Iglidur-Specialists: Contact With Food
Iglidur-Specialists: Contact With Food
iglidur A200
iglidur A500
iglidur A290
iglidur T220
On request
www.igus.co.uk/iglidur-food
iglidur T220
Dirt resistant
397
Chemicals resistant
Food-suitable
371
Vibration-dampening
Egde pressure
Cost-effective
from page
381
407
417
427
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 367
Temperature [C]
0 50 100 150 200 250 300
iglidur A180 iglidur A200 iglidur A350 iglidur A500 iglidur A290 iglidur T220
Maximum permissible radial load of iglidur bearings at +20 C +120 C Important temperatur limits of iglidur bearings Maximum permissible application temperature, continous Temperature where bearings need to be secured against radial or axial movement in the housing
Coefficient of Friction []
0 0.1 0.2 0.3 0.4 0.5 0.6 Shaft
Wear [m/km]
0 5 10 15 20 25 Shaft
iglidur A180 iglidur A200 iglidur A350 iglidur A500 iglidur A290 iglidur T220
4 4 3 4 3 3
Coefficients of friction of iglidur bearings sliding against steel, p = 1.2 MPa, v = 0.3 m/s Average coefficient of all the seven sliding combinations tested Coefficient of friction of best combination
3 3 3 3 3 4
Wear of iglidur bearings sliding against steel, p = 1 MPa Average wear of all the seven sliding combination tested Wear of best combination
Shaft material: 1 = Cf53 2 = hard chromed 3 = Aluminum, hc 4 = Automatic screw steel 5 = HR carbon steel 6 = 304 SS 7 = High grade steel
www.igus.co.uk/iglidur-food
Shore D hardness Physical and thermal properties Max. long term C application temperature Max. short term application temperature Min. application temperature Thermal conductivity Coefficient of thermal expansion (at +23 C) Electrical properties Specific volume resistance Surface resistance C C W/m K K1 105
cm
not resistant
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 369
Improve technology and reduce costs 310 exciting examples for iglidur plain bearings online
www.igus.co.uk/iglidur-applications
www.igus.co.uk/kitchen
www.igus.co.uk/kitchen
www.igus.co.uk/milking-arm
www.igus.co.uk/filtration-plant
www.igus.co.uk/iglidur-food
iglidur A180
371
iglidur A180
iglidur A180
FDA-general purpose waterproof material. FDA compliant material for applications with low to medium loads in immediate environs of (or contact with) food or drugs, as well as humidity.
The iglidur A180 material complies with FOOD AND DRUG ADMINISTRATION (FDA) regulations
When to use it? If the bearings have direct contact with food If FDA-compliance is required If quiet operation is important If low water absorption is needed
When not to use? When the maximum abrasion resistance is necessary iglidur J, page 89 When temperatures are continuously higher than +80 C iglidur A290, page 417 iglidur A500, page 407 When a cost-effective universal bearing is required iglidur G, page 61 iglidur P, page 185
Temperature
+90
50
products of iglidur A180 comply with the requirements of the FDA for repeated contact with food
372
More information
www.igus.co/uk/en/a180
iglidur A180
Unit g/cm3 % weight % weight MPa m/s MPa MPa MPa MPa
Testing Method
DIN 53495
DIN 53505
C C C W/m K K1 105 cm
10
1.0
Pressure [MPa]
0.1 0.001
0.01
0.1
1.0
10
Surface Speed [m/s] Graph 01: Permissible pv values for iglidur A180 with a wall thickness of 1 mm dry running against a steel shaft at +20 C, mounted in a steel housing
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 373
iglidur A180
Mechanical Properties
The recommended maximum surface pressure is a mechanical material parameter. No conclusions regarding the tribological properties can be drawn from this. With increasing temperatures, the compressive strength of iglidur A180 plain bearings decreases. The Graph 02 shows this inverse relationship. However, at the longterm maximum temperature of +90 C the permissible surface pressure is almost 6 MPa.
30 25 20
10
Deformation [%]
0 0 5 10 15 20
Pressure [MPa]
+23 C
+60 C
Pressure [MPa]
Temperature [C] Graph 02: Recommended maximum surface pressure as a function of temperature (20 MPa at +20 C)
Bearings made of iglidur A180 are suitable for application in direct contact with foodstuffs. Hence they are the ideal solution for bearing positions on machines for the food and packaging industries, the medical equipment manufacturing, for small equipment for households, etc. The iglidur A180 distinguishes itself also in wet cleaning or where process-dependent contact with wet media is the business of the day by its extremely low humidity absorption Graph 03 shows the elastic deformation of iglidur A180 during radial loading. At the recommended maximum surface pressure of 20 MPa the deformation is less than 2.5 %. Plastic deformation is minimal up to this radial load. However, it is also a result of the service time.
Temperatures
The short-term permitted maximum temperature is +110 C. With increasing temperatures, the compressive strength of iglidur A180 bearings decreases. Graph 02 clarifies this connection. The temperatures prevailing in the bearing system also have an influence on the bearing wear. Application Temperatures, page 46 iglidur A180 Application Temperature Minimum 50 C Max. long term +90 C Max. short term +110 C Add. securing is required from +60 C Table 03: Temperature limits
www.igus.co.uk/en/a180
iglidur A180
Shaft Materials Graphs 06 to 09 show the test results of iglidur A180 bearings running against various shaft materials. The combination iglidur A180/hard-anodized aluminum clearly stands out. It attains good to excellent wear rates also with other shafts. With Cf53 shafts, the higher wear in pivoting applications is exemplary compared to rotating applications. Graph 08 clearly shows, in the example of the V2A shafts, the direct increase in wear with rising load with soft shafts. The increase is hardly noticeable with hard shafts. Shaft Materials, page 51
0.4
Coefficient of friction []
Coefficient of friction []
0.3
0.2
0.1
0.10
0.15
0.20
0.25
0.30
0.35
0.40
Surface Speed [m/s] Graph 04: Coefficient of friction as a function of the running speed, p = 0.75 MPa
0.3
Shaft Roughness Ra [m] Graph 06: Coefficient of friction as function of the shaft surface (Cf53 hardened and ground steel)
8
Coefficient of friction []
0.2
7 6
Wear [m/km]
3 2 1 0
H. a. aluminum
10
15
20
25
30
Pressure [MPa]
Graph 05: Coefficient of friction as a function of the pressure, v = 0.01 m/s
Graph 07: Wear, rotating with different shaft materials, pressure p = 2 MPa, v = 0.3 m/s
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 375
Cf53
0.0
HR carbon steel
0.1
304 SS
iglidur A180
Wear [m/km]
2.0 1.5 1.0 0.5 0.0 0.0 0.5 1.0 1.5 2.0
