In systems with multiple power feeds, the grounding should proceed in the same manner as single feed systems. However, a zero volt potential difference must be maintained between the equipment grounding conductors of the separate systems to prevent current flow on communication cables.
852
O R
853
AC/DC Installation
The following figure shows the detailed installation for the AC and DC powered systems for CE closed system compliance.
AC & DC Powered Systems for CE Closed System Compliance Detailed Installation Illustration
M
PROTECTIVE COVER FOR LINE FILTER
O R
SHIELD GND LEAD **140XTS00500 CONNECTOR REQUIRED Quantum Power Supply Wire to the power supply as follows:
* Note: Only one ground wire per backplane is required. In redundant and summable systems, this lead is not connected for the additional line filter/power supply. ** Note: Connectors 140 XTS 005 00 (for all power supplies) and 140 XTS 001 00 (for all I/O modules) must be ordered separately.
Protective Cover
The protective cover must completely enclose the line filter. Approximate dimensions for the cover are 12.5 cm by 7.5 cm. Wire entry/exit shall be through strain relief bushings.
854
The following figure shows the wiring connections to the enclosed line filter. Brown Brown
Blue
O R
Ground wire for metal box (Not required for plastic box
855
O R
856
PLC unhealthy
PLC stopped
O R
Start-of-network (SON) did not start a segment Bad power-down checksum No end of logic detected Watchdog timer has expired Real time clock has failed Bad coil used table RIO option has failed Illegal node type found User logic checksum error Discrete disable table error Bad configuration
941
l PLC unhealthy: This condition indicates that the CPU has failed one or more of l PLC stopped: By itself, an 8000 hex is not an error but a CPU state. If, for
example, a user issues a CPU stop command, the status register would indicate "8000" hex. An error condition exists when "8000" is anded with one or more of the previously defined errors (bits 0-14). An example would be an error code of "8100"; this suggests a PLC stopped with No End of Logic Node detected. Bad I/O map: This error will occur if the user declares more than one I/O drop in his configuration but does not have an RIO Head installed. This error may also occur if a drop has been configured in such a way so as to exceed the maximum number of inputs/outputs allowable per drop. PLC unconfigured: The user should expect this condition if he is trying to log into the CPU for the first time. This error indicates that the CPU has not been configured. The user should write a configuration offline and transfer it to the CPU prior to attempting to login to the CPU. If this error appears while seeking to coomunicate to a previously running CPU, this would suggest a corrupted state memory in the CPU. The usr should clear memory and attempt to reload the user logic program. Bad modbus port intervention: This error will most likely appear in conjunction with another error. The CPU would in all likelihood be stopped when this error occurs. This error may also appear upon the users attempt to clear the system stop state. The user should try to clear user logic and reload. Bad segment scheduler: This error indicates improper programming of the segment scheduler. Start-of-network (SON) did not start a segment: This error is most often caused by improper programming. It can also be caused by a corrupted program and can be detected by issuing a start command to the CPU. Bad power-down checksum: This error indicates that continuous run time ram diagnostic has failed. Reload the user logic program. If this error persists, replace the CPU. No end of logic detected: This error is usually caused by an incomplete or unsuccessful load of the program. Try another reload. Watchdog timer has expired: This error indicates that the CPU has taken too much time to complete its current scan. This error will sometimes occur with ambitious DX programming techniques. The user may want to increase the Watchdog Timer value. This error may also point to a failure of the CPU. Real time clock has failed: Replace the CPU. Bad coil used table: This error means that the coil used table does not match user logic. Possible causes include: 1. This error is often seen when a program is altered offline by non-Modsoft users and then reloaded. It may be neccesary to update the coil used table manually in order to recover from this error. its health diagnostics. In all probability the CPU will have to be replaced.
l l l l l
O R
l l
942
l l
l l
2. The battery coil is not configured or configured in correctly. This error is not uncommon if the program is being relocated from another PLC. 3. There may be a hardware failure of the CPU. RIO option has failed: The RIO option board (140CRP93x00) has been determined to be unhealthy. Replace the board. Illegal node type found: This error is usually seen when downloading a program to the CPU. Some of the things a user should look for include: 1. The user is loading/relocating logic from a CPU that supported a loadable function block to another CPU that hasnt been configured for the same function block. (ie HSBY or XMIT) 2. A constant or reference is outside the range of that particular CPUs instruction set. This may occur when relocating logic from a 24 bit CPU to a 16 bit CPU. This error is generally not seen as a hardware failure and the user is advised to examine his user logic for incompatibility with the target PLC. RIO Option Has Failed. User logic checksum error: The calculated user logic checksum does not agree with the stored checksum. It can be caused by an illegal change in memory. The user should try to reload his user logic program. If the error persists, replace the CPU. Discrete disable table error: This error occurs when the user attempts to run the CPU in Optimize mode with disabled coils in user logic. Bad configuration: The most probable cause would be that the memory has been modified through the MODBUS/MODBUS PLUS ports. If this error occurs during a program download, check configuration data for values greater than the CPUs specified addressable range. This error can also appear if the CPUs memory is defective.
O R
943
O R
944
Agency Approvals
Agency Approvals
Overview The following tables provide the agency approvals and also include the conformal coating availability of the indicated Quantum products. The following table provides the agency approvals and conformal coating availability for the power supplies of the indicated Quantum products.
Quantum Part Numbers
Power Supplies
140CPS11100 140CPS11400 140CPS11410 140CPS11420 140CPS12400 140CPS12420 140CPS21100 140CPS21400 140CPS22400 140CPS41400 140CPS42400 140CPS51100 140CPS52400
Conformally Agency Approval Status Coated UL 508 CSA C-UL Version 22.2-142 Availabilty
O R
945
Agency Approvals
CPUs
The following table provides the agency approvals and conformal coating availability for the CPUs of the indicated Quantum products.
