EOQ Model
EOQ Model
EOQ Model
and Models
Presented by
Group 2
Contents
Inventory Management
Activities employed in maintaining the optimum
number or amount of each inventory item.
Objective
To provide uninterrupted production, sales, and/or
customer-service levels at the minimum cost.
Item in the current assets category, inventory
problems can and do contribute to losses or even
business failures
Purpose of Inventory
Management
Predictability
Fluctuation in demand
Unreliability of Supply
Price protection
Quantity discounts
Lower ordering costs
Types of Inventory
Raw Materials
Components
Work In Progress (WIP)
Finished Goods
Distribution Inventory
Maintenance, repair and Operating supplies (MROs)
Inventory control
Decisions
How much to order
When to replenish
Finished
Work In
Process
Goods
Consumers
Nature of Inventory
Types of inventory
Cycle Inventory
Safety Stock Inventory / Buffer Inventory
Anticipation Inventory
Transit Inventory
MRO(Maintenance, Repair and
Operating) Inventory
Managing inventories :
micro issues
Order Quantity
Economic Order Quantity : the order quantity
of inventory that minimizes the total cost of
inventory management.
Order Timing
Re Order Point : that inventory level at
which an order should be placed to replenish
the inventory
Inventory cost
Ordering
cost
Material cost
COST
Stock out
cost
Carrying cost
Cont...
Ordering cost
Carrying cost
Cost of
ordering
process
Inbound
logistics cost
Capital cost
Storage
space cost
Inventory
service cost
Inventory
risk cost
Back order
Lost order
WHEN TO ORDER
MAINTAINS OPTIMUM STOCK LEVEL AND AVOIDS
STOCK OUT CONDITIONS
TYPES- CONTINEOUS INVENTORY SYSTEM
PERIODIC INVENTORY SYSTEM
CONTINEOUS INVENTORY
SYSTEM
Also called fixed order quantity system.
Order is placed, when inventory reaches reorder
point.
The order placed is called Economic Order Quantity.
Advantage
The inventory level is continuously monitored.
Safety stock, SS
d1
Inventory on hand
EOQ
d3
d2 EOQ
First lead
time, LT1
Order 1 placed
LT2
LT3
Time
Order 2 placed
Shipment 1 received
Order 3 placed
Shipment 2 received
Shipment 3 received
RP
RP
RP
Q3
Q2
d3
d1
d2
Safety stock, SS
LT2
LT3
Time
Order 1 placed
Order 2 placed
Shipment 1 received
Order 3 placed
ABC Analysis
The ABC classification processis an analysis of a
range of objects, such as finished products ,items lying in
inventory into three categories
Each class having a different management control
associated
Similar to Pareto analysis (80/20 rule)
ABC analysis is based on annual consumption
10% of the items ('A' class) account for 70% of the
consumption
Next 20% ('B' class) account for 20% of the consumption
Balance 70% ('C' class) account for 10% of the
consumption
Characteristics
Category A items
Most costly and valuable
Closer control is needed
Have large investments but not much in number
Category B items
Less important than A class items
lesser degree of control
Category C items
quantities can be relatively large
Can be managed in a little casual manner
Example
Item number
Annual Demand
101
10000
30.4
102
5000
51.2
103
16000
5.5
104
14000
5.14
105
30000
1.7
106
15000
1.5
107
10000
0.65
Item
number
Annual
Demand
Unit
(Rs)
Price Annual
Usage (Rs)
Annual
Usage(%)
101
10000
30.4
304000
38.0019
102
5000
51.2
256000
32.0016
103
16000
5.5
88000
11.00055
104
14000
5.14
71960
8.99545
105
30000
1.7
51000
6.375319
106
15000
1.5
22500
2.812641
107
10000
0.65
6500
0.812541
Item
number
Annual
Demand
Unit
Price
(Rs)
Annual
Usage
(Rs)
101
10000
30.4
304000
102
5000
51.2
256000
103
16000
5.5
88000
104
14000
5.14
71960
105
30000
1.7
51000
106
107
15000
10000
1.5
0.65
22500
6500
Annual
cumulati
Usage(%) ve %
38.001900
38.0019
1
70.003500
32.0016
18
81.004050
11.00055 2
89.999499
8.99545
97
96.374818
6.375319 74
99.187459
2.812641 37
0.812541 100
Item
number
Annual
Demand
Unit
Price
(Rs)
Annual
Usage
(Rs)
101
10000
30.4
304000
102
5000
51.2
256000
103
16000
5.5
88000
104
14000
5.14
71960
105
30000
1.7
51000
106
107
15000
10000
1.5
0.65
22500
6500
Annual
Usage(% cumulati
)
ve %
Category
38.00190
38.0019
01
A
70.00350
32.0016
01
A
81.00405
11.00055 02
B
89.99949
8.99545
99
B
96.37481
6.375319 87
C
99.18745
2.812641 93
C
0.812541 100
C
Graph
120
100
80
60
40
20
VED Analysis
Based on criticality of the material or the
nuisance value.