Graph 08: Wear with different shaft materials in rotational operation, as a function of the pressure
20
15
Wear [m/km]
10
Medium Resistance Alcohol + Hydrocarbons + Greases, oils without additives + Fuels + Diluted acids 0 to Strong acids Diluted alkalines + Strong alkalines + to 0 + resistant 0 conditionally resistant not resistant All data given at room temperature [+20 C] Table 05: Chemical resistance Radiation Resistance Plain bearings made of iglidur A180 are resistant to radiation up to an intensity of 3 102 Gy. Higher radiation levels attack the material and can cause the loss of essential mechanical properties. UV Resistance iglidur A180 bearings are resistant to UV radiation, but the tribological properties deteriorate with continuous exposure. Vacuum When used in a vacuum environment, the iglidur A180 plain bearings release moisture as a vapour. Therefore, only dehumidified bearings are suitable in a vacuum invironment. Electrical Properties iglidur A180 plain bearings are electrically insulating. Volume resistance > 1012 cm Surface resistance > 1011
0 0.25
0.75
2.00
5.00
10.00
20.00
oscillating
Graph 09: Wear for oscillating and rotating applications with shaft material Cf53 hardened and ground steel, as a function of the pressure iglidur A180 Dry Greases Oil Water C. o. f. 0.050.23 0.09 0.04 0.04 Table 04: Coefficient of friction against steel (Ra = 1 m, 50 HRC)
www.igus.co.uk/en/a180
iglidur A180
Installation Tolerances
iglidur A180 plain bearings are standard bearings for shafts with h-tolerance (recommended minimum h9). The bearings are designed for pressfit into a housing machined to a H7 tolerance. After being assembled into a nominal size housing, the inner diameter adjusts to meet the specified tolerances. Testing Methods, page 55 Diameter Shaft h9 iglidur A180 Housing H7 d1 [mm] [mm] E10 [mm] [mm] to 3 00.025 +0.014 +0.054 0 +0.010 > 3 to 6 00.030 +0.020 +0.068 0 +0.012 > 6 to 10 00.036 +0.025 +0.083 0 +0.015 > 10 to 18 00.043 +0.032 +0.102 0 +0.018 > 18 to 30 00.052 +0.040 +0.124 0 +0.021 > 30 to 50 00.062 +0.050 +0.150 0 +0.025 Table 07: Important tolerances for plain bearings according to ISO 3547-1 after pressfit
Moisture absorption [weight %] Graph 10: Effect of moisture absorption on plain bearings
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 377
iglidur A180
Sleeve bearing
30
0.5 d2 d1
Order key
A180SM-0608-10
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form S) Material iglidur A180
30
f b1
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [mm]: 16 612 f [mm]: 0.3 0.5
1230 0.8
> 30 1.2
Dimensions [mm]
Part number A180SM-0608-10 A180SM-0810-10 A180SM-1012-10 A180SM-1214-15 A180SM-1618-15 A180SM-2023-20 A180SM-2528-30 A180SM-3034-20 * after pressfit. Testing methods d1 6 8 10 12 16 20 25 30 page 55 d1-Tolerance* +0.020 +0.068 +0.025 +0.083 +0.025 +0.083 +0.032 +0.102 +0.032 +0.102 +0.040 +0.124 +0.040 +0.124 +0.040 +0.124 d2 8 10 12 14 18 23 28 34 b1
h13
10 10 10 15 15 20 30 20
iglidur A180
Order key
30
A180FM-0608-06
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form F) Material iglidur A180
d2
d1
r = max. 0.5 mm
f b1
b2
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [mm]: 16 612 f [mm]: 0.3 0.5
1230 0.8
> 30 1.2
Dimensions [mm]
Part number A180FM-0608-06 A180FM-0810-10 A180FM-1012-10 A180FM-1214-15 A180FM-1618-17 A180FM-2023-21 A180FM-2528-21 A180FM-3034-26 d1 6 8 10 12 16 20 25 30 d1-Tolerance* +0.020 +0.068 +0.025 +0.083 +0.025 +0.083 +0.032 +0.102 +0.032 +0.102 +0.040 +0.124 +0.040 +0.124 +0.040 +0.124 page 55 d2 8 10 12 14 18 23 28 34 d3 12 15 18 20 24 30 35 42 b1
h13
d3
b2 1 1 1 1 1 1.5 1.5 2
6 10 10 15 17 21.5 21.5 26
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 379
iglidur A180
My Sketches
www.igus.co.uk/en/a180
iglidur A200
381
iglidur A200
iglidur A200
FDA-compliant and vibration-dampening, absorbs moisture. FDA compliant material for applications with low to medium loads in immediate environs of (or contact) with food or drugs.
iglidur A200 material complies with FOOD AND DRUG ADMINISTRATION (FDA) regulations
When to use it? Suitable for direct contact with food When quiet operation is important When dirt needs to become embedded If FDA compliance is necessary
When not to use it? When the maximum abrasion resistance is necessary iglidur W300, page 131 When temperatures are continuously higher than +80 C iglidur A290, page 417 iglidur A500, page 407 When a cost-effective universal bearing is required iglidur G, page 61 For operations in wet environments iglidur A180, page 371
Temperature
+80
40
Products of iglidur A200 comply with the requirements of the FDA for repeated contact with food
382
More information
www.igus.co.uk/en/a200
iglidur A200
Unit g/cm3 % weight % weight MPa m/s MPa MPa MPa MPa
iglidur A200 1.14 white 1.5 7.6 0.100.40 0.09 2,500 116 54 18 81
Testing method
DIN 53495
DIN 53505
C C C W/m K K1 105 cm
10
1.0
Pressure [MPa]
0.1
Surface speed [m/s] Graph 01: Permissible pv values for iglidur A200 with a wall thickness of 1 mm dry running against a steel shaft at +20 C, mounted in a steel housing
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 383
iglidur A200
Mechanical Properties
The recommended maximum surface pressure is a mechanical material parameter. No conclusions regarding the tribological properties can be drawn from this. With increasing temperatures, the compressive strength of iglidur A200 plain bearings decreases. The Graph 02 shows this inverse relationship. However, at the longterm maximum temperature of +40 C the permissible surface pressure is almost 5 MPa.
40
Deformation [%]
0 0 6 12 18
Pressure [MPa]
+23 C
+60 C
30
Pressure [MPa]
20
10
0 20 40 60 80
Temperature [C] Graph 02: Recommended maximum surface pressure as a function of temperature (18 MPa at +20 C)
Bearings made of iglidur A200 are suitable for application in direct contact with foodstuffs. Hence they are the ideal solution for bearing positions in machines for the food industry, medical equipment manufacturing, for small equipment for households, etc. As the admixture of lubricants should be foregone in favor of food compatibility, the thermoplastic composition of iglidur A200 is particularly adjusted for abrasion resistance. In addition the iglidur A200 is characterized by its capacity to embed dirt and by its quiet operating behavior. The good wear properties, dirt resistance and the possibility for dry operation allow to replace elaborately sealed, lubricated bearings for little costs. Graph 03 shows the elastic deformation of iglidur A200 during radial loading. At the recommended maximum surface pressure of 18 MPa the deformation is less than 2 %. A plastic deformation can be neglected up to this value. It is nonetheless depending on the duration of the applied force. Surface Pressure, page 43