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
CE
DIO Drops
The following table provides the agency approvals and conformal coating availability for the DIO drops of the indicated Quantum products.
Quantum Part Numbers
Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
O R
946
Agency Approvals
The following table provides the agency approvals and conformal coating availability for the RIO Heads and Drops of the indicated Quantum products.
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
The following table provides the agency approvals and conformal coating availability for the Field Bus modules of the indicated Quantum products.
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
140CRP81100 140EIA92100
O R
947
Agency Approvals
NOEs
The following table provides the agency approvals and conformal coating availability for the NOEs of the indicated Quantum products.
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
NOMs
The following table provides the agency approvals and conformal coating availability for the NOMs of the indicated Quantum products.
Quantum Part Numbers
Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
O R
Hot Standby
The following table provides the agency approvals and conformal coating availability for the Hot Standby of the indicated Quantum products.
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
140CHS11000
948
Agency Approvals
Counters
The following table provides the agency approvals and conformal coating availability for the Counters of the indicated Quantum products
Quantum Part Numbers Conformally Coated Version Availabilty
140EHC10500 140EHC20200
ASCII Interface
The following table provides the agency approvals and conformal coating availability for the ASCII Interface of the indicated Quantum products
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
140ESI06210
The following table provides the agency approvals and conformal coating availability for the High Speed Interrupt of the indicated Quantum products
Quantum Part Numbers Conformally Coated Version Availabilty Agency Approval Status UL 508 CSA 22.2142
O R
C-UL
140HLI34000
The following table provides the agency approvals and conformal coating availability for the Single Axis Motion of the indicated Quantum products
Quantum Part Numbers Conformally Coated Version Availabilty Agency Approval Status UL 508 CSA 22.2142
C-UL
CE
140MSB10100 140MSC10100
949
Agency Approvals
Simulators
The following table provides the agency approvals and conformal coating availability for the Simulators of the indicated Quantum products
Quantum Part Numbers Conformally Coated Version Availabilty
C-UL
CE
140XSM002 140XSM010
The following table provides the agency approvals and conformal coating availability for the intrinsically safe I/O modules of the indicated Quantum products.
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
140DIO33000
O R
Battery Module
The following table provides the agency approvals and conformal coating availability for the Battery module of the indicated Quantum products
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
140XCP90000
950
Agency Approvals
I/O
The following table provides the agency approvals and conformal coating availability for the I/O of the indicated Quantum products
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
140ACI03000 140ACI04000 140ACO02000 140ACO13000 140AMM09000 140ARI03010 140ATI03000 140AVI03000 140AVO02000 140DAI34000 140DAI35300 140DAI44000 140DAI45300 140DAI54000 140DAI54300 140DAI55300 140DAI74000 140DAI75300 140DAM59000 140DAO84000 140DAO84010 140DAO84210 140DAO84220 140DAO85300 140DDI15310 140DDI35300 140DDI35310 140DDI36400 140DDI67300 140DDI84100
O R
951
Agency Approvals
Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
140DDI85300 140DDM39000 140DDM69000 140DDO15310 140DDO35300 140DDO35301 140DDO35310 140DDO36400 140DDO84300 140DDO88500 140DRA84000 140DRC83000 140DSI35300
140DVO85300
Backplanes
The following table provides the agency approvals and conformal coating availability for the I/O of the indicated Quantum products
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
O R
CE
952
Agency Approvals
Backplane Expander
The following table provides the agency approvals and conformal coating availability for the backplane expander of the indicated Quantum products
Quantum Part Numbers Conformally Agency Approval Status Coated UL 508 CSA 22.2- C-UL Version 142 Availabilty
140XBE10000
O R
953
Agency Approvals
O R
954
Index
A
ACI03000 configuration, 513 description, 533 I/O map status byte, 515 register assignment, 514 specifications, 534 wiring diagram, 536 ACI04000 description, 538 I/O map status byte, 517 module zoom selections, 517 register assignment, 516 specifications, 539 wiring diagram, 541 ACO02000 configuration, 559 description, 563 I/O map status byte, 559 module zoom selections, 560 register assignments, 559 specifications, 564 voltmeter monitor specifications, 565 wiring diagram, 566 ACO13000 configuration, 560 description, 568 I/O map status byte, 561 module zoom selections, 561 register assignments, 560 specifications, 569 wiring diagram, 571
840 USE 100 00 September 2002
O R
Agency approvals ASCII interface, 949 backplane expander, 953 backplanes, 952 battery module, 950 counters, 949 CPUs, 946 DIO drops, 946 field bus modules, 947 high speed interrupts, 949 Hot Standby, 948 I/O, 951 intrinsically safe modules, 950 NOEs, 948 NOMs, 948 power supplies, 945 RIO heads and drops, 947 simulators, 950 single axis motion, 949 AII33000 configuration, 428 description, 437 field wiring, 440 I/O map register assignment, 428 I/O map status byte, 431 module zoom selections, 432 register assignment, 429 RTD/resistance module specifications, 438 terminal color and keying assignment, 441 thermocouple/millivolt map register