The nuisance Value is the cost associated with
materials due to their absence
In case they are not available, the whole production
system may come to standstill and involve high cost
of loss of production.
The investment in these materials may be small but
for non availability of the item the costs or losses
the company going to involve will be very high
Degree of criticality-V stands for vital, E stands for
essential and D stands for desirable items.
Hospital inventory
management Example
V is for vital items without which a hospital can
not function, E for essential items without which
a hospital can function but may affect the quality
of the services, and D for desirable items,
unavailability of which with not interfere with
functioning
By combining ABC and VED analysis, the medicines
can be coupled into the following group
Class I: AV+BV+CV+AE+AD
Class II: BE+CE+BD
Class III: CD
COMBINATION OF ABC
&VED ANALYSIS
V
AV
AE
AD
BV
BE
BD
CV
CE
CD
90%
80%
70%
95%
85%
75%
SDE ANALYSIS
Based upon the availability of items
S refers to scarce items, generally
imported, and those which are in short
supply. e.g. OIL
D refers to difficult items which are
available indigenously but are difficult items
to procure.e.g. Items which have to come
from distant places
E refers to items which are easy to acquire
and which are available in the local markets .
HML ANALYSIS
In (HML) High, Medium and low, the classification
unit value is the criterion.
The items of inventory should be listed in the
descending order of unit value and it is up to the
management to fix limits for 3 categories.
For example,
The management may decide:
All units with unit value of Rs. 2000 and above will be H
items,
Rs.1000 to 2000 will be M items
and less than Rs.1000 will be L items.
FSN ANALYSIS
Based on the consumption pattern
Classification depends on the pattern of issues
from stores.
F Fast moving
S Slow moving
N Non Moving
The items are usually grouped in periods of 12
months.
It helps to avoid investments in non moving or
slow items.
It is also useful in facilitating timely control.
EOQ Model
The ordering cost is constant.
The rate of demand is known, and spread evenly
throughout the year.
The lead time is fixed.
The purchase price of the item is constant i.e. no
discount is available
The replenishment is made instantaneously, the whole
batch is delivered at once.
Only one product is involved.
The single-item EOQ formula finds the minimum point of the following
cost function:
Total Cost = purchase cost or production cost + ordering cost + holding
cost
Purchase cost: This is the variable cost of goods: purchase unit price
annual demand quantity. This is c D
Ordering cost: This is the cost of placing orders: each order has a fixed cost
K, and we need to order D/Q times per year. This is K D/Q
Holding cost: the average quantity in stock (between fully replenished and
empty) is Q/2, so this cost is h Q/2
To determine the minimum point of the total cost curve, partially differentiate
the total cost with respect to Q (assume all other variables are constant) and set
to 0:
Thank You