Temperatures
The maximum permissible short term temperature +170 C. With increasing temperatures, the compressive strength of iglidur A200 plain bearings decreases. Graph 02 shows this relationship. The ambient temperatures prevalent in the bearing system also have an effect on the bearing wear. Application Temperatures, page 46 iglidur A200 Application temperature Minimum 40 C Max. long term +80 C Max. short term +170 C Add. securing is required from +50 C Table 03: Temperature limits
www.igus.co.uk/en/a200
iglidur A200
Shaft Materials Graphs 06 to 09 show the test results of iglidur A200 bearings running against various shaft materials. The combination iglidur A200/hard-chromed shaft clearly stands out. Up to a range of about 2.5 MPa, the wear of this combination remains largely independent of load. In pivoting applications below a load p = 2 MPa, the wear of iglidur A200 bearings is higher than in rotating applications with equal load. Here the St37 shaft is a positive exception with its much less coefficient of wear. Shaft Materials, page 51
0.7
Coefficient of friction []
0.9 0.8 0.7 0.6 0.5 0.4 0.05 0.10 0.15 0.20 0.25 0.30 0.35
0.6
0.5
0.4
Shaft roughness Ra [m] Graph 06: Coefficient of friction as function of the shaft surface (Cf53 hardened and ground steel)
10
Surface speed [m/s] Graph 04: Coefficient of friction as a function of the running speed, p = 0.75 MPa
0.8
9 8
Coefficient of friction []
0.6
7 5 4 3 2 1 0
0.4
Wear [m/km]
0.2
0.0 0 5 10 15 20
Pressure [MPa]
Graph 05: Coefficient of friction as a function of the pressure, v = 0.01 m/s
Graph 07: Wear, rotating with different shaft materials, pressure p = 0.75 MPa, v = 0.5 m/s
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 385
HR carbon steel
H. a. aluminum
304 SS
Cf53
iglidur A200
30 25 20
Wear [m/km]
15 10 5 0 0 1 2 3 4 5
Graph 08: Wear with different shaft materials in rotational operation, as a function of the pressure
70 60 50 40
Wear [m/km]
30 20 10 0
Graph 09: Wear for rotating and oscillating applications with different shaft materials, p = 2 MPa iglidur A200 Dry Greases Oil Water C. o. f. 0.10.4 0.09 0.04 0.04 Table 04: Coefficient of friction against steel (Ra = 1 m, 50 HRC)
www.igus.co.uk/en/a200
iglidur A200
Installation Tolerances
iglidur A200 plain bearings are standard bearings for shafts with h-tolerance (recommended minimum h9). The bearings are designed for pressfit into a housing machined to a H7 tolerance. After the installation in a housing bore with the tolerance H7, the inner diameter of the bearing automatically adjusts to the D11 tolerance. Testing Methods, page 55 Diameter Shaft h9 iglidur A200 Housing H7 d1 [mm] [mm] D11 [mm] [mm] up to 3 00.025 +0.020 +0.080 0 +0.010 > 3 to 6 00.030 +0.030 +0.105 0 +0.012 > 6 to 10 00.036 +0.040 +0.130 0 +0.015 > 10 to 18 00.043 +0.050 +0.160 0 +0.018 > 18 to 30 00.052 +0.065 +0.195 0 +0.021 > 30 to 50 00.062 +0.080 +0.240 0 +0.025 Table 07: Important tolerances for plain bearings according to ISO 3547-1 after pressfit
Moisture absorption [weight %] Graph 10: Effect of moisture absorption on plain bearings
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 387
iglidur A200
Sleeve bearing
30
0.5 d2 d1
Order key
ASM-0103-02
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form S) Material iglidur A200
30
f b1
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [mm]: 16 612 f [mm]: 0.3 0.5
1230 0.8
> 30 1.2
Dimensions [mm]
Part number ASM-0103-02 ASM-0104-02 ASM-0205-02 ASM-0205-03 ASM-0206-03 ASM-0305-03 ASM-0305-04 ASM-0306-03 ASM-0306-04 ASM-0407-03 ASM-0407-04 ASM-0407-06 ASM-0408-06 ASM-0508-04 ASM-0508-05 ASM-0508-08 ASM-0509-05 ASM-0509-08 ASM-0608-10 ASM-0609-06 ASM-0610-04 ASM-0610-06 ASM-0610-10 ASM-0612-06 ASM-0612-10 d1 1.0 1.5 2.0 2.0 2.5 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 d1-Tolerance* +0.020 +0.080 +0.020 +0.080 +0.020 +0.080 +0.020 +0.080 +0.020 +0.080 +0.020 +0.080 +0.020 +0.080 +0.020 +0.080 +0.020 +0.080 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 d2 3.0 4.0 5.0 5.0 6.0 5.0 b1
h13
Part number ASM-0710-05 ASM-0710-08 ASM-0810-06 ASM-0810-08 ASM-0810-10 ASM-0811-08 ASM-0811-12 ASM-0812-06 ASM-0812-08 ASM-0812-10 ASM-0812-12 ASM-0814-06 ASM-0814-10 ASM-0912-14 ASM-1012-10 ASM-1014-06 ASM-1014-08 ASM-1014-10 ASM-1014-16 ASM-1016-06 ASM-1016-10 ASM-1016-16 ASM-1214-20 ASM-1216-15 ASM-1216-20
d1 7.0 7.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 9.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 12.0 12.0 12.0
d1-Tolerance*
d2
b1
h13
+0.040 +0.130 10.0 +0.040 +0.130 10.0 +0.040 +0.130 10.0 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.050 +0.160 +0.050 +0.160 +0.050 +0.160 10.0 10.0 11.0 11.0 12.0 12.0 12.0 12.0 14.0 14.0 12.0 12.0 14.0 14.0 14.0 14.0 16.0 16.0 16.0 14.0 16.0 16.0
5.0 8.0 6.0 8.0 10.0 8.0 12.0 6.0 8.0 10.0 12.0 6.0 10.0 14.0 10.0 6.0 8.0 10.0 16.0 6.0 10.0 16.0 20.0 15.0 20.0
5.0 4.0 6.0 3.0 6.0 4.0 7.0 3.0 7.0 4.0 7.0 6.0 8.0 6.0 8.0 4.0 8.0 5.0 8.0 8.0 9.0 5.0 9.0 8.0 8.0 10.0 9.0 6.0 10.0 4.0 10.0 6.0 10.0 10.0 12.0 6.0 12.0 10.0
page 55
iglidur A200
Part number ASM-2026-20 ASM-2026-30 ASM-2226-15 ASM-2228-10 ASM-2228-15 ASM-2228-20 ASM-2228-30 ASM-2430-15 ASM-2430-20 ASM-2430-30 ASM-2528-12 ASM-2528-20 ASM-2530-20 ASM-2530-30 ASM-2530-40 ASM-2532-20 ASM-2532-30 ASM-2532-40 ASM-2630-20 ASM-2632-30 ASM-2734-20 ASM-2734-30 ASM-2734-40 ASM-2833-20 ASM-2836-20 ASM-2836-30 ASM-2836-40 ASM-3038-20 ASM-3038-30 ASM-3038-40 ASM-3240-20 ASM-3240-30 ASM-3240-40
d1 20.0 20.0 22.0 22.0 22.0 22.0 22.0 24.0 24.0 24.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 26.0 26.0 27.0 27.0 27.0 28.0 28.0 28.0 28.0 30.0 30.0 30.0 32.0 32.0 32.0
d1-Tolerance* +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.080 +0.240 +0.080 +0.240 +0.080 +0.240
d2 26.0 26.0 26.0 28.0 28.0 28.0 28.0 30.0 30.0 30.0 28.0 28.0 30.0 30.0 30.0 32.0 32.0 32.0 30.0 32.0 34.0 34.0 34.0 33.0 36.0 36.0 36.0 38.0 38.0 38.0 40.0 40.0 40.0
b1
h13
8.0 10.0 15.0 20.0 10.0 15.0 20.0 10.0 15.0 20.0 10.0 15.0 10.0 15.0 20.0 12.0 20.0 20.0 25.0 12.0 15.0 16.0 20.0 25.0 12.0 20.0 30.0 15.0 20.0 20.0 15.0 30.0 15.0
20.0 30.0 15.0 10.0 15.0 20.0 30.0 15.0 20.0 30.0 12.0 20.0 20.0 30.0 40.0 20.0 30.0 40.0 20.0 30.0 20.0 30.0 40.0 20.0 20.0 30.0 40.0 20.0 30.0 40.0 20.0 30.0 40.0
page 55
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 389
iglidur A200
Flange bearing
Order key
30
AFM-0103-02
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form F) Material iglidur A200
d2
d1
r = max. 0.5 mm
f b1