955
Index
assignment, 430 Thermocouple/Millivolt module specification, 439 wiring diagram (Cenelec/RTD), 442 wiring diagram (Cenelec/TC), 443 wiring diagram (CSA/RTD), 444 wiring diagram (CSA/TC), 445 wiring diagram (FM/RTD), 446 wiring diagram (FM/TC), 447 wiring diagram (UL/RTD), 448 wiring diagram (UL/TC), 449 AII33010 configuration, 433 description, 450 field wiring, 452 fixed wiring, 452 map status byte (inputs), 434 module zoom selections, 434 register assignment, 434 specifications, 451 terminal strip color and keying assignment, 452 wiring diagram (Cenelec), 453 wiring diagram (CSA), 454 wiring diagram (FM), 455 wiring diagram (UL), 456 AIO33000 configuration, 435 description, 457 I/O map status byte, 435 module zoom selections, 436 register assignments, 435 specifications, 458 wiring diagram (FM), 477
O R
AMM09000 3x registers, 579 4x registers, 581 common specifications, 587 configuration, 579 description, 584 I/O map status byte, 582 input specifications, 585 linear measuring ranges, 581 module zoom selections, 582 output specifications, 586 register assignments, 579 status warning, 580 topology specifications, 584 wiring diagram, 588 analog input modules configuration, 513 analog input/output module AMM09000, 584 analog output modules configuration, 559 analog simulator module XSM01000, 482 ARI03010 configuration, 518 description, 543 I/O map status byte, 520 module zoom selections, 521 register assignment, 519 specifications, 544 wiring diagram, 546 ASCII interface module ESI06210, 388 AS-i master module EAI92100, 226 ATI03000 configuration, 522 description, 548 I/O map status byte, 524 measurement ranges, 525, 526 module zoom selections, 527 register assignment, 523 specifications, 549 wiring diagram, 551
956
Index
AVI03000 configuration, 528 description, 553 I/O map status byte, 531 linear measuring ranges, 531, 555 module zoom selections, 532 register assignment, 528 specifications, 554 wiring diagram, 556 AVO02000 configuration, 561 description, 573 module zoom selections, 562 register assignments, 562 specifications, 574 wiring diagram, 577
B
backplane expander XBE10000, 410 backplanes four position, 815 mounting hardware specifications, 812 part numbers, 812 selecting, 812 six position, 816 sixteen position, 818 ten position, 817 three position, 814 two positions, 813 battery module XCP90000, 489
O R
C
CableFast cable lengths, 934 cable selections (XTS), 936 cable specifications, 933 description, 858 I/O connector for Quantum, 937 I/O connector illustration, 938 inner wire color codes, 935 quantum modules and backplane
illustration, 859 specifications, 860 terminal block descriptions, 865 terminal block features, 866 terminal block selection, 862 terminal block stacking convention, 866 XCA102xx pigtail, 937 XTS102xx pigtail, 938 CableFast accessories jumper, fuse replacement, 939 part numbers, 939 terminal block common strip, 939 cables part numbers, 797 CE closed system installation AC & DC powered systems, 853 AC/DC installation illustration, 854 line filter connections, 855 protective cover, 854 CFA04000 application notes, 867 description, 867 dimensions, 868 terminal block illustration, 867 wiring diagram, 869 CFB03200 application notes, 870 description, 870 terminal block dimensions, 871 terminal block illustration, 870 wiring for input modules, 872 CFC03200 application notes, 877 description, 876 dimensions, 877 terminal block illustration, 876 wiring diagram for DAI35300, 878 wiring diagram for DAI45300, 878 wiring diagram for DAI55300, 878 wiring diagram for DDI15310, 879 wiring diagram for DDI35300, 878 wiring diagram for DDI85300, 878 wiring diagram for DDO15310, 881 wiring diagram for DDO3530X, 883 wiring for output module, 874
957
Index
CFD03200 application notes, 885 description, 885 dimensions, 885 terminal block illustration, 885 wiring diagram, 886 CFE03200 application notes, 888 description, 888 dimensions, 888 terminal block illustration, 888 wiring diagram, 889 CFG01600 application notes, 891 description, 891 dimensions, 892 terminal block illustration, 891 wiring diagram (grouped AC output mode), 897 wiring diagram (grouped DC output mode), 898 wiring diagram (isolated AC input mode), 893 wiring diagram (isolated output mode), 895 CFH00800 application notes, 900 description, 900 dimensions, 901 terminal block illustration, 900 wiring diagram (chassis grounding), 907 wiring diagram (instrument grounding), 904 wiring diagram (source grounding), 902 CFI00800 application notes, 909 description, 909 dimensions, 909 wiring diagram (chassis grounding), 914 wiring diagram (instrument grounding), 912 wiring diagram (source grounding), 910
O R
CFJ00400 application notes, 916 description, 916 dimensions, 917 terminal block illustration, 916 wiring diagram (chassis grounding), 923 wiring diagram (instrument grounding), 921 wiring diagram (source grounding), 918 CFK00400 application notes, 925 description, 925 dimensions, 926 terminal block illustration, 925 wiring diagram (chassis grounding), 931 wiring diagram (instrument grounding), 929 wiring diagram (source grounding), 927 CHS11000 A/B designation slide switch, 419 blinking Com Act LED error codes, 418 description, 415 illustration, 415 keyswitch and update button, 418 LED descriptions, 417 LED indicators, 417 specifications, 416 communication interface modules Ethernet TCP/IP module, 21 InterBus interface modules, 22 LonWorks modules, 22 Modbus Plus on Fiber, 21 SY/MAX-Ethernet, 21 twisted-pair wiring, 21 types, 20 CPS11100 description, 78 illustration, 78 LED description, 80 LED indicator, 80 wiring diagram, 81