b2
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [mm]: 16 612 f [mm]: 0.3 0.5
1230 0.8
> 30 1.2
Dimensions [mm]
Part number AFM-0103-02 AFM-0104-02 AFM-0205-03 AFM-0206-03 AFM-0306-04 AFM-0408-04 AFM-0408-06 AFM-0507-05 AFM-0509-05 AFM-0509-06 AFM-0509-08 AFM-0610-04 AFM-0610-06 AFM-0610-10 AFM-0612-06 AFM-0612-10 AFM-0711-08 AFM-0811-08 AFM-0812-06 AFM-0812-08 AFM-0812-12 AFM-0812-22 AFM-0814-06 AFM-0814-10 AFM-0914-06 d1 1.0 1.5 2.0 2.5 3.0 4.0 4.0 5.0 5.0 5.0 5.0 6.0 6.0 6.0 6.0 6.0 7.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 9.0 d1-Tolerance* +0.020 +0.080 +0.020 +0.080 +0.020 +0.080 +0.020 +0.080 +0.020 +0.080 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 +0.040 +0.130 page 55 d2 3.0 4.0 5.0 6.0 6.0 8.0 8.0 7.0 9.0 9.0 9.0 10.0 10.0 10.0 12.0 12.0 11.0 11.0 12.0 12.0 12.0 12.0 14.0 14.0 14.0 d3
d13
d3
b1
h13
b2
0.14
5.0 6.0 8.0 9.0 9.0 12.0 12.0 11.0 13.0 13.0 13.0 14.0 14.0 14.0 14.0 14.0 15.0 13.0 16.0 16.0 16.0 16.0 18.0 18.0 19.0
2.0 2.0 3.0 3.0 4.0 4.0 6.0 5.0 5.0 6.0 8.0 4.0 6.0 10.0 6.0 10.0 8.0 8.0 6.0 8.0 12.0 22.0 6.0 10.0 6.0
1.0 1.0 1.5 1.5 1.5 2.0 2.0 1.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 2.0
iglidur A200
b1
h13
b2
0.14
19.0 19.0 22.0 22.0 22.0 22.0 20.0 20.0 24.0 22.0 24.0 22.0 22.0 25.0 25.0 25.0 27.0 27.0 27.0 27.0 28.0 28.0 28.0 28.0 30.0 30.0 30.0 30.0 32.0 32.0 32.0 34.0 34.0 34.0 36.0 36.0 36.0 38.0 38.0 38.0 40.0 40.0
10.0 14.0 6.0 8.0 10.0 16.0 10.0 12.0 8.0 10.0 12.0 15.0 20.0 10.0 15.0 20.0 10.0 15.0 20.0 25.0 12.0 15.0 20.0 25.0 12.0 18.0 20.0 30.0 15.0 20.0 30.0 15.0 20.0 30.0 15.0 20.0 30.0 20.0 30.0 40.0 20.0 30.0
2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 1.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 4.0
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 391
iglidur A200
Dimensions [mm]
Part number AFM-2734-40 AFM-2836-20 AFM-2836-30 AFM-2836-40 AFM-3038-20 AFM-3038-30 AFM-3038-40 AFM-3240-20 AFM-3240-30 AFM-3240-40 d1 27.0 28.0 28.0 28.0 30.0 30.0 30.0 32.0 32.0 32.0 d1-Tolerance* +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.080 +0.240 +0.080 +0.240 +0.080 +0.240 page 55 d2 34.0 36.0 36.0 36.0 38.0 38.0 38.0 40.0 40.0 40.0 d3
d13
b1
h13
b2
0.14
40.0 42.0 42.0 42.0 44.0 44.0 44.0 46.0 46.0 46.0
40.0 20.0 30.0 40.0 20.0 30.0 40.0 20.0 30.0 40.0
4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
www.igus.co.uk/en/a200
iglidur A200
0.5 d2 d1
Order key
A S I-0204-04
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form S) Material iglidur A200 > 1.18 0.047
30
f b1
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [Inch]: 0.0400.236 f [Inch]: 0.012
0.2360.472 0.019
0.4721.18 0.031
Dimensions [Inch]
Part number ASI-0204-04 ASI-0305-04 ASI-0406-04 ASI-0406-06 ASI-0406-08 ASI-0507-08 ASI-0608-04 ASI-0608-08 ASI-0810-08 ASI-0810-12 ASI-1013-05 ASI-1013-12 ASI-1216-12 ASI-1216-16 ASI-1418-16 ASI-1620-12 ASI-1620-16 ASI-2024-16 ASI-2428-24 d1 1/8 3/16 1/4 1/4 1/4 5/16 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 7/8 1 1 1 1/4 1 1/2 d2 1/4 5/16 3/8 3/8 3/8 15/32 1/2 1/2 5/8 5/8 13/16 13/16 1 1 11/8 19/32 19/32 117/32 13/4 b1
max.
d1*
min.
Housing bore
max. min.
Shaft size
max. min.
1/4 1/4 1/4 3/8 1/2 1/2 1/4 1/2 1/2 3/4 5/16 3/4 3/4 1 1 3/4 1 1 11/2
.1280 .1905 .2539 .2539 .2539 .3164 .3789 .3789 .5047 .5047 .6297 .6297 .7559 .7559 .8809 1.0059 1.0059 1.2600 1.5100
.1262 .1887 .2516 .2516 .2516 .3141 .3766 .3766 .5020 .5020 .6270 .6270 .7525 .7525 .8775 1.0025 1.0025 1.2531 1.5032
.2515 .3140 .3765 .3765 .3765 .4390 .5015 .5015 .6260 .6260 .8135 .8135 1.0010 1.0010 1.1260 1.2510 1.2510 1.5005 1.7505
.2510 .3135 .3760 .3760 .3760 .4385 .5010 .5010 .6250 .6250 .8125 .8125 1.0000 1.0000 1.1250 1.2500 1.2500 1.4995 1.7495
.1250 .1875 .2500 .2500 .2500 .3125 .3750 .3750 .5000 .5000 .6250 .6250 .7500 .7500 .8750 1.0000 1.0000 1.2500 1.5000
.1241 .1866 .2491 .2491 .2491 .3116 .3741 .3741 .4990 .4990 .6240 .6240 .7490 .7490 .8740 .9990 .9990 1.2490 1.4990
page 55
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 393
iglidur A200
Flange bearing
Order key
30
A F I-0204-04
Length b1 Outer diameter d2 Inner diameter d1 Inch Type (Form F) Material iglidur A200 > 1.18 0.047
d2
d1
r = max. 0.5 mm
f b1
b2
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [Inch]: 0.0400.236 f [Inch]: 0.012
0.2360.472 0.019
0.4721.18 0.031
Dimensions [Inch]
Part number AFI-0204-04 AFI-0305-04 AFI-0406-04 AFI-0406-06 AFI-0507-08 AFI-0608-04 AFI-0608-08 AFI-0810-08 AFI-0810-12 AFI-1013-16 AFI-1216-12 AFI-1216-16 AFI-1418-24 AFI-1620-16 AFI-1620-24 AFI-2024-16 AFI-2024-24 AFI-2428-16 AFI-2428-24 AFI-2832-16 d1 1/8 3/16 1/4 1/4 5/16 3/8 3/8 1/2 1/2 5/8 3/4 3/4 7/8 1 1 11/4 11/4 11/2 11/2 13/4 d2 1/4 5/16 3/8 3/8 15/32 1/2 1/2 5/8 5/8 13/16 1 1 11/8 19/32 19/32 117/32 117/32 13/4 13/4 2 b1 1/4 1/4 1/4 3/8 1/2 1/4 1/2 1/2 3/4 1 3/4 1 11/2 1 11/2 1 11/2 1 11/2 1 page 55 d3 .360 .370 .560 .560 .560 .625 .625 .875 .875 1.063 1.250 1.250 1.375 1.500 1.500 1.750 1.750 2.000 2.000 2.250 b2
max.
d3
d1*
min.
Housing bore
max. min.
Shaft size
max. min.
.047 .047 .047 .047 .062 .062 .062 .062 .062 .156 .156 .156 .156 .188 .188 .200 .200 .125 .125 .125
.1280 .1905 .2539 .2539 .3164 .3164 .3789 .5047 .5047 .6297 .7559 .7559 .8809 1.0059 1.0059 1.2600 1.2600 1.5100 1.5100 1.7560
.1262 .1887 .2516 .2516 .3141 .3141 .3766 .5020 .5020 .6270 .7525 .7525 .8775 1.0025 1.0025 1.2531 1.2531 1.5032 1.5032 1.7532
.2515 .3140 .3765 .3765 .4390 .4390 .5015 .6257 .6257 .8135 1.0010 1.0010 1.1260 1.2510 1.2510 1.5005 1.5005 1.7505 1.7505 2.0005
.2510 .3135 .3760 .3760 .4385 .4385 .5010 .6250 .6250 .8125 1.0000 1.0000 1.1250 1.2500 1.2500 1.4995 1.4995 1.7495 1.7495 1.9995
.1250 .1875 .2500 .2500 .3125 .3125 .3750 .5000 .5000 .6250 .7500 .7500 .8750 1.0000 1.0000 1.2500 1.2500 1.5000 1.5000 1.7500
.1241 .1866 .2491 .2491 .3116 .3116 .3741 .4983 .4983 .6240 .7490 .7490 .8740 .9990 .9990 1.2490 1.2490 1.4990 1.4990 1.7490
iglidur A200
Order key
AT I-04
d4 d5
d6 h
Dimensions [Inch]
Part number ATI-04 ATI-06 ATI-08 ATI-12 ATI-16 d1 (nominal)
max.
d1*
min. max.
d2
min.
s .6094 .7370 .8071 1.0500 1.4843 .0902 .0902 .0902 .0941 .1252
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 395
iglidur A200
My Sketches
www.igus.co.uk/en/a200
iglidur A350
397
iglidur A350
iglidur A350
FDA-compliant and wear-resistant at high temperatures. A very universal bearing for use in the area of food and pharmaceutical industries. Composition of FDA-conform materials allows the use in areas where due to the contact with food other bearings cannot be used. With good tribologican and mechanical properties, iglidur A350 bearings are real allround talents for food machinery.