958
Index
CPS11400 description, 82 illustration, 82 LED description, 84 LED indicators, 84 specifications, 83 wiring diagram, 84 CPS11410 description, 85 illustration, 85 LED description, 87 LED indicator, 87 specifications, 86 wiring diagram, 87 CPS11420 description, 88 illustration, 88 LED description, 90 LED indicator, 90 specifications, 89 wiring diagram, 90 CPS12400 description, 91 illustration, 91 LED description, 93 LED indicator, 93 specifications, 92 wiring diagram, 93 CPS12420 description, 94 illustration, 94 LED description, 96 LED indicator, 96 specifications, 95 wiring diagram, 96 CPS21100 description, 97 illustration, 97 LED description, 98 LED indicator, 98 specifications, 98 wiring diagram, 99
O R
CPS21400 description, 100 illustration, 100 LED description, 101 LED indicator, 101 specifications, 101 wiring diagram, 102 CPS22400 description, 103 illustration, 103 LED description, 104 LED indicator, 104 specifications, 104 wiring diagram, 105 CPS41400 description, 106 illustration, 106 LED description, 107 LED indicator, 107 operating curve and timing chart, 108 specifications, 107 wiring diagram, 108 CPS42400 illustration, 109 LED description, 110 LED indicator, 110 operating curve and timing chart, 112 specifications, 110 wiring diagram, 111 CPS51100 description, 113 illustration, 113 LED description, 114 LED indicator, 114 specifications, 114 wiring diagram, 115 CPS52400 description, 116 illustration, 116 LED description, 118 LED indicators, 118 specifications, 117 wiring diagram, 118
959
Index
CPU description, 18 hardware specifications, 65 part numbers, 65 CPU11302 ASCII communication port parameters, 127 description, 132 front panel switches, 127 illustration, 121 LED descriptions, 124 LED error codes, 125 LED indicators, 124 Modbus connector pinouts, 130 Modbus ports pinout connections, 130 Modbus ports pinout connections for portable computers, 131 rear panel rotary switches, 129 RTU communication port parameters, 127 specifications, 122 SW1 and SW2 address settings, 129 SW1 and SW2 switches, 129 valid communication port parameters, 128 CPU11303 ASCII communication port parameters, 138 illustration, 132 LED descriptions, 135 LED error codes, 136 LED indicators, 135 Modbus connector pinouts, 141 Modbus ports pinout connections, 141 Modbus ports pinout connections for portable computers, 142 rear panel switches, 140 RTU communication port parameters, 138 specifications, 133 SW1 and SW2 address settings, 140 SW1 and SW2 switches, 140 valid communication port parameters, 139 CPU21304 ASCII communication port parameters,
960
O R
149 description, 143 front panel switches, 149 illustration, 143 LED descriptions, 146 LED error codes, 147 LED indicators, 146 Modbus connector pinouts, 152 Modbus ports pinout connections, 152 Modbus ports pinout connections for portable computers, 153 rear panel switches, 151 RTU communication port parameters, 149 specifications, 144 SW1 and SW2 address settings, 151 SW1 and SW2 switches, 151 valid communication port parameters, 149 CPU42402 ASCII communication port parameters, 160 description, 154 front panel switches, 160 illustration, 154 LED descriptions, 157 LED error codes, 158 LED indicators, 157 Modbus connector pinouts, 163 Modbus ports pinout connections, 163 Modbus ports pinout connections for portable computers, 164 rear panel switches, 162 RTU communication port parameters, 160 specifications, 155 SW1 and SW2 address settings, 162 SW1 and SW2 switches, 162 valid communication port parameters, 161
Index
CPU43412, 171 ASCII comm port parameters, 171 description, 165 key switch, 174 LED description, 168 LED error codes, 169 LED indicators, 168 Modbus connector pinouts, 175 Modbus ports pinout connections, 176 Modbus ports pinout connections for portable computers, 177 rear panel rotary switches, 173 RTU comm port parameters, 171 specifications, 166 SW1 and SW2 address settings, 173 SW1 and SW2 switches, 173 valid comm port parameters, 172 CPU43412A ASCII communication port parameters, 185 description, 178 front panel slide switch, 185 key switch, 188 LED descriptions, 181 LED error codes, 182 LED indicators, 181 Modbus connector pinouts, 190 Modbus pinout connections for portable computers, 191 Modbus ports pinout connections, 190 rear panel switches, 187 RTU communication port parameters, 185 specifications, 179 SW1 and SW2 address settings, 187 valid communication port parameters, 186 CPU53414 ASCII communicaton port parameters,
O R
198 CPU front panel switches, 198 description, 192 key switch, 201 LED descriptions, 195 LED error codes, 196 LED indicators, 195 Modbus ports pinout connections, 203 Modbus ports pinout connections for portable computers, 204 rear panel switches, 200 RTU communication port parameters, 198 specifications, 193 SW1 and SW2 address settings, 200 SW1 and SW2 switches, 200 valid communication port parameters, 199 CPU53414A ASCII communication port parameters, 212 description, 205 front panel slide switch, 212 illustration, 205 key switch, 215 LED descriptions, 208 LED error codes, 209 LED indicators, 208 Modbus connector pinouts, 217 Modbus ports pinout connections, 217 Modbus ports pinout connections for portable computers, 218 rear panel switches, 214 RTU communication port parameters, 212 specifications, 206 SW1 and SW2 address settings, 214 valid communication port parameters, 213
961
Index
CRA21X10 description, 248 illustration, 248 LED descriptions, 251 LED indicators, 251 rear panel switches, 252 specifications, 249 wiring diagram, 250, 255 CRA21X20 description, 253 illustration, 253 LED descriptions, 256 LED indicators, 256 rear panel switches, 257 specifications, 254 CRA93200 illustration, 265 CRA93X00 address settings, 269 description, 265 error codes, 268 LED descriptions, 267 LED indicators, 267 rear panel switches, 269 specifications, 266 SW1 and SW2 address settings, 269 CRP81100 description, 220 illustration, 221 LED descriptions, 222 LED status, 222 RS-232C port, 224 RS-485 port, 223 specifications, 225 CRP93X00 description, 260 error codes, 263 LED descriptions, 262 LED indicators, 262 specifications, 261
D
DAI34000 description, 595 specifications, 596 wiring diagram, 598 DAI35300 description, 600 specifications, 601 wiring diagram, 603 DAI44000 description, 605 specifications, 606 wiring diagram, 608 DAI45300 description, 610 specifications, 611 wiring diagram, 613 DAI54000 description, 615 specifications, 616 wiring diagram, 618 DAI54300 description, 620 specifications, 621 wiring diagram, 623 DAI55300 description, 625 specifications, 626 wiring diagram, 628 DAI74000 description, 630 specifications, 631 wiring diagram, 633 DAI75300 description, 635 specifications, 636 wiring diagram, 638 DAM59000 common specifications, 777 description, 774 fuse locations, 778 input specifications, 775 output specifications, 776 topology specifications, 774 wiring diagram, 780
840 USE 100 00 September 2002
O R
962
Index
DAO84000 description, 678 specifications, 679 wiring diagram, 682 DAO84010 description, 684 specifications, 685 wiring diagram, 688, 694 DAO84210 description, 690 specifications, 691 DAO84220 description, 696 fuse locations, 699 specifications, 697 wiring diagram, 700 DAO85300 description, 702 fuse locations, 705 specifications, 703 wiring diagram, 706 DD035301 fuse locations, 720 DD036400 recommended cables, 733 DDI15310 description, 639 logic states, 641 specifications, 640 wiring diagram, 642 DDI35300 description, 643 specifications, 643 wiring diagram, 644 DDI35310 description, 646 specifications, 647 wiring diagram, 648 DDI36400 color codes for input groups, 653 compatible connection sub-bases, 654 description, 650 front view illustration, 652 LEDs, 653 recommended cables, 653 specifications, 650
840 USE 100 00 September 2002
O R
DDI67300 description, 655 minimum version levels, 658 specifications, 656 wiring diagram, 660 DDI84100 description, 662 specifications, 663 wiring diagram, 664 DDI85300 description, 666 specifications, 667 wiring diagram, 668 DDM39000 common specifications, 784 description, 782 fuse locations, 785 input specifications, 782 output specifications, 783 topology, 782 wiring diagram, 787 DDM69000 common specifications, 791 description, 789 I/O map register (outputs), 771 I/O map status byte (outputs), 772 input specifications, 789 module zoom selections (inputs), 771 module zoom selections (outputs), 772 output specifications, 790 register assignments, 770 topology, 789 version levels, 792 wiring diagram, 793 DDO15310 description, 708 fuse locations, 710 specifications, 709 wiring diagram, 711 DDO35300 description, 712 fuse locations, 715 specifications, 713 wiring diagram, 716
963
Index
DDO35301 description, 718 specifications, 719 wiring diagram, 721 DDO35310 description, 723 fuse locations, 726 specificatons, 724 wiring diagram, 727 DDO36400 color codes for input groups, 733 compatible output adapter sub-bases, 734 description, 729 front view illustration, 732 selecting point status indicator LEDs, 733 specifications, 730 DDO84300 description, 735 fuse locations, 737 specifications, 736 wiring diagram, 738 DDO88500 description, 739 fuse locations, 742 specifications, 740 wiring diagram, 743 DII33000 description, 466 specifications, 467 terminal strip color and keying assignment, 468 wiring diagram (Cenelec), 469 wiring diagram (CSA), 470 wiring diagram (FM), 471 wiring diagram (UL), 472 DIO configuration description, 37 dual cable illustration, 38 part numbers, 39 single cable illustration, 37 DIO modules CRA21X10 or CRA21X20, 248
O R
DIO33000 description, 473 specifications, 473 terminal strip color and keying assignment, 474 wiring diagram (Cenelec), 475 wiring diagram (CSA), 476 wiring diagram (UL), 478 direct CPU driver network interface techniques, 45 discrete I/O true high illustration, 509 discrete I/O true low illustration, 509 discrete input (16-point) modules description, 591 module zoom selections, 591 register assignments, 591 discrete input (24-point) modules description, 591 I/O map register assignment, 592 module zoom selections, 592 discrete input (32-point) modules description, 592 I/O map register assignment, 593 module zoom selections, 593 discrete input (8-point) module module zoom selections, 464 register assignments, 464 discrete input (96-point) modules description, 593 module zoom selections, 594 register assignments, 594 discrete input modules description, 591 discrete input/output (16/8 point) modules I/O map assignments (outputs), 773 module zoom selections (inputs), 773 module zoom selections (outputs), 773 register assignments, 772 discrete input/output modules configuration, 770 discrete output (12-point) module description, 671 register assignments, 671
964
Index