When to use it? If FDA-compliance is required If wear-resistance and FDA-conformance is necessary at high loads If the bearing is use in acid environment
For use with temperatures up to +180 C When not to use? When temperatures are continuously greater than +80 C iglidur A500, page 407 When the maximum abrasion resistance is necessary iglidur J, page 89 When a low-priced FDA bearing is sought iglidur A200, page 381 iglidur A180, page 371 For high speeds iglidur J, page 89
Temperature
+180
100
398
More information
www.igus.co.uk/en/a350
iglidur A350
Unit g/cm3 % weight % weight MPa m/s MPa MPa MPa MPa
iglidur A350 1.42 blue 0.6 1.9 0.10.2 0.4 2,000 110 78 60 76
Testing method
DIN 53495
DIN 53505
C C C W/m K K1 105 cm
10
1.0
Pressure [MPa]
Surface speed [m/s] Graph 01: Permissible pv values for iglidur A350 with a wall thickness of 1 mm dry running against a steel shaft at +20 C, mounted in a steel housing
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 399
iglidur A350
Mechanical Properties
The recommended maximum surface pressure is a mechanical material parameter. No conclusions regarding the tribological properties can be drawn from this. With increasing temperatures, the compressive strength of iglidur A350 plain bearings decreases. The Graph 02 shows this inverse relationship. However, at the longterm maximum temperature of +150 C the permissible surface pressure is almost 25 MPa.
80
60
Pressure [MPa]
40
20
Temperatures
Its temperature resistance makes iglidur A350 an ideal material for bearing in the area of foodstuffs. Typically, temperatures range up to +130 C, which corresponds perfectly with the applicable temperature range for iglidur A350. Short-term temperatures up to +210 C are possible. Please note that at temperatures over +140 C, the pressfit forces of the bearings may decrease and an additional axial security device is recommended. The wear-rate of iglidur A350 bearings rises only little with higher temperatures. Tests have shown good wear results at +100 C on all tested shaft materials. Application Temperatures, page 46 iglidur A350 Application temperature Minimum 100 C Max. long term + 180 C Max. short term + 210 C Add. securing is required from +140 C Table 03: Temperature limits
Temperature [C] Graph 02: Recommended maximum surface pressure as a function of temperature (60 MPa at +20 C) iglidur A350 bearings are made for practically all loads in food and packaging machinery. Even Even high loads, often seen in lifting equipment, are taken easily and the bearings work flawlessly without any external lubrication. Graph 03 shows the elastic deformation of iglidur A358 during radial loading. At the recommended maximum surface pressure of 60 MPa the deformation is less than 5 %. Surface Pressure, page 43
6 5 4
Deformation [%]
3 2 1 0 0 10 20 30 40 50 60
Pressure [MPa]
+23 C
+60 C
www.igus.co.uk/en/a350
iglidur A350
Shaft Materials The corrosion-resistant steels are rather considered a natural choice for use in the food industry. The trials were therefore carried out especially on such materials. It has been shown that there is no clear favorite and A2, X90 and hard chrome plated steel are all suitable. Hard-anodized aluminum is also well suited for both linear and rotating movements. Shaft Materials, page 51
0.40
Coefficients of Friction and Surfaces, page 48 Wear Resistance, page 49 Coefficient of friction []
0.4
Coefficient of friction []
0.35
0.3
0.30
0.2
0.25
0.1
0.0 0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50
Shaft roughness Ra [m] Graph 06: Coefficient of friction as function of the shaft surface (Cf53 hardened and ground steel)
25
Surface speed [m/s] Graph 04: Coefficient of friction as a function of the running speed, p = 1 MPa
0.19
Coefficient of friction []
20 15
Wear [m/km]
Pressure [MPa] Graph 05: Coefficient of friction as a function of the pressure, v = 0.01 m/s
304 SS
Graph 07: Wear with different shaft materials in rotational operation, as a function of the pressure
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 401
iglidur A350
25 20 15
Wear [m/km]
Chemical Table, page 974 304 SS Medium Resistance Alcohol + Hydrocarbons + to 0 Greases, oils without additives + Fuels + Diluted acids + Strong acids + Diluted alkalines + starke Basen + + resistant 0 conditionally resistant not resistant All data given at room temperature [+20 C] Table 05: Chemical resistance Radiation Resistance Plain bearings made of iglidur A350 are resistant to radiation up to an intensity of 2 102 Gy. UV Resistance iglidur A350 bearings are resistant to UV radiation. Vacuum When used in a vacuum environment, the iglidur A350 plain bearings release moisture as a vapour. Therefore, only dehumidified bearings are suitable in a vacuum invironment. Electrical Properties iglidur A350 plain bearings are electrically insulating. Volume resistance > 1011 cm Surface resistance > 1011
Graph 08: Wear with different shaft materials in oscillating operation, as a function of the pressure
iglidur A350 Dry Greases Oil Water C. o. f. 0.10.2 0.09 0.04 0.04 Table 04: Coefficient of friction against steel (Ra = 1 m, 50 HRC)
www.igus.co.uk/en/a350
iglidur A350
Installation Tolerances
iglidur A350 plain bearings are standard bearings for shafts with h-tolerance (recommended minimum h9). The bearings are designed for pressfit into a housing machined to a H7 tolerance. After being assembled into a nominal size housing, the inner diameter adjusts to meet the specified tolerances. Testing Methods, page 55 Diameter Shaft h9 iglidur A350 Housing H7 d1 [mm] [mm] F10 [mm] [mm] up to 3 00.025 +0.006 +0.046 0 +0.010 > 3 to 6 00.030 +0.010 +0.058 0 +0.012 > 6 to 10 00.036 +0.013 +0.071 0 +0.015 > 10 to 18 00.043 +0.016 +0.086 0 +0.018 > 18 to 30 00.052 +0.020 +0.104 0 +0.021 > 30 to 50 00.062 +0.025 +0.125 0 +0.025 > 50 to 80 00.074 +0.030 +0.150 0 +0.030 Table 07: Important tolerances for plain bearings according to ISO 3547-1 after pressfit
Moisture absorption [weight %] Graph 10: Effect of moisture absorption on plain bearings
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 403
iglidur A350
Sleeve bearing
30
0.5 d2 d1
Order key
A350SM-0608-06
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form S) Material iglidur A350
30
f b1
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [mm]: 16 612 f [mm]: 0.3 0.5
1230 0.8
> 30 1.2
Dimensions [mm]
Part number A350SM-0608-06 A350SM-0810-10 A350SM-1012-10 A350SM-1214-12 A350SM-1618-15 A350SM-2023-20 * after pressfit. Testing methods d1 6 8 10 12 16 20 page 55 d1-Tolerance* +0.010 +0.058 +0.013 +0.071 +0.013 +0.071 +0.016 +0.068 +0.016 +0.068 +0.020 +0.104 d2 8 10 12 14 18 23 b1 6 10 10 12 15 20
iglidur A350
Order key
30
A350FM-0608-06
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form F) Material iglidur A350
d2
d1
r = max. 0.5 mm
f b1
b2
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [mm]: 16 612 f [mm]: 0.3 0.5
1230 0.8
> 30 1.2
Dimensions [mm]
Part number A350FM-0608-06 A350FM-0810-10 A350FM-1012-10 A350FM-1214-12 A350FM-1618-17 A350FM-2023-21 d1 6 8 10 12 16 20 d1-Tolerance* +0.010 +0.058 +0.013 +0.071 +0.013 +0.071 +0.016 +0.068 +0.016 +0.068 +0.020 +0.104 page 55 d2 8 10 12 14 18 23 d3 12 15 18 20 24 30 b1 6 10 10 12 17 21,5 b2 1 1 1 1 1 1,5
d3
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 405
iglidur A350
My Sketches
www.igus.co.uk/en/a350
iglidur A500
407
iglidur A500
iglidur A500
FDA-material for high temperatures and high load. Polymer bearings made from iglidur A500 can be exposed to extremely high temperatures and consist of materials suitable for direct contact with food (FDA-conformity).