discrete output (16-point) modules description, 672 module zoom selections, 673 register assignments, 673 discrete output (32-point) modules description, 674 module zoom selections, 675 register assignments, 674 discrete output (8-point) modules description, 465, 670 I/O map register assignment, 465, 670 module zoom selections, 465, 670 module zoom selections (outputs), 671 discrete output (96-point) module, 675 module zoom selections, 677 register assingment, 676 discrete simulator module XSM00200, 480 discrete verified output module DVO85300, 759 distributed I/O Quantum configuations, 30 DRA84000 description, 745 specifications, 746 wiring diagram, 748 DRC83000 description, 749 specifications, 750 wiring diagram, 752 DSI35300 description, 766 specifications, 767 wiring diagram, 768 dual cable configuration RIO configuration, 34 RIO in a Hot Standby configuration, 36 DVO85300 configuration, 754 description, 759 Modsoft zoom screen selections, 755 register assignments, 754 specifications, 760 wiring diagram, 763
E
EHC10500 description, 334 illustration, 334 LED descriptions, 337 LED indicators, 337 specifications, 335 wiring diagram, 338 EHC20200 3x register content, 355 Command 1, 341 Command 1 and Command 2 response formats, 350 Command 2, 342 Command 3, 342 Command 3 read input counter, 350 Command 3 response format, 351 Command 4, 343 Command 4 output register format, 351 Command 4 response format, 352 command words, 343 configuration, 340 COUNT DOWN example, 358 counting pulses, 380 description, 372 fuse location, 375 I/O map register assignment, 340 I/O map status byte, 352 illustration, 372 LED descriptions, 376 load values, 354, 359 module configuration, 353, 358 module functions, 378 module zoom selections, 370 one 32 bit counter, 347 operations, 341 RATE SAMPLE example, 358 rate sample mode, 349 rate sample mode caution, 361 rate sampling, 380 read input counter command, 355 read rate sample, 359 reset latched outputs, 355 response for configuration command,
O R
965
Index
354 response to read rate sample command, 360 signal descriptions, 384 specifications, 373 timing diagrams, 378 timing parameters, 378 two 16 bit counters, 346 two 32 bit counters, 348 user logic, 357 using I/O mapped registers, 353 wiring diagram, 386 wiring diagram 1, 362 wiring diagram 2, 364 wiring diagram 3, 366 wiring diagram 4, 368 EIA92100 AS-i cable connection illustration, 231 description, 226 illustration, 227 LED bus mode, 228 LED descriptions, 228 LED diagnostics, 230 LED display, 228 LED slave I/O mode, 229 specifications, 231 error stopped codes definitions, 942 list, 941 ESI06210 description, 388 front panel connectors and switches, 392 front panel push button, 393 illustration, 388 LED blinking sequence, 391 LED descriptions, 390 LED indicators, 390 RS-232 serial port setup, 393 RS-232C serial port, 392 specifications, 389 Status LED crash codes, 391 Ethernet MMS modules NOE5X100, 314 Ethernet SY/MAX modules NOE3X100, 311 Ethernet TCP/IP module NOE2X100, 306
F
fiber optic cable bus configuration, 294 connecting, 292 point-to-point configuration, 293 ports, 291 fiber optic network adding nodes, 302 calculating number of modules, 303 fuses description, 809
O R
hardware specifications ASCII interface module, 68 counter modules, 68 CPU, 65 description, 63 DIO heads/drops, 66 Ethernet modules, 67 field bus modules, 66 high speed interrupt module, 68 Hot Standby module, 67 I/O modules (analog out), 74 I/O modules (discrete in), 70 I/O modules (discrete in/out), 72 I/O modules (discrete out), 71 intrinsic safe analog modules, 74 intrinsic safe discrete modules, 74 miscellaneous modules, 75 NOM modules, 67 power supplies for local and RIO drops, 64 RIO heads/drops, 65 single axis motion modules, 69 high speed counter (5 channel) EHC10500, 334 high speed counter module (2 channel) EHC20200, 372 high speed interrupt modules HLI34000, 394
966
Index
HLI34000 description, 394 illustration, 394 LED descriptions, 396 specifications, 395 wiring diagram, 397 Hot Standby configuration description, 34 Hot Standby module CHS11000, 415
I
I/O map interface network interface techniques, 46 I/O map status byte description, 510 illustration, 510 table/module configuration, 511 I/O modules description, 19, 498 discrete I/O true high/true low circuit, 509 illustration, 498 LED descriptions, 498 LED descriptions for 16 point modules, 499 LED descriptions for 24 point input modules, 500 LED descriptions for 32 point I/O modules, 500 LED descriptions for bi-directional modules, 501 LED descriptions for discrete 12 point modules with fault indication, 503 LED indicators for 16 point modules, 499 LED indicators for 24 point input modules, 500 LED indicators for 32 point I/O modules, 500 LED indicators for bi-directional modules, 501 LED indicators for discrete 12 point modules with fault indication, 503 primary keys, 505 secondary keying and backplane
O R
L
position codes, 507 terminal strip key codes, 505 terminal strip/module keying, 504 intelligent/special purpose I/O modules description, 23 InterBus communication module NOA6XXXX, 232 InterBus interface modules communication interface modules, 22 Intrinsically safe analog input module AII33000, 437 intrinsically safe analog output module AIO33000, 457 intrinsically safe current input module AII33010, 450 intrinsically safe discrete input module DII33000, 466 intrinsically safe discrete output module DIO33000, 473 intrinsically safe modules description, 423 identification and labeling, 424 illustration, 425 installation, 423 intrinsic safety, 423 safe barriers, 423 safe wiring practices, 424 wiring and grounding, 424 wiring diagram, 426
local I/O Quantum configurations, 30 local I/O configuration description, 32 illustration, 32 LonWorks modules communication interface modules, 22 LonWorks NOL911X0, 240
967
Index
M
miscellaneous components battery, 802 cable connector orientation, 798 cables, 797 coding kit, 798 CPU battery, 802 description, 797 empty module, 798 empty module with door cover, 799 field wiring terminal strip, 800 I/O conversion connector, 804 IP 20 compliant field wiring terminal strips, 801 Modbus Plus ruggedized tap, 803 Modbus Plus tap, 802 remote I/O BNC connector, 805 remote I/O splitter, 805 remote I/O tap, 804 RG-11 remote I/O F connector, 805 RG-6 remote I/O F connector, 805 terminal strip jumper kit, 799 MMS interface network modules, 21 Modbus and Modbus Plus communications features, 49 Modbus communications description, 49 Modbus connector 25-pin, 407 9-pin, 407 Modbus connector pinouts 25-point connections, 203 nine-pin connections, 203 MODBUS I/O Scanner functionality, 322 Modbus Plus communications description, 50 Modbus Plus network option modules NOM21X00, 271 Modbus Plus on Fiber NOM25200, 281 module mounting procedure description, 825 I/O terminal strip mounting procedure,
O R
829 illustration, 827 installing jumper clips, 828 removing Quantum module door, 830 mounting brackets 125 mm, 820 20 mm, 822 description, 819 part numbers, 819 MSB10100 MSX10100, 399 MSC10100 MSX10100, 399 MSX motion modules MSX10100, 399 MSX10100 analog input (electrical specifications), 403 analog input (operational specifications), 401 analog output (electrical specifications), 403 analog output (operational specifications), 401 application program (operational specifications), 400 communications (operational specifications), 400 compatibility (operational specifications), 402 description, 399 DIP switch settings, 409 discrete inputs (operational specifications), 401 discrete inputs and high speed input (electrical specifications), 403 discrete output (electrical specifications), 403 discrete outputs (operational specifications), 401 drive interface (electrical specifications), 404 electrical specifications, 403 encoder feedback interface (electrical specifications), 404 front panel indicators, 406 high speed input (operational
968
Index
specifications), 400 illustration, 399 incremental encoder feedback, 402 LED descriptions, 406 Modbus connectors, 407 motor temperature input (electrical specifications), 404 operational specifications, 400 power requirements (electrical specifications), 404 rear panel switches, 409 resolver feedback (fully configured version), 402 resolver interface (electrical specifications), 403 servo, 400 servo connector, 407 servo connector signals, 408
N
network interface techniques CPU interface support, 45 description, 45 direct CPU driver, 45 I/O map interface, 46 option module interface, 45 network modules MMS interface, 21 NOA61110 seven segment display, 236 NOA611X0 LED descriptions, 234 LED indicators, 234 required loadables, 238 reset push button, 238 RS-232C port, 238 NOA62200 LED descriptions, 235 LED indicators, 235
O R
NOA6XXXX comparison of features, 239 description, 232 front panel conncections, 236 illustration, 232 InterBus port, 237 specifications, 233 NOE2X100 description, 306 illustration, 306 installation, 309 installation example, 310 LED descriptions, 308 LED indicators, 308 specifications, 307 NOE3X100 description, 311 illustration, 311 LED descriptions, 313 specifications, 312 SY/MAX addressing, 313 NOE5X100 description, 314 illustration, 314 LED descriptions, 316 LED indicators, 316 specifications, 315 NOE77100 peer cop based I/O scanner, 323 NOE771x0 BOOTP server, 327 NOE771x1 Enhanced Web Diagnostics, 332
969
Index
NOE771xx Bandwith Monitoring, 330 DHCP server, 328 enhanced MODBUS I/O scanner, 323 FTP server, 325 Global Data, 329 HTTP server, 326 illustration, 318 key features, 322 LED descriptions, 320 LED indicators, 320 MODBUS I/O scanner, 322 MODBUS/TCP server, 324 Quantum Ethernet TCP/IP modules, 324 run LED status, 321 services, 330 specifications, 319 NOL911X0 auxiliary LonWorks communication port, 245 description, 240 front panel connectors, 244 front panel push buttons, 243 illustration, 240 LED descriptions, 242 LED error codes, 243 LED indicator status, 242 LED indicators, 242 media types, 246 primary LonWorks communication port, 244 RS-232 configuration port, 244 specifications, 241 NOM modules Modbus Plus on Fiber, 21 twisted-pair wiring, 21 NOM21X00 ASCII comm port parameters, 277 description, 271 front panel switches, 277 LED descriptions, 273 LED error codes, 274 LED indicators, 273 Modbus connector pinouts, 278 Modbus ports pinout connections for
O R
portable computers, 279 rear panel switches, 276 RTU comm port parameters, 277 specifications, 272 SW1 and SW2 address settings, 276 valid comm port parameters, 278 NOM25200 adding nodes, 302 address settings, 288 ASCII comm port parameters, 286 bus configuration, 294 cables, 301 calculating modules in a fiber network, 303 comm port parameters, 286 connecting, 292, 302 description, 281 fiber optic cable ports, 291 fiber optic configurations, 293 front panel switches, 286 hot standby systems example, 299 illustration, 282 LED descriptions, 283 LED topology and descriptions, 283 materials for fiber optic links, 300 mixed fiber optic/copper network, 294 Modbus connector pinouts, 289 network status, 300 optical star passive couplers, 301 point-to-point configuration, 293 rear panel switches, 288 repairing cable breaks, 302 RJ45 cable parts, 290 RJ45 connector, 290 RTU comm port parameters, 286 self healing ring configuration, 298 specifications, 284 star topology, 297 termination kits, 300 tree and star configurations, 296