When to use it? When FDA compliance is required When a high chemical resistance is required Good abrasion resistance Temperature resistant from 100 C to +250 C
For direct contact with food or pharmaceuticals Temperature resistant from 100 C to +250 C
When not to use it? When the highest wear resistance is required iglidur X, page 153 iglidur Z, page 299 If no resistance to temperature or chemicals is required iglidur A180, page 371 iglidur A200, page 381 When a cost-effective universal bearing is required iglidur G, page 61 iglidur P, page 185
Temperature
+250
100
The material iglidur A500 complies with the requirements of the FDA for repeated contact with food.
408
More information
www.igus.co.uk/en/a500
iglidur A500
Unit g/cm3 % weight % weight MPa m/s MPa MPa MPa MPa
iglidur A500 1.28 brown 0.3 0.5 0.260.41 0.28 3,600 140 118 120 83
Testing method
DIN 53495
DIN 53505
C C C W/m K K1 105 cm
100
10
Pressure [MPa]
1.0
0.1 0.001
0.01
0.1
1.0
10
Surface speed [m/s] Graph 01: Permissible pv values for iglidur A500 with a wall thickness of 1 mm dry running against a steel shaft at +20 C, mounted in a steel housing
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 409
iglidur A500
Mechanical Properties
The recommended maximum surface pressure is a mechanical material parameter. No conclusions regarding the tribological properties can be drawn from this. With increasing temperatures, the compressive strength of iglidur A500 plain bearings decreases. The Graph 02 shows this inverse relationship. However, at the longterm maximum temperature of +200 C the permissible surface pressure is almost 20 MPa.
160 140 120 100
Deformation [%]
0 0 40 80 120
Pressure [MPa]
+23 C
+60 C
Pressure [MPa]
Temperature [C] Graph 02: Recommended maximum surface pressure as a function of temperature (120 MPa at +20 C)
Bearings made of iglidur A500 can be used at high temperatures and are permitted for use in direct contact with foodstuffs (FDA compatible). They exhibit an exceptionally good chemical resistance and are suitable for heavy-duty use in machinery for the food industry. Though iglidur A500 is an extremely soft material, it simultaneously possesses an excellent compressive strength even at high temperatures. Graph 03 shows the maximum recommended surface pressure of the bearing dependent on the temperature. This combination of high stability and high flexibility acts very positively during vibrations and edge loads. As the wear of the bearing rapidly escalates from pressures of 10 to 20 MPa, we recommend a particularly accurate testing of the application above these limits. Surface Pressure, page 43
Temperatures
The short-term permitted maximum application temperature is +300 C. With increasing temperatures, the compressive strength of iglidur A500 bearings decreases. Graph 02 clarifies this connection. The temperatures prevailing in the bearing system also have an influence on the bearing wear. Application Temperatures, page 46 iglidur A500 Application temperature Minimum 100 C Max. long term + 250 C Max. short term + 300 C Add. securing is required from + 130 C Table 03: Temperature limits
www.igus.co.uk/en/a500
iglidur A500
Shaft Materials The graphs 06 to 09 display a summary of the results of tests with different shaft materials conducted with bearings made of iglidur A500. The combination iglidur A500/hardchromed shaft clearly stands out in rotating application. Up to about 2.0 MPa, the wear of this combination remains largely independent of load. In pivoting motions with Cf53 shafts, the wear resistance is better than in rotations under equal load. Please contact us in case the shaft material scheduled by you is not included in these figures. Shaft Materials, page 51
0.6
Coefficient of friction []
0.4
Coefficient of friction []
0.5
0.3
0.4
0.2
0.3
Surface speed [m/s] Graph 04: Coefficient of friction as a function of the running speed, p = 0.75 MPa
0.7
Shaft roughness Ra [m] Graph 06: Coefficient of friction as function of the shaft surface (Cf53 hardened and ground steel)
30 27 24 21 18
Coefficient of friction []
Wear [m/km]
12 9 6 3 0
Automatenstahl
H. a. aluminum
15
Cf53
Cf53, hartverchromt
St37
V2A
Pressure [MPa]
Graph 05: Coefficient of friction as a function of the pressure, v = 0.01 m/s
Graph 07: Wear, rotating with different shaft materials, pressure p = 0.75 MPa, v = 0.5 m/s
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 411
X90
iglidur A500
120 100 80
Wear [m/km]
Graph 08: Wear with different shaft materials in rotational operation, as a function of the pressure
200 180 160 140 120 100 80 60 40 20 0 0 10 20 30 40 50
Wear [m/km]
Cf53 oscillating
Graph 09: Wear for oscillating and rotating applications 200 with shaft material Cf53 hardened and ground steel, as 180 160 a function of the pressure
140 120 100
iglidur A500 Dry Greases Oil Water 80 C. o. f. 0.260.41 0.09 0.04 0.04 60 40 Table 04: Coefficient of friction against steel (Ra = 1 m, 20 50 HRC)
0 0 10 20 30 40 50 60 70 80 90 100
Electrical Properties iglidur A500 plain bearings are electrically insulating. Volume resistance > 1014 cm Surface resistance > 1013
www.igus.co.uk/en/a500
iglidur A500
Installation Tolerances
iglidur A500 bearings are standard bearings for shafts with h-tolerance (recommended minimum h9). After the installation in a housing bore with H7 tolerance, the inner diameter of the bearing automatically adjusts to the E10 tolerance. Testing Methods, page 55 Diameter Shaft h9 iglidur A500 Housing H7 d1 [mm] [mm] F10 [mm] [mm] up to 3 00.025 +0.006 +0.046 0 +0.010 > 3 to 6 00.030 +0.010 +0.058 0 +0.012 > 6 to 10 00.036 +0.013 +0.071 0 +0.015 > 10 to 18 00.043 +0.016 +0.086 0 +0.018 > 18 to 30 00.052 +0.020 +0.104 0 +0.021 > 30 to 50 00.062 +0.025 +0.125 0 +0.025 > 50 to 80 00.074 +0.030 +0.150 0 +0.030 Table 07: Important tolerances for plain bearings according to ISO 3547-1 after pressfit
Moisture absorption [weight %] Graph 10: Effect of moisture absorption on plain bearings
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 413
iglidur A500
Sleeve bearing
30
0.5 d2 d1
Order key
A500SM-0507-05
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form S) Material iglidur A500
30
f b1
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [mm]: 16 612 f [mm]: 0.3 0.5
1230 0.8
> 30 1.2
Dimensions [mm]
Part number A500SM-0507-05 A500SM-0810-06 A500SM-0810-10 A500SM-1012-12 A500SM-1416-16 A500SM-2023-30 A500SM-2225-30 A500SM-3236-30 A500SM-3539-50 A500SM-5055-30 * after pressfit. Testing methods d1 5.0 8.0 8.0 10.0 14.0 20.0 22.0 32.0 35.0 50.0 page 55 d1-Tolerance* +0.010 +0.058 +0.013 +0.071 +0.013 +0.071 +0.013 +0.071 +0.016 +0.086 +0.020 +0.104 +0.020 +0.104 +0.030 +0.150 +0.025 +0.125 +0.025 +0.125 d2 7.0 10.0 10.0 12.0 16.0 23.0 25.0 36.0 39.0 55.0 b1
h13
5.0 6.0 10.0 12.0 16.0 30.0 30.0 30.0 50.0 30.0
iglidur A500
Order key
30
A500FM-0405-04
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form F) Material iglidur A500
d2
d1
r = max. 0.5 mm
f b1
b2
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [mm]: 16 612 f [mm]: 0.3 0.5
1230 0.8
> 30 1.2
Dimensions [mm]
Part number A500FM-0405-04 A500FM-0608-06 A500FM-0810-10 A500FM-1012-09 A500FM-1012-15 A500FM-1214-13 A500FM-1214-15 A500FM-1517-17 A500FM-1618-17 A500FM-2023-21 A500FM-3034-40 A500FM-3539-40 d1 4.0 6.0 8.0 10.0 10.0 12.0 12.0 15.0 16.0 20.0 30.0 35.0 d1-Tolerance* +0.010 +0.058 +0.010 +0.058 +0.013 +0.071 +0.013 +0.071 +0.013 +0.071 +0.016 +0.086 +0.016 +0.086 +0.016 +0.086 +0.016 +0.086 +0.020 +0.104 +0.020 +0.104 +0.025 +0.125 page 55 d2 5.5 8.0 10.0 12.0 12.0 14.0 14.0 17.0 18.0 23.0 34.0 39.0 d3
d13
d3
b1
h13
b2
-0,14
9.5 12.0 15.0 18.0 18.0 20.0 20.0 23.0 24.0 30.0 42.0 47.0
4.0 6.0 10.0 9.0 15.0 13.0 15.0 17.0 17.0 21.0 40.0 40.0
0.75 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 2.0 2.0
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 415
iglidur A500
My Sketches
www.igus.co.uk/en/a500
iglidur A290
417
iglidur A290
iglidur A290
The robust general purpose material. The bearings complies with the requirements of the BfR for contact with food. For medium and high loads.
When to use it? Suitable for contact with food For low speeds For low-noise operation Physiologically safe Very good mechanical properties
When not to use it? When the materials FDA compliance is necessary iglidur A180, page 371 iglidur A200, page 381 iglidur A500, page 407 When the highest wear resistance is required iglidur W300, page 131 When temperatures are continuously greater than +140 C iglidur A500, page 407 iglidur H, page 325 iglidur X, page 153 When a cost-effective universal bearing is required iglidur G, page 61
Temperature
+140
40
The material iglidur A290 complies with the requirements of the BfR for contact with food.
418
More information
www.igus.co.uk/en/a290
iglidur A290
Unit g/cm3 % weight % weight MPa m/s MPa MPa MPa MPa
iglidur A290 1.41 white 1.7 7.3 0.130.40 0.23 8,800 250 91 70 88
Testing method
DIN 53495
DIN 53505
C C C W/m K K 10
1 5
cm
10
1.0
Pressure [MPa]
Surface speed [m/s] Graph 01: Permissible pv values for iglidur A290 with a wall thickness of 1 mm dry running against a steel shaft at +20 C, mounted in a steel housing
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 419
iglidur A290
Mechanical Properties
The recommended maximum surface pressure is a mechanical material parameter. No conclusions regarding the tribological properties can be drawn from this. With increasing temperatures, the compressive strength of iglidur A290 plain bearings decreases. The Graph 02 shows this inverse relationship. However, at the longterm maximum temperature of +140 C the permissible surface pressure is almost 35 MPa.
120 100 80
Pressure [MPa]
60 40 20 0 20 50 80 120 150
Temperatures
The short-term permitted maximum temperature is +180 C. With increasing temperatures, the compressive strength of iglidur A290 bearings decreases. The graph 02 clarifies this connection. The temperatures prevailing in the bearing system also have an influence on the bearing wear. The wear increases with rising temperatures, and the influence is especially marked from +120 C temperature onwards. Application Temperatures, page 46
Temperature [C] Graph 02: Recommended maximum surface pressure as a function of temperature (70 MPa at +20 C)
iglidur A290 bearings are an advanced development for the use in food industry. Compared to the bearings made of iglidur A200, the tribological properties could be significantly improved. Hence the maximum recommended surface pressure for example is 70 MPa. Under this load, the deformation is only about 2.5 % at room temperature A plastic deformation can be negligible up to this load. It is however also dependent on the period of exposure. Surface Pressure, page 43
10 8 6 4 2 0 0 10 20 30 40 50 60 70
iglidur A290 Application temperature Minimum 40 C Max. long term +140 C Max. short term +180 C Add. securing is required from +110 C Table 03: Temperature limits
Deformation [%]
Pressure [MPa]
+23 C
+60 C
www.igus.co.uk/en/a290
iglidur A290
Shaft Materials Graphs 06 to 09 display a summary of the results of tests with different shaft materials conducted with bearings made of iglidur A290. Compared to iglidur A200, the improved tribological properties of iglidur A290 are also reflected in the coefficients of wear. At low loads, the differences in the wear resistance of the combinations of iglidur A290 with different shaft materials are very distinct. Graph 08 shows that the advantage of hard-chromed shafts increases with rising load. This counter partner is also well-suited for pivoting applications and are frequently found in packaging machines. Other hardened surfaces such as the Cf53 are also recommended. Shaft Materials, page 51
Coefficient of friction []
0.55 0.5
Coefficient of friction []
0.50
0.4
0.45
0.40
Surface speed [m/s] Graph 04: Coefficient of friction as a function of the running speed, p = 0.75 MPa
0.50
Shaft roughness Ra [m] Graph 06: Coefficient of friction as function of the shaft surface (Cf53 hardened and ground steel)
10 9 8
Coefficient of friction []
7 6 5 4 3 2 1 0
Wear [m/km]
H. a. aluminum
0.25
Pressure [MPa] Graph 05: Coefficient of friction as a function of the pressure, v = 0.01 m/s
Graph 07: Wear, rotating with different shaft materials, pressure p = 0.75 MPa, v = 0.5 m/s
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 421
304 SS
HR carbon steel
Cf53
iglidur A290
16 14 12 10
Wear [m/km]
8 6 4 2 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Graph 08: Wear with different shaft materials in rotational operation, as a function of the pressure
60 50 40
Wear [m/km]
30 20 10 0
Medium Resistance Alcohol + to 0 Hydrocarbons + Greases, oils without additives + Fuels + Diluted acids 0 to Strong acids Diluted alkalines + Strong alkalines + to 0 + resistant 0 conditionally resistant not resistant All data given at room temperature [+20 C] Table 05: Chemical resistance Radiation Resistance Plain bearings made from iglidur A290 are resistant to radiation up to an intensity of 3 102 Gy. UV Resistance iglidur A290 is resistant to UV radiation, tribological properties can be affected. Vacuum In a vacuum environment iglidur A290 plain bearings have limited use due to the high moisture absorption. Electrical Properties iglidur A290 plain bearings are electrically insulating. Volume resistance > 1011 cm Surface resistance > 1011
Graph 09: Wear for rotating and oscillating applications with different shaft materials, p = 2 MPa iglidur A290 Dry Greases Oil Water C. o. f. 0.130.40 0.09 0.04 0.04 Table 04: Coefficient of friction against steel (Ra = 1 m, 50 HRC)
www.igus.co.uk/en/a290
iglidur A290
Installation Tolerances
iglidur A290 bearings are standard bearings for shafts with h-tolerance (recommended minimum h9). After the installation in a housing bore with the tolerance H7, the inner diameter of the bearing automatically adjusts to the D11 tolerance. Testing Methods, page 55
Diameter Shaft h9 iglidur A290 Housing H7 d1 [mm] [mm] D11 [mm] [mm] up to 3 00.025 +0.020 +0.080 0 +0.010 > 3 to 6 00.030 +0.030 +0.105 0 +0.012 > 6 to 10 00.036 +0.040 +0.130 0 +0.015 > 10 to 18 00.043 +0.050 +0.160 0 +0.018 > 18 to 30 00.052 +0.065 +0.195 0 +0.021 > 30 to 50 00.062 +0.080 +0.240 0 +0.025 > 50 to 80 00.074 +0.100 +0.290 0 +0.030 Table 07: Important tolerances for plain bearings according to ISO 3547-1 after pressfit
Moisture absorption [weight %] Graph 10: Effect of moisture absorption on plain bearings
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 423
iglidur A290
Sleeve bearing
30
0.5 d2 d1
Order key
A290SM-0304-03
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form S) Material iglidur A290
30
f b1
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [mm]: 16 612 f [mm]: 0.3 0.5
1230 0.8
> 30 1.2
Dimensions [mm]
Part number A290SM-0304-03 A290SM-0405-04 A290SM-0507-05 A290SM-0608-06 A290SM-0810-08 A290SM-1012-10 A290SM-1214-15 A290SM-1517-15 A290SM-1618-15 A290SM-1820-15 A290SM-2023-20 A290SM-2528-20 A290SM-3034-30 A290SM-3539-40 A290SM-4044-50 A290SM-5055-40 * after pressfit. Testing methods d1 3.0 4.0 5.0 6.0 8.0 10.0 12.0 15.0 16.0 18.0 20.0 25.0 30.0 35.0 40.0 50.0 page 55 d1-Tolerance* +0.020 +0.080 +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.040 +0.130 +0.040 +0.130 +0.050 +0.160 +0.050 +0.160 +0.050 +0.160 +0.050 +0.160 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.080 +0.240 +0.080 +0.240 +0.080 +0.240 d2 4.5 5.5 7.0 8.0 10.0 12.0 14.0 17.0 18.0 20.0 23.0 28.0 34.0 39.0 44.0 55.0 b1
h13
3.0 4.0 5.0 6.0 8.0 10.0 15.0 15.0 15.0 15.0 20.0 20.0 30.0 40.0 50.0 40.0
iglidur A290
A290FM-0405-06
Length b1 Outer diameter d2 Inner diameter d1 Metric Type (Form F) Material iglidur A290
d2
d1
r = max. 0.5 mm
f b1
b2
Dimensions according to ISO 3547-1 and special dimensions Chamfer in relation to the d1 d1 [mm]: 16 612 f [mm]: 0.3 0.5
1230 0.8
> 30 1.2
Dimensions [mm]
Part number A290FM-0405-06 A290FM-0507-05 A290FM-0608-08 A290FM-0810-09 A290FM-1012-09 A290FM-1214-12 A290FM-1517-17 A290FM-1618-17 A290FM-2023-21 A290FM-2528-21 A290FM-3034-26 A290FM-3539-26 A290FM-4044-40 A290FM-5055-40 d1 4.0 5.0 6.0 8.0 10.0 12.0 15.0 16.0 20.0 25.0 30.0 35.0 40.0 50.0 d1-Tolerance* +0.030 +0.105 +0.030 +0.105 +0.030 +0.105 +0.040 +0.130 +0.040 +0.130 +0.050 +0.160 +0.050 +0.160 +0.050 +0.160 +0.065 +0.195 +0.065 +0.195 +0.065 +0.195 +0.080 +0.240 +0.080 +0.240 +0.080 +0.240 page 55 d2 5.5 7.0 8.0 10.0 12.0 14.0 17.0 18.0 23.0 28.0 34.0 39.0 44.0 55.0 d3
d13
d3
b1
h13
b2
0,14
9.5 11.0 12.0 15.0 18.0 20.0 23.0 24.0 30.0 35.0 42.0 47.0 52.0 63.0
6 5 8 9 9 12 17 17 21 21 26 26 40 40
0.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.50 1.50 2.00 2.00 2.00 2.00
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 425
iglidur A290
My Sketches
www.igus.co.uk/en/a290
iglidur T220
427
iglidur T220
iglidur T220
Suitable for the tobacco industry. Bearings that constitute only materials recommended for the tobacco industry. They are free from carcinogenic additives like, for instance, PTFE.