O
option module interface network interface techniques, 45
970
Index
P
part numbers ASCII interface module, 68 counter modules, 68 CPU, 65 DIO heads/drops, 66 Ethernet modules, 67 high speed interrupt module, 68 Hot Standby module, 67 I/O modules, 70 NOM modules, 67 power supplies, 64 RIO heads/drops, 65 single axis motion modules, 69 Peer Cop MODBUS I/O Scanner characteristics, 323 power and grounding considerations 125 Vdc powered systems, 841 AC powered systems, 833 AC powered systems for CE compliance, 837 CE compliance installation instructions for AC systems, 835 CE compliance installation instructions for Vdc systems, 839 DC powered systems, 834 description, 832 power and grounding guidelines chassis grounding, 851 Modbus Plus communication tap installation for CE compliance, 851 other equipment grounding, 852 power supply ground connection, 851 systems with multiple power feeds, 852 power supplies compatibility issues, 850 description, 17, 844 modes, 17 redundant, 17 Profibus CRP81100, 220
Q
Quantum Automation Series block diagram, 16 capabilities, 16 Quantum configurations description, 30 distributed I/O, 30 local I/O, 30 remote I/O, 30 Quantum editors description, 26 Quantum network support description, 42 supported networks, 43 Quantum simulator modules description, 24
O R
R
redundant power supplies description, 848 register assignment ACI03000, 514 ACI04000, 516 AII33000, 429 AII33010, 434 ARI03010, 519 ATI03000, 523 AVI03000, 528 remote I/O Quantum configurations, 30 RIO configuration description, 33 dual cable illustration, 34 Hot Standby, 34 single cable illustration, 33 RIO drop modules CRA93X00, 265 RIO head modules CRP93X00, 260 RIO in a Hot Standby configuration dual cable configuration illustration, 36 single cable configuration illustration, 35 RIO modules communication interface modules, 21
971
Index
S
signal descriptions EHC20200, 384 single cable configuration RIO, 33 RIO in a Hot Standby configuration, 35 spare parts description, 808
O R
specifications ACI03000, 534 ACI04000, 539 ACO02000, 564 ACO13000, 569 AII33010, 451 AIO33000, 458 ARI030010, 544 ATI03000, 549 AVI03000, 554 AVO02000, 574 CableFast, 860 CHS11000, 416 CPS11100, 79 CPS11400, 83, 107 CPS11410, 86 CPS11420, 89 CPS12400, 92 CPS12420, 95 CPS21100, 98 CPS21400, 101 CPS22400, 104 CPS42400, 110 CPS51100, 114 CPS52400, 117 CPU11302, 122 CPU11303, 133 CPU21304, 144 CPU42402, 155 CPU43412, 166 CPU43412A, 179 CPU53414, 193 CPU53414A, 206 CRA21X10, 249 CRA21X20, 254 CRP81100, 225 CRP93X00, 261 DAI34000, 596 DAI35300, 601 DAI44000, 606 DAI45300, 611 DAI54000, 616 DAI54300, 621 DAI55300, 626 DAI74000, 631 DAI75300, 636
840 USE 100 00 September 2002
972
Index
DAO84000, 679 DAO84010, 685 DAO84210, 691 DAO84220, 697 DAO85300, 703 DDI15310, 640 DDI35300, 643 DDI35310, 647 DDI36400, 650 DDI67300, 656 DDI84110, 663 DDI85300, 667 DDM39000, 782 DDM69000, 789 DDO15310, 709 DDO35300, 713 DDO35301, 719 DDO35310, 724 DDO36400, 730 DDO84300, 736 DDO88500, 740 DII33000, 467 DIO33000, 473 DRA84000, 746 DRC83000, 750 DSI35300, 767 DVO85300, 760 EHC10500, 335 EHC20200, 373 EIA92100, 231 ESI06210, 389 HLI34000, 395 NOA6XXX0, 233 NOE2X100, 307 NOE3X100, 312 NOE771xx, 319 NOL911X0, 241 NOM21X00, 272 NOM25200, 284 XCP90000, 490 XSM01000, 484 standalone power supplies models, 845 summable power supplies description, 846
O R
T V
system configurations local, RIO, and DIO, 30 system space requirements dimensions, 823 illustration, 824 locations, 823 minimum spacing, 823 system specifications AC/DC power supplies, 56 agency approvals, 59 description, 55 electrical, 56 I/O modules (between 24 and 48 Vac or Vdc), 56 I/O modules (greater than 48 Vac or Vdc), 57 I/O modules (less than 24 Vac or Vdc), 56 mechanical, 55 operating conditions, 57 storage conditions, 58
Telefast Input DDI36400, 650 Telefast Output DDO36400, 729 terminal strip/module keying description, 504 illustration, 505 primary keying, 504 secondary keying, 504
973
Index
W
wiring diagram ACI03000, 536 ACI04000, 541 ACO02000, 566 ACO13000, 571 AII33000, 442 AII33010, 453 AMM09000, 588 ARI03010, 546 ATI03000, 551 AVI03000, 556 AVO02000, 577 CFA04000, 869 CFB03200, 872 CFC03200, 878 CFD03200, 886 CFG01600, 893, 895, 897, 898 CFH00800, 902 CFI00800, 910 CFJ00400, 918 CFK00400, 927, 929, 931 CPS11100, 81 CPS11400, 84 CPS11410, 87 CPS11420, 90 CPS12400, 93 CPS12420, 96 CPS21100, 99 CPS21400, 102 CPS22400, 105 CPS41400, 108 CPS42400, 111 CPS51100, 115 CPS52400, 118 CRA21X10, 250, 255 DAI34000, 598 DAI35300, 603 DAI44000, 608 DAI45300, 613 DAI54000, 618 DAI54300, 623 DAI55300, 628 DAI74000, 633 DAI75300, 638
974
O R
X
DAM59000, 780 DAO84000, 682 DAO84010, 688, 694 DAO84220, 700 DAO85300, 706 DDI15310, 642 DDI35300, 644 DDI35310, 648 DDI67300, 660 DDI84110, 664 DDI85300, 668 DDM39000, 787 DDM69000, 793 DDO15310, 711 DDO35300, 716 DDO35301, 721 DDO35310, 727 DDO84300, 738 DDO88500, 743 DII33000, 469 DIO33000, 475 DRA84000, 748 DRC83000, 752 DSI35300, 768 DVO85300, 763 EHC10500, 338 EHC20200, 362, 386 HLI34000, 397 intrinsically safe modules, 426 XSM01000, 485
XBE10000 configuration illustration, 413 description, 410 expander cables, 412 guidelines, 414 illustration, 410 specifications, 411
Index
XCP90000 battery backup, 490 configuration, 488 description, 489 illustration, 489 installing and removing a battery, 491 LED descriptions, 491 LED indicators, 491 specifications, 490 XSM00200 description, 480 illustration, 481 XSM01000 description, 482 illustration, 483 specifications, 484 wiring diagram, 485
O R
975
Index
O R
976