When to use it? When my bearings need to be free of substances that are not permitted for applications in the tobacco industry
When not to use it? When high compression strength occurs iglidur Z, page 299 When a cost-effective universal bearing is required iglidur G, page 61 iglidur M250, page 107 If highest wear resistance and low pressure load is necessary iglidur J, page 89 If the bearing should be free merely from PTFE and silicon iglidur C, page 493 iglidur R, page 249
Temperature
+80
40
428
More information
www.igus.co.uk/en/t220
iglidur T220
Unit g/cm3 % weight % weight MPa m/s MPa MPa MPa MPa
Testing method
DIN 53495
DIN 53505
C C C C W/m K K1 105 cm
100
10
Pressure [MPa]
1.0
0.1 0.001
0.01
0.1
1.0
10
Surface speed [m/s] Graph 01: Permissible pv values for iglidur T220 with a wall thickness of 1 mm dry running against a steel shaft at +20 C, mounted in a steel housing
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 429
iglidur T220
Mechanical Properties
The recommended maximum surface pressure is a mechanical material parameter. No conclusions regarding the tribological properties can be drawn from this. With increasing temperatures, the compressive strength of iglidur C plain bearings decreases. The Graph 02 shows this inverse relationship. However, at the longterm maximum temperature of +100 C the permissible surface pressure is almost 10 MPa.
120 100 80
Deformation [%]
Pressure [MPa]
+23 C
+60 C
Pressure [MPa]
60 40 20 0 20 30 40 50 60 70 80 90 100
Temperature [C] Graph 02: Recommended maximum surface pressure as a function of temperature (40 MPa at +20 C)
iglidur T220 is a special material for application in the tobacco processing industry. It fulfills the demands of the tobacco industry (engineering database). The material is free of undesirable or banned ingredients, as requested by reputed manufacturers from 2004 onward. iglidur T220 bearings can be stressed up to the permitted limit of 45 MPa. However, the level of the load has an influence on the bearings wear. The permitted load is limited by higher temperatures. (Graph 02). Surface Pressure, page 43
Temperatures
The plain bearings of iglidur T220 can be continuously used up to +100 C. Temporarily, temperatures up to +160 C are permissible. The elasticity of the bearings depends on the temperature. +60C already results in a clear increase in elasticity. Usually iglidur T220 bearings will need to be mechanically secured in the housing when being used at temperatures over +50 C. Application Temperatures, page 46 iglidur T220 Application temperature Minimum 40 C Max. long term +100 C Max. short term +160 C Add. securing is required from +50 C Table 03: Temperature limits
www.igus.co.uk/en/t220
iglidur T220
Shaft Materials Graphs 06 to 09 show the test results of iglidur T220 bearings running against various shaft materials. Graph 09 shows that the bear ings react with a heavy increase in wear when the load is increased. Therefore it should be observed that the load should be kept below 5 MPa by the correct dimensioning of the bearings. Shaft Materials, page 51
0.6
Coefficient of friction []
0.5
0.4
0.4
0.3
0.3
0.2
0.1 0.05
0.10
0.15
0.20
0.25
0.30
Shaft roughness Ra [m] Graph 06: Coefficient of friction as function of the shaft surface (Cf53 hardened and ground steel)
20
Surface speed [m/s] Graph 04: Coefficient of friction as a function of the running speed, p = 0.75 MPa
0.7
18 16
Coefficient of friction []
12
0.5
0.6
14 10 8 6 4 2 0
Wear [m/km]
H. a. aluminum
0.4
Pressure [MPa]
Graph 05: Coefficient of friction as a function of the pressure, v = 0.01 m/s
Graph 07: Wear, rotating with different shaft materials, pressure p = 0.75 MPa, v = 0.5 m/s
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 431
Cf53
HR carbon steel
304 SS
iglidur T220
24 20 16
Wear [m/km]
Graph 08: Wear with different shaft materials in rotational operation, as a function of the pressure
100 80 60
Wear [m/km]
40 20 0
oscillating
UV Resistance iglidur T220 plain bearings are not resistant to the impact of UV radiation. Vacuum Applications in a vacuum are only possible to a limited extent. Only dehumidified bearings of iglidur T220 should be tested in a vacuum. Electrical Properties iglidur T220 plain bearings are electrically insulating. Volume resistance > 1010 cm Surface resistance > 1010
Graph 09: Wear for oscillating and rotating applications with shaft material Cf53 hardened and ground steel, as a function of the pressure
iglidur T220 Dry Greases Oil Water C. o. f. 0.20.32 0.09 0.04 0.04 Table 04: Coefficient of friction against steel (Ra = 1 m, 50 HRC)
www.igus.co.uk/en/t220
iglidur T220
Installation Tolerances
iglidur T220 bearings are standard bearings for shafts with h-tolerance (recommended minimum h9). After the installation in a housing bore with H7 tolerance, the inner diameter of the bearing automatically adjusts to the E10 tolerance. Testing Methods, page 55
Diameter Shaft h9 iglidur T220 Housing H7 d1 [mm] [mm] E10 [mm] [mm] up to 3 00.025 +0.014 +0.054 0 +0.010 > 3 to 6 00.030 +0.020 +0.068 0 +0.012 > 6 to 10 00.036 +0.025 +0.083 0 +0.015 > 10 to 18 00.043 +0.032 +0.102 0 +0.018 > 18 to 30 00.052 +0.040 +0.124 0 +0.021 > 30 to 50 00.062 +0.050 +0.150 0 +0.025 > 50 to 80 00.074 +0.060 +0.180 0 +0.030 > 80 to 120 00.087 +0.072 +0.212 0 +0.035 > 120 to 180 00.100 +0.085 +0.245 0 +0.040 Table 07: Important tolerances for plain bearings according to ISO 3547-1 after pressfit
Moisture absorption [weight %] Graph 10: Effect of moisture absorption on plain bearings
Product Range
iglidur T220 plain bearings are manufactured to special order.
igus (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